Dixon SSV Manual
Annons
Annons
Instruction & Operation Manual for
SSV Series Single Seat Valve
Read and understand this manual prior to installing, operating or servicing this equipment
November 2018
Simple Design - Solid Construction - Superior Cleanability
Reduced
Life Cycle
ACTUATOR
CONFIGURATION
Reversible spring return actuator allows the valve configuration to be easily changed from air-to-rise to air-to-lower, simply invert the actuator.
No internal disassembly is required.
LOWER
MAINTENANCE COST
Minimal number of components reduces costs. Part modularity increases customer flexibility in spare parts inventory.
Costs
NO SPECIAL TOOLS
Assemble or disassemble valve quickly with simple hand tools. Less downtime for seal maintenance.
2
Table of Contents
Safety ................................................................................................................................................................................3
Care of Stainless Steel ........................................................................................................................................................4
Introduction ..........................................................................................................................................................................5
Technical Specifications
......................................................................................................................................................5
Pressure Drop Charts .................................................................................................................................................... 6 - 8
Holding Pressure ..........................................................................................................................................................7 - 11
Installation and Start-Up ....................................................................................................................................................12
Unpacking ...................................................................................................................................................................12
Tools Needed ..............................................................................................................................................................12
Guidelines ........................................................................................................................................................... 12 - 13
Welding .......................................................................................................................................................................12
Function Testing ..........................................................................................................................................................13
Orientation ..................................................................................................................................................................13
Assembly and Disassembly....................................................................................................................................... 14 - 26
Maintenance and Servicing Intervals.................................................................................................................................27
Greasing Schedule ............................................................................................................................................................27
Repair Kits ................................................................................................................................................................. 28 - 29
Cleaning ............................................................................................................................................................................30
Recommended Spare Parts ...................................................................................................................................... 31 - 34
Part Number Key ...............................................................................................................................................................35
Bill Of Materials ......................................................................................................................................................... 36 - 39
Troubleshooting .................................................................................................................................................................40
Dimensions ........................................................................................................................................................................41
Certifications
......................................................................................................................................................................42
Warranty ............................................................................................................................................................................43
800.789.1718
Instruction & Operation Manual
Safety Information
General Guidelines
• The owner must comply exclusively with these operating instructions and the authorized use of the valve. Should problems arise that cannot be solved using these operating instructions, please contact the manufacturer. We will be happy to provide further assistance.
• If any modification work is performed on the valve by the owner themselves, Dixon shall no longer be considered the manufacturer of the device. In such cases, all components must be subjected to a new CE certification & 3A approval process.
Unless agreed to in writing by the manufacturer, liability, warranties and guarantees shall immediately be deemed null and void as soon as you:
• Perform modifications/conversion work on the valve.
• Use the valve for unauthorized purposes.
• Remove or disable safety elements.
• Use the product supply (e.g. line pressure) in a way other than that described and authorized in the manual.
• Process products whose material, form and size do not correspond exactly to the description.
• Make alterations to the original state of the device.
• The operating instructions are regarded as part of the valve.
• The operating and maintenance personnel must be able to access the operating instructions at all times.
• The safety instructions provided in the operating instructions must be observed.
• The operating instructions shall be valid for the entirety of the devices lifespan.
• The operating instructions must be maintained and updated as necessary.
• The operating instructions must be passed on to any subsequent owners or operators of the device.
Owner Must Ensure
• The valve is only used as authorized.
• The valve is only used when it is fault-free, in fully functional condition and in particular that the safety equipment is regularly checked to ensure that it is fully functional.
• The valve is only operated, maintained and repaired by personnel with the appropriate qualifications and authorization.
• Checks are made before the valve is operated to ensure that only the authorized person is in the valve work area and no one is in danger of being injured if the valve is operated.
• The valve is checked for visual damage prior to commissioning in order to ensure that it is only operated when free of faults.
• Any defects are reported immediately to the line manager.
• All safety and warning notices attached to the valve are legible and none are removed.
• The operating instructions are always kept close to the valve operation site, in a legible and complete state.
• Personnel are regularly instructed on all occupational safety and environmental protection issues and that they are familiar with and observe the operating instructions, especially the safety instructions contained herein.
• Personnel are trained and supervised to ensure that they follow safety measures, including the obligatory use of personal protective equipment.
• The valve is only connected to pipelines that are depressurized at the time of connection.
• All pneumatic connections are air-tight.
• There is no tensile or compressive stress at the housing pipeline connections.
• Continuous risk assessment is carried out at the work stations, including checks on the temperature conditions of the medium and the operation site (crash). The measures must be defined in the operating instructions and communicated to the personnel (plant construction firm/owner).
• There is no residual risk at any point where high pressure could occur. High pressure can cause sudden failure in or damage to the lines and connections.
• Fire safety equipment, e.g. the prescribed number and size of suitable hand fire extinguishers, is attached within easy reach, and employees are trained in fire safety.
• Warning notices in the documentation for supplier modules are observed and integrated into the risk assessments in the workplace.
Instruction & Operation Manual 800.789.1718
3
4
Care of Stainless Steel
The stainless steel components in Dixon Sanitary equipment are machined, welded and assembled by skilled craftsmen using manufacturing methods that preserve the corrosion-resistant quality of the stainless steel. Retention of corrosion-resistant qualities under processing conditions requires regular attention to the precautions listed below.
1. Regularly check all electrical devices connected to the equipment for stray currents caused by improper grounding, damaged insulation or other defects. Corrosion: Pitting often occurs when stray currents come in contact with moist stainless steel.
2. Never leave rubber mats, fittings, wrenches, etc. in contact with stainless steel. Corrosion: Pitting or galvanic action. Objects retard complete drying, preventing air from reforming the protective oxide film. Galvanic corrosion occurs when two dissimilar metals touch when wet.
3. Immediately rinse equipment after use with warm water until the rinse water is clear. Clean the equipment (manual or CIP) as soon as possible after rinsing. Corrosion: discoloration, deposits, pitting. Product deposits often cause pitting beneath the particles.
4. Use only recommended cleaning compounds. Purchase chemicals from reputable and responsible chemical manufacturers familiar with stainless steel processing equipment, they continuously check the effects of their products on stainless steel.
5. Use cleaning chemicals exactly as specified by the manufacturer. Do not use excessive concentrations, temperatures or exposure times. Corrosion: Pitting, discoloration, stress cracks. Permanent damage often occurs from excessive chemical concentrations, temperatures or exposure times.
6. For manual cleaning, use only soft non-metallic brushes, sponges or pads. Brush with the grain on polished surfaces, avoid scratching the surface. Corrosion: Pitting, scratches. Metal brushes or sponges will scratch the surface and promote corrosion over a period of time. Metal particles allowed to remain on a stainless steel surface will cause pitting.
7. Use chemical bactericides exactly as prescribed by the chemical manufacturer in concurrence with local health authority. Use the lowest permissible concentration, temperature and exposure time possible. Flush immediately after bacterial treatment. In no case should the solution be in contact with stainless steel more then 20 minutes. Corrosion: Protective film destroyed. Chlorine and other halogen bactericides can destroy the protective film. A few degrees increase in temperature greatly increases chemical activity and accelerates corrosion.
8. Regularly inspect the joints in pipelines. Be sure all connections are tight fitting without binding. Corrosion: Crevice corrosion.
Small crevices caused by improperly seated gaskets will promote crevice corrosion. Stainless steel under stress will develop stress cracking especially in the presence of bactericides containing chlorine.
9. Regularly inspect equipment for surface corrosion (i.e. pitting deposits, stress cracks, etc.). If deposit or color corrosion is detected, remove it immediately using mild scouring powder and detergents. Rinse thoroughly and allow to air dry. Review production and cleaning procedures to determine the cause. Note: If corrosion is not removed, the protective film cannot be restored and corrosion will continue at an accelerated rate.
800.789.1718
Instruction & Operation Manual
Introduction
This manual contains installation, safety, operation, cleaning, repair instructions, model numbering structure and parts list for the SSV
Series line of sanitary single seat valves.
The SSV Series single seat valve features precision designed and manufactured components to meet the most demanding sanitary applications. The SSV Series valve is the valve of choice for liquid processing applications that require reliability and hygienic design.
The valves modular design allows for use in applications requiring stop valve or diversion valve functionality. The SSV Series single seat valve is designed with superior cleanability in mind; the valve is 3A certified to be cleaned-in-place and is constructed from FDA approved materials.
