Fujitsu ASTG24KMCA Installation Manual

Fujitsu ASTG24KMCA Installation Manual
INSTALLATION MANUAL
AIR CONDITIONER
Wall Mounted Type
PART No. 9320456023-02
Contents
1.
SAFETY PRECAUTIONS .................................................................. 1
2.
ABOUT THIS PRODUCT................................................................... 3
3.
GENERAL SPECIFICATION ............................................................. 4
4.
ELECTRICAL REQUIREMENT ......................................................... 4
5.
SELECTING THE MOUNTING POSITION ....................................... 4
6.
INSTALLATION WORK ..................................................................... 4
7.
ELECTRICAL WIRING ..................................................................... 7
8.
FINISHING ........................................................................................ 8
9.
FRONT PANEL REMOVAL AND INSTALLATION ............................. 8
10. TEST RUN ......................................................................................... 8
R32
11. REMOTE CONTROLLER INSTALLATION........................................ 9
12. OPTIONAL KIT INSTALLATION ....................................................... 9
13. INSTALLATION WORK ..................................................................... 9
R32.
14. SELECTING THE REMOTE CONTROLLER CUSTOM CODE ...... 10
15. FUNCTION SETTING...................................................................... 10
For authorized service personnel only.
1. SAFETY PRECAUTIONS
• Be sure to read this Manual thoroughly before installation.
• The warnings and precautions indicated in this Manual contain important information
pertaining to your safety. Be sure to observe them.
• Hand this Manual, together with the Operating Manual, to the customer. Request the
customer to keep them on hand for future use, such as for relocating or repairing the
unit.
WARNING
Indicates a potentially or imminently hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that may result in
minor or moderate injury or damage to property.
WARNING
• The appliance shall be installed, operated and stored in a room with a floor area larger
than 2.06 m2.
• Installation of this product must be done by experienced service technicians or professional installers only in accordance with this manual. Installation by non-professional
or improper installation of the product might cause serious accidents such as injury,
water leakage, electric shock, or fire. If the product is installed in disregard of the
instructions in this manual, it will void the manufacturer’s warranty.
• Do not turn on the power until all work has been completed. Turning on the power
before the work is completed can cause serious accidents such as an electric shock
or a fire.
• If refrigerant leaks when you are working, ventilate the area. If the leaking refrigerant
is exposed to a direct flame, it may produce a toxic gas.
• Installation must be performed in accordance with regulations, codes, or standards for
electrical wiring and equipment in each country, region, or the installation place.
• Do not use means to accelerate the defrosting process or to clean, other than those
recommended by the manufacturer.
• The appliance shall be stored in a room without continuously operating ignition
sources (for example: open flames, an operating gas appliance or an operating
electric heater.
• Do not pierce or burn.
• Be aware that refrigerants may not contain an odour.
• This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety. Children should be supervised to ensure that they
do not play with the appliance.
CAUTION
• Read carefully all of safety information written in this manual before you install or use
the air conditioner.
• Install the unit by following local codes and regulations in force at the place of installation, and the instructions provided by the manufacturer.
• This unit is part of a set constituting an air conditioner. The unit must not be installed
alone or be installed with non-authorized device by the manufacturer.
• Always use a separate power supply line protected by a circuit breaker operating on all
wires with a distance between contact of 3 mm for this unit.
• To protect the persons, earth (ground) the unit correctly, and use the power cable
combined with an Earth Leakage Circuit Breaker (ELCB).
• The units are not explosion proof, and therefore should not be installed in explosive
atmosphere.
• To avoid getting an electric shock, never touch the electrical components soon after
the power supply has been turned off. After turning off the power, always wait 5 minutes or more before you touch the electrical components.
• This unit contains no user-serviceable parts. Always consult experienced service
technicians for reparing.
16. CUSTOMER GUIDANCE ................................................................ 12
17. ERROR CODES .............................................................................. 12
CAUTION
• When moving or relocating the air conditioner, consult experienced service technicians
for disconnection and reinstallation of the unit.
• Do not place any other electrical products or household belongings under indoor unit
or outdoor unit. Condensation dripping from the unit might get them wet, and may
cause damage or malfunction of your property.
• Be careful not to scratch the air conditioner when handling it.
• After installation, explain correct operation to the customer, using the operating manual.
Precautions for using R32 refrigerant
The basic installation work procedures are the same as conventional refrigerant (R410A,
R22) models.
However, pay careful attention to the following points:
Since the working pressure is 1.6 times higher than that of refrigerant R22 models,
some of the piping and installation and service tools are special. (See “2.1. Special
tools for R32 (R410A)”.)
Especially, when replacing a refrigerant R22 model with a new refrigerant R32 model,
always replace the conventional piping and flare nuts with the R32 and R410A piping and
flare nuts on the outdoor unit side.
For R32 and R410A, the same flare nut on the outdoor unit side and pipe can be used.
Models that use refrigerant R32 and R410A have a different charging port thread diameter to prevent erroneous charging with refrigerant R22 and for safety. Therefore, check
beforehand. [The charging port thread diameter for R32 and R410A is 1/2-20 UNF.]
Be more careful than R22 so that foreign matter (oil, water, etc.) does not enter the
piping. Also, when storing the piping ,securely seal the opening by pinching, taping, etc.
(Handling of R32 is similar to R410A.)
CAUTION
1-Installation (Space)
• That the installation of pipe-work shall be kept to a minimum.
• That pipe-work shall be protected from physical damage.
• The appliance shall not be installed in an unventilated space, if that space is smaller
than 2.06 m2.
• That compliance with national gas regulations shall be observed.
• That mechanical connections shall be accessible for maintenance purposes.
• In cases that require mechanical ventilation, ventilation openings shall be kept clear
of obstruction.
• When disposing of the product is used, be based on national regulations, properly
processed.
2-Servicing
2-1 Service personnel
• Any person who is involved with working on or breaking into a refrigerant circuit
should hold a current valid certificate from an industry-accredited assessment
authority, which authorises their competence to handle refrigerants safely in accordance with an industry recognised assessment specification.
• Servicing shall only be performed as recommended by the equipment manufacturer.
Maintenance and repair requiring the assistance of other skilled personnel shall be
carried out under the supervision of the person competent in the use of flammable
refrigerants.
• Servicing shall be performed only as recommended by the manufacturer.
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CAUTION
2-2 Work
• Prior to beginning work on systems containing flammable refrigerants, safety checks
are necessary to ensure that the risk of ignition is minimized. For repair to the refrigerating system, the precautions in 2-2 to 2-8 shall be complied with prior to conducting work on the system.
• Work shall be undertaken under a controlled procedure so as to minimize the risk of
a flammable gas or vapour being present while the work is being performed.
• All maintenance staff and others working in the local area shall be instructed on the
nature of work being carried out.
• Work in confined spaces shall be avoided.
• The area around the workspace shall be sectioned off.
• Ensure that the conditions within the area have been made safe by control of flammable material.
2-3 Checking for presence of refrigerant
• The area shall be checked with an appropriate refrigerant detector prior to and during
work, to ensure the technician is aware of potentially flammable atmospheres.
• Ensure that the leak detection equipment being used is suitable for use with flammable refrigerants, i.e. nonsparking, adequately sealed or intrinsically safe.
2-4 Presence of fire extinguisher
• If any hot work is to be conducted on the refrigeration equipment or any associated
parts, appropriate fire extinguishing equipment shall be available at hand.
