Toro 1332 Power Shift Snowthrower, 924 Power Shift Snowthrower, 1028 Power Shift Snowthrower User manual

Toro 1332 Power Shift Snowthrower, 924 Power Shift Snowthrower, 1028 Power Shift Snowthrower User manual
Form No. 3326-376 Rev A
924, 1028, and 1332 Power Shift
Snowthrower
Model No. 38547—220000001 and Up
Model No. 38560—220000001 and Up
Model No. 38592—220000001 and Up
Operator’s Manual
Domestic English (EN)
Warning
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . .
Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . .
Operating the Power Shift Feature . . . . . . . . . . . . .
Freewheeling or Self-propel Drive . . . . . . . . . . . .
Operating the Differential . . . . . . . . . . . . . . . . . . .
Snowthrowing Tips . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule . . . . . . . . .
Checking the Engine Oil Level . . . . . . . . . . . . . . .
Checking the Auger Gearbox Oil Level . . . . . . . .
Adjusting the Skids and the Scraper . . . . . . . . . . .
Adjusting the Traction Drive Belt . . . . . . . . . . . . .
Adjusting the Auger/Impeller Drive Belt . . . . . . . .
Replacing the Drive Belts . . . . . . . . . . . . . . . . . . .
Changing the Engine Oil . . . . . . . . . . . . . . . . . . . .
Lubricating the Drive Chain . . . . . . . . . . . . . . . . .
Adjusting the Drive Chain . . . . . . . . . . . . . . . . . . .
Replacing the Spark Plug . . . . . . . . . . . . . . . . . . . .
Emptying the Fuel Tank . . . . . . . . . . . . . . . . . . . . .
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the Fuel System . . . . . . . . . . . . . . . . . . .
Preparing the Engine . . . . . . . . . . . . . . . . . . . . . . .
Preparing the Snowthrower . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro Total Coverage Guarantee . . . . . . . . . . . . . .
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Important This engine is not equipped with a spark
arrester muffler. It is a violation of California Public
Resource Code Section 4442 to use or operate this engine
on any forest–covered, brush–covered or grass–covered
land. Other states or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices . . . . . . . . . . . . . . . . . . . .
Toro Snowthrower Safety . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals . . . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Auger/Impeller Housing . . . . . . . . .
Installing the Shift Rod . . . . . . . . . . . . . . . . . . . . .
Installing the Discharge Chute . . . . . . . . . . . . . . . .
Installing the Chute Control Gear . . . . . . . . . . . . .
Installing the Skids . . . . . . . . . . . . . . . . . . . . . . . . .
Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling the Engine Crankcase with Oil . . . . . . . . . .
Filling the Fuel Tank with Gasoline . . . . . . . . . . . .
Checking the Tire Pressure . . . . . . . . . . . . . . . . . .
Reviewing the Maintenance Schedule . . . . . . . . . .
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Controls . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Carburetor Heater Box . . . . . . . . . .
Installing the Carburetor Heater Box . . . . . . . . . . .
2001 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
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28
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.
1
181
Figure 1
1. Location of the model and serial numbers
All Rights Reserved
Printed in the USA
2
Training
Write the product model and serial numbers in the space
below:
• Read the operator’s manual carefully. Be thoroughly
familiar with the controls and the proper use of the
equipment. Know how to stop the unit and disengage
the controls quickly.
Model No.
• Never allow children to operate the snowthrower. Never
allow adults to operate the snowthrower without proper
instruction.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
• Keep the area of operation clear of all persons
(particularly small children) and pets.
• Exercise caution to avoid slipping or falling, especially
when operating the snowthrower in reverse.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Preparation
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
• Thoroughly inspect the area where you will use the
snowthrower. Remove all doormats, sleds, boards,
wires, and other foreign objects.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
• Before starting the engine, disengage all clutches. For
Power Shift models, shift the snowthrower into
neutral as well.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
• Do not operate the snowthrower without wearing
adequate winter garments. Wear footwear that will
improve your footing on slippery surfaces.
• Handle fuel with care; it is highly flammable.
Safety
– Use an approved fuel container.
This two-stage snowthrower meets or exceeds the B71.3
specifications of the American National Standards
Institute in effect at the time of production.
– Never add fuel to a running or hot engine.
To ensure maximum safety and best performance, and
to gain knowledge of the product, it is essential that you
and any other operator of the snowthrower read and
understand the contents of this manual before the
engine is ever started.
– Replace the fuel tank cap securely and wipe up any
spilled fuel.
– Fill the fuel tank outdoors with extreme care. Never
fill the fuel tank indoors.
• Use only the power cord supplied with the snowthrower
and a receptacle appropriate for use with the power cord
for electric-starting motors.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
• Adjust the auger housing height to clear gravel or
crushed rock surface.
• Never attempt to make any adjustments while the
engine is running, except where specifically
recommended by Toro.
Improperly using or maintaining this snowthrower
could result in injury or death. To reduce this potential,
comply with the following safety instructions.
• Let the engine and the snowthrower adjust to the
outdoor temperature before starting to clear snow.
Safe Operating Practices
• Operating any powered machine can result in foreign
objects being thrown into the eyes. Always wear safety
glasses or eye shields while operating, adjusting, or
repairing the snowthrower.
The following instructions have been adapted from the
ANSI/OPEI B71.3–1995 standard and the ISO 8437:1989
standard. Information or terminology specific to Toro
snowthrowers is enclosed in parenthesis.
3
• Never operate the snowthrower without good visibility
or light. Always be sure of your footing, and keep a
firm hold on the handle. Walk; never run.
Operation
• Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
• Exercise extreme caution when operating on or crossing
gravel drives, walks, or roads. Stay alert for hidden
hazards or traffic.
Maintenance and Storage
• Check all fasteners at frequent intervals for proper
tightness to be sure that the equipment is in safe
working condition.
• After striking a foreign object, stop the engine, remove
the wire from the spark plug, thoroughly inspect the
snowthrower for any damage, and repair the damage
before operating the snowthrower.
• Never store the machine with fuel in the fuel tank inside
a building where ignition sources are present, such as
hot water and space heaters and clothes dryers. Allow
the engine to cool before storing in any enclosure.
• If the unit should start to vibrate abnormally, stop the
engine and check immediately for the cause. Vibration
is generally a warning of trouble.
• Always refer to this operator’s manual for important
details if the snowthrower is to be stored for an
extended period.
• Stop the engine whenever you leave the operating
position, before unclogging the auger/impeller housing
or discharge chute, and when making any repairs,
adjustments, or inspections.
• Maintain or replace safety and instruction labels when
necessary.
• When cleaning, repairing, or inspecting, make certain
that the auger/impeller and all moving parts have
stopped. Disconnect the spark-plug wire, and keep the
wire away from the spark plug to prevent someone from
accidentally starting the engine.
• Run the engine run for a few minutes after clearing the
snow to prevent the auger/impeller from freezing.
• Do not run the engine indoors, except when starting it
and for moving the snowthrower in or out of the
building. Open the outside doors; exhaust fumes are
dangerous.
The following list contains safety information specific to
Toro products or other safety information that you must
know.
Toro Snowthrower Safety
• Rotating auger/impeller can cut off or injure fingers or
hands. Stay behind the handles and away from the
discharge opening while operating the snowthrower.
Keep your face, hands, feet, and any other part of your
body or clothing away from moving or rotating parts.
• Do not clear snow across the face of slopes. Exercise
extreme caution when changing direction on slopes. Do
not attempt to clear steep slopes.
• Never operate the snowthrower without proper guards
or other safety devices in place.
• Before adjusting, cleaning, repairing, and inspecting the
snowthrower, and before unclogging the discharge
chute, stop the engine, remove the key, and wait for all
moving parts to stop. Also, disconnect the wire from the
spark plug and keep it away from the spark plug to
prevent someone from accidentally starting the engine.
• Never operate the snowthrower near glass enclosures,
automobiles, window wells, and drop-offs without
properly adjusting the snow discharge angle. Keep
children and pets away.
