Catamount TV18-6LF-L Vinyl Insulated Locking Fork Term 22-16 (50-Pack) Full Product Manual

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Catamount TV18-6LF-L Vinyl Insulated Locking Fork Term 22-16 (50-Pack) Full Product Manual | Manualzz

Sta-Kon

®

Wire

Termination

& Insulation

In this section...

Sta-Kon ® Wire Termination & Insulation

Overview ........................................................................... G-2–G-3

Ring Terminals ................................................................ G-4–G-13

Flag Terminals .........................................................................G-14

Fork Terminals ............................................................... G-15–G-19

Pin Terminals ...........................................................................G-19

Splice Connectors .......................................................... G-20–G-21

Wire Joints .................................................................... G-22–G-23

Heat-Shrinkable Terminals,

Splices, Disconnects ...................................................... G-24–G-25

Disconnects and Male Tabs ........................................... G-26–G-29

Luminaire Disconnects .................................................. G-30–G-31

Ferrules ......................................................................... G-32–G-35

Wire Termination Tools and Installation Kits ................... G-36–G-45

Wire Termination Technical Information ......................... G-46–G-57

Shrink-Kon ® Heat-Shrinkable Tubing ............................. G-58–G-70

Shrink-Kon ® Splice Insulators and Insulating Covers .................................................... G-71–G-74

Shrink-Kon ® Installation Tools ........................................ G-75–G-77

Shield-Kon ® Shield Termination System......................... G-78–G-91

Dragon-Tooth ® Magnet Wire

Termination System ..................................................... G-92–G-104

G-2

Overview

Experience the Sta-Kon

®

advantage!

Thomas & Betts developed the first tool-applied solderless terminals and connectors more than 70 years ago in response to industry awareness of the need for better performance of electrical systems.

Key Features and Benefits

• Metal insulation grip sleeve is included on all-nylon terminal for strain relief

• Long barrel selectively annealed

• UL ® Listed E9809 unless otherwise specified

Deep Internal Serrations

After the insertion of a wire into the terminal’s barrel, a deep, serrated interior ensures a large area of contact that lowers the resistance of a connection. With the mechanical force of the tool, the wire strands cold flow into the serrated interior. This guarantees electrical resistance lower than the wire to which it is applied. This feature also prevents pullout from vibration and mechanical strain. Deep internal serrations can be compared to the effective holding power of a well-treaded tire on a wet highway.

Funneled Terminal Barrel Entry

This feature makes wire insertion faster and easier. A funneled barrel eliminates wire strand “hang up” upon insertion into the terminal’s barrel.

The loss of even a couple of wire strands can have negative results on electrical efficiency and resistance to mechanical strain.

Sta-Kon

®

Long Barrel Design

If lowering electrical resistance, preventing wire pullout, eliminating a “missed” crimp and having an insulator that stays on the barrel during installation are your goals, then you must design a terminal with a long barrel. This also provides the insulator with additional surface area, holding tight to the barrel. Most competitive barrel lengths range from 20–50% shorter than Sta-Kon ® terminals. The results are usually a stream of electrical failure, rework and added expense. Many competitive insulators come off during crimping due to a limited barrel length.

Note : Listed for solid wire up to #10 AWG, terminals only.

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

• Funnel Entry

Barrel

• Selectively annealed long barrel

• Longer barrel design

• Color-coded insulators

• Brazed or overlapping seams

• Anti-rotational tongue

• Hardened tongue

• Complete wire and stud size identification

Overview

Superior terminals for superior connections!

Brazed or Overlapped Seam

A long barrel design is of little value unless it is one solid piece. That is why

Thomas & Betts brazes the seam on our vinyl-insulated Sta-Kon ® terminals and overlaps the seam on nylon-insulated terminals. Many competitive terminals have butted seams. This means increased chances for wirestrand loss, poor resistance, wire pullout, and electrical failure. If the installer doesn’t position the tool exactly on the correct spot on the barrel, there’s likely going to be an improper termination. The butted seam can also fold due to tool-applied pressure piercing the terminals insulation from the inside out. With Thomas

& Betts’ brazed or overlapped seam, the installer can crimp anywhere along the barrel’s surface. This provides up to 2.5 times the tensile strength of a butted seam terminal, guaranteeing proper electrical flow, void free.

• Deep Internal Serrations

Selective Annealing

Because of the mechanical strength of copper, an installer can experience fatigue associated with repeated installations. For this reason, Thomas & Betts puts its terminals through one more step called selective annealing. This process leaves the barrel soft enough to crimp and form around the wire. However, we “cold form” the tongue during the manufacturing process so it remains strong. This is done so the tongue can withstand repeated bends and bolt tightening strain common in most electrical installations.

Many competitors attempt to accomplish similar goals by removing valuable material or using a softer copper, which has lower conductivity. This increases electrical resistance as well as the odds for shorting and downtime.

www.tnb.com

Strands enter as a homogeneous group and compact tightly under compression due to fully brazed seam

• Flat bottom box

• Electro-tin plating

• Center reinforced spring detent for minimum insertion force

• Compound Spring Rails provide positive contact after repeated insertions

Anti-Rotational Tongues

This is a unique feature to the Thomas & Betts ring tongue terminal. This design prevents terminal shorting by keeping the terminal secure in the terminal block. The installer can place a greater number of terminals closer together without worry.

Proper Identification

We identify all terminals with Thomas & Betts initials, T & B. We also indicate wire and stud sizes. These markings are clearly visible on the surface of the tongue, taking any guesswork out of replacing or reordering additional parts. Our superior bright plating also assists in visibility.

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

All Sta-Kon ® Terminals are Deburred and Degreased

To ensure a Sta-Kon ® terminal is properly plated and insulated, all our parts are put through a process that cleans and smooths the terminal of any manufacturing by-products — mainly grease, oils and sharp edges. Many competitive products do not put their product through such rigorous finishing.

Technical Services

Tel: 888.862.3289

G-3

G-4

Ring Terminals

Sta-Kon

®

Rings, Forks and Locking Forks

• Complete line of installing tools engineered to match tool with terminal

• First to gain military approval for pressure connections… many styles available for military applications

• Sta-Kon ® products exceed test specification requirements of military, UL and CSA

• Include extra metal sleeve to grip insulation

• Vinyl insulated and bare Sta-Kon ® place on the barrel circumference

terminals feature brazed seam wire barrels that can be crimped at any

• Can be installed with crimping tools having a single indentor or double indentor (recommended for solid wire)

• Serrated barrel increases grip on wire

• Wire range identification on the tongue of each terminal

• Can be installed with crimping tools having a single indentor or double indentor (recommended for solid wire)

• Constructed of electrolytic copper for high conductivity

• Wire range identification on the tongue of each terminal

Listing

Sta-Kon ® Rings, Forks and Locking Forks are tested and listed to UL ® 486A/B, two-way splices to UL 486C, disconnects to UL 310 and all appli cable products to CSA 22.2.

Nylon-Insulated Ring Terminals

C

B

A

Cat. No.

PkG.

Qty.

Wire raNGe

Max.

iNs.

Bolt

Hole reC.

tool a

DiMeNsioNs

B C M stoCk tHiCk.

rZ22-2** 100 26–22 .083 #2 rZ22-4** rZ22-6** rZ22-8** rax83* rax103*

100 26–22 .083 #4

100 26–22 .083 #6

100 26–22 .083 #8 rZ22-10** 100 26–22 .083 #10 rax23* 1,000 26–24 .125 #2 rax43* 1,000 26–24 .125 #4 rax63* 1,000 26–24 .125 #6

1,000 26–24 .125 #8

1,000 26–24 .125 #10

ERG4006

WT145A

.57

.14

.13

.49

.65

.21

.20

.54

.65

.21

.20

.54

.02

.75

.25

.23

.62

.75

.25

.23

.62

.66

.74

.84

.14

.20

.25

.14

.19

.22

.59

.64

.72

.84

.25

.22

.72

.84

.25

.24

.72

.02

ra18-4 100 22–16 .136 #4 ra323 1,000 22–16 .136 #4 ra333 1,000 22–16 .136 #6 ra18-6 100 22–16 .136 #6

ERG4001

* Not listed by UL or CSA ** CSA Listed only

.72

.23

.14

.59

.72

.23

.14

.59

.03

.72

.23

.14

.59

.86

.26

.25

.71

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

Cat. No.

PkG.

Qty.

Wire raNGe

Max.

iNs.

