Danfoss VLT AutomationDrive FC 302 Guide
Danfoss VLT AutomationDrive FC 302 is a compact and versatile frequency converter that provides precise control of AC motors in a wide range of industrial applications. With its advanced features and robust construction, the FC 302 is designed to deliver reliable performance and energy efficiency. It offers a wide power range, from 0.25 kW to 30 kW, and supports various motor types, including induction motors, permanent magnet motors, and synchronous reluctance motors.
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VLT® 3000 to FC 302 converter Contents Contents 1. Introduction to VLT 3000 to VLT FC 302 Converter 3 Introduction to VLT 3000 to VLT FC 302 Converter 3 Software version 3 Introduction 3 Configuration 3 Setup up of the converter software 4 Bus Connection 4 Mapping List 6 MG.33.P1.02 - VLT® is a registered Danfoss trademark 1 1. Introduction to VLT 3000 to VLT FC 302 Converter 1 2 MG.33.P1.02 - VLT® is a registered Danfoss trademark VLT® 3000 to FC 302 converter 1. Introduction to VLT 3000 to VLT FC 302 Converter VLT® 3000 to FC 302 converter 1. Introduction to VLT 3000 to VLT FC 302 Converter 1 1.1. Introduction to VLT 3000 to VLT FC 302 Converter 1.1.1. Software version VLT 3000 to FC 302 converter Manual Option card software version: 5.0x Profibus DP Norm This manual can be used for the VLT 3000 to FC 302 converter, software version 5.0x. The software version can be seen in FC 302 parameter 15-43. 1.1.2. Introduction This VLT 3000 to FC 302 converter is a tool intended for the conversion of a VLT 3000 to a FC 302, which replaces the VLT 3000. The conversion is possible for all VLT 3000's with the serial numbers from XXXXXXG265. To purchase (obligatory): - FC 302 130B1245 - with Software version 4.35 or Higher. For Mechanical adaption, several adapter plates are available. For VLT 3002-3004 Compact IP 00, ordering number 130B0056. For VLT 3002-3004 Compact IP00 with Brake ordering number 130B0058 Please notify some parameters in the VLT 3000 are not supported in the FC 302 and some FC 302 parameters can not be accessed via the Profibus converter Option. 1.1.3. Configuration With the Profibus converter software the FC 302 will react on the Profibus network as a VLT 3000; it means that it is not necessary to change anything in the PLC programme. A write command to for example ramp up time in VLT 3000 is automatically linked to the corresponding ramp up time parameter in FC 302. Please note that the converter software will only work on a Profibus DP Norm network. It will not work on a Sinec L2 or a Siemens DP network. You can check your Profibus network either by the VLT 3000 or by the master. MG.33.P1.02 - VLT® is a registered Danfoss trademark 3 1. Introduction to VLT 3000 to VLT FC 302 Converter VLT® 3000 to FC 302 converter 1 IM 308-B ver. 6 IM 308-C This master supports This master supports Profibus DP Norm Profibus DP Norm We support Profibus DP Norm by VLT 3000 with a software version that should be higher than version 3.00. The software version number can be read out in parameter 603, choice 3. The master must be a Profibus DP Norm master. If a master from Siemens S5 series is used the master must be an IM-308C or IM-308B and higher or equal to version 6. All Siemens S7 series are Profibus DP Norm. 1.1.4. Setup up of the converter software Before VLT 3000 can be replaced with a FC 302 only the station address needs to be setup in the FC 302. Ensure that the parameters in the below table have the same setting in FC 302 as in VLT 3000. VLT 3000 FC 302 Par. 820 Baud Rate Autodetect (see par. 963) Par. 904 PPO type Autodetect (see par. 922) Par. 918 Station Address Par. 918 Station Address or via DIP switch Table 1.1: Settings After copying the station address from the VLT 3000 to the FC 302, power must be re-cycled to the FC 302 as this parameter is only valid after power up. The master should now recognize FC 302. The two LEDs in the front of the Profibus card should now be solid green which indicates that communication between master and slave is established. If the Net Status LED flashes, the master has not recognized the FC 302. Check if Baud rate, PPO type and station address are the same in the FC 302 as the VLT 3000. 