Toro Power Shovel Snowthrower Operator's Manual

~ MODEL 38305-1000001 thru 2000001 & UP CANADA FORM NO. 3320-264 Rev. A
Power Shovel/*
® Squeeze Grip Control Handle
e Easy To Use and Store
e Rugged Toro Design
e Toro Quality
e Work Saving
Haven’t you done without a Toro long enough?”
FR
ss
FOREWORD
The Power Shovel is an outstanding product for
snow removal with advanced concepts in engi-
neering design and safety, and 1f maintained
properly, the Power Shovel will be reliable.
The Power Shovel is a high-quality product, and
Toro 1s concerned about the future use of the
product and the safety of the user. Theretore,
read this entire manual to familiarize yourself
with the safety instructions and product. The
six major sections of the manual are:
1. Safety Instructions 4. Maintenance
2. Assembly Instructions 5. Parts Listing
3. Operating Instructions 6. Service Dealers
Note that the safety, mechanical and some general
information in this manual is emphasized and
worthy of special attention. The words CAUTION,
WARNING and DANGER identify safety related
information; IMPORTANT identifies special
mechanical information; and NOTE identifies
general information.
If help concerning assembly, operation, mainten-
ance or safety is ever needed, contact the local
Authorized TORO Service Dealer. In addition
to skilled service technicians, the dealer has other
TORO Products, as well as factory-approved
accessories and replacement parts. Keep your
TORO all TORO. Buy genuine TORO replacement
parts and accessories.
COPYRIGHT © ALL RIGHTS RESERVED
The Toro Company — 1980, Rev. 1981
MINNEAPOLIS, MN 55420 — U.S.A,
OPERATOR'S MANUAL
Safety Instructions
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To assure maximum
safety, optimum per-
formance, and to gain
knowledge of the pro-
duct, it is essential that you or
any other operator of the Power
Shovel read and understand the
contents of this manual before the
motor is ever started. Pay particu-
lar attention to the safety alert
symbol which means CAUTION,
WARNING, or DANGER — “Per-
sonal safety instructions.” Read
and understand the instruction
because it has to do with safety.
Failure to comply with the
instruction may result in personal
injury.
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The Power Shovel is designed and tested
to offer reasonably safe service; however
failure to operate it in accordance with
the following Safety Instructions MAY
RESULT IN PERSONAL INJURY.
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“ORE OPERATING
1. Read and understand the contents
of this manual before operating the
machine. Become familiar with all con-
trols and know how to stop quickly,
2. Keep everyone, especially children
and pets, away from area of operation.
Never allow children to operate the
Power Shovel.
3. Inspect area thoroughly where the
Power Shovel will be used. Remove door
mats, sleds, boards, sticks, wire and any
other foreign objects which might be
picked up and thrown by the Power
Shovel,
4. Inspect the Power Shovel. If any
portion of the Power Shovel, including
decals, is defective or damaged, repair or
replace it before operation is commenced.
Also, tighten any loose nuts, bolts and
screws.
5. Wear adequate winter clothing and
boots that will help provide secure
footing on slippery surfaces. Do not
wear loose fitting clothing that could
possibly get caught in moving parts.
6. Do not use the Power Shovel on
gravel or crushed rock surfaces unless
used in accordance with Operator's
Instructions; refer to page 8, item 5.
7. To prevent electric shock, use only
an approved Toro Extension Cord, Toro
Part No. 37-5950, 39-1870 or an equiv-
alent cord suitable for outdoor use in
cold temperatures. TORO recommends
their heavy duty Polarized Rubber
Cord, TORO part number 37-5950.
16/2 26/30 SJOWA/SJOW UL/CSA
approved. Replace damaged extension
cord immediately.
WHILE OPERATING
8. Keep people and pets asafe distance
away from the Power Shovel and the
area of operation.
9. Avoid accidental starting. Do not
insert key until after Power Shovel is
plugged in; also, remove key before
carrying plugged-in unit.
Safety Instructions
10. If cord is damaged in any manner
while plugged in, pull extension cord
from wall receptacle and replace the
cord,
11. Do not abuse cord. Never carry the
Power Shovel by the cord or pull sharply
on cord to disconnect from receptacle.
Keep cord away from heat, oil and
sharp edges.
12. Operate the Power Shovel only
when there is good visibility or light,
Always maintain secure footing and
balance and keep a firm grip on the
handle. DO NOT USE THE POWER
SHOVEL ON A ROOF.