• Have a dry powder or CO2 fire extinguisher adjacent to the charging area.
2-5 No ignition sources
• No person carrying out work in relation to a refrigeration system which involves
exposing any pipe work that contains or has contained flammable refrigerant shall
use any sources of ignition in such a manner that it may lead to the risk of fire or
explosion.
• All possible ignition sources, including cigarette smoking, should be kept sufficiently
far away from the site of installation, repairing, removing and disposal, during which
flammable refrigerant can possibly be released to the surrounding space.
• Prior to work taking place, the area around the equipment is to be surveyed to make
sure that there are no flammable hazards or ignition risks. “No Smoking” signs shall
be displayed.
2-6 Ventilated area
• Ensure that the area is in the open or that it is adequately ventilated before breaking
into the system or conducting any hot work.
• A degree of ventilation shall continue during the period that the work is carried out.
• The ventilation should safely disperse any released refrigerant and preferably expel
it externally into the atmosphere.
2-7 Checks to the refrigeration equipment
• Where electrical components are being changed, they shall be fit for the purpose
and to the correct specification.
• At all times the manufacturer’s maintenance and service guidelines shall be followed.
• If in doubt consult the manufacturer’s technical department for assistance.
• The following checks shall be applied to installations using flammable refrigerants.
- The charge size is in accordance with the room size within which the refrigerant
containing parts are installed.
- The ventilation machinery and outlets are operating adequately and are not
obstructed.
- If an indirect refrigerating circuit is being used, the secondary circuit shall be
checked for the presence of refrigerant.
- Marking to the equipment continues to be visible and legible. Markings and signs
that are illegible shall be corrected.
- Refrigeration pipe or components are installed in a position where they are unlikely
to be exposed to any substance which may corrode refrigerant containing components, unless the components are constructed of materials which are inherently
resistant to being corroded or are suitably protected against being so corroded.
2-8 Checks to electrical devices
• Repair and maintenance to electrical components shall include initial safety checks
and component inspection procedures.
• If a fault exists that could compromise safety, then no electrical supply shall be connected to the circuit until it is satisfactorily dealt with.
• If the fault cannot be corrected immediately but it is necessary to continue operation,
an adequate temporary solution shall be used.
• This shall be reported to the owner of the equipment so all parties are advised.
• Initial safety checks shall include.
- That capacitors are discharged: this shall be done in a safe manner to avoid possibility of sparking.
- That there no live electrical components and wiring are exposed while charging,
recovering or purging the system.
- That there is continuity of earth bonding.
CAUTION
3-Repairs to sealed components
• During repairs to sealed components, all electrical supplies shall be disconnected
from the equipment being worked upon prior to any removal of sealed covers, etc.
• If it is absolutely necessary to have an electrical supply to equipment during servicing, then a permanently operating form of leak detection shall be located at the most
critical point to warn of a potentially hazardous situation.
• Particular attention shall be paid to the following to ensure that by working on electrical components, the casing is not altered in such a way that the level of protection is
affected.
• This shall include damage to cables, excessive number of connections, terminals not
made to original specification, damage to seals, incorrect fitting of glands, etc.
• Ensure that apparatus is mounted securely.
• Ensure that seals or sealing materials have not degraded such that they no longer
serve the purpose of preventing the ingress of flammable atmospheres.
• Replacement parts shall be in accordance with the manufacturer’s specifications.
NOTE: The use of silicon sealant may inhibit the effectiveness of some types of leak
detection equipment.
Intrinsically safe components do not have to be isolated prior to working on
them.
4-Repair to intrinsically safe components
• Do not apply any permanent inductive or capacitance loads to the circuit without
ensuring that this will not exceed the permissible voltage and current permitted for
the equipment in use.
• Intrinsically safe components are the only types that can be worked on while live in
the presence of a flammable atmosphere.
• The test apparatus shall be at the correct rating.
• Replace components only with parts specified by the manufacturer.
• Other parts may result in the ignition of refrigerant in the atmosphere from a leak.
5-Cabling
• Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp edges or any other adverse environmental effects.
• The check shall also take into account the effects of aging or continual vibration from
sources such as compressors or fans.
6-Detection of flammable refrigerants
• Under no circumstances shall potential sources of ignition be used in the searching
for or detection of refrigerant leaks.
• A halide torch (or any other detector using a naked flame) shall not be used.
7-Leak detection methods
• Electronic leak detectors shall be used to detect flammable refrigerants, but the
sensitivity may not be adequate, or may need re-calibration. (Detection equipment
shall be calibrated in a refrigerant-free area.)
• Ensure that the detector is not a potential source of ignition and is suitable for the
refrigerant used.
• Leak detection equipment shall be set at a percentage of the LFL of the refrigerant
and shall be calibrated to the refrigerant employed and the appropriate percentage of
gas (25 % maximum) is confirmed.
• Leak detection fluids are suitable for use with most refrigerants but the use of
detergents containing chlorine shall be avoided as the chlorine may react with the
refrigerant and corrode the copper pipe-work.
• If a leak is suspected, all naked flames shall be removed/extinguished.
• If a leakage of refrigerant is found which requires brazing, all of the refrigerant shall
be recovered from the system, or isolated (by means of shut off valves) in a part of
the system remote from the leak.
Oxygen free nitrogen (OFN) shall then be purged through the system both before
and during the brazing process.
8-Removal and evacuation
• When breaking into the refrigerant circuit to make repairs – or for any other
purpose –conventional procedures shall be used.
However, it is important that best practice is followed since flammability is a consideration.
The following procedure shall be adhered to:
• remove refrigerant
• purge the circuit with inert gas
• evacuate
• purge again with inert gas
• open the circuit by cutting or brazing
• The refrigerant charge shall be recovered into the correct recovery cylinders.
• The system shall be “flushed” with OFN to render the unit safe.
• This process may need to be repeated several times.
• Compressed air or oxygen shall not be used for this task.
• Flushing shall be achieved by breaking the vacuum in the system with OFN and
continuing to fill until the working pressure is achieved, then venting to atmosphere,
and finally pulling down to a vacuum.
• This process shall be repeated until no refrigerant is within the system.
• When the final OFN charge is used, the system shall be vented down to atmospheric
pressure to enable work to take place.
• This operation is absolutely vital if brazing operations on the pipe work are to take
place.
• Ensure that the outlet for the vacuum pump is not close to any ignition sources and
there is ventilation available.
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CAUTION
9-Charging procedures
• In addition to conventional charging procedures, the following requirements shall be
followed.
- Ensure that contamination of different refrigerants does not occur when using
charging equipment.
Hoses or lines shall be as short as possible to minimize the amount of refrigerant
contained in them.
- Cylinders shall be kept upright.
- Ensure that the refrigeration system is earthed prior to charging the system with
refrigerant.
- Label the system when charging is complete (if not already).
- Extreme care shall be taken not to overfill the refrigeration system.
• Prior to recharging the system it shall be pressure tested with OFN.
• The system shall be leak tested on completion of charging but prior to commissioning.
• A follow up leak test shall be carried out prior to leaving the site.
10-Decommissioning
• Before carrying out this procedure, it is essential that the technician is completely
familiar with the equipment and all its details.
• It is recommended good practice that all refrigerants are recovered safely.
• Prior to the task being carried out, an oil and refrigerant sample shall be taken in
case analysis is required prior to re-use of reclaimed refrigerant.
