Outdoor Living Today CB96 Cabana 6 ft. x 9 ft. Western Red Cedar Garden Shed Assembly Manual

Version #6

January 9, 2019

9x6 Cabana - Bevel

Assembly Manual

Thank you for purchasing a 9x6 Cabana. Please take the time to identify all the parts prior to assembly.

Note: The General Assembly

Manual illustrates a Door

Configuration in the front center location. The Door can also be positioned in the front corners. To correctly configure Door in front corners, follow general assembly steps and refer to Page 25 for required changes.

Safety Points and Other Considerations

Our products are built for use based on proper installation and normal residential use, on level ground. Please follow the instruction manual when building your shed and retain the manual for future maintenance purposes.

Some of the safety and usage measures you may wish to consider include:

-snow load ratings vary by geographical location. If heavy or wet snowfall occurs, it is advisable to sweep the snow off the roof(s).

-if the product is elevated, any structural and building code requirements are solely the customer's responsibility, and should be abided by.

-in high or gusty wind conditions it is advisable to keep the structure securely grounded.

-have a regular maintenance plan to ensure screws, doors, windows and parts are tight.

Customer agrees to hold Outdoor Living Today Partnership and any Authorized Dealers free of any liability for improper installation, maintenance and repair.

In the event of a missing or broken piece, simply call the Outdoor Living Today

Customer Support Line @ 1-888-658-1658 within 30 days of the delivery of your purchase. It is our commitment to you to courier replacement parts, free of charge, within 10 business days of this notification. Replacement parts will not be provided free of charge after the 30 day grace period.

1-888-658-1658 www.outdoorlivingtoday.com [email protected]

Page 1

Thank you for purchasing our 9x6 Cabana.

Please take the time to identify all the parts prior to assembly.

Parts List: D. Miscellaneous Section

A. Floor Section

3 - 35” x 75” - Floor Joist Frames

2 - 48” x 74 7/8” - Plywood Floor - Large

1 - 8 7/8” x 74 7/8” - Plywood Floor - Small

4 - 1 1/2” x 3 1/2” x 71 3/4” - Floor Joists

3 - 1 1/2” x 3 1/2” x 57” - Floor Runners - Long

3 - 1 1/2” x 3 1/2” x 48” - Floor Runners - Short

Bottom Skirting

10 - 1/2” x 4 1/2” x 34 3/4” Bevel Bottom Skirting

Corner & Wall Trim

4 - 1/2” x 4 1/4” x 82” - Wide Corner Trims

8 - 1/2” x 2 1/2” x 79” - Narrow Trims

2 - 1/2” x 2 1/2” x 77 1/2” Side Wall Narrow Trims

8 - 5/8” x 2 1/2” x 36” - Filler Trims

4 - 1/2” x 4 1/2” x 33 3/4” - Horizontal Gable Trims

B. Wall Section

Main Wall Panels

7 - 35”w x 75”h Solid Wall Panels (7 walls with Bottom Plates Unattached)

7 - 1 1/2” x 2 1/2 x 35” Bottom Wall Plates

2 - 35” x 75” Window Wall Panels

Facia Trim

4 - 3/4” x 3 1/2” x 46” - Side Facia - Angle cut both ends

4 - 3/4” x 3 1/2” x 57 1/4” - Front & Rear Facia- square cut

2 - 1/2” x 3 1/2” x 8” - Facia Detail Plate Pieces (front and rear)

2 - 1/2” x 4 1/2” x 8” - Horizontal Gable Trim Detail Plates

2 - 1/2” x 5 1/2” x 8” - Pentagon Facia Plates- (sides)

Door Jambs & Header

2 - 1 1/2” x 3 1/8” x 73” - Vertical Door Jambs

1 - 2” x 3 1/8” x 35”- Door Header (Dado cut on edge)

Filler Shingles

12 pcs - Long

4 pcs - Short

Gable Walls

2 - Side Gable Walls - Triangular shaped

Top Wall Plates

4 - 3/4” x 2 1/2” x 50” - Front & Rear Top Wall Plate - Angle cut on edge

2 - 3/4” x 2 1/2” x 75” - Side Top Wall Plate - Angle cut on ends

Door

1 - 31 1/2” x 42” - Bottom Dutch Door Section

1 - 31 1/2” x 30” - Top Dutch Door Section

1 - 1/2” x 1 1/4” x 32” - Horizontal Door Trim

2 - 1/2” x 2 1/2” x 72” Interior Vertical Door Stops

1 - 1/2” x 2 1/2” x 36” - Interior Top Horizontal Door Stop

C. Rafter and Roof Section

18 - 1 1/2” x 3 1/2” x 45” - Rafters (angle cut)

