Toro PowerPlex 40V Max Standard Charger, PowerPlex 40V Max Standard 180 WH Battery Pack, PowerPlex 40V Max Standard 90 WH Battery Pack User manual

Toro PowerPlex 40V Max Standard Charger, PowerPlex 40V Max Standard 180 WH Battery Pack, PowerPlex 40V Max Standard 90 WH Battery Pack User manual
Form No. 3415-859 Rev B
Power Plex™ 40V MAX Standard
Battery Pack/Charger
Model No. 88540—Serial No. 317000001 and Up
Model No. 88541—Serial No. 317000001 and Up
Model No. 88542—Serial No. 317000001 and Up
Register at www.Toro.com.
Original Instructions (EN)
*3415-859* B
Safety
WARNING
CALIFORNIA
Proposition 65 Warning
This product contains a chemical
or chemicals known to the State of
California to cause cancer, birth defects,
or reproductive harm.
IMPORTANT SAFETY
INSTRUCTIONS—SAVE
THESE INSTRUCTIONS.
SAVE THESE INSTRUCTIONS—This manual
contains important safety and operating instructions
for battery pack Models 88540/88541 and battery
charger Model 88542.
Before using the battery charger, read all instructions
and cautionary markings on the battery charger,
battery pack, and product using the battery pack.
Introduction
CAUTION—To reduce risk of injury, charge battery
pack Models 88540 and 88541 with battery charger
Model 88542 only. Other brands of battery packs may
burst, causing personal injury and damage.
This battery pack/charger is intended to be used
by residential homeowners. Battery charger Model
88542 is designed primarily to charge battery pack
Models 88540 and 88541. It is not designed to charge
any other batteries.
This device complies with Part 15 of the FCC rules.
Operation is subject to the following 2 conditions: (1)
this device may not cause harmful interference; and
(2) this device must accept any interference received,
including interference that may cause undesired
operation.
Battery pack Models 88540 and 88541 are designed
primarily for use in most Power Plex™ products.
Read this information carefully to learn how to operate
and maintain your product properly and to avoid
injury and product damage. You are responsible for
operating the product properly and safely.
Warning
• This battery pack/charger is for indoor use only.
• Do not recharge non-rechargeable batteries.
• Check prior use if the output voltage and current
You may contact Toro directly at www.Toro.com for
product and accessory information, help finding a
dealer, or to register your product.
of the battery charger is suitable for charging the
battery pack.
• Do not use the charger in the circumstances that
the output polarity does not match the load polarity.
• If the supply cord is damaged, have the
manufacturer or its service agent or a similar
qualified person replace it in order to avoid a
hazard.
• Do not open the cover may under any
circumstances. If the cover is damaged, do not
use the adaptor.
• Disconnect the supply before making or breaking
the connections to the battery.
• This appliance can be used by persons with
reduced physical, sensory, or mental capabilities
or a lack of experience and knowledge if they
are supervised or instructed concerning using
the appliance safely and understand the hazards
involved.
• Children shall not play with the appliance.
• Children shall not clean or maintain the appliance
without supervision.
© 2018—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
2
Contact us at www.Toro.com.
Printed in China
All Rights Reserved
DANGER – TO REDUCE
THE RISK OF FIRE
OR ELECTRIC SHOCK,
CAREFULLY FOLLOW
THESE INSTRUCTIONS.
DANGER
Plugging the battery charger into an outlet
that is not 120 V can cause fire or electric
shock.
• Do not plug the battery charger into an
outlet other than 120 V.
• For a foreign connection, use an
attachment plug adapter of the proper
configuration for the power outlet, if
needed.
CAUTION
The battery pack may present a risk of fire or
chemical burn if mistreated.
• Do not disassemble the battery pack.
• Do not heat the battery pack above 70°C
(158°F) or incinerate it.
• Replace the battery pack with a genuine
Toro battery pack only; using another
battery pack may cause a fire or explosion.
• Keep battery packs out of the reach of
children and in the original packaging until
they are ready to use.
CAUTION
Dispose of a used battery pack promptly.
Dispose of lithium-ion batteries at a recycling
center designated for battery recycling.
