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Printed in Japan 028-03004 Paper Requirements Welcome to the RISO Collator TC5100 Thank you for purchasing the RISO Collator TC5100, which allows you fast and easy collation of printed copies of multiple-page originals. Given the user-friendly control panel and the application-extension features, the TC5100 will be one of the strong finishing tools in making various booklets from copies printed on your RISO printer. Size and Weight ❏ Size Minimum: 148mm 182mm (5.8” 7.2”) / A5 Maximum: 320mm 450mm (12.6” 17.7”) / A3 (Ledger) Minimum 148mm 182mm Note: ❖ When using the Stapling mode, A4 (Letter)-size paper is only available. ❏ Weight About This User's Guide This guide provides all the information necessary to use your RISO Collator TC5100. It is designed to help you take advantage of the features built into your RISO Collator TC5100 and provides information on maintenance and troubleshooting. Read through this guide before use and keep it at hand to consult it whenever you have any questions during operation. Minimum: 52 g/m2 (14lb bond) Maximum: 128 g/m2 (34lb bond) 450mm Important! Maximum 320mm Do not use the following types of paper, as they can cause jams or misfeeds : Table of Contents ● Chemically treated or coated paper (such as thermal paper) Safety Guides ............................................................................................................................ 2 ● Transparent sheets (such as tracing paper or OHP transparencies) Paper Requirements ................................................................................................................. 4 Knowing the Parts and Components ......................................................................................... 5 ● Paper that is not squarely cut Joint Section (Optional) ................................................................................................... 5 ● Wrinkled, curled or torn paper Paper Feed Section ......................................................................................................... 6 ● Pasted or stapled paper Guides in Loading Paper When you load paper in the bins, follow the directions below to avoid collating errors or jams. ● Make sure ink is completely dry. If ink is wet, loaded sheets stick together and are likely to cause feed errors such as double feed. Besides, wet ink might smudge the Paper Feed Roller or the Paper Stripper Pad, causing collated sheets to be smudged as well. Paper Receiving Section ................................................................................................. 6 Stapler Section (Optional)................................................................................................ 7 Accessories ..................................................................................................................... 7 The Control Panel ..................................................................................................................... 8 Display ............................................................................................................................. 8 Basic Control Panel ......................................................................................................... 9 Advanced Control Panel .................................................................................................. 9 ● Fan sheets well. They might stick together in a stack due to static electricity, thus causing jams or double feed. Basic Operation ....................................................................................................................... 10 ● Flatten sheets if you cannot avoid use curled ones or if they have folds or waves. Specifying the Number of Required Sets of Collated Sheets [Programme Mode] .................. 16 If the curled sheets cannot be flattened well, place them so that their leading edge may curl up, except when using the Stapling mode, in which curled paper is not available. Inserting Partition Sheets at a Specified Interval [Partition Insertion Mode] ............................ 17 ● Do not load too many sheets at a time. The respective bins can hold an up-to-28mm(1”)-thick stack of sheets (equivalent to approx. 280 sheets of 64g/m2 or 17lb bond paper). ● Do not mix different sizes or types of sheets in the stack. False double feed detection might occur if the sheets of different weight or type are mixed there. ● Arrange loaded sheets neatly. If they are stacked disorderly, their corner might be folded when collated. Increasing Productivity for High-volume Collating Operation [Semiactive Control Mode] ....... 20 Stapling Stacks [Stapling Mode] (Optional) ............................................................................. 22 Advice Displays ....................................................................................................................... 24 Charging the Staple Cartridge ................................................................................................. 29 Removing Jammed Staples .................................................................................................... 30 Cleaning or Replacing Paper Feed Rollers and Paper Stripper Pads ..................................... 31 Specifications .......................................................................................................................... 33 4 1 Safety Guides Safety Guides ❏ When placed on the tabletop with the optional Stapler unit ➔ 1101mm 631mm 24.9” 40.6”) [W D H] This section explains the precautions you have to observe when handling the TC5100. WARNING ❏ When placed on the dedicated Stand with the Never fail to read this section before using your TC5100 for the first time. optional Stapler unit ➔ 1101mm (43.4” 35.0” 60.2”) [W D 887mm 1529mm H] The following alert notices are used in this manual to alert a user to operate the TC5100 correctly and prevent damage or Power Connections injury. WARNING WARNING Indicates a potentially hazardous situation which, if disregarded, might result in serious injury. Caution Indicates a potentially hazardous situation which, if disregarded, might result in injury or physical ● Do not overload an electrical socket (outlet) or extension cord as it can result in fire or electrical shock (Check the "Specifications" section for the allowable range). damage. Gives you helpful advice for trouble-free operation. ● Make sure that the electrical (power) cord is not crushed under other pieces of machinery or stepped on by normal traffic. Installation Your dealer will help determine the proper location for this unit at the time of delivery. WARNING ● Do not place water containers or metallic objects on this unit. If water drips inside this unit or a metallic object drops inside it, it can result in a fire or an electric shock. Caution ● Install this unit near an electrical socket (outlet) to avoid using an extension cord between this unit and the electrical socket (outlet). If an extension cord is unavoidable, do not use one longer than 5m (15 ft) nor one without the ground pin on the plug. Important! ● Avoid installing this unit in the locations listed below. Failure to observe this precaution may lead to machine failure or human injury. allowed]. Injury might occur if it falls. ● Do not place heavy objects on this unit. The objects might fall and cause injury. ● Keep this unit away from dusty or humid areas. Otherwise, a fire or an electric shock might occur. ● If this unit is placed on the dedicated stand, lock the stand casters. Injury might occur if the stand moves or turns down. ● Unplug the electrical (power) cord before windows or locations that are exposed to direct sunlight (provide a curtain if you have no choice but to install this unit in such a location) moving this unit. Otherwise, the electrical (power) cord might be damaged and a fire or an electric shock might occur. ❏ Extremely hot and humid locations or cold 30˚C 15˚C and dry locations. The recommended 2 damaged and a fire or an electric shock might occur. ● Pull out the electrical (power) plug from the electrical temperature/humidity range: 15˚C to 30˚C (59˚F to 86˚F) with 40% to 70% (no 70% 40% socket (outlet) more than once a year and clean the teeth of the plug and their surroundings. If dust piles on them, a fire might occur. ❏ Locations exposed to direct cold air, direct hot air or direct radiant heat Important! ● Check the electrical (power) plug for poor ❏ Badly ventilated locations connections. Plug the electrical (power) cord securely into a nearby electrical socket ❏ Locations where it is impossible to provide a clearance of 10cm (4 inch) or wider behind this unit. (outlet). ● Be sure to turn off the POWER switch when connecting ● Secure sufficient installation space according to the following space requirements for the respective or disconnecting the electrical (power) cord. configurations: substance into this unit through any opening. Otherwise, a fire or an electric shock might occur. ● Do not disassemble or rebuild this unit by yourself. Otherwise, a fire or an electric shock might occur. ● If this unit gets uncomfortably hot, smokes or smells bad, immediately turn off the power, unplug the electrical (power) cord and contact your service representative because a fire or an electric shock might occur. ● If something drops inside this unit, turn off the power switch first, then unplug the electrical (power) cord and contact your service representative. If you continue using it, a fire or an electric shock might occur. ● Never stick your hands or fingers in the bins or the Paper Receiving Tray during operation. ● Keep loose clothing or long hair away from moving parts to avoid becoming entangled. ● Before cleaning any part of this unit, turn off the power. Caution ● Do not remove the support feet at the base of this unit. Injury might occur if it falls. ● Do not open any covers or move this unit during operation. ● Unplug the electrical (power) cord, if you do not use this unit for a long time. Important! ● Do not unplug the electrical (power) cord or turn off the power during operation. ● Be sure to open and close any cover gently. ● Do not place heavy objects on or apply shocks to this unit. ❏ When placed on the tabletop ➔ 861mm 631mm 24.9” 40.6”) [W D ● This unit has precision parts and driving parts inside. Do H] not handle this unit in other ways than described in this guide. ❏ When placed on the dedicated stand ➔ 921mm 1529mm (36.3” 35.0” 60.2”) [W D ❏ When two units are jointed ➔ 2082mm 887mm 1529mm (82.0” ● Do not plug or unplug the electrical (power) cord with wet hands. Otherwise, an electric shock might occur. ● Do not pull the electrical (power) cord but hold the plug itself when unplugging it. Otherwise, it could become change 887mm placing heavy objects on it or pulling or bending it. Otherwise, a fire or an electric Caution ❏ Locations that are subject to sudden temperature 1031mm (33.9” ● Do not damage the electrical (power) cord by shock might occur. ❏ Extremely bright locations such as locations close to condensation) ● Place this unit on a flat and stable surface [maximum of ±5mm (±3/16 inch) differential ● Do not insert or drop any metallic material or flammable ● Do not remove the covers. Otherwise, you might be electrically shocked by the high-voltage parts inside. About the Alert Notices Important! Handling Precautions 1013mm (43.4” 35.0” 60.2”) [W D H] ● Contact your local service representative before moving this unit. H] 3 Safety Guides Safety Guides ❏ When placed on the tabletop with the optional Stapler unit ➔ 1101mm 631mm 24.9” 40.6”) [W D H] This section explains the precautions you have to observe when handling the