Technical Specifications
Stainless steel technical data
Sealing materials technical data
Line pressure technical data
• 87 PSI (6 bar)
Product temperature technical data
• 266°F (130°C)
• 275°F (135°C)
• 140°F (60°C)
Surface finish technical data product contact components: R a
≤ 32 non-product contact components: R a
≤ 63 polished
Pneumatic connections data
• 80 PSI (5.5 bar) , double acting: max 45 PSI (3.1 bar)
• 176°F (80°C)
Noise emission
Instruction & Operation Manual 800.789.1718
5
Pressure Drop Charts
Single Seat - Divert
Δp [psi]
43.5
50.8
58.0
65.3
72.5
3.6
7.3
14.5
21.8
29.0
36.3
6
Δp [psi]
3.6
7.3
14.5
21.8
29.0
36.3
43.5
50.8
58.0
65.3
72.5
C-D
Q[GPM]
26.40
37.40
52.67
64.68
74.49
83.29
91.21
98.56
105.34
111.76
117.74
C-D
Q[GPM]
121.66
172.04
243.32
298.01
344.08
384.74
421.52
455.40
486.64
516.12
544.28
E-F
Q[GPM]
25.52
36.08
51.04
62.48
72.16
80.70
88.44
95.48
102.08
108.24
114.14
1"
G-H
Q[GPM]
27.10
38.28
54.16
66.44
76.56
85.67
93.85
101.20
107.49
114.84
121.18
Valve Size
I-K
Q[GPM]
26.84
38.02
53.77
65.82
76.03
84.92
93.10
100.58
107.36
113.96
120.12
C-D
Q[GPM]
65.34
92.40
130.68
160.16
184.80
206.62
226.34
244.51
261.36
277.20
292.16
E-F
Q[GPM]
117.92
166.76
235.84
288.86
333.52
372.90
408.50
441.32
471.68
500.28
527.56
2"
G-H
Q[GPM]
125.18
176.88
250.36
306.68
354.20
396.00
433.84
468.60
500.72
531.08
559.68
I-K
Q[GPM]
124.08
175.56
248.16
304.04
351.12
392.48
429.88
464.20
496.32
526.24
554.84
800.789.1718
Valve Size
C-D
Q[GPM]
195.36
276.32
390.72
478.54
552.55
617.76
676.72
730.97
781.44
828.96
873.84
E-F
Q[GPM]
63.27
89.50
126.54
155.01
179.08
200.20
219.16
236.72
253.09
268.40
282.92
1½"
G-H
Q[GPM]
67.19
95.04
134.77
164.56
190.08
212.52
232.76
251.24
268.40
285.12
300.52
E-F
Q[GPM]
189.42
267.87
378.84
464.20
535.92
599.02
656.17
708.84
757.68
803.66
847.13
2½"
G-H
Q[GPM]
201.08
284.24
402.16
492.36
568.92
635.80
696.52
752.40
804.32
853.16
899.36
I-K
Q[GPM]
199.76
282.04
399.08
488.84
564.52
630.96
691.24
746.68
798.16
846.56
892.32
Instruction & Operation Manual
I-K
Q[GPM]
66.44
94.16
133.32
163.24
188.54
210.76
231.00
249.48
266.64
282.92
298.32
Pressure Drop Charts
Single Seat - Divert
43.5
50.8
58.0
65.3
72.5
3.6
7.3
14.5
21.8
29.0
36.3
Δp [psi]
C-D
Q[GPM]
286.53
404.80
573.01
701.80
810.48
906.05
992.51
1072.02
1146.02
1215.54
1281.28
E-F
Q[GPM]
277.68
392.70
555.37
680.24
785.40
878.24
961.93
1039.02
1110.74
1178.10
1241.86
3"
G-H
Q[GPM]
294.80
416.90
589.60
722.04
833.80
932.80
1021.24
1103.08
1179.20
1250.92
1318.24
Valve Size
I-K
Q[GPM]
292.60
413.60
585.20
717.20
827.64
925.32
1013.76
1094.72
1170.40
1241.24
1308.56
C-D
Q[GPM]
511.28
723.05
1022.56
1252.37
1446.10
1617.00
1771.13
1913.12
2045.12
2169.20
2286.68
E-F
Q[GPM]
495.53
700.74
991.01
1213.74
1401.49
1567.28
1716.44
1854.16
1982.02
2102.23
2215.97
4"
G-H
Q[GPM]
525.80
743.60
1051.60
1287.88
1487.20
1663.20
1821.60
1967.24
2103.20
2230.80
2351.36
I-K
Q[GPM]
521.84
737.88
1043.68
1278.20
1476.20
1650.00
1808.40
1953.60
2087.36
2214.08
2333.76
Instruction & Operation Manual 800.789.1718
7
Pressure Drop Charts
Single Seat - Shut-Off
8
36.3
43.5
50.8
58.0
65.3
72.5
3.6
7.3
14.5
21.8
29.0
Δp [psi]
3.6
7.3
14.5
21.8
29.0
36.3
43.5
50.8
58.0
65.3
72.5
Δp [psi]
A-B
Q[GPM]
198.57
280.81
397.14
486.42
561.66
627.92
687.90
742.98
794.29
842.60
888.05
A-B
Q[GPM]
26.75
37.84
53.52
65.56
75.68
84.61
92.84
100.14
107.05
113.52
119.68
1"
C-D
Q[GPM]
26.40
37.40
52.67
64.68
74.49
83.29
91.21
98.56
105.34
111.76
117.74
E-F
Q[GPM]
25.52
36.08
51.04
62.48
72.16
80.70
88.44
95.48
102.08
108.24
114.14
2½"
C-D
Q[GPM]
195.36
276.32
390.72
478.54
552.55
617.76
676.72
730.97
781.44
828.96
873.84
E-F
Q[GPM]
189.42
267.87
378.84
464.20
535.92
599.02
656.17
708.84
757.68
803.66
847.13
A-B
Q[GPM]
66.35
93.85
132.70
162.54
187.66
209.88
229.86
248.29
265.32
281.60
296.74
Valve Size
1½"
C-D
Q[GPM]
65.34
92.40
130.68
160.16
184.80
206.62
226.34
244.51
261.36
277.20
292.16
A-B
Q[GPM]
291.28
411.93
582.56
713.50
823.86
921.10
1009.05
1089.88
1165.12
1235.96
1302.40
Valve Size
3"
C-D
Q[GPM]
286.53
404.80
573.01
701.80
810.48
906.05
992.51
1072.02
1146.02
1215.54
1281.28
E-F
Q[GPM]
63.27
89.50
126.54
155.01
179.08
200.20
219.16
236.72
253.09
268.40
282.92
E-F
Q[GPM]
277.68
392.70
555.37
680.24
785.40
878.24
961.93
1039.02
1110.74
1178.10
1241.86
A-B
Q[GPM]
123.64
166.06
247.28
302.85
349.80
390.98
428.30
462.62
494.56
524.57
553.08
2"
C-D
Q[GPM]
121.66
172.04
243.32
298.01
344.08
384.74
421.52
455.40
486.64
516.12
544.28
E-F
Q[GPM]
117.92
166.76
235.84
288.86
333.52
372.90
408.50
441.32
471.68
500.28
527.56
A-B
Q[GPM]
519.64
734.80
1039.28
1272.92
1469.78
1643.27
1800.04
1944.36
2078.56
2204.40
2324.08
4"
C-D
Q[GPM]
511.28
723.05
1022.56
1252.37
1446.10
1617.00
1771.13
1913.12
2045.12
2169.20
2286.68
E-F
Q[GPM]
495.53
700.74
991.01
1213.74
1401.49
1567.28
1716.44
1854.16
1982.02
2102.23
2215.97
800.789.1718
Instruction & Operation Manual
Holding Pressure
Spring Return (Air-to-Raise)
Plant
Supply Air
A
Valve
Size
80 PSI
45 PSI
1"
1½"
3"
4"
1"
1½"
2"
2½"
3"
4"
2"
2½"
Instruction & Operation Manual
1"
2"
3"
3"
2"
3"
1"
2"
3"
3"
2"
3"
Actuator
Size
B
Seat
Material
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Spring Force vs.
Product Pressure
A
9.8
9.3
10.6
14.0
10.1
9.5
9.8
4.8
5.0
bar
12.3
10.3
17.3
PSI
178.4
149.4
251.1
142.1
134.9
153.7
203.0
146.0
137.8
142.1
69.6
72.5
C
16.0
9.8
10.3
10.8
15.2
9.3
10.2
5.3
5.6
Product Pressure vs.
Air Pressure
(Opening)
B bar
16.0
16.0
16.0
PSI
232.0
232.0
232.0
232.0
142.1
149.4
156.6
220.4
134.9
147.9
76.9
81.2
D
13.6
8.2
7.6
11.3
12.9
8.3
8.3
5.2
5.5
Product Pressure vs.
Spring Force
(Closing)
C bar
6.8
6.9
12.1
PSI
98.6
100.1
175.5
197.2
118.9
110.2
163.1
187.1
120.4
120.4
75.4
79.8
Air Pressure vs.
Product Pressure
D
14.9
8.8
9.8
14.3
13.6
8.8
10.9
5.4
5.9
bar
16.0
16.0
16.0
PSI
232.0
232.0
232.0
216.1
127.6
142.1
207.4
197.2
127.6
158.1
78.3
85.6
80 PSI Required For Spring Return Actuators
(Do Not Exceed 80 PSI)
800.789.1718
9
Holding Pressure
Spring Return (Air-to-Lower)
10
A
Plant
Supply Air
Valve
Size
80 PSI
45 PSI
1"
1½"
3"
4"
1"
1½"
2"
2½"
3"
4"
2"
2½"
1"
2"
3"
3"
2"
3"
1"
2"
3"
3"
2"
3"
Actuator
Size
B
Seat
Material
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
C D
Air Pressure vs.
Product Pressure bar
16.0
16.0
16.0
8.8
10.1
8.1
15.8
9.7
10.0
10.0
5.3
4.4
A
PSI
232.0
232.0
232.0
127.6
146.5
117.5
229.1
140.7
145.0
145.0
76.9
63.8
Product Pressure vs.
Air Pressure
(Opening)
B bar
9.3
11.8
15.8
16.0
9.2
10.1
12.8
14.8
9.3
9.1
5.3
5.6
PSI
134.9
170.8
229.1
232.0
133.4
146.5
185.6
214.6
134.9
131.7
76.9
81.2
Product Pressure vs.
Spring Force
(Closing)
C bar
12.8
15.0
14.8
14.0
8.1
8.4
11.0
13.4
9.3
9.3
5.1
5.8
PSI
185.6
217.5
214.6
203.0
117.5
121.8
159.5
194.3
134.9
134.9
74.0
84.1
Spring Force vs.
Product Pressure bar
11.8
9.3
16.0
13.6
9.5
9.2
12.9
11.8
9.1
9.7
4.8
4.4
D
PSI
171.1
134.9
232.0
197.2
137.8
133.4
187.1
171.1
132.0
140.7
69.6
63.8
80 PSI Required For Spring Return Actuators
(Do Not Exceed 80 PSI)
800.789.1718
Instruction & Operation Manual
Holding Pressure
Double Acting Actuators
A
Plant
Supply Air
Valve
Size
80 PSI
120 PSI
4"
1"
2½"
3"
1"
1½"
2"
1½"
2"
2½"
3"
4"
Instruction & Operation Manual
3"
1"
3"
3"
1"
2"
2"
3"
3"
2"
2"
3"
Actuator
Size
B C D
Seat
Material bar
A
PSI bar
B
Air Pressure vs.