Bolt

Hole reC.

tool a

DiMeNsioNs

B C M stoCk tHiCk.

ra853 1,000 22–16 .136 #6 ra18-8 ra863

100 22–16 .136 #8 ra833 1,000 22–16 .136 #8

1,000 22–16 .136 #8

.86

.26

.25

.71

.89

.26

.25

.71

.86

.26

.25

.71

.89

.26

.25

.71

ra18-10 100 22–16 .136 #10 WT145A .89

.31

.25

.71

.03

ra873 1,000 22–16 .136 #10 ra18-14 100 22–16 .136

1 ⁄

4

"

.89

.31

1.10 .46

.25

.31

.71

.84

ra713 ra18-516 100 22–16 .136

ra723 ra18-38 ra733

1,000 22–16 .136

1,000 22–16 .136

100 22–16 .136

1,000 22–16 .136

5

5

1

4

"

16

"

16

3 ⁄

8

"

"

1.10 .46

.31

.84

1.10 .46

.31

.84

1.10 .46

.31

.84

1.20 .53

.35

.87

3 ⁄

8

" ERG4001 1.20 .53

.35

.87

.03

ra18-12 100 22–16 .136

1 ⁄

2

" ra753 1,000 22–16 .136

1 ⁄

2

"

1.30 .72

1.30 .72

.50

.50

.92

.92

www.tnb.com

Ring Terminals

Nylon-Insulated

Ring Terminals

(continued)

Wire raNGe

Max.

iNs.

Bolt

Hole

DiMeNsioNs

Cat. No.

PkG.

Qty.

reC.

tool a B C M stoCk tHiCk.

rB14-4 100 18–14 .162 #4 rB1323 1,000 18–14 .162 #4

.72

.26

.14

.59

.72

.26

.14

.59

rB14-6 100 18–14 .162 #6 rB853 rB14-8 rB863 1,000 18–14 .162 #8 rB14-10

1,000 18–14 .162 #6 rB1333 1,000 18–14 .162 #6

100 18–14 .162 #8

100 18–14 .162 #10

.89

.31

.25

.71

.89

.31

.25

.71

.74

.26

.14

.59

.89

.31

.25

.71

.89

.31

.25

.71

.89

.31

.25

.71

rB873 1,000 18–14 .162 #10 ERG4001 .89

.31

.25

.71

.03

rB14-14 100 18–14 .162

1 ⁄

4

" rB713 1,000 18–14 .162

1 ⁄

4

" rB14-516 100 18–14 .162

5 ⁄

16

" rB723 1,000 18–14 .162

5 ⁄

16

"

1.08 .47

.31

.81

1.08 .47

.31

.81

1.08 .47

1.08 .47

.31

.31

.84

.84

1.17 .53

.35

.87

rB14-38 100 18–14 .162

rB733 1,000 18–14 .162

3 ⁄

8

" rB14-12 100 18–14 .162

1 ⁄

2

" rB753 1,000 18–14 .162

3 ⁄

8

"

1 ⁄

2

"

1.17 .53

1.25 .72

1.25 .72

.35

.50

.50

.87

.90

.90

C

B

A

Wire raNGe

Max.

iNs.

Bolt

Hole

DiMeNsioNs

Cat. No.

PkG.

Qty.

reC.

tool a B C M stoCk tHiCk.

rC10-6 rC333 rC10-8 rC863 rC10-10

50 12–10 .210 #6

500 12–10 .210 #6

50 12–10 .210 #8

500 12–10 .210 #8

50 12–10 .210 #10

1.00 .37

1.00 .37

1.00 .37

.27

.27

.27

.81

.81

.81

1.00 .37

.27

.81

1.00 .37

.27

.81

rC363 500 12–10 .210 #10 1.00 .37

.27

.81

rC10-14 50 12–10 .210

1 ⁄

4

" ERG4001 1.12 .53

.32

.86

.04

rC713 500 12–10 .210

rC10-516 50 12–10 .210

5

1 ⁄

4

"

16

" rC703 500 12–10 .210

5 ⁄

16

" rC10-38 50 12–10 .210

3 ⁄

8

"

1.12 .53

1.21 .53

1.21 .53

1.27 .59

.32

.31

.31

.35

.86

.94

.94

.98

rC733 500 12–10 .210

rC10-12 50 12–10 .210

rC753 500 12–10 .210

3

1

1

8

"

2

"

2

1.27 .59

1.37 .72

1.37 .72

.35

.98

.52 1.02

.52 1.02

Nylon-Insulated

Ring Terminals —

Expanded Entry

C

B

A

Cat. No.

PkG.

Qty.

Wire raNGe

Max.

iNs.

Bolt

Hole rB14-4x 100 18–14 .190 #4 rB14-6x 100 18–14 .190 #6 rB854 1,000 18–14 .190 #6 rB14-8x 100 18–14 .190 #8 rB864 1,000 18–14 .190 #8 rB14-10x 100 18–14 .190 #10 rB874 1,000 18–14 .190 #10 rB14-14x 100 18–14 .190

1 ⁄

4

" rB714 1,000 18–14 .190

1 ⁄

4

" rB14-516x 100 18–14 .190

5 ⁄

16

" rB724 1,000 18–14 .190

rB14-38x 100 18–14 .190

rB734 1,000 18–14 .190

5

3

3

16

"

8

"

8

"

UL Listed E9809 reC.

tool

ER4001

DiMeNsioNs a B C M stoCk tHiCk.

.80

.26

.14

.67

.95

.31

.25

.79

.95

.31

.25

.79

.95

.31

.25

.79

.95

.31

.25

.79

.95

.31

.25

.79

.03

.95

.31

.25

.79

1.16 .47

.31

.92

1.16 .47

.31

.92

1.16 .47

.31

.92

1.16 .47

.31

.92

1.25 .53

.42

.95

1.25 .53

.42

.95

Wire raNGe

Max.

iNs.

Bolt

Hole

DiMeNsioNs

Cat. No.

PkG.

Qty.

reC.

tool a B C M stoCk tHiCk.

rC10-6x 50 12–10 .250 #6 rC334 500 12–10 .250 #6 rC10-8x 50 12–10 .250 #8 rC864 500 12–10 .250 #8 rC10-10x 50 12–10 .250 #10 rC364 500 12–10 .250 #10

1.10 .37

1.10 .37

.27

.27

.91

.91

rC10-14x 50 12–10 .250

1 ⁄

4

" ERG4001 1.22 .53

.32

.96

.04

rC714 500 12–10 .250

1 ⁄

4

" 1.22 .53

.32

.96

rC10-516x rC704

50 12–10 .250

500 12–10 .250

rC10-12x 50 12–10 .250

5

5 ⁄

16

"

16 rC10-38x 50 12–10 .250

3 ⁄

8

" rC734 500 12–10 .250

3 ⁄

8

"

1 ⁄

2

"

"

1.10 .37

1.10 .37

1.10 .37

.27

.91

1.10 .37

.27

.91

1.32 .53

.31 1.05

1.32 .53

.31 1.05

1.38 .59

1.38 .59

1.48 .72

.27

.27

.91

.91

.48 1.09

.48 1.09

.52 1.13

www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-5

G-6

Ring Terminals

Nylon-Insulated Large

Ring Terminals

C

Cat. No.

PkG.

Qty.

Wire raNGe

Max.

iNs.

Bolt

Hole

Flex Class 41/24 rD167 rD8-10 rD367 rD8-14 rD717

200 8 .340 #8

25 8 .340 #10

200 8 .340 #10

25

200

8

8

.340

.340

rD8-516 25 rD727 200

8

8

.340

.340

5

5

1 ⁄

4

"

1 ⁄

4

"

16

"

16

" rD8-38 rD737

25 8 .340

3 ⁄

8

"

200 8 .340

3 ⁄

8

" rD8-12* 25 8 .310

1 ⁄

2

" rD757* 200 8 .310

1 ⁄

2

" rD10161 200 8AN .270 #8 rD10361 200 8AN .270 #10 rD10711 200 8AN .270

1 ⁄

4

" rD10721 200 8AN .270

5 ⁄

16

" rD10731 200

Flex Class 63/24

8AN .270

3 ⁄

8

" re6-10 re267 re6-14 re717

20

200

20

200 re6-516 20

6 .420 #10

6 .420 #10

6 .420

6

6

.420

.420

5

1

1 ⁄

4

4

"

"

16

" re727 re6-38

200

20

6

6

.420

.420

5

3

16

"

8

" re737 200 6 .420

3 ⁄

8

" re6-12* 20 6 .395

1 ⁄

2

" re757* 200 6 .395

1 ⁄

2

" re10261 200 6AN .315 #10 re10711 200 6AN .315

1 ⁄

4

" re10721 200 6AN .315

5 ⁄

16

" re10731 200

Flex Class 105/24

6AN .315

3 ⁄

8

" rF4-10 rF267 rF4-14 rF717

15 4 .510 #10

100 4 .510 #10

15

100

4

4

.510

.510

rF4-516 15 rF727 100

4

4

.510

.510

5

5

1 ⁄

4

"

1 ⁄

4

"

16

"

16

" rF4-38 rF737

15

100

4

4

.510

.510

3

3

8

"