TC5100. WARNING ❏ When placed on the dedicated Stand with the Never fail to read this section before using your TC5100 for the first time. optional Stapler unit ➔ 1101mm (43.4” 35.0” 60.2”) [W D 887mm 1529mm H] The following alert notices are used in this manual to alert a user to operate the TC5100 correctly and prevent damage or Power Connections injury. WARNING WARNING Indicates a potentially hazardous situation which, if disregarded, might result in serious injury. Caution Indicates a potentially hazardous situation which, if disregarded, might result in injury or physical ● Do not overload an electrical socket (outlet) or extension cord as it can result in fire or electrical shock (Check the "Specifications" section for the allowable range). damage. Gives you helpful advice for trouble-free operation. ● Make sure that the electrical (power) cord is not crushed under other pieces of machinery or stepped on by normal traffic. Installation Your dealer will help determine the proper location for this unit at the time of delivery. WARNING ● Do not place water containers or metallic objects on this unit. If water drips inside this unit or a metallic object drops inside it, it can result in a fire or an electric shock. Caution ● Install this unit near an electrical socket (outlet) to avoid using an extension cord between this unit and the electrical socket (outlet). If an extension cord is unavoidable, do not use one longer than 5m (15 ft) nor one without the ground pin on the plug. Important! ● Avoid installing this unit in the locations listed below. Failure to observe this precaution may lead to machine failure or human injury. allowed]. Injury might occur if it falls. ● Do not place heavy objects on this unit. The objects might fall and cause injury. ● Keep this unit away from dusty or humid areas. Otherwise, a fire or an electric shock might occur. ● If this unit is placed on the dedicated stand, lock the stand casters. Injury might occur if the stand moves or turns down. ● Unplug the electrical (power) cord before windows or locations that are exposed to direct sunlight (provide a curtain if you have no choice but to install this unit in such a location) moving this unit. Otherwise, the electrical (power) cord might be damaged and a fire or an electric shock might occur. ❏ Extremely hot and humid locations or cold 30˚C 15˚C and dry locations. The recommended 2 damaged and a fire or an electric shock might occur. ● Pull out the electrical (power) plug from the electrical temperature/humidity range: 15˚C to 30˚C (59˚F to 86˚F) with 40% to 70% (no 70% 40% socket (outlet) more than once a year and clean the teeth of the plug and their surroundings. If dust piles on them, a fire might occur. ❏ Locations exposed to direct cold air, direct hot air or direct radiant heat Important! ● Check the electrical (power) plug for poor ❏ Badly ventilated locations connections. Plug the electrical (power) cord securely into a nearby electrical socket ❏ Locations where it is impossible to provide a clearance of 10cm (4 inch) or wider behind this unit. (outlet). ● Be sure to turn off the POWER switch when connecting ● Secure sufficient installation space according to the following space requirements for the respective or disconnecting the electrical (power) cord. configurations: substance into this unit through any opening. Otherwise, a fire or an electric shock might occur. ● Do not disassemble or rebuild this unit by yourself. Otherwise, a fire or an electric shock might occur. ● If this unit gets uncomfortably hot, smokes or smells bad, immediately turn off the power, unplug the electrical (power) cord and contact your service representative because a fire or an electric shock might occur. ● If something drops inside this unit, turn off the power switch first, then unplug the electrical (power) cord and contact your service representative. If you continue using it, a fire or an electric shock might occur. ● Never stick your hands or fingers in the bins or the Paper Receiving Tray during operation. ● Keep loose clothing or long hair away from moving parts to avoid becoming entangled. ● Before cleaning any part of this unit, turn off the power. Caution ● Do not remove the support feet at the base of this unit. Injury might occur if it falls. ● Do not open any covers or move this unit during operation. ● Unplug the electrical (power) cord, if you do not use this unit for a long time. Important! ● Do not unplug the electrical (power) cord or turn off the power during operation. ● Be sure to open and close any cover gently. ● Do not place heavy objects on or apply shocks to this unit. ❏ When placed on the tabletop ➔ 861mm 631mm 24.9” 40.6”) [W D ● This unit has precision parts and driving parts inside. Do H] not handle this unit in other ways than described in this guide. ❏ When placed on the dedicated stand ➔ 921mm 1529mm (36.3” 35.0” 60.2”) [W D ❏ When two units are jointed ➔ 2082mm 887mm 1529mm (82.0” ● Do not plug or unplug the electrical (power) cord with wet hands. Otherwise, an electric shock might occur. ● Do not pull the electrical (power) cord but hold the plug itself when unplugging it. Otherwise, it could become change 887mm placing heavy objects on it or pulling or bending it. Otherwise, a fire or an electric Caution ❏ Locations that are subject to sudden temperature 1031mm (33.9” ● Do not damage the electrical (power) cord by shock might occur. ❏ Extremely bright locations such as locations close to condensation) ● Place this unit on a flat and stable surface [maximum of ±5mm (±3/16 inch) differential ● Do not insert or drop any metallic material or flammable ● Do not remove the covers. Otherwise, you might be electrically shocked by the high-voltage parts inside. About the Alert Notices Important! Handling Precautions 1013mm (43.4” 35.0” 60.2”) [W D H] ● Contact your local service representative before moving this unit. H] 3 Paper Requirements Welcome to the RISO Collator TC5100 Thank you for purchasing the RISO Collator TC5100, which allows you fast and easy collation of printed copies of multiple-page originals. Given the user-friendly control panel and the application-extension features, the TC5100 will be one of the strong finishing tools in making various booklets from copies printed on your RISO printer. Size and Weight ❏ Size Minimum: 148mm 182mm (5.8” 7.2”) / A5 Maximum: 320mm 450mm (12.6” 17.7”) / A3 (Ledger) Minimum 148mm 182mm Note: ❖ When using the Stapling mode, A4 (Letter)-size paper is only available. ❏ Weight About This User's Guide This guide provides all the information necessary to use your RISO Collator TC5100. It is designed to help you take advantage of the features built into your RISO Collator TC5100 and provides information on maintenance and troubleshooting. Read through this guide before use and keep it at hand to consult it whenever you have any questions during operation. Minimum: 52 g/m2 (14lb bond) Maximum: 128 g/m2 (34lb bond) 450mm Important! Maximum 320mm Do not use the following types of paper, as they can cause jams or misfeeds : Table of Contents ● Chemically treated or coated paper (such as thermal paper) Safety Guides ............................................................................................................................ 2 ● Transparent sheets (such as tracing paper or OHP transparencies) Paper Requirements ................................................................................................................. 4 Knowing the Parts and Components ......................................................................................... 5 ● Paper that is not squarely cut Joint Section (Optional) ................................................................................................... 5 ● Wrinkled, curled or torn paper Paper Feed Section ......................................................................................................... 6 ● Pasted or stapled paper Guides in Loading Paper When you load paper in the bins, follow the directions below to avoid collating errors or jams. ● Make sure ink is completely dry. If ink is wet, loaded sheets stick together and are likely to cause feed errors such as double feed. Besides, wet ink might smudge the Paper Feed Roller or the Paper Stripper Pad, causing collated sheets to be smudged as well. Paper Receiving Section ................................................................................................. 6 Stapler Section (Optional)................................................................................................ 7 Accessories ..................................................................................................................... 7 The Control Panel ..................................................................................................................... 8 Display ............................................................................................................................. 8 Basic Control Panel ......................................................................................................... 9 Advanced Control Panel .................................................................................................. 9 ● Fan sheets well. They might stick together in a stack due to static electricity, thus causing jams or double feed. Basic Operation ....................................................................................................................... 10 ● Flatten sheets if you cannot avoid use curled ones or if they have folds or waves. Specifying the Number of Required Sets of Collated Sheets [Programme Mode] .................. 16 If the curled sheets cannot be flattened well, place them so that their leading edge may curl up, except when using the Stapling mode, in which curled paper is not available. Inserting Partition Sheets at a Specified Interval [Partition Insertion Mode] ............................ 17 ● Do not load too many sheets at a time. The respective bins can hold an up-to-28mm(1”)-thick stack of sheets (equivalent to approx. 280 sheets of 64g/m2 or 17lb bond paper). ● Do not mix different sizes or types of sheets in the stack. False double feed detection might occur if the sheets of different weight or type are mixed there. ● Arrange loaded sheets neatly. If they are stacked disorderly, their corner might be folded when collated. Increasing Productivity for High-volume Collating Operation [Semiactive Control Mode] ....... 20 Stapling Stacks [Stapling Mode] (Optional) ............................................................................. 22 Advice Displays ....................................................................................................................... 24 Charging the Staple Cartridge ................................................................................................. 29 Removing Jammed Staples .................................................................................................... 30 Cleaning or Replacing Paper Feed Rollers and Paper Stripper Pads ..................................... 31 Specifications .......................................................................................................................... 33 4 1 The Control Panel Note: ❖ The Control Panel on the sub tower is available only for checking the machine status and clearing error display. Other operations can be controlled from the Control Panel on the main tower. Knowing the Parts and Components Sub Tower (Optional) Main Tower 123 4 3 Paper Feed Section 5 2 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 0 c (☛ See p.6) RESET JOINT POINT 6 1 7 ANOTHER TOWER 8 START 9 1 JAM FULL DOUBLE FEED CHECK SETTING MISFEED CALL SERVICE 4 TEST Paper Receiving Section 10 STOP (☛ See p.6) 11 2 STACK STAPLE JOINT-ON FEED CHECK SEMIACTIVE INSERTION STRAIGHT SWING OFF SPEED SLOW FAST 5 6 12 13 14 15 16 17 5 18 Display 3 1 Check & Error Display (☛ See p.24) 3 Shows errors or machine status. 