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TM INSTALLATION MANUAL INDOOR UNIT (Cassette Type) For authorized service personnel only. AUGB07GALH AUGB09GALH AUGB12GALH AUGB14GALH AUGB18GALH AUGB24GALH Refer to the rating label with the serial number. MADE IN CHINA PART NO. 9371022420-02 9371022420-02_IM_EN.indd A 4/25/2016 2:00:11 PM INSTALLATION MANUAL PART NO. 9371022420-02 VRF system indoor unit (Cassette type) Do not attempt to install the air conditioner or a part of the air conditioner by yourself. 1. SAFETY PRECAUTIONS ......................................................................................... 1 2. ABOUT THIS PRODUCT.......................................................................................... 1 2.1. Precautions for using the R410A refrigerant ...................................................... 1 2.2. Special tool for R410A ....................................................................................... 1 2.3. Accessories ....................................................................................................... 2 2.4. Optional parts .................................................................................................... 2 INSTALLATION WORK ............................................................................................ 2 3.1. Selecting an installation location ....................................................................... 2 3.2. Installation dimensions ...................................................................................... 3 3.3. Discharge direction setting ................................................................................ 3 3.4. Installing the unit ................................................................................................ 3 4. This mark indicates procedures which, if improperly performed, might possibly result in personal harm to the user, or damage to property. Read carefully all security information before use or install the air conditioner. Contents 3. CAUTION PIPE INSTALLATION ............................................................................................... 4 4.1. Selecting the pipe material ................................................................................ 4 4.2. Pipe requirement ............................................................................................... 4 4.3. Flare connection (pipe connection) ................................................................... 4 4.4. Installing heat insulation .................................................................................... 5 5. INSTALLING DRAIN PIPES ..................................................................................... 5 6. ELECTRICAL WIRING ............................................................................................. 6 6.1. Electrical requirement ........................................................................................ 7 6.2. Wiring method ................................................................................................... 7 6.3. Unit wiring .......................................................................................................... 7 6.4. Connection of wiring .......................................................................................... 8 6.5. External input and external output (Optional parts) ........................................... 9 This unit must be installed by qualified personnel with a capacity certificate for handling refrigerant fluids. Refer to regulation and laws in use on installation place. The installation must be carried out in compliance with regulations in force in the place of installation and the installation instructions of the manufacturer. This unit is part of a set constituting an air conditioner. It must not be installed alone or with non-authorized by the manufacturer. Always use a separate power supply line protected by a circuit breaker operating on all wires with a distance between contact of 3mm for this unit. The unit must be correctly earthed (grounded) and the supply line must be equipped with a differential breaker in order to protect the persons. The units are not explosion proof and therefore should not be installed in explosive atmosphere. Never touch electrical components immediately after the power supply has been turned off. Electric shock may occur. After turning off the power, always wait 5 minutes before touching electrical components. This unit contains no user-serviceable parts. Always consult authorized service personnel to repairs. When moving, consult authorized service personnel for disconnection and installation of the unit. 2. ABOUT THIS PRODUCT 2.1. Precautions for using the R410A refrigerant WARNING 7. FIELD SETTING ..................................................................................................... 11 7.1. Setting the address .......................................................................................... 11 7.2. Custom code setting ........................................................................................ 12 7.3. Function setting ............................................................................................... 12 Do not introduce any substance other than the prescribed refrigerant into the refrigeration cycle. If air enters the refrigeration cycle, the pressure in the refrigeration cycle will become abnormally high and cause the piping to rupture. 8. CASSETTE GRILLE INSTALLATION ..................................................................... 13 8.1. Remove the intake grille .................................................................................. 13 8.2. Install cassette grille to indoor unit .................................................................. 14 8.3. Attach the intake grille ..................................................................................... 14 If there is a refrigerant leakage, make sure that it does not exceed the concentration limit. If a refrigerant leakage exceeds the concentration limit, it can lead to accidents such as oxygen starvation. 9. TEST RUN .............................................................................................................. 14 9.1. Test run using Outdoor unit (PCB) ................................................................... 14 9.2. Test run using Remote Controller .................................................................... 14 10. CHECK LIST........................................................................................................... 14 Do not touch refrigerant that has leaked from the refrigerant pipe connections or other area. Touching the refrigerant directly can cause frostbite. If a refrigerant leakage occurs during operation, immediately vacate the premises and thoroughly ventilate the area. If the refrigerant comes in contact with a flame, it produces a toxic gas. 11. ERROR CODES ..................................................................................................... 