Product Pressure
C
PSI bar PSI bar
D
PSI
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
Elastomer
PTFE
45 PSI Required For Double Acting Actuators
(Do Not Exceed 45 PSI)
14.0
10.1
9.5
9.8
4.8
5.0
12.3
10.3
17.3
9.8
9.3
10.6
178.4
149.4
251.1
142.1
134.9
153.7
203.0
146.0
137.8
142.1
69.6
72.5
10.8
15.2
9.3
10.2
5.3
5.6
16.0
16.0
16.0
16.0
9.8
10.3
232.0
232.0
232.0
232.0
142.1
149.4
156.6
220.4
134.9
147.9
76.9
81.2
11.3
12.9
8.3
8.3
5.2
5.5
6.8
6.9
12.1
13.6
8.2
7.6
98.6
100.1
175.5
197.2
118.9
110.2
163.1
187.1
120.4
120.4
75.4
79.8
14.3
13.6
8.8
10.9
5.4
5.9
16.0
16.0
16.0
14.9
8.8
9.8
232.0
232.0
232.0
216.1
127.6
142.1
207.4
197.2
127.6
158.1
78.3
85.6
800.789.1718
11
Installation & Start-Up
Unpacking
Carefully unpack all the parts of the single seat valve and inspect for any damage that may have occurred during shipment.
Report any damage to the carrier immediately. The ports on the valve are protected with a plastic cover. If any covers are missing or damaged, inspect the ports on the valve thoroughly for any damage. The valve is shipped with all necessary certificates and manuals. Please add this paperwork to the plant maintenance files for future use and reference. Additional information for the valve can be found at dixonvalve.com.
1
4
5
2
3
The valve consists of the following main components:
1 = pneumatic actuator (see part number key for types)
2 = actuator adapter bracket
3 = body clamp
4 = valve stem with o-ring seal or PTFE plug seal (see part number key for options)
5 = valve body (see part number key for configurations)
Tools Needed
The following tools will be required for any maintenance of the valve assembly.
• set of metric box wrenches
• O-ring pick tool
• soft mallet
• Jax ® PurGel Klear lubricating grease
• food grade thread locker
Guidelines
Welding:
• For valves that are delivered with weld end connections, the valve body MUST be removed from the actuator before welding. (See disassembly instructions for removing the actuator.)
• Weld the valve body in place being sure to follow and comply with any industry standard safety and welding procedures for equipment being used in the food, beverage and dairy applications. See 3A 00-01-2018 section E1.1.1.
• Re-install the actuator to the valve body. (See assembly instructions for attaching the actuator.)
• Check valve operation and perform leak test.
12 800.789.1718
Instruction & Operation Manual
Installation & Start-Up
Guidelines (cont.)
Function Testing:
• Check visually to ensure that the valve is not leaking.
• Defective seals must be replaced.
• Check the valve body for damage.
• Check the actuator for damage.
• Are all the screw fittings fastened tightly?
• Are all the pneumatic hose connections free of leaks?
• Are the pipes and fittings permitted for use in the intended pressure range?
• Are electrical installations protected sufficiently against splashing water?
• Has the maximum pressure indicated on the valve body been complied with?
Valve Orientation:
• Valves must be installed so that the body of the valve is drainable in its installed position. See diagram below as a reference example.
Instruction & Operation Manual 800.789.1718
13
Disassembly
Shut-Off Valves
1. Depressurize the line system and the compressed air connection on the pneumatic actuator (item 1).
2. Drain the process line completely.
3. Refer to the exploded view and item numbers for the following disassembly steps.
4. Connect air connection (item 1A) to an external air supply and turn on the air (see technical specifications for required air pressure); the valve position is now in the "Upper" Position. DANGER : Keep hands out of valve body ports when supplying air to the actuator, limbs can be crushed or severed.
For Air To Lower Actuators: DO NOT supply air to the air connection (item 1A). Proceed to step 5.
5. Remove the body clamp (item 9) from the valve body.
6. Pull the entire assembly (actuator & stem assembly items 1 - 8A) out of the valve body (item 10A).
7. If air is still being supplied to the actuator from Step 4, shut off air supply to air connection (item 1A) and allow the actuator to return to its fail state. CAUTION : The actuator will start to move once the air is removed. Be careful to keep fingers free of any pinch points.
8. Place all parts on a clean, soft and lint-free surface.
9. Check all visible seals (items 5, 6, 8A, 8D, 11) for any signs of damage and replace as necessary.
10. Using a metric box wrench (16mm – For Valve Sizes 1"-1½", 19mm – For Valve Sizes 2"-4"), hold the actuator (item 1) stationary by fixing the wrench on the machined flats on the top of the actuator stem.
11. Using an additional box wrench of the same size, fix the wrench on the machined flats on the valve stem (item 7A or 7D) and unscrew the valve stem from the actuator stem and remove.
14 800.789.1718
Instruction & Operation Manual
Disassembly
Shut-Off Valves
12. Using an O-Ring pick tool, remove the stem seal O-Ring (item 8A) from the valve stem (item
7A) being careful to not damage the valve stem and discard the O-Ring. You will need to pierce the O-Ring with the O-Ring pick tool to remove.
Valves with PTFE Stem Seal Plug: Using the same metric box wrenches as previously, fix the wrench on the machined flats at the end of the valve stem. Fix the PTFE plug seal (item 8D) in a hand vice and rotate the valve stem (item 7D) using the box wrench and remove the valve stem (item 7D) from the PTFE plug seal (item 8D). Discard the PTFE plug seal & the seal plug
O-Ring (item 11).
13. Using an O-Ring pick tool, remove the adapter flange seal O-Ring (item 6) and the stem lip seal (item 5) from the adapter flange
(item 4).
14. Using a metric box wrench (8mm for valve size 1in, and 10mm for valve sizes 1½"-4") remove the hex bolts connecting the actuator adapter bracket (item 2) to the adapter flange (item 4) and remove the adapter flange.
Instruction & Operation Manual 800.789.1718
15
Disassembly
Shut-Off Valves
15. Remove the adapter flange slide bushing (item 3) from the adapter flange (item 4). Use a plastic dowel to assist with pressing the slide bushing out.
16. Using a metric box wrench (8mm for valve size 1", and 10mm for valve sizes 1½"-4") remove the hex bolts connecting the actuator adapter bracket (item 2) to the actuator (item 1) and remove the actuator adapter bracket.
17. Using 13mm box wrench, remove the air fitting (item 1A) from the actuator (item 1).
16 800.789.1718
Instruction & Operation Manual
Disassembly
Divert Valves
1. Depressurize the line system and the compressed air connection on the pneumatic actuator (item 1).
2. Drain the process line completely.
3. Refer to the exploded view and item numbers for the following disassembly steps.
4. Connect air connection (item 1A) to an external air supply and turn on the air supply (see technical specifications for required air pressure); the valve position is now in the "Upper" Position. DANGER : Keep hands out of valve body ports when supplying air to the actuator, limbs can be crushed or severed.
For Air To Lower Actuators: DO NOT supply air to the air connection (item 1A). Proceed to step 5.
5. Remove the body clamp (item 9) from the lower valve body (item 10A) & upper valve body (item 10B). Now, remove the lower valve body (item 10A).
6. Shut off the air supply to the air connection (item 1A) and allow the actuator to return to its fail state. CAUTION : The actuator will start to move once the air is removed. Be careful to keep fingers free of any pinch points.
Proceed to Step 7.
For Air To Lower Actuators: Connect air connection (item 1A) to an external air supply and turn on the air (see technical specifications for required air pressure); the valve stem is now in the lower position. Keep the air supply on until steps 7 & 8 are complete.
7. Using a metric box wrench (16mm – Valve Sizes 1"-1½", 19mm – Valve Sizes 2"-4"), hold the actuator (item 1) stationary by fixing the wrench on the machined flats on the top of the actuator stem. CAUTION : Be careful to keep fingers free of any pinch points.
8. Using an additional box wrench of the same size, fix the wrench on the machined flats on the valve stem (item 7C or 7D) and unscrew the valve stem from the actuator stem and remove. CAUTION : Be careful to keep fingers free of any pinch points.
9. Shut off air supply to actuator if air is being supplied. DANGER : The actuator will start to move once the air is removed. Be careful to keep fingers free of any pinch points.
Instruction & Operation Manual 800.789.1718
17
Disassembly
Divert Valves
10. Using an O-Ring pick tool, remove the stem seal O-Rings (item 8A & 8B) from the valve stem
(item 7C) being careful to not damage the valve stem and discard the O-Rings. You will need to pierce the O-Rings with the
O-Ring pick tool to remove.
Valves with PTFE Stem Seal Plug: Using the same metric box wrenches as previously, fix the wrench on the machined flats at the end of the valve stem. Fix the PTFE plug seal (item 8D) in a hand vice and rotate the valve stem (item 7D) using the box wrench and remove the valve stem (item 7D) from the PTFE plug seal (item 8D). Discard the PTFE plug seal & the seal plug
O-Ring (item 11).
11. Using an O-Ring pick tool, remove the adapter flange seal O-Ring (item 6) from the upper valve body (item 10B).
12. Remove upper valve body (item 10B) from the adapter flange (item 4) and place on a clean surface.
18 800.789.1718
Instruction & Operation Manual
Disassembly
Divert Valves
13. Using an O-Ring pick tool, remove the adapter flange seal O-Ring (item 6) and the stem lip seal (item 5) from the adapter flange
(item 4).
14. Using a metric box wrench (8mm for valve size 1", and 10mm for valve sizes 1½"-4") remove the hex bolts connecting the actuator adapter bracket (item 2) to the adapter flange (item 4) and remove the adapter flange.
15. Remove the adapter flange slide bushing (item 3) from the adapter flange (item 4). Use a plastic dowel to assist with pressing the slide bushing out.
16. Using a metric box wrench (8mm for valve size 1", and 10mm for valve sizes 1½"-4") remove the hex bolts connecting the actuator adapter bracket (item 2) to the actuator (item 1) and remove the actuator adapter bracket.
17. Using 13mm box wrench, remove the air fitting (item 1A) from the actuator (item 1).
Instruction & Operation Manual 800.789.1718
19
Assembly
Shut-Off Valves
1. Apply PTFE tape to the threads on the air fitting (item 1A) and thread the air fitting into the actuator (item 1) in a clockwise rotation. Note: for spring return actuators, air fitting always goes on the side of the actuator with the longer stem protruding from the actuator body.