2 - 3/4” x 4 1/2” x 44” - Ridge Boards

2 - 3/4” x 4 1/2” x 61” - Ridge Boards

4 - 1/2” x 4 1/2” x 52 1/2” Soffits (Front and Rear)

Ridge Caps

1 Bundle Cedar Shingle Roof Ridge Caps - 18 pcs

Roof Panels

4 - Outside Roof Panels 41” (Shingles overhanging roof battens on 1 end)

2 - Middle Roof Panel 35” (Shingles flush with roof battens)

3 - 3/4” x 3 1/2” x 48” Roof Gussets (angle cut on ends)

4 - 3/4” x 2 1/2” x 36” Facia/Roof Nailing Strips

**Miscellaneous Pieces

1 pc - Spare Wall Siding

2 - Window Inserts

2 -Window Trim Pkg - (1-24 1/16” angle cut / 3 -23” square cut)

2 pcs - Shim Shingles- use to shim door, etc

2 - Flower Box Kits

Note: All Trim, Facia and Bottom Skirting pieces will be positioned rough face out when installed.

Toll Free 1-888-658-1658 www.outdoorlivingtoday.com [email protected]

Page 2

9X6 CABANA HARDWARE PACKAGE

Hardware Kit

(Provided)

3/4”

3” x 12

Silver x 23

2 1/2”

2”

2”

1 1/4”

Black Headed x 264 x 112 x 28 x 266

1 1/2”

1 1/2”

3/4”

Black Headed x 17 x 50

Shingle x 362

Finishing x 2

Square Drive Bit

Tee Hinge x4

Door Handle

Silver Barrel Bolt Ridge Board Connector x 2

Tools Required

(Not Provided)

Barrel Bolt Simpson Strong

Tie (Roof) x 8

Hammer Screw Gun/Drill

Tape Measure Wood Clamp

Level Pliers Ladder

Safety Equipment Required

(Not Provided)

1/8” & 3/8” Drill Bits

Safety Glasses Work Gloves


Page 3

A. Floor Section

Exploded view of all parts necessary to complete

Floor Section. Identify all parts prior to starting.

Plywood Floor

Small

Plywood Floor

Large (2)

Floor

Joist (4)

Floor Joist

Frames (3)

Concrete Pad (optional foundation method)

Floor Runners

Long (3)

Floor Runners

Short (3)

Inside Frame to Inside Joist

You can find the

Square Drive Bit for the screws in with the Hardware Kit Bag.

10

3/4”

13

3/4”

1.

Attach Interior Floor Joists (4) (1 1/2” x 3 1/2” x 71 3/4”) to Floor Joist Frames.

Only the Center Floor Joist Frame requires 2 Joists to be attached. Measure and attach both

Joists with 2 - 2 1/2” screws per joist end as illustrated to the right.

9”

Outside Frame to outside Joist

Middle of joist to middle of joist


Page 4

17 1/2”

2.

Both Outside Floor Joist Frames require 1 Joist attachment. Center Joist 17 1/2” from Outside of Floor Joist Frame and attach with 2 - 2 1/2” screws per end.

Center Frame

3.

Position completed Floor Joist Frames with center frame in the middle. Attach the floor joist frames together with 6 - 2 1/2” screws per section. When completed, your floor joist section should be 105” wide x 75” deep.

Short Runner

105”

75”

Long Runner

Centered

Short Runner Flush with Floor Framing

4.

Attach Floor Runners to completed floor frame. There are 2 floor runners per 105” side and

3 completed Runners in total. Each completed Runner will have a long and short piece. Use

10 - 2 1/2” screws to secure long Runners and 8 - 2 1/2” screws to secure short Runners. Reverse long and short position of centre Runner to provide more floor strength.


Page 5

Concrete Slab

Foundation

5.

With Floor Runners attached, carefully flip the floor over and place on your foundation. Caution: you will need 2 people to assist you. Be careful when laying floor down not to bend or twist floor. When in place, level floor completely.

Foundations

Note: The floor will be flipped over and floor runners will sit on your foundation. It is important to note that having a level foundation is critical. Choosing a foundation will vary between regions. Typical foundations can be concrete pads or patio stones positioned underneath the floor runners.

6.