15 2.2. Special tool for R410A 1. SAFETY PRECAUTIONS • Be sure to read this Manual thoroughly before installation. • The warnings and precautions indicated in this Manual contain important information pertaining to your safety. Be sure to observe them. • Hand this Manual, together with the Operating Manual to the customer. Request the customer to keep them on hand for future use, such as for relocating or repairing the unit. WARNING This mark indicates procedures which, if improperly performed, might lead to the death or serious injury of the user. Request your dealer or a professional installer to install the unit in accordance with this Manual. An improperly installed unit can cause serious accidents such as water leakage, electric shock, or fire. If the unit is instruction in disregard of the instructions in the Installation Manual, it will void the manufacturer’s warranty. Do not turn ON the power until all work has been completed. Turning ON the power before the work is completed can cause serious accidents such as electric shock or fire. If refrigerant leaks while work is being carried out, ventilate the area. If the refrigerant comes in contact with a flame, it produces a toxic gas. Installation work must be performed in accordance with national wiring standards by authorized personnel only. Except for EMERGENCY, never turn off main as well as sub breaker of the indoor units during operation. It will cause compressor failure as well as water leakage. First, stop the indoor unit by operating the control unit, converter or external input device and then cut the breaker. Make sure to operate through the control unit, converter or external input device. When the breaker is designed, locate it at a place where the users cannot start and stop in the daily work. WARNING To install a unit that uses the R410A refrigerant, use dedicated tools and piping materials that have been manufactured specifically for R410A use. Because the pressure of the R410A refrigerant is approximately 1.6 times higher than the R22, failure to use dedicated piping material or improper installation can cause rupture or injury. Furthermore, it can cause serious accidents such as water leakage, electric shock, or fire. Tool name Contents of change Gauge manifold Pressure is huge and cannot be measured with a conventional (R22) gauge. To prevent erroneous mixing of other refrigerants, the diameter of each port has been changed. It is recommended to use a gauge manifold with a high pressure display range –0.1 to 5.3 MPa and a low pressure display range –0.1 to 3.8 MPa. Charging hose To increase pressure resistance, the hose material and base size were changed. Vacuum pump A conventional (R22) vacuum pump can be used by installing a vacuum pump adapter. Be sure that the pump oil does not backflow into the system. Use one capable for vacuum suction of –100.7 kPa (5 Torr, –755 mmHg). Gas leakage detector Special gas leakage detector for HFC refrigerant R410A. En-1 9371022420-02_IM_EN.indd 1 4/25/2016 2:00:11 PM Cassette grille accessories 2.3. Accessories WARNING Name and Shape For installation purposes, be sure to use the parts supplied by the manufacturer or other prescribed parts. The use of non-prescribed parts can cause serious accidents such as the unit to fall, water leakage, electric shock, or fire. Q’ty Application For covering connector Connector cover 1 The following installation parts are furnished. Use them as required. Keep the Installation Manual in a safe place and do not discard any other accessories until the installation work has been completed. Tapping screw (M5 × 12mm) For mounting cassette grille 4 Do not discard any accessories needed for installation until the installation work has been completed. Name and Shape Q’ty Application For mounting connector cover Tapping screw (M4 × 12mm) Operating manual 1 1 2.4. Optional parts Installation manual (This book) Description 1 Cable tie (Large) For fixing the connection pipe (Large and Small) External connect kit Model UTY-XWZXZC UTY-XWZXZB For control input function (Apply voltage terminal / CNA01) UTY-XWZXZD For control input function (Dry contact terminal / CNA02) UTY-XWZXZ7 For forced thermostat off function (Apply voltage terminal / CNA03) UTY-XWZXZE For forced thermostat off function (Dry contact terminal / CNA04) 4 For transmission and remote controller cable binding. Cable tie (Medium) Application For output function (Output terminal / CNB01) 2 Coupler heat insulation (Small) For indoor side pipe joint (Small) 1 Coupler heat insulation (Large) 3. INSTALLATION WORK Correct initial installation location is important because it is difficult to move unit after it is installed. For indoor side pipe joint (Large) 3.1. Selecting an installation location 1 WARNING For installing indoor unit Special nut A (Large flange) 4 CAUTION For installing indoor unit Special nut B (Small flange) 4 Template (Carton top) For ceiling openings cutting Also used as packing 1 For installing drain pipe VP25 (O.D.32, I.D.25) Drain hose Select installation locations that can properly support the weight of the indoor. Install the units securely so that they do not topple or fall. 1 Do not install the unit in the following areas: • Area with high salt content, such as at the seaside. It will deteriorate metal parts, causing the parts to fail or the unit to leak water. • Area filled with mineral oil or containing a large amount of splashed oil or steam, such as a kitchen. It will deteriorate plastic parts, causing the parts to fail or the unit to leak water. • Area that generates substances that adversely affect the equipment, such as sulfuric gas, chlorine gas, acid, or alkali. It will cause the copper pipes and brazed joints to corrode, which can cause refrigerant leakage. • Area that can cause combustible gas to leak, contains suspended carbon fibers or flammable dust, or volatile inflammables such as paint thinner or gasoline. If gas leaks and settles around the unit, it can cause a fire. • Area where animals may urinate on the unit or ammonia may be generated. Do not use the unit for special purposes, such as storing food, raising animals, growing plants, or preserving precision devices or art objects. It can degrade the quality of the preserved or stored objects. Do not install where there is the danger of combustible gas leakage. Do not install the unit near a source of heat, steam, or flammable gas. Hose band For installing drain hose Install the indoor unit, power supply cable, transmission cable, and remote controller cable at least 1 m away from a television or radio receivers. The purpose of this is to prevent TV reception interference or radio noise. (Even if they are installed more than 1 m apart, you could still receive noise under some signal conditions.) 1 For installing drain pipe Drain hose insulation Install the unit where drainage does not cause any trouble. If children under 10 years old may approach the unit, take preventive measures so that they cannot reach the unit. 1 En-2 9371022420-02_IM_EN.indd 2 4/25/2016 2:00:11 PM Decide the mounting position with the customer as follows: (1) Install the indoor unit on a place having a sufficient strength so that it withstands against the weight of the indoor unit. (2) The inlet and outlet ports should not be obstructed; the air should be able to blow all over the room. (3) Leave the space required to service the air conditioner. * Select the most appropriate airflow direction from 3 or 4 directions according to the shape of the room and the installation position. * When changing the number of outlets, we recommend using the optional AIR OUTLET SHUTTER PLATE KIT to close the outlet. * For the specific closing pattern, please refer to the attached AIR OUTLET SHUTTER PLATE KIT’S MANUAL. (Do so before installing the cassette grille as it will be installed on the body.) (4) A place from where the air can be distributed evenly throughout the room by the unit. 3.4. Installing the unit (5) Install the unit where connection to the outdoor unit (or RB unit) is easy. (6) Install the unit where the connection pipe can be easily installed. WARNING (7) Install the unit where the drain pipe can be easily installed. (8) Install the unit where noise and vibrations are not amplified. (9) Take servicing, etc., into consideration and leave the spaces. Also install the unit where the filter can be removed. 