2. Actuator adapter bracket (item 2) must be attached to the side of the actuator (item 1) with the longer stem protruding from the actuator body. Attach the actuator adapter bracket (item 2) to the actuator (item 1) using the hex head bolts (see chart below for fastener sizes) and hand tighten. Make sure that the larger of the two actuator adapter bracket (item 2) faces is mated against the actuator. DO NOT tighten hex bolts completely until instructed to later in the assembly process.
For Air to Lower Actuators: Actuator adapter bracket (item 2) must be attached to the side of the actuator (item 1) with the shorter stem protruding from the actuator body. Attach the actuator adapter bracket (item 2) to the actuator (item 1) using the hex head bolts (see chart below for fastener sizes) and hand tighten. Make sure that the larger of the two actuator adapter bracket
(item 2) faces is mated against the actuator. DO NOT tighten hex bolts completely until instructed to later in the assembly process.
Hex Bolt Size
M5x10
M6x14
Valve Size
1"
1½"- 4"
Torque
50 (in-lbs)
80 (in-lbs)
3. Apply Jax ® PurGel Klear food grade lubricant to the adapter flange O-Ring (item 6) and stem lip seal (item 5). Fit the O-Ring into the O-Ring groove on the adapter flange (item 4) taking care to not roll the O-Ring. Pinch the stem lip seal (item 5) and press it into the groove in the adapter flange (item 4).
4. Insert the adapter flange slide bushing (item 3) into the adapter flange (item 4) and tap in using a soft mallet. You may use a plastic dowel to aid in tapping the bushing into place.
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Instruction & Operation Manual
Assembly
Shut-Off Valves
A. Apply Jax ® PurGel Klear food grade lubricant to the stem seal O-ring (item 8A) and carefully press the O-Ring into the groove of the valve stem (item 7A) being sure not to overstretch or roll the stem seal O-Ring (item 8A) during installation.
B. Follow the sequence numbered diagram (Press at points 1-2, 3-4 / Smooth at points 1-6, 5-2). If necessary, use a round object made of plastic or wood to aid in pressing the O-Ring into the groove of the valve stem (item 7A).
Valves with PTFE Stem Seal Plug:
A. Apply Jax ® PurGel Klear food grade lubricant to the stem seal plug O-Ring (item 11) and press the O-Ring into the groove of the valve stem (item 7D).
B. Apply food grade liquid thread locker to the valve stem’s (item 7D) threaded stud on the side of the stem that accepts the seal plug O-Ring (item 11).
C. Thread the valve stem (item 7B) into the back of the PTFE stem seal plug (item 8C) and hand tighten until the valve stem
(item 7B) shoulder bottoms out on the back of the PTFE stem seal plug (item 8C). Important: Use a towel or glove when handling the PTFE plug to prevent damage. NEVER compress the PTFE plug between any type of jaws as it will damage the plug.
6. Attach the adapter flange (item 4) to the actuator assembly using the four hex head bolts (see chart below for fastener sizes & tightening torque). Using a metric box wrench (8mm for valve size 1in, and 10mm for valve sizes 1½"-4") tighten the hex bolts connecting the actuator adapter bracket (item 2) to the adapter flange (item 4).
Instruction & Operation Manual
Hex Bolt Size
M5x10
M6x14
Valve Size
1"
1½"- 4"
800.789.1718
Torque
50 (in-lbs)
80 (in-lbs)
21
Assembly
Shut-Off Valves
7. Insert the valve stem and seat assembly (item 6) through the adapter flange (item 4) and thread the valve stem and seat assembly into the stem of the actuator (item 1) and tighten completely. Note: Use liquid thread locker on valve stem (item 6) thread.
8. Connect air connection (item 1A) to an external air supply and turn on the air (see technical specifications for required air pressure); the valve position is now in the "Upper" Position. DANGER : keep hands out of valve body ports when supplying air to the actuator, limbs can be crushed or severed. Proceed to Step 9.
For Air To Lower Actuators: DO NOT supply air to the air connection (item 1A). Proceed to step 9.
9. Insert the valve stem and actuator assembly into the valve body (item 10A).
10. Attach the valve stem and actuator assembly to the valve body using the body clamp (item 9). Tighten the wing nut of the body clamp (item 9) to 25in-lbs.
11. For Air To Raise Actuators: Remove the air connection from (item 1A) and allow the actuator to return to its fail state. DANGER :
The actuator will start to move once the air is removed. Be careful to keep fingers free of any pinch points. Proceed to Step 12.
For Air To Lower Actuators: Connect air connection (item 1A) to an external air supply and turn on the air (see technical specifications for required air pressure); the valve position is now in the "Lower" Position. DANGER : keep hands out of valve body ports when supplying air to the actuator, limbs can be crushed or severed. Proceed to Step 12.
12. Using a metric box wrench (8mm for valve size 1in, and 10mm for valve sizes 1½-4") tighten the hex bolts connecting the actuator adapter bracket (item 2) to the actuator (item 1) to the torque values listed in Step 2.
13. Shut off air supply to actuator if air is being supplied. DANGER : The actuator will start to move once the air is removed. Be careful to keep fingers free of any pinch points.
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Instruction & Operation Manual
Assembly
Divert Valves
1. Apply PTFE tape to the threads on the air fitting (item 1A) and thread the air fitting into the actuator (item 1).
2. Actuator adapter bracket (item 2) must be attached to the side of the actuator (item 1) with the longer stem protruding from the actuator body. Attach the actuator adapter bracket (item 2) to the actuator (item 1) using the hex head bolts (see chart below for fastener sizes) and hand tighten. Make sure that the larger of the two actuator adapter bracket
(item 2) faces is mated against the actuator. DO NOT tighten hex bolts completely until instructed to later in the assembly process.
For Air to Lower Actuators: Actuator adapter bracket (item 2) must be attached to the side of the actuator (item 1) with the shorter stem protruding from the actuator body. Attach the actuator adapter bracket (item 2) to the actuator (item 1) using the hex head bolts (see chart below for fastener sizes) and hand tighten. Make sure that the larger of the two actuator adapter bracket (item 2) faces is mated against the actuator. DO NOT tighten hex bolts completely until instructed to later in the assembly process.
Hex Bolt Size
M5x10
M6x14
Valve Size
1"
1½"- 4"
Torque
50 (in-lbs)
80 (in-lbs)
3. Apply Jax ® PurGel Klear food grade lubricant to the adapter flange O-Ring (item 6) and stem lip seal (item 5). Fit the O-Ring into the O-Ring groove on the adapter flange (item 4) taking care to not roll the O-Ring. Pinch the stem lip seal (item 5) and press it into the groove in the adapter flange (item 4).
4. Insert the adapter flange slide bushing (item 3) into the adapter flange (item 4) and tap in using a soft mallet. You may use a plastic dowel to aid in tapping the bushing into place.
Instruction & Operation Manual 800.789.1718
23
Assembly
Divert Valves
5. Attach the adapter flange (item 4) to the actuator assembly using the four hex head bolts (see chart below for fastener sizes).
Tighten the bolts using a box wrench according to the following chart below.
Hex Bolt Size
M5x10
M6x14
Valve Size
1.0"
1½"- 4.0"
6. Attach upper valve body (item 10B) to adapter flange (item 4).
Torque
50 (in-lbs)
80 (in-lbs)
7. Attach the body clamp (item 9) between the valve body (item 10B) and the adapter flange (item 4). Tighten the wing nut of the body clamp (item 9) to 25in-lbs.
8. Apply Jax ® PurGel Klear food grade lubricant to the adapter flange O-Ring (item 6) and carefully fit it into the O-Ring groove in the bottom of the upper valve body taking care not to roll the O-Ring.
24 800.789.1718
Instruction & Operation Manual
Assembly
Divert Valves
A. Apply Jax ® PurGel Klear food grade lubricant to the stem seal O-rings (item 8A) and press the O-Rings carefully into the groove of the valve stem (item 7C) taking care not to overstretch or roll the stem seal O-Rings (item 8A) during installation.
B. Follow the sequence numbered diagram (Press at points 1-2, 3-4 / Smooth at points 1-6, 5-2). If necessary, use a round object made of plastic to aid in pressing the O-Ring into the groove of the valve stem (item 7C).
Valves With PTFE Stem Seal Plug
A. Apply Jax ® PurGel Klear food grade lubricant to the stem seal plug O-Ring (item 11) and press the O-Ring into the groove of the valve stem (item 7D).
B. Apply liquid thread locker to the valve stem’s (item 7D) threaded stud on the side of the stem that accepts the seal plug
O-Ring (item 11).
C. Thread the valve stem (item 7D) into the back of the PTFE stem seal plug (item 8D) and tighten until the valve stem
(item 7D) shoulder bottoms out on the back of the PTFE stem seal plug (item 8D). Important: Use a towel or glove when handling the PTFE plug to prevent damage. NEVER compress the PTFE plug between any type of jaws as it will damage the plug.
10. Insert the stem assembly (item 6) through the upper body (item 10B) and through the adapter flange (item 4) and thread into the actuator (item 1) stem. Note: Use liquid thread locker on valve stem (item 6) thread. Proceed to Step 12.
For Air To Lower Actuators:
A. Connect air connection (item 1A) to an external air supply and turn on the air (see technical specifications for required air pressure). DANGER: Keep hands out of valve body ports when supplying air to the actuator, limbs can be crushed or severed.
B. Insert the stem assembly (item 6) through the upper body (item 10B) and through the adapter flange (item 4) and thread into the actuator (item 1) stem and tighten completely. Note: Use liquid thread locker on valve stem (item 6) thread.
Proceed to Step 11.
Instruction & Operation Manual 800.789.1718
25
Assembly
Divert Valves
11. Shut off air supply to actuator. DANGER: The actuator will start to move once the air is removed. Be careful to keep fingers free of any pinch points.
12. Connect air connection (item 1A) to an external air supply and turn on the air (see technical specifications for required air pressure); the valve position is now in the "Upper" Position.
Proceed to Step 13.
For Air To Lower Actuators: DO NOT supply air to the air connection (item 1A). Proceed to Step 13.
