Legrand FloorPort Series Activation Covers & Barrier Kits Installation Instruction

Legrand FloorPort Series Activation Covers & Barrier Kits Installation Instruction
Wiremold® electrical systems conform to and should be properly
grounded in compliance with requirements of the current National
Electrical Code or codes administered by local authorities.
All electrical products may present a possible shock or fire
hazard if improperly installed or used. Wiremold® electrical products
may bear the mark of a Nationally Recognized Testing Laboratory
(NRTL) and should be installed in conformance with current local
and/or the National Electrical Code.
FloorPort™ Series
Activation Covers & Barrier Kits
INSTALLATION INSTRUCTIONS
Installation Instruction No.: 1 008 150 R2 – Updated April 2011
IMPORTANT: Please read all instructions
before beginning.
Products: FP Series Covers with PKKIT, RFBKIT, RFBCIKIT, NRGKIT Barriers, & Abandonments S3AXPB, PKCAP and NRGCAP.
CAUTION: Do not operate floor scrubbers, tile strippers, or resurfacing equipment over the top of the cover. This may result in damage
to the surface of the product.
CAUTION: Wash covers with a mild soap solution. Avoid any cleaning solutions with ingredients that may react with the aluminum
construction of the products.
TRIM FLANGE INSTALLATION:
1. PREPARATION: Before installing Cover, repair any
cracks or chips around the Preset or Floor Box
opening using a suitable grout or repair compound.
2. FPCTC, FPBTC & FPFFTC Series – Flanged Carpet
Installation Cut opening in Carpet as indicated in illustration.
6 1/4"
[158mm]
7 7/16"
[188mm]
3. RFB6 Installation Only – Install standoffs,
adjusting screws, and link straps as shown.
Link Strap
Adjusting Screw
Standoff
1. REMOVING THE LID (FPC & FPB Series): Pry off
Cap from Hinge Clip with small blade screwdriver to
expose “L” Pins. Roll “L” Pin down and slide inward.
Cap
“L” Pin
1a. Remove both “L” Pins and detach Lid.
Radius
1/2" [12.7mm]
2. INSTALLING GASKET (All Flanged): Place
Gasket onto the underside of the Trim Ring.
2a. Flanged Carpet Installation: Installation view of
round Gasket and Carpet.
Round
Gasket
2b. Flanged Tile Installation – FLUSH: Place flat Gasket
under Trim Ring prior to positioning on Concrete.
Flat
Gasket
Flange
Carpet
2c. Flanged Tile Installation – SURFACE: Place flat Gasket
under Trim Ring prior to positioning over Tile.
Flat
Gasket
Apply Grout or
Silicone Compound
at Joint
Tile (1/8"
[3.2mm])
3. ATTACHING THE COVER (Flanged): Slide sealing
Washer over Attachment Screw and mount Flange
to Fitting.
Flange
Flange
Tile
4a. ATTACHING THE COVER (Flangeless): Thread adjusting
screws into preset or floor box and place nylon shoulder
washers on screws. Position flange on top and use a slotted
screwdriver to adjust flange elevation flush with floor surface.
Attachment
Screw (4X)
#8 Hold-Down
Screw
Sealing
Washer
Beveled
Washer
Nylon Shoulder
Washer
Slotted Adjusting
Screw
5/32
2
4b. Confirm top edge of Flange is level with Floor Covering
with Level or Straight Edge.
4c. Top of Flange adjusted flush with Floor Covering.
Trim Ring
Tile
Hold-Down
Screw
Beveled
Washer
Nylon
Shoulder
Washer
Adjusting
Screw
4d. RFB6 Installation Only – Top of Flange adjusted
flush with Floor Covering.
NON-FLANGED
STYLE FLOOR PORT
TRIM RING
ATTACHMENT
SCREW
4e. Seal edge of Flange with Grout or Silicone.
BEVELED
WASHER
NYLON
SHOULDER
WASHER
ADJUSTING
SCREW
5. Re-attach Lid in Trim Ring and re-insert “L” Pins and
Hinge Clip Cap.
