Fujitsu ASGA24ANWA-R Operating instructions

English OWNER’S MANUAL AIR CONDITIONER WALL MOUNTED TYPE COOL & HEAT MODEL Indoor Unit ASGA12RNWA-R ASGA18RNWA-R ASGA24RNWA-R ASGA30RNWA-R Outdoor Unit AOGA12RNWA-R AOGA18RNWA-R AOGA24RNWA-R AOGA30RNWA-R COOLING MODEL Indoor Unit ASGA18ANWA-R ASGA24ANWA-R Outdoor Unit AOGA18ANWA-R AOGA24ANWA-R KEEP THIS MANUAL FOR FUTURE REFERENCE SPECIFICATIONS MODEL INDOOR UNIT ASGA12RNWA-R ASGA18RNWA-R ASGA24RNWA-R ASGA30RNWA-R ASGA18ANWA-R ASGA24ANWA-R OUTDOOR UNIT AOGA12RNWA-R AOGA18RNWA-R AOGA24RNWA-R AOGA30RNWA-R AOGA18ANWA-R AOGA24ANWA-R TYPE WALL MOUNTED (HEAT & COOL MODEL) WALL MOUNTED (COOLING MODEL) 220 - 240V ~ 50Hz POWER SOURCE COOLING (T1) at 230V CAPACITY [BTU/h] 11250 17000 21500 27300 17500 CAPACITY [kW] 3.297 4.982 6.300 8.000 5.130 6.447 POWER INPUT [kW] 1.160 1.845 2.100 2.900 1.880 2.300 [A] 5.0 8.2 9.3 13.5 8.3 10.0 19000 CURRENT 22000 COOLING (T3) at 230V CAPACITY [BTU/h] 9359 14700 18800 22500 15180 CAPACITY [kW] 2.743 4.308 5.510 6.600 4.449 5.568 POWER INPUT [kW] 1.338 2.154 2.500 3.440 2.200 2.675 CURRENT ENERGY EFFICIENCY RATIO [A] 6.0 9.4 11.1 16.0 9.8 11.0 [BTU/hW] 7.00 6.82 7.52 6.54 6.89 7.10 HEATING at 230V CAPACITY [BTU/h] 12500 17742 21500 29002 - - CAPACITY [kW] 3.664 5.200 6.300 8.500 - - POWER INPUT [kW] 1.145 1.635 1.800 2.800 - - [A] 5.0 7.3 11.0 13.0 - - [kWh] 2775 4302 4860 6900 3384 4140 CURRENT ANNUAL ENERGY CONSUMPTION MAX. PRESSURE SUCTION [MPa] DISCHARGE [MPa] 1.5 3.0 MAX. CURRENT [A] 8.5 13.0 18.0 20.0 12.1 18.0 REFRIGERANT (R22) [kg] 0.72 1.0 1.45 2.2 1.0 1.3 DIMENSIONS & WEIGHT (NET) INDOOR UNIT HEIGHT [mm] 200 300 325 325 300 325 W IDTH [mm] 790 970 1078 1078 970 1078 DEPTH [mm] 275 224 246 246 224 246 [kg] 9 13.5 16.5 17 13.5 16.5 680 W EIGHT OUTDOOR UNIT HEIGHT [mm] 540 680 680 840 596 W IDTH [mm] 848 913 913 1018 899 913 DEPTH [mm] 320 378 378 412 378 378 [kg] 32.5 48 52 69 43 48 COOLING/DRY [°C] 21 to 54 18 to 54 21 to 54 21 to 52 21 to 52 18 to 54 HEATING [°C] - 7 t o 24 - 7 t o 24 - 7 t o 24 -7 to 24 - - [°C] 16 to 30 16 to 30 16 to 30 16 to 30 16 to 30 16 to 30 Net W eight TEMPERATURE RANGE OUTDOOR TEMPERATURE SET TEMPERATURE RANGE Acoustic Noise Information : The maximum sound pressure level is less than 70 dB (A) for both indoor unit and outdoor unit. According to IEC 704-1 and ISO 3744. CONDITION (T1) COOLING : INDOOR 27/19°C (DB/WB) OUTDOOR 35/24°C (DB/WB) CONDITION (T3) COOLING : INDOOR 29/19°C (DB/WB) OUTDOOR 46/24°C (DB/WB) If the air conditioner is operated under higher temperature conditions than those listed, the built-in protection circuit may operate to prevent internal circuit damage. Also, during Cooling and Dry modes, if the unit is used under conditions of lower temperatures than those listed above, the heat-exchanger may freeze, leading to water leakage and other damage. Do not use this unit for any purposes other than the Cooling, Dehumidifying, and air-circulation of rooms in ordinary dwellings. If the unit is used for long periods under high-humidity conditions, condensation may form on the surface of the indoor XQLWDQGGULSRQWRWKHÀ oor or other objects underneath. Operation Notices Content Precautions............................................................................................................1 Parts name ............................................................................................................6 Screen Operation Guide User’s Manual of Remote Controller .................................................................. 8 Emergency operation ..........................................................................................15 Maintenance Clean and maintenance.......................................................................................15 Malfunction Malfunction analysis ............................................................................................18 Installation Notice Installation dimension diagram ............................................................................22 Tools for installation .............................................................................................23 Selection of installation location ..........................................................................23 Requirements for electric connection ..................................................................24 Installation Installation of indoor unit......................................................................................25 Installation of outdoor unit ...................................................................................30 Vacuum pumping .................................................................................................33 Leakage detection ...............................................................................................33 Check after installation ........................................................................................34 Test and operation Test operation ......................................................................................................34 Attachment Configuration of connection pipe .........................................................................35 Pipe expanding method .......................................................................................37 Precautions WARNING Operation and Maintenance This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision. Do not connect air conditioner to multi-purpose socket. Otherwise, it may cause fire hazard. Do disconnect power supply when cleaning air conditioner. Otherwise, it may cause electric shock. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. Do not wash the air conditioner with water to avoid electric shock. Do not spray water on indoor unit. It may cause electric shock or malfunction. After removing the filter, do not touch fins to avoid injury. Do not use fire or hair dryer to dry the filter to avoid deformation or fire hazard. 1 Precautions WARNING Maintenance must be performed by qualified professionals. Otherwise, it may cause personal injury or damage. Do not repair air conditioner by yourself. It may cause electric shock or damage. Please contact dealer when you need to repair air conditioner. Do not extend fingers or objects into air inlet or air outlet. It may cause personal injury or damage. Do not block air outlet or air inlet. It may cause malfunction. Do not spill water on the remote controller, otherwise the remote controller may be broken. When below phenomenon occurs, please turn off air conditioner and disconnect power immediately,and then contact the dealer or qualified professionals for service. ● Power cord is overheating or damaged. ● There’s abnormal sound during operation. ● Circuit break trips off frequently. ● Air conditioner gives off burning smell. ● Indoor unit is leaking. If the air conditioner operates under abnormal conditions, it may cause malfunction,electric shock or fire hazard. When turning on or turning off the unit by emergency operation switch, please press this switch with an insulating object other than metal. Do not step on top panel of outdoor unit, or put heavy objects. It may cause damage or personal injury. 2 Precautions WARNING Attachment Installation must be performed by qualified professionals. Otherwise, it may cause personal injury or damage. Must follow the electric safety regulations when installing the unit. According to the local safety regulations, use qualified power supply circuit and circuit break. Do install the circuit break. If not, it may cause malfunction. An all-pole disconnection switch having a contact separation of at least 3mm in all poles should be connected in fixed wiring. Including an circuit break with suitable capacity, please note the following table.Air switch should be included magnet buckle and heating buckle function, it can protect the circuit-short and overload. Air Conditioner should be properly grounded. Incorrect grounding may cause electric shock. Don't use unqualified power cord. Make sure the power supply matches with the requirement of air conditioner.Unstable power supply or incorrect wiring or malfunction. Please install proper power supply cables before using the air conditioner. Properly connect the live wire, neutral wire and grounding wire of power socket. Be sure to cut off the power supply before proceeding any work related to electricity and safety. 3 Precautions WARNING Do not put through the power before finishing installation. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. The temperature of refrigerant circuit will be high, please keep the interconnection cable away from the copper tube. The appliance shall be installed in accordance with national wiring regulations. Installation must be performed in accordance with the requirement of NEC and CEC by authorized personnel only. The air conditioner is the first class electric appliance. It must be properly grounding with specialized grounding device by a professional. Please make sure it is always grounded effectively, otherwise it may cause electric shock. The yellow-green wire in air conditioner is grounding wire, which can't be used for other purposes. The grounding resistance should comply with national electric safety regulations. The appliance must be positioned so that the plug is accessible. All wires of indoor unit and outdoor unit should be connected by a professional. If the length of power connection wire is insufficient,please contact the supplier for a new one. Avoid extending the wire by yourself. 4 Precautions WARNING For the air conditioner with plug ,the plug should be reachable after finishing installation. For the air conditioner without plug, an circuit break must be installed in the line. If you need to relocate the air conditioner to another place, only the qualified person can perform the work. Otherwise, it may cause personal injury or damage. Select a location which is out of reach for children and far away from animals or plants.If it is unavoidable, please add the fence for safety purpose. The indoor unit should be installed close to the wall 5 Parts name Indoor Unit air inlet panel filter aux.button horizontal louver air outlet (Display content or position may be different from above graphics, please refer to actual products) Outdoor Unit remote controller air inlet handle air outlet NOTICE: Actual product may be different from above graphics, please refer to actual products. 6 Parts Name Display display temp. indicator receiver window Power LED color indicator: Green-status-ON. Red-status-OFF. Mode LED color indicator: White-Cool Mode Red-Heat Mode (only for heating model) Orange-Dry Mode Display content or position may be different from above graphics, please refer to actual products. 