Toro Generator, T1200 User manual

Toro Generator, T1200 User manual
FORM NO. 3312-460 Rev. A
OPERATOR'S
MODEL NO. 62012-5000001 : UP
MANUAL
T1200 GENERATOR
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COPYRIGHT O ALL RIGHTS RESERVED
The Toro Company — 1984
MINNEAPOLIS, MN 55420 — U.S.A.
IMPORTANT NOTICE
Please read this manual and follow its
instructions carefully,
To emphasize special information the words
WARNING, IMPORTANT and NOTE carry
special meanings and should be carefully
reviewed,
WARNING:
The personal safety of the operator
may be involved. Disregarding this
information could result in injury to
the operator.
IMPORTANT:
These instructions point out special
service procedures or precautions that
must be followed to avoid damaging
the machine.
NOTE:
Special information to make mainte-
nance easier or important instructions
clearer.
All information, illustrations and specifica-
tions contained in this manual are based on
the latest product information available at
the time of publication. Due to improve-
ments or other changes, there may be some
discrepancies in this manual. TORO reserves
the right to make changes at any time.
WARNING:
o Read owner's manual before operat-
ing this generator.
O This generator is intended to be
assembled, serviced, and inspected
by your authorized TORO Genera-
tor Dealer prior to sale. You should
depend on him to perform these
very important operations, as failure
to do so could result, in damage to
the generator and injury to the
operator.
Copyright O All Rights Reserved The Toro
Company — 1984 Minneapolis, Mn55420 —
U.S.A.
FOREWORD CONTENTS
The TORO O generator T1200 uses a forced | LOCATION OF PARTS ......... 2
air-cooled, 4-cycle engine with side valves.
This features quiet operation, excellent dura- | PRECAUTIONS ............... 3
bility and stable performance. The revolving
field type self-exciting generator produces | PRE-OPERATION CHECK ...... 5
ar “C voltage which is controlled at a
& ant level by an A.V.R. (automatic | FREQUENCY ADJUSTMENT.... 6
voltage fag (ao, OPERATION ................. 7
Starting the Engine ............. 7
This manual provides the technical informa- Stopping the Engine ............ 7
tion required for the operating, handling and
the routine care of the TORO Generator | RANGE OF APPLICATION ..... 8
T1200.
APPLICATIONS + oi aaa es 9
We hope that you will use the generator in | HOW TO CONNECT POWER
the correct manner, according to the instruc- | CORDS .......ñ....o. er... ll
tions given in this manual and you will keep
the machine at top performance for many DAILY INSPECTION ......... 12
years.
PERIODIC INSPECTION ....... 14
Engine oil replacement. . ........ 14
Clean the spark plug ........... 14
Clean the spark arrester ......... 15
Clean the air cleaner element ..... 15
Clean the fuel strainer .......... 16
Check tightness of bolts and nuts . . . 16
LONG-TERM STORAGE ....... 17
The Toro Company | SPECIFICATIONS ............ 18
Publications Department | WIRING DIAGRAM. .......... 19
Part name à; 13 250% of Un ESTE #5 19
Wire color ......Ñ.Fe.ee nene. 19
LOCATION OF PARTS
(1) : Oil level alarm lamp
(2) : Engine switch
A. O) : Volt meter
td” O) : DC terminal
| 3 (5) : Fuel gauge
| (6) : Tank cap
Eh D) : AC receptacle
Е (8 : Circuit breaker (AC)
ES | (9) : Circuit breaker (DC)
я > | (9 : Oil drain plug
(D : Oil filler cap
(2 : Generator
(3 : Muffler
(Y : Spark plug
19 : Choke lever
(8 : Air cleaner
: Earth terminal
: Fuelcock lever
: Frequency adjusting screw
: Starter grip
: Recoil starter
58909
®
: Tool kit
—©
PRECAUTIONS
WARNINGS:
(D To avoid fire, never use the generator
near spark, flame or other heat source.
(2) To prevent fire, keep the generator at
least 3 ft (1 m) from any combustible
materials.
@ To prevent electrical shock, do not
touch with wet hands.
(4) When filling with gasoline, always stop
the engine to avoid fire. Do not overfill.
If gasoline overflows, wipe off before
operation.