• Do not overload the machine capacity by attempting to
clear snow at too fast a rate.
• Use a stick, not your hands, to remove obstructions
from the discharge chute.
• Never operate the machine at high transport speeds on
slippery surfaces. Look behind and use care when
moving in reverse.
• Before leaving the operating position, stop the engine,
remove the key, and wait for all moving parts to stop.
• Do not wear loose-fitting clothing that could get caught
in moving parts.
• Never direct the discharge at bystanders or allow
anyone in front of the unit.
• If a shield, safety device, or decal is damaged, illegible,
or lost, repair or replace it before beginning operation.
Also, tighten any loose fasteners.
• Disengage the power to the auger/impeller when the
snowthrower is being transported or when not in use.
• Use only attachments and accessories approved by
Toro, such as wheel weights, counterweights, and cabs.
(Contact your Authorized Service Dealer for
accessories available for your snowthrower.)
• Do not smoke while handling gasoline.
• When operating the snowthrower on slopes, use the
lower gear. For Power Shift snowthrowers, use the
rear wheel position.
4
• Do not use the snowthrower on a roof.
from accidentally starting the engine. If major repairs
are ever needed, contact your Authorized Service
Dealer.
• Do not touch the engine while it is running or soon after
it has stopped because the engine may be hot enough to
cause a burn. Do not add oil or check the oil level in the
crankcase while the engine is running.
• Do not change the governor settings on the engine.
• When storing the snowthrower for more than 30 days,
drain the fuel from the fuel tank to prevent a potential
hazard. Store fuel in an approved fuel container.
Remove the key from the ignition switch before storing
the snowthrower.
• Perform only those maintenance instructions described
in this manual. Before performing any maintenance,
service, or adjustment, stop the engine, remove the key
and disconnect the wire from the spark plug. Keeping
the wire away from the spark plug to prevent someone
• To ensure the best performance and safety, purchase
only genuine Toro replacement parts and accessories.
Before Operating
Read and understand the contents of this manual
before operating the snowthrower. Become familiar
with all controls and know how to stop the engine
quickly.
Caution: Improper use may result
in loss of fingers, hands, or feet.
There is a highspeed
impeller within two inches
of the opening.
Operator's
Position
1508
472
The lowspeed auger
has a moving pinch
point close to the
opening.
5
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
53-7670
1. Cutting/dismemberment
hazard in auger
68-9390
1. Move wheels to the rear
2. Shift the transmission to
neutral
3. Push the lock spring up to
disengage from the shaft
groove; then slide the
coupling to the desired
position.
63-3050
66-6860
94-8079
99-3230
1. Chute direction control
2. Forward drive speed settings
3. Neutral setting
4. Reverse drive speed
settings
6
5. Start the engine
6. Stop the engine
Tecumseh Part No. 36501
1. Primer
Tecumseh Part No. 37226
Tecumseh Part No. 37119
1. Key ignition
2. Engage to start the
engine
3. Disengage to stop the
engine
1. Warning—hot surface; do not touch
4.
5.
6.
7.
Fast
Increasing scale
Slow
Stop the engine
Assembly
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts
DESCRIPTION
QTY.
Flange-head bolts—3/4 in. (1.9 cm)
6
Lower belt cover
1
Flange-head bolts—1/2 in. (1.3 cm)
5
Cable cover
1
Shift rod
1
Locknuts
2
Discharge chute
1
Worm gear
1
Gear bracket
1
Carriage bolt
1
Flat washer
1
Locknut
1
7
USE
Installing the auger/impeller housing
Installing the shift rod
Installing the discharge chute
Installing the chute control gear
DESCRIPTION
QTY.
Skids
2
Flange-head bolts—3/4 in. (1.9 cm)
2
Flat washers
2
Locknuts
3
Ignition key
1
USE
I t lli the
Installing
th skids
kid
Starting and stopping the engine
Installing the Auger/Impeller
Housing
1
1. Remove the two flange-head bolts that secure the idler
pulley assembly to the engine frame, and remove the
idler pulley assembly (Fig. 2).
1
m5009
2
Figure 3
2
1. Latch arm
3
4
5
163
9. Pull up on the axle while holding in the latch arm
(Fig. 3).
Figure 2
1. Idler pulley assembly
2. Flange-head bolts
3. Impeller pulley
2. Latch rod
4. Engine frame
5. Auger housing
10. Continue pulling the axle forward until the latch rod
springs into the locked position (Fig. 3).
11. Install the lower belt cover on the underside of the
auger/impeller housing and the engine frame with two
1/2-inch (1 millimeter) flange-head bolts (Fig. 4).
Important Remove the idler pulley assembly to
prevent damaging it.
2. Align the holes in the auger/impeller housing with the
holes in the engine frame (Fig. 2).
3. Route the auger/impeller drive belt around the impeller
pulley (Fig. 2).
1
3
2
4. Secure the auger/impeller housing to the engine frame
with six 3/4-inch (1.9 centimeters) flange-head bolts.
164
Figure 4
5. Install the idler pulley assembly, aligning the idler
pulleys with the belts (Figs. 2 and 31).
1. Flange-head bolt (2)
2. Mounting tabs
6. Tip the snowthrower up on the front edge of the
auger/impeller housing, and block it in place.
3. Lower belt cover (shown
from bottom)
Note: Position the belt cover mounting tabs to the rear
of the engine frame member.
7. Move the wheels to the rear position. Refer to
Operating the Power Shift Feature on page 15.
12. Lower the snowthrower onto its wheels.
8. Push the latch arm to release the axle (Fig. 3).
13. Check the adjustment of the impeller cable; refer to
steps 4 through 8 of Adjusting the Auger/Impeller Drive
Belt on page 20.
8
14. Mount the upper belt cover to the engine frame with
three 1/2-inch (1.3 centimeters) flange-head bolts
(Fig. 4).
3. Shift the snowthrower into second gear and check the
shift rod alignment with the Power Shift slot (see inset
in Fig. 6).
1
Note: If the gear shift lever does not align with the
Power Shift slot in the control panel, adjust the shift rod
length as follows:
2
A. Disconnect the ball joint from the transmission lever
and loosen the jam nut (Fig. 6).
3
B. Rotate the ball joint up or down until the gear shift
lever aligns with the Power Shift slot (Fig. 6).
166
C. Install the ball joint to the transmission lever and
tighten the jam nut (Fig. 6).
Figure 5
1. Cable cover
2. Upper belt cover
3. Flange-head bolt (3)
Installing the Discharge Chute
1. Apply a light coat of low-temperature grease to the
chute ring (Fig. 7).
15. Slide the cable cover onto the cables and into the hole in
the belt cover (Fig. 5).
Installing the Shift Rod
1
5
1. Insert the upper ball joint stud through the front of the
shift bracket and secure it with a locknut (Fig. 6).
2
3
6
2
3
4
4
1
1. Discharge chute
2. Chute retainer (3)
3. Chute retainer plate (3)
5
6
7
Note: Ensure that the chute retainer guide pins are in
the holes in the chute gear.
9
3
3. Tighten the screw and the locknut on the left side to
position the chute retainer against the chute retainer
plate and to secure the discharge chute to the chute ring
(Fig. 7).
167
Figure 6
Gear shift lever
Power Shift slot
Locknut
Shift bracket
Upper ball joint
6.
7.
8.
9.
4. Chute ring
5. Screw (3)
6. Locknut (3)
2. Set the discharge chute (open side forward) onto the
discharge opening so that the chute retainers are on the
chute ring (Fig. 7).
8
1.
2.
3.
4.
5.
m-168
Figure 7
Jam nuts
Shift rod
Transmission lever
Lower ball joint
4. Push the other chute retainers toward the discharge
chute (slotted), and tighten the screws (Fig. 7).
5. Ensure that the chute rotates freely on the chute ring. If
the chute binds, move the right-hand retainer outward
(Fig. 7).
Note: Position the shift rod with the bend rearward.
