Sick OD Precision Operating instructions

O P E R AT I N G I N S T R U C T I O N S
OD Precision
Displacement Sensor
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company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits
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Operating Instructions
Contents
OD Precision
Contents
8014843/ZX00/2018-05-03
1
Safety precautions .......................................................................................................... 5
1.1
Meanings of safety symbols ................................................................................. 5
1.2
Mandatory requirements ...................................................................................... 5
1.3
Precautions for installation .................................................................................. 6
1.4
Cautions for laser product .................................................................................... 6
2
Specifications ................................................................................................................. 7
3
Basic information before use ...................................................................................... 12
3.1
Parts identifications of controller .......................................................................12
3.1.1
Button names and operations..........................................................13
3.1.2
LCD guide ..........................................................................................14
4
Basic operation ............................................................................................................ 15
4.1
To switch RUN mode/SET mode ........................................................................15
4.2
To change setting ................................................................................................15
5
First steps ..................................................................................................................... 16
5.1
Technology and functions ...................................................................................16
5.2
Frequently Asked Questions on start-up............................................................18
5.2.1
Minimum/maximum thickness of a transparent material?............18
5.2.2
Thickness limit of a the glass in front of the gap? ..........................18
5.2.3
Measuring through a glass ...............................................................18
5.2.4
Referencing for glass thickness measurement...............................19
5.2.5
Sensor does not show a measurement, what to do? .....................21
5.2.6
What is the best alignment for measuring on glass? .....................22
5.3
Setup Execute function for application ..............................................................23
5.3.1
Activate Setup Execute function ......................................................23
5.3.2
“Basic Setting” Setup Execute .........................................................23
5.3.3
“Calibration” Setup Execute .............................................................25
5.4
Setup execute function for calibration...............................................................27
6
Settings ........................................................................................................................ 29
6.1
Settings of sensor head ......................................................................................29
6.1.1
Set measurement function, choose measurement target .............29
6.1.2
Set calibration (shift).........................................................................30
6.1.3
Set calibration (span) ........................................................................31
6.1.4
Set laser power .................................................................................32
6.1.5
Set sensitivity ....................................................................................32
6.1.6
Set threshold .....................................................................................33
6.1.7
Set moving average ..........................................................................34
6.1.8
Set the communication speed .........................................................35
6.1.9
Set the measurement value at alarm ..............................................36
6.1.10
Set sampling period ..........................................................................37
6.1.11
Monitor light distribution curve on CMOS receiver element ...........38
6.1.12
Prevent mutual interference ............................................................39
6.1.13
Set sensor head type ........................................................................40
6.2
Setting control/switching output ........................................................................41
6.2.1
Set upper limit/lower limit ................................................................41
6.2.2
Set hysteresis ....................................................................................41
6.2.3
Set delay ............................................................................................42
6.2.4
Set delay time....................................................................................43
6.2.5
Set control/switching output source ................................................43
© SICK AG • Germany • All rights reserved
3
Contents
Operating Instructions
OD Precision
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
4
Setting analog output ......................................................................................... 44
6.3.1
Set upper/lower limit........................................................................ 44
6.3.2
Set output source ............................................................................. 45
Setting calculation .............................................................................................. 46
6.4.1
Set calculation .................................................................................. 46
6.4.2
Change algebraic sign of measurement value ............................... 47
6.4.3
Set value of K.................................................................................... 47
6.4.4
Set shift/offset .................................................................................. 48
Using calculation ................................................................................................ 49
6.5.1
Calculation examples ....................................................................... 49
6.5.2
Thickness calculation ....................................................................... 49
Setting hold ......................................................................................................... 51
Setting filter ........................................................................................................ 54
6.7.1
Set filter function .............................................................................. 54
6.7.2
Set frequencies of filter functions ................................................... 55
Setting bank ........................................................................................................ 56
Setting RS 232 ................................................................................................... 56
Using memory function ...................................................................................... 57
6.10.1
Copy data .......................................................................................... 57
6.10.2
Return bank setting to Default (initialization) ................................. 57
6.10.3
Complete reset ................................................................................. 57
Setting display and keys..................................................................................... 58
6.11.1
Set internal decimal places visible in RUN mode ........................... 58
6.11.2
Set brightness ................................................................................... 58
6.11.3
Set key lighting.................................................................................. 58
7
Mounting ....................................................................................................................... 59
7.1
Installing controller ............................................................................................. 59
7.1.1
Install to DIN rail ............................................................................... 59
7.1.2
Install to panel .................................................................................. 59
7.2
Connecting connectors for sensor head ........................................................... 61
7.3
Connecting cable to 12-pin terminal board ...................................................... 62
8
Appendix ....................................................................................................................... 63
8.1
Input/output diagram ......................................................................................... 63
8.2
Communication................................................................................................... 64
8.2.1
Communication specification .......................................................... 64
8.2.2
Communication procedure............................................................... 64
8.2.3
Connection with computer ............................................................... 65
8.2.4
Send data format (command).......................................................... 65
8.2.5
Received data format (response) .................................................... 67
8.2.6
Communication command table ..................................................... 68
8.2.7
Specification of OD5 Light distribution data ................................... 75
8.3
ASCII code table.................................................................................................. 76
8.4
Dimensional drawing .......................................................................................... 77
8.4.1
Panel mounting dimensions ............................................................ 78
8.4.2
Panel opening dimensions ............................................................... 78
8.5
Accessories ......................................................................................................... 79
8.5.1
Package descriptions ....................................................................... 80
8.6
List of tables ....................................................................................................... 81
8.7
List of figures ...................................................................................................... 83
© SICK AG • Germany • All rights reserved
8014843/ZX00/2018-05-03
Operating Instructions
Safety precautions
Chapter 1
OD Precision
1
Safety precautions
Carefully read and understand the safety precautions before operation.
They provide important information to protect your health and property. Strictly follow this
instruction manual, and do not apply any other installing/operating procedure which is not
described in this manual.
1.1

WARNING
Indicates a possible hazard that may result in death or serious injury if the product is used
without observing the stated instructions.
Indicates a possible hazard that may result in personal injury or property damage if the
product is used without observing the stated instructions.
1.2

WARNING
Meanings of safety symbols
Mandatory requirements
This product cannot be used as a safety device to protect human body.
Do not disassemble or modify the product since it is not designed to automatically stop the
laser emission when open. Disassembling or modifyingmay cause personal injury, fire or
electric shock.
If smoke or abnormal smell occurs, stop operation and turn off power supply. If the
problem requires a repair, contact the sales office or store where you purchased the
product.
Use the supply voltage specified in the specifications.
Do not touch the controller unit and cable with wet hands. It may cause electric shock.
Use only the OD Precision sensor head.
Do not connect/disconnect the sensor head connector, terminal board or wiring when the
power is on.
8014843/ZX00/2018-05-03
© SICK AG • Germany • All rights reserved
5
Safety precautions
Chapter 1
Operating Instructions
OD Precision
1.3

WARNING
Precautions for installation
Installing the unit in the following conditions may result in fire, electric shock or product
damage.
– High humidity
– High temperature e.g. in direct sunlight, etc.
– Much dust
– Poor ventilation
– Static electricity
– Corrosive gas or flammable gas
– Exposure to water, oil, or chemicals
– Direct exposure to vibration or impact
Do not apply electricity during wiring. Ensure that the analog output does not contact with
other wiring.

WARNING
Avoid parallel wiring and placing in the same piping with high-voltage cable or power
transmission cable, since they may cause electric noise resulting in malfunction. Keep the
power and signal cords in short length.
Do not pull or apply impact forcibly since it may cause product damage.
When using switching regulator for power supply, ensure grounding the frame ground
terminal.
Do not drop or give a shock to the product. This may damage product and measurement
accuracy.
Wait for approximately 5 minutes as warming-up time after turning the power on.
1.4
Cautions for laser product
The sensor-head light source of the displacement sensor OD series is rated as Class 2(II)/
Class 1 (I) for OD5-25x) Red Laser Diode, and compliant with JIS C6802/IEC/FDA laser
safety standard. Do not stare directly into the laser beam or the reflected laser beam on a
mirrored surface.
For details, refer to the Instruction Manual of sensor head (8013569).

When incorporating the unit into your product/machine, provide an end-user with
information that it is a laser product and should be properly operated.
WARNING
6
© SICK AG • Germany • All rights reserved
8014843/ZX00/2018-05-03
Operating Instructions
Specifications
Chapter 2
OD Precision
2
Specifications
Tab. 1:
Specification
Model
AOD5-N1
NPN input/output type
Response time
0.1 ms / 0.8 ms
Output rate
10 kHz / 1.25 kHz
Number of connected
sensor heads
Max. 3 pcs
Temperature drift
± 0.01 % F.S./°C (FS = Full Scale of measuring range)
Communication
RS 232/USB
Connection type
Terminal board
Output
Voltage output ± 10 V/F.S. (Output impedance 100 Ω, min load 10 kΩ)
Analog output
AOD5-P1
PNP input/output type
Current output 4 … 20 mA/F.S. (Load impedance Max. 300 Ω)
Alarm output
NPN open collector
PNP open collector
Max. 100 mA/24 V DC (residual voltage Max. 1.8 V)
Turns ON when the sensor head fails in measurement.
Control/Switc
hing output
NPN open collector
PNP open collector
Max. 100 mA/24 V DC (residual voltage Max. 1.8 V)
HI/LO setting for each line and Hysteresis setting are available.
Input
Bank input
Turns ON when connected to
GND
Turns ON when connected to
12 … 24 V
16 banks selectable
Hold input
Turns ON when connected to
GND
Turns ON when connected to
12 … 24 V
Measurement value holding (selectable in the menu)
Reset input
Turns ON when connected to
GND
Turns ON when connected to
12 … 24 V
Zero reset of Head A measurement value/Head B measurement
value/Head C measurement value/Calculation value is available.
Laser off input Turns ON when connected to
GND
Turns ON when connected to
12 … 24 V
Laser shutoff of Head A/Head B/Head C is available.
Additional features
Calculation setting (calculation formula,
measurement value increase/decrease direction,
set variable value of K, shift),
hold settings, filter setting (filter, cut-off frequency),
memory bank setting, RS 232 setting, memory copying function,
measurement value display, digit number setting, display brightness
setting, key illumination setting
Indication
4.4’’ LCD display
Protection Class
III
Enclosure rating
IP 20
Ambient
temperature
–10 °C… +45 °C (Non-condensing)/For storage: –20 … +60 °C
8014843/ZX00/2018-05-03
Operating
temperature
© SICK AG • Germany • All rights reserved
7
Specifications
Chapter 2
Operating Instructions
OD Precision
Model
AOD5-N1
NPN input/output type
Storage
temperature
AOD5-P1
PNP input/output type
–20 °C … +60 °C
Supply voltage
12 V … 24 V, DC ± 10 %
Power consumption
350 mA/24 V (When connected with 3 sensor heads. Including analog
current output)
Operating humidity
35 % … 85 % RH/For storage: 35 … 85 % RH
Vibration resistance
10 Hz … 55 Hz, Double amplitude 1.5 mm, 2 h for XYZ axes
Shock resistance
20 G (196 m/s2)
Housing material
Chassis: Polycarbonate, Terminal board: Nylon 66
Weight
Approx. 550 g (including terminal board)
Pin Assignment of 50-pin Input/Output Terminal
Tab. 2: Pinning of I/O
Expansion Cable
8
No.
Description
Core color
1
Bank switch 0 input
orange
2
Bank switch 1 input
grey
3
Bank switch 2 input
white
4
Bank switch 3 input
yellow
5
Hold A input (for Head A)
pink
6
Hold B input (for Head B)
orange
7
Hold C input (for Head C)
grey
8
Hold CAL input (for calculation result)
white
9
Hold reset input (common)
yellow
10
Zero reset A input (for Head A)
pink
11
Zero reset B input (for Head B)
orange
12
Zero reset C input (for Head C)
grey
13
Zero reset CAL input
(for calculation result)
white
14
Laser OFF A input (for Head A)
yellow
15
Laser OFF B input (for Head B)
pink
16
Laser OFF C input (for Head C)
orange
17
–
grey
18
–
white
19
–
yellow
20
–
pink
21
–
orange
22
–
grey
23
COM terminal (24 V output)
white
24
–
yellow
25
COM terminal (0 V output)
pink
© SICK AG • Germany • All rights reserved
Number of
dots
Dot color
1
2
3
black
4
5
8014843/ZX00/2018-05-03
Specifications
Operating Instructions
Chapter 2
OD Precision
No.
Description
Core color
26
Alarm output A (for Head A)
orange
27
Alarm output B (for Head B)
grey
28
Alarm output C (for Head C)
white
29
Control output 1
yellow
30
Control output 2
pink
31
Control output 3
orange
32
Control output 4
grey
33
Control output 5
white
34
–
yellow
35
–
pink
36
–
orange
37
–
grey
38
–
white
39
–
yellow
40
–
pink
41
–
orange
42
–
grey
43
–
white
44
–
yellow
45
–
pink
46
–
orange
47
–
grey
48
–
white
49
–
yellow
50
–
pink
Number of
dots
Dot color
1
2
3
red
4
5
Pin identification is by color code
The color of the dots, the number of the dots and the color of the core are used to identify
each pin.
Example for Pin 6
Core color: orange
Number of dots: 2
Dot color: black
Example for Pin 39
Core color: yellow
Number of dots: 3
Dot color: red
Note
Use the half pitch connector of IEEEE1284.
Use the COM terminal only as the “COMMON” terminal of input/output of the product.
Never use the terminal for any other application.
– Connection with the input terminal
8014843/ZX00/2018-05-03
© SICK AG • Germany • All rights reserved
9
Chapter 2
Specifications
Operating Instructions
OD Precision
– Load connection between the output terminal and COM terminal
The max current for each output terminal is 100 mA.
Hold input
Refer to chapter 6.6 “Setting hold”.
Zero reset input
Zero reset is performed when the input is ON for 110 ms or more. Zero reset is canceled
when the input is ON for 1 s or more.
Laser OFF input
The sensor head laser is shut off when the laser OFF input is turned ON.
Input time of the input terminals
All input terminals are enabled when they are OFF or ON for 110 ms or more. The zero
reset is enabled when it is ON for 110 ms or more, and is cleared when it is ON for 1 s or
more.
Alarm output
When the sensor head cannot make a measurement, the corresponding alarm output
turns ON.
Control/Switching output
Refer to chapter 6.2 “Setting control/switching output”.
Bank switch input
Refer to following table to switch between banks 1 to 15.
Tab. 3: Bank switch Input via
Expansion cable
Bank
No.
Bank switch input
Bank switch input
0
Bank
No.
3
2
1
3
2
1
0
0
OFF
OFF
OFF
OFF
8
ON
OFF
OFF
OFF
1
OFF
OFF
OFF
ON
9
ON
OFF
OFF
ON
2
OFF
OFF
ON
OFF
10
ON
OFF
ON
OFF
3
OFF
OFF
ON
ON
11
ON
OFF
ON
ON
4
OFF
ON
OFF
OFF
12
ON
ON
OFF
OFF
5
OFF
ON
OFF
ON
13
ON
ON
OFF
ON
6
OFF
ON
ON
OFF
14
ON
ON
ON
OFF
7
OFF
ON
ON
ON
15
ON
ON
ON
ON
Refer also to chapter 6.8 “Setting bank”.
10
© SICK AG • Germany • All rights reserved
8014843/ZX00/2018-05-03
Specifications
Operating Instructions
Chapter 2
OD Precision
Input/Output Terminal
Fig. 1: Pin assignment of
12-pin input/output
terminals
Note
All GND terminals are connected internally.
The voltage output is ± 10 V. The current output is 4 … 20 mA.
Refer to chapter 6.3 “Setting analog output”.
8014843/ZX00/2018-05-03
© SICK AG • Germany • All rights reserved
11
Basic information before use
Chapter 3
Operating Instructions
OD Precision
3
Basic information before use
3.1
Parts identifications of controller
Fig. 2: Parts identifications of
controller









