Catamount TV18-6LF-L Vinyl Insulated Locking Fork Term 22-16 (50-Pack) Full Product Manual
Advertisement
Advertisement
Sta-Kon
®
Wire
Termination
& Insulation
In this section...
Sta-Kon ® Wire Termination & Insulation
Overview ........................................................................... G-2–G-3
Ring Terminals ................................................................ G-4–G-13
Flag Terminals .........................................................................G-14
Fork Terminals ............................................................... G-15–G-19
Pin Terminals ...........................................................................G-19
Splice Connectors .......................................................... G-20–G-21
Wire Joints .................................................................... G-22–G-23
Heat-Shrinkable Terminals,
Splices, Disconnects ...................................................... G-24–G-25
Disconnects and Male Tabs ........................................... G-26–G-29
Luminaire Disconnects .................................................. G-30–G-31
Ferrules ......................................................................... G-32–G-35
Wire Termination Tools and Installation Kits ................... G-36–G-45
Wire Termination Technical Information ......................... G-46–G-57
Shrink-Kon ® Heat-Shrinkable Tubing ............................. G-58–G-70
Shrink-Kon ® Splice Insulators and Insulating Covers .................................................... G-71–G-74
Shrink-Kon ® Installation Tools ........................................ G-75–G-77
Shield-Kon ® Shield Termination System......................... G-78–G-91
Dragon-Tooth ® Magnet Wire
Termination System ..................................................... G-92–G-104
G-2
Overview
Experience the Sta-Kon
®
advantage!
Thomas & Betts developed the first tool-applied solderless terminals and connectors more than 70 years ago in response to industry awareness of the need for better performance of electrical systems.
Key Features and Benefits
• Metal insulation grip sleeve is included on all-nylon terminal for strain relief
• Long barrel selectively annealed
• UL ® Listed E9809 unless otherwise specified
Deep Internal Serrations
After the insertion of a wire into the terminal’s barrel, a deep, serrated interior ensures a large area of contact that lowers the resistance of a connection. With the mechanical force of the tool, the wire strands cold flow into the serrated interior. This guarantees electrical resistance lower than the wire to which it is applied. This feature also prevents pullout from vibration and mechanical strain. Deep internal serrations can be compared to the effective holding power of a well-treaded tire on a wet highway.
Funneled Terminal Barrel Entry
This feature makes wire insertion faster and easier. A funneled barrel eliminates wire strand “hang up” upon insertion into the terminal’s barrel.
The loss of even a couple of wire strands can have negative results on electrical efficiency and resistance to mechanical strain.
Sta-Kon
®
Long Barrel Design
If lowering electrical resistance, preventing wire pullout, eliminating a “missed” crimp and having an insulator that stays on the barrel during installation are your goals, then you must design a terminal with a long barrel. This also provides the insulator with additional surface area, holding tight to the barrel. Most competitive barrel lengths range from 20–50% shorter than Sta-Kon ® terminals. The results are usually a stream of electrical failure, rework and added expense. Many competitive insulators come off during crimping due to a limited barrel length.
Note : Listed for solid wire up to #10 AWG, terminals only.
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
• Funnel Entry
Barrel
• Selectively annealed long barrel
• Longer barrel design
• Color-coded insulators
• Brazed or overlapping seams
• Anti-rotational tongue
• Hardened tongue
• Complete wire and stud size identification
Overview
Superior terminals for superior connections!
Brazed or Overlapped Seam
A long barrel design is of little value unless it is one solid piece. That is why
Thomas & Betts brazes the seam on our vinyl-insulated Sta-Kon ® terminals and overlaps the seam on nylon-insulated terminals. Many competitive terminals have butted seams. This means increased chances for wirestrand loss, poor resistance, wire pullout, and electrical failure. If the installer doesn’t position the tool exactly on the correct spot on the barrel, there’s likely going to be an improper termination. The butted seam can also fold due to tool-applied pressure piercing the terminals insulation from the inside out. With Thomas
& Betts’ brazed or overlapped seam, the installer can crimp anywhere along the barrel’s surface. This provides up to 2.5 times the tensile strength of a butted seam terminal, guaranteeing proper electrical flow, void free.
• Deep Internal Serrations
Selective Annealing
Because of the mechanical strength of copper, an installer can experience fatigue associated with repeated installations. For this reason, Thomas & Betts puts its terminals through one more step called selective annealing. This process leaves the barrel soft enough to crimp and form around the wire. However, we “cold form” the tongue during the manufacturing process so it remains strong. This is done so the tongue can withstand repeated bends and bolt tightening strain common in most electrical installations.
Many competitors attempt to accomplish similar goals by removing valuable material or using a softer copper, which has lower conductivity. This increases electrical resistance as well as the odds for shorting and downtime.
www.tnb.com
Strands enter as a homogeneous group and compact tightly under compression due to fully brazed seam
• Flat bottom box
• Electro-tin plating
• Center reinforced spring detent for minimum insertion force
• Compound Spring Rails provide positive contact after repeated insertions
Anti-Rotational Tongues
This is a unique feature to the Thomas & Betts ring tongue terminal. This design prevents terminal shorting by keeping the terminal secure in the terminal block. The installer can place a greater number of terminals closer together without worry.
Proper Identification
We identify all terminals with Thomas & Betts initials, T & B. We also indicate wire and stud sizes. These markings are clearly visible on the surface of the tongue, taking any guesswork out of replacing or reordering additional parts. Our superior bright plating also assists in visibility.
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
All Sta-Kon ® Terminals are Deburred and Degreased
To ensure a Sta-Kon ® terminal is properly plated and insulated, all our parts are put through a process that cleans and smooths the terminal of any manufacturing by-products — mainly grease, oils and sharp edges. Many competitive products do not put their product through such rigorous finishing.
Technical Services
Tel: 888.862.3289
G-3
G-4
Ring Terminals
Sta-Kon
®
Rings, Forks and Locking Forks
• Complete line of installing tools engineered to match tool with terminal
• First to gain military approval for pressure connections… many styles available for military applications
• Sta-Kon ® products exceed test specification requirements of military, UL and CSA
• Include extra metal sleeve to grip insulation
• Vinyl insulated and bare Sta-Kon ® place on the barrel circumference
terminals feature brazed seam wire barrels that can be crimped at any
• Can be installed with crimping tools having a single indentor or double indentor (recommended for solid wire)
• Serrated barrel increases grip on wire
• Wire range identification on the tongue of each terminal
• Can be installed with crimping tools having a single indentor or double indentor (recommended for solid wire)
• Constructed of electrolytic copper for high conductivity
• Wire range identification on the tongue of each terminal
Listing
Sta-Kon ® Rings, Forks and Locking Forks are tested and listed to UL ® 486A/B, two-way splices to UL 486C, disconnects to UL 310 and all appli cable products to CSA 22.2.
Nylon-Insulated Ring Terminals
C
B
A
Cat. No.
PkG.
Qty.
Wire raNGe
Max.
iNs.
Bolt
Hole reC.
tool a
DiMeNsioNs
B C M stoCk tHiCk.
rZ22-2** 100 26–22 .083 #2 rZ22-4** rZ22-6** rZ22-8** rax83* rax103*
100 26–22 .083 #4
100 26–22 .083 #6
100 26–22 .083 #8 rZ22-10** 100 26–22 .083 #10 rax23* 1,000 26–24 .125 #2 rax43* 1,000 26–24 .125 #4 rax63* 1,000 26–24 .125 #6
1,000 26–24 .125 #8
1,000 26–24 .125 #10
ERG4006
WT145A
.57
.14
.13
.49
.65
.21
.20
.54
.65
.21
.20
.54
.02
.75
.25
.23
.62
.75
.25
.23
.62
.66
.74
.84
.14
.20
.25
.14
.19
.22
.59
.64
.72
.84
.25
.22
.72
.84
.25
.24
.72
.02
ra18-4 100 22–16 .136 #4 ra323 1,000 22–16 .136 #4 ra333 1,000 22–16 .136 #6 ra18-6 100 22–16 .136 #6
ERG4001
* Not listed by UL or CSA ** CSA Listed only
.72
.23
.14
.59
.72
.23
.14
.59
.03
.72
.23
.14
.59
.86
.26
.25
.71
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
Cat. No.
PkG.
Qty.
Wire raNGe
Max.
iNs.
Bolt
Hole reC.
tool a
DiMeNsioNs
B C M stoCk tHiCk.
ra853 1,000 22–16 .136 #6 ra18-8 ra863
100 22–16 .136 #8 ra833 1,000 22–16 .136 #8
1,000 22–16 .136 #8
.86
.26
.25
.71
.89
.26
.25
.71
.86
.26
.25
.71
.89
.26
.25
.71
ra18-10 100 22–16 .136 #10 WT145A .89
.31
.25
.71
.03
ra873 1,000 22–16 .136 #10 ra18-14 100 22–16 .136
1 ⁄
4
"
.89
.31
1.10 .46
.25
.31
.71
.84
ra713 ra18-516 100 22–16 .136
ra723 ra18-38 ra733
1,000 22–16 .136
1,000 22–16 .136
100 22–16 .136
1,000 22–16 .136
5
5
1
⁄
⁄
4
"
⁄
16
"
16
3 ⁄
8
"
"
1.10 .46
.31
.84
1.10 .46
.31
.84
1.10 .46
.31
.84
1.20 .53
.35
.87
3 ⁄
8
" ERG4001 1.20 .53
.35
.87
.03
ra18-12 100 22–16 .136
1 ⁄
2
" ra753 1,000 22–16 .136
1 ⁄
2
"
1.30 .72
1.30 .72
.50
.50
.92
.92
www.tnb.com
Ring Terminals
Nylon-Insulated
Ring Terminals
(continued)
Wire raNGe
Max.
iNs.
Bolt
Hole
DiMeNsioNs
Cat. No.
PkG.
Qty.
reC.
tool a B C M stoCk tHiCk.
rB14-4 100 18–14 .162 #4 rB1323 1,000 18–14 .162 #4
.72
.26
.14
.59
.72
.26
.14
.59
rB14-6 100 18–14 .162 #6 rB853 rB14-8 rB863 1,000 18–14 .162 #8 rB14-10
1,000 18–14 .162 #6 rB1333 1,000 18–14 .162 #6
100 18–14 .162 #8
100 18–14 .162 #10
.89
.31
.25
.71
.89
.31
.25
.71
.74
.26
.14
.59
.89
.31
.25
.71
.89
.31
.25
.71
.89
.31
.25
.71
rB873 1,000 18–14 .162 #10 ERG4001 .89
.31
.25
.71
.03
rB14-14 100 18–14 .162
1 ⁄
4
" rB713 1,000 18–14 .162
1 ⁄
4
" rB14-516 100 18–14 .162
5 ⁄
16
" rB723 1,000 18–14 .162
5 ⁄
16
"
1.08 .47
.31
.81
1.08 .47
.31
.81
1.08 .47
1.08 .47
.31
.31
.84
.84
1.17 .53
.35
.87
rB14-38 100 18–14 .162
rB733 1,000 18–14 .162
3 ⁄
8
" rB14-12 100 18–14 .162
1 ⁄
2
" rB753 1,000 18–14 .162
3 ⁄
8
"
1 ⁄
2
"
1.17 .53
1.25 .72
1.25 .72
.35
.50
.50
.87
.90
.90
C
B
A
Wire raNGe
Max.
iNs.
Bolt
Hole
DiMeNsioNs
Cat. No.
PkG.
Qty.
reC.
tool a B C M stoCk tHiCk.
rC10-6 rC333 rC10-8 rC863 rC10-10
50 12–10 .210 #6
500 12–10 .210 #6
50 12–10 .210 #8
500 12–10 .210 #8
50 12–10 .210 #10
1.00 .37
1.00 .37
1.00 .37
.27
.27
.27
.81
.81
.81
1.00 .37
.27
.81
1.00 .37
.27
.81
rC363 500 12–10 .210 #10 1.00 .37
.27
.81
rC10-14 50 12–10 .210
1 ⁄
4
" ERG4001 1.12 .53
.32
.86
.04
rC713 500 12–10 .210
rC10-516 50 12–10 .210
5
1 ⁄
4
"
⁄
16
" rC703 500 12–10 .210
5 ⁄
16
" rC10-38 50 12–10 .210
3 ⁄
8
"
1.12 .53
1.21 .53
1.21 .53
1.27 .59
.32
.31
.31
.35
.86
.94
.94
.98
rC733 500 12–10 .210
rC10-12 50 12–10 .210
rC753 500 12–10 .210
3
1
1
⁄
8
"
⁄
2
"
⁄
2
"
1.27 .59
1.37 .72
1.37 .72
.35
.98
.52 1.02
.52 1.02
Nylon-Insulated
Ring Terminals —
Expanded Entry
C
B
A
Cat. No.
PkG.
Qty.
Wire raNGe
Max.
iNs.
Bolt
Hole rB14-4x 100 18–14 .190 #4 rB14-6x 100 18–14 .190 #6 rB854 1,000 18–14 .190 #6 rB14-8x 100 18–14 .190 #8 rB864 1,000 18–14 .190 #8 rB14-10x 100 18–14 .190 #10 rB874 1,000 18–14 .190 #10 rB14-14x 100 18–14 .190
1 ⁄
4
" rB714 1,000 18–14 .190
1 ⁄
4
" rB14-516x 100 18–14 .190
5 ⁄
16
" rB724 1,000 18–14 .190
rB14-38x 100 18–14 .190
rB734 1,000 18–14 .190
5
3
3
⁄
16
"
⁄
8
"
⁄
8
"
UL Listed E9809 reC.
tool
ER4001
DiMeNsioNs a B C M stoCk tHiCk.
.80
.26
.14
.67
.95
.31
.25
.79
.95
.31
.25
.79
.95
.31
.25
.79
.95
.31
.25
.79
.95
.31
.25
.79
.03
.95
.31
.25
.79
1.16 .47
.31
.92
1.16 .47
.31
.92
1.16 .47
.31
.92
1.16 .47
.31
.92
1.25 .53
.42
.95
1.25 .53
.42
.95
Wire raNGe
Max.
iNs.
Bolt
Hole
DiMeNsioNs
Cat. No.
PkG.
Qty.
reC.
tool a B C M stoCk tHiCk.
rC10-6x 50 12–10 .250 #6 rC334 500 12–10 .250 #6 rC10-8x 50 12–10 .250 #8 rC864 500 12–10 .250 #8 rC10-10x 50 12–10 .250 #10 rC364 500 12–10 .250 #10
1.10 .37
1.10 .37
.27
.27
.91
.91
rC10-14x 50 12–10 .250
1 ⁄
4
" ERG4001 1.22 .53
.32
.96
.04
rC714 500 12–10 .250
1 ⁄
4
" 1.22 .53
.32
.96
rC10-516x rC704
50 12–10 .250
500 12–10 .250
rC10-12x 50 12–10 .250
5
5 ⁄
⁄
16
"
16 rC10-38x 50 12–10 .250
3 ⁄
8
" rC734 500 12–10 .250
3 ⁄
8
"
1 ⁄
2
"
"
1.10 .37
1.10 .37
1.10 .37
.27
.91
1.10 .37
.27
.91
1.32 .53
.31 1.05
1.32 .53
.31 1.05
1.38 .59
1.38 .59
1.48 .72
.27
.27
.91
.91
.48 1.09
.48 1.09
.52 1.13
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-5
G-6
Ring Terminals
Nylon-Insulated Large
Ring Terminals
C
Cat. No.
PkG.
Qty.
Wire raNGe
Max.
iNs.
Bolt
Hole
Flex Class 41/24 rD167 rD8-10 rD367 rD8-14 rD717
200 8 .340 #8
25 8 .340 #10
200 8 .340 #10
25
200
8
8
.340
.340
rD8-516 25 rD727 200
8
8
.340
.340
5
5
1 ⁄
4
"
1 ⁄
4
"
⁄
16
"
⁄
16
" rD8-38 rD737
25 8 .340
3 ⁄
8
"
200 8 .340
3 ⁄
8
" rD8-12* 25 8 .310
1 ⁄
2
" rD757* 200 8 .310
1 ⁄
2
" rD10161 200 8AN .270 #8 rD10361 200 8AN .270 #10 rD10711 200 8AN .270
1 ⁄
4
" rD10721 200 8AN .270
5 ⁄
16
" rD10731 200
Flex Class 63/24
8AN .270
3 ⁄
8
" re6-10 re267 re6-14 re717
20
200
20
200 re6-516 20
6 .420 #10
6 .420 #10
6 .420
6
6
.420
.420
5
1
1 ⁄
4
⁄
4
"
"
⁄
16
" re727 re6-38
200
20
6
6
.420
.420
5
3
⁄
16
"
⁄
8
" re737 200 6 .420
3 ⁄
8
" re6-12* 20 6 .395
1 ⁄
2
" re757* 200 6 .395
1 ⁄
2
" re10261 200 6AN .315 #10 re10711 200 6AN .315
1 ⁄
4
" re10721 200 6AN .315
5 ⁄
16
" re10731 200
Flex Class 105/24
6AN .315
3 ⁄
8
" rF4-10 rF267 rF4-14 rF717
15 4 .510 #10
100 4 .510 #10
15
100
4
4
.510
.510
rF4-516 15 rF727 100
4
4
.510
.510
5
5
1 ⁄
4
"
1 ⁄
4
"
⁄
16
"
⁄
16
" rF4-38 rF737
15
100
4
4
.510
.510
3
3
⁄
8
"
⁄
8
" rF757* 100 4 .500
1 ⁄
2
" rF10261 100 4AN .380 #10 rF10711 100 4AN .380
1 ⁄
4
" rF10721 100 4AN .380
5 ⁄
16
" rF10731 100 4AN .380
3 ⁄
8
"
*Brazed Seam
AN=Aircraft Wire reC.
tool
ERG4007
TBM6S
ERG4007
ERG4007
TBM6S
ERG4007
TBM6S a
DiMeNsioNs
B C M
1.48 .42
.28 1.29
1.48 .42
.28 1.29
1.48 .42
.28 1.29
1.54 .46
.36 1.32
1.54 .46
.36 1.32
1.63 .57
.36 1.35
1.63 .57
.36 1.35
1.63 .57
.36 1.35
1.63 .57
.36 1.35
1.79 .82
.55 1.39
1.79 .82
.55 1.39
1.40 .41
.24 1.20
1.40 .41
.24 1.20
1.45 .45
.27 1.22
1.53 .56
.34 1.25
1.53 .56
.34 1.25
1.65 .49
.28 1.40
1.65 .49
.28 1.40
1.65 .49
.28 1.40
1.65 .49
.28 1.40
1.76 .61
.34 1.47
1.76 .61
.34 1.47
1.76 .61
.34 1.47
1.76 .61
.34 1.47
1.83 .82
.55 1.43
1.83 .82
.55 1.43
1.55 .49
.24 1.31
1.55 .49
.27 1.31
1.70 .60
.34 1.40
1.70 .60
.34 1.40
1.76 .56
.36 1.49
1.76 .56
.36 1.49
1.76 .56
.36 1.49
1.76 .56
.36 1.49
1.84 .62
.35 1.53
1.84 .62
.35 1.53
1.84 .62
.35 1.53
1.84 .62
.35 1.53
1.90 .82
.55 1.49
1.78 .55
.30 1.51
1.78 .55
.30 1.51
1.80 .62
.34 1.49
1.80 .82
.34 1.49
stoCk tHiCk.
.04
.04
.04
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
A
Cat. No.
PkG.
Qty.
Wire raNGe
Max.
iNs.
Bolt
Hole rG2-10 10 rG267 50 rG2-14 10 rG717 50 rG2-516 10 rG727 50 rG2-38 10
2 .588 #10
2 .588 #10
2 .588
2
2
2
2
.588
.588
.588
.588
5
1
1
⁄
4
"
⁄
4
"
⁄
16
"
5 ⁄
16
"
3 ⁄
8
" rG737 50 rG2-12 10
2
2
.588
3 ⁄
8
"
.588
1 ⁄
2
" rG757 50 2 .588
1 ⁄
2
" rG9711 50 2AN 453 1 ⁄
4
" rG9731 50 2AN .453
3 ⁄
8
" rG9751 50 2AN .453
1 ⁄
2
" rH717 rH727
50
50
1/0
1/0
.629
.629
5
1 ⁄
4
"
⁄
16
" rH737 rH757
50 1/0 .629
3 ⁄
8
"
50 1/0 .629
1 ⁄
2
" rH9711 50 1AN .500
1 ⁄
4
" rH9731 50 1AN .500
3 ⁄
8
" rH9751 50 1AN .500
1 ⁄
2
" rJ717 100 2/0 .675
1 ⁄
4
" rJ727 100 2/0 .675
5 ⁄
16
" rJ737 100 2/0 .675
3 ⁄
8
" rJ757 100 2/0 .675
1 ⁄
2
" rJ9711 50 1/0AN .550
1 ⁄
4
" rJ9731 50 1/0AN .550
3 ⁄
8
" rJ9751 50 1/0AN .550
1 ⁄
2
" rk717 rk727
25 3/0 .765
1 ⁄
4
"
25 3/0 .765
5 ⁄
16
" rk737 25 3/0 .765
rk9731 100 2/0AN .610
3
3
⁄
8
"
⁄
8
" rk9751 100 2/0AN .610
rl737 25 4/0 .785
rl757 25 4/0 .785
rl9731 25 3/0AN .680
rl9751 25 3/0AN .680
1
3
1
3
1
⁄
2
"
⁄
8
"
⁄
2
"
⁄
8
"
⁄
2
" rM737 20 250kcmil .868
3 ⁄
8
" rM747 20 250kcmil .868
7 ⁄
16
" rM757 rM9731
20 250kcmil .868
20 4/0AN .750
1 ⁄
2
"
3 ⁄
8
" rM9751 20 4/0AN .750
1 ⁄
2
" reC.
tool
TBM6S
DiMeNsioNs a B C M
2.15 .69
.40 1.83
2.15 .69
.40 1.83
2.15 .69
.40 1.83
2.15 .69
.40 1.83
2.15 .69
.40 1.83
2.15 .69
.40 1.83
2.15 .69
.40 1.83
2.15 .69
.40 1.83
2.35 .80
.49 1.93
2.35 .80
.49 1.93
2.07 .69
.40 1.74
2.07 .69
.40 1.74
2.26 .80
.49 1.84
2.14 .77
.43 1.81
2.14 .77
.43 1.81
2.14 .77
.43 1.81
2.34 .77
.54 1.90
2.14 .77
.44 1.81
2.14 .77
.44 1.81
2.34 .77
.54 1.90
2.34 .83
.46 1.96
2.34 .83
.46 1.96
2.34 .83
.46 1.96
2.48 .89
.54 2.03
2.35 .83
.46 1.97
2.35 .83
.46 1.97
2.49 .89
.55 2.04
2.60 .93
.54 2.21
2.60 .93
.54 2.21
2.60 .93
.54 2.21
2.52 .93
.55 2.14
2.60 .93
.55 2.15
2.83 1.04 .57 2.35
2.83 1.04 .57 2.35
2.83 1.04 .57 2.36
2.83 1.04 .57 2.36
3.00 1.13 .65 2.51
3.00 1.13 .65 2.51
3.00 1.13 .65 2.51
3.00 1.13 .66 2.51
3.00 1.13 .66 2.51
stoCk tHiCk.
.05
.06
.07
www.tnb.com
B
Ring Terminals
Extra-length PVC sleeve offers extra protection.
Vinyl-Insulated Ring
Terminals
C
A wider wire entry for heavy-wall insulation.
Vinyl-Insulated Ring Terminals —
Expanded Insulation
C
B
B
A
Cat. No.
PkG.
Qty.
Wire raNGe
Max.
iNs.
Bolt
Hole
18ra-4 100 22–16 .150 #4 ra77 1,000 22–16 .150 #4
18ra-6 100 22–16 .150 #6 ra857 1,000 22–16 .150 #6
18ra-8 100 22–16 .150 #8 ra867 1,000 22–16 .150 #8
18ra-10 100 22–16 .150 #10 ra877 1,000 22–16 .150 #10
18ra-14 100 22–16 .150
ra717 1,000 22–16 .150
1
1
⁄
4
"
⁄
4
"
18ra-516 100 22–16 .150
5 ⁄
16
" ra727 1,000 22–16 .150
5 ⁄
16
"
18ra-38 100 22–16 .150
3 ⁄
8
" ra737 1,000 22–16 .150
3 ⁄
8
"
14rB-4 100 18–14 .170 #4 rB1327 1,000 18–14 .170 #4
14rB-6 100 18–14 .170 #6 rB857 1,000 18–14 .170 #6
14rB-8 100 18–14 .170 #8 rB867 1,000 18–14 .170 #8
14rB-10 100 18–14 .170 #10 rB877 1,000 18–14 .170 #10
14rB-14 100 18–14 .170
1 ⁄
4
" rB717 1,000 18–14 .170
1 ⁄
4
"
14rB-516 100 18–14 .170
5 ⁄
16
" rB727 1,000 18–14 .170
5 ⁄
16
"
14rB-38 100 18–14 .170
3 ⁄
8
" rB737 1,000 18–14 .170
3 ⁄
8
"
10rC-6 50 12–10 .210 #6 rC337 500 12–10 .210 #6
10rC-8 50 12–10 .210 #8 rC777 500 12–10 .210 #8
10rC-10 50 12–10 .210 #10 rC367 500 12–10 .210 #10
10rC-14 50 12–10 .210
1 ⁄
4
" rC717 500 12–10 .210
1 ⁄
4
"
10rC-516 50 12–10 .210
5 ⁄
16
" rC707 500 12–10 .210
5 ⁄
16
"
10rC-38 50 12–10 .210
3 ⁄
8
" rC737 500 12–10 .210
3 ⁄
8
" reC.
tool
ERG4001
DiMeNsioNs a B C M
.97
.31 .27
.81
.97
.31 .27
.81
.94
.25 .27
.81
.94
.25 .27
.81
.97
.31 .27
.81
.97
.31 .27
.81
.97
.31 .27
.81
.97
.31 .27
.81
1.13 .50 .37
.88
1.13 .50 .37
.88
1.13 .50 .37
.88
1.13 .50 .37
.88
1.24 .54 .37
.91
1.24 .54 .37
.91
.94
.25 .27
.81
.94
.25 .27
.81
.97
.31 .27
.81
.97
.31 .27
.81
.97
.31 .27
.81
.97
.31 .27
.81
.97
.31 .27
.81
.97
.31 .27
.81
1.14 .50 .38
.89
1.14 .50 .38
.89
1.15 .50 .38
.89
1.15 .50 .38
.89
1.16 .54 .38
.91
1.16 .54 .38
.91
1.06 .31 .27
.90
1.06 .31 .27
.90
1.06 .31 .27
.90
1.06 .31 .27
.90
1.06 .31 .27
.90
1.06 .31 .27
.90
1.16 .50 .27
.90
1.16 .50 .27
.90
1.17 .50 .37
.92
1.17 .50 .37
.92
1.29 .59 .44
.99
1.29 .59 .44
.99
stoCk tHiCk.
.03
.04
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
A
DiMeNsioNs
Cat. No.
PkG.
Qty.
Wire raNGe
Max.
iNs.
Bolt
Hole
18ra-4x 100 22–16 .170 #4
18ra-6x 100 22–16 .170 #6
18ra-8x 100 22–16 .170 #8
18ra-38x 100 22–16 .170
3 ⁄
8
" ra857-170 1,000 22–16 .170 #6 ra867-170 1,000 22–16 .170 #8
18ra-10x 1,000 22–16 .170 #10 ra877-170 1,000 22–16 .170 #10
18ra-14x 100 22–16 .170
1 ⁄
4
" ra727-170 1,000 22–16 .170
5 ⁄
16
"
14rB-4x 100 18–14 .200 #4
14rB-6x 100 18–14 .200 #6 rB857-200 1,000 18–14 .200 #6
14rB-8x 100 18–14 .200 #8 rB867-200 1,000 18–14 .200 #8
14rB-10x 100 18–14 .200 #10 rB877-200 1,000 18–14 .200 #10
14rB-14x 100 18–14 .200
1 ⁄
4
" rB717-200 1,000 18–14 .200
1 ⁄
4
"
14rB-516x 100 18–14 .200
5 ⁄
16
"
14rB-38x 100 18–14 .200
3 ⁄
8
"
10rC-6x 50 12–10 .250 #6 rC337-250 500 12–10 .250 #6
10rC-8x 50 12–10 .250 #8 rC777-250 500 12–10 .250 #8
10rC-10x 50 12–10 .250 #10 rC367-250 500 12–10 .250 #10
10rC-14x 50 12–10 .250
1 ⁄
4
" rC717-250 500 12–10 .250
1 ⁄
4
"
10rC-516x 50 12–10 .250
5 ⁄
16
"
10rC-38x 50 12–10 .250
rC737-250 500 12–10 .250
3 ⁄
8
"
3 ⁄
8
" reC.
tool
ERG4001 a B C M
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
1.15 .54 .35 .90
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
1.13 .50 .37 .88
1.13 .50 .37 .88
.94 .25 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
1.14 .50 .38 .89
1.14 .50 .38 .89
1.15 .50 .38 .89
1.16 .54 .35 .91
1.06 .31 .27 .90
1.06 .31 .27 .90
1.06 .31 .27 .90
1.06 .31 .27 .90
1.06 .31 .27 .90
1.06 .31 .27 .90
1.16 .50 .27 .90
1.16 .50 .27 .90
1.17 .50 .37 .92
1.29 .59 .44 .99
1.29 .59 .44 .99
stoCk tHiCk.
.03
.04
For multiple wire combinations per Ul
File e9609, see page G-8.
Technical Services
Tel: 888.862.3289
G-7
G-8
Ring Terminals
Vinyl-Insulated Large Ring Terminals
A
C
B
Cat. No.
rDV167 rDV367 rDV717 rDV727 rDV737 rDV757* reV267 reV717 reV727 reV737 reV757*
*Brazed Seam
DiMeNsioNs
Wire raNGe
Max.
iNs.
Bolt
Hole reC.
tool a B C M
8 .340
#8
8 .340 #10
1.48 .42
.28 1.17
1.48 .42
.28 1.17
8 .340
8 .340
5
1 ⁄
4
"
⁄
16
"
ERG4007 1.54 .46
.36 1.20
1.63 .57
.36 1.23
8 .340
3 ⁄
8
" 1.63 .57
.36 1.23
8 .310
1 ⁄
2
" TBM6S 1.79 .82
.55 1.27
6 .420 #10
6 .420
1 ⁄
4
"
6 .420
5 ⁄
16
"
6 .420
3 ⁄
8
"
6 .395
ERG4007
1.65 .45
1.65 .49
1.76 .61
1.76 .61
.28 1.23
.28 1.23
.34 1.30
.34 1.30
1 ⁄
2
" TBM6S 1.83 .82
.55 1.26
stoCk tHiCk.
.04
Multiple Wire Combinations Listing per UL File E9609 type
(iNsulatioN) ra (Vinyl) rings & Forks rB (Vinyl) rings & Forks rC (Vinyl) rings & Forks rCC (Vinyl) raa (Vinyl) rBB (Vinyl)
Wire raNGe (aWG) eaCH siDe
(1) #22
(1) #22 with (1) #20
(1) #16 with (1) #20
(2) #18
(1) #18 with (1) #20
(3) #20
(2) #20
(2) #20 with (2) #22
(1) #20 with (3) #22
(3) #22
(1) #12 with (1) #16
(1) #14 with (1) or (2) #16
(1) #14 with (1) or (2) #18
(2) #14
(3) #16
(2) #16
(1) #16 with (3) #18
(1) #16 with (2) #18
(1) #16 with (4) #18
(1) #16 with (3) #18
(1) #12 with (1) #16
(1) #14 with (1) or (2) #16
(1) #14 with (1) or (2) #18
(2) #14
(3) #16
(2) #16
(1) #16 with (3) #18
(1) #16 with (2) #18
(4) #18
(2) #22
(1) #22 with (1) #20
(1) #16 with (1) #20
(2) #18
(1) #18 with (1) #20
(3) #20
(2) #20
(2) #20 with (2) #22
(1) #20 with (3) #22
(3) #22 recommended Hand tools are Wt145C and Wt2000.
• No UL testing on disconnects for multiple wires
• No UL testing on nylon terminals for multiple wires
• No UL testing on non-insulated terminals for multiple wires
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Ring Terminals
Constructed of electrolytic copper for high conductivity!
Non-Insulated
Ring Terminals
M
C
B
A
Cat. No.
a18-4 a18-6 a85 a18-8 a86 a18-10 a87 a18-14 a71 a18-516 a72 a18-38 a73 a18-12 a75
B14-4
B132
B14-6
B133
B14-8
B86
B14-10
B87
B14-14
Brazed Seam pkG.
Qty.
Wire raNGe
Bolt
Hole
100 22–16 #4
100 22–16 #6
1,000 22–16 #6
100 22–16 #8
1,000 22–16 #8
100 22–16 #10
1,000 22–16 #10
100 22–16 1 ⁄
4
"
1,000 22–16 1 ⁄
4
"
100 22–16 5 ⁄
16
"
1,000 22–16
100 22–16
5
3
⁄
16
"
⁄
8
"
1,000 22–16 3 ⁄
8
"
100 22–16 1 ⁄
2
"
1,000 22–16 1 ⁄
2
"
100 18–14 #4
1,000 18–14 #4
100 18–14 #6
1,000 18–14 #6
100 18–14 #8
1,000 18–14 #8
100 18–14 #10
1,000 18–14 #10
100 18–14 1 ⁄
4
" reC.
tool
ERG4002
ERG4002
ERG4005
DiMeNsioNs a B C M
.75
.31
.27
.59
.72
.25
.27
.59
.72
.25
.27
.59
.75
.31
.27
.59
.75
.31
.27
.59
.75
.31
.27
.59
.75
.31
.27
.59
.92
.50
.37
.67
.92
.50
.37
.67
.92
.50
.37
.67
.92
.50
.37
.67
.99
.54
.35
.67
.99
.54
.35
.67
1.06 .72
.38
.70
1.06 .72
.38
.70
.72
.25
.27
.59
.72
.25
.27
.59
.72
.25
.27
.59
.72
.25
.27
.59
.75
.31
.27
.59
.75
.31
.27
.59
.75
.31
.27
.59
.75
.31
.27
.59
.93
.50
.38
.68
stoCk tHiCk.
.03
Cat. No.
B71
B14-516
B72
B14-38
B73
B14-12
B75-tB
B85
B134
C10-6-sk
C33
C10-8-sk
C77
C10-10
C26
C36
C10-14
C71
C10-516
C70
C72
C10-38
C73
C10-12
C75 pkG.
Qty.
Wire raNGe
Bolt
Hole
1,000 18–14 1 ⁄
4
"
100 18–14 5 ⁄
16
"
1,000 18–14
100 18–14
5
3
⁄
16
"
⁄
8
"
1,000 18–14 3 ⁄
8
"
100 18–14 1 ⁄
2
"
1,000 18–14 1 ⁄
2
"
1,000 18–14 #6
1,000 18–14 #8
50 12–10 #6
500 12–10 #6
50 12–10 #8
500 12–10 #8
50 12–10 #10
500 12–10 #10
500 12–10 #10
50 12–10 1 ⁄
4
"
500 12–10
50 12–10
500 12–10
500 12–10
1 ⁄
4
"
5 ⁄
16
"
5 ⁄
16
"
5 ⁄
16
"
50 12–10
500 12–10
50 12–10
500 12–10
3 ⁄
8
"
3 ⁄
8
"
1 ⁄
2
"
1 ⁄
2
" reC.
tool
ERG4002
ERG4005
DiMeNsioNs a B C M
.93
.50
.38
.68
.93
.50
.38
.68
.93
.50
.38
.68
.96
.54
.35
.68
.96
.54
.35
.68
1.06 .72
.38
.70
1.06 .72
.38
.70
.75
.31
.27
.59
.72
.25
.27
.59
.82
.31
.27
.66
.82
.31
.27
.66
.82
.31
.27
.66
.82
.31
.27
.66
.85
.38
.27
.66
.85
.38
.27
.66
.82
.31
.27
.66
.91
.50
.27
.66
.91
.50
.27
.66
.98
.50
.38
.73
.98
.50
.38
.73
1.10 .59
.45
.80
1.10 .59
.45
.80
1.10 .59
.45
.80
1.21 .72
.38
.84
1.21 .72
.38
.84
stoCk tHiCk.
.03
.04
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-9
G-10
Ring Terminals
Non-Insulated Large Ring Terminals — Brazed Seam
M
C
A
B
Cat. No.
PkG.
Qty.
Wire raNGe
Bolt
Hole
D8-10
D36
25
200
8
8
#10
#10
D26 200 8 #10
D8-14-sk 25 8 1 ⁄
4
"
D71 200 8
D8-516 25 8 5
1
⁄
⁄
4
"
16
"
D72
D8-38
200
25
8
8
5
3
⁄
16
"
⁄
8
"
D73
D8-12
D75
200 8
25 8
3 ⁄
8
"
1 ⁄
2
" e6-10 e26 e6-14 e71 e6-516
200 8
20 6
1 ⁄
2
"
#10
200 6 #10
20 6 1 ⁄
4
"
200
20
6
6 5
1 ⁄
4
"
⁄
16
" reC.
tool
TBM6S
DimeNsioNs a B C m
1.09 .42 .34 .90
1.09 .42 .34 .90
1.13 .48 .36 .90
1.13 .48 .36 .90
1.13 .48 .36 .90
1.32 .59 .49 1.03
1.32 .59 .49 1.03
1.32 .59 .49 1.03
1.32 .59 .49 1.03
1.49 .82 .55 1.09
1.49 .82 .55 1.09
1.13 .48 .36 .90
1.13 .48 .36 .90
1.13 .48 .36 .90
1.13 .48 .36 .90
1.32 .60 .49 1.03
stoCk tHiCk.
.06
Cat. No.
PkG.
Qty.
Wire raNGe
Bolt
Hole e72 e6-38 e73 e6-12 e75
F4-10
F26
F4-14
F72
F4-38
F73
F4-12
F75
200
20
20
6
6
200 6
20 6
200 6
4
5
3
3
1
1 ⁄
⁄
16
"
⁄
8
"
⁄
8
"
⁄
2
"
2
"
#10
200 4 #10
20 4 1 ⁄
4
"
F71-tB 200 4
F4-516 20 4
200
200
200
4
20 4
4
20 4
4
5
5
1
3
3
1
1
⁄
4
"
⁄
16
"
⁄
16
"
⁄
8
"
⁄
8
"
⁄
2
"
⁄
2
" reC.
tool
TBM6S
DimeNsioNs a B C m
1.32 .60
.49 1.03
1.32 .60
.49 1.03
1.32 .60
.49 1.03
1.49 .82
.55 1.08
1.49 .82
.55 1.08
1.16 .48
.36
.93
1.16 .48
.36
.93
1.16 .48
.36
.93
1.16 .48
.36
.93
1.35 .60
.49 1.06
1.35 .60
.49 1.06
1.35 .60
.49 1.06
1.35 .60
.49 1.06
1.52 .82
.55 1.11
1.52 .82
.55 1.11
stoCk tHiCk.
.06
.07
Select the configuration you need!
Non-Insulated Large Ring Terminals — Tubular
Cat. No.
PkG.
Qty.
