Simplicity 074019-00 Manual

6 GAL PORTABLE OIL FREE AIR COMPRESSOR Product Model # 074019-00 Manual # 80018804 Read and understand this operator's manual thoroughly before using the product. It contains important information for your safety as well as operating and maintenance advice. BRIGGS & STRATTON CORPORATION, MILWAUKEE, WISCONSIN, U.S.A. Thank you for purchasing this quality-built Briggs & Stratton ™ air compressor. We are pleased that Briggs & Stratton brand. When operated and maintained according to the instructions in this manual, your Briggs &Stratton air compressor will provide many years of dependable service. You can contact Briggs & Stratton Customer Service by phone at (800) 743-4115, or on the Internet at BRIGGSandSTRATTON.COM. Date Purchased 80018804 Product Registration Form Safety Guidelines Safety Information Key Parts Diagram Parts Description Operation Instructions Care And Maintenance Troubleshooting Warranty Product Specifications Exploded view Parts List SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions. Read all instructions and follow them with use of this product. 8 Safety Guidelines Important Safety Information The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard. The warnings work method, or operating technique that the manufacturer does not specifically recommend, you must satisfy yourself that it is safe for you and others. You must also make sure that the procedure, work method, or operating technique that you choose does not render the compressor unsafe. Safety Symbols and Meanings Toxic Fumes Fire Flying Objects Electrical Shock Warning Operator's Manual Bursting Hot Surface Hearing The safety alert symbol indicates a potential hazard to personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to designate a degree or level of hazard seriousness. A safety symbol may be used to represent the type of hazard. The signal word NOTICE is used to address practices not related to personal injury. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, could result in minor or moderate injury. Notice address practices not related to personal injury. Safety Information DO NOT OPERATE THIS UNIT UNTIL YOU READ AND UNDERSTAND THIS INSTRUCTION MANUAL FOR SAFETY, OPERATION, AND MAINTENANCE INSTRUCTIONS. WARNING compressor. High pressure air could result in death or serious injury. Never operate above maximum operating pressure of the spray gun or tool. Drain water from tank after each use. Do not weld or repair tank. Do not operate with pressure switch or safety valve set above maximum allowable working pressure. Hot compressor surfaces could result in serious injury. Allow compressor to cool before touching. Inhalation hazard. Using compressor to supply breathing air could result in death or serious injury. Do not use compressor to supply breathing air. Risk of fire could result in death or serious injury. Do not spray flammable materials in vicinity of any flame or ignition sources including the compressor unit. Do not restrict compressor ventilation openings or place objects against or on top of compressor. Operate compressor only in a clean, dry, well ventilated area. Do not operate unattended. Always turn off and unplug unit when not in use. Risk of serious eye injury. Always wear ANSI Z87.1 approved safety glasses when using air compressor. Do not spray any part of the body. Always wear hearing protection when using an air compressor. Failure to do so may result in hearing loss. Shock risk could result in death or serious injury. Only connect compressor to a properly grounded receptacle. KEEP CHILDREN AWAY FROM THE AIR COMPRESSOR AT ALL TIMES. Key Parts Diagram ELECTRIC MOTOR AIR COMPRESSOR PUMP B POWER SWITCH SAFETY VALVE AIR PRESSURE REGULATOR TANK PRESSURE GAUGE REGULATED PRESSURE GAUGE AIR LINE OUTLET POWER CORD AIR TANK AIR TANK BALL VALVE Parts Description A. ELECTRIC MOTOR: The motor is used to power the pump. It is equipped with at thermal overtoad pfotector.If the motor overheats for any reason, the thermal overload protector will shut it down in order to prevt the motor from being damaged. A IR COMPRESSOR PUMP: The pump compresses the air and discharges it into the tank via the piston that moves up and down in the cylinder. B. POWER SWITCH: The switch turns the compressor on and off. It is operated manually and when it is in the I (on) position, it allows the motor to start if the pressure in the air tank is below the factory set cut-in pressure, and allows the motor to stop if the pressure in the air tank reaches the factory set cut-out pressure. Be sure to set this switch to the O (off) position when the compressor is not being used and before unplugging the compressor. C D WARNING: Never exceed the maximum working pressure of the tool. E F REGULATED G LINE The outlet is connected to the air hose with quick connector. WARNING Never attempt to open the drain valve when the tank pressure is more than 10 PSI. H. POWER CORD: This compressor should be used on a nominal 120 V grounded circuit Use a power cord that is equipped with a grounding plug. Verify that the compressor is plugged into an outlet that has the same configuration as the plug. Do not use an adapter with this compressor. I. AIR TANK: The tank is where the compressed air is stored. J. AIR TANK BALL VALVE: The ball valve is used to remove moisture from the air tank after the compressor is shut off. Plug Grounded Check with a licensed electrician if the grounding outlets instructions are not understood or there is doubt as to whether the product is properly grounded. Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a licensed electrician. Grounding pin DANGER Improper installation of the grounding plug will result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, do not connect the grounding wire to either flat blade terminal. The grounding wire is in the green outer surface. Operation Instructions Breaking-in the pump 1. Set the power switch (B) to the 0 (off) position. 2. Open the tank drain valve (J) by turning it counter-counter clockwise to permit the air to escape and prevent air pressure build up in the air tank during the break-in period. 3. Turn the air pressure regulator knob counter-clockwise until it stops. 4. Plug in the power cord (H). 5. Set the power switch (B) to the I (on) position. The compressor will start. Run the compressor for 30 minutes. If it fails, turn it off immediately and call the toll-free helpline at (800) 743-4115. 6. After 30 mintes, set the power switch (B) to the 0 (off) position. 7. Close the tank drain valve (J) by turning it clockwise. 8. Set the power switch (B) to the I (on) position. The air tank will fill to “cut-out’’ pressure and then the compressor's motor will stop. The compressor is now ready for use. NOTES: During the initial break-in cycle, a slight smell from the motor brushes seat might be present. This is normal for universal motors and should stop after a short moment. Operating Instructions Before each start-up 1. Set the power switch (B) to the 0 (off) position. 2. Turn the air pressure regulator knob (D) counter-clockwise until it stops. 3. Attach air hose/accessories or air tools. Risk of bursting. Too much air pressure causes a hazardous risk of bursting. Check the WARNING! manufacturer's maximum pressure rating for air tools and accessories. The regulator outlet pressure must never exceed the maximum pressure rating. How to start 1. Close the tank drain valve (J). 2. Plug in the power cord (H). 3. Set the power switch (B) to the I (on) position and allow tank pressure to build. Motor will stop when tank pressure reaches "cut-out" pressure. 4. Turn the air pressure regulator knob (D) clockwise until desired pressure is reached. 5. The compressor is ready for use. WARNING If the pump has been transported or turned upside down (even partially), allow the pump to sit in a normal, upright position for approximately 10 minutes before starting. High temperatures are generated by the electiic motor and the pump. To prevent bums or other injuries, DO NOT touch the air compressor while it is running. Allow it to cool before handling or servicing. Keep children away from the air compressor at all times. How to shut down 1. Set the power switch (B) to the 0 (off) position. 2. Unplug the power cord (H). 3. Reduce the pressure in the tank through the outlet hose. Pulling the safety valve ring (C) and keeping it open will also reduce the pressure in the tank. CAUTION! Escaping air and moisture can propel debris that may cause eye injury. Wear safety goggles when opening the drain valve. WARNING! To avoid personal injuny, always shut off and unplug the unit, and relieve all air relieve all air pressure from the system before performing any service on the air compressor. Risk of unsafe operation. Unit cycles automatically when power is on. When performing maintenance, you may be exposed to voltage sources, compressed air or moving parts. Personal injuries can occur. Before performing any maintenance or repair, disconnect power source from the compressor and bleed off all air pressure. performing. OPEN CLOSE Troubleshooting PROBLEM POSSIBLE CAUSE 1. The tank ball valve is open. 2. There is a leak in the fittings. 3. There is a prolonged or excessive use of air. 4. The compressor is not large enough. There is low pressure, not enough air, or the compressor does not stop. 5. There is a hole in the air hose. 6. The tank leaks. 7. The seals are blown. 8. The valve leaks. 9. There is a leaking or worn piston. Air leaks from the 1. The internal parts of the regulator or the regulator does not regulator are dirty or damaged. regulate air pressure. 1. This is normal. The regulated pressure gauge reading drops when the air accessory is being used. The pressure relief valve opens. 2. The compressor is not large enough. 1. The tank pressure exceeds the normal rating pressure. 2. The pressure switch is stuck. CORRECTIVE ACTION 1. Close the ball valve. 2. Check fittings with soapy water. Tighten or reseal leaking fittings. DO NOT OVERTINGHTRN. 