(5) Exhaust gas contains components harmful
to people and animals. Avoid breathing
exhaust gases and never use the generator
indoors or in tunnels,
(6) Keep the generator upright at all times
to prevent spillage of gasoline and oil
which may result in fire.
IMPORTANT:
(1) To avoid overheating, do
during operation.
not cover
(2) Never connect the generator to a wall
socket. Doing so may damage the genera-
tor and connected electric appliance,
injure the operator or result in fire.
Never use the generator in rain, snow near
water. Doing so will damage the generator
or connected electric appliance and
could cause electrical shock.
(4) Do not wash the generator with water.
Doing so will damage the generator.
(5) Never operate the generator on unstable
or uneven ground. Doing so may cause
fuel spillage and cause the generator to
fall down or shift,
To prevent engine damage, make sure to
check the engine oil level prior to opera-
tion.
7) To prevent injury, do not operate the
generator with covers, etc. detached.
If the generator should encounter
troubles, immediately stop the generator.
You should consult your TORO dealer
immediately.
Do not adjust frequency adjustment
screw. Preset at the factory. Special
meters are required for proper adjust-
ment. Improper adjustment could result
damage to the generator or connected
electrical appliances.
PRE-OPERATION CHECK
IMPORTANT:
* This GENERATOR has been ship-
ped from factory without oil.
Therefore, be certain to fill the
GENERATOR with oil according
to the following instructions before
use.
Make sure to check oil level and
add oil as necessary before use
everyday.
When the engine oil level comes
down to below the lower level
line, the alarm lamp turns on and
the engine stops automatically. Add
the engine oil up to the specified
line and start the engine again.
des sc
1. Filling engine oil
3. Engine oil replacement
Draining the engine oil
While the engine is still warm, remove
the oil filter cap A and remove the
drain plug В.
Refilling with engine oil
Firmly tighten the drain plug ® and
add the engine oil through the tank
filler up to the upper limit line.
IMPORTANT:
Check the oil level with the generator
on level ground.
Oil capacity
T1200 1.48 pt. (0.7 L)
=
ORTANT:
Oil replacement; First 20 hours
Every 100 hours
2. Check the engine oil level
Remove the dipstick, wipe clean, insert
but do NOT screw in. Pull dipstick out
and read the level.
Oil viscosity:
(Multi-grade)
SAE =
[ 20W—40, 20W—50
| 1ow—30,10Ww—40 |
no ow |
-30 -20 -10 9 10 20 30 40 50 60 70 № 90 °F
Temperature
(Single grade)
10W |
30-70-10 © 10 20 30 40 50 60 70 BO 90 °F
Temperature
4. Filling gasoline
FREQUENCY ADJUSTMENT
This GENERATOR has been shipped out
from factory adjusted for frequency.
Also, voltmeter-attached model cannot be
adjusted unless using a tachometer.
Accordingly, when they have to be adiust-
ed, consult your TORO dealer.
Ne Tank capacity
T1200 1.85 gal. ( 7 L)
5, Check the fuel level
IMPORTANT:
Check the fuel level with the generator
on level ground, Be sure to check the
fuel level before refueling. If the
level is low, add gasoline.
evel indi
cnn
WARNING:
O Gasoline is very dangerous!
O Use unleaded or regular gasoline.
O Minors should not refill the fuel
tank.
o Refuel in a well-ventilated area with
the engine stopped.
© When filling gasoline, take care so
that no dust or water enters the
tank.
C Do not fill fuel tank near spark,
flame or other heat source.
© Do not fill the fuel tank above the
red line in the fuel inlet. Overfilling
will cause spillage and potential
fire hazard.
OPERATION
i : IMPORTANT:
Tu Sonne. fuel levels Do not operate the generator more
2 Turn the AC switch “OF Е.” than 30 minutes at maximum output,
Stopping the Engine
1. Turn off any connected electric appli-
anced.
D
3. Turn the fuelcock lever “ON.”
4. Turn the engine switch “ON.”
o
2. Turn the AC switch “OFF.”
3. Turn the fuelcock lever “OFF.”
RANGE OF APPLICATION
Scope of application | when malfunctions or more
Appliance current is required than the
T1200 capacity of the generator.
AC circuit breaker will aut
matically be turned off.
120V 60Hz 1.0KVA
AC == a LLL ELL EEE
Those electric appliance in-
corporating a motor require
usually a power three times
the minimum rated input.