Wire raNGe
Bolt
Hole reC.
tool
DimeNsioNs a B C m
D10161
D10361
D10721
D10731
200 8/8AN
D10711 200 8/8AN
200 8/8AN
200 8/8AN
5 ⁄
3
#8
200 8/8AN #10
1 ⁄
4
"
⁄
16
8
"
"
ERG
4008
1.15 .41 .28 .95
1.15 .41 .28 .95
D975* 200 8/8AN 1 ⁄
2
" TBM6S 1.46 .83 .49 1.06
e10261 200 6/6AN #10 e10711 200 6/6AN 1 ⁄
4 e10721 200 6/6AN 5 ⁄
16
" e10731 200 6/6AN 3 ⁄
8
"
"
ERG
4005
ERG
4008
1.26 .49 .24 1.02
1.26 .49 .27 .99
1.38 .60 .34 1.04
1.38 .60 .34 1.04
F10261 100 4/4AN #10
F10711 100 4/4AN 1 ⁄
4
"
F10721 100 4/4AN 5 ⁄
16
"
ERG
4005
ERG
4008
1.20 .45 .36 .97
1.28 .56 .36 1.00
1.28 .56 .36 1.00
1.37 .55 .30 1.07
1.37 .55 .30 1.07
1.42 .62 .34 1.08
F10731 100 4/4AN 3 ⁄
8
" 1.42 .62 .34 1.08
F975* 200 4/4AN 1 ⁄
2
" TBM6S 1.49 .83 .45 1.10
G926 100 2/2AN #10
G2-14 10 2/2AN 1 ⁄
4
"
1.59 .69 .40 1.26
1.59 .69 .40 1.26
G971
G972
100 2/2AN
100 2/2AN
G2-38 10 2/2AN
5
G2-516 10 2/2AN 5 ⁄
16
"
5
3
⁄
16
"
⁄
16
"
⁄
8
"
G973 100 2/2AN 3 ⁄
8
"
G2-12 10 2/2AN 1 ⁄
2
"
G975 100 2/2AN
* Brazed Seam
1 ⁄
2
"
ERG
4008
TMB6S
1.59 .69 .40 1.26
1.59 .69 .40 1.26
1.59 .69 .40 1.26
1.59 .69 .40 1.26
1.59 .69 .40 1.26
1.79 .80 .49 1.36
1.79 .80 .49 1.36
AN – Aircraft Wire stoCk tHiCk.
.04
Cat. No.
PkG.
Qty.
Wire raNGe
Bolt
Hole
H10-14 10
H971
H972
H973
H975
100
100
100
100
1AN–1/0
1AN–1/0
1AN–1/0
1AN–1/0
1AN–1/0
J971 50 1/0AN–2/0
J972 50 1/0AN–2/0
J20-38 10 1/0AN–2/0
J973 50 1/0AN–2/0
J974
J975
J976 k971 k972
50
50
50
1/0AN–2/0
1/0AN–2/0
1/0AN–2/0
50 2/0AN–3/0
50 2/0AN–3/0 k30-38 5 k973 50
2/0AN–3/0
2/0AN–3/0
1 ⁄
4
" k974 k975 l971 l972
50
50
2/0AN–3/0
2/0AN–3/0
50 3/0AN–4/0
50 3/0AN–4/0
7
1
⁄
16
"
⁄
2
"
1 ⁄
4
"
5 ⁄
16
" l40-38 l973 l974 l975 m972
5
50
3 ⁄
8
"
3 ⁄
8
"
50 3/0AN–4/0 7 ⁄
16
"
50
3/0AN–4/0
3/0AN–4/0
3/0AN–4/0
50 4/0AN–250kcmil 5
1 ⁄
2
"
⁄
16
" m250-38 5 4/0AN–250kcmil m973 50 4/0AN–250kcmil m974 m975
50 4/0AN–250kcmil 7
3
3
⁄
8
"
⁄
8
"
⁄
16
"
50 4/0AN–250kcmil 1 ⁄
2
"
1 ⁄
4
"
5 ⁄
16
"
3 ⁄
8
"
3 ⁄
8
"
5 ⁄
16
"
3 ⁄
8
"
3 ⁄
8
"
7 ⁄
16
"
1 ⁄
2
"
5 ⁄
8
"
1 ⁄
4
"
1 ⁄
4
"
5 ⁄
16
"
3 ⁄
8
"
1 ⁄
2
" reC.
tool
ERG
4008
TBM6S
TBM6S
DimeNsioNs a B C m
1.65 .77 .43 1.32
1.65 .77 .43 1.32
1.65 .77 .43 1.32
1.65 .77 .43 1.32
1.85 .77 .54 1.41
1.94 .84 .48 1.53
1.94 .84 .48 1.53
1.84 .83 .46 1.46
1.99 .84 .53 1.58
1.99 .89 .51 1.56
1.99 .89 .51 1.56
1.99 .89 .51 1.56
2.08 .93 .54 1.69
2.08 .93 .54 1.69
2.08 .93 .54 1.69
2.08 .93 .54 1.69
2.08 .93 .54 1.70
2.08 .93 .54 1.70
2.25 1.04 .57 1.77
2.25 1.04 .57 1.77
2.25 1.04 .57 1.77
2.25 1.04 .57 1.77
2.25 1.04 .57 1.77
2.25 1.04 .57 1.77
2.28 1.12 .62 1.90
2.40 1.12 .65 1.91
2.40 1.12 .65 1.91
2.40 1.12 .65 1.91
2.40 1.12 .65 1.91
stoCk tHiCk.
.05
.06
.07
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Ring Terminals
Insulated Heavy-Duty
Ring Terminals
A
C
B rBC857
14rBC-8 rBC867
14rBC-10 rBC877
14rBC-14 rBC717
14rBC-516 rBC727
14rBC-38 rBC797
14rBC-12 rB757
Cat. No.
Nylon rBC14-6 rBC14-8 rBC863 rBC14-10 rBC14-14 rBC713 rBC14-516 rBC14-38 rBC14-12 rBC753
Vinyl
14rBC-6
PkG.
Qty.
50
50
500
50
50
500
50
50
50
500
50
500
50
500
50
500
50
500
50
500
50
500
50
500
Wire raNGe
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty maX. iNs.
Bolt
Hole reC.
tool a
DimeNsioNs
B C m stoCk tHiCk.
.210
.210
.210
.210
#10
.210
1 ⁄
4
"
.210
1 ⁄
4
"
.210
5 ⁄
16
"
#6
#8
#8
.210
.210
.210
3 ⁄
8
"
1 ⁄
2
"
1 ⁄
2
"
WT2130A
.98
.25
.29
.85
1.04
.39
.29
.85
1.04
.39
.29
.85
1.04
.39
.29
.85
1.10
.51
.29
.85
1.10
.51
.29
.85
1.21
.54
.38
.94
1.26
.63
.38
.94
1.49
.76
.54
1.11
1.49
.76
.54
1.11
.05
.210
.210
.210
.210
.210
#10
.210
#10
.210
.210
1
1
⁄
4
"
⁄
4
"
#6
#6
#8
#8
.210
5 ⁄
16
"
.210
5 ⁄
16
"
.210
.210
3
3
⁄
8
"
⁄
8
"
.210
.210
1 ⁄
2
"
1 ⁄
2
"
WT2130A
1.06
.25
.29
.93
1.06
.25
.29
.93
1.13
.39
.29
.93
1.13
.39
.29
.93
1.13
.39
.29
.93
1.13
.39
.29
.93
1.19
.51
.29
.93
1.19
.51
.29
.93
1.29
.54
.38
1.03
1.29
.54
.38
1.03
1.34
.63
.38
1.03
1.34
.63
.38
1.03
1.57
.76
.54
1.19
1.57
.76
.54
1.19
.05
The heavy-duty terminal solution!
Non-Insulated
Heavy-Duty Ring
Terminals
M
C
A
B
Cat. No.
BC14-6
BC85
BC14-8
BC86
BC14-10
BC87
BC14-14
BC71
BC14-516
BC72
BC14-38
BC79
BC14-12
BC75 www.tnb.com
PkG.
Qty.
50
500
50
500
50
500
50
500
50
500
50
500
50
500
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Wire raNGe
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty
16–14 Heavy-duty
Bolt
Hole
5 ⁄
16
"
5 ⁄
16
"
3 ⁄
8
"
3 ⁄
8
"
#10
#10
1 ⁄
4
"
1 ⁄
4
"
1 ⁄
2
"
1 ⁄
2
"
#6
#6
#8
#8 reC.
tool
ER4002
ERG4005
DimeNsioNs a B
.81
.81
.87
.87
.87
.87
.93
.93
1.04
.54
1.04
.54
1.09
.63
1.09
.63
.39
.39
.51
.51
1.32
.76
1.32
.76
.25
.25
.39
.39
C
.38
.38
.38
.38
.29
.29
.29
.29
.54
.54
.29
.29
.29
.29
m
.77
.77
.77
.77
.68
.68
.68
.68
.94
.94
.68
.68
.68
.68
stoCk tHiCk.
.05
Technical Services
Tel: 888.862.3289
G-11
G-12
Ring Terminals
Terminals for nichrome wire NW Series.
High-Temperature Non-Insulated Rings — 1200° F Max.
M
C
A
B
Cat. No.
PkG.
Qty.
Wire raNGe
NW18-10
NW52
NW81
NW14-8
NW14-10
NW83
NW14-12
NW84
NW10-8
NW10-10
NW10-12
100 20–18
1,000 20–18
1,000 16–14
100 16–14
100 16–14
1,000 16–14
100 16–14
1,000 16–14
50 12–10
50
50
12–10
12–10
* #12 stud is smaller than 1 ⁄
4
" stud.
Wt./lBS.
Per 1,000
2.5
2.5
2.5
2.5
2.5
2.5
2.5
3
3
2.5
3
Bolt
Hole
#10
#8
#6
#8
#10
#10
#12*
#12*
#8
#10
#12* reC.
tool
WT1377 a
.66
.66
.66
.66
.63
.63
.66
.66
.66
.66
.66
DiMeNSioNS
B C M
.31
.28
.38
.31
.28
.38
.31
.28
.51
.31
.28
.51
.31
.28
.51
.31
.28
.51
.31
.28
.51
.31
.28
.51
.31
.28
.51
.31
.28
.51
.31
.28
.51
StoCk tHiCk.
.032
.040
Tefzel
®
Insulated Rings
— Insulation Grip
B
Cat. No.
PkG.
Qty.
Wire raNGe
MaX. iNS.
rat853 rat863 rat873 rat713 rBt853 rBt863 rBt873 rBt713 rCt333 rCt863 rCt363 rCt713 rCt703 rCt733
1,000
1,000
22–18
22–18
.140
.140
1,000 22–18 .140
1,000 22–18 .140
1,000
1,000
16–14
16–14
.170
.170
1,000 16–14 .170
1,000 16–14 .170
500
500
12–10
12–10
.210
.210
500 12–10 .210
500 12–10 .210
500
500
12–10
12–10
Tefzel ® is a registered trademark of DuPont.
.210
.210
Bolt
Hole
#10
1 ⁄
4
"
5 ⁄
16
"
3 ⁄
8
"
#10
1 ⁄
4
"
#6
#8
#6
#8
#10
1 ⁄
4
"
#6
#8 reC.
tool
WT145C
DiMeNSioNS a B C M
.81
.84
.25
.25
.69
.31
.25
.69
.84
.31
.25
.69
1.07
.46
.31
.84
.84
.84
.31
.31
.25
.25
.69
.69
.84
.31
.25
.69
1.08
.46
.31
.81
1.00
.37
.27
.81
1.00
.37
.27
.81
1.00
.37
.27
.81
1.11
.52
.32
.85
1.23
.52
.31
.96
1.29
.58
.35
1.00
StoCk tHiCk.
.03
.04
A
C
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Ring Terminals
Nylon-Insulated Rectangular Rings Non-Insulated Rectangular Rings
Cat.
No.
PkG.
Qty.
Bolt
Hole
Wire raNGe ra486 1,000 #4 22–18 ra485 1,000 #4 22–18 ra483 1,000 #5 22–18 ra484 1,000 #6 22–18 ra481 1,000 #6 22–18 ra482 1,000 #8 22–18 ra480* 1,000 #8 22–18 rB486 1,000 #4 16–14 rB485 1,000 #4 16–14 rB483 1,000 #5 16–14 rB484 1,000 #6 16–14 rB481 1,000 #6 16–14 rB482 1,000 #8 16–14 rB480* 1,000 #8 16–14 rC486 500 #4 12–10 rC485 500 #4 12–10 rC483 500 #5 12–10 rC484 500 #6 12–10 rC481 500 #6 12–10 rC482 500 #8 12–10 rC480* 500 #8 12–10
* Not available on tape.
reC. tool
ERG4001 a
DiMeNSioNS
B C M
Bu-SHiPS toNGue
SHaPe
StoCk tHiCk.
.796 .237 .237 .143 L86P-1
1.015 .237 .404 .195 L85P-1
.859 .277 .277 .143 L83P-1
1.015 .237 .404 .195 L84P-1
1.109 .302 .465 .227 L81P-1
1.109 .302 .465 .227 L82P-1
1.359 .390 .621 .310 L80P-1
.796 .237 .237 .143 L86P-2
1.015 .237 .404 .195 L85P-2
.859 .277 .277 .143 L83P-2
1.015 .237 .404 .195 L84P-2
1.109 .302 .465 .227 L81P-2
1.109 .302 .465 .227 L82P-2
1.359 .390 .621 .310 L80P-2
.984 .237 .237 .143 L86P-3
1.187 .237 .404 .195 L85P-3
1.046 .277 .277 .143 L83P-3
1.203 .237 .404 .195 L84P-3
1.281 .302 .465 .227 L81P-3
1.281 .302 .465 .227 L82P-3
1.531 .390 .621 .310 L80P-3
.03
.04
Note: RA, RB, RC486 for use with BU-Ships terminal board types 26TB. RA, RB, RC485 for use with 25TB and 27TB. RA, RB, RC483 for use with 8TB. RA, RB, RC484 for use with 10TB and 11TB. RA, RB, RC481 for use with 6TB, 7TB and 9TB. RA, RB, RC482 for use with 15TB. RA, RB, RC480 for use with 3TB, 4TB, 5TB, 16TB, 17TB and 18TB.
Note:
22–18 ga. = 1–2 Navy
16–14 ga. = 2 1 ⁄
2
–4 Navy
12–10 ga. = 6–9 Navy
Cat.
No.
PkG.
Qty.
Bolt
Hole
Wire raNGe a486 1,000 #4 22–18 a485 1,000 #4 22–18 a483 1,000 #5 22–18 a484 1,000 #6 22–18 a481 1,000 #6 22–18 a482 1,000 #8 22–18 a480* 1,000 #8 22–18
B486 1,000 #4 16–14
B485 1,000 #4 16–14
B483 1,000 #5 16–14
B484 1,000 #6 16–14
B481 1,000 #6 16–14
B482 1,000 #8 16–14
B480* 1,000 #8 16–14
C486 500 #4 12–10
C485
C483
C484
C481
C482
500 #4 12–10
500 #5 12–10
500 #6 12–10
500 #6 12–10
500 #8 12–10
C480* 500 #8 12–10
* Not available on tape.
reC. tool
ERG4002
ERG4002
ERG4005 a
DiMeNSioNS
B C M
Bu-SHiPS toNGue
SHaPe
StoCk tHiCk.
.65 .237 .237 .143
L86
.87 .237 .404 .195
L85
.70 .277 .277 .143
.87 .237 .404 .195
L84
.96 .302 .465 .227
L81
.96 .302 .465 .227
L82
1.21 .390 .621 .310
L80
.65 .237 .237 .143
L86
.87 .237 .404 .195
L85
.70 .277 .277 .143
L83
.87 .237 .404 .195
L84
.96 .302 .465 .227
L81
.96 .302 .465 .227
L82
1.21 .390 .621 .310
L80
.73 .237 .237 .143
L86
.90 .237 .404 .195
.76 .277 .277 .143
.94 .237 .404 .195
1.03 .302 .465 .227
1.03 .302 .465 .227
1.27 .390 .621 .310
L83
L85
L83
L84
L81
L82
L80
.03
.04
Note: A, B, C486 for use with BU-Ships terminal board types 26TB. A, B. C485 for use with 25TB, 27TB. A, B, C483 for use with 8TB. A, B, C484 for use with 10TB and 11TB.
A, B, C481 for use with 6TB, 7TB and 9TB. A, B, C482 for use with 15TB. A, B, C480 for use with 3TB, 5TB, 16TB, 17TB and 18TB.
Note:
22–18 ga. = 1–2 Navy
16–14 ga. = 2 1 ⁄
2
–4 Navy
12–10 ga. = 6–9 Navy www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-13
Flag Terminals
Non-Insulated Flags
Cat. No.
G673
H672
H673
J672
J673
J675 k672 e271 e272
F226
F271
F272
F273
G671
G672 k673 k675 m673 m675 aB14-6a aB51 aB14-8a aB52 aB14-10a aB53
C51
C10-8a
C52
C10-10a
C53
D236
D226
D271 e226
PkG.
Qty.
Wire raNGe
Bolt
Hole
50
50
50
50
100
100
100
50
200
200
200
200
200
200
200
200
50
50
50
50
50
100 22–14
1,000 22–14
100 22–14
1,000 22–14
100 22–14
1,000 22–14
500 12–10
50
500
12–10
12–10
50
500
200
200
12–10
12–10
8
8
3/0
3/0
5
3
⁄
16
"
⁄
8
"
3/0 1 ⁄
2
"
250kcmil 3 ⁄
8
"
250kcmil 1 ⁄
2
"
3 ⁄
8
"
5 ⁄
16
"
3 ⁄
8
"
1 ⁄
2
"
1 ⁄
4
"
5 ⁄
16
"
3 ⁄
8
"
5 ⁄
16
"
#10
1 ⁄
4
"
5 ⁄
16
"
3 ⁄
8
"
1 ⁄
4
"
#10
1 ⁄
4
"
5 ⁄
16
"
1/0
2/0
2/0
2/0
2
1/0
2
2
4
4
4
4
6
6
8
6
#10
#10
#10
#10
#10
#6
#8
#8
#6
#6
#8
#8
#10 reC.
tool
ERG4004
WT129
13642M
DimeNsioNs
B
.63
.75
.75
.75
.63
.63
.63
.63
.56
.63
.63
.63
.50
.50
.50
.50
.81
.81
.81
1.0
1.0
.31
.31
.50
.50
.31
.31
.31
.31
.31
.31
.31
.31
.31
C
.46
.41
.46
.55
.33
.41
.46
.41
.33
.33
.41
.43
.33
.29
.33
.41
.41
.46
.55
.46
.55
.25
.25
.25
.29
.22
.25
.25
.25
.22
.22
.22
.22
.22
a
1.36
1.46
1.51
1.67
1.20
1.28
1.32
1.31
1.07
1.10
1.18
1.20
.92
.93
.99
1.05
1.59
1.64
1.76
1.89
1.99
.66
.66
.83
.90
.55
.66
.66
.66
.55
.55
.55
.55
.55
m
1.06
1.10
1.15
1.24
.89
.97
1.02
1.01
.80
.80
.88
.90
.68
.69
.73
.81
1.19
1.24
1.34
1.43
1.52
.48
.48
.59
.64
.39
.48
.48
.48
.39
.39
.39
.39
.39
stoCk tHiCk.
.03
.04
.06
.07
.08
.10
.11
.13
G-14
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Fork Terminals
• Fork terminals enable easy installation because the mounting screw does not have to be completely removed
• Brazed-seam barrel is serrated for high pull-out value. Terminal is highconductivity electrolytic copper, electro- tin plated. Insulation is color coded
• Vinyl-insulated fork terminals have extra-long PVC insulation sleeve for protection and stress relief at wire’s flex point
• Suffix “X" indicates an expanded insulation support, meaning a wider wire entry to accommodate heavy wall insulation
Nylon-Insulated Forks Nylon-Insulated Locking Forks
M
C
B
A M
C
DimeNsioNs
Cat. No.
PkG.
Qty.
Wire raNGe max.
iNs.
Bolt
Hole ra18-6F 100 22–16 .136 #6 ra1103 1,000 22–16 .136 #6 ra18-8F 100 22–16 .136 #8 ra1123 1,000 22–16 .136 #8 ra18-10F 100 22–16 .136 #10 ra1153 1,000 22–16 .136 #10 ra18-14F 100 22–16 .136
1 ⁄
4
" ra1163 1,000 22–16 .136
1 ⁄
4
" rB14-6F 100 18–14 .162 #6 rB1113 1,000 18–14 .162 #6 rB14-8F 100 18–14 .162 #8 rB1123 1,000 18–14 .162 #8 rB14-10F 100 18–14 .162 #10 rB1153 1,000 18–14 .162 #10 rB14-14F 100 18–14 .162
1 ⁄
4
" rB1163 1,000 18–14 .162
1 ⁄
4
" rB1103 1,000 18–14 .162 #6 rB1124 1,000 18–14 .190 #8 rB1154 1,000 18–14 .190 #10 rC10-6F 50 12–10 .210 #6 rC1113 rC10-8F
500 12–10 .210 #6
50 12–10 .210 #8 rC1123 500 12–10 .210 #8 rC10-10F 50 12–10 .210 #10 rC1153 500 12–10 .210 #10 rC10-14F 50 12–10 .210
1 ⁄
4
" rC1163 500 12–10 .210
1 ⁄
4
" rC1124 1,000 12–10 .250 #8 rC1154 1,000 12–10 .250 #10 reC.
tool
ERG4001 a B C m
.83 .25 .25 .71
.83 .25 .25 .71
.86 .31 .25 .71
.86 .31 .25 .71
.86 .31 .25 .71
.86 .31 .25 .71
.95 .44 .31 .70
.95 .44 .31 .70
.87 .31 .25 .71
.87 .31 .25 .71
.87 .31 .25 .71
.87 .31 .25 .71
.87 .38 .25 .71
.87 .38 .25 .71
.95 .44 .28 .74
.95 .44 .28 .74
.74 .28 .16 .60
.95 .31 .25 .79
.95 .31 .25 .79
.97 .31 .27 .81
.97 .31 .27 .81
1.00 .37 .27 .81
1.00 .37 .27 .81
1.00 .37 .27 .81
1.00 .37 .27 .81
1.12 .50 .27 .86
1.12 .50 .27 .86
1.10 .37 .27 .91
1.10 .37 .27 .91
stoCk tHiCk.
.02
.03
.04
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
A
Cat. No.
PkG.
Qty.
Wire raNGe max.
iNs.
Bolt
Hole ra18-6Fl 100 22–16 .136 #6 ra2213 1,000 22–16 .136 #6 ra18-8Fl 100 22–16 .136 #8 ra2243 1,000 22–16 .136 #8 ra18-10Fl 100 22–16 .136 #10 ra2253 1,000 22–16 .136 #10 rB14-6Fl 100 18–14 .162 #6 rB2213 1,000 18–14 .162 #6 rB2214 1,000 18–14 .190 #6 rB14-8Fl 100 18–14 .162 #8 rB2233 1,000 18–14 .162 #8 rB14-10Fl 100 18–14 .162 #10 rB2253 1,000 18–14 .162 #10 rB2254 1,000 18–14 .190 #10 rC10-6Fl 50 12–10 .210 #6 rC2203 500 12–10 .210 #6 rC2204 1,000 12–10 .250 #6 rC10-8Fl 50 12–10 .210 #8 rC2213 500 12–10 .210 #8 rC10-10Fl 50 12–10 .210 #10 rC2223 500 12–10 .210 #10 rC2224 1,000 12–10 .250 #10 rC10-14Fl 50 12–10 .210
1 ⁄
4
" rC2233 500 12–10 .210
1 ⁄
4
" reC.
tool
ERG4001
DimeNsioNs a B C m
.86 .25 .25 .71
.86 .25 .25 .71
.86 .29 .25 .71
.86 .29 .25 .71
.86 .29 .25 .71
.86 .29 .25 .71
.87 .25 .25 .71
.87 .25 .25 .71
.95 .25 .25 .79
.87 .29 .25 .71
.87 .29 .25 .71
.87 .29 .25 .71
.87 .29 .25 .71
.95 .29 .25 .71
.97 .31 .27 .81
.97 .31 .27 .81
1.07 .31 .27 .91
1.00 .37 .27 .81
1.00 .37 .27 .81
1.00 .37 .27 .81
1.00 .37 .27 .81
1.10 .37 .27 .91
1.12 .50 .32 .86
1.12 .50 .32 .86
stoCk tHiCk.
.02
.03
.04
B
G-15
Fork Terminals
Nylon-Insulated Forks —
Flanged Tongue
Vinyl-Insulated Forks
G-16
M
M
C
C
B
B
A
Cat. No.
PkG.
Qty.
Wire raNGe
Max.
iNs.
Bolt
Hole ra18-6Fs 100 22–16 .136 #6 ra1203 1,000 22–16 .136 #6 ra18-8Fs 100 22–16 .136 #8 ra1223 1,000 22–16 .136 #8 ra18-10Fs 100 22–16 .136 #10 ra1253 1,000 22–16 .136 #10 rB14-6Fs 100 18–14 .162 #6 rB1203 1,000 18–14 .162 #6 rB14-8Fs 100 18–14 .162 #8 rB1223 1,000 18–14 .162 #8 rB14-10Fs 100 18–14 .162 #10 rB1253 1,000 18–14 .162 #10 rB1204 1,000 18–14 .190 #6 rB1224 1,000 18–14 .190 #8 rC10-8Fs 50 12–10 .210 #8 rC1223 500 12–10 .210 #8 rC10-10Fs 50 12–10 .210 #10 rC1253 500 12–10 .210 #10 rC1224 1,000 12–10 .250 #8 rC1254 1,000 12–10 .250 #10 reC.
tool
ERG4001
DiMeNsioNs a B C M
.75 .28 .16 .62
.75 .28 .16 .62
.89 .31 .23 .65
.89 .31 .23 .65
.93 .38 .26 .68
.93 .38 .26 .68
.74 .28 .16 .60
.74 .28 .16 .60
.89 .31 .23 .66
.89 .31 .23 .66
.94 .38 .27 .69
.94 .38 .27 .69
.79 .28 .16 .67
.94 .31 .23 .71
.97 .34 .23 .73
.97 .34 .23 .73
1.00 .38 .26 .74
1.00 .38 .26 .74
1.08 .34 .23 .80
1.12 .38 .26 .86
stoCk tHiCk.
.02
.03
.04
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
A
Cat. No.
PkG.
Qty.
Wire raNGe
Max.
iNs.
Bolt
Hole
18ra-6F 100 22–16 .150 #6 ra1167 1,000 22–16 .150 #6
18ra-8F 100 22–16 .150 #8 ra1147 1,000 22–16 .150 #8
18ra-10F 100 22–16 .150 #10 reC.
tool a
DiMeNsioNs
B C M
.94 .25 .27 .81
.94 .25 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
ra1157 1,000 22–16 .150 #10
14rB-6F 100 18–14 .170 #6 rB647 1,000 18–14 .170 #6
14rB-6Fs 100 18–14 .170 #6
14rB-8F 100 18–14 .170 #8 rB657 1,000 18–14 .170 #8
14rB-10F 100 18–14 .170 #10 rB1157 1,000 18–14 .170 #10
14rB-14F rB1717
10rC-6F rC1337
10rC-8F rC1147
100 18–14 .170
1,000 18–14 .170
1 ⁄
4
"
1 ⁄
4
"
50 12–10 .210 #6
500 12–10 .210 #6
50 12–10 .210 #8
500 12–10 .210 #8
10rC-10F 50 12–10 .210 #10 rC1157 500 12–10 .210 #10
10rC-14F 50 12–10 .210
rC1167 500 12–10 .210
1
1
⁄
4
"
⁄
4
"
ERG4001
For multiple wire combinations per UL File E9609, see page G-8 .
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.89 .30 .25 .75
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
1.11 .44 .38 .89
1.11 .44 .38 .89
1.09 .31 .27 .90
1.09 .31 .27 .90
1.09 .38 .27 .90
1.09 .38 .27 .90
1.09 .38 .27 .90
1.09 .38 .27 .90
1.15 .50 .37 .90
1.15 .50 .37 .90
stoCk tHiCk.
.02
.03
.04
Technical Services
Tel: 888.862.3289
www.tnb.com
Fork Terminals
Vinyl-Insulation Forks —
Expanded Insulation
Vinyl-Insulated Locking Forks
M
C
B
A
Cat. No.
PkG.
Qty.
Wire raNGe
Max.
iNs.
Bolt
Hole
18ra-6Fx 100 22–16 .170
#6 ra1167-170 1,000 22–16 .170
#6
18ra-8Fx 100 22–16 .170
#8 ra1147-170 1,000 22–16 .170
#8
18ra-10Fx 100 22–16 .170 #10 ra1157-170 1,000 22–16 .170 #10
14rB-6Fx 100 18–14 .200
#6 rB647-200 1,000 18–14 .200
#6
14rB-8Fx 100 18–14 .200
#8 rB657-200 1,000 18–14 .200
#8
14rB-10Fx 100 18–14 .200 #10 rB1157-200 1,000 18–14 .200 #10
10rC-8Fx 50 12–10 .250
#8 rC1147-250 500 12–10 .250
#8
10rC-10Fx 50 12–10 .250 #10 rC1157-250 500 12–10 .250 #10
10rC-14Fx 50 12–10 .250
1 ⁄
4
" reC.
tool
ERG4001
DiMeNsioNs a B C M
For multiple wire combinations per UL File E9609, see page G-8 .
.94 .25 .27 .81
.94 .25 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
1.11 .38 .27 .90
1.11 .38 .27 .90
1.11 .38 .27 .90
1.11 .38 .27 .90
1.17 .50 .37 .90
stoCk tHiCk.
.02
.03
.04
M
C
B
A
Cat. No.
18ra-6Fl 100 22–16 .150
#6 ra2217 1,000 22–16 .150
#6 ra2227 1,000 22–16 .155
#6
18ra-8Fl 100 22–16 .150
#8 ra2247 1,000 22–16 .150
#8
18ra-10Fl 100 22–16 .150
#10 ra2257 1,000 22–16 .150
#10
14rB-6Fl 100 18–14 .170
#6 rB2207 1,000 18–14 .170
#6 rB2217 1,000 18–14 .170
#6
14rB-8Fl 100 18–14 .170
#8 rB2237 1,000 18–14 .170
#8
14rB-10Fl 100 18–14 .170
#10 rB2257 1,000 18–14 .170
#10
10rC-6Fl 50 12–10 .220
#6 rC2207 500 12–10 .220
#6
10rC-8Fl 50 12–10 .220
#8 rC2217
10rC-10Fl 50 12–10 .220
#10 rC2227
10rC-14Fl 50 12–10 .220
1 ⁄
4
" rC2237
PkG.
Qty.
Wire raNGe
Max.
iNs.
500 12–10 .220
#8
500 12–10 .220
#10
500 12–10 .220
Bolt
Hole
1 ⁄
4
" reC.
tool
ERG4001
DiMeNsioNs a B C M
.97 .25 .25 .81
.97 .25 .25 .81
.97 .29 — .81
.97 .29 .25 .81
.97 .29 .25 .81
.97 .29 .25 .81
.97 .29 .25 .81
.97 .25 .27 .81
.97 .25 .27 .81
.97 .29 .27 .81
.97 .29 .27 .81
.97 .29 .27 .81
.97 .29 .27 .81
.97 .29 .27 .81
1.09 .31 .27 .90
1.09 .31 .27 .90
1.09 .37 .27 .90
1.09 .37 .27 .90
1.09 .37 .27 .90
1.09 .37 .27 .90
1.09 .49 .27 .90
1.09 .49 .27 .90
For multiple wire combinations per UL File E9609, see page G-8 .
stoCk tHiCk.
.02
.03
.04
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-17
Fork Terminals
Vinyl-Insulated Locking Forks —
Expanded Insulation
Non-Insulated Forks
G-18
M
C
B
A
Wire raNGe max.
iNs.
DimeNsioNs
Cat. No.
PkG.
Qty.
Bolt
Hole reC.
tool a B C m
18ra-6Flx 100 22–16 .170
#6 ra2217-170 1,000 22–16 .170
#6
18ra-8Flx
18ra-10Flx rB2207-200 rB2217-200
14rB-8Flx 100 18–14 .200
#8 rB2237-200 1,000 18–14 .200
#8
14rB-10Flx rB2257-200
10rC-6Flx 50 12–10 .250
#6 rC2207-250 500 12–10 .250
#6
10rC-8Flx
10rC-10Flx
100 22–16 .170
1,000 18–14 .200
1,000 18–14 .200
100 18–14 .200 #10
1,000 18–14 .200 #10
50 12–10 .250
#8
100 22–16 .170 #10 ra2257-170 1,000 22–16 .170 #10
14rB-6Flx 100 18–14 .200
#6
#6
#6
#8
50 12–10 .250 #10
ERG4001
.97 .25 .25 .81
.97 .25 .25 .81
.97 .29 .25 .81
.97 .29 .25 .81
.97 .29 .25 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .29 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
.97 .31 .27 .81
1.07 .31 .27 .91
1.07 .31 .27 .91
1.10 .37 .27 .91
1.10 .37 .27 .91
rC2227-250 500 12–10 .250 #10
10rC-14Flx 50 12–10 .250
1 ⁄
4
"
1.10 .37 .27 .91
1.22 .50 .32 .96
For multiple wire combinations per UL File E9609, see page G-8 .
stoCk tHiCk.
.02
.03
.04
M
C
B
A
Cat. No.
PkG.
Qty.
Wire raNGe
Bolt
Hole a18-6F 100 22–16 #6 a116 1,000 22–16 #6 a18-8F 100 22–16 #8 a114 1,000 22–16 #8 a18-10F 100 22–16 #10 a115-tB 1,000 22–16 #10
B14-6F 100 18–14 #6
B64 1,000 18–14 #6
B19 1,000 18–14 #6
B14-8F 100 18–14 #8
B65-tB 1,000 18–14 #8
B14-10F 100 18–14 #10
B115 1,000 18–14 #10
B14-14F 100 18–14 1 ⁄
4
"
C10-6F 50 12–10 #6
C133 500 12–10 #6
C10-8F 50 12–10 #8
C114 500 12–10 #8
C10-10F 50 12–10 #10
C115 500 12–10 #10
C10-14F 50 12–10 1 ⁄
4
"
C116-tB 500 12–10 1 ⁄
4
" reC.
tool
ERG4002
ERG4002
ERG4005
DimeNsioNs a B C m
.72
.25
.27
.59
.72
.25
.27
.59
.75
.31
.27
.59
.75
.31
.27
.59
.75
.31
.27
.59
.75
.31
.27
.59
.75
.31
.27
.59
.75
.31
.27
.59
.66
.25
.13
.50
.75
.31
.27
.59
.75
.31
.27
.59
.75
.31
.27
.59
.75
.31
.27
.59
.90
.44
.38
.68
.77
.31
.27
.63
.77
.31
.27
.63
.82
.38
.27
.63
.82
.38
.27
.63
.82
.38
.27
.63
.82
.38
.27
.63
.98
.50
.37
.73
.98
.50
.37
.73
stoCk tHiCk.
.02
.03
.04
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Fork Terminals and Pin Terminals
Non-Insulated Locking
Fork Terminals
Pin Terminals
.390 Min.
D
L
Non-Insulated Pin Terminal
.390 Min.
M
C
B
A
Cat. No.
PkG.
Qty.
Wire raNGe
Bolt
Hole a18-6Fl 100 22–16 #6 a221 1,000 22–16 #6 a18-8Fl 100 22–16 #8 a224 1,000 22–16 #8 a18-10Fl 100 22–16 #10 a225 1,000 22–16 #10
B14-6Fl 100 18–14 #6
B220 1,000 18–14 #6
B14-8Fl 100 18–14 #8
B223 1,000 18–14 #8
B14-10Fl 100 18–14 #10
B225 1,000 18–14 #10
C10-6Fl 50 12–10 #6
C220-tB 500 12–10 #6
C10-8Fl
C221
50 12–10 #8
500 12–10 #8
C10-10Fl 50 12–10 #10
C222 500 12–10 #10
C10-14Fl 50 12–10 1 ⁄
4
" reC.
tool
ERG4002
ERG4002
ERG4005
DimeNsioNs a B C m
.75 .25 .27 .59
.75 .25 .27 .59
.75 .29 .27 .59
.75 .29 .27 .59
.75 .29 .27 .59
.75 .29 .27 .59
.75 .25 .27 .59
.75 .25 .27 .59
.75 .29 .27 .59
.75 .29 .27 .59
.75 .29 .27 .59
.75 .29 .27 .59
.85 .31 .27 .66
.85 .31 .27 .66
.85 .37 .27 .66
.85 .37 .27 .66
.85 .37 .27 .66
.85 .37 .27 .66
.85 .49 .27 .66
stoCk tHiCk.
.02
.03
.04
D
Cat. No.
Non-Insulated a47Pt
B47Pt
C55Pt
Vinyl
18ra-47Pt ra47Pt
14rB-47Pt rB47Pt
10rC-55Pt rC55Pt
Nylon ra18-47Pt ra147Pt rB14-47Pt rB147Pt rC10-55Pt rC155Pt
L
Insulated Pin Terminal
PkG.
Qty.
Wire raNGe
D
(Dia.)
1,000 22–18 .075
1,000 16–14 .075
500 12–10 .106
100 22–18 .075
1,000 22–18 .075
100 16–14 .075
1,000 16–14 .075
50 12–10 .106
500 12–10 .106
100 22–18 .075
1,000 22–18 .075
100 16–14 .075
1,000 16–14 .075
50 12–10 .106
500 12–10 .106
l reC.
tools stoCk tHiCk.
.63
.63
.76
ERG4002
.02
.03
.04
.85
.85
.87
.87
1.04
1.04
ERG4001
.02
.03
.04
.85
.85
.87
.87
1.04
1.04
ERG4001
.04
.02
.03
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-19
Splice Connectors
Butt splices
• Wires are butted together and crimped at each end of the splice
• Available either non-insulated or insulated with nylon or PVC
• Nylon insulated splices meet or exceed the requirements of MIL-T-7928
• Color coded according to wire size
Vinyl-Insulated Butt Splices —
Expanded Insulation
Parallel splices
• Wires are laid side by side in the connector, and the connection is made in one crimp
• Offer advantages in simplicity of installation and small size
• One crimp completes the splice
A Nylon-Insulated
Aircraft Splices
B
A
Cat. No.
PkG.
Qty.
WIre raNGe
2ra18x raa217-170 raa217
2rB14x
100
1,000
1,000 rBB217-200 rBB217
2rC10x rCC217-250
100
1,000
1,000
50
500 rCC217 1,000
Note : RCC217 is not expanded.
22–18
22–18
22–18
16–14
16–14
16–14
12–10
12–10
12–10
Nylon-Insulated Butt Splices
Max.
INs.
.170
.170
.150
.200
.200
.170
.250
.250
.210
reC.
tool
ERG4001
DIMeNsIoNs a
1.13
1.13
1.13
1.13
1.13
1.13
1.31
1.31
1.31
B
.26
.26
.24
.25
.25
.23
.31
.31
.28
A
B
Cat. No.
2rZZ rZZ23
2raa raa23
2rBB rBB23
2rCC rCC23
PkG.
Qty.
50
500
50
500
50
500
25
250
WIre raNGe
26–22
26–22
22–18
22–18
16–14
16–14
12–10
12–10 reC.
tool
ERG4006
ERG4001
Tefzel ® Insulated Butt Splices
B
DIMeNsIoNs a
1.22
1.22
1.52
1.52
1.52
1.52
1.54
1.54
B
.15
.15
.25
.25
.28
.28
.35
.35
G-20
Cat. No.
2ra18 raa21
2rB14 rBB21
2rC10 rCC21
2rD8 rDD27
2re6 ree28
2rF4
A
PkG.
Qty.
25
200
20
200
15
100
1,000
100
1,000
50
500
Max.
INs.
DIa.
.340
.340
.420
.420
.510
.115
.115
.148
.148
.210
.210
WIre raNGe
6
6
8
8
4
22–18
22–18
16–14
16–14
12–10
12–10 reC.
tool
ERG4001
ERG4007
TBM6S
TBM6S
DIMeNsIoNs a
1.69
1.69
1.85
1.85
1.85
1.19
1.19
1.19
1.19
1.26
1.26
B
.36
.36
.45
.45
.52
.18
.18
.21
.21
.28
.28
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Cat. No.
Technical Services
Tel: 888.862.3289
B
PkG.
Qty.
WIre raNGe raat21 rBBt21 rCCt21
1,000
1,000
1,000
22–18
16–14
12–10
Tefzel ® is a registered trademark of DuPont.
Max.
INs.
DIa.
1.22
1.22
1.22
reC.
tool
WT145C www.tnb.com
DIMeNsIoNs a
1.22
1.22
1.22
B
.115
.148
.210
Splice Connectors
Non-Insulated
Butt Splices
A
B
Cat. No.
DD102
2e-6 ee2
2F-4
FF2
2G21
GG2
2a-18 aa2
2B-14
BB2
2C-10
CC2
2D-8
PkG.
Qty.