7 User’s Manual of Remote Controller 1 Remote Controller YAP1F 1.1 Button name and function introduction 1 16 15 2 3 14 13 12 4 5 6 7 11 8 10 9 8 User’s Manual of Remote Controller No. Button name Function 1 ON/OFF Turn on or turn off the unit 2 POWERFUL Set POWERFUL function 3 MODE Set operation mode 4 Set up&down swing status 5 SENSOR 6 TEMP Set SENSOR function Switch temperature displaying type on the unit’s display 7 Set health function and air function 8 LIGHT Set light function 9 AUTO CLEAN Set AUTO CLEAN function 10 SLEEP Set sleep function 11 CLOCK Set clock of the system 12 TOFF Set timer off function 13 TON Set timer on function 14 Set left&right swing status 15 FAN 16 Set fan speed / Set temperature and time 1.2 Preparation before operation When using the remote controller for the first time or after replacing the batteries, please set the time of the system according to current time in the following steps: (1). Pressing CLOCK button, (2). Pressing (3). Press CLOCK button again to confirm the time and return to display current or is blinking. button, the clock time will increase or decrease rapidly. time. 1.3 Introduction of operation function (1). Selecting operation mode In unit on status, press MODE button to select operation mode in following sequence: 9 User’s Manual of Remote Controller (2). Setting temperature In unit on status, press button to increase setting temperature and press button to decrease setting temperature. The range of temperature is from 16℃ to 30℃. Note: Under auto mode, manual adjustment of temperature is not needed. (3). Adjusting fan speed In unit on status, press FAN button to adjust fan speed in following sequence: Notes: ①. When operation mode changes, fan speed is memoried; ②. Under dry mode, fan speed is low and can not be adjusted. (4). Setting swing function Setting left&right swing 1). Under simple swing status, press button to adjust left&right swing status; 2). Under fixed-angle swing status, press button to adjust left&right swing angle circularly as below: Note: operate continuously left&right swing in 2 seconds, swing states will change according to above-mentioned order, or switch closed state and state. Setting up&down swing 1). Under simple swing status, press button to adjust up&down swing status; 2). Under fixed-angle swing status, press button to adjust up&down swing angle circularly as below: Note: operate continuously left&right swing in 2 seconds, swing states will change according to above-mentioned order, or switch closed state and state; 10 User’s Manual of Remote Controller (5). Setting POWERFUL function Under cool or heat mode, press POWERFUL button to set turbo function. When is displayed, POWERFUL function is on. When is not displayed, POWERFUL function is off. When POWERFUL function is on, the unit operates in super high speed to achieve quick cooling or heating. When POWERFUL function is off, the unit operates in setting fan speed. (6). Setting light function The light on the receiver light board will display present operation status. If you want to turn off the light, please press LIGHT button. Press this button again to turn on the light. (7). Viewing ambient temperature In unit on status, receiver light board or wired controller is defaulted to display setting temperature. Press TEMP button to view indoor or outdoor ambient temperature. When is displayed, it means the displayed temperature is setting temperature. When is displayed, it means the displayed temperature is indoor ambient temperature. When is displayed, it means the displayed temperature is outdoor ambient temperature. Note: setting temperature is always displayed in Remote Controller. (8). Setting AUTO CLEAN function In cool or dry mode, press AUTO CLEAN button to set AUTO CLEAN function. When is displayed, AUTO CLEAN function is on. When is not displayed, AUTO CLEAN function is off. When AUTO CLEAN function is on, the water on the evaporator will be blown away until turning off the unit to avoid mildew. (9). Setting health function In unit on status, press button to set health function. When is displayed, health function is on. When is not displayed, health function is off. Health function is available when the unit is equipped with anion generator. When health function is on, the anion generator will start operation, adsorbing the dusts and 11 SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR User’s Manual of Remote Controller ④. Press TOFF button again to cancel timer and OFF is not displayed. 2). Setting timer on ①. Pressing TON button, “ON” is blinking and time displaying zone displays the timer time of last setting. ②. Press or button to adjust the timer time. ③. Press TON button again to confirm setting. ON is displayed and time displaying zone resumes to display current time. ④. Press TON button again to cancel timer and ON is not displayed. (1). Setting child lock 1.4 Introduction of special functions Press and button simultaneously to lock the buttons on remote controller and is displayed. Press and button simultaneously again to unlock the buttons on remote controller and is not displayed. If the buttons are locked, blinks 3 times when pressing the button and any operation on the button is invalid. (2). Switching temperature scale In unit off status, press MODE button and temperature scale between ℃ and ℉. (3). button simultaneously to switch Setting energy-saving function In unit on status and under cool mode, press CLOCK and TEMP button simultaneously to enter energy-saving mode. When is displayed, energy-saving function is on. When is not displayed, energy-saving function is off. If you want to turn off the energy-saving function, press CLOCK and TEMP button and is not displayed. Note: energy-saving function is only available in cooling mode and it will be exited when switching mode or setting sleep function. (4). Absence function In unit on status and under heat mode, press CLOCK and TEMP button simultaneously to enter absence function. Temperature displaying zone displays 8 and is displayed. Press CLOCK and TEMP button simultaneously again to exit absence function. Temperature displaying zone resumes previous display and is not displayed. 