Fujitsu AJA045LBLAH Installation Manual

Add to My manuals
20 Pages

advertisement

Fujitsu AJA045LBLAH Installation Manual | Manualzz

TM

INSTALLATION MANUAL

OUTDOOR UNIT

For authorized service personnel only.

AJA040LBLAH

AJA045LBLAH

AJA054LBLAH

PART No. 9380545286

2018/08/07 11:30:36 9380545286-01_IM_En_AJA054LBLAH.indd 1

INSTALLATION MANUAL

OUTDOOR UNIT

PART No. 9380545286

Contents

1. SAFETY PRECAUTIONS ………………………………………………………………… 1

2. ABOUT THIS PRODUCT …………………………………………………………………2

2.1. Precautions for using R410A refrigerant …………………………………………2

2.2. Special tools for R410A ……………………………………………………………2

2.3. Accessories …………………………………………………………………………2

2.4. Optional parts ………………………………………………………………………3

3. INSTALLATION WORK ……………………………………………………………………3

3.1. Selecting an installation location …………………………………………………3

3.2. Drain processing ……………………………………………………………………3

3.3. Installation dimensions ……………………………………………………………3

3.4. Transporting the unit ………………………………………………………………4

3.5. Installing the unit ……………………………………………………………………4

4. SYSTEM CONFIGURATION ………………………………………………………………5

4.1. System configuration ………………………………………………………………5

4.2. Pipe selection ………………………………………………………………………5

4.3. Protection of pipes …………………………………………………………………5

5. PIPE INSTALLATION ………………………………………………………………………6

5.1. Brazing ………………………………………………………………………………6

5.2. Indoor unit pipe connections ………………………………………………………6

5.3. Opening the knockout hole ………………………………………………………6

5.4. Pipe connection ……………………………………………………………………7

6. ELECTRICAL WIRING ……………………………………………………………………8

6.1. The precautions of electrical wiring ………………………………………………8

6.2. Knockout hole ………………………………………………………………………8

6.3. Selecting power supply cable and breaker ………………………………………8

6.4. Transmission line ……………………………………………………………………9

6.5. Wiring method ………………………………………………………………………9

6.6. External input and external output …………………………………………… 10

7. FIELD SETTING ………………………………………………………………………… 11

7.1. Field setting switches …………………………………………………………… 11

7.2. DIP switch setting ……………………………………………………………… 11

7.3. Rotary switch setting …………………………………………………………… 12

7.4. Push button setting ……………………………………………………………… 12

7.5. Address setting for signal amplifiers …………………………………………… 13

7.6. Indoor unit address setting ……………………………………………………… 13

7.7. Resistance measurement of transmission cable

(Measure with breaker OFF) …………………………………………………… 14

8. PIPE INSTALLATION II ………………………………………………………………… 14

8.1. Sealing test ……………………………………………………………………… 14

8.2. Vacuum process ………………………………………………………………… 14

8.3. Additional charging ……………………………………………………………… 15

8.4. Installing insulation ……………………………………………………………… 15

8.5. Filling with putty ………………………………………………………………… 15

9. TEST RUN ……………………………………………………………………………… 16

9.1. Indoor unit connection check …………………………………………………… 16

9.2. Test run …………………………………………………………………………… 16

9.3. Test run method ………………………………………………………………… 16

9.4. Checklist ………………………………………………………………………… 17

10. LED STATUS …………………………………………………………………………… 17

10.1. Normal operation codes ………………………………………………………… 17

10.2. Error codes ……………………………………………………………………… 17

11. INFORMATION ………………………………………………………………………… 18

1. SAFETY PRECAUTIONS

• Be sure to read this Installation manual thoroughly before installation.

• The warnings and precautions indicated in this Installation manual contain important information pertaining to your safety. Be sure to observe them.

• After installing the unit, perform a test run to make sure the unit operates normally.

Then, explain to the customer how to operate and maintain the unit.

• Please pass this Installation manual together with the Operating manual to the customer.

Please ask the customer to keep the Operating manual and Installation manual at hand for future reference during the moving or repair of the main unit.

WARNING

This mark indicates procedures which, if improperly performed, might lead to the death or serious injury of the user.

Consult the retail store or professional technicians to install the main unit according to the Installation manual.

Improper installation will cause serious accidents such as refrigerant leakage, water leakage, electric shock, and fire.

Manufacturer's guarantee will be invalid when instructions in the Installation manual are ignored during installation.

For installation purposes, be sure to use the parts supplied by the manufacturer or other prescribed parts.

Using non-specified parts will cause serious accidents such as falling unit, refrigerant leakage, water leakage, electric shock, and fire.

To install a unit that uses the R410A refrigerant, use dedicated tools and piping materials that have been manufactured specifically for R410A use.

Because the pressure of the R410A refrigerant is approximately 1.6 times higher than the R22, failure to use dedicated piping material or improper installation can cause rupture or injury.

It will also cause serious accidents such as refrigerant leakage, water leakage, electric shock, and fire.

Do not use this equipment with air or any other unspecified refrigerant in the refrigerant lines.

Excess pressure can cause a rupture.

Be sure to install the unit as prescribed, so that it can withstand earthquakes and typhoons or other strong winds.

Improper installation can cause the unit to topple or fall, or other accidents.

Ensure that the outdoor unit is securely installed at a place that can withstand the weight of the unit.

Improper installation will cause injuries caused by falling unit.

If there is a refrigerant leakage, make sure that it does not exceed the concentration limit.

If a refrigerant leakage exceeds the concentration limit, it can lead to accidents such as oxygen starvation.

If a refrigerant leakage occurs during operation, immediately vacate the premises and thoroughly ventilate the area.

If the refrigerant is exposed to fire, it will create a hazardous gas.

Electrical work must be performed in accordance with this Installation manual by a person certified under the national or regional regulations. Be sure to use a dedicated circuit for the unit.

An insufficient power supply circuit or improperly performed electrical work can cause serious accidents such as electric shock or fire.

For wiring, use the prescribed type of cables, connect them securely, making sure that there are no external forces of the cables applied to the terminal connections.

Improperly connected or secured cables can cause serious accidents such as overheating the terminals, electric shock, or fire.

Securely install the electrical box cover on the unit.

An improperly installed electrical box cover can cause serious accidents such as electric shock or fire through exposure to dust or water.

Do not turn ON the power until all work has been completed.

Turning ON the power before the work is completed can cause serious accidents such as electric shock or fire.

After the installation, make sure there is no refrigerant leakage.

If the refrigerant leaks into the room and becomes exposed to a source of fire such as a fan heater, stove, or burner, it will create a hazardous gas.

Use a wall hole pipe. Otherwise, it may cause a short circuit.

Do not place the outdoor unit near the handrail of the balcony.

Children may climb onto the outdoor unit, lean over the handrail and fall over.

Use only a specified power cable. Poor connection, poor insulation, and exceeding the allowable current will lead to electric shock and fire.

Attach the connecting cables securely to the terminal. Or secure it firmly with a “wiring suppressor”.

Loose connection will lead to malfunction, electric shock, and fire.

Install a breaker (Included with earth leakage circuit breaker) to cut off all AC main cur rent at the same time.

If you do not install a breaker, it may cause electric shock and fire.

During installation, make sure that the refrigerant pipe is attached firmly before you run the compressor.

Do not operate the compressor under the condition of refrigerant piping not attached properly with 2-way or 3-way valve open. This may cause abnormal pressure in the refrigeration cycle that leads to rupture and even injury.

During the pump-down operation, make sure that the compressor is turned off be fore you remove the refrigerant piping. Do not remove the connection pipe while the compressor is in operation with 2-way or 3-way valve open. This may cause abnormal pressure in the refrigeration cycle that leads to breakage and even injury.

En-1

9380545286-01_IM_En_AJA054LBLAH.indd 1 2018/08/07 11:30:36

CAUTION

This mark indicates procedures which, if improperly performed, might possibly result in personal harm to the user, or damage to property.

This unit must be installed by qualified personnel with a capacity certificate for handling refrigerant fluids. Refer to regulation and laws in use on installation place.

The installation must be carried out in compliance with regulations in force in the place of installation and the installation instructions of the manufacturer.

This unit is part of a set constituting an air conditioner. It must not be installed alone or with non-authorized by the manufacturer.

This unit contains no user-serviceable parts. Always consult authorized service personnel to repairs.

When moving, consult authorized service personnel for disconnection and installation of the unit.

• Obtain the distribution network operator's agreement about the power capacity of the power supply system, specification of the cable and the harmonic current, and etc. when you connect the outdoor unit with the power supply.

• This unit must be connected to a power supply with impedance of 0.398 ohm and below. If the power supply does not satisfy this requirement, please consult the power supplier.

• This product is intended for professional use.

Be sure to use a dedicated power circuit.

Never use a power supply shared by another appliance.

Do not install the unit in the following areas:

• Area with high salt content, such as at the seaside.

It will deteriorate metal parts, causing the parts to fall or the unit to leak water.

• Area filled with mineral oil or containing a large amount of splashed oil or steam, such as a kitchen.

It will deteriorate plastic parts, causing the parts to fall or the unit to leak water.

• Area that generates substances that adversely affect the equipment, such as sulfuric gas, chlorine gas, acid, or alkali.

It will cause the copper pipes and brazed joints to corrode, which can cause refrigerant leakage.

• Area containing equipment that generates electromagnetic interference.

It will cause the control system to malfunction, preventing the unit from operating normally.

• Area that can cause combustible gas to leak, contains suspended carbon fibers or flammable dust, or volatile inflammables such as paint thinner or gasoline.

If gas leaks and settles around the unit, it can cause a fire.

• Avoid installing the unit at places where it will come into contact with animals’ urine or ammonia.

The units are not explosion proof and therefore should not be installed in explosive atmosphere.

Do not use the unit for special purposes, such as storing food, raising animals, growing plants, or preserving precision devices or art objects. It can degrade the quality of the preserved or stored objects.

Ground the unit. Do not connect the ground cable to a gas pipe, water pipe, lightning rod, or a telephone ground cable. Improper grounding may cause electric shock.

Perform draining for the unit according to the Installation manual. Check that the water is properly drained.

If the drain processing is improperly installed, water may drip down from the unit, wetting the furniture.

Do not touch the fins with bare hands.

Be sure not to start or stop the operation of air conditioning with power breaker. Otherwise, it may cause malfunction or water leakage.

When setting it up near the equipment that generates electromagnetic waves and the equipment that generates the higher harmonics wave, be sure to take measures against noise. Otherwise, it may cause malfunction or failure.

When energizing to the crankcase heater, please turn on the power 12 hours or earlier before operation begins. When the energizing time is short, it may cause failure. Besides, please do not turn off power during the busy season.

Children should be monitored to ensure they do not play with the device.

This product is not intended to be used by people (including children) with physical, sensory or mental disability, or persons lacking experience or knowledge unless they have been given by the through a person responsible for their safety, supervision or instruction concerning the use of the device.