200
15
200
5
500
25
200
20
25
100
1,000
100
1,000
50
Sta-Kon ® Parallel Splices
WIre raNGe
22–18
22–18
16–14
16–14
12–10
12–10
9–8–7
9–8–7
6–5
6–5
4–3
4–3
2–1
2–1 reC.
tool
ERG4002
ERG4002
ERG4005
ERG4005
TBM6S
TBM6S
DIMeNsIoNs a
1.12
1.25
1.25
1.72
.72
1.03
1.03
1.12
1.72
.62
.62
.62
.62
.72
B
.37
.44
.44
.55
.22
.28
.28
.37
.55
.12
.12
.16
.16
.22
Nylon-Insulated Parallel Splices
Cat. No.
2a20 raa24
2B-16 rBB25
2C-12 rCC26
PkG.
Qty.
100
1,000
100
1,000
50
500
WIre raNGe
22–20
22–20
18–16
18–16
14–12
14–12 reC.
tool
ERG4001
DIMeNsIoNs a
.84
.84
.84
.84
.90
.90
B
.20
.20
.23
.23
.28
.28
Cat. No.
WIre raNGe
CIr. MIl raNGe reC.
tool leNGth
(a) a18-Ps-M
B14-Ps-M
C10-Ps-D
D8-Ps-D e6-Ps-D
F4-Ps-W
G2-Ps-W h1/0-Ps-C
J2/0-Ps-C k3/0-Ps-l l4/0-Ps-l
M250-Ps-Q
N300-Ps-x
P400-Ps-x r500-Ps-V
22–16 AWG
16–14 AWG
12–10 AWG
8 AWG
6 AWG
4 AWG
2 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
300 kcmil
400 kcmil
500 kcmil
509–3,260
2,050–5,180
5,180–13,100
13,100–20,800
20,800–33,100
33,100–52,600
52,600–83,700
83,700–119,500
119,500–150,500
150,500–190,000
190,000–231,100
231,100–300,000
300,000–380,000
380,000–478,000
478,000–600,000
ERG4002
ERG4002
ERG4005
ERG4005
WT115A
WT115A
TBM8-750M-1
.314
.315
.380
.375
.500
.531
.640
.750
.750
.750
.770
1.063
1.125
1.250
1.438
The total combined cross sectional area of all wires must be within the CMA range. Rated at 150° C.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
o.D.
(B)
.632
.701
.766
.926
1.100
1.200
1.330
.365
.410
.521
.571
.129
.155
.220
.260
I.D.
(C)
.507
.564
.629
.749
.882
.956
1.060
.266
.302
.396
.446
.086
.113
.170
.180
PkG.
Qty.
10
10
5
100
50
50
25
1,000
1,000
500
500
500
250
250
100
G-21
Wire Joints
Crimp-On Wire Joints, One-Piece
Nylon Self-Insulated
Cat. No.
rB4-tB/ rB44
A A alloWaBle Wire ComBiNatioNs
#22 #20 #18 #16 #14 #12 #10
2–3
1–2 2
3
3
3
2 3
1–2
1
2
2
3 1
1 2
2
1 2
1
1
Cat. No.
rB44 rB4-tB rC55 rC6 rP12 rP7
Cat. No.
rC6/rC55 alloWaBle Wire ComBiNatioNs
#22 #20 #18 #16 #14 #12 #10
1–4
3–5
1–4
1–3
1–3
1
2–4 1
3
2
1–3 2
3
1 3
2–5
1
1
1–2 1
2
4–6
PkG.
Qty.
100
1,000
50
500
100
1,000
Wire raNGe miN.
2#18
2#18
4#18
4#18
3#14
3#14 max.
2#16
2#16
2#12
2#12
4#12
4#12 reC.
tool
WT2000
WT2130A
DimeNsioNs a
.43
.53
.53
.31
.31
.43
B
.78
.78
.95
3
1.00
1.00
Cat. No.
rP7/rP12 alloWaBle Wire ComBiNatioNs
#22 #20 #18 #16 #14 #12 #10
1
2–4
2–4 1
1–3 2
2
1 1
1
1 3
3–6
1 2–3
2 1–2
3 1–2
4 1
PT Series Crimp-On Wire Joints
Two-Piece
Nylon Insulator
One-Piece
Non-Insulated
B B
B B
B B
A A
G-22
Cat. No.
Pt66m
Pt6m
Pt60m
Pt70
Pt70m
Pt80
90° C rated.
PkG.
Qty.
100
100
100
200
200
50
Wire raNGe miN.
max.
2#18 3#12 combination
— Insulator only
2#14 3#12 connector only
2#14 3#12
3#18 4#12
2#16 4#10 reC.
tool
WT161M
DimeNsioNs a
.50
.50
.31
.29
.31
.35
B
.93
.93
.37
.34
.37
.62
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Installation Procedure for “PT” Connectors
Twist wires, insert through serrated barrel of wire joint.
(PT60M, PT70, PT70M,
PT80.)
Crimp and trim off excess wire with WT161M hand tool.
Screw PT6 insulator firmly onto PT160M barrel.
Technical Services
Tel: 888.862.3289
www.tnb.com
Wire Joints
High-Temperature Wire Joints
• Rated for temperatures up to 150° C (302° F), 600V maximum
• Molded, one-piece nylon construction for electrical insulation, UL94-V2
• Brazed copper sleeve prevents separation of connection during crimping
• Internal serrations enable cold flow for increased conductivity and pull-out strength
Cat. No.
rB4-Ht rB44-Ht rC6-Ht rC551-Ht rP7-Ht rP12-Ht
PkG.
Qty.
1,000
100
500
100
500
100 miN.
2#18
2#18
3#16
3#16
3#14
3#14
Wire raNGe max.
2#16
2#16
3#14
3#14
3#12
3#12
Wire Joints UL Listed Combinations
Cat. No.
rB4, rB44, rB4-10m rC6, rC6-5m, rC55 soliD or straNDeD aWG
(2) or (3) #18
(2) #16
(1) #16 and (1) or (2) #18
(3) #22
(3) #20
(3) #22 and (1) #18
(2) #22 and (3) #20
(1) or (2) #22 and (2) #18
(2) #22 and (1) #16
(3) #20 and (1) #18
(2) #20 and (1) #22
(2) #20 and (1) #16
(1) #20 and (2) #18
(1) #14 with (2), (3) or (4) #16
(1) #14 with (3), (4) or (5) #18
(2) #14 with (1), (2), (3) or (4) #18
(2) #14 with (1), (2) or (3) #16
(3) #14
(4) to (7) #18
(3) #14 with (1) or (2) #18
(3) #14 with (1) #16
(1) #12 with (1), (2), (3) or (4) #18
(1) #12 with (1), (2) or (3) #16
(1) #12 with (1) or (2) #14
(5) #16
Cat. No.
rP7, rP-12 reC. tool
WT2000
WT2000
ERG4001, WT2130A
ERG4001, WT2130A
ERG4007, WT2130A
ERG4007, WT2130A a
.36"
.36"
.48"
.48”
.53"
.53"
DimeNsioNs
B
.82"
.82"
.95"
.95”
1.00"
1.00" soliD or straNDeD aWG
(2) to (4) #12 AWG
(3) to (6) #14 AWG
(3) #12 and (1) #14
(2) #12 and (1) #14
(2) #12 and (2) #14
(2) #12 and (3) #14
(1) #12 and (2) #14
(1) #12 and (3) #14
(1) #12 and (4) #14
(2) #10
(1) #10 and (1) #12
(1) #10 and (1) #14
(1) #8 Str. and (1) #16
(1) #10 and (1) #16
(1) #12 and (1) #16 www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-23
Heat-Shrinkable Terminals, Splices, Disconnects
The heat-shrinkable advantage!
• These ring terminals, butt splices and disconnects are self-insulated with heat-shrinkable polyolefin and internally coated sealant
• Upon completed installation, a fully sealed connection is achieved to protect the joint against the degrading effects of galvanic action, corrosion and environmental exposure
Note: Not approved for outdoor use.
Heat-Shrinkable Ring Terminals
A
C
B
Heat-Shrinkable Locking Fork Terminals
Cat. No.
PkG.
Qty.
Wire raNGe
Max.
iNs.
Bolt
Hole ras18-6x 100 22–18 .170
#6 ras18-8x 100 22–18 .170
#8 ras18-10x 100 22–18 .170
#10 rBs14-6x 100 16–14 .200
#6 rBs14-8x 100 16–14 .200
#8 rBs14-10x 100 16–14 .200
#10 rCs10-6x rCs10-8x
50 12–10 .250
#6
50 12–10 .250
#8 rCs10-10x 50 12–10 .250
#10 rCs10-14x 50 12–10 .250
1 ⁄
4
"
DiMeNsioNs reC.
tool a B C M
ERG4255
1.23 .25 .27 1.10
1.26 .31 .27 1.10
1.26 .31 .27 1.10
1.23 .25 .27 1.10
1.23 .25 .27 1.10
1.26 .31 .27 1.10
1.34 .31 .27 1.15
1.34 .37 .27 1.15
1.34 .37 .27 1.15
1.34 .49 .32 1.15
stoCk tHiCk.
.03
.04
G-24
M
C
A
B
Cat. No.
ras18-6Flx ras18-8Flx ras18-10Flx rBs14-6Flx rBs14-8Flx rBs14-10Flx rCs10-6Flx rCs10-8Flx rCs10-10Flx rCs10-14Flx
PkG.
Qty.
Wire raNGe
Max.
iNs.
Bolt
Hole
100 22–18 .170
100 22–18 .170
#6
#8
100 22–18 .170
#10
100 16–14 .200
#6
100 16–14 .200
#8
100 16–14 .200
#10
50 12–10 .250
50 12–10 .250
#6
#8
50 12–10 .250
#10
50 12–10 .250
1 ⁄
4
" reC.
tool
ERG4255
DiMeNsioNs a B
1.350
.25
1.350
.29
1.350
.29
1.350
.25
1.350
.29
1.350
.29
1.350
.31
1.350
.37
1.350
.37
1.350
.49
C
—
—
—
—
—
—
—
—
—
—
M
—
—
—
—
—
—
—
—
—
— stoCk tHiCk.
.03
.04
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Heat-Shrinkable Terminals, Splices, Disconnects
Heat-Shrinkable Fully Insulated Female Disconnects
Cat. No.
ras18-250ax rBs14-250ax rCs10-250ax
PkG.
Qty.
Wire raNGe
Max.
iNs.
taB size
25 22–18 .170
.250 x .032
25 16–14 .200
.250 x .032
25 12–10 .250
.250 x .032
reC.
tool
ERG4255 a
1.82
1.77
1.80
Heat-Shrinkable Fully Insulated Male Tabs
Cat. No.
18ras-251tx
14rBs-251tx
10rCs-251tx
PkG.
Qty.
Wire raNGe
Max.
iNs.
taB size
25 22–18 .170
.250 x .032
25 16–14 .200
.250 x .032
25 12–10 .250
.250 x .032
reC.
tool
ERG4255 a
1.80
1.75
1.80
Heat-Shrinkable Butt Splices
Cat. No.
2ras18x raas22x
2rBs14x rBBs22x
2rCs10x rCCs22x
PkG.
Qty.
Wire raNGe
Max.
iNs.
50 22–18 .170
500 22–18 .170
50 16–14 .200
500 16–14 .200
25 12–10 .250
250 12–10 .250
reC.
tool
ERG4255
DiMeNsioNs a
1.50
1.50
1.50
1.50
1.60
1.60
B
.25
.25
.26
.26
.31
.31
Everything you need to make fully sealed connections in one handy kit.
Heat-Shrink Terminal Kit with Tools
• Tools: (1) butane torch; (1) wire stripper; (1) ratchet crimp tool
• Butt Splices: (20) #22–#18 AWG; (20) #16–#14 AWG; (15) #12–#10 AWG
• Ring Terminals: (20) #16–#14 AWG #10 stud;
(2) #16–#14 AWG #8 stud; (15) #12–#10 AWG 1 ⁄
4
" stud
Cat. No.
staPoUCH-Hs
DesCriPtioN
Heat-Shrink Terminal Kit with Tools www.tnb.com
stD. PkG. Qty.
1
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-25
G-26
Disconnects and Male Tabs
Disconnects
• Internal barrel serrations and long barrel provide for maximum tensile strength
• Complete line of installing tools,
B engineered to match tool with terminal
• Funnel-entry insulators enable easier inserting of wire into barrel
• Color coded for easy installation
250 Series — Female Disconnects
• Female disconnect terminals and matching male tabs accommodate a range of #22–#10 AWG, and are available in non-insulated, partially insulated and fully insulated styles, in both nylon and vinyl
• Unique construction of the female disconnect offers long-term dependability
• Brazed-seam serrated barrel provides maximum tensile strength
250 Series — Female Disconnects
Fig. 1 Fig. 2 Fig. 3 Fig. 4
B B B
187 Series — Female
Disconnects
• Quick, reliable method of connection to terminal blocks and boards without the use of tools
• Female disconnect terminals and matching male tabs accommodate a range of #22–#10 AWG, and are available in non-insulated, partially insulated and fully insulated styles, in both nylon and vinyl
• Unique construction of the female disconnect offers long-term dependability
1 Nylon self-insulated
A
2
B
Vinyl self-insulated
3 Nylon fully insulated
4 Nylon open top insulated 90° flag
5 Non-insulated
6 Non-insulated/insulation grip
A
1
2
3
4
5
6
Cat.
No.
10rC-250F rC257
18ra-2577 ra2573
14rb-2577 rb2573
10rC-2577 rC2573 ra18-250a ra2577F rb14-250a rb2577F rC10-250a rC2577F ra18-250F ra250 rb14-250F rb250 rC10-250F rC250
18ra-250F ra257 ra257-170
14rb-250F rb257 rb257-200 a18-250 a250 b14-250 b250
C10-250F
C250 b14-250F b250G
Wire raNGe
22–18
22–18
16–14
16–14
12–10
12–10
22–18
12–10
22–18
22–18
16–14
16–14
12–10
12–10
22–18
22–18
16–14
16–14
12–10
12–10
16–14
16–14
22–18
22–18
16–14
16–14
16–14
12–10
22–18
16–14
16–14
12–10
12–10
22–18
PkG.
Qty.
100
500
50
500
50
500
100
500
100
1,000
100
1,000
50
500
50
1,000
100
1,000
50
500
100
1,000
1,000
1,000
100
1,000
1,000
50
1,000
100
1,000
50
500
100
Max.
iNS.
tab
Size FiG.
.136
.250 x .032
1
.150
.170
.170
.170
.200
.250
.136
.162
.162
.215
.215
.150
.250 x .032
1
.250 x .032
1
.250 x .032
1
.250 x .032
1
.250 x .032
1
.250 x .032
1
.250 x .032
1
.250 x .032
1
.250 x .032
1
.250 x .032
1
.250 x .032
1
.250 x .032
1
.250
.165
.165
.185
.185
.225
.225
.170
.250 x .032
1
.250 x .032
2
.250 x .032
2
.250 x .032
2
.250 x .032
2
.250 x .032
2
.250 x .032
2
.250 x .032
3
.170
.190
.190
.250 x .032
3
.250 x .032
3
.250 x .032
3
.245
.245
.250 x .032
.250 x .032
3
3
— .250 x .032
1
— .250 x .032
1
— .250 x .032
1
— .250 x .032
1
— .250 x .032
1
— .250 x .032
1
— .250 x .032
4
— .250 x .032
4 reC.
tool
DiMeNSioNS a b
.91
.29
ERG4001
.80
.80
.73
.80
.80
.80
1.03
1.01
1.01
1.01
1.01
1.04
1.04
.80
.96
.96
.96
.96
.96
1.03
.91
.91
.91
1.04
1.04
.96
ERG4002
.73
.73
.73
.31
.31
.31
.73
.73
.31
.31
WT110M
.87
.87
.31
.31
(Continued on facing page)
.29
.29
.29
.29
.29
.29
.29
.29
.29
.29
.29
.29
.88
.88
.31
.71
.72
.72
.38
.38
.38
.38
.71
.29
.38
.38
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Disconnects and Male Tabs
250 Series — Female
Disconnects (continued)
7 Non-insulated
90° flag
7
Cat.
No.
a18-250a a252G b14-250a b252G
C10-250a
C252G
250 Series — Nylon Piggy Back Disconnects
B
A
O
Cat.
No.
ra18-250FP ra250P rb14-250FP rb250P
187 Series — Female Disconnects
Fig. 1
1 Nylon self-insulated
B
A
2 Vinyl self-insulated
3 Nylon fully insulated
4 Non-insulated
Fig. 2
5 Nylon fully insulated 90° flag
Fig. 3
1
2
3
4
5
Cat.
No.
18raD-18377 raD18377
18raD-18277 raD18277
14rbD-18377 rbD18377
14rbD-18277 rbD18277 aD18-183 aD183 aD18-182 aD182 bD14-183 bD183 bD14-182 raD18-187a raD18-183 raD1833 raD18-182 raD1823 rbD14-183 rbD1833 rbD14-182 rbD1823
18raD-183 raD1837
18raD-182 raD1827
14rbD-183 rbD1837
14rbD-182 rbD1827 raD1877F raD18-188a raD1887F rbD14-187a rbD1877F rbD14-188a rbD1887F
UL Listed E66716
PkG.
Qty.
100
1,000
100
1,000
100
1,000
100
50
100
1,000
100
1,000
100
1,000
100
1,000
500
50
500
50
500
50
500
100
1,000
100
1,000
100
1,000
100
1,000
100
1,000
100
1,000
100
1,000
100
1,000
PkG.
Qty.
100
1,000
100
1,000
PkG.
Qty.
50
500
50
500
50
500
Wire raNGe
22–18
22–18
16–14
16–14
Wire raNGe
22–18
22–18
22–18
22–18
16–14
16–14
16–14
22–18
22–18
22–18
22–18
22–18
16–14
16–14
16–14
16–14
22–18
22–18
22–18
16–14
16–14
16–14
16–14
22–18
22–18
22–18
22–18
16–14
16–14
16–14
16–14
22–18
22–18
22–18
22–18
16–14
16–14
16–14
16–14
Wire raNGe
22–18
22–18
16–14
16–14
12–10
12–10
Max.
iNS.
.136
.136
.163
.163
Max.
iNS.
tab
Size FiG.
— .250 x .032
3
— .250 x .032
3
— .250 x .032
3
— .250 x .032
3
— .250 x .032
3
— .250 x .032
3 reC.
tool
ERG4002
ERG4002
ERG4005 tab
Size
.250 x .032
.250 x .032
.250 x .032
.250 x .032
Max.
iNS.
tab
Size
—
—
—
.150
.150
.150
.150
.170
.170
.170
.170
.150
.150
.150
.150
.170
.170
.170
.170
.136
.136
.136
.136
.163
.163
.163
.163
.150
.150
.150
.150
.170
.170
.170
.170
.187 x .032
.187 x .032
.187 x .020
.187 x .020
.187 x .032
.187 x .032
.187 x .020
.187 x .020
— .187 x .032
— .187 x .032
—
—
.187 x .020
.187 x .020
.187 x .032
.187 x .032
.187 x .032
.187 x .032
.187 x .020
.187 x .020
.187 x .032
.187 x .032
.187 x .020
.187 x .020
.187 x .032
.187 x .032
.187 x .020
.187 x .020
.187 x .032
.187 x .032
.187 x .020
.187 x .020
.187 x .020
.187 x .032
.187 x .032
.187 x .020
.187 x .020
.187 x .032
.187 x .032
.187 x .020
.187 x .020
FiG.
1
3
1
1
1
1
1
1
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 reC.
tool
WT112M
ERG4001 reC.
tool
ERG4001
ERG4002
ERG4001
DiMeNSioNS a
.58
.58
.58
.58
.64
.64
b
.61
.61
.62
.62
.63
.63
a
.87
.87
.87
.87
DiMeNSioNS b
.30
.30
.30
.30
C
.43
.43
.43
.43
DiMeNSioNS a
.64
.64
.64
.74
.64
.64
.64
.64
.89
.89
.89
.89
.89
.89
.89
.89
.74
.74
.74
.74
.74
.74
.74
.85
.85
.85
.85
.85
.85
.85
.85
.83
.83
.83
.83
.83
.83
.83
.83
b
.23
.23
.23
.59
.23
.23
.23
.23
.30
.30
.30
.30
.30
.30
.30
.30
.59
.59
.59
.61
.61
.61
.61
.23
.23
.23
.23
.23
.23
.23
.23
.23
.23
.23
.23
.23
.23
.23
.23
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-27
Disconnects and Male Tabs
Select the tabs you need!
250 Series — Male Tabs
1 Vinyl self-insulated
A
B
G-28
2 Nylon fully insulated
3 Non-insulated/insulated grip
4 Non-insulated
187 Series — Male Tabs
1
2
3
4
CAT. NO.
18rA-250T rA2517
14rb-250T rb2517
10rC-250T rC2517
18rA-251T rA25177
14rb-251T rb25177
10rC-251T rC25177
A18-250T b14-250T
A18-251T
A251 b14-251T b251
C10-251T
PKG.
qTy.
500
25
500
100
500
50
500
50
100
1,000
100
1,000
50
100
100
1,000
100
1,000
50 wire rANGe
22–18
22–18
16–14
16–14
12–10
12–10
22–18
22–18
16–14
16–14
12–10
12–10
22–18
20–14
22–18
22–18
16–14
16–14
12–10 mAx.
iNs.
.250
.150
.150
.170
.170
.210
.210
—
.150
.150
.170
.170
.250
—
—
—
—
—
—
TAb size
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.250 x .032
reC.
TOOl
ERG4001
WT110M
ERG4002 dimeNsiONs
A
1.13
1.17
1.17
.87
1.08
1.13
1.13
1.13
.95
.95
.95
.95
1.08
.87
.68
.68
.68
.68
.68
b
.45
.45
.45
—
—
.45
.45
.45
—
—
—
—
—
—
—
—
—
—
—
B
A
5 Vinyl insulated
CAT. NO.
5
18rAd-187
18rAd-188
14rbd-187
14rbd-188
PKG.
qTy.
100
100
100
100
TAb size
.187 x .032
.187 x .020
.187 x .032
.187 x .020
wire rANGe
22–18
22–18
16–14
16–14 mAx.
iNs.
.150
.150
.170
.170
reC.
TOOl
ERG4001
A
.87
.87
.87
.87
diA.
b
—
—
—
—
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Disconnects and Male Tabs
Insulated coupler requires no tool!
250 Series — Adapters and Coupler †
6 Non-insulated A
B
A
B
7 Insulated coupler 6
7
CAT. NO.
PKG.
qTy.
TAb size
F250TA
FTA250 rb14-250
50
1,000
50
.250 x .032
.250 x .032
.250 x .032
rbb250 500 .250 x .032
† Not UL Listed
Cat. No. F250TA — Material: brass Finish: tin plated
Cat. No. RB14-250 — Material: brass Finish: none Insulation: vinyl
Available in variety of wire ranges!
110 Series — Disconnects*
8 Nylon-insulated
9 Non-insulated
A
B
8
9
CAT. NO.
rA18-110F rA10-sK rA18-111F rA11 rb14-110F rb10-sK rb14-111F rb11-Tb
A18-110F
A10-Tb
A18-111F
A11 b14-110F b10-Tb b14-111F b11-Tb
PKG.
qTy.
100
1,000
100
1,000
100
1,000
100
1,000
100
1,000
100
1,000
100
1,000
100
1,000
* Not UL Listed or CSA approved.
TAb size
.110 x .032
.110 x .032
.110 x .020
.110 x .020
.110 x .032
.110 x .032
.110 x .020
.110 x .020
.110 x .032
.110 x .032
.110 x .020
.110 x .020
.110 x .032
.110 x .032
.110 x .020
.110 x .020
wire rANGe
22–18
22–18
22–18
22–18
16–14
16–14
16–14
16–14
22–18
22–18
22–18
22–18
16–14
16–14
16–14
16–14
Choose from nylon-insulated or non-insulated!
Wristlock Disconnects †
10 Nylon-Insulated wristlock disconnects
B
11 Non-Insulated wristlock disconnects
Picture shows wristlock disconnect assembled as two pieces. Parts are sold by the piece not by assemblies.
www.tnb.com
10
11
CAT. NO.
rA18d rA23 rb14d rb23 b14-d b23
† Not UL Listed
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
PKG.
qTy.
50
1,000
50
1,000
50
1,000 wire rANGe
22–18
22–18
16–14
16–14
16–14
16–14
A mAx.
iNs.
.136
.136
.162
.162
.187
.187
Technical Services
Tel: 888.862.3289
mAx.
iNs.
—
—
—
—
—
—
—
—
.135
.135
.135
.135
.110
.110
.110
.110
ERG4006 reC.
TOOl reC.
TOOl
WT111M
WT112M
WT2000
WT2000
WT110M
A
.82
.82
2.35
2.35
diA.
b
.56
.56
.51
.51
A
.99
.97
.97
.99
.99
.99
diA.
b
1.70
1.70
1.70
1.70
1.66
1.66
A
.59
.59
.59
.59
.59
.59
.59
.59
.75
.75
.75
.75
.75
.75
.75
.75
diA.
b
.15
.15
.15
.15
.15
.15
.15
.15
.15
.15
.15
.15
.15
.15
.15
.15
G-29
G-30
Luminaire Disconnects
Disconnect ballasts under load for safe servicing — in compliance with
NEC
®
requirements.
Push-In Luminaire Disconnect
Each year, electricians sustain injuries while attempting to change ballasts without tripping the breaker because they’re trying to avoid disconnecting other lighting and equipment from power. That’s why recent changes to
NEC ® and UL standards require a means of disconnecting power to nonresidential fluorescent lighting ballasts.
In 2006, Thomas & Betts developed the first UL Listed product to meet this need. Now, in response to customer demand, the new Sta-Kon ® Push-In
Luminaire Disconnect provides all the same safety benefits as the original, but installs even faster and easier.
• Enables electricians changing ballasts to easily disconnect incoming power for safe servicing without having to trip the main power breaker
• Installs easily — just strip de-energized wires and insert
• Disconnect halves snap together and separate easily — but won’t accidentally disconnect
• Foolproof design eliminates the potential for incorrect installation and reverse polarity
• Fits through
1
⁄
2
" knockouts for easy retrofit
• Ballast hot-lead wire entry is color-coded black for easy visibility
• Finger-safe on both sides
• For use in all non-residential fluorescent lighting applications and in ordinary location HID lighting applications — both up to 600V, 4A maximum
• Complies with NEC ® , CEC, UL and CSA requirements
• Sold in mated pairs (male/line and female/load sides)
.................................... Specifications ...................................
• Housing: Polycarbonate
• Temperature Rating: 105° C (221° F) max.
• Electrical Rating: 600V, 4A max.
• Flammability Rating: UL94V-2
• Contacts: Copper alloy
• Wire Range: #18–#12 AWG solid copper
#14–#12 AWG stranded copper
(19 strands or fewer)
• Standards: Complies with 2008 NEC ® and UL 2459
410.130(G), CEC 30-308(4)
• Certifications: UL Listed, CSA Certified
This cutaway shows how the Sta-Kon ® Luminaire Disconnect grips and holds the pushed-in wires securely after installation.
Sta-Kon ® Push-In Luminaire Disconnect
CAT. NO.
LD2P-q
LD2P-D
DESCRIPTION
2-Wire Push-In Luminaire Disconnect, Distributor Pack
2-Wire Push-In Luminaire Disconnect, Bulk Packaging
STD. PKG.
qTy.
25
500
Note : If you prefer lead wires instead of a push-in design and/or need a 3-wire disconnect for switching or dimming applications, order the original Sta-Kon
2-wire Cat. No. LD2 (Cat. No. LD2-D for bulk packaging) or 3-wire Cat. No. LD3 (Cat. No. LD3-D for bulk packaging). See following page.
® Luminaire Disconnect,
NEC and National Electrical Code are registered trademarks of the National Fire Protection Association, Inc.
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Luminaire Disconnects
Meets 2011 NEC
®
requirements for fluorescent fixtures and ballasts!
Luminaire Disconnects
• Oversized electrical contacts improve conductivity and reduce temperature rise
• Integral wire leads ease installation — even with multiple wire sizes — and support connection to copper or aluminum wiring
• Foolproof design ensures mating halves of disconnect are installed correctly, preventing reverse polarization
• Finger-safe line side protects installer and enables safe servicing without disconnecting power
• Line and load indications clearly identified on each half
• Rounded, compact design fits in tight spaces
• Bright orange for instant identification as a safety device
.................................... Specifications ...................................
• Housing: Polycarbonate
• Contacts: Tin-plated brass
• Integral Leads: Insulated #18 AWG solid copper
• Temp. Rating: 105° C
• Flammability: UL94V-2
(V-0 available on request)
• Electrical Rating: 4A, 600V
• Standards: UL Listed E07134,
CSA Certified, NEC ® Section
410.130(G) 2011 edition compliant
NEC and National Electrical Code are registered trademarks of the National Fire Protection
Association, Inc.
CAT. NO.
DESCRIPTION PKG. qTy.
Bulk Packaging for OEMs
LD2-D 2-Pole Luminaire Disconnect
LD3-D 3-Pole Luminaire Disconnect
Kits for Servicing Electricians (includes two male/line half and two female/load half of the luminaire disconnect, polybagged with installation instructions)
LD2
LD3
2-Pole Luminaire Disconnect Kit
3-Pole Luminaire Disconnect Kit
500
500
20
20
Faster, easier and safer than manual seating of disconnects!
Disconnect Installation Tool
• Perfect for wire-harness assemblers and panel builders
• Dual-ended with slots to fit red and blue (male and female) or yellow disconnects
• Color-coded dots for easy matching of disconnect with correct tool end
• Lightweight and only 5 1 ⁄
8
" long — fits in a shirt pocket like a pen
This one-of-a-kind tool may be used to seat all sizes of
Thomas & Betts disconnects.
CAT. NO.
DESCRIPTION
DT22-10 Sta-Kon ® Disconnect Installation Tool www.tnb.com
PKG. qTy.
1
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-31
G-32
Ferrules
Features
• Ferrules ensure reliable electrical connections when terminating conductors in screw clamp terminal blocks
• Fraying and breaking of wire strands is prevented and the possibility of an unreliable connection is minimized
• Insulated ferrules prevent conductor breakage due to bending, wire stress or vibration, while facilitating wire insertions into the terminal block clamp
Insulated Ferrules
• Ferrules are the preferred alternative to twisting wire stands or tinning the wire end before terminating into a terminal block
• Ferrules are thin-walled copper tubes, which are mechanically crimped onto the ends of stranded wires
• They are easy to use — simply strip the wire, slide the ferrule onto the end of the wire and crimp
• Meets emerging global standards, requiring wire-to-metric style terminal block installations to be terminated with a “pin” style terminal
• Vinyl insulated, nylon insulated, and non-insulated styles
• All styles offered in #22 AWG to #10 AWG and compatible with existing Sta-Kon ® tooling
How to Apply a Ferrule
• Strip the insulation from the end of the wire and insert into the insulated end of the ferrule
• Using the designated crimping tool, place the metal shaft into the tool’s appropriate slot. Compress the tool to make a crescent-shape depression along the length of the ferrule
• Insert the crimped ferrule into the terminal block
• Tighten the ferrule and wire into the terminal block
Materials
• High-conductivity copper
• Tin plating
E E
CONDUCTOR SECTION
F2037
F2038
F2039
F2040
F2041
F2042
F2043
F2044
F2029
F2030
F2031
F2032
F2033
F2034
F2035
F2036
F2021
F2022
F2023
F2024
F2025
F2026
F2027
F2028
CAT. NO.
F4004
F4005
F4006
F4007
F4008
F4009
F2020
AWG MM 2
F2045
F2046
F2047
F2048
F2049
F2050
F2051
F2052
F2053
F2054 1/0 50.00
Ferrule dimensions conform to DIN 46228, Part 4.
8
6
10
8
12
12
12
10
16
14
14
14
18
16
16
16
2
2
2
1/0
4
4
6
4
18
18
18
18
20
18
18
18
22
22
20
20
26
26
24
24
4.00
4.00
4.00
6.00
6.00
10.00
10.00
16.00
1.00
1.50
1.50
1.50
1.50
2.50
2.50
2.50
16.00
25.00
25.00
25.00
35.00
35.00
35.00
50.00
.75
1.00
1.00
1.00
.50
.75
.75
.75
.34
.34
.50
.50
.14
.14
.25
.25
COLOR
Gray
Yellow
Purple
White
Gray
Red
Black
Blue
Gray
Yellow
Red
Blue
Yellow
Red
Blue
A B
DIMENSIONS INCHES/MM
øC øD E
INSTALLATION
TOOLING
.413/10.5
.236/6.0
.031/.80
.079/2.0
.010/.25
.492/12.5
.315/8.0
.031/.80
.079/2.0
.010/.25
.413/10.5
.236/6.0
.031/.80
.079/2.0
.010/.25
.492/12.5
.315/8.0
.031/.80
.079/2.0
.010/.25
T3, ERG4
T3, ERG4
T3, ERG4
T3, ERG4
.413/10.5
.236/6.0
.031/.80
.079/2.0
.010/.25
.492/12.5
.315/8.0
.031/.80
.079/2.0
.010/.25
T3, ERG4
T3, ERG4
.453/11.5
.236/6.0
.043/1.1
.098/2.5
.006/.15
T1, T3 & ERG4
.531/13.5
.315/8.0
.043/1.1
.098/2.5
.006/.15
T1, T3 & ERG4
.610/15.5
.394/10.0
.043/1.1
.098/2.5
.006/.15
T1, T3 & ERG4
.472/12.0
.236/6.0
.051/1.3
.110/2.8
.006/.15
T1, T3 & ERG4
.551/14.0
.315/8.0
.051/1.3
.110/2.8
.006/.15
T1, T3 & ERG4
.630/16.0
.394/10.0
.051/1.3
.110/2.8
.006/.15
T1, T3 & ERG4
.709/18.0
.472/12.0
.051/1.3
.110/2.8
.006/.15
T1, T3 & ERG4
.492/12.5
.236/6.0
.059/1.5
.118/3.0
.006/.15
T1, T3 & ERG4
.571/14.5
.315/8.0
.059/1.5
.118/3.0
.006/.15
T1, T3 & ERG4
.650/16.5
.394/10.0
.059/1.5
.118/3.0
.006/.15
T1, T3 & ERG4
.728/18.5
.472/12.0
.059/1.5
.118/3.0
.006/.15
T1, T3 & ERG4
.571/14.5
.315/8.0
.071/1.8
.134/3.4
.006/.15
T1, T3 & ERG4
.650/16.5
.394/10.0
.071/1.8
.134/3.4
.006/.15
T1, T3 & ERG4
.728/18.5
.472/12.0
.071/1.8
.134/3.4
.006/.15
T1, T3 & ERG4
.965/24.5
.708/18.0
.071/1.8
.134/3.4
.006/.15
T1, T3 & ERG4
.591/15.0
.315/8.0
.091/2.3
.165/4.2
.006/.15
T1, T3 & ERG4
.748/19.0
.472/12.0
.091/2.3
.165/4.2
.006/.15
T1, T3 & ERG4
.984/25.0
.708/18.0
.091/2.3
.165/4.2
.006/.15
T1, T3 & ERG4
.889/17.5
.394/10.0
.114/2.9
.189/4.8
.008/.20
.787/20.0
.472/12.0
.114/2.9
.189/4.8
.008/.20
1.024/26.0 .708/18.0
.114/2.9
.189/4.8
.008/.20
.787/20.0
.472/12.0
.142/3.6
.244/6.2
.008/.20
.984/25.0
.708/18.0
.142/3.6
.244/6.2
.008/.20
.827/21.0
.472/12.0
.181/4.6
.295/7.5
.008/.20
1.063/27.0 .708/18.0
.181/4.6
.295/7.5
.008/.20
.906/23.0
.472/12.0
.236/6.0
.346/8.8
.008/.20
1.142/29.0 .708/18.0
.236/6.0
.346/8.8
.008/.20
1.142/29.0 .630/18.0
.295/7.5
.433/11.0
.008/.20
1.220/31.0 .708/18.0
.295/7.5
.433/11.0
.008/.20
1.378/35.0 .866/22.0
.295/7.5
.433/11.0
.008/.20
1.181/30.0 .630/16.0
.335/8.5
.492/12.5
.008/.20
1.260/32.0 .708/18.0
.335/8.5
.492/12.5
.008/.20
1.535/39.0 .984/25.0
.335/8.5
.492/12.5
.008/.20
1.417/36.0 .787/20.0
.413/10.5
.591/15.0
.014/.35
1.614/41.0 .984/25.0
.413/10.5
.591/15.0
.014/.35
T3 & ERG4
T3 & ERG4
T3 & ERG4
T3 & ERG4
T3 & ERG4
T3 & ERG4
T3 & ERG4
ERG4
ERG4
ERG4
ERG4
ERG4
ERG4
ERG4
ERG4
ERG4
ERG4
PKG.
QTY.
500
500
100
100
100
100
100
100
500
500
500
500
500
500
500
500
50
50
50
50
50
50
50
50
50
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Ferrules
Strip Lengths on
Insulated Ferrules
CAT. NO.
PIN
LENGTH (IN.)
MIN. STRIP
LENGTH (IN.)
F2020
F2021
F2022
F2023
F2024
F2025
F2026
F2027
F2028
F2029
F2030
F2031
F2032
F2033
F2034
F2035
F2036
F2037
F2038
F2039
F2040
F2041
F2042
F2043
F2044
F2045
F2046
F2047
F2048
F2049
F2050
F2051
F2052
F2053
F2054
.236
.315
.394
.236
.315
.394
.472
.236
.315
.394
.472
.315
.394
.472
.708
.315
.472
.708
.394
.472
.708
.472
.708
.472
.708
.472
.708
.63
.708
.866
.53
.708
.984
.787
.984
.3147
.3937
.4727
.3147
.3937
.4727
.5507
.3147
.3937
.4727
.5507
.3937
.4727
.5507
.7867
.3937
.5507
.7867
.4727
.5507
.7867
.5507
.7867
.5507
.7867
.5507
.7867
.7087
.7867
.9447
.6087
.7867
1.0627
.8657
1.0627
Note: The thicker the insulation, the longer the strip length should be.
MAx. STRIP
LENGTH (IN.)
.826
.59
.826
.59
.826
.748
.826
.512
.59
.826
.59
.826
.433
.59
.826
.984
.648
.826
1.102
.905
1.102
.59
.433
.512
.59
.59
.354
.433
.512
.354
.433
.512
.354
.433
.512
CAT. NO.
F4000
F4001
F4002
F4003
F4004
F4005
F4006
F4007
F4008
F4009
F4020
F4021
F4022
F4023
F4024
F4027
F4028
PIN
LENGTH (IN.)
.315
.236
.315
.315
.315
.315
.315
.315
.315
.315
.315
.236
.315
.236
.315
.315
.315
MIN. STRIP
LENGTH (IN.)
.3937
.3147
.3937
.3937
.3937
.3937
.3937
.3937
.3937
.3937
.3937
.3147
.3937
.3147
.3937
.3937
.3937
MAx. STRIP
LENGTH (IN.)
.433
.354
.433
.433
.433
.433
.433
.433
.433
.433
.433
.354
.433
.354
.433
.433
.433
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-33
Ferrules
Insulated Twin Ferrules
B B
CONDUCTOR SECTION
CAT. NO.
AWG MM
F8000
F8001
F8002
F8003
F8005
F8006
F8007
F8008
F8009
F8010
F8011
2x 20
2x 18
2x 18
2x 17
2x 17
2x 16
2x 16
2x 14
2x 14
2x 12
2x 10
2x 0.50
2x 0.75
2x 0.75
2x 1.00
2x 1.00
2x 1.50
2x 1.50
2x 2.50
2x 2.50
2x 4.00
2x 6.00
Ferrule dimensions conform to DIN 46228, Part 4.
Insulated Ferrules
(Old DIN and French Standards)
COlORS
White
Gray
Red
Black
Blue
Gray
Yellow
A B
DIMENSIONS INCHES/MM
øC øD E
INSTAllATION
TOOlING
.591/15.0
.315/8.0
.059/1.5
.177/4.5
.010/.25
.591/15.0
.315/8.0
.071/1.8
.201/5.1
.010/.25
.669/17.0
.394/10.0
.071/1.8
.201/5.1
.006/.15
.591/15.0
.315/8.0
.081/2.05
.201/5.1
.006/.15
.669/17.0
.394/10.0
.081/2.05
.201/5.1
.006/.15
T3
T3
T3
T3
T3
.630/16.0
.315/8.0
.091/2.3
.252/6.4
.006/.15
.787/20.0
.472/12.0
.091/2.3
.252/6.4
.006/.15
.728/18.5
.394/10.0
.114/2.9
.295/7.5
.006/.15
T3
T3
T3
.846/21.5
.512/13.0
.114/2.9
.295/7.5
.006/.15
T3
.906/23.0
.472/12.0
.150/3.8
.339/8.6
.006/.15
ERG4/6MM DIE
.984/25.0
.551/14.0
.193/4.9
.378/9.6
.008/.20
ERG4/10MM DIE
PKG.