13. Insert the lower valve body (item 10A) onto the upper valve body (item 10B) and clamp the bodies together with the body clamp
(item 9). Tighten the wing nut to 25in-lbs.
14. Remove the air connection from (item 1A) and allow the actuator to return to its fail state.
DANGER: The actuator will start to move once the air is removed. Be careful to keep fingers free of any pinch points. Proceed to
Step 15.
For Air To Lower Actuators: Connect air connection (item 1A) to an external air supply and turn on the air (see technical specifications for required air pressure); the valve position is now in the "Lower" Position. DANGER: keep hands out of valve body ports when supplying air to the actuator, limbs can be crushed or severed. Proceed to Step 15.
15. Using a metric box wrench (8mm for valve size 1", and 10mm for valve sizes 1½"-4") tighten the hex bolts connecting the actuator adapter bracket (item 2) to the actuator (item 1) to the torque values listed in Step 2.
16. Shut off air supply to actuator if air is being supplied. DANGER: The actuator will start to move once the air is removed. Be careful to keep fingers free of any pinch points.
26 800.789.1718
Instruction & Operation Manual
Maintenance & Servicing Intervals
To ensure proper operation of your Dixon SSV Series single seat valve, proper maintenance must be performed at regular intervals on the valve.
To prevent damage, check all valve clamp connections and screw connections for any loosening of the connections during valve operation.
Recommended interval for one shift operation would be 3 months.
Only the user/owner can determine the appropriate service intervals as the length between service intervals is dependent on the following parameters:
• Duration of use per day – number of cycles
• Type of product, temperature, viscosity
• Type of cleaning (CIP/SIP)
• We can offer as general guideline the following seal and slide bearing replacement intervals
• For fluids with proportions and temperatures of 176°F (80°C) to 212°F (100°C) : approximately 3-6 months
• For fluids with proportions and temperatures of 140°F (60°C) : approximately 12 months
• These values are dependent on the chemical resistance of the seal material.
IMPORTANT: For valves with PTFE stem seal plug, disassemble PTFE stem plug according to the assembly/disassembly instructions and visually inspect the stem seal plug O-ring (Item 11) every three (3) months for sign of damage. Replace worn O-ring as necessary.
Greasing Schedule
Please use the following chart below for proper grease type for varying component materials.
DO NOT use mineral or animal-product-based greases.
Check all visible seals for any signs of damage and replace as necessary. For sliding surfaces, use Jax ® PurGel Klear food grade grease. If a different grease is used other than what is specified in this manual, there is risk of damaging the seals. We recommend replacing the O-Rings and slide bearings with each maintenance cycle.
Seal Material
EPDM
FPM
HNBR
PTFE
Grease Type
JAX ® PurGel Klear
JAX ® PurGel Klear
JAX ® PurGel Klear
Do Not Grease
Instruction & Operation Manual 800.789.1718
27
Repair Kits
SSV Series Shut-Off Single Seat
28
Valve Size
1"
1½"
2"
2½"
3"
4"
1"
1½"
1"
1½"
2"
2½"
3"
4"
2"
2½"
3"
4"
1"
1½"
2"
2½"
3"
4"
Valve Type
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Shut-Off
Stem Seat Material Body Seal Material
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
PTFE
PTFE
FKM
FKM
FKM
FKM
FKM
FKM
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
EDPM
EDPM
EDPM
EDPM
EDPM
EDPM
FKM
FKM
FKM
FKM
FKM
FKM
FKM
FKM
FKM
FKM
FKM
FKM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
Kit Part Number
SSV-RKS-10-V
SSV-RKS-15-V
SSV-RKS-20-V
SSV-RKS-25-V
SSV-RKS-30-V
SSV-RKS-40-V
SSV-RKS-10-E
SSV-RKS-15-E
SSV-RKS-20-E
SSV-RKS-25-E
SSV-RKS-30-E
SSV-RKS-40-E
SSV-RKS-10-PV
SSV-RKS-15-PV
SSV-RKS-20-PV
SSV-RKS-25-PV
SSV-RKS-30-PV
SSV-RKS-40-PV
SSV-RKS-10-PE
SSV-RKS-15-PE
SSV-RKS-20-PE
SSV-RKS-25-PE
SSV-RKS-30-PE
SSV-RKS-40-PE
Kit Includes
Items 5, 6, 8A
Items 5, 6, 8A
Items 5, 6, 8A
Items 5, 6, 8A
Items 5, 6, 8A
Items 5, 6, 8A
Items 5, 6, 8A
Items 5, 6, 8A
Items 5, 6, 8A
Items 5, 6, 8A
Items 5, 6, 8A
Items 5, 6, 8A
Items 5, 6, 8C, 11
Items 5, 6, 8C, 11
Items 5, 6, 8C, 11
Items 5, 6, 8C, 11
Items 5, 6, 8C, 11
Items 5, 6, 8C, 11
Items 5, 6, 8C, 11
Items 5, 6, 8C, 11
Items 5, 6, 8C, 11
Items 5, 6, 8C, 11
Items 5, 6, 8C, 11
Items 5, 6, 8C, 11
800.789.1718
Instruction & Operation Manual
Repair Kits
SSV Series Divert Single Seat
Valve Size
1"
1½"
2"
2½"
3"
4"
1"
1½"
1"
1½"
2"
2½"
3"
4"
2"
2½"
3"
4"
1"
1½"
2"
2½"
3"
4"
Valve Type
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Divert
Stem Seat Material Body Seal Material
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
PTFE
PTFE
FKM
FKM
FKM
FKM
FKM
FKM
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
EDPM
EDPM
EDPM
EDPM
EDPM
EDPM
FKM
FKM
FKM
FKM
FKM
FKM
FKM
FKM
FKM
FKM
FKM
FKM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
Kit Part Number
SSV-RKD-10-V
SSV-RKD-15-V
SSV-RKD-20-V
SSV-RKD-25-V
SSV-RKD-30-V
SSV-RKD-40-V
SSV-RKD-10-E
SSV-RKD-15-E
SSV-RKD-20-E
SSV-RKD-25-E
SSV-RKD-30-E
SSV-RKD-40-E
SSV-RKD-10-PV
SSV-RKD-15-PV
SSV-RKD-20-PV
SSV-RKD-25-PV
SSV-RKD-30-PV
SSV-RKD-40-PV
SSV-RKD-10-PE
SSV-RKD-15-PE
SSV-RKD-20-PE
SSV-RKD-25-PE
SSV-RKD-30-PE
SSV-RKD-40-PE
Kit Includes
Items 5, 6, 8A, 8B
Items 5, 6, 8A, 8B
Items 5, 6, 8A, 8B
Items 5, 6, 8A, 8B
Items 5, 6, 8A, 8B
Items 5, 6, 8A, 8B
Items 5, 6, 8A, 8B
Items 5, 6, 8A, 8B
Items 5, 6, 8A, 8B
Items 5, 6, 8A, 8B
Items 5, 6, 8A, 8B
Items 5, 6, 8A, 8B
Items 5, 6, 8D, 11
Items 5, 6, 8D, 11
Items 5, 6, 8D, 11
Items 5, 6, 8D, 11
Items 5, 6, 8D, 11
Items 5, 6, 8D, 11
Items 5, 6, 8D, 11
Items 5, 6, 8D, 11
Items 5, 6, 8D, 11
Items 5, 6, 8D, 11
Items 5, 6, 8D, 11
Items 5, 6, 8D, 11
Instruction & Operation Manual 800.789.1718
29
Cleaning
IMPORTANT: Before installing your SSV Series seat valve for operation and after installation, please follow the guidelines listed below to ensure your valve is clean and ready for service.
• Ensure that the valve is installed in a proper orientation to allow the valve to be cleaned and drain properly. Reference the installation and startup section of the manual for orientation guideline.
• Flush the valve with an appropriate cleaning agent to remove any residue that may be on the valve from shipping. IMPORTANT:
DO NOT use cleaning agents that will attack stainless steel or the elastomers that were supplied with the valve. If you are unsure what elastomer is used in the valve, reference the part number key in this manual to make the determination.
• Follow any MSDS instructions for proper use or handling of cleaning agents.
• Flush valve sufficiently to remove any soiling from the product contact components. Depending on the process, there may be varying amounts of soiling. Cleaning times and cleaning agent concentrations will vary depending on the product being processed. It is the responsibility of the operator to determine and adjust these cleaning specifications as necessary.
• Valve should not be allowed to sit with product present in the valve body chambers for extended periods of time. Valve should be cleaned immediately after processing is complete.
• Cleaning flow velocities of 5-6 ft/s should be maintained for proper cleaning of the equipment.