• It is essential that electrical power is available before the task is commenced.
a) Become familiar with the equipment and its operation.
b) Isolate system electrically.
c) Before attempting the procedure ensure that:
• mechanical handling equipment is available, if required, for handling refrigerant cylinders;
• all personal protective equipment is available and being used correctly;
• the recovery process is supervised at all times by a competent person;
• recovery equipment and cylinders conform to the appropriate standards.
d) Pump down refrigerant system, if possible.
e) If a vacuum is not possible, make a manifold so that refrigerant can be removed
from various parts of the system.
f) Make sure that cylinder is situated on the scales before recovery takes place.
g) Start the recovery machine and operate in accordance with manufacturer’s
instructions.
h) Do not overfill cylinders. (No more than 80 % volume liquid charge).
i) Do not exceed the maximum working pressure of the cylinder, even temporarily.
j) When the cylinders have been filled correctly and the process completed, make
sure that the cylinders and the equipment are removed from site promptly and all
isolation valves on the equipment are closed off.
k) Recovered refrigerant shall not be charged into another refrigeration system unless it has been cleaned and checked.
11-Labelling
• Equipment shall be labelled stating that it has been de-commissioned and emptied
of refrigerant.
• The label shall be dated and signed.
• Ensure that there are labels on the equipment stating the equipment contains flammable refrigerant.
12-Recovery
• When removing refrigerant from a system, either for servicing or decommissioning, it
is recommended good practice that all refrigerants are removed safely.
• When transferring refrigerant into cylinders, ensure that only appropriate refrigerant
recovery cylinders are employed.
• Ensure that the correct number of cylinders for holding the total system charge are
available.
• All cylinders to be used are designated for the recovered refrigerant and labelled for
that refrigerant (i.e. special cylinders for the recovery of refrigerant).
• Cylinders shall be complete with pressure relief valve and associated shut-off valves
in good working order.
• Empty recovery cylinders are evacuated and, if possible, cooled before recovery
occurs.
• The recovery equipment shall be in good working order with a set of instructions
concerning the equipment that is at hand and shall be suitable for the recovery of
flammable refrigerants.
• In addition, a set of calibrated weighing scales shall be available and in good working
order.
• Hoses shall be complete with leak-free disconnect couplings and in good condition.
• Before using the recovery machine, check that it is in satisfactory working order, has
been properly maintained and that any associated electrical components are sealed
to prevent ignition in the event of a refrigerant release.
Consult manufacturer if in doubt.
• The recovered refrigerant shall be returned to the refrigerant supplier in the correct
recovery cylinder, and the relevant Waste Transfer Note arranged.
• Do not mix refrigerants in recovery units and especially not in cylinders.
• If compressors or compressor oils are to be removed, ensure that they have been
evacuated to an acceptable level to make certain that flammable refrigerant does not
remain within the lubricant.
• The evacuation process shall be carried out prior to returning the compressor to the
suppliers.
• Only electric heating to the compressor body shall be employed to accelerate this
process.
• When oil is drained from a system, it shall be carried out safely.
Explanation of symbols displayed on the indoor unit or outdoor unit.
WARNING
This symbol shows that this appliance uses a flammable
refrigerant.
If the refrigerant is leaked and exposed to an external ignition source, there is a risk of fire.
CAUTION
This symbol shows that the operation manual should be
read carefully.
CAUTION
This symbol shows that a service personnel should be
handling this equipment with reference to the installation
manual.
CAUTION
This symbol shows that information is available such as
the operating manual or installation manual.
2. ABOUT THIS PRODUCT
2.1. Special tools for R32 (R410A)
Tool name
Gauge manifold
Change from R22 to R32 (R410A)
Pressure is high and cannot be measured with a R22
gauge. To prevent erroneous mixing of other refrigerants,
the diameter of each port has been changed.
It is recommended to use gauge with seals -0.1 to 5.3 MPa
(-1 to 53 bar) for high pressure.
-0.1 to 3.8 MPa (-1 to 38 bar) for low pressure.
Charge hose
To increase pressure resistance, the hose material and base
size were changed. (R32/R410A)
Vacuum pump
A conventional vacuum pump can be used by installing a
vacuum pump adapter.
(Use of a vacuum pump with a series motor is prohibited.)
Gas leakage detector
Special gas leakage detector for HFC refrigerant R410A or
R32.
Copper pipes
It is necessary to use seamless copper pipes and it is desirable that the amount of residual
oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or
discolored portion (especially on the interior surface). Otherwise, the expansion value or
capillary tube may become blocked with contaminants.
As an air conditioner using R32 (R410A) incurs pressure higher than when using R22, it is
necessary to choose adequate materials.
WARNING
• Do not use the existing (for R22) piping and flare nuts.
If the existing materials are used, the pressure inside the refrigerant cycle will rise and
cause failure, injury, etc. (Use the special R32/R410A materials.)
• Use (refill or replace with) specified refrigerant (R32) only. Use of unspecified refrigerant can cause product malfunction, burst, or injury.
• Do not mix any gas or impurities except specified refrigerant (R32). Inflow of air or application of unspecified material makes the internal pressure of the refrigerant cycle too
high, and may cause product malfunction, burst of piping, or injury.
WARNING
• For appropriate working of the air conditioner, install it as written in this manual.
• To connect indoor unit and outdoor unit, use air conditioner piping and cables available
through your local distributor. This manual describes proper connections using such
installation set.
• Do not turn on the power until all work has been completed.
CAUTION
This manual describes how to install the indoor unit only. To install the outdoor unit, (it
any), refer to the installation manual included in each product.
• Be careful not to scratch the air conditioner when handling it.
• After installation, explain correct operation to the customer, using the operating manual.
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3.2. Additional materials required for installation
2.2. Accessories
The following installation accessories are supplied. Use them as required.
Name and Shape
Q’ty
Name and Shape
Q’ty
Cloth tape
Operating Manual
1
1
4. ELECTRICAL REQUIREMENT
Tapping screw
(large)
Installation Manual
(This manual)
1
5
Wall hook bracket
Remote controller
2
Air cleaning filter
1
2
Filter holders
Battery
2
2
Remote controller holder
The indoor unit is powered from the outdoor unit. Do not power indoor unit from separate
power source.
WARNING
Tapping screw
(small)
1
A. Refrigeration (armored) tape
B. Insulated staples or clamps for connecting wire (See your local electrical codes.)
C. Putty
D. Refrigeration lubricant
E. Clamps or saddles to secure refrigerant piping
Standard for electrical wiring and equipment differs in each country or region. Before you
start electrical working, confirm related regulations, codes, or standards.
Cable
Conductor size [mm2]
Type
Remarks
Connection cable
1.5 - 2.5
Type 60245 IEC 57
3 cable + Earth (Ground),
1 Ø 240 V
Max. Cable Length: Limit voltage drop to less than 2%. Increase cable gauge if voltage
drop is 2% or more.
5. SELECTING THE MOUNTING POSITION
Seal A
Decide the mounting position with the customer as follows:
1
1
The following items are necessary to install this air conditioner. (The items are not included with the air conditioner and must be purchased separately.)
Name
Q’ty
Name
Connection pipe assembly
1
Wall cap
Connection cable (4-conductor)
1
Saddle
Q’ty
1
1 set
Wall pipe
1
Drain hose
Decorative tape
1
Tapping screws
1
Vinyl tape
1
Sealant
1 set
1
5.1. Indoor unit
(1) Install the indoor unit level on a strong wall which is not subject to vibration.