2. ABOUT THIS PRODUCT

2.1. Precautions for using R410A refrigerant

Pay careful attention to the following points:

Since the working pressure is 1.6 times higher than that of R22 models, some of the piping and installation and service tools are special. (See the table in the SPECIAL

TOOLS FOR R410A section.)

Especially, when replacing a conventional refrigerant (other than R410A) model with a new refrigerant R410A model, always replace the conventional piping and flare nuts with the R410A piping and flare nuts.

Models that use refrigerant R410A have a different charging port thread diameter to pre vent erroneous charging with R22, R407C and for safety. Therefore, check beforehand.

[The charging port thread diameter for R410A is 1/2 UNF 20 threads per inch.]

Be more careful than the installation of the refrigerant (other than R410A) models, not to enter foreign matters (oil, water, etc.) and other refrigerant into the piping. Also, when storing the piping, securely seal the openings by pinching, taping, etc.

When charging the refrigerant, take into account the slight change in the composition of the gas and liquid phases, and always charge from the liquid phase side whose composition is stable.

2.2. Special tools for R410A

Tool name

Gauge manifold

Charging hose

Vacuum pump

Gas leakage detector

Contents of change for R22 tool

Pressure is huge and cannot be measured with a conventional gauge. To prevent erroneous mixing of other refrigerants, the diameter of each port has been changed.

It is recommended to use a gauge manifold with a high pressure display range -0.1 to 5.3 MPa and a low pressure display range -0.1 to 3.8 MPa.

To increase pressure resistance, the hose material and base size were changed.

A conventional vacuum pump can be used by installing a vacuum pump adapter.

• A conventional vacuum pump can be used by installing a vacuum pump adapter.

• Be sure that the pump oil does not back flow into the sys tem. Use one capable for vacuum suction of -100.7kPa (5

Ton, -755mmHg).

Special gas leakage detector for HFC refrigerant R410A.

2.3. Accessories

Use connecting parts as required.

Do not throw away the connecting parts until the installation has been complete.

Name and shape

Specifications manual

Q’ty Application

1

Installation manual

(This book)

1

Drain cap For outdoor unit drain piping work

3

Drain pipe For outdoor unit drain piping work

1

Cable tie For binding power cable and transmission cable

2

Reducer For connecting gas pipe

(For 54 model)

1

One-touch bush For power supply cable and connection cable installation

2

9380545286-01_IM_En_AJA054LBLAH.indd 2

En-2

2018/08/07 11:30:36

2.4. Optional parts

CAUTION

The following parts are optional parts specific to R410A refrigerant.

Do not use parts other than those listed below.

2.4.1 Separation tube kit

Separation tube uses the following parts.

Separation tube

UTP-AX054A

Total cooling capacity of indoor unit (kw)

ALL

2.4.2 Header

Header uses the following parts. A header is used for connecting the indoor units.

3-6 Branches

Header

3-8 Branches

UTR-H0906L UTR-H0908L

2.4.3 External connect kit

Total cooling capacity of indoor unit (kw)

ALL

Model Usage

For External input (CN131, CN132, CN133, CN134)

UTY-XWZXZ6

For External output (Error status / CN136) (Operation status / CN137)

UTY-XWZXZF For External input (CN135)

UTY-XWZXZ9 For External output (Base heater / CN115)

3. INSTALLATION WORK

Please obtain the approval of the customer when selecting the location of installation and installing the main unit.

3.1. Selecting an installation location

WARNING

Install the unit in a location that can withstand its weight, and where it will not topple or fall.

Calculate the proper refrigerant concentration if you will be installing it in an enclosed location.

Total amount of replenished refrigerant in refrigerant facility (kg)

Refrigerant concentration (kg/m³)

(0.44 kg/m³)

If the results of the calculation exceed the concentration limit, increase the room surface area or install a ventilation duct.

CAUTION

Please install the outdoor unit without slant. (within 3 degrees)

Install this unit in a location with good ventilation.

If the unit must be installed in an area within easy reach of the general public, install as necessary a protective fence or the like to prevent their access.

Install the unit in an area that would not inconvenience your neighbors, as they could be affected by the airflow coming out from the outlet, noise, or vibration.

If it must be installed in proximity to your neighbors, be sure to obtain their approval.

If the unit is installed in a cold region that is affected by snow accumulation, snow fall, or freezing, take appropriate measures to protect it from those elements.

To ensure a stable operation, install inlet and outlet ducts.

Install the unit in an area that would not cause problems even if the drain water is discharged from the unit. Otherwise, provide drainage that would not affect people or objects.

Install the unit in an area that has no heat sources, vapors, or the risk of the leakage of flammable gas in the vicinity.

Install the unit in an area that is away from the exhaust or vent ports that discharge vapor, soot, dust, or debris.

Install the indoor unit, outdoor unit, power supply cable, transmission cable and remote control cable at least 1 meter away from a television or radio.

The purpose of this is to prevent TV reception interference or radio noise. (Even if they are installed more than 1 meter apart, you could still receive noise under some signal conditions.)

Keep the length of the piping of the indoor and outdoor units within the allowable range.

For maintenance purposes, do not bury the piping.

3.2. Drain processing

CAUTION

Perform drain work in accordance with this Manual, and ensure that the drain water is properly drained. If the drain work is not carried out correctly, water may drip down from the unit, wetting the furniture.

When the outdoor temperature is 0 °C or less, do not use the accessory drain pipe and drain cap. If the drain pipe and drain cap are used, the drain water in the pipe may freeze in extremely cold weather.

• As the drain water flows out of the outdoor unit during heating operation, install the drain pipe and connect it to a commercial 16 mm hose.

• When installing the drain pipe, plug all the holes other than the drain pipe mounting hole in the bottom of the outdoor unit with putty so there is no water leakage.

Drain pipe mounting hole

Drain cap mounting hole ×3

Base

Drain pipe

Air

50

278

438

622 Unit: mm

3.3. Installation dimensions

CAUTION

Provide sufficient installation space, such as transportation route, maintenance space, ventilation space, refrigerant piping space, and passageways.

Pay attention to the specifications of the installation space as shown in the figure. If the unit is not installed according to specifications, it may cause short circuit or poor performance. The unit may be prone to lapse into non-operation due to high pressure protection.

When there is a wall in front of the unit, provide a space of 500 mm or more as maintenance space.

When there is a wall at the right side of the unit, provide a space of 25 mm or more as maintenance space.

An outdoor temperature of 35°C (DB) in air-conditioned operation is assumed for the installation space in this item. If the outdoor temperature exceeds 35°C (DB) and the outdoor unit is operating at a load exceeding its rated ability, provide a larger inlet space.

If you are installing more outdoor units than indicated here, please ensure sufficient space or consult your distributing agent as it may affect the performance due to short circuit and other problems.

Consider the transportation route, installation space, maintenance space, and access, and install the unit in a location with sufficient space for the refrigerant piping.

Observe the installation space specifications that are shown in the figures.

Keep the same space at rear air intake.

Provide the same space for the air intake at the rear of the outdoor unit.

If the installation is not performed according to the specifications, it could cause a short circuit and result in a lack of operating performance.

As a result, the outdoor unit might easily be stopped by high-pressure protection.

Air intake

Rear view

Installation methods not shown in the following examples are not recommended. Performance may drop significantly.

En-3

9380545286-01_IM_En_AJA054LBLAH.indd 3 2018/08/07 11:30:37

3.3.1 Single outdoor unit installation

When the upward area is open (Unit: mm)

(1) Obstacles at rear only (2) Obstacles at rear and sides only

3.3.3 Outdoor units installation in multi row

* The following settings are not recommended in case of cooling by a low outside temperature.

(Unit: mm)

(1) Single parallel unit arrangement (2) Multiple parallel unit arrangement

(3) Obstacles at front only

150 200

300

200

(4) Obstacles at front and rear only

1000 or more

150

1000 or more

When an obstruction is present also in the upward area (Unit: mm)

(1) Obstacles at rear and above only (2) Obstacles at rear, sides, and above only

1000

1500

1000

600

150

2000 or more

600

1500

500

3000 or more

3.4. Transporting the unit

WARNING

Do not touch the fins. Otherwise, personal injury could result.

CAUTION

When carrying the unit, hold the handles on the right and left sides and be careful.

If the outdoor unit is carried from the bottom, hands or fingers may be pinched.

• Carry slowly in the manner as shown on “Fig. B” holding the handles “Fig. A” in right and left sides. (Be careful not to touch with hands or objects.)

• Be sure to hold the handles on the sides of the unit. Otherwise, the suction grilles on the sides of the unit may be deformed.

Fig. A Fig. B

Suction grille

300

Max. 500 250

500

250

Max. 500

3.3.2 Multiple outdoor unit installation

• Provide at least 25 mm of space between the outdoor units if multiple units are installed.

• When routing the piping from the side of an outdoor unit, provide space for the piping.

• No more than 3 units must be installed side by side.

When 3 units or more are arranged in a line, provide the space as shown in the following example when an obstruction is present also in the upward area.

When the upward area is open (Unit: mm)

(1) Obstacles at rear only (2) Obstacles at front only

300

(3) Obstacles at front and rear only

1500 or more

Handle

Handle

Front view Rear view

3.5. Installing the unit

• Please install the outdoor unit without slant. (within 3 degrees )

• Install 4 anchor bolts at the locations indicated with arrows in the figure.

• To reduce vibration, do not install the unit directly on the ground. Install it on a secure base (such as concrete blocks).

• The foundation shall support the legs of the unit and have a width of 50 mm or more.

• Depending on the installation conditions, the outdoor unit may spread its vibration during operation, which may cause noise and vibration. Therefore, attach damping materials

(such as damping pads) to the outdoor unit during installation.

• Install the foundation, making sure that there is enough space for installing the connection pipes.

• Secure the unit to a solid block using foundation bolts. (Use 4 sets of commercially available M10 bolts, nuts, and washers.)

• The bolts should protrude 20 mm. (Refer to the figure.)

• If overturning prevention is required, purchase the necessary commercially available items.

Unit: mm

166 650 154

50

AIR

50

Bolt

Nut

Base

500

1500 or more

When an obstruction is present also in the upward area (Unit: mm)

• Obstacles at rear and above only

1500

1500

500

Max. 300

Do not install directly on the ground, this may result in equipment failure.

Provide ample space for ice buildup from condensate between the bottom of the unit and the flat surface on which it is mounted.

Otherwise, there is risk that the drainage water will freeze between the device and the surface, disabling drainage.

CAUTION

If the unit is installed in a region that is exposed to high winds, freezing conditions, freezing rain, snow fall or heavy snow accumulation, take appropriate measures to protect it from those elements.

To ensure stable operation, the outdoor unit must be installed on a raised stand or rack, at or above the anticipated snow depth for the region.

The installation of snow hoods and drift prevention fencing is recommended when blowing and drifting snow is common to the region.

Base

En-4

9380545286-01_IM_En_AJA054LBLAH.indd 4 2018/08/07 11:30:38

4. SYSTEM CONFIGURATION

4.1. System configuration

CAUTION

Always keep to the limit on the total amount of refrigerant. Exceeding the limit on the total amount of refrigerant when charging will lead to malfunction.