8

" rF757* 100 4 .500

1 ⁄

2

" rF10261 100 4AN .380 #10 rF10711 100 4AN .380

1 ⁄

4

" rF10721 100 4AN .380

5 ⁄

16

" rF10731 100 4AN .380

3 ⁄

8

"

*Brazed Seam

AN=Aircraft Wire reC.

tool

ERG4007

TBM6S

ERG4007

ERG4007

TBM6S

ERG4007

TBM6S a

DiMeNsioNs

B C M

1.48 .42

.28 1.29

1.48 .42

.28 1.29

1.48 .42

.28 1.29

1.54 .46

.36 1.32

1.54 .46

.36 1.32

1.63 .57

.36 1.35

1.63 .57

.36 1.35

1.63 .57

.36 1.35

1.63 .57

.36 1.35

1.79 .82

.55 1.39

1.79 .82

.55 1.39

1.40 .41

.24 1.20

1.40 .41

.24 1.20

1.45 .45

.27 1.22

1.53 .56

.34 1.25

1.53 .56

.34 1.25

1.65 .49

.28 1.40

1.65 .49

.28 1.40

1.65 .49

.28 1.40

1.65 .49

.28 1.40

1.76 .61

.34 1.47

1.76 .61

.34 1.47

1.76 .61

.34 1.47

1.76 .61

.34 1.47

1.83 .82

.55 1.43

1.83 .82

.55 1.43

1.55 .49

.24 1.31

1.55 .49

.27 1.31

1.70 .60

.34 1.40

1.70 .60

.34 1.40

1.76 .56

.36 1.49

1.76 .56

.36 1.49

1.76 .56

.36 1.49

1.76 .56

.36 1.49

1.84 .62

.35 1.53

1.84 .62

.35 1.53

1.84 .62

.35 1.53

1.84 .62

.35 1.53

1.90 .82

.55 1.49

1.78 .55

.30 1.51

1.78 .55

.30 1.51

1.80 .62

.34 1.49

1.80 .82

.34 1.49

stoCk tHiCk.

.04

.04

.04

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

A

Cat. No.

PkG.

Qty.

Wire raNGe

Max.

iNs.

Bolt

Hole rG2-10 10 rG267 50 rG2-14 10 rG717 50 rG2-516 10 rG727 50 rG2-38 10

2 .588 #10

2 .588 #10

2 .588

2

2

2

2

.588

.588

.588

.588

5

1

1

4

"

4

"

16

"

5 ⁄

16

"

3 ⁄

8

" rG737 50 rG2-12 10

2

2

.588

3 ⁄

8

"

.588

1 ⁄

2

" rG757 50 2 .588

1 ⁄

2

" rG9711 50 2AN 453 1 ⁄

4

" rG9731 50 2AN .453

3 ⁄

8

" rG9751 50 2AN .453

1 ⁄

2

" rH717 rH727

50

50

1/0

1/0

.629

.629

5

1 ⁄

4

"

16

" rH737 rH757

50 1/0 .629

3 ⁄

8

"

50 1/0 .629

1 ⁄

2

" rH9711 50 1AN .500

1 ⁄

4

" rH9731 50 1AN .500

3 ⁄

8

" rH9751 50 1AN .500

1 ⁄

2

" rJ717 100 2/0 .675

1 ⁄

4

" rJ727 100 2/0 .675

5 ⁄

16

" rJ737 100 2/0 .675

3 ⁄

8

" rJ757 100 2/0 .675

1 ⁄

2

" rJ9711 50 1/0AN .550

1 ⁄

4

" rJ9731 50 1/0AN .550

3 ⁄

8

" rJ9751 50 1/0AN .550

1 ⁄

2

" rk717 rk727

25 3/0 .765

1 ⁄

4

"

25 3/0 .765

5 ⁄

16

" rk737 25 3/0 .765

rk9731 100 2/0AN .610

3

3

8

"

8

" rk9751 100 2/0AN .610

rl737 25 4/0 .785

rl757 25 4/0 .785

rl9731 25 3/0AN .680

rl9751 25 3/0AN .680

1

3

1

3

1

2

"

8

"

2

"

8

"

2

" rM737 20 250kcmil .868

3 ⁄

8

" rM747 20 250kcmil .868

7 ⁄

16

" rM757 rM9731

20 250kcmil .868

20 4/0AN .750

1 ⁄

2

"

3 ⁄

8

" rM9751 20 4/0AN .750

1 ⁄

2

" reC.

tool

TBM6S

DiMeNsioNs a B C M

2.15 .69

.40 1.83

2.15 .69

.40 1.83

2.15 .69

.40 1.83

2.15 .69

.40 1.83

2.15 .69

.40 1.83

2.15 .69

.40 1.83

2.15 .69

.40 1.83

2.15 .69

.40 1.83

2.35 .80

.49 1.93

2.35 .80

.49 1.93

2.07 .69

.40 1.74

2.07 .69

.40 1.74

2.26 .80

.49 1.84

2.14 .77

.43 1.81

2.14 .77

.43 1.81

2.14 .77

.43 1.81

2.34 .77

.54 1.90

2.14 .77

.44 1.81

2.14 .77

.44 1.81

2.34 .77

.54 1.90

2.34 .83

.46 1.96

2.34 .83

.46 1.96

2.34 .83

.46 1.96

2.48 .89

.54 2.03

2.35 .83

.46 1.97

2.35 .83

.46 1.97

2.49 .89

.55 2.04

2.60 .93

.54 2.21

2.60 .93

.54 2.21

2.60 .93

.54 2.21

2.52 .93

.55 2.14

2.60 .93

.55 2.15

2.83 1.04 .57 2.35

2.83 1.04 .57 2.35

2.83 1.04 .57 2.36

2.83 1.04 .57 2.36

3.00 1.13 .65 2.51

3.00 1.13 .65 2.51

3.00 1.13 .65 2.51

3.00 1.13 .66 2.51

3.00 1.13 .66 2.51

stoCk tHiCk.

.05

.06

.07

www.tnb.com

B

Ring Terminals

Extra-length PVC sleeve offers extra protection.

Vinyl-Insulated Ring

Terminals

C

A wider wire entry for heavy-wall insulation.

Vinyl-Insulated Ring Terminals —

Expanded Insulation

C

B

B

A

Cat. No.

PkG.

Qty.

Wire raNGe

Max.

iNs.

Bolt

Hole

18ra-4 100 22–16 .150 #4 ra77 1,000 22–16 .150 #4

18ra-6 100 22–16 .150 #6 ra857 1,000 22–16 .150 #6

18ra-8 100 22–16 .150 #8 ra867 1,000 22–16 .150 #8

18ra-10 100 22–16 .150 #10 ra877 1,000 22–16 .150 #10

18ra-14 100 22–16 .150

ra717 1,000 22–16 .150

1

1

4

"

4

"

18ra-516 100 22–16 .150

5 ⁄

16

" ra727 1,000 22–16 .150

5 ⁄

16

"

18ra-38 100 22–16 .150

3 ⁄

8

" ra737 1,000 22–16 .150

3 ⁄

8

"

14rB-4 100 18–14 .170 #4 rB1327 1,000 18–14 .170 #4

14rB-6 100 18–14 .170 #6 rB857 1,000 18–14 .170 #6

14rB-8 100 18–14 .170 #8 rB867 1,000 18–14 .170 #8

14rB-10 100 18–14 .170 #10 rB877 1,000 18–14 .170 #10

14rB-14 100 18–14 .170

1 ⁄

4

" rB717 1,000 18–14 .170

1 ⁄

4

"

14rB-516 100 18–14 .170

5 ⁄

16

" rB727 1,000 18–14 .170

5 ⁄

16

"

14rB-38 100 18–14 .170

3 ⁄

8

" rB737 1,000 18–14 .170

3 ⁄

8

"

10rC-6 50 12–10 .210 #6 rC337 500 12–10 .210 #6

10rC-8 50 12–10 .210 #8 rC777 500 12–10 .210 #8

10rC-10 50 12–10 .210 #10 rC367 500 12–10 .210 #10

10rC-14 50 12–10 .210

1 ⁄

4

" rC717 500 12–10 .210

1 ⁄

4

"

10rC-516 50 12–10 .210

5 ⁄

16

" rC707 500 12–10 .210

5 ⁄

16

"

10rC-38 50 12–10 .210

3 ⁄

8

" rC737 500 12–10 .210

3 ⁄

8

" reC.

tool

ERG4001

DiMeNsioNs a B C M

.97

.31 .27

.81

.97

.31 .27

.81

.94

.25 .27

.81

.94

.25 .27

.81

.97

.31 .27

.81

.97

.31 .27

.81

.97

.31 .27

.81

.97

.31 .27

.81

1.13 .50 .37

.88

1.13 .50 .37

.88

1.13 .50 .37

.88

1.13 .50 .37

.88

1.24 .54 .37

.91

1.24 .54 .37

.91

.94

.25 .27

.81

.94

.25 .27

.81

.97

.31 .27

.81

.97

.31 .27

.81

.97

.31 .27

.81

.97

.31 .27

.81

.97

.31 .27

.81

.97

.31 .27

.81

1.14 .50 .38

.89

1.14 .50 .38

.89

1.15 .50 .38

.89

1.15 .50 .38

.89

1.16 .54 .38

.91

1.16 .54 .38

.91

1.06 .31 .27

.90

1.06 .31 .27

.90

1.06 .31 .27

.90

1.06 .31 .27

.90

1.06 .31 .27

.90

1.06 .31 .27

.90

1.16 .50 .27

.90

1.16 .50 .27

.90

1.17 .50 .37

.92

1.17 .50 .37

.92

1.29 .59 .44

.99

1.29 .59 .44

.99

stoCk tHiCk.