ß

12
Sensor head A connection port
Sensor head B connection port
Sensor head C connection port
Terminal board 50-pin extern
LCD display (see chapter 3.1.2 “LCD guide“)
Operation panel (see chapter 3.1.1 “Button names and operations”)
For panel mounting bracket (recommended window size 173 x 102 mm)
RS 232C interface
USB interface
Fastening handle DIN Rail
Terminal board (detachable)
© SICK AG • Germany • All rights reserved
8014843/ZX00/2018-05-03
Basic information before use
Operating Instructions
Chapter 3
OD Precision
3.1.1
Button names and operations
Fig. 3: Buttons on controller
unit
 SET/RUN button:
Press this button to switch from RUN mode (Operation mode) into SET mode (Function
setting mode) and back
 BANK button:
Switches current bank (0 … 15).
 ZERO RESET button:
Activates zero reset for the measurement value and calculated value of corresponding
sensor head. Pressing either of these buttons again for over 1 s clears the zero reset
condition.
 Sheet toggle button:
In SET mode this button will let the cursor jump to the headline of the sheet, now use
LEFT/RIGHT to toggle through the various sheets. (see chapter 4.1 “To switch RUN
mode/SET mode”).
 RIGHT/LEFT buttons:
In SET mode LEFT/RIGHT is used to adjust the setting for the currently highlighted
parameter.
When the cursor is on the headline of the sheet LEFT/RIGHT is used to toggle through
the various sheets.
 UP/DOWN buttons:
In SET mode UP/DOWN is used to move cursor up or down. The option that the cursor
is pointing on is highlighted.
Move curser to headline of each sheet to change sheet using “LEFT/RIGHT” buttons.
 10 KEY mode/LOCK:
Pressing this button over 1 s in the RUN mode locks all the button operation (key lock
function). Pressing the button again for over 1 s clears the lock condition.
Pressing the button in SET mode enables to input numerals using numeric key
(10 KEY input function). This operation is available in selecting the setting options
where the numeric key is available (see chapter 4.1 “To switch RUN mode/SET
mode”).
 Status indication lamp:
Indicates power on/off condition and sensor head connection condition.
Note
Buttons available in each mode are lit up.
Status indication lamp lights stay the same condition regardless of mode selection.
8014843/ZX00/2018-05-03
© SICK AG • Germany • All rights reserved
13
Basic information before use
Chapter 3
Operating Instructions
OD Precision
3.1.2
LCD guide
Fig. 4: Example in the RUN
mode menu






Displays the measured values of sensor heads A B and C.
When the measurement is not available, the value “2999.99999” is displayed
(Referred to as alarm condition).
When no sensor head is connected, “-----------“ is displayed.
Displays the calculated values.
Displays the current bank number.
When the key lock is applied, the indication “LOCK” is displayed.
Displays the object position in the measuring range of each sensor head.
The red line indicates the center of the measuring range.
Displays the ON/OFF status of the / control outputs. (Remark: “control outputs” are
often also referred to as “switching outputs”.)
Fig. 5: Example in the SET
mode menu
1
2
3
4
5
6
Note
14
Displays the headline of the parameter sheet that can be set
– Sheet 1 to 3: Sensor Head (see chapter 6.1 “Settings of sensor head”)
– Sheet 4 and 5: Control Output (see chapter 6.2 “Setting control/switching output”)
– Sheet 6: Analog Output (see chapter 6.3 “Setting analog output”)
– Sheet 7: Calculation (see chapter 6.4 “Setting calculation“)
– Sheet 8: Hold (see chapter 6.5 “Using calculation”)
– Sheet 9: Filter (see chapter 6.6 “Setting hold”)
– Sheet 10: Bank (see chapter 6.7 “Setting filter”)
– Sheet 11: RS 232 (see chapter 6.8 “Setting bank”)
– Sheet 12: Memory, Complete Reset (see chapter 6.9 “Setting RS 232”)
– Sheet 13: Display/Key (see chapter 6.10 “Using memory function”)
Displays bank Number.
Displays the setting title.
Displays the setting value.
Indicates that the setting corresponds to certain bank (no “B” means value is global
and the same for each bank setting).
Indicates that the option can be set using 10 KEY (numeric key).
The display A/B/C next to the setting title corresponds to sensor head A/sensor head
B/sensor head C respectively.
© SICK AG • Germany • All rights reserved
8014843/ZX00/2018-05-03
Operating Instructions
Basic operation
Chapter 4
OD Precision
4
Basic operation
4.1
To switch RUN mode/SET mode
Switch from RUN mode to SET mode to change parameters of the sensors.
Tab. 4: Modes
Switches to SET mode from RUN mode.
1 Press
Switches to RUN mode from SET mode.
2 Press
4.2
Tab. 5: Change settings
again
Returns to the original mode.
To change setting
1 Press
Go to the SET mode.
2 Press
Move the cursor to the headline of the sheet.
3 Press
Select the bank to change.
4 Press
5 Press
or
or
Toggle through the parameters of the active sheet.
When headline is highlighted use these keys to
toggle through the various sheets.
Use these keys to change the setting of the
currently active parameter.
When the setting option allows 10 key (numeric
key) operation, it is recommended to press
to
adjust the value using all 10 keys. Pressing
again stores the selected value
6 Press
8014843/ZX00/2018-05-03
Save the setting, and return to the RUN mode.
Important Note: When having used the 10KEY
button to set a parameter it is important that this
function is disabled first.
© SICK AG • Germany • All rights reserved
15
First steps
Chapter 5
Operating Instructions
OD Precision
5
First steps
5.1
Fig. 6: Measurement
principle: Triangulation
Technology and functions
Short-Range Distance (Displacement) Sensors by SICK make use triangulation for distance
measurement. This technology allows to measure distance to object but also thickness of
transparent material with only one sensor head. The laser is reflected on the front and also
on the back side of the material. The sensor sees both reflections and can thus measure
the distance to both surfaces. The difference, which is calculated simultaneously internally
equals the thickness of the material. Additionally is the light path bent when entering and
exiting the material.
One single reference measurement for each material is enough to compensate this effect
and ensure a precise thickness measurements. This chapter explains in brief how to set
the sensor up for distance measurement or thickness measurement.
First step: Press “Set/Run” and move to sheet 3. In sheet 3 start the “Setup Execute”
function by pressing “RIGHT” Details on the setup execute functions can be found in 5.3
“Safety precautionsSetup Execute function for application” on page 23.
In this setup the controller unit gives the following options:
– Measurement on surface:
Distance to first surface is measured.
– Measurement of thickness of transparent material (=glass thickness):
Distance between first and second surface is measured.
– Measurement of glass gap:
Distance between 2nd and 3rd surface is measured
– Measuring to the rear side executof a transparent material (=rear):
Distance to 2nd surface is measured. (so first surface is ignored)
Please be aware that not all options are available for all OD Precision sensor head types.
Please refer to following table.
16
© SICK AG • Germany • All rights reserved
8014843/ZX00/2018-05-03
Operating Instructions
First steps
Chapter 5
OD Precision
Tab. 6: Sensor types and
availability of special
functions
Sensor type
Glass
thickness
Glass gap
Rear
OD5-25x01
yes
not supported
not supported
OD5-30x05
yes
yes
yes
OD5-85x20
yes
yes
yes
OD5-150x40
not
supported
not supported
not supported
OD5-350x100
not
supported
not supported
not supported
OD5-500x200
not
supported
not supported
not supported
Remark
only half the
measurement range
is available
Follow the instructions on the controller unit. When unable to get a measurement please
see chapter 5.2.5 “Sensor does not show a measurement, what to do? on page 21 to
resolve problems. Best is to start with optimizing alignment.
When measuring thickness of a transparent material it is important to reference to ensure
accuracy of the measurement. Please see 5.2.4 “Referencing for glass thickness
measurement” on page 19.
Fig. 7: Exemplary light
distribution on CMOS receiver
element





8014843/ZX00/2018-05-03
Front of glass 1
Rear of glass 1
3rd surface behind glass (can be glass or any other material)
Barycenter
CMOS or CCD receiver with x number of pixel
© SICK AG • Germany • All rights reserved
17
Chapter 5
First steps
Operating Instructions
OD Precision
5.2
Frequently Asked Questions on start-up
5.2.1
Minimum/maximum thickness of a transparent material?
The minimum thickness is specified as shown in the table below.
The maximum thickness is limited by the physical measurement range of the sensor head,
please refer to the table below.
Tab. 7: Min./Max. thickness
of transparent materials for
glass gap, rear and glass
thickness measurement
remark
Sensor type
min. glass
thickness
max.
glass
thickness
min. glass
gap
max.
thickness
of glass in
front of
gap.
OD5-25T01
0.2 mm
2 mm
not
supported
not
supported
0,3 mm
2 mm
not
supported
not
supported
OD5-30T05
(thin light spot)
0.7 mm
5 mm
0.5 mm
4.5mm
OD5-30W05
(wide light spot)
0.9 mm
5 mm
0.6 mm
4.4mm
OD5-85T20
(thin light spot)
2 mm
20 mm
1.4 mm
18.6 mm
OD5-85W20
(wide light spot)
2 mm
20 mm
1.4 mm
18.6 mm
OD5-150T40
not
supported
not
supported
not
supported
not
supported
not supported
OD5-150W40
not
supported
not
supported
not
supported
not
supported
not supported
OD5-350W100
not
supported
not
supported
not
supported
not
supported
not supported
OD5-500W200
not
supported
not
supported
not
supported
not
supported
not supported
(thin light spot)
OD5-25W01
(wide light spot)
5.2.2
only half the
measurement
range is
available
only half the
measurement
range is
available
Thickness limit of a the glass in front of the gap?
First, second and third peak must be within physical measurement range of the sensor. Be
aware that OD5-85x and OD5-30x only half the measurement range is available (see table
above).
5.2.3
Measuring through a glass
This is possible, please ensure that the glass is placed closer to the sensor than the start
of the measurement range. Also, it is best to tilt the glass by about 3° to ensure that
reflections do not occur.
18
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Operating Instructions
First steps
Chapter 5
OD Precision
5.2.4
Referencing for glass thickness measurement
In addition to the remarks in 5.2.6 for measuring on transparent/reflective surfaces, the
fact that the light path bends when entering a clear material should be considered. The
degree of the bending is dependent on the refraction index of the material. In most cases
this data is not easily available.
Fig. 8: Laser path through
transparent material