2 Check & Error Display. Control Panel (☛ See p.8 & 9) 2 Power Switch 3 Transport Belt Cover (☛ See p.24) Open to remove jammed sheets. the Main Display. Machine Monitor Display (☛ See p.24) Shows locations which should be checked in relation with the error or machine status indicated in the Meter Display Key Shows the total of finished sets of collated sheets in 1 4 Main Display Counts the number of finished sets of collated sheets or shows other numeric settings and advice Joint Section (Optional) 4 Joint Unit Transports the collated sets in the sub tower to the Paper Receiving Tray of the main tower. messages. 5 Stand / Joint Stand Required when two towers are joined. This is also available with a single tower installation. 8 5 Knowing the Parts and Components Knowing the Parts and Components Paper Feed Section 9 Stapler Section (Optional) 10 11 18 12 Stapler Unit Staples collated sheets and ejects them into the Paper Receiving Tray. 19 8 20 6 21 7 Bin Tray 10 Holds sheets to be collated. 7 11 Pull out when loading A3(ledger)-size sheets. 8 18 Paper Stripper Pad (Green plate under the Paper Feed Roller) Separates a single sheet from the stack of paper. Bin Number Label Indicates the page order of sheets to be collated. 9 12 Paper Feed Pressure Adjustment Lever 20 Paper Feed Roller Feeds a single sheet from the stack of paper. 21 Adjusts the paper feed pressure according to paper thickness. Accessories Paper Receiving Section 13 Paper Receiving Tray Holds collated sheets. 14 Paper Stacking Guides Align collated sheets neatly. 15 Paper Stacking Support Leads collated sheets to sit on the tray orderly. 16 Swing Stacking Wings Swing collated sheets to right and left in the Swing 15 14 Staple Cartridge Paper Feed Guide Supports and guides sheets in feeding. Extension Tray Staple Cartridge Door Open to charge the empty cartridge with staples or remove jammed staples. 19 6 Stapler Top Cover Open to remove jammed sheets. 16 22 Extension Stopper (☛ See p.13) 22 23 Attach to the Paper Stopper when collating small-size paper. The paper sizes which require this accessory are smaller than B5 (or 7.2” 23 10.2”). Swing Stacking Base (☛ See p.13) Place on the Paper Receiving Tray when collating sheets in the Swing action stacking mode. This accessory is not required for large-size paper, such as A3 or ledger-size paper. action stacking mode. 13 17 17 Paper Stopper Stops the collated sheets ejected into the Paper Receiving Tray. 6 7 Knowing the Parts and Components Knowing the Parts and Components Paper Feed Section 9 Stapler Section (Optional) 10 11 18 12 Stapler Unit Staples collated sheets and ejects them into the Paper Receiving Tray. 19 8 20 6 21 7 Bin Tray 10 Holds sheets to be collated. 7 11 Pull out when loading A3(ledger)-size sheets. 8 18 Paper Stripper Pad (Green plate under the Paper Feed Roller) Separates a single sheet from the stack of paper. Bin Number Label Indicates the page order of sheets to be collated. 9 12 Paper Feed Pressure Adjustment Lever 20 Paper Feed Roller Feeds a single sheet from the stack of paper. 21 Adjusts the paper feed pressure according to paper thickness. Accessories Paper Receiving Section 13 Paper Receiving Tray Holds collated sheets. 14 Paper Stacking Guides Align collated sheets neatly. 15 Paper Stacking Support Leads collated sheets to sit on the tray orderly. 16 Swing Stacking Wings Swing collated sheets to right and left in the Swing 15 14 Staple Cartridge Paper Feed Guide Supports and guides sheets in feeding. Extension Tray Staple Cartridge Door Open to charge the empty cartridge with staples or remove jammed staples. 19 6 Stapler Top Cover Open to remove jammed sheets. 16 22 Extension Stopper (☛ See p.13) 22 23 Attach to the Paper Stopper when collating small-size paper. The paper sizes which require this accessory are smaller than B5 (or 7.2” 23 10.2”). Swing Stacking Base (☛ See p.13) Place on the Paper Receiving Tray when collating sheets in the Swing action stacking mode. This accessory is not required for large-size paper, such as A3 or ledger-size paper. action stacking mode. 13 17 17 Paper Stopper Stops the collated sheets ejected into the Paper Receiving Tray. 6 7 The Control Panel Note: ❖ The Control Panel on the sub tower is available only for checking the machine status and clearing error display. Other operations can be controlled from the Control Panel on the main tower. Knowing the Parts and Components Sub Tower (Optional) Main Tower 123 4 3 Paper Feed Section 5 2 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 0 c (☛ See p.6) RESET JOINT POINT 6 1 7 ANOTHER TOWER 8 START 9 1 JAM FULL DOUBLE FEED CHECK SETTING MISFEED CALL SERVICE 4 TEST Paper Receiving Section 10 STOP (☛ See p.6) 11 2 STACK STAPLE JOINT-ON FEED CHECK SEMIACTIVE INSERTION STRAIGHT SWING OFF SPEED SLOW FAST 5 6 12 13 14 15 16 17 5 18 Display 3 1 Check & Error Display (☛ See p.24) 3 Shows errors or machine status. 2 Check & Error Display. Control Panel (☛ See p.8 & 9) 2 Power Switch 3 Transport Belt Cover (☛ See p.24) Open to remove jammed sheets. the Main Display. Machine Monitor Display (☛ See p.24) Shows locations which should be checked in relation with the error or machine status indicated in the Meter Display Key Shows the total of finished sets of collated sheets in 1 4 Main Display Counts the number of finished sets of collated sheets or shows other numeric settings and advice Joint Section (Optional) 4 Joint Unit Transports the collated sets in the sub tower to the Paper Receiving Tray of the main tower. messages. 5 Stand / Joint Stand Required when two towers are joined. This is also available with a single tower installation. 8 5 Basic Operation 5 The Control Panel Adjust the position of the Paper Stacking Basic Control Panel Advanced Control Panel Guides. ❏ Adjusting the right-hand Paper Stacking Guide 5 Align the base notch with the guide pictograph 6 ❏ Adjusting the left-hand Paper Stacking Guide Align the base notch marked with the guide pictograph 7 be collated on the Paper Receiving Tray. <Straight alignment mode> Left-hand Right-hand 8 A5R A4 Clear Key Cancels the number entered and clears the number 13 9 : Straight alignment mode 14 15 10 Left-hand Right-hand lights when this mode is selected. A5R 16 activated bin numbers. The indicator lights when the key is active. B5 81/2 11 indicator lights when this mode is selected. 17 A5R A4 Right-hand B5 81/2 Stacking Mode Selection Key (☛ See p.11) Switches the current stacking mode between the straight alignment mode and the swing action mode. Stop Key Interrupts operation or lowers bin trays. The corresponding indicator lights according to the selected mode. <Stapling mode> Left-hand Partition Insertion Mode Key (☛ See p.18) Inserts a specified number of partition sheets per a given number of finished sets of collated sheets. The Makes a sample set of collated sheets, memorising the size and thickness of collated sheets and the Important! A4 Test Key Semiactive Control Mode Key (☛ See p.20) Divides active bins into two equal parts for tandem or alternate collating operation, increasing productivity for high-volume collating operation. The indicator Start Key Starts operation. The indicator lights when the key is <Swing action mode> Feed Check Control Key (☛ See p.26) Suspends the operation of the paper feed monitors. The indicator lights when the operation is suspended. active. : Stapling mode Joint Mode Key (☛ See p.10) Activates another tower when two towers are joined. The indicator lights when another tower is available. X Key (☛ See p.18) Use when specifying the number of partition sheets in the Partition insertion mode. B5 81/2 Stacking mode guide pictograph To move the Paper Stacking Guides, push the lower part. Otherwise, they may be damaged. selected. of finished sets of collated sheets in the Main Display. Note that there are two different guide indicators for A3 : Swing action mode Numeric Keys (0 to 9 Keys) Use these keys to enter the number of sheets to be Stapling Mode Key (☛ See p.23) Activates the optional Stapler unit to staple collated sheets. The indicator lights when this mode is collated or other numeric values. corresponding to the selected stacking mode with the guide indicator corresponding to the size of sheets to marked with the selected stacking mode pictograph when using A3(ledger)-size paper. 12 Returns all settings to initial status. This key is also used to clear error displays after troubleshooting. corresponding to the selected stacking mode on the Paper Receiving Tray. (ledger)-size paper according to the stacking mode. Make sure to align the base notch with the guide indicator All Reset Key 18 Collating Speed Adjustment Key (☛ See p.14) Increases or decreases the collating speed. The corresponding indicator lights according to the current speed setting. When the standard speed setting is selected, neither of the indicators lights. Note: ❖ When using irregular size sheets; Adjust the position of the right-hand Paper Stacking Guide as instructed above and place the irregular size sheets along it, setting their front edges against the inner panel. Then slide the left-hand Paper Stacking 20mm (0.8”) space Guide to the edge of the placed sheets (in the Straight alignment mode) or to the point where approx. 20mm (0.8”) space can be secured before the placed sheets (in the Swing action mode). 12 9 Basic Operation Basic Operation Important! Black plastic part Be careful not to apply pressure to the sides of the black plastic part protruding on the Bin Tray when This section describes the basic operation procedures. For this operation, you can select how to stack collated sheets on the Paper Receiving Tray between; Straight alignment mode and Swing action mode. placing sheets because the part is easy to be damaged. Note: ❖ The respective bins can hold an up-to-28mm(1”)-thick stack of sheets (equivalent to approx. 280 sheets of 64g/m2 or 17lb bond paper). About the Stacking Modes ❖ The Extension Tray is stowed into the Bin Tray. Pull it The TC5100 provides you with two stacking modes, Straight alignment mode and Swing action mode. You can select either of them by pressing the Stacking Mode Selection Key. ❏ Straight alignment mode ( ) Collated sheets are stacked straight along the Paper Stacking Guides. ❏ Swing action mode ( out when placing large-size paper, such as A3 or ledger-size paper. ❖ Place sheets with their long side as the leading edge ) Collated sheets are alternately swung to right and left when ejected into the Paper Receiving Tray and stacked zigzag (as illustrated below). when their size is smaller than B5 (or 7.2” 10.2”). When two towers are used in collating operation, the top bin of the sub tower corresponds to bin No.1 and the bottom one of the main tower to bin No.20. Take note of this arrangement rule when loading sheets in bins. 1 Bin No.1 Bin No.11 Bin No.2 Bin No.12 Bin No.3 Bin No.13 Bin No.4 Bin No.14 Bin No.5 Bin No.15 Bin No.6 Bin No.16 Bin No.7 Bin No.17 Bin No.8 Bin No.18 Bin No.9 Bin No.19 Bin No.10 Bin No.20 Turn on the power switch. [ ] : ON [ ] : OFF [Sub Tower] [Main Tower] Note: ❖ When two towers are joined, turn on the power switch of the sub tower first. If you 3 use both towers, press the Joint Mode Key on the control panel of the main tower. 