.03

.04

www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

A

DiMeNsioNs

Cat. No.

PkG.

Qty.

Wire raNGe

Max.

iNs.

Bolt

Hole

18ra-4x 100 22–16 .170 #4

18ra-6x 100 22–16 .170 #6

18ra-8x 100 22–16 .170 #8

18ra-38x 100 22–16 .170

3 ⁄

8

" ra857-170 1,000 22–16 .170 #6 ra867-170 1,000 22–16 .170 #8

18ra-10x 1,000 22–16 .170 #10 ra877-170 1,000 22–16 .170 #10

18ra-14x 100 22–16 .170

1 ⁄

4

" ra727-170 1,000 22–16 .170

5 ⁄

16

"

14rB-4x 100 18–14 .200 #4

14rB-6x 100 18–14 .200 #6 rB857-200 1,000 18–14 .200 #6

14rB-8x 100 18–14 .200 #8 rB867-200 1,000 18–14 .200 #8

14rB-10x 100 18–14 .200 #10 rB877-200 1,000 18–14 .200 #10

14rB-14x 100 18–14 .200

1 ⁄

4

" rB717-200 1,000 18–14 .200

1 ⁄

4

"

14rB-516x 100 18–14 .200

5 ⁄

16

"

14rB-38x 100 18–14 .200

3 ⁄

8

"

10rC-6x 50 12–10 .250 #6 rC337-250 500 12–10 .250 #6

10rC-8x 50 12–10 .250 #8 rC777-250 500 12–10 .250 #8

10rC-10x 50 12–10 .250 #10 rC367-250 500 12–10 .250 #10

10rC-14x 50 12–10 .250

1 ⁄

4

" rC717-250 500 12–10 .250

1 ⁄

4

"

10rC-516x 50 12–10 .250

5 ⁄

16

"

10rC-38x 50 12–10 .250

rC737-250 500 12–10 .250

3 ⁄

8

"

3 ⁄

8

" reC.

tool

ERG4001 a B C M

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

1.15 .54 .35 .90

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

1.13 .50 .37 .88

1.13 .50 .37 .88

.94 .25 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

1.14 .50 .38 .89

1.14 .50 .38 .89

1.15 .50 .38 .89

1.16 .54 .35 .91

1.06 .31 .27 .90

1.06 .31 .27 .90

1.06 .31 .27 .90

1.06 .31 .27 .90

1.06 .31 .27 .90

1.06 .31 .27 .90

1.16 .50 .27 .90

1.16 .50 .27 .90

1.17 .50 .37 .92

1.29 .59 .44 .99

1.29 .59 .44 .99

stoCk tHiCk.

.03

.04

For multiple wire combinations per Ul

File e9609, see page G-8.

Technical Services

Tel: 888.862.3289

G-7

G-8

Ring Terminals

Vinyl-Insulated Large Ring Terminals

A

C

B

Cat. No.

rDV167 rDV367 rDV717 rDV727 rDV737 rDV757* reV267 reV717 reV727 reV737 reV757*

*Brazed Seam

DiMeNsioNs

Wire raNGe

Max.

iNs.

Bolt

Hole reC.

tool a B C M

8 .340

#8

8 .340 #10

1.48 .42

.28 1.17

1.48 .42

.28 1.17

8 .340

8 .340

5

1 ⁄

4

"

16

"

ERG4007 1.54 .46

.36 1.20

1.63 .57

.36 1.23

8 .340

3 ⁄

8

" 1.63 .57

.36 1.23

8 .310

1 ⁄

2

" TBM6S 1.79 .82

.55 1.27

6 .420 #10

6 .420

1 ⁄

4

"

6 .420

5 ⁄

16

"

6 .420

3 ⁄

8

"

6 .395

ERG4007

1.65 .45

1.65 .49

1.76 .61

1.76 .61

.28 1.23

.28 1.23

.34 1.30

.34 1.30

1 ⁄

2

" TBM6S 1.83 .82

.55 1.26

stoCk tHiCk.

.04

Multiple Wire Combinations Listing per UL File E9609 type

(iNsulatioN) ra (Vinyl) rings & Forks rB (Vinyl) rings & Forks rC (Vinyl) rings & Forks rCC (Vinyl) raa (Vinyl) rBB (Vinyl)

Wire raNGe (aWG) eaCH siDe

(1) #22

(1) #22 with (1) #20

(1) #16 with (1) #20

(2) #18

(1) #18 with (1) #20

(3) #20

(2) #20

(2) #20 with (2) #22

(1) #20 with (3) #22

(3) #22

(1) #12 with (1) #16

(1) #14 with (1) or (2) #16

(1) #14 with (1) or (2) #18

(2) #14

(3) #16

(2) #16

(1) #16 with (3) #18

(1) #16 with (2) #18

(1) #16 with (4) #18

(1) #16 with (3) #18

(1) #12 with (1) #16

(1) #14 with (1) or (2) #16

(1) #14 with (1) or (2) #18

(2) #14

(3) #16

(2) #16

(1) #16 with (3) #18

(1) #16 with (2) #18

(4) #18

(2) #22

(1) #22 with (1) #20

(1) #16 with (1) #20

(2) #18

(1) #18 with (1) #20

(3) #20

(2) #20

(2) #20 with (2) #22

(1) #20 with (3) #22

(3) #22 recommended Hand tools are Wt145C and Wt2000.

• No UL testing on disconnects for multiple wires

• No UL testing on nylon terminals for multiple wires

• No UL testing on non-insulated terminals for multiple wires

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Ring Terminals

Constructed of electrolytic copper for high conductivity!

Non-Insulated

Ring Terminals

M

C

B

A

Cat. No.

a18-4 a18-6 a85 a18-8 a86 a18-10 a87 a18-14 a71 a18-516 a72 a18-38 a73 a18-12 a75

B14-4

B132

B14-6

B133

B14-8

B86

B14-10

B87

B14-14

Brazed Seam pkG.

Qty.

Wire raNGe

Bolt

Hole

100 22–16 #4

100 22–16 #6

1,000 22–16 #6

100 22–16 #8

1,000 22–16 #8

100 22–16 #10

1,000 22–16 #10

100 22–16 1 ⁄

4

"

1,000 22–16 1 ⁄

4

"

100 22–16 5 ⁄

16

"

1,000 22–16

100 22–16

5

3

16

"

8

"

1,000 22–16 3 ⁄

8

"

100 22–16 1 ⁄

2

"

1,000 22–16 1 ⁄

2

"

100 18–14 #4

1,000 18–14 #4

100 18–14 #6

1,000 18–14 #6

100 18–14 #8

1,000 18–14 #8

100 18–14 #10

1,000 18–14 #10

100 18–14 1 ⁄

4

" reC.

tool

ERG4002

ERG4002

ERG4005

DiMeNsioNs a B C M

.75

.31

.27

.59

.72

.25

.27

.59

.72

.25

.27

.59

.75

.31

.27

.59

.75

.31

.27

.59

.75

.31

.27

.59

.75

.31

.27

.59

.92

.50

.37

.67

.92

.50

.37

.67

.92

.50

.37

.67

.92

.50

.37

.67

.99

.54

.35

.67

.99

.54

.35

.67

1.06 .72

.38

.70

1.06 .72

.38

.70

.72

.25

.27

.59

.72

.25

.27

.59

.72

.25

.27

.59

.72

.25

.27

.59

.75

.31

.27

.59

.75

.31

.27

.59

.75

.31

.27

.59

.75

.31

.27

.59

.93

.50

.38

.68

stoCk tHiCk.

.03

Cat. No.

B71

B14-516

B72

B14-38

B73

B14-12

B75-tB

B85

B134

C10-6-sk

C33

C10-8-sk

C77

C10-10

C26

C36

C10-14

C71

C10-516

C70

C72

C10-38

C73

C10-12

C75 pkG.