Hence, those appliance
whose wattage is within the
ranges listed on the left
can be connected to the
generator. However, there
are instances where some
product can not be operated,
120V 60Hz Up to 300W depending upon the typ- of
motor windings.
DC circuit breaker will auto-
matically be turned off.
IMPORTANT:
Up to 8.3A Never use this generator
(12V) for charging batteries
with a capacity of less
than 12V-26AH.
APPLICATIONS (4) Power source for washing machine.
The TORO generator has a wide range of
applications. The following examples are
but a few of them. =
| IMPORTANT:
The power requirement of various
dectrical equipment varies. Check the
| rating before use.
(1) Power source for chain saws.
Power source at times of disasters.
IMPORTANT:
tor carefully and thoroughly.
Before starting operation, read the
labels and tags attached to the genera-
IMPORTANT:
the equipment. Make sure that
Before you start operating electrical
appliance, be sure to check specifica-
tions as posted in the label affixed on
specifi-
cations of the electrical appliance
match with those of the generator.
Modeis T1200
Rated voltage (V) 120
AC Rated frequency (Hz) 60
Rated current (A) 8.3
Rated output (KVA) 1.0
DC | Rated output 12V, 8.3A
—10—
HOW TO CONNECT POWER
CORDS
A.C. Applications
VOLTAGE TOTAL
Models & HZ WATTAGE
T1200
BE 120V 60Hz | 1.50KVA
IMPORTANT:
© Never connect the generator to a
wall socket. This could cause an
overload and seriously damage the
generator.
D.C. Applications
Exclusively for
battery charge
12V, 8.3A
NOTE:
© Make sure the pilot light is on.
O Be sure to plug the cord in com-
pletely.
IMPORTANT:
O
o
Use the D.C. terminals for charging
12V automotive type batteries only.
Before connecting the generator to
the battery, make sure all wires are
disconnected from the battery.
Don't insert the plug of any other
electric appliance to this D.C. plug
socket.
Never use this generator for charging
batteries with a capacity of less
than 12V-26AH.
When the appliance is grounded, it
is advisable to ground the generator
as well.
When using generator to charge
battery, connectred lead to positive
(+) battery terminal and black
lead to negative (—) battery termi-
nal. Failure to do so may cause
generator damage.
—11—
To charge battery DAILY INSPECTION
1. Connect battery to generator.
2. Start generator. Prior to starting daily operations, be sure to
check the generator for proper functions
After battery is charged and evidence of damage etc, as follows.
1. Turn off generator before disconnecting
battery. WARNING:
2. Disconnect battery by removing leads NEVER start the engine without
from battery first. performing these checks.
WARNING:
(1) Starter rope
Charge battery in a well-ventilated area
because gases are produced while
battery is being charged. Do not inhale
the gases because nausea may result.
Also, the gases are explosive. There-
fore, do not charge battery near open
flame or electrical spark, and do not
smoke in the area of the battery when
it is being charged. And most impor-
tantly, turn off the generator connect-
ing or disconnecting the generator
from the battery.
BRUSH REPLACEMENT
Remove two screws and pull out the brush
holder. If their length & are 3.5 mm or less,
replace with new brushes,
39.
($) Oil level alarm lamp (9) Switch
(8) Fuel strainer
Receptacles
(7) Fuel leakage
@
High tension cord damage
—13—
PERIODIC INSPECTION
No.
Interval
Item
Initial
20
Hrs.
Every
50
Hrs.
Every
100
Hrs.
Every
Hrs. or
One
year
Engine oil
replacement
"O
*O
Clean the spark
plug
Clean the spark
arrester
Clean the air
cleaner element
##0
Clean the fuel
strainer
Check tightness
of bolts and
nuts
Combustion
chamber
cleaning
+.)
Tappet
clearance
adjustment
ea)
Valve mainte-
nance
IMPORTANT:
#*
Check oil level and add oil as ne-
cessary everyday.
** When used in dusty areas, the air
cleaner should be serviced more
frequently.
*** For these check-ups, ask your
TORO dealer. Don't make these
check-ups by yourself.
1. Engine oil replacement
See page 5.
2. Clean the spark plug
A dirty, oily or sooty spark plug wili
adversely affect engine performance.
Clean it periodically.
(1) Remove the spark plug.
(2) Check for carbon deposits or discolo-
ration (burning).