2 Slide the Paper Feed Guide to the edge of stacked sheets. Do not squeeze the stack with the Paper Feed Guide. Place stacks of sheets in bins. Fan sheets well and place them along the right-hand paper guide on the Bin Trays, resting their leading edges on the panel at front. When placing sheets face up, arrange stacks of sheets from the top bin (No.1) down in the order of pages. When placing them face down, arrange them from the bottom 4 Select the Stacking mode. Press the Stacking Mode Selection Key to light the indicator of a desired mode. Two stacking modes, Straight alignment mode and Swing action mode, are available. STACK SEMIACTIVE INSERTION STRAIGHT SWING SPEED SLOW FAST 5 6 bin (No.10) up in the order of pages. 10 11 Basic Operation Basic Operation Important! Black plastic part Be careful not to apply pressure to the sides of the black plastic part protruding on the Bin Tray when This section describes the basic operation procedures. For this operation, you can select how to stack collated sheets on the Paper Receiving Tray between; Straight alignment mode and Swing action mode. placing sheets because the part is easy to be damaged. Note: ❖ The respective bins can hold an up-to-28mm(1”)-thick stack of sheets (equivalent to approx. 280 sheets of 64g/m2 or 17lb bond paper). About the Stacking Modes ❖ The Extension Tray is stowed into the Bin Tray. Pull it The TC5100 provides you with two stacking modes, Straight alignment mode and Swing action mode. You can select either of them by pressing the Stacking Mode Selection Key. ❏ Straight alignment mode ( ) Collated sheets are stacked straight along the Paper Stacking Guides. ❏ Swing action mode ( out when placing large-size paper, such as A3 or ledger-size paper. ❖ Place sheets with their long side as the leading edge ) Collated sheets are alternately swung to right and left when ejected into the Paper Receiving Tray and stacked zigzag (as illustrated below). when their size is smaller than B5 (or 7.2” 10.2”). When two towers are used in collating operation, the top bin of the sub tower corresponds to bin No.1 and the bottom one of the main tower to bin No.20. Take note of this arrangement rule when loading sheets in bins. 1 Bin No.1 Bin No.11 Bin No.2 Bin No.12 Bin No.3 Bin No.13 Bin No.4 Bin No.14 Bin No.5 Bin No.15 Bin No.6 Bin No.16 Bin No.7 Bin No.17 Bin No.8 Bin No.18 Bin No.9 Bin No.19 Bin No.10 Bin No.20 Turn on the power switch. [ ] : ON [ ] : OFF [Sub Tower] [Main Tower] Note: ❖ When two towers are joined, turn on the power switch of the sub tower first. If you 3 use both towers, press the Joint Mode Key on the control panel of the main tower. 2 Slide the Paper Feed Guide to the edge of stacked sheets. Do not squeeze the stack with the Paper Feed Guide. Place stacks of sheets in bins. Fan sheets well and place them along the right-hand paper guide on the Bin Trays, resting their leading edges on the panel at front. When placing sheets face up, arrange stacks of sheets from the top bin (No.1) down in the order of pages. When placing them face down, arrange them from the bottom 4 Select the Stacking mode. Press the Stacking Mode Selection Key to light the indicator of a desired mode. Two stacking modes, Straight alignment mode and Swing action mode, are available. STACK SEMIACTIVE INSERTION STRAIGHT SWING SPEED SLOW FAST 5 6 bin (No.10) up in the order of pages. 10 11 Basic Operation 5 The Control Panel Adjust the position of the Paper Stacking Basic Control Panel Advanced Control Panel Guides. ❏ Adjusting the right-hand Paper Stacking Guide 5 Align the base notch with the guide pictograph 6 ❏ Adjusting the left-hand Paper Stacking Guide Align the base notch marked with the guide pictograph 7 be collated on the Paper Receiving Tray. <Straight alignment mode> Left-hand Right-hand 8 A5R A4 Clear Key Cancels the number entered and clears the number 13 9 : Straight alignment mode 14 15 10 Left-hand Right-hand lights when this mode is selected. A5R 16 activated bin numbers. The indicator lights when the key is active. B5 81/2 11 indicator lights when this mode is selected. 17 A5R A4 Right-hand B5 81/2 Stacking Mode Selection Key (☛ See p.11) Switches the current stacking mode between the straight alignment mode and the swing action mode. Stop Key Interrupts operation or lowers bin trays. The corresponding indicator lights according to the selected mode. <Stapling mode> Left-hand Partition Insertion Mode Key (☛ See p.18) Inserts a specified number of partition sheets per a given number of finished sets of collated sheets. The Makes a sample set of collated sheets, memorising the size and thickness of collated sheets and the Important! A4 Test Key Semiactive Control Mode Key (☛ See p.20) Divides active bins into two equal parts for tandem or alternate collating operation, increasing productivity for high-volume collating operation. The indicator Start Key Starts operation. The indicator lights when the key is <Swing action mode> Feed Check Control Key (☛ See p.26) Suspends the operation of the paper feed monitors. The indicator lights when the operation is suspended. active. : Stapling mode Joint Mode Key (☛ See p.10) Activates another tower when two towers are joined. The indicator lights when another tower is available. X Key (☛ See p.18) Use when specifying the number of partition sheets in the Partition insertion mode. B5 81/2 Stacking mode guide pictograph To move the Paper Stacking Guides, push the lower part. Otherwise, they may be damaged. selected. of finished sets of collated sheets in the Main Display. Note that there are two different guide indicators for A3 : Swing action mode Numeric Keys (0 to 9 Keys) Use these keys to enter the number of sheets to be Stapling Mode Key (☛ See p.23) Activates the optional Stapler unit to staple collated sheets. The indicator lights when this mode is collated or other numeric values. corresponding to the selected stacking mode with the guide indicator corresponding to the size of sheets to marked with the selected stacking mode pictograph when using A3(ledger)-size paper. 12 Returns all settings to initial status. This key is also used to clear error displays after troubleshooting. corresponding to the selected stacking mode on the Paper Receiving Tray. (ledger)-size paper according to the stacking mode. Make sure to align the base notch with the guide indicator All Reset Key 18 Collating Speed Adjustment Key (☛ See p.14) Increases or decreases the collating speed. The corresponding indicator lights according to the current speed setting. When the standard speed setting is selected, neither of the indicators lights. Note: ❖ When using irregular size sheets; Adjust the position of the right-hand Paper Stacking Guide as instructed above and place the irregular size sheets along it, setting their front edges against the inner panel. Then slide the left-hand Paper Stacking 20mm (0.8”) space Guide to the edge of the placed sheets (in the Straight alignment mode) or to the point where approx. 20mm (0.8”) space can be secured before the placed sheets (in the Swing action mode). 12 9 Basic Operation Specifying the Number of Required Sets of Collated Sheets [Programme Mode] 6 Adjust the Paper Stopper to the size of the sheets to be collated. Slide the Paper Stopper to a desired position along the paper size scale on the Paper Receiving Tray, holding the side parts by both hands. You can find the paper size guide indicators on the scale. You can specify how many sets of collated sheets should be made before starting the collating operation. A4 Before pressing the Test Key to make a sample set, enter the number of required sets of collated sheets with the numeric keys 14 Note: ❖ When selecting the Swing action mode for paper on the Control Panel. The entered number will appear on the Main Display. Note: ❖ If you enter a number incorrectly, press the Clear Key to reset the number appearing in the Main Display to zero. The number on the Main Display will decrease according as the number of finished sets of collated sheets increases. The stacking; Join the Swing Stacking Base to the Paper Stopper 1 2 3 4 5 6 after position adjustment. To join them together, insert the partly-indented-edge side of the Swing Stacking 7 8 9 Base into the triangular openings at the base of the Paper Stopper from the tower side. operation will then stop when the number on the Main Display becomes “0”. 0 Note: ❖ Press the Start Key or the Test Key to recover the specified ▼ Note that this accessory is not required for large-size sheets, such as A3 and ledger-size paper. number on the Main Display and start another collating operation. ❖ When using the sheets whose size is irregular or smaller than B5 (or 7.2” ✕ 10.2”); Place them along the right-hand Paper Stacking Guide, setting their front edges against the inner panel. Then ▼ ❖ Press the Stop Key to lower the Bin Trays when removing the remaining sheets there after the collating operation. START TEST or slide the Paper Stopper to the point where approx. 30mm (1.2”) space can be secured before the placed sheets. 30mm (1.2”) space ▼ If the sheet size is smaller than B5 (or 7.2” 10.2”), attach the Extension Stopper (accessory) to the Paper Stopper before position adjustment. To attach this accessory, insert the hooks of the attachment panel into the slits in the lower part of the Paper Stopper (from the tower side) and secure the attachment panel on the Paper Stopper with magnet. When the Extension Stopper is used with the Swing Stacking Base, join the Swing Stacking Base to the base of the Paper Stopper before attaching the Extension Stopper there. 16 13 Basic Operation 7 Basic Operation 9 Specify desired settings on the Control Panel. The following advanced operation modes are available with panel key operation. ❏ ❏ ❏ ❏ Partition insertion mode (☛ See p.17) Semiactive control mode (☛ See p.20) C START If you want to interrupt operation, press the Stop Key. Stapling mode (☛ See p.22) Note: ❖ When an error indicator lights in the Check & Error Note: ❖ Holding down the All Reset Key longer than two Display, interrupting operation, check the area concerned and then resume operation, following the seconds returns the Control Panel to the initial settings, i.e. the settings when the power switch is turned on. instructions given in the section “Advice Displays” on p.24. ❖ You can change the collating speed by pressing the ❏ SLOW: approx. 33 sets/minute 0 The collating operation starts. It automatically stops when any bin becomes empty or a specified job is finished. The number of finished sets of collated sheets appears on the Main Display. Programme mode (☛ See p.16) Collating Speed Adjustment Key. The following three speed settings are available. Press the Start Key. STACK STRAIGHT SWING ▼ The set of collated sheets made when the error indicator lights is not counted because it may be an SPEED SLOW TEST incomplete one. Therefore, remove it from the stack of collated sheets in the Paper Receiving Tray before FAST (with A4 or letter-size paper) ▼ resuming operation. ❏ STANDARD: approx. 40 sets/minute ❏ FAST: approx. 60 sets/minute The selected speed setting is [STANDARD] when neither of the speed indicators lights. 10 Note that the collating speed cannot be changed when two towers are in operation. In this case, it is automatically set to 25 sets/minutes. 8 Base is placed under the stack, take it out, keeping the stack placed on it. A sample set of collated sheets is ejected into the Paper Receiving Tray. Check if the order of the sample set is correct. TEST 1, if no error message appears in the Main Display. and resume operation, following the instructions given in the section “Advice Displays” on p.24. The capacity STOP of the Paper Receiving Tray is an approx. 