Qty.

Wire raNGe

Bolt

Hole

1,000 18–14 1 ⁄

4

"

100 18–14 5 ⁄

16

"

1,000 18–14

100 18–14

5

3

16

"

8

"

1,000 18–14 3 ⁄

8

"

100 18–14 1 ⁄

2

"

1,000 18–14 1 ⁄

2

"

1,000 18–14 #6

1,000 18–14 #8

50 12–10 #6

500 12–10 #6

50 12–10 #8

500 12–10 #8

50 12–10 #10

500 12–10 #10

500 12–10 #10

50 12–10 1 ⁄

4

"

500 12–10

50 12–10

500 12–10

500 12–10

1 ⁄

4

"

5 ⁄

16

"

5 ⁄

16

"

5 ⁄

16

"

50 12–10

500 12–10

50 12–10

500 12–10

3 ⁄

8

"

3 ⁄

8

"

1 ⁄

2

"

1 ⁄

2

" reC.

tool

ERG4002

ERG4005

DiMeNsioNs a B C M

.93

.50

.38

.68

.93

.50

.38

.68

.93

.50

.38

.68

.96

.54

.35

.68

.96

.54

.35

.68

1.06 .72

.38

.70

1.06 .72

.38

.70

.75

.31

.27

.59

.72

.25

.27

.59

.82

.31

.27

.66

.82

.31

.27

.66

.82

.31

.27

.66

.82

.31

.27

.66

.85

.38

.27

.66

.85

.38

.27

.66

.82

.31

.27

.66

.91

.50

.27

.66

.91

.50

.27

.66

.98

.50

.38

.73

.98

.50

.38

.73

1.10 .59

.45

.80

1.10 .59

.45

.80

1.10 .59

.45

.80

1.21 .72

.38

.84

1.21 .72

.38

.84

stoCk tHiCk.

.03

.04

www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-9

G-10

Ring Terminals

Non-Insulated Large Ring Terminals — Brazed Seam

M

C

A

B

Cat. No.

PkG.

Qty.

Wire raNGe

Bolt

Hole

D8-10

D36

25

200

8

8

#10

#10

D26 200 8 #10

D8-14-sk 25 8 1 ⁄

4

"

D71 200 8

D8-516 25 8 5

1

4

"

16

"

D72

D8-38

200

25

8

8

5

3

16

"

8

"

D73

D8-12

D75

200 8

25 8

3 ⁄

8

"

1 ⁄

2

" e6-10 e26 e6-14 e71 e6-516

200 8

20 6

1 ⁄

2

"

#10

200 6 #10

20 6 1 ⁄

4

"

200

20

6

6 5

1 ⁄

4

"

16

" reC.

tool

TBM6S

DimeNsioNs a B C m

1.09 .42 .34 .90

1.09 .42 .34 .90

1.13 .48 .36 .90

1.13 .48 .36 .90

1.13 .48 .36 .90

1.32 .59 .49 1.03

1.32 .59 .49 1.03

1.32 .59 .49 1.03

1.32 .59 .49 1.03

1.49 .82 .55 1.09

1.49 .82 .55 1.09

1.13 .48 .36 .90

1.13 .48 .36 .90

1.13 .48 .36 .90

1.13 .48 .36 .90

1.32 .60 .49 1.03

stoCk tHiCk.

.06

Cat. No.

PkG.

Qty.

Wire raNGe

Bolt

Hole e72 e6-38 e73 e6-12 e75

F4-10

F26

F4-14

F72

F4-38

F73

F4-12

F75

200

20

20

6

6

200 6

20 6

200 6

4

5

3

3

1

1 ⁄

16

"

8

"

8

"

2

"

2

"

#10

200 4 #10

20 4 1 ⁄

4

"

F71-tB 200 4

F4-516 20 4

200

200

200

4

20 4

4

20 4

4

5

5

1

3

3

1

1

4

"

16

"

16

"

8

"

8

"

2

"

2

" reC.

tool

TBM6S

DimeNsioNs a B C m

1.32 .60

.49 1.03

1.32 .60

.49 1.03

1.32 .60

.49 1.03

1.49 .82

.55 1.08

1.49 .82

.55 1.08

1.16 .48

.36

.93

1.16 .48

.36

.93

1.16 .48

.36

.93

1.16 .48

.36

.93

1.35 .60

.49 1.06

1.35 .60

.49 1.06

1.35 .60

.49 1.06

1.35 .60

.49 1.06

1.52 .82

.55 1.11

1.52 .82

.55 1.11

stoCk tHiCk.

.06

.07

Select the configuration you need!

Non-Insulated Large Ring Terminals — Tubular

Cat. No.

PkG.

Qty.

Wire raNGe

Bolt

Hole reC.

tool

DimeNsioNs a B C m

D10161

D10361

D10721

D10731

200 8/8AN

D10711 200 8/8AN

200 8/8AN

200 8/8AN

5 ⁄

3

#8

200 8/8AN #10

1 ⁄

4

"

16

8

"

"

ERG

4008

1.15 .41 .28 .95

1.15 .41 .28 .95

D975* 200 8/8AN 1 ⁄

2

" TBM6S 1.46 .83 .49 1.06

e10261 200 6/6AN #10 e10711 200 6/6AN 1 ⁄

4 e10721 200 6/6AN 5 ⁄

16

" e10731 200 6/6AN 3 ⁄

8

"

"

ERG

4005

ERG

4008

1.26 .49 .24 1.02

1.26 .49 .27 .99

1.38 .60 .34 1.04

1.38 .60 .34 1.04

F10261 100 4/4AN #10

F10711 100 4/4AN 1 ⁄

4

"

F10721 100 4/4AN 5 ⁄

16

"

ERG

4005

ERG

4008

1.20 .45 .36 .97

1.28 .56 .36 1.00

1.28 .56 .36 1.00

1.37 .55 .30 1.07

1.37 .55 .30 1.07

1.42 .62 .34 1.08

F10731 100 4/4AN 3 ⁄

8

" 1.42 .62 .34 1.08

F975* 200 4/4AN 1 ⁄

2

" TBM6S 1.49 .83 .45 1.10

G926 100 2/2AN #10

G2-14 10 2/2AN 1 ⁄

4

"

1.59 .69 .40 1.26

1.59 .69 .40 1.26

G971

G972

100 2/2AN

100 2/2AN

G2-38 10 2/2AN

5

G2-516 10 2/2AN 5 ⁄

16

"

5

3

16

"

16

"

8

"

G973 100 2/2AN 3 ⁄

8

"

G2-12 10 2/2AN 1 ⁄

2

"

G975 100 2/2AN

* Brazed Seam

1 ⁄

2

"

ERG

4008

TMB6S

1.59 .69 .40 1.26

1.59 .69 .40 1.26

1.59 .69 .40 1.26

1.59 .69 .40 1.26

1.59 .69 .40 1.26

1.79 .80 .49 1.36

1.79 .80 .49 1.36

AN – Aircraft Wire stoCk tHiCk.

.04

Cat. No.

PkG.

Qty.

Wire raNGe

Bolt

Hole

H10-14 10

H971

H972

H973

H975

100

100

100

100

1AN–1/0

1AN–1/0

1AN–1/0

1AN–1/0

1AN–1/0

J971 50 1/0AN–2/0

J972 50 1/0AN–2/0

J20-38 10 1/0AN–2/0

J973 50 1/0AN–2/0

J974

J975

J976 k971 k972

50

50

50

1/0AN–2/0

1/0AN–2/0

1/0AN–2/0

50 2/0AN–3/0

50 2/0AN–3/0 k30-38 5 k973 50

2/0AN–3/0

2/0AN–3/0

1 ⁄

4

" k974 k975 l971 l972

50

50

2/0AN–3/0

2/0AN–3/0

50 3/0AN–4/0

50 3/0AN–4/0

7

1

16

"

2

"

1 ⁄

4

"

5 ⁄

16

" l40-38 l973 l974 l975 m972

5

50

3 ⁄

8

"

3 ⁄

8

"

50 3/0AN–4/0 7 ⁄

16

"

50

3/0AN–4/0

3/0AN–4/0

3/0AN–4/0

50 4/0AN–250kcmil 5

1 ⁄

2

"

16

" m250-38 5 4/0AN–250kcmil m973 50 4/0AN–250kcmil m974 m975

50 4/0AN–250kcmil 7

3

3

8

"

8

"

16

"

50 4/0AN–250kcmil 1 ⁄

2

"

1 ⁄

4

"

5 ⁄

16

"

3 ⁄

8

"

3 ⁄

8

"

5 ⁄

16

"

3 ⁄

8

"

3 ⁄

8

"

7 ⁄

16

"

1 ⁄

2

"

5 ⁄

8

"

1 ⁄

4

"

1 ⁄

4

"

5 ⁄

16

"

3 ⁄

8

"

1 ⁄

2

" reC.

tool

ERG

4008

TBM6S

TBM6S

DimeNsioNs a B C m

1.65 .77 .43 1.32

1.65 .77 .43 1.32

1.65 .77 .43 1.32

1.65 .77 .43 1.32

1.85 .77 .54 1.41

1.94 .84 .48 1.53

1.94 .84 .48 1.53

1.84 .83 .46 1.46

1.99 .84 .53 1.58

1.99 .89 .51 1.56

1.99 .89 .51 1.56

1.99 .89 .51 1.56

2.08 .93 .54 1.69

2.08 .93 .54 1.69

2.08 .93 .54 1.69

2.08 .93 .54 1.69

2.08 .93 .54 1.70

2.08 .93 .54 1.70

2.25 1.04 .57 1.77

2.25 1.04 .57 1.77

2.25 1.04 .57 1.77

2.25 1.04 .57 1.77

2.25 1.04 .57 1.77

2.25 1.04 .57 1.77

2.28 1.12 .62 1.90

2.40 1.12 .65 1.91

2.40 1.12 .65 1.91

2.40 1.12 .65 1.91

2.40 1.12 .65 1.91

stoCk tHiCk.