Position Plywood Floor pieces (3) on top of completed Floor Joists. Plywood will sit slightly back from outside edge of Floor Joist

Framing. When in correct position, attach with

1 1/4” screws. Use screws every 16”. The

Plywood is cut slightly smaller than floor framing. Keep plywood seams tight.

push plywood together at seams.

Front

Hint: Use a chalk line to mark location of floor joists to determine screw placement.

7.

When completed, make sure the floor is still level and make adjustments if required. When completed, your floor should look similar to this.

Important - Make sure floor is level before moving on to wall section. Use a level to confirm, and shim floor joists as required.


Page 6

B. Wall Section

Exploded view of all parts necessary to complete the Wall Section. Identify all parts prior to starting.

Front and Rear Top Wall Plate (4)

(

Angle cut down length)

Side Gable

Wall Panel (2)

Side Top Wall

Plate (2)

(Angle cut on end)

Solid Wall

Panel (7)

Bottom Wall

Plates (7)

Vertical Door

Jamb (2)

Door Header

Window

Insert (2)

Window Wall

Panel (2)

8.

Lay out all the wall panels and become familiar with their location. On

Standard Kits, there are 2 Window Wall

Panels and 7 Solid

Wall Panels.

Make sure panels are in upright position so water is directed away from and not into shed. Compare siding of solid panels with window wall panels to determine if in upright position.


Page 7

Important:

Pilot hole ALL 2x3 Wall

Studs with 1/8” drill bit prior to screwing. This will make it much easier to attached together.

Pilot Hole first.

Wall Plate

9.

Starting with Solid Wall Panels , carefully lay panel face down. Position and attach Wall Plate to bottom of wall studs of each wall panel with 3 - 2 1/2” screws. Position so plates are flush with framing.

10.

Starting at Rear Corner, position a

Solid Wall Panel on top of plywood floor.

Depending on your preference, you may use a solid or window wall panel in this position. If using a solid wall, make sure panel is facing up.

1st Rear

Wall Panel

Side

Important Make sure all walls are aligned in their upright position. If not, water may leak into your shed. Unsure if panel is facing up or down? Compare solid wall siding to window wall siding and match orientation.

Front

1st Rear Wall Panel

1/2” overhang

2x3 wall frame

11.

The Front and Rear Wall Panels will sandwich the Side Panels. Note: 2x3 wall frame will sit flush with floor frame, siding will overhang the floor horizontally by approximately 1/2”.

Flush with

Floor Framing side of shed


Page 8

side wall

2 1/2” screws rear wall

Pilot Hole first.

12.

Position 1st side wall panel on plywood floor so once again 2x3 bottom wall plate is sitting flush with floor framing. Position panel so vertical 2x3 framing sits flush with rear wall framing.When both wall panels are positioned correctly, attach together at top, middle and bottom of vertical studs with 2 1/2” screws.

Side Wall

Panel

Important - Do not fasten walls to floor until Step 21.

Rear

W all

Side

W all

13.

When correctly aligned, looking from the top view, 2x3 wall framing of corner wall panels will be positioned as illustrated above.

Optional - Caulking seams will help prevent moisture from entering your shed. Caulking not included in kit.

14.

Pilot Hole first.

Position and attach 2nd rear wall panel as shown above. Attach adjacent wall studs together with 3 - 2 1/2” screws.

Pilot Hole first.

15.

Position and attach 3rd rear wall panel and attach as per Step 14. Note: wall framing of 3rd rear wall should sit flush with floor framing.


Page 9

16.

Complete attachments of remaining side walls as per Steps 11-15 .

Pilot Hole first.

17.

Position and attach both Window

Walls as per Steps 11-15.

Window frame.

Caulk gap.

Siding

Butt

Screw insert into bottom (thick) part of siding.

18.

To reduce possible water from penetrating into the window cavity, caulk gap on both sides of window opening prior to installing Window Insert.

Position insert in cavity and screw with 6 - 8 1 1/4” screws. On sides, make sure to screw insert into the thick butt of the siding only.


Page 10

Caulk gap.

Thick butt of siding

18a.

Once Insert is attached, caulk the “triangular gap” beteen the Insert’s outside flange and the siding. Also put a bead of caulking horizontally at top of window where the flange and siding meet. This additional caulking will also will reduce the chances of moisture entering into your shed.

rim

T dado

Trim dado sits in flange.

18b.