• Between outdoor unit and the farthest indoor unit a + f ≤ 120 m, a + p ≤ 120 m

• Between the first separation tube and the farthest indoor unit f ≤ 40 m, p ≤ 40 m

• Between the nearest indoor unit and the outdoor unit a + b + h ≥ 5 m, a + c + q ≥ 5 m

• Between outdoor unit and the first separation tube a ≥ 3 m

• Difference in height between outdoor units and indoor units (H1*)

50 m or less: Outdoor unit is higher than indoor unit

40 m or less: Outdoor unit is lower than indoor unit

• Difference in height between indoor units and indoor units

H2 ≤ 15 m, H3 ≤ 15 m

• Maximum total equivalent pipe length a + f + h + j + l + n + p + q + s + u ≤ 180 m

• Total refrigerant amount ≤ 15.7 kg

Fig. A f a c b p h

Indoor unit j

Indoor unit l

Indoor unit n

Indoor unit

Indoor unit q

Indoor unit s

Indoor unit u

Indoor unit

H3 Indoor unit

H2

4.2. Pipe selection

CAUTION

This unit is designed specifically for use with the R410A refrigerant.

Pipes for R407C or R22 may not be used with this unit.

Do not use existing pipes.

Improper pipe selection will degrade performance.

H1*

First separation tube (optional)

Pipe size

(table B)

Separation tube

(optional)

Pipe size

(table C)

Pipe size

(table D)

Table. A (Wall thickness and pipe material for each diameter)

Outside Diameter

Wall Thickness*2 mm

(in) mm

(in)

6.35

(1/4)

0.8

(0.032)

9.52

(3/8)

0.8

(0.032)

12.70

(1/2)

0.8

(0.032)

15.88

(5/8)

1.0

(0.039)

Material COPPER*1 JIS H3300 C1220T-O or equivalent

Please select the pipe size in accordance with local rules.

*1: Allowable tensile stress ≥ 33 N/mm

*2: Endurance pressure of the pipes 4.2 MPa

19.05

(3/4)

1.2

(0.047)

Table. B (Diameter of piping used between outdoor unit and first separation tubes or headers)

MODEL

Outdoor unit cooling capacity [kW]

Diameter of piping [mm (in.)]

Between outdoor unit and the farthest indoor unit < 90m *3

Liquid pipe Gas pipe

Between outdoor unit and the farthest indoor unit ≥ 90m *3

Liquid pipe Gas pipe

AJA040LBLAH

AJA045LBLAH

AJA054LBLAH

12.1

14.0

15.5

9.52 (3/8)

9.52 (3/8)

9.52 (3/8)

15.88 (5/8)

15.88 (5/8)

19.05 (3/4)

9.52 (3/8)

9.52 (3/8)

9.52 (3/8)

19.05 (3/4)

19.05 (3/4)

19.05 (3/4)

*3: Pipe Length: “a + f” or “a + p” of “4.1. SYSTEM CONFIGURATION”

Table. C (Diameter of piping used between separation tubes)

Total cooling capacity of indoor unit [kW]

4.4 to 11.1

11.2 to 20.1

Outside diameter [mm(in.)]

Liquid pipe

9.52 (3/8)

9.52 (3/8)

Gas pipe

15.88 (5/8)

19.05 (3/4)

Separation tube *4

UTP-AX054A

Header *4

UTR-H0906L

UTR-H0908L

*4: For the installation method, please refer to the installation manuals for indoor unit, separation tubes or headers.

If pipe diameter Table C > Table B, select pipe size from Table B.

“Total cooling capacity of indoor unit” is the total value for the cooling capacity of indoor unit connected downstream.

Use a standard separation tube for pipe branching. Do not use a T tube as it does not separate the refrigerant evenly.

Table. D (Diameter of piping used between separation tube and indoor unit)

Model code of indoor unit

07 to 14

18 to 30

36 to 54 *5

Outside diameter [mm(in.)]

Liquid pipe Gas pipe

6.35 (1/4) 12.70 (1/2)

9.52 (3/8)

9.52 (3/8)

15.88 (5/8)

19.05 (3/4)

*5: If pipe diameter Table D > Table C , using of pipe size from Table C is preferable.

(Use reducer to change the diameter of connection pipe.)

Table. E (Indoor unit capacity comparison table - The indication of power is different depending on the model.)

Model code of indoor unit

07

Capacity [kW] 2.2

09

2.8

12

3.6

14

4.5

18

5.6

24

7.1

30

9.0

In the case of ARXB07LALH: equivalent to model code of indoor unit

Model code 07 → Capacity=2.2kW

36 45 54

11.2 12.5 14.0

4.3. Protection of pipes

Location

Outdoor

Working period

1 month or more

Less than 1 month

Pinch pipes

Protection method

Pinch or tape pipes

Pinch or tape pipes Indoor

• Protect the pipes to prevent the entry of moisture and dust.

• Especially pay attention when passing the pipes through a hole or connecting the end of a pipe to the outdoor unit.

En-5

9380545286-01_IM_En_AJA054LBLAH.indd 5 2018/08/07 11:30:38

5. PIPE INSTALLATION

5.1. Brazing

CAUTION

If air or another type of refrigerant enters the refrigeration cycle, the internal pressure in the refrigeration cycle will become abnormally high and prevent the unit from exerting its full performance.

Apply nitrogen gas while brazing the pipes.

Nitrogen gas pressure: 0.02 MPa (= pressure felt sufficiently on the back of your hand)

Pressure regulating valve

Cap

Brazing area

Nitrogen gas

If a pipe is brazed without applying nitrogen gas, it will create an oxidation film.

This can degrade performance or damage the parts in the unit (such as the compressor or valves).

Do not use flux to braze pipes. If the flux is the chlorine type, it will cause the pipes to corrode.

In additio n, if the flux contains fluoride, it will affect the refrigerant piping system due to deterioration of refrigerant oil.

For brazing material, use phosphor copper that does not require flux.

5.2. Indoor unit pipe connections

CAUTION

For details, refer to the Installation Instruction Sheet of each part.

Separation tube

Horizontal

B

A

:

Outdoor unit or Refrigerant branch kit

A

B

:

Indoor unit or Refrigerant branch kit ± 15°

Horizontal line

GOOD

A

Vertical

B or

B

GOOD

A

PROHIBITED

Header

Gas pipe

C

Outdoor unit side

Liquid pipe

D

Outdoor unit side

GOOD

GOOD

Horizontal line

H

1

α

1

Horizontal line

H 2

α

2

Horizontal line

β

1

View

C

H

1

= 0 to 10 mm

1

: 0° to 1°)

β

1

: -10° to 10°

Vertical line

H

2

= 0 to 10 mm

2

β

2

: 0° to 1°)

: -10° to 10°

View

β

2

D

0.5 m or more

Separation tube

To indoor unit

0.5 m or more or

Header

To indoor unit

5.3. Opening the knockout hole

CAUTION

Be careful not to deform or scratch the panel while opening the knockout holes.

To protect the piping insulation after opening a knockout hole, remove any burrs from the edge of the hole. It is recommended to apply rust prevention paint to the edge of the hole.

• Pipes can be connected from 4 directions, front, lateral side, rear side and bottom.

(Fig. A)

• When connecting at the bottom, remove the service panel and piping cover on the front of the outdoor unit, and open the knockout hole provided at the bottom corner of the piping outlet.

• It can be installed as shown on “Fig. B” cutting out the 2 slits as indicated on “Fig. C”.

(When cutting slits, use a steel saw.)

Fig. A

Service panel

Fig. B

Slit

Slit

Fig. C

Bottom connection

PROHIBITED

Front connection Lateral connection Bottom connection Rear connection

CAUTION

Do not connect a separation tube after a header.

Leave the distance 0.5 m or more for straight part to branch tube and header.

Main pipe

0.5 m or more

Separation tube

To indoor unit

To indoor unit

Main pipe

0.5 m or more or

Header

To indoor unit

To indoor unit

9380545286-01_IM_En_AJA054LBLAH.indd 6

En-6

2018/08/07 11:30:39

5.4. Pipe connection

CAUTION

Do not use mineral oil on a flared part. Prevent mineral oil from getting into the system as this would reduce the lifetime of the units.

While brazing the pipes, be sure to blow dry nitrogen gas through them.

The maximum lengths of this product are shown in the table. If the units are further apart than this, correct operation cannot be guaranteed.

5.4.1 Flaring

Use special pipe cutter and flare tool exclusive for R410A.

(1) Cut the connection pipe to the necessary length with a pipe cutter.

(2) Hold the pipe downward so that the cuttings will not enter the pipe and remove any burrs.

(3) Insert the flare nut (always use the flare nut attached to the indoor and outdoor units respectively) onto the pipe and perform the flare processing with a flare tool. Leakage of refrigerant may result if other flare nuts are used.

(4) Protect the pipes by pinching them or with tape to prevent dust, dirt, or water from entering the pipes.

Check if [L] is flared uniformly and is not cracked or scratched.

B

Die

L

A

Pipe

Pipe outside diameter

[mm (in)]

Dimension A [mm]

Flare tool for R410A, clutch type

Dimension B

[mm]

6.35 (1/4)

9.52 (3/8)

12.70 (1/2)

15.88 (5/8)

19.05 (3/4)

0 to 0.5

9.1

13.2

16.6

19.7

24.0

When using conventional (R22) flare tools to flare R410A pipes, the dimension A should be approximately 0.5 mm more than indicated in the table (for flaring with R410A flare tools) to achieve the specified flaring. Use a thickness gauge to measure the dimension A.

It is recommended that a R410A flaring tool is used.

Width across flats

Pipe outside diameter

[mm (in)]

6.35 (1/4)

Width across flats of

Flare nut [mm]

17

9.52 (3/8)

12.70 (1/2)

22

26

15.88 (5/8) 29

19.05 (3/4) 36

5.4.2 Bending pipes

CAUTION

To prevent breaking of the pipe, avoid sharp bends. Bend the pipe with a radius of curvature of 100 mm or more.

If the pipe is bent repeatedly at the same place, it will break.

• If pipes are shaped by hand, be careful not to collapse them.

• Do not bend the pipes at an angle of more than 90°.

• When pipes are repeatedly bent or stretched, the material will harden, making it difficult to bend or stretch them anymore.

• Do not bend or stretch the pipes more than 3 times.

5.4.3 Pipe connection

CAUTION

Be sure to install the pipe against the port on the indoor unit and the outdoor unit correctly. If the centering is improper, the flare nut cannot be tightened smoothly.

If the flare nut is forced to turn, the threads will be damaged.

Do not remove the flare nut from the outdoor unit pipe until immediately before connect ing the connection pipe.

After installing the piping, make sure that the connection pipes do not touch the compressor or outer panel. If the pipes touch the compressor or outer panel, they will vibrate and produce noise.

3-way valve (Liquid) (1) Detach the caps and plugs from the pipes.

(2) Center the pipe against the port on the outdoor unit, and then turn the flare nut by hand.

(3) Tighten the flare nut of the connection pipe at the outdoor unit valve connector.

(4) After tightening the flare nut by hand, use a torque wrench to fully tighten it.