Laser
Easiest way to compensate is to reference the measurement of the sensor. The sensor
then adjusts the “Span” factor accordingly and precise measurements for any object with
the same light refraction index are achieved.
To reference, simply measure the thickness of the material manually once, compare the
value to the thickness measurement of the sensor and adjust the span factor according to
following formula. An example is shown on the following page.
Span(new) = t (ODmeasuredvalue) ÷ t (referencevalue) ∗ Span(current )
t = thickness of material
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19
Chapter 5
First steps
Operating Instructions
OD Precision
Tab. 8: Referencing for
measuring thickness of
transparent material
Referencing the sensor is only necessary when measuring glass thickness /glass gap/
rear. Activate these measurement modes in the “Setup Execute” on sheet 3 on the
controller unit. For details refer to 5.3 “Setup Execute function for application” on on
page 23.
Referencing is best explained with an example:
In this case the result for glass thickness measurement shows: 1.517 mm =
t(ODmeasuredvalue)
Thickness of the material is now measured manually. E.g. with a measuring gauge.
Result:
Reference glass plate thickness is 1.599 mm = t(referencevalue)
This means that the calibration Span factor of the sensor must be adapted for this
material to accommodate to the light refraction index.
The Span factor can be changed on sheet 1 on the controller unit.
The default value for glass is 0.6666
The correct value for this material is calculated with the following formula:
Span(new) = t(ODMeasuredValue) / t(reference value * Span(current)
Result: Span(new) = 1.517 mm / 1.599 mm * 0.6666 = 0.6420
When adjusting the Span to 0.6420 the ODMeasuredValue changes to 1,599 mm, the
actual thickness.
20
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Operating Instructions
First steps
Chapter 5
OD Precision
5.2.5
Sensor does not show a measurement, what to do?
Best is to check what the sensor actually sees. Press “Set/Run” to enter menu. Adjust the
setting “Operation” to light distribution of “A”, “B” or “C” on sheet 3 on the controller unit.
Press “Set/Run” to see the light distribution. A more detailed explanation can be found in
chapter 6.1.11 on page 38.
This graphic visualizes the light remission on the receiver element. In this example two
peaks are visible. Both surpass the threshold level (indicated by the blue horizontal line).
•
•
For more information on the blue line refer to chapter 6.1.11 “Monitor light
distribution curve on CMOS receiver element” on page 38.
For setting the threshold level refer to chapter 6.1.6 “Set threshold” on page 33.
The measurement value is indicated by the red vertical line. For glass thickness
measurement you will see two red lines.
•
For more information on the red line refer to chapter 6.1.11 “Monitor light
distribution curve on CMOS receiver element” on page 38.
If nothing is visible this may be because alignment is not optimized or object is placed
outside of measuring range. Tilting the sensor vertically by up to 15° helps to find the best
alignment.
Remark: Laser power can be adjusted manually to increase peak intensity, refer to 6.1.4
Set laser power on page 32 . Sensitivity can be adjusted manually, refer to 6.1.5 Set
sensitivity on page 32. Threshold level can be adjusted manually to ignore smaller peaks,
refer to chapter 6.1.6 “Set threshold” on page 33.
Fig. 9: Light distribution curve
on the CMOS receiver
element


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Measured barycenter
Set threshold level
© SICK AG • Germany • All rights reserved
21
Chapter 5
First steps
Operating Instructions
OD Precision
5.2.6
What is the best alignment for measuring on glass?
The 24 mm … 26 mm sensor type (OD5-25x01) is pre-set with a special housing for
specular reflection. The optical axis of this type is at approx. 45° angle. This allows for the
sensor face of the OD5-25x01 to be mounted parallel to the target surface.
Please be aware that any other sensor head must be mounted at an angle when
measuring specular reflection.
Please refer to the following schematic.
Fig. 10: Alignment of sensor
head for measuring on
reflective material
22
Any OD Precision Sensor head
(except OD5-25x01)
OD Precision OD5-25x01
(24 mm … 26 mm type)
Sensor is mounted at an angle. The angle
differs by type. The tilted side of the sensor
housing serves as a good indication of the
optimum mounting angle.
Sensor is mounted vertically to target.
© SICK AG • Germany • All rights reserved
8014843/ZX00/2018-05-03
First steps
Operating Instructions
Chapter 5
OD Precision
Tab. 9: Setup execute
function
5.3
Setup Execute function for application
5.3.1
Activate Setup Execute function
1 Select “3. Sensor Head [3/3]”
Change the headline to “Sensor Head”
2 Select “Setup execute”
Select “yes”
3 Press
The setup wizard starts up.
4 Change the setting
For the operation of “setup execute” wizard, refer
to the following description.
The setup wizard consists of two operations
1 Basic setting: Choose this option to set the sensor up in an application
2 Calibration: Choose this option to accommodate for compensating tilted alignment.
Note
When the setup wizard starts up, follow the operation guide appearing at the bottom of
menu. There are several steps in the setup wizard. For setting and selecting each step,
follow the steps below;
1. Select the preferred step, and press
.
2. Perform setting by selecting
,
, and by moving to next step with
3. When the sequence reaches the last step, “Press [SET/RUN] to Complete” is
displayed. Press
to finish.
Pressing
completes the setup wizard, and all settings not part of the wizard
are set to standard values, unless “keep current setting” was chosen.
The setup wizard can be cancelled in process. To cancel, press the
key.
Not all options in each step can be selected. Those options are displayed in gray.
5.3.2
“Basic Setting” Setup Execute
Page 1 Select Sensor Head.
Choose the sensor head to be set.
Page 2 Select Installation
Select whether measuring on glossy/shiny material using specular reflection of e.g. glass,
mirror, stainless steel or measuring on diffuse reflection of e.g. cardboard, rubber, tires,
etc.
Page 3 Select Target
Select measuring mode:
1.
2.
3.
4.
Measurement on surface of target
= Distance to first surface is measured.
Measurement of thickness of transparent material (=glass thickness)
= Distance between first and second surface is measured.
Measurement of glass gap
= Distance between 2nd and 3rd surface is measured
Measuring to the rear side executof a transparent material (=rear)
= Distance to 2nd surface is measured. (so first surface is ignored)
Note: For “diffuse” only option “surface of target” can be selected.
Page 4 Select Material
Select the material of the target: Glass, mirror or Metal, Plastic, etc.
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23
Chapter 5
First steps
Operating Instructions
OD Precision
Page 5 Select average
Select the dynamic moving average. This means that the average of the selected number
of measurements is calculated and given out at the selected output rate (e.g. 10kHz)
Output rate during operation is not influenced by the selected averaging.
Be aware: When a distance change takes place the time until the new distance is given out
is dependent on the chosen averaging. Refer to 6.1.7 “Set moving average” on page 34.
Page 6 Select Status during alarm
Please select the status that is given out during alarm: Clamp or hold.
Page 7 Anti Interference
Please activate anti interference when measuring thickness of transparent, semi
transperant or very thin material.
Page 8 Other function
Please select whether the settings for Shift, Span, Sensitivity, Threshold level, Baud rate
and Sampling period are set to default or whether previously chosen settings schould be
kept.
Are set to standard settings:
Set all above settings to factory default. It is possible to further adjust these parameters
manually in later steps.
Keep current setting:
Choose this option if all above parameters are already set to specific values and should
not be reset to default.
Page 9 Page Finish
Please press “SET/RUN” to finish the wizard.
24
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Operating Instructions
First steps
Chapter 5
OD Precision
5.3.3
“Calibration” Setup Execute
This function is used to compensate for an offset that results from tilted alignment. For
more information refer to 5.3 “Setup Execute function for application” on page 23.
Page 1 Select Sensor Head
Choose the sensor head to set.
Page 2 Set Measurement / Correct value
This page shows the following:
Tab. 10: Calibration function
Point A Meas.
Value:
This is the measured value at point A. Press button "5" to make a
measurement.
Point A Corr.
Value:
This is the actual distance at point A.
Point B Meas.
Value:
This is the measured value at point B. Press button "5" to make a
measurement.
Point B Corr.
Value:
This is the actual distance at pont B.
By setting actual measurement values (Meas. Value) and correct values (Corr. Value),
calibration automatically decides shift and span values.
Important Note:
– Use 10 KEY button to input values. Also the current measurement value can be input by
pressing button 5.
– Point A must be closer to the sensor than point B.
– The sensors must be measuring default distance to object. (no manual Zeroing)
– The sign of the measurement must be positve. ("Far side +") This is default setting.
– An example can be found on the following page.
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25
Chapter 5
First steps
Operating Instructions
OD Precision
Examplary Procedure:
1a. Place a gauge block of a known thickness on the target. Read measurement value
by pressing “5”. This value is “Point A Meas. Value”.
1b. Enter the “Point A Corr. Value”. Typically choose the exact same value as “Point A
Meas. Value” since the actual distance to the target is unknown in most cases.
Use 10 KEY button.
2a. Remove gauge block. Read measurement value by pressing “5”. This value is
“Point B Meas. Value”.
2b. Calculate “Point B Corr. Value”. Formula: “Point A Meas. Value” + “thickness of
gauge block”. Enter the caluclated value using 10 KEY button.
3. Press “Set/Run” to finish the Calibration procedure.
Application Example:
To find “corr. values” a reference material of a known thickness is needed.
Typically a gauge block is used. In this case the gauge block has a thickness of 2mm.
Fig. 11: Example of
calibration of OD5-85x20
using SOPAS software
Be aware:
– Point A must be closer to the sensor than point B.
– The sensors must be measuring default distance to object. (no manual Zeroing)
– The sign of the measurement must be positve. ("Far side +") This is default setting.
26
© SICK AG • Germany • All rights reserved
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Operating Instructions
First steps
Chapter 5
OD Precision
5.4
Setup execute function for calibration
For best results alignment must be considered, see following figures which illustrates the
resulting error of tilted alignment.
Please refer to 5.3.3 “Calibration” Setup Execute on page 25 for the according procedure.
Fig. 12: Perfect alignment
Fig. 13: Error due to sensor
tilt


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Side-view
Front-view
© SICK AG • Germany • All rights reserved
27
Chapter 5
First steps
Operating Instructions
OD Precision
Fig. 14: Schematic of the
result of the calibration
28
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Settings
Operating Instructions
Chapter 6
OD Precision
6
Settings
Tab. 11: Set measurement
function, choose
measurement target
6.1
Settings of sensor head
6.1.1
Set measurement function, choose measurement target
1 Select “1. Sensor Head [1/3]”
Change the headline to ”Sensor Head”.
2 Select “Measurement A, B, or C”
A/B/C corresponds to the sensor head
3 Change the setting
Select the measurement target.
4 Press
Note
1. Setting to “Surface” measures the distance to the first surface visible to the sensor.
This setting is available for all sensor heads.
2. Setting to “Glass Thickness” measures the distance from the front to the back side of
a transparent object (such as glass) This means a measurement to the first surface
visible to the sensor is taken. Simultanisouly a measurement to the second surface
visible to the sensor is taken. The sensor then automatically calculates the distance
inbetween and gives out the thickness value.“Glass Thickness” can only be used for
some OD Precision sensor head types.
In setting to “Glass Thickness”, it is important for precise measurement to set the
calibration span to the correct value to compensate for the light refraction index of the
measured material. Refer to chapter 6.1.3 “Set calibration (span)”.
3. Setting to “glass gap” the distance between the second and third surface is measured
This means a measurement to the second surface visible to the sensor is taken.
Simultanisouly a measurement to the third surface visible to the sensor is taken. The
sensor then automatically calculates the distance inbetween and gives out the gap
thickness value. “Glass gap” can only be used for some OD Precision sensor head
types.
4. Setting to “rear” the distance to the second surface is measured
This means a measurement to the second surface visible to the sensor is taken.
“Rear” can only be used for some OD Precision sensor head types.
Tab. 12: Sensor type and
function availability
Sensor type
Glass
thickness
Glass gap
Rear
Remark
OD5-25x
yes
not supported
not supported
OD5-30x
yes
yes
yes
OD5-85x
yes
yes
yes
only half the
measurement
range is available
OD5-150x
not supported
not supported
not supported
not supported
OD5-350x
not supported
not supported
not supported
not supported
OD5-500x
not supported
not supported
not supported
not supported
Setting can be variable for each bank.
Default: “Surface”
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29
Settings
Chapter 6
Operating Instructions
OD Precision
Fig. 15: Reflection types