Position Window Trim around window doing a dry run first and attach with 4 - 1 1/2” finishing nails per piece. Trim Sizes

= 1x 24 1/16” = top (angle cut on ends) / 3 x 23” = Sides &

Bottom. Window trim has a small dado on reverse face. Outside flange of window will roughly sit in the dado to give a better fit.

Flush to

Outside

19.

Attach both Vertical Door Jambs (1 1/2” x 3 1/8” x 73”) to door opening wall studs with

4 - 2 1/2” screws per Jamb. Position so jamb is flush with outside wall paneling.


Page 11

Step or dado edge to front and on top.

20.

Attach Door Header (2” x 3 1/8” x 35”) to vertical door jambs with 2 - 2 1/2” screws per side. Header is 3” wide at bottom and has a 1/2” thick x 2 1/2” wide strip of wood stapled to the top creating a step or dado effect. This step needs to be positioned on the top facing the front.

The step is necessary as the roof panel may hang up on the header and must sit flush on the rafter tops when attached. Screw from door header into door jambs with 4 - 2 1/2” screws

(2 per side). Pre-drill to prevent splitting!

Pilot Hole first.

bottom plate of wall.

Angle screws into perimeter

Floor Joists.

32”

21.

When all walls are attached together, check alignment with the floor.

Bottom of wall frames should sit flush with outside of floor framing, with siding overhanging by approximately 1/2”.

Confirm 32” wide door opening at bottom. When positioned correctly, fasten bottom wall plates to floor using

4 - 2 1/2” screws per wall panel.

Optional - Caulking seams will help prevent moisture from entering your shed. Caulking not included in kit.

Caulking

22.

Position a Side Top

Plate (3/4” x 2 1/2” x 75”) angle cut on end) on top wall framing so they are flush. Attach by screwing down into top of wall frame with 4 - 2” screws.


Page 12

Front Top Plate

23.

Next, attach the Front Top Plates (2), (3/4” x 2 1/2” x 50”). The front and rear top plates are angle cut down the length. Once again, position top plates on wall frame so they are flush. Front and rear top plates will fit between side top plates. Attach with 4 - 2” screws per plate. Complete all other

Top Plate attachments - side and rear.

Flashing overhangs wall on outside.

24.

Place Side Gable Wall so 1x3 framing sits flush with the inside of the top plate. It should also be centered sideways on the top plate. Adjust gable accordingly. Temporarily attach to walls and top plate with 2 - 2” screws. Gables may need slight adjustment in Step 35 when attachment will be completed with an additional 6 - 2” screws. Screw from the bottom of gable framing down into Top Plate and Wall. Hint: Use a straight edge to check the angle of the gable framing and top plate. Both angles should line up (see diagram below).

Use a straight edge to check that angle of gable lines up with top plate angle.

Adjust gable for best fit.

25.

Align and attach opposite Side

Gable Wall as per Step 24. Flashing will overhang wall on outside. (See Diagram

Step 53)


Page 13

C. Rafter and Roof Section

Exploded view of all parts necessary to complete the Roof Section.

Identify all parts prior to starting. (Roof Filler Shingles Missing)

Middle Roof

Panels (2)

Outside Roof

Panels (2) Outside Roof

Panels (2)

Metal Ridge

Board

Connectors (2)

Ridge Boards (4)

44” and 61” long

Soffits (4)

1/2” x 4 1/2” x 52 1/2”

Roof

Rafters

(9 per side)

18 total

Roof Gussets

(3)

Metal Ridge Board Connector

Ridge Board

Ridge Board

8 - 3/4” screws

26.

Locate (1 each) 3/4” x 4 1/2” x 44” & 61” Ridge Boards and attach together with Metal Ridge

Board Connector using 8 - 3/4” screws. Total Length when connected is 105”. Complete two Sets.

Position Metal Ridge Board Connector evenly on Ridge Boards.


Page 14

27.

Locate 9 Rafters (1 1/2” x 3 1/2” x 45”),

2 Soffits (1/2” x 4 1/2” x 52 1/2”) and completed

Ridge Board . Lay out on level ground as shown to the right. Double up Rafters as illustrated.

Screw doubled up Rafters together with

3 - 2 1/2” screws per piece.

Important: Pilot

Hole Ridge Board to prevent splitting!

Ridge Board

Doubled up Rafters

- screw together with

3 - 2 1/2” Screws.

Ridge

Board

Soffits

28.

Attach completed Ridge Board to ends of both outside rafters with 2 - 2” screws per end. Measure and position interior Rafters as illustrated below. When positioned correctly, attach Ridge Board to remaining rafters with 2 - 2” screws /rafter end.