6. FINISHING (Carpet Installation – FPC Series): Cut
Carpet Insert (see Template on last page) and mount
to Lid with Carpet Tape or Glue.
Carpet
Insert
7. Installation complete.
3
FURNITURE FEED BARRIER KIT – Cat. No. PKKIT
For use on Walkercell & Walkerdeck PK Presets
1. Install power and communication Bend Radius
Grommets as shown. Walkerdeck Presets must
have Insulation Blanket inserted on deck surface
to maintain Fire Classification.
2. Install Barrier Base to Preset Receptacle Mounts as shown
using #10-24 Screws.
Communication Bend
Radius Grommet
Power
Grommet
PK Preset
Interior
Mount Barrier Ears to
Receptacle Mounts
Insulation
Blanket
FURNITURE FEED BARRIER KIT – Cat. No. RFBKIT
For use on RFB4, RFB4-SS, RFB2, RFB2-SS & RFB2-OG Floor Boxes
1. Install Barrier Base to RFB4 Floor Box Receptacle
Mounts as shown using #10-24 Screws.
2. Install Barrier Base to RFB4-SS or RFB2 Series Floor Box
as shown using Screws provided in Base Plate. Follow
directions on next page to complete installation.
Mount Barrier Ears to
Receptacle Mounts
Mount Barrier Ears at
bottom of Floor Box
RFB4-SS &
RFB2 Series
Interior
RFB4
Interior
FURNITURE FEED BARRIER KIT – Cat. No. RFBCIKIT
For use on RFB4-CI Floor Boxes
1. Install Barrier Base to RFB4-CI Floor Box as shown
using Screws provided in Base Plate.
Mount Barrier Ears at
bottom of Floor Box
RFB4-CI
Interior
4
FURNITURE FEED BARRIER KIT – Cat. No. NRGKIT
For use with UL Listed KAM Industries LTD, dba Cordeck Cellular Metal Raceway Fittings, catalog number
NB or N-R-G Bloc® IV Series Presets
1. Insert lower lip of Grommet into the
communication opening of the Cell.
Push the top of the Grommet inward
until it snaps into the Cell opening.
2. Install Barrier Base to N-R-G Deck
as shown using #10-32 Screws.
Follow directions below to
complete installation.
3. Install Cell Closure Plate to N-R-G
Deck as shown using #10-32 Screws.
#10-32 x 5/16" Self
Tap (Phillips Drive)
Communication Bend
Radius Grommet
Cell Closure
Plate
Mount Barrier
Ear at bottom
N-R-G Bloc
Interior
FURNITURE FEED ACTIVATIONS – FPFF SERIES
1. Select suitable Upper Partition height for concrete
pour depth and position over Lower Partition. Attach
Trim Ring. Mount Upper Partition to Trim Ring with
#8-32 x 1/4 FHMS. Fasten Upper and Lower Partitions
with #8-32 x 3/8 PHMS.
2. Place Gasket on Flange and remove necessary
Screw Plugs for intended Conduit Fitting.