CAUTION
Overheating a battery pack can cause fire and
severe burns.
Do not open, crush, heat above 70°C (158°F),
or incinerate. Follow the instructions for
recycling the battery pack.
3
Safety and Instructional Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or missing.
Symbol
Designation/Explanation
Class II
For indoor use only
Before charging, read the
instructions
Current fuse
Correct disposal of this product
This marking indicates that
this battery charger and
battery pack should not be
disposed with other household
wastes throughout the EU.
To prevent possible harm to
the environment or human
health from uncontrolled waste
disposal, recycle it responsibly
to promote the sustainable
reuse of material resources.
To return your used device,
please use the return and
collection systems or contact
the retailer where the product
was purchased. They can take
this product for environmental
safe recycling.
decal136-2473
136-2473
decal136-2476
136-2476
decal136-2471
136-2471
Model 88540
1. The battery pack is
charging.
3. The battery pack is too
warm.
2. The battery pack is fully
charged.
4. Replace the battery pack.
decal136-2472
136-2472
Model 88541
decal136-2539
136–2539
1. Charge the battery where the temperature is between 0°C
and 40°C (32°F and 104°F).
4
Setup
Product Overview
Mounting the Battery
Charger (Optional)
Specifications
Battery Charger
If desired, mount the battery charger securely on a
wall using the wall-mount key holes on the back of
the charger.
Model
88542
Type
40V MAX Lithium-Ion Battery
Charger
Mount it indoors (such as a garage or other dry place),
near a power outlet, and out of the reach of children.
Input
100 to 120V AC 50/60Hz Max
3.0A
Output
41.8V MAX DC 2.5A
Refer to Figure 1 for assistance in mounting the
charger.
Battery Pack
Note: Slide and twist the charger over the
appropriately positioned hardware to secure the
charger in place (hardware not included).
Model
88540
88541
Voltage per cell
3.6 V
3.6 V
Number of cells
10
20
Battery pack
voltage
36 V
36 V
Battery pack
capacity
2.5 Ah
5.0 Ah
Battery manufacturer rating = 40V maximum and 36V nominal.
Actual voltage varies with load.
Appropriate Temperature Ranges
Charge the battery at
0°C (32°F) to 40°C (104°F)*
Use products at
-15°C (5°F) to 60°C (140°F)
Store products at
-15°C (5°F) to 60°C (140°F)
Unplug the charger if
Below 0°C (32°F) or above
40°C (104°F)
*Charging time will increase if you do not charge the
battery within this range.
Store the tool, battery pack, and battery charger in an
enclosed clean, dry area.
g194202
Figure 1
5
Operation
Charging the Battery Pack
Important: The battery pack is not fully charged
when you purchase it. Before using the tool for
the first time, place the battery pack in the charger
and charge it until the LED display indicates the
battery pack is fully charged. Read all safety
precautions.
Important: Charge the battery pack only in
temperatures that are within the appropriate
range; refer to Specifications (page 5).
Note: At any time, press the battery-charge-indicator
g192773
button on the battery pack to display the current
charge (LED indicators).
Figure 3
Model 88541
1.
Make sure that the vents on the battery are clear
of any dust and debris.
1. Battery pack cavity
5. LED indicators (current
charge)
2.
Line up the cavity in the battery pack (Figure 2)
with the tongue on the charger.
2. Battery pack terminals
6. Handle
3. Battery pack venting areas 7. Flashlight
4. Battery-charge-indicator
button
8. USB port (not shown;
located under handle)
Note: Quickly press the
battery-charge-indicator button twice to turn the
flashlight on or off (battery pack Model 88541
only). The flashlight automatically shuts off after
approximately 60 minutes of use.
Note: The USB port is provided for your
convenience to charge small electronics such
as your cell phone or tablet (battery pack Model
88541 only).
g192748
Figure 2
Model 88540
1. Battery pack cavity
2. Battery pack terminals
4. Battery-charge-indicator
button
5. LED indicators (current
charge)
3. Battery pack venting areas
6
3.
Make sure that the vents on the battery charger
are clear of any dust and debris.
4.
Slide the battery pack into the charger until it is
fully seated (Figure 4).