15 1/4”

35”

52 1/2”

105”

15 1/4”

Connector

Plate to inside

35”

15 1/4”

35”

Important: Pilot

Hole Soffit to prevent splitting!

Rafter

Sof fit

29.

Attach end of a 52 1/2” long Soffit Board flush to ends of outside rafters with 2 - 1 1/4” screws per rafter end. Drill pilot holes in Soffit to prevent splitting. Complete both outside rafter / Soffit connections first. Measure and position interior

Rafters as illustrated above. When positioned correctly, attach

Soffit to remaining rafters with 2 -1 1/4” screws /rafter. Flip completed rafter section over. Complete 2nd Rafter section now as per Steps 27 - 28 with the following exception When attaching Ridge Board to Rafter ends, make sure Metal Ridge

Board Connector is positioned so offset to first Rafter

Section. See Step 33 for illustration.


Page 15

Ridge

Board

Sof fit

30.

Flip Rafter Section over so

Soffit is facing down. Starting with the rear Section, lift completed rafters up and place on gable framing.

31.

Slide Rafter Section up on gable framing until bottom of Ridge Board slips into gable notch.

Gable Notch

Ridge

Board

Rafter

Soffit should sit approx. 1/8” away from wall panel.

32.

When Rafter Section is correctly positioned, outside rafters will sit equally on gable framing and

Soffit will sit approximately 1/8” away from wall panels.


Page 16

33.

Place front completed Rafter Section on gable walls as per Steps 31 & 32.

Ridge

Board

Gable Notch

Offsetting Metal

Ridge Board

Connectors

34.

At the peak, align Ridge Boards so they are flush together and secure them with

12 - 1 1/4” screws. Important: if there is a gap between Ridge Boards, have a helper push the front and rear walls closer together from outside. Walls should be 70” apart at top from inside of wall plate to opposite wall plate. To completely secure

Ridge Boards, place 4 - 1 1/4” screws into any of the remaining Metal Ridge Board

Connector holes. Complete both sides.

35.

With both Ridge Boards connected, completely secure

Gable framing to walls and rafters.

Use 4 - 2” screws per Rafter. Use an additional 6 - 2” screws to secure Gable to wall.

Note: you may have to remove the 2 temporary screws in Gable from

Step 24 and reposition Gable for best fit prior to completing gable attachment.


Page 17

70”

Across

36.

Secure Rafters to Top Wall Framing with one 3” screw per rafter. Screw through Wall Frame at an angle. Have two helpers push the Front and Rear Walls at the top from the outside of shed until inside to inside measurement between the Top Plates is 70”.

37.

Roof Gussets (3/4” x 3 1/2” x 48”) are positioned on mid rafters. Slide gusset up on side of rafters. Gusset must be below top edge of rafter. Use level to square gusset and attach to rafters with 4 - 2” screws. Pilot hole each Gusset end with 1/8” drill bit.

38.

Complete remaining 2 Gussets as per Step 37.

Exploded view of upside down roof panels.

Shingles overhang plywood on outside panels.

Outside Roof

Panel.

Shingles and plywood flush on middle panel.

39.

Identify all Roof Panels.

There are 4 Outside and 2 Middle Roof Panels. Outside Panels will have shingles overhanging the plywood on one end. Lift up and place an Outside Roof Panel on

Rear Rafters.


Page 18

Roof Plywood flush with rafter end.

Angle Screw from Rafter into Plywood with 2 1/2” screw as seen in Step 42 .

2 1/2” Screw in

Bottom Row of

Shingles

40.

Place Outside Roof Panel so it sits flush on 3rd rafter from the outside (doubled up rafter).

Plywood on roof should be flush with end of rafter at bottom, and with seam of doubled up rafters.

From the outside, screw down through bottom row of shingles into rafter with 1 - 2 1/2” screw. Angle a 2 1/2” screw from outside rafter into roof plywood.

41.

Locate Middle Roof Panel (roof plywood flush with outside of shingles), and place on middle rafters. Align panel as per Step 40 and screw panel down to rafters with 2 - 2 1/2” screws in the bottom row of shingles.

Shingles overhang plywood on Outside Roof Panel.

42.

Lift up, position and attach 2nd Outside Roof Panel on Rafters as per Step 40 .


Page 19

Outside Panel

Middle Panel Outside Panel

43.

Position and attach Front Roof Panels as per Steps 39-42.