Flare nut

Connection pipe

(Liquid)

3-way valve

(Gas)

Flare nut

Connection pipe (Gas)

CAUTION

Hold the torque wrench at its grip, keeping it in a right angle with the pipe, in order to tighten the flare nut correctly.

Outer panel may be distorted if fastened only with a wrench. Be sure to fix the elementary part with a holding wrench (spanner) and fasten with a torque wrench (refer to below diagram). Do not apply force to the blank cap of the valve or hang a wrench, etc., on the cap. If blank cap is broken, it may cause leakage of refrigerant.

Blank cap

Holding wrench

Flare nut

Torque wrench

90°

Torque wrench

Flare nut [mm (in)]

6.35 (1/4) dia.

9.52 (3/8) dia.

12.70 (1/2) dia.

15.88 (5/8) dia.

19.05 (3/4) dia.

Tightening torque [N·m (kgf·cm)]

16 to 18 (160 to 180)

32 to 42 (320 to 420)

49 to 61 (490 to 610)

63 to 75 (630 to 750)

90 to 110 (900 to 1100)

In the case of AJA054LBLAH

It is necessary to change a connection pipe diameter by using Reducer.

(1) Reducer must be brazed in the outside of the outdoor unit.

(2) Distance between 3-way valve and reducer ≤ 1 m

(3) The part of Reducer do insulation processing after brazing.

Example: Case of front connection

Connection pipe (Gas)

(Pipe outside dia.:

19.05 mm (3/4 in)

Brazing

1 m or less

Reducer

(accessory)

Connection pipe (Gas)

(Pipe outside dia.:

15.88 mm (5/8 in))

5.4.4 Handling precautions for the valves

• Mounted part of Blank cap is sealed for protection.

• Fasten blank cap tightly after opening valves.

Operating the valves

• Use a hexagon wrench (size 4 mm).

Opening:

(1) Insert the hexagon wrench into the valve shaft, and turn it counterclockwise.

(2) Stop turning when the valve shaft can no longer be turned. (Open position)

Closing:

(1) Insert the hexagon wrench into the valve shaft, and turn it clockwise.

(2) Stop turning when the valve shaft can no longer be turned. (Closed position)

Opening direction

Liquid pipe

Opening direction

Hexagon wrench

Seal

(blank cap installation portion)

Gas pipe

En-7

9380545286-01_IM_En_AJA054LBLAH.indd 7 2018/08/07 11:30:39

6. ELECTRICAL WIRING

6.1. The precautions of electrical wiring

WARNING

Wiring connections must be performed by a qualified person in accordance with specifi cations.

The rated supply of this product is 50 Hz, 230 V of 1-phase, 2-wire. Use a voltage within the range of 198 to 264V.

Make sure to perform earthing (grounding) work. Improper earthing (grounding) work can cause electric shocks.

Before connecting the cables, make sure the power supply is OFF.

Be sure to install an earth (ground) leakage breaker. Otherwise, it will cause electric shock or fire.

Select a breaker (Included with earth leakage circuit breaker) of appropriate capacity and install one at every power supply of an outdoor unit. Wrong selection of breakers or transition wiring will lead to electric shock and fire.

Do not connect AC power supply to the transmission line terminal board.

Improper wiring can damage the entire system.

Install a breaker (Included with earth leakage circuit breaker) in accordance with the related laws and regulations.

Connect the connector cord securely to the terminal.

Faulty installation can cause a fire.

Make sure to secure the insulation portion of the connector cable with the cord clamp. A damaged insulation can cause a short circuit.

Never install a power factor improvement condenser. Instead of improving the power factor, the condenser may overheat.

Before servicing the unit, turn the power supply switch OFF. Then, do not touch electric parts for 20 minutes due to the risk of electric shock.

Always use a separate power supply line protected by a circuit breaker operating on all cables with a distance between contact of 3 mm for this unit.

Do not modify power cable, use extension cable or branch wiring. Improper use may cause electric shock or fire by poor connection, insufficient insulation or over current.

Use ring terminals and tighten the terminal screws to the specified torques, otherwise, abnormal overheating may be produced and possibly cause serious damage inside the unit.

Securely install the electrical box cover on the unit. An improperly installed service panel can cause serious accidents such as electric shock or fire through exposure to dust or water.

If the supply cable is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.

CAUTION

The primary power supply capacity is for the air conditioner itself, and does not include the concurrent use of other devices.

Connect the power cables in positive phase sequence. If there is a missing phase connection, the unit will not operate normally.

Do not use crossover power supply wiring for the outdoor unit.

If the electrical power is inadequate, contact your electric power company.

Install a breaker (Included with earth leakage circuit breaker) in a location that is not exposed to high temperatures.

If the temperature surrounding the breaker is too high, the amperage at which the breaker cuts out may decrease.

Use a breaker (Included with earth leakage circuit breaker) that is capable of handling high frequencies. Because the outdoor unit is inverter controlled, a high-frequency earth leakage circuit breaker is necessary to prevent a malfunction of the breaker itself.

When the electrical switchboard is installed outdoors, place it under lock and key so that it is not easily accessible.

Never bundle the power supply cable and transmission cable, remote control cable together. Separate these cables by 50 mm or more. Bundling these cables together will cause miss operation or breakdown.

Always keep to the maximum length of the transmission cable. Exceeding the maximum length may lead to erroneous operation.

The static electricity that is charged to the human body can damage the control PC board when handling the control PC board for address setting, etc.

Please keep caution to the following points.

Provide the grounding of Indoor unit, Outdoor unit and Option equipment.

Cut off the power supply (breaker).

Touch the metal section (such as the unpainted control box section) of the indoor or outdoor unit for more than 10 seconds. Discharge the static electricity in your body.

Never touch the component terminal or pattern on the PC board.

6.2. Knockout hole

CAUTION

Be careful not to deform or scratch the panel while opening the knockout holes.

After opening the knockout holes, remove burr on the edges, and attach the one-touch bush (accessory), grommet or conduit etc. to prevent damaging the cables.

It is recommended to apply rust proof paint on the edges to prevent rust.

Knockout holes are provided for wiring.

Service panel

Knockout holes are provided 2 each in the same size in front, lateral and rear sides.

Installation method of One-touch bush

Please fix the One-touch bush (accessory) as shown in the figure below.

Front connection Lateral connection Rear connection

(Pipe cover front) (Pipe cover rear)

One-touch bush

(Accessories)

6.3. Selecting power supply cable and breaker

CAUTION

Regulation of cable size and circuit breaker differs from each locality, please refer in accordance with local rules.

Refer to the table for the wiring and breaker specifications of each installation condition.

MODEL

AJA040LBLAH

AJA045LBLAH

AJA054LBLAH

Breaker (Time delay fuse or circuit capacity)

Fuse capacity (A) Leakage current

32

32

30 mA

0.1 sec or less

40

MODEL

AJA040LBLAH

AJA045LBLAH

Outdoor unit power supply cable

Recommended cable size (mm²)

Power cable Earth cable

Limited wiring length (m)

6 4 18

6 4 18

AJA054LBLAH 6 4 17

1) These values are recommended data.

2) Specification: Use conformed cord with Type 60245 IEC66

3) Max. cable length: Set a length so that the voltage drop is less than 2%. Increase the cable diameter when the cable length is long.

In case of connected outdoor unit

Transmission cable

230 V 1ø 50 Hz

230 V 1ø 50 Hz

Indoor unit

Power supply cable

Breaker

Breaker

Outdoor unit

Power supply cable

En-8

9380545286-01_IM_En_AJA054LBLAH.indd 8 2018/08/07 11:30:40

6.4. Transmission line

CAUTION

Caution when wiring cable:

When stripping off the coating of lead wire, always use the exclusive tool such as a wire stripper. If there is no exclusive tool available necessarily, carefully strip the coating by a cutter etc. so that the conductive wire is not damaged.

If it is damaged, it may lead to an open circuit and a communication error.

Pay attention to the following points while attaching wires on the terminal board.

• Do not attach 2 wires on one side.

• Do not twist wires.

• Do not cross the wires.

• Do not shorted at edge at root.

GOOD

1 wire

PROHIBITED

2 pcs at one side Wires twisted

2 wires Shorted at edge Shorted at root

6.4.1 Transmission wiring specifications

Follow the specifications below for the transmission cable.

Use Size

Transmission cable 0.33mm²

Cable type

22AWG LEVEL 4 (NEMA) non-polar 2core, twisted pair solid core diameter 0.65mm

Twisted pair with shielded type.

Use the shielded wire specified and always ground it both ends.

Remarks

LONWORKS ® compatible cable

6.4.2 Wiring rules

(1) Total length of transmission cable

Total transmission line length: MAX 3,600 m

EF + EG + GH + HJ + HK + KL < 3,600 m (Fig.2)

In the following cases, Signal Amplifier is required.

1) When the total length of the transmission line exceeded 500 m.

AB + BC + BD > 500 m (Fig.1)

2) When the total number of units* is over 64.

3) Transmission line length between each unit* ≥ 400 m

(2) Length of transmission cable between 1 network segment (NS)

EF + EG + GH + HJ + HK ≤ 500 m (Fig.2)

KL ≤ 400 m (Fig.2)

Unit* means indoor unit, outdoor unit, Touch Panel Controller and System Controller,

Signal Amplifier, single split adaptor, Network Convertor etc.

Fig. 1

Outdoor unit

Transmission line

System

Controller

A

B

C

Terminal resistor

D

Indoor unit

When AB+BC+BD> 500 m

:Signal Amplifier is required.

Touch

Panel

Controller

Fig. 2

E

NS 1

Outdoor unit

Indoor unit

F

NOTE:

Do not use loop wiring.

This may lead to parts damage and erroneous operation.

Terminal resistor

K

G

H

Transmission line

J

Signal Amplifier

Touch

Panel

Controller

NS 2

L System

Controller

Terminal resistor

6.4.3 Enabling/Disabling automatic address setting

You can enable/disable automatic address setting for the indoor unit and the signal amplifier.

To enable automatic address setting for the indoor unit, connect the indoor unit to outdoor units under the same refrigerant system.

Example: Disable Automatic Address setting

Refrigerant system 1

Transmission line

Refrigerant system 2

Transmission line

Transmission line

Refrigerant system 3

Example: Enable Automatic Address setting

Refrigerant system 1

Transmission line

Transmission line

Refrigerant system 2

Transmission line

Refrigerant system 3

6.5. Wiring method

6.5.1 Connection diagrams

Power supply: 230V 1Φ 50Hz

L N

Breaker

Outdoor unit

Transmission

L N

Power supply

Breaker:

(1) Earth leakage circuit breaker

(2) Current breaker (over current)

To other refrigerant circuit outdoor unit

Indoor unit

Transmission

Power supply Remote control

Indoor unit

Transmission

Power supply Remote control

Indoor unit

Transmission

Power supply Remote control

*1

Breaker

*2

*1

*2

Breaker

*1

Breaker

*2

Power supply

230V 1Φ 50Hz

Remote controller

Power supply

230V 1Φ 50Hz

Remote controller

Power supply

230V 1Φ 50Hz

Remote controller

*1: The number of power supply terminals is different depending on the indoor unit model.