(2) The inlet and outlet ports should not be obstructed : the air should be able to blow all
over the room.
(3) Install the unit a dedicated electrical branch circuit.
(4) Do not install the unit where it will be exposed to direct sunlight.
(5) Install the unit where connection to the outdoor unit is easy.
(6) Install the unit where the drain pipe can be easily installed.
(7) Take servicing, etc. into consideration and leave the spaces shown in “6.1. Installation
dimensions”. Also install the unit where the filter can be removed.
Correct initial installation location is important because it is difficult to move the unit after it
is installed.
WARNING
2.3. Optional parts
Refer to each installation manual for the method of installing optional parts.
Parts name
Wired Remote Controller *
Wired Remote Controller *
Simple Remote Controller *
External connect kit *
Communication kit
Model name
Application
UTY-RVNYN
UTY-RNNYN
UTY-RSNYN
UTY-XWZXZ5
UTY-TWBXF1
For air conditioner operation
For air conditioner operation
For air conditioner operation
For control input/output port
For the installation of optional parts
* Optional communication kit is necessary for the installation.
3. GENERAL SPECIFICATION
This INSTALLATION MANUAL briefly outlines where and how to install the air conditioning system.
Please read over the entire set of instructions for the indoor and outdoor units and make sure all
accessory parts listed are with the system before beginning.
3.1. Type of copper pipe and insulation material
CAUTION
For appropriate pipe length and height difference, refer to the installation manual for the
outdoor unit.
Gas pipe size (thickness) [mm]
Liquid pipe size (thickness) [mm]
Ø 12.70 (0.8)
Ø 6.35 (0.8)
CAUTION
• Wrap heat insulation around both of the gas pipe and the liquid pipe.
No heat-insulation work or incorrect heat-insulation work may cause water leaks.
• In a reverse cycle model, use heat insulation with heat resistance above 120 °C.
• If expected humidity of the installation location of refrigerant pipes is higher than 70
%, wrap the heat insulation around the refrigerant pipes.
If the expected humidity is between 70 % and 80 %, use heat insulation that has
thickness of 15 mm or more.
If the expected humidity is higher than 80 %, use heat insulation that has thickness
of 20 mm or more.
• Using of thinner heat insulation than specified above may cause a condensation on
the surface of the insulation.
• Use heat insulation with thermal conductivity of 0.045 W/(m•K) or less, at 20 °C.
Install the unit where is capable to support the weight of the unit. Secure the unit firmly
so that the unit does not topple or fall.
CAUTION
Do not install the unit in the following areas:
• Area with high salt content, such as at the seaside. It will deteriorate metal parts, causing the parts to fail or the unit to leak water.
• Area filled with mineral oil or containing a large amount of splashed oil or steam. It will
deteriorate plastic parts, causing the parts to fail or the unit to leak water.
• Area where is close to heat sources.
• Area that generates substances that adversely affect the equipment, such as sulfuric
gas, chlorine gas, acid, or alkali. It will cause the copper pipes and brazed joints to corrode, which can cause refrigerant leakage.
• Area that can cause combustible gas to leak, contains suspended carbon fibers or
flammable dust, or volatile in flammables such as paint thinner or gasoline.
• If gas leaks and settles around the unit, it can cause a fire.
• Area where animals may urinate on the unit or ammonia may be generated.
• Do not use for preservation of food, plants, animals, precision equipment, art work, or
other objects. This may cause quality deterioration of those items.
• Install the unit where drainage does not cause any trouble.
• Install the indoor unit, outdoor unit, power supply cable, transmission cable, and remote control cable at least 1 m away from a television or radio receivers. The purpose
of this is to prevent TV reception interference or radio noise.
(Even if they are installed more than 1 m apart, you could still receive noise under
some signal conditions.)
• If children may approach the unit, take preventive measures so that they cannot reach
the unit.
• Install the indoor unit on the wall where the height from the floor is more than 1.8 m.
6. INSTALLATION WORK
WARNING
During transportation or relocation of the indoor unit, pipes shall be covered with the
wall hook bracket for protection. Do not move the appliance by holding the indoor unit
pipes.
(The stress applied to the pipe joints may cause the flammable gas to leak during
operation.)
CAUTION
• Do not hit or push the human sensor. This may lead to damage or malfunction.
• Do not touch the human sensor. Any scratches or dirt may lead to incorrect detection.
• Do not place large objects near the human sensor. Also keep heating units outside the
sensor’s detection area.
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Detection range of the human sensor is as follows.
Vertical angle 90° (Side view)
Horizontal angle 100° (Top view)
• Fasten the wall hook bracket to the wall with 5 or more screws through the holes near
the outer edge of the bracket.
• Check that there is no rattle at the wall hook bracket.
7m
7m
90°
50°
(1) Install the wall hook bracket so that it is correctly positioned horizontally and vertically.
If the wall hook bracket is titled, water will drip to the floor.
(2) Install the wall hook bracket so that it is strong enough to support the weight of the unit.
Wall hook bracket
50°
6.1. Installation dimensions
Wall hook
bracket
84 mm
or over
133 mm or over
127 mm or over
Tapping screws
(large, accessories)
CAUTION
1.8 m
or over
1.5 m or over
Remote
controller
Install the wall-hook bracket both horizontally and vertically aligned.
Misaligned installation may cause water leakage.
(Wall cap)
Remote controller
holder
Tapping screws
(small, accessories)
The flare connection
part should be installed
outdoors.
[Rear piping, Right piping, Bottom piping]
• Install the indoor unit piping in the direction of the wall hole and bind the drain hose
and pipe together with vinyl tape.
• Install the piping so that the drain hose is at the bottom.
• Wrap the pipes of the indoor unit that are visible from the outside with decorative tape.
6.2. Indoor unit piping direction
[For Left rear piping (Drain hose), Left piping (Drain hose)]
The piping can be connected in the 3 directions indicated in the following.
When the piping is connected to direction (2) or (3) , cut along the piping groove on the
side of the front cover with a hacksaw.
(Rear)
(2) Right
outlet
(1) Rear outlet
(3) Bottom outlet
6.3. Cutting the hole in the wall for the connecting piping
(1)
(2)
(3)
(4)
Cut a 65 mm diameter hole in the wall at the position shown in the following.
Cut the hole so that the outside end is lower (5 to 10 mm) than the inside end.
Always align the center of the wall hole. If misaligned, water leakage will occur.
Cut the wall pipe to match the wall thickness, stick it into the wall cap, fasten the cap with
vinyl tape, and stick the pipe through the hole.
(5) Cut the hole a little lower so that drain water will flow freely.
Wall hook bracket
6.5. Forming the drain hose and pipe
Interchange the drain cap and the drain hose.
CAUTION
• Insert drain hose and drain cap securely. Drain should slope down to avoid water leakage.
• When inserting the drain hose, no other material than water should be applied.
Application of other material than water will cause deterioration of the hose, and may
cause water leakage.
• After you remove a drain hose, be sure to attach the drain cap.
• When you secure the piping and drain hose with tape, arrange the drain hose so that
it is at the bottom of the piping.
• For drain hose piping in low temperature environment, you need to apply freeze
protection to prevent a frozen drain hose.