1" Trade Size
NPT Screw Plug
#8-32 x 7/8"
FHMS (6X)
#8-32 x 1/4 FHMS
1 1/4" Trade Size
NPT Screw Plug
Trim Ring
Power Plate with
1" Trade Size
NPT Opening
1 1/4" x 2" Trade Size
NPT Reducer
Communication Plate
with 2" Trade Size NPT
opening (not listed for
power applications)
Trim Ring
Upper Partition
Bracket
Gasket
#8-32 x 1/4 PHMS
Lower Partition
Bracket
FLOORPORT BRACKET COMPATIBILITY
These fittings are for indoor installation on carpet or tile
covered concrete floors that contain a cellular raceway
system that has a minimum of 2-1/2" [64 mm] of concrete
topping over the top of the deck. A typical UL Filer
Classified floor activation will consist of the following
components:
N-R-G-Bloc® Series Preset Inserts
“( )” Maximum Quantity of Units Allowed Inside of Preset Insert
COVER
ASSEMBLY
ACTIVATION
ASSEMBLY
BARRIER
ASSEMBLY
(1) NPACR
—
(1) NPACR-SGL
—
FPBTC
FPCTC
(1) NPACR-DD
—
FPBT
FPCT
(1) NPACR-VDD
—
(2) NPACR-VDD
—
—
(1) NRGKIT
PK Series Preset Inserts
“( )” Maximum Quantity of Units Allowed Inside of Preset Insert
COVER
ASSEMBLY
FPBTC
FPCTC
FPBT
FPCT
FPFFTC
FPFFT
ACTIVATION
ASSEMBLY
BARRIER
ASSEMBLY
COMMUNICATION
BRACKET
(1) WPACR
—
(2) DTB-2
—
(1) PKKIT
(1) DTB-2FP
FPFFTC
FPFFT
5
COMMUNICATION
BRACKET
(2)
(2)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
DTB-N3
DTB-N3 or
NRGACT8 or
NRGRT8 or
NRGACT12 or
NRGRT12
NRGACT8 or
NRGRT8 or
NRGACT12 or
NRGRT12
NRGACT8 or
NRGRT8 or
NRGACT12 or
NRGRT12
—
(1) NRGACT8 or
(1) NRGRT8 or
(1) NRGACT12 or
(1) NRGRT12
FURNITURE FEED ACTIVATIONS – FPFF SERIES
(continued)
3. Attach Fitting and Conduit to Cover Plate. Pull wire &
cables and mount Cover Plate to Trim Ring.
4. Installation complete.
Thread Conduit
Fitting into Plate
Keep Screw Plug
for abandonment
Flexible
Conduit
CAUTION: Tighten Mounting Plate Screws securely
to maintain system ground continuity.
ABANDONMENT
1. Cat. No. S3AXBP
For abandonment, remove Cover Assembly and install
1/4" [6.4mm] Steel Plate using four Leveling Screws
provided. Top of Plate should be flush with finished Floor.
Apply a bead of silicone caulking around the Bottom
Plate to prevent any water or debris entry.
2. Place 1/8" [3.2mm] aluminum Top Plate over the
Bottom Plate. Install the four Screws provided to
secure the two Plates.
PERMANENT ABANDONMENT
1. Cat. Nos. PKCAP & NRGCAP
For permanent abandonment, remove Cover Assembly
and replace with Mud Cap. Repair the Floor Opening
using a suitable Grout or Concrete fill.
6
To maintain UL Classification on cellular deck applications, refer to the tables below for maximum quantity of conductors allowed
to exit activation covers. Refer to the UL Fire Resistance Directory for additional floor design information. Depth of concrete over
top of steel deck must be a minimum of 2 1/2" [64 mm]
CABLE CAPACITY FOR CAT. NO. SERIES PK PRESETS
MANUFACTURED BY WALKER SYSTEMS, INC.
FLANGELESS
FLANGED
COVER CAT. NO.
FPBTC
FPCTC
FPFFTC
FPFFTC
FPFFTC
FPBT
FPCT
FPFFT
FPFFT
FPFFT
PRESET USED WITH:
2 Duplex Receptacles
2 Duplex Receptacles
Conduit Feed - Power Only
Conduit Feed - Comm. Only
Conduit Feed - Power & Comm.
2 Duplex Receptacles
2 Duplex Receptacles
Conduit Feed - Power Only
Conduit Feed - Comm. Only
Conduit Feed - Power & Comm.
POWER
4 (a)
4 (a)
14 (b)
0
14 (b)
4 (a)
4 (a)
14 (b)
0
14 (b)
COMM
64 (c)
64 (c)
0
224 (d)(e)
224 (d)(e)
64 (c)
64 (c)
0
224 (d)(e)
224 (d)(e)
CABLE CAPACITY FOR CAT. NO. SERIES NB OR NRG BLOC IV PRESETS
FLANGELESS
FLANGED
COVER CAT. NO.