QTY.
500
500
500
500
100
100
500
500
500
500
500
B B
A A
G-34
CONDUCTOR SECTION
CAT. NO.
STYlE AWG
F4000
F4001
F4002
F4003
F4020
F4021
F4023
F4024
F4027
F4028
OLD DIN
OLD DIN
OLD DIN
OLD DIN
OLD DIN
FRENCH
FRENCH
FRENCH
FRENCH
FRENCH
20
18
18–17
16
14
20
18
18–17
16
14
Ferrule dimensions conform to DIN 46228, Part 4.
MM
0.50
0.75
1.00
1.50
2.50
0.50
0.75
1.00
1.50
2.50
COlORS
Orange
White
Yellow
Red
Blue
White lt. Blue
Red
Black
Gray
The crimping tools you need!
Tooling for Sta-Kon ® Insulated Ferrules
CAT. NO.
DESCRIPTION
T1
T3
ERG4
Sta-Kon ® Crimp Tool for wire ferrules #20–#14 AWG — insulated handle.
Sta-Kon ® Crimp Tool for wire ferrules #26–#10 AWG — insulated handle.
Comfort Crimp ® Sta-Kon ® Crimp Tool with Shure-Stake mechanism, for installing wire ferrules #26–1/0 AWG.
®
Four interchangeable die sets included. Insulated handle.
Packaged in sturdy plastic carrying case.
PKG.
QTY.
1
1
1
A B
DIMENSIONS INCHES/MM
øC øD E
INSTAllATION
TOOlING
.571/14.5
.315/8.0
.043/1.1
.102/2.6
.006/.15
T1, T3 & ERG4
.571/14.5
.315/8.0
.051/1.3
.110/2.8
.006/.15
T1, T3 & ERG4
.571/14.5
.315/8.0
.059/1.5
.118/3.0
.006/.15
T1, T3 & ERG4
.571/14.5
.315/8.0
.071/1.8
.134/3.4
.006/.15
T1, T3 & ERG4
.571/14.5
.315/8.0
.091/2.3
.165/4.2
.006/.15
T1, T3 & ERG4
.571/14.5
.315/8.0
.043/1.1
.102/2.6
.006/.15
T1, T3 & ERG4
.571/14.5
.315/8.0
.051/1.3
.110/2.8
.006/.15
T1, T3 & ERG4
.571/14.5
.315/8.0
.059/1.5
.118/3.0
.006/.15
T1, T3 & ERG4
.571/14.5
.315/8.0
.071/1.8
.134/3.4
.006/.15
T1, T3 & ERG4
.571/14.5
.315/8.0
.091/2.3
.165/4.2
.006/.15
T1, T3 & ERG4
T1
T3
ERG4
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
PKG.
QTY.
500
500
500
500
500
500
500
500
500
500
Ferrules
Non-Insulated Ferrules
CAT. NO.
F9020
F9021
F9022
F9023
F9024
F9025
F9026
F9027
F9013
F9014
F9015
F9016
F9017
F9018
F9019
F9000
F9001
F9002
F9003
F9004
F9005
F9006
F9007
F9008
F9009
F9010
F9011
F9012
F9028
F9029
F9030
F9031
F9032
F9033
F9034
F9035
F9036
F9037
F9038
F9039
D C
E
A
CONDUCTOR SECTION
AWG
6
6
6
6
8
8
6
10
10
10
8
12
12
12
12
2
1/0
2
2
1/0
1/0
4
4
4
4
14
14
14
14
16
16
16
16
18
18
18
18
24
22
22
MM
16
16
16
16
10
10
16
6
10
6
6
4
4
4
4
35
35
35
50
25
25
25
25
50
50
2.5
2.5
2.5
2.5
1.5
1.5
1.5
1.5
1
1
.75
.75
.25
.5
.5
www.tnb.com
A
.591/15
.709/18
.472/12
.591/15
.709/18
.984/25
1.26/32
.354/9
.472/12
.591/15
.709/18
.472/12
.591/15
.709/18
.472/12
.591/15
.709/18
.984/25
1.26/32
.709/18
.984/25
1.26/32
.709/18
.984/25
1.18/30
.276/7
.394/10
.473/12
.709/18
.276/7
.394/10
.472/12
.709/18
.196/5
.236/6
.394/10
.236/6
.394/10
.236/6
.394/10
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
E
.008/.2
.008/.2
.008/.2
.008/.2
.008/.2
.008/.2
.008/.2
.008/.2
.008/.2
.008/.2
.008/.2
.008/.2
.008/.2
.008/.2
.008/.2
.010/.25
.010/.25
.010/.25
.010/.25
.010/.25
.010/.25
.010/.25
.012/.3
.012/.3
.012/.3
.006/.15
.006/.15
.006/.15
.006/.15
.006/.15
.006/.15
.006/.15
.006/.15
.006/.15
.006/.15
.006/.15
.006/.15
.006/.15
.006/.15
.006/.15
Technical Services
Tel: 888.862.3289
DIMENSIONS INCHES/MM
C
.110/2.8
.110/2.8
.110/2.8
.110/2.8
.138/3.5
.138/3.5
.138/3.5
.177/4.5
.177/4.5
.177/4.5
.228/5.8
.228/5.8
.228/5.8
.228/5.8
.228/5.8
.287/7.3
.287/7.3
.287/7.3
.287/7.3
.327/8.3
.327/8.3
.327/8.3
.406/10.3
.406/10.3
.406/10.3
.030/.75
.039/1.0
.039/1.0
.047/1.2
.047/1.2
.055/1.4
.055/1.4
.067/1.7
.067/1.7
.067/1.7
.067/1.7
.087/2.2
.087/2.2
.087/2.2
.087/2.2
D
.158/4
.158/4
.158/4
.158/4
.185/4.7
.185/4.7
.185/4.7
.228/5.8
.228/5.8
.228/5.8
.295/7.5
.295/7.5
.295/7.5
.295/7.5
.295/7.5
.374/9.5
.374/9.5
.374/9.5
.374/9.5
.433/11
.433/11
.433/11
.512/13
.512/13
.512/13
.067/1.7
.083/2.1
.083/2.1
.091/2.3
.091/2.3
.098/2.5
.098/2.5
.110/2.8
.110/2.8
.110/2.8
.110/2.8
.139/3.4
.139/3.4
.139/3.4
.139/3.4
INSTAllATION
TOOlING
ERG4
ERG4
ERG4
ERG4
ERG4
ERG4
ERG4
T3, ERG4
T3, ERG4
T3, ERG4
T3, ERG4
T3, ERG4
T3, ERG4
T3, ERG4
ERG4
T1, ERG4 T3
T1, T3, ERG4
T1, T3, ERG4
T1, T3, ERG4
T1, T3, ERG4
T1, T3, ERG4
T1, T3, ERG4
T1, T3, ERG4
T1, T3, ERG4
T1, T3, ERG4
T1, T3, ERG4
T1, T3, ERG4
T1, T3, ERG4
T1, T3, ERG4
T1, T3, ERG4
ERG4
ERG4
ERG4
ERG4
ERG4
ERG4
ERG4
TB5095, ERG4
TB5095, ERG4
TB5095, ERG4
PKG.
QTY.
500
500
250
250
250
250
250
1,000
1,000
1,000
1,000
1,000
1,000
1,000
500
100
100
100
100
100
100
100
100
100
100
1,000
1,000
1,000
1,000
1,000
1,000
1,000
1,000
1,000
1,000
1,000
1,000
1,000
1,000
1,000
G-35
Wire Termination Tools and Installation Kits
Convenient 20-count packaging!
Perfect for residential or light commercial installations!
Sta-Kon
®
Mini-Pack Terminals
Sta-Kit
®
Installing Kit
• Assortment of popular
Sta-Kon ® vinyl terminals
• Kit includes a WT112M crimping tool
• Includes cable ties and wire marker book
G-36
• Wire ranges from #22 AWG to #10 AWG
• Vinyl insulated ring and forked-tongued terminals, female disconnects, butt-type splice connectors
Note: “CP” designates mini-pack quantities. Refer to other catalog pages for description and dimensional information.
CAT.
NO.
18rA-6FCP
18rA-8CP
18rA-10CP
14rb-6CP
14rb-8CP
14rb-10CP
10rC-10CP
10rC-14CP
18rA-8FCP
18rA-10FCP
14rb-6FCP
14rb-8FCP
14rb-10FCP
10rC-8FCP
10rC-10FCP
2rA18XCP
2rb14XCP
2rC10XCP
18rA-250FCP
14rb-250FCP
10rC-250FCP uNiT qTy.
PKG.
qTy.
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20 wire rANGe
22–18
22–18
16–14
16–14
16–14
12–10
12–10
22–18
22–18
22–18
22–18
16–14
16–14
16–14
12–10
12–10
16–14
12–10
22–18
16–14
12–10 bOlT hOle
—
—
—
—
—
#10
#8
10
—
#8
#10
#6
#8
#8
#10
#10
1 ⁄
4
#6
#8
#10
#6
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
CAT. NO.
STAKiT
DeSCriPTiON
Assortment of Sta-Kon ® vinyl terminals, splices and disconnects. Includes crimp tool, cable ties and wire book marker
PKG. qTy.
1
Lightweight, durable, nylon construction!
Sta-Org
®
Terminal and Splice Organizer Kit
• Ideal for contractors, OEMs or any other user of terminals and splices
• Slips in a tool box or sits on your bench — only 6.6"L x 3" dia.
• Bench-mountable (hardware included)
Kit Contents
• (1) blue nylon organizer/carrier
• (6) see-through nylon canisters with lids
• (20) #12–#10 AWG vinyl ring terminals (Cat. No. 10RC-10)
• (25) #18–#14 AWG vinyl ring terminals (Cat. No. 14RB-10)
• (15) #12–#10 AWG vinyl butt splices (Cat. No. 2RC-10X)
• (25) #18–#14 AWG vinyl butt splices (Cat. No. 2RB-14X)
• (20) #12–#10 AWG vinyl fork terminals (Cat. No. 10RC-10F)
• (25) #18–#14 AWG vinyl fork terminals (Cat. No. 14RB-10F)
CAT. NO.
STA-OrG
DeSCriPTiON
Sta-Kon ® Sta-Org ® Terminal and Splice Organizer Kit
PKG. qTy.
1
Technical Services
Tel: 888.862.3289
www.tnb.com
Wire Termination Tools and Installation Kits
Recommended Tools
The Shure-Stake ® mechanism on mechanical ratchet tools and power tools prevents the dies from releasing the terminal until the proper compression has been completed. With this method, an operator achieves a reliable crimp every time.
Thomas & Betts tooling techniques correctly match tools, wire size, and terminal to produce optimum mechanical and electrical performance.
Plier type if installations are fewer than 20 per day
WT112M
Ratchet type if installations are more than 20 per day
Used for installation of various
Sta-Kon ® terminal series.
Plier-Type Tools
WT110M
WT111M
ERG4001
WT112M
Power type if installations are more than 200 per day
12050
WT161M www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
WT2000
CAT. NO.
DeSCriPTiON wT110M A, B, C non-insulated terminal and splices and A, B non-insulated terminals with insulation grip wT111M A, B, C, PT non-insulated terminal and splices; includes cutters wT112M A, B, C non-insulated and RA, RB, RC insulated nylon and vinyl terminal and splices; includes cutters wT161M A, B, C, PT non-insulated terminal and splices; includes plier grip and cutters wT2000 A, B, C, AB, PT, RA, RB, RC insulated and non-insulated terminal and splices; includes wire cutters, bolt cutters and wire stripper
PKG. qTy.
1
1
1
1
1
Technical Services
Tel: 888.862.3289
G-37
G-38
Wire Termination Tools and Installation Kits
Redesigned family of termination tools sets a new standard for manual crimping tools!
Comfort Crimp
®
Compression Tools
Color-coded die nests (left and right side) provided for proper crimping of insulated terminals
Crimp-Assist ® foot provides stability when work surface leverage is needed to crimp larger connectors
Shure-Stake ® mechanism ensures a proper crimp every time
The most comfortable crimp available from a manual compression tool!
Sta-Kon ® Comfort Crimp ® Compression Tools previously set the standard for manual crimp tools. Now, Thomas & Betts engineers have made a great line of tools even better with the newly redesigned Sta-Kon ®
Comfort Crimp ® Compression Tools. We kept all the performance features that made the tools industry leaders such as the Shure-Stake ® mechanism and interchangeable dies with color-coded die nests, and focused on creating the best possible user experience in terms of comfort and reduction of strain.
Ergonomic handles position the user’s hands correctly to minimize the risk of strain, and soft, over-molded grips cushion fingers and palm for user comfort. A new Crimp-Assist ™ foot stabilizes the tool when the user needs to place it on a work surface for leverage to crimp larger connectors. Best of all, the redesigned Comfort Crimp ® tools require
25% less handle force to complete the crimp cycle than the previous generation — and up to 75% less handle force than competing tools!
Requiring the lowest handle force of any tool in its class, the new Comfort
Crimp ® family provides maximum comfort to installers, without sacrificing the durability or performance associated with Thomas & Betts tools.
Ergonomically advanced, soft, over-molded handle grips reduce strain and enhance user comfort Requires the lowest handle force of any tool in its class — 25% less than the previous generation of Comfort Crimp ® tools
• Perfect for OEM, MRO and field use
• UL Listed for use with Sta-Kon ® connectors
• Shure-Stake ® mechanism ensures a complete crimp cycle before release for a proper crimp every time
• Color-coded die nests for easy matching with Sta-Kon ® insulated terminals
• Creates integrity dots for quick verification of proper crimp
• Advanced manufacturing methods for improved durability and tool life
• Lanyard hole in handle for easy tethering to workstation
• Calibration service available through T&B Tool Services
ERG4007
ERG4002
ERG4004
ERG4005
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
ERG4008
Cat. No.
For use with sta-KoN ® series erG4001 erG4002 erG4004 erG4005
RA, RB, RC nylon & vinyl terminals, splices & disconnects
A, B, C non-insulated terminals, splices, disconnects
A, B and C flag terminals erG4006 erG4007 erG4008
B, C, D, E non-insulated terminals, splices,
(D & E tubular only)
RA, RB .110 disconnects and RZ Terminals
RD & RE insulated terminals (tubular only)
Non-insulated terminals #8–1/0 AWG (tubular only)
Note: Contact Tool Services for gauging.
Technical Services
Tel: 888.862.3289
www.tnb.com
1
1
1
PKG.
QtY.
1
1
1
1
Wire Termination Tools and Installation Kits
WT1377 Ratchet Hand Tool WT2130A Ratchet Hand Tool
Correct compression every time — the Shure-Stake ® mechanism principle prevents opening of the handles until full staking action is completed.
Installs self-insulated and non-insulated Sta-Kon ® terminal series in the
#26–#10 AWG wire range.
Cat. No.
wt1377
For use with sta-KoN ® series
NW ring terminals
ERG4006 Hand Tool
PKG.
QtY.
1
Cat. No.
wt2130a
For use with sta-KoN ® series
RC, RBC and RD insulated terminals, RC6, RP7 wire joints
PKG.
QtY.
1
WT3185 Ratchet Hand Tool
Cat. No.
erG4006
For use with sta-KoN ® series
RZ terminals/splices
RA, RB .110 insulated disconnects
ERG4255 Ratchet Hand Tool
PKG.
QtY.
1
Cat. No.
For use with sta-KoN ® series wt3185 For #8 AWG to 250 kcmil non-insulated Sta-Kon ® Terminals
Note: For gauging information, contact Tool Services.
PKG.
QtY.
1
WT129 Flag Terminal Type Hand Tool
Cat. No.
erG4255
For use with sta-KoN ® series
RA, RB, RC heat-shrinkable nylon-insulated terminals, butt splices, and disconnects www.tnb.com
PKG.
QtY.
1
Cat. No.
wt129
For use with sta-KoN ® series
D, E, F & G non-insulated flag terminals
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
PKG.
QtY.
1
G-39
Wire Termination Tools and Installation Kits
Single operation to cut and strip at the same time!
SWS01/DWS02 Wire
Stripping/Cutting Tools
• Automatic adjustment to the diameter of the wire, with neither setting nor selection
• Sharply cuts
and strips insulator without damaging the conductors
• DWS02 is a double- side stripper
SWS01
WT115A Toggle-Type Hand Tool
CAT. No.
WT115A
For USe WITh STA-KoN ® SerIeS
D, E, F & G Non-Insulated Terminals pKG. qTy.
1
G-40
CAT. No.
SWS01
DWS02
DeSCrIpTIoN
Single-Side Stripper
Double-Side Stripper
Integral wire cutter lets user cut and strip with the same tool!
Sta-Kon ® ERG1-WS Wire
Stripping/Cutting Tool
• Interchangeable cassettes enable the user to strip a wide range of insulations without having to change tools
• Tool automatically strips wire to preset length
DWS02 pKG. qTy.
1
1
“V” Blade Cassette
CAT. No.
DeSCrIpTIoN pKG. qTy.
erG1-WS vbC-1
Ergonomic Wire Stripping Tool
Replacement “V” Blade Cassette
1
1
ERG1-WS Wire Stripping/Cutting Tool is shipped with one Straight Blade Cassette (SBC-1).
“V” Blade Cassettes sold separately.
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
TBM6 & TBM6S
Toggle-Type
Hand Tools
TBM6
Installing Dies for Non-Insulated Code and Aircraft Sta-Kon ® Terminals
CAT. No.
NeST
STATIoNAry
DIe
11803
11805
11806
11807
11808
11809
11810
11811
INDeNTor movAble
DIe
11802
Term
SIze
D, E (Tubular)
E (Brazed), F (Tubular)
F (Brazed), G
K
L
J
H
M
Installing Dies for Nylon-Insulated
Sta-Kon ® Terminals Tbm6 & Tm6S Tools
DIe SeT
CAT. No.
11821
11822
11823
11824
11825
11826
11827
11828
11829
Term. SIze
RD (Tubular)
RD (Brazed Seam) RE (Tubular)
RF
RG
RH
RJ
RK
RL
RM
CAT. No.
For USe WITh STA-KoN ® SerIeS
Tbm6
Tbm6S
D through M, RD through RM
D through M, RD through RM with Shure-Stake ®
Dies not included.
Note: This tool can also be used to crimp Blackburn ®
See page F-85 for dies.
Lugs and Splices. pKG. qTy.
1
1
Technical Services
Tel: 888.862.3289
www.tnb.com
Wire Termination Tools and Installation Kits
Safe, fast, high-volume crimping machine!
Shure-Stake
®
Auto-Feed Tool
• Shure-Stake ® mechanism
• Fully guarded foot pedal
• Clear plastic safety guard over die area
• Dies color coded to terminals
• #26–#10 AWG wire range
• Installs insulated and non-insulated terminals and disconnects
Installing Dies for 12050
DIe
CAT. No.
STA-KoN ®
TermINAl Type
12051
12054*
12061
12052
12055*
RA — Nylon
RA — Vinyl
RA Disconnect
RB — Nylon
12062
12056
12057
12058
RB — Vinyl
RB Disconnect
RC — Nylon and Vinyl Insulated
A — Non-Insulated
12059
12060
B — Non-Insulated
C — Non-Insulated
C Disconnect, Non-Insul.
* Can also be used on nylon.
AWG
WIre SIze
22–18
22–18
22–18
16–14
16–14
16–14
12–10
22–18
16–14
12–10
12–10 pKG. qTy.
1
1
1
1
1
1
1
1
1
1
1
CAT. No.
DeSCrIpTIoN
12050 Compact, pneumatically operated unit for crimping tape-mounted Sta-Kon ® terminals; equipped with a Shure-Stake ® mechanism, which ensures a full compression each time
Space Requirement: 30" W x 20" H x 20" D
Weight: 55 lbs.
Air Pressure: 90–125 psi input air supply pKG. qTy.
1 www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-41
G-42
Wire Termination Tools and Installation Kits
1
1
⁄
2
tons of grip that weighs less than three pounds!
Battery-Powered
Crimping Tool — BAT22-6
T&B’s newest battery-powered tool is fast and portable for making highvolume and difficult-to-reach terminal installations in a snap. The Sta-Kon ®
BAT22-6 delivers 1.5 tons of crimping force with an easy, pushbutton trigger. The lightweight, ergonomic design minimizes the risk of repetitive motion injuries that can occur with traditional hand crimping tools.
And at less than three pounds, one-hand operation is easy while still packing enough power to crimp up to #6 AWG terminals in seconds.
• Interchangeable dies can be quickly changed to crimp non-insulated and insulated terminals up to #6 AWG
• Dies are the same as our hand tools — crimps will be exactly the same between Sta-Kon ® such as our ERG4001 and the BAT22-6
hand tools
• 360° rotating head gives the user the added flexibility when crimping hard-to-reach connections
• Short cycle time equates to crimping times of less than two seconds
• Quick, lightweight, and maneuverable
• NiCd battery operation provides long-lasting battery life to complete up to 150 crimps on a single charge
• Extra battery and charger are included with the tool, ensuring round-the-clock operation
• Battery charger provides full battery life in under an hour
• Linear crimping motion gives a symmetric, high-quality crimp every time
Easy to rotate with your wrist — delivers fast and effective crimping power.
Uses the exact dies of the Comfort
Crimp line of ergonomic tools for
Sta-Kon ® and Dragon Tooth ® terminals.
included accessories
• Sturdy, plastic carrying case for portability
• Two 9.6V NiCd batteries and battery charger
• Sturdy tray for convenient storage of crimp dies
Cat. No.
DesCriptioN
Bat22-6 Battery Crimping Tool, 1.5 Ton with 120-VAC Charger
Crimp Dies*
Die2001 Insulated #22–#10 AWG Sta-Kon ® Terminals
Die2002 Non-Insulated #22–#10 AWG Sta-Kon ® Terminals
Die2005 Non-Insulated #16–#14/#12–#10/#8–#6 Sta-Kon ® Terminals
(Tubular Only)
Die2007 Insulated #8–#6 AWG Sta-Kon ® Terminals (Tubular Only)
*Dies sold separately.
Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be used to crimp non-insulated Sta-Kon ® terminals. See pages F-86–F-88 .
pkG.
qty.
1
1
1
1
1
Portable heavy-duty air tool.
PAIR22-6 Heavy-Duty
Portable Air Crimp Tool
• 1.25 tons output force at 100 psi
• Crimps #22–#6 AWG terminals
• Installs Sta-Kon ® terminals as well as ferrules and Dragon Tooth ® connectors
• Interchangeable dies
• Open yoke enables easy access to insert and remove terminals for crimping
Cat. No.
DesCriptioN pkG. qty.
pair22-6 Open yoke, hand actuated
Crimp Dies*
Die2001
Die2002
Insulated #22–#10 AWG Sta-Kon ® Terminals
Non-Insulated #22–#10 AWG Sta-Kon ® Terminals
1
1
1
Die2005 Non-Insulated #16–#10/#8–#6 Sta-Kon ® Terminals (Tubular Only)
Die2007 Insulated #8–#6 AWG Sta-Kon ® Terminals (Tubular Only)
1
1
* Dies sold separately.
Note: The dies for the BAIR22-6, PAIR22-6 and BAT22-6 are interchangeable.
Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be used to crimp non-insulated Sta-Kon ® terminals. See pages F-86–F-88 .
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Wire Termination Tools and Installation Kits
Crimps #22–#6 AWG terminals!
BAIR22-6 Bench-Mounted Air Tool
• 1.8 tons output force at 100 psi
• Bench-mounted heavy-duty air tool
• Short cycle time
• Shure-Stake ® mechanism
• Foot actuated
• Accepts T&B standard hand tool dies
• Installs Sta-Kon ® and Spec-Kon ® terminals as well as ferrules and Dragon Tooth ® connectors
Cat. No.
DesCriptioN pkG. qty.
Bair22-6 Heavy-duty, high-speed production tool installs a wide range of Sta-Kon ® terminals, from #26–#6 gauge; uses the DIE2000 series dies for both non-insulated and insulated terminals; supplied complete with foot pedal, air hose/air lubricator
1
Crimp Dies*
Die2001 Insulated #22–#10 AWG Sta-Kon ® Terminals 1
Die2002 Non-Insulated #22–#10 AWG Sta-Kon ® Terminals 1
Die2005 Non-Insulated #16–#10/#8–#6 Sta-Kon ® Terminals (Tubular Only) 1
Die2007 Insulated #8–#6 AWG Sta-Kon ® Terminals (Tubular Only) 1
* Dies sold separately.
Note : The dies for the BAIR22-6, PAIR22-6 and BAT22-6 are interchangeable.
Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be used to crimp non-insulated Sta-Kon ® terminals. See pages F-86–F-88 .
Crimps #8 AWG–250 kcmil!
Air-Operated Bench-Mounted Tool
Convenience and economy
The tool accepts a full range of interchangeable dies, the same as used in the TBM6 or TBM6S tools. To install the dies, simply pull the spring-loaded pin and remove the indentor die. Then, flex the retaining spring and remove the die nest.
shure-stake ® Mechanism Means quality Connections
The Shure-Stake ® mechanism senses inlet air pressure, and if insufficient, is designed to prevent the tool from cycling. Thus you avoid “undercrimping.”
An 85–90-psi air pressure source is required.
safety Features increase productivity, reduce Downtime
Safety features include a guard over the die area, an air shutdown switch activated by a slight push with the finger and a foot pedal that’s enclosed to prevent accidental tool operation. In addition, the tool may be benchmounted for stability and control. For convenience when crimping large size terminals on heavy wire, the head assembly may overhang the workbench.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Cat. No.
DesCriptioN pkG. qty.
25000 This compact heavy-duty air tool installs nylon insulated Sta-
Kon ® terminals on wire sizes from #8 AWG to 250 kcmil; noninsulated styles are also installed just as quickly and dependably; heavy-duty air tool installs non-insulated and insulated Sta-Kon ® terminals from #8 AWG to 250 kcmil
Note : This tool uses the same dies as the TBM6 and TBM6S hand tools on page F-85 .
1
Technical Services
Tel: 888.862.3289
G-43
Wire Termination Tools and Installation Kits
Installs insulated and noninsulated Sta-Kon
®
Terminals!
Military listed and 12 tons of crimping power!
12-Ton Hydraulic Head 12-Ton Crimping Tool
(Military Spec. MS25441-1)
G-44
FORGED
STEEL
13642M
Cat. No.
13400
DesCriptioN
12-ton crimping tool supplied with adapter
TBM12D-AR is used for installing both insulated and non-insulated Sta-Kon ® terminals #8 AWG to
250 kcmil (dies ordered separately) pkG. qty.
1
Cat. No.
13642M
DesCriptioN
Hydraulic-operated 12-ton tool installs #8 AWG through 250 kcmil Sta-Kon ® terminals
(dies ordered separately) pkG. qty.
1
Hex Dies for Non-insulated sta-kon ® terminals to Fit 13642M and 13400
Die Cat. No.
For tubular terM
11732
—
11733
—
11734
—
11736
11737
11738
11739
11740
11771
For brazeD seaM
—
11733
—
11734
—
11735
—
—
—
—
—
— installing Dies for insulated sta-kon ® terminals to Fit 13642M (Military listed)
Die
Cat. No.
21707M
21708M
21709M
21710M
21711M
21712M
21713M
21714M
21715M sta-koN ® size
RG
RH
RJ
RK
RD
RE
RF
RL
RM
Wire size
2–1
1/0
2/0
3/0
8
6
4
4/0
250 kcmil pkG. qty.
1
1
1
1
1
1
1
1
1 sta-koN ® size
J
H
K
L
M
F
G
E
F
D
D
E
Wire size
6
4
4
2–1
8
8
6
1/0
2/0
3/0
4/0
250 kcmil
Hex Dies for Non-insulated sta-kon ® terminals to Fit 13642M (Military listed)
Die
Cat. No.
11781M
11782M
11783M
11784M
11785M
11786M
11787M
11788M
11789M sta-koN ® size
J
K
G
H
L
M
D
E
F
Wire size
8
6AN
4AN
2AN
1AN
1/0AN
2/0AN
3/0AN
4/0AN pkG. qty.
1
1
1
1
1
1
1
1
1
Hex
Die
CoDe
42
45
50
54
62
29
29
33
37
21
24
24 indent style Dies for sta-kon ® brazed seam Noninsulated terminals to Fit 13642M and 13400
Nest
Cat. No.
13643
13644
13645 iNDeNt.
Cat. No.
13650 sta-koN ® size
D
E
F
Wire size
8
6
4 pkG. qty.
1
1
1 indent style Dies for sta-kon ® tubular Noninsulated terminals to Fit 13642M and 13400
Nest
Cat. No.
13654
13655
13656
13657
13658
13659 iNDeNt.
Cat. No.
13650 sta-koN ® size
G
K
L
H
J
M
Wire size pkG. qty.
2–1
1/0
2/0
3/0
4/0
250 kcmil 1
1
1
1
1
1 indent style Dies for Flag type sta-kon ® terminals — use with 13642M and 13400
Nest
Cat. No.
iNDeNt.
Cat. No.
sta-koN ® size
Wire size pkG. qty.
21733
21734
21735
21736
21737
21738
21739**
21731
21732
D
G
H
J
E
F
K
8
6
4
2
1
1/0
2/0
21740**
21741**
L
M
3/0
4/0
** Cat. Nos. 21739, 21740 and 21741 dies must be left
in 13642 head with 21732 indentor when gauging.
1
1
1
1
1
1
1
1
1
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Wire Termination Tools and Installation Kits
13600 Electric
Hydraulic Pump
• Designed for use with single- acting cylinders and tools rated for 10,000-psi operation
• Supplied with metal carrying case
• 13620 hand switch and 13619 hydraulic hose, both sold separately, required for operation
............specifications ............
13810 Heavy-Duty Electric Hydraulic Pump with Shure-Stake
®
Control
• Motor: ⁄
2
hp, 115V 50–60 Hz, 10 amps
• Pumping Capacity:
170 cu. in./min. at 100 psi
32 cu. in./min. at 1,000 psi
25 cu. in./min. at 5,000 psi
18 cu. in./min. at 10,000 psi
• Reservoir Volume: 104 cu. in. (.45 gal.)
• Basic Pump Dimension: 6" x 8" x 16"
• Weight: 25 lbs.
Cat. No.
13600
DesCriptioN
Electric Hydraulic Pump — hand or foot switch and nonmetallic hose (sold separately) required for operation pkG. qty.
1
13610A Electric Hydraulic Pump with Shure-Stake ® Control
• Shure-Stake ® control mechanism requires
9,800-psi pump pressure before recyling to prevent under-crimping
• Designed for use with single-acting cylinders and tools rated for
10,000-psi operation
• Supplied with metal carrying case
• Designed for perfect crimps every time in heavy-duty OEM applications
• Heavy-duty OEM two-stage pump with high flow rate
• Shure-Stake ® control mechanism requires 9,800-psi pump pressure before recyling to prevent under-crimping
• Requires hand or foot control (sold separately)
.................................... specifications ...................................
• Motor Rating: 1 1 ⁄
2
hp, 115V, 60 Hz,
23 amps
• Reservoir Volume:
462 cu.in./2 gal.
• Pumping Capacity:
235 cu.in./min. at 200 psi
6 cu.in./min. at 8,000 psi
• Dimensions (L x W x H):
10 3 ⁄
4
" x 15" x 20 3 ⁄
4
"
• Weight: 60 lbs.
Cat. No.
13810
DesCriptioN
Heavy-duty electric hydraulic pump with Shure-Stake ® control — hand or foot switch and non-metallic hose
(sold separately) required for operation pkG. qty.
1
.................................... specifications ...................................
• Motor Rating: 1 ⁄
2
hp, 115V,
50–60 Hz, 12.5 amps
• Reservoir Volume: 104 cu. in.
(.45 gal.)
• Pumping Capacity:
170 cu. in./min. at 100 psi
32 cu. in./min. at 1,000 psi
25 cu. in./min. at 5,000 psi
18 cu. in./min. at 10,000 psi
• Basic Pump Dimension:
8 1 ⁄
2
" x 10 1 ⁄
2
" x 16"
• Weight: 35 lbs.
Cat. No.
13610a
DesCriptioN
Electric Hydraulic Pump with Shure-Stake ® control — hand or foot switch and non-metallic hose
(sold separately) required for operation pkG. qty.
1 www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
accessories for the pumps on this page
Cat. No.
DesCriptioN
You may also need…for 13600
13620 Hand Switch
13589a
13619
13618
Foot Switch
10-ft. Non-Metallic Hose
20-ft. Non-Metallic Hose
13600s “Sled” type stand for 13600 pump
You may also need…for 13610A & 13810
13611 Hand Switch
13612 Foot Switch
13619
13618
10-ft. Non-Metallic Hose
20-ft. Non-Metallic Hose
Technical Services
Tel: 888.862.3289
pkG. qty.
1
1
1
1
1
1
1
1
1
G-45
Wire Termination Technical Information
Platings/Finish
Electroplated-Tin is standard finish. All others require minimum order quantities and are generally not stocked. Alternative platings are as follows: Gold, Silver, Tin-Alloys, Nickel or plain finish.
See table (below) for specification information.
Finish
Gold plate nickel plate plain Finish silver plate suFFix
Gp np pF sp spec.
MIL-G-45204 Type II, Grade B, C, D, Class O
QQ-N-290 Class 2, Grade G
None
MIL-T-16366 Type I or II, 400° F, 204° C
Temp. RaTinG
260˚ C
260˚ C
150˚ C
150˚ C
Listing
Sta-Kon ® Rings, Forks and Locking Forks are tested and listed to UL disconnects to UL 310 and all appli cable products to CSA 22.2.
486A, two-way splices to UL 486C, sta-Kon ® Technical Data
TeRminals & splices insulaTion RaTinG ul ® 94
FlammabiliTy
Nylon
Vinyl
V-2
V-0
Tefzel ®
Disconnects
Non-Insulated
*1000V fixture or sign
Minimum pull-out test — UL 486A and UL 486C
V-0
—
VolTaGe
600V*
600V*
600V*
300V
600V
TempeRaTuRe
105° C
105° C
150° C
105° C
150º C
G-46
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Wire Termination Technical Information
The proper installation procedure for the quality-assured connection!
The proper installation of terminals, splices and connectors is very important to the efficient performance of an electrical system. The properly installed connector will enable good conductivity through the termination. Certain basic requirements must be met to make a good termination.
• Strip the insulation carefully to avoid nicking or cutting conductor strands
• Strip the insulation to the proper length so the conductors can be inserted fully into the connector barrel; the wire/cable should be visible in the inspection hole of the lug; the proper strip length can be found on page G-51.
A poor termination results in a high-resist ance connection.
A poor connector installation may cause damage or failure of an entire system.
Installation Procedure
1. Strip the insulation carefully to avoid nicking or cutting conductor strands.
2. Strip the insulation to the proper length so the conductors can be inserted fully into the connector barrel; the wire/cable should be visible in the inspection hole of the lug; the proper strip length can be found on page G-51 .
3. Train the wires to eliminate fanning of strands.
4. Open handles fully.
5. Insert terminal in proper die nest and locate it as shown above.
When crimping a butt splice, position in proper die nest with window facing indentor.
6. Close handles slightly to secure terminal.
Do not deform terminal.
7. Insert properly stripped wire into terminal.
8. Complete crimp by closing handles.
stripping length orient tongue as shown shure-stake to terminals.
® tools are matched www.tnb.com
ERG4001
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-47
G-48
Wire Termination Technical Information
Critical information for determining the products you need!
Terminal Type
Terminal
SerieS
Nylon Terminals RZ
RA, RAX
RB
RBC, RC
Nylon Butt Splices RA
RB
Nylon Parallel
Splices
All Nylon
Disconnects
(except .110 size)
RA
RB
RC
Heat-Shrinkable RAS
RC
RAA
RBB
RCC
Terminals, Splices, RBS
Disconnects RCS
Vinyl Terminals and Splices
RA, RAA
RB, RBB
RC, RCC,
RBC
Bare Terminals and Splices
A, AA
B, BB
Wire Joints
Hi-Temp Terminals and Splices
Insulation Grip
C, CC
RB
RC
RP
PT
NW-Rings
NW-Splices
A
B
.110 Disconnects A, B
Flag Terminals
RA, RB
AB
Tefzel ® Terminals and Splices
C
RAT, RAAT
RBT, RBBT
RCT, RCCT
Vinyl Disconnects RA
RB
RC
Bare Disconnects A •
B
C
Tefzel ® is a registered trademark of DuPont.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
• plierS
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
• erGonomic raTcheT hand ToolS
WT110m WT111m WT112m WT161m WT2000 erG4001 erG4002 erG4004 erG4005 erG4006 erG4255 WT1377 WT145a
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
• raTcheT hand
ToolS
•
•
•
•
•
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Wire Termination Technical Information raTcheT hand
ToolS (conT.)
BaT22-6 Bair22-6 pair22-6 12050 mylar Tape auTo Tool
Terminal Type
Terminal
SerieS WT145c WT2130a die2001 die2002 die2005 die2009 12051 12052 12054 12055 12056 12057 12058 12059 12060
Nylon Terminals
Nylon Butt Splices
Nylon Parallel Splice
All Nylon Disconnects
(except .110 size)
Heat Shrinkable
Terminals, Splices,
Disconnects
Vinyl Terminals and Splices
Bare Terminals and Splices
Wire Joints
Hi-Temp Terminals and Splices
Insulation Grip
.110 Disconnects
Flag Terminals
Tefzel ® Terminals and Splices
RP
PT
NW-Rings
NW-Splices
A
B
A, B
RA, RB
AB
C
RAT, RAAT
RBT, RBBT
Vinyl Disconnects
Bare Disconnects
RC
A
B
RCT, RCCT
RA
RB
C
Tefzel ® is a registered trademark of DuPont.
RC
RAS
RBS
RCS
RA, RAA
RB, RBB
RC, RCC,
RBC
A, AA
B, BB
C, CC
RB
RC
RC
RAA
RBB
RCC
RA
RB
RZ
RA, RAX
RB
RBC, RC
RA
RB
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
• www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-49
G-50
Wire Termination Technical Information
Select the die numbers you need!
deSCriPtion SerieS terMinal tyPe
Hand tool witH dieS
25000 air tool tBM6 toGGle Hand tool tBM6S toGGle Hand tool die Cat. noS.
neSt (Stationary) indentor (MovaBle)
BPi42300Cr, BPlt6BSCr and BPlt62BSCr
CriMP toolS
Hex dieS
Non-Insulated
Terminals and
Splices
D
D
D
D
E
E
E
E
F
F
F
G
K
J
H
J
G
H
H
Tubular
Tubular
Tubular
Brazed
Tubular
Tubular
Tubular
Brazed
Tubular
Tubular
Brazed
Tubular
Tubular
Tubular
Tubular
Tubular
Tubular
Tubular
Tubular erG4005 erG4008 wt3185/wt115a wt3185/wt115a erG4005 erG4008 wt3185/wt115a wt3185/wt115a erG4008 wt3185/wt115a wt3185/wt115a erG4008 wt3185/wt115a erG4008 wt3185 wt3185 wt3185 wt3185
—
11803
11803
11803
11803
11803
11803
11803
11804
11805
11805
11806
11806
11806
11807
11807
11807
11808
11808
11809
11802
11802
11802
11802
11802
11802
11802
11802
11802
11802
11802
11802
11802
11802
11802
11802
11802
11802
11802
—
— tBM6221 tBM6224
—
— tBM6224 tBM6229
— tBM6229 tBM6233
— tBM6237
—
— tBM6242
— tBM6245
—
Tefzel ®† Nylon
Insulated
Terminals and Splices
Non-Insulated
Flag Terminals
K
L
L
M
M
RD
RD
RE
RE
RF
RF
RG
RH
RJ
RK
RL
RM
D
E
G
H
K
J
F
Tubular
Tubular
Tubular
Tubular
Tubular
Tubular
Brazed & Tubular
Tubular
Brazed
Tubular
Brazed
Tubular
Tubular
Tubular
Tubular
Tubular
Tubular
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
11809
11810
11810
11811
11802
11802
11802
11802
— 11811 11802 erG4007 11821 (Set)
— 11822 (Set) erG4007 11822 (Set)
— wt129 wt129 wt129 wt129
—
—
—
—
11823 (Set)
11823 (Set)
11824 (Set)
11824 (Set)
11825 (Set)
11826 (Set)
11827 (Set)
11828 (Set)
11829
—
—
—
—
—
—
—
—
—
(Set)
—
—
—
—
—
— tBM6250
— tBM6254
— tBM6262
L
M
—
—
—
—
— — —
* Indicates military listed die.