13. Be attentive when using the Power
Shovel, and stay alert for holes in the
terrain and other hidden hazards.
14. STAY AWAY FROM DISCHARGE
OPENING WHILE OPERATING THE
POWER SHOVEL. Keep face, hands,
feet and any other part of your body or
clothing away from concealed, moving
or rotating parts.
15. Never operate the Power Shovel
near bystanders, glass enclosures, auto-
mobiles and trucks, window wells or
a dropoff without proper adjustment of
the snow discharge angle; refer to Oper-
ating Tips, page 7, item 2,
16. If a solid object is hit or the Power
Shovel vibrates abnormally, stop the
Power Shovel and wait for all move-
ment to stop. Disconnect extension cord
and check the Power Shovel immediately
for possible damage, an obstruction or
loose parts. Vibration is generally a
warning of trouble. Repair any damage
before operating the Power Shovel again.
17. Disconnect cord from receptr
and remove key from handle if the Po:
Shovel will be left unattended.
18. WHEN INSPECTING, CLEANING
OR UNCLOGGING THE DISCHARGE
AREA, STOP THE UNIT; WAIT FOR
ALL MOVING PARTS TO STOP. TO
PREVENT ACCIDENTAL STARTING,
DISCONNECT THE CORD AND DO
NOT ALLOW A SECOND PARTY TO
HANDLE THE UNIT.
MAINTAINING POWER SHOVEL
19. Perform only those maintenance
instructions described in this manual. To
prevent possibility of accidental starting,
disconnect cord from receptacle before
performing maintenance procedures. If
major repairs are ever needed, contact
the local Authorized TORO Service
Dealer for assistance.
20. Keep the Power Shovel in safe oper-
ating condition. Check all fasteners
frequently, tighten if necessary.
21. Store the Power Shovel indoors
when not in use in a dry, safe place
of the reach of children. Keep exten.
cord with the Power Shovel to prevent
misplacement and remove key from
handle.
22. At the time of manufacture, the
Power Shovel conforms with or exceeds
safety standards in effect for electric
snow movers. Therefore, to assure
optimum performance and safety,
purchase genuine TORO replacement
parts and accessories to keep the TORO
all TORO. NEVER USE "WILL FIT”
ACCESSORIES. The Toro logo assures
that replacement parts are genuine.
Safety Instructions
Safety instruction decal is located on the Power Shovel
housing.
y WA RNING DOUBLE INSULATED GE A AVERTISSEMENT : DOUBLE ISOLATION
KEEP HANDS OUT OF DISCHARGE GUIDE. KEEP CLEAR GARDEZ LES MAINS HORS DE L EJECTEUR. DEMEUREZ A'L ESCART
OF IMPELLER WHILE MOTOR IS RUNNING. DO NOT DIRECT DU ROTOR LORSQUE LE MOTEUR TOURNE. ARRETEZ LE MOTEUR
DISCHARGE AT BYSTANDERS. STOP MOTOR BEFORE AVANT L ENLEVEMENT DE'DEBRIS. NE DIRIGEZ JAMAIS L EJECTEUR
REMOVING DEBRIS. ; VERS ALITRLI
CAUTION — USE OMLY WITH CERTIFIED EXTENSION CORD ~~ ATTENTION — N'UTILISEZ QU'AVEC UN CORDON DE RALLONGE
TYPE SJTW OR 5JOW CORD. REPLACE DAMAGED EXTENSION APPROUVE DE TYPE SJTW OU SJOW REMPLACEZ IMMEDIATEMENT LE
CORD IMMEDIATELY. READ OPERATOR'S MANUAL FOR CORDON DE RALLONGE ENDOMMAGE. LISEZ A FOND LES REGLES
COMPLETE SAFETY AND OPERATION INSTRUCTIONS. FREE , DE SECURITE D'UTILISATION DANS LE MANUEL DO PROPRIETAIRE
OPERATOR'S MANUALS ARE AVAILABLE FROM THE TORO | ON PEUT OBTENIR CES MANUELS GRATUITEMENT DE LA SOCIETE
CO, MINNEAPOLIS, MN. 55420. SPECIFY MODEL AND SERIAL TORO. MINNEAPOLIS. MINN. 55420, EN MENTIONNANT LES
NUMBERS. NUMEROS DE MODELE ET DE SERIE
THE TORO CO. MODEL 38305. 170 МАС 60 НЕ 6.6 AMP LA SOCIETE TORO MODELE 38305. CA 120V. 80 HZ 6.6 AMP.
