Toro EFI Fuel Line Conversion Kit, Z Master Attachment Installation Instruction

Toro EFI Fuel Line Conversion Kit, Z Master Attachment Installation Instruction
Form No. 3327–793
EFI Fuel Line Conversion Kit
200 Series Z Master with Electronic Fuel Injection
Part No. 105–9385
Installation Instructions
Loose Parts
Note: Use the chart below to identify parts for assembly.
QTY.
DESCRIPTION
Connector, 1/4 x 5/16 in.
1
Fuel hose extension
1
Hose clamp—Oetiker
3
Important Installation of hose clamps require special
pliers. Contact an Authorized Kohler Service Dealer or
tool suppliers for ordering Oetiker pliers.
Installing the connector
Danger
In certain conditions, gasoline is extremely
flammable and highly explosive. A fire or
explosion from gasoline can burn you and others
and can damage property.
Removing the Existing Fuel
Filter
• Wipe up any gasoline that spills. Do this
procedure outdoors in an open area.
• Never smoke when draining gasoline, and stay
away from an open flame or where a spark may
ignite the gasoline fumes.
Warning
Gasoline is harmful or fatal if swallowed.
Long–term exposure to vapors can cause serious
injury and illness.
1. Park the machine on a level surface. Then disengage
the power take off (PTO), set the parking brake, and
turn the ignition key to off. Remove the key.
• Avoid prolonged breathing of vapors.
• Keep face away from nozzle and gas tank or
conditioner bottle opening.
• Keep gas away from eyes and skin.
2002 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
USE
2. Turn the fuel shut–off valve to the off position (Fig. 1).
All Rights Reserved
1
Printed in the USA
4. Remove the hose clamps from the fuel filter (Fig. 3).
5. Remove the hoses from the fuel filter (Fig. 3). Discard
the fuel filter.
2
6. Remove the fuel filter hose from the fuel shut off
valve. Discard this hose and clamps.
1
Installing the Connector
Figure 1
1. Fuel shut-off valve
Warning
2. Off position
Fuel system components are under high pressure.
Use of improper components can result in system
failure, gasoline leakage and possible explosion.
Note: Make sure the fuel shut–off is turned to the off
position (Fig. 1).
Use only approved fuel lines, hose clamps and fuel
filters for high pressure systems.
3. Remove the control panel from the machine (Fig. 2).
This will allow access to the fuel shut–off valve and
hoses.
2
1. Route the existing hose under the battery and through
the existing R–clamp (Fig. 3).
3
2. Slide a clamp onto the fuel pump hose and insert the
connector into the hose (Fig. 3).
3. Slide two clamps onto the new fuel hose extension
(Fig. 3).
4. Install the connector into the new fuel hose extension
(Fig. 3).
5. Install the new fuel hose extension onto the fuel
shut–off valve (Fig. 3).
6. Secure all new hose clamps at the fuel shut–off valve
and connector (Fig. 3).
1
4
m–6097
Figure 2
1. Control panel
2. Screw
3. Washer
4. Shut–off valve
2
4
7
2
4
4
3
7
4
6
1
8
5
4
m–6042
Figure 3
1. Fuel shut–off valve
2. Fuel filter—remove
3. Connector—install
4. Hose clamp
5. Fuel hose extension—install
6. R–clamp
7. Fuel pump hose
8. Fuel filter hose—remove
Checking for Leaks
9. Repeat this installation kit if any leaks are observed
(Fig. 1).
Important
secured.
10. If no leaks are observed, install the front control panel
(Fig. 2).
Make sure all hoses and clamps are
1. Before installing the control panel, turn the shut–off
valve to the right–hand position (right tank) (Fig. 1).
2. Turn the ignition switch on and off 5 times. This will
run the fuel pump.
3. Check for any leaks around the new hose clamps
(Fig. 3).
4. Repeat this installation kit if any leaks are observed.
5. If there are no leaks, start the machine.
6. Check for any leaks around the new hose clamps
(Fig. 3).
7. Turn the shut–off valve to the left–hand position
(left tank) (Fig. 1).
8. Check for any leaks around the new hose clamps
(Fig. 3).
3
4
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