3.2. Installation dimensions Install the air conditioner in a location which can withstand a load of at least 5 times the weight of the main unit and which will not amplify sound or vibration. If the installation location is not strong enough, the indoor unit may fall and cause injuries. If the job is done with the panel frame only, there is a risk that the unit will come loose. Please take care. When fastening the hangers, make the bolt positions uniform. • Leave the space specified in Fig. A so that the air from the blower will cover the entire room. Perform final tightening by tightening the double nut firmly. The product may fall if not installed properly. • Install the indoor unit on a place having a sufficient strength so that it withstands against the weight of the indoor unit. Using a level, or vinyl hose filled with water, fine adjust so that the body is level. Install the air conditioner as follows. • A place from where drainage can be extracted outdoors easily. Indoor unit installation WARNING Never install in a room where there is the potential of leaking flammable gas. A spark could ignite the gas and cause an explosion or fire. Avoid installing in a location with high temperature. Fig. A Strong and durable ceiling (1) (2) (3) (4) (5) (6) Make the holes for installing in the ceiling (Fig. D). Install the hanging bolts (M10), refer to the position in Fig. C. Install special nut A, then special nut B onto the hanging bolt (Fig. D). Raise the body and mount its hooks onto the hanging bolt between the special nuts. Turn special nut B to adjust the height of the body. Be sure to leave service access for future service at the designated position. Fig. C 530 mm (Hanging bolt position) High Ceiling mode AUGB07 AUGB09 AUGB12 AUGB14 AUGB18 AUGB24 2,700 2,700 2,700 2,700 2,700 2,700 - - 3,000 3,000 3,000 3,000 * Be sure to make the function settings with the remote controller according to the installed ceiling height. 150 to 200 mm Standard mode H (mm) 135 mm Min. 450 mm H: Maximum height from floor to ceiling 700 mm (Cassette grille) 75 mm Obstruction 580 to 660 mm (Ceiling openings) 1,000 mm or more Floor Model name 540 mm (Hanging bolt position) 570 mm (Indoor unit) 1,800 mm to H 1,000 mm or more 262 mm or more 250 mm Service access 3.3. Discharge direction setting • The discharge direction can be selected as shown below. Min. 450 mm Fig. B 100 mm or more 123 mm Control box Gas pipe Liquid pipe 58 mm Ceiling 262 mm 99 mm 30 mm 40 mm 30 mm (3 directions) Piping position Drain pipe (O.D. ø25.4) 102 mm 146 mm (4 directions) 245 mm 40 mm Fig. D En-3 9371022420-02_IM_EN.indd 3 4/25/2016 2:00:11 PM Special nut A CAUTION 30 mm or more Hook After installing the body, tighten the nuts. Indoor unit Special nut B Hanging bolt Ceiling 19 mm Leveling • Using a level, or vinyl hose filled with water, fine adjust so that the body is level. • Inclined installation so as the drain pipe side is higher may cause a malfunction of the float switch, and may cause water leakage. Drain pipe Install heat insulation around both the gas and liquid pipes. Failure to do so may cause water leaks. Use heat insulation with heat resistance above 120 °C. (Reverse cycle model only) In addition, if the humidity level at the installation location of the refrigerant piping is expected to exceed 70 %, install heat insulation around the refrigerant piping. If the expected humidity level is 70 to 80 %, use heat insulation that is 15 mm or thicker and if the expected humidity exceeds 80 %, use heat insulation that is 20 mm or thicker. If heat insulation is used that is not as thick as specified, condensation may form on the surface of the insulation. In addition, use heat insulation with heat conductivity of 0.045 W/(m·K) or less (at 20 °C). 4.3. Flare connection (pipe connection) WARNING Tighten the flare nuts with a torque wrench using the specified tightening method. Otherwise, the flare nuts could break after a prolonged period, causing refrigerant to leak and generate hazardous gas if the refrigerant comes into contact with a flame. 4.3.1. Flaring Vinyl hoses Use special flare tool exclusive for R410A. (1) Cut the connection pipe to the necessary length with a pipe cutter. (2) Hold the pipe downward so that cuttings will not enter the pipe and remove any burrs. (3) Insert the flare nut (always use the flare nut attached to the indoor and outdoor units (or RB unit) respectively) onto the pipe and perform the flare processing with a flare tool. Use the special R410A flare tool. Leakage of refrigerant may result if other flare nuts are used. (4) Protect the pipes by pinching them or with tape to prevent dust, dirt, or water from entering the pipes. 4. PIPE INSTALLATION CAUTION Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with refrigerant R410A models. Also, when storing the piping, securely seal the openings by pinching, taping, etc. While welding the pipes, be sure to blow dry nitrogen gas through them. B Check if [L] is flared uniformly and is not cracked or scratched. Die A 4.1. Selecting the pipe material Pipe CAUTION Do not use existing pipes from another refrigeration system or refrigerant. Use pipes that have clean external and internal sides without any contamination which may cause trouble during use, such as sulfur, oxide, dust, cutting waste, oil, or water. It is necessary to use seamless copper pipes. Material : Phosphor deoxidized seamless copper pipes It is desirable that the amount of residual oil is less than 40 mg/10 m. Do not use copper pipes that have a collapsed, deformed, or discolored portion (especially on the interior surface). Otherwise, the expansion valve or capillary tube may become blocked with contaminants. Improper pipe selection will degrade performance. As an air conditioner using R410A incurs pressure higher than when using conventional (R22) refrigerant, it is necessary to choose adequate materials. • Thicknesses of copper pipes used with R410A are as shown in the table. • Never use copper pipes thinner than those indicated in the table even if they are available on the market. Pipe outside diameter [mm (in)] Dimension A [mm] Flare tool for R410A, clutch type 0 Dimension B-0.4 [mm] 6.35 (1/4) 9.1 9.52 (3/8) 13.2 12.70 (1/2) 0 to 0.5 16.6 15.88 (5/8) 19.7 19.05 (3/4) 24.0 When using conventional (R22) flare tools to flare R410A pipes, the dimension A should be approximately 0.5 mm more than indicated in the table (for flaring with R410A flare tools) to achieve the specified flaring. Use a thickness gauge to measure the dimension A. It is recommended that a R410A flaring tool is used. Width across flats Thicknesses of Annealed Copper Pipes (R410A) Pipe outside diameter [mm (in)] Width across flats of Flare nut [mm] 6.35 (1/4) 17 9.52 (3/8) 22 Pipe outside diameter [mm (in)] Thickness [mm] 12.70 (1/2) 26 6.35 (1/4) 0.80 15.88 (5/8) 29 9.52 (3/8) 0.80 19.05 (3/4) 36 12.70 (1/2) 0.80 15.88 (5/8) 1.00 19.05 (3/4) 1.20 4.2. Pipe requirement 4.3.2. Bending pipes • If pipes are shaped by hand, be careful not to collapse them. • Do not bend the pipes in an angle more than 90°. • When pipes are repeatedly bend or stretched, the material will harden, making it difficult to bend or stretch them any more. • Do not bend or stretch the pipes more than 3 times. CAUTION CAUTION Refer to the installation manual for the outdoor unit for description of allowable pipe length and height difference. To prevent breaking of the pipe, avoid sharp bends. If the pipe is bent repeatedly at the same place, it will break. Use pipe with water-resistant heat insulation. En-4 9371022420-02_IM_EN.indd 4 4/25/2016 2:00:11 PM 4.3.3. Pipe connection When the flare nut is tightened properly by your hand, hold the body side coupling with a separate spanner, then tighten with a torque wrench. (See the table below for the flare nut tightening torques.) 