Peak Scientific Corona 1010 User Manual

Corona 1010
User Manual
Corona 1010 User Manual Rev 4 RSID 153 PN UM-0016 EN 02/09/19
Contents
Contents
Change History
How to use this Manual
Introduction
Warranties and Liabilities
Safety Notices
Symbols
Safety Notice to Users
Declaration of Conformity
Environmental Declaration
Technical Specification
Corona Nitrogen 1010
Unpacking
Fittings Kit Contents
Unpacking Instructions
Installation
Generator Environment
Generator Overview
Corona Nitrogen 1010 General Dimensions
Corona Nitrogen 1010 Rear Connections
Electrical Connection
Air Purity
Class 1 Particulate
Class 4 Water
Class 1 Oil
Start-Up Sequence
On Demand Gas
Unusual Operation
Connecting to the application
Tubing Lengths
Service Requirements
Service Schedule
Peak Protected
Cleaning
Troubleshooting
Page 2
2
3
3
4
5
6
6
6
7
8
9
9
10
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11
12
12
13
13
14
15
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17
17
17
18
18
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22
Change History
Rev
Comment
Name
Date
2
Updated Service Kit Info
L. Couttie
19/02/2018
3
Power Value Update
L. Couttie
26/08/2019
4
Name Update
L. Couttie
02/09/2019
How to use this Manual
This manual is intended for end users and has been written as a reference document
where you can skip to the relevant information.
Users can refer to the contents page to find the relevant information.
Please review each of the following sections carefully.
Thank you for selecting Peak Scientific to meet your gas generation needs, and should
you require any further assistance or support please do not hesitate to contact Peak
Scientific or the Peak Partner from which you purchased your generator.
Page 3
Introduction
The Corona 1010 has been developed by Peak Scientific in conjunction with Thermo
Fisher Scientific to supply pure Nitrogen to their Charged Aerosol Detectors (CAD).
The Corona 1010 generates gas at the right flow, pressures and purities required by the
Charge Aerosol Detector and has been fully tested and approved by Thermo.
Peak Scientific offers a compact, stackable solution with their Corona products, but
also with a Corona Veo CAD itself.
Other features include:
•
Generates Nitrogen on demand from compressed air.
•
Effective and reliable membrane technology.
•
Minimum maintenance with only a filter change per annum.
•
Small and Stackable.
To ensure these generator models meet our high expectations with regards to reliability
and performance, we have tested them extensively at our manufacturing plant and with
end users around the world to ensure reliability and longevity of the system.
Page 4
Warranties and Liabilities
1. The Company warrants that it has title to the Goods.
2. Subject to the provisions of this clause the Company warrants that the Goods shall comply in all material respects with any specification referred to in the Order
Confirmation (as the same may be amended) and shall, subject thereto, be free from defects in material and workmanship for the lesser of a period of twelve months from the date of delivery or thirteen months from the date of dispatch from the factory.
3. Save as provided in this clause and except where the Goods are sold to a person dealing as a consumer (within the meaning of the Unfair Contract Terms Act 1977) all warranties, conditions or other terms implied by statute or common
law are hereby expressly excluded save to the extent they may not be lawfully
excluded. When the Goods are sold to a consumer within the meaning of the Unfair
Contract Terms Act 1977 their statutory rights are not affected by the provisions of
this clause.
4. In the event of the Customer making a claim in respect of any defect in terms of clause 2 hereof the Customer must.
1. Reasonably satisfy the Company that the Goods have been properly installed,
commissioned, stored, serviced and used and without prejudice to the generality
of the foregoing that any defect is not the direct or indirect result of lack of repair
and/or servicing, incorrect repair and/or servicing, use of wrong materials and/or
incorrect spare parts
2. Allow the company to inspect the Goods and/or any installation and any relevant
packaging as and when reasonably required by the Company.
5. Subject to the Company being notified of any defect as is referred to in sub-
clause 2 hereof within a reasonable time of it becoming apparent and subject always
to the terms of sub-clause 4 hereof, the Company shall, in its option, replace or
repair the defective Goods or refund a proportionate part of the Price. The Company
shall have no further liability to the Customer (save as mentioned in sub-clause 6
hereof).