** To order the military version, suffix the indentor catalog number with an “M” (13650M). Nest catalog number does not change.
† Tefzel ® is a registered trademark of DuPont.
13642M (MS25441-1) and
13400 HydrauliC tool
42
—
45
—
50
50
54
54
62 die Code Hex dieS
—
—
21
24
—
—
24
29
—
29
33
—
37
—
—
11781M
11732
11733
11783
11734
11735
11784M
11736
11785M * 13655
11785M
*
*
*
* neSt
13651
11781M * 13651
13651
13643
11782M 13652
11782M 13652
11733 *
11734
13652
13644
13653
13653
13645
13654
13654
13655 indentor
13650 **
13650 **
13650 **
13650 **
13650 **
13650 **
13650 **
13650 **
13650 **
13650 **
13650 **
13650 **
13650 **
13650 **
13650 **
11737 13655
11786M * 13656
11738 13656
11787M * 13657
13650
13650
13650
13650
**
**
**
**
—
—
—
—
—
—
—
—
11739 13657
11788M * 13658
11740 13658
11789M * 13659
13650 **
13650 **
13650 **
13650 **
11771 13659 13650 **
21707M * (Set)
21708M * (Set)
21708M * (Set)
21709M * (Set)
21709M * (Set)
21710M * (Set)
21710M * (Set)
21711M * (Set)
21712M * (Set)
21713M * (Set)
21714M * (Set)
21715M * (Set)
— 21733
21734
21735
21736
21737
21738
21739
21740
21741
21731
21731
21731
21732
21732
21732
21732
21732
21732
Stud Size and Clearance Hole Chart
Stud Size
Min. hole diam. — in.
Min. hole diam. — mm
2
.92
2.337
4
.116
2.946
6
.143
3.632
8
.169
4.292
10
.196
4.978
1
/
4
.262
6.655
5
/
16
.323
8.204
3
/
8
.388
9.855
7
/
16
1
/
2
5
/
8
3
/
4
.453
.516
.650
.775
11.506
13.106
16.510
19.685
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Wire Termination Technical Information
Wire Strip
Length Chart
wire StriP lenGtH terMinal
SerieS reCoMMend wire StriP lenGtH “a”
Standard terMinalS
Non-Insulated
Vinyl Insulated —
Add 1 ⁄
16
" for
Funnel Entry Type
Nylon Insulated and Tefzel
Insulated
®
A
B
C, BC
RA
RB
RC, RBC
RA
RB
RC, RBC
RD
RE
RF
Nylon Insulated and Tefzel ®
Insulated when using
Aircraft and
Code Wire
D
E
RL
RM
RG
RH
RJ
RK
Non-Insulated, when using
Aircraft Code Wire
K
L
M
J
H
F
G
1
41
43
47
55
55
59
⁄
2
⁄
64
⁄
64
⁄
64
⁄
64
⁄
64
⁄
64
Tefzel ® is a registered trademark of DuPont.
11 ⁄
32
7 ⁄
32
7 ⁄
32
5 ⁄
16
17 ⁄
32
17 ⁄
32
9 ⁄
16
7 ⁄
8
1
15 ⁄
32
15 ⁄
32
11 ⁄
16
11 ⁄
16
3 ⁄
4
7 ⁄
8
1 ⁄
4
1 ⁄
4
1 ⁄
4
1 ⁄
4
5 ⁄
16 awG or an navy
SHiPBoard † individual StrandS no.
dia. in.
22 Wire Size
22
22
AN-22*
3
3
⁄
5
(1)
⁄
5
(7)
1 ⁄
2
(21)
1
1
1
1
2
⁄
⁄
2
(1)
(7)
1 1 ⁄
2
(16)
7
21
1
7
16
19
1
7
41
7
.025
.010
**
.005
20 Wire Size
20
20
20
20
20
AN-20*
18 Wire Size
18
18
18
18
18
AN-18*
16 Wire Size
16
16
16
16
16
AN-16*
1 1
1 (1)
1 (7)
1 (10)
1 (26)
⁄
2
(41)
2 (7)
10
19
1
7
26
7
7
10
26
2 1 ⁄
2
(1)
2 1
2 1
⁄
2
(19)
⁄
2
(26)
65
19
26
19
26
1
7
.051
.019
.012
.010
.006
.011
.010
14 Wire Size
14
14
14
14
14
14
AN-14*
3 (7)
3 (19)
4 (1)
4 (7)
4 (19)
4 (41)
14
104
19
7
19
37
1
7
19
1
7
19
41
12
12
12
12
12 Wire Size
12
12
12
12
AN-12*
49
65
104
165
19
37
1
7
19
7
65
10 Wire Size
10
10
10
10
10
10
AN-10*
6 (19)
6 (7)
6 (65)
9 (7)
9 (37)
9 (90)
1
7
19
37
49
104
37
7
37
90
* MIL-W-5086. ** Strand diameter not specified. † MIL-E-16366 A.
.102
.039
.023
.017
.015
.010
**
.036
.016
.010
.081
.031
.019
.013
.012
.010
.008
.006
.018
.031
.010
.064
.024
.015
.011
.009
.006
**
.020
.013
.064
.025
.014
.010
.032
.012
.010
.007
.006
**
.013
.010
.006
.040
.016
.010
.009
.006
.016
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
wHole ConduCtor
Cir. Mil. area dia. in.
dia. MM
6,530
6,530
6,530
6,530
6,593
6,533
6,574
6,559
6,088
6,512
6,533
10,380
10,380
10.380
10,443
10,445
10,452
10,380
9,016
9,402
9,045
4,107
4,107
4,107
4,107
4,157
4,128
3,830
2,828
3,036
4,107
4,497
3,828
4,121
2,583
2,583
2,601
2,613
2,580
2,407
2,613
642
703
704
525
1,022
1,024
1,005
1,022
1,034
1,119
1,119
1,005
1,034
1,624
1,624
1,608
1,624
1,630
1,779
.081
.092
.093
.093
.104
.093
.094
.095
.096
.092
.097
.102
.116
.117
.117
.131
.116
.117
.108
.109
.120
.064
.073
.074
.074
.083
.074
.076
.060
.063
.064
.076
.072
.077
.051
.058
.058
.059
.058
.061
.061
.025
.030
.032
.028
.032
.036
.040
.037
.039
.040
.038
.038
.042
.040
.049
.049
.046
.049
.048
2.057
2.337
2.362
2.362
2.642
2.362
2.388
2.413
2.438
2.337
2.964
2.591
2.946
2.972
2.972
2.327
2.946
2.972
2.743
2.769
3.048
1.626
1.854
1.880
1.880
2.108
1.880
1.930
1.524
1.600
1.626
1.930
1.829
1.956
1.295
1.473
1.473
1.499
1.473
1.549
1.549
.635
.762
.813
.711
.813
.914
1.016
.940
.991
1.016
.965
.965
1.067
1.016
1.245
1.245
1.168
1.245
1.219
G-51
G-52
AWG or AN
NAvy
ShipboArd †
9 Wire Size
9
14 (7)
8
8
8 Wire Size
8
7 Wire Size
7
14 (7)
14 (140)
6 Wire Size
6
6
6
6
6
5 Wire Size
5
20 (49)
23 (7)
23 (228)
26 (49)
4
4
4 Wire Size
4
3 Wire Size
3
30 (304)
33 (336)
40 (19)
42 (49)
42 (209)
50 (19)
2
2
2 Wire Size
2
2
2
AN-2*
53 (532)
60 (37)
60 (304)
66 (133)
75 (37)
1
1
1
1 Wire Size
1
1
1
AN-1*
83 (418)
84 (2,107)
* MIL-W-5086.
** Strand diameter not specified.
† MIL-E-16366 A
Wire Termination Technical Information
No.
iNdividuAl StrANdS diA. iN.
1
19x16
7x48
19
7x7
19x11
19
7
19
37
49
133
663
19x28
37
19x16
19x7
37
7
19
37
61
133
259
812
19x22
2107
1
7x7
7
19x12
7x7
7
19
37
1
7
140
7
19
37
49
661
7
7
7
19
37
.229
.010
.010
.045
.029
.014
.051
.097
.059
.042
.037
.022
**
.010
.040
.014
.022
.045
.109
.066
.048
.037
.025
.018
**
.014
**
.181
.020
.057
.010
.023
.077
.047
.034
.144
.045
.010
.061
.037
.027
.023
.006
.043
.045
.049
.030
.021
Cir. mil. AreA
52,630
30,550
33,370
38,910
41,740
42,110
49,080
66,370
66,370
66,370
66,356
66,140
66,832
53,470
60,090
61,260
66,370
75,780
83,690
83,690
83,690
83,690
83,690
83,916
81,807
84,230
83,690
33,100
19,800
22,800
22,190
26,250
41,740
41,740
41,740
13,090
14,340
16,510
16,510
16,510
20,820
14,340
14,070
25,250
26,250
26,250
26,146
26,274
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Whole CoNduCtor diA. iN.
.229
.220
.235
.226
.260
.260
254
.292
.296
.297
.331
.335
.345
.304
.282
.310
.330
.317
.328
.332
.333
.333
.377
.378
.384
.380
.410
.181
.180
.171
.190
.210
.232
.235
.235
.144
.136
.145
.184
.186
.186
.208
.259
.130
.136
.146
.148
.148
diA. mm
5.819
5.590
5.967
5.742
6.600
6.600
6.452
7.421
7.522
7.548
8.405
8.507
8.767
7.772
7.161
7.870
8.380
8.048
8.333
8.431
8.456
8.456
9.578
9.603
9.752
9.650
10.41
4.595
4.570
4.345
4.830
5.330
5.891
5.967
5.967
3.662
3.454
3.787
4.672
4.722
4.722
5.283
6.579
3.302
3.454
3.712
3.763
3.763
Wire Termination Technical Information
No.
iNdividuAl StrANdS diA. iN.
Cir. mil. AreA AWG or AN
NAvy
ShipboArd †
1/0
1/0
1/0
1/0 Wire Size
1/0
1/0
1/0
AN-0*
100 (61)
105 (259)
2/0 Wire Size
105 (2,646)
2/0
2/0
2/0
2/0
2/0
2/0
AN-00*
125 (61)
133 (259)
133 (684)
133 (3,325)
150 (61)
3/0
3/0
3/0
3/0
3/0 Wire Size
3/0
3/0
3/0
150 (760)
168 (427)
4/0
4/0
4/0
4/0 Wire Size
4/0
4/0
4/0
AN-000*
200 (61)
200 (988)
250 kcmil Wire Size
250,000
250,000
250,000
250,000
AN-0000*
* MIL-W-5086.
** Strand diameter not specified.
† MIL-E-16366 A.
220 (259)
250 (61)
7
19
37
61
133
259
1,661
61
19x52
19
37
61
91
2,104
37x7
61
2,646
7
19
37
61
133
259
1,327
61
37x7
19x36
3,325
61
7
19
37
61
133
259
1,033
61
37x7
7
19
37
61
133
259
4,227
19x40
61x7
.174
.106
.076
.059
.040
.029
**
.057
.014
.115
2
.064
.052
**
.029
.064
.032
.023
**
.045
**
**
.138
.084
.060
.047
.014
**
.051
.123
.075
.053
.042
.028
.020
**
.040
**
.155
.094
.067
.052
.036
.026
.006
.014
**
211,600
211,600
211,600
211,600
211,736
211,845
167,332
198,700
199,100
250,000
250,000
250,000
250,000
211,954
220,700
250,000
105,500
133,100
133,100
133,100
133,100
132,800
133,462
133,665
124,900
133,100
137,800
133,100
157,600
105,500
105,500
105,500
105,500
105,761
105,672
104,118
99,060
105,500
167,800
167,800
167,800
167,800
167,607
167,402
168,023
153,100
167,800 www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
Whole CoNduCtor diA. iN.
.522
.528
.529
.530
.599
.601
.548
.514
.580
.574
.575
.576
.576
.615
.610
.577
.474
.477
.490
.407
.460
.460
.414
.419
.420
.420
.480
.520
.457
.368
.373
.374
.374
.423
.424
.432
.363
.410
.464
.470
.471
.472
.533
.536
.610
.510
.520
diA. mm
13.261
13.413
13.439
13.460
15.219
15.265
13.923
13.652
14.730
14.582
14.607
14.632
14.632
15.617
15.490
14.658
11.680
10.512
10.639
10.670
10.670
12.042
12.118
12.450
10.338
11.680
12.190
13.210
11.608
9.343
9.476
9.502
9.502
10.721
10.772
10.971
9.216
10.410
11.782
11.940
11.965
11.991
13.536
13.612
15.490
12.950
13.210
G-53
G-54
MIL-T-7928
MS-25036
-142
-143
-144
-145
-146
-147
-136
-137
-138
-139
-140
-141
-129
-130
-131
-132
-133
-135
-123
-124
-125
-126
-127
-128
-154
-155
-156
-157
-158
-148
-149
-150
-151
-152
-153
-117
-118
-119
-120
-121
-122
-111
-112
-113
-114
-115
-116
-101
-102
-103
-104
-105
-106
-107
-108
-109
-110
MIL-T-7928
MS-20659
-124
-128
-129
-130
-131
-132
-133
-134
-116
-117
-118
-119
-120
-121
-122
-123
-109
-110
-111
-112
-113
-114
-115
-101
-102
-103
-104
-105
-106
-107
-108
-148
-149
-151
-152
-153
-154
-155
-156
-135
-136
-140
-141
-144
-146
-147
-157
-158
-165
-166
Wire Termination Technical Information
CaT. No.
T&B
CLaSS 1 & 2
RJ9731
RK9721
RK9731
RK9751
RL9731
RL9751
RM9731
RM9751
—
—
—
RE10721
RE10731
RF10711
RF10721
RF10731
RG9711
RG9731
RG9751
RH9711
RH9731
RH9751
RJ9711
—
—
—
Ra323
Ra863
Ra713
Ra753
RB1323
RB863
RB713
RB753
RC863
RC713
RC753
Ra333
Ra853
Ra873
Ra723
Ra733
RB1333
RB853
RB873
RB723
RB733
RC333
RC363
RC703
RC733
RD10361
RD10711
RD10721
RD10731
RE10261
RE10711
CaT. No.
T&B
CLaSS 1 & 2
L972
L974
M972
M974
C33
C75
G926
G972
G974
H972
J972
J974
K971
K974
F10721
G975
H975
J975
K975
D10161
D10711
F10261
L975
M973
M975
C73
D10731
E10261
E10721
G973
H971
H973
J971
J973
K972
K973
L973 a85G a87G
B85G
B87G
C26
C70
D10361
D10721
E10711
E10731
F10711
F10731
G971
MIL-T-7928
MS-17143
-9
-10
-11
-12
-13
-14
-15
-16
-17
-19
-20
-7
-8
-5
-6
-3
-4
-1
-2
MIL-T-22909
MS-90485
-1
-01
-02
-03
-4
-2
-8
-6
-04
CaT. No.
T&B
Ra480
RB480
RC480
Ra481
RB481
RC481
Ra482
RB482
RC482
Ra483
RB483
RC483
Ra484
RB484
RC484
Ra485
RB485
Ra486
RB486
CaT. No.
T&B
11781M
11782M
11783M
11784M
11785M
11786M
11787M
11788M
11789M
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
MIL-T-7928
MS-21004
-9
-10
-11
-12
-13
-14
-15
-7
-8
-5
-6
-3
-4
-1
-2
-16
-17
-18
-19
-20
-21
MIL-T-22909
-MS-23002
-8
-6
-4
-2
-1
-01
-02
-03
-04
CaT. No.
T&B a484 a480
B486
B483
B482
B481
B485
B484 a486 a483 a482 a481 a485
B480
C486
C483
C482
C481
C485
C484
C480
CaT. No.
T&B
21707M
21708M
21709M
21710M
21711M
21712M
21713M
21714M
21715M
Wire Termination Technical Information
Note : All catalog numbers do not appear in this cross reference. This means it may not be available in one of the package options.
10RC-251T
10RC-2577
10RC-38
10RC-38X
10RC-516
10RC-55PT
10RC-6
10RC-6F
10RC-6FL
10RC-6FLX
10RC-6X
10RC-8
10RC-8F
10RC-8FL
10RC-8FLX
10RC-8X
CaT. No.
T&B DISTRIBuToR
PaCKaGE
10RC-10
10RC-10F
10RC-10FL
10RC-10FLX
10RC-10FX
10RC-10X
10RC-14
10RC-14F
10RC-14FL
10RC-14X
10RC-250F
10RC-250T
14RB-516
14RB-6
14RB-6F
14RB-6FL
14RB-6FLX
14RB-6FX
14RB-6X
14RB-8
14RB-8F
14RB-8FL
14RB-8FLX
14RB-8FX
14RB-8X
14RBC-10
14RBC-12
14RBC-14
14RB-10
14RB-10F
14RB-10FL
14RB-10FLX
14RB-10FX
14RB-10X
14RB-14
14RB-14F
14RB-14X
14RB-250F
14RB-250T
14RB-251T
14RB-2577
14RB-38
14RB-4
14RB-47PT
14RBC-38
14RBC-516
14RBC-6
14RBD-182
RBC797
RBC727
RBC857
RBD1827
14RBD-18277 RBD18277
RC25177
RC2573
RC737
RC737-250
RC707
RC55PT
RC337
RC1337
RC2207
RC2207-250
RC337-250
RC777
RC1147
RC2217
RC2217-250
RC777-250
CaT. No.
T&B BuLK
PaCKaGE
RC367
RC1157
RC2227
RC2227-250
RC1157-250
RC367-250
RC717
RC1167
RC2237
RC717-250
RC257
RC2517
RB727
RB857
RB647
RB2207
RB2207-200
RB647-200
RB857-200
RB867
RB657
RB2237
RB2237-200
RB657-200
RB867-200
RBC877
RBC757
RBC717
RB877
RB1157
RB2257
RB2257-200
RB1157-200
RB877-200
RB717
RB1717
RB717-200
RB257
RB2517
RB25177
RB2573
RB737
RB1327
RB47PT
CaT. No.
T&B DISTRIBuToR
PaCKaGE
CaT. No.
T&B BuLK
PaCKaGE
2Ra18
2Ra18X
2Raa
2RaS18X
2RB14
2RB14X
2RBB
2RBS14X
2RC10
2RC10X
2RCC
2RCS10X
2RD8
2RE6
2RZZ
2D10-9
2D-8
2E-6
2E8-7
2F-4
2F6-5
2G21
2G4-2
2a20
2a22-20
2B-14
2B-16
2B18-16
2C-10
2C-12
2C14-12
14RBD-183 RBD1837
14RBD-18377 RBD18377
18Ra-10
18Ra-10F
18Ra-10FL
18Ra-10FLX
18Ra-10X
18Ra-14
18Ra-250F
18Ra-250T
18Ra-251T
18Ra-2577
Ra877
Ra1157
Ra2257
Ra2257-170
18Ra-38
18Ra-4
18Ra-47PT
18Ra-516
18Ra-516X
18Ra-6
18Ra-6F
18Ra-6FL
18Ra-6FLX
18Ra-6FX
18Ra-6X
18Ra-8
18Ra-8F
18Ra-8FL
18Ra-8FX
18Ra-8X
Ra857-170
Ra867
Ra1147
Ra2247
Ra1147-170
Ra867-170
18RaD-182 RaD1827
18RaD-18277 RaD18277
18RaD-183 RaD1837
18RaD-18377 RaD18377
2a-18
2a-18 aa2 aa2
Raa24 a1a
Ra877-170
Ra717
Ra257
Ra2517
Ra25177
Ra2573
Ra737
Ra77
Ra47PT
Ra727
Ra727-170
Ra857
Ra1167
Ra2217
Ra2217-170
Ra1167-170
BB2
RBB25
B1B
CC2-TB
RCC26
C1C
D1D
DD102
EE2
E1E
FF2
F1F
GG2
G1G
Raa21
Raa217-170
Raa23
RaaS22X
RBB21
RBB217-200
RBB23
RBBS22X
RCC21
RCC217-250
RCC23
RCCS22X
RDD27
REE28
RZZ23
CaT. No.
T&B DISTRIBuToR
PaCKaGE
CaT. No.
T&B BuLK
PaCKaGE aB14-6a aB14-8a aD18-182 aD18-183
B14-10
B14-10F
B14-10FL
B14-10G
B14-110F
B14-111F
B14-12
B14-14
B14-250
B14-250a
B14-250F
B14-250T
2B-14
2B-16
2B18-16
2C-10
2C-12 a18-250a a18-251T a18-38 a18-516 a18-6 a18-6F a18-6FL a18-8 a18-8F a18-8FL aB14-10a
B14-251T
B14-38
B14-4
B14-516
B14-6
B14-6F
B14-6FL
B14-8
B14-8F a18-10 a18-10F a18-10FL a18-110F a18-111F a18-12 a18-14 a18-250
18Ra-6FLX
18Ra-6FX
18Ra-6X
18Ra-8
18Ra-8F
18Ra-8FL
18Ra-8FX
18Ra-8X
18RaD-182 RaD1827
18RaD-18277 RaD18277
18RaD-183 RaD1837
18RaD-18377 RaD18377
2a-18
2a-18
2a20
2a22-20 aa2 aa2
Raa24 a1a
BB2
RBB25
B1B
CC2-TB a87 a115-TB a225 a10-TB a11 a75 a71 a250-TB
Ra2217-170
Ra1167-170
Ra857-170
Ra867
Ra1147
Ra2247
Ra1147-170
Ra867-170
B250
B252G
B250G
B251G
B251
B73
B132
B72
B87
B115
B225
B87G
B10TB
B11-TB
B75TB
B71
B133
B64
B220
B86
B65TB a86 a114 a224 aB53 aB51 aB52 aD182 aD183
RCC26 a252G a251 a73 a72 a85 a116 a221 www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
CaT. No.
T&B BuLK
PaCKaGE
F71-TB
F73
F72
G975
G971
G973
G972
H971
J973
E71
E75
E71
E73
E72
FTa250
F26
F75
C77
D36
D75
D71
D73
D72
E26
E75
C73
C70
C133
C220-TB
C33
C52-TB
C114
C221
BC87
BC71
BC79
BC72
BC85
BC86
BD183
C26
C53
C115
C222-TB
C75
C71
C116-TB
C252G
C250
B223
B23
BC87
BC75
BC71
BC79
BC72
BC85
BC86
BD183
C26
C53
C115
C222-TB
C75
C71
CaT. No.
T&B DISTRIBuToR
PaCKaGE
F4-14
F4-38
F4-516
G2-12
G2-14
G2-38
G2-516
H10-14
J20-38
E6-14
E6-12
E6-14
E6-38
E6-516
F250Ta
F4-10
F4-12
C10-38
C10-516
C10-6F
C10-6FL
C10-6-SK
C10-8a
C10-8F
C10-8FL
C10-8-SK
D8-10
D8-12
D8-14-SK
D8-38
D8-516
E6-10
E6-12
BC14-10
BC14-14
BC14-38
BC14-516
BC14-6
BC14-8
BD14-183
C10-10
C10-10a
C10-10F
C10-10FL
C10-12
C10-14
C10-14F
C10-250a
C10-250F
B14-8FL
B14-D
BC14-10
BC14-12
BC14-14
BC14-38
BC14-516
BC14-6
BC14-8
BD14-183
C10-10
C10-10a
C10-10F
C10-10FL
C10-12
C10-14
G-55
G-56
CAT. NO.
T&B Bulk
PACkAGe rB250 rB250P rB733 rB734 rB1323 rB147PT rB723 rB724 rB853 rB733 rB734 rB1323 rB147PT rB723 rB724 rB853 rB1113 rAD1833 rAD1887F rB44-HT rB873 rB1153 rB2253 rB1253 rB874 rB10-sk rB11-TB rB753 rB713 rB1163 rB714 rBB250 rB2577F rA250TB rA250P rA733 rA323 rA147PT rA723 rA853 rA1103 rA2213 rA1203 rA863 rA1123 rA2243 rA1223 rA23 rAD1823 k973 l973
M973
NW83
NW84
NW23 rA873 rA1153 rA2253 rA1253 rA10sk rA11 rA753 rA713 rA1163 rA2577F
Wire Termination Technical Information
CAT. NO.
T&B DisTriBuTOr
PACkAGe rB14-250F rB14-250FP rB14-38 rB14-38X rB14-4 rB14-47PT rB14-516 rB14-516X rB14-6 rB14-38 rB14-38X rB14-4 rB14-47PT rB14-516 rB14-516X rB14-6 rB14-6F rAD18-183 rAD18-188A rB4-HT rB14-10 rB14-10F rB14-10Fl rB14-10Fs rB14-10X rB14-110F rB14-111F rB14-12 rB14-14 rB14-14F rB14-14X rB14-250 rB14-250A rA18-250F rA18-250FP rA18-38 rA18-4 rA18-47PT rA18-516 rA18-6 rA18-6F rA18-6Fl rA18-6Fs rA18-8 rA18-8F rA18-8Fl rA18-8Fs rA18D rAD18-182 k30-38 l40-38
M250-38
NW14-10
NW14-12
NW22-10 rA18-10 rA18-10F rA18-10Fl rA18-10Fs rA18-110F rA18-111F rA18-12 rA18-14 rA18-14F rA18-250A
CAT. NO.
T&B DisTriBuTOr
PACkAGe rD8-516 re6-10 re6-12 re6-14 re6-38 re6-516 rF4-10 rF4-14 rF4-38 rF4-516 rG2-10 rG2-12 rG2-14 rG2-38 rG2-516 rP7-T rP12 rC10-516X rC10-55PT rC10-6 rC10-6F rC10-6Fl rC10-6X rC10-8 rC10-8F rC10-8Fl rC10-8Fs rC10-8X rC55 rD8-10 rD8-12 rD8-14 rD8-38 rC6-T rC10-10 rC10-10F rC10-10Fl rC10-10Fs rC10-10X rC10-12 rC10-14 rC10-14F rC10-14Fl rC10-14X rC10-250A rC10-250F rC10-38 rC10-38X rC10-516 rB14-6F rB14-6Fl rB14-6Fs rB14-6X rB14-8 rB14-8F rB14-8Fl rB14-8Fs rB14-8X rB14D rB44 rBC14-12 rBC14-14 rBC14-8 rBD14-182 rBD14-183
CAT. NO.
T&B Bulk
PACkAGe rD727 re267 re757 re717 re737 re727 rF267 rF717 rF737 rF727 rG267 rG757 rG717 rG737 rG727 rP12-HT rP7 rC704 rC155PT rC333 rC1113 rC2203 rC334 rC863 rC1123 rC2213 rC1223 rC864 rC6 rD367 rD757 rD717 rD737 rC551-HT rC363 rC1153 rC2223 rC1253 rC364 rC753 rC713 rC1163 rC2233 rC714 rC2577F rC250 rC733 rC734 rC703 rB1113 rB2213 rB1203 rB854 rB863 rB1123 rB2233 rB1223 rB864 rB23 rB4-TB rBC753 rBC713 rBC863 rBD1823 rBD1833
CAT. NO.
T&B Bulk
PACkAGe
B87
B87G
BB2
BC71
BC72
BC75
BC79
BC85
BC86
BC87
BD183
C114
C115
C116-TB
C133
C1C
C220-TB
B64
B65TB
B71
B72
B73
B75TB
B86
B87
B223
B225
B23
B250
B250G
B251
B251G
B252G
AD183
B10TB
B115
B11-TB
B132
B133
B1B
B220
A85
A86
A87
AA2
AB51
AB52
AB53
AD182
A10-TB
A11
A114
A115-TB
A116
A1A
A221
A224
A71
A72
A73
A75
A225
A250-TB
A251
A252G
CAT. NO.
T&B DisTriBuTOr
PACkAGe
B14-10
B14-10G
2B-14
BC14-14
BC14-516
BC14-12
BC14-38
BC14-6
BC14-8
BC14-10
BD14-183
C10-8F
C10-10F
C10-14F
C10-6F
2C14-12
C10-6Fl
B14-8Fl
B14-10Fl
B14-D
B14-250
B14-250F
B14-251T
B14-250T
B14-250A
B14-6F
B14-8F
B14-14
B14-516
B14-38
B14-12
B14-8
B14-10
A18-6
A18-8
A18-10
2A-18
AB14-6A
AB14-8A
AB14-10A
AD18-182
AD18-183
B14-110F
B14-10F
B14-111F
B14-4
B14-6
2B18-16
B14-6Fl
A18-110F
A18-111F
A18-8F
A18-10F
A18-6F
2A22-20
A18-6Fl
A18-8Fl
A18-10Fl
A18-250
A18-251T
A18-250A
A18-14
A18-516
A18-38
A18-12
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
CAT. NO.
T&B Bulk
PACkAGe
NW83
NW84 rA1153 rA1157 rA1163 rA1167 rA1167-170 rA1203 rA1223 rA1253 rA147PT rA2213 rA2217 rA2217-170 rA2243 rA2247 rA2253
G975
GG2
H971
J973 k973 l973
M973
NW23
F73
F75
FF2
FTA250
G1G
G971
G972
G973 e72 e73 e75 ee2
F1F
F26
F71-TB
F72
D71
D72
D73
D75
DD102 e1e e26 e71
C70
C71
C73
C75
C77
CC2-TB
D1D
D36
C221
C222-TB
C250
C252G
C26
C33
C52-TB
C53
CAT. NO.
T&B DisTriBuTOr
PACkAGe
NW14-10
NW14-12 rA18-10F
18rA-10F rA18-14F
18rA-6F
18rA-6FX rA18-6Fs rA18-8Fs rA18-10Fs rA18-47PT rA18-6Fl
18rA-6Fl
18rA-6FlX rA18-8Fl
18rA-8Fl rA18-10Fl
F4-38
F4-12
2F-4
F250TA
2G4-2
G2-14
G2-516
G2-38
G2-12
2G21
H10-14
J20-38 k30-38 l40-38
M250-38
NW22-10 e6-516 e6-38 e6-12
2e-6
2F6-5
F4-10
F4-14
F4-516
D8-14-sk
D8-516
D8-38
D8-12
2D-8
2e8-7 e6-10 e6-14
C10-8Fl
C10-10Fl
C10-250F
C10-250A
C10-10
C10-6-sk
C10-8A
C10-10A
C10-516
C10-14
C10-38
C10-12
C10-8-sk
2C-10
2D10-9
D8-10
CAT. NO.
T&B DisTriBuTOr
PACkAGe rAD18-188A rB14-110F rB14-6F rB14-8F rB14-10F
14rB-10F rB14-10F
14rB-10F
14rB-10FX rB14-14F rB14-111F rB14-6Fs rB14-8Fs rB14-10Fs rB14-4
14rB-4 rB14-47PT
2rAA
2A20
2rAs18X rAD18-182
18rAD-182
18rAD-18277 rAD18-183
18rAD-183 rA18-110F rA18-110F rA18-111F rA18-6F rA18-8F
18rA-8F
18rA-8FX
18rAD-18377
18rA-516X rA18-38
18rA-38 rA18-12
18rA-4 rA18-6
18rA-6
18rA-6X rA18-8
18rA-8
18rA-8X rA18-10
18rA-10
18rA-10X
2rA18
2rA18X
18rA-10Fl
18rA-10FlX rA18D rA18-250FP rA18-250F
18rA-250T
18rA-251T
18rA-250F
18rA-2577 rA18-250A rA18-4
18rA-47PT rA18-14
18rA-14 rA18-516
18rA-516
Wire Termination Technical Information
CAT. NO.
T&B Bulk
PACkAGe rAD1887F rB10-sk rB1113 rB1123 rB1153 rB1157 rB1153 rB1157 rB1157-200 rB1163 rB11-TB rB1203 rB1223 rB1253 rB1323 rB1327 rB147PT rAA23 rAA24 rAAs22X rAD1823 rAD1827 rAD18277 rAD1833 rAD1837 rA10sk rA10sk rA11 rA1103 rA1123 rA1147 rA1147-170 rAD18377 rA727-170 rA733 rA737 rA753 rA77 rA853 rA857 rA857-170 rA863 rA867 rA867-170 rA873 rA877 rA877-170 rAA21 rAA217-170 rA2257 rA2257-170 rA23 rA250P rA250TB rA2517 rA25177 rA257 rA2573 rA2577F rA323 rA47PT rA713 rA717 rA723 rA727
CAT. NO.
T&B Bulk
PACkAGe rBB217-200 rBB23 rBB25 rBB250 rBBs22X rBC713 rBC717 rBC727 rBC757 rBC797 rBC857 rBC863 rBC877 rBD1823 rBD1827 rBD18277 rBD1833 rB734 rB737 rB753 rB853 rB854 rB857 rB857-200 rB863 rB864 rB867 rB867-200 rB873 rB874 rB877 rB877-200 rBB21 rB2573 rB2577F rB47PT rB4-TB rB647 rB647-200 rB657 rB657-200 rB713 rB714 rB717 rB717-200 rB723 rB724 rB727 rB733 rB1717 rB2207 rB2207-200 rB2213 rB2233 rB2237 rB2237-200 rB2253 rB2257 rB2257-200 rB23 rB250 rB250P rB2517 rB25177 rB257
CAT. NO.
T&B DisTriBuTOr
PACkAGe
2rB14X
2rBB
2B-16 rB14-250
2rBs14X rBC14-14
14rBC-14
14rBC-516
14rBC-12
14rBC-38
14rBC-6 rBC14-8
14rBC-10 rBD14-182
14rBD-182
14rBD-18277 rBD14-183 rB14-38X
14rB-38 rB14-12 rB14-6 rB14-6X
14rB-6
14rB-6X rB14-8 rB14-8X
14rB-8
14rB-8X rB14-10 rB14-10X
14rB-10
14rB-10X
2rB14
14rB-2577 rB14-250A
14rB-47PT rB44
14rB-6F
14rB-6FX
14rB-8F
14rB-8FX rB14-14 rB14-14X
14rB-14
14rB-14X rB14-516 rB14-516X
14rB-516 rB14-38
14rB-14F
14rB-6Fl
14rB-6FlX rB14-6Fl rB14-8Fl
14rB-8Fl
14rB-8FlX rB14-10Fl
14rB-10Fl
14rB-10FlX rB14D rB14-250F rB14-250FP
14rB-250T
14rB-251T
14rB-250F
CAT. NO.
T&B Bulk
PACkAGe rC733 rC734 rC737 rC737-250 rC753 rC777 rC777-250 rC863 rC864 rCC21 rCC217-250 rCC23 rCC26 rCCs22X rD367 rD717 rD727 rC334 rC337 rC337-250 rC363 rC364 rC367 rC367-250 rC55PT rC6 rC703 rC704 rC707 rC713 rC714 rC717 rC717-250 rC2207-250 rC2213 rC2217 rC2217-250 rC2223 rC2227 rC2227-250 rC2233 rC2237 rC250 rC2517 rC25177 rC257 rC2573 rC2577F rC333 rBD1837 rBD18377 rC1113 rC1123 rC1147 rC1153 rC1157 rC1157-250 rC1163 rC1167 rC1223 rC1253 rC1337 rC155PT rC2203 rC2207
CAT. NO.
T&B DisTriBuTOr
PACkAGe rC10-38 rC10-38X
10rC-38
10rC-38X rC10-12
10rC-8
10rC-8X rC10-8 rC10-8X
2rC10
2rC10X
2rCC
2C-12
2rCs10X rD8-10 rD8-14 rD8-516 rC10-6X
10rC-6
10rC-6X rC10-10 rC10-10X
10rC-10
10rC-10X
10rC-55PT rC55 rC10-516 rC10-516X
10rC-516 rC10-14 rC10-14X
10rC-14
10rC-14X
10rC-6FlX rC10-8Fl
10rC-8Fl
10rC-8FlX rC10-10Fl
10rC-10Fl
10rC-10FlX rC10-14Fl
10rC-14Fl rC10-250F
10rC-250T
10rC-251T
10rC-250F
10rC-2577 rC10-250A rC10-6
14rBD-183
14rBD-18377 rC10-6F rC10-8F
10rC-8F rC10-10F
10rC-10F
10rC-10FX rC10-14F
10rC-14F rC10-8Fs rC10-10Fs
10rC-6F rC10-55PT rC10-6Fl
10rC-6Fl www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
CAT. NO.
T&B DisTriBuTOr
PACkAGe re6-10 re6-14 re6-516 re6-38 re6-12
2re6 rF4-10 rF4-14 rF4-516 rF4-38 rG2-10 rG2-14 rG2-516 rG2-38 rG2-12 rP12 rD8-38 rD8-12
2rD8 re6-10 re6-14 re6-516 re6-38
2rCC
2C-12
2rCs10X rD8-10 rD8-14 rD8-516 rD8-38 rD8-12
2rD8
CAT. NO.
T&B Bulk
PACkAGe rF727 rF737 rG267 rG717 rG727 rG737 rG757 rP7 re267 re717 re727 re737 re757 ree28 rF267 rF717 rD737 rD757 rDD27 re267 re717 re727 re737 rCC23 rCC26 rCCs22X rD367 rD717 rD727 rD737 rD757 rDD27
G-57
Shrink-Kon ® Heat-Shrinkable Tubing
Protect against moisture, corrosion and abrasion!
T&B has you covered when it comes to insulation!
• Easy to use
• Heat shrinkable
• Products for heavy, medium and thin walls
• Covers available for H-type taps and splices
G-58
Shrink-Kon ® Heavy-Wall
Heat-Shrinkable End Cap and Boots
Redesigned for superior durability and performance!
Seals and insulates cable ends at a 600V rating. Installs fast, while providing insulation resistance to moisture, corrosion and abrasion.
The extra thickness at the tip of the end cap prevents sharp ends of the cable from puncturing the seal.
Seals and insulates multi conductor cables and conduit with the same cost savings and superior properties of T&B’s heat-shrinkable tubing. These boots replace time-consuming tapes, epoxies, encapsulations and dips. The boots are internally coated with sealant.
Shrink-Kon ® Heavy-Wall Heat-Shrinkable Insulators
When it comes to moisture-proofing connections and terminations, T&B’s heat-shrinkable tubing, boots and end caps have proven themselves over years of service to the industry. Made of thermally stabilized cross-linked polyolefin, these heat-shrinkable insulators can be used over lead, steel, aluminum, copper, standard plastic and elastomeric insulating materials.
T&B heat-shrinkable insulators are designed to be easy to use. They provide an appropriate level of insulation and abrasion protection.
Where applicable, T&B heat-shrink insulators are UL Listed.
Also, all standard-size insulators have an internally applied adhesive sealant.
T&B Heat-Shrinkable Insulators Offer:
• Heavy-duty protection
• A full range of sizes from #14 to 2500 kcmil
• Field-proven reliability
• Internal sealant provides protection against moisture
Featured Products Include:
• High Shrink Ratio HSHR series with 6:1 shrink ratio designed for applications with extreme differences between cable, connector and back shell sizes
• Flame Retardant HSFR series provides maximum flame retardancy
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Shrink-Kon ® Heat-Shrinkable Tubing
Shrink-Kon ® Medium Wall Tubing
More flexible than heavy-wall products, with excellent resistance to impact and abrasion.
• Seals and protects cable splices and terminations
• Thermoplastic adhesive liner guarantees complete environmental protection and insulation
Shrink-Kon
®
Thin Wall Tubing
Manufactured from stabilized Polyolefin, these insulators are used to insulate bare Sta-Kon ® and Blackburn ® connectors and splices. They also provide a degree of strain relief and may be used to harness wires. Available in cut pieces or reels.
Featured Products Include:
• Standard non-lined 2:1 thin wall tubing
• 3:1 adhesive-lined thin wall CPO-A series provides excellent flexibility with environmental sealing capability
• Extra-clear heat shrink for use on power connections and data connections
Covers
These new insulating covers provide hard-shell insulated protection for “H” type compression taps and splices, and, because there is no taping required, you get uniform quality and appearance each time. The exclusive locking design provides the range-taking capability. Only six H-tap insulating catalog numbers accommodate the range of #6 AWG – 1000 kcmil in the main and #12 AWG – 500 kcmil in the branch.