70mm(2.8”)thick stack of collated sheets. the activated bin numbers are memorised and used as reference data in monitoring operation conditions. Note: ❖ When the “Full Tray” indicator lights, interrupting operation, the Paper Receiving Tray is full of collated sheets. Remove collated sheets as instructed above The sample set is counted, advancing the total meter by ❖ The size and weight (thickness) of collated sheets and the Paper Receiving Tray. Slide back the Paper Stopper to let your hand go under the stack of collated sheets. When the Swing Stacking Press the Test Key. Note: Remove finished sets of collated sheets from ▼ ❖ In case missing pages (misfeed) or same pages (double feed) are found in the sample set, check the conditions of the sheets stacked on the corresponding bins. Press the Test key again to make another sample FULL set. 14 15 Basic Operation 7 Basic Operation 9 Specify desired settings on the Control Panel. The following advanced operation modes are available with panel key operation. ❏ ❏ ❏ ❏ Partition insertion mode (☛ See p.17) Semiactive control mode (☛ See p.20) C START If you want to interrupt operation, press the Stop Key. Stapling mode (☛ See p.22) Note: ❖ When an error indicator lights in the Check & Error Note: ❖ Holding down the All Reset Key longer than two Display, interrupting operation, check the area concerned and then resume operation, following the seconds returns the Control Panel to the initial settings, i.e. the settings when the power switch is turned on. instructions given in the section “Advice Displays” on p.24. ❖ You can change the collating speed by pressing the ❏ SLOW: approx. 33 sets/minute 0 The collating operation starts. It automatically stops when any bin becomes empty or a specified job is finished. The number of finished sets of collated sheets appears on the Main Display. Programme mode (☛ See p.16) Collating Speed Adjustment Key. The following three speed settings are available. Press the Start Key. STACK STRAIGHT SWING ▼ The set of collated sheets made when the error indicator lights is not counted because it may be an SPEED SLOW TEST incomplete one. Therefore, remove it from the stack of collated sheets in the Paper Receiving Tray before FAST (with A4 or letter-size paper) ▼ resuming operation. ❏ STANDARD: approx. 40 sets/minute ❏ FAST: approx. 60 sets/minute The selected speed setting is [STANDARD] when neither of the speed indicators lights. 10 Note that the collating speed cannot be changed when two towers are in operation. In this case, it is automatically set to 25 sets/minutes. 8 Base is placed under the stack, take it out, keeping the stack placed on it. A sample set of collated sheets is ejected into the Paper Receiving Tray. Check if the order of the sample set is correct. TEST 1, if no error message appears in the Main Display. and resume operation, following the instructions given in the section “Advice Displays” on p.24. The capacity STOP of the Paper Receiving Tray is an approx. 70mm(2.8”)thick stack of collated sheets. the activated bin numbers are memorised and used as reference data in monitoring operation conditions. Note: ❖ When the “Full Tray” indicator lights, interrupting operation, the Paper Receiving Tray is full of collated sheets. Remove collated sheets as instructed above The sample set is counted, advancing the total meter by ❖ The size and weight (thickness) of collated sheets and the Paper Receiving Tray. Slide back the Paper Stopper to let your hand go under the stack of collated sheets. When the Swing Stacking Press the Test Key. Note: Remove finished sets of collated sheets from ▼ ❖ In case missing pages (misfeed) or same pages (double feed) are found in the sample set, check the conditions of the sheets stacked on the corresponding bins. Press the Test key again to make another sample FULL set. 14 15 Basic Operation Specifying the Number of Required Sets of Collated Sheets [Programme Mode] 6 Adjust the Paper Stopper to the size of the sheets to be collated. Slide the Paper Stopper to a desired position along the paper size scale on the Paper Receiving Tray, holding the side parts by both hands. You can find the paper size guide indicators on the scale. You can specify how many sets of collated sheets should be made before starting the collating operation. A4 Before pressing the Test Key to make a sample set, enter the number of required sets of collated sheets with the numeric keys 14 Note: ❖ When selecting the Swing action mode for paper on the Control Panel. The entered number will appear on the Main Display. Note: ❖ If you enter a number incorrectly, press the Clear Key to reset the number appearing in the Main Display to zero. The number on the Main Display will decrease according as the number of finished sets of collated sheets increases. The stacking; Join the Swing Stacking Base to the Paper Stopper 1 2 3 4 5 6 after position adjustment. To join them together, insert the partly-indented-edge side of the Swing Stacking 7 8 9 Base into the triangular openings at the base of the Paper Stopper from the tower side. operation will then stop when the number on the Main Display becomes “0”. 0 Note: ❖ Press the Start Key or the Test Key to recover the specified ▼ Note that this accessory is not required for large-size sheets, such as A3 and ledger-size paper. number on the Main Display and start another collating operation. ❖ When using the sheets whose size is irregular or smaller than B5 (or 7.2” ✕ 10.2”); Place them along the right-hand Paper Stacking Guide, setting their front edges against the inner panel. Then ▼ ❖ Press the Stop Key to lower the Bin Trays when removing the remaining sheets there after the collating operation. START TEST or slide the Paper Stopper to the point where approx. 30mm (1.2”) space can be secured before the placed sheets. 30mm (1.2”) space ▼ If the sheet size is smaller than B5 (or 7.2” 10.2”), attach the Extension Stopper (accessory) to the Paper Stopper before position adjustment. To attach this accessory, insert the hooks of the attachment panel into the slits in the lower part of the Paper Stopper (from the tower side) and secure the attachment panel on the Paper Stopper with magnet. When the Extension Stopper is used with the Swing Stacking Base, join the Swing Stacking Base to the base of the Paper Stopper before attaching the Extension Stopper there. 16 13 Increasing Productivity for High-volume Collating Operation [Semiactive Control Mode] Inserting Partition Sheets at a Specified Interval [Partition Insertion Mode] You can increase productivity for high-volume collating operation by dividing active bins into two equal parts for tandem or You can insert partition sheets of a different colour into the stack of collated sheets at a specified interval. alternate operation. In this case, the number of pages to be collated will be half the number of available bins. 1 1 Place stacks of sheets in bins. Divide active bins into halves and arrange the same Place partition sheets in bin No.1. Use other bins for the sheets to be collated. <Single tower application> stacks of sheets in the same order in both halves. <Double tower application> Partition Sheets Note: ❖ This mode is also available with the Partition insertion Bin No.1 mode for single tower application. (☛ See p.17) <Single tower application> Partition Sheets Bin No.1 <Double tower application> Bin No.1 Bin No.1 Bin No.11 Bin No.10 Bin No.20 Bin No.6 [Sub Tower] [Main Tower] Note: ❖ This mode is also available with the Semiactive control mode for single tower application. In this case, partition [Sub Tower] [Main Tower] sheets are to be placed in the top bins of both halves. <Single tower application> 2 Press the Semiactive Control Mode Key. The corresponding indicator lights. STA Bin No.1 JOINT-ON FEED CHECK SEMIACTIVE INSERTION STRAIGHT OFF Partition Sheets 5 6 Bin No.6 3 Press the Test Key. Each sample set of collated sheets is made for both halves, delivering two sample sets into the Paper Receiving Tray. Check them as instructed in step 8 of the basic operation. They are counted, advancing the total meter by 2, if no error message appears in the Main Display. 20 17 Inserting Partition Sheets at a Specified Interval [Partition Insertion Mode] Inserting Partition Sheets at a Specified Interval [Partition Insertion Mode] 2 Press the Partition Insertion Mode Key. The corresponding indicator lights. STACK 5 FEED CHECK SEMIACTIVE INSERTION STRAIGHT SWING OFF 5 6 Press the Test Key. A partition sheet is fed to the Paper Receiving Tray and a sample set of collated sheets is ejected on it. Check it as TEST instructed in the step 8 of the basic operation. Note: ❖ When using the Stapling mode, partition sheets are not to be stapled. ▼ ▼ 3 Enter the number of sets of collated sheets per which a partition sheet is to be inserted. Use the numeric keys to enter a desired number. or ▼ Note: ❖ If you enter a number incorrectly, press the Clear Key to reset the number appearing in the Main Display to zero. 4 6 Press the X Key and enter the number of partition sheets (groups). 0 c Press the Start Key. Partition sheets are inserted into the stack per the specified number of sets of collated sheets. The number of finished sets of collated sheets appears on the Main Display. Use the numeric keys. If you specify the number of partition sheets, operation will Skip this step when you do not specify the number of automatically stop after the specified numbers of partition sheets are all inserted and the specified number of finished partition sheets. START START ▼ sets of collated sheets are stacked on them. In this case, the count indications in the Main Display will be “0”. Specified number of sets or ▼ 1 set of collated sheets Partition sheets ▼ ▼ or 18 19 Inserting Partition Sheets at a Specified Interval [Partition Insertion Mode] Inserting Partition Sheets at a Specified Interval [Partition Insertion Mode] 2 Press the Partition Insertion Mode Key. The corresponding indicator lights. STACK 5 FEED CHECK SEMIACTIVE INSERTION STRAIGHT SWING OFF 5 6 Press the Test Key. A partition sheet is fed to the Paper Receiving Tray and a sample set of collated sheets is ejected on it. Check it as TEST instructed in the step 8 of the basic operation. Note: ❖ When using the Stapling mode, partition sheets are not to be stapled. ▼ ▼ 3 Enter the number of sets of collated sheets per which a partition sheet is to be inserted. Use the numeric keys to enter a desired number. or ▼ Note: ❖ If you enter a number incorrectly, press the Clear Key to reset the number appearing in the Main Display to zero. 4 6 Press the X Key and enter the number of partition sheets (groups). 0 c Press the Start Key. Partition sheets are inserted into the stack per the specified number of sets of collated sheets. The number of finished sets of collated sheets appears on the Main Display. Use the numeric keys. If you specify the number of partition sheets, operation will Skip this step when you do not specify the number of automatically stop after the specified numbers of partition sheets are all inserted and the specified number of finished partition sheets. START START ▼ sets of collated sheets are stacked on them. In this case, the count indications in the Main Display will be “0”. Specified number of sets or ▼ 1 set of collated sheets Partition sheets ▼ ▼ or 18 19 Increasing Productivity for High-volume Collating Operation [Semiactive Control Mode] Inserting Partition Sheets at a Specified Interval [Partition Insertion Mode] You can increase productivity for high-volume collating operation by dividing active bins into two equal parts for tandem or You can insert partition sheets of a different colour into the stack of collated sheets at a specified interval. alternate operation. In this case, the number of pages to be collated will be half the number of available bins. 1 1 Place stacks of sheets in bins. Divide active bins into halves and arrange the same Place partition sheets in bin No.1. Use other bins for the sheets to be collated. <Single tower application> stacks of sheets in the same order in both halves. <Double tower application> Partition Sheets Note: ❖ This mode is also available with the Partition insertion Bin No.1 mode for single tower application. (☛ See p.17) <Single tower application> Partition Sheets Bin No.1 <Double tower application> Bin No.1 Bin No.1 Bin No.11 Bin No.10 Bin No.20 Bin No.6 [Sub Tower] [Main Tower] Note: ❖ This mode is also available with the Semiactive control mode for single tower application. In this case, partition [Sub Tower] [Main Tower] sheets are to be placed in the top bins of both halves. <Single tower application> 2 Press the Semiactive Control Mode Key. The corresponding indicator lights. STA Bin No.1 JOINT-ON FEED CHECK SEMIACTIVE INSERTION STRAIGHT OFF Partition Sheets 5 6 Bin No.6 3 Press the Test Key. Each sample set of collated sheets is made for both halves, delivering two sample sets into the Paper Receiving Tray. Check them as instructed in step 8 of the basic operation. They are counted, advancing the total meter by 2, if no error message appears in the Main Display. 