13 User’s Manual of Remote Controller In winter, absence function can keep the indoor ambient temperature above 0℃ to avoid freezing. Note: Absence function is only available in heating mode and it will be exited when switching mode or setting sleep function. 1.5 Replacing batteries in remote controller and notes (1). Lift the cover along the direction of arrow (as shown in Fig 1①). (2). Take out the original batteries (as shown in Fig 1②). (3). Place two 7# (AAA 1.5V) dry batteries, and make sure the position of “+” polar and “-” polar is correct (as shown in Fig 2③). (4). Reinstall the cover (as shown in Fig 2④). Fig.1 Fig.2 Notes: ①. The remote controller should be placed 1m away from the TV set or stereo ②. The operation of remote controller should be performed within its receiving ③. If you need to control the main unit, please point the remote controller at the sound sets. range. signal receiving window of the main unit to improve the receiving sensibility of main unit. ④. When the remote controller is sending signal, “ ” icon will be blinking for 1 second. When the main unit receives valid remote control signal, it will give out a sound. ⑤. If the remote controller does not operate normally, please take the batteries out and reinsert them after 30 seconds. If it still can't operate properly, replace the batteries. ⑥. When replacing the batteries, do not use old or different types of batteries, otherwise, it may cause malfunction. ⑦. When you won’t use the remote controller for a long time, please take out the batteries. 14 Emergency operation If remote controller is lost or damaged, please use auxiliary button to turn on or turn off the air conditioner. The operation in details are as below: air conditioner. When the air conditioner is turned on, it will operate under auto mode. panel aux. button Warning: Use insulated object to press the auto button. Clean and maintenance WARNING ■ Turn off the air conditioner and disconnect the power before cleaning the air conditioner to avoid electric shock. ■ Do not wash the air conditioner with water to avoid electric shock. ■ Do not use volatile liquid to clean the air conditioner. Clean surface of indoor unit When the surface of indoor unit is dirty, it is recommended to use a soft dry cloth or wet cloth to wipe it. NOTICE: ● Do not remove the panel when cleaning it. 15 Clean and maintenance 1 Open panel 3 Pull out the panel to a certain ● Use dust catcher or water to the water (below 45℃ ) to clean it, and then put it in a shady and cool place to dry. 2 4 panel cover tightly. NOTICE operation environment, clean frequency can be increased. 16 Clean and Maintenance NOTICE: Checking before use-season 1. Check whether air inlets and air outlets are blocked. 2. Check whether air switch, plug and socket are in good condition. 4. Check whether mounting bracket for outdoor unit is damaged or corroded. If yes, please contact dealer. 5. Check whether drainage pipe is damaged. NOTICE: Checking after use-season 1. Disconnect power supply. 3. Check whether mounting bracket for outdoor unit is damaged or corroded. If yes, please contact dealer. Notice for recovery 1. Many packing materials are recyclable materials. Please dispose them in appropriate recycling unit. 2. If you want to dispose the air conditioner, please contact local dealer or consultant service center for the correct disposal method. 17 Malfunction analysis General phenomenon analysis Please check below items before asking for maintenance. If the malfunction still Phenomenon Check items Solution ● Whether it's interfered severely ● Pull out the plug. Reinsert (such as static electricity, stable the plug after about 3min, and voltage)? then turn on the unit again. Indoor unit can’t receive remote controller’s signal or remote controller has no action. ● Whether remote controller is within the signal receiving range? ● Signal receiving range is 8m. ● Whether there are obstacles? ● Remove obstacles. ● Whether remote controller is ● Select proper angle and point pointing at the receiving the remote controller at the rewindow? ceiving window on indoor unit. ● Is sensitivity of remote contro- ● Check the batteries. If the power of batteries is too low, ller low; fuzzy display and no please replace them. display? ● Check whether remote cont● No display when operating roller appears to be damaged. remote controller? If yes, replace it. ● Fluorescent lamp in room? ● Take the remote controller close to indoor unit. and then try it again. No air emitted from indoor unit ● Air inlet or air outlet of indoor unit is blocked? ● Eliminate obstacles. ● Under heating mode, indoor temperature is reached to set temperature? ● After reaching to set temperature, indoor unit will stop blowing out air. ● In order to prevent blowing out cold air, indoor unit will be ● Heating mode is turned on just started after delaying for sevnow? eral minutes, which is a normal phenomenon. 