2. Insert the lower ball joint stud through the right side of
the transmission lever and secure it with a locknut
(Fig. 6).
9
Installing the Chute Control
Gear
1. Insert the one-inch (2.5 centimeters) carriage bolt into
the mounting hole of the gear bracket (Fig. 8).
5
1
1
171
Figure 9
4
1. Scraper
2
170
3. Remove the two flange bolts and flat washers that
secure the ends of the scraper to the side plates
(Fig. 10).
3
Figure 8
1. Gear bracket
2. Carriage bolt, flat washer,
and locknut
3. Mounting flange
4. Chute gear rod
5. Worm gear
1
2. Position the worm gear into the bracket, align the holes,
and insert the chute gear rod through the bracket and the
gear (Fig. 8).
4
3. Loosely mount the worm gear and the bracket to the
mounting flange with a carriage bolt, a flat washer, and
a locknut (Fig. 8).
2
5
m-4932
3
Figure 10
4. Slide the worm gear into the teeth of the chute gear and
tighten the locknut.
1. Side plate (2)
2. Flange bolts (4)
3. Skid (2)
5. Operate the chute control. If the chute control binds,
apply a light coat of grease to the worm gear and move
it slightly outward if it binds; move it slightly inward if
it is too loose.
4. Flat washers (4)
5. Locknut (2)
4. Insert a flange bolt through the rear slot in each skid.
5. Insert a washer between each skid and the side plate
(Fig. 10). Do not tighten the bolts.
Installing the Skids
6. Install a flange bolt through the front slot of each skid
and the side plate.
1. Check the air pressure in the tires; refer to Checking the
Tire Pressure on page 12.
7. Insert a washer and a locknut behind (on the inside of)
the side plate (Fig. 10). Do not tighten the bolts.
2. Move the snowthrower to a flat surface and ensure that
the scraper (Fig. 9) is parallel to the ground. If it is not,
adjust the scraper; refer to Adjusting the Skids and the
Scraper on page 19.
Note: The following steps describe how to adjust the skids
for paved surfaces. For gravel or crushed rock surfaces,
refer to Adjusting the Skids and the Scraper on page 19.
8. Manually move the wheels to the rear Power Shift
position by lifting up on the handgrips and moving the
shift control fully forward (Fig. 11).
10
1
2
3
m5008
Figure 12
1. Dipstick
2. Spark-plug wire
m4058
3. Fuel tank cap
Figure 11
2. Clean around the dipstick (Fig. 12).
9. Support the scraper 1/8 inch (3 millimeters) above a
level surface if you use the snowthrower on smooth
pavement.
3. Remove the dipstick by rotating the cap
counterclockwise and pulling it out (Fig. 12).
Note: The scraper should be higher than 1/8 inch
(3 millimeters) above the pavement if it is cracked, rough,
or uneven. Setting the scraper too low may result in
damage to the snowthrower that is not covered by the
warranty.
4. Slowly pour about three-fourths of the crankcase
capacity of oil into the crankcase.
10. Move the skids down to sit flat on the ground and
tighten the four flange bolts that secure both skids to the
side plates.
Note: To ensure an accurate oil level reading, you must
fully install the dipstick.
Before Starting
8. If the oil level is below the Add mark on the dipstick,
slowly pour only enough oil into the filler hole to raise
the oil level to the Full mark on the dipstick.
5. Wipe the dipstick clean with a clean cloth.
6. Install the dipstick into the filler neck, then remove it.
7. Read the oil level on the dipstick.
Filling the Engine Crankcase
with Oil
Important Do not overfill the crankcase with oil and
run the engine; engine damage will result. Drain the excess
oil until the oil level on the dipstick reads Full.
The engine comes from the factory with only a few ounces
of oil in the crankcase. Before starting the engine, add oil.
The crankcase in models 38547 and 38560 holds 26 ounces
(0.77 liters) of oil, and the crankcase in model 38592 holds
28 ounces (0.83 liters) of oil. However, because there is
some oil in the crankcase, do not add the full amount at one
time. Use only a high-quality, SAE 5W–30 or SAE 10
weight detergent oil that has the American Petroleum
Institute (API) service classification SF, SG, SH, or SJ. For
extremely cold conditions (below 0°F or –18°C), use
0W–30 weight detergent oil that has the American
Petroleum Institute (API) service classification SF, SG, SH,
or SJ.
9. Insert the dipstick into the filler neck and rotate the cap
clockwise until it is tight.
Filling the Fuel Tank with
Gasoline
For best results, use clean, fresh, lead-free gasoline,
including oxygenated or reformulated gasoline, with an
octane rating of 87 or higher. To ensure freshness, purchase
only the quantity of gasoline that you expect to use in 30
days. Using unleaded gasoline results in fewer combustion
deposits and longer engine life. You may use leaded
gasoline if unleaded gasoline is not available.
To add oil:
1. Move the snowthrower to a level surface to ensure an
accurate oil level reading.
Important
Do not add oil to the gasoline.
Important Do not use methanol, gasoline containing
methanol, gasohol containing more than 10% ethanol,
premium gasoline, or white gas. Using these fuels can
damage the engine’s fuel system.
11
Important
days old.
Important Do not use fuel additives other than a fuel
stabilizer/conditioner. Do not use fuel stabilizers with an
alcohol base such as ethanol, methanol, or isopropanol.
Do not use gasoline that is more than 30
Danger
1. Clean around the fuel tank cap (Fig. 12).
2. Remove the fuel tank cap.
In certain conditions, gasoline is extremely
flammable and highly explosive. A fire or
explosion from gasoline can burn you and others
and can damage property.
3. Fill the fuel tank with unleaded to within 1/4 to 1/2 inch
(6 to 13 millimeters) from the top of the tank. Do not
fill into the filler neck.
• Fill the fuel tank outdoors, in an open area, and
when the engine is cold. Wipe up any gasoline
that spills.
• Do not fill the fuel tank completely full. Add
gasoline to the fuel tank until the level is 1/4 to
1/2 in. (6 to 13 mm) below the bottom of the
filler neck. This empty space in the tank allows
the gasoline to expand.
• Never smoke when handling gasoline, and stay
away from an open flame or where a spark may
ignite the gasoline fumes.
• Store gasoline in an approved fuel container and
keep it out of the reach of children.
• Never buy more than a 30-day supply of
gasoline.
Important Do not fill the fuel tank more than 1/4 inch
(6 millimeters) from the top of the tank because the
gasoline must have room to expand.
4. Install the fuel tank cap and wipe up any spilled
gasoline.
Checking the Tire Pressure
Check the pressure of the tires because they are
overinflated at the factory for shipping. Reduce the
pressure equally in both tires to between 12 and 15 psi
(82 and 103 kPa).
Reviewing the Maintenance
Schedule
Danger
Review the Recommended Maintenance Schedule on
page 18. You may need to perform one or more additional
procedures before or soon after you begin operating the
snowthrower.
When fueling, under certain circumstances, a
static charge can develop, igniting the gasoline. A
fire or explosion from gasoline can burn you and
others and damage property.
Operation
• Always place gasoline containers on the ground
and away from your vehicle before filling.
• Do not fill gasoline containers inside a vehicle or
on a truck or trailer bed because interior
carpets or plastic truck bed liners may insulate
the container and slow the loss of any static
charge.
• When practical, remove gasoline-powered
equipment from the truck or trailer and refuel
the equipment with its wheels on the ground.
• If this is not possible, then refuel such
equipment on a truck or trailer from a portable
container, not from a gasoline dispenser nozzle.
• If you must use a gasoline dispenser nozzle, keep
the nozzle in contact with the rim of the fuel
tank or container opening at all times until
fueling is complete.
Note: Determine the left and right sides of the machine
from the normal operating position.
Operating Controls
• Auger/Impeller Drive Control Lever (Fig. 13)—To
engage both the auger and impeller, press the lever
against the right handgrip. To disengage, release the
lever.
Use a fuel stabilizer/conditioner regularly during operation
and storage. A stabilizer/conditioner cleans the engine
during operation and prevents gum-like varnish deposits
from forming in the engine during periods of storage.