.05

.06

.07

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Ring Terminals

Insulated Heavy-Duty

Ring Terminals

A

C

B rBC857

14rBC-8 rBC867

14rBC-10 rBC877

14rBC-14 rBC717

14rBC-516 rBC727

14rBC-38 rBC797

14rBC-12 rB757

Cat. No.

Nylon rBC14-6 rBC14-8 rBC863 rBC14-10 rBC14-14 rBC713 rBC14-516 rBC14-38 rBC14-12 rBC753

Vinyl

14rBC-6

PkG.

Qty.

50

50

500

50

50

500

50

50

50

500

50

500

50

500

50

500

50

500

50

500

50

500

50

500

Wire raNGe

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty maX. iNs.

Bolt

Hole reC.

tool a

DimeNsioNs

B C m stoCk tHiCk.

.210

.210

.210

.210

#10

.210

1 ⁄

4

"

.210

1 ⁄

4

"

.210

5 ⁄

16

"

#6

#8

#8

.210

.210

.210

3 ⁄

8

"

1 ⁄

2

"

1 ⁄

2

"

WT2130A

.98

.25

.29

.85

1.04

.39

.29

.85

1.04

.39

.29

.85

1.04

.39

.29

.85

1.10

.51

.29

.85

1.10

.51

.29

.85

1.21

.54

.38

.94

1.26

.63

.38

.94

1.49

.76

.54

1.11

1.49

.76

.54

1.11

.05

.210

.210

.210

.210

.210

#10

.210

#10

.210

.210

1

1

4

"

4

"

#6

#6

#8

#8

.210

5 ⁄

16

"

.210

5 ⁄

16

"

.210

.210

3

3

8

"

8

"

.210

.210

1 ⁄

2

"

1 ⁄

2

"

WT2130A

1.06

.25

.29

.93

1.06

.25

.29

.93

1.13

.39

.29

.93

1.13

.39

.29

.93

1.13

.39

.29

.93

1.13

.39

.29

.93

1.19

.51

.29

.93

1.19

.51

.29

.93

1.29

.54

.38

1.03

1.29

.54

.38

1.03

1.34

.63

.38

1.03

1.34

.63

.38

1.03

1.57

.76

.54

1.19

1.57

.76

.54

1.19

.05

The heavy-duty terminal solution!

Non-Insulated

Heavy-Duty Ring

Terminals

M

C

A

B

Cat. No.

BC14-6

BC85

BC14-8

BC86

BC14-10

BC87

BC14-14

BC71

BC14-516

BC72

BC14-38

BC79

BC14-12

BC75 www.tnb.com

PkG.

Qty.

50

500

50

500

50

500

50

500

50

500

50

500

50

500

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Wire raNGe

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty

16–14 Heavy-duty

Bolt

Hole

5 ⁄

16

"

5 ⁄

16

"

3 ⁄

8

"

3 ⁄

8

"

#10

#10

1 ⁄

4

"

1 ⁄

4

"

1 ⁄

2

"

1 ⁄

2

"

#6

#6

#8

#8 reC.

tool

ER4002

ERG4005

DimeNsioNs a B

.81

.81

.87

.87

.87

.87

.93

.93

1.04

.54

1.04

.54

1.09

.63

1.09

.63

.39

.39

.51

.51

1.32

.76

1.32

.76

.25

.25

.39

.39

C

.38

.38

.38

.38

.29

.29

.29

.29

.54

.54

.29

.29

.29

.29

m

.77

.77

.77

.77

.68

.68

.68

.68

.94

.94

.68

.68

.68

.68

stoCk tHiCk.

.05

Technical Services

Tel: 888.862.3289

G-11

G-12

Ring Terminals

Terminals for nichrome wire NW Series.

High-Temperature Non-Insulated Rings — 1200° F Max.

M

C

A

B

Cat. No.

PkG.

Qty.

Wire raNGe

NW18-10

NW52

NW81

NW14-8

NW14-10

NW83

NW14-12

NW84

NW10-8

NW10-10

NW10-12

100 20–18

1,000 20–18

1,000 16–14

100 16–14

100 16–14

1,000 16–14

100 16–14

1,000 16–14

50 12–10

50

50

12–10

12–10

* #12 stud is smaller than 1 ⁄

4

" stud.

Wt./lBS.

Per 1,000

2.5

2.5

2.5

2.5

2.5

2.5

2.5

3

3

2.5

3

Bolt

Hole

#10

#8

#6

#8

#10

#10

#12*

#12*

#8

#10

#12* reC.

tool

WT1377 a

.66

.66

.66

.66

.63

.63

.66

.66

.66

.66

.66

DiMeNSioNS

B C M

.31

.28

.38

.31

.28

.38

.31

.28

.51

.31

.28

.51

.31

.28

.51

.31

.28

.51

.31

.28

.51

.31

.28

.51

.31

.28

.51

.31

.28

.51

.31

.28

.51

StoCk tHiCk.

.032

.040

Tefzel

®

Insulated Rings

— Insulation Grip

B

Cat. No.

PkG.

Qty.

Wire raNGe

MaX. iNS.

rat853 rat863 rat873 rat713 rBt853 rBt863 rBt873 rBt713 rCt333 rCt863 rCt363 rCt713 rCt703 rCt733

1,000

1,000

22–18

22–18

.140

.140

1,000 22–18 .140

1,000 22–18 .140

1,000

1,000

16–14

16–14

.170

.170

1,000 16–14 .170

1,000 16–14 .170

500

500

12–10

12–10

.210

.210

500 12–10 .210

500 12–10 .210

500

500

12–10

12–10

Tefzel ® is a registered trademark of DuPont.

.210

.210

Bolt

Hole

#10

1 ⁄

4

"

5 ⁄

16

"

3 ⁄

8

"

#10

1 ⁄

4

"

#6

#8

#6

#8

#10

1 ⁄

4

"

#6

#8 reC.

tool

WT145C

DiMeNSioNS a B C M

.81

.84

.25

.25

.69

.31

.25

.69

.84

.31

.25

.69

1.07

.46

.31

.84

.84

.84

.31

.31

.25

.25

.69

.69

.84

.31

.25

.69

1.08

.46

.31

.81

1.00

.37

.27

.81

1.00

.37

.27

.81

1.00

.37

.27

.81

1.11

.52

.32

.85

1.23

.52

.31

.96

1.29

.58

.35

1.00

StoCk tHiCk.

.03

.04

A

C

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Ring Terminals

Nylon-Insulated Rectangular Rings Non-Insulated Rectangular Rings

Cat.

No.

PkG.

Qty.

Bolt

Hole

Wire raNGe ra486 1,000 #4 22–18 ra485 1,000 #4 22–18 ra483 1,000 #5 22–18 ra484 1,000 #6 22–18 ra481 1,000 #6 22–18 ra482 1,000 #8 22–18 ra480* 1,000 #8 22–18 rB486 1,000 #4 16–14 rB485 1,000 #4 16–14 rB483 1,000 #5 16–14 rB484 1,000 #6 16–14 rB481 1,000 #6 16–14 rB482 1,000 #8 16–14 rB480* 1,000 #8 16–14 rC486 500 #4 12–10 rC485 500 #4 12–10 rC483 500 #5 12–10 rC484 500 #6 12–10 rC481 500 #6 12–10 rC482 500 #8 12–10 rC480* 500 #8 12–10

* Not available on tape.

reC. tool

ERG4001 a

DiMeNSioNS

B C M

Bu-SHiPS toNGue

SHaPe

StoCk tHiCk.