Diffuse reflection type
Specular reflection type
6.1.2
Tab. 13: Set calibration (shift)
Set calibration (shift)
1 Select “1. Sensor Head [1/3]”
Change the headline to “Sensor Head”.
2 Select “Shift A, B, or C”
A/B/C corresponds to the sensor head A, B and C.
3 Change the setting
Set the shift of sensor head measurement value (0.1000 to +0.1000).
4 Press
Note
Calibration(shift) is not the “offset/ shift” value. Instead this value is used to
accommodate for systematic error caused by different light refraction indices e.g. for glass
thickness measurement. Set the value by the proportion of measurement error to the
measurement range.
Manual setting example:
Sensor head: 85 mm ± 20 mm type, measurement value: displayed as “+85.400 mm”
To calibrate the value to 85.000 mm, set –0.0100 by the following calculation.
(85.000 – 85.400)/(20 x 2) = –0.0100
This setting value does not change by zero reset, the value is stored globally and not
stored in a bank.
This setting allows 10 KEY (numeric key) function.
Setting the measurement target to “Glass Thickness” influences this value (see chapter
6.1.1 “Set measurement function, choose measurement target”).
Default: “0.0000”
30
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Settings
Operating Instructions
Chapter 6
OD Precision
6.1.3
Tab. 14: Set calibration span
Set calibration (span)
1 Select “1. Sensor Head [1/3]”
Change the headline to “Sensor Head”
2 Select “Span A, B, or C”
A/B/C corresponds to the sensor head A,B and C.
3 Change the setting
Set the span of sensor head measurement value.
(0.0000 to 3.9999)
4 Press
Note
Set the value by the proportion of measurement error to to the measurement range. It is
used for:
– Performing calibration of sensor head Please refer to chapter 5.4 “Setup execute
function for calibration” on page 27.
– Setting the measurement target to “Glass Thickness”refer to chapter 5.2.4
“Referencing for glass thickness measurement” on page 19.
Manual setting example:
Sensor head: 85 mm ± 20 mm type, measurement value error of 0,1mm; 10.100 mm
To calibrate the value to 10.000 mm, set 1.0100 by the following calculation.
10.100/10.000 = 1.0100
When choosing “Glass Thickness” mode, the following setting is necessary (Refer to
chapter 6.1.1 “Set measurement function, choose measurement target“).
– Input reciprocal of glass refraction (nd) to be measured as span setting value.
Example: Input “0.5435” when; nd = 1.84
– When the glass thickness is known, adjust the input value by referencing the actual
measurement value. Refer to chapter chapter 5.2.4 “Referencing for glass thickness
measurement” on page 19.
Note that the more span value increases, the more the measurement value
decreases.
This setting value does not change by zero reset. the value is stored globally and not
stored in a bank.
This setting allows 10 KEY (numeric key) function.
Default: “1.0000”
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31
Settings
Chapter 6
Operating Instructions
OD Precision
6.1.4
Tab. 15: Set laser power
Set laser power
1 Select “1. Sensor Head [1/3]”
Change the headline to “Sensor Head”
2 Select “Laser Power A, B, or C”
A/B/C corresponds to the sensor head A, B or C.
3 Change the setting
Select the laser power.
4 Press
Note
For measuring an object with specular reflection of light (such as mirror or glass), set the
laser power low. (Normally 1 [Minimum])
For measuring on any other objects (objects with diffuse reflection of light), set the laser
power high. (Normally 5 [Maximum])
Turning this setting to “OFF” will turn the laser off. This setting is stored in the active bank.
Default: “5 [Maximum]”
6.1.5
Tab. 16: Set sensitivity
Set sensitivity
1 Select “1. Sensor Head [1/3]”
Change the headline to “Sensor Head”.
2 Select “Sensitivity A, B, or C”
A/B/C corresponds to the sensor head A, B or C.
3 Change the setting
Select the sensitivity.
4 Press
Note
For “Auto” the receiving sensitivity is dynamically adjusted to light remission of the target
surface. Auto adjustment may take up to 2 ms when the object-remission is extreme and
changes instantaneously.
If the above case causes any problem, the sensitivity can be set to a fixed level.The
optimum fixed sensitivity can be checked by reviewing the light distribution on the CMOS
receiver element. Please refer to chapter 6.1.11 “Monitor light distribution curve on CMOS
receiver element” on page 38.
Setting is stored in the active bank.
Default: “Auto”
32
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Settings
Operating Instructions
Chapter 6
OD Precision
6.1.6
Tab. 17: Set threshold
Set threshold
1 Select “2. Sensor Head [2/3]”
Toggle to sheet “Sensor H”.
2 Select “Thresh Level A, B, or C”
A/B/C corresponds to the sensor head
3 Change the setting
Select the threshold value.
4 Press
Note
The algorythm measures the distance to the object by evaluating the cross point of the
barycenter of the peak of the light distribution and the threshold line. When the receiving
waveform is extremely asymmetric (such as semitransparent object or object with very
challenging surface condition), high thresholds can reduce the measurement error. When
setting the threshold to 1 or more, ensure the receiving waveforms are always higher than
the threshold for every object to be measured. (Any waveform lower than threshold is
ignored)
The relationship between light distribution waveform and threshold can be reviewed with
with the “Monitor light distribution curve on CMOS receiver element function“ in chapter
6.1.11 on page 38.
When choosing “Automatic”, the threshold is dynamically auto-adjusted (Threshold is
automatically set to relatively high thresholds). Note that the resolution can be
deteriorated.
Setting can be variable for each bank.
Default: “0”
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33
Settings
Chapter 6
Operating Instructions
OD Precision
6.1.7
Tab. 18: Set moving average
Set moving average
1 Select “2. Sensor Head [2/3]”
Toggle to sheet “Sensor Head”.
2 Select “Average A, B, or C”
A/B/C corresponds to the sensor head
3 Change the setting
Select the number of measurement values for the
averaging.
4 Press
Note
Large moving average count is advantageous to resolution and unexpected irregularity of
object surface. Small moving average count is advantageous to sensitive reaction to
distance changes.
This sensor uses dynamic moving averaging. On start-up the selected number of
measurement values are collected, then averaging takes place and the average is given
out. From then on its one-in/ one-out, meaning that the next measurement value is
collected and the average is taken immediately. This means the output rate is unaffected,
but response time is affected. Please refer to the figure below.
For large distance changes, the response time can be roughly calculated by the following
expression. (Sampling frequency x moving average count)
The following figure shows the relationship between the moving average, output rate and
response time. Avg = 32 means that the average of 32 values is taken. Avg = 8 means
that the average of 8 measurements is taken. In each case averaging is moving/dynamic,
as compared to block averaging. With block averaging the average of the chosen number
of measurements, e.g.32, is taken, then given out. Then the sensor waits for the next 32
measurements to be taken, takes the average and gives out the result. This means that
the output rate is reduced by 32.
Default: “256”
Fig. 16: Moving average and
response time
34
© SICK AG • Germany • All rights reserved
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Settings
Operating Instructions
Chapter 6
OD Precision
6.1.8
Tab. 19: Set communication
speed
Set the communication speed
1 Select “2. Sensor Head [2/3]”
Toggle to sheet “sensor head setting.”
2 Select “Baud [kbps] A, B, or C”
A/B/C corresponds to the sensor head A, B and C.
3 Change the setting
Select the communication speed between sensor
head and controller.
4 Press
Note
Values higher than 921.6 kbps will transfer all the sampling data of sensor head to the
controller.
When the cable length between sensor head and controller is very long (approx. >25m),
select slow communication speed to avoid loss of data.
Default: “921.6 kbps”
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35
Settings
Chapter 6
Operating Instructions
OD Precision
6.1.9
Tab. 20: Set Clamp / Hold
function
Set the measurement value at alarm
1 Select “2. Sensor Head [2/3]”
Toggle to sheet “sensor head setting.”
2 Select “During Alarm A, B, or C”
A/B/C corresponds to the sensor head A, B and C
3 Change the setting
Select the measurement value at alarm. Clamp or
Hold.
4 Press
Note
This option defines the measurement value the sensor gives out when it is unable to
measure.
•
•
When set to “Clamp” the sensor gives out 2999.99999 mm as measurement
value indicating that no measurement could be taken.
When set to “Hold” the sensor gives out the last good measurement before it
became unable to measure.
In both cases the “Alarm Output” is activated. For evaluating the Alarm Output the I/O
Expansion cable is necessary.
Please refer to the following schematic.
Default: “Clamp”
Fig. 17: Clamp/Hold function


36
Clamp
Hold
© SICK AG • Germany • All rights reserved
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Settings
Operating Instructions
Chapter 6
OD Precision
6.1.10
Tab. 21: Set sampling period
Set sampling period
1 Select “2. Sensor Head [2/3]”
Toggle to sheet “sensor head setting.”
2 Select “Sampling Per. A, B, or C”
A/B/C corresponds to the sensor headA, B and C.
3 Change the setting
Set the sampling period.
4 Press
Note
Shorter sampling period results in faster response time, longer sampling period enhances
the resolution and the capability to measure on very dark material.
Fig. 18: Sampling period
consequences


Fast response time
High-capability to measure on dark material


High-Sensitivity and high sampling period
Low-Sensitivity and high sampling period
Fig. 19: Light distribution
curve
Default is as follows:
Tab. 22: Sampling period
default values
Sampling Period
Sensor Head
100 μs
OD5-25x01 24 ... 26 mm
OD5-30x05 25 ... 35 mm
OD5-85x20 65 ... 105 mm
OD5-150x40 110 ... 190 mm
800 μs
OD5-350x100 250 ... 450 mm
OD5-500x200 300 ... 700 mm
OD5-25x01 24 ... 26 mm
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37
Settings
Chapter 6
Operating Instructions
OD Precision
6.1.11
Tab. 23: View light
distribution on CMOS receiver
element
Monitor light distribution curve on CMOS receiver element
1 Select “3. Sensor Head [3/3]”
Toggle to sheet “sensor head setting.”
2 Select “Operation”
A/B/C corresponds to the sensor headA, B and C.
3 Change the setting
Choose “light distribution A/B/C” or
“measurement”.
4 Press
Note
Use this function to monitor what the sensor actually sees. This function shows the light
remission on the receiver element. (CMOS element)
Fig. 20: Light distribution
curve on CMOS receiver
element


Red line
Blue line
Red Line on light distribution function
A red line indicates the measurement value of the sensor. It shows the position of the
barycenter of a remission peak.
•
•
•
•
When the measurement target is set to “Surface”, only one red line will appear on
the first peak closest to the sensor.
When the measured target is set to “Glass Thickness” two red lines will appear,
one on the first and one on the second peak. One line indicates the front side of
the glass/transparent material and the other indicates the rear side.
When the measurement target is set to “Rear” one red line will appear. This red
line will appear on the second peak, not on the first peak as with “surface” mode.
When measurement target is set to “Glass gap” then two red lines will appear.
One on the second and one one the third peak.
Blue Line of light distribution function
A blue line appears at the position set by the Receiving Waveform Threshold Setting (see
chapter 0 “
Set threshold“).
Note
Receiving waveform does not appear if no sensors are connected.
Measurement operation stops while monitoring the receiving waveform. Measurement is
continued when returning to “Measurement” from “Light Distrib” in the menu.
Default is “Measurement”.
38
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Settings
Operating Instructions
Chapter 6
OD Precision
6.1.12
Tab. 24: Set anti-interference
mode
Prevent mutual interference
1 Select “3. Sensor Head [3/3]”
Toggle to sheet “sensor head setting.”
2 Select “Anti interfere”
3 Change the setting
Select the Anti Interfere (mutual interference
prevention) function.
4 Press
Note
Default is “Off”, which allows the measurement with measuring frequency stated in the
specification. Measurement timing of each sensor head is asynchronous.
Setting to “A and B” allows synchronous measurement timing between sensor head A and
sensor head B (alternate measurement), Lasers are pulsed, reducing the mutual
interference.
In the setting “A and B” the measuring frequency is 6 times slower, the data storage time
of image sensor is not influenced, so no sensitivity adjustment is necessary.
It is recommended to activate the function to avoid negative influences in the following
cases.
– When thickness measurement with two sensor heads is performed on transparent or
semi-transparent material.
– When measurement is performed in a way that laser light of sensor head A is
reflected to sensor head B. Refer to following figure.
Default: “Off”
Fig. 21: Mutual interference
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39
Chapter 6
Settings
Operating Instructions
OD Precision
6.1.13
Tab. 25: Set sensor head
type manually
Set sensor head type
1 Select “3. Sensor Head [3/3]”
Toggle to sheet “sensor head setting.”
2 Select “Model A, B or C”
A/B/C corresponds to the sensor head A, B and C.
3 Change the setting
Select the head type to be connected.
4 Press
Tab. 26: Sensor head types
AUTO
25 mm
Every time the power is turned on, the head type code is read-out
and the setting is automatically adjusted. This function is active
even when the head is not connected.
One can also manually choose the connected sensor head.
30 mm
85 mm
150 mm
350 mm
500 mm
When the head is not connected, select this option.
No connection
After the setting is changed, be sure to turn the power ON again.
Default: “AUTO”
40
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Settings
Operating Instructions
Chapter 6
OD Precision
Tab. 27: Set
control/switching output
6.2
Setting control/switching output
6.2.1
Set upper limit/lower limit
1 Select “4. Control Output [1/2]”
Toggle to sheet “Control Output”
2 Select Upper or Lower to set
Q1 to 5 correspond to control output 1 to 5.
“Upper” corresponds to upper limit, and “Lower”
corresponds to lower limit.
Set the upper limit and lower limit of
control/switching output.
(–2999.9999 to +2999.9999 mm)
3 Change the setting
4 Press
Note
This setting allows 10 KEY (numeric key) function. Setting can be variable for each bank.
Default:
Q1
Q2
Q3
Q4
Q5
6.2.2
Tab. 28: Set hysteresis
Upper
Lower
Upper
Lower
Upper
Lower
Upper
Lower
Upper
Lower
“+1.0000”
“–1.0000”
“+2.0000”
“–2.0000”
“+3.0000”
“–3.0000”
“+4.0000”
“–4.0000”
“+5.0000”
“–5.0000”
Set hysteresis
1 Select “4. Control Output [1/2]”
Toggle to sheet “Control Output”
2 Select Hysteresis
3 Change the setting
Set hysteresis of control output.
(0.0000 to 2999.9999 mm)
4 Press
Note
Hysteresis is the difference in distance between the switch-on and switch-off points of a
switching output. Hysteresis is necessary for stable switching when the measured distance
fluctuates around the switching point that has been set. The hysteresis can be set freely.
The free choice allows an ideal compromise between precise switching and stable
behavior in each individual application.
This setting allows 10 KEY (numeric key) function. This setting is a global setting, it is set
for all control output, upper and lower limit values, as well as to all banks.
Default: “0.0000”
Fig. 22: Hysteresis