1.1.5. Bus Connection NB! VLT 5000 has other physical connections compared to VLT 3000. 4 MG.33.P1.02 - VLT® is a registered Danfoss trademark 1. Introduction to VLT 3000 to VLT FC 302 Converter VLT® 3000 to FC 302 converter 1 Illustration 1.1: Illustration 1.2: RPM NB! The VLT 3000 converter sets Parameter 0-02 to Hz mode at power-up. This is done to secure proper operation of the converter software. The user should not change this, since it would lead to malfunction of the system. Digital Inputs 16/17 NB! The FC 302 has a reduced number of Digital I/O compared to the VLT 3000. If all inputs of the VLT 3000 are being used, an additional option board MCB 101 is needed. The MCB 101 adds Digital input and Outputs to the FC 302. Current/Voltage Selection on Analog Inputs NB! The VLT 3000 has two analogue inputs - one voltage and one current. The FC 302 has two analogue inputs, which can be set to Current and Voltage via two small DIP switches on the control card. Factory setting is Voltage in both cases. MG.33.P1.02 - VLT® is a registered Danfoss trademark 5 1. Introduction to VLT 3000 to VLT FC 302 Converter VLT® 3000 to FC 302 converter 1.1.6. Mapping List 1 The below listed VLT 3000 parameters in the left column have the corresponding FC 302 parameters as shown in the right column. Please be notify that the opposite is not the case. the FC 302 series using the LCP. 6 MG.33.P1.02 - VLT® is a registered Danfoss trademark Par. Name Language Select Set-up Selection, Operation Setup Copy Operation Site Local Reference Display Value Local reset Local Stop Local Reversing Local Jogging Local Reference Reset Energy Counter Reset Hour Counter Power-up Mode Set-up Selection, Programming Load Speed Control Current LImit Control Motor Power Motor Voltage Motor Frequency Automatic Motor Adaptation Motor Current Motor Magnetising Current Start Voltage Start Compensation U/f ratio Slip Compensation Table 1.2: Mapping List Par. no 000 001 002 003 004 005 006 007 008 009 010 011 012 014 015 100 101 102 103 104 105 106 107 108 109 110 111 112 VLT 3000 124 1506 1507 004 970 103 100 420 120 122 123 043 041 Par. no 001 010 051 Par. Name Language Active Set-up Setup Copy No valid parameter No valid parameter No valid parameter Local reset of Trip Off (Stop) No valid parameter No valid parameter No valid parameter Reset of kWh Counter Reset of Hours-Run Counter Operating State at Power-up, Hand Edit Set-up Torque Characteristics Configuration Torque Mimit Factor Source Motor Power Motor Voltage Motor Frequency No valid parameter Motor Current No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter FC 300 VLT® 3000 to FC 302 converter 1. Introduction to VLT 3000 to VLT FC 302 Converter 1 MG.33.P1.02 - VLT® is a registered Danfoss trademark 7 1. Introduction to VLT 3000 to VLT FC 302 Converter VLT® 3000 to FC 302 converter VLT 3000 1 FC 300 Par. no 113 Par. Name Negative Slip Compensation Par. no Par. Name No valid parameter 114 Feedback Type 720 Process CL Feedback 1 Resource 115 116 117 119 120 121 122 123 124 125 200 201 Display Value at min. Feedback Display Value at max. Feedback Feedback Unit Feed Forward Factor Controller Range Proportional Gain Integral Time Differentiation Time Low Pass Filter Feedback Factor Frequency Range Min. Frequency 202 Max. Frequency 203 204 205 206 207 208 Jog Frequency Digital Reference Digital Reference Digital Reference Digital Reference Digital Reference 301 738 733 734 735 616, 626 410 302, 412 303 414 Type 1 2 3 4 311 304 310 310 310 310 index index index index 0 1 2 3 No valid parameter No valid parameter Reference/feedback Unit Process PID Feed Forward Factor No valid parameter Process PID Proportional Gain Process PID Integral Time Process PID Differentiation Time Terminal 53, 54 Filter Time Constant No valid parameter Output Frequency Range/Direction 302 Min. reference 412 Motor speed Low Limit, Hz 614 Terminal 53 Low ref value 624 Terminal 54 Low ref value 303 Max. reference 414 