.796 .237 .237 .143 L86P-1

1.015 .237 .404 .195 L85P-1

.859 .277 .277 .143 L83P-1

1.015 .237 .404 .195 L84P-1

1.109 .302 .465 .227 L81P-1

1.109 .302 .465 .227 L82P-1

1.359 .390 .621 .310 L80P-1

.796 .237 .237 .143 L86P-2

1.015 .237 .404 .195 L85P-2

.859 .277 .277 .143 L83P-2

1.015 .237 .404 .195 L84P-2

1.109 .302 .465 .227 L81P-2

1.109 .302 .465 .227 L82P-2

1.359 .390 .621 .310 L80P-2

.984 .237 .237 .143 L86P-3

1.187 .237 .404 .195 L85P-3

1.046 .277 .277 .143 L83P-3

1.203 .237 .404 .195 L84P-3

1.281 .302 .465 .227 L81P-3

1.281 .302 .465 .227 L82P-3

1.531 .390 .621 .310 L80P-3

.03

.04

Note: RA, RB, RC486 for use with BU-Ships terminal board types 26TB. RA, RB, RC485 for use with 25TB and 27TB. RA, RB, RC483 for use with 8TB. RA, RB, RC484 for use with 10TB and 11TB. RA, RB, RC481 for use with 6TB, 7TB and 9TB. RA, RB, RC482 for use with 15TB. RA, RB, RC480 for use with 3TB, 4TB, 5TB, 16TB, 17TB and 18TB.

Note:

22–18 ga. = 1–2 Navy

16–14 ga. = 2 1 ⁄

2

–4 Navy

12–10 ga. = 6–9 Navy

Cat.

No.

PkG.

Qty.

Bolt

Hole

Wire raNGe a486 1,000 #4 22–18 a485 1,000 #4 22–18 a483 1,000 #5 22–18 a484 1,000 #6 22–18 a481 1,000 #6 22–18 a482 1,000 #8 22–18 a480* 1,000 #8 22–18

B486 1,000 #4 16–14

B485 1,000 #4 16–14

B483 1,000 #5 16–14

B484 1,000 #6 16–14

B481 1,000 #6 16–14

B482 1,000 #8 16–14

B480* 1,000 #8 16–14

C486 500 #4 12–10

C485

C483

C484

C481

C482

500 #4 12–10

500 #5 12–10

500 #6 12–10

500 #6 12–10

500 #8 12–10

C480* 500 #8 12–10

* Not available on tape.

reC. tool

ERG4002

ERG4002

ERG4005 a

DiMeNSioNS

B C M

Bu-SHiPS toNGue

SHaPe

StoCk tHiCk.

.65 .237 .237 .143

L86

.87 .237 .404 .195

L85

.70 .277 .277 .143

.87 .237 .404 .195

L84

.96 .302 .465 .227

L81

.96 .302 .465 .227

L82

1.21 .390 .621 .310

L80

.65 .237 .237 .143

L86

.87 .237 .404 .195

L85

.70 .277 .277 .143

L83

.87 .237 .404 .195

L84

.96 .302 .465 .227

L81

.96 .302 .465 .227

L82

1.21 .390 .621 .310

L80

.73 .237 .237 .143

L86

.90 .237 .404 .195

.76 .277 .277 .143

.94 .237 .404 .195

1.03 .302 .465 .227

1.03 .302 .465 .227

1.27 .390 .621 .310

L83

L85

L83

L84

L81

L82

L80

.03

.04

Note: A, B, C486 for use with BU-Ships terminal board types 26TB. A, B. C485 for use with 25TB, 27TB. A, B, C483 for use with 8TB. A, B, C484 for use with 10TB and 11TB.

A, B, C481 for use with 6TB, 7TB and 9TB. A, B, C482 for use with 15TB. A, B, C480 for use with 3TB, 5TB, 16TB, 17TB and 18TB.

Note:

22–18 ga. = 1–2 Navy

16–14 ga. = 2 1 ⁄

2

–4 Navy

12–10 ga. = 6–9 Navy www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-13

Flag Terminals

Non-Insulated Flags

Cat. No.

G673

H672

H673

J672

J673

J675 k672 e271 e272

F226

F271

F272

F273

G671

G672 k673 k675 m673 m675 aB14-6a aB51 aB14-8a aB52 aB14-10a aB53

C51

C10-8a

C52

C10-10a

C53

D236

D226

D271 e226

PkG.

Qty.

Wire raNGe

Bolt

Hole

50

50

50

50

100

100

100

50

200

200

200

200

200

200

200

200

50

50

50

50

50

100 22–14

1,000 22–14

100 22–14

1,000 22–14

100 22–14

1,000 22–14

500 12–10

50

500

12–10

12–10

50

500

200

200

12–10

12–10

8

8

3/0

3/0

5

3

16

"

8

"

3/0 1 ⁄

2

"

250kcmil 3 ⁄

8

"

250kcmil 1 ⁄

2

"

3 ⁄

8

"

5 ⁄

16

"

3 ⁄

8

"

1 ⁄

2

"

1 ⁄

4

"

5 ⁄

16

"

3 ⁄

8

"

5 ⁄

16

"

#10

1 ⁄

4

"

5 ⁄

16

"

3 ⁄

8

"

1 ⁄

4

"

#10

1 ⁄

4

"

5 ⁄

16

"

1/0

2/0

2/0

2/0

2

1/0

2

2

4

4

4

4

6

6

8

6

#10

#10

#10

#10

#10

#6

#8

#8

#6

#6

#8

#8

#10 reC.

tool

ERG4004

WT129

13642M

DimeNsioNs

B

.63

.75

.75

.75

.63

.63

.63

.63

.56

.63

.63

.63

.50

.50

.50

.50

.81

.81

.81

1.0

1.0

.31

.31

.50

.50

.31

.31

.31

.31

.31

.31

.31

.31

.31

C

.46

.41

.46

.55

.33

.41

.46

.41

.33

.33

.41

.43

.33

.29

.33

.41

.41

.46

.55

.46

.55

.25

.25

.25

.29

.22

.25

.25

.25

.22

.22

.22

.22

.22

a

1.36

1.46

1.51

1.67

1.20

1.28

1.32

1.31

1.07

1.10

1.18

1.20

.92

.93

.99

1.05

1.59

1.64

1.76

1.89

1.99

.66

.66

.83

.90

.55

.66

.66

.66

.55

.55

.55

.55

.55

m

1.06

1.10

1.15

1.24

.89

.97

1.02

1.01

.80

.80

.88

.90

.68

.69

.73

.81

1.19

1.24

1.34

1.43

1.52

.48

.48

.59

.64

.39

.48

.48

.48

.39

.39

.39

.39

.39

stoCk tHiCk.

.03

.04

.06

.07

.08

.10

.11

.13

G-14

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Fork Terminals

• Fork terminals enable easy installation because the mounting screw does not have to be completely removed

• Brazed-seam barrel is serrated for high pull-out value. Terminal is highconductivity electrolytic copper, electro- tin plated. Insulation is color coded

• Vinyl-insulated fork terminals have extra-long PVC insulation sleeve for protection and stress relief at wire’s flex point

• Suffix “X" indicates an expanded insulation support, meaning a wider wire entry to accommodate heavy wall insulation

Nylon-Insulated Forks Nylon-Insulated Locking Forks

M

C

B

A M

C

DimeNsioNs

Cat. No.

PkG.

Qty.

Wire raNGe max.

iNs.

Bolt

Hole ra18-6F 100 22–16 .136 #6 ra1103 1,000 22–16 .136 #6 ra18-8F 100 22–16 .136 #8 ra1123 1,000 22–16 .136 #8 ra18-10F 100 22–16 .136 #10 ra1153 1,000 22–16 .136 #10 ra18-14F 100 22–16 .136

1 ⁄

4

" ra1163 1,000 22–16 .136

1 ⁄

4

" rB14-6F 100 18–14 .162 #6 rB1113 1,000 18–14 .162 #6 rB14-8F 100 18–14 .162 #8 rB1123 1,000 18–14 .162 #8 rB14-10F 100 18–14 .162 #10 rB1153 1,000 18–14 .162 #10 rB14-14F 100 18–14 .162

1 ⁄

4

" rB1163 1,000 18–14 .162

1 ⁄

4

" rB1103 1,000 18–14 .162 #6 rB1124 1,000 18–14 .190 #8 rB1154 1,000 18–14 .190 #10 rC10-6F 50 12–10 .210 #6 rC1113 rC10-8F

500 12–10 .210 #6

50 12–10 .210 #8 rC1123 500 12–10 .210 #8 rC10-10F 50 12–10 .210 #10 rC1153 500 12–10 .210 #10 rC10-14F 50 12–10 .210

1 ⁄

4

" rC1163 500 12–10 .210

1 ⁄

4

" rC1124 1,000 12–10 .250 #8 rC1154 1,000 12–10 .250 #10 reC.

tool

ERG4001 a B C m

.83 .25 .25 .71

.83 .25 .25 .71

.86 .31 .25 .71

.86 .31 .25 .71

.86 .31 .25 .71

.86 .31 .25 .71

.95 .44 .31 .70

.95 .44 .31 .70

.87 .31 .25 .71

.87 .31 .25 .71

.87 .31 .25 .71

.87 .31 .25 .71

.87 .38 .25 .71

.87 .38 .25 .71

.95 .44 .28 .74

.95 .44 .28 .74

.74 .28 .16 .60

.95 .31 .25 .79

.95 .31 .25 .79

.97 .31 .27 .81

.97 .31 .27 .81

1.00 .37 .27 .81

1.00 .37 .27 .81

1.00 .37 .27 .81

1.00 .37 .27 .81

1.12 .50 .27 .86

1.12 .50 .27 .86

1.10 .37 .27 .91

1.10 .37 .27 .91

stoCk tHiCk.