12
3
1
4
• Choke (Fig. 14)—Rotate the choke to the On position
to start a cold engine. As engine warms up, gradually
rotate the choke counterclockwise to the Off position.
2
• Throttle (Fig. 14)—Move the throttle upward to
increase the engine speed; move it downward to
decrease the engine speed. Move the throttle to the Stop
position to stop the engine.
m-4059
• Primer (Fig. 14)—Press the primer to pump a small
amount of gasoline into the engine for improved
cold-weather starting.
Figure 13
1. Auger/impeller drive
control lever
2. Traction control lever
3. Speed shift control
4. Discharge chute control
• Fuel Shutoff Valve (Fig. 15)—Close the valve by
rotating it clockwise. Open the valve by rotating it
counterclockwise. Close the valve when you do not use
the snowthrower.
• Traction Control Lever (Fig. 13)—To engage the
traction (wheel drive), press the lever against the left
handgrip. To stop the traction, release the lever.
• Speed Shift Control (Fig. 13)—This control has a
neutral position, four forward speeds, and two reverse
speeds. It also controls the power shifting of the
wheels. To select a speed, move the shift control to the
desired position.
1
2
2236
3
Figure 15
Note: Before shifting the gears into or out of reverse, or
when using the Power Shift feature, release the traction
drive control. You man shift between any of the forward
speeds without releasing the traction control lever.
1. Fuel shutoff valve
2. Hose clamp
3. Fuel line
• Chute Deflector Handle (Fig. 16)—Move the deflector
handle forward to move the snow stream down and
rearward to move the snow stream up.
• Discharge Chute Control (Fig. 13)—Rotate the
discharge chute control clockwise to move the
discharge chute to the right; counterclockwise to move
the chute to the left.
1
• Auger/Impeller Lockup—When you press both the
auger/impeller drive control lever and traction control
lever, the traction control lever locks the auger/impeller
drive control lever down. Release the traction control
lever to release both levers.
2
176
Figure 16
• Ignition Switch (Fig. 14)—Insert the key before
starting the engine. To stop the engine, remove the key.
1. Deflector handle
2. Discharge chute
• Recoil Starter (Fig. 17)—The recoil starter is on the
back side of the engine. Pull the recoil starter to start the
engine.
4
1
3
2
1
m-4034
934
Figure 14
1. Ignition switch
2. Choke
3. Throttle
4. Primer
Figure 17
1. Recoil starter
13
• Electric Starter (Fig. 18)—Push the starter button to
start the engine.
2
1
3
1
4
m4947
Figure 20
1. Green ground wire clip
m–4516
Figure 18
1. Electric starter
2. Starter button
7. Install the choke knob.
3. Receptacle
4. Power cord
8. Insert the ignition key.
9. Connect the wire to the spark plug.
• Power Cord (Fig. 18)—Connect the power cord to the
electric starter and to an electrical outlet when starting
the engine.
Important Use the heater box as a reference for the
choke and throttle positions.
Removing the Carburetor
Heater Box
Installing the Carburetor
Heater Box
If you operate the engine when the air temperature is above
40F (4C), remove the carburetor heater box (Fig. 19).
To install the carburetor heater box, reverse steps 1 through
9 of Removing the Carburetor Heater Box on page 14.
Remove the fasteners from their holes before installing the
carburetor heater box.
1
Starting the Engine
Important Ensure that there are no obstructions in the
auger/impeller and the discharge chute before you operate
the snowthrower. Use a stick, not your hand, to remove an
obstruction from the auger/impeller or the discharge chute.
m5006
1. Connect the wire to the spark plug.
Figure 19
2. Move the speed shift control to the N (Neutral) position
and the throttle to the Fast position.
1. Carburetor heater box
3. Release the auger/impeller drive control lever and the
traction control lever (Fig. 13).
1. Disconnect the wire from the spark plug and ensure that
the wire does not contact the plug (Fig. 19).
2. Remove the key from the ignition switch (Fig. 14).
4. Open the fuel shutoff valve below the fuel tank
(Fig. 15).
3. Pull the choke knob off (Fig. 14).
5. Rotate the choke (Fig. 14) to the On position.
4. Remove two screws and the three bolts that secure the
carburetor heater box in place (Fig. 19).
6. Insert the ignition key (Fig. 14).
Important Do not use the primer or the choke if the
engine has been running and is hot. Excessive priming may
flood the engine and prevent it from starting.
Note: Install these fasteners in their holes for safe
keeping.
5. Lift the carburetor heater box up and away from the
engine.
7. Cover the hole in the center of the primer (Fig. 14) with
your thumb and slowly push in the primer three times,
pausing a moment between pushes.
6. Disconnect the green ground wire clip under the throttle
(Fig. 20).
8. For the recoil starter:
14
Auger/Impeller Drive Belt on page 20. If the problem
persists, take the snowthrower to an Authorized Service
Dealer for service.
A. Grasp the recoil starter handle (Fig. 17) and pull it
out slowly until positive engagement results; then
pull the handle vigorously to start the engine.
B. Keep a firm grip on the starter handle and return the
rope slowly.
For the electric starter:
A. Connect the power cord to the snowthrower
(Fig. 18) and to a standard household power outlet.
Caution
m-2680
1
If you leave the snowthrower plugged into a power
outlet, someone can inadvertently start the
snowthrower and injure people or damage
property.
Figure 21
1. Large screw head
Unplug the power cord whenever you do are not
starting the snowthrower.
Stopping the Engine
B. Push the starter button.
1. Engage the auger to clear any remaining snow from
inside the housing.
Note: Run the electric starter no more than ten times at
intervals of five seconds on, then five seconds off.
2. Run the engine for a few minutes to dry off any
accumulated moisture.
Important Running the electric starter extensively can
overheat and damage the starter.
3. Release the auger/impeller drive control lever and the
traction control lever (Fig. 13).
4. Shift the traction drive into the N (Neutral) position.
Note: If the engine does not start after this series of
attempts, wait at least 40 minutes to allow the starter to
cool before attempting to start it again.
5. Stop the engine by doing one of the following:
A. Move the throttle to the Slow position and remove
the ignition key.
Note: If the engine does not start after the second series
of attempts, take the snowthrower to an Authorized
Service Dealer for service.
B. Move the throttle to the Stop position.
C. When the engine starts, disconnect the power cord
from the snowthrower and the outlet.
6. Close the fuel shutoff valve (Fig. 15).
7. Pull the recoil starter with a rapid, continuous, full-arm
stroke three or four times. This prevents the recoil
starter from freezing up.
Note: If engine does not start or if the air temperature is
–10F (–23C) or colder, the engine may need additional
priming. After pushing in the primer, try to start the engine
before priming again.
8. Wait for all moving parts to stop before leaving the
operating position.
9. After the engine starts, immediately rotate the choke
(Fig. 14) to the 3/4 position. As the engine warms up,
rotate the choke to the 1/2 position. When the engine
warms up sufficiently, rotate the choke to the Off
position.
Operating the Power Shift
Feature
Move the wheels to the rear Power Shift position in heavy
or drifted snow. Leave the wheels in the front position for
light snow or for transporting the snowthrower.
Important Ensure that the auger and impeller do not
rotate while the auger/impeller drive control lever is in the
Disengaged position. Stand in the operating position and
look around to the side of the auger housing (Fig. 21). A
large screw head on the side of the auger housing rotates
when the auger and impeller rotate (Fig. 21). If the auger
and impeller rotate while the engine runs and the
auger/impeller drive control lever is disengaged, stop the
snowthrower immediately. Refer to Adjusting the
With the engine running at full speed:
1. Release the traction control lever (Fig. 13).
2. Move the speed shift control fully forward to the Power
Shift position and hold it there (Fig. 22).
15
3
1
2
473
Figure 24
m-4060
Figure 22
1. Inner axle hole
2. Outer axle hole and wheel
hub
3. Axle pin
3. Fully engage the traction drive lever to move the wheels
into the alternate position (Figs. 22 and 23).