5. INSTALLING DRAIN PIPES WARNING Do not insert the drain piping into the sewer where sulfurous gas occurs. (Heat exchange erosion may occur) CAUTION Hold the torque wrench at its grip, keeping it at a right angle with the pipe, in order to tighten the flare nut correctly. Tighten with 2 wrenches. Insulate the parts properly so that water will not drip from the connection parts. Check for proper drainage after the construction by using the visible portion of transparent drain port and the drain piping final outlet on the body. Holding wrench Flare nut Torque wrench Indoor unit pipe (Body side) Connection pipe CAUTION Do not apply adhesive agent on the drain port of the body. (Use the attached drain hose and connect the drain piping) • Install the drain pipe with downward gradient (1/100 to 1/50) and so there are no rises or traps in the pipe. Unsmooth draining caused by accumulated water flow in the pipe may cause clogged drain. • Use general hard polyvinyl chloride pipe (VP25) [outside diameter 32 mm]. • When the pipe is long, install supporters. • Do not perform air bleeding. Drainage may be blown out. Flare nut [mm (in)] Tightening torque [N·m (kgf·cm)] 6.35 (1/4) dia. 16 to 18 (160 to 180) 9.52 (3/8) dia. 32 to 42 (320 to 420) 12.70 (1/2) dia. 49 to 61 (490 to 610) 15.88 (5/8) dia. 63 to 75 (630 to 750) 19.05 (3/4) dia. 90 to 110 (900 to 1,100) • Always heat insulate the indoor side of the drain pipe. • If it is impossible to have sufficient gradient of pipe, perform drain lift-up. Pipe size Drain pipe VP25 (O.D. 32 mm) 1.5 to 2 m Hanging fittings 4.4. Installing heat insulation Install the heat insulation material after performing a refrigerant leak check (see the Installation Manual for the outdoor unit for details). Coupler heat insulation • Insulate by the coupler heat insulation (Accessories) around the gas pipe and liquid pipe of indoor side. • After installing the coupler heat insulation, wrap both end with vinyl tape so that there is no gap. VP25 (O.D. 32 mm) Downward gradient 1/100 to 1/50 PROHIBITED: • After affixing the coupler heat insulation, secure it with 2 cable ties (large), one on each end of the insulation. • Make sure that the cable ties overlap the heat insulation pipe. Coupler heat insulation (Accessories) Cover this portion with heat insulation. Rise Trap Air bleeding When lifting up drain: • Height of inclined pipe should be less than 700 mm from the ceiling. A rise dimension over this range will cause leakage. • Lift up the pipe vertically at the position of 300 mm or less from the unit. 300 mm or less Downward gradient 1/100 to 1/50 VP25 (O.D. 32 mm) local arrangement 700 mm or less Heat insulation Heat insulation Horizontal or upward gradient Cable tie (Large) (Accessories) CAUTION After checking for gas leaks (refer to the Installation Manual of the outdoor unit), perform this section. 700 mm or less VP30 (O.D. 38 mm) or more Downward gradient 1/100 to 1/50 Install heat insulation around both the large (gas) and small (liquid) pipes. Failure to do so may cause water leaks. En-5 9371022420-02_IM_EN.indd 5 4/25/2016 2:00:11 PM Working procedure (1) Install the attached drain hose to the drain port of the body. Install the hose band from the top of the hose within the graphic display area. (2) Use vinyl adhesive agent to glue the drain piping (PVC pipe VP25) which is prepared on site or elbow socket. (Apply color adhesive agent evenly until the gauge line and seal) (3) Check the drainage. (See separate diagram) (4) Install the heat insulation. (5) Use the attached heat insulation to insulate the drain port and band parts of the body. Install the knob faces upward Locally arranged vinyl pipe Attached hose band (Accessories) Attached drain hose (Accessories) Attached heat insulation (Accessories) 6. ELECTRICAL WIRING WARNING Electrical work must be performed in accordance with this Manual by a person certified under the national or regional regulations. Be sure to use a dedicated circuit for the unit. An insufficient power supply circuit or improperly performed electrical work can cause serious accidents such as electric shock or fire. Before starting work, check that power is not being supplied to the all units. For wiring, use the prescribed type of cables, connect them securely, making sure that there are no external forces of the cables applied to the terminal connections. Improperly connected or secured cables can cause serious accidents such as overheating the terminals, electric shock, or fire. Securely install the electrical box cover on the unit. An improperly installed electrical box cover can cause serious accidents such as electric shock or fire through exposure to dust or water. Install sleeves into any holes made in the walls for wiring. Otherwise, a short circuit could result. Use the included connection cables and power cables or ones specified by the manufacturer. Improper connections, insufficient insulation, or exceeding the allowable current can cause electric shock or fire. Do not modify the power cables, use extension cables, or use any branches in the wiring. Improper connections, insufficient insulation, or exceeding the allowable current can cause electric shock or fire. Match the terminal block numbers and connection cable colors with those of the outdoor unit (or RB unit). Erroneous wiring may cause burning of the electric parts. Securely connect the connection cables to the terminal board. In addition, secure the cables with wiring holders. Improper connections, either in the wiring or at the ends of the wiring, can cause a malfunction, electric shock, or fire. Always fasten the outside covering of the connection cable with the cable clamp. (If the insulator is chafed, electric discharge may occur.) (a) Top view Install an earth leakage breaker. In addition, install the earth leakage breaker so that the entire AC main power supply is cut off at the same time. Otherwise, electric shock or fire could result. (b) Side view 5 to 10 mm Drain hose Hose band 35 mm Always connect the earth (ground) cable. Improper earthing (grounding) work can cause electric shocks. Applying area of adhesive Install the remote controller cables so as not to be direct touched with your hand. Perform wiring work in accordance with standards so that the air conditioner can be operated safely and positively. Gauge line Connect the connection cable firmly to the terminal board. Imperfect installation may cause a fire. 20 mm Drain hose 20 mm Transparent visible portion If the supply cable is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. 