Installing the Battery Pack
Important: Operate the battery pack only in
temperatures that are within the appropriate
range; refer to Specifications (page 5).
1.
Make sure that the vents on the battery are clear
of any dust and debris.
2.
Line up the cavity in the battery pack with the
tongue on the tool.
3.
Grasp the trigger handle.
4.
Slide the battery pack into the tool until the
battery locks into the latch (Figure 5).
g194423
Figure 4
1. Charger venting areas
3. Right indicator light
2. Left indicator light
5.
To remove the battery pack, slide the battery
backward out of the charger.
6.
Refer to the following table to interpret the LED
indicators on the battery charger.
Left Light
Right Light
g189881
Figure 5
(Trimmer shown)
Indicates:
Off
Red
Charger is on; no battery
pack inserted
Red
Red
Battery pack is charging
Green
Red
Battery pack is charged
Orange
Red
Battery pack is too warm
Red Blinking
Red
Replace the battery pack
1. Battery latch
Removing the Battery Pack
Press the battery latch on the tool to release the
battery pack and slide the battery pack out of the tool
(Figure 6).
g192774
Figure 6
(Trimmer shown)
1. Battery latch
7
Maintenance
Preparing the Battery Pack
for Recycling
Maintenance and servicing are not required under
normal conditions.
Important: Upon removal, cover the terminals of
the battery pack with heavy-duty adhesive tape.
Do not attempt to destroy or disassemble the
battery pack or remove any of its components.
Recycle or properly dispose of lithium-ion battery
packs at a battery recycling facility.
When you clean the surface of the equipment, wipe it
off only with a dry cloth.
Do not disassemble the equipment; if it is damaged,
contact the supplier or manufacturer.
For more information on recycling lithium-ion
battery packs and to locate the battery
recycling facility closest to you, visit
www.Call2Recycle.org (US and Canada only).
If you are located outside of the US and
Canada, please contact your authorized Toro
distributor.
Storage
Important: Store the tool, battery pack, and
charger only in temperatures that are within the
appropriate range; refer to Specifications (page 5).
Important: If you are storing the tool for a year or
longer, remove the battery pack from the tool and
charge the battery pack until 2 or 3 LED indicators
turn blue on the battery. Do not store a fully
charged or fully depleted battery. When ready to
use again, charge the battery pack until the left
indicator light turns green on the charger or all 4
LED indicators turn blue on the battery.
• Disconnect the product from the power supply
(i.e., remove the plug from the power supply or the
battery pack) and check for damage after use.
• Clean all foreign material from the product.
• When not in use, store the tool, battery pack, and
battery charger out of the reach of children.
• Keep the tool, battery pack, and battery charger
away from corrosive agents, such as garden
chemicals and de-icing salts.
• To reduce the risk of serious personal injury, do
not store the battery pack outside or in vehicles.
• Store the tool, battery pack, and battery charger
in an enclosed clean, dry area.
8
Troubleshooting
Perform only the steps described in these instructions. All further inspection, maintenance, and repair work
must be performed by an authorized service center or a similarly qualified specialist if you cannot solve the
problem yourself.
Problem
The flashlight does not turn on (battery
pack Model 88541 only).
Possible Cause
1. The battery pack is on the charger.
1. Remove the battery pack from the
charger.
2. The battery pack is over or under the
appropriate temperature range.
2. Move the battery pack to a place
where it is dry and the temperature is
between 0°C (32°F) and 40°C (104°F).
3. Place the battery pack on the charger.
3. The battery pack voltage is low.
The USB port does not work (battery pack
Model 88541 only).
Corrective Action
1. The battery pack is on the charger.
1. Remove the battery pack from the
charger.
2. The battery pack is over or under the
appropriate temperature range.
2. Move the battery pack to a place
where it is dry and the temperature is
between 0°C (32°F) and 40°C (104°F).
3. Place the battery pack on the charger.
4. Use the USB port to charge a different
small electronic device.
3. The battery pack voltage is low.
4. The USB port is not compatible with all
small electronic devices.
The battery pack loses charge quickly.
1. The battery pack is over or under the
appropriate temperature range.