• Hard-shell outer covers guard against impact, inner seal keeps out dust
• Installs quickly and easily without special tools — simply snap together
• Eliminates time-consuming taping
• Provides high-quality, neat, uniform installations
• Range-taking design reduces inventory www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-59
G-60
Shrink-Kon ® Heat-Shrinkable Tubing
HS Series
• Made of thermally stabilized cross-linked polyolefin, enabling a recovered wall thickness greater than the cable jacket replaced
• Withstands severe mechanical requirements of U.R.D., submersible, and direct-burial installations
• Tubing, featuring an internally applied sealant, offers protection against moisture, and may be used over lead, steel, aluminum, copper, standard plastic and elastomeric insulating materials
• Shrink temperature of 120° C
• High impact, abrasion, corrosion and chemical resistance
• Rated for 600V, 90° C continuous use. Maximum rating
1kV at 90° C
• Thermoplastic adhesive liner provides complete environmental protection and insulation
• Meets: UL ® 486D, CSA C22.2 No. 198.2, ANSI C119.1,
Western Underground Guide Numbers 2.4, 2.5, ICEA and
NEMA insulation thickness requirements
• Continuous operating temperature: -55° C to 110° C
............................................................................... HS Series Specifications .................................................................................
teSt MetHod tyPical
PerforManceS teSt MetHod tyPical
PerforManceS ProPerty
Physical
• Tensile Strength
• Elongation
• Elongation after
Heat Aging
(168 hrs. at 150° C)
• Heat Shock
(4 hrs. at 225° C)
• Longitudinal Change
• Low Temperature Flexibility
(4 hrs. at -55° C)
ASTM D412, ISO 37
ASTM D412, ISO 37
ASTM D2671
ASTM D2671
ASTM D2671
ASTM D2671
2100 psi (14.5MPa)
600%
500%
No cracking or flowing
+1%, -10%
No cracking
ProPerty chemical
• Fluid Resistance
• Fungus Resistance
• Copper Corrosion
• Water Absorption adhesive
• Adhesive Lap Sheer
(1 in./min. at 23° C)
MIL-DTL-23053
ASTM G21
ASTM D2671
ASTM D570
ASTM D1002
Good to Excellent
No Growth
No Corrosion
0.1%
125 psi (.875 MPa)
• Specific Gravity
• Hardness (Shore D) electrical
• Dielectric Strength ASTM D149
• Dielectric Voltage Withstand UL 486D
• Volume Resistivity
ASTM D792
ASTM D2240
ASTM D257
1.1
50D
500V/Mil (20kV/mm)
No Breakdown,
(2500V, 60 Hz,
1 Min.)
1016 ohm-cm
• Adhesive Softening Point
• Adhesive Peel Strength
(300mm/min. at 23° C)
— to steel, aluminum, P.E.
— PVC
• Water Penetration
ASTM E28
ASTM D1000
STM 706
92° C ±5° C
35 pli
20 pli
No penetration after
236 hrs. of continuous immersion
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Shrink-Kon ® Heat-Shrinkable Tubing
HS Series Heavy-Wall Heat-Shrinkable Tubing — Black
Min.
exPanded i.d.
(in.)
Max.
recovered i.d.
(in.) cat. no.
HS16-12
HS16-12l
HS16-12-4
HS12-6
HS12-6l
HS12-6-4
HS6-1
HS6-1l
HS6-1-4
HS4-30
HS4-30l
HS4-30-4
HS40-400
HS40-400l
HS40-400-4
HS500-1000
1.50
2.00
HS500-1000l 2.00
HS500-1000-4 2.00
HS12-30*
HS30-30*
HS30-4*
HS12-40*
HS30-40*
HS40-4-tb*
3.54
3.54
3.54
4.72
4.72
4.72
.75
.75
.75
1.10
1.10
1.10
1.50
1.50
.35
.35
.35
.51
.51
.51
Order multiple is std. pkg.
All lengths have factory-applied sealant.
UL File No. E9809, UL 486D.
* Not UL Listed.
.12
.12
.12
.16
.16
.16
1.18
1.18
1.18
1.57
.47
.63
.63
.63
1.57
1.57
.35
.35
.47
.47
.24
.24
.24
.35
noM.
recovered
Wall
(in.)
.16
.16
.16
.17
.16
.16
.16
.16
.17
.17
.12
.12
.16
.16
.09
.09
.09
.12
.07
.07
.07
.09
.09
.09
Std.
lenGtH
(in.) fitS any liSted or certified al or cu SPlice
WitH diM no larGer tHan o.d.
(in.) lenGtH
(in.)
12
30
48
12
48
9
15
48
30
48
9
48
8
12
48
5
4
8
48
3
3
6
6
48
—
—
—
—
—
—
—
—
—
—
.75
.75
—
—
.63
.63
.63
.75
.27
.27
.27
.38
.38
.38
1.00
1.00
1.00
1.75
1.75
1.75
2.50
2.50
2.50
3.25
3.25
3.25
—
—
—
—
—
—
—
—
—
—
—
—
Std.
cable ranGe
PkG. qty.
#16 to #12 AWG 25
#16 to #12 AWG 25
#16 to #12 AWG 5
#12 to #6 AWG 25
#12 to #6 AWG 25
#12 to #6 AWG 5
#6 to #1 AWG 25
#6 to #1 AWG 25
#6 to #1 AWG 5
#4 to 3/0 AWG 20
#4 to 3/0 AWG 10
#4 to 3/0 AWG 5
4/0 AWG to 400 kcmil 10
4/0 AWG to 400 kcmil 10
4/0 AWG to 400 kcmil 5
500–1000 kcmil 5
500–1000 kcmil 2
500–1000 kcmil 2
800–1250 kcmil 2
800–1250 kcmil 2
800–1250 kcmil 1
1500–2500 kcmil 1
1500–2500 kcmil 1
1500–2500 kcmil 1
HS Series Heavy-Wall Heat-Shrinkable Tubing — Red cat. no.
Min.
exPanded i.d. (in.)
HS12-6lr
HS6-1lr
HS4-30lr
.51
.75
1.10
Order multiple is std. pkg.
All lengths have factory-applied sealant.
UL File No. E9809, UL 486D
Max.
recovered i.d. (in.)
.16
.24
.35
Heavy-Wall Tubing (25' rolls) — Black lenGtH
(in.)
6
8
9 for 2-Way connector cable SizeS
#8–#6 AWG
#6–#2 AWG
#1–3/0 AWG
Std.
PkG. qty.
25
25
10 cat. no.
Min.
exPanded i.d. (in.)
Max.
recovered i.d. (in.) noMinal recovered Wall
(in.)
HS16-12-25
HS12-6-25
HS6-1-25
HS4-30-25
HS40-400-25
.35
.51
.75
1.10
1.50
.12
.16
.24
.35
.47
HS500-1000-25 2.00
.63
Order by reel, not by feet. 25' reels not supplied with factory-applied sealant.
Not UL Listed.
.07
.09
.09
.12
.16
.16
code cable
Size
#14–#10 AWG
#8–#6 AWG
#6–#2 AWG
#1–3/0 AWG
2/0 AWG–350 kcmil
250–500 kcmil
Std. PkG.
(rollS)
1
1
1
1
1
1 www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-61
Shrink-Kon ® Heat-Shrinkable Tubing
HSHR Series — High Shrink Ratio
• Accommodates a wide variety of connector shapes and configurations
• Thermoplastic adhesive liner for complete environmental protection and insulation
• Continuous operating temperature: -55° C to 110° C
• Shrink temperature: 120° C
• Flame retardant: UL94 – V0
G-62
HSHR Series Heavy-Wall Heat-Shrinkable Tubing
CAT. NO.
HSHR750-4
MIN.
EXPANDED
I.D. (IN.)
MAX
RECOVERED
I.D. (IN.)
NOMINAL
RECOVERED
WALLED (IN.)
.75
HSHR1300-4 1.30
HSHR1750-4 1.75
HSHR2000-4 2.00
HSHR2750-4 2.75
HSHR3500-4 3.50
.13
.22
.29
.33
.46
.58
.10
.12
.13
.13
.14
.15
CODE CABLE
SIZE
#22–#46 AWG
#8 AWG–700 kcmil
#4 AWG–1000 kcmil
#2 AWG–1250 kcmil
1/0 AWG–1500 kcmil
3/0 AWG–1750 kcmil
STANDARD
LENGTH (IN.)
STD.
PKG. QTY.
48 25
48 25
48
48
48
48
15
10
25
25
HSHR4700-4 4.70
Order multiple is std. pkg.
Standard color: black.
.78
.15
300–2000 kcmil 48 5
............................................................................. HSHR Series Specifications ...............................................................................
TEST
METHOD
TYPICAL
PERfORMANCE
TEST
METHOD
TYPICAL
PERfORMANCE PROPERTY
Physical
• Tensile Strength
• Elongation
• Elongation after Heat Aging
(168 hrs. at 175° C)
• Heat Shock (4 hrs. at 225° C)
• Longitudinal Change
• Low-Temperature Flexibility
(4 hrs. at -55° C)
• Specific Gravity
• Hardness (Shore D)
Electrical
• Dielectric Strength
• Dielectric Voltage Withstand
• Volume Resistivity
ASTM D412, ISO 37
ASTM D412, ISO 37
ASTM D2671
ASTM D2671
ASTM D2671
ASTM D2671
ASTM D792
ASTM D2240
ASTM D149, IEC 243
UL 486D
ASTM D257
2100 psi (14.5MPa)
600%
500%
No cracking or flowing
+1%, -10%
No cracking
1.10
50D
500V/Mil (20kV/mm)
No Breakdown
1016 ohm-cm
PROPERTY
Chemical
• Fluid Resistance
• Fungus Resistance
• Copper Corrosion
• Water Absorption
Adhesive
• Adhesive Lap Sheer
(1 in./min. at 23° C)
• Adhesive Softening Point
• Adhesive Peel Strength
(300mm/min. at 23° C)
— to steel, aluminum, P.E.
— PVC
• Adhesive Blocking (30° C)
• Water Penetration
MIL-DTL-23053/15
ASTM G21
ASTM D2671
ASTM D570
ASTM D1002
ASTM E28
ASTM D1000
ASTM D1146
STM 706
Good to Excellent
No Growth
No Corrosion
0.1%
125 psi (.875 MPa)
92° C/-5° C
35 pli
20 pli
No Blocking
No penetration after
236 hrs. of continuous immersion
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Shrink-Kon ® Heat-Shrinkable Tubing
HSFR Series — Flame-Retardant
Heavy Wall
• Insulates and protects electrical splices and terminations
• High impact and abrasion resistance
• Thermoplastic adhesive liner
• Rated for 600V, 90° C continuous use. Continuous operating temperature: -55° C to 110° C
• Shrink temperature of 120° C
• Meets: UL ® 486D, CSA 22.2 No. 198.2, ANSI C119.1, Western
Underground Guide Nos. 2.4, 2.5, MIL-DTL-23053/15, IEEE 383
Vertical Flame Test, ANSI C37.20.2, ICEA S-19-8 and NEMA insulation thickness requirements
HSHR Series Heavy-Wall Heat-Shrinkable Tubing
CAT. NO.
MIN.
EXPANDED
I.D. (IN.)
MAX
RECOVERED
I.D. (IN.)
NOMINAL
RECOVERED
WALLED (IN.)
HSfR16-12-4
HSfR12-6-4
.35
.51
.12
.16
.07
.09
HSfR6-1-4
HSfR4-30-4
HSfR40-400-4
.75
1.10
1.50
.24
.35
.47
.09
.12
.16
HSfR500-1000-4 2.00
.63
Custom lengths available, subject to factory quotations.
Minimum quantities may apply.
.16
CODE CABLE
SIZE
#14–#10 AWG
#8–#6 AWG
#6–#2 AWG
#1–3/0 AWG
2/0 AWG–350 kcmil
250–500 kcmil
STANDARD
LENGTH (IN.)
48
48
48
48
48
48
STD.
PKG.
QTY.
25
25
25
25
25
25
............................................................................. HSfR Series Specifications ...............................................................................
TEST
METHOD
TYPICAL
PERfORMANCE
TEST
METHOD
TYPICAL
PERfORMANCE PROPERTY
Physical
• Tensile Strength
• Elongation
• Longitudinal Change
• Specific Gravity
• Elongation after Heat Aging
(168 hrs. at 175° C)
• Heat Shock
(4 hrs. at 225° C)
• Low Temperature Flexibility
(4 hrs. at -55° C)
• Hardness (Shore D)
• Oxygen Index
• Flamibility
Electrical
• Dielectric Strength
• Dielectric Voltage Withstand
(2500V, 60 Hz, 1 Min.)
• Volume Resistivity
ASTM D412, ISO 37 2100 psi (14.5MPa)
ASTM D412, ISO 37 600%
ASTM D2671 +1%, -10%
ASTM D792 1.2
ASTM D2671, ISO 37 500%
ASTM D2671
ASTM D2671
ASTM D2240
ASTM D2863
ASTM D2671
ASTM D149
UL 486D
ASTM D257
No cracking or flowing
No cracking or splitting
50D
27.00
Flame Retardant
500 V/Mil (20kV/mm)
No Breakdown
24kV — 1 min.,
15kV — 4 hrs.
1016 ohm-cm
PROPERTY
Chemical
• Fluid Resistance
• Copper Corrosion
• Fungus Resistance
• Water Absorption
Adhesive
• Adhesive Lap Shear
(1 in./min. at 23° C)
• Adhesive Softening Point
• Adhesive Peel Strength
(300mm/min. at 23° C)
— to steel, aluminum, P.E.
— PVC
• Adhesive Blocking (30° C)
• Adhesive Water Absorption
• Water Penetration
MIL-DTL-23053/5 Good to Excellent
ASTM D2671 No Corrosion
ASTM G21
ASTM D570
No Growth
0.2%
ASTM D1002
ASTM E28
ASTM D1000
ASTM D1146
ASTM D570
STM 706
125 psi (.875 MPa)
92° C ±5° C
35 pli
20 pli
No Blocking
Less than 0.3%
No penetration after 286 hrs. of continuous immersion www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-63
Shrink-Kon ® Heat-Shrinkable Tubing
HSC Series End Caps
• Provides effective method for sealing cable ends, pipe conduit, etc.
• Extra thickness at the tip of the end cap prevents sharp ends of the cable from puncturing the seal
• Flame retardant
• Rated from 600/1000V, 90° continuous use
• Shrink temperature of 120° C
• Resistant to common fluids and solvents
• Adhesive liner provides complete environ mental protection and insulation
• Heat indicating lines. Continuous operating temperature:
-55° C to 110° C
G-64
HSC Series Heat-Shrinkable end Caps
Cat. no.
min.
eXPanded i.d. (in.) maX reCoVered i.d. (in.)
HSC8-4
HSC2-20
.51
.75
HSC30-250 1.10
HSC300-600 1.50
HSC700-1000 2.00
HSC750
HSC300*
HSC500*
2.70
3.50
4.70
Order multiple is std. pkg.
.16
.24
.35
.47
.63
.87
1.18
1.57
*Not UL Listed or CSA Certified.
reCoVered
Walled (in.)
.16
.16
.16
.17
.09
.09
.12
.16
Code CaBle
SiZe
#8–#6 AWG
#6–#2 AWG
#1–3/0 AWG
2/0 AWG–350 kcmil
250–500 kcmil
600–1000 kcmil
800–1250 kcmil
1500–2500 kcmil
Standard lenGtH (in.)
2.50
2.50
3.00
3.50
3.50
4.00
4.50
5.50
Std.
PKG. Qty.
5
5
5
10
5
5
10
10
.............................................................................. HSC Series Specifications ................................................................................
teSt metHod tyPiCal
PerformanCe teSt metHod tyPiCal
PerformanCe ProPerty
Physical
• Tensile Strength
• Elongation
• Elongation after Heat Aging
(168 hrs. at 150° C)
• Heat Shock (4 hrs. at 225° C)
• Longitudinal Change on Recovery
• Low-Temperature Flexibility
(4 hrs. at -55° C)
• Specific Gravity
• Hardness (Shore D) electrical
• Dielectric Strength
• Dielectric Voltage Withstand
• Volume Resistivity
ASTM D412, ISO 37 2100 psi (14.5MPa)
ASTM D412, ISO 37 550%
ASTM D2671 500%
ASTM D2671
ASTM D2671
ASTM D2671
ASTM D792
ASTM D2240
ASTM D149
UL 486D
ASTM D257
No cracking or flowing
+1%, -10% on Recovery
No cracking
1.10
50D
500V/Mil (20kV/mm)
No Breakdown
(2500V, 60 Hz, 1 Min.)
1016 ohm-cm
ProPerty
Chemical
• Fluid Resistance
• Fungus Resistance
• Copper Corrosion
• Water Absorption
Seal integrity
• Adhesive Lap Shear
(1 in./min. at 23° C)
• Adhesive Softening Point
• Adhesive Peel Strength
(300mm/min. at 23° C)
— to steel, aluminum, P.E.
— PVC
• Adhesive Blocking (30° C)
• Water Penetration
MIL-DTL-23053
ASTM G21
ASTM D2671
ASTM D570
ASTM D1002
ASTM E28
ASTM D1000 (mod.)
92° C ±-5° C
ASTM D1146
STM 706
• Room Temperature 168 hrs./40 psi
• Temp. Cycling (-40° C to 60° C) 50 cycles/15 psi
• Burst Pressure
Good to Excellent
No Growth
No Corrosion
.1%
130 psi (.91 MPa)
35 pli
20 pli
No Blocking
No penetration after 236 hrs. of continuous immersion
No leaks
No leaks
100 psi (0.70 MPa)
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Shrink-Kon ® Heat-Shrinkable Tubing
HSB Series — Heat-Shrinkable
Breakout Boots
TB
Wall Thickness of Body
TL
Wall Thickness of Leg
D
L
D
• Boots for 2-, 3- and 4-way cable breakouts
• Thermoplastic adhesive liner provides complete environmental protection and insulation
• Meets ESI 09-11
• Strain relief and mechanical protection
• Continuous operating temperature: -55° C to 100° C
• Shrink temperature of 135° C
HSB Series Heat-Shrinkable Breakout Boots
Cat. no.
HSB200-75-2
HSB120-50-3
HSB170-82-3
HSB240-112-3
HSB125-50-4
HSB175-82-4
HSB265-120-4
HSB350-138-3
HSB430-157-3
HSB490-200-3
HSB520-135-4
Order multiple is std. pkg.
no.
leGS
4
3
4
4
3
3
2
3
3
3
4 d d min.
eXPanded i.d. (in.)
1.97
1.50
2.20
2.83
1.38
2.36
3.10
3.54
4.33
4.92
5.25
maX reCoVered i.d. (in.)
.83
.65
1.20
1.46
.59
1.18
1.50
1.38
1.57
2.00
1.35
eXPanded dia.
(maX.)
(in.)
.90
.50
.89
1.38
.47
.90
1.40
1.34
1.38
2.32
3.00
reCoVered dia.
(maX.)
(in.)
.12
.25
.49
.55
.20
.16
.35
.69
.69
1.00
.55
l reCoVered lenGtH
(nom.)
(in.)
4.69
4.47
7.09
7.01
3.74
7.95
9.45
7.87
7.01
11.14
10.02
tB
Wall tHiCKneSS of Body
(nom.)
(in.)
.10
.16
.13
.12
.13
.11
.12
.16
.16
.15
.13
tl
Wall tHiCKneSS of leG
(nom.)
(in.)
.08
.13
.13
.08
.13
.11
.12
.12
.12
.15
.16
aPPliCation leGS 600V
ConduCtor aWG/KCmil
#3–300
#8–3/0
#1–600
300–1000
#12–2/0
#4–600
3/0–1000
4/0–1000
300–1000
750–1000
4/0–1000
Std.
PKG. Qty.
10
10
10
5
10
10
10
10
5
5
5
.............................................................Heat-Shrinkable Breakout Boots Specifications...............................................................
ProPerty
Physical
• Tensile Strength
• Ultimate Elongation
• Elongation after Heat Aging
(168 hrs. at 175° C)
• Heat Shock (4 hrs. at 225° C) teSt metHod
ASTM D2671
• Low-Temperature Flexibility (-55° C) ASTM D2671
• Flammability ASTM D630 tyPiCal
PerformanCe
ASTM D412, IEC 540 2120 psi (14.6 MPa)
ASTM D412, IEC 540 600%
ASTM D412, IEC 540 520%
No dripping, cracking, flowing
No cracking
Self ext. within 1.97"
ProPerty electrical
• Dielectric Strength
Chemical
• Water Absorption teSt metHod
ASTM D2671
ASTM D570 tyPiCal
PerformanCe
280V/Mil (11kV/mm)
.03% www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-65
Shrink-Kon ® Heat-Shrinkable Tubing
HSMW Series — Medium-Wall Tubing
• More flexible than heavy-wall products
• Seals and protects cable splices and terminations
• High resistance to impact and abrasion
• Shrink temperature of 120° C
• Continuous operating temperature: -55° C to 110° C
• Thermoplastic adhesive liner guarantees complete environmental protection and insulation
G-66
HSMW Series Medium-Wall Heat-Shrinkable Tubing
CAT. NO.
MIN.
EXPANDED
I.D. (IN.)
MAX
RECOVERED
I.D. (IN.)
HSMW400-48
HSMW750-48
.40
.75
HSMW1100-48 1.10
HSMW1300-48 1.30
HSMW1500-48 1.50
HSMW1700-48 1.70
HSMW2050-48 2.05
HSMW2750-48 2.75
HSMW3500-48 3.50
HSMW4700-48 4.70
HSMW6700-48 6.70
HSMW9000-48 9.00
Order multiple is std. pkg.
.50
.75
1.00
1.18
1.57
2.30
3.00
.15
.22
.40
.40
.50
NOMINAl
RECOVERED
WAllED
(IN.)
CODE CABlE
SIZE
.080
.080
.095
.095
.095
#4–#14 AWG
4/0–#8 AWG
400 kcmil–#1 AWG
600 kcmil–#1 AWG
750 kcmil–3/0 AWG
.100
1000 kcmil–2/0 AWG
.100
250 –600 kcmil
.100
.100
500–1000 kcmil
750–1250 kcmil
.110
.120
.130
1500–2500 kcmil
—
—
STANDARD lENGTH (IN.)
48
48
48
48
48
48
48
48
48
48
48
48
STD.
PKG. QTY.
5
5
5
25
25
15
10
25
25
25
25
25
............................................................................ HSMW Series Specifications ..............................................................................
PROPERTY
Physical
• Tensile Strength
• Elongation
• Longitudinal Change
• Specific Gravity
• Elongation after Heat Aging
(168 hrs. at 150° C)
• Heat Shock (4 hrs. at 225° C)
• Low-Temperature Flexibility
(4 hrs. at -55° C)
• Hardness (Shore D)
Electrical
• Dielectric Strength
• Dielectric Voltage Withstand
(2500V, 60 Hz, 1 Min.)
• Volume Resistivity
TEST
METHOD
TYPICAl
PERfORMANCE
ASTM D412, ISO 37 2100 psi (14.5MPa)
ASTM D412, ISO 37 550%
ASTM D2671 +1%, -10%
ASTM D792, ISO/R1183 1.1
ASTM D2671, ISO 37 500%
ASTM D2671
ASTM D2671
ASTM D2240
No Cracking or Flowing
No Cracking
50D
ASTM D149, IEC 243 500V/Mil (20kV/mm)
UL 486D No Breakdown
ASTM D257 10 16 ohm-cm
PROPERTY
Chemical
• Fluid Resistance
• Copper Corrosion
• Fungus Resistance
• Water Absorption
Adhesive
• Adhesive Lap Sheer
(1 in./min. at 23° C)
• Adhesive Softening Point
• Adhesive Peel Strength
(300mm/min. at 23° C)
— to steel, aluminum, P.E.
— PVC
• Adhesive Blocking (30° C)
• Water Penetration
TEST
METHOD
MIL-DTL-23053/5,
ISO 1817, ISO 37
ASTM D2671
ASTM G21
ASTM D570
ASTM D1002 (mod)
ASTM E28
ASTM D1000
ASTM D1146
STM 706
TYPICAl
PERfORMANCE
Good to Excellent
No Corrosion
No Growth
.1%
125 psi (.875 MPa)
92° C/-5° C
35 pli
20 pli
No Blocking
No penetration after
286 hrs. of continuous immersion
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Shrink-Kon ® Heat-Shrinkable Tubing
CPO Series —
Thin-Wall Tubing, Non-Lined
• Flame-retardant, cross-linked polyolefin
• Continuous operating temperature: -55° C to 135° C
• Shrink temperature of 120° C
• Meets UL 224, 125° C; CSA C22.2 No. 198.1, 125° C;
MIL-DTL-23053/5 Class 1&2; AMS 3636 & 3637; DEF STAN
59-97, Issue 3, Type 2a
CPO Series Thin-Wall Heat-Shrinkable Tubing
CAT. NO.
MIN. EXPANDED
I.D. (IN.)
CPO63-_-_
CPO93-_-_
CPO125-_-_
CPO187-_-_
CPO250-_-_
CPO375-_-_
CPO500-_-_
CPO750-_-_
CPO1000-_-_
.25
.38
.50
.75
1.00
.06
.09
.13
.19
See catalog construction to complete.
MAX RECOVERED
I.D. (IN.)
.13
.19
.25
.38
.50
.03
.05
.06
.09
NOM. RECOVERED
WAllED (IN.)
.03
.03
.03
.03
.04
.02
.02
.02
.02
CODE CABlE
SIZE
—
—
#24–#30 AWG
#14–#22 AWG
#10–#16 AWG
#6–#12 AWG
#1–#6 AWG
4/0–#2 AWG
350 kcmil–2/0 AWG
UL Recognized File Number E137759 and CSA Certified. ( Note : Clear material not UL Recognized.)
When ordering standard package, order by package not feet.
Larger diameters available upon special request; consult Technical Services.
Order multiple for 4' sticks is 25 sticks.
Order multiple for reels is 1 reel.
Thin-Wall Heat-Shrinkable Tubing Kit
CAT. NO.
DESCRIPTION
HS-KIT
CHS-KIT
Assortment of six different sizes (from 3 ⁄
16
" to 1") of black thin-wall heat-shrinkable tubing pre-cut to 6" lengths.
Exceptional value; also includes handy plastic storage case.
Assortment of six different sizes (from 3 ⁄
16
" to 1") of multi-colored thin-wall heat-shrinkable tubing pre-cut to
6" lengths. Exceptional value; also includes handy plastic storage case.
Order multiple is std. pkg.
STD. PKG.
1
1
Catalog Number Construction
SERIES
CPO63 +
COlOR
O + lENGTH fT.
C
Available
Colors
0 = Black
C = Clear
2 = Red
4 = Yellow
5 = Green
Available
Packaging
A = 4'
25 = 25' reel
C = 100' reel
B = Bulk reel
6 = Blue
8 = Gray**
9 = White
S = Green &
Yellow Striped*
* Contact customer service for bulk reel quantity.
** Minimum order required.
fINAl
ORDER NO.
= CPO63-O-C
Thin-Wall Heat-Shrinkable Tubing —
6" Lengths
CAT. NO.
MINIMuM
EXPANDED I.D.
(IN.)
MAXIMuM
REDuCED I.D.
(IN.)
NOM. RECOVERED
WAll THICKNESS
(IN.)
CPO63-0-6
CPO93-0-6
CPO125-0-6
CPO187-0-6
CPO250-0-6
CPO375-0-6
CPO500-0-6
CPO750-0-6
CPO1000-0-6
.06
.09
.13
.19
.25
.38
.50
.75
1.00
.03
.05
.06
.09
.13
.19
.25
.38
.50
Order multiple is std. pkg.
Catalog numbers listed are Black color; other colors available upon request.
.03
.03
.03
.03
.04
.02
.02
.02
.02
STD.
PKG.
QTY.
20
20
10
10
5
20
20
20
20 www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-67
Shrink-Kon ® Heat-Shrinkable Tubing
Custom order lengths for those special jobs!
Custom-Cut Length of Bulk
Packaging — Thin-Wall Tubing
To best meet your requirements for thin-wall heat-shrinkable tubing, Thomas & Betts welcomes the opportunity to cut bulk reels of tubing. Minimum order requirement is one standard bulk reel, and multiples thereof. See table for bulk reel length by size.
Tubing cannot be cut smaller than 1 ⁄
2
".
When ordering custom-cut lengths of tubing, order by piece, not by length.
To determine the minimum number of pieces to order, simply figure how many pieces of a specific length of tubing are required to make use of a complete bulk reel. See examples to convert bulk reels to cut pieces.
G-68 sEriEs bulk rEEl lEnGth (ft.) sEriEs
CPO63 = 1 ⁄
16
"
CPO93 = 3 ⁄
32
"
CPO125 = 1 ⁄
8
"
CPO187 = 3 ⁄
16
"
CPO250 = 1 ⁄
4
"
1,000 CPO375 =
1,000 CPO500 =
3
1
⁄
8
1,000 CPO750 = 3 ⁄
4
"
1,000 CPO1000 = 1"
1,000
"
⁄
2
"
Minimum order quantity for cut pieces.
bulk rEEl lEnGth (ft.)
500
400
300
300
Example 1
If a bulk length of tubing is 1,000' and the desired length of each individual piece is 6", the minimum order requirement is 2,000 pieces.
Given (length of reel)........................................1,000'
Convert to inches by multiplying by 12.......12 x 1,000
Length of reel in inches ...............................= 12,000
Divide by desired length............................12,000 ÷ 6
Total number of 6" pieces
in a 1,000' reel (Minimum Order)................= 2,000
Example 2
If a bulk reel of tubing is 400' and the desired length of each individual piece is 2", the minimum order requirement is 2,400 pieces.
Given (length of reel)...........................................400'
Convert to inches by multiplying by 12..........12 x 400
Length of reel in inches .................................= 4,800
Divide by desired length.............................4,800 ÷ 2
Total number of 2" pieces
in a 400' reel (Minimum Order)...................= 2,400
Contact tech services for pricing and availability on cut pieces.
thinwall sEriEs minimum
ExPandEd i.d. (in.)
Cut PiECE CatalOG nO. COnstruCtiOn
COlOr
CPO = 63
93
125
187
250
375
= .063
= .093
= .125
= .187
= .250
= .375
500 = .500
750 = .750
1,000 = 1.000
0 = Black
C = Clear
2 = Red
4 = Yellow
5 = Green
6 = Blue
8 = Gray
9 s
= White
= Green & Yellow Striped*
Example: CPO + 125 + 2 + 1.500 = CPO125-2-1.500
CPO Thinwall Shrink, size 125 (.125"), red color, 1.5" long
*Contact customer service for bulk reel quantity.
lEnGth
(in.)
XXXX — 4 digits specify length of cut in inches
................................. thin-wall tubing specifications .....................................
tEst mEthOd tyPiCal
PErfOrmanCE PrOPErty
Physical
• Tensile Strength
• Elongation
• Longitudinal Change
• 2% Secan Modulus
• Specific Gravity
• Restricted Shrinkage
• Elongation after Heat Aging
(168 hrs. at 175° C)
• Heat Shock (4 hrs. at 250° C)
• Low-Temperature Flexibility
(4 hrs. at -55° C
• Flammability
Electrical
• Dielectric Strength
• Volume Resistivity
Chemical
• Fluid Resistance
• Copper Corrosion
• Water Absorption
• Fungus Resistance
ASTM D2671, ISO 37
ASTM D2671, ISO 37
ASTM D2671
ASTM D2671
ASTM D792, ISO/R1183
ASTM D2671
ASTM D2671
ASTM D2671
ASTM D2671
ASTM D2671
ASTM D2671, IEC 243
ASTM D2671
2,200 psi (15.0 MPa)
400%
+1%, -10%
16,000 psi (110 MPa)
1.3" (colors) .95" (clear)
No Cracking
350%
No Cracking or Flowing
No Cracking or Splitting
Flame Retardant (except Clear)
600V/Mil (24kV/mm)
1016 O HM-CM
MIL-DTL-23053/5, ISO 1817, ISO 37 Good to Excellent
ASTM D2671 No Corrosion
ASTM D570 .2%
ASTM G21 No Growth
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Shrink-Kon ® Heat-Shrinkable Tubing
CPO-A Series — Thin-Wall,
Adhesive Lined
• Adhesive lined for moisture-proof environmental seal
• High 3:1 shrink ratio for covering irregularly shaped objects
• Continuous operating temperature: -55° C to 110° C
• Shrink temperature 120° C
CPO-a series thin-wall heat-shrinkable tubing
Cat. nO.
min.
ExPandEd i.d. (in.) max rECOVErEd i.d. (in.) nOminal rECOVErEd wallEd (in.)
COdE CablE siZE
CPO-a-125-48
CPO-a-187-48
CPO-a-250-48
CPO-a-375-48
CPO-a-500-48
CPO-a-750-48
.13
.18
.25
.38
.50
.75
.02
.06
.08
.14
.19
.31
.04
.05
.05
.05
.07
.07
#24–#30 AWG
#14–#22 AWG
#10–#22 AWG
#6–#16 AWG
#2–#12 AWG
3/0–#4 AWG
Note : Non-standard colors, sizes and lengths available subject to factory quotation.
Standard color: Black standard lEnGth (in.)
48
48
48
48
48
48 std. PkG.
qty.
25
25
25
25
25
25
............................................................................ CPO-a series specifications ..............................................................................
PrOPErty tEst mEthOd tyPiCal
PErfOrmanCE
Physical
•
•
•
Tensile Strength
Elongation
ASTM D2671, ISO 37 2200 psi (15.0 MPa)
ASTM D2671, ISO 37 400%
Heat Shock (4 hrs. at 250° C) ASTM D2671
• Longitudinal Change
• Low-Temperature Flexibility ASTM D2671
(4 hrs. at -55° C)
ASTM D2671
No Cracking or Flowing
±5%
No Cracking
•
•
•
Specific Gravity
2% Secant Modulus
Heat-Resistant Properties
(168 hrs. at 175° C)
• Flammability
ASTM D792, ISO R1183 1.1
ASTM 2671 1600 psi (110 MPa)
MIL-DTL-23053/4 240%
ASTM D2671 Moderately Flame Retardant
PrOPErty
Electrical
• Dielectric Strength
• Volume Resistivity
Chemical
• Fluid Resistance
• Fungus Resistance
• Copper Corrosion
• Water Absorption tEst mEthOd
MIL-DTL-23053/4,
ISO 1817, ISO 37
ASTM G21
ASTM D2671
ASTM D570 tyPiCal
PErfOrmanCE
ASTM D2671, IEC 243 600V/Mil (24kV/mm)
ASTM D2671 1016 ohm-cm
Good to Excellent
No Growth
No Corrosion
.2% www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-69
Shrink-Kon ® Heat-Shrinkable Tubing
CHS Series — Clear Thin-Wall
PVC Heat Shrink
• Clear shrink enables user to inspect die and crimp details after installation
• Flexible PVC tubing is suitable for industrial and electronic applications
• UL standard UL224, VW-1 rated
• CSA standard C22.2 no. 198.1 oft
• Flame retardant
• Low shrink temperature of 110° C
• Dielectric strength — 600V/MIL
CHS Series Thin-Wall Heat-Shrinkable Tubing
CAT. NO.
MIN.
EXPANDED
I.D. (IN.)
CHS18
CHS18B
CHS14
CHS14B
CHS38
CHS38B
CHS12
CHS12B
CHS34
CHS34B
CHS100
CHS100B
CHS112
CHS112B
CHS200
CHS200B
.75
.75
1.00
1.00
1.50
1.50
2.00
2.00
Standard package is in reels.
Order by reel; not by feet.
.38
.38
.50
.50
.13
.13
.25
.25
MAX
RECOVERED
I.D. (IN.)
.38
.38
.50
.50
.75
.75
1.00
1.00
.19
.19
.25
.25
.06
.06
.13
.13
NOMINAl
RECOVERED
WAllED (IN.)
.04
.04
.05
.05
.04
.04
.04
.04
.03
.03
.03
.03
.02
.02
.03
.03
CODE CABlE
SIZE
#22–#18 AWG
#22–#18 AWG
#16–#10 AWG
#16–#10 AWG
#8–#6 AWG
#8–#6 AWG
#4–#2 AWG
#4–#2 AWG
#1–3/0 AWG
#1–3/0 AWG
4/0 AWG–300 kcmil
4/0 AWG –300 kcmil
350–700 kcmil
350–700 kcmil
750–1000 kcmil
750–1000 kcmil
STANDARD lENGTH (IN.)
50
250
25
100
25
100
25
100
50
250
50
250
50
250
50
250
STD. PkG.
qTy.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Enables visual inspection of embossed die code
Enables visual inspection of completed crimp
Inspection of cable through peep hole shows that cable is properly positioned
G-70
.............................................................................. CHS Series Specifications ................................................................................
PROPERTy
TEST
METHOD
TyPICAl
PERfORMANCE
Physical
•
•
•
Tensile Strength
Elongation
Longitudinal Change
ASTM D2671, ISO 37 3300 psi (23.0 MPa)
ASTM D2671, ISO 37 300%
ASTM D2671 ±10%
• 2% Secant Modulus
• Specific Gravity
ASTM D2671 16,000 psi (110 MPa)
ASTM D792, ISO R1183 1.31
• Elongation after Heat Aging ASTM D2671, ISO 37 250%
(168 hrs. at 136° C)
• Heat Shock (4 hrs. at 250° C) ASTM D2671
• Low-Temperature Flexibility ASTM D2671
(1 hr. at 10° C)
• Flammability ASTM D2671
No Cracking or Flowing
No Cracking or Splitting
Self Extinguishing
PROPERTy
Electrical
• Dielectric Strength
• Volume Resistivity
Chemical
• Fluid Resistance
• Copper Corrosion
• Water Absorption
• Fungus Resistance
TEST
METHOD
MIL-DTL-23053,
ISO 1817, ISO 37
ASTM D2671
ASTM D570
ASTM G21
TyPICAl
PERfORMANCE
ASTM D2671, IEC 243 600V/Mil (24kV/mm)
ASTM D2671 1016 ohm-cm
Good to Excellent
No Corrosion
.3%
No Growth
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Shrink-Kon ® Splice Insulators and Insulating Covers
Adhesive Insulating Covers
• Seals against moisture
• Voltage rating up to 600
• Workable from 14° F to 120° F
• Maximum operating temperature of 176° F
• No installing tools required
• Also available in 10' rolls; consult customer service
B± 1 ⁄
8
A± 1 ⁄
8
1 ⁄
8
± 1 ⁄
32
.................................... Specifications ...................................
Electrical
• Dielectric Constant: 3.2 ASTM-D150
(60 Hz)
• Power Factor: 007 ASTM-D150 (60 Hz)
• Dielectric Strength: 340 Volts/mil
ASTM-D1373
Chemical
• Water Absorption: .06% ASTM-570
• Ozone Resistance — Excellent: 03%
ASTM-D1373
• Corrosion None Visable: per ASTM-D 69
CAT. NO.
A B
AC 5 X 3
AC 5 X 7
AC 85 X 75
5"
5"
3"
7"
8.5" 7.5"
AC 85 X 105 8.5" 10.5"
Order multiple is std. pkg.
STD.
PkG.
10
10
5
5
*UL Listed for use with T&B Covers.
For “H” Taps, “C” Taps, two-way connectors, mechanical taps and
Color-Keyed ® lugs and joints.
Material: 6 mil electrical vinyl backing, butyl rubber mastic adhesive thickness approx. Polyethylene release sheet.
1 ⁄
8
"
UL Listed — File No. E9809.
Not for submersion in liquid.
ADHESIVE
INSUlATOR
CAT. NOS.
AC 5 X 3
SIZE kEy
#2
AC 5 X 7
SIZE kEy
#4
AC 85 X 75
SIZE kEy
#6
AC 85 X
105
SIZE kEy
#8
COMPRESSION lUG
CAT. NOS .
COMPRESSION
TWO-WAy CONNECTOR
CAT. NOS.
“H” TAP
CAT. NOS.