6. The Company shall be liable to indemnify the Customer in respect of any claim
for death or personal injury to any person in so far as such is attributable to the
negligence or breach of duty of the Company or any failure by the Company to
comply with the provisions of sub-clause 2 hereof.
7. Save as provided in sub-clause 2 hereof the Company shall not be liable in respect
of any claim by the Customer for costs, damages, loss or expenses (whether direct,
indirect, consequential or otherwise) or indemnity in any respect howsoever arising
including, but not by way of limitation, liability arising in negligence (other than
pursuant to clause 6 above) that may be suffered by the Customer or any third
party.
Page 5
Safety Notices
Peak Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this manual refer to the most
likely potential hazards, but by definition cannot be all inclusive. If the user employs
an operating procedure, item of equipment or a method of working which is not
specifically recommended by Peak Scientific, the user must ensure that the equipment
will not be damaged or become hazardous to persons or property.
Symbols
This manual uses the following symbols to highlight specific areas important to the safe
and proper use of the generator.
WARNING
A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.
CAUTION
A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the generator or the application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Caution, risk of electric shock. Ensure power to the generator has been removed
before proceeding.
Safety Notice to Users
WARNING
WARNING
These instructions must be read thoroughly and understood before
installation and operation of your Peak Generator. Use of the generator
in a manner not specified by Peak Scientific MAY impair the SAFETY
provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
Institute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment maybe impaired.
WARNING
Page 6
Declaration of Conformity
We
Peak Scientific Instruments Ltd.
Of
Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE
Declare that:
Equipment:Nitrogen Generator
Models:Corona 1010
To which this declaration relates, is in conformity with the applicable EC directives,
harmonized standards, and other normative requirements.
•
Low Voltage Directive 2014/35/EU
EN 61010-1: 2010 Electrical Equipment for measurement, control and laboratory use.
•
Electromagnetic Compatibility Directive 2014/30/EU
EN 61326-1: 2013 Electrical Equipment for measurement, control and laboratory use.
•
FCC47 CFR Part 15 Class B
Unintentional radiators; Conductec and Radiated emissions limits.
All evaluation, testing and certification issued by:
York EMC Services Ltd. Earls Road, Grangemouth Technology Park
Grangemouth
KY11 9HZ
Signed:Name:
Chris Pugh
Date:
Engineering & Operations Director
Page 7
02/09/2016
Position:
Environmental Declaration
We
Peak Scientific Instruments Ltd.
Of
Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE
Declare that:
Equipment:Nitrogen Generator
Models:Corona 1010
Is fully compliant with the following Directives
•
2012/19/EU
WEEE (Waste of Electrical and Electronic Equipment)
•
2011/65/EU
RoHS2 (Restriction of Hazardous Substance)
Peak Scientific Instruments Ltd fully complies with its obligations towards the European
WEEE (Waste of Electrical and Electronic Equipment) Directive 2012/19/EU. These
obligations are being met within the B2B compliance group.
Peak Scientific Instruments Ltd has developed all reasonable ‘due diligence’ controls to
ensure that our products comply with the principles and requirements of the European
recast RoHS2 (Restriction of Hazardous Substances) Directive 2011/65/EU. Similar
directives in the United States and China, for example, have also been captured within
this program.