For the wiring, refer to the indoor unit installation manual.

*2: Earth (Ground) the remote controller if it has an earth (ground) cable.

• There are two types of remote controller: the 2-wire type and the 3-wire type. For details, see the relevant remote controller installation manual. (When connecting the 2-wire type remote controller, Y3 is not used.)

The wiring example for outdoor and indoor units is shown in figure.

En-9

9380545286-01_IM_En_AJA054LBLAH.indd 9 2018/08/07 11:30:41

6.5.2 Wiring procedure

• Remove the service panel. And connect the cable to the terminal in accordance with the terminal name plate.

• Use a ring terminal to connect the electric cables to the power supply terminal board.

• Keep the earth cable longer than the other cables.

• After connecting the electric cable, secure them with a cable clamp.

• Connect the cable without applying excessive tension.

• Use the specified cable type and connect the cable securely.

Secure with a cable clamp as shown in the figure below.

Tightening torque

M3 screw 0.5 to 0.6 N·m (5 to 6 kgf·cm)

M5 screw 2.0 to 3.0 N·m (20 to 30 kgf·cm)

6.6. External input and external output

6.6.1 Terminal position

Outdoor unit PC board Base heater

(CN115: Black)

Transmission terminal (M3)

Power supply terminal

Cable tie

(accessory)

Cable clamp

Ring terminal (M5)

Input 5

(CN135:

Orange)

Output 1

(CN136:

Black)

Output 2

(CN137:

Blue)

CAUTION

Do not bundle the cable for base heater with other cables.

Input 4

(CN134: Red)

Input 3

(CN133: White)

Input 2

(CN132: Green)

Input 1

(CN131: Yellow)

25 to 40 25 to 30

Cable tie

(accessory)

Cable tie

Power supply cable

Transmission cable

Earth (ground) cable

Transmission cable Power supply cable

How to connect wiring to the terminal

Caution when wiring cable

(1) Use ring terminals with insulating sleeves as shown in the figure to connect to the terminal block.

(2) Securely clamp the ring terminals to the cables using an appropriate tool so that the cables do not come loose.

(3) Use the specified cables, connect them securely, and fasten them so that there is no stress placed on the terminals.

(4) Use an appropriate screwdriver to tighten the terminal screws. Do not use a screwdriver that is too small, otherwise, the screw heads may be damaged and prevent the screws from being properly tightened.

(5) Do not tighten the terminal screws too much, otherwise, the screws may break.

(6) See the table below for the terminal screw tightening torques.

Strip 10 mm

Ring terminal

Sleeve

Cable

Screw with special washer

Ring terminal

Screw with special washer

Ring terminal

Terminal block

Cable

Shielding the transmission cable

Connect both ends of the shielded wire of the transmission cable to the earth (ground) terminal of the equipment or to the earth (ground) screw near the terminal.

Be sure to use one side of a twisted-pair cable when using transmission cable with 2 sets of twisted-pair cables.

Wind with insulation tape to prevent short circuit

When connecting cable to Input 2

Cable (for external input and output)

Cable tie (tightened with transmission cable)

Cable (for external input and output)

* If the outdoor unit is not installed in the wall, cover the exposed part of cable with a 1 mm thick or more insulation

tubing.

6.6.2 External input terminal

Setting to low noise mode, cooling priority/heating priority selection, outdoor unit operation peak control setting, emergency/batch stop and electricity meter pulse are possible from the outside.

Wiring method and specifications

* A twisted pair cable (22 AWG (0.33 mm²)) should be used. Maximum length of cable is

150 m.

* Use an external input and output cable with appropriate external dimension, depending on the number of cables to be installed

* For each input, pin No. 1 is of positive polarity and pin No. 2 is of ground level.

Input1

CN131

(Yellow)

Input2

CN132

(Green)

Input3

CN133

(White)

Input4

CN134

(Red)

Input5

CN135

(Orange)

P.C.B

Use one side of the twisted-pair cable

Connect both ends of shielded wire to earth (Ground).

connected unit connected unit connected unit connected unit connected unit

9380545286-01_IM_En_AJA054LBLAH.indd 10

En-10

2018/08/07 11:30:41

Operation behavior

Each input terminal works as follows.

Connector

Input1

CN131 (Yellow)

Input2

CN132 (Green) *1

Input3

CN133 (White)

Input4

CN134 (Red)

Input signal

OFF

ON

OFF

ON

OFF

ON

OFF

ON

Status

Normal operation

Low noise mode operation

Cooling priority

Heating priority

Normal operation

Outdoor unit operation peak control

Normal operation

Batch stop or Emergency stop operation *2, *3

Input5

CN135 (Orange) *4

No pulse

Pulse

No information from electricity meter

Power usage information from electricity meter

The operations of each input terminal and the selection of function are set with the push button on the PC board of outdoor unit. About the setting, please refer to “7. 4. Push button setting”.

NOTE:

*1: The “external input priority mode” must be set by pressing push button on PC board of outdoor unit. (Refer to “7. FIELD SETTING”.)

*2: Batch stop or Emergency stop pattern can be selected by outdoor unit PC board push button. (Refer to “7. FIELD SETTING”.)

*3: The emergency stop function mounted in the J-II does not guarantee the regulations of each country. For this reason, sufficient checking is necessary regarding use.

Especially, since the fact that the equipment may not be emergency-stopped in the case of breaking of the wiring to the external input terminals and communication line, communication error due to noise, VRF external input circuit trouble, etc. must be considered, the provision of double measures that add direct interruption of the power supply by switch, etc. is recommended as a precaution.

*4: Pulse input to CN135 must be width 50 ms or more, and must be interval 50 ms or more.

6.6.3 External output terminal

You can detect the operation condition of outdoor unit and the abnormal situation of both indoor and outdoor unit.

Wiring method and specifications

Error status

This output indicates the outdoor unit and connected indoor unit's “Normal” or

“Error” status.

Operation status

This output indicates the outdoor unit's

“Operation” status.

Connector

Output1

CN136

(Black)

Output2

CN137

(Blue)

Output voltage

0V

DC 12-24 V

*5

0V

DC 12-24 V

*5

Status

Normal

Error

Stop

Operation

*5

P.C.B

DC power supply

(External) 12-24 V

CN136 (Black) or

CN137 (Blue)

*7

Connected load (Operation Indicator or Error Indicator)

*6

Connected unit

*5: Provide a DC 12 to 24 V power supply.

Select a power supply capacity with an ample surplus for the connected load.

*6: The allowable current is 30 mA or less.

Provide a load resistance such that the current becomes 30 mA or less.

*7: Polarity is [+] for pin 1 and [-] for pin 2. Connect correctly.

Do not impress a voltage exceeding 24 V across pins 1-2.

* A twisted pair cable (0.33 mm² (22AWG)) should be used.

Maximum length of cable is 150 m.

* Use an external input and output cable with appropriate external dimension, depending on the number of cables to be installed.

6.6.4 Base heater terminal

This is the output signal for base heater. Output signal ON, when the outdoor temperature goes down below 2°C, and signal OFF at the outdoor temperature 4°C.

P.C.B.

CN115

(Black)

*8

Voltage: power supply input voltage cable

(0.82 mm (18AWG))

*8: Connect to pin 1 and pin 3. No connection pin 2 and pin 4.

*9: The allowable current is 1 A or less.

Base heater *9

7. FIELD SETTING

CAUTION

Discharge the static electricity from your body before setting up the DIP switches.

Never touch the terminals or the patterns on the parts that are mounted on the PC board.

7.1. Field setting switches

Remove the service panel of the outdoor unit and the cover of the electrical component box to access the PC board of the outdoor unit.

PC board switches for various settings and LED displays are shown in the figure.

7.2. DIP switch setting

7.2.1 List of Settings

SET 5 must be set for the DIP switch.

Configure the settings before turn ing on the power. Settings for SET

1, SET 2, SET 3 and SET 4 DIP switches are factory default ones. Do not change them.

DIP Switch

SET 1 1-4

SET 2

SET 3

SET 4

SET 5

1-4

1-4

1-4

1-3

4

LED lamp

Function

Forbidden

Forbidden

Forbidden

Forbidden

Forbidden

Terminal resistor setting

7-segment display

Rotary switch

DIP switch

Outdoor unit printed circuit board

Push button DIP switch

7.2.2 Terminating resistor setting

CAUTION

Be sure to set the terminal resistor according to specifications.

Set the terminal resistor for every network segment (NS).

If terminal resistor is set in multiple devices, the overall communication system may be damaged.

If terminal resistor is not set in a device, abnormal communication may occur.

• Be sure to set 1 terminal resistor in a network segment. You can set the terminal resistor at the outdoor unit or signal amplifier.

• When setting the terminal resistor of a signal amplifier, refer to the installation manual of the signal amplifier.

• When setting multiple terminal resistors, take note of the following items.

(1) How many network segments are there in a VRF system?

(2) Where will you set the terminal resistors in a network segment? (Condition for 1 segment: Total number of outdoor and indoor units and signal amplifiers is less than 64, or the total length of the transmission cable is less than 500 m)

(3) How many outdoor units are connected to 1 refrigerant system?

Configure the setting (DIP switch SET 5) of the terminal resistor of the outdoor units as shown below from conditions (1) to (3).

SET 5

4

OFF

ON

Terminal resistor

Disable

Enable

Remarks

(Factory setting)

Figure: Terminal resistor setting

NS1 (Network segment 1)

(Set terminal resistor at outdoor units)

Terminal resistor: on

About the setting of terminal resistor

Outdoor unit

: On

Master unit

Refrigerant system 1

: Off

Terminal resistor: off

Master unit

Refrigerant system 2

Signal amplifier

Install

Do not install

Master unit

NS2 (Network segment 2)

Refrigerant system 3

NS3 (Network segment 3)

Terminal resistor: on

NS4 (Network segment 4)

En-11

9380545286-01_IM_En_AJA054LBLAH.indd 11 2018/08/07 11:30:42

7.3. Rotary switch setting

The rotary switch (REF AD) sets the refrigerant circuit address of the outdoor unit. Config ure the settings only on the master unit of a refrigerant system.

If multiple refrigerant systems are connected, set the rotary switch (REF AD) as shown in the table below.

Refrigerant circuit address

Rotary

Switch

Setting

REF AD

Setting

Setting range

Type of switch

×10 ×1

0

1

98

2

99

0

0

0

9

9

0

1

2

8

9

Refrigerant circuit address

0–99

Setting example

63

REF AD × 10 REF AD × 1

Rotary Switch (REF AD × 1): Factory setting “0”

Rotary Switch (REF AD × 10): Factory setting “0”

7.4. Push button setting

Various functions can be set. Set when necessary.

Perform settings after all indoor units have stopped operation.

Table. A: List of Settings

No

00

10

11

12

13

14

20

Pipe length setting

*1

Setting Item

Standard (40 to 65 m)

Short (less than 40 m)

Medium (65 to 90 m)

Long 1 (90 to 120 m)

Factory default

Pipe length means the length between master outdoor unit and the nearest indoor unit.

