Simplicity 074015-00 Manual

3 GAL PORTABLE OIL FREE AIR COMPRESSOR Product Model # 074015-00 Manual # 80018803 Read and understand this operator's manual thoroughly before using the product. It contains important information for your safety as well as operating and maintenance advice. BRIGGS & STRATTON CORPORATION, MILWAUKEE, WISCONSIN, U.S.A. Thank you for purchasing this quality-built Briggs & Stratton ™ air compressor. We are pleased that Briggs & Stratton brand. When operated and maintained according to the instructions in this manual, your Briggs &Stratton air compressor will provide many years of dependable service. You can contact Briggs & Stratton Customer Service by phone at (800) 743-4115, or on the Internet at BRIGGSandSTRATTON.COM. Date Purchased 2 BRIGGSandSTRATTON.COM CONGRATULATIONS ON YOUR NEW PRODUCT PURCHASE! Thank you for choosing a product from the Briggs & Stratton family of brands. We are honored that you chose us as your power equipment provider. WE STRIVE TO CREATE HELPFUL, DEPENDABLE PRODUCTS THAT YOU CAN RELY ON FOR YEARS TO COME, WHILE COUNTING ON US TO SUPPORT YOU THROUGH THE LIFE OF YOUR PRODUCT. onlineproductregistration.com or scan the code below from your mobile device. • • Helpful maintenance and usage tips • • Discounts and offers on future products • Product updates product online. Whether you absolutely love your new product or have a suggestion to enhance it, we’d love to hear from you and value your feedback. At your service, David Cluka, Director of Customer Experience Briggs & Stratton Corporation SCAN THIS CODE to start the registration process on your mobile device. Data rates apply. 80018803 Table of Contents Product Registration Form.................................................................................................... 3 Safety Guidelines.................................................................................................................. 5 Key Parts Diagram................................................................................................................. 7 Parts Description.................................................................................................................. 8 Operating Instructions.......................................................................................................... 9 Care and Maintenance...........................................................................................................10 Troubleshooting.................................................................................................................... 11 Warranty............................................................................................................................... 13 Technical Specifications........................................................................................................14 Exploded View.......................................................................................................................15 Parts List...............................................................................................................................16 SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions. Read all instructions and follow them with use of this product. 4 BRIGGSandSTRATTON.COM Safety Guidelines Important Safety Information The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard. The warnings work method, or operating technique that the manufacturer does not specifically recommend, you must satisfy yourself that it is safe for you and others. You must also make sure that the procedure, work method, or operating technique that you choose does not render the compressor unsafe. Safety Symbols and Meanings Toxic Fumes Fire Flying Objects Electrical Shock Warning Operator's Manual Bursting Hot Surface Hearing The safety alert symbol indicates a potential hazard to personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to designate a degree or level of hazard seriousness. A safety symbol may be used to represent the type of hazard. The signal word NOTICE is used to address practices not related to personal injury. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, could result in minor or moderate injury. Notice address practices not related to personal injury. 