After cooling operation is performed in low temperature environment, (when outdoor
temperature under 0 °C,) water in the drain hose could be frozen. Frozen drain water
will block the water flow in the hose, and may cause water leakage at the indoor unit.
Installing the Drain cap
Use a hexagonal wrench 4 mm at opposite side to
insert the drain cap, till the drain cap contacts the tip
of the drain cock.
No gap
Center mark
Hexagonal
wrench
65 mm dia. hole
Fasten with
vinyl tape
Drain
cock
Drain cap
Right piping
Bind with vinyl tape
Refrigerant pipes (top)
5 to 10 mm low
Rear piping
Wall cap*
Wall pipe*
(Inside)
Bottom piping
(Outside)
Wall
Indoor unit drain hose (bottom)
*Locally purchased
For left outlet piping
(Drain hose), cut off
the piping outlet cutting
groove with a hacksaw.
WARNING
Always use the wall pipe. If the wall pipe is not used, the cable that is connected between
the indoor unit and the outdoor unit may touch metal, and cause an electric discharge.
6.4. Installing the wall hook bracket
Indoor unit
drain hose
Drain cap
Remove the drain cap by pulling at the projection at the end
of the cap with pliers, etc.
• Remove the wall hook bracket from the indoor unit. (Remove screw).
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Removing the drain hose
Installing the drain hose
Remove the screw at the left of
drain hose and pull out drain hose.
Vertically insert the drain hose toward the
inside, so that the drain fixture (white) can accurately align with the screw hole around the
drain cock.
After inserting and before replacing, please
reinstall and fix the removed screws.
Screw
Drain hose
Screw hole
6.35 (1/4)
9.52 (3/8)
12.70 (1/2)
15.88 (5/8)
19.05 (3/4)
Screw
Drain fixture
Drain fixture
•
•
Drain cock
Pipe outside diameter
[mm (in.)]
Drain hose
Width across
flats
Width across flats
of Flare nut [mm]
6.35 (1/4)
9.52 (3/8)
12.70 (1/2)
15.88 (5/8)
19.05 (3/4)
17
22
26
29
36
[Installing the indoor unit]
(Spacer)
0 to 0.5
9.1
13.2
16.6
19.7
24.0
Pipe outside diameter [mm (in.)]
• After passing the indoor piping and drain hose through the wall hole, hang the indoor unit on
the hooks at the top and bottom of the wall hook bracket.
Indoor unit
Dimension B [mm]
When using conventional flare tools to flare R32 pipes, the dimension A should be approximately 0.5 mm more than indicated in the table (for flaring with R32 flare tools) to achieve
the specified flaring. Use a thickness gauge to measure the dimension A.
Please hold around the joint of the drain hose during work.
As the screw is inside, be sure to use screwdrivers treated with magnet.
• Hang the indoor unit from the hooks at the top of the wall hook bracket.
• Insert the spacer, etc. between the indoor unit and the wall hook bracket and separate
the bottom of the indoor unit from the wall.
Dimension A [mm]
Flare tool for R32,
clutch type
6.6.2. Bending pipes
•
•
•
•
The pipes are shaped by your hands. Be careful not to collapse them.
Bend R70 mm or more with a pipe bender.
Do not bend the pipes in an angle more than 90°.
When pipes are repeatedly bend or stretched, the material will harden, making it difficult
to bend or stretch them any more.
• Do not bend or stretch the pipes more than 3 times.
CAUTION
Wall hook bracket
To prevent breaking of the pipe, avoid sharp bends.
If the pipe is bent repeatedly at the same place, it will break.
6.6.3. Pipe connection
WARNING
The flare connection shall not be performed indoors.
Indoor unit
Top hooks
Wall hook bracket
CAUTION
Be sure to Install the pipe against the port on the indoor unit correctly. If the centering
is improper, the flare nut cannot tighten smoothly. If the flare nut is forced to turn, the
threads will be damaged.
Do not remove the flare nut from the indoor unit pipe until immediately before connecting the connection pipe.
Bottom hooks
• After hooking the indoor unit to the top hook, hook the fittings of the indoor unit to the 2
bottom hooks while lowering the unit and pushing it against the wall.
6.6. Flare connection (Pipe connection)
CAUTION
Tighten the flare nuts with a torque wrench using the specified tightening method.
Otherwise, the flare nuts could break after a prolonged period, causing refrigerant to leak
and generate hazardous gas if the refrigerant comes into contact with a flame.
6.6.1. Flaring
Use special pipe cutter and flare tool designed for R410A or R32 pipework.
(1) Cut the connection pipe to the necessary length with a pipe cutter.
(2) Hold the pipe downward so that cuttings will not enter the pipe and remove any burrs.
(3) Insert the flare nut (always use the flare nut attached to the indoor unit(s) and outdoor unit
or branch box respectively) onto the pipe and perform the flare processing with a flare
tool. Use the special R410A or R32 flare tool, or the conventional flare tool. Leakage of
refrigerant may result if other flare nuts are used.
(4) Protect the pipes by pinching them or with tape to prevent dust, dirt, or water from
entering the pipes.
B
Check if [L] is flared uniformly
and is not cracked or scratched.
Die
A
Pipe
L
Hold the torque wrench at its grip, keeping it in the right angle with the pipe, in order
to tighten the flare nut correctly.
Tighten the flare nuts with a torque wrench using the specified tightening method.
Otherwise, the flare nuts could break after a prolonged period, causing refrigerant to
leak and generate hazardous gas if the refrigerant comes into contact with a flame.
Connect the piping so that the control box cover can easily be removed for servicing
when necessary.
In order to prevent water from leaking into the control box, make sure that the piping
is well insulated.
When the flare nut is tightened properly by your hand, hold the body side coupling with a
wrench, then tighten with a torque wrench. (See the table below for the flare nut tightening
torques.)
Tighten with 2 wrenches.
Holding wrench
Torque wrench
Indoor unit pipe
(Body side)
Flare nut
Connection pipe
Flare nut [mm (in.)]
Tightening torque [N·m (kgf·cm)]
6.35 (1/4) dia.
9.52 (3/8) dia.
12.70 (1/2) dia.
15.88 (5/8) dia.
19.05 (3/4) dia.
16 to 18 (160 to 180)
32 to 42 (320 to 420)
49 to 61 (490 to 610)
63 to 75 (630 to 750)
90 to 110 (900 to 1,100)
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7.3. How to connect wiring to the terminals
7. ELECTRICAL WIRING
Caution when wiring cable
CAUTION
Be careful not to generate a spark as follows for using a flammable refrigerant.
• Do not remove the fuse while the power is on.
• Do not disconnect the wiring while the power is on.
• It is recommended to position the outlet connection in a high position. Place the
cords so that they do not get tangled.
To strip off the insulation of a lead wire, always use a special tool such as a wire stripper. If there is no special tool, carefully strip off the insulation by using a knife or other
utensil.
(1) Use ring terminals with insulating sleeves as shown in the figure to connect to the
terminal block.
(2) Securely clamp the ring terminals to the wires by using an appropriate tool so that the
wires do not come loose.
Strip : 10 mm
7.1. Wiring system diagram
Ring terminal
WARNING
Sleeve
• Before connecting the wires, make sure the power supply is OFF.
• Every wire must be connected firmly.
• No wire should be allowed to touch refrigerant tubing, the compressor, or any moving part.