20 17 Increasing Productivity for High-volume Collating Operation [Semiactive Control Mode] Advice Displays 4 You can check the machine status in the Check & Error Display and Machine Monitor Press the Start Key. Two different collating operations proceed according to the selected stacking mode or depending on the selection of the Stapling mode. Display on the Control Panel when collating operation is interrupted or cannot be started. ❏ When selecting the Swing action mode or the Stapling mode 1 2 3 4 5 6 7 8 9 10 RESET 3 JOINT POINT ANOTHER TOWER 2 The Check & Error Display ( 1 ) indicates the current machine condition, The collating operation starts with the first half of bins (the one including bin No.1) only. When any while the Machine Monitor Display ( 2 ) shows the locations to be checked in relation with the current machine condition. The related advice bin in the first half becomes empty, the second half of bins will automatically be applied for message, appears in the Main Display to help you check the machine status. collating operation in place of the first one, allowing you to load sheets in the empty bins The All Reset Key ( 3 ) is to be pressed to turn off the error indicators on the Control Panel after troubleshooting. To resume operation after during collating operation. The respective halves alternately serve for collating operation. clearing the error indication, press the Test Key and then the Start Key. Note: ❏ When selecting the Straight alignment mode The collating operation proceeds with all bins in both halves, delivering two finished sets of collated sheets into the Paper Receiving Tray at a time. In this way, productivity will be doubled. Note: ❖ Even when any bin becomes empty, the half without empty bins will continue to be applied for collating operation. In this case, one finished set of collated sheets will be delivered at a time. ❖ Push down the Bin Trays by hand when JAM FULL DOUBLE FEED CHECK SETTING MISFEED CALL SERVICE loading sheets in the bins in the inactive half. 1 ❖ You cannot load sheets in the bins in the inactive half during operation when the high speed setting is selected. (☛ See p.14) Display ❏ Paper Jam Cause and Action Cause Paper is jammed in the area(s) indicated in the Machine Monitor Display. JAM FULL DOUBLE FEED CHECK SETTING MISFEED CALL SERVICE Action Check the indicated area(s) and remove jammed sheets. Then check the top set of collated sheets in the Paper Receiving Tray for missing pages or damages following the advice message in the Main Display. Note: ❖ When paper is jammed under the Transport Belt, open the Transport Belt Cover and remove jammed sheets as illustrated to the right. When the optional Stapler Unit is installed on the Main Tower, in this case, open the Stapler Top Cover before opening the Transfer Belt Cover. ❖ When paper is jammed in the Joint Unit, lift and take out the Paper Transfer Guide on the front side and remove jammed sheets while holding the cover on the rear side. Stapler Top Cover Transport Belt Cover ❖ When paper is jammed in the optional Stapler Unit, open the Stapler Top Cover and then the Transport Belt Cover. Then pull out jammed sheets while holding down the green lever. 24 Paper 21 Stapling Collated Sheets Stapling Collated Sheets [Stapling Mode] (Optional) 1 Press the Stapling Mode Key. The corresponding indicator lights. Note: ❖ The initial setting of the Stapling mode can be changed STAPLE JOINT-ON FEED CHECK SEMIACTIVE INSERTION OFF 5 6 as follows. To select “ON” as initial setting; You can automatically staple collated sheets with the optional Stapler Unit, in which a staple is put on a corner of paper Press the “X” Key while holding down the Stapling Mode stacks. Key. To select “OFF” as initial setting; Paper placement patterns and stapling positions Upper left corner Press the “C” Key while holding down the Stapling Mode Key. Upper right corner (Reversed) From the top bin (No.1) down in the order of pages. From the bottom bin (No.10) up in the order of pages. Paper feed direction Paper feed direction 2 Press the Test Key. A sample set of stapled collated sheets is ejected into the Paper Receiving Tray. TEST Check if the page order and the stapling position of the <Face up> sample set is correct. <Face down> STOP Upper left corner (Reversed) Upper right corner From the top bin (No.1) down in the order of pages. From the bottom bin (No.10) up in the order of pages. Paper feed direction Paper feed direction 3 Press the Start Key. 0 C The collating operation starts and collated sheets are stapled and ejected into the Paper Receiving Tray. START <Face down> <Face up> Note: ❖ A single paper size, i.e. A4 (Letter) size, is applicable in the Stapling mode, with the sole paper feed direction, i.e. short edge first. However, low-quality paper cannot be used even if the paper size is A4 (Letter). ❖ The stapling capacity is 3.5mm(0.13”)-thick stack of sheets (2 pieces of thick paper <between 81g/m2 and 128g/m2> like cover sheet can be included.) ❖ The following control panel keys are not available with the Stapling mode. • Collating Speed Adjustment Key (The collating speed is automatically slowed down to 17 sets/minute in the Stapling mode.) • Stacking Mode Selection Key (The Straight alignment mode is automatically selected in the Stapling mode.) • Joint Mode Key 22 23 Stapling Collated Sheets Stapling Collated Sheets [Stapling Mode] (Optional) 1 Press the Stapling Mode Key. The corresponding indicator lights. Note: ❖ The initial setting of the Stapling mode can be changed STAPLE JOINT-ON FEED CHECK SEMIACTIVE INSERTION OFF 5 6 as follows. To select “ON” as initial setting; You can automatically staple collated sheets with the optional Stapler Unit, in which a staple is put on a corner of paper Press the “X” Key while holding down the Stapling Mode stacks. Key. To select “OFF” as initial setting; Paper placement patterns and stapling positions Upper left corner Press the “C” Key while holding down the Stapling Mode Key. Upper right corner (Reversed) From the top bin (No.1) down in the order of pages. From the bottom bin (No.10) up in the order of pages. Paper feed direction Paper feed direction 2 Press the Test Key. A sample set of stapled collated sheets is ejected into the Paper Receiving Tray. TEST Check if the page order and the stapling position of the <Face up> sample set is correct. <Face down> STOP Upper left corner (Reversed) Upper right corner From the top bin (No.1) down in the order of pages. From the bottom bin (No.10) up in the order of pages. Paper feed direction Paper feed direction 3 Press the Start Key. 0 C The collating operation starts and collated sheets are stapled and ejected into the Paper Receiving Tray. START <Face down> <Face up> Note: ❖ A single paper size, i.e. A4 (Letter) size, is applicable in the Stapling mode, with the sole paper feed direction, i.e. short edge first. However, low-quality paper cannot be used even if the paper size is A4 (Letter). ❖ The stapling capacity is 3.5mm(0.13”)-thick stack of sheets (2 pieces of thick paper <between 81g/m2 and 128g/m2> like cover sheet can be included.) ❖ The following control panel keys are not available with the Stapling mode. • Collating Speed Adjustment Key (The collating speed is automatically slowed down to 17 sets/minute in the Stapling mode.) • Stacking Mode Selection Key (The Straight alignment mode is automatically selected in the Stapling mode.) • Joint Mode Key 22 23 Increasing Productivity for High-volume Collating Operation [Semiactive Control Mode] Advice Displays 4 You can check the machine status in the Check & Error Display and Machine Monitor Press the Start Key. Two different collating operations proceed according to the selected stacking mode or depending on the selection of the Stapling mode. Display on the Control Panel when collating operation is interrupted or cannot be started. ❏ When selecting the Swing action mode or the Stapling mode 1 2 3 4 5 6 7 8 9 10 RESET 3 JOINT POINT ANOTHER TOWER 2 The Check & Error Display ( 1 ) indicates the current machine condition, The collating operation starts with the first half of bins (the one including bin No.1) only. When any while the Machine Monitor Display ( 2 ) shows the locations to be checked in relation with the current machine condition. The related advice bin in the first half becomes empty, the second half of bins will automatically be applied for message, appears in the Main Display to help you check the machine status. collating operation in place of the first one, allowing you to load sheets in the empty bins The All Reset Key ( 3 ) is to be pressed to turn off the error indicators on the Control Panel after troubleshooting. To resume operation after during collating operation. The respective halves alternately serve for collating operation. clearing the error indication, press the Test Key and then the Start Key. Note: ❏ When selecting the Straight alignment mode The collating operation proceeds with all bins in both halves, delivering two finished sets of collated sheets into the Paper Receiving Tray at a time. In this way, productivity will be doubled. Note: ❖ Even when any bin becomes empty, the half without empty bins will continue to be applied for collating operation. In this case, one finished set of collated sheets will be delivered at a time. ❖ Push down the Bin Trays by hand when JAM FULL DOUBLE FEED CHECK SETTING MISFEED CALL SERVICE loading sheets in the bins in the inactive half. 1 ❖ You cannot load sheets in the bins in the inactive half during operation when the high speed setting is selected. (☛ See p.14) Display ❏ Paper Jam Cause and Action Cause Paper is jammed in the area(s) indicated in the Machine Monitor Display. JAM FULL DOUBLE FEED CHECK SETTING MISFEED CALL SERVICE Action Check the indicated area(s) and remove jammed sheets. Then check the top set of collated sheets in the Paper Receiving Tray for missing pages or damages following the advice message in the Main Display. Note: ❖ When paper is jammed under the Transport Belt, open the Transport Belt Cover and remove jammed sheets as illustrated to the right. When the optional Stapler Unit is installed on the Main Tower, in this case, open the Stapler Top Cover before opening the Transfer Belt Cover. ❖ When paper is jammed in the Joint Unit, lift and take out the Paper Transfer Guide on the front side and remove jammed sheets while holding the cover on the rear side. Stapler Top Cover Transport Belt Cover ❖ When paper is jammed in the optional Stapler Unit, open the Stapler Top Cover and then the Transport Belt Cover. Then pull out jammed sheets while holding down the green lever. 