Table of Contents Page
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Assembly Instructions
“READ ALL ASSEMBLY INSTRUCTIONS BEFORE STARTING ASSEMBL'
ASSEMBLE HANDLE
Tools Required: Phillips Screw Driver,
Plastic Rod (included in loose parts bag).
1. Remove Power Shovel and loose
parts from carton.
2. Remove and discard the grommet
from inside the upper handle (Fig. 1).
INSPECT SUPPLY CORD FOR
DAMAGE. IF DAMAGED, DO NOT
ASSEMBLE. CONTACT YOUR TORO
DEALER.
Figure 1.
1. Grommet
3. Remove the handlescrewsand plastic
handle nuts from the center handle grip
{Fig. 2).
F igure 2
1. Handle Screw
2. Plastic Handle Nut (not shown)
3. Center Handle Grip
4. Lay handle assembly ontoflatsurface.
Slide center handle grip off lower handle
and onto upper handle (Fig. 3).
Figure 3
Upper Handle
Center Handle Grip
Lower Handle
Handle Connector
It
5. Align upper and lower handles. Hold
handle connector with one hand and
slide lower handle into mountingposition
in upper handle with other hand (Fig. 3).
Align holes. Slide plastic center handle
into position and align with holes in
handles.
NOTE: Be sure the power plug end of
handle grip and slot in plastic center
handle grip face towards the rear of unit
as shown in picture on front cover.
A WARNING
DO NOT INSERT HANDLE
SCREW THROUGH HANDLE
UNTIL PLASTIC HANDLE NUT
HAS BEEN PROPERLY IN-
STALLED. IF HANDLE SCREW
IS NOT PROPERLY INSTALLED,
SUPPLY CORD COULD BECOME
DAMAGED AND CAUSE PER-
SONAL INJURY DURING
OPERATION.
6. Insert plastic rod (supplied in
loose parts bag) through round
center handle grip hole and gently
move electric supply cord to one
side.
7. Insert plastic handle nut into
hex hole in center handle grip.
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Assembly Instructions
WARNING Con't.
Carefully push nut through handle
and seat hex head in matching
recessed center handle grip hole;
hold in place.
8. Using fingers only, insert the
handle screw into the plastichandle
nut and rotate to start the threads.
USE NO TOOLS UNTIL THE
HANDLE SCREW IS PARTIALLY
THREADED INTO THE PLASTIC
HANDLE NUT.
9. Using a Phillips screw driver,
tighten the handle screw while
holding plastic handle nut in place
(Fig. 4).
Figure 4
1. Center Handle Grip
2. Special Screw
3. Special Hex Nut (not shown)
10. Repeat steps 6 through 9 to
install the second nut and screw.
11. Lay the power head and handle on
a flat surface in the manner shown in
Figure 5.
12. Assemble the power head connector
and the handle connector by sliding the
connectors together (Fig. 5).
Figure
1. Handle Connector
2. Power Head Connector
13. Set power head as shown in Figure 6
so that assembled handle may be inserted
and pushed down. Turn handle clockwise
1-1/2 turns until the power head and
handle are properly aligned.
NOTE: Twisting the handle in this
manner coils the power cord such that it
will lay properly between the handle
support and power head.
Figure 6
1. Handle Support
2. Power Head
14. Hold connectors down flat against
power head and slide the handle support
over the power head. Be sure the grooves
Assembly Instructions
in the handle support and power head are
interlocked (Fig. 7) and the power supply
cord is properly positioned.
IMPORTANT: If the handle support
does not slide completely into position,
check the supply cord to be sure itis not
interfering with assembly. If necessary,
7 Ho.
eo. E
| E
move the cord to eliminate interferer
and be sure it rests on the right sic.
between the handle support and power
head.
15. Insert a 1/4" x 1" screw in the
threaded slot in the rear of the handle
support (Fig. 8) and screw into place.
Figure 8
1. Screw
Key
Switch Bar
Electric Supply Cord
Center Handle Grip
В
Operating Instructions
{EPARATION
re the TORO extension cord to the
Power Shovel cord (Fig. 9) before
connecting the two components to
prevent separation during operation.