5 Safety Information DO NOT OPERATE THIS UNIT UNTIL YOU READ AND UNDERSTAND THIS INSTRUCTION MANUAL FOR SAFETY, OPERATION, AND MAINTENANCE INSTRUCTIONS. WARNING compressor. High pressure air could result in death or serious injury. Never operate above maximum operating pressure of the spray gun or tool. Drain water from tank after each use. Do not weld or repair tank. Do not operate with pressure switch or safety valve set above maximum allowable working pressure. Hot compressor surfaces could result in serious injury. Allow compressor to cool before touching. Inhalation hazard. Using compressor to supply breathing air could result in death or serious injury. Do not use compressor to supply breathing air. Risk of fire could result in death or serious injury. Do not spray flammable materials in vicinity of any flame or ignition sources including the compressor unit. Do not restrict compressor ventilation openings or place objects against or on top of compressor. Operate compressor only in a clean, dry, well ventilated area. Do not operate unattended. Always turn off and unplug unit when not in use. Risk of serious eye injury. Always wear ANSI Z87.1 approved safety glasses when using air compressor. Do not spray any part of the body. Always wear hearing protection when using an air compressor. Failure to do so may result in hearing loss. Shock risk could result in death or serious injury. Only connect compressor to a properly grounded receptacle. KEEP CHILDREN AWAY FROM THE AIR COMPRESSOR AT ALL TIMES. . 6 BRIGGSandSTRATTON.COM Key Parts Diagram A A B E J C D G F H I A. Electric Motor & Pump F. Air Pressure Regulator B. ON/OFF Switch G. Pressure Relief Valve C. Air-Line Outlet H. Air Tank D. Regulated Pressure Gauge I. Drain Valve (Invisible) E. Tank Pressure Gauge J. Power Cord 7 Parts Description A. ELECTRIC MOTOR : The motor is used to power the pump. AIR COMPRESSOR PUMP : The pump is used to compress the air and discharge it into the tank via the piston moving up and down in the cylinder. B. ON/OFF SWITCH : This switch turns on the compressor and is operated manually. When in the ON position, it allows the compressor to start up or shut down automatically, without warning, upon air demand. ALWAYS set this switch to OFF when the compressor is not being used, and before unplugging the compressor. C. AIR LINE OUTLET : The outlet is used to connect air hose with quick connector. D. REGULATED PRESSURE GAUGE : The gauge is used to measure the regulated outlet pressure. E. TANK PRESSURE GAUGE : The gauge is used to measure the store air pressure level of the tank. It is not adjustable by the operator, and does not indicate line pressure. F. AIR PRESSURE REGULATOR : The regulator is used to adjust line pressure to the tool you are using. Turn the knob clockwise to increase pressure and counterclockwise to decrease pressure. G. PRESSURE RELIEF VALVE : The valve is used to prevent system failures by relieving pressure from the system. When the pressure reaches the preset level the pressure switch will not shut down the motor, it will automatically pop open or you can pull the ring on the valve to open. WARNING Never attempt to open the drain valve when the tank pressure is more than 10 PSI. H. AIR TANK : The tank is used to store the compressed air. I . DRAIN VALVE : The drain valve is used to remove moisture from the air tank after the unit is shut off. J. POWER CORD : This product is for use on a nominal 120-volt circuit and should be grounded. A cord with a grounding plug must be used. Make sure the product is connected to an outlet having the same configuration as the plug (see Figure 1). No adapter should be used with this product. Check with a licensed electrician if the grounding instructions are not understood or there is doubt as to whether the product is properly grounded. Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a licensed electrician. DANGER Improper installation of the grounding plug will result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, do not connect the grounding wire to either flat blade terminal. The grounding wire is in the green outer surface. Grounded outlet Plug Grounding Pin Figure 1 8 BRIGGSandSTRATTON.COM Operating Instructions BEFORE EACH START UP 1. Set the ON/OFF switch (B) to the O (off) position. 2. Turn the air pressure regulator knob (F) counterclockwise until it stops. 3. Attach air hose/accessories or air tools to the air-line outlet (C). WARNING! Risk of bursting. Too much air pressure causes a hazardous risk of bursting. Check the manufacturer’s maximum pressure rating for air tools and accessories. The regulator outlet pressure must never exceed the maximum pressure rating. HOW TO START UP 1. Close the air tank ball valve (I) by turning clockwise. 2. Plug in the power cord (J). 3. Set the ON/OFF switch (B) to the I (on) position and allow tank pressure to build. Motor will stop when tank pressure reaches “cut-out” pressure. 4. Turn the air pressure regulator (F) clockwise until desired pressure is reached. 5. The compressor is ready for use. WARNING High temperatures are generated by the electric motor and the pump. To prevent burns or other injuries, DO NOT touch the compressor while it is running. Allow it to cool before handling or servicing. Keep children away from the compressor at all times. When adjusting from a higher to a lower pressure, turn the knob counterclockwise past the desired setting. Then turn clockwise to reach the desired pressure. Do not exceed operating pressure of the tool or accessory being used. OPEN CLOSE HOW TO SHUT DOWN 1. Set the ON/OFF switch (B) to the O (off) position. 