Attach above the exposure

Exposure Line

44.

Roof Filler Shingles are included to cover roof seams. Starting at the bottom, slide the first

Long Shingle in until flush with other bottom shingles.

45.

Screw first filler shingle down to rafters using 1 - 2 1/2” screw per panel (2 in total).

Make sure to screw into both rafters.

4 - 90 degree Simpson

Ties / Gable.

46.

Slide in another filler shingle and attach as per Step 45.

On your last row of shingles, attach smaller filler shingle with 2 - 1 1/2” Shingle nails near the top, to be covered by Ridge Caps in

Step 56 . Inside the shed, position 2 Simpson Strong ties on plywood and outside rafter and secure with 4 - 1 1/4”screws each. Complete for both Gables - there are 4 ties per Gable.


Page 20

3 - 2 1/2” screws angled into each Mid Rafter Mid

Rafter Plywood

47.

To further secure roof panels, from the inside, drill pilot holes in each Mid Rafter (3 per Rafter) on an angle. Using 3 - 2 1/2” screws, secure rafters to roof plywood. Note: from outside, have a helper push roof panel down so plywood sits flush against rafter when securing.

D. Miscellaneous Section

Exploded view of all parts necessary to complete the Miscellaneous Section. Identify all parts prior to starting.

Note: missing from exploded drawing: Interior Door Stops; 1 Interior Barrel Bolt

Rear Wall Narrow Trim (2)

Ridge Caps

Pentagon Facia

Plate (2) Facia & Hor.

Gable Detail

Plate (4)

Side

Facia (4)

Front and

Rear Facia (4)

Horizontal

Door Trim

Dutch Door

Top

Flower Box

Kits

Dutch Door

Bottom

Horizontal

Gable

Trim (4)

Bottom Skirting

Front & Rear (6)

Side

Narrow

Trim (2)

Door Pull Handle

& Exterior Barrel

Bolt

Corner

Narrow

Trim (4)

Bottom Skirting

(Side) (4)

Door

Hinge (4)

Doorway

Narrow

Trim (2)

Filler Trim (4)

Wide Corner

Trim (4)


Page 21

Expert Advice:

When installing trim, sort pieces according to color and pieces that are most pleasing to the eye. Start with least visible side of shed and use the least desirable pieces first. Install trim to most visible side of shed as your skill installing trim improves. side skirting

Thicker at Butt

48.

Attach Bottom Bevel Skirting (1/2” x 4 1/2” x 34 3/4”-Bevel is thicker at butt and thinner at top of board) around the base of the shed. Skirting will hide floor framing. Gaps on side will be covered by

Wide Trim pieces later. Start with front and rear skirting pieces first and attach with 4 - 1 1/2” finishing nails per piece.

Trim to top of wall.

Gap between

Filler Trim.

Flush to bottom of siding.

49.

Attach Filler Trim (8 - 5/8” x 2 1/2” x 36”) to each corner side wall (2 per corner). Align Filler

Trim so it sits flush with top of Skirting. Attach with 4 - 1 1/2” finishing nails per trim.

side of shed

Narrow Trim

50.

Align and attach both Narrow and

Wide Trims to each corner. Starting with a Narrow Trim (1/2” x 2 1/2” x 79”), align tight underneath Soffit and Rafter.

Narrow Trim will cap Wide Trim when attached in Step 51. Note that Narrow

Trim will sit slightly below Bottom

Skirting when correctly ttached. Do a dry run with both Narrow and Wide

Trims prior to attaching to confirm positioning. Use 8 - 1 1/2” finishing nails to secure.


Page 22

4 1/4”

Narrow Trim butts against Wide Trim

51.

Position Wide Trim (1/2” x 4 1/4” x 82”) over Filler Trim and tight against overhanging Narrow Trim. Align Wide

Trim at bottom with Narrow Trim so flush with each other. Secure trim with

8 - 1 1/2” finishing nails. Complete remaining corner trims.

52.

Attach Rear Wall Narrow Trim

(2 - 1/2” x 2 1/2” x 79”) where wall panels come together and leave a seam. Position trim equally on wall seam and tight underneath Soffit and

Rafter. Use 8 - 1 1/2” finishing nails per piece to secure. Attach both Side Wall Narrow Trims

(77 1/2” long) where wall seams come together on sides. Position trim equally on wall seam and slightly below Bottom Skirting as per Narrow

Trim. Use 8 - 1 1/2” finishing nails per piece to secure.