4 mm or less CAUTION (c) Hose opening view (d) Top view Earth (Ground) the unit. Do not connect the earth (ground) cable to a gas pipe, water pipe, lightning rod, or a telephone earth (ground) cable. Improper earthing (grounding) may cause electric shock. Wind the attached heat insulation around the hose band Make sure the alignment is on top Do not connect power supply cables to the transmission or remote controller terminals, as this will damage the product. Make sure there are no gaps NOTE: Check for drainage Pour about 1 liter of water from the position shown in the diagram or from the airflow outlet to the dew tray. Check for any abnormalities such as strange noises and whether the drain pump functions normally. Never bundle the power supply cable and transmission cable, remote control cable together. Separate these cable by 50 mm or more. Bundling these cables together will cause miss operation or breakdown. When handling PCB, static electricity charged in the body may cause malfunction of the PCB. Follow the cautions below: • Establish an earth (ground) for the indoor and outdoor units and peripheral devices. • Cut power (breaker) off. • Touch metal part of the indoor units for more than 10 seconds to discharge static electricity charged in the body. • Do not touch terminals of parts and patterns implemented on PCB. Drain pipe Wire cover Watering pot Screw En-6 9371022420-02_IM_EN.indd 6 4/25/2016 2:00:12 PM 6.1. Electrical requirement 6.2. Wiring method Example Voltage rating 230 V Operating range 198 to 264 V (50 Hz) 198 to 253 V (60 Hz) Outdoor unit or RB unit *1 Transmission • Select the power cable type and size in accordance with relevant local and national regulations. • Specifications for local wiring power cord and branch wiring are in compliance with local code. • Max. wire length: Set a length so that the voltage drop is less than 2%. Increase the wire diameter when the wire length is long. Breaker should be installed at every refrigerant system. Do not use a breaker in a different refrigerant system. Refer to the table for the breaker specifications of each installation condition. Perform the power crossover wiring within the range of the same refrigerant system. When the crossover wiring is done, make a connection for indoor units to satisfy conditions A and B below. A. Current breaker requirements Model Indoor unit Transmission AUGB07GALH 0.20 A AUGB09GALH 0.20 A AUGB12GALH 0.24 A AUGB14GALH 0.29 A AUGB18GALH 0.30 A AUGB24GALH 0.75 A Indoor unit *2 *3 Remote controller (Slave) Remote controller (Master) *3 Breaker Breaker MFA 20 A *2 Breaker Power supply MCA Remote controller *1: When connecting to the Heat Recovery System, refer to the installation manual of the RB unit. *2: Earth (Ground) the remote controller if it has an earth (ground) cable. *3: When connecting the 2-wire type remote controller, Y3 is not used. (Crossover wiring of power supply) Indoor unit MCA: Minimum Circuit Ampacity MFA: Maximum Fuse Ampacity When the power crossover wiring is done, make it so that the total of the MCA of the connected RB units and indoor units does not exceed the 15 A. For RB unit MCA, refer to the RB unit installation manual. If the capacity of connected RB units and indoor units exceeds the upper limit, either add breakers or use a breaker with a greater capacity. Power supply Indoor unit Power supply Indoor unit Power supply Pull box Breaker Pull box Power supply B. Earth leakage breaker requirements Breaker capacity * Maximum connectable “indoor units” or “indoor units + RB units” 30 mA, 0.1 sec or less 44 or less 100 mA, 0.1 sec or less 45 to 148 ** 6.1.1. Cable specifications Cable type 6.3. Unit wiring Before attaching the cable to terminal block. * Heat pump type: indoor units, Heat recovery type: indoor units and RB units. ** If the 100 mA capacity breaker is not provided, split the quantity of the indoor units into small groups of 44 units or less and provide a breaker with capacity of 30 mA for each group. Recommended cable size (mm2) *2 Power supply Indoor unit Remote control *3 Remark Power supply cable 2.5 Type245 IEC57 or equivalent 2 Cable + earth (ground) Transmission cable 0.33 LONWORKS compatible cable 22 AWG LEVEL 4 (NEMA) non-polar 2 core, twisted pair solid core diameter 0.65 mm Remote controller cable (2-wire type) 0.33 to 1.25 Sheathed PVC cable* Non-polar 2 core, twisted pair Remote controller cable (3-wire type) 0.33 Sheathed PVC cable* Polar 3 core *: Use shielded cable in accordance with local rules for remote controller cable. 6.3.1. Power supply cable Adjust the length of power supply cable to avoid excessive tension with referring figure below. 20 mm Earth (Ground) cable 50 mm A. For solid core wiring (1) To connect the electrical terminal, follow the below diagram and connect after looping it around the end of the cable. (2) Use the specified cables, connect them securely, and fasten them so that there is no stress placed on the terminals. (3) Use an appropriate screwdriver to tighten the terminal screws. Do not use a screwdriver that is too small, otherwise, the screw heads may be damaged and prevent the screws from being properly tightened. (4) Do not tighten the terminal screws too much, otherwise, the screws may break. (5) See the table for the terminal screw tightening torques. (6) Do not fix 2 or more power supply cables with 1 screw. Strip 25 mm Loop Cable Screw with special washer Screw with special washer Cable end (Loop) Cable end (Loop) Terminal block Cable En-7 9371022420-02_IM_EN.indd 7 4/25/2016 2:00:12 PM Tightening torque WARNING When using solid core cables, do not use the ring terminal. If you use the solid core cables with the ring terminal, the ring terminal's pressure bonding may malfunction and cause the cables to abnormally heat up. M3 screw (Transmission /X1, X2) (Remote controller /Y1, Y2, Y3) B. For strand wiring (1) Use ring terminals with insulating sleeves as shown in the figure below to connect to the terminal block. (2) Securely clamp the ring terminals to the cables using an appropriate tool so that the cables do not come loose. (3) Use the specified cables, connect them securely, and fasten them so that there is no stress placed on the terminals. (4) Use an appropriate screwdriver to tighten the terminal screws. Do not use a screwdriver that is too small, otherwise, the screw heads may be damaged and prevent the screws from being properly tightened. (5) Do not tighten the terminal screws too much, otherwise, the screws may break. (6) See the table for the terminal screw tightening torques. (7) Do not fix 2 or more power supply cables with 1 screw. CAUTION To peel the sheath from the lead cable, use a dedicated tool that will not damage the conductor cable. When installing a screw on the terminal block, do not cut the wire by overtightening the screw. On the other hand, an undertightened screw can cause faulty contact, which will lead to a communication failure. 