(Forbidden) 1 0 0 0 

(Factory default)

Cooling capacity shift *1

Normal mode

Save energy mode

High power mode 1

High power mode 2

(Forbidden)

Set this item when necessary.

Heating capacity shift *1

Normal mode

Save energy mode

High power mode 1

High power mode 2

Set this item when necessary.

(Forbidden)

(Factory default)

(Forbidden)

1

1

1

1

1

2

3

4

0

0

0

0

0

0

0

0

0

0

0

2

3

0

1

2

3

0

1

4

0

0

(Factory default)

7-segment display

First 2 digits Last 2 digits

0 0

0

0

0

1

0

0

2

3

Switching between batch stop or emergency stop *1

Batch stop

Emergency stop

2 0

0

0

0

1

This mode selects the pattern of the stop function to be operated by the external input terminal (CN134).

• Batch stop: The stop of all indoor units connected to same refrigerant system due to input signal coming from CN134.

• Emergency stop: When emergency stop is actuated, the indoor unit does not accept the operation command from the remote controller. On the other hand, when the emergency stop is released (no input from CN134), the air conditioner does not return to the original operation until the indoor unit is turned on by the remote controller.

21

22

Priority given to the first command 0 0 

Operation mode selecting method

*1

Priority given to external input of outdoor unit 2 1

0 1

Priority given to administrative indoor unit

0 2

Select the priority setting of the operation mode.

• Priority given to the first command: Priority is given to the operation mode which is set first.

• Priority given to external input of outdoor unit: Priority is given to the operation mode which is set by the external input terminal (CN132).

• Priority given to administrative indoor unit: Priority is given to the operation mode of the administrative indoor unit which is set by the wired remote controller.

(Forbidden) 2 2 0 0 

(Factory default)

2 3 0 0 

23

(Forbidden)

(Factory default)

24

25

26

27

(Forbidden)

(Factory default)

(Forbidden)

(Factory default)

(Forbidden)

(Factory default)

(Forbidden)

(Factory default)

2

2

2

2

4

5

6

7

0

0

0

0

0

0

0

0

28

29

30

31

34

35

36

37

40

41

(Forbidden)

(Factory default)

(Forbidden)

(Factory default)

2

2

8

9

0

0

0

0

Level 1 (stop)

Level 2

(operated at 40% capacity)

0

0

0

1

Energy saving level setting *1

Level 3

(operated at 60% capacity)

Level 4

(operated at 80% capacity)

0 3

(Forbidden)

Level 5

(operated at 100% capacity)

3 1

0

0

4

The capacity limit can be selected by the external input terminal (CN133) when operating with the “Energy Saving Peak Cut function”.

The lower the level, the more the effect of energy saving, but the cooling/heating perfor mance will also drop.

0 

(Factory default)

(Forbidden)

(Factory default)

3 4 0 0 

3 5 0 0  (Forbidden)

(Factory default)

(Forbidden)

(Factory default)

(Forbidden)

(Factory default)

Capacity priority setting (in low noise mode) *1

Off (quiet priority)

On (capacity priority)

3

3

3

4

0

6

7

0

0

0

0

0

0

2

0

0

0

1

If the cooling/heating performance becomes insufficient when the low noise mode is set, it is pos sible to set “capacity priority” that automatically cancels the low noise mode (once performance is restored, the mode will automatically return to the low noise mode).

Low noise mode setting *1

Off (Normal)

On (Low noise mode)

4 1

0

0

0

1

42

60

61

62

70

71

72

(Forbidden)

(Factory default)

(Forbidden)

(Factory default)

(Forbidden)

(Factory default)

(Forbidden)

(Factory default)

4

6

6

6

2

0

1

2

0

0

0

0

0

0

0

0

Setting number (x00)

Setting number (x01)

0

0

0

1

Electricity meter

No. setting 1 *2

······

Setting number (x98)

Setting number (x99)

7 0 ···

9

9

···

8

9

Set the ones digit and tens digit of the No. of the electricity meter connected to CN135.

Electricity meter

No. setting 2 *2

Setting number (0xx)

Setting number (1xx) 7 1

0

0

0

1

Setting number (2xx) 0 2

Set the hundreds digit of the No. of the electricity meter connected to CN135.

Setting number (xx00) 0 0 

Electricity meter pulse setting 1 *3

Setting number (xx01)

······

Setting number (xx98)

Setting number (xx99)

7 2

0

···

9

9

1

···

8

9

Set the ones digit and tens digit of the No. of the electricity meter pulse setting connected to CN135.

73

Setting number (00xx) 0 0 

Electricity meter pulse setting 2 *3

Setting number (01xx)

······

Setting number (98xx)

Setting number (99xx)

7 3

0

···

9

9

1

···

8

9

Set the hundreds digit and thousands digit of the electricity meter pulse setting connected to CN135.

90

(Forbidden) 9 0 0 0 

(Factory default)

*1: Do not set this for outdoor units with Slave setting.

*2: When electricity meter No. is set to “000” and “201 to 299”, the pulses input to CN135 become ineffective. Available setting number is "001" to "200"

*3: When the electricity meter pulse setting is set to “0000”, the pulses input to CN135 become ineffective. Available setting number is "0001" to "9999"

En-12

9380545286-01_IM_En_AJA054LBLAH.indd 12 2018/08/07 11:30:42

(1) Turn on the power of the outdoor unit and enter standby mode.

• When system is normal

POWER/MODE lamp lights up. (ERROR lamp is off.)

POWER/MODE lamp: ON

7-segment display: turn off

POWER

MODE

ERROR

LED101

(GREEN)

LED105

LED102

(RED)

LED104

ERROR lamp: OFF

• When system is abnormal

Check the settings as there is an error in the settings for outdoor unit address

(DIP switch SET 3-1, 2) or number of connected slave units (DIP switch SET

3-3, 4).

POWER/MODE lamp: ON

POWER

MODE

ERROR

LED101

(GREEN)

LED102

(RED)

ERROR lamp:

Blinking

MODE/EXIT button

MODE

/EXIT

SW107

SELECT

SW108

ENTER

SW109

SELECT button

ENTER button 7-segment display: “-” display

LED105

MODE

/EXIT

SELECT

LED104

ENTER

SW107 SW108 SW109

(2) Setting method

Use the “MODE/EXIT”, “SELECT”, and “ENTER” buttons to configure settings according to the procedures below.

(If no setting is made, the factory default setting will be displayed.)

: Press the “MODE/EXIT” button

: Press the “SELECT” button

: Press the “ENTER” button.

: Press the “ENTER” button for more than 3 seconds.

1: Function setting

First 2 digits Last 2 digits

7-segment LED display (LED 105, LED 104)

(When [F3] to [F9] are displayed, continue to press the “SELECT” button until [F2] is displayed.)

(Flashing)

7.5. Address setting for signal amplifiers

7.5.1 Address setting for signal amplifiers

When using signal amplifiers, the address for signal amplifiers must be set.

The address for signal amplifiers can be set automatically from 1 outdoor unit (master unit) on the network.

Refer to “Fig. Wiring example for automatic address setting” (7.6.1 chapter) for the wiring example.

(For manual setting of address, refer to the signal amplifier installation manual.)

7.5.2 Automatic address setting for signal amplifiers

When setting the address of the signal amplifier, please use the factory setting. (See the installation manual of the signal amplifier)

• When the system is normal, nothing will be displayed on the 7-segment display.

• When ERROR is displayed, inspect the units.

Use the “MODE/EXIT”, “SELECT”, and “ENTER” buttons on the outdoor unit PC board to configure settings according to the procedures below.

1: Function setting

First 2 digits Last 2 digits

(the display when the main power is turned on)

Set to Function mode [F3].

(When [F4] to [F9] are displayed, continue to press the “SELECT” button until [F3] is displayed.)

2: Setting the first

2 digits

3: Setting the last 2 digits

Continue to press the “SELECT” button until the desired number appears at the last 2 digits.

Automatic address setting for signal amplifiers

Press the “SELECT” button until “10” is displayed.

Press the “ENTER” button for more than 3 seconds.

Setting is complete when the number of units is displayed

Every press of the

“SELECT” button will change the setting number for the first 2 digits.

Setting is complete when the lamp lights up

Press “ENTER” button to return to “2: Setting the first 2 digits” (If there is no operation for 5 seconds after the setting, the display will return to “2: Setting the first 2 digits”.)

(Continue to press the “SE -

LECT” button until the desired number appears at the last 2 digits.)

Setting is complete when the lamp lights up

Press “ENTER” button to return to “2: Setting the first 2 digits” (If there is no operation for 5 seconds after the setting, the display will return to “2: Setting the first 2 digits”.)

En-13

EXIT: Press the “MODE/EXIT” button to cancel the setting mode.

End

7.6. Indoor unit address setting

7.6.1 Indoor unit address setting

Address must be set for the indoor unit.

Manual setting

Automatic setting

→ • When setting with the switch inside the indoor unit, refer to the indoor unit operating manual.

• When setting with a remote control, refer to the remote control operating manual.

→ • Check that the wiring is as shown in the figure below.

Operate using the outdoor master unit of each refrigerant system.

Fig. Wiring example for automatic address setting

(1) Signal amplifier wiring example

(2)(3)(4) Indoor unit wiring example

(Connect the indoor and outdoor units of the same refrigerant system as shown below.)

Refrigerant system 1 Signal amplifier

Master unit

Refrigerant system 2

Master unit

Signal amplifier

Refrigerant system 3

Master unit

NOTES:

• When network is connected to other refrigerant systems, the automatic address function cannot be used.

• The addresses of indoor units that have been configured automatically cannot be as signed in the order when they are installed. (Refer to the indoor unit installation manual for the procedures to check the addresses.)

9380545286-01_IM_En_AJA054LBLAH.indd 13 2018/08/07 11:30:43

7.6.2 Procedures to enable automatic address setting on indoor units

Check that the rotary switch IU AD on the indoor unit PC board is set to “00”. If it is not set to “00”, it means the address of that device is not set. (Factory default is “00”).

Turn on the power of the indoor and outdoor units.

• When the system is normal, nothing will be displayed on the 7-segment display.

• When ERROR is displayed, inspect the units.

Use the “MODE/EXIT”, “SELECT”, and “ENTER” buttons on the outdoor unit PC board to configure settings according to the procedures below.

1: Function setting

First 2 digits Last 2 digits

(The display when the main power is turned on)

Set to Function mode [F3].

(When [F4] to [F9] are displayed, continue to press the “SELECT” button until [F3] is displayed.)

Automatic address setting for indoor units

Press the “SELECT” button until “11” is displayed.

Press the “ENTER” button for more than 3 seconds.

The number of indoor units with normal settings will be displayed at the first 2 digits of the 7-segment LED display.

The number of indoor units with error will be displayed at the last 2 digits.

NOTE:

After the “ENTER” button is pressed, the end processing will occur for about 30 seconds. During this period, the

7-segment will blink.

