Danfoss VLT Refrigeration Drive FC 103 Installation Guide

Installation Instructions
USB Cable Extender Kit
VLT® FC Series FC 102, FC 103, FC 202, and FC 302
Description
Safety Information
These instructions describe installation of the USB extension
cable through the door of IP21/IP54 enclosures. The kit fits
drives in enclosure sizes D, E, D1h–D8h, E1h–E4h, and F for the
following products:
• VLT® HVAC Drive FC 102
•
•
•
VLT® Refrigeration Drive FC 103
VLT® AQUA Drive FC 202
WARNING
ELECTRICAL SHOCK HAZARD
VLT® FC series drives contain dangerous voltages when
connected to mains voltage. Improper installation, and
installing or servicing with power connected, can cause
death, serious injury, or equipment failure.
To avoid death, serious injury, or equipment failure:
• Only use qualified electricians for the installation.
VLT® AutomationDrive FC 302
The kit is compatible only with drives manufactured after a
certain date. See Table 1.1. Drives built before these dates are
not configured to accommodate the kit.
•
Disconnect the drive from all power sources before
installation or service.
•
Treat the drive as live whenever the mains voltage
is connected.
Drive
Enclosure
Week (manufactured during or after)
D1
IP21/IP54
Week 3, 2010
•
Follow the guidelines in these instructions and local
electrical safety codes.
D2
IP21
Week 11, 2010
D2
IP54
Week 10, 2010
E1
IP21/IP54
Week 11, 2010
F
IP21/IP54
Week 40, 2008
D1h–D8h
IP21/IP54
All
E1h–E4h
IP21/IP54
All
WARNING
DISCHARGE TIME
The drive contains DC-link capacitors, which can remain
charged even when the drive is not powered. High voltage
can be present even when the warning LED indicator lights
are off. Failure to wait 40 minutes after power has been
removed before performing service or repair work can result
in death or serious injury.
Table 1.1 Compatible Drives and Manufacture Date
Kit Part Numbers
Use these instructions with the following kits.
Kit number
Drive
130B1155
All IP21/IP54 D1–D4/D13 drives
130B1156
All IP21/IP54 E1–E2/E9 drives
176F1784
All D1h–D8h, E1h–E4h, and F-sized drives
Table 1.2 Part Numbers for Kits
Items Supplied
•
•
Stop the motor.
•
•
•
Disconnect or lock PM motor.
Disconnect AC mains and remote DC-link power
supplies, including battery back-ups, UPS, and DClink connections to other drives.
Wait 40 minutes for capacitors to discharge fully.
Before performing any service or repair work, use
an appropriate voltage measuring device to make
sure that the capacitors are fully discharged.
The USB cable extender kit contains the following items.
Item
Quantity
USB extension cable
1
Mini cable ties
10
Table 1.3 Items Supplied in USB Cable Extender Kit
Danfoss A/S © 10/2017 All rights reserved.
MI35L102
Installation Instructions
USB Cable Extender Kit
VLT® FC Series FC 102, FC 103, FC 202, and FC 302
Installation Instructions
Installing the USB Cable Extender Kit
The enclosure door is manufactured with a cable access hole
for installing the USB extension cable. Typically, the hole is
covered by a black strip on the enclosure exterior, and by a
round USB label inside the enclosure door. In F-sized
enclosures, the hole is inside the rectifier enclosure door near
the upper right corner.
1.
Open the drive enclosure door and locate the USB
cable access hole. It is covered by a round label
marked with a USB symbol. See Illustration 1.1.
2.
To expose the USB cable access hole, remove the
USB label from inside the enclosure door.
3.
To create an opening for the USB cable, carefully cut
through the black strip on the door exterior. To
prevent the strip from separating from the door, cut
through the strip from the front of the door.
1
Interior of enclosure door
2
Local control panel (LCP)
3
USB label over cable access hole
Illustration 1.1 Location of USB Cable Access Hole
2
Danfoss A/S © 10/2017 All rights reserved.
MI35L102
Installation Instructions
USB Cable Extender Kit
VLT® FC Series FC 102, FC 103, FC 202, and FC 302
1
Connector to control card
4
Gasket
2
Cable
5
USB connector
3
Retaining nut
6
Connector cover
Illustration 1.2 USB Extension Cable
MI35L102
Danfoss A/S © 10/2017 All rights reserved.
3
1
Front of enclosure door
2
Gasket
3
Cable access hole in door
4
USB extension cable
4.
Remove the retaining nut from the USB extension
cable. See Illustration 1.2.
5.
Insert the USB extension cable into the door. See
Illustration 1.3. Check that the gasket is positioned on
the outside of the door.
6.
Thread the retaining nut back onto the USB cable.
7.
To secure the USB connector onto the door, tighten
the retaining nut against the door interior. See
Illustration 1.4.
8.
Route the USB extension cable along the same path
as the local control panel (LCP) cable. In F-sized
drives, remove the cable channel cover to access the
LCP cable. Use the cable ties from the kit to secure
the USB extension cable to the LCP cable. Replace
the cable channel cover, if present.
9.
Connect the USB extension cable to the control card.
See Illustration 1.5.
Illustration 1.3 Front View of USB Extension Cable in Door
1
Cable access hole in door
2
Retaining nut
3
Enclosure door interior
1
LCP cradle
2
USB extension cable
Illustration 1.5 USB Extension Cable Attached to Control Card
Illustration 1.4 View of USB Extension Cable Showing Door Interior
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on
order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss
and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
vlt-drives.danfoss.com
177R0091
MI35L102
*MI35L102*
10/2017