6.4. Connection of wiring (1) Remove the control box cover and install each connection cable. Screw Ring terminal Strip 10 mm 0.5 to 0.6 N•m (5 to 6 kgf•cm) Control box cover Sleeve Screw with special washer Screw with special washer Cable Ring terminal Ring terminal Terminal block Cable WARNING Use ring terminals and tighten the terminal screws to the specified torques, otherwise, abnormal overheating may be occurred and possibly cause serious damage inside the unit. Tightening torque (2) Connect the connection cable, with the cable tie. M4 screw (Power supply /L, N, GND) 1.2 to 1.8 N•m (12 to 18 kgf•cm) 6.3.2. Transmission and Remote controller cable Transmission cable Shield cable (no film) CAUTION When switching the DIP switch (SW1), be sure to turn off the power supply to the indoor unit. Otherwise, the PC board of the indoor unit may be damaged. 30 mm 40 mm Remote controller cable For 3-wire type For 2-wire type 30 mm 30 mm • Connect remote controller and transmission cables as shown in Fig. C. Fig. C GOOD PROHIBITED Different diameter Connect to 1 side WARNING Tighten the terminal screws to the specified torques, otherwise, abnormal overheating may be occurred and possibly cause serious damage inside the unit. En-8 9371022420-02_IM_EN.indd 8 4/25/2016 2:00:12 PM Input select Use either one of these types of terminal according to the application. (Both types of terminals cannot be used simultaneously.) 2WIRE Y1,Y2,Y3: Remote controller cable Cable tie (Medium) (Accessories) X1, X2: Transmission cable For 2-wire type For 3-wire type Connect the remote controller cable Y1: Non-polar Y2: Non-polar Y3: Do not connect *1 Y1: Red Y2: White Y3: Black Set the DIP switch (SW1) 2WIRE (Factory setting) 3WIRE ● Apply voltage terminal ([CNA01], [CNA03]) When a power supply must be provided at the input device you want to connect, use the Apply voltage terminal ([CNA01], [CNA03]). DC power supply *1 12 to 24V Input device 1 DIP switch (SW1) Load resistance *a Input device 2 SW1 Load resistance *a Input device 3 3WIRE Load resistance *a P.C.B CNA01 *b *1: If you connect the remote controller cable to the terminal Y3, 2-wire type remote controller does not work. CNA03 connected unit *1 Make the power supply DC12 to 24V. Select a power supply capacity with an ample surplus for the connected load. Do not impress a voltage exceeding 24V across pins 1-2, and 1-3. *a The allowable current is DC 5mA to 10mA. (Recommended: DC5mA) Provide a load resistance such that the current becomes DC10mA or less. Select very low current use contacts (usable at DC12V, DC1mA or less). *b The polarity is [+] for pin 1 and [-] for pin 2 and 3. Connect correctly. When connected to Apply voltage terminals of multiple indoor units with a connected unit, be sure to make a branch outside the indoor unit using a pull box, etc. as shown on below example. CNA01 (3) Install control box cover. CAUTION Do not bundle the remote controller cable, or wire the remote controller cable in parallel, with the indoor unit connection cable (to the outdoor unit) and the power supply cable. It may cause erroneous operation. P.C.B CNA01 P.C.B connected unit CNA01 6.5. External input and external output (Optional parts) Indoor unit Load resistance P.C.B Indoor unit Input device 1 Load resistance Input device 2 DC power supply 12 to 24V L, N: Power supply cable Indoor unit Cable clamp Controller PCB DIP switch (SET 2) ON Output terminal (CNB01) OFF SW4 SW3 SW2 SW1 Apply voltage terminal ● Dry contact terminal ([CNA02], [CNA04]) When a power supply is unnecessary at the input device you want to connect, use the Dry contact terminal ([CNA02], [CNA04]). P.C.B (CNA01) (CNA03) Dry contact terminal (CNA04) *c Ch 1 *c Ch 2 (CNA02) (1) External input • Indoor unit can be Operation/Stop, Emergency stop or Forced stop by using indoor unit PCB CNA01 or CNA02. • “Operation/Stop” mode, “Emergency stop” mode or “Forced stop” mode can be selected with function setting of indoor unit. • Indoor unit can be Forced thermostat off by using indoor unit PCB CNA03 or CNA04. • A twisted pair cable (22 AWG) should be used. Maximum length of cable is 150 m. • Use an external input and output cable with appropriate external dimension, depending on the number of cables to be installed. • The wire connection should be separate from the power cable line. *c Ch 3 CNA02 GND *d CNA04 connected unit *c Select very low current use contacts (usable at DC12V, DC1mA or less). *d The wiring is different from Apply voltage terminals. Be sufficiently careful when wiring. En-9 9371022420-02_IM_EN.indd 9 4/25/2016 2:00:12 PM When connected to Dry contact terminals of multiple indoor units with a connected unit, insulate each indoor unit with relay, etc. as shown on below example. ● When function setting is “Forced stop” mode. [In the case of “Edge” input] Connector Indoor unit K1 K4 CNA02 Command CNA02 K3 ON → OFF Normal [In the case of “Pulse” input] Input signal Command Ch1 OFF → ON Forced stop Ch2 OFF → ON Normal CNA01 or CNA02 * When the forced stop is triggered, indoor unit stops and Operation/Stop operation by a remote controller is restricted. P.C.B Input device 1 Forced stop Connector Indoor unit K5 OFF → ON Ch1 of CNA01 or CNA02 P.C.B K2 K6 CNA02 Input device 2 Indoor unit Power supply for relay Input signal P.C.B K1 - K6: Relay (Device for DC Current) * When forced stop function is used with forming a remote controller group, connect the same equipment to each indoor unit within the group. • Selection method of functions “Operation/Stop” mode or “Emergency stop” mode, “Forced stop” mode can be selected with function setting of indoor unit. ● Forced thermostat off function [“Edge” input only] NOTE : When connected to multiple indoor units directly, it will cause breakdown. Operation behavior Edge ● Input signal type Connector Input signal Pulse Input signal type OFF (Factory setting) Edge ON Pulse OFF → ON Thermostat off ON → OFF Normal Ch3 of CNA03 or CNA04 The input signal type can be selected. It is switched by DIP switch on the indoor unit PCB. DIP switch [Set 2 SW2] Command The width of pulse must be longer than 200msec. ● When function setting is “Operation/Stop” mode. (2) External output • A twisted pair cable (22AWG) should be used. Maximum length of cable is 25m. • Use an external input and output cable with appropriate external dimension, depending on the number of cables to be installed. • Output voltage: Hi DC12V±2V, Lo 0V. • Permissible current: 50mA [In the case of “Edge” input] Connector Input signal Command OFF → ON Operation ON → OFF Stop Output select ● When indicator etc. are connected directly P.C.B Ch1 of CNA01 or CNA02 Operation indicator [In the case of “Pulse” input] Connector Command Ch1 OFF → ON Operation Ch2 OFF → ON Stop Indoor unit Fan status indicator CNA01 or CNA02 * The last command has priority. * The indoor units within the same remote controller group operates in the same mode. connected unit ● When connecting with unit equipped with a power supply P.C.B Connected device 1 ● When function setting is “Emergency stop” mode. [In the case of “Edge” input] Connector CNB 01 Error indicator Input signal Input signal Connected device 2 Command OFF → ON Emergency stop ON → OFF Normal CNB 01 Connected device 3 Ch1 of CNA01 or CNA02 connected unit Relay (locally purchased) [In the case of “Pulse” input] Connector Ch1 Input signal OFF → ON Command Operation behavior Connector Emergency stop CNA01 or CNA02 Ch2 OFF → ON External output1 Pins 1-2 Normal * All indoor units of same refrigerant system stops when Emergency stop operates. CNB01 External output2 Pins 1-3 External output3 Pins 1-4 Output voltage 0V DC 12 V 0V DC 12 V 0V DC 12 V Status Stop Operation Normal Error Indoor unit fan stop Indoor