60096 60113 60130 60150 54132 54145 54160 54207 54906 54860 60500
60097 60114 60132 60151 54134 54108 54162 54208 54942 54862 60501
60099 60116 60134 60230 54105 54147 54163 54255 54947 54864 60507
60101 60117 60135 60236 54135 54148 54111 54209 54909 54866 60512
60102 60118 60136 60238 54136 54150 54165 54210 54910 —
60103 60120 60138 60242 54138 54152 54167 54260 54965 —
60104 60122 60140 60244 54106 54153 54168 54211 54970 —
60106 60123 60141 60248 54139 54109 54112 54265 54850 —
—
—
—
—
—
—
—
—
—
—
—
—
—
60107 60124 60142 60250 54140 54155 54170 54212 54852 —
60108 60126 60144 54104 54107 54157 54204 54270 54854 —
60109 60128 60147 54130 54142 54158 54205 54930 54856 —
60112 60129 60148 54131 54143 54110 54206 54905 54858 —
— 60152 60169 60267 54173 54115 54129 54222 54920 —
— 60153 60171 60268 54174 54183 54213 54291 54923 —
— 60154 60172 60269 54113 54116 54275 54223 54928 —
— 60156 60174 60271 58161 54185 54214 54295 54868 —
— 60157 60176 60273 58162 54118 54280 54224 54870 —
— 60159 60178 60274 58163 54187 54215 54226 54872 —
— 60160 60180 60275 58165 54120 54282 54228 54874 —
— 60162 60254 60276 58166 54122 54216 54913 54876 —
— 60163 60256 60277 54178 54123 54218 54914 54878 —
— 60165 60260 60278 54179 54124 54286 54915 54880 —
— 60166 60262 60280 54114 54126 54220 54916 54882 —
— 60168 60265 54172 54181 54128 54289 54918 —
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
— — —
— 60184 —
— 60284 —
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
— —
— —
— —
— —
— —
— —
— —
— —
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
60516
60905
60910
60915
60920
60925
54804
54805
60538
60542
60548
60554
60574
60576
60578
60580
60584
60975
60980
60985
54520
—
—
—
60955
60960
60965
60970
60935 54514
60940 54515
54806
54807
54806
54504
54505
54506
54507
54506
54509
54510
54511
—
54809
54810
54811
54812
60560 54509 54813
60565 54510 54814
60568 54511 54815
60571 54512 54816
60930 54513 54817
—
—
—
—
—
—
54522
54523
54524
54526
54528
54820
54823
54828
63120
63125
—
—
—
—
—
—
—
—
—
63130
63135
63140
63145
63150
—
—
—
—
63155
63160
63165
63105
—
—
—
—
—
—
—
—
—
—
—
60522 60945 54516 63110
60530 60950 54518 63115
“C” TAP
CAT. NOS.
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
54765
54770
54775
54780
—
—
—
—
54710
54715
54720
54725
54730
54735
54740
54745
54750
—
—
—
54755
54760
COMPRESSOON
CABlE JOINTS
CAT. NOS.
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
54650
—
—
—
—
—
—
—
54610
54615
54620
54625
54630
54635
—
—
—
—
—
—
54640
54645 www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-71
G-72
Shrink-Kon ® Splice Insulators and Insulating Covers
Quick and easy insulation — no heat or adhesive required!
Self-Fusing Insulation Tape
• Just two layers form a moisture-proof, abrasion-resistant, dielectric seal
• Easy-release, non-static-sensitive liner peels right off
• Creates an immediate, permanent bond even when wet
• Suitable for high- and low-voltage applications
• Resistant to UV, moisture and saltwater
• Easily removable — just slice with a knife and pull off — leaves no residue
TBFT421-36
• Smooth filler putty compound available for use under tape when insulating bolted or dimensionally inconsistent splices and terminations
....................... specifications ....................
• Material: Modified silicone rubber compound
• Tensile Strength: 1200 psi
• Dielectric Strength: 20 mil: 600 vpm;
40 mil: 400 vpm
• Abrasion Resistance: 110 lbs./in.
• Water Absorption: < .5%
• Temperature Rating: 80° C max.
• Voltage Rating: 600V max.
TBFP9-2
Typical Applications
• Repair deteriorated insulation on cables and conductors
• Insulate and seal underwater, underground and above-ground bonding installations
• Insulate harnessing, bundling, cabling and wiring in aircraft, automotive, marine and other industrial machinery/equipment
CAT. NO.
WiDTh
(iN.)
LeNGTh
(fT.)
Self-Fusing Insulation Tape
TBfT421-36
TBfT201-36
Smooth Filler Putty Compound
TBfp9-2
1
1
1
36
36
2.08
Standard package is rolls. Order by rolls; not by feet.
ThiCkNess
(miLs)
40
20
—
COLOr sTD. pkG. qTy.
Red
Black
White
10
10
1
HSTS25 — Tape Sealant
• Available in a 25-ft. roll
• Used in conjunction with T&B
Heat-Shrinkable Insulators for better moisture sealing
.....................................specifications .................................
physical
• Description: Butyl Rubber Polymer
• Application Temperature: 40° F to 100° F
• Service Temperature: -40° F to 180° F
• Environmental Resistance: Resists ozone and all normal aging processes electric
• Dielectric Strength: 250V/mil minimum
• Volume Resistivity: 1014 ohms/cm
Chemical
• Chemical Resistance: Resists acids, bases and alcohols;
Passes Fed. Spec. SS-S-00210, section 3.6
Installation Guidelines
1. The cable jacket and conductors should be relatively clean and free of greases, oils and other foreign substances.
2. It is best to overlap each wrap of tape by 1 ⁄
4
to 1 ⁄
2
of the width
for the best seal.
3. When using heat-shrinkable products, most applications require
only one or two layers of tape prior to sliding tubing in place.
4. Shrink the tubing, cap, boot, etc., following the installation
procedure for the applicable heat-shrinkable part.
To seal the junction or crotch of an application requiring two or more cables, conductors, etc. without a common jacket.
1. Apply the overlapped one or two layers around each cable, conductor,
etc., at the same distance from the connector, or ball up the sealant
and press into crotch or junction of the joint.
2. Apply two overlapping wraps over the bundle.
3. Slide the expanded heat-shrinkable part over the joint and shrink.
CAT. NO.
DesCripTiON
WiDTh
(iN.)
ThiCkNess
(iN.) hsTs25 Tape Sealant 1
Standard package is reels. Order by reel; not by feet.
.06
LeNGTh
(fT.)
25 sTD. pkG. qTy.
1
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Shrink-Kon ® Insulators and Insulating Covers
Quick and dependable way to insulate and waterproof motor lead connections up to 5kV.
Medium-Voltage Motor Stub
Splice Insulator
• Installs in seconds
• Flame retardant
• Flexible boot and impact-resistant cap
• Long lasting and reusable
• Waterproof and abrasion resistant
• One size fits all hookups — reduces inventory
• Enables easy inspection of connection
This first-generation multi-splice insulator is designed to give you a quick, dependable means of protecting medium-voltage motor stub splice connections up to 5kV. You can install it in seconds simply by pushing the cover and boot together. Once installed, it completely waterproofs the connection and provides excellent protection against abrasion or mechanical abuse.
One size reduces inventory
The insulator accommodates wire sizes #2 AWG–350 kcmil having outer diameters of .375" to .840". This range-taking feature should accommodate all of your medium-voltage motor hookups.
inspectable and reusable
The insulator consists of just two parts: an elastomer boot and thermoplastic cap. The boot has two tapered cable entry legs that fit snugly around the cable to form a watertight seal. The legs are designed to be trimmed during installation to fit the required cable size tightly. The cap simply pushes into a groove in the boot — and pulls out easily when you want to inspect the connection. Removal of the cap does not disturb the seal around the cables, nor does it interrupt the bolted splice connection.
quality engineered
The boot is made of flexible, abrasion-resistant elastomer, and the cap is made of high impact-resistant thermoplastic — high-performance materials you can depend on. Use the insulator for pigtail applications in motor junction boxes, manholes or wherever a waterproof, impact-resistant insulator is required.
.....................................specifications .................................
• 5kV Wire Range: #8–2/0 AWG
• Rating: 90° C Applications
• UL Listed to: 600V
• CSA Certified to: 600V
• T&B Recommended to:
5000V @ 90° C
• Material: Cap — NORYL, UL 94V-1
Boot — EPDM Elastomer,
UL94V-2 Lubricant —
Silicone Grease
A
L
C B www.tnb.com
Wide Range Splice
CAT. NO.
Wire rANGe msCV20 #2 AWG–350 kcmil
Order in multiples of std. pkg.
iNsuLATiON
O.D.
rANGe
(iN.)
.38–.84
BOLT mAx.
LeNGTh
(iN.)
1.25
LeNGTh
L
(iN.)
6.5
DiA.
A
(iN.)
3
DiA.
B
(iN.)
2 21 ⁄
32
DiA.
C
(iN.)
2 sTD.
pkG. qTy.
5
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-73
G-74
Shrink-Kon ® Splice Insulators and Insulating Covers
Motor Stub Splice Insulators
• Re-enterable motor stub insulator
• Easy installation
• No special tools required
This innovative product has been designed to insulate motor stub splices quickly, easily, and dependably. It consists of a boot-type insulator with integral Ty-Rap ® cable ties. To install, simply position the insulator over the bolted splice and tighten the cable ties. That’s all there is to it. It produces uniform, high-quality installations every time… in about 30 seconds. The completed installation is immediately ready for inspection and use. If required, the insulator can be easily removed. Simply snip the cable ties and slide the insulator off the splice. It leaves no sticky residue.
E
Cat. No.
Wire raNGe
LeNGth
(iN.)
MSC14*
MSC8
MSC2
MSC20
MSC250
MSC500
#14–#10 AWG
#12–#8 AWG
#12–#2 AWG
#2–2/0 AWG
3.38
3.38
.75
1.5
3/0 AWG–300 kcmil 1.5
350–500 kcmil 1.75
Order in multiples of std. pkg.
*One Ty-Rap ® cable tie only
BoLt
Max. a
(iN.)
1.5
2.39
3.25
4.25
7.56
8.88
B Dia.
(iN.)
.56
.73
.95
1.39
1.88
2.56
C Dia.
(iN.)
.50
.67
.88
1.05
1.80
2.48
D
(iN.)
.38
.38
.38
.43
.45
.45
e
(iN.)
.35
1.20
1.5
1.70
1.90
2.10
StD.
pkG. qty.
15
10
2
5
10
4
D
B. DIA.
A
C. DIA.
................... Specifications ................
• UL File E9809. UL and CSA Certified
(94V-1 Flammability Class)
• Rated for 600V and 90° C application
Material
• Body: Modified Neoprene Elastomer
Straps: Nylon insulator Connectors iNSuLator
Cat. No.
MSC14
MSC8
MSC2
MSC20
MSC250
MSC500
Wire raNGe
#14–#10 AWG
#12–#8 AWG
#12–#2 AWG
#2–2/0 AWG
LuGS
2-hoLe
CoLorkeyeD ® LuGS
(aL-Cu Wire)
1-hoLe
CoLor- keyeD ® LuGS
(aL-Cu Wire)
2-hoLe
CaSt Copper
LuGS
(Cu Wire)
1-hoLe
CaSt Copper
LuGS
(Cu Wire)
2-hoLe
CoLorkeyeD ®
LuGS
(Cu Wire)
— — — — —
1-hoLe
CoLorkeyeD ®
LuGS
(aL-Cu Wire)
— terMiNaLS
14RB4–14RB10
RB14-4–RB14-10
10RC6–10R1C0
RC10-6–RC10-10
BoLt
MaxiMuM
LeNGth
(iN.)
3 ⁄
8
—
60096
60097
60101
60102
— 53104 — 54104 — — 3 ⁄
8
—
60230
60236
60099
60103–60118
60118–60138
53204
53205
53206
53207
53208
54105
54106
53107
53108
3/0 AWG–300 kcmil 20238–60256 60140–60157 53209–53113 53109–53113
350–500 kcmil 60260–60273 60165–60172
53115–
53118
53115
53118
54204
54205
54206
54207
54208
53209–
54214
54215–
54218
54105
54106
54107
54108
54109–
54114
54115–
54118
—
—
—
—
—
—
—
—
1
1
3
1
3
1
⁄
4
⁄
⁄
2
4
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Shrink-Kon ® Installation Tools
Electric Heat Gun
• UL ® Listed
• 600° F to 950° F heat range
• 120VAC 60 Hz
Cat. No.
DeSCriptioN
Wt1400 Dual-Temp. heat gun. 600° F/950° F, 1,300W, 120VAC, 60 Hz
Order multiple is std. pkg.
pkG. qty.
1
Separate fuel- and air-flow controls enable precise adjustment of flame and temperature up to 2,500° F!
Portable Heat-Shrink Torch
• 2,500° F output capacity satisfies virtually any heatshrink, brazing or soldering requirement
• Dual fuel- and air-flow controls enable separate adjustment of temperature and flame precision
• Brass and steel construction provides durability
Air-Flow Control
Safety Lock
(push and turn to lock or unlock)
Ergonomic
Rubber Grip
Automatic-Ignition
Start Button
Kill-Switch Button
Fuel-Flow Control
.................................... Specifications ...................................
• Dimensions (without base): 3.9"L x 1.4"W x 5.4"H
• Weight (when filled): 9.88 oz.
• Fuel Tank Capacity: 2.03 fl. oz.
• Operating Time (per full fuel tank): Up to 220 minutes
• Operates on standard butane refills portable heat-Shrink torch
Cat. No.
DeSCriptioN
Wt-ptorCh Portable Heat-Shrink Torch
Order multiple is std. pkg.
StD. pkG. qty.
1 www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-75
Shrink-Kon ® Installation Tools
Installation
1 Remove any oil, grease, water, dirt, etc., by wiping the cable ends and connector. Remove all sharp edges and burrs from connector.
2 Center tubing over splice connector.
3 Use the light blue outer portion of the flame when using the SIT-1 torch. Do not hold the torch still in one position or concentrate the hot inner flame of the torch on the tubing; this may cause scorching.
4 Begin heating tubing in the center. Recover the central portion of the tubing first by heating around the circumference of the splice. (Keep heat source moving constantly around the circumference of the insulator to ensure uniform shrinkage of the insulator.)
5 Continue heating around the tubing and out toward one end. Move torch around the tubing until one end is completely recovered.
6 Repeat the above procedure on the opposite end of the splice, again working from the center outward and around the tubing.
7 Installation is complete when the tubing conforms to splice and sealant flow is apparent at both ends.
1
Connector
Shrink Tubing
Cable
Cable
Connector and Heat-Shrinkable Tubing prior to installation.
2
Crimp Connector Shrink Tubing
Crimp connector installed.
3
Center Shrink Tubing
Over Connector
Heat-Shrinkable Tubing in position.
4
Install Shrink Tubing by Applying Correct Heat
Heat-Shrinkable Tubing after heat application.
G-76
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Shrink-Kon ® Installation Tools
Typical Specifications
Insulating and sealing of all 600V, in-line cable splices from #16 AWG through
1000 kcmil shall be done in accordance with the instructions provided with the
Shrink-Kon ® heat-shrinkable insulators, catalog series HS.
The connector insulator must be made of thermally stabilized, homogeneous polyolefin having internally applied sealant. It must have Underwriter’s
Laboratories Listing (UL ® 486, 90° C, 600V) and be approved for the use.
It must be usable without additional covering or adhesive both indoors and outdoors, in overhead, direct-burial or submersed applications at rated voltage.
It must not be adversely affected by moisture, ozone, oils, fuels, mild acids and alkalies or ultraviolet light. It must be compatible with all commonly used cable jacket materials, including rubber, plastic, lead, steel, aluminum and copper. factory-applied Sealant
A standard sealant is coated on the entire inside surface of most precut sizes.
Tubing is also available without sealant — consult factory. The sealant is rated for continuous 90° C operation on non-pressurized cable systems and aids in sealing out moisture and corrosion.
Cost and Reliability of Heat-Shrinkable
Tubing Compared to Tape
The cost differential in the installation of T&B heat-shrinkable tubing over taping can result in up to a 34% savings in labor and overhead. For example, on a 2/0 AWG aluminum splice, heat-shrinkable tubing can be installed in three minutes, versus 10 minutes of taping. In addition to the direct cost reduction, there are the advantages of assured uniformity of wall thickness and moisture sealing.
Cross Reference
T&B cPo
PanduiT
HSTT
3M
FP 301 ( 1 & 2)
EPS300 cPo-a hSMW hS hS fR
HSTTA & HSTTVA
—
—
HST
—
—
HDT hSc HSEC ICEC cPo-hf hSM-hf chS
—
—
HSTTPN
—
—
—
These competitor names are the property of the respective competitor.
RaycheM
RNF 100 (1 & 2)
TAT 125
ATUM 3:1
MWTM (U)
BSTS-M / SST-M
WSCM / SST
BSTS FR / SSTFR
WCSF / FCSM
S3C/ESC
SSC-FR / ESC-FR
—
XFFR
—
SuMiToMo
A2 & B2
W3B2
—
—
—
NH
—
— alPha
FIT 221
FIT321
FIT 700
—
—
—
—
— coleflex
ST221 / STS221
STU221 / STSU221
ST303
—
—
TYT
—
—
— inSulTaB
HS 101
HS101 MW 3:1
—
—
—
—
CTV
—
CTVH www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-77
G-78
Shield-Kon ® Shield Termination System
Shield-Kon
®
— Save time and money over traditional connection methods!
Wherever shielded cables and wires are fitted, there is the problem of finding a permanent, repeatable, safe and quick connection of the braided shield.
Conventional connection methods use soldering, which is more timeconsuming and more expensive, and can often result in damage to the dielectric or to the internal shield conductor caused by heat. Moreover, the use of lead-based soldering methods can be in conflict with the latest safety regulations.
The Shield-Kon ® solution from Thomas & Betts involves a crimp technique for shield termination on shielded cables. The reliability of Shield-Kon ® terminals has led to a specification for the aeronautical and space technology industry and for military applications (MIL-F-21608).
One-Piece Shield-Kon ® Connector
The essential advantages are clearly visible:
• Saves time and reduces assembly costs
• Safe monitoring
• Simple operation
• Low-profile and compact connectors
• Tried and tested technology
• Quality grounded connections
Two-Piece Shield-Kon ® Connector
Thomas & Betts offers two solutions:
• The one-piece Shield-Kon for the ground wire
® connector wraps around the shield and has a specific pocket
• The two-piece Shield-Kon ® connector consists of two sleeves that are compressed between the shielded braid and the drain wire
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Shield-Kon ® Shield Termination System
Terminate shielded cable in seconds without heat or power!
This solderless, wraparound connector terminates shielded cable in seconds... with uniform precision. It’s particularly well suited for production work in aircraft, aerospace and electronic industries where size and weight are important.
Once crimped, it provides a compact, lightweight, low-resistance, high-strength connection, which meets and exceeds the performance requirements of MIL-F-21608.
The connector works equally well on braided, wrapped or foil shields and has the added advantage of being able to be used as a mid-span termination.
Only four sizes, which can be easily identified by the color of their insulation, are needed to cover a range of shielding diameters from .05" to .3".
• Compact, low-profile connector
• One piece wraparound design
• Tough polyester insulation (Mylar ® type)
• Inventory savings: only four sizes
• Transparent insulation, easily inspected
• MIL-specified, industry-approved technology
• No heat or power required to install
• No damage to inner conductor
• Less installation time required
• Uniform, precise connection every time
• Low installed cost
• Mid-span termination possible, eliminating the need to demount a cable already installed
The one-piece Shield-Kon ® connectors meet the MIL-F-21608 standards for the following environmental specifications:
.................................... Specifications ...................................
• Voltage Drop: 9 mV max. at 1A after environmental exposure
• Insulation Dielectric Strength: 500 VRMS at 60 Hz for 1 minute
• Corrosion Resistance: 48 hours in 5% salt fog
• Pullout Strength: 15 lbs. min. for #22 AWG, and 19 lbs. min. for #20 AWG
• Vibration: .03" double amplitude between 10 and 55 Hz for 6 hours on each of two axis
• Material: Copper, conform to CDA No. 110
• Plating: Tin, electro-plated (thickness 3 to 8 µm), in accordance with MIL-T-10727A
• Insulation: Polyester film (Mylar ® type), color coded for size identification
• Temperature: -85° F to +257° F (-65° C to +125° C)
In addition, hypot tests have shown that the cable manufacturers’ specified working voltage rating is maintained after the installation of Shield-Kon connectors and verify their performance for the particular application.
® RSK connectors. It is, however, still advisable to evaluate the suitability of these
.59" – .64"
Ground wire trap www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
.11"
Technical Services
Tel: 888.862.3289
.11"
Insulation
G-79
INSULATION
.59 - .64
G-80
Shield-Kon ® Shield Termination System
Maintains voltage and is easy to install!
Shield-Kon
®
RSK Connectors
how to use connector die and tool selection chart:
1. Use a calibrated measuring tool lightly over shield for most accurate measurement. Rotate shielded wire to pick up high spots on cable. Use “Shield Diameter” column to match the measured dimension.
2. Select connector and die for ERG740 tool.
Note: 1. Do not solder-dip ends of ground leads.
2. For ground wire combinations not covered in table, consult Technical Service.
Ground
Lead Trap one-piece Shield-Kon ® Connectors & die Selection table
ConneCtor
& Color
CAt. no.
rSK101 red rSK201
Blue rSK301
Yellow rSK401
Green
Shield diAmeter
1.27–1.78mm
(.050–.070 in.)
1.80–2.26mm
(.071–.089 in.)
2.29–2.54mm
(.090–.100 in.)
2.56–3.00mm
(.101–.118 in.)
3.022–3.33mm
(.119–.131 in.)
3.35-3.63mm
(.132–.143 in.)
3.66–4.11mm
(.144–.162 in.)
4.14–4.70mm
(.163–.185 in.)
4.72–5.10mm
(.186–.201 in.)
5.13–5.84mm
(.202–.230 in.)
5.87–6.35mm
(.231–.250 in.)
6.37–6.98mm
(.251–.275 in.)
7.01–7.62mm
(.276–.300 in.) metAl dieS
For erG740 d-101A d-101B d-201C d-201d d-201e d-201F d-301G d-301h d-301J d-401K d-401l d-401m d-401n
CAt. no.
rSK-101 rSK-201 rSK-301 rSK-401
Order multiple is std. pkg.
Color red
Blue
Yellow
Green
A
.31
.38
.47
.69
B
.16
.22
.28
.43
dimenSionS (in.)
C
.18
.18
.24
.37
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
d
.06
.06
.07
.08
Ground
Wire rAnGe
(1) or (2)
#24 AWG Str.
or (1)
#22 AWG Str.
(1) or (2)
#22 AWG Str.
or (1)
#20 AWG Str.
(1) or (2)
#22 AWG Str.
or (1) or (2)
#20 AWG Str.
(1) or (2)
#20 AWG Str.
or (1)
#18 AWG Str.
e
.15
.18
.22
.37
www.tnb.com
AppliCAtion tool
CAt. no.
thiCKneSS
.02
.02
.03
.03
Hand Tool
ERG740
Std.
pKG.
1,000
1,000
1,000
500
Shield-Kon ® Shield Termination System
Installation that’s as easy as 1-2-3!
Installation Methods
Standard Method
Installation Procedure
Step 1
Use the standard method when the shielded cable or the inner conductors are embedded in a dielectric.
Insulation 7 ⁄
16
" (11mm) Prepare shielded wire and ground wire insulation as shown.
If two ground wires are required in a Shield-Kon ® connection, twist both conductors before insertion into the connector.
Shield Conductors
Cable Shield
Fold-Back Method 1
If there is no common dielectric for several interior cables but the gaps are filled by textile threads or something similar, care should be taken to ensure that the insulating thick ness of the individual cables is not less than .38mm for PVC, and not less than .25mm for Teflon. If this insulation thickness falls below this value, Fold-Back Method 1 should be used.
Insulation
Shield Cable
7 ⁄
16
" (11mm)
Jacket
1 ⁄
4
" (6mm)
Step 2
Insulation
Select the appropriate connector according to the size of the shielded cable (see page G-80 ). Place the ground wire around the trap hook and the shielded wire into the bottom of the connector.
When inserting the shielded cable and grounding wire, care must be taken to ensure that their insulation is overlapped by the connector’s Polyester insulation film.
100% insulation is possible after crimping when the stripped length of outer jacket (visible shielding) is 7 ⁄
16
" (11mm) maximum.
Butt insulating jackets against metal edge
Fold-Back Method 2
Fold-Back Method 2 should be used if the cable shield is applied spirally or if a foil shield is being used.
Insulation Cable
Mid-Span Method
Enables installation anywhere along the cable.
Insulation
Shield
Shield
Cable
For a complete listing of one-piece
Connectors, see page G-80.
Step 3
Select the appropriate die set for the crimp tool, according to the size of the shielded cable (see page G-80 ) and mount the dies on the tool.
Insert the connector (with the shielded cable and the ground wire) between the dies of the tool.
Connector opening faces away from tool
Squeeze the tool handles firmly to crimp the connector around the shielding and the ground wire.
For a complete listing of one-piece
Connector dies, see page G-80.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-81
G-82
Shield-Kon ® Shield Termination System
Comfort and versatility!
Shield-Kon
®
Ergonomic Hand Tool for One-Piece Connectors
• Robust construction: metallic frame, partially covered with plastic
• Use with metal dies for low-, medium- or high-volume applications
• All dies are easily interchangeable (to be ordered separately)
• Parallel action crimp
• ShureStake ® mechanism: once pressing has commenced, the tool can be re-opened only after successful completion of the crimping cycle
Cat. no. erG740 desCription
Ergonomic Hand Tool std. pkG.
1
............................ specifications ................................
• Dimensions of Tool:
8.27"L x 6.10"W x .98"H
• Weight of Tool: 1.04 lbs.
Everything you need in a handy kit!
Ergonomic Hand Tool Kit
Same as ERG740, but supplied in a plastic case with one tool, one benchmount stand for easier use in mass production, one RSK-LEHRE gauge for instant selection of the die and four metal dies: D-101A, D-201C,
D-301J, D-401M.
.................... specifications .................
• Dimensions of Plastic Case:
9.65"L x 8.27"W x 2.17"H
• Weight of Plastic Case & Contents: 2.65 lbs.
Cat. no.
erG740-01 desCription
Ergonomic Hand Tool Kit std. pkG.
1
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Shield-Kon ® Shield Termination System
Metal Dies for ERG740
• For mass production and medium to high volumes
Select the connectors you need quickly!
RSK-LEHRE Gauge
• Made of hardened steel — does not wear
• Only for the ERG740 hand tool
• The Product Ref. is engraved on the upper part and on the lower part of the die set
• Marked with a dot having the same color as the corresponding connector
• Weight — approximately 2.6 oz.
die
Cat. no.
die CoLor d-101a d-101B d-201C d-201d d-201e d-201F d-301G red
Blue d-301H d-301J d-401k d-401L d-401m d-401n
Yellow
Green
Order multiple is std. pkg.
sHieLd diameter (in.)
.050–.070
.071–.089
.090–.100
.101–.118
.119–.131
.132–.143
.144–.162
.163–.185
.186–.201
.202–.230
.231–.250
.251–.275
.276–.300
For
ConneCtor
RSK 101 Red
RSK 101 Red
RSK 202 Blue
RSK 202 Blue
RSK 202 Blue
RSK 202 Blue
RSK 301 Yellow
RSK 301 Yellow
RSK 301 Yellow
RSK 401 Green
RSK 401 Green
RSK 401 Green
RSK 401 Green std.
pkG.
1
1
1
1
1
1
1
1
1
1
1
1
1
The choice of the appropriate connector and die set mainly depends on the size of the shielded cable. The selection can be done very quickly with the
RSK-LEHRE gauge.
1 Remove the outer jacket from the shielded cable, making the shielding visible.
2 Insert this stripped end of the cable into the slots located around the gauge. The correct slot will be found when the cable can slide only in the upper part of the slot. If the cable can slide completely to the bottom of the slot, you should try with the smaller adjacent slot.
3 Once the appropriate slot is found, the corresponding RSK connector is defined by the color of the strip around the slot, whereas the corresponding plastic die set is given by the number marked below the slot (for the metal die set, add prefix “D” to this number).
4 The table on page G-80 summarizes the different combinations of connector/die set, as well as the size of ground wire that can be used.
Cat. no.
rsk-LeHre desCription
Connector & Die Gauge std. pkG.
1 www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-83
Shield-Kon ® Shield Termination System
Unique shield termination system gets the job done right!
The Shield-Kon ® two-piece shield termination system from Thomas &
Betts consists of two sleeves: an inner sleeve with a smaller diameter, and an outer sleeve that has a larger diameter but is shorter and less hard than the inner sleeve. All inner and outer sleeves are color coded according to their size.
The conductors of the cable are inserted through the inner sleeve, whereas the shield (braided or foiled) and the ground wire are inserted between the two sleeves. The crimp operation is done by compressing the outer sleeve with a tool, while the inner sleeve provides mechanical protection for the inner conductors.
This unique shield termination system can be used with cables having a diameter of dielectric (after removing the outer insulation and the shield) between .043" and 2.87".
In the “Hexagonal Range” (diameters of dielectric between .043" and .38") , the outer sleeve is crimped with a hand tool and the result is a hexagonal-shaped crimp. This range is used to crimp shielded and coaxial cables.
The “Circular Range” for Multiple or Overall shielded cables refers to larger diameters of dielectric (between .39" and 2.87") and owes its name to the circular shape of the crimp.
Circular Range
Two-piece connector — the Hexagonal Range
The Thomas & Betts hexagonal compression (for diameters of dielectric up to .37") is a reliable method for grounding, terminating and insulating shielded and coaxial cable.
It has literally millions of installations in communications, aerospace, electronic, telephone, radio and TV applications.
G-84
Hexagonal Range
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Shield-Kon ® Shield Termination System
Quick and neat terminations made easy!
Three installation methods are possible in the hexagonal range for a quick, neat and accurately completed termination... at a greatly reduced production cost.
Method 1: Standard
GSC outer sleeve Shielding
Method 2: Fold Back
GSB inner sleeve Shielding
Method 3: Large Insulation
GSB inner sleeve Shielding
1
Outer insulator .50" (12.7 mm)
After stripping the shield (.50" in length), slip the outer sleeve over the outer insulation. If this is too big, slip the outer sleeve on, after technique described in
Method 3.
GSB inner sleeve
1
Outer insulator .50" (12.7mm)
After stripping the shield (.50" in length), slip the inner sleeve over the outer insulation.
1
Outer insulator 1.0" (25.4 mm)
After stripping the shield (1.0" in length), slip the inner sleeve over the braided shield.
2 Widen the braided shield by gently rotating the inner conductor, then slip the inner sleeve under the braided shield.
2 Widen the braided shield by gently rotating the inner conductor.
GSC outer sleeve
2 Widen the braided shield by gently rotating the inner conductor.
GSC outer sleeve
3 Position the inner sleeve so that about
.06" protrudes beyond the end of the braided shield.
3 Fold back the braided shield over the inner sleeve and slip the outer sleeve over the braided shield.
3 Fold back the braided shield over the inner sleeve and slip the outer sleeve over the braided shield.
4 Slip the ground wire (#22–#20 AWG) under the outer sleeve (from the front or behind) and slip the outer sleeve over the braided shield.
4 Slip the drain wire (#22–#20 AWG) under the outer sleeve (from the front or behind) and slip the outer sleeve over the braided shield.
4 Slip the ground wire (#22–#20 AWG) under the outer sleeve (from the front or behind) and slip the outer sleeve over the braided shield.
5 Position the outer sleeve and ensure that the ends of all wires in the braided shield and ground wire are covered.
Crimp both sleeves with the correct tool and die. Finished.
5 Position the outer sleeve and ensure that the ends of all wires in the braided shield and ground wire are covered.
Crimp both sleeves with the correct tool and die. Finished.
5 Position the outer sleeve and ensure that the ends of all wires in the braided shield and ground wire are covered.
Crimp both sleeves with the correct tool and die. Finished.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-85
Shield-Kon ® Shield Termination System
Select connectors and dies in three easy steps!
The choice of the appropriate combination of inner sleeve, outer sleeve and crimp tool/die will depend on the diameter of the dielectric.
However, a direct correlation with the diameter of the dielectric is not possible, because several different inner sleeves can be combined with the same outer sleeve (according to the type of shield) .
With the directions shown below , a measuring instrument (caliper) is all that is required to make the right selection in three steps:
G-86
1. Selection of the inner sleeve (GSB)
• Strip the outer insulator and remove the shield
• Measure the maximum value of the diameter of the dielectric (diameter without shield) by gently rotating the cable. When doing so, it should be possible to turn the cable easily between the jaws of the caliper
• Add .01" to the measured value. The sum will give the Inner Diameter (I.D.) of the GSB inner sleeve
• In the table on page G-87 , select the GSB inner sleeve having this I.D. or the nearest larger I.D.
2. Selection of the outer sleeve (GSC)
Normal method:
• Slide the selected inner sleeve underneath the shield of the cable
• Measure the maximum diameter with the shield over the inner sleeve
• Add .03" to the measured value. The sum will give the Inner Diameter (I.D.) of the GSC sleeve
• In the table on page G-87 , select the GSC outer sleeve having this I.D. or the nearest larger I.D.
Quick method:
In most cases, a quicker method can be used to define the correct GSC outer sleeve:
• Once the appropriate GSB inner sleeve is found, the table on page G-87 will give the Outer Diameter (O.D.) of this GSB sleeve
• Add .06" to this O.D. and the sum will give the Inner Diameter (I.D.) of the GSC sleeve
• In the table on page G-87 , select the GSC sleeve having this I.D. or the nearest larger I.D.
3. Selection of the die
Dies for GSB/GSC Shield-Kon ® can be found on page G-87 .
Tools for GSB/GSC Shield-Kon ® can be found on page G-88 . See GSC outer sleeve table.
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Shield-Kon ® Shield Termination System
Stay grounded with easy-to-install connectors!
Connector Inner and Outer Sleeves
Non-Insulated Inner Sleeve — GSB
• Hard bronze inner sleeve is installed under braid
• Length 5 ⁄
16
"
• Tin plated per MIL-T-10727A
Cat. No.
Color
CoDe
I.D.
(IN.)
Inner Sleeves
GSB046
GSB058
GSB063
GSB071
GSB080
GSB090
GSB096
GSB101
GSB109
GSB115
GSB124
GSB128
GSB134
GSB149
GSB156
GSB165
GSB175
Gray yellow red
Green
Blue orange purple yellow red
Gray
Green
Gray orange
Blue red
Gray
Green
.046
.058
.063
GSB187
GSB194
GSB205 yellow
Blue orange
GSB219
GSB225
GSB232
GSB250
Gray yellow red
Green
GSB261
GSB266
GSB275
GSB281
GSB287
GSB297
GSB312
GSB348
Blue
Gray orange yellow
Gray red purple orange
.281
.287
.297
GSB375 Blue
Order multiple is standard package.
.312
.348
.375
.250
.261
.266
.275
.205
.219
.225
.232
.071
.080
.090
.096
.101
.109
.115
.124
.128
.134
.149
.156
.165
.175
.187
.194
o.D.
(IN.)
MIlItary
SpeC. No.
StD.
pKG.
.075
21981-046 1,000
.083
21981-058 1,000
.088
21981-063 1,000
.096
21981-071 1,000
.103
21981-080 1,000
.113
21981-090 1,000
.119
21981-096 1,000
.124
21981-101 1,000
.131
21981-109 1,000
.146
21981-115 1,000
.145
21981-124 1,000
.152
21981-128 1,000
.156
21981-134 1,000
.179
21981-149 1,000
.193
21981-156 1,000
.194
21981-165 1,000
.215
21981-175 1,000
.227
21981-187 1,000
.226
21981-194 1,000
.245
21981-205 1,000
.250
21981-219 1,000
.256
21981-225 1,000
.263
21981-232 1,000
.281
21981-250 1,000
.297
21981-261 1,000
.297
21981-266 1,000
.306
21981-275 1,000
.331
21981-281 1,000
.327
21981-287 1,000
.335
21981-297 1,000
.362
.400
.406
21981-312 1,000
21981-348 1,000
21981-375 1,000 www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Non-Insulated Outer Sleeve — GSC
• Soft bronze outer sleeve slips over the braid and ground wire
• Length 1 ⁄
4
"
• Tin plated per MIL-T-10727A toolS
Cat. No.
Color
CoDe I.D.
o.D.
DIe NoS. for
Wt440/Wt540*
DIe NoS. for
11901a
Outer Sleeves
GSC101
GSC128
GSC149
GSC156
GSC175
GSC187
Gray .101
.124
Blue .128
.152
purple .149
.179
yellow .156
.193
Blue .175
.215
orange .187
.227
GSC194
GSC199
GSC205
GSC219 red .194
.226
Gray .199
.235
yellow .205
.245
Green .219
.250
GSC225
GSC232
GSC261
GSC275
GSC281
GSC287
GSC297 purple orange yellow
Gray
.225
.232
.261
.275
.256
.263
.297
.306
purple .281
.331
Blue .287
.327
Green .297
.335
yellow .312
.362
GSC312
GSC327
GSC348
GSC359
GSC375
GSC405
GSC415
GSC425
GSC460
GSC500
Gray orange purple
.327
.348
.359
.372
.393
.399
yellow .375
.406
red .405
.453
Blue .415
.463
Gray .425 .475
Gray .460
.510
Green .500
.550
4419
4400
4401
4402
4403
4406
4406
4406
4408
4408
4409
4410
4411
4412
4414
4414
4414
4415
4416
4417
5450
5451
5452
5452
5454
5456
5457
11989
11970
11971
11972
11973
11976
11976
11976
11978
11978
11979
11980
—
—
11988
11988
—
—
—
*Dies 4419 to 4417 are for WT440. Dies 5450 to 5457 are for WT540.
Order multiple is standard package.
11981
11982
11984
11984
11984
11985
11986
11987
MIlItary
SpeC. No.
StD.
pKG.
21980-101 1,000
21980-128 1,000
21980-149 1,000
21980-156 1,000
21980-175 1,000
21980-187 1,000
21980-194 1,000
21980-199 1,000
21980-205 1,000
21980-219 1,000
21980-225 1,000
21980-232 1,000
21980-261 1,000
21980-275 1,000
21980-281 1,000
21980-287 1,000
21980-297 1,000
21980-312 1,000
21980-327 1,000
21980-348 1,000
21980-359 1,000
21980-375 1,000
21980-405 1,000
21980-415 1,000
— 1,000
21980-460 1,000
21980-500 1,000
Technical Services
Tel: 888.862.3289
G-87
Shield-Kon ® Shield Termination System
WT440 and WT540
Ratchet Hand Tools
• Parallel-action hand tools
• MIL specified
• Frame, with the option of interchangeable steel dies
• A versatile tool, one frame with a selection of dies covers the whole range of shield diameters in the Hexagonal Range
• ShureStake ® mechanism: once pressing has started, the tool can be re-opened only after successful completion of the crimping cycle
• Packaging: wood box containing one frame (dies to be ordered separately; see Specifications for Die Nos.)
.................................... Specifications ...................................
WT440
• Length: 8"
• Weight: 1.0 lbs.
• Dies: Series 4400
WT540
• Length: 10.4"
• Weight: 1.19 lbs.
• Dies: Series 5450
CaT. No.
WT440
WT540
DeSCripTioN
Ratchet Hand Tool
Ratchet Hand Tool
STD pKG.
1
1
G-88
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Shield-Kon ® Shield Termination System
Terminate multiple-conductor shielded cable quickly and easily!
The design advantages are:
• Positive selection of inner and outer sleeves and installing die by a complete color-coded system
Step 3
• A more reliable grounding termination because only one ground wire connection is made — conventional daisychain jumper method is eliminated
• Smaller, more compact bundle is easy to inspect
• Only one ground wire is required; however, additional ground wires may be used if needed
• Smooth insulator protects conductor insulation
Position outer compression ring over the flattened shielding braid, locating it over the center of the inner collector ring. Braid may be trimmed even with the edge of the outer compression ring before or after compression. Ground wire or wires may be inserted between the outer compression ring and the shield prior to compression.
• With one stroke of the tool, the interlace die will produce a 360° compression, uniformly securing all individual shields around the connector Step 4
The Shield-Kon ® Connector System for multiple-conductor shielded cable is based on the principle of cold swaging. It utilizes a two-piece compression connector color coded to match the proper die. The connector consists of a hard brass collector inner ring with a tough, smooth insulator and a soft copper compression outer ring. Each set of rings and matching installing die will connect a minimum of five shielding braids with one ground wire.