Where a specific certificate of compliance is required, this can be requested, on
a product serial number basis, directly from Peak Scientific Instruments Ltd, by
contacting us through our website on www.peakscientific.com
Signed:Name:
Chris Pugh
Date:
Engineering & Operations Director
Page 8
02/09/2016
Position:
Technical Specification
Corona 1010
Environment
Minimum Operating Ambient Temperature
Maximum Operating Ambient Temperature
Maximum Altitude
Maximum Relative Humidity
Minimum Storage Temperature*
Maximum Storage Temperature*
5°C (41°F)
35°C (95°F)
2000 m
80% Non-Condensing
-20°C (-4°F)
60°C (140°F)
Inlet Conditions
Inlet Air Pressure Min-Max
Minimum / Maximum Air Inlet Flow
Minimum Air Inlet Quality
Particles
7.6-8.9 bar (110-130 psi)
30 l/min
ISO 8573-1:2010 Class[1.4.1]
<0.01µm
Generator Outlets
Minimum / Maximum Gas Output Pressure
Minimum / Maximum Outlet Flow Rate
Start-up time
Purity
Particles
Phthalates
Suspended Liquids
Gas Outlets
Pressure Gauges
Start-Up Time For Purity
5.5 bar (80 psi)
5 l/min
5 minutes
<2% O2
<0.01µm
NONE
NONE
1
1
5 mins
Electrical Requirements
Voltage
Frequency
Current
Input Connection
Power Cord (Supplied)
Pollution Degree
Insulation Category
100-230v
50/60 Hz
0.10A
C14 Plug
C13 Socket to Local Connection
2
II
General
Dimensions cm (inches) WxDxH
Generator Weight Kg (lbs)
Shipping Weight Kg (lbs)
Page 9
41.6 (16.3) x 54.0 (21.2) x 15.6 (6.14)
12 (26.4)
34 (74.9)
Unpacking
Although Peak Scientific takes every precaution with safe transit and packaging, it is
advisable to fully inspect the unit for any sign of transit damage.
Check ‘SHOCKWATCH’ and ‘TIP-N-TELL’ labels for signs of rough handling prior to
unpacking.
Any damage should be reported immediately to the carrier and Peak Scientific or the
Peak Partner from where the unit was purchased.
Follow the unpacking instructions posted on the side of the crate. It will require two
people to remove the unit from the shipping crate and to manoeuvre the generator
onto the bench.
Please save the product packaging for storage or future shipment of the generator.
Note: Included with the generator is a “Fittings Kit” containing mains power leads for
UK, EU & US and also all the required fittings and warranty registration card. Be careful
not to discard these with the packaging.
Page 10
Fittings Kit Contents
Supplied in the Fittings Kit are all the fittings required to connect the generator to the
application. The contents of the Fittings Kit are as follows:
1. Teflon Tubingx 3m
2. ¼” Compression Fittingx 1
3. UK Mains Power Cablex 1
4. EU Mains Power Cablex 1
5. US Mains Power Cable 110v
x1
6. US Mains Power Cable 230v
x1
All of the generators output ports are located on the output panel at the rear of the
unit.
Unpacking Instructions
The unit weight constitutes a two person lift and as such, safe lifting practices should
be employed; do not attempt to lift on your own, as you will significantly increase the
chance of injury & damage to yourself and others around you.
1. Remove the plastic banding and remove the cardboard lid and sleeve.
2. Next, with someone on either side of the unit, position your hands underneath the
unit ready to lift.
3. Ensuring your knees are bent and your back is straight, lift the unit to the desired
location.
Page 11
Installation
Generator Environment
The generator is designed for indoor use only. It should be installed adjacent to
the application(s) it is supplying. If this is not convenient then the unit can be sited
elsewhere, however, consideration should be made of the lengths of pipe runs as
pressure drops can result from extended runs of pipe.
The performance of the generator (like all sophisticated equipment) is affected by
ambient conditions. Note should also be taken to the proximity of Air Conditioning
outlets. These can sometimes give rise to “pockets” of air with high relative humidity.
Operation of the unit within such a pocket could adversely affect its performance.
Consideration should also be given to the air flow around the unit. It is recommended
that an air gap of 75mm (3”) should be maintained down both sides and at the rear of
the unit. Please refer to the drawing below for the general dimensions of the unit.
Minimum Operating Ambient Temperature:
5 °C (41 °F)
Maximum Operating Ambient Temperature:
35 °C (95 °F)
Page 12
Generator Overview
Corona 1010 General Dimensions
416 mm / 16.3”
540 mm / 21.2”
156 mm / 6.14"
The generator must always be placed on a flat, level surface. Failure to
do so will affect the performance of the generator.