3. Decrease the amount of air used. 4. Check the air requirement of the accessory. If it is higher than the CFM and the pressure supplied by the compressor, you need a larger compressor. Most accessories are rated at 25% of the actual CFM while running continuously. 5. Check and replace if necessary. WARNING 6. Immediately replace the tank. DO NOT attempt to repair. 7. Replace the compressor assembly. 8. Replace the compressor assembly. 9. Replace the compressor assembly. 1. Replace the regulator or internal parts. 1. If the pressure drops too low, adjust the regulartor while the accessory is used. 2. Check the air requirement of the accessory. If it is higher than the CFM and the pressure supplied by the compressure supplied by the compressor, you need a larger compressor. Most accessories are rated at 25% of the actual CFM while running continuously. 1. Replace the pressure switch. 2. Replace the pressure switch. Briggs & Stratton Air Compressor Warranty Policy TM October, 2015 LIMITED WARRANTY TM BRIGGS & STRATTON is a trademark of BRIGGS & STRATTON CORPORATION and is used under license to Alton Industry Co. Ltd®. Alton Industry Co. Ltd warrants this Briggs & Stratton brand product for a period of one year from the date of original retail purchase against defects in materials and workmanship. Subject to the conditions and limitations described below, if Alton Industry Co. Ltd determines this product is covered under this warranty, it will be replaced with the same model or one of equal value or specification, at Alton Industry Co. Ltd’s option. Alton Industry Co. Ltd will bear the cost of replacement. The purchaser must contact Alton Industry Co. Ltd® for all warranty authorizations. There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to one year, or to the extent permitted by law. Liability for incidental or consequential damages are excluded to the extent exclusion is permitted by law. Some states or countries do not allow limitations on how long an implied warrant lasts, and some states of countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country. Save your proof of purchase receipt. If you do not provide proof of the initial purchase date at the time warranty service is requested, the manufacturing date of the product will be used to determine the warranty period. Product registration is not required to obtain warranty service on Briggs & Stratton products. These are our standard warranty terms, but occasionally there may be additional warranty coverage that was not determined at time of publication. For a listing of current warranty terms for your air compressor, go to BRIGGSandSTRATTON.COM This Limited warranty does not include the following: A. Parts that are worn or broken or which have become inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance (as outlined in the applicable owner’s manual or operating instructions) or product that has been used for industrial, professional, commercial or rental purposes; B. Normal wear and tear or expendable parts or accessories that may be supplied with the product which are expected to become inoperative or unusable after a reasonable period of use; C. Routine maintenance and consumable items such as, but not limited to fuel, lubricants, valves, belts, knobs, nuts, fluids, tune-ups, or adjustments; D. Damage caused by repairs made or attempted by persons not authorized by the manufacturer; E. Product that was sold to the original purchaser as reconditioned or refurbished product (unless otherwise specified in writing); F. Product or parts thereof if any part from another manufacturer has been installed or any repairs or alterations have been made or attempted by unauthorized persons; G. Normal deterioration of the exterior finish such as, but not limited to, scratches, dents, paint chips, nor any corrosion or discoloring by heat, abrasive and chemical cleaners; H. Component parts sold by and identified as the product of another company, which shall be covered under the other product manufacturer’s warranty, if any. For questions about our warranty on this product, contact us at: Alton Industry LTD. Group 1031 North Raddant Road Batavia Illinois 60510 888-899-0146 inf[email protected] www.altonindustries.com 074019-00 / 0210641 Oil-less 1.5 HP, universal 120/12/60 6 Gallon 105 PSI 135 PSI 4.0* 2.8* NOTE: Avoid use of extension cords. If use of an extension cord cannot be avoided, the cord should be a minimum wire size of 12 AWG and no longer than 30 feet. Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. *CFM: Cubic Feet per Minute. This compressor is rated in accordance with ISO 1217, displacement compressors acceptance tests. Drain Valve Washer 3 Hex Nut 3 Hex Bolt 3 Washer 3 Tapping Screw 4 Foot Rubber 3 Baffle Plate 1 Hex Bolt 3 Top Shroud 1 Bottom Shroud Tapping Screw 11 Check Valve On/off Switch 1 Flexible Tube Pump & Motor Assembly 1 Right Elbow Lead Wire Transfer Tube Bolt 3 Right Elbow Lock Washer 3 Safety Valve Sponge Regulator 1 Pressure Switch Quick Coupler 1 Anchor Nut 1 Pressure Gauge 2 Power Cord 1 Regulator Knob 1 Tank 1 Cushion Pad 3
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