The maximum number of braids is limited only by the space between the inner and outer rings.
Multi-Shielded Cable Connector
Installation Procedure
Selection of compression dies is determined by color coding on rings. The dies are color coded to match the rings. The appropriate dies are easily inserted or removed by depressing dielocking button shown.
Step 1 Step 5
After overall insulation is removed to expose shielded cables, each conductor must be freed from the shielding braid. The Thomas &
Betts lead extractor tool simplifies this operation by pushing the inner conductor through an opening in the shielding braid. The braid is then folded back until all conductors are freed.
The prepared cable is placed in the installing die and compressed.
Tool operates on hydraulic power output, developing 9800 ±200 psi operating pressure.
Step 2
Flattened shielding braids are evenly distributed around the periphery of the inner collector ring.
Step 6
Completed installation of the “single fold–fold forward” method typifies the reliability, compactness and neatness that is obtained with all
Thomas & Betts recommended installation methods.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-89
G-90
Shield-Kon ® Shield Termination System
Connectors come full circle with circular connectors!
Two-Piece Connectors for Multiple
Conductor Shielded Cable
Connector and Die Selection in the Circular Range
The choice of the appropriate combination of inner ring, outer ring and crimp tool/die depends on the overall diameter of the inner conductors (underneath the shield).
In the case of the Circular range, there is a direct correlation between the diameter of the inner conductors and the inner and outer rings. With the directions (shown below ) , a measuring instrument (caliper) is all that is required to make the right selection.
Selection of the GSB Inner Ring
• Measure the maximum value of the overall diameter of the inner conductors (underneath the flattened shield) by gently rotating the cable. When doing so, it should be possible to turn the cable easily between the jaws of the caliper.
• Add .060" to the measured value. The sum will give the Inner Diameter (I.D.) of the GSB inner ring.
• In the table, select the GSB inner ring having this I.D. or the nearest larger I.D.
Selection of the GSC Outer Ring and of the Die
Once the appropriate GSB inner ring is found, the table
( below ) immediately gives the corresponding GSC outer ring and the appropriate die for the 13640 Hydraulic Head.
.................................... Specifications ...................................
Inner Sleeve Outer Sleeve
• Material: Copper alloy ASTM B135
• Finish: Electro tin-plated
(per MIL-T-10727A)
• Material: Copper ASTM B188
• Finish: Electro tin-plated
(per MIL-T-10727A)
Cat. NO.
Inner Sleeves
GSB430
GSB550
GSB670
GSB810
GSB920
GSB1040
GSB1353
GSB1425
Order multiple is std. pkg.
COlOR
CODe
Red
Blue
Gray
Brown
Green
Pink
Yellow
Red
I.D.
(IN.)
.430
.550
.670
.810
.920
1.040
1.353
1.425
O.D.
(IN.)
.500
.620
.750
.880
1.000
1.120
1.423
1.545
StD.
PKG.
50
50
50
50
50
50
50
50
Cat. NO.
COlOR
CODe
Outer Ring
GSC590
GSC710
GSC840
GSC1010
GSC1130
Red
Blue
Gray
Brown
Green
GSC1250
GSC1440
GSC1563
GSC1670
Order multiple is std. pkg.
Pink
Purple
Yellow
Red
I.D.
(IN.)
.590
.710
.840
1.010
1.130
1.250
1.440
1.563
1.670
O.D.
(IN.)
DIeS NOS. fOR
1340
StD.
PKG.
.670
.790
.920
1.090
1.210
1.330
1.520
1.643
1.750
GS590
GS710
GS840
GS1010
GS1130
GS1250
GS1440
GS1563
GS1670
50
50
50
50
50
50
50
50
5
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Shield-Kon ® Shield Termination System
Hydraulic Head Installing Tool
• 3.5-ton nominal pressure (output)
• For two-piece Shield-Kon ® in the circular range
terminals
• Coupling for quick assembly
• Requires a 9,800-psi (approx. 690 bar) operating service pressure
• Quick interchangeable steel dies
(to be ordered separately)
• Interlace die with 360° compression — provides uniform pressure around circumference of connector
All the two-piece Shield-Kon
®
in the circular range need to be crimped with the 13640 hydraulic head equipped with the appropriate die.
Cat. NO.
DeSCRIPtION
13640
13606
13600
13620
13589a
13619
13760
Installing Head (order dies separately)
Hand-Foot Pump
Electric Hydraulic Pump
Hand Switch
Foot Switch
10-ft. Non-Metallic Hydraulic Hose
Air-Operated Hydraulic Pump
Order multiple is std. pkg.
StD.
PKG.
1
1
1
1
1
1
1 www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-91
Dragon Tooth ® Magnet Wire Termination System
Splice, tap and terminate magnet wire quickly and easily!
The tough, high-temperature insulation on magnet wire used by electrical motor and transformer manufacturers creates problems in splicing and terminating. The durability of magnet wire insulation has made dipsoldering or brazing extremely difficult without stripping the insulation.
Another splicing and terminating challenge involves the use of aluminum for magnet applications. A manufacturer connecting aluminum magnet wire to copper is faced with the problem of the different coefficients of thermal expansion of the two metals, galvanic corrosion, cold flow, and the rapid formation of oxide film on the wire surface.
T&B offers a solution for a highly reliable connection method for magnet wire. It eliminates welding, no longer requires removal of insulation and it can be installed in seconds. No special operator skills are needed. The connector and matching tooling do the entire job. To meet the essential requirements of magnet wire connections, T&B offers the insulation piercing Dragon Tooth ® compression connector.
G-92
Transformer manufacturers depend on Dragon Tooth ® connectors for reliable magnet wire applications.
Typical Applications
Splice
Termination
Parallel Splice
Tap
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Dragon Tooth
®
Magnet Wire Connectors
Dragon Tooth ® connectors and installing tools are designed to splice, tap and terminate magnet wire from #32 AWG to 460,000 CMA copper and from #18 AWG to 460,000
CMA aluminum conductors in motor and transformer applications. Dragon Tooth ® Magnet
Wire Connectors penetrate the insulation and oxide layers to make electrical contact on magnet wiring. The result is permanent, low-resistance electrical connections, capable of maintaining contact integrity throughout the life of the connection.
• Designed to penetrate magnet wire insulation during application, eliminating the need for stripping, brazing, welding or other methods of joining magnet wire
• Can be installed in seconds
• Requires minimal training for installation
• Made of copper alloy, tin plated, with teeth on the inner surface
• Splices and taps have an open side enabling easy access to wire and making internal coil tapping possible
• For aluminum to copper, aluminum to aluminum or copper to copper magnet wire connections
• Supplied with bolt holes to accommodate #6 through 1 ⁄
2
" studs and includes male and female .250" x .032" disconnects
• Rings and fork terminals accommodate wire sizes #24 to #12 AWG in a variety of combinations, including combining magnet wire with stripped wire lead. For solid or stranded wire #20 to 4/0 AWG
• Larger connectors accommodate circular mil range from 50,000 to 460,000 CMA
• Connector and matching tooling do the entire job
Technical Services
Tel: 888.862.3289
www.tnb.com
Dragon Tooth ® Magnet Wire Termination System
Dragon Tooth ® connectors transform the perpendicular compression force, which would normally contribute to conductor creep, into distributive forces that effectively resist cold flow, as indicated by the illustration below .
These connectors are made of copper alloy, tin plated, with a number of teeth on the inner surface. When compressed onto an insulated magnet wire, the sharp, hardened teeth penetrate both the insulation and oxide and bite into the conductor. An electrically sound, low-resistance connection is established as a result of the combination of high pressures at the edges of the teeth, and the sliding action between the teeth and the conductor. The open barrel design permits midspan splicing and tapping.
These connectors are made of copper alloy, tin plated, with a number of teeth on the inner surface. When the connector is compressed onto an insulated magnet wire, the sharp, hardened teeth penetrate the insulation and the oxide and bite into the conductor. An electrically sound, low-resis tance connection is established as a result of the combination of high pressures at the tip and edges of the teeth, and the sliding action between the teeth and the conductor.
Dragon Tooth ® connectors transform the perpendicular compression force, which would normally contribute to conductor creep, into distributive forces that effectively resist cold flow.
For wire sizes and combinations other than shown, contact
Thomas & Betts Technical Services at 888-862-3289.
How to Select a Connector
1 Determine total circular mil area (CMA). All wires to be installed in a connector barrel including stripped, stranded wire. For example, two #6 AWG = 52,480 CMA.
2 Refer to Circular Mil column of chart and find the connector series corresponding to the total CMA.
For example, 204XXX.
3 Next, refer to either Round Wire column or Rectangular
Wire column, depending on the type you are using, and check for any limitations, (such as max. wire width/ height). If there are limitations, you may have to make a selection from the next larger size.
4 Select the tool and die appropriate for the application.
Formula for Calculating
Circular Mil Area (CMA)
For square or rectangular wire:
Thickness x Width x 1.273 x 10 6 = CMA
For round wire:
Diameter 2 x 10 6 = CMA
(or see chart on p. E-88 ) www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-93
G-94
Dragon Tooth ® Magnet Wire Termination System
Splices for copper and aluminum magnet wire!
Splices
1
• Penetrate all standard copper and aluminum magnet wire insulations
• Perfect for heavy Formvar, poly-thermaleze, polyester and polyurethane insulations
2
3
4
5
6
7
8
For special insulations, consult Technical Services.
1
2
3
4
5
6
7
8
9
CAT. NO.
A
DimeNsiONs (iN.)
B C D*
CirCulAr mil AreA
214420
220004
220001
.43
.25
.22
.135
.17
.11
.08
.03
.34
.17
.14
.09
220002–TB .34
.25
.18
.09
220006
22l004
22l001
22l002
.47
.25
.19
.09
.15
.32
.16
.16
.10
.32
.11
.25
.09
.19
.03
.10
22l006
22l008
.44
.70
.25
.50
.22
.35
.13
.13
—
468–1,724
1,277–4,205
2,985–6,687
5,162–12,330
128–2,028
808–5,162
2,048–9,110
2,580–12,330
12,960–30,550
22l009
22l010
.70
.55
.46
.20
210214s .63
.38
.37
.17
204210s .69
.53
.53
.25
36,120–86,000
.70
.78
.71
.22
69,750–173,090 (f)
4,110–20,760
10,380–52,480
204210sh
22l009h
220015
220019
220023
314118s
220016
220020
220024
.69
.70
1.50
3.63
.53
.55
.88
1.50 .88
1.75
.63
.88
.38
3.13 .88
.88
1.05
.93
.77
.85
.93
.30
.77
.93
.48
.37
(e)
(e)
(e)
.14
(e)
3.13
.88
.85
(e)
(e)
20,760–104,960
72,000–132,000
50,000–115,000
110,000–175,000
165,000–230,000
3,260–12,330
50,000–115,000
110,000–175,000
165,000–230,000
* Reference dimension. See installing die illustration for gauging.
rOuND Wire rANGe (AWG) miN. mAx.
21 (4)–13 (2)
32–24**
26–17**
24–14**
16–12
32–24**
26–17**
24–15**
16–12
18–14
16–5
—
14(a)–10
12(b)–4(e)
12(c)–2(d)
16–5
10–6
6–2
2–1/0
15–13
10–6
6–2
2–1/0 reCTANGulAr
Wire rANGe (iN.)
ThiCkNess
—
—
.02–.04
.02–.05
.05–.08
.08–.09
.10–.16
.10–.16
.08–.18
.100–.175
.175–.250
.250–.325
.05–.06
.100–.175
.175–.250
.250–.325
WiDTh
PkG.
QTy.
— 1000
— 8400
.02–.09
3000 †
†
.02–.10
3000 †
.05–.16
2500 †
–
.02–.04
.02–.05
– 1000
.02–.10
1000
.02–.11
1000
.05–.08
.04–.06
.05–.16
1000
.06–.38
100
.08–.18
.08–.38
.10–.23 (CU) .10–.18 (AL) .30–.63
100
50
.08–.18
.08–.38
.05–.18
.300–.625
.300–.625
.300–.625
250
.10 –.26
100
.10 –.26
100
100
.300–.625
50
.300–.625
25
.300–.625
25
250
25
25
25
** Not recommended for aluminum magnet wire finer than 21 gauge. (a) Four wires max. (b) Six wires max. (c) Six wires max. each barrel.
(d) Conductors heavier than #6 AWG require special dies. Contact Thomas & Betts for assistance.
(e) Crimping dies may not bottom. Connector height will depend on number and size of wires in barrel. Pump must deliver 9800 psi minimum.
(f) Copper CMA, aluminum CMA=52,136–124,561.
† On a reel.
Note : Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose.
9
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Dragon Tooth ® Magnet Wire Termination System
Splices (continued)
E *
10
11
See Note
(a).
10
11
10
11
CAT. NO.
210214mT
210mT14
210mT38
204210mT sTuD size
1
3
—
⁄
⁄
4
8
—
A
DimeNsiONs (iN.)
B C D e
.63 .63 .75 .25 .19*
1.00 1.44 .81 — .08
1.00 1.44 .81 — .08
.92 .94 1.03 .25 .25*
CirCulAr mil AreA
20,000–105,000
90,000–215,000 rOuND Wire rANGe
(AWG)
5–13
5–13
5–13
3–10 reCTANGulAr
Wire rANGe (iN.)
ThiCkNess WiDTh
Lower Half
.08–.15
.08–.49
Upper Half
.25 max .75 max.
For Conn
210214MT
Lower Half
.10–.25
.10–.92
Upper Half
.25 max 1.03 max.
For Conn
204210MT
PkG.
QTy.
250
25
25
100
204mT14 1 ⁄
4
1.00 1.44 .91 — .10
204mT38 3 ⁄
8
1.00 1.44 .91 — .10
3–10
3–10
25
25
(a) This space may be used for terminal tongue insert, stripped stranded copper wire, stripped copper magnet wire or left empty.
* Between teeth.
Note : Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-95
G-96
Dragon Tooth ® Magnet Wire Termination System
Secure connections easily!
Ring Terminals
1
A A
2
3
4
5
6
1
1
1
3
4
5
6
2
2
5
CAT. No.
STud
Size A dimeNSioNS (iN.)
B C d e*
CirCulAr mil AreA rouNd Wire rANGe
(AWG)
314125
314123
210219
210217
210216
204217
204212
210214–1
210214–2
210214–3
204210–1
204210–2
204210–3
204210–5
220017
220018
220021
220022
220025
220026
22r061**
22r081**
22r101**
22r086
22r106
22r146
5
5
1
1
1
1
3
1
3
1
⁄ 1
3
3
1
3
1
10
10
6
10
10
.38 .56
.53 .61
.16 .32
.16 .32
.25 .45
1.22
1.58
.78
.78
.91
.41
.50
.30
.30
.30
.14
⁄
4
" .38 .56
1.41
.41
.14
8
10
.38 .56
.38 .56
1.22
1.22
.41
.41
.17
.17
⁄
4
" .38 .56
1.41
.41
.17
.25
⁄
4
" .53 .61
1.58
.50
.25
⁄
4
" .38 .56
1.41
.69
.17
⁄
16
" .38 .56
1.41
.69
.17
⁄
8
" .38 .56
1.41
.69
.17
⁄
4
" .53 .61
1.58
.81
.25
⁄
16
" .53 .61
1.58
.81
.25
⁄
8
" .53 .61
1.58
.81
.25
⁄
2
" .53 .61
1.58
.81
.25
.10
8 .16 .32
.78
.30
.10
.10
8 .25 .45
.91
.30
.13
.13
4
" .25 .45
.95
.42
.13
3,260–12,330
3,260–12,330
4,110–20,760
4,110–20,760
4,110–20,760
10,380–52,480
10,380–52,480
4,110–20,760
4,110–20,760
4,110–20,760
10,380–52,480
10,380–52,480
10,380–52,480
10,380–52,480
204210–1h 1 ⁄
4
" .53 .61
1.58
.81
.47
20,760–104,960
204210–3h 3 ⁄
8
" .53 .61
1.58
.81
.47
20,760–104,960
⁄
8
" .88 1.50 2.76 1.06
(d) 110,000–175,000
⁄
2
" .88 1.50 2.76 1.06
(d) 110,000–175,000
⁄
8
" .88 1.50 2.76 1.06
(d) 110,000–230,000
⁄
2
" .88 1.50 2.76 1.06
(d) 110,000–230,000
15–13
15–13
14(a)–10
14(a)–10
14(a)–10
12(b)–4(c)
12(b)–4(c)
14(a)–10
14(a)–10
14(a)–10
12(b)–4(c)
12(b)–4(c)
⁄
8
" .88 1.50 2.76 1.06
(d) 50,000–115,000 .100–.175
1 ⁄
2
" .88 1.50 2.76 1.06
(d) 50,000–115,000 .100–.175
404–4100
404–4100
404–4100
2,580–12,330
2,580–12,330
2,580–12,330
12(b)–4(c)
12(b)–4(c)
12(b)–4(c)
12(b)–4(c)
—
—
—
—
15–24
15–24
15–24
12–16
12–16
12–16 reCTANGulAr
Wire rANGe (iN.)
ThiCkNeSS WidTh
PkG.
QTy.
.08–.09
.08–.09
.10–.16
.10–.16
.10–.16
.10–.16
.10–.16
.10–.16
.05–.06
.05–.06
.08–.09
.08–.09
.08–.09
.10–.16
.10–.16
.08–.09
.08–.18
.08–.18
.10–.26
.10–.26
.10–.26
.10–.26
.10–.26
.10–.26
.05–.18
.05–.18
.08–.18
.08–.18
.08–.18
.10–.26
.10–.26
.08–.18
—
—
.300–.625
25
.300–.625
25
.175–.250
.300–.625
25
.175–.250
.300–.625
25
.175–.325
.300–.625
25
.175–.325
.300–.625
25
.02–.05
.02–.05
.02–.10
.02–.10
1000
1000
.02–.05
.05–.08
.05–.08
.05–.08
.02–.10
.05–.16
.05–.16
.05–.16
1000
1000
1000
1000
100
100
100
100
250
250
100
100
250
100
100
250
250
250
250
250
* Reference dimension. See installing die illustration for gauging. (a) Four wires max. (b) Six wires max. (c) Conductors heavier than #6 AWG require special dies. Contact Thomas & Betts for assistance. (d) Crimping dies may not bottom. Connector height will depend on number and size of wires in barrel. Pump must deliver 9800 psi minimum.
Note : Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose.
** #22–#24 AWG and equivalent rectangular CMA, copper only.
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Dragon Tooth ® Magnet Wire Termination System
Connectors for every application!
Fork Terminals
1
2
1
1
2
CAT. No.
STud
Size A B dimeNSioNS (iN.)
C d e*
22F061**
22F081**
22F101**
22F066
22F086
22F106
210219F
6
8
10
6
8
10
6
.16
.16
.16
.25
.25
.25
.25
.32
.32
.32
.45
.45
.45
.45
.78
.78
.78
.91
.91
.91
.91
.30
.30
.30
.30
.30
.30
.30
210217F
210216F
8
10
.25
.25
.45
.45
.91
.91
.30
.30
* Reference dimension. See installing die illustration for gauging.
.10
404–4100 15–24
.10
.10
404–4100
404–4100
15–24
15–24
.13
2,580–12,330 12–16
.13
2,580–12,330 12–16
.13
2,580–12,330 12–16
.13
2,580–12,330 12–16
.13
2,580–12,330 12–16
.13
2,580–12,330 12–16
** #22–#24 AWG and equivalent rectangular CMA, copper only.
CirCulAr mil
AreA rouNd
Wire rANGe
(AWG) reCTANGulAr Wire rANGe (iN.)
ThiCkNeSS WidTh
.02–.05
.02–.05
.02–.05
.05–.08
.05–.08
.05–.08
.05–.08
.05–.08
.05–.08
PkG.
QTy.
.02–.10
1000
.02–.10
1000
.02–.10
1000
.05–.16
1000
.05–.16
1000
.05–.16
1000
.05–.16
1000
.05–.16
1000
.05–.16
1000
Durable and convenient!
Disconnects
1
2
1
2
CAT. No.
TAB
Size A dimeNSioNS (iN.)
B C d e*
CirCulAr mil AreA
22lm01**
22lm06
22lF01**
22lF06
.250 x .032
.250 x .032
.250 x .032
.250 x .032
.16
.25
.16
.25
.32
.45
.32
.45
.76
.91
.79
.91
.25
.25
.25
.25
* Reference dimension. See installing die illustration for gauging.
.10
.13
.10
.13
404–4100
2,580–12,330
404–4100
2,580–12,330 rouNd Wire rANGe
(AWG)
15–24
12–16
15–24
12–16 reCTANGulAr Wire rANGe (iN.)
ThiCkNeSS WidTh
.02–.05
.05–.08
.02–.05
PkG.
QTy.
.02–.10 1000
.05–.16 1000
.02–.10 1000
.05–.08 .05–.16 1000
Note : Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose.
** #22–#24 AWG and equivalent rectangular CMA, copper only.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-97
G-98
Dragon Tooth ® Magnet Wire Termination System
Quick and easy connections!
Taps dimeNSiONS (iN.) reCTANGulAr
Wire rANGe (iN.)
CAT. NO.
STud
Size (iN.) A B C d e*
CirCulAr mil AreA ThiCkNeSS WidTh
PkG.
QTy.
204T14
204T38
1
3
⁄
4
⁄
8
1.62 1.22
1.62 1.22
.70
.70
.50
.50
.22
.22
* Reference dimension. See installing die illustration for gauging.
10,310–52,480
10,310–52,480
.090–.114
.090–.114
.090–.320
.090–.320
100
100
Copper to aluminum connections!
Washers
• Teeth on the transition washers penetrate aluminum and copper oxides
• Enables copper to aluminum connections to be made in a bolted joint without the use of inhibiting compounds
• Accommodates the difference in thermal expansion between copper and aluminum, and enhances the efficiency of bolted grounding connections
CAT. NO.
FPW14
FPW516
FPW38
FPW12
FPW58
BOlT Size
(iN.)
1 ⁄
4
5 ⁄
16
3 ⁄
8
1 ⁄
2
5 ⁄
8
A
.27
.34
.43
.56
.68
Plain Steel
Washer
Lug or
Bus Bar dimeNSiONS (iN.)
Plain Steel Washer
B
.68
1.00
1.00
1.25
1.40
Steel Bolt
& Nut reCOmmeNded iNSTAlliNG
TOrQue iN.-lBS.
50–80
125–160
160–240
390–540
540–730
Transition
Washer
Bus Bar or Lug
Note : Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications.
Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose.
PkG.
QTy.
250
250
250
250
250
Additional Magnet Wire
Ordering Information
1. For wire sizes and combinations other than shown, consult factory.
2. Maximum of two layers of conductors in each connector.
3. Consult factory for gauging other than shown.
4. When terminating wires with an AWG size difference of four or more, samples should be tested in completed connections before using.
Conversion of AWG to Circular mils
Wire Size
AWG
NOm. diAmeTer iN.
9
10
11
12
7
8
5
6
3
4
1
2
4/0
3/0
2/0
1/0
17
18
19
20
13
14
15
16
.0720
.0641
.0571
.0508
.0453
.0403
.0359
.032
21
22
23
24
.0285
.0253
.0226
.0201
decimal equivalents
.1819
.1620
.1443
.1285
.1144
.1019
.0907
.0808
.4600
.4096
.3648
.3249
.2893
.2576
.2294
.2043
mm
1.83
1.63
1.45
1.29
1.15
1.02
0.912
.813
.724
.643
.574
.511
4.620
4.115
3.665
3.264
2.906
2.588
2.30
2.05
11.68
11.40
9.266
8.52
7.348
6.543
5.827
5.189
CirCulAr milS
5180
4110
3260
2580
2050
1620
1290
1020
812
640
511
404
211,600
167,800
133,100
105,600
83,690
66,360
52,620
41,740
33,090
26,240
20,820
16,510
13,090
10,380
8230
6530
Wire Size
AWG
1/64
1/32
3/64
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
29/64
15.32
31/64
1/2
NOm. diAmeTer iN.
.0156
.0312
.0469
.0625
.0784
.0938
.1094
.125
.1406
.1562
.1719
.3438
.3594
.375
.3906
.4062
.4219
.4375
.4531
.4688
.4844
.5
mm
3/16
13/64
7/32
15/64
1/4
—
17/64
9/32
19/64
5/16
211/64
33/64
17/32
35/64
9/16
37/64
19/32
39/64
5/8
41/64
21/32
43/64
Note : Multiply inches x 25.4 to get millimeters.
Example: .5" x 25.4 = 12.7 mm.
CirCulAr milS
.1875
.2031
.2188
.2344
.25
—
.2656
.2812
.2969
.3125
.3281
.5156
.5312
.5469
.5625
.5781
.5938
.6094
.625
.6406
.6562
.6719
STud Size
Hole Dia.
#6
.143
#8
.169
#10
.196
1 ⁄
4
"
.260
5 ⁄
16
"
.323
3 ⁄
8
"
.386
1 ⁄
2
"
.516
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Dragon Tooth ® Magnet Wire Termination System
Crimp with comfort!
Ergonomic Manual Installation Tools
• Fixed die tool
• Incorporates the ergonomically designed Comfort Crimp the hand
® tool handles, which distribute the force more evenly across
• Shure-Stake ® mechanism ensures a complete crimp cycle before the tool releases
• Rubberized thermoplastic handles combine maximum friction with a soft, comfortable feel that reduces muscle tension
• Two-piece movable die nest provides easy connector removal (ERG811 has a fixed die nest)
ERG1806
ERG811
CAT. NO.
TOOl GAuGiNG CONNeCTOr erG1801 erG1802 erG1804 erG1806
.069 max.
.076 max.
.034 max.
.095 max.
22F, L, R-1 Series
22L002
22L004
22F, L, R-6 Series erG811 .103 max.
214420
Contact Customer Services for availability and most recent additions to the ergonomic tool series.
Thomas & Betts Tool Warranty
You can choose Thomas & Betts tools with confidence, because we stand behind them with our warranty.
The chart below shows the standard length of warranty for different types of tools. See below for additional warranty details.
90 days
• Batteries
• Individual Dies
• Duct Tools
1 year
• Pneumatic Tools
• Cable Cutters
& Strippers
• Ty-Rap ® Tools
2 years
• Mechanical Hand Tools with Ratchet or Shure-
Stake ® Mechanism
• Hydraulic Pumps
• Battery-
Operated Tools
• Manual
Hydraulic Tools lifetime
• Mechanical Hand Tools without Ratchet or Shure-
Stake ® Mechanism
Limited Warranty for Tools
Thomas & Betts sells tools with the understanding that the user will perform all necessary tests to determine the suitability of each tool for the user’s intended application. Thomas & Betts warrants that its tools will be free from defects in materials and workmanship for the period of time specified above. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized modification of the product voids all warranties.
Limitations and Exclusions
The warranty above is the sole warranty concerning this product, and is in lieu of all other warranties expressed or implied, including but not limited to any implied warranty of merchantability or fitness for a particular purpose, which are specifically disclaimed. Liability for breach of the above warranty is limited to cost of repair or replacement of the product, and under no circumstances will Thomas & Betts be liable for any indirect, special, incidental or consequential damages.
Direct all warranty inquiries to Thomas & Betts Tool Services: 1-800-284-TOOL (8665) .
replacement batteries and chargers can be purchased from T&B Tool Services
Call Toll-Free 1-800-284-TOOL (8665)
For more information about Thomas & Betts Tool Services:
E-Mail us at [email protected]
PkG.
QTy.
1
1
1
1
1 www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-99
G-100
Dragon Tooth ® Magnet Wire Termination System
1
1
⁄
2
tons of grip that weighs less than three pounds!
Battery-Powered
Crimping Tool —
BAT22-6
T&B’s newest battery-powered tool is fast and portable for making high-volume and difficult-to-reach terminal installations in a snap. The BAT22-6 delivers 1.5 tons of crimping force with an easy, pushbutton trigger. The lightweight, ergonomic design minimizes the risk of repetitive motion injuries that can occur with traditional hand crimping tools. And at less than three pounds, one-hand operation is easy while still packing enough power to crimp up to #6 AWG terminals in seconds.
• Interchangeable dies can be quickly changed to crimp non-insulated and insulated terminals up to #6 AWG
• Dies are the same as our hand tools — crimps will be exactly the same between
Dragon Tooth ® hand tools such as our ERG1804 and the BAT22-6
• 360° rotating head gives the user the added flexibility when crimping hard-to-reach connections
• Short cycle time equates to crimping times of less than two seconds
Easy to rotate with your wrist — delivers fast and effective crimping power.
• Quick, lightweight, and maneuverable
• NiCd battery operation provides long-lasting battery life to complete up to 150 crimps on a single charge
• Extra battery and charger are included with the tool, ensuring round-the-clock operation
• Battery charger provides full battery life in under an hour
• Linear crimping motion gives a symmetric, high-quality crimp every time
Uses the exact dies of the
Comfort Crimp ® line of ergonomic tools for Sta-Kon ® and Dragon Tooth ®
Connectors.
included accessories
• Sturdy, plastic carrying case for portability
• Two 9.6V NiCd batteries and battery charger
• Sturdy tray for convenient storage of crimp dies
.................................... specifications ...................................
• Crimping Force: 2,900 lbs. max.
• Crimps per Charge: 150
• Wire Crimping Range: Up to #6 AWG
• Crimp Cycle Time: 2 seconds
• Power Supply: 9.6V NiCd battery
• Recharging Time: 1 hour
• Dimensions:
25.4" (645mm) Length
3.1" (79mm) Width
2.1" (53mm) Height
• Tool Weight (With Battery):
2 3 ⁄
4
lbs.
Cat. No. DesCriptioN
Bat22-6
Crimp Dies*
Die1801
Die1802
Battery Crimping Tool 1.5 Ton with 120VAC Charger
22 F, L, R-1 Series
22L002
Die1804
Die1806
22L004
22 F,L,R-6 Series
Tool purchase includes crimping tool, two 9V batteries, charger and case.
* Dies sold separately.
1
1
1
1 pKG.
QtY.
1
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
Dragon Tooth ® Magnet Wire Termination System
Perfect for high-speed installation!
BAIR22-6 — Heavy-Duty Bench-Top
Air Crimp Tool
• Bench mounted for stability and operator control
• Compact size, all-metallic construction
• Delivers 1.8 tons of crimping force at 100 psi
• Heavy-duty and installs wide range of Dragon Tooth ® connectors
BAIR22-6
.................................... specifications ...................................
• Height: 12" • Base: 8" Square
• Operating Pressure: 85–100 psi • Weight: 17 lbs.
Cat. No.
Bair22-6
DesCriptioN
Equipped with Shure-Stake ® Mechanism,
Ensuring Full Crimp Cycle Before Release
Pneumatic power!
PAIR22-6 — Heavy-Duty Portable
Air Crimp Tool
• Installs Dragon Tooth ® terminals
• Hand actuated
• Delivers 1.25 tons of crimping force at 100 psi
• Three interchangeable dies can crimp the 22xxx1,
22xxx2, 22xxx4 and 22xxx6 series terminals
.................................... specifications ...................................
• Overall Length: 14" • Operating Pressure: 90–100 psi
• Diameter: 2 1 ⁄
4
" • Weight: 2.5 lbs.
Cat. No.
pair22-6
DesCriptioN
Open “C” Yoke; Hand Actuated
PAIR 22-6
Installing Dies for BAIR22-6 and PAIR22-6
Cat. No.
Crimp Dies
Die1801
Die1802
Die1804
Die1806
DesCriptioN
22 F, L, R-1 Series
22L002
22L004
22 F,L,R-6 Series pKG. QtY.
1
1
1
1 www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-101
Dragon Tooth ® Magnet Wire Termination System
Rugged and portable!
6-Ton Hydraulic Head
• Lightweight design—weighs less than 7 lbs. including dies
• Includes steel carrying case
• Tool carrying case included
• Dies are ordered as a set (two pieces)
Military listed and 12 tons of crimping power!
12-Ton Crimping Tool
(Military Spec. MS25441-1)
13642M
.................................... specifications ...................................
• Output Force: 6 tons nominal • Tool Weight: 6 1 ⁄
2
lbs. (without dies)
• Operating Pressure: 10,000 psi nominal
• Tool Dimensions: 13 1 ⁄
2
" long,
3 1 ⁄
2
" wide
Cat. No.
DesCriptioN tBM6H The TBM6H Remote Hydraulic Crimping Head is a lightweight but powerful compression tool. The TBM6H operates from any
10,000-psi hydraulic pump.
See die chart on page G-104 for complete listing of dies and connectors used with TBM6H.
Powerful and reliable!
12-Ton Hydraulic Head
• 12 tons output (nominal)
• 10,000 psi max. hydraulic operating pressure
• Weighs 15 lbs.
FORGED
STEEL
Cat. No.
DesCriptioN pKG. QtY.
13642M Hydraulic-operated 12-ton tool installs #8 AWG through 250 kcmil Sta-Kon ® terminals
(dies ordered separately)
1
See die chart on page G-104 for complete listing of dies and connectors used with 13642M.
Lightweight design!
14-Ton Hydraulic Head
• 14 tons output (nominal)
• 10,000-psi max. hydraulic operating pressure
• Weighs 10 lbs.
G-102
.................................... specifications ...................................
• Output: 12 tons (nominal) • Length (with coupling): 14 1 ⁄
2
"
• Hydraulic Operating Pressure:
10,000 psi (max.)
• Width: 3 1 ⁄
4
"
• Weight (without dies): 15 lbs.
Cat. No.
DesCriptioN pKG.
QtY.
13400 12-ton crimping tool supplied with adapter TBM12D-AR is used for installing both insulated and non-insulated Sta-Kon ® terminals #8 AWG to 250 kcmil (dies ordered separately)
1
See die chart on page G-104 for complete listing of dies and connectors used with 13400.
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
.................................... specifications ...................................
• Output: 14 tons (nominal)
• Hydraulic Operating Pressure:
10,000 psi (max.)
• Length (with Coupling): 11 1 ⁄
2
"
• Width: 2 1 ⁄
2
"
• Height: 4 1 ⁄
4
"
• Weight (without Dies): 10 lbs.
Cat. No.
DesCriptioN pKG.
QtY
13100a Remote 14-Ton Hydraulic Head (Dies Ordered Separately) 1
See die chart on page G-104 for complete listing of dies and connectors used with 13100A.
Technical Services
Tel: 888.862.3289
www.tnb.com
Dragon Tooth ® Magnet Wire Termination System
Crimp larger connectors easily!
15-Ton Hydraulic Head
• Longer, slimmer profile enables easier access into tight spaces
• Wider jaw opening eases crimping of larger connectors
• Head made of forged steel and insulated with rubber boot
• Steel carrying case is included
• Longer, slimmer profile enables easier access into tight spaces
.................................... specifications ...................................
• Output Force: 15 tons nominal • Tool Weight: 16 1 ⁄
2
lbs. (without dies)
• Operating Pressure:
10,000 psi nominal
• Installs:
#8 AWG–1500 kcmil copper;
#10 AWG–1000 kcmil Aluminum
Cat. No.
DesCriptioN pKG. QtY tBM15i Insulated 15-Ton Hydraulic Tool;
Carrying Case Included
1
See die chart on page G-104 for complete listing of dies and connectors used with TBM15I.
Electric
Hydraulic
Pumps
• Up to 10,000-psi output pressure
• Durable construction
• Hand or foot actuated
13610A
13810
Cat. No.
DesCriptioN
13810 Heavy-duty electric hydraulic pump with Shure-Stake ® control — hand or foot switch and non-metallic hose (sold separately) required for operation
You may also need…
13611 Hand Switch
13612
13613
13614
13619
Foot Switch
High Pressure, Steel Reinforced Hydraulic Hose; 6 ft.
High Pressure, Steel Reinforced Hydraulic Hose; 10 ft.
High Pressure, Plastic Hydraulic Hose; 10 ft.
13600 Electric Hydraulic Pump — hand or foot switch and non-metallic hose (sold separately) required for operation
You may also need…
13620 Hand Switch
13589a
13619
13618
Foot Switch
10-ft. Non-Metallic Hose
20-ft. Non-Metallic Hose
A remote control switch is required. Order Cat. No. 13620 for hand operation or Cat. No. 13589A for foot operation.
All pumps are supplied with a metal carrying case.
13610a Shure-Stake ® electric hydraulic pump has same features as 13600, but includes the Shure-Stake ® control mechanism; hand or foot switch and non-metallic hose (sold separately) required for operation
You may also need…
13611 Hand Switch
13612
13797
Foot Switch
In-line hydraulic pressure inspection gauge with male and female pioneer-type coupler.
A remote control switch is required to operate this unit. Use either a 13611 (hand) or 13612 (foot) switch.
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
G-103
G-104
Dragon Tooth ® Magnet Wire Termination System
An easy-to-use reference guide for tools and connectors!
Manual
BaT 22-6
BaIR 22-6
PaIR 22-6
Connector
220017
220018
220019
220020
220021
220022
220023
220024
220025
220026
22F061
22F066
22F081
22F086
22F101
22F106
204210MT
204210S
204210SH
204210-1
204210-1H
204210-2
204210-3
204210-3H
204210-5
204212
204217
204MT14
204MT38
204T14
204T38
210214MT
210214S
210214-2
210214-3
210216, 210216F
210217, 210217F
210219, 210219F
210MT14
210MT38
214420
220001
220002-TB
220004
220005
220006
220015
220016
ERG1801
ERG1802
ERG1804
ERG1806
–
–
–
–
ERG1801
ERG1806
ERG1801
ERG1806
ERG1801
ERG1806
ERG1806
–
–
–
–
–
ERG1801
ERG1806
ERG1801
ERG1806
ERG1801
ERG1806
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
ERG811/WT811
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
22l001
22l002
22l004
22l006
22l008
22l009
22l009H
22l010
22lF01
22lF06
22lM01
22lM06
22R061
22R106
22R146
314118S
314123
314125
DIE1801
DIE1806
DIE1801
DIE1806
DIE1801
DIE1806
DIE1806
–
–
–
Note: Dies that fit 13100A also work in TBM15I with use of adapter 15500TB.
–
–
DIE1801
DIE1806
DIE1801
DIE1806
DIE1801
DIE1806
–
–
–
–
–
–
–
–
DIE1801
DIE1802
DIE1804
DIE1806
–
–
–
DIE 811
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
13100a
13400
13642M
–
–
–
–
–
–
–
13685
13685
13685
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
13683
13684
13686
–
–
–
–
–
–
–
–
13670A
13670A
13670A
13670A
13670A
13670A
–
–
13682
13671A
13673
13671A
13673
13671A
13671A
13673
13671A
13671
13671A
–
–
–
–
13681
–
–
–
–
13683B
13684B
13686B
13690B
–
–
–
–
–
–
–
13685B
13685B
13685B
13713B
13713B
13713B
13713B
13713B
13713B
13713B
13713B
13713B
13713B
–
–
–
–
–
–
13670B
13670B
13670B
13670B
13670B
13670B
–
–
–
–
–
–
–
–
13713B
13713B
–
13671B
13673B
13671B
13673B
13671B
13671B
13673B
13671B
13671B
13671B
–
–
13689B
13689B
13681B
TBM6H
Dies
–
–
–
–
–
–
–
–
–
–
–
–
–
–
6TON-MW-08
6TON-MW-09
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
TBM15I
–
13671B with 15500TB
13673B with 15500TB
13671B with 15500TB
13673B with 15500TB
13671B with 15500TB
13671B with 15500TB
13673B with 15500TB
13671B with 15500TB
13671B with 15500TB
13671B with 15500TB
–
–
13689B with 15500TB
13689B with 15500TB
13681B with 15500TB
13670B with 15500TB
13670B with 15500TB
13670B with 15500TB
13670B with 15500TB
13670B with 15500TB
13670B with 15500TB
–
–
–
–
–
–
–
–
13713
13713
13713
13713
–
–
–
–
–
–
13713
13713
13713
13713
13713
13713
13713
13713
–
–
–
–
13683B with 15500TB
13684B with 15500TB
13686B with 15500TB
–
–
–
–
–
–
–
13685B with 15500TB
13685B with 15500TB
13685B with 15500TB

Public link updated
The public link to your chat has been updated.
Advertisement