24 Paper 21 Advice Displays Advice Displays Display ❏ Call Service JAM Cause and Action Display Cause When the advice message “CALL SERVICE E##” is displayed; FULL DOUBLE FEED CHECK SETTING MISFEED CALL SERVICE Cause An error has occurred in the control system. Action Turn the power off and then on again. Cause and Action The Paper feed check sensor in the area indicated in the Machine Monitor Display may be smudged with ink or covered with paper dust. Or it may be damaged. Action If this message still appears, contact your local service representative and report the error code (E##). Request your local service representative to clean or replace the sensor. If it is necessary to use your machine under this condition, you can temporarily suspend the function of the Paper feed check sensor in question as instructed below. When the advice message “MAINTENANCE E99” is displayed; Cause The periodical maintenance service is required. =Suspending the total function of the Paper feed check sensor= Action Contact your local service representative. 1. Press the All Reset Key to turn off the error indicators on the Control Panel. Although you can continue to operate this machine even when this message appears, paper feed errors may occur frequently due to wear on 2. While pressing the Feed Check Control Key, hold down the numeric key corresponding to the number of the bin in which the Paper feed check sensor is smudged or damaged (“0” for bin No.10), for more than 1 rubber parts for paper feeding. second. ❏ The advice message Cause “PRESS START ” Any of the parts listed here (Transport Belt Cover, Stapler Top Cover and Staple Cartridge Door) was opened during operation or the power was at power-on interrupted in operation. Action The machine monitor indicator of the bin in which the Paper feed check sensor stops functioning starts flashing. Note: Press the Start Key. The machine is set ready for operation. ❖ No paper feed error can be detected when the total function of the Paper feed check sensor is suspended. ❖ To resume the function of the Paper feed check sensor in the bin whose machine monitor indicator is flashing, enter the number of the bin in question with the numeric keys while pressing the Feed Check Control Key. The machine monitor indicator concerned will be turned off when the sensor function is recovered. ❏ Double Feed In collating operation JAM FULL DOUBLE FEED CHECK SETTING MISFEED CALL SERVICE Cause More than two sheets have fed together in the same bin(s) indicated in the Machine Monitor Display. Action Check finished sets of collated sheets in the Paper Receiving Tray for repeated pages following the advice message in the Main Display. Then fan the stack(s) of sheets in the indicated bin(s) before resuming collating operation. Cause The sheets whose type (thickness) is different from that of the sheets included in the sample set have fed in the bin(s) indicated in the Machine Monitor Display. Action Check the sheets in the indicated bin(s) and remove those of different type (thickness). If you cannot avoid using the sheets of different type (thickness), cancel the current collating job and make another sample set with the sheets of different type (thickness) or suspend the double feed detection function of the Paper feed check sensor in the indicated bin(s) as instructed on the next page. Note: ❖ The Paper feed check sensor detects double sheet feed by comparing the paper thickness of feeding sheets with that of the sheets collated for a sample set. 28 25 Advice Displays Advice Displays Display Cause and Action Display Cause and Action =Suspending the double feed detection function of the Paper feed check sensor= Cause The Paper feed check sensor may be damaged in the bin(s) indicated in the Machine Monitor Display if no paper misfeed occurs there. 1. Press the All Reset Key to turn off the error indicators on the Control Panel. Action Request your local service representative to replace the sensor. If it is necessary to use your machine under this condition, you can 2. Press the Feed Check Control Key and check in what bins double sheet feed was detected. The machine monitor indicators of the temporarily suspend the function of the Paper feed check sensor in question. For the procedures for suspending the sensor function, see corresponding bins light when the Feed Check Control Key is pressed. “Suspending the total function of the Paper feed check sensor” on page 25 . 3. While pressing the Feed Check Control Key, enter the number of the bin in which double sheet feed was detected (“0” for bin No.10), with the numeric keys. ❏ Full Tray Cause The Paper Receiving Tray is full of finished sets of collated sheets. Action Remove them from the Paper Receiving Tray. The machine monitor indicator of the bin in which the double feed detection function of the Paper feed check sensor is suspended will light. Note: ❖ To resume the double feed detection function of the Paper feed check sensor in the bin whose machine monitor indicator lights, enter the JAM FULL DOUBLE FEED CHECK SETTING MISFEED CALL SERVICE number of the bin in question with the numeric keys while pressing the Feed Check Control Key. The machine monitor indicator concerned will be turned off when the sensor function is recovered. ❏ Check Settings When the machine monitor indicators of the bins light; In making a sample set Cause FULL DOUBLE FEED CHECK SETTING MISFEED CALL SERVICE When too thick sheet is fed or the sheet with dark solid images is fed, it could activate the Paper feed check sensor in the bin(s) indicated in the Machine Monitor Display. Action JAM Change sheets or load sheets in another direction in the indicated bin(s). If you cannot avoid using the existing sheets or the result is the same in loading sheets in another direction, suspend the double feed detection function of the Paper feed check sensor in the indicated bin(s) as instructed Cause The indicated bins are empty. Action Load sheets in the empty bins. When the machine monitor indicator of the Transport Belt Cover lights; Cause The Transport Belt Cover is open. Action Close it tightly. When the machine monitor indicator of the Joint Unit lights; above. ❏ Paper Misfeed JAM FULL DOUBLE FEED CHECK SETTING MISFEED CALL SERVICE Cause No sheet has fed in the bin(s) indicated in the Machine Monitor Display. Action Check finished sets of collated sheets The Paper Transfer Guide is not correctly set in the Joint Unit. Action Set it correctly. When the machine monitor indicator of the optional Stapler Unit lights; in the Paper Receiving Tray for missing pages following the advice message in the Main Display. Then fan the stack(s) of sheets in the indicated bin(s) before Cause Cause Any of the following parts is open or not correctly set in the optional Stapler Unit; Stapler Top Cover, Staple Cartridge Door and Staple Cartridge. 1 Action Close or set correctly the part concerned, which will be indicated in the Main Display. resuming collating operation. Note: ❖ You can increase the paper feed 2 pressure of the indicated bin(s) by adjusting the Paper Feed Pressure Adjustment Lever to “ ”. 26 27 Advice Displays Advice Displays Display Cause and Action Display Cause and Action =Suspending the double feed detection function of the Paper feed check sensor= Cause The Paper feed check sensor may be damaged in the bin(s) indicated in the Machine Monitor Display if no paper misfeed occurs there. 1. Press the All Reset Key to turn off the error indicators on the Control Panel. Action Request your local service representative to replace the sensor. If it is necessary to use your machine under this condition, you can 2. Press the Feed Check Control Key and check in what bins double sheet feed was detected. The machine monitor indicators of the temporarily suspend the function of the Paper feed check sensor in question. For the procedures for suspending the sensor function, see corresponding bins light when the Feed Check Control Key is pressed. “Suspending the total function of the Paper feed check sensor” on page 25 . 3. While pressing the Feed Check Control Key, enter the number of the bin in which double sheet feed was detected (“0” for bin No.10), with the numeric keys. ❏ Full Tray Cause The Paper Receiving Tray is full of finished sets of collated sheets. Action Remove them from the Paper Receiving Tray. The machine monitor indicator of the bin in which the double feed detection function of the Paper feed check sensor is suspended will light. Note: ❖ To resume the double feed detection function of the Paper feed check sensor in the bin whose machine monitor indicator lights, enter the JAM FULL DOUBLE FEED CHECK SETTING MISFEED CALL SERVICE number of the bin in question with the numeric keys while pressing the Feed Check Control Key. The machine monitor indicator concerned will be turned off when the sensor function is recovered. ❏ Check Settings When the machine monitor indicators of the bins light; In making a sample set Cause FULL DOUBLE FEED CHECK SETTING MISFEED CALL SERVICE When too thick sheet is fed or the sheet with dark solid images is fed, it could activate the Paper feed check sensor in the bin(s) indicated in the Machine Monitor Display. Action JAM Change sheets or load sheets in another direction in the indicated bin(s). If you cannot avoid using the existing sheets or the result is the same in loading sheets in another direction, suspend the double feed detection function of the Paper feed check sensor in the indicated bin(s) as instructed Cause The indicated bins are empty. Action Load sheets in the empty bins. When the machine monitor indicator of the Transport Belt Cover lights; Cause The Transport Belt Cover is open. Action Close it tightly. When the machine monitor indicator of the Joint Unit lights; above. ❏ Paper Misfeed JAM FULL DOUBLE FEED CHECK SETTING MISFEED CALL SERVICE Cause No sheet has fed in the bin(s) indicated in the Machine Monitor Display. Action Check finished sets of collated sheets The Paper Transfer Guide is not correctly set in the Joint Unit. Action Set it correctly. When the machine monitor indicator of the optional Stapler Unit lights; in the Paper Receiving Tray for missing pages following the advice message in the Main Display. Then fan the stack(s) of sheets in the indicated bin(s) before Cause Cause Any of the following parts is open or not correctly set in the optional Stapler Unit; Stapler Top Cover, Staple Cartridge Door and Staple Cartridge. 1 Action Close or set correctly the part concerned, which will be indicated in the Main Display. resuming collating operation. Note: ❖ You can increase the paper feed 2 pressure of the indicated bin(s) by adjusting the Paper Feed Pressure Adjustment Lever to “ ”. 26 27 Advice Displays Advice Displays Display ❏ Call Service JAM Cause and Action Display Cause When the advice message “CALL SERVICE E##” is displayed; FULL DOUBLE FEED CHECK SETTING MISFEED CALL SERVICE Cause An error has occurred in the control system. Action Turn the power off and then on again. Cause and Action The Paper feed check sensor in the area indicated in the Machine Monitor Display may be smudged with ink or covered with paper dust. Or it may be damaged. Action If this message still appears, contact your local service representative and report the error code (E##). Request your local service representative to clean or replace the sensor. If it is necessary to use your machine under this condition, you can temporarily suspend the function of the Paper feed check sensor in question as instructed below. When the advice message “MAINTENANCE E99” is displayed; Cause The periodical maintenance service is required. =Suspending the total function of the Paper feed check sensor= Action Contact your local service representative. 