Toro Fuel Tank Kit, Back Pack Blower Model 30940 Attachment Installation Instruction

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Toro Fuel Tank Kit, Back Pack Blower Model 30940 Attachment Installation Instruction | Manualzz
FORM NO. 3313-698
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Part No. 71-1210
INSTALLATION
INSTRUCTIONS
RO
FUEL TANK KIT
\ FOR BACKPACK BLOWER MODEL 30940 |
KIT CONTENTS (FIG. 1)
A. (1) Fuel tank assemby which includes:
1) Fuel tank(Part no. 71-1120)
1) Fuel filter (Part no. 71-1 160)
1) Washer (Part no. 71-1150)
1) Fuel line & grommet (Part no. 41-1800)
1} Fuel tank bracket (Part no. 71-1140)
1) Rubber cushion (Part no. 71-1130)
1) Muffler heat shield (Part no. 71-1170)
1) Screen holder (Part no. 71-1190)
(1) Screen holder gasket (Part no. 71-1180)
(4) Screen holder mounting screws
(Part no. 47-6460)
(2) Muffier Cover mounting screws
(Part no. 41-5210)
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Figure 1
FUEL TANK REMOVAL
1. Remove the fuel cap assembly and save.
2. Drain the fuel from the fuel tank into a approved
gasoline container.
3. Disconnect fuel line from the carburetor.
4. Remove (2) 5 x 10mm Screws securing the fuel
tank bracket to the frame and save.
5. Remove the old fuel tank bracket, cushion and
fuel tank and discard.
MUFFLER COVER REMOVAL
6. Remove (1) 6 x 20mm Screw securing the top of
the muffler cover to the blower housing and save.
7. Remove (1) 5 x 42mm screw securing the muf-
fler cover to the starter assembly and save.
8. Remove (2) 5 x 12mm screws securing the bot-
tom of the muffler cover to the muffler cover
bracket and discard.
9. Remove (1) 6 x 25mm bolt securing the muffler
cover bracket to the bottom right hand corner of the
engine crankcase. Save bolt, lockwasher and flat-
washer.
10. Swing the muffler cover bracket downward,
away from the muffler body.
MUFFLER REMOVAL
11. Remove the (2) 6Emm self locking nuts securing
the muffler body to the cylinder. Save the fi-
atwashers and nuts.
12. Remove the old muffler gasket and discard.
13. Remove the (4) 4 x 14mm SCrews securing the
Screen holder to the muffler and discard screws. Re-
move the old screen holder and its gasket and dis-
card.
Note: If the muffler is the early round style, the
original screen holder should be retained. The
screen holder included in the modification kit fits
the square type muffler only.
14. Inspect the muffler screen and holder for dete-
rioration and replace if necessary.
Note: As the design of the muffler has changed,
be certain to order the correct muffler bracket for
the muffler being replaced.
15. Clean any gasket material from the muffler and
exhaust port flange mating surfaces. If necessary,
remove any carbon deposits from exhaust port using
only a wooden or plastic scraper.
16. Save the spark arrestor screen and seat.
MUFFLER INSTALLATION (Fig. 2)
17. Clean the spark arrestor Screen and install it on
the muffler body.
18. Place the flat side of the spark arrestor seat on
top of the seat (Fig. 2).
19. Install the new gasket and new screen holder.
20. Secure the screen holder to the muffler body
with (4) new 4 x 14mm screws from the kit.
21. Install (1) new extended muffler gasket / heat
shield over the studs. The back flap portion of the
gasket should be positioned between the engine
crankcase and muffler cover bracket (Fig. 3).
The TORO Company -1988
22. Install the muffler body to the cylinder with (2)
flatwashers and locking nuts. Do not tighten.
73 Rotate bottom muffler cover bracket up into po-
sition and secure it to the engine crankcase with a
flatwasher, lockwasher and 6 x 25mm bolt.
Figure 2
Note: Make sure that the bottom portion of the ex-
tended gasket is located between the bottom
mounting bracket of the muffler body and the
lower mounting flange at the muffler cover
bracket. Align the holes (Fig. 3).
MUFFLER COVER INSTALLATION
24. Install and tighten the 6 x 20mm screw securing
the muffler cover to the blower housing.
25. Install and tighten the 5 x 42mm screw securing
the muffler cover to the starter assembly.
26 Install and tighten the (2) new 5 x 14mm screws
securing the bottom of the muffler cover to the bot-
tom muffler bracket.
27 Tighten the (2) upper 10mm self locking nuts se-
curing the muffler to the cylinder.
FUEL TANK INSTALLATION (Fig. 3)
28 Install new fuel tank, cushion and bracket as
shown in fig. 3.
Figure 3
29. Install fuel cap and reconnect fuel line to carbu-
retor.

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