End

7.7. Resistance measurement of transmission cable

(Measure with breaker OFF)

CAUTION

Do not turn on the power if the resistance between the terminals of the transmission cable is abnormal. Otherwise, the PC board may be damaged.

Measure the resistance between 2 terminals of a transmission cable.

(1) Transmission cable connecting indoor units, outdoor units, and signal amplifiers

Measure the resistance of the signal amplifier terminal and the terminal of the indoor and outdoor units connected farthest away from the device where terminal resistor is measured.

A value from the table is displayed, depending on the distance from the signal amplifier and the device where the terminal resistor is set.

This value is an estimate.

(2) Transmission cable connecting outdoor units in a refrigerant system

The resistance between the terminals of the transmission cable is 45-60 Ω.

This value is an estimate.

0 ~

50

Distance from termination resistor (m)

0

~100

~ 200 ~ 300 ~400 ~500

A short circuit somewhere or 2 or more termination resistors are connected

50

60

70

120

130

140

150

80

90

100

110

160

170

180

190

~

1K

~∞

Faulty contact or wiring length over 500 m

Faulty contact, open circuit, or no termination resistor

8. PIPE INSTALLATION II

Fig. A Connection system

Outdoor unit

Pressure gauge

Pressure regulating valve

Nitrogen

Fig. B

Service hose with valve core

Charging port

Charging port cap

Blank cap

3-way valve

Connecting pipe

Table. A

Pipe

Indoor unit

Indoor unit

Liquid valve

Gas valve

Vacuum pump

3-way valve

7.0 to 9.0 N·m

(70 to 90 kgf·cm)

11.0 to 13.0 N·m

(110 to 130 kgf·cm)

Scale Hexagon wrench

4 mm (5/32")

Blank cap

20.0 to 25.0 N·m

(200 to 250 kgf·cm)

30.0 to 35.0 N·m

(300 to 350 kgf·cm)

Charging port cap

12.5 to 16.0 N·m

(125 to 160 kgf·cm)

12.5 to 16.0 N·m

(125 to 160 kgf·cm)

8.1. Sealing test

CAUTION

Use only nitrogen gas.

Never use refrigerant gas, oxygen, in flammable gas or poisonous gas to pressurize the system. (If oxygen is used, there is the danger of an explosion.)

Do not apply shock during sealing test.

It can rupture the pipes and cause serious injury.

Do not turn on the power unless all operations are complete.

Do not block the walls and the ceiling until the sealing test and the charging of the refrigerant gas have been completed.

After connecting the pipes, perform a sealing test.

Recheck that the 3-way valve are closed before performing a sealing test.

(Fig. B)

Pour nitrogen gas through both the liquid pipe and the gas pipe.

Pressurize nitrogen gas to 4.2 MPa to perform the sealing test.

Check all flare connection areas and brazed areas.

Then, check that the pressure has not decreased.

Compare the pressures after pressurizing and letting it stand for 24 hours, and check that the pressure has not decreased.

* When the outdoor temperature changes 5 °C, the test pressure changes 0.05 MPa.

If the pressure has dropped, the pipe joints may be leaking.

If a leakage is found, immediately repair it and perform a sealing test again.

* Decrease the pressure of nitrogen gas before blazing

After completing the sealing test, release the nitrogen gas from both valves.

Release the nitrogen gas slowly.

8.2. Vacuum process

CAUTION

Do not turn on the power unless all operations are complete.

If the system is not evacuated sufficiently, its performance will drop.

Be sure to evacuate the refrigerant system using a vacuum pump.

The refrigerant pressure may sometimes not rise when a closed valve is opened after the system is evacuated using a vacuum pump. This is caused by the closure of the refrigerant system of the outdoor unit by the electronic expansion valve. This will not affect the operation of the unit.

Use a clean gauge manifold and charging hose that were designed specifically for use with R410A. Using the same vacuum equipment for different refrigerants may damage the vacuum pump or the unit.

Do not purge the air with refrigerants, but use a vacuum pump to evacuate the system.

• If moisture might enter the piping, follow below. (i.e., if doing work during the rainy season, if the actual work takes long enough that condensation may form on the inside of the pipes, if rain might enter the pipes during work, etc.)

• After operating the vacuum pump for 2 hours, pressurize to 0.05 MPa (i.e., vacuum breakdown) with nitrogen gas, then depressurize down to -100.7 kPa (-755 mmHg) for an hour using the vacuum pump (vacuum process).

• If the pressure does not reach -100.7 kPa (-755 mmHg) even after depressurizing for at least 2 hours, repeat the vacuum breakdown - vacuum process.

After vacuum process, maintain the vacuum for an hour and make sure the pressure does not rise by monitoring with a vacuum gauge.

9380545286-01_IM_En_AJA054LBLAH.indd 14

En-14

2018/08/07 11:30:43

Evacuation procedure

(1) Remove the blank caps of the gas pipe and liquid pipe and check that the valves are closed.

(2) Remove the charging port cap.

(3) Connect a vacuum pump and a pressure gauge to a charging hose and connect it to the charging port.

(4) Activate the vacuum pump and vacuum the indoor unit and connection piping until the pressure gauge becomes -100.7 kPa (-755mm Hg).

Evacuate from both the gas pipe and the liquid pipe.

(5) Continue evacuating the system for 1 hour after the pressure gauge reads -100.7 kPa

(-755mm Hg).

(6) Remove the charging hose and reinstall the charging port cap.

8.3. Additional charging

CAUTION

Do not turn on the power unless all operations are complete.

After evacuating the system, add refrigerant.

Do not charge the system with a refrigerant other than R410A.

Always keep to the limit on the total amount of refrigerant. Exceeding the limit on the total amount of refrigerant will lead to malfunction during charging of refrigerant.

Do not reuse recovered refrigerant.

Use an electronic scale to measure the charging amount of refrigerant.

Adding more refrigerant than the specified amount will cause a malfunction.

Charge refrigerant using the liquid pipe.

Adding refrigerant through the gas pipe will cause a malfunction.

Add refrigerant by charging the system with the refrigerant in the liquid state. If the refrigerant cylinder is equipped with a siphon, it is not necessary to place the cylinder upright.

Check if the steel cylinder has a siphon installed or not before filling. (There is an indica tion “with siphon for filling liquid” on the steel cylinder.)

Filling method for cylinder with siphon

Set the cylinder vertical and fill with the liquid.

(Liquid can b e filled without tur ning bottom up with the siphon inside.)

Liquid

R410A

Gas

Filling method for other cylinders

R410A

Gas

Turn bottom up and fill with liquid.

(Be careful to avoid turning over the cylinder.)

Liquid

Be sure to use the special tools for R410A for pressure resistance and to avoid mixing of impure substances.

If the units are further apart than the maximum pipe length, correct operation cannot be guaranteed.

Make sure to back closing valve after refrigerant charging. Otherwise, the compressor may fail.

Minimize refrigerant release to the air. Excessive release is prohibited under the Freon

Collection and Destruction Law.

8.3.1 Procedure for charging the system with refrigerant

(1) Remove the charging port cap from the liquid pipe.

(2) Attach a charging hose to the refrigerant cylinder, and connect it to the charging port.

(3) Add refrigerant by calculating the additional refrigerant volume in accordance with the calculation formula indicated below.

(4) Remove the charging hose and install the charging port cap.

(5) Remove the blank caps (gas pipe and liquid pipe) and open the valves.

(6) Close the blank caps.

(7) After adding refrigerant, indicate the added charging volume on the unit.

* Tighten the blank caps and charging port caps to the torque values specified in the Table

A. To open and close the valves, use an M4 hexagon wrench.

8.3.2 Checking total amount of refrigerant and calculating the amount of refrigerant charge to be added

• The amount of refrigerant charge to be added is the total value of the basic refrigerant charge amount and the value calculated from the length of the liquid pipe.

• Round up the value to 2 decimal places.

Model

AJA040LBLAH

AJA045LBLAH

AJA054LBLAH

“B”

Factory charged amount (kg)

4.80

5.30

5.30

Diameter of liquid pipe (mm)

Ø 6.35

Ø 9.52

“a”

Additional amount for pipe length (kg/m)

0.021

0.058

(1) Calculation of additional amount for pipe length

Total length of ø 9.52 mm liquid pipe a × 0.058

(kg/m)

A = m

+

Total length of ø 6.35 mm liquid pipe m a × 0.021

(kg/m) kg

Total

=

(2) Calculation of total refrigerant amount kg

(Round up A to 2 decimal place) kg

C = A+B = (B : Factory charged amount) kg

NOTE:

Check the total refrigerant amount under the following conditions

Condition

Total amount of refrigerant

Computational formula

C ≤ 15.7 kg

<Calculation>

Outdoor unit: AJA054LBLAH

(1) Calculation of additional amount for outdoor unit

If liquid pipe piping length is the following

Ø 9.52 mm: 50 m, Ø 6.35 mm: 35 m

Additional charge volume:

A = 50 m × 0.058 kg/m +35 m × 0.021 kg/m = 3.635 kg ≈ 3.64 kg

(2) Check the total amount of refrigerant

C = A + B = 3.64 kg + 5.30 kg = 8.94 kg ≤ 15.7 kg

→No problem if the above condition is satisfied.

8.4. Installing insulation

• Install insulation material after conducting the “8.1 Sealing test”.

• To prevent condensation and water droplets, install insulation material on the refrigerant pipe.

• Refer to the table to determine the thickness of the insulation material.

• If the outdoor unit is installed at a level that is higher than the indoor unit, the water that has condensed in the 3-way valve of the outdoor unit could travel to the indoor unit.

Therefore, use putty in the space between the pipe and the insulation to prevent the entry of water.

Table. Selection of insulation

(Use an insulation material with equal heat transmission rate or below 0.040 W/(m·k))

Relative humidity

Pipe diameter

(mm)

6.35

9.52

12.70

15.88

Insulation material minimum thickness (mm)

≤ 70%

8

9

10

10

≤ 75%

10

11

12

12

≤ 80%

13

14

15

16

≤ 85%

17

18

19

20

19.05) 10 13 16 21

* When an ambient temperature and relative humidity exceed 32°C (DB) and 85% respectively, please strengthen heat insulation of refrigerant pipe.

8.5. Filling with putty

WARNING

Fill the piping holes and wiring holes with putty (supplied locally) to avoid any gap (Fig A).

If small animals such as insects enter the external unit, a short circuit may be caused near electrical components in the service panel.

If the outdoor unit is installed at a level that is higher than the indoor unit, the water that has condensed in the 3-way valve of the outdoor unit could travel to the indoor unit.

Therefore, use putty in the space between the pipe and the insulation to prevent the entry of water to the indoor units.

Fig. A

Putty

Insulation

En-15

9380545286-01_IM_En_AJA054LBLAH.indd 15 2018/08/07 11:30:44

9. TEST RUN

9.1. Indoor unit connection check

Normal operation will not be possible without performing the Indoor unit connection check.

9.1.1 Things to confirm before starting the Indoor unit connection check

To ensure safety, check that the following work, inspections and operations have been completed.

Check Item

1) Check that all work on the wiring connecting the outdoor unit and indoor units have been completed.