NGK BP-5HS
(3) Remove the carbon.
=
@ Adjust the spark plug gap.
KI 0.024 — 0.28 in.
(0.6 — 0.7 mm)
3. Clean the spark arrester
The exhaust system muffler assembly
contains a spark arrester that must be
cleaned periodically to remove accumu-
lated carbon particles.
WARNING:
Be sure that the muffler cover and the
muffler assembly are not hot when
you begin to perform the clean out
operation.
(1) Muffler
(2) Clean out tube
(8) Clean out tube set screw
O Clean out bolts
Clean out procedure
(1) Remove the clean out tube set screws and
pull the clean out tube out of the muffler
with a pair of pliers.
(2) Remove the two spark arrester clean out
bolts.
(In a well-ventilated area free from grass
or combustible materials start the engine.
With the engine running, tap the muffler
on its side with a small tool such as a
small hammer handle to dislodge the
accumulated carbon particles. Remove
any carbon particles from the end of the
two clean out holes. Likewise, decarbo-
nize the clean out tube, which is pulled
out from the muffler, by tapping its side
with a small-size hammer.
(4) Stop the engine.
(5) After being sure that the muffler assemb-
ly is cool to touch, reinstall the clean out
tube, the clean out tube set screw, and
the two clean out bolts.
4. Clean the air cleaner element
A dirty or clogged air cleaner will result
in engine power loss. Clean it periodically.
(1) Remove the air cleaner element.
(2) Wash the element in nonflammable
cleaning solvent.
—15—
3) Squeeze the element dry. 5. Clean the fuel strainer
(1) Remove the fuel strainer.
@ Oil the element with engine oil. WARNING:
Before removing the fuel strainer cup,
make certain that the fuelcock lever
is in the “OFF” position and the
engine is not hot.
(2) Wash the fuel strainer parts in non-
flammable cleaning solvent.
(5) Squeeze excess oil from the element.
Install the element carefully.
IMPORTANT:
o When used in dusty area, the air
cleaner should be serviced more
frequently.
o When installing the element, make
sure that the element seals all of the
way around its edge.
—16-
LONG-TERM STORAGE
(D Gently pull the recoil starter, until you
start feeling a drag. Then, stop pulling of
the recoil starter,
(2 Drain all gasoline from the fuel tank and
carburetor.
Follow all gasoline handling warnings.
(9) Drain the existing engine oil and refill
with new oil.
(4) Remove the spark plug and pour 1 or 2
tablespoons of engine oil into spark plug
hole. Reinstall the spark plug.
ES
Clean the air cleaner element.
See page 15
Clean the fuel strainer.
Wash the fuel strainer parts
flammable cleaning solvent.
in non-
hy
Thoroughly wipe off dust or dirt from
the top of the generator body.
(9) Cover the generator body with a card-
board box or a vinyl cover, etc.
(Y As a storage site, select a place free from
dust, with low humidity.
SPECIFICATIONS T1200
Generator
AC
Rated voltage (V)
Rated current (A)
Rated output (KVA) . .
Max. output (KVA). . .
Rated revolution
Ir/min) - sure ax
DC
Rated output ......
Engine
Type...
Piston displacement
[cu. in. (em?)] .....
Bore x Stroke
[in. (mm)]
Continuous output
[hp (kw) @ rpm] . .
Fuelused ...... ..
Fuel tank capacity
[gal. (L)]
Oil capacity [pt. (L)]
Ignition system . . . . .
Starting system . . . . .
Standard spark plug . . .
Dimension and dry weight
Dimensions, Length x
Width x Height
[in. (mm)]
Dry weight [Ib (kgl] . -
Breaker
AC circuit breaker (A) . .
DC circuit breaker (A) . .
NOTE:
5 # = = # # =
.. 1.48 (0.7)
a m do ue # = §
. 120
Frequency (Hz). .....
. 8.3
60
1.0
1.2
3600
12V, 8.3A
. Forced air-cooled,
4-cycle, gasoline
146
2.5 x 1.9 (63 x 47)
. 2.7 (2.0)/3600
Unleaded gasoline or
regular gasoline
1.85 (7)
Transistorized ignition
Recoil starter
NGK BP-5HS
21.2 x 13.2 x 18.3
(538 x 336 x 464)
51.4 (23.3)
10A
15A
Specifications are subject to change without notice.