• Loose wiring may cause the terminal to overheat or result in unit malfunction. A fire
hazard may also exist. Therefore, be sure all wiring is tightly connected.
• Connect wires to the matching numbers of terminals.
INDOOR UNIT
TERMINAL
OUTDOOR UNIT
(3) Connect specified wires securely, and fasten them so that there is no stress applied
on the terminals.
(4) Use a screwdriver with an appropriate bit size to tighten the terminal screws. Using of
screwdriver with inappropriate bit size will damage the screw heads, and the screws
will not be tightened properly.
(5) Do not overtighten the terminal screws. Otherwise, the screws may break.
Screw with special washer
Wire
Screw with special washer
Ring terminal
Power line
Ring terminal
Terminal blocks
Control line
Please connect to the
specified terminal.
Earth (Ground) line
Tightening torque [N·m (kgf·cm)]
M4 screw
7.2. Indoor unit wiring
40 mm
Screw
60 mm
Wire cover
Screw
1.2 to 1.8 (12 to 18)
CAUTION
1. Remove the wire cover. (Remove 1 screw.)
2. Remove the cable clamp.
3. Ring terminals connect to the connection cable.
4. Connect the ring terminals fully into the terminal block.
5. Fasten the connection cable with a cable clamp.
Cable clamp
Wire
(6) See the table for the terminal screw tightening torques.
• Match the terminal block numbers and connection cable colors with those of the
outdoor unit. Incorrect wiring may cause a fire.
• Connect the connection cables firmly to the terminal block. Imperfect installation may
cause a fire.
• When fixing the connection cable with the cable clamp, always fasten the cable at the
plastic jacket portion, but not at the insulator portion. If the insulator is chafed, electric
leakage may occur.
• Always connect the earth (ground) wire. Improper earthing (grounding) work can
cause electric shocks.
• Do not use the earth (ground) screw for the indoor unit to the outdoor unit unless it is
specified.
Earth (Ground) wire
Cable clamp
Screw
Connection cable
Wire cover
Screw
Insert the wire cover tab into the square hole
of the indoor unit and fasten with a screw.
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9.1. Front panel removal
8. FINISHING
(1) Insulate between pipes.
• Insulate suction and discharge pipes separately.
• For rear, right, and bottom piping, overlap the connection pipe heat insulation and
indoor unit pipe heat insulation and bind them with vinyl tape so that there is no gap.
(2) Temporarily fasten the connection cable along the connection pipe with vinyl tape.
(Wrap to about 1/3 the width of the tape from the bottom of the pipe so that water
does not enter.)
(3) Fasten the connection pipe to the outside wall with a saddle, etc.
(4) Fill the gap between the outside wall pipe hole and the pipe with sealer so that rain
water and wind cannot blow in.
(5) Fasten the drain hose to the outside wall, etc.
(1)
(2)
(3)
(4)
Remove intake grille (Reference the intake grille removal.)
Remove 3 caps.
Remove wire cover.
Remove 7 screws.
Screws (Wire cover )
Wire cover
Outside wall cap*
Saddle*
Sealer putty*
Screws ( 7 position )
Diffuser
(Outdoors)
Pipe
Wall
Caps ( 3 position )
NOTE : When replacing the front panel, do not scratch or damage the diffuser.
(5) The front panel is pulled to the front, raising the upper surface, then the front panel is
removed.
*Locally purchased
Overlap the insulation
Connection pipe
(heat insulation)
Front panel
Bind the pipes together
so that there is no gap.
Indoor unit pipe
(heat insulation)
Vinyl tape
Pipe
Wrap with cloth tape
Drain hose
Cloth tape
9.2. Front panel installation
(1) First, fit the lower part of the front panel, and insert top and bottom hooks. (3 top
sides, 2 center)
Seal A is used when the diameter
of gas pipe is Ø12.70 or more.
Top hooks
(3 position)
Top holes (3 position)
Butt connection pipe (heat
insulation) against the indoor
unit pipe (heat insulation) and
wrap with seal A so that there
is no gap.
Front panel
Indoor unit
Check the following:
GOOD
PROHIBITED
(2) Attach the 7 screws.
(3) Attach the wire cover.
Drain hose
Saddle
(4) Attach the 3 caps.
(5) Attach the intake grille.
Lifted up
Wave
End in water
CAUTION
Install the front panel and intake grille securely. If installation is imperfect, the front
panel or intake grille may fall off and cause injury.
9. FRONT PANEL REMOVAL AND INSTALLATION
Intake grille removal
b
a
Open the intake
grille. While gently
pressing the left
and right mounting
shafts of the intake
grille outward “a”,
remove the intake
grille in direction of
the arrow “b”.
Intake grille installation
c
While holding the
grille horizontal, set
the left and right
mounting shafts into
the pillow blocks at
the top of the panel
“c”.
To latch each shaft
properly, insert the
shaft until it snaps.
Press 4 places on
the intake grille to
close it completely.
10. TEST RUN
Check items
(1) Is operation of each button on the remote control unit normal?
(2) Does each lamp light normally?
(3) Do airflow direction louvers operate normally?
(4) Is the drain normal?
(5) Do not have an abnormal noise and vibration during operation?
• Do not operate the air conditioner in test run for a long time.
[Operation method]
• For the operation method, refer to the operating manual.
• The outdoor unit, may not operate, depending on the room temperature. In this case,
keep on pressing the MANUAL AUTO button of the indoor unit for more than 10
seconds. The OPERATION indicator lamp and TIMER indicator lamp will begin to flash
simultaneously during cooling test run.
Then, heating test run will begin in about 3 minutes when HEAT is selected by the
remote controller operation [reverse cycle model only].
(Please follow the operating manual for remote controller operation.)
•
To end test operation, press the remote controller START/STOP button.
(When the air conditioner is running by pressing the test run button, the OPERATION
Lamp and TIMER Lamp will simultaneously flash slowly.)
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[Using the wired remote controller] (Option)
For the operation method, refer to the operating manual.
(1) Stop the air conditioner operation.
(2) Press the MODE button and the FAN button simultaneously for 2 seconds or more to
start the test run.
13.INSTALLATION WORK
13.1. Accessories (Communication kit)
The following installation accessories are supplied. Use them as required.
Name and Shape
Q’ty
Description
Relay control board
Test run display
1
(3) Press the START/STOP button to stop the test run.
11. REMOTE CONTROLLER INSTALLATION
For connecting the
wired remote control
unit and external
connect wire.
For fixing the wires
from control box.
Cable tie
Check that the indoor unit correctly receives the signal from the remote controller, then
install the remote controller holder.
1
CAUTION
Do not install the remote controller holder in the following conditions:
• Any places exposed in direct sunlight
• Positions affected by the heat from a stove or heater
Relay wire
11.1. Remote controller holder installation
Wiring label
Remote controller
mounting
For displaying the additional
wiring diagram.
1
• Install the remote controller a maximum distance of 7 m from the remote control signal
receiver. After installing the remote controller, check that it operates correctly.
• Install the remote controller holder to a wall, pillar, etc. with the tapping screw.
Remote controller
holder fixing
For connecting the
relay control board and
control unit board.
1
13.2. Installation work
13.2.1. Removing intake grille and front panel
(See “9. FRONT PANEL REMOVAL AND INSTALLATION” and “9.1. Front panel removal”)
Remote controller
holder
(1) Set
Tapping
screws
(small,
accessories)
13.2.2. Removing control cover
Screw 1
Remote
controller
(2) Down
12.OPTIONAL KIT INSTALLATION
This air conditioner can be connected with the following optional kits.