Gable trim will sit slightly recessed to corner trim.

Facia/Roof Nailing

Strips

(4 @ 3/4” x 2 1/2” x 36”)

53.

Attach Horizontal Gable Trims

(4 - 1/2” x 4 1/2” x 33 3/4”) to both sides of shed (2 per side). Position over gable and wall seam. Use 4 - 1 1/2” finishing nails to secure each piece. Align Gable Trim with top of Wide Trim as illustrated above.

54.

Attach Facia/Roof Nailing Strips (3/4” x 2 1/2” x

36”) to the underside edge of the plywood roof. Center and attach with 3 - 1 1/4” screws. Complete all four sides.

Attach Side Facia (3/4” x 3 1/2” x 46” angle cut on ends) to end of roof panel plywood and nailing strip. Line facia up to form a peak and attach to nail strip /plywood with 6 -

1 1/2” finishing nails per piece. End of facia should be aligned flush with end of rafter. See Step 55 for detail.

Gap where facia boards come together at peak will be covered in Step 58.


Page 23

Side

Facia

Front

Facia

Front Facia will overlap Side Facia.

55.

Attach Front and Rear Facia

(3/4” x 3 1/2” x 57 1/4”) to roof rafter ends.

There are 2 facia pieces per side. Secure with 8 - 1 1/2” finishing nails per piece. end

Important: Butt (thick) end of Ridge Cap will be facing towards the outside of shed.

9” from

56.

Place 1st Roof Ridge Cap on roof peak overhanging shingles by approximately 1”. Attach with

2 - 1 1/2” Shingle Nails 9” from end. Place 2nd Ridge Cap 1” back from 1st cap. Attach with

2 - 1 1/2” Shingle Nails 9” from end.

8”

8”

57.

Place 3rd Ridge Cap 8” back from 2nd (enough to cover shingle nails). Attach 3rd Ridge Cap as per Step 56 . Continue to position and attach Ridge Caps until half the roof is complete. From opposite side, position and attach Ridge Caps as described above.

Score/cut 1 Ridge Cap to 12” or to fit in the center of roof. Attach center cap with 4 - 1 1/2” Shingle Nails.


Page 24

Pentagon Facia Plate Hor. Gable Detail Plate Facia Detail Plate

58.

Attach Pentagon Facia Plate where Side Facia meet at the peak. Use 4 - 1 1/2” finishing nails per piece to secure. Attach Facia Detail Plates to cover seams where Front and Rear Facia Trim pieces come together. Secure each with 4 - 1 1/2” finishing nails. Attach Horizontal Gable Detail

Plates to both side gables with 4 - 1 1/2” nails per side. Horizontal Plates are larger than Facia Plates.

Narrow Trims

Flush with inside of door jamb.

59.

Position the 2 remaining Doorway Narrow Trim (2 - 1/2” x 2 1/2” x 79) pieces flush with door jamb and tight at top to soffit. Attach with 8 - 1 1/2” finishing nails. Nail into the thick part of the bevel siding.

Thick Butt

Thick

Butt


Page 25

2“ Screws

3/4” screw

Top Door

Bottom

Door

Top and Bottom

Hinges centered on door trim.

60.

Attach Door Hinges to Top and Bottom Dutch Door sections.

Top Door has trim overhanging door at bottom while bottom door has trim recessed slightly. Hinges should be centered on door trim with barrel nudged to end of trim. Use 2” & 3/4” black headed screws as shown above.

Middle Hinges centered on trims.

Top Door Trim

Bottom Door Trim

Seam

Doorway

2” Black

Screws

Bottom Door

3/8” gap at bottom.

Evenly spaced on sides.

61.

Place Bottom Dutch Door panel into position.

Gap 3/8” on bottom, evenly space on sides, and attach hinge to doorway seam trim with 2” black headed screws. Use shim to help keep the door evenly spaced on bottom. One of the extra roof shingles (see parts list) can be used.

Bottom Skirting

1/4” gap on inside.

Slight gap.Top Trim overlaps bottom trim to prevent water from getting in.

62.

Place the Top Dutch Door Panel into place and gap top and bottom trims on the outside about

1/8” apart. On the inside, horizontal door frames should be about 1/4” apart. Use a shim once again to help you. Attach hinges to trim with 2” black headed screws provided.


Page 26

top door trim

63.

Attach Horizontal Door Trim (1/2” x 1 1/4” x 32”) with 4 - 1 1/2” finishing nails to cover Header.