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Upper
Lower
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41
Settings
Chapter 6
Operating Instructions
OD Precision
6.2.3
Tab. 29: Set delay function
Set delay
1 Select “4. Control Output [1/2]”
Toggle to sheet “Control Output”
2 Select “Delay”
3 Change the setting
Select the delay mode (timing control).
4 Press
Note
The following delay modes of the control/switching outputs can be chosen.
•
“Off”: Timer is deactivated
•
“Off Delay”: Switching OFF of the control/switching output is delayed for set period.
Short signals (bursts) are suppressed.
•
“On Delay”: Switching ON of control/switching output is extended by the configured
time to allow for the use of slower control system.
•
“1 Shot”: The signal given out always remains active for the same period of time
regardless of the duration of the input signa
The time period is set in “Delay time setting” (see following chapter 6.2.4 “Set delay
time”).
This setting is set for all control/switching outputs.
Default: “Off”
Fig. 23: Timing/delay
functions




42
OFF
OFF DELAY: OFF delay
ON DELAY: ON delay
1 SHOT: Fixed and once only switching duration
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Settings
Operating Instructions
Chapter 6
OD Precision
6.2.4
Tab. 30: Set delay time
Set delay time
1 Select “4. Control Output [1/2]”
Toggle to sheet “Control Output”
2 Select Timer
Set the delay time of control output.
(0 to 60000 ms)
3 Change the setting
4 Press
Note
When the delay setting is “Off”, this setting is disabled (see chapter 6.2.4 “Set delay
time”).
This setting allows 10 KEY (numeric key) function.
This setting is set for all control/switching output.
Default: “0 ms”
6.2.5
Tab. 31: Set judgement
source
Set control/switching output source
1 Select “5. Control Output [2/2]”
Toggle to sheet “Control Output”
2 Select Source to set
Q1 to Q5 correspond to control/switching output 1
to control/switching output 5.
3 Change the setting
“A” : Measurement value of sensor head A
“B” : Measurement value of sensor head B
“C” : Measurement value of sensor head C
“CAL”: Calculation value
4 Press
Note
The control/switching output source (A/B/C/CAL) corresponds to four (4) values displayed
in the RUN mode.
For calculation value, refer to the description of Setting calculation (see chapter 6.4
“Setting calculation”).
Default: “A”
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43
Settings
Chapter 6
Operating Instructions
OD Precision
Tab. 32: Set analog output
6.3
Setting analog output
6.3.1
Set upper/lower limit
1 Select “6. Analog Output”
Toggle to sheet “Analog Output”
2 Select Upper or Lower to set
Port 1 to Port 3 correspond to analog output 1 to
analog output 3.
“Upper” is upper limit value, and “Lower” is lower
limit value.
3 Change the setting
Set upper limit value and lower limit value of analog
output.
(–2999.9999 to +2999.9999 mm)
4 Press
Note
Value set to “Upper” corresponds to +10 V ( or 20 mA) of analog output.
Value set to “Lower” corresponds to –10 V (or 4 mA) of analog output.
When the value exceeds Upper limit, the maximum value is given out.
When the value remains below the Lower limit, the minimum value is given out.
(When the value is out of measurement range of sensor, maximum value is given out.)
There are two analog outputs: voltage output and current output. Both are active at the
same time.
Default: Lower limit = start of measuring range, Upper limit = end of measuring range.
Fig. 24: Analog output


44
Lower
Upper
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Settings
Operating Instructions
Chapter 6
OD Precision
6.3.2
Tab. 33: Set source for
output
Set output source
1 Select “6. Analog Output”
Toggle to sheet “Analog Output”
2 Select Source to set
Port 1 to Port 3 correspond to analog output 1 to
analog output 3.
3 Change the setting
“A” : Measurement value of sensor head A
“B” : Measurement value of sensor head B
“C” : Measurement value of sensor head C
“CAL”: Calculation value
4 Press
Note
The output source (A/B/C/CAL) corresponds to the four (4) values displayed in the RUN
mode.
For the calculation value, refer to the calculation setting (see chapter 6.4 Setting
calculation on page 46).
Default: Port 1 = “A”, Port 2 =“B”,Port 3 = “C”
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45
Settings
Chapter 6
Operating Instructions
OD Precision
Tab. 34: Setting calculation
6.4
Setting calculation
6.4.1
Set calculation
1 Select “7. Calculation”
Toggle to sheet “Calculation”.
2 Select calculation formula to set
Select either Value of W, Operator 1, Value of X,
Operator 2, Value of Y, Operator 3 or Value of Z.
For calculation structure, refer to the following
description.
3 Assign Calulation value to output
Set the calculation value used as source of control
output and/or analog output. Refer to chapter
6.2.5 “Set control/switching output source” on
page 43 and chapter 6.3.2 “Set output source” on
page 45.
4 Press
Note
The following calculation structure is used.
Fig. 25: Operators to program
calculations



Operator 1
Operator 2
Operator 3
The following options are available for Operator 1 to Operator 3:
“+”
: Addition (+)
“–”
: Subtraction (–)
For the other variables (W/X/Y/Z), select from the followings:
“A”
: Measurement value of sensor head A
“B”
: Measurement value of sensor head B
“C”
: Measurement value of sensor head C
“K”
: Constant K (see chapter 6.4.3 “Set value of K”on page 47)
“0”
: 0
Setting is stored in the active bank.
Default:
Value of W “A”
Operator 1 “+”
Value of X “0”
Operator 2 “+”
Value of Y “0”
Operator 3 “+”
Value of Z “0”
The default caluclation therefore is: A+0+0+0+0 = A, this means that Cal = A.
46
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Settings
Operating Instructions
Chapter 6
OD Precision
6.4.2
Tab. 35: Set algebraic sign of
measurement value
Change algebraic sign of measurement value
1 Select “7. Calculation”
Toggle to sheet “Calculation”..
2 Select “Sign A, B, or C”
A/B/C corresponds to sensor head A, B or C.
3 Change the setting
Select the algebraic sign. Refer to figure below.
4 Press
Note
Setting to “Far side+” means that the measurement value increases as the object moves
further away from the sensor head. Measurement value sign is positive. (This is default)
Setting to “Near side+” reverses the algebraic sign (± sign) and the measurement value
increases as the object moves closer to the sensor head. Measurement value sign is
negative.
Default: “Far side+”
Fig. 26: Near/Far side +,
change algebraic sign


For Near side+, negative sign of measurement value
For Far side+ , positive sign of measurement value
6.4.3
Tab. 36: Set value of
constant “K”
Set value of K
1 Select “7. Calculation”
Toggle to sheet “Calculation”..
2 Select “Value of K”
3 Change the setting
Set the constant K for calculation setting.
(–2999.9999 to +2999.9999 mm)
4 Press
Note
Use this setting when a constant K is used for the calculation formula.
This setting allows 10 KEY (numeric key) function. Setting is stored in the active bank.
Default: “0.0000”
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47
Settings
Chapter 6
Operating Instructions
OD Precision
6.4.4
Tab. 37: Set shift/ offset
Set shift/offset
1 Select “7. Calculation”
Toggle to sheet “Calculation”..
2 Select “Shift A, B, C” or CAL
A/B/C corresponds to sensor head A, B and C.
CAL corresponds to the calculation value.
3 Change the setting
Sets the shift/offset value of the measurement of
the sensor head and the calculation value
(–2999.9999 to +2999.9999 mm).
4 Press
Note
This setting is used to set the measurement value to zero (0) using the zero reset function.
This setting allows 10 KEY (numeric key) function. Setting is stored in the active bank.
Default: “0.0000”
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Operating Instructions
Settings
Chapter 6
OD Precision
6.5
Using calculation
6.5.1
Calculation examples
Various applications with two or three sensor heads are possible. E.g. flatness, thickness
and centricity measurement. Following figure shows some calculations.
Fig. 27: Exemplary
calculation functions
A
B
CALC
K
6.5.2
Distance A
Distance B
Thickness
Distance K
Thickness calculation
A reference material of a known thickness is placed between the two sensor heads and a
“Zeroing”of both sensor heads is performed. The following formula is then used to
calculate the thickness of any object placed between the sensor heads.
K-A-B=0
K = thickness of a reference object
A= measurement of sensor head A
B= measurement of sensor head B
Note the following procedure:
1.) Set “K” to the thickness of the reference object (e.g. gauge block)
2.) Place the reference object between the two sensor heads. (within the measurement
range of each sensor head)
3.) Conduct Zeroing of the used sensor heads.
Calculation result now represents thickness of the object placed in-between the two
sensor heads.
Fig. 28: Calculation;
Thickness with two sensor
heads
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Chapter 6
Settings
Operating Instructions
OD Precision
A
B
K
D
Distance A
Distance B
Known Thickness K
Distance D
When measuring the thickness of any material with 2 sensor heads from two sides,
alignment becomes very important for accurate measurement.
Error in alignment will result in inaccurate measurements, unless each of the sensor
heads is calibrated beforehand (e.g. with the calibration wizard) to compensate errors in
alignment.
Also ensure that the object is within the measurement range of each individual sensor.
When measuring thickness with two sensor heads, anti-interference mode must be
activated when the material is transparent, semi-transparent, or very thin. In this case
sampling frequency is 6 times longer as the lasers are pulsed.
Note: One can easily check alignment by placing a paper in-between the two sensor heads.
If two light spots are visible on the paper, then alignment is incorrect. Move the paper
within the measurement range to ensure only one light spot is visible on the paper
throughout the full measurement range.
Fig. 29: Alignment for
measuring with two sensor
heads
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Settings
Operating Instructions
Chapter 6
OD Precision
6.6
Tab. 38: Hold functions
Setting hold
1 Select “8. Hold”
Toggle to sheet “Hold”..
2 Select “Head A, B, C” or
“Calculated Val”
A/B/C corresponds to sensor head A, B and C.
Calculated Val corresponds to the calculation value.
Select HOLD function. Refer to list below for the
different options.
3 Change the setting
4 Press
Note
The selected HOLD function is triggered using the Hold Input and Reset Input. The inputs
are accessible via the I/O Expansion cable. There are seven setting options as follows:
“Off”: HOLD is deactivated
“Sample”: Sample HOLD. The current measurement value is held when at the rising edge.
Fig. 30: Sample hold function


Measurement value
Sample holding value
“Peak”: Peak HOLD. "Peak": Peak HOLD. The peak value is being held.
Fig. 31: Peak hold function



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Measurement value
Peak holding value
Period of sampling
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Chapter 6
Settings
Operating Instructions
OD Precision
“Bottom”: Bottom HOLD. The bottom value is being held.
Fig. 32: Bottom hold function



Measurement value
Bottom holding value
Period of sampling
“Peak to Peak”: Peak to Peak HOLD. The difference between peak and bottom value is
being held.
Fig. 33: Peak to peak hold
function



Measurement value
Peak to peak holding value
Period of sampling
“Auto Peak”: Auto Peak HOLD. The peak value is automatically held. Function is activated
with rising edge on Reset Input. The function is deactivated when Hold input is ON. The
Reset Input sets the held measurement value to the current measurement value.
Fig. 34: Auto peak hold
function



52
Measurement value
Auto peak holding value
Stop of revision
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Operating Instructions
Settings
Chapter 6
OD Precision
“Auto Bottom”: Auto Bottom HOLD. The bottom value is automatically held. Function is
activated with rising edge on Reset Input. The function is deactivated when Hold input is
ON. The Reset Input sets the held measurement value to the current measurement value.
Fig. 35: Auto bottom hold
function