Note: When shifting, you may need to slightly raise the
handle assembly to assist the wheel movement.
Operating the Differential
For maximum maneuverability, leave the differential in the
unlocked position. When you need additional traction, shift
the differential to the locked position.
Important Ensure that the snowthrower is not on a
steep slope or an incline when performing this procedure.
1. Move the wheels to the rear position. Refer to decal
63-9390 in Safety and Instruction Decals on page 6
and to Operating the Power Shift Feature on page 15.
179
Figure 23
2. Shift the speed shift control to the N (Neutral) position.
4. Release the speed shift control.
3. Push lightly on the release tab of the lock spring to
disengage it from the shaft groove, and slide the
coupling to the desired position.
Note: To shift the wheels manually when the engine is not
running, follow steps 1 and 2 and then lift up on the
handles to unlock the wheels.
• Locked position—Slide the coupling lock spring
into the left-hand shaft groove (Fig. 25).
Freewheeling or Self-propel
Drive
3
You can operate the snowthrower with the self-propel
feature engaged or disengaged (freewheeling). When you
insert the axle pins through the outer axle holes and not
through the wheel hubs (Fig. 24), the snowthrower
freewheels. When you insert the axle pins through the holes
in the wheel hubs and the inner axle holes (Fig. 24) and
engage the traction control lever, the snowthrower propels
itself.
1
2
4
5
6
2163
Figure 25
1. Differential
2. Coupling
3. Left-hand shaft groove
(locked position)
16
4. Lock spring
5. Right-hand shaft groove
(unlocked position)
6. Release tab—lock spring
• Always use the Fast throttle position when throwing
snow.
• Unlocked position—Slide the coupling lock spring
into the right-hand shaft groove (Fig. 25).
• Overlap each swath to ensure complete snow removal.
Note: When sliding the coupling from the unlocked to the
locked position, you may need to swivel the snowthrower
slightly to allow the coupling to clear the differential body
bolt heads.
• Discharge the snow downwind whenever possible.
• Do not overload the snowthrower by clearing snow at
too fast a rate. If the engine slows down, shift the
snowthrower into a lower gear to reduce the forward
speed.
Snowthrowing Tips
• In wet or slushy conditions, maintain maximum engine
speed, and do not overload the engine to prevent
clogging the discharge chute.
Danger
When the snowthrower is in operation, the
impeller and auger can be rotating and cut off or
injure hands and feet.
• If the front of the snowthrower tends to ride up, reduce
the forward speed by shifting the snowthrower into a
lower gear. If the front still tends to ride up, lift up on
both handgrips to hold down the front of snowthrower.
• Before adjusting, cleaning, repairing and
inspecting the snowthrower, and before
unclogging the discharge chute, stop the engine
and wait for all moving parts to stop. Disconnect
the wire from the spark plug and keep it away
from the plug to prevent someone from
accidentally starting the engine.
• Use a stick, not your hands, to remove an
obstruction from the discharge chute.
• Stay behind the handles and away from the
discharge opening while operating the
snowthrower.
• Keep face, hands, feet, and any other part of
your body or clothing away from concealed,
moving, or rotating parts.
• If the wheels slip, shift the snowthrower into a lower
gear to reduce the forward speed.
• After clearing the snow, let the engine run for a few
minutes to prevent moving parts from freezing. Engage
the auger/impeller to clear any remaining snow from
inside the housing. Shut off the engine, wait for all
moving parts to stop, and remove all ice and snow from
the snowthrower.
• With the engine shut off, pull the recoil starter handle
several times to prevent the recoil starter from freezing
up.
• When you are not using the snowthrower, close the fuel
shutoff valve and remove the key.
Warning
The auger/impeller may pick up and throw stones,
toys, and other foreign objects, causing serious
personal injury to the operator or to bystanders.
• Keep the area to be cleared free of all objects
that could be picked up and thrown by the
auger/impeller.
• Keep all children and pets away from area of
operation.
• Adjust the skids to match the type of surface being
cleaned. Refer to Adjusting the Skids and the Scraper
on page 19.
• In snowy and cold conditions, some controls and
moving parts may freeze. Do not use excessive force
when trying to operate frozen controls. If you have
difficulty operating any control or part, start the engine
and let it run for a few minutes.
• Remove snow as soon as possible after it falls. This
produces the best snow removal results.
17
Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.
Recommended Maintenance Schedule
Maintenance Service
Interval
Initially
• Check the engine oil level.1 Refer to Checking the Engine Oil Level on page 19.
• Check the auger gearbox oil level and add oil if necessary. Refer to Checking the
Auger Gearbox Oil Level on page 19.
• Adjust the skids and the scraper.2 Refer to Adjusting the Skids and the Scraper
on page 19.
1 Hour
• Inspect and adjust the traction drive belt. Refer to Adjusting the Traction Drive
Belt on page 20.
• Inspect and adjust the auger/impeller drive belt. Refer to Adjusting the
Auger/Impeller Drive Belt on page 20.
2 Hours
• Change the engine oil. Refer to Changing the Engine Oil on page 22.
5 Hours
• Inspect and adjust or replace the traction drive belt if necessary. Refer to
Adjusting the Traction Drive Belt on page 20, or to Replacing the Drive Belts on
page 21.
• Inspect and adjust or replace the auger/impeller drive belt if necessary. Refer to
Adjusting the Auger/Impeller Drive Belt on page 20, or to Replacing the Drive
Belts on page 21.
10 Hours
• Check the auger gearbox oil level and add oil if necessary. Refer to Checking the
Auger Gearbox Oil Level on page 19.
15 Hours
• Lubricate the drive chain. Refer to Lubricating the Drive Chain on page 23.
25 Hours
• Change the engine oil. Refer to Changing the Engine Oil on page 22.
• Inspect and adjust the drive chain if necessary. Refer to Adjusting the Drive
Chain on page 23.
100 Hours
• Inspect and gap the spark plug. Replace it if necessary. Refer to Replacing the
Spark Plug on page 24.
Annually
1Check
2Adjust
Maintenance Procedure
• Check the auger gearbox oil level after removing the snowthrower from storage
and add oil if necessary. Refer to Checking the Auger Gearbox Oil Level on
page 19.
• Change the engine oil at the end of the snowthrowing season. Refer to Changing
the Engine Oil on page 22.
• Lubricate the drive chain. Refer to Lubricating the Drive Chain on page 23.
• Drain the gasoline and run the engine to dry out the fuel tank and the carburetor
at the end of the snowthrowing season. Refer to Emptying the Fuel Tank on
page 24.
the engine oil level before each use and add oil if necessary.
the skids and the scraper as needed.
Important
Refer to your engine operator’s manual for additional maintenance procedures.
18
Caution
If you leave the wire on the spark plug, someone could accidently start the engine and seriously
injure you or other bystanders.
Disconnect the wire from the spark plug before you do any maintenance. Set the wire aside so
that it does not accidentally contact the spark plug.
Checking the Engine Oil Level
2. Move the snowthrower to a level surface.
3. Disconnect the wire from the spark plug and ensure that
the wire does not contact the spark plug (Fig. 12).
Every time you use the snowthrower, first ensure that the
oil level is between the Add and the Full marks on the
dipstick.
4. Clean the area around the pipe plug (Fig. 26).
1. Stop the engine and wait for all moving parts to stop.
2. Move the snowthrower to a level surface to ensure an
accurate oil level reading.
3. Clean around the dipstick (Fig. 12).
4. Remove the dipstick by rotating the cap
counterclockwise and pulling it out (Fig. 12).
1
5. Wipe the dipstick clean with a clean cloth.
171
Figure 26
6. Install the dipstick into the filler neck, then remove it.
1. Pipe plug
Note: To ensure an accurate oil level reading, you must
fully install the dipstick.
5. Remove the pipe plug from the gearbox (Fig. 26).
7. Read the oil level on the dipstick.
6. Check the oil level in the gearbox. The oil should be at
the point of overflowing in the filler opening.