==
WIRING DIAGRAM
GENERATOR
CONTROL PANEL
ENGINE
Part Name: Wire Color:
1. Terminals B : Black
2. 4P coupler G : Green
3. Field coil R : Red
4. Sub coil W : White
5. Main coil Y : Yellow
R Diode Lg =: Light Green
Condenser Br : Brown
8. Brushes BI : Blue
9. A.V.R.(Automatic voltage regulator) R/W : Red with White tracer
10. Volt meter B/W : Black with White tracer
11. Output
12. AC switch
(No fuse breaker)
13. DC terminal
14. Engine switch
15. 6P coupler
16. Breaker
17. Transistor control unit
18. Oil level alarm light
19. Oil level alarm unit
20. Oil level sensor
— 19 —
|
:
PUED EURO UA =
The Toro Promise
A Two Year Limited Warranty
On AI
Gasoline Powered Consumer Products
The Toro Company promises to repair these TORO Products if defective in materials
or workmanship, The following time periods from the date of purchase apply.
Residential Product . .
Residential Products Used Commercially
‚ 2 Years
45 Days
The costs of parts and labor are included, but the customer pays the transportation
costs. Just return any residential product to an Authorized TORO Service Dealer
or TORO Distributor,
Should you feel your TORO is defective and wish to
rely on The Toro Promise, the following procedure
is recommended:
1. Contact any Authorized TORO Service Dealer,
TORO Master Service Dealer, or TORO Distributor
{the Yellow Pages of your telephone directory is
a good reference source).
2. He will either instruct you to return the produet
to him or recommend another Authorized TORO
Service outlet which might be more convenient.
3. Bring the product along with your original sales
slip, or other evidence of purchase date, to the
service dealer.
4, The servicing dealer will inspect the unit, advise
you whether the product is defective and, if so,
make all repairs necessary to correct the defect
without extra charge to you.
If for any reason you are dissatisfied with the dealer's
analysis of the defect or the service performed, you
may contact us.
Write:
TORO Customer Service Department
8111 Lyndale Avenue South
Minneapolis, Minnesula 554 20
The above remedy of product defects through
repair by an Authorized TORO Service Dealer is
the purchasers sole remedy for any defect.
THERE IS NO OTHER EXPRESS WARRANTY,
ALL IMPLIED WARRANTIES OF MERCHANT-
ABILITY AND FITNESS FOR USE ARE LIMITED
TO THE DURATION OF THE EXPRESS
WARRANTY,
Some states do not allow Limitations on how long
implied warranty lasts, so the above limitation may
not apply to you.
This Warranty applies only to parts or components
which are defective and does not cover repairs
necessary due to normal wear, misuse, accidents, or
lack of proper maintenance. Regular, routine
maintenance of the unit to keep it in proper
operating condition is the responsibility of the owner,
All warranty repairs reimbursable under The Toro
Promise must be performed by an Authorized TORO
Service Dealer using Toro approved replacement
parts,
Repairs or attempted repairs by anyone other than
an Authorized TORO Service Account are not
reimbursable under The Toro Promise, In addition,
these unauthorized repair attempts may result in
additional malfunctions, the correction of which is
not covered by warranty.
THE TORO COMPANY IS NOT LIABLE FOR IN-
DIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES IN CONNECTION WITH THE USE OF
THE PRODUCT INCLUDING ANY COST OR
EXPENSE OF PROVIDING SUBSTITUTE EQUIP-
MENT OR SERVICE DURING PERIODS OF MAL-
FUNCTION OR NON-USE,
Some states do not allow the exclusion of incidental
or conseguential damages, so the above exclusion
may not apply to you.
This warranty gives you specific legal rights, and you
may also have other rights which vary from state to
state,
Wa WAVING INVA IVI Nd aviv
SNAICC III IVIVIVIVIVIVIVIOV НОО ЗЫ 1 ий, а
Е Vivian
Po | gr INT ETES OEA
COUNTRIES OTHER THAN THE UNITED STATES OR CANADA
Customers who have purchased TORO products exported
from the United States or Canada should contact their
TORO Distributor (Dealer) to obtain guarantee policies
for your country, province or state. If for any reason
vou are dissatisfied with your Distributors service of
have difficulty obtaining guarantee information, contact
the TORO importer. It all other remedies tail, you may
contact ug at The Toro Company
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