unit fan operation En-10 9371022420-02_IM_EN.indd 10 4/25/2016 2:00:12 PM (3) Connection methods • Wire modification Remove insulation from wire attached to wire kit connector. Remove insulation from locally purchased cable. Use crimp type insulated butt connector to join field cable and wire kit wire. Connect the wire with connecting wire with solder. Setting Indoor unit address Setting range 0 to 63 Type of switch Setting example 2 IMPORTANT: Be sure to insulate the connection between the wires. IU AD×10 IU AD×1 Option parts: External input /output wire Locally purchased Refrigerant circuit address 0 to 99 Setting example 63 REF AD×10 REF AD×1 Solder and insulate the connected parts. (1) Indoor unit address • Connection terminals and wiring arrangement In following figure, all the possible connectors are connected for description. In actual installation, you cannot connect all the connectors at once. CNA02 CNA01 CNB01 Transmission cable Rotary switch (IU AD ×1)...Factory setting “0” Rotary switch (IU AD ×10)...Factory setting “0” When connecting multiple indoor units to 1 refrigerant system, set the address at IU AD SW as shown in the Table A. (2) Refrigerant circuit address Rotary switch (REF AD ×1)...Factory setting “0” Rotary switch (REF AD ×10)...Factory setting “0” In the case of multiple refrigerant systems, set REF AD SW as shown in the Table A for each refrigerant system. Set to the same refrigerant circuit address as the outdoor unit. • If working in an environment where the wireless remote controller can be used, the addresses can also be set using the remote controller. • If setting the addresses using the wireless remote controller, set the indoor unit address and refrigerant circuit address to “00”. (For information on setting using the wireless remote controller.) CNA04 CNA03 Cable tie (locally purchased): Bind to the transmission cable Table A Address Rotary switch setting Refrigerant circuit REF AD SW × 10 ×1 × 10 ×1 0 0 0 0 0 0 1 0 1 1 0 1 2 0 2 2 0 2 3 0 3 3 0 3 4 0 4 4 0 4 5 0 5 5 0 5 6 0 6 6 0 6 7 0 7 7 0 7 8 0 8 8 0 8 9 0 9 9 0 9 CAUTION 10 1 0 10 1 0 Use an insulated screwdriver to set the dip switches. 11 1 1 11 1 1 12 . . . 1 . . . 2 . . . 12 . . . 1 . . . 2 . . . 99 9 9 63 6 3 7. FIELD SETTING There are 3 methods for address setting by FIELD SETTING as follows. Set by either of the methods. Each setting method is described (1) to (3) below. (1) IU AD, REF AD SW settings ............. This section (7.1. Setting the address) (2) Remote controller settings ............... Refer to the wired or wireless remote controller manual for detailed setting information. (Set IU AD, REF AD SW to 0) (3) Automatic address settings ............. Refer to the outdoor unit manual for detailed setting information. (Set IU AD, REF AD SW to 0) CAUTION Be sure to turn OFF the power before performing the field setting. 7.1. Setting the address Rotary switch Example: “0” Address Indoor unit Rotary switch setting IU AD SW Do not set the indoor unit address (IU AD SW) at 64 to 99. It may result in failure. (3) Remote controller address Rotary switch Example: “0” i) 3-wire type Rotary switch (RC AD SW)...Factory setting “0” When connecting multiple indoor units to 1 standard wired remote controller, set the address at RC AD SW in sequence from 0. Setting Remote controller address Setting range 0 to 15 Type of switch Setting example 0 RC AD En-11 9371022420-02_IM_EN.indd 11 4/25/2016 2:00:12 PM Example If 4 indoor units are connected. 7.3. Function setting Indoor unit Indoor unit Indoor unit Indoor unit RC AD SW 0 RC AD SW 1 RC AD SW 2 RC AD SW 3 • FUNCTION SETTING can be performed with the wired or wireless remote controller. (The remote controller is optional equipment) • Refer to the wired or wireless remote controller manual for detailed setting information. • Refer to “7.1. Setting the address.” for indoor unit address and refrigerant circuit address settings. • Turn the power of the indoor unit ON before starting the setting. Remote controller * Turning on the power to the indoor units initializes EEV, so make sure the piping air tight test and vacuuming have been conducted before turning on the power. RC AD SW 0 1 2 3 4 5 6 7 Address 0 1 2 3 4 5 6 7 RC AD SW 8 9 A B C D E F Address 8 9 10 11 12 13 14 15 * Also check again to make sure no wiring mistakes were made before turning on the power. Function details Function Function number Setting number 00 Standard ii) 2-wire type Rotary switch (RC AD SW)...Factory setting “0” Since the remote controller address settings are automatically configured, you do not need to configure them. If configuring manually, it is necessary to configure both the indoor unit and the remote controller. For details, please refer to the remote controller manual. 7.2. Custom code setting Selecting the custom code prevents the indoor unit mix-up. (Up to 4 codes can be set.) Perform the setting for both the indoor unit and the remote controller. Filter indicator interval 11 Default Details ○ Adjust the filter cleaning interval notification. If the notification is too early, change to setting 01. If the notification is too late, change to setting 02. 01 Longer 02 Shorter 00 Enable Filter indicator action 13 Ceiling airflow 20 Vertical airflow direction 23 ○ Enable or disable the filter indicator. Setting 02 is for use with a central remote controller. 01 Disable Display only on 02 central remote controller 00 Standard ○ Regulate the airflow according to the needs of the installation location. When set to 01, the airflow will be stronger. (Cassette type only) ○ Adjust the vertical airflow direction. All airflow direction louvers are adjusted together. (Cassette type only) ○ Adjust the cool air trigger temperature. To lower the trigger temperature, use setting 01. To raise the trigger temperature, use setting 02. ○ Adjust the heat air trigger temperature. To lower the trigger temperature by 6 degrees C, use setting 01. To lower the trigger temperature by 4 degrees C, use setting 02. To raise the trigger temperature, use setting 03. 01 High Ceiling Code change Confusion Indoor unit A Remote controller A B B C C D D Cool air temperature trigger Custom code setting for indoor unit 00 Standard 01 Raise 00 Standard 30 01 Adjust (1) 02 Adjust (2) Set the DIP switch SET 3 SW1 , SW2, referring to the Table B. 00 Standard Heat air temperature trigger 31 01 Adjust (1) 02 Adjust (2) 03 Adjust (3) Auto restart 40 Cool Air Prevention 43 ON DIP switch “SET3” 00 Enable 01 Disable 00 Super low Follow the setting on 01 the remote controller 00 Start/Stop OFF SW SW SW SW 1 2 3 4 External control 46 01 ○ ○ ○ Emergency stop Table B Custom code DIP switch SET 3 SW1 DIP switch SET 3 SW2 02 Forced stop A (Factory setting) B C D OFF ON OFF ON OFF OFF ON ON CAUTION Do not operate any switches other than prescribed, as it can cause the unit to operate improperly or malfunction. 