WARNING
Page 13
Corona 1010 Rear Connections
¼" Compression Fitting
¼" Compression Fitting
Mains Cable
Page 14
Electrical Connection
Connect the generator to an appropriate 100-230v single-phase supply, refer to the
generator serial plate for input specification and ensure your supply matches the
requirements.
If the appropriate power cord is not supplied; a new plug, rated to at least 12 amps, can
be fitted by a qualified electrician.
WARNING
This unit is classified as SAFETY CLASS 1. THIS UNIT MUST BE
EARTHED. Before connecting the unit to the mains supply, please
check that your electrical supply falls within the specified range, see
below.
EARTH/GROUND (E):-
Green & Yellow
or
Green
LIVE (L):-
Brown
or
Black
Neutral (N):-
Blue
or
White
Electrical requirements are 100-230v nominal +/- 10% depending on chosen model.
However, running continuously at voltages outside this is not recommended. Extended
periods at extremes can have a detrimental effect on the operation and life of the
generator.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment maybe impaired.
WARNING
Page 15
Air Purity
The Corona 1010 generator should be connected to an air supply that, as a minimum,
meets ISO8753-1:2010 Class 1.4.1
Class 1 Particulate
In each cubic metre of compressed air, the particulate count should not exceed 20,000
particles in the 0.1 - 0.5 micron size range, 400 particles in the 0.5 - 1 micron range and
10 particles in the 1 - 5 micron size range.
Class 4 Water
A pressure dew point (PDP) of +3°C or better is required and no liquid water is allowed.
Class 1 Oil
In each cubic metre of compressed air, not more than 0.01mg of oil is allowed. This is a
total level for liquid oil, oil aerosol and oil vapour.
Page 16
Start-Up Sequence
Switch the generator on using the power switch on the rear panel of the unit. The LEDs
on the front panel will illuminate YELLOW for the start-up period.
YELLOW
The generator will provide Nitrogen almost instantaneously, assuming it has a suitable
air supply. The fascia illuminates GREEN to indicate adequate internal pressure has
been achieved.
GREEN
On Demand Gas
The generator will produce nitrogen on demand. If the application is operating
and requires a gas flow, the system it is connected to will supply this to suit the
requirements of the application. If the application requirement for gas stops, the system
will also stop. If the demand from the application starts again, the system will detect
the demand for gas and will automatically start again to suit the demand.
Unusual Operation
If at any time the generator begins to emit excessive noise or vibration, then it should
be switched off and you should contact Peak Scientific or the Peak Partner from which
the generator has been purchased.
Page 17
Connecting to the application
Once the LEDs have turned green, the generator is ready to be connected to the
application(s).
The pressure in the internal storage tanks must be allowed to dissipate
before connecting the generator to the application(s)
CAUTION
Attach the ¼” compression fitting to the outlet of the generator. Using suitable ¼”
tubing, and connect the outlet of the generator to the inlet on the application.
Please refer to the Tubing Lengths section, to ensure correct tubing is being used.
CAUTION
Once the tubing is connected to the application, please ensure that it
is thoroughly checked for being leak-tight. Even the slightest leak in
the gas supply between the generator and the application can lead to
a reduction in efficiency.
Tubing Lengths
CAUTION
The diameter of the tubing which will be connected to the gas outlet is
important and is determined by the length of tubing required. Failure
to follow these recommendations could lead to pressure between
generator and application.
< 10 meters:
Use ¼”/3⁄16” (¼” O/D, 3⁄16” I/D) P.T.F.E. tubing.
> 10 - 40 meters: Use 3⁄8”/ 5⁄16” (3⁄8” O/D, 5⁄16” I/D). Tubing and fittings not supplied
in the fittings kit.
> 40 metres:
Please contact Peak Scientific with the relevant distance and
we will calculate the flow resistance and the tubing size required.
A combination of ¼”/3⁄16” and 3⁄8”/5⁄16” tubing may be used to ensure that there is no large
diameter tubing within the lab (i.e. for the first 20 meters from the generator use 3⁄8”/5⁄16”
and the final 10 meters to the application use ¼”/3⁄16” tubing). Keep the connections and
bends to a minimum.