Important: Drill pilot holes with 1/8” drill bit prior to securing with screws to prevent wood splitting. On 3/4” screw, drill shallow pilot hole only.

2” Screws

Temporarily position Interior

Vertical Door Stop to help align Interior Barrel Bolt.

Silver Barrel

Bolt

3/4” Screw

64.

Attach Door Handle and Exterior Black Barrel

Bolt to door. Handle is positioned on top door, Barrel

Bolt on bottom door. Attach Black Barrel Bolt as illustrated above with 2” & 3/4” Black Screws. Note how female part of Barrel Bolt is positioned higher than male. Do a dry run first to position Barrel Bolt correctly.

65.

Attach Interior Silver Barrel Bolt to inside of door as illustrated above. Use

3/4” silver screws to secure. Refer to

Step 66 to allow for adequate clearance.

66.

Attach Interior Door Stops to door framing

(Jambs and Header). Start with Vertical pieces first

(1/2” x 2 1/2” x 72”). Stops should overlap doorway by 1/2”. Use 4 - 1 1/4” screws to secure each Stop.

Attach Horizontal Stop next (1/2” x 2 1/2” x 36”) using 3 - 1 1/4” screws.

67.

Assemble Flower Box with

Assembly Instructions included. Position completed Flower Box below bottom of window trim and secure with 2 - 2” screws per box. Screw from inside of box into the center wall stud. Attach second screw 2” underneath first screw and once again into the wall stud. Install

Flower Box Kits underneath each window.


Page 27

Alternate Door Configuration

(Door on Left or Right of Center)

To configure the Cabana so the Door is positioned on the left or right of center wall panel, follow the general directions in this manual for a regular door configuration and note the following changes.

A

.

Follow sequential Steps 9-17 in the Wall

Section for regular configuration to position and secure wall panels. For Door on left side, align and attach two Window Wall

Panels in center and right positions. For

Door on right side, configure Window Walls on opposite side.

B

.

With walls positioned and attached together, locate Door Jamb and orientate on Side Wall Panel stud. Align Door Jamb so Flush with bottom wall plate of wall framing. Wall siding will overhang 1/2” on outside. Plate will overhang doorway side by 1”.

Door Stops

C

.

When correctly aligned, attach Door

Jamb to wall stud with 4 - 2 1/2” screws.

D.

Attach 1 Vertical and Horizontal Door

Stop. See Step 66 for detail. May have to trim Horizontal Door Stop to fit.


Page 28

Congratulations on assembling your 9x6 Cabana!

Note: Our Sheds are shipped as unfinished products. If exposed to the elements, the western red cedar lumber will weather to a silvery-gray color. If you prefer to keep the cedar lumber looking closer to the original color, we suggest that you treat the wood with a good oil base wood stain. You may also wish to paint your new shed rather than stain it. In both cases we recommend that you consult with a paint and stain dealer in your area for their recommendations.

We hope your experience assembling your 9x6 Cabana

Garden Shed has been both positive and rewarding.

We value your feedback and would like to hear back from you on how well we are doing in the following areas:

1. Customer Service

2. On Time Shipping

3. Motor Freight Delivery

4. Quality of Materials

5. Assembly Manual

6. Overall Satisfaction.

Please call, write or email us at:

Outdoor Living Today

Canadian Address

9393 287th Street

Maple Ridge, British Columbia

Canada V2W 1L1

United States Address

P.O. Box 96

Sumas, Washington

USA 98295

The materials contained in this

Assembly Manual may be downloaded or copied provided that ALL copies retain the copyright and any other proprietary notices contained on the materials. No material may be modified, edited or taken out of context such that its use creates a false or misleading statement or impression as to the positions, statements or actions.

Toll Line: 1.888.658.1658 | Fax: 1.604.462.5333 | [email protected]

Page 29

Outdoor Living Today CB96 Cabana 6 ft. x 9 ft. Western Red Cedar Garden Shed Assembly Manual

9x6 Cabana - Bevel

Assembly Manual

Thank you for purchasing our 9x6 Cabana.

Please take the time to identify all the parts prior to assembly.

9X6 CABANA HARDWARE PACKAGE

A. Floor Section

B. Wall Section

Important - Do not fasten walls to floor until Step 21.

C. Rafter and Roof Section

D. Miscellaneous Section

Expert Advice:

Alternate Door Configuration

A

B

C

D.

Congratulations on assembling your 9x6 Cabana!

Outdoor Living Today

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