00 All Error report target 47 Display only on 01 central remote controller Follow the setting on 00 the remote controller ○ Fan setting when cooling thermostat OFF 49 (Forbidden) 60 00 ○ (Forbidden) 61 00 ○ (Forbidden) 62 00 ○ ○ 01 Stop Enable or disable automatic system restart after a power outage. Restrain the cold airflow with making the airflow lower when starting heating operation. To correspond to the ventilation, set to 01. Allow an external controller to start or stop the system, or to perform an emergency stop. * If an emergency stop is performed from an external controller, all refrigerant systems will be disabled. * If forced stop is set, indoor unit stops by the input to the external input terminals, and Start/Stop by a remote controller is restricted. Change the target for reporting errors. Errors can either be reported in all locations, or only on the central remote controller. When set to 01, the fan stops when the thermostat is OFF in cooling operation. Connection of the wired remote controller (2-wire type or 3-wire type) and switching its thermistor are necessary. En-12 9371022420-02_IM_EN.indd 12 4/25/2016 2:00:12 PM 7.3.1. Button name and function • Setting details Function number Item Setting number 01 Indoor unit address 00 to 63 02 Refrigeration address 00 to 99 For use with a remote controller, set all rotary switches to 0, and refer to “7.1. Setting the address” for details. All switches are set to 0 at the factory. FILTER indicator lamp (Red) TIMER indicator lamp (Orange) OPERATION indicator lamp (Green) MANUAL AUTO button (2) Others Indication pattern Indicator Name Indication pattern OPERATION indicator lamp (Green) Function number; tens place (0.5s ON/0.5s OFF) TIMER indicator lamp (Orange) Function number; ones place (0.5s ON/0.5s OFF) FILTER indicator lamp (Red) Setting number: (0 to 9) (0.5s ON/0.5s OFF) (Example) Function : 31, Setting number : 2 7.3.2. Checking the function settings 1 cycle 12 sec • Press and hold the “MANUAL AUTO” button on the indoor unit for 3 seconds to check the function settings. It is necessary to disconnect the power in order to return to normal operation mode. (1) Indoor unit and refrigerant address indication Indication pattern OPERATION indicator lamp (Green) TIMER indicator lamp (Orange) FILTER indicator lamp (Red) ON OFF ON OFF ON OFF 0.5s 0.5s 0.5s 0.5s 0.5s 0.5s 9 sec 0.5s 0.5s 11 sec 0.5s 0.5s 0.5s 0.5s 10 sec Indication pattern Indicator name Indoor unit address OPERATION indicator lamp (Green) Refrigerant address ON Flash (1.0s ON/1.0s OFF) TIMER indicator lamp (Orange) Address: tens place (0.5s ON/0.5s OFF) FILTER indicator lamp (Red) Address: ones place (0.5s ON/0.5s OFF) 8. CASSETTE GRILLE INSTALLATION 8.1. Remove the intake grille (1) Slide the 2 grille hook • Indoor unit address example (Example) ADDRESS : 24 1 cycle 12 sec OPERATION indicator lamp (Green) TIMER indicator lamp (Orange) FILTER indicator lamp (Red) ON ON OFF ON 0.5s 0.5s 0.5s 0.5s OFF ON 10 sec 0.5s 0.5s 0.5s 0.5s 0.5s 0.5s 0.5s 0.5s OFF 8 sec Grille hook (2) Open the intake grille and remove. • Refrigerant address example (Example) ADDRESS : 30 1 cycle 12 sec OPERATION indicator lamp (Green) TIMER indicator lamp (Orange) FILTER indicator lamp (Red) ON OFF ON OFF ON OFF 1.0s 1.0s 1.0s 1.0s 0.5s 0.5s 0.5s 0.5s 0.5s 0.5s 1.0s 1.0s 1.0s 9 sec OFF En-13 9371022420-02_IM_EN.indd 13 4/25/2016 2:00:12 PM 8.2. Install cassette grille to indoor unit (1) Install the cassette grille on the indoor unit. 8.3. Attach the intake grille The installation is the reverse of “8.1. Remove the intake grille”. The intake grille can be rotated and installed 4 ways to suit the user’s preference. “PIPE” mark “DRAIN” mark CAUTION The louver angle cannot be changed if the power is not on, (If moved by hand, it may be damaged.) The grille assembly is directional relative to the air conditioner body. Install so that there is no gap between the grille assembly and the air conditioner body. 9. TEST RUN * Align the stamped marks on the cassette grille against the pipe and the drain of the indoor unit. 9.1. Test run using Outdoor unit (PCB) • Refer to the Installation Manual for the outdoor unit if the PCB for the outdoor unit is to be used for the test run. CAUTION 9.2. Test run using Remote Controller 5 to 7 mm Use only the supplied screws to install the cassette grille. Indoor unit Sealant Ceiling • Refer to the Installation Manual for the remote controller to perform the test run using the remote controller. • When the air conditioner is being test run, the OPERATION and TIMER indicator lamps flash slowly at the same time. 10.CHECK LIST Cassette grille Pay special attention to the check items below when installing the indoor unit(s). After installation is complete, be sure to check the following check items again. No gap between ceiling and cassette grille around entire periphery (2) Connect the connector. Cable (louver): WHITE Cable (display): WHITE Cable (louver): RED Indoor unit side • Arrange the cables as illustrated below. CHECK ITEMS If not performed correctly Has the indoor unit been installed correctly? Vibration, noise, indoor unit may drop Has there been a check for gas leaks (refrigerant pipes)? No cooling, No heating Has heat insulation work been completed? Water leakage Does water drain easily from the indoor units? Water leakage Is the voltage of the power source the same as that indicated on the label on the indoor unit? No operation, heat or burn damage Are the wires and pipes all connected completely? No operation, heat or burn damage Is the indoor unit earthed (grounded)? Short circuit Is the connection cable the specified thickness? No operation, heat or burn damage Are the inlets and outlets free of any obstacles? No cooling, No heating Does start and stop air conditioner operation by remote control unit or external device? No operation CHECK BOX After installation is completed, has the proper operation and handling been explained to the user? (3) Attach the connector cover. Connector cover Screw En-14 9371022420-02_IM_EN.indd 14 4/25/2016 2:00:12 PM Wired remote controller display 11. ERROR CODES If you use a wired type remote controller, error codes will appear on the remote controller display. If you use a wireless remote controller, the lamp on the photodetector unit will output error codes by way of blinking patterns. See the lamp blinking patterns and error codes in the table below. Error indications OPERATION lamp (green) TIMER lamp (orange) FILTER lamp (red) Wired Remote Controller Error code UTY-RNKY / UTY-RNKG / UTY-RNKYT (3-wire type) Error code Error contents UTY-RNRY / UTY-RNRG / UTY-RNRYZ1 / UTY-RNRGZ1 (2-wire type) (1) (2) Remote controller communication error (1) (4) Network communication error (1) (6) Peripheral unit communication error (2) (6) Indoor unit address setting error (2) (9) Connection unit number error in wired remote controller system (1) Indoor unit power supply abnormal Error icon Touch the [Status]. Touch the [Next Page] (or [previous page]) to switch to other indoor unit information. Touch the [Error Information]. 2-digit numbers are corresponding to the error code in the preceding table. For more information, refer to the installation manual of the remote controller. UTY-RLRY / UTY-RLRG (2-wire type) Error icon (3) (3) (2) Indoor unit main PCB error (3) (10) Indoor unit communication circuit (wired remote controller) error (4) (1) Indoor unit room temp. thermistor error (4) (2) Indoor unit heat ex. temp. thermistor error (5) (1) Indoor unit fan motor 1 error (5) (2) Indoor unit coil (expansion valve) error (5) (3) Indoor unit water drain abnormal (9) (15) Outdoor unit miscellaneous error (13) (1) RB unit error Display mode Error code For more information, refer to the installation manual of the remote controller. : 0.5s ON / 0.5s OFF : 0.1s ON / 0.1s OFF ( ) : Number of flashing En-15 9371022420-02_IM_EN.indd 15 4/25/2016 2:00:12 PM
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