8. If the oil level is below the Add mark on the dipstick,
slowly pour only enough oil into the filler hole to raise
the oil level to the Full mark on the dipstick.
7. If the oil level is low, add GL-5 or GL-6, SAE 85–95 EP
transmission oil to the gearbox until the point of
overflow. Do not use synthetic gear oil.
Note: Use only a high-quality, SAE 5W–30 or SAE 10
weight detergent oil that has the American Petroleum
Institute (API) service classification SF, SG, SH, or SJ.
For extremely cold conditions (below 0°F or –18°C),
use 0W–30 weight detergent oil that has the American
Petroleum Institute (API) service classification SF, SG,
SH, or SJ.
8. Install the pipe plug in the gearbox.
9. Connect the wire to the spark plug.
Adjusting the Skids and the
Scraper
Important Do not overfill the crankcase with oil and
run the engine; engine damage will result. Drain the excess
oil until the oil level on the dipstick reads Full.
Adjust the skids and the scraper initially and then as needed
to ensure that the auger does not contact the paved or gravel
surface. Also, adjust them as needed to compensate for
wear.
9. Insert the dipstick into the filler neck and rotate the cap
clockwise until it is tight.
1. Stop the engine and wait for all moving parts to stop.
Checking the Auger Gearbox
Oil Level
2. Move the snowthrower to a level surface and shift the
wheels to the front position.
3. Disconnect the wire from the spark plug and ensure that
the wire does not contact the plug (Fig. 12).
Check the oil level in the auger gearbox initially, after
every ten operating hours, and when you remove the
snowthrower from annual storage.
4. Check the tire pressure in the tires. Refer to Checking
the Tire Pressure on page 12.
1. Stop the engine and wait for all moving parts to stop.
19
1. Loosen the upper jam nut that secures the traction cable
to the mounting bracket (Fig. 28).
5. Loosen the four flange bolts that secure both skids to
the auger side plates (Fig. 10) until the skids slide up
and down easily.
6. Support the auger blades so that they are at least
1/8 inch (3 millimeters) off the ground (Fig. 27).
4
1
2
3
183
Figure 28
1
2
3
1. Jam nut
2. Mounting bracket
3. Auger/impeller cable
(outer cable)
171
Figure 27
1. Scraper
2. Carriage bolt (6)
3. Auger blades
4. Traction cable (inner
cable)
2. Rotate the bottom jam nut upward to increase the belt
tension (Fig. 28).
Note: Setting the auger blades too low may result in
damage to the snowthrower that is not covered by the
warranty.
Note: When you adjust the cable, always rotate the jam
nut one full turn at a time.
7. Check the scraper adjustment. The scraper should be
1/8 inch (3 millimeters) above and parallel to a level
surface.
3. Tighten the upper jam nut against the bracket.
4. Check the tension of the belt by operating the
snowthrower.
Note: Setting the scraper too low may result in damage
to the snowthrower that is not covered by the warranty.
Note: The snowthrower should begin to move forward
when you press the traction control lever about halfway
down toward the handgrip.
For Concrete and Asphalt Surfaces:
If the snowthrower does not clear the snow close enough to
the pavement, adjust the skids to lower the scraper; if the
pavement surfaces are cracked, rough, or uneven, adjust the
skids to raise the scraper.
5. Stop the engine and repeat steps 1 through 4 until you
achieve the proper adjustment.
Important Do not adjust the belt too tightly; a tight
belt can cause the snowthrower to creep even after you
release the traction control lever. If this occurs, decrease
the belt tension.
For Gravel Surfaces:
Support the auger blades a few inches (centimeters) above
the ground, and adjust the skids to prevent the snowthrower
from picking up rocks.
Adjusting the Auger/Impeller
Drive Belt
8. To adjust the scraper, loosen the carriage bolts that
secure the scraper to the auger housing (Fig. 27), level
the scraper, and tighten the carriage bolts.
Operating the snowthrower with an auger/impeller drive
belt that slips decreases the snowthrowing performance and
damages the belt. Check the auger/impeller drive belt for
the proper tension after the first operating hour, after every
five operating hours thereafter. Adjust the belt when
necessary.
9. Move the skids down as far as possible.
10. Tighten the two front flange bolts that secure both skids
to the auger side plates.
11. Connect the wire to the spark plug.
1. Stop the engine and wait for all moving parts to stop.
Adjusting the Traction Drive
Belt
2. Disconnect the wire from the spark plug and ensure that
the wire does not contact the plug (Fig. 32).
3. Remove the three flange-head bolts that secure the belt
cover to the engine frame and slide the belt cover up the
cables (Fig. 5).
Check the traction drive belt for the proper tension after the
first operating hour, after every five operating hours
thereafter. Adjust the belt when necessary or whenever you
replace it.
4. Depress the auger/impeller drive control lever (Fig. 13).
20
5. Hold the lever and insert a 0.010 in. (0.25 mm) feeler
gauge between a coil in the center of the spring
(Fig. 29).
Danger
Improperly adjusting the auger/impeller drive belt
may cause injury if the auger/impeller continues to
turn after you release the control lever. A rotating
impeller or auger can cut off or injure fingers or
hands.
• Keep your face, hands, feet, and any other part
of your body or clothing away from moving or
rotating parts.
• Maintain the proper impeller brake arm
clearance.
• Do not adjust the auger/impeller drive belt too
tightly. If the auger/impeller continues to turn
after you release the control lever, decrease the
belt tension.
1
2
907
Figure 29
1. Center of spring
2. Feeler gauge
6. If the space between the coils is not 0.010 in.
(0.25 mm), adjust the cables as follows:
A. Loosen the upper jam nut that secures the
auger/impeller cable to the mounting bracket
(Fig. 28).
9. Install the belt and the cable covers.
10. Check the belt tension by operating the auger/impeller.
B. Rotate the bottom jam nut upward to increase the
belt tension.
11. If belt still slips, replace it. Refer to Replacing the
Drive Belts on page 21.
C. Tighten the upper jam nut against the bracket.
12. Connect the wire to the spark plug.
7. Repeat steps 4 through 6.
8. Check the impeller brake arm clearance by releasing the
auger/impeller drive control lever.
Replacing the Drive Belts
If the auger/impeller drive belt or the traction drive belt
(Fig. 31) becomes worn, oil-soaked, or otherwise damaged,
replace the belt.
Note: With the lever released, there should be at least
1/8 in. (3 mm) clearance between the tab on the
impeller idler arm and the brake arm (Fig. 30).
5
4
6
7
8
3
1
2
184
1
Figure 30
1. Impeller idler arm
2. Brake arm
3. 1/8 in. (3 mm) minimum
2
3
185
Figure 31
Important If there is less than 1/8 in. (3 mm) clearance
between the tab on the impeller idler arm and the brake
arm, replace the belt. Refer to Replacing the Drive Belts on
page 21.
1.
2.
3.
4.
Idler pulley assembly
Flange-head bolts
Idler pulley
Traction drive belt
5.
6.
7.
8.
Middle pulley section
Auger/impeller drive belt
Half sheave
Bolt and lock washer
1. Stop the engine and wait for all moving parts to stop.
2. Disconnect the wire from the spark plug and ensure that
the wire does not contact the plug (Fig. 32).
21
3. Remove the three flange-head bolts that secure the belt
cover to the engine frame and slide the belt cover and
the cable cover up the cables (Fig. 5).
1. Stop the engine and wait for all moving parts to stop.
2. Disconnect the wire from the spark plug and ensure that
the wire does not contact the plug (Fig. 32).
4. Move the speed shift control to the N (Neutral) position.
1
5. Remove the two-flange bolts that secure the idler pulley
assembly to the engine frame and remove idler pulley
assembly (Fig. 31).
6. Remove the bolt and the lock washer that secure the
half sheave to the front of the pulley assembly (Fig. 31).
m-4068
7. Slide the half sheave and auger/impeller drive belt off
the crankshaft and remove the belt (Fig. 31).