1. Press the All Reset Key to turn off the error indicators on the Control Panel. Although you can continue to operate this machine even when this message appears, paper feed errors may occur frequently due to wear on 2. While pressing the Feed Check Control Key, hold down the numeric key corresponding to the number of the bin in which the Paper feed check sensor is smudged or damaged (“0” for bin No.10), for more than 1 rubber parts for paper feeding. second. ❏ The advice message Cause “PRESS START ” Any of the parts listed here (Transport Belt Cover, Stapler Top Cover and Staple Cartridge Door) was opened during operation or the power was at power-on interrupted in operation. Action The machine monitor indicator of the bin in which the Paper feed check sensor stops functioning starts flashing. Note: Press the Start Key. The machine is set ready for operation. ❖ No paper feed error can be detected when the total function of the Paper feed check sensor is suspended. ❖ To resume the function of the Paper feed check sensor in the bin whose machine monitor indicator is flashing, enter the number of the bin in question with the numeric keys while pressing the Feed Check Control Key. The machine monitor indicator concerned will be turned off when the sensor function is recovered. ❏ Double Feed In collating operation JAM FULL DOUBLE FEED CHECK SETTING MISFEED CALL SERVICE Cause More than two sheets have fed together in the same bin(s) indicated in the Machine Monitor Display. Action Check finished sets of collated sheets in the Paper Receiving Tray for repeated pages following the advice message in the Main Display. Then fan the stack(s) of sheets in the indicated bin(s) before resuming collating operation. Cause The sheets whose type (thickness) is different from that of the sheets included in the sample set have fed in the bin(s) indicated in the Machine Monitor Display. Action Check the sheets in the indicated bin(s) and remove those of different type (thickness). If you cannot avoid using the sheets of different type (thickness), cancel the current collating job and make another sample set with the sheets of different type (thickness) or suspend the double feed detection function of the Paper feed check sensor in the indicated bin(s) as instructed on the next page. Note: ❖ The Paper feed check sensor detects double sheet feed by comparing the paper thickness of feeding sheets with that of the sheets collated for a sample set. 28 25 Cleaning or Replacing Paper Feed Rollers and Paper Stripper Pads Removing the Paper Stripper Pad 1 Remove the Paper Feed Roller Ass'y. 2 Slide the Paper Stripper Pad up and out of the holder in the direction indicated by the arrow. Important! Charging the Staple Cartridge When the indicator in the Stapler section lights in the Machine Monitor Display and the advice message shown below appears on the Main Display, charge the empty cartridge with staples as instructed below. When putting back the Paper Stripper Pad on the holder, push it down with the round edges toward you. Although it may appear somewhat unstable, it will be held down by the Paper Feed Roller when the roller assembly is returned. 32 1 Open the Staple Cartridge Door and pull out the empty staple cartridge, holding the green lever. 2 Remove the empty staple box from the cartridge. 3 Put a new staple box into the cartridge, aligning the arrow marks on them. 4 Pull off the holding tape from the staple box. 5 Return the charged staple cartridge into the stapler, and close the Staple Cartridge Door. Staple Cartridge Door 29 Removing Jammed Staples When the indicator in the Stapler section lights in the Machine Monitor Display and the advice message shown below appears on the Main Display, remove jammed staples as instructed below. Cleaning or Replacing Paper Feed Rollers and Paper Stripper Pads WARNING Be sure to turn off the Power Switch before performing this operation. Collated sheets may have unexpected smudges if the Paper Feed Rollers or Paper Stripper Pads are smudged with ink or paper dust. In such a case, clean them with a cleanser recommended by your local service representative after removing them as instructed below. Make sure that they are completely dry before they are re-installed. 1 Open the Staple Cartridge Door and pull out the staple cartridge, holding the green lever. The Paper Feed Rollers and Paper Stripper Pads will wear with operation. If they are worn too much, sheets will not be able to feed well, causing frequent paper feed errors. In this case, replace them with new ones. Removing Paper Feed Rollers 2 Turn down the mouth tip of the staple cartridge. 3 Remove jammed staples from the cartridge mouth. 1 Stand the Bin Tray half way up and pull it up 2 Pushing the shaft of the Paper Feed Roller Ass'y in the direction indicated by the arrow, and off the support shafts. pull it toward you and remove the assembly. Important! 4 Turn back the mouth tip of the staple cartridge to the initial position. Make sure the shaft catch of the Paper Feed Roller Ass'y is well engaged with the drive shaft, rotating the roller shaft manually, when putting back the assembly in the bin. If they are not well engaged, sheets cannot feed. Roller shaft Drive shaft 5 Return the staple cartridge into the stapler, and close the Staple Cartridge Door. Shaft catch 30 31 Removing Jammed Staples When the indicator in the Stapler section lights in the Machine Monitor Display and the advice message shown below appears on the Main Display, remove jammed staples as instructed below. Cleaning or Replacing Paper Feed Rollers and Paper Stripper Pads WARNING Be sure to turn off the Power Switch before performing this operation. Collated sheets may have unexpected smudges if the Paper Feed Rollers or Paper Stripper Pads are smudged with ink or paper dust. In such a case, clean them with a cleanser recommended by your local service representative after removing them as instructed below. Make sure that they are completely dry before they are re-installed. 1 Open the Staple Cartridge Door and pull out the staple cartridge, holding the green lever. The Paper Feed Rollers and Paper Stripper Pads will wear with operation. If they are worn too much, sheets will not be able to feed well, causing frequent paper feed errors. In this case, replace them with new ones. Removing Paper Feed Rollers 2 Turn down the mouth tip of the staple cartridge. 3 Remove jammed staples from the cartridge mouth. 1 Stand the Bin Tray half way up and pull it up 2 Pushing the shaft of the Paper Feed Roller Ass'y in the direction indicated by the arrow, and off the support shafts. pull it toward you and remove the assembly. Important! 4 Turn back the mouth tip of the staple cartridge to the initial position. Make sure the shaft catch of the Paper Feed Roller Ass'y is well engaged with the drive shaft, rotating the roller shaft manually, when putting back the assembly in the bin. If they are not well engaged, sheets cannot feed. Roller shaft Drive shaft 5 Return the staple cartridge into the stapler, and close the Staple Cartridge Door. Shaft catch 30 31 Cleaning or Replacing Paper Feed Rollers and Paper Stripper Pads Removing the Paper Stripper Pad 1 Remove the Paper Feed Roller Ass'y. 2 Slide the Paper Stripper Pad up and out of the holder in the direction indicated by the arrow. Important! Charging the Staple Cartridge When the indicator in the Stapler section lights in the Machine Monitor Display and the advice message shown below appears on the Main Display, charge the empty cartridge with staples as instructed below. When putting back the Paper Stripper Pad on the holder, push it down with the round edges toward you. Although it may appear somewhat unstable, it will be held down by the Paper Feed Roller when the roller assembly is returned. 32 1 Open the Staple Cartridge Door and pull out the empty staple cartridge, holding the green lever. 2 Remove the empty staple box from the cartridge. 3 Put a new staple box into the cartridge, aligning the arrow marks on them. 4 Pull off the holding tape from the staple box. 5 Return the charged staple cartridge into the stapler, and close the Staple Cartridge Door. Staple Cartridge Door 29 Specifications Type: Desktop with full panel-key control Number of bins: 10 bins Paper size: Minimum: 148mm 182mm (5.8” 7.2”) / A5 Maximum: 320mm 450mm (12.6” 17.7”) / A3 (Ledger) Note: A4 (or Letter) size (210mm × 297mm (or 8.5” 11.0”)) is only available in the Stapling mode. Paper weight: Minimum: 52 g/m2 (14-lb bond) Maximum: 128 g/m2 (34-lb bond) Note: Low quality paper is not available in the Stapling mode regardless of paper weight. Bin capacity: 28mm(1”)-thick stack of sheets (equivalent to approx. 280 sheets of 64g/m2 or 17-lb bond paper) Receiving tray capacity: Approx. 70mm(2.8”)-thick stack of sheets Collating speed: 3 levels (33 sets/min., 40 sets/min. and 60 sets/min. [with A4 or letter-size paper feeding lengthwise]) Note: Only one level is available in the Joint mode and the Stapling mode. - 25 sets/min. in Joint mode - 17 sets/min. in Stapling mode Stacking mode: 2 modes (Straight alignment mode and Swing action mode) Note: - The Sheet swinging wing system is applied in the Swing action mode. - The Swing action mode is not available in the Stapling mode. Job mode: 4 modes (Standard mode, Programme mode, Partition insertion mode and Semiactive control mode) Note: The Stapling mode is available as optional. Panel display features: 2-line compact LCD (Count and message display), machine monitor panel and machine status display (paper jam, double feed, misfeed, full tray, incomplete setting and service call) Auxiliary features: Paper feed check sensor function control and paper feed pressure control Accessories: Extension stopper and Swing stacking base Maintenance parts: Paper feed roller and Paper stripper pad Optional equipment: Joint unit, Joint stand (Stand) and Stapler unit Note: The optional Staple cartridge capacity is 3,000 staples. Power source: <Requirements> (100V model) 100-120V AC, 60Hz <1.2A> (200V model) 220-240V AC, 50/60Hz <0.8A> Caution : Always check the rating plate on the machine before connecting the power. 33 Specifications Dimensions: [W D H] When placed on the tabletop: 861mm 631mm 1031mm (33.9” 24.9” 40.6”) When placed on the dedicated stand: 921mm 887mm 1529mm (36.3” 35.0” 60.2”) When two units are jointed: 2082mm 887mm 1529mm (82.0” 35.0” 60.2”) When placed on the tabletop with the optional Stapler unit: 1101mm 631mm 1031mm (43.4” 24.9” 40.6”) When placed on the dedicated stand with the optional Stapler unit: 1101mm 887mm 1529mm (43.4” 35.0” 60.2”) Weight: When one unit stands: 72kg (159 lbs.) When two units are jointed: 196kg (432 lbs.) with the dedicated stands When the optional Stapler unit is installed: 80kg (176 lbs.) 110kg (243 lbs.) with the dedicated stand Operation temperature and humidity 15˚C to 30˚C (59˚F to 86˚F) with 40% to 70% (noncondensing) Note: ❖ The specifications are subject to change without prior notice. Please acknowledge that the illustrations and descriptions in this manual may differ from the actual machine, due to the changes in specifications. 34 028-03004-202 For USA (100V model) FCC Warning This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense. For Australia (200V model) WARNING This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. For Germany (200V model) MASCHINENLÄRMINFORMATION Maschinenlärminformationsverordnung 3, GSGV, 18.01 1991: Der arbeitsplatzbezogene Schalldruckpegel beträgt 70 dB (A) oder weniger gemäß ISO 7779. Printed in Japan 028-03004 ">

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