18 Malfunction analysis Phenomenon Air conditioner can’t operate Mist is emitted from indoor unit’s air outlet Set temperature can’t be adjusted Cooling (heating) effect is not good. Check items Solution ● Power failure? ● Wait until power recovery. ● Is plug loose? ● Reinsert the plug. ● Air switch trips off or fuse is burnt out? ● Ask professional to replace air switch or fuse. ● Wiring has malfunction? ● Ask professional to replace it. ● Unit has restarted immediately ● Wait for 3min, and then turn after stopping operation? on the unit again. ● Whether the function setting for remote controller is correct? ● Reset the function. ● Indoor temperature and humidity is high? ● Because indoor air is cooled rapidly. After a while, indoor temperature and humidity will be decrease and mist will disappear. ● Unit is operating under auto mode? ● Temperature can’t be adjusted under auto mode. Please switch the operation mode if you need to adjust temperature. ● Your required temperature exceeds the set temperature range? ● Set temperature range: 16℃ ~30℃ . ● Voltage is too low? ● Wait until the voltage resumes normal. ● Filter is dirty? ● Set temperature is in proper range? ● Adjust temperature to proper range. ● Door and window are open? ● Close door and window. 19 Malfunction analysis Phenomenon Odours are emitted Check items Solution ● Whether there’s odour source, ● Eliminate the odour source. such as furniture and cigarette, etc. Air conditioner ● Whether there’s interference, such as thunder, wireless operates abnormally suddenly devices, etc. Outdoor unit has vapor “Water noise Cracking noise ● Heating mode is turned on? ● Air conditioner is turned on or turned off just now? ● Air conditioner is turned on or turned off just now? 20 ● Disconnect power, put back power, and then turn on the unit again. ● During defrosting under heating mode, it may generate vapor, which is a normal phenomenon. ● The noise is the sound of the unit, which is a normal phenomenon. ● This is the sound of friction caused by expansion and/or contraction of panel or other parts due to the change of temperature. Malfunction analysis Error Code ● When air conditioner status is abnormal, temperature indicator on indoor unit will ation of error code. Error code E5 E6 E8 U8 H6 Troubleshooting It can be eliminated after restarting the unit. If not, please It can be eliminated after restarting the unit. If not, please It can be eliminated after restarting the unit. If not, please It can be eliminated after restarting the unit. If not, please It can be eliminated after restarting the unit. If not, please C5 F1 F2 Note: If there're other error codes, please contact qualified professionals for service. WARNING ■ When below phenomenon occurs, please turn off air conditioner and disconfor service. ● Power cord is overheating or damaged. ● There’s abnormal sound during operation. ● Air switch trips off frequently. ● Air conditioner gives off burning smell. ● Indoor unit is leaking. ■ If the air conditioner operates under abnormal conditions, it may cause 21 At least 15cm Space to the ceiling Installation dimension diagram Space to the wall At least 15cm At least 15cm Space to the wall n tio uc tr bs o Space to the obstruction ac Sp the At least 250cm o et lea the to n e ac ctio Sp stru st ob lea t A cm 30 At least 50cm At cm 00 3 st At least 30cm Space to th e wall tru bs o et ac Sp o the At At least 50cm n o cti Space to the obstruction 00 t2 s lea cm Drainage pipe 22 Tools for installation 1 Level meter 2 Screw driver 3 Impact drill 4 Drill head 5 Pipe expander 6 Torque wrench 7 Open-end wrench 8 Pipe cutter 9 Leakage detector 10 Vacuum pump 11 Pressure meter 12 Universal meter 13 Inner hexagon spanner Note: 14 Measuring tape ● Please contact the local agent for installation. ● Don't use unqualified power cord. Selection of installation location Basic requirement Installing the unit in the following places maycause malfunction. If it is unavoidable, please consult the local dealer: 1.The place with strong heat sources, vapors, flammable or explosive gas, or volatile objects spread in the air. 2.The place with high-frequency devices (such as welding machine, medical equipment). 3.The place near coast area. 4.The place with oil or fumes in the air. 5.The place with sulfureted gas. 6.Other places with special circumstances. 7.The appliance shall not be installed in the laundry. Outdoor unit Indoor unit 1. There should be no obstruction near air inlet and air outlet. 2. Select a location where the condensation water can be dispersed easily and won't affect other people. 3. Select a location which is convenient to connect the outdoor unit and near the power socket. 4. Select a location which is out of reach for children. 5. The location should be able to withstand the weight of indoor unit and won't increase noise and vibration. 6. The appliance must be installed 2.5m above floor. 7. Don't install the indoor unit right above the electric appliance. 8. Please try your best to keep way from fluorescent lamp. 1. Select a location where the noise and outflow air emitted by the outdoor unit will not affect neighborhood. 2. The location should be well ventilated and dry, in which the outdoor unit won't be exposed directly to sunlight or strong wind. 3. The location should be able to withstand the weight of outdoor unit. 4. Make sure that the installation follows the requirement of installation dimension diagram. 