30 800.789.1718
Instruction & Operation Manual
Recommended Spare Parts
SSV Series Shut-Off Single Seat
Valve Size
1"
1½"
2"
Part Number
SSV-LSOR-E-10
SSV-LSOR-V-10
SSV-SBSP-P-10
SSV-SPOR-V-1015
SSV-SPOR-E-1015
SSV-AFSO-E-10
SSV-AFSO-V-10
SSV-LSE-10
SSV-LSV-10
SSV-LSOR-E-15
SSV-LSOR-V-15
SSV-SBSP-P-15
SSV-SPOR-E-1015
SSV-SPOR-V-1015
SSV-AFSO-E-15
SSV-AFSO-V-15
SSV-LSE-15
SSV-LSV-15
SSV-LSOR-E-20
SSV-LSOR-V-20
SSV-SBSP-P-20
SSV-SPOR-E-2040
SSV-SPOR-V-2040
SSV-AFSO-E-20
SSV-AFSO-V-20
SSV-LSE-20
SSV-LSV-20
5
8A
8C
11
6
5
5
8A
8C
11
6
Item #
8A
8C
11
6
Material
FKM
EPDM
FKM
EPDM
FKM
PTFE
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
PTFE
EPDM
FKM
EPDM
EPDM
FKM
PTFE
EPDM
FKM
EPDM
FKM
Description lower stem seal o-ring stem seal plug stem seal plug o-ring adapter flange seal o-ring stem lip seal lower stem seal o-ring stem seal plug stem seal plug o-ring adapter flange seal o-ring stem lip seal lower stem seal o-ring stem seal plug stem seal plug o-ring adapter flange seal o-ring stem lip seal
1
1
1
1
1
1
1
1
1
1
1
Qty
1
1
1
1
Instruction & Operation Manual 800.789.1718
31
Recommended Spare Parts
SSV Series Shut-Off Single Seat (continued)
32
Valve Size
2½"
3"
4"
Part Number
SSV-LSOR-E-25
SSV-LSOR-V-25
SSV-SBSP-P-25
SSV-SPOR-E-2040
SSV-SPOR-V-2040
SSV-AFSO-E-25
SSV-AFSO-V-25
SSV-LSE-25
SSV-LSV-25
SSV-LSOR-E-30
SSV-LSOR-V-30
SSV-SBSP-P-30
SSV-SPOR-E-2040
SSV-SPOR-V-2040
SSV-AFSO-E-30
SSV-AFSO-V-30
SSV-LSE-30
SSV-LSV-30
SSV-LSOR-E-40
SSV-LSOR-V-40
SSV-SBSP-P-40
SSV-SPOR-E-2040
SSV-SPOR-V-2040
SSV-AFSO-E-40
SSV-AFSO-V-40
SSV-LSE-40
SSV-LSV-40
5
8A
8C
11
6
8A
8C
11
6
5
Item #
8A
8C
11
6
5
Material
PTFE
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
PTFE
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
PTFE
Description lower stem seal o-ring stem seal plug stem seal plug o-ring adapter flange seal o-ring stem lip seal lower stem seal o-ring stem seal plug stem seal plug o-ring adapter flange seal o-ring stem lip seal lower stem seal o-ring stem seal plug stem seal plug o-ring adapter flange seal o-ring stem lip seal
1
1
1
1
1
1
1
1
1
1
1
1
Qty
1
1
1
800.789.1718
Instruction & Operation Manual
Recommended Spare Parts
SSV Series Divert Single Seat
Valve Size
1"
1½"
2"
SSV-LSOR-E-10
SSV-LSOR-V-10
SSV-USOR-E-10
SSV-USOR-V-10
SSV-DBSP-P-10
SSV-SPOR-E-1015
SSV-SPOR-V-1015
SSV-AFSO-E-10
SSV-AFSO-V-10
SSV-LSE-10
SSV-LSV-10
SSV-LSOR-E-15
SSV-LSOR-V-15
SSV-USOR-E-15
SSV-USOR-V-15
SSV-DBSP-P-15
SSV-SPOR-E-1015
SSV-SPOR-V-1015
SSV-AFSO-E-15
SSV-AFSO-V-15
SSV-LSE-15
SSV-LSV-15
SSV-LSOR-E-20
SSV-LSOR-V-20
SSV-USOR-E-20
SSV-USOR-V-20
SSV-DBSP-P-20
SSV-SPOR-E-2040
SSV-SPOR-V-2040
SSV-AFSO-E-20
SSV-AFSO-V-20
SSV-LSE-20
SSV-LSV-20
Instruction & Operation Manual
Part Number Item #
8A
8B
8D
11
6
5
8A
8B
8D
11
6
5
8A
8B
8D
11
6
5
Material
EPDM
FKM
EPDM
FKM
PTFE
EPDM
FKM
EPDM
FKM
PTFE
EPDM
FKM
EPDM
FKM
EPDM
FKM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
PTFE
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
800.789.1718
Description lower stem seal o-ring upper stem seal o-ring stem seal plug stem seal plug o-ring adapter flange seal o-ring stem lip seal lower stem seal o-ring upper stem seal o-ring stem seal plug stem seal plug o-ring adapter flange seal o-ring stem lip seal lower stem seal o-ring upper stem seal o-ring stem seal plug stem seal plug o-ring adapter flange seal o-ring stem lip seal
1
1
1
1
1
2
1
1
1
2
1
2
1
1
Qty
1
1
1
1
33
Recommended Spare Parts
SSV Series Divert Single Seat (continued)
34
Valve Size
2½
3"
4"
"
Part Number
SSV-LSOR-E-25
SSV-LSOR-V-25
SSV-USOR-E-25
SSV-USOR-V-25
SSV-DBSP-P-25
SSV-SPOR-E-2040
SSV-SPOR-V-2040
SSV-AFSO-E-25
SSV-AFSO-V-25
SSV-LSE-25
SSV-LSV-25
SSV-LSOR-E-30
SSV-LSOR-V-30
SSV-USOR-E-30
SSV-USOR-V-30
SSV-DBSP-P-30
SSV-SPOR-E-2040
SSV-SPOR-V-2040
SSV-AFSO-E-30
SSV-AFSO-V-30
SSV-LSE-30
SSV-LSV-30
SSV-LSOR-E-40
SSV-LSOR-V-40
SSV-USOR-E-40
SSV-USOR-V-40
SSV-DBSP-P-40
SSV-SPOR-E-2040
SSV-SPOR-V-2040
SSV-AFSO-E-40
SSV-AFSO-V-40
SSV-LSE-40
SSV-LSV-40
Item #
8A
8B
8D
11
6
5
8A
8B
8D
11
6
5
8A
8B
8D
11
6
5
Material
EPDM
FKM
EPDM
FKM
PTFE
EPDM
FKM
EPDM
FKM
EPDM
FKM
PTFE
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
EPDM
FKM
PTFE
EPDM
FKM
800.789.1718
Description lower stem seal o-ring upper stem seal o-ring stem seal plug stem seal plug o-ring adapter flange seal o-ring stem lip seal lower stem seal o-ring upper stem seal o-ring stem seal plug stem seal plug o-ring adapter flange seal o-ring stem lip seal lower stem seal o-ring upper stem seal o-ring stem seal plug stem seal plug o-ring adapter flange seal o-ring
1
1
1
1
2 stem lip seal 1
Instruction & Operation Manual
1
1
2
1
1
1
1
1
1
1
2
Qty
1
Part Number Key
Dixon SSV-Series Single Seat Valve
Part Number Key
Valve Function
Shut-Off
Divert
Valve Body Style (See Diagram A)
L (2-port Shut-Off)
T (3-port Shut-Off)
Y (2-port Shut-Off)
F (3-port Divert)
L/L (3-port Divert)
T/L (4-port Divert)
L/T (4-port Divert)
T/T (5-port Divert)
Surface Finish
32 R
25 R a
20 R
15 R
1"
1½5"
2"
2½5"
3"
4" a a a
(ID Mech. Polish)
(ID Mech. Polish)
(ID Mech. Polish)
(ID Electropolish)
Valve Size
Connections
Triclamp
Buttweld
Female I-Line
Male I-Line
Threaded Bevel
Plain Bevel
Q-Line
Combination (See Table 1)
Actuator Function
Spring Return (Air-to-Raise)
Spring Return (Air-to-Lower)
Double Acting (Air-to-Air)
Stem Type
Elastomer O-Ring Stem Seal
PTFE Plug Seal
Wetted Elastomers
EPDM
FKM
Options
10-30VDC External Prox, PNP, (Qty 2)
10-30 VDC External Prox, NPN, (Qty 2)
20-253 VAC External Prox, (Qty 2)
110VAC External Prox, (Qty 2)
Burkert 8691, Single Acting, 24VDC, Multipin
Burkert 8691, Double Acting, DeviceNet, Multipin H
F
G
C
D
Burkert 8691, Single Acting, DeviceNet, Multipin E
Burkert 8691, Single Acting, AS-i, Multipin
E
P
Code
E
V
Code
A
B
Burkert 8691, Double Acting, AS-i, Multipin
Burkert 8691, Double Acting, 24VDC, Multipin
Burkert 8691, Without Solenoid, 24VDC, Multipin L
Burkert 8681, Single Acting, 110VAC, Multipin
Burkert 8681, Double Acting, 110VAC, Multipin
J
K
M
N
Q
—
T
P
F
M
C
B
Code
10
15
20
25
30
40
Code
Code
1
2
3
Code
Code
S
D
08
Code
A
B
C
D
04
05
06
07
Code
01
02
03
Valve
Function Valve Body
S 01 A 10 C
Actuator
Function
1
Stem
Type
Wetted
Elastomers Options
E E A
F
M
T
C
B
P
Q
N (No
Port)
L-Body
L
L/L
C
B
F
M
T
P
Q
---
LL-Body
F
M
T
C
B
P
Q
N (No
Port)
Table 1 (Codes)
D-
Port
C
E-
Port
C
B
F
M
T
B
F
M
T
P
Q
N (No
Port)
P
Q
N (No
Port)
E
A
Diagram A (Body Styles)
T-Body
T
TL-Body
T/L
Y-Body
L/T
Y
LT-Body
Port Diagram
T/T
B
F-Body
F
TT-Body
T/T
D
C
Part Number Example: S01A10C1EEA.
Part Description: Divert Valve, T/L Body, 25Ra
Polish,2.0", [No Port on A, Buttweld on Port B, Clamp
Port C, Clamp on Port D, Clamp on Port E] Spring Return
Air-to-Lower Actuator, PTFE Stem Seal, EPDM wetted
Elastomers, Burkert 8691 Single Acting 24VDC Multipin.
Instruction & Operation Manual 800.789.1718
35
Bill of Materials
SSV Series Shut-Off Single Seat
SSV Series Divert Single Seat
36
Part Type
Actuator
Air Fitting
Actuator Adapter
Bracket
Adapter Flange
Slide Bearing
Adapter Flange
Part Number
SSV-ACT-SR-10
SSV-ACT-SR-1520
SSV-ACT-SR-2540
SSV-ACT-DA-10
SSV-ACT-DA-1520
SSV-ACT-DA-2540
36095611
SSV-AB10
SSV-AB1540
SSV-AFSB-1015
SSV-AFSB-2040
SSV-ADFLNG-10
SSV-ADFLNG-15
SSV-ADFLNG-20
SSV-ADFLNG-25
SSV-ADFLNG-30
SSV-ADFLNG-40
Item
No.