1. Move the battery pack to a place
where it is dry and the temperature is
between 0°C (32°F) and 40°C (104°F).
The battery charger is not working.
1. The battery charger is over or under
the appropriate temperature range.
1. Unplug the battery charger and move
it to a place where it is dry and the
temperature is between 0°C (32°F)
and 40°C (104°F).
2. The outlet that the battery charger is
plugged into does not have power.
2. Contact your licensed electrician to
repair the outlet.
1. There is moisture on the leads of the
battery pack.
1. Allow the battery pack to dry or wipe it
dry.
2. The battery is not fully installed into the
tool.
2. Remove and then replace the battery
into the tool making sure that it is fully
installed and latched.
The battery pack shows only 3 LED
indicators after only a few seconds of
using a fully charged battery.
1. This is a normal occurrence.
1. Stop the tool and press
battery-charge-indicator button or
the remove the battery from the tool to
display the actual battery charge.
All 4 LED indicators are blinking on
the battery pack after you press the
battery-charge-indicator button on the
battery pack and the current charge
displays (when the battery pack is not in
use).
1. The battery pack is over or under the
appropriate temperature range.
1. Move the battery pack to a place
where it is dry and the temperature is
between 0°C (32°F) and 40°C (104°F).
All 4 LED indicators are blinking on the
battery pack after releasing the trigger
(when the battery pack is in use).
1. The battery pack is over or under the
appropriate temperature range.
1. Move the battery pack to a place
where it is dry and the temperature is
between 0°C (32°F) and 40°C (104°F).
2 LED indicators are blinking on
the battery pack after you press the
battery-charge-indicator button on the
battery pack and the current charge
displays (when the battery pack is not in
use).
1. There is a difference in voltage
between cells in the battery pack.
1. Place the battery on the charger until
it is fully charged.
2 LED indicators are blinking on the
battery pack after releasing the trigger
(when the battery pack is in use).
1. There is a difference in voltage
between cells in the battery pack.
1. Place the battery on the charger until
it is fully charged.
The tool does not run or run continuously.
9
Problem
Possible Cause
Corrective Action
1 LED indicator is blinking on the battery
pack.
1. The battery pack voltage is low.
1. Place the battery pack on the charger.
It is difficult to remove the battery pack
from the tool.
1. The battery pack/tool is new or there
is corrosion in the battery terminals
and/or the terminals on the tool.
1. Clean the terminals on the battery and
the tool. Then apply dielectric grease
to the battery terminals; do not use
any other type of lubricant as it can
damage the terminals.
10
Notes:
The Toro Promise - Electric Products
A Three-Year1 Full Warranty for Residential Use for the United States and Canada
The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant this product for three years
against defects in material or workmanship when used for normal residential purposes.*
1
Does not include the battery. 1 Year Battery Warranty for Residential Use.
If you think your Toro Product contains a defect in materials or workmanship, if you have questions or problems, and before returning this product call
toll free:
Trimmers:
Chainsaw:
Blowers:
1-800-237-2654 (US)
1-855-340–7689 (US and Canada)
1-888-367-6631 (US)
1-800-808-2963 (US)
1-888-430-1687 (Canada)
1-800-808-3072 (Canada)
1-800-248-3258 (Canada)
Snowthrowers:
To receive a replacement or repair, at our option, return the complete unit to the seller. United States and Canada customers may return their product,
with proof of purchase, to any Authorized Service Dealer. United States customers may also return their product, with proof of purchase, postage
prepaid, to the Toro Service Center, 5500 SE Delaware, Ankeny, IA 50021.
This warranty covers product defects only. Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental, or
consequential damages in connection with the use of the Toro Products covered by this warranty, including any cost or expense of
providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under this
warranty. Some states do not allow exclusions of incidental or consequential damages, so the above exclusions may not apply to you. This
warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Countries Other than the United States and Canada
This warranty is not valid in Mexico. Customers who have purchased Toro products exported from the United States or Canada should contact their Toro
Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service
or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.
Australian Consumer Law
Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro Dealer.
* Residential use means use of the product on the same lot as your home.
Part Number 374-0262 Rev. G
374-0262 Rev G
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