5. Select a location which is out of reach for children and far away from animals or plants.If it is unavoidable, please add the fence for safety purpose. 23 Requirements for electric connection Safety precaution 1. Must follow the electric safety regulations when installing the unit. air switch. 3. Make sure the power supply matches with the requirement of air conditioner. Unstable power supply or incorrect wiring or malfunction. Please install proper power supply cables before using the air conditioner. 4. Properly connect the live wire, neutral wire and grounding wire of power socket. 5. Be sure to cut off the power supply before proceeding any work related to electricity and safety. 7. If the supply cord is damaged, it must be replaced by the manufacturer, its 8. The temperature of refrigerant circuit will be high, please keep the interconnection cable away from the copper tube. 9. The appliance shall be installed in accordance with national wiring regulations. Grounding requirement grounding with specialized grounding device by a professional. Please make sure it is always grounded effectively, otherwise it may cause electric shock. 2. The yellow-green wire in air conditioner is grounding wire, which can't be used for other purposes. 3. The grounding resistance should comply with national electric safety regulations. 4. The appliance must be positioned so that the plug is accessible. 5. An all-pole disconnection switch having a contact separation of at least 3mm in For models with a power plug, make sure the plug is within reach after installation; 6. Including an air switch with suitable capacity, please note the following table. Air switch should be included magnet buckle and heating buckle function, it can protect the circuit-short and overload. (Caution: please do not use the fuse only for protect the circuit) Air-conditioner Air switch capacity 12K 16A 18、24K 25A 30K 32A 24 Installation of indoor unit Step one: choosing installation location rm it with the client. Step two: install wall-mounting frame 1. Hang the wall-mounting frame on the wall; adjust it in horizontal position with the plastic expansion particles in the holes. 3. Fix the wall-mounting frame on the wall with tapping screws (ST4.2X25TA) and . Step three: open piping hole 1. Choose the position of piping hole according to the direction of outlet pipe. The position of piping hole should be a little lower than the wall-mounted frame, shown as below. 12K: 12K: Wall Space to the wall above 150mm Mark in the middle of it Left Φ55 Rear piping hole Level meter Wall Wall Space to the wall above 150mm Space to the wall above 150mm Right Φ55 Rear piping hole Left Φ55 Rear piping hole 18K: Wall Space to the wall above 150mm Mark in the middle of it Level meter Wall Space to the wall above 150mm Right Φ55 Rear piping hole 24、30K Mark in the middle of it Left Φ55 Rear piping hole Level meter Wall Wall Space to the wall above 150mm Space to the wall above 150mm Right Φ55 Rear piping hole Mark in the middle of it Left Φ70mm Rear piping hole Level meter Wall Space to the wall above 150mm Right Φ70mm Rear piping hole 2. Open a piping hole with the diameter of Φ55 or Φ70 on the selected outlet pipe position. In order to drain smoothly, slant the piping hole on the wall slightly downward to the outdoor side with the gradient of 5-10°. 25 Installation of indoor unit Indoor outdoor Note: ● Pay attention to dust prevention and take relevant safety measures when opening the hole. ● The plastic expansion particles are not provided and should be bought locally. Φ55/ Φ70 5-10 Step four: outlet pipe 2. When select leading out the pipe from left or right, please cut off the corresponding hole on the bottom case. 1. The pipe can be led out in the direction of right, rear right, left or rear left. left right left rear right rear left right cut off the hole 1. Aim the pipe joint at the corresponding bellmouth. pipe joint union nut pipe 2. Pretightening the union nut with hand. 3. Adjust the torque force by referring to the following sheet. Place the open-end wrench on the pipe joint and place the torque wrench on the union nut. Tighten the union nut with torque wrench. 26 Installation of indoor unit open-end wrench union nut torque wrench pipe Hex nut diameter Tightening torque (N.m) Φ6 15~20 Φ 9.52 30~40 Φ 12 45~55 Φ 16 60~65 Φ 19 70~75 indoor pipe 4. Wrap the indoor pipe and joint of connection pipe with insulating pipe, and then wrap it with tape. insulating pipe Step six: install drain hose 1. Connect the drain hose to the outlet pipe of indoor unit. drain hose outlet pipe 2. Bind the joint with tape. outlet pipe tape drain hose drain hose Note: ● Add insulating pipe in the indoor drain hose in order to prevent condensation. ● The plastic expansion particles are not provided. insulating pipe Step seven: connect wire of indoor unit panel screw 1. Open the panel, remove the screw on the wiring cover and then take down the cover. wiring cover 27 Installation of indoor unit 2. Make the power connection wire go through the cable-cross hole at the back of indoor unit and then pull it out from the front side. cable-cross hole power connection wire 3. Remove the wire clip; connect the power connection wire to the wiring terminal according to the color; tighten the screw with wire clip. 12K Cool only type: N(1) 18、24K Cool only type: N(1) 2 blue black 2 Outdoor unit connection N(1) 2 yellowgreen Outdoor unit connection 18、24K Heat pump type: N(1) 2 3 blue black brown yellowgreen yellowgreen 12K Heat pump type: 3 4 5 yellow- blue black brown violet orange green Outdoor unit connection 4 5 blue black violet orange Outdoor unit connection 30K Heat pump type: N(1) 2 3 blue black brown yellowgreen Outdoor unit connection 4. Put wiring cover back and then tighten the screw. 