Legrand Aluminum Raceway - AL5200 Installation Instruction

Legrand Aluminum Raceway - AL5200 Installation Instruction

At 90° Outside Corner, position AL5218 External Elbow at end of AL5200B Base.

Slide other base section to other end of AL5218. Center couplings on joints and tighten screws. After wiring system, snap on AL5218 mitered covers.

AL5215 Tee (shown above) and Al5216 Cross: Position fitting at end of AL5200B Base. Install other base sections to other ends of the fitting. Center couplings on joints and tighten screws. Install fitting covers after wiring.

AL5200WC

For retaining wires in long raceway runs, snap-in AL5200WC Series Wire Clips into AL5200B Base as required.

For AL5246P Series Device Plates, install wiring to devices as required. Attach devices to plate using #6 screws and "Keps" nuts provided. Snap device plate onto AL5200B raceway base.

Snap AL5206 Cover Clip over joints in either AL5200B Base or AL5200C Cover sections.

©1996 The Wiremold Company

The Wiremold Company

In U.S.: 60 Woodlawn Street • West Hartford, CT 06133-2500 1-800-621-0049 • FAX 860-232-2062 In Canada: 850 Gartshore Street • Fergus, Ontario N1M 2W8 1-800-741-7957 • FAX 519-843-5980

41045 896

Raceway may be configured in single or multiple channels in sev eral versatile ways to accommodate power, data or telecommuni cations wiring.

NOTE: Cross-sectional area of each compartment indicated.

AL5200 ALUMINUM RACEWAY Installation Instructions

2 3/4" 1 5/8" 2" 8.50

sq. in.

5" 2 3/16" 1 5/8" 1 1/2" 2.85

sq. in.

5.50

sq. in.

4.80

sq. in.

3.50

sq. in.

3.90

sq. in.

4.50

sq. in.

2.85

sq. in.

2.40

sq. in.

2.85

sq. in.

Wiremold Electrical Systems conform with, and should be installed and properly grounded in compliance with requirements of the current National Electrical Code or codes administered by local authorities. All electrical products may represent a possible shock or fire hazard if improp erly installed or used. Wiremold electrical products are UL listed, made for interior use and should be installed by qualified electrical people in conformance with current local and/or the National Electrical Code.

AL5200 RACEWAY WIRE FILL CAPACITIES FOR POWER

WIRE TYPE

THWN/THHN #6 #8 #10 #12 #14

WIRE TYPE

THWN/THHN #6 #8 #10 #12 #14

2.4"

18 25 52 82 110

3.5"

16 23 47 74 99

CAPACITY OF CROSS SECTIONAL AREA WITH DUPLEX DEVICE (1.34 Sq. In.) 3.9" 4.5" 4.8"

19 27 55 87 117 24 34 68 108 145 26 37 75 118 159

CAPACITY OF CROSS SECTIONAL AREA WITHOUT DEVICES 2.85"

22 30 62 97 131

3.5"

27 37 76 119 161

3.9"

30 42 84 133 179

4.5"

34 48 98 154 207

4.8"

37 51 104 164 220

5.5"

32 44 90 142 191

5.5"

42 59 119 188 253

8.5"

55 76 155 244 329

8.5"

65 91 184 290 391

AL5200 RACEWAY WIRE FILL CAPACITIES FOR DATA/COMMUNICATIONS

1 CABLE/WIRE SIZE

UNSHIELDED TWISTED PAIR (UTP) 4-Pair, 24 AWG, Cat.5

4-Pair, 24 AWG, Cat.3

TELEPHONE 2-Pair, 24 AWG 3-Pair, 24 AWG 4-Pair, 24 AWG 25-Pair, 24 AWG COAXIAL CABLES TWINAXIAL SHIELDED TWISTED PAIR (STP) RG58/U 18 Gage RG59/U 22 Gage RG62A/U 20 Gage RG6/U 22 Gage 100 Ohm TYPE 1 TYPE 2 TYPE 9

O.D.

0.220

0.190

CAPACITY OF CROSS SECTION AREA* 2.4" 2.85" 3.5" 3.9"

19 25 22 30 27 37 31 41 0.140

0.150

0.190

0.410

0.195

0.242

0.242

0.270

0.330

0.390

0.465

0.275

47 41 25 5 24 15 15 12 8 6 4 12 55 48 30 6 28 18 18 15 10 7 5 15 68 59 37 8 35 23 23 18 12 9 6 18 76 66 41 9 39 25 25 20 13 10 7 20

4.5"

35 47 87 76 47 10 45 29 29 23 16 11 8 23

4.8"

38 50 93 81 51 11 48 31 31 25 17 12 8 25

5.5"

43 58 107 93 58 12 55 36 36 29 19 14 9 28

8.5"

67 90 165 144 90 19 85 55 55 44 30 21 15 44

1 Capacity range is calculated at 40% of raceway areas based on pending changes to the Commercial Buildings Standard for Telecommunication Pathways and Spaces, EIA/TIA-569. Caution: Capacity for radial bonds reduce to 20% of raceway area.

Base Sections AL5217N 18"

To attach AL5200B Series Base sections to mounting surface; drill 9/32" holes in the base (approx.

18" O.C.). Fasten Base with #8 flat head screws.

System Layout 2 1 AL5201

At AL5200B Base section butt joints: slide two (2) AL5201 Couplings into first base section. Mount next base to surface. Center couplings on joint.

Tighten locking screws.

3

Snap in AL5200D Divider into raceway base as shown. Refer to cross-sectional drawings above for versatile divider locations.

4

Position AL5209 Ground Clamp into ribs in AL5200B Base. Fasten mounting screw. Attach ground wire to green ground lug.

AL5200 Base 5 Snap-in divider (optional)

1 - Provide electrical feed through 1/2" or 3/4" KOs in AL5210B2 End Cap.

2 - Attach base section to mounting surface by drilling 9/32" holes in the base then fastening with #8 flat head screws.

3 - Secure conductors in place with

6

AL5200WC Wire Clip.

4 - Join additional raceway sections with two AL5201 Couplings. 5 - Close ends with AL5210B2 End Caps.

6 - Snap cover into base to complete installation.

At end of AL5200 Raceway run: slide AL5210B Blank End Fitting in last base section. Secure in place by tightening two screws.

Using AL5214 Wall Box Connector AL5211 AL5211 With Cover

At 90° turn on same surface, position AL5211 Flat Elbow at end of AL5200B Base. Position next base section onto other end of AL5211. Center couplings over base joints and tighten screws. Install AL5211 Covers and AL5200C Covers as shown after wiring.

Options for 90° Internal Corners:

For connecting a vertical run of AL5200 with a horizontal overhead run with its cover facing up. Assemble AL5217N to raceway bases with AL5201 Couplings supplied.

1/2" or 3/4" Conduit (AL5210B2 shown)

End-feeding: AL5210B2/ AL5210B1/ AL5210B3 Series End Fittings have concentric 1/2" and 3/4" trade size KOs in end. Provide electrical feed through KOs. Insert fitting into end of raceway base. Secure in place by tightening two screws.

Direct Feed Feeding From Wall Box

AL5214 Wall Box Connector connects to two in line AL5200B base sections via AL5201 Couplings supplied.

AL5217A Internal Corner Coupling

Install one side of AL5217A Internal Coupling, Tighten all four coupling screws.

BEFORE

mounting raceway base. Fasten first base section to wall, then slide adjoining base onto coupling legs.

AL5217 Internal Elbow

Install AL5217 to first raceway base, tighten set screws.

BEFORE

mounting raceway base. Fasten base section to surface. Butt next section of base. Center couplings over base joints,

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