Figure 32
8. If you need to replace the traction drive belt, slide the
middle pulley section and the belt off the crankshaft,
and remove the belt from the pulley (Fig. 31).
1. Spark plug wire
3. Clean the area around the oil drain plug (Fig. 33).
9. On the control cable that corresponds to the belt you are
replacing, loosen the jam nuts that secure the cable to
the bracket (Fig. 28).
Note: The cable must slide freely in the bracket when
you change the belts.
10. If you replace the traction drive belt, install it around
the traction drive and the middle pulley section, and
slide the middle pulley section onto the crankshaft
(Fig. 31).
1
182
Figure 33
1. Drain plug
11. Install the traction drive belt on the idler pulley
(Fig. 31).
4. Slide an oil drain pan under the drain extension and
remove the oil drain plug.
12. Install the auger/impeller drive belt around the half
sheave, and slide the half sheave onto the crankshaft
(Fig. 31).
5. Drain the oil.
Note: Ensure that the tabs on the half sheave are
inserted into the mounting grooves in the middle pulley.
6. Install the oil drain plug.
7. Fill the crankcase with oil. Refer to Filling the Engine
Crankcase with Oil on page 11.
13. Install the bolt and the lock washer that secure the half
sheave to the front of the pulley assembly.
8. Wipe up any spilled oil.
14. Install the idler pulley assembly on the engine frame
and secure it with the two flange-head bolts (Fig. 31).
9. Connect the wire to the spark plug.
Note: Ensure that the idler pulleys align with the belts
when you install the idler pulley assembly.
15. Install the belt and the cable covers.
16. To adjust the belts, refer to Adjusting the Traction Drive
Belt on page 20 or Adjusting the Auger/Impeller Drive
Belt on page 20.
17. Connect the wire to the spark plug.
Changing the Engine Oil
Change the engine oil after the first two operating hours,
after every 25 operating hours, and at the end of the
snowthrowing season. If possible, run the engine just
before changing the oil because warm oil flows better and
carries more contaminants.
22
Lubricating the Drive Chain
8. If the deflection is not between 1/8 and 3/8 in. (3 and
10 mm), go to step 9; otherwise, return the snowthrower
to its upright position.
Lightly lubricate the drive chain after every 15 operating
hours and at the end of the snowthrowing season.
9. Loosen the four flange-head bolts (two on each side)
that secure the transmission frame to the engine frame
(Figs. 36 and 37).
1. Disconnect the wire from the spark plug and ensure that
the wire does not contact the plug (Fig. 32).
2. Lightly lubricate the drive chain with a chain lubricant
(Fig. 34).
1
1
2
187
Figure 36
181
1. Transmission
2. Transmission frame
Figure 34
1. Drive chain
1
3. Wipe up any excess oil.
4. Connect the wire to the spark plug.
Adjusting the Drive Chain
189
Figure 37
Check the chain deflection after every 25 operating hours.
If the deflection mid span between the transmission and the
axle sprocket is not between 1/8 and 3/8 in. (3 and 10 mm),
adjust the drive chain.
1. Flange head bolts
1. Stop the engine and wait for all moving parts to stop.
10. Pivot the rear of the transmission frame until the chain
deflection is between 1/8 and 3/8 in. (3 and 10 mm).
2. Disconnect the wire from the spark plug and ensure that
the wire does not contact the plug (Fig. 32).
11. Tighten the flange-head bolts.
12. Check the chain deflection.
3. Drain the gasoline from the fuel tank. Refer to
Emptying the Fuel Tank on page 24.
Important Excessive chain tension may cause
transmission damage.
4. Shift the wheels into the rear position.
13. Check the speed shift control alignment with the Power
Shift slot. If the gear shift lever does not align with the
Power Shift slot in the control panel (see inset in
Fig. 6), adjust the shift rod length as follows:
5. Move the speed shift control into second gear.
6. Tip the snowthrower forward onto its auger housing and
block it so that it cannot fall.
A. Disconnect the ball joint from the transmission lever
and loosen the jam nut.
7. Check the deflection of the chain by lifting up on it with
moderate pressure at the mid span. There should be a
1/8 to 3/8 in. (3 to 10 mm) deflection (Fig. 35).
B. Rotate the ball joint up or down until the gear shift
lever aligns with the Power Shift slot.
C. Install the ball joint to the transmission lever and
tighten the jam nut.
1
14. Connect the wire to the spark plug.
186
Figure 35
1. 1/8 to 3/8 in. (3 to 10 mm)
deflection
23
Replacing the Spark Plug
5. Loosen the hose clamp that secures the fuel line to the
valve and slide the fuel line off the fuel shutoff valve
(Fig. 15).
Use a Champion RN4C or equivalent spark plug. Install a
new plug after every 100 operating hours.
1. Stop the engine and wait for all moving parts to stop.
6. Open the fuel shutoff valve and allow the fuel to drain
out of the fuel tank into the drain pan.
2. Clean any debris from around the base of the spark
plug.
7. Install the fuel line onto the fuel shutoff valve and
secure it with a hose clamp.
3. Disconnect the wire from the spark plug (Fig. 12).
8. Connect the wire to the spark plug.
4. Remove the spark plug.
9. Start the snowthrower and run the engine until it stops.
Repeat this step two more times to ensure that the fuel
tank and the carburetor are empty.
5. Examine the spark plug and replace it if it is cracked,
fouled, dirty, or if the electrodes are worn.
Important Do not clean the electrodes because grit
could enter the cylinder and damage the engine.
Storage
6. Set the gap between the electrodes on the spark plug at
0.030 in. (0.76 mm) as shown in Figure 38.
Warning
Gasoline fumes are highly flammable, explosive,
and dangerous if inhaled. If the product is stored
in an area with an open flame, the gasoline fumes
may ignite and cause an explosion.
1
110
Do not store the snowthrower in a house (living
area), basement, or any other area where ignition
sources may be present, such as hot water and
space heaters, clothes dryers, furnaces, and other
like appliances.
Figure 38
1. 0.030 in. (0.76 mm)
7. Install the spark plug by hand and then torque it to
15 ft-lb (20.4 Nm). If you do not have a torque wrench,
tighten the plug firmly.
Preparing the Fuel System
8. Connect the wire to the spark plug.
1. Add stabilizer/conditioner to the fuel in the fuel tank as
directed.
Emptying the Fuel Tank
2. Run the engine for ten minutes to distribute conditioned
fuel through the fuel system.
1. Stop the engine and wait for all moving parts to stop.
3. Stop the engine, allow it to cool, and drain the fuel tank
or run the engine until it stops. Refer to Emptying the
Fuel Tank on page 24.
2. Disconnect the wire from the spark plug (Fig. 12)
3. Close the fuel shutoff valve (Fig. 15).
4. Start the engine and run it until it stops.
Danger
5. Choke or prime the engine, start it a third time, and run
the engine until it will not start.
Gasoline is highly flammable; it can ignite and
cause serious personal injury.
6. Dispose of unused fuel properly. Recycle it according to
local codes, or use it in your automobile.
•
•
•
•
Drain gasoline outdoors.
Drain gasoline from a cold engine only.
Wipe up any gasoline that may have spilled.
Do not drain gasoline near any open flame or
where gasoline fumes may be ignited by a spark.
• Do not smoke a cigar, a cigarette, or a pipe when
handling gasoline.
Note: Do not store stabilized gasoline for more than 90
days.
Preparing the Engine
1. While the engine is still warm, change the engine oil.
Refer to Changing the Engine Oil on page 22.
4. Place a clean drain pan under the fuel shutoff valve.
2. Remove the spark plug.
24
3. Use an oil can to squirt two teaspoons of oil into the
spark plug hole.
4. Cover the snowthrower and store it in a clean, dry place
out of the reach of children. Allow the engine to cool
before storing it in any enclosure.
4. Install the spark plug by hand and then torque it to
15 ft-lb (20.4 Nm). If you do not have a torque wrench,
tighten the plug firmly. Do not connect the wire to the
plug.