2. Unplug the power cord (J). 3. Reduce the pressure in the tank through the outlet hose. Pulling the pressure relief valve ring (H) and keeping it open will also reduce the pressure in the tank. 4. Tip the compressor so the tank drain valve is at the bottom of the tank, then open the tank drain valve counterclockwise to allow moisture to drain from the tank. CAUTION! Escaping air and moisture can propel debr is that may cause eye injury. Wear safety glasses when opening the drain valve. WARNING! To avoid personal injury, always shut off and unplug the unit and relieve all air pressure from the system before performing any service on the air compressor. Risk of unsafe operation. Unit cycles automatically when power is on. When performing maintenance, you may be exposed to voltage sources, compressed air or moving parts. Personal injuries can occur. Before performing any maintenance or repair, disconnect power source from the compressor and bleed off all air pressure. 9 Care and Maintenance WARNING: To avoid personal injury, always shut off and unplug the unit and relieve all air pressure from the system before performing any service on the air compressor. Regular maintenance will ensure trouble-free operation. TASK Drain the tank Check the relief valve Test for leakage Storage 10 SERVICE INTERVAL DESCRIPTION To prevent corrosion inside the tank, the condensation must be drained at the end of every workday. Be sure to wear protective goggles. Relieve the air pressure in the system and then open the ball valve on the bottom of the tank. Pull the relief valve on the ring daily to ensure that it is operating properly and to clear the valve of any possible obstructions. Check all connections to see if tight. A small leak of any of part (the tank, hoses, pipe connections or transfer tubes) will reduce the unit’s performance. Spray a small amount of soapy water around the area of the suspected leak with a spray bottle. If bubbles appear, repair or replace the faulty component. Do not overtighten any connections. Before storing the unit for a long period, use an air blow gun to clean all dust and debris from the compressor. Disconnect and coil the power cord. Pull the pressure relief valve to release all pressure from the tank. Drain all moisture from the tank. Cover the entire unit to protect it from moisture and dust. Daily Daily Monthly N/A BRIGGSandSTRATTON.COM Troubleshooting PROBLEM POSSIBLE CAUSE 1. Tank drain valve is open. 2. Fittings leak. Low pressure not enough air or compressor does not stop 3. Prolonged or excessive use of air. 4. Compressor not large enough. 5. Hole in air hose. 6. Tank leaks. 7. Blown seals. 8. Valve leaks. 9. Leaking or worn piston. Air leaks from 1. Dirty or damaged regulator regulator, or regulator does not internal parts. regulate pressure 1. This is normal. Regulated pressure 2. Compressor not large gauge reading enough. drops when air accessory is being used Pressure relief valve opens 1. Tank pressure exceeded normal rating pressure. 2. Pressure switch stuck. CORRECTIVE ACTION 1. Close tank drain valve. 2. Check fittings with soapy water. Tighten or reseal leaking fittings. DO NOT OVER TIGHTEN. 3. Decrease amount of air used. 4. Check air requirement of accessory.If it is higher than CFM and pressure supplied by compressor, you need a larger compressor. Most accessories are rated at 25% of actual CFM while running continuously. 5. Check and replace if necessary. 6. WARNING: Immediately replace tank. DO NOT attempt to repair. 7. Replace compressor assembly. 8. Replace compressor assembly. 9. Replace compressor assembly. 1. Replace regulator or internal parts. 1. If pressure drops to low, adjust regulator while accessory is used. 2. Check air requirement of accessory. If it is higher than CFM and pressure supplied by compressor, you need a larger compressor. Most accessories are rated at 25% of actual CFM while running continuously. 1. Replace pressure switch. 2. Replace pressure switch. 11 Troubleshooting PROBLEM POSSIBLE CAUSE 1. Tank pressure exceeds preset pressure switch limit. 2. Fuse blown or circuit breaker tripped. 3. Check valve is stuck open. 4. Wrong wire gauge in cord or excessive extension cord length. 5. Loose electrical connections. Motor will not run 12 CORRECTIVE ACTION 1. Motor will start automatically when tank pressure drops below tank cut-in pressure. 2. Replace blown fuse or reset circuit breaker. Do not use fuse or circuit breaker with higher rating than specified for you branch circuit. ● Check for proper fuse; "Fusetron" type T is acceptable. ● Check for low voltage and proper extension cord size. ● Disconnect other applications from circuit. Operate compressor on a dedicated circuit. 