FPBTC
FPBTC
FPCTC
FPCTC
FPFFTC
FPFFTC
FPFFTC
FPBTC
FPBTC
FPCTC
FPCTC
FPFFT
FPFFT
FPFFT
PRESET USED WITH:
2 Duplex Receptacles
4 Duplex Receptacles
2 Duplex Receptacles
4 Duplex Receptacles
Conduit Feed - Power Only
Conduit Feed - Comm. Only
Conduit Feed - Power & Comm.
2 Duplex Receptacles
4 Duplex Receptacles
2 Duplex Receptacles
4 Duplex Receptacles
Conduit Feed - Power Only
Conduit Feed - Comm. Only
Conduit Feed - Power & Comm.
POWER
4 (a)
8 (a)
4 (a)
8 (a)
14 (b)
0
14 (b)
4 (a)
8 (a)
4 (a)
8 (a)
14 (b)
0
14 (b)
7
COMM
96 (c)
64 (c)
96 (c)
64 (c)
0
224 (d)(e)
224 (d)(e)
96 (c)
64 (c)
96 (c)
64 (c)
0
224 (d)(e)
224 (d)(e)
NOTES:
(a) Maximum quantity of three-conductor
power supply cords (3/8" [9.5mm]
maximum diameter).
(b) Maximum quantity of No. 12 AWG
conductors allowed when a 1/2" through
1" trade size liquid tight steel conduit with
cast steel 90º elbow is connected to
access cover. When conductors larger
than No. 12 AWG are used, the aggregate
cross-sectional area of the copper
conductors shall not exceed the aggregate
cross-sectional area of
No. 12 AWG conductors.
(c) Maximum quantity of No. 24 AWG
conductors (4-pair communication
cable has eight conductors; 25-pair
communication cable has 50 conductors).
When conductors larger than No. 24
AWG are used, the aggregate crosssectional area of the copper conductors
shall not exceed the aggregate crosssectional area of No. 24 AWG conductors.
Maximum size of any communication
cable is not to exceed 25-pair (3/8"
[9.5mm] maximum diameter).
(d) Maximum quantity of No. 24 AWG
conductors (4-pair communication
cable has eight conductors; 25-pair
communication cable has 50 conductors)
allowed when a 1/2" through 1- 1/4"
trade size liquid tight conduit with cast
steel 90º elbow is connected to access
cover. When conductors larger than
No. 24 AWG are used, the aggregate
cross-sectional area of the copper
conductors shall not exceed the aggregate
cross-sectional area of No. 24 AWG
conductors. Maximum size of any
communication cable is not to exceed
25-pair (3/8" [9.5mm] maximum diameter).
(e) Where local codes permit, conduit
may be omitted when used for
communication type cables. A steel
conduit fitting or a nipple that extends
a minimum distance of 1" [25.4 mm]
beyond surface of cover assembly must
be utilized. Protect wires from damage by
installing a bushing suitable for use with
the type of fitting used. The diameter of
the conduit fitting opening for the passage
of cables shall be no more than 1/8 in.
larger than the diameter of the cable.
Use a suitable fire-resistive caulking such
as 3M Part No. CP 25WB to seal openings
around cables larger than 1/8 in.
CARPET INSERT TEMPLATE
4 1/8"
[105mm]
1 9/32"
[33mm]
1 19/32"
[40mm]
1 9/32"
[33mm]
31/32"
[24.8mm]
4 7/8"
[124mm]
3 5/16"
[84mm]
19/32"
[14.7mm]
Radius 3/32"
[2.5mm]
CAUTION: When printing copies of this template,
please be sure template is scaled correctly
and is the correct size once it is printed.
Wiremold
U.S. and International:
60 Woodlawn Street • West Hartford, CT 06110
1-800-621-0049 • FAX 860-232-2062 • Outside U.S.: 860-233-6251
Canada:
570 Applewood Crescent • Vaughan, Ontario L4K 4B4
1-800-723-5175 • FAX 905-738-9721
© Copyright 2011 Legrand/Wiremold All Rights Reserved
1 008 150 R2 0411
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