• Wired remote controller
• Simple remote controller
• External connect kit
BEFORE INSTALLING THE WIRED REMOTE CONTROLLER
• When you use wired remote controller, some functions may not be used.
Screw 2
Control cover
Control box
Remove the screw 1 and 2, then remove the control cover.
13.2.3. Installing relay control board and relay wire terminal
Control unit board
Clasp
CAUTION
• Before installation, make sure that all power supplies has been disconnected.
• Do not touch the aluminum fins of heat exchanger built-in the indoor or outdoor unit to
avoid personal injury when you install or maintain the unit.
• In the installation or removal, be sure not to have any wires getting caught by parts
or getting an extreme tension. Excessive pressure or tension to the wire may cause
malfunction of the air conditioner.
• Avoid any places exposed in direct sunlight.
• Choose a position that will not be affected by the heat from a stove or heater.
• Before setting up the optional kit, confirm whether the air-conditioner receives the
signal from the remote controller.
• Do not connect the wired remote controller to the terminal for power supply.
• When connecting the wired remote controller with the indoor unit, use the connecting
cable that is supplied with wired remote controller or simple remote controller.
• Recommended cable length of wired remote controller is 10 m. When you extend the
cable, insulate the connecting part of the cable.
Do not connect power supply with the terminal.
INDOOR UNIT
Connector (CN2)
Relay wire
Clasps
Relay control board
*2. Notice the installing direction
of the relay control board. (The
Notice *2.
elevation of the control box is fit
Connector (CND01) for the recess of the relay control board.)
(1) Insert the relay control board toward 2 clasps.
(2) Then set the board with the clasp.
(3) Connect the relay wire terminal to the connector (CND01) on the relay control board.
(4) Connect the relay wire terminal to the connector (CN2) on the control unit board.
PCB
CAUTION
Be careful not to damage the parts on the board.
Otherwise, it will cause malfunction.
TERMINAL
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13.2.4. Installing optional kits
14. SELECTING THE REMOTE CONTROLLER CUSTOM CODE
Remote controller cable modification
(1) Use a tool to cut off the terminal on the end of the remote controller cable, and then
remove the insulation from the cut end of the cable.
(2) Connect the remote controller cable and connecting cable.
(Supplied with wired remote controller.)
Important: Be sure to insulate the connection between the cables.
When two or more air conditioners are installed in a room and the remote controller is
operating an air conditioner other than the one you wish to set, change the custom code
of the remote controller to operate only the air conditioner you wish to set (4 selections
possible).
When two or more air conditioners are installed in a room, please contact your retailer to
set the individual air conditioner custom codes.
20 mm
Selecting the Remote Controller Custom Code
White
Remote Red
controller cable
(1) Press the START/STOP (
) button until only the clock
is displayed on the remote controller display.
(2) Press the MODE button for at least 5 seconds to display
the current custom code (initially set to ).
15
0~
35
16
~4
0m
5m
m
m
Remote
controller cable
Use the following steps to select the custom code of the remote controller. (Note that the
air conditioner cannot receive a custom code if the air conditioner has not been set for the
custom code.)
White
Red
30
m
m
Connector
Black
Insulated
connection
Black
(3) Press the SET TEMP. (
custom code between
Installing the wired remote controller terminal (sold separately)
/
) buttons to change the
.
Match the code on the display to the air conditioner
custom code.
(4) Press the MODE button again to return to the clock
display. The custom code will be changed.
Connect the wired remote controller terminal to the connector (CNC01) on the relay control board.
Connector : CNC01
Relay wire
• If no buttons are pressed within 30 seconds after the custom code is displayed, the
system returns to the original clock display. In this case, start again from step 1.
• The air conditioner custom code is set to A prior to shipment.
15.FUNCTION SETTING
Rib
Wired remote controller cable
Installing the external connect kit terminal (sold separately)
Connect the wire of external input/output to the board of external connect kit.
EXTERNAL INPUT CONNECT TO NO. CNA01
EXTERNAL OUTPUT CONNECT TO NO. CNB01, CNB02
(
Perform the “FUNCTION SETTING” according to the installation conditions using the remote
controller.
CAUTION
• Confirm whether the wiring work for outdoor unit has been finished.
• Confirm that the cover for the electrical enclosure on the outdoor unit is in place.
)
Operation Status Output
connector : CNB01 (White connector)
Error Status Output
connector : CNB02 (Black connector)
Control Input
(Operation/Stop or Forced stop)
connector : CNA01 (White connector)
• This procedure changes to the function settings used to control the indoor unit according
to the installation conditions. Incorrect settings can cause the indoor unit to malfunction.
• After the power is turned on, perform the “FUNCTION SETTING” according to the
installation conditions using the remote controller.
• The settings may be selected between the following two: Function Number or Setting
Value.
• Settings will not be changed if invalid numbers or setting values are selected.
• Refer to the installation manual enclosed with the remote control unit when the wired
remote control unit (option) is used.
Entering the Function Setting Mode
While pressing the POWERFUL button and TEMP. (
RESET button to enter the function setting mode.
) button simultaneously, press the
Selecting the Function Number and Setting Value [Reverse cycle model]
(1) Press the TEMP. (
/
) buttons to select the func- Function Number
External
connect kit cable
Rib
Fixing the wires
After connecting the terminals, thread the wires through the clasp and rib of the control box as
circled in the figure below.
Then fix the wires onto the control box with the provided cable tie.
tion number. (Press the 10°C HEAT button to switch
between the left and right digits.)
(2) Press the POWERFUL button to proceed to setting
value. (Press the POWERFUL button again to return to
the function number selection.)
(3) Press the TEMP. ( /
) buttons to select the setting
value. (Press the 10°C HEAT button to switch between
the left and right digits.)
Setting
Value
(4) Press the MODE button once to send the function setting information. Please confirm the beeping sound.
(5) Next, please press START/STOP (
) button once
to fix the function setting. Please confirm the beeping
sound.
Relay control board
Cable tie
13.2.5. Installing the control cover
(1) Attach the control cover.
(2) Attach the 2 screws.
(6) Press the RESET button to cancel the function setting
mode.
(7) After completing the FUNCTION SETTING, be sure to
disconnect the power and reconnect it again.
13.2.6. Labelling
Paste the wiring label beside the label for schematic diagram inside the front panel.
13.2.7. Installing the front panel and intake grille
(See “9. FRONT PANEL REMOVAL AND INSTALLATION” and “9.2. Front panel installation”)
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Room temperature sensor switching
Selecting the Function Number and Setting Value [Cool model]
(1) Press the TEMP. (
/
) buttons to select the func- Function Number
tion number. (Press the ECONOMY button to switch
between the left and right digits.)
(2) Press the POWERFUL button to proceed to setting
value. (Press the POWERFUL button again to return to
the function number selection.)
(Only for wired remote controller)
When using the Wired remote controller temperature sensor, change the setting to “Both”
(01).
(♦... Factory setting)
Setting Description
Setting
Value
(3) Press the TEMP. ( /
) buttons to select the setting
value. (Press the ECONOMY button to switch between
the left and right digits.)
♦
Function
Number
Indoor unit
Setting Value
00
42
Both
01
(4) Press the MODE button once to send the function setting information. Please confirm the beeping sound.