3. Remove and clean or replace. 4. Check for proper gauge and extension cord length. 5. Contact authorized service center. BRIGGSandSTRATTON.COM Briggs & Stratton Air Compressor Warranty Policy TM October, 2015 LIMITED WARRANTY TM BRIGGS & STRATTON is a trademark of BRIGGS & STRATTON CORPORATION and is used under license to Alton Industry Co. Ltd®. Alton Industry Co. Ltd warrants this Briggs & Stratton brand product for a period of one year from the date of original retail purchase against defects in materials and workmanship. Subject to the conditions and limitations described below, if Alton Industry Co. Ltd determines this product is covered under this warranty, it will be replaced with the same model or one of equal value or specification, at Alton Industry Co. Ltd’s option. Alton Industry Co. Ltd will bear the cost of replacement. The purchaser must contact Alton Industry Co. Ltd® for all warranty authorizations. There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to one year, or to the extent permitted by law. Liability for incidental or consequential damages are excluded to the extent exclusion is permitted by law. Some states or countries do not allow limitations on how long an implied warrant lasts, and some states of countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country. Save your proof of purchase receipt. If you do not provide proof of the initial purchase date at the time warranty service is requested, the manufacturing date of the product will be used to determine the warranty period. Product registration is not required to obtain warranty service on Briggs & Stratton products. These are our standard warranty terms, but occasionally there may be additional warranty coverage that was not determined at time of publication. For a listing of current warranty terms for your air compressor, go to BRIGGSandSTRATTON.COM This Limited warranty does not include the following: A. Parts that are worn or broken or which have become inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance (as outlined in the applicable owner’s manual or operating instructions) or product that has been used for industrial, professional, commercial or rental purposes; B. Normal wear and tear or expendable parts or accessories that may be supplied with the product which are expected to become inoperative or unusable after a reasonable period of use; C. Routine maintenance and consumable items such as, but not limited to fuel, lubricants, valves, belts, knobs, nuts, fluids, tune-ups, or adjustments; D. Damage caused by repairs made or attempted by persons not authorized by the manufacturer; E. Product that was sold to the original purchaser as reconditioned or refurbished product (unless otherwise specified in writing); F. Product or parts thereof if any part from another manufacturer has been installed or any repairs or alterations have been made or attempted by unauthorized persons; G. Normal deterioration of the exterior finish such as, but not limited to, scratches, dents, paint chips, nor any corrosion or discoloring by heat, abrasive and chemical cleaners; H. Component parts sold by and identified as the product of another company, which shall be covered under the other product manufacturer’s warranty, if any. For questions about our warranty on this product, contact us at: Alton Industry LTD. Group 1031 North Raddant Road Batavia Illinois 60510 888-899-0146 [email protected] www.altonindustries.com 13 Product Specifications Model No. Pump Motor Voltage/Amps/HZ Air Tank Capacity Cut-in Pressure Cut-out Pressure CFM @ 40 PSI CFM @ 90 PSI Power Cord 074015-00 / 0100341 Oil free, Direct drive, Single stage 1/3 HP 120/2/60 3 Gallon 70 PSI 100 PSI 0.7* 0.5* SJT 18 AWG / 72 in. Length NOTE: Avoid use of extension cords. If use of an extension cord cannot be avoided, the cord should be a minimum wire size of 12 AWG and no longer than 30 feet. Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. *CFM: Cubic Feet per Minute. This compressor is rated in accordance with ISO 1217, displacement compressors acceptance tests. 14 BRIGGSandSTRATTON.COM Exploded View 15 Parts List PART 16 DESCRIPTION QTY PART DESCRIPTION QTY 1 Air Tank 1 13 Rubber Pad I 1 2 Power Cord 1 14 Shroud 1 3 Relief Valve 1 15 ON/OFF Switch 1 4 Pressure Gauge 2 16 Hex-Bolt M6x20 4 5 Lock Washer Ø5 2 17 Transfer Tube 1 6 Rubber Pad II 2 18 Motor & Pump Assembly 1 7 Bolt M5x8 2 19 Circuit Board 1 8 Spring 1 20 Screw M3x6 2 9 Plug 1 21 Hex-Bolt M6x16 4 10 Fitting Pipe 2 22 Fixing Plate 1 11 Pressure Regulator 1 23 Rubber Feet 4 12 Pressure Switch 1 24 Drain Valve 1 BRIGGSandSTRATTON.COM
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