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Wiring Diagram & Schematic SAFETY WARNINGS Safety Alert Symbols The safety alert symbol (44) is used to identify hazards that can result in personal injury. A signal word (DANGER, WARNING or CAUTION) is used with the alert symbol to indicate the potential severity of injury. In addition, a hazard symbol may be used to represent the type of hazard. DANGER: Indicates a hazard which, if not avoided will result in death or serious injury. WARNING: Indicated a hazard which, if not avoided could result in death or serious injury. CAUTION: Indicates a hazard which, if not avoided might result in death or serious injury. CAUTION: When used without the alert symbol, indicates a situation that could result in damage to equipment or components. HAZARD SYMBOLS AND MEANINGS “ Ч Explosion Fire Shock ле E сети Entanglement Spark Plug WD-SCH-01 ÁN DANGER Physical contact with energized electrical components will result in dangerous and possibly fatal electrical shock. e Do not touch bare wires or receptacies. WD-SCH-04 ÁN DANGER Generators produce powerful voltages. Failure to isolate generator from power utility can result in death or injury to electric utility workers due to backfeed of electrical energy. e When testing generators used for backup power, notify utility company. WD-SCH-05 ÁN CAUTION These wiring diagrams and schematics are intended for use by trained and qualified electrical service technicians who are working in a properly equipped service environment. Familiarity with the proper method of using tools, measuring equipment and service procedures is essential to performing successful troubleshooting and repair of this equipment. e Only qualified electrical technicians should attempt to service this equipment. WD-SCH-02 CAUTION: The measuring equipment used in troubleshooting this equipment should be of industrial quality and should have the sensitivity to measure electronic values to the third decimal. Its accuracy should conform with acceptable industry tolerances. Ensure that all specified tools and/or equipment are available before attempting to troubleshoot. WD-SCH-03 Æà WARNING Accidental starting of the unit may cause entanglement or electrocution. @ Where applicable, disconnect the negative (-) battery terminal. ® Disconnect the spark plug wire. ® Remove the control panel fuse when available. WD-SCH-07 Rev: 081805 4000 Watt Portable Generator SCHEMATIC SCHEMATIC BATTERY CHARGE JACK POWER RED RED GRN REGULATOR ELECTRIC | — ev D Л A Л <ТАРТ - BATTERY AN SWITCH ’ | Li a RED — $ Эа A © 5 i Ш Али] > STARTER >> FUSE © © N | | 10 AMP U — — В RED = 13A 5 s BATTERY CHARGE F H FE I E E т © BD ес к A eo IDLE E CONTROL TRANSF ORMER S BLU T -11X Li G _ N PO A > >00 Al >x | bk X In Yin LIA Ms Or OT YU UN IDLE BLK ONTRO SYSTEM COIL BLK CONTROL + BOARD [ o -GRN-—e _J LU “gy LOP | | | 7 AA LED * BLU A E а L = UV 6 | RED | 3 va Des: Te OFF. A pr о, СОР ON SWITCH e RED IO а ны DE, 22—+ => 120V RUN 304A 30A $тоР 29 ENGINE SN CH iin SPARK W GRN PLUG b A.C. ENGINE о св | IGNITION — 9 GRN| A! 4 E dy ES mo BLU UN 11B— zZ z О GRN Pa u eo 0 Y a RED DM 2 — a GRN a So 0 Y a vo, — 120/240V 20A 4000 Watt Portable Generator WIRING DIAGRAM BLU WIRING DIAGRAM 11 GR 44 BLU 11 A i > z| 38 LO Ma 120V/15A 2 >< 17 Y | ma JU A 30A 40 ~ cry 120V/15A | ГАЛА > BATTERY TO A BLU CHARGE FRAME a GRY JACK GROUND 44X FUSE GRN_ BLU © © 10 AMP 11 = SYSTEM DIODE IDLE CONTROL jp CENSEE | IDE + TRANSFORMER | о CONTROL I RED oN 0—— SWITCH Z — 15 = z > - mé © e [25 = o О - { | 1 cn RED 5 ein м = | Hw | T 13 py || 97 xal E y > IN а VU 9 A ой oy | 3 = a 56 he Oo GRY бо y SNUBBER 155 Г FEEDBACK GRN | Y= LL GRN | 3 YEL 0 || Vv] о DL = Г. CONTROL A | COIL Ow OIL | PRESSURE | CONNECTER SWITCH | ON ENGINE | = | SHROUD 23] ANODE LOW DIL RED N BLK ow © L_ PRESSURE 13A | ny | SLEEVING RED WHT A OS LED | 18 ENGINE CATHODE BATTERY | RUN CHARGE | POWER RECTIFIER REGULATOR | BOARD | | xPOS. BRUSH | у TY CLOSEST TO Ya BEARING m He + RN — NUT ON ENGINE BLOCK BEN ; BATTERY CHARGE RECTIFIER
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