Measurement value
Auto bottom holding value
Stop of update
Default: “Off”
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53
Settings
Chapter 6
Operating Instructions
OD Precision
Tab. 39: Set filter function
6.7
Setting filter
6.7.1
Set filter function
1 Select “9. Filter”
Toggle to sheet “Filter”..
2 Select “Filter”
3 Change the setting
“Off” : Filtering is not applied
“Hi pass” : “High pass filter” is applied
“Lo pass” : “Low pass filter” is applied
4 Press
Note
To set filter to “Hi pass” or “Lo pass”, moving average must be set to “1” (deactivated)
(see chapter 6.1.7 “Set moving average” on page 34).
Setting to “Hi pass” ignores the changes of the measurement value with a frequency lower
than the cut-off frequency. In this setting, the measurement value is “0.00000” when the
object stops moving.
Setting to “Lo pass” ignores the changes of the measurement value with a frequency
higher than the cut-off frequency.
Example of result with “Hi pass” filter
Fig. 36: Hi-Pass Filter


Off
Hi pass
Example of result with “Lo pass” filter
Fig. 37: Deactivated filter
1
2
Off
Lo pass
Default: “Off”
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Settings
Operating Instructions
Chapter 6
OD Precision
6.7.2
Tab. 40: Set filter settings
Set frequencies of filter functions
Toggle to sheet “Filter”.
1 Select “9. Filter”
2 Select “Frequency”
Select the filter frequency for filter setting.
3 Change the setting
4 Press
Note
Tab. 41: Hi-/Low- pass filter
frequencies
Frequencies available:
Setting value
Cut-off frequency applicable
when Hi pass is selected
Cut-off frequency applicable
when Lo pass is selected
Hi: 650/Lo: 2000
650 Hz
2000 Hz
Hi: 350/Lo: 800
350 Hz
800 Hz
Hi: 200/Lo: 400
200 Hz
400 Hz
Hi: 100/Lo: 200
100 Hz
200 Hz
Hi: 50/Lo: 100
50 Hz
100 Hz
Hi: 25/Lo: 50
25 Hz
50 Hz
Hi: 15/Lo: 20
15 Hz
20 Hz
Hi: 10/Lo: 10
10 Hz
10 Hz
Example: “Hi pass” filter is chosen and filter frequency “Hi: 650/Lo: 2000” is chosen. This
means that any change of the measurement value with a frequency lower than 650 Hz is
ignored.
“Lo pass” is selected. This means that changes of the measurement value with a
frequency higher than 2000 Hz are ignored.
Default: “Hi: 650/Lo: 2000”
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Settings
Chapter 6
Operating Instructions
OD Precision
6.8
Tab. 42: Change bank
Setting bank
1 Select “10. Bank”
Toggle to sheet “Bank”..
2 Select Bank
3 Change the setting
Select active memory bank. A total of 16 banks is
available. (0…15)
4 Press
Note
Many parameter settings are stored in the active bank. This is indicated by the small blue
“B” sign next to the parameter. Some parameter settings are stored globally and will
remain the same for each bank. These are the parameters whithout a blue “B” next to
them.
When bank function is not required, select “0”.
The bank setting after power ON is as follows:
– When the bank switching input (in I/O 50-pin input/output connector) is bank 0 (all
OFF): bank is set to bank 0
– Bank can always be changed by pressing the “+/-BANK” button.
– When the bank switching input is other than bank 0: bank according to bank
switching input signal is activated. For the list of available signals refer to chapter
“Bank switch input” on page 10.
6.9
Tab. 43: Change settings of
RS232 communication
Setting RS 232
1 Select “11. RS232”
Toggle to sheet “RS232”.
2 Change the setting
Adjust the setting to that of communication device.
3 Press
Note
56
Default: Baud “115200”
Data “8”
Parity “None”
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Settings
Operating Instructions
Chapter 6
OD Precision
Tab. 44: Copy data from bank
to bank
6.10
Using memory function
6.10.1
Copy data
1 Select “12. Memory”
Toggle to sheet “Memory”..
2 Select “Copy from”
Select the bank to copy from. All settings stored in
this bank will then be copied. Use “Initial setting” to
restore to default.
3 Select “(Copy) to”
Select the destination bank number to copy the
bank settings to.To copy to all
banks, select “All Bank”. To reset device choose
“Complete Reset”.
Note
4 Select “Execute”
Selects “Yes”
5 Press
Copying is executed.
Use this setting to copy the setting value to other bank.
6.10.2
Tab. 45: Return bank to
default settings
Return bank setting to Default (initialization)
1 Select “12. Memory”
Toggle to sheet “Memory”..
2 Select “Copy from”
Select “Initial setting”.
3 Select “(Copy) to”
Select bank to reset to default values.
To reset all banks to default, select “All Bank”.
To reset common settings to default, select
“Common settings”.
Note
4 Select “Execute”
Selects “Yes”
5 Press
The initialization starts.
When choosing “Complete Reset” for “Copy to … “ the setting “Copy from” becomes
inactive.
6.10.3
Tab. 46: Complete reset
Note
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Complete reset
1 Select “12. Memory”
Toggle to sheet “Memory”..
2 Select “Copy from”
Ignore this setting
3 Select “(Copy) to”
Select “Complete reset”
4 Select “Execute”
Selects “Yes”
5 Press
The initialization starts.
When choosing “Complete Reset” for “Copy to … “ the setting “Copy from” becomes
inactive.
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57
Settings
Chapter 6
Operating Instructions
OD Precision
Tab. 47: Set decimal places
visible in RUN mode
6.11
Setting display and keys
6.11.1
Set internal decimal places visible in RUN mode
1 Select “13. Display/Key”
Toggle to sheet “Display/Key”.
2 Select Display Digit
3 Change the setting
“All”
“-1”
“-2”
“-3”
: displays up to 5 places of decimals
: displays up to 4 places of decimals
: displays up to 3 places of decimals
: displays up to 2 places of decimals
4 Press
Note
This setting only changes the displayed digit number, it does not influence the output
value or even the output quality.
Default: “–2”
6.11.2
Tab. 48: Set brightness
Set brightness
1 Select “13. Display/Key”
Toggle to sheet “Display/Key”.
2 Select LCD Backlight
3 Change the setting
“100 percent”
“20 percent”
“2 percent”
: Maximum brightness
: 20% brightness
: 2% brightness
4 Press
Note
Default: “100 percent”
6.11.3
Tab. 49: Set key lighting
Set key lighting
1 Select “13. Display/Key”
Toggle to sheet “Display/Key”.
2 Select “Key Lighting”
3 Change the setting
“On”
“Off”
: key lighting ON
: key lighting OFF
4 Press
Note
Setting to “On” lights the buttons which are available.
Default: “On”
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Mounting
Operating Instructions
Chapter 7
OD Precision
7
Mounting
Tab. 50: Mount controller to
DIN rail
7.1
Installing controller
7.1.1
Install to DIN rail
1 Insert the upper claw on rear of the DIN rail, and
push the bottom of controller into the rail, with the
knob pulled down.

Knob
2 Ensure the controller fits perfectly on the DIN rail.
Note
To remove the controller from DIN rail, pull the bottom
of controller to the front, with the knob pulled down
using a flathead screwdriver.
7.1.2
Tab. 51: Mount controller
topanel
Install to panel
1 Drill hole of specified size on the panel.
(“Dimensional outline”).
2 Remove any terminal board and connectors from
the controller.
3 Insert the upper of controller to the opening, and
push the bottom into the opening.
When the whole controller is in the opening, align
the position.
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Mounting
Chapter 7
Operating Instructions
OD Precision
4 Insert the protruded part of fixture to the slit at the
lateral side of controller (panel mounting
mechanism).

Fixture

Fixture
5 By pressing fixture to the controller, slide the fixture
to the direction indicated by the arrow, to secure
the controller.
Note
Set the fixture to the opposite side also.
Note
To install/remove the controller to/from the panel, remove all the terminals and
connectors connected to the controller.
To remove fixture from the controller, pull claws (two
places) up to the direction of arrow A, and slide the
fixture to the front (direction of arrow B).
1
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© SICK AG • Germany • All rights reserved
Fixture
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Mounting
Operating Instructions
Chapter 7
OD Precision
7.2