Material Description
1
4
304
316L
316L
316L
316L
316L
316L
316L
316L
304SS 1" spring-return actuator
304SS 1½" - 2" spring-return actuator
304SS 2½" - 4" spring-return actuator
304SS 1" double acting actuator
304SS 1½" - 2" double acting actuator
304SS 2½" - 4" double acting actuator
1A Ni Brass 1" - 4" male NPT push-in swivel elbow
2
3
304 1" actuator adapter bracket
1½" - 4" actuator adapter bracket
1 -1½" adapter flange slide bearing
2 - 4" adapter flange slide bearing
1" adapter flange
1½" adapter flange
2" adapter flange
2½" adapter flange
3" adapter flange
4" adapter flange
800.789.1718
Qty
Shut-Off Divert
1
1
1
1
1
1
1
1
1
1*
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1*
1
1
1
1
1
1
1
Valve Type
Shut-Off / Divert
Shut-Off / Divert
Shut-Off / Divert
Shut-Off / Divert
Shut-Off / Divert
Instruction & Operation Manual
Part Type
Stem Lip Seal
Adapter Flange
Seal O-Ring
Single Body Valve
Stem (Elastomeric
Seal)
Single Body Valve
Stem (PTFE Seal)
Double Body Valve
Stem (Elastomeric
Seal)
Double Body Valve
Stem (PTFE Seal)
Lower Stem Seal
O-Ring
Part Number
SSV-LSE-1015
SSV-LSE-2040
SSV-LSV-1015
SSV-LSV-2040
SSV-AFSO-E-10
SSV-AFSO-E-15
SSV-AFSO-E-20
SSV-AFSO-E-25
SSV-AFSO-E-30
SSV-AFSO-E-40
SSV-AFSO-V-10
SSV-AFSO-V-15
SSV-AFSO-V-20
SSV-AFSO-V-25
SSV-AFSO-V-30
SSV-AFSO-V-40
SSV-SVS-OS-10
SSV-SVS-OS-15
SSV-SVS-OS-20
SSV-SVS-OS-25
SSV-SVS-OS-30
SSV-SVS-OS-40
SSV-SVS-PS-10
SSV-SVS-PS-15
SSV-SVS-PS-20
SSV-SVS-PS-25
SSV-SVS-PS-30
SSV-SVS-PS-40
SSV-DVS-OS-10
SSV-DVS-OS-15
SSV-DVS-OS-20
SSV-DVS-OS-25
SSV-DVS-OS-30
SSV-DVS-OS-40
SSV-DVS-PS-10
SSV-DVS-PS-15
SSV-DVS-PS-20
SSV-DVS-PS-25
SSV-DVS-PS-30
SSV-DVS-PS-40
SSV-LSOR-E-10
SSV-LSOR-E-15
SSV-LSOR-E-20
SSV-LSOR-E-25
SSV-LSOR-E-30
SSV-LSOR-E-40
SSV-LSOR-V-10
SSV-LSOR-V-15
SSV-LSOR-V-20
SSV-LSOR-V-25
SSV-LSOR-V-30
SSV-LSOR-V-40
Bill of Materials
SSV Series Shut-Off and Divert Single Seats
Item
No.
5
5
6
6
7A
7B
7C
7D
8A
8A
Material Description
EPDM 2" adapter flange seal O-ring (EPDM)
EPDM 2½" adapter flange seal O-ring (EPDM)
EPDM 3" adapter flange seal O-ring (EPDM)
EPDM 4" adapter flange seal O-ring (EPDM)
FKM
FKM
FKM
FKM
316L
316L
316L
316L
316L
316L
316L
316L
FKM
FKM
316L
316L
316L
316L
316L
316L
EPDM 1"-1½" stem lip seal (EPDM)
EPDM 2"-4" stem lip seal (EPDM)
FKM
FKM
1"-1½" stem lip seal (FKM)
2"-4" stem lip seal (FKM)
EPDM 1" adapter flange seal O-ring (EPDM)
EPDM 1½" adapter flange seal O-ring (EPDM)
1" adapter flange seal O-ring (FKM)
1½" adapter flange seal O-ring (FKM)
2" adapter flange seal O-ring (FKM)
2½" adapter flange seal O-ring (FKM)
3" adapter flange seal O-ring (FKM)
4" adapter flange seal O-ring (FKM)
1" single body valve stem (elastomeric seal)
1½" single body valve stem (elastomeric seal)
2" single body valve stem (elastomeric seal)
2½" single body valve stem (elastomeric seal)
3" single body valve stem (elastomeric seal)
4" single body valve stem (elastomeric seal)
1" single body valve stem (PTFE seal)
1½" single body valve stem (PTFE seal)
2" single body valve stem (PTFE seal)
2½" single body valve stem (PTFE seal)
316L
316L
316L
316L
316L
316L
316L
316L
3" single body valve stem (PTFE seal)
4" single body valve stem (PTFE seal)
1" double body valve stem (elastomeric seal)
1½" double body valve stem (elastomeric seal)
2" double body valve stem (elastomeric seal)
2½" double body valve stem (elastomeric seal)
3" double body valve stem (elastomeric seal)
4" double body valve stem (elastomeric seal)
1" double body valve stem (PTFE seal)
1½" double body valve stem (PTFE seal)
2" double body valve stem (PTFE seal)
2½" double body valve stem (PTFE seal)
316L
316L
3" double body valve stem (PTFE seal)
4" double body valve stem (PTFE seal)
EPDM 1" lower stem seal O-ring (EPDM)
EPDM 1½" lower stem seal O-ring (EPDM)
EPDM 2" lower stem seal O-ring (EPDM)
EPDM 2½" lower stem seal O-ring (EPDM)
EPDM 3" lower stem seal O-ring (EPDM)
EPDM 4" lower stem seal O-ring (EPDM)
FKM
FKM
FKM
FKM
FKM
FKM
1" lower stem seal O-ring (FKM)
1½" lower stem seal O-ring (FKM)
2" lower stem seal O-ring (FKM)
2½" lower stem seal O-ring (FKM)
3" lower stem seal O-ring (FKM)
4" lower stem seal O-ring (FKM)
Qty
Shut-Off Divert
-
-
-
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
-
-
-
-
-
1
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
* Use Qty 2 For Double Acting Actuators
Instruction & Operation Manual 800.789.1718
Valve Type
Shut-Off / Divert
Shut-Off / Divert
Shut-Off / Divert
Shut-Off / Divert
Shut-Off
Shut-Off
Divert
Divert
Shut-Off / Divert
Shut-Off / Divert
37
Part Type
Upper Stem Seal
O-Ring
Stem Seal Plug
Body Clamp
Lower Valve Body
(L-Port) TriClamp
Lower Valve Body
(L-Port) Buttweld
Lower Valve Body
(T-Port) TriClamp
Part Number
SSV-LBLC20
SSV-LBLC25
SSV-LBLC30
SSV-LBLC40
SSV-LBLB10
SSV-LBLB15
SSV-LBLB20
SSV-LBLB25
SSV-LBLB30
SSV-LBLB40
SSV-LBTC10
SSV-LBTC15
SSV-LBTC20
SSV-LBTC25
SSV-LBTC30
SSV-LBTC40
SSV-SBSP-P-30
SSV-SBSP-P-40
SSV-DBSP-P-10
SSV-DBSP-P-15
SSV-DBSP-P-20
SSV-DBSP-P-25
SSV-DBSP-P-30
SSV-DBSP-P-40
13MHHM200SN
13MHHM250SN
13MHHM300SN
13MHHV300SN
13MHHM400SN
13MHHM500SN
SSV-LBLC10
SSV-LBLC15
SSV-USOR-E-10
SSV-USOR-E-15
SSV-USOR-E-20
SSV-USOR-E-25
SSV-USOR-E-30
SSV-USOR-E-40
SSV-USOR-V-10
SSV-USOR-V-15
SSV-USOR-V-20
SSV-USOR-V-25
SSV-USOR-V-30
SSV-USOR-V-40
SSV-SBSP-P-10
SSV-SBSP-P-15
SSV-SBSP-P-20
SSV-SBSP-P-25
Bill of Materials
SSV Series Shut-Off and Divert Single Seats
Item
No.