5. Close the panel. Note: ● All wires of indoor unit and outdoor unit should be connected by a professional. for a new one. Avoid extending the wire by yourself. installation. ● For the air conditioner without plug, an air switch must be installed in the line. The air switch should be all-pole parting and the contact parting distance should be more than 3mm. 28 Installation of indoor unit Step eight: bind up pipe 1. Bind up the connection pipe, power cord and drain hose with the band. indoor unit gas pipe connection pipe drain hose band indoor and outdoor power cord indoor power cord liquid pipe band 3. Bind them evenly. 4. The liquid pipe and gas pipe should be bound separately at the end. drain hose 2. Reserve a certain length of drain hose and power cord for installation when binding them. When binding to a certain degree, separate the indoor power and then separate the drain hose. Note: ● The power cord and control wire can't be crossed or winding. ● The drain hose should be bound at the bottom. Step nine: hang the indoor unit 1. Put the bound pipes in the wall pipe and then make them pass through the wall hole. 2. Hang the indoor unit on the wall-mounting frame. 3. Stuff the gap between pipes and wall hole with sealing gum. 4. Fix the wall pipe. indoor wall pipe upper hook outdoor sealing gum lower hook of wall-mounting frame Note: ● Do not bend the drain hose too excessively in order to prevent blocking. 29 Installation of outdoor unit (select it according to the actual installation situation) 1. Select installation location according to the house structure. 2. Fix the support of outdoor unit on the selected location with expansion screws. Note: installing the outdoor unit. ● Make sure the support can withstand at least four times of the unit weight. ● The outdoor unit should be installed at least joint. ● For the unit with cooling capacity of 2300W ~5000W, 6 expansion screws are needed; for the unit with cooling capacity of 6000W ~8000W, 8 expansion screws are needed; for the unit with cooling capacity of 10000W ~16000W, 10 expansion screws are needed. Step two: install drain joint (Only for cooling and heating unit) 1. Place the outdoor unit on the support. 2. Fix the foot holes of outdoor unit with bolts. 1. Connect the outdoor drain joint into the hole on the chassis, as shown in the picture below. 2. Connect the drain hose into the drain vent. drain vent Drain hose at least 3cm above the floor foot holes foot holes chassis outdoor drain joint 30 Installation of outdoor unit Step four: connect indoor and outdoor pipes 1. Remove the screw on the right handle of outdoor unit and then remove the handle. 3. Pretightening the union nut with hand. pipe joint screw handle union nut 2. Remove the screw cap of valve and aim the pipe joint at the bellmouth of pipe. 4. Tighten the union nut with torque wrench by referring to the sheet below. torque Hex nut diameter Tightening (N.m) Φ6 15~20 Φ 9.52 30~40 Φ 12 45~55 Φ 16 60~65 Φ 19 70~75 liquid pipe gas pipe liquid valve gas valve 1. Remove the wire clip; connect the power connection wire and signal control wire (only for cooling and heating unit) to the wiring terminal according to the 12K Cool only type: 18、24K Cool only type: (for some model) N(1) blue N(1) 2 black brown 2 blue yellowgreen Indoor unit connection black N(1) 2 3 4 yellowgreen 5 yellow- blue black brown violet orange green yellowgreen 2 3 L N blue black brown brown blue (black) 4 5 blue black violet orange Indoor unit connection 30K Heat pump type: N(1) handle N(1) 2 brown Indoor unit connection 18、24K Heat pump type: 12K Heat pump type: 3 yellowgreen N L POWER 12K Cool only type: (for some model) N(1) blue 2 black yellowgreen yellowgreen Indoor unit connection 31 Indoor unit connection Indoor unit connection Installation of outdoor unit 2. Fix the power connection wire and signal control wire with wire clip (only for cooling and heating unit). Note: ● Never cut the power connection wire to prolong or shorten the distance. Step six: neaten the pipes 1. The pipes should be placed along the wall, bent reasonably and hidden possibly. Min. semidiameter of bending the pipe is 10cm. 2. If the outdoor unit is higher than the wall hole, you must set a U-shaped curve in the pipe before pipe goes into the room, in order to prevent rain from getting into the room. wall U-shaped curve drain hose Note: ● The through-wal height of drain hose shouldn't be higher than the outlet pipe hole of indoor unit. ● Slant the drain hose slightly downwards. The drain hose can't be the drain hose can't raise upwards. The drain hose can't be fluctuant ● The water outlet can't be placed in water in order to drain smoothly. The drain hose can't be fluctuant The water outlet can't be placed in water 32 The water outlet can't be fluctuant Vacuum pumping Use vacuum pump 1. Remove the valve caps on liquid valve the liquid valve and gas piezometer Lo Hi valve and the nut of refrigas valve gerant charging vent. valve cap 2. Connect the charging hose refrigerant charging of piezometer to the refri- vent gerant charging vent of gas nut of refrigerant valve and then connect the charging vent other charging hose to the vacuum pump vacuum pump. 3. Open the piezometer cominner hexagon pletely and operate for spanner 10-15min to check if the pressure of piezometer remains in -0.1MPa. close 4. Close the vacuum pump open and maintain this status for 1-2min to check if the pressure of piezometer remains in -0.1MPa. If the pressure decreases, there may be leakage. 