Motor speed high Limit, Hz 615 Terminal 53 High ref value 625 Terminal 54 High ref value Jog speed Reference function Preset Reference 1..8 Preset Reference 1..8 Preset Reference 1..8 Preset Reference 1..8 Table 1.3: Mapping List 8 MG.33.P1.02 - VLT® is a registered Danfoss trademark Frequency Bypass 2 Frequency Bypass 3 Frequency Bypass 4 Frequency Bypass Bandwidth Carrier Frequency Output Frequency Dependant Switch Frequency Brake Cut-Out Frequency Brake Cut-In Frequency Current, Minimum Value Current, Delay Time Brake Option Start Frequency Start Delay High Starting Torque 220 221 222 223 224 225 230 231 232 233 300 301 302 303 Table 1.4: Mapping List Ramp-Up Time 1 Ramp-Down Time 1 Ramp-Up Time 2 Ramp-Down Time 2 Frequency Bypass 1 215 216 217 218 219 Par. Name Current Limit Warning Frequency Low Warning Frequency High Warning Current Low Warning Current High Ramp Type Par. no 213 214 209 210 211 212 VLT 3000 Par. no 222 176 171 210 175 171 451 340 350 341 342 351 352 461 index 0 461 index 1 461 index 2 461 index 3 Store to EEprom value 1401 418 452 453 450 Activate Brake Speed [Hz] Start Current Start Delay Brake Function Start Frequency Start Delay No valid parameter Frequency Bypass Bandwidth Switching Frequency No valid parameter Frequency Bypass 4 Frequency Bypass 3 Frequency Bypass 2 Ramp-Up Time 1 Ramp-Down Time 1 Ramp-Up Time 2 Ramp-Down Time 2 Frequency Bypass 1 Warning: High Current Ramp Type Par. Name Current Limit Warning: Low Speed Warning: High speed Warning Current Low FC 300 VLT® 3000 to FC 302 converter 1. Introduction to VLT 3000 to VLT FC 302 Converter 1 MG.33.P1.02 - VLT® is a registered Danfoss trademark 9 10 Motor Preheat Motor Thermal Protection Relay ON-delay Relay OFF-delay Binary Input 16 Binary Input 17 Binary Input 18 Binary Input 19 Binary Input 27 Binary Input 29 Binary Input 32/33 Par. 407 Signal Output 42 Par. Name Mains Failure Flying Start DC Braking Time DC Brake Cut-in Frequency at Stop DC Brake Voltage Reset Mode Trip Delay at Current Limit Trip Delay at Inverter Fault Max. Auto Restart Time Motor Check Table 1.5: Mapping List Par. no 180 190 541 index 0 542 index 0 516 (MCB 101) 517 (MCB 101) 510 511 512 513 514 (term. 32), 515 (term. 33) Digital = Par. 532 DO X30/6 (MCB 101) Analogue values= Par. 650 AO 42 1420 1425 1426 1421 180 173 202 204 Par. no Function at Stop Motor Thermal Protection Relay 01 ON-delay Relay 01 OFF-delay Terminal X30/2 Digital Input Terminal X30/3 Digital Input Terminal 18 Input Terminal 19 Input Terminal 27 Input Terminal 29 Input Terminal 32/33 Input Digital = Par. 532 DO X30/6 (MCB 101) Analogue values= Par. 650 AO 42 Par. Name No valid parameter Flying Start DC Braking Time DC Brake Cut-in Frequency No valid parameter Reset Mode Trip Delay Torque Trip Delay at Inverter Fault Automatic Restart Time Function at Stop FC 300 1 314 315 316 317 400 401 402 403 404 405 406 407 304 305 306 307 308 309 310 311 312 313 VLT 3000 1. Introduction to VLT 3000 to VLT FC 302 Converter VLT® 3000 to FC 302 converter MG.33.P1.02 - VLT® is a registered Danfoss trademark Par. no Analogue Reference Type Terminal 53, Analogue Input Voltage Terminal 60, Analogue Input Current Time Out Time Out Function Address Baud Rate Data Read Out Coasting Q-stop DC brake Start Direction Reset Set-up Select Digital Speed Select Bus Jogging 1 Bus Jogging 1 Catch-up/Slow-down Value Relay Output 01 / 04 Par. Name Par. 408 Signal Output 45 Table 1.6: Mapping List Par. 409 Relay 1 Par. 410 Relay 04 411 412 413 414 415 500 501 502 503 504 505 506 507 508 509 510 511 512 513 408 VLT 3000 855 856 890 891 312 850 851 852 853 854 600 601 831 832 Par. no Digital = Par. 533 DO X30/7 (MCB 101) Analogue values= Par. 660 AO X30/8 (MCB 101) Par. 540 index 0 Relay 1 Par. 540 index 1 Relay 2 No valid parameter No valid parameter No valid parameter Time Out Function after Time Out Address Baud Rate No bus access via Profibus Coasting Quick Stop DC brake Start Reversing No valid parameter Selection of Set-up Preset ref. select Bus Jog 1 Bus Jog 2 Catch-up/Slow-down Value Relay 01 and 04 Output Par. Name Digital = Par. 533 DO X30/6 (MCB 101) Analogue values= Par. 660 AO X30/8 (MCB 101) FC 300 VLT® 3000 to FC 302 converter 1. Introduction to VLT 3000 to VLT FC 302 Converter 1 MG.33.P1.02 - VLT® is a registered Danfoss trademark 11 12 5 4 3 2 1 0 Par. no 1502 1503 1504 1505 kWh counter Number of Cut-ins Number of Overheatings Number of Overvoltages 1690 23 1602 1613 1652 1614 1620 1610 1611 1502 1612 1630 1618 1635 1660 1662 1664 1501 Running Hours Personal Display Select Data read-out: Reference % Data read-out: Frequency Hz Data read-out: Feedback Data read-out: Current A Data read-out: Torque % Data read-out: Power kW Data read-out: Power HP Data read-out: Energy kWh Data read-out: Output Voltage Data read-out: DC Voltage Data read-out: Motor Therm % Data read-out: Inverter Therm % Data read-out: Digital Input Data read-out: Analogue Input 10V Data read-out: Analogue Input 20mA Data read-out: Position Alarm Parameters 971 1500 Par. Name Bus Bit 4 Bus Bit 11/12 Bus Reference Store Data Values Total Operating Hours Table 1.7: Mapping List 514 515 516 517 600 Index 600 Index 600 Index 600 Index 600 Index 600 Index 605 800 801 802 803 804 805 806 807 808 809 810 811 812 813 814 815 816 VLT 3000 Par. no Display Line 2 Large Data Read-Out: Reference %s Data read-out: Frequency Hz Data Read-Out: Feedback (unit) Data Read-Out: Current A Data Read-Out: Torque % Data Read-Out: Power kW Data Read-Out: Power HP Operating Data: kWh counter Data Read-Out: Motor Voltage Data Read Out: DC Link Voltage Data Read-Out: Motor Therm. Data Read-Out: Inv. Therm.. Data Read-Out: Digital Input Data Read-Out: Terminal 53; Analogue Input Data Read-Out: Terminal 54; Analogue Input No valid parameter Data Read-Out: Alarm Word Operating Data: Number of Overvoltages Operating Data: Number of Overtemperatures Operating Data: Number of Power-ups Operating Data: kWh Counter Operating Data: Hours Run Hours Par. Name No valid parameter No valid parameter No valid parameter Store Data Values Operating Data: Operating Hours FC 300 1. Introduction to VLT 3000 to VLT FC 302 Converter VLT® 3000 to FC 302 converter 1 MG.33.P1.02 - VLT® is a registered Danfoss trademark Par. no Par. Name Relay 01 Function Relay 04 Function SAP Select Baud Rate Select FMS/DP Select Minimum Station Delay Bus Time Out Time Out Function PPO Write Type 1 PPO Write Type 2 PPO Write Type 3 PPO Write Type 4 PPO Type Select Read PPO Type 1 Read PPO Type 2 Read PPO Type 3 Read PPO Type 4 Table 1.8: Mapping List 817 818 819 820 821 822 823 824 900 901 902 903 904 907 908 909 910 VLT 3000 803 804 Par. no Par. Name No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter Bus Time Out Bus Time Out FunctionOff functionality from parameter 823. No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter No valid parameter FC 300 VLT® 3000 to FC 302 converter 1. Introduction to VLT 3000 to VLT FC 302 Converter 1 MG.33.P1.02 - VLT® is a registered Danfoss trademark 13 14 Unit ID Set-up Selection, Programming Store Data Values 964 970 971 Table 1.9: Mapping List HPFB Warning word No bus access Unit ID Unit ID Unit ID Time difference 954 961 964 967 968 969 Par. Name PPO Read Type Broadcast Index Broadcast Offset Assign parameter numbers to PCD’s write Assign parameter numbers to PCD’s Read Activate Spontaneous/ event Messages Station Address Access to Parameter Change Access to Process Control Fault Memory Fault Memory Fault list Warning Parameter Par. no 913 914 915 916 917 918 927 928 947 949 951 953 911 VLT 3000 Not supported 011 971 918 927 928 Not supported Not supported Not supported 1692 and 1694 Not supported Not supported Not supported Not supported Not supported Not supported Not supported Not supported Par. no Edit Set-up Store Data Values Data Read Out: Warning Word 1 and extended status word PCD config. Read No valid parameter Station Address Parameter Edit Process Control No valid parameter No valid parameter Par. Name No valid parameter FC 300 1. Introduction to VLT 3000 to VLT FC 302 Converter VLT® 3000 to FC 302 converter 1 MG.33.P1.02 - VLT® is a registered Danfoss trademark ">

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