Accessories
5. Pull the recoil starter slowly to distribute the oil on the
inside of the cylinder.
You can obtain the following snowthrower accessories
from your Authorized Service Dealer:
Preparing the Snowthrower
• Tire Chain Kit (for the standard axle; not for use with
the Differential Kit)
1. Clean the snowthrower.
• Drift Breaker Kit
• Snow Cab Kit
2. Touch up chipped surfaces with paint available from an
Authorized Service Dealer. Sand affected areas before
painting, and use a rust preventative to prevent the
metal parts from rusting.
• Weight Kit
• Heavy-Duty Skids Kit
• Light Kit
3. Tighten all screws and nuts. Repair or replace any
damaged parts.
Troubleshooting
Toro designed and built your snowthrower for trouble-free operation. Check the following components and items carefully,
and refer to Maintenance on page 18 for more information. If a problem continues, see an Authorized Service Dealer.
Problem
Electric starter does not turn
(electric-start models only)
Engine does not start or starts
hard
Possible Causes
Corrective Action
1. The power cord is
disconnected at the outlet or
the snowthrower.
1. Connect the power cord to the
outlet and/or the snowthrower.
2. The power cord is worn,
corroded, or damaged.
2. Replace the power cord.
3. The power outlet is not
energized.
3. Have a qualified electrician
energize the power outlet.
1. The key is not in the ignition or
is in the Off position.
1. Insert the key into the ignition
and turn it to the On position.
2. The choke is in the Off position
and the primer has not been
pressed.
2. Move the choke to the On
position and press the primer
three times.
3. The fuel shutoff valve is not
open.
3. Open the fuel shutoff valve.
4. The throttle is not in the Fast
position.
4. Move the throttle to the Fast
position.
5. The fuel tank is empty or the
fuel system contains stale fuel.
5. Drain and/or fill the fuel tank
with fresh gasoline (not more
than 30 days old). If the
problem persists, contact your
Authorized Service Dealer.
6. The spark plug wire is loose or
disconnected.
6. Connect the wire to the spark
plug.
25
Problem
Engine runs rough
Engine runs, but the snowthrower
discharges snow poorly or not at
all
Possible Causes
Corrective Action
7. The spark plug is pitted, fouled,
or the gap is incorrect.
7. Check the spark plug and
adjust the gap if necessary.
Replace the spark plug if it is
pitted, fouled, or cracked.
8. The fuel cap vent is restricted.
8. Remove the vent restriction or
replace the fuel cap.
9. The engine oil level in the
engine crankcase is too low or
too high.
9. Add or drain oil to adjust the oil
level in engine crankcase to the
Full mark on the dipstick.
10.The air temperature is above
40°F (4°C) and the carburetor
heater box is on the
snowthrower.
10.Remove the carburetor heater
box.
1. The choke is in the On position.
1. Move the choke to the Off
position.
2. The fuel shutoff valve is not
completely open.
2. Open the fuel shutoff valve.
3. The fuel tank is nearly empty or
contains stale fuel.
3. Drain and fill the fuel tank with
fresh gasoline (not more than
30 days old). If the problem
persists, contact an Authorized
Service Dealer.
4. The spark plug wire is loose.
4. Connect the wire to the spark
plug.
5. The spark plug is pitted, fouled,
or the gap is incorrect.
5. Check the spark plug and
adjust the gap if necessary.
Replace the spark plug if it is
pitted, fouled, or cracked.
6. The engine oil level in the
engine crankcase is too low or
too high.
6. Add or drain the oil level in the
engine crankcase to the Full
mark on the dipstick.
7. The air temperature is above
40°F (4°C) and the carburetor
heater box is on the
snowthrower.
7. Remove the carburetor heater
box.
1. The throttle is not in the Fast
position when throwing snow.
1. Move the throttle to the Fast
position.
2. The snowthrower is moving too
fast to clear the snow.
2. Shift the snowthrower into a
lower gear.
3. You are trying to remove too
much snow per swath.
3. Reduce the amount of snow
removed for per swath.
4. You are trying to remove
extremely heavy or wet snow.
4. Don’t overload the snowthrower
with extremely heavy or wet
snow.
5. The discharge chute is
plugged.
5. Stop the engine, wait for all
moving parts to stop, and use a
stick to remove the snow from
the discharge chute.
26
Problem
Snowthrower does not properly
clear the snow off the surface
Possible Causes
Corrective Action
6. The auger/impeller drive belt is
loose or is off the pulley.
6. Install and/or adjust the
auger/impeller drive belt.
7. The auger/impeller drive belt is
worn or broken.
7. Replace the auger/impeller
drive belt.
1. The tire pressure is low.
1. Check the pressure in the tires
and adjust it if necessary.
2. The skids and/or the scraper is
not properly adjusted.
2. Adjust the skids and the
scraper.
27
Gas Powered
Snow Products
The Toro Total Coverage Guarantee
A Two-Year Full Warranty
(Limited Warranty for Commercial Use)
Conditions and Products Covered
Owner Responsibilities
The Toro Company and its affiliate, Toro Warranty Company,
pursuant to an agreement between them, jointly promise to repair
any Toro Product used for normal residential purposes* if defective
in materials or workmanship for a period of two years from the date
of purchase.
This warranty includes the cost of parts and labor, but you must
pay transportation costs. Transportation within a fifteen mile radius
of the servicing dealer is covered under this warranty for two-stage
snowthrowers only.
This warranty applies to all gasoline powered snow products.
* Normal residential purposes means use of the product on the
same lot as your home. Use at more than one location is
considered commercial use, and the commercial use warranty
would apply.
You must maintain your Toro Product by following the maintenance
procedures described in the operator’s manual. Such routine
maintenance, whether performed by a dealer or by you, is at your
expense.
Limited Warranty for Commercial Use
Toro Consumer Products used for commercial, institutional, or
rental use are warranted against defects in materials or workmanship for 45 days from the date of purchase.
Instructions for Obtaining Warranty Service
If you think that your Toro Product contains a defect in materials or
workmanship, follow this procedure:
1. Contact any Toro Authorized or Master Service Dealer to
arrange service at their dealership. To locate a dealer
convenient to you, refer to the Yellow Pages of your telephone
directory (look under “Lawn Mowers”) or access our website at
www.Toro.com. U.S. Customers may also call 800-421-9684
to use our 24-hour Toro dealer locator system.
2. Bring the product and your proof of purchase (sales receipt) to
the Service Dealer.
If for any reason you are dissatisfied with the Service Dealer’s
analysis or with the assistance provided, contact us at:
Customer Care Department, Consumer Division
Toro Warranty Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
800-348-2424 (U.S. customers)
877-484-9255 (Canada customers)
Items and Conditions Not Covered
There is no other express warranty except for special emission
system coverage on some products and the Toro Starting
Guarantee on GTS engines. This express warranty does not
cover:
• Cost of regular maintenance service or parts, such as filters,
fuel, lubricants, tune-up parts, blade sharpening, brake and
clutch adjustments
• Any product or part which has been altered or misused or
required replacement or repair due to normal wear, accidents,
or lack of proper maintenance
• Repairs necessary due to improper fuel, contaminants in the
fuel system, or failure to properly prepare the fuel system prior
to any period of non-use over three months
All repairs covered by this warranty must be performed by an
Authorized Toro Service Dealer using Toro approved replacement
parts.
General Conditions
Repair by an Authorized Toro Service Dealer is your sole remedy
under this warranty.
Neither The Toro Company nor Toro Warranty Company is liable
for indirect, incidental or consequential damages in connection
with the use of the Toro Products covered by this warranty,
including any cost or expense of providing substitute equipment or
service during reasonable periods of malfunction or non-use
pending completion of repairs under this warranty.
Some states do not allow exclusions of incidental or consequential
damages, or limitations on how long an implied warranty lasts, so
the above exclusions and limitations may not apply to you.
This warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.
Countries Other than the United States or Canada
Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer)
to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service or
have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty
Company.
Part No. 374-0011 Rev. A
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