METHOD OF SECURING EXTENSION CORD
EXTENSION APPLIANCE
CORD © 7 CORD
{a1 TIE CORD
AE SHOWN
[BN CONNECT PLUG AND
RECEPTACLE
Figure 9
Then insert the TORO extension cord
(Part No. 37-5950 or 39-1870) into wall
outlet and insert key into key hole
located on the front side of the control
grip (Fig. 10).
Ne
Figure 10
y
Ad caution
Use only an extension cord suit-
able for outdoor use in cold tem-
1, Ke
peratures,
STARTING/STOPPING
To start the Power Shovel, install the
key and squeeze the switch bar; to stop,
release the switch bar.
The Power Shovel comes equipped with a
thermal overload switch designed to shut
the unit off temporarily in the event of
a current overload or excessive temper-
ature. After a short cool down period,
the unit will automatically reset and
restart if the switch bar is again depressed.
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WARNING
Disconnect the unit before inspec-
ting, unclogging and cleaning the
discharge area to preventaccidental
starting. Accidental starting could
cause personal injury.
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Figure 11
1. Switch Bar
OPERATING TIPS
1. Start the Power Shovel and tilt for-
ward until the scraper blade contacts the
ground, Push the Power Shovel forward
at a rate of speed comfortable for the
operator yet slow enough to clear path
completely. The width and depth of the
snow may govern the speed of travel.
2. Direct the snow to the right or left
by holding the Power Shovel at a slight
angle (Fig. 12).
DIRECTION
OF TRAVEL
DIRECTION
OF TRAVEL
Figure 12
Operating Instructions
3. For the mostefficientsnow removal,
throw the snow down wind, slightly
overlaping each swath.
4. Keep the area to be cleaned clear of
stones, toys or other foreign objects
which may be picked up and thrown.
Such items could be covered by snow-
fall and therefore be unnoticed until
struck by the rotor. Always be sure to
keep children and pets away from the
area of operation,
5. Should you find it necessary to
clear snow from over crushed rock or
gravel, lower the handle grip, raising the
edge of the scraper clear of loose
material that could be thrown.
6. The Power Shovel is designed to
remove snow up to 4” deep in one
pass. When clearing deeper drifts, hold
the unit by the upper control grip al
the center handle grip and use aswingir..,
or sweeping motion. Remove a maximum
of 4” with each pass and repeat as many
times as is required.
7. Keep the cord clear of obstructions,
sharp objects and rotor. Do not pull
sharply on the cord or abuse it in any
manner. Frequently inspect the cord;
if damaged, replace.
8. Remove the key and disconnect the
extension cord when through using the
Power Shovel, Do not misplace the key:
store for safe keeping. Hang the Power
Shovel by the control grip using a nail
and the hole in the rear of the control
grip. Hang the extension cord with the
Power Shovel so it will not be misplaced
or possibly damaged.
Maintenance
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To prevent accidental starting of
the Power Shovel while performing
maintenance, disconnect extension
cord and remove key from handle.
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LUBRICATION
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The Power Shovel does not require
lubrication.
REPLACING ROTOR
A worn rotor can be replaced by using
the following procedure:
1. Remove the rotor pin, locknut ¢
washer using a 9/16” open end wrenen
and a 9/16" socket (Fig. 13).
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Maintenance
Remove the locknut and washer
mn the opposite end (Fig. 14).
Figure 14
1. Power Shovel 4, Washer
Housing 5. Locknut
2. Rotor 6. Washer
3. Locknut 7. Rotor Pin
3. Remove the rotor and felt washer
(Fig. 15).
Figure 15
1. Locknut 3. Rotor
2. Washer 4. Felt Washer
4, Install new felt washer and rotor.
Secure in place with the rotor pin, wash-
ers and locknuts. Tighten locknuts.
REPLACE SCRAPER
The scraper blade located on the bottom
of the Power Shovel can be replaced if
worn.
1. Remove the rotor; refer to Replacing
Rotor, page 8 items 1 through 3.
2. Remove the three screws and lock-
nuts used to hold the scraper blade in
place. Remove scraper blade (Fig.16).
Figure 16
1. Screw 2. Scraper Blade
3. Attach new scraper blade taking
care to hook scraper over front edge of
housing. Secure with existing screws and
locknuts, and tighten.
PREPARE POWER SHOVEL FOR
STORAGE
1. Examine the Power Shovel thor-
oughly for worn, loose or damaged parts.
If parts repair or replacement is necessary,
contact your local Authorized TORO
Service Dealer for assistance.