00: Sensor on the indoor unit is active.
01: Sensors on both indoor unit and wired remote controller are active.
* Remote controller sensor must be turned on by using the remote controller.
(5) Next, please press START/STOP (
) button once
to fix the function setting. Please confirm the beeping
sound.
Remote controller custom code
(Only for wireless remote controller)
The indoor unit custom code can be changed. Select the appropriate custom code.
(♦... Factory setting)
(6) Press the RESET button to cancel the function setting
mode.
(7) After completing the FUNCTION SETTING, be sure to
disconnect the power and reconnect it again.
Setting Description
♦
CAUTION
A
Select appropriate intervals for displaying the filter sign on the indoor unit according to the
estimated amount of dust in the air of the room.
If the indication is not required, select “No indication” (03).
(♦... Factory setting)
Setting Description
Function
Number
Standard (400 hours)
Long interval (1,000 hours)
11
Short interval (200 hours)
♦
Setting Value
No indication
Setting Description
♦
Function
Number
Standard
Slightly higher control
Setting Value
00
Lower control
01
31
Higher control
02
Enables or disables the power-saving function by controlling the indoor unit fan rotation when
the outdoor unit is stopped during cooling operation.
(♦... Factory setting)
Setting Description
♦
Function
Number
Disable
Enable
Setting Value
00
49
01
Setting record
Depending on the installed environment, correction of the room temperature sensor may
be required. Select the appropriate control setting according to the installed environment.
(♦... Factory setting)
♦
01
46
Indoor unit fan control for energy saving for cooling
Record any changes to the settings in the following table.
Setting Description
Room temperature control for heating [Reverse cycle model only]
Function
Number
00
02
01
Setting Description
Operation/Stop mode
Setting Value
03
00
Higher control
♦
Function
Number
00: When the outdoor unit is stopped, the indoor unit fan operates continuously following
the setting on the remote controller.
01: When the outdoor unit is stopped, the indoor unit fan operates intermittently at a very
low speed.
Standard
30
(♦... Factory setting)
Setting Description
Setting Value
Slightly lower control
Lower control
“Operation/Stop” mode or “Forced stop” mode can be selected.
Forced stop mode
Depending on the installed environment, correction of the room temperature sensor may
be required. Select the appropriate control setting according to the installed environment.
(♦... Factory setting)
03
External input control
01
Room temperature control for cooling
02
D
(Setting forbidden)
03
01
44
C
00
02
Setting Value
00
B
After disconnecting the power, wait 30 seconds or more before reconnecting it again.
The function setting does not become active unless the power is disconnected then
reconnected again.
Filter sign
Function
Number
02
03
Setting Value
Filter sign
Room temperature control for cooling
Room temperature control for heating
Auto restart
Room temperature sensor switching
Remote controller custom code
External input control
Indoor unit fan control for energy saving for cooling
Auto restart
After completing the FUNCTION SETTING, be sure to disconnect the power and reconnect it again.
Enable or disable automatic restart after a power interruption.
(♦... Factory setting)
Setting Description
♦
Enable
Disable
Function
Number
40
Setting Value
00
01
* Auto restart is an emergency function such as for power outage etc. Do not attempt to
use this function in normal operation. Be sure to operate the unit by remote controller or
external device.
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16.CUSTOMER GUIDANCE
Explain the following to the customer in accordance with the operating manual:
(1) Starting and stopping method, operation switching, temperature adjustment, timer, airflow
switching, and other remote control unit operations.
(2) Air filter removal and cleaning, and how to use the air louvers.
(3) Give the operating manual to the customer.
17.ERROR CODES
If you use a wireless remote controller, the lamp on the photo detector unit will output error
codes by way of blinking patterns. If you use a wired remote controller, error codes will appear on the remote control display. See the lamp blinking patterns and error codes in the
table. An error display is displayed only during operation.
Error display
OPERATION TIMER ECONOMY
lamp
lamp
lamp
(green)
(orange)
(green)
●(1)
●(1)
●(1)
●(1)
●(2)
●(5)
◊
◊
◊
●(2)
●(1)
◊
●(2)
●(2)
◊
●(2)
●(3)
◊
●(2)
●(2)
●(4)
●(7)
Wired
remote
controller
Error code
Description
Serial communication error
Wired remote controller
communication error
Check run unfinished
Unit number or Refrigerant circuit
address setting error
[Simultaneous Multi]
Indoor unit capacity error
Combination error
◊
• Connection unit number error
(indoor slave unit)
[Simultaneous Multi]
• Connection unit number error
(indoor unit or branch unit)
[Flexible Multi]
◊
Primary unit, secondary unit
set-up error [Simultaneous Multi]
Indoor unit PCB model
information error
●(3)
●(2)
◊
●(3)
●(5)
◊
●(4)
●(1)
◊
●(4)
●(2)
◊
●(5)
●(1)
◊
●(5)
●(3)
◊
●(5)
●(7)
◊
●(5)
●(8)
◊
●(5)
●(15)
◊
●(6)
●(2)
◊
●(6)
●(3)
◊
●(6)
●(4)
◊
●(6)
●(5)
◊
●(6)
●(10)
◊
●(7)
●(1)
◊
●(7)
●(2)
◊
●(7)
●(3)
◊
●(7)
●(4)
◊
●(7)
●(5)
◊
●(7)
●(6)
◊
●(7)
●(7)
◊
●(8)
●(2)
◊
●(8)
●(3)
◊
●(8)
●(4)
◊
●(8)
●(6)
◊
●(9)
●(4)
◊
●(9)
●(5)
◊
●(9)
●(7)
◊
●(9)
●(9)
◊
●(10)
●(1)
◊
●(10)
●(3)
◊
●(10)
●(4)
◊
●(10)
●(5)
◊
●(13)
●(2)
◊
Display mode
• 2-way valve temp. sensor error
• 3-way valve temp. sensor error
Heat sink temp. sensor error
• Sub-cool Heat Ex. gas inlet
temp. sensor error
• Sub-cool Heat Ex. gas outlet
temp. sensor error
Liquid pipe temp. sensor error
Current sensor error
• Discharge pressure sensor error
• Suction pressure sensor error
• High pressure switch error
Trip detection
Compressor rotor position
detection error
Outdoor unit fan motor error
4-way valve error
Discharge temp. error
Compressor temp. error
High pressure error
Low pressure error
Branch boxes error
[Flexible Multi]
● : 0.5s ON / 0.5s OFF
◊ : 0.1s ON / 0.1s OFF
( ) : Number of flashing
[Troubleshooting with the indoor unit display]
Manual auto switch error
Room temp. sensor error
Indoor unit Heat Ex. Middle temp.
sensor error
Indoor unit fan motor error
OPERATION indicator (green)
TIMER indicator (orange)
ECONOMY indicator (green)
Drain pump error
Damper error
Intake grille error
[Troubleshooting with the Wired Remote Controller Display (Option)]
If an error occurs, the following display will be shown. (“Er” will appear in the set room
temperature display.)
Indoor unit error
Outdoor unit main PCB model
information error or
communication error
Error code
Inverter error
Active filter error, PFC circuit error
Trip terminal L error
Display PCB microcomputers
communication error
Discharge temp. sensor error
Compressor temp. sensor error
Outdoor unit Heat Ex. liquid temp.
sensor error
Outdoor temp. sensor error
Suction Gas temp. sensor error
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