5. Remove the piezometer, open the valve core of liquid valve and gas valve completely with inner hexagon spanner. 6. Tighten the screw caps of valves and refrigerant charging vent. 7. Reinstall the handle. Leakage detection 1. With leakage detector: Check if there is leakage with leakage detector. 2. With soap water: If leakage detector is not available, please use soap water for leakage detection. Apply soap water at the suspected position and keep the soap water for more than 3min. If there are air bubbles coming out of this position, there's a leakage. 33 Check after installation ● Check according to the following requirement after finishing installation. Items to be checked Possible malfunction Has the unit been installed firmly? The unit may drop, shake or emit noise. Have you done the refrigerant leakage test? It may cause insufficient cooling (heating) capacity. Is heat insulation of pipeline sufficient? It may cause condensation and water dripping. Is water drained well? It may cause condensation and water dripping. Is the voltage of power supply according to the voltage marked on the nameplate? It may cause malfunction or damaging the parts. Is electric wiring and pipeline installed correctly? It may cause malfunction or damaging the parts. Is the unit grounded securely? It may cause electric leakage. Does the power cord follow the specification? It may cause malfunction or damaging the parts. Is there any obstruction in the air inlet and outlet? It may cause insufficient cooling (heating) capacity. The dust and sundries caused during installation are removed? It may cause malfunction or damaging the parts. The gas valve and liquid valve of connection pipe are open completely? It may cause insufficient cooling (heating) capacity. Test operation 1. Preparation of test operation ● The client approves the air conditioner. ● Specify the important notes for air conditioner to the client. 2. Method of test operation ● Put through the power, press ON/OFF button on the remote controller to start operation. ● Press MODE button to select AUTO, COOL, DRY, FAN and HEAT to check whether the operation is normal or not. ● If the ambient temperature is lower than 16℃ , the air conditioner can’t start cooling. 34 Configuration of connection pipe 1. Standard length of connection pipe ● 5m, 7.5m, 8m. 2.Min. length of connection pipe is 3m. 3.Max. length of connection pipe and max. high difference. Cooling capacity Max length Max height of connecdifference tion pipe Cooling capacity Max length Max height of connecdifference tion pipe 5000Btu/h (1465W) 15 5 24000Btu/h (7032W) 25 10 7000Btu/h (2051W) 15 5 28000Btu/h (8204W) 30 10 9000Btu/h (2637W) 15 5 36000Btu/h (10548W) 30 20 12000Btu/h (3516W) 20 10 42000Btu/h (12306W) 30 20 18000Btu/h (5274W) 25 10 48000Btu/h (14064W) 30 20 4. The additional refrigerant oil and refrigerant charging required after prolonging connection pipe ● After the length of connection pipe is prolonged for 10m at the basis of standard length, you should add 5ml of refrigerant oil for each additional 5m of connection pipe. ● The calculation method of additional refrigerant charging amount (on the basis of liquid pipe): Additional refrigerant charging amount = prolonged length of liquid pipe × additional refrigerant charging amount per meter ● Basing on the length of standard pipe, add refrigerant according to the requirement as shown in the table. The additional refrigerant charging amount per meter is different according to the diameter of liquid pipe. See the following sheet. 35 Additional refrigerant charging amount for R22, R407C, R410A and R134a Diameter of connection pipe Outdoor unit throttle Liquid pipe(mm) Gas pipe(mm) Φ6 Φ9.52 or Φ12 15 20 Φ6 or Φ9.52 Φ16 or Φ19 15 50 Φ12 Φ19 or Φ22.2 30 120 Φ16 Φ25.4 or Φ31.8 60 120 Φ19 _ 250 250 Φ22.2 _ 350 350 Cooling only(g/m) Cooling and heating(g/m) 36 Pipe expanding method Note: Improper pipe expanding is the main cause of refrigerant leakage. Please expand the pipe according to the following steps: A: Cut the pipe E: Expand the port ● Expand the port with expander. the distance of indoor unit and outdoor unit. ● Cut the required pipe with pipe cutter. hard mold expander pipe pipe pipe cutter leaning uneven Note: ● "A" is different according to the diameter, please refer to the sheet below: burr B: Remove the burrs ● Remove the burrs with shaper and prevent the burrs from getting into the pipe. pipe shaper downwards A(mm) Outer diameter (mm) Max Min Φ6-6.35(1/4") 1.3 0.7 Φ9.52(3/8") 1.6 1.0 Φ12-12.7(1/2") 1.8 1.0 Φ15.8-16(5/8") 2.4 2.2 F: Inspection ● Check the quality of expanding port. If there is any blemish, expand the port again according to the steps above. C: Put on suitable insulating pipe D: Put on the union nut ● Remove the union nut on the indoor connection pipe and outdoor valve; install the union nut on the pipe. smooth surface improper expanding union pipe leaning pipe the length is equal 37 damaged surface crack uneven thickness 66129927821
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