2. Examine extension cord thoroughly
for signs of excess wear or damage. If
worn or damaged, replace with a genuine
TORO replacement extension cord, Part
No. 37-5950 or 39-1870. Contact your
local Authorized TORO Service Dealer
for genuine TORO replacement parts.
3. Store the Power Shovel in a clean,
dry place and cover to provide protec-
tion.
4. Store the Toro extension cord with
the Power Shovel to prevent misplace-
ment,
Parts Catalog
1
BR
10
Parts Catalog
ae Part No. Description des
1 42-2890 Decal - Control Grip 1
2 38-8310 Key 1
3 39-3710 Nut, Plastic Handle 2
4 39-3720 Screw, Handle 2
5 3250-20 Screw 2
6 41-9830 Scraper 1
7 38-8580 Washer - Felt 1
8 42-0070 Washer 1
9 3296-13 Locknut 1
10 3296-54 Locknut 3
11 3250-19 Screw 3
12 38-8170 Rotor 1
13 32146-21 Locknut 1
14 3256-24 Washer
15 38-8210 Pin, Rotor 1
16 41-9840 Decal - Handle Support 1
* 37-5950 100’ (30.5m)
Deluxe Extension Cord 1
< 39-1870 100" (30.5m)
Standard Extension Cord
* Optional
11
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NT
THE TORO PROMISE
TORO POWER SHOVEL
A FULL ONE YEAR WARRANTY
The Toro Company promises to repair any TORO Power Shovel if defective
im materials or workmanship, The following time periods from the date
of purchase apply:
Residential. oii pn 0m SR STEN El cua EN eRe BE 1 Year
Residential Products Used Commercially . . .......... 45 Days
The cost of parts and labor are included, but the customer pays the trans-
portation costs, Just return any residential product to an Authorized
TORO Service Dealer.
Should you feel your TORO Power Shovel is defective and wish to rely on on
The Toro Promise, the following procedure is recommended:
1. Contact any Authorized TORO Service Dealer, TORO Master
Service Dealer, or TORO Distributor (the Yellow Pages of your
telephone directory is a good reference source).
2. He will instruct you to either return the product to him or recom-
mend another Authorized TORO Service outlet which might be
more convenient,
3. Bring the product along with your original sales slip, or other
evidence of purchase date, to the service dealer.
4. The servicing dealer will inspect the unit, advise you whether the
product is defective and, if so, make all repairs necessary to
correct the defect without extra charge to you.
If for any reason you are dissatisfied with the dealer's analysis of the defect
or the service performed, you may contact us.
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Write: TORO Consumer Service Department
8111 Lyndale Avenue South
Minneapolis, Minnesota 55420
THERE 15 NO OTHER EXPRESS WARRANTY
THE TORO COMPANY IS NOT LIABLE FOR INDIRECT OR CON-
SEQUENTIAL DAMAGES IN CONNECTION WITH THE USE OF THE
PRODUCT.
Some states do not allow the exclusion or limitation of incidental or con-
sequential damages, so the above limitation or exclusion may not apply to
you.
This Warranty applies only to parts or components which are defective and
does not cover repairs necessary due to normal wear, misuse, accidents, or
lack of proper maintenance. Regular, routine maintenance of the unit to
keep it in proper operating condition is the responsibility of the owner.
All warranty repairs reimbursable under The Toro Promise must be per-
formed by an Authorized TORO Service Dealer using Toro approved re-
placement parts.
Repairs or attempted repairs by anyone other than an Authorized TORO
Service Account are not reimbursable under The Toro Promise. In addition,
these unauthorized repair attempts may result in additional malfunctions,
the correction of which 1s not covered by warranty.
This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
(Ll o la
Rd M due NT LS ATA A e Me EN
ANA
E00 0
COUNTRIES OTHER THAN THE UNITED STATES OR CANADA
Customers who have purchased TORO mation, contact the TORO importer. If
products exported from the United States all other remedies fail, you may contact
or Canada should contact their TORO us at The Toro Company.
Distributor (Dealer) to obtain guarantee
policies for your country, province or Service Department
state. If for any reason you are dissatis- One Corporate Center
fied with vour Distributors service or 7401 Metro Boulevard
have difficulty obtaining guarantee infor- Minneapolis, Minnesota 55435 U.S A.
po
a
ZN ИИИР ИАТА
International Group
Printed in US.A.