Connecting connectors for sensor head
Ensure the cutout of connector smoothly fits the protruded part of controller. Forced
connector insertion can damage the connector pin seriously.
WARNING
Tab. 52: Connecting
connectors for sensor head
1 Insert the connector cutout to the protruded part of
controller.
1
2
Cutout
Protruded part
1
Lock
2 Turn the connector lock to the direction of arrow
(clockwise direction) until it clicks.
Note
8014843/ZX00/2018-05-03
To remove connector from the controller, turn the lock in counterclockwise direction before
removing.
© SICK AG • Germany • All rights reserved
61
Chapter 7
Mounting
Operating Instructions
OD Precision
7.3
Tab. 53: Connecting cable to
12-pin terminal board
Connecting cable to 12-pin terminal board
1 Strip the insulation of the cable coating to expose
the cable core by 8 to 9 mm. When using shield
cable, twist so that the core diameter is less than
Ø1.2 mm.
2
1
Peel the cable coating
1
2
Press down using a
flathead screwdriver
Insert cable
1
Pull up
1
Ensure the cable is not
easily pull out
Insert the cable until exposed cable is fully
inserted into terminal boad.
3 Pull lever up until it clicks
4 Pull the cable softly to ensure that the lever is
locked and the cable is not pulled out. Ensure that
the cable core is not exposed.
62
© SICK AG • Germany • All rights reserved
8014843/ZX00/2018-05-03
Operating Instructions
Appendix
Chapter 8
OD Precision
8
Appendix
8.1
Input/output diagram
Fig. 38: Input/output diagram
8014843/ZX00/2018-05-03
© SICK AG • Germany • All rights reserved
63
Chapter 8
Appendix
Operating Instructions
OD Precision
8.2
Communication
8.2.1
Communication specification
RS 232 (In the Default setting, the following values are set)
Tab. 54: RS232
communication parameters
Baud rate
9600/19200/38400/115200 bps
Transmission code
ASCII
Data length
7/8 bit
Stop bit length
1 bit
Parity check
None/Even/Odd
Data classification
STX · ETX
Adjust the settings of the computer and this product within the above range.
USB
This product uses FT245M manufactured by Future Technology Devices International Ltd.
(FTDI) for the USB device. (USB1.1 and USB2.0 compatible)
This product can be accessed from the computer using the virtual COM port (VCP) driver or
DLL USB driver D2XXX.
Please use the FTDI driver that was supplied with your current SOPAS software. You can
find this driver in a folder (FTDI Driver) under the SOPAS program.
8.2.2
Communication procedure
When a command is sent from computer to the controller, the controller sends a response
back to the computer.
Basically, one response is sent to one command.
When a command is sent, be sure to send it after receiving the response to the previous
command. (A stop command can be sent while measurement values are being read
continuously.)
Fig. 39: USB communication
procedure
64
© SICK AG • Germany • All rights reserved
8014843/ZX00/2018-05-03
Appendix
Operating Instructions
Chapter 8
OD Precision
8.2.3
Connection with computer
RS 232
Use a shielded RS232C cable (straight).
Fig. 40: RS232C
communication pinnig
Not connected
1
Note
The shield must be applied when using the RS232 interface.
To connect the sensor with an RS232 compatible interface to a computer (D-sub, 9 pin):
•
•
•
•
Connect pin 2 (TXD) of the sensor to pin 2 (RXD) on the computer.
Connect pin 3 (RXD) of the sensor to pin 3 (TXD) on the computer.
Connect pin 5 (GND) of the sensor to pin 5 (GND) on the computer.
Connect the shielded cable with shielding of the D-sub male connector to the
sensor and to the computer.
USB
Use a USB 2.0 cable (A-B type).
8.2.4
Send data format (command)
There three types of data (command 1, 2 and 3) being sent. Parameters are indicated by
the combination of commands 1 and 2, and command 3 indicates the setting value.
When only commands 1 and 2 are sent, the setting value for the parameter is returned as
response. (Readout)
To write (change) the setting item, add command 3 which then becomes the new setting
value of the according parameter.
When data was written correctly, “>” (3EH) is returned as the response.
When the command was wrong, “?” (3FH) is returned as the response.
8014843/ZX00/2018-05-03
© SICK AG • Germany • All rights reserved
65
Chapter 8
Appendix
Operating Instructions
OD Precision
Tab. 55: Command format for
read out of data
For the readout of settings or measurement values, and control commands (such as
zero reset)
02H
STX
20H
Command 1
SPACE 1
Command 2
2
3
4
1
Tab. 56: Command format for
writing data
ETX
5
1
STX
Code which indicates the beginning of the data to be sent.
(02H)
2
Command 1
Select and set from the command 1 column in the command
table. Refer to chapter 8.2.6 “Communication command
table” on page 68 onwards.
3
SPACE 1
Indicates the separation of command 1 and command 2.
(20H)
4
Command 2
Select and set from the command 2 column in the command
table. Refer to chapter 8.2.6 “Communication command
table” on page 68 onwards.
5
ETX
Code which indicates the end of send data. (03H)
For writing settings
02H
STX
20H
20H
03H
Command 1
SPACE 1
Command 2
SPACE 2
Command 3
2
3
4
5
6
1
66
03H
ETX
7
1
STX
Code which indicates the beginning of the data to be send
(02H)
2
Command 1
Select and set from the command 1 column in the command
table. Refer to chapter 8.2.6 “Communication command
table” on page 68 onwards.
3
SPACE 1
Indicates the separation of command 1 and command 2. (20H)
4
Command 2
Select and set from the command 2 column in the command
table. Refer to chapter 8.2.6 “Communication command
table” on page 68 onwards.
5
SPACE 2
Indicates the separation of command 2 and command 3. (20H)
6
Command 3
Select and set from the command 3 column in the command
table. Refer to chapter 8.2.6 “Communication command
table” on page 68 onwards.
7
ETX
Code which indicates the end of send data. (03H)
© SICK AG • Germany • All rights reserved
8014843/ZX00/2018-05-03
Operating Instructions
Appendix
Chapter 8
OD Precision
Tab. 57: Data format of
response
8.2.5
Received data format (response)
02H
STX
03H
Response
1
ETX
2
3
1
STX
Code which indicates the beginning of the receive data. (02H)
2
Response
Response data for the sent command is set.
3
ETX
Code which indicates the end of the received data. (03H)
As the response to the readout command, the character string shown in command 3 of the
command table is sent.
There are the following 2 responses for the writing command and control command:
> (3EH)
Indicates that data was written correctly.
? (3FH)
Indicates that data was not accepted because the command was wrong, etc.
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© SICK AG • Germany • All rights reserved
67
Chapter 8
Appendix
Operating Instructions
OD Precision
8.2.6
Communication command table
When any Command is sent to unsupported controller unit or sensor head “?” is returned.
Tab. 58: Communication
command table
Sensor head setting
Command 1
Command 2
Command 3
Set contents
HEAD
MEASURE_A
MEASURE_B
MEASURE_C
FRONT, REAR, THICKNESS,
GAP
Measurement target
SHIFT_A
SHIFT_B
SHIFT_C
–0.1000 to +0.1000
Calibration (shift)
SPAN_A
SPAN_B
SPAN_C
0 to 3.9999
Calibration (span)
LASER_A
LASER_B
LASER_C
5 to 0
Laser power
SENS_A
SENS_B
SENS_C
MIN, 1 to 9, MAX , AUTO
Sensitivity
THRESH_A
THRESH_B
THRESH_C
0 to 14, AUTO
Light receiving
waveform threshold
AVE_A
AVE_B
AVE_C
1, 2, 4, 8, 16, 32, 64, 128,
256, 512, 1024, 2048,
4096
Number of values
taken for moving
average
BAUD_A
BAUD_B
BAUD_C
9.6 K, 19.2 K,
38.4 K, 57.6 K,
115.2 K, 230.4 K,
460.8 K, 921.6 K,
1843.2 K, 312.5 K,
625.0 K, 1250.0 K
Baud rate
ALARM_A
ALARM_B
ALARM_C
CLAMP , HOLD
Output during alarm
(when no
measurement can be
taken)
SAMP_A
SAMP_B
SAMP_C
100, 200, 400, 800, 1600,
3200, AUTO
Sampling period
(comparable to
aperture time)
HEAD
INTER
OFF, ON
Mutual interference
prevention (Only
available for sensor
head A & B.
HEAD
INSTALL_A
DIFFUSE
SPECULAR
Chose target surface
remission type.
INSTALL_B
INSTALL_C
68
© SICK AG • Germany • All rights reserved
Available for
OD5-85x20 and
OD5-30x05 type.
8014843/ZX00/2018-05-03
Operating Instructions
Appendix
Chapter 8
OD Precision
Tab. 59: Communication
command table, control
output
Tab. 60: Communication
command table, analog
output
8014843/ZX00/2018-05-03
Control output setting
Command 1
Command 2
Command 3
Set contents
CONTROL
Q1_HI
Q1_LO
Q2_HI
Q2_LO
Q3_HI
Q3_LO
Q4_HI
Q4_LO
Q5_HI
Q5_LO
–2999.99999 to
+2999.99999
Upper/Lower limit
value for the
different switching
outputs.
HYSTE
0 to +2999.99999
Hysteresis
MODE
OFF, OFF_DELAY,
ON_DELAY, 1SHOT
Delay functions
TIMER
0 to 60000
Delay time of delay
functions
Q1_SOURCE
Q2_SOURCE
Q3_SOURCE
Q4_SOURCE
Q5_SOURCE
A, B, C, CAL
Output source
Analog output setting
Command 1
Command 2
Command 3
Set contents
ANALOG
P1_UP
P1_LO
P2_UP
P2_LO
P3_UP
P3_LO
–2999.99999 to
+2999.99999
Upper/Lower limit
value of the different
analog outputs
P1_SOURCE
P2_SOURCE
P3_SOURCE
A, B, C, CAL
Source for each
analog output.
© SICK AG • Germany • All rights reserved
69
Chapter 8
Appendix
Operating Instructions
OD Precision
Tab. 61: Communication
command table, calculation
settings
Tab. 62: Communication
command table, hold settings
Tab. 63: Communication
command table, filter setting
70
Calculation setting
Command 1
Command 2
Command 3
Set contents
CAL
VAL_W
VAL_X
VAL_Y
VAL_Z
0, A, B, C, K
W, X, Y, Z variables
for caluclation
OPE_1
OPE_2
OPE_3
+, –
Operator 1/2/3 for
calculation
SIGN_A
SIGN_B
SIGN_C
FARSIDE+
NEARSIDE+
Measurement value
increase/decrease
direction, changes
the algebraic sign of
the measurement
value
K
–2999.99999 to
+2999.99999
Value of K, as
constant for
caluclation
SHIFT_A
SHIFT_B
SHIFT_C
SHIFT_CAL
–2999.99999 to
+2999.99999
Shift
Command 1
Command 2
Command 3
Set contents
HOLD
A
B
C
CAL
OFF
SAMPLE
PEAK
BOTTOM
P-P
AUTOPEAK
AUTOBOTOM
Hold functions
Command 1
Command 2
Command 3
Set contents
FILTER
FILTER
OFF
HIPASS
LOPASS
Filter functions
FREQ
10/10
15/20
25/50
50/100
100/200
200/400
350/800
650/2000
Cut-off frequency for
filter functions
Hold setting
Filter setting
© SICK AG • Germany • All rights reserved
8014843/ZX00/2018-05-03
Operating Instructions
Appendix
Chapter 8
OD Precision
Tab. 64: Communication
command table, bank setting
Tab. 65: Communication
command table, memory
setting
Tab. 66: Communication
command table,
measurement value read out
Bank setting
Command 1
Command 2
Command 3
Set contents
BANK
BANK
0 to 15
Bank
Command 1
Command 2
Command 3
Set contents
MEMORY
FROM
0 to 15, INI
Copy source
TO
0 to 15, ALL, COMMON,
RESET
Copy destination
EXE
NO, YES
Copy execution
Memory setting
Measurement value readout
Command 1
Command 2
Command 3
Set contents
MEASURE
A
B
C
CAL
–
Readout of
measurement value
or calculation value
of sensor head, or
several sensor heads
(1 measurement
value only)
–
Readout of measurement value or
calculation value of
sensor head, or
several sensor heads
(Start of continuous
readout)
STOP
–
Stop of continuous
read-out
SIZE
0, 10, 20, 50, 100, 200,
500, 1000, 2000, 5000,
10000, 20000, 50000
Sets the number of
measurement values
to be sent for
continuous readout.
AB
ABC
START_A
START_B
START_C
START_CAL
START_AB
START_ABC
When 0 (zero) is
selected, data continues to be sent
until the “stop” command is received.
Default: 10
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© SICK AG • Germany • All rights reserved
71
Chapter 8
Appendix
Operating Instructions
OD Precision
Measurement value readout
Command 1
Command 2
Command 3
Set contents
RATE
Slows down the
1, 2, 4, 8, 16, 32, 64, 128,
output rate for
256, 512, 1024, 2048,
4096, 8192, 16384, 32768 continuous readout.
Measurement value
is read out per
100 μs when 1 is
selected, and per
6.4 ms when 64 is
selected.
(The output rate for
RS 232 is controlled
by the chosen baud
rate.
Default: 1
MEASURE
ZEROSUP
YES, NO
Sets zero suppression to the measurement value to be
read out.
Example:
+85.00000
(YES)
+0085.00000
(NO)
Default: YES
Example:
PC -> AOD5
(STX)MEASURE A(ETX)
AOD5 -> PC
(STX)+30.12345(ETX)
PC -> AOD5
(STX)MEASURE B(ETX)
AOD5 -> PC
(STX)+85.54321(ETX)
PC -> AOD5
(STX)MEASURE AB(ETX)
AOD5 -> PC
(STX)+30.12345+85.54321(ETX)
PC -> AOD5
(STX)MEASURE ABC(ETX)
AOD5 -> PC
(STX)+30.12345+85.54321+350.12345(ETX)
PC -> AOD5
(STX)MEASURE START_A(ETX)
AOD5 -> PC
+30.12345(CR)
+30.23456(CR)
+30.34567(CR)
+30.45678(CR) ・
・
PC -> AOD5
(STX)MEASURE START_ABC(ETX)
AOD5 -> PC
+30.12345+85.54321+350.12345(CR)
+30.23456+85.65432+351.23456(CR)
+31.34567+86.76543+361.34567(CR)
+32.45678+76.654321+391.12340(CR)
72
© SICK AG • Germany • All rights reserved
8014843/ZX00/2018-05-03
Appendix
Operating Instructions
Chapter 8
OD Precision
Note
RATE
Reading out period (Reference)
USB
Tab. 67: Reading out period
at different communication
speeds.
1
2
4
8
16
32
64
128
256
512
1024
2048
4096
8192
16384
32768
RS 232 (115.2 kbps)
1.1 ms
1.2 ms
1.4 ms
1.8 ms
2.6 ms
4.2 ms
7.4 ms
13.8 ms
26.6 ms
52.2 ms
103.4 ms
205.8 ms
410.6 ms
820.2 ms
1.6394 s
3.2778 s
100 μs
200 μs
400 μs
800 μs
1.6 ms
3.2 ms
6.4 ms
12.8 ms
25.6 ms
51.2 ms
102.4 ms
204.8 ms
409.6 ms
819.2 ms
1.6384 s
3.2768 s
RS 232 (38.4 kbps)
2.6 ms
2.6 ms
2.7 ms
3.1 ms
3.9 ms
5.5 ms
8.7 ms
15.1 ms
27.9 ms
53.4 ms
105 ms
207 ms
412 ms
820.2 ms
1.6394 s
3.2778 s
RS 232 values are typical examples under the following condition. Reading out period
varies from condition.
– data = 8 bit
– parity = None
– Reading value is “+85.00000” (10 letters including CR.)
Tab. 68: Communication
command table, Zero reset
8014843/ZX00/2018-05-03
Zero reset
Command 1
Command 2
–
Set contents
ZERO
A
B
C
CAL
–
Zero reset of measurement value or
calculation value of
sensor head. This will
automatically set the
offset/shit value
acordingly.
CAN_A
CAN_B
CAN_C
CAN_CAL
–
Zero reset cancellation of measurement
value or calcuation
value of sensor head
© SICK AG • Germany • All rights reserved
73
Chapter 8
Appendix
Operating Instructions
OD Precision
Tab. 69: Communication
command table, read
firmware
Read firmware command
Command 1
Command 2
–
Set contents
VERSION
AMP_HARD
-
Read out firmware of
controller unit and
sensor head.
AMP_SOFT
HEAD_A
HEAD_B
HEAD_C
Example:
74
PC -> AOD5
(STX)VERSION HEAD_A(ETX)
AOD5 -> PC
(STX)01.5(ETX)
PC -> AOD5
(STX)VERSION AMP_SOFT(ETX)
AOD5 -> PC
(STX)10.0(ETX)
© SICK AG • Germany • All rights reserved
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Operating Instructions
Appendix
Chapter 8
OD Precision
Tab. 70: Communication
command table, select
operation
Select Operation
Command 1
Command 2
Command 3
Set contents
HEAD
OPERATION
MEASURE
Roud out
measurement data or
light distribution curve
of sensor head A/B/C.
LIGHT_A
LIGHT_B
LIGHT_C
Tab. 71: Communication
command table, get light
distribution data
Get light distribution data
Command 1
Command 2
Command 3
Set contents
MEAURE
LIGHT
-
Light intensity data of
each pixel (481 pixels)
8.2.7
Tab. 72: Data format light
intensity of each pixel
Tab. 74: Data format location
of the threshold level
LIGHT_C1
Location of the
barycenter of the
second peak
LIGHT_TH
Location of the
threshold level
Specification of OD5 Light distribution data
C1
C2
C3
CR
P480-C1
P479-C2
P479-C3
CR
P481-C1
P480-C2
P480-C3
CR
CR
ETX
Hundreds digit value (ASCII) in the first pixel intensity (0-255)
Tenths digit value (ASCII) in the first pixel intensity (0-255)
Once digit value (ASCII) in the first pixel intensity (0-255)
Hundreds digit value (ASCII) in the 481th pixel intensity (0-255)
Tenths digit value (ASCII) in the 481th pixel intensity (0-255)
Once digit value (ASCII) in the 481th pixel intensity (0-255)
Location of the barycenter of the first (second) light-peak
STX
C1
C2
C3
ETX
Hundreds digit value (ASCII) in the x-coordinate (0-481)
Tenths digit value (ASCII) in the x-coordinate (0-481)
Once digit value (ASCII) in the x-coordinate (0-481)
Locaton of the threshold level
STX
C1
C2
C1
C2
C3
8014843/ZX00/2018-05-03
Location of the
barycenter of the first
peak
Light intensity data of each pixel (481 pixels)
STX
P1-C1
P1-C2
P1-C3
P2-C1
P2-C2
P2-C3
P1-C1
P1-C2
P1-C3
・
P481-C1
P481-C2
P481-C3
Tab. 73: Data format location
of barycenter of first (second)
light-peak
LIGHT_C0
C3
ETX
Hundreds digit value (ASCII) in the Y-coordinate (0-255)
Tenths digit value (ASCII) in the Y-coordinate (0-255)
Once digit value (ASCII) in the Y-coordinate (0-255)
© SICK AG • Germany • All rights reserved
75
Chapter 8
Appendix
Operating Instructions
OD Precision
Tab. 75: ASCII code table
76
8.3
ASCII code table
Character
Hexadecimal
Decimal
Character
Hexadecimal
Decimal
Character
Hexadecimal
Decimal
NUL
SOH
STX
ETX
EOT
ENQ
ACK
BEL
BS
HT
NL
VT
NP
CR
SO
SI
DLE
DC1
DC2
DC3
DC4
NAK
SYN
ETB
CAN
EM
SUB
ESC
FS
GS
RS
US
SPACE
!
“
#
$
%
&
‘
(
)
*
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
10
11
12
13
14
15
16
17
18
19
1A
1B
1C
1D
1E
1F
20
21
22
23
24
25
26
27
28
29
2A
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
+
,
.
/
0
1
2
3
4
5
6
7
8
9
:
;
<
=
>
?
@
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
2B
2C
2D
2E
2F
30
31
32
33
34
35
36
37
38
39
3A
3B
3C
3D
3E
3F
40
41
42
43
44
45
46
47
48
49
4A
4B
4C
4D
4E
4F
50
51
52
53
54
55
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
V
W
X
Y
Z
[
\
]
^
_
`
a
b
c
d
e
f
g
h
i
j
k
l
m
n
o
p
q
r
s
t
u
v
w
x
y
z
{
|
}
~
DEL
56
57
58
59
5A
5B
5C
5D
5E
5F
60
61
62
63
64
65
66
67
68
69
6A
6B
6C
6D
6E
6F
70
71
72
73
74
75
76
77
78
79
7A
7B
7C
7D
7E
7F
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
© SICK AG • Germany • All rights reserved
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Operating Instructions
Appendix
Chapter 8
OD Precision
8.4
Dimensional drawing
Fig. 41: OD Precision
Dimensional drawing
Rear view
Dimensions in mm (inch)
 RS 232C interface
 USB interface