Check Column

2) Is a breaker installed at the power supply cable of outdoor unit and every indoor units?

3) Are the cables connected to the terminals without looseness, and in accordance with the specifications?

4) Are all the indoor units stopped? Indoor unit connection check cannot be performed if any unit is operating.

5) Is the connection to Service tool (UTY-ASGX) and Web monitoring tool (UTY-AMGX) stopped?

9.1.2 Operating procedure for Indoor unit connection check

Please perform the indoor unit connection check according to following procedures.

The Indoor unit connection check can be completed within several minutes.

Turn on the power of indoor unit and outdoor unit.

: Press the “MODE/EXIT” button

: Press the “SELECT” button

: Press the “ENTER” button.

: Press the “ENTER” button for more than 3 seconds.

Set to Function mode [F3].

(When [F4] to [F9] are displayed, continue to press the “SELECT” button until [F3] is displayed.)

Press the “SELECT” button until “12” is displayed.

Press the “ENTER” button for more than 3 seconds.

When indoor unit connection check cannot be performed

This will be displayed when the Indoor unit connection check starts.

Confirm the number of connected indoor units and the volume ratio of the indoor units connection.

(*1) The number of connected indoor units

Ex.) When 8 units are connected

9.1.3 Error displays

• When error occurs, “Err” and “Number of errors occurred” are alternately displayed on the 7-segment display every 1 second.

• For the content of error, please refer to the “10.2. Error codes”.

• When error codes are displayed, all the error codes can be confirmed by pressing the

“SELECT” button.

Example:

When “Indoor unit capacity error [E221]” and “Indoor unit duplicate address error [E261]” occurred.

(*1) When the address of the overlap indoor unit is displayed, press and hold the “ENTER” button for more than 3 seconds.

(*2) When errors other than the address of the overlap indoor unit exist, press “SELECT” but ton to switch to the next error.

[Ad + address number]

If error occurs, it will display “-”.

9.2. Test run

Before the test operation, check the following items.

(1) Is there a gas leakage? (At pipe connections {flange connections and brazed areas})

(2) Is the system charged with the specified volume of refrigerant?

(3) Is the refrigerant circuit address correct?

(4) Is a breaker installed at the power supply cable of outdoor unit?

(5) Are the cable connected to the terminals without looseness, and in accordance with the specifications?

(6) Are the initial settings of the switches of the outdoor unit correctly configured?

(7) Is the 3-way valve of the outdoor unit open? (Gas pipe and liquid pipe)

(8) Is power supplied to the crank case heater for more than 12 hours? Electricity current in short period of time may result in compressor damage.

(9) Are all the indoor units within the same coolant system connected to the power? Operating indoor units which are not connected to the power may result in malfunctions.

(10) Is Indoor unit connection check performed? Test run doesn't operate if Indoor unit connection check is not performed.

After checking that the above items are all in order, refer to “9.3.

Test run method” to test operation the unit.

If there are problems, adjust immediately and recheck.

9.3. Test run method

Be sure to configure test run settings only when the outdoor unit has stopped operating.

• Depending on the communication status between the indoor and outdoor units, it may take several minutes for the system to start operating after settings for the test run are complete.

• After the test run settings are complete, the outdoor unit and the connected indoor units will start operating. Room temperature control will not activate during test operation (continuous operation).

• If a knocking sound can be heard in the liquid compression of the compressor, stop the unit immediately and then energize the crank case heater for a sufficient length of time before restarting the operation.

Perform test operation for each refrigerant system.

You can set “cooling test operation" or “heating test operation” with the push button on the outdoor unit PC board.

(*2) Volume ratio of the indoor units connection

Ex.) When the ratio is 120%

Exit indoor unit connection check mode.

When error occurs

Please refer to the following “Error displays” for details.

When it finishes normally, nothing will be displayed on

7-segment display.

9380545286-01_IM_En_AJA054LBLAH.indd 16

En-16

2018/08/07 11:30:44

Test operation setting method

Use the “MODE/EXIT”, “SELECT”, and “ENTER” buttons on the indoor unit PC board to configure settings according to the procedures below.

Function settings

First 2 digits Last 2 digits

Set to Function mode [F3].

(When [F4] to [F9] are displayed, continue to press the “SELECT” button until [F3] is displayed.)

Settings for starting test run operation

For heating operation, press the “SELECT” button until “01” is displayed.

Press the “ENTER” button for more than 3 seconds.

This will be displayed when the cooling test operation is complete.

Press the “ENTER” button for more than 3 seconds.

This will be displayed after 5 seconds.

This will be displayed when the heating test operation is complete.

Settings for stopping test run operation

Press the “ENTER” button for more than 3 seconds.

This will be displayed when the cooling operation mode is canceled.

This will be displayed after 5 seconds.

EXIT

After the test operation is complete, turn off the power. Attach the cover of the electrical component box and the front panel of the outdoor unit.

NOTE:

• Check that the indoor and outdoor units connected to the same refrigerant system are operating normally.

• When indoor or outdoor units are not operating, or when the indoor and outdoor units of other refrigerant systems are operating, the indoor/outdoor unit address are not configured correctly.

• The system will not operate normally with an incorrect DIP switch setting.

Stop the system immediately and recheck the DIP switch setting.

9.4. Checklist

Check description Check method

Check it with a pressure gauge.

Criteria

Cooling: low pressure approx. 0.8 MPa

Heating: high pressure approx. 3.0 MPa

2

Drain water is discharged smoothly through the drain hose.

Check it by pouring water.

Check them visually.

5

Difference between inlet and outlet temperatures is normal.

6 Error is not displayed.

Check the operating sound.

Measure the inlet and outlet temperatures.

Check the 7-segment display.

Temperature difference

10 degrees

Error blinking or no error code display

10. LED STATUS

You can determine the operating status by the lighting up and blinking of the LED display.

Check the status using the table below.

10.1. Normal operation codes

Mode

Operation

CODE

C L

H t

DESCRIPTION

Cooling

Heating o r During oil recovery operation d F During defrosting operation

P C During power saving operation

L n During low noise operation

10.2. Error codes

Mode

Communication error

Function setting error

Indoor unit actuator error

Outdoor unit

PCB/Electrical component/

Switch error

Outdoor unit sensor error

Outdoor unit actuator error

CODE DESCRIPTION

E 1 4. 2 Outdoor unit network communication 2 error

E 1 4. 5 The number of indoor unit shortage

E 2 2. 1 Indoor unit capacity error

E 2 4. 2 Connection unit number error (Indoor unit)

E 2 6. 1 Indoor unit duplicate address error

E 2 8. 1 Auto address setting error

E 2 8. 4 Signal amplifier auto address error

E 5 U. 1 Indoor unit miscellaneous error

E 6 2. 3 Outdoor unit EEPROM access error

E 6 2. 6 Outdoor unit inverters communication error

E 6 2. 8 Outdoor unit EEPROM data corruption error

E 6 3. 1 Outdoor unit inverter error

E 6 7. 2 Outdoor unit inverter PCB power short interruption

E 6 8. 2 Outdoor unit rush current limiting resister temp. rise

E 6 9. 1 Outdoor unit transmission PCB parallel communica-

E 7 1. 1 Outdoor unit discharge temp. thermistor 1 error

E 7 2. 1 Outdoor unit compressor temp. thermistor 1 error

E 7 3. 3 Outdoor unit heat ex. liquid temp. thermistor error

E 7 4. 1 Outside air temp. thermistor error

E 7 5. 1 Outdoor unit suction gas temp. thermistor error

E 7 7. 1 Outdoor unit heat sink temp. thermistor error

E 8 2. 1 Outdoor unit sub-cool heat ex. gas inlet temp. therm-

E 8 2. 2 Outdoor unit sub-cool heat ex. gas outlet temp.

E 8 3. 2 Outdoor unit liquid pipe temp. thermistor 2 error

E 8 4. 1 Outdoor unit current sensor 1 error

E 8 6. 1 Outdoor unit discharge pressure sensor error

E 8 6. 3 Outdoor unit suction pressure sensor error

E 8 6. 4 Outdoor unit high pressure switch 1 error

E 9 3. 1 Outdoor unit inverter compressor start up error

E 9 4. 1 Outdoor unit trip detection

E 9 5. 5 Outdoor unit compressor motor loss of synchroniza-

E 9 7. 1 Outdoor unit fan motor 1 lock error

E 9 7. 4 Outdoor unit fan motor 1 undervoltage error

E 9 7. 5 Outdoor unit fan motor 1 temperature error

E 9 8. 1 Outdoor unit fan motor 2 lock error

E 9 8. 5 Outdoor unit fan motor 2 temperature error

E 9 A. 1 Outdoor unit coil 1 (expansion valve 1) error

E 9 A. 2 Outdoor unit coil 2 (expansion valve 2) error

Refrigerant system error

E A 1. 1 Outdoor unit discharge temperature 1 error (perma-

E A 3. 1 Outdoor unit compressor 1 temperature error

E A 4. 1 Outdoor unit high pressure error

E A 4. 2 Outdoor unit high pressure protective action 1

E A 5. 1 Outdoor unit low pressure error

E A C. 4 Outdoor unit heat sink temperature error

7-segment LED indicator:

A:

,

C:

,

E:

,

F:

,

H:

,

J:

,

L: S:

,

P:

,

U:

, , d:

, n:

, o:

, r: t:

,

1:

,

2:

,

3:

,

4:

,

5:

,

6:

,

7:

,

8:

,

9:

,

0:

En-17

9380545286-01_IM_En_AJA054LBLAH.indd 17 2018/08/07 11:30:44

11. INFORMATION

Main contents of label

Item

1. Model name

2. Serial number

3. Electric characteristics

4. Weight

5. Capacity

6. Current

7. Input power

8. Max. Current

9. Air circulation

10. Noise level

11. Refrigerant

12. Max. pressure (HP/LP)

13. Protection

14. Working temperature

15. Condition of cooling/heating

16. Condition of max. cooling

17. Manufacture year

18. Origin

19. Manufacturer

Detail

Model name

Serial number

Phase, rated voltage, and frequency

Product weight

Cooling/heating capacity under cooling/heating condition (refer to item 15)

Electric current during cooling/heating operation under cooling/heating condition (refer to item 15)

Input during cooling/heating operation under cooling/heating condition (refer to item 15)

Maximum electric current (temperature condition is max. cooling condition [refer to item 16])

Air circulation

Noise level

Refrigerant type and initial charging amount

Means pressure of High Pressure side/Low Pressure side

Protection level against dust and water

Working temperature

Dry-bulb temperature and wet-bulb temperature under standard cooling/heating condition

Dry-bulb temperature and wet-bulb temperature at maximum electric current and input

Manufacture year

Origin country

Manufacturer

FUJITSU GENERAL LIMITED

Address: 3-3-17, Suenaga, Takatsu-ku, Kawasaki

213-8502, Japan

9380545286-01_IM_En_AJA054LBLAH.indd 18

En-18

2018/08/07 11:30:44

9380545286-01_IM_En_AJA054LBLAH.indd 19 2018/08/07 11:30:44

advertisement

Related manuals