Page 18
Service Requirements
Service Schedule
Purchase Interval Component
12 months
Page 19
Corona 1010 Annual Service Kit
Qty.
Visit
1
www.peakscientific.com/
ordering
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[Peak Protected] can provide…
Installation
A dedicated Peak engineer will visit
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Spares
Genuine Peak parts with express
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Premium Protected
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To find out more about protecting your investment visit: www.peakscientific.com/protected
Page 20
Cleaning
Clean the outside of the generator only using warm soapy water and a clean damp
cloth. Ensure all excess fluid is thoroughly removed from the cloth prior to use.
Cleaning should only be undertaken with the power switched off and
the power cord removed from the rear of the generator.
CAUTION
Under no circumstances should any solvents or abrasive cleaning
solutions be used as these can contain fumes that could be harmful to
the generator.
Care should be taken with Leak Detections Liquids.
CAUTION
Page 21
Troubleshooting
Problem
Possible Solution
•
Ensure power cord is plugged into the
generator and that the power socket is
turned on.
The generator will not switch on and the
power switch does not illuminate.
•
Check the fuse in the power cord plug.
•
Contact your service provider.
The fascia LED’s have not illuminated but the
power switch is illuminated.
•
Contact your service provider.
•
Check for leaks between the generator
and instrument.
•
Contact your service provider.
•
Check the air supply pressure to the
generator.
•
Contact your service provider.
The instrument is reporting low pressure.
The fascia Yellow illumination does not
change to green.
Page 22
Go Online or Complete and Return
We know that registering any of your recently purchased products is not the
first thing on your mind- but it is very important to both of us. Not all warranties
are alike and Peak Scientific stand out against other gas suppliers as we offer a
comprehensive, quick response, on-site warranty. This means that in the very
unlikely case that your gas generator develops a fault we have rapid support
teams on-hand around the world who are able to come to your lab and get you
back up and running in no time.
Register for your comprehensive 12 month on-site warranty with ease online at
www.peakscientific.com/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at [email protected].
Go Online or Complete and Return
You can register for your FREE 12 month Warranty with ease online at
www.peakscientific/protected.
Alternatively, you can send the completed form to Peak Scientific by post or
email at [email protected].
Product Warranty Registration
Contact name
Email address
Company
Address
City/town
Postcode
Country
Telephone
Generator serial #
Model type
Installation date
Do you still use an
alternative gas solution i.e.
cylinders or bulk liquid?
Yes
What gas requirements do
you have in your lab?
Hydrogen
No
Nitrogen
Zero Air
Extend your cover with
Peak Scientific offer comprehensive gas generator after sales support packages.
Peak [Protected] aftercare support can guarantee an on-site response within
72 hours*, genuine parts from our ISO9001 approved factory and a 95% first-time
fix rate. See our enclosed Peak [Protected] leaflet for further information.
Important!
You have 1 month to register your Peak Scientific product from the date of installation. Once registered
the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your
generator, you must notify Peak Scientific immediately by emailing [email protected].
For generators that remain unregistered after 1 month from the shipment date, the warranty will be
considered active from the date of factory dispatch.
* Complete Plan only




Important!
You have 1 month to register your Peak Scientific product from the date of
installation. Once registered the warranty will be honoured for a period of 12
months. If you wish to defer the installation of your generator, you must notify
Peak Scientific immediately by emailing [email protected]. For
generators that remain unregistered after 1 month from the shipment date, the
warranty will be considered active from the date of factory dispatch.
Page 23
Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries
across every continent around the world. This allows us to provide an industry-leading rapid response
service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top
priority.
To discuss Peak Protected generator cover and payment options speak to your local Peak
Representative or for further information contact: [email protected]
Peak Scientific
Fountain Crescent
Inchinnan Business Park
Inchinnan
PA4 9RE
Scotland, UK
Tel: +44 141 812 8100
Fax: +44 141 812 8200
For further information on any of our
generator products please contact
[email protected]
Corona 1010 User Manual Rev 4 RSID 153 PN UM-0016 EN 02/09/19
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