 Terminal board (detachable)
 For panel mounting bracket (recommended window size 173 x 102 mm)
 Sensor head A connection port
 Sensor head B connection port
 Sensor head C connection port
 Terminal board 50-pin extern
 DIN rail mounting mechanism
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© SICK AG • Germany • All rights reserved
77
Chapter 8
Appendix
Operating Instructions
OD Precision
8.4.1
Panel mounting dimensions
Fig. 42: Dimensional drawing
Panel
Rear view
Dimensions in mm (inch)
 Panel
 Size when the controller is mounted to a panel of 4.0 mm thickness
8.4.2
Panel opening dimensions
Fig. 43: Panel opening
dimensions
Dimensions in mm (inch)
1
2
78
Panel thickness to apply: 1 to 4 mm
Opening
© SICK AG • Germany • All rights reserved
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Operating Instructions
Appendix
Chapter 8
OD Precision
8.5
Fig. 44: Extension cables
sensor head – controller unit
Fig. 45: Cable for stand-alone
use of sensor head
Fig. 46: I/O Expansion cable
Accessories
Extension cable between sensor head and controller
Type
Order no.
Length (L)
DSL-1212-G02M
6035986
2m
DSL-1212-G05M
6035987
5m
DSL-1212-G10M
6045158
10 m
DSL-1212-G20M
6045159
20 m
Cable for sensor head (For stand-alone use of sensor head)
Type
Order no.
Length (L)
DOL-1212-G05M
6035988
5m
DOL-1212-G10M
6045214
10 m
DOL-1212-G20M
6045215
20 m
I/O Connector cable (Half pitch, 50-pin)
Type
Order no.
Length (L)
IO-EXP-AOD5
6035990
3m
For pinning refer to chapter 2”Pin Assignment of 50-pin Input/Output Terminal” on page 8.
12-pin terminal board
Fig. 47:Terminal board
connector
8014843/ZX00/2018-05-03
Type
Order no.
TERM.-AOD5
6035989
© SICK AG • Germany • All rights reserved
Terminal Board
Connector
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Chapter 8
Appendix
Operating Instructions
OD Precision
8.5.1
Package descriptions
Controller Main Unit
12-pin terminal board (1 pc)
User Manual
Fixture (1 set including 2 pcs) [For panel mounting]
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Appendix
Chapter 8
OD Precision
8.6
List of tables
Tab. 1: Specification ................................................................................................................... 7
Tab. 2: Pinning of I/O Expansion Cable..................................................................................... 8
Tab. 3: Bank switch Input via Expansion cable ......................................................................10
Tab. 4: Modes ...........................................................................................................................15
Tab. 5: Change settings ...........................................................................................................15
Tab. 6: Sensor types and availability of special functions .....................................................17
Tab. 7: Min./Max. thickness of transparent materials for glass gap, rear and glass
thickness measurement .........................................................................................18
Tab. 8: Referencing for measuring thickness of transparent material .................................20
Tab. 9: Setup execute function ................................................................................................23
Tab. 10: Calibration function ...................................................................................................25
Tab. 11: Set measurement function, choose measurement target ......................................29
Tab. 12: Sensor type and function availability........................................................................29
Tab. 13: Set calibration (shift) .................................................................................................30
Tab. 14: Set calibration span...................................................................................................31
Tab. 15: Set laser power ..........................................................................................................32
Tab. 16: Set sensitivity .............................................................................................................32
Tab. 17: Set threshold..............................................................................................................33
Tab. 18: Set moving average ...................................................................................................34
Tab. 19: Set communication speed ........................................................................................35
Tab. 20: Set Clamp / Hold function .........................................................................................36
Tab. 21: Set sampling period...................................................................................................37
Tab. 22: Sampling period default values ................................................................................37
Tab. 23: View light distribution on CMOS receiver element...................................................38
Tab. 24: Set anti-interference mode .......................................................................................39
Tab. 25: Set sensor head type manually ................................................................................40
Tab. 26: Sensor head types .....................................................................................................40
Tab. 27: Set control/switching output.....................................................................................41
Tab. 28: Set hysteresis.............................................................................................................41
Tab. 29: Set delay function ......................................................................................................42
Tab. 30: Set delay time ............................................................................................................43
Tab. 31: Set judgement source ...............................................................................................43
Tab. 32: Set analog output ......................................................................................................44
Tab. 33: Set source for output .................................................................................................45
Tab. 34: Setting caluclation .....................................................................................................46
Tab. 35: Set algebraic sign of measurement value................................................................47
Tab. 36: Set value of constant “K” ..........................................................................................47
Tab. 37: Set shift/ offset ..........................................................................................................48
Tab. 38: Hold functions ............................................................................................................51
Tab. 39: Set filter function .......................................................................................................54
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OD Precision
Tab. 40: Set filter settings ....................................................................................................... 55
Tab. 41: Hi-/Low- pass filter frequencies ............................................................................... 55
Tab. 42: Change bank ............................................................................................................. 56
Tab. 43: Change settings of RS232 communication ............................................................. 56
Tab. 44: Copy data from bank to bank ................................................................................... 57
Tab. 45: Return bank to default settings................................................................................ 57
Tab. 46: Complete reset .......................................................................................................... 57
Tab. 47: Set internal decimal places visible in RUN mode.................................................... 58
Tab. 48: Set brightness ........................................................................................................... 58
Tab. 49: Set key lighting .......................................................................................................... 58
Tab. 50: Mount controller to DIN rail ...................................................................................... 59
Tab. 51: Mount controller topanel .......................................................................................... 59
Tab. 52: Connecting connectors for sensor head .................................................................. 61
Tab. 53: Connecting cable to 12-pin terminal board ............................................................. 62
Tab. 54: RS232 communication parameters......................................................................... 64
Tab. 55: Comand format for read out of data ........................................................................ 66
Tab. 56: Comand format for writing data ............................................................................... 66
Tab. 57: Data format of response ........................................................................................... 67
Tab. 58: Communication command table .............................................................................. 68
Tab. 59: Communication command table, control output..................................................... 69
Tab. 60: Communication command table, analog output ..................................................... 69
Tab. 61: Communication command table, calculation settings............................................ 70
Tab. 62: Communication command table, hold settings....................................................... 70
Tab. 63: Communication command table, filter setting ........................................................ 70
Tab. 64: Communication command table, bank setting ....................................................... 71
Tab. 65: Communication command table, memory setting .................................................. 71
Tab. 66: Communication command table, measurement value read out............................ 71
Tab. 67: Reading out period at different communication speeds. ....................................... 73
Tab. 68: Communication command table, Zero reset ........................................................... 73
Tab. 69: Communication command table, read firmware ..................................................... 74
Tab. 70: Communication command table, select operation ................................................. 75
Tab. 71: Communication command table, get light distribution data .................................. 75
Tab. 72: Data format light intensity of each pixel .................................................................. 75
Tab. 73: Data format location of barycenter of first (second) light-peak.............................. 75
Tab. 74: Data format location of the threshold level ............................................................. 75
Tab. 75: ASCII code table ........................................................................................................ 76
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Appendix
Chapter 8
OD Precision
8.7
List of figures
Fig. 1: Pin assignment of 12-pin input/output terminals ......................................................11
Fig. 2: Parts identifications of controller .................................................................................12
Fig. 3: Buttons on controller unit .............................................................................................13
Fig. 4: Example in the RUN mode menu .................................................................................14
Fig. 5: Example in the SET mode menu ..................................................................................14
Fig. 6: Measurement principle: Triangulation .........................................................................16
Fig. 7: Exemplary light distribution on CMOS receiver element .............................................17
Fig. 8: Laser path through transparent material ....................................................................19
Fig. 9: Light distribution curve on the CMOS receiver elemet................................................21
Fig. 10: Alignment of sensor head for measuring in reflective material ...............................22
Fig. 11: Example of calibration of OD5-85x20 using SOPAS software..................................26
Fig. 12: Perfect alignment........................................................................................................27
Fig. 13: Error due to sensor tilt ................................................................................................27
Fig. 14: Schematic of the result of the calibration .................................................................28
Fig. 15: Reflection types...........................................................................................................30
Fig. 16: Moving average and respone time ............................................................................34
Fig. 17: Clamp/Hold function ..................................................................................................36
Fig. 18: Sampling period consequences .................................................................................37
Fig. 19: Light distribution curve ...............................................................................................37
Fig. 20: Light distribution curve on CMOS receiver element .................................................38
Fig. 21: Mutual interference ....................................................................................................39
Fig. 22: Hysteresis ....................................................................................................................41
Fig. 23: Timing/delay functions ...............................................................................................42
Fig. 24: Analog output ..............................................................................................................44
Fig. 25: Operators to program calucaltions ............................................................................46
Fig. 26: Near/Far side +, change algebraic sign ....................................................................47
Fig. 27: Examplary calculation functions ...............................................................................49
Fig. 28: Calculation; Thickness with two sensor heads.........................................................49
Fig. 29: Alignment for measuring with two sensor heads ......................................................50
Fig. 30: Sample hold function ..................................................................................................51
Fig. 31: Peak hold function ......................................................................................................51
Fig. 32: Bottom hold function ..................................................................................................52
Fig. 33: Peak to peak hold function ........................................................................................52
Fig. 34: Auto peak hold function .............................................................................................52
Fig. 35: Auto bottom hold function ..........................................................................................53
Fig. 36: Hi-Pass Filter ...............................................................................................................54
Fig. 37: Deactivated filter .........................................................................................................54
Fig. 38: Input/output diagram .................................................................................................63
Fig. 39: USB communication procedure .................................................................................64
Fig. 40: RS232C communication pinnig .................................................................................65
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OD Precision
Fig. 41: OD Precision Dimensional drawing ........................................................................... 77
Fig. 42: Dimensional drawing Panel ....................................................................................... 78
Fig. 43: Panel opening dismensions ....................................................................................... 78
Fig. 44: Extension cables sensor head – controller unit ....................................................... 79
Fig. 45: Cable for stand-alone use of sensor head ................................................................ 79
Fig. 46: I/O Expansion cable ................................................................................................... 79
Fig. 47:Terminal board connector ........................................................................................... 79
84
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8014843/ZX00/2018-05-03
8014843/ZX00/2018-05-03 ∙ A4 sw int48
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