8B
8B
8C
8D
9
10A
10A
10A
Material Description
316L
316L
316L
316L
316L
316L
316L
316L
304
304
304
304
304
304
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
FKM
FKM
FKM
FKM
PTFE
PTFE
PTFE
PTFE
EPDM 1" upper stem seal o-ring (EPDM)
EPDM 1½" upper stem seal o-ring (EPDM)
EPDM 2" upper stem seal o-ring (EPDM)
EPDM 2½" upper stem seal o-ring (EPDM)
EPDM 3" upper stem seal o-ring (EPDM)
EPDM 4" upper stem seal o-ring (EPDM)
FKM
FKM
1" upper stem seal o-ring (FKM)
1½" upper stem seal o-ring (FKM)
2" upper stem seal o-ring (FKM)
2½" upper stem seal o-ring (FKM)
3" upper stem seal o-ring (FKM)
4" upper stem seal o-ring (FKM)
1" single body stem seal plug (PTFE)
1½" single body stem seal plug (PTFE)
2" single body stem seal plug (PTFE)
2½" single body stem seal plug (PTFE)
3" single body stem seal plug (PTFE)
4" single body stem seal plug (PTFE)
1" double body stem seal plug (PTFE)
1½" double body stem seal plug (PTFE)
2" double body stem seal plug (PTFE)
2½" double body stem seal plug (PTFE)
3" double body stem seal plug (PTFE)
4" double body stem seal plug (PTFE)
1" body clamp
1½" body clamp
2" body clamp
2½" body clamp
3" body clamp
4" body clamp
1" lower valve body (L) configuration, triclamp
1½" lower valve body (L) configuration, triclamp
2" lower valve body (L) configuration, triclamp
2½" lower valve body (L) configuration, triclamp
3" lower valve body (L) configuration, triclamp
4" lower valve body (L) configuration, triclamp
1" lower valve body (L) configuration, buttweld
1½" lower valve body (L) configuration, buttweld
2" lower valve body (L) configuration, buttweld
2½" lower valve body (L) configuration, buttweld
3" lower valve body (L) configuration, buttweld
4" lower valve body (L) configuration, buttweld
1" lower valve body (T) configuration, triclamp
1½" lower valve body (T) configuration, triclamp
2" lower valve body (T) configuration, triclamp
2½" lower valve body (T) configuration, triclamp
3" lower valve body (T) configuration, triclamp
4" lower valve body (T) configuration, triclamp
Qty
Shut-Off Divert
1
1
1
1
1
1
1
1
-
-
-
-
-
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
1
1
2
2
2
2
2
2
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
-
1
1
1
1
1
1
1
1
1
1
1
1
Valve Type
Divert
Divert
Shut-Off
Divert
Shut-Off / Divert
Shut-Off / Divert
Shut-Off / Divert
Shut-Off / Divert
* Use Qty 2 For Double Acting Actuators
38 800.789.1718
Instruction & Operation Manual
Part Type
Lower Valve Body
(T-Port) Buttweld
Lower Valve Body
(Y-Port) TriClamp
Lower Valve Body
(Y-Port) Buttweld
Upper Valve Body
(L-Port) TriClamp
Upper Valve Body
(L-Port) Buttweld
Upper Valve Body
(T-Port) TriClamp
Upper Valve Body
(T-Port) Buttweld
Stem Seal Plug
O-Ring
Part Number
SSV-LBYB30
SSV-LBYB40
SSV-UBLC10
SSV-UBLC15
SSV-UBLC20
SSV-UBLC25
SSV-UBLC30
SSV-UBLC40
SSV-UBLB10
SSV-UBLB15
SSV-UBLB20
SSV-UBLB25
SSV-UBLB30
SSV-UBLB40
SSV-UBTC10
SSV-UBTC15
SSV-LBTB10
SSV-LBTB15
SSV-LBTB20
SSV-LBTB25
SSV-LBTB30
SSV-LBTB40
SSV-LBYC10
SSV-LBYC15
SSV-LBYC20
SSV-LBYC25
SSV-LBYC30
SSV-LBYC40
SSV-LBYB10
SSV-LBYB15
SSV-LBYB20
SSV-LBYB25
SSV-UBTC20
SSV-UBTC25
SSV-UBTC30
SSV-UBTC40
SSV-UBTB10
SSV-UBTB15
SSV-UBTB20
SSV-UBTB25
SSV-UBTB30
SSV-UBTB40
SSV-SPOR-E-1015
SSV-SPOR-E-2040
SSV-SPOR-V-1015
SSV-SPOR-V-2040
Bill of Materials
SSV Series Shut-Off and Divert Single Seats
Item
No.
10A
10A
10A
10B
10B
10B
10B
11
Material Description
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
316L
1" lower valve body (T) configuration, buttweld
1½" lower valve body (T) configuration, buttweld
2" lower valve body (T) configuration, buttweld
2½" lower valve body (T) configuration, buttweld
3" lower valve body (T) configuration, buttweld
4" lower valve body (T) configuration, buttweld
1" lower valve body (Y) configuration, triclamp
1½" lower valve body (Y) configuration, triclamp
2" lower valve body (Y) configuration, triclamp
2½" lower valve body (Y) configuration, triclamp
3" lower valve body (Y) configuration, triclamp
4" lower valve body (Y) configuration, triclamp
1" lower valve body (Y) configuration, buttweld
1½" lower valve body (Y) configuration, buttweld
2" lower valve body (Y) configuration, buttweld
2½" lower valve body (Y) configuration, buttweld
3" lower valve body (Y) configuration, buttweld
4" lower valve body (Y) configuration, buttweld
1" upper valve body (L) configuration, triclamp
1½" upper valve body (L) configuration, triclamp
2" upper valve body (L) configuration, triclamp
2½" upper valve body (L) configuration, triclamp
3" upper valve body (L) configuration, triclamp
4" upper valve body (L) configuration, triclamp
1" upper valve body (L) configuration, buttweld
1½" upper valve body (L) configuration, buttweld
2" upper valve body (L) configuration, buttweld
2½" upper valve body (L) configuration, buttweld
3" upper valve body (L) configuration, buttweld
4" upper valve body (L) configuration, buttweld
1" upper valve body (T) configuration, triclamp
1½" upper valve body (T) configuration, triclamp
316L
316L
316L
316L
316L
316L
316L
316L
2" upper valve body (T) configuration, triclamp
2½" upper valve body (T) configuration, triclamp
3" upper valve body (T) configuration, triclamp
4" upper valve body (T) configuration, triclamp
1" upper valve body (T) configuration, buttweld
1½" upper valve body (T) configuration, buttweld
2" upper valve body (T) configuration, buttweld
2½" upper valve body (T) configuration, buttweld
316L
316L
3" upper valve body (T) configuration, buttweld
4" upper valve body (T) configuration, buttweld
EPDM 1 - 1½" stem seal plug O-ring (EPDM)
EPDM 2 - 4" stem seal plug O-ring (EPDM)
FKM
FKM
1 - 1½" stem seal plug O-ring (FKM)
2 - 4" stem seal plug O-ring (FKM)
Qty
Shut-Off Divert
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
1
-
-
1
1
-
-
1
1
-
-
-
-
-
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
-
-
-
-
-
-
-
1
1
1
1
1
1
Valve Type
Shut-Off / Divert
Shut-Off
Shut-Off
Divert
Divert
Divert
Divert
Shut-Off / Divert
Shut-Off / Divert
* Use Qty 2 For Double Acting Actuators
Instruction & Operation Manual 800.789.1718
39
Problem
Valve does not move
Valve moving too slowly
Valve moving unevenly
Valve emitting excessive mechanical noise
Valve leaking at seals
Any other issues
Troubleshooting
Possible Cause
No compressed air
Control system error
Electrical system error
Defective pilot valve
O-ring defective
Suggested Action
Check compressed air connection: Is control air being supplied?
Is the control air a minimum of 87 PSI ? Are the compressed air hoses airtight? Are the screw-in connections on the actuator fastened tightly and free of leaks?
Check system configuration
Check controller and lines
Check control head, replace pilot valve
Remove actuator and check the O-rings on the seat and replace if necessary
Compressed air too low or vent bore hole on actuator blocked
Increase the supply air pressure to a minimum of 87 PSI and remove anything blocking the vent hole on pressure actuator
Compressed air supply too weak and media pressure too high
Valve or actuator defective; foreign particles in valve
Seal defective or worn
Increase air volume or pressure and reduce media pressure if possible
Remove valve and replace valve or damaged components if necessary
Replace seal if necessary
Contact Dixon Sanitary 800-789-1718
40 800.789.1718
Instruction & Operation Manual
Overall Dimensional Drawing
D
Stroke
D
Stroke
A
A
F
45.00°
C & C2 C
Single Body Types: L, T
Double Body Types:
F, L-L, T-L, L-T, T-T
B
C
E
Single Body Type: Y Burkert 8691 Control Head
Valve Size
1"
1½"
2"
2½"
3"
4"
A
7.58"
8.80"
9.05"
11.36"
11.61"
12.10"
Stroke
0.41"
0.77"
0.77"
1.04"
1.04"
1.04"
B
2.23"
3.15"
3.64"
4.72"
5.04"
5.94"
C (Clamp) C (Weld)
2.50"
2.75"
3.50"
3.50"
3.75"
4.50"
2.00"
2.25"
3.00"
3.00"
3.25"
3.87"
C2
3.20"
---
---
---
---
---
D
2.78"
4.11"
4.11"
6.08"
6.08"
6.08"
E (Clamp) E (Weld)
4.78"
6.60"
7.64"
9.33"
10.63"
13.18"
3.78"
5.60"
6.64"
8.33"
9.63"
11.93"
F
6.00"
6.00"
6.00"
6.00"
6.00"
6.00"
Instruction & Operation Manual 800.789.1718
41
3A Certificate
42 800.789.1718
Instruction & Operation Manual
Limited Warranty
Dixon Sanitary (herein called "Dixon") warrants the products described herein, and manufactured by Dixon to be free from defects in material and workmanship for a period of one (1) year from date of shipment by Dixon under normal use and service. It's sole obligation under this warranty being limited to repairing or replacing, as hereinafter provided, at its option any product found to
Dixon's satisfaction to be defective upon examination by it, provided that such product shall be returned for inspection to Dixon's factory within three (3) months after discovery of the defect. The repair or replacement of defective products will be made without charge for parts or labor. This warranty shall not apply to: (a) parts or products not manufactured by Dixon, the warranty of such items being limited to the actual warranty extended to Dixon by its supplier; (b) any product that has been subject to abuse, negligence, accident, or misapplication; (c) any product altered or repaired by others than Dixon; and (d) to normal maintenance services and the replacement of service items (such as washers, gaskets and lubricants) made in connection with such services. To the extent permitted by law, this limited warranty shall extend only to the buyer and any other person reasonably expected to use or consume the goods who is injured in person by any breach of the warranty. No action may be brought against Dixon for an alleged breach of warranty unless such action is instituted within one (1) year from the date the cause of action accrues. This limited warranty shall be construed and enforced to the fullest extent allowable by applicable law.
Other than the obligation of Dixon set forth herein, Dixon disclaims all warranties, express or implied, including but not limited to any implied warranties of merchantability or fitness for a particular purpose, and any other obligation or liability. The foregoing constitutes
Dixon's sole obligation with respect to damages, whether direct, incidental or consequential, resulting from the use or performance of the product.
Some products and sizes may be discontinued when stock is depleted, or may require a minimum quantity for ordering.
Instruction & Operation Manual 800.789.1718
43
Dixon, founded in 1916, is a premier manufacturer and supplier of hose couplings, valves, dry-disconnects, swivels, and other fluid transfer and control products. The company’s global reach includes a wide range of products for numerous industries including petroleum exploration, refining, transportation, chemical processing, food & beverage, steel, fire protection, construction, mining and manufacturing. Dixon’s strategic objective is to create solutions that make products safer, leak-free, longer lasting, and always available.
Dixon Sanitary
N25 W23040 Paul Road
•
Pewaukee, WI 53072
Customer Service: 800.789.1718
Fax: 800.789.4046
dixonvalve.com
© 2018 DVCC Printed in the USA DS_IOmanual_SSVSV1118
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