.02

.03

.04

www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

A

Cat. No.

PkG.

Qty.

Wire raNGe max.

iNs.

Bolt

Hole ra18-6Fl 100 22–16 .136 #6 ra2213 1,000 22–16 .136 #6 ra18-8Fl 100 22–16 .136 #8 ra2243 1,000 22–16 .136 #8 ra18-10Fl 100 22–16 .136 #10 ra2253 1,000 22–16 .136 #10 rB14-6Fl 100 18–14 .162 #6 rB2213 1,000 18–14 .162 #6 rB2214 1,000 18–14 .190 #6 rB14-8Fl 100 18–14 .162 #8 rB2233 1,000 18–14 .162 #8 rB14-10Fl 100 18–14 .162 #10 rB2253 1,000 18–14 .162 #10 rB2254 1,000 18–14 .190 #10 rC10-6Fl 50 12–10 .210 #6 rC2203 500 12–10 .210 #6 rC2204 1,000 12–10 .250 #6 rC10-8Fl 50 12–10 .210 #8 rC2213 500 12–10 .210 #8 rC10-10Fl 50 12–10 .210 #10 rC2223 500 12–10 .210 #10 rC2224 1,000 12–10 .250 #10 rC10-14Fl 50 12–10 .210

1 ⁄

4

" rC2233 500 12–10 .210

1 ⁄

4

" reC.

tool

ERG4001

DimeNsioNs a B C m

.86 .25 .25 .71

.86 .25 .25 .71

.86 .29 .25 .71

.86 .29 .25 .71

.86 .29 .25 .71

.86 .29 .25 .71

.87 .25 .25 .71

.87 .25 .25 .71

.95 .25 .25 .79

.87 .29 .25 .71

.87 .29 .25 .71

.87 .29 .25 .71

.87 .29 .25 .71

.95 .29 .25 .71

.97 .31 .27 .81

.97 .31 .27 .81

1.07 .31 .27 .91

1.00 .37 .27 .81

1.00 .37 .27 .81

1.00 .37 .27 .81

1.00 .37 .27 .81

1.10 .37 .27 .91

1.12 .50 .32 .86

1.12 .50 .32 .86

stoCk tHiCk.

.02

.03

.04

B

G-15

Fork Terminals

Nylon-Insulated Forks —

Flanged Tongue

Vinyl-Insulated Forks

G-16

M

M

C

C

B

B

A

Cat. No.

PkG.

Qty.

Wire raNGe

Max.

iNs.

Bolt

Hole ra18-6Fs 100 22–16 .136 #6 ra1203 1,000 22–16 .136 #6 ra18-8Fs 100 22–16 .136 #8 ra1223 1,000 22–16 .136 #8 ra18-10Fs 100 22–16 .136 #10 ra1253 1,000 22–16 .136 #10 rB14-6Fs 100 18–14 .162 #6 rB1203 1,000 18–14 .162 #6 rB14-8Fs 100 18–14 .162 #8 rB1223 1,000 18–14 .162 #8 rB14-10Fs 100 18–14 .162 #10 rB1253 1,000 18–14 .162 #10 rB1204 1,000 18–14 .190 #6 rB1224 1,000 18–14 .190 #8 rC10-8Fs 50 12–10 .210 #8 rC1223 500 12–10 .210 #8 rC10-10Fs 50 12–10 .210 #10 rC1253 500 12–10 .210 #10 rC1224 1,000 12–10 .250 #8 rC1254 1,000 12–10 .250 #10 reC.

tool

ERG4001

DiMeNsioNs a B C M

.75 .28 .16 .62

.75 .28 .16 .62

.89 .31 .23 .65

.89 .31 .23 .65

.93 .38 .26 .68

.93 .38 .26 .68

.74 .28 .16 .60

.74 .28 .16 .60

.89 .31 .23 .66

.89 .31 .23 .66

.94 .38 .27 .69

.94 .38 .27 .69

.79 .28 .16 .67

.94 .31 .23 .71

.97 .34 .23 .73

.97 .34 .23 .73

1.00 .38 .26 .74

1.00 .38 .26 .74

1.08 .34 .23 .80

1.12 .38 .26 .86

stoCk tHiCk.

.02

.03

.04

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

A

Cat. No.

PkG.

Qty.

Wire raNGe

Max.

iNs.

Bolt

Hole

18ra-6F 100 22–16 .150 #6 ra1167 1,000 22–16 .150 #6

18ra-8F 100 22–16 .150 #8 ra1147 1,000 22–16 .150 #8

18ra-10F 100 22–16 .150 #10 reC.

tool a

DiMeNsioNs

B C M

.94 .25 .27 .81

.94 .25 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

ra1157 1,000 22–16 .150 #10

14rB-6F 100 18–14 .170 #6 rB647 1,000 18–14 .170 #6

14rB-6Fs 100 18–14 .170 #6

14rB-8F 100 18–14 .170 #8 rB657 1,000 18–14 .170 #8

14rB-10F 100 18–14 .170 #10 rB1157 1,000 18–14 .170 #10

14rB-14F rB1717

10rC-6F rC1337

10rC-8F rC1147

100 18–14 .170

1,000 18–14 .170

1 ⁄

4

"

1 ⁄

4

"

50 12–10 .210 #6

500 12–10 .210 #6

50 12–10 .210 #8

500 12–10 .210 #8

10rC-10F 50 12–10 .210 #10 rC1157 500 12–10 .210 #10

10rC-14F 50 12–10 .210

rC1167 500 12–10 .210

1

1

4

"

4

"

ERG4001

For multiple wire combinations per UL File E9609, see page G-8 .

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.89 .30 .25 .75

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

1.11 .44 .38 .89

1.11 .44 .38 .89

1.09 .31 .27 .90

1.09 .31 .27 .90

1.09 .38 .27 .90

1.09 .38 .27 .90

1.09 .38 .27 .90

1.09 .38 .27 .90

1.15 .50 .37 .90

1.15 .50 .37 .90

stoCk tHiCk.

.02

.03

.04

Technical Services

Tel: 888.862.3289

www.tnb.com

Fork Terminals

Vinyl-Insulation Forks —

Expanded Insulation

Vinyl-Insulated Locking Forks

M

C

B

A

Cat. No.

PkG.

Qty.

Wire raNGe

Max.

iNs.

Bolt

Hole

18ra-6Fx 100 22–16 .170

#6 ra1167-170 1,000 22–16 .170

#6

18ra-8Fx 100 22–16 .170

#8 ra1147-170 1,000 22–16 .170

#8

18ra-10Fx 100 22–16 .170 #10 ra1157-170 1,000 22–16 .170 #10

14rB-6Fx 100 18–14 .200

#6 rB647-200 1,000 18–14 .200

#6

14rB-8Fx 100 18–14 .200

#8 rB657-200 1,000 18–14 .200

#8

14rB-10Fx 100 18–14 .200 #10 rB1157-200 1,000 18–14 .200 #10

10rC-8Fx 50 12–10 .250

#8 rC1147-250 500 12–10 .250

#8

10rC-10Fx 50 12–10 .250 #10 rC1157-250 500 12–10 .250 #10

10rC-14Fx 50 12–10 .250

1 ⁄

4

" reC.

tool

ERG4001

DiMeNsioNs a B C M

For multiple wire combinations per UL File E9609, see page G-8 .

.94 .25 .27 .81

.94 .25 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

1.11 .38 .27 .90

1.11 .38 .27 .90

1.11 .38 .27 .90

1.11 .38 .27 .90

1.17 .50 .37 .90

stoCk tHiCk.

.02

.03

.04

M

C

B

A

Cat. No.

18ra-6Fl 100 22–16 .150

#6 ra2217 1,000 22–16 .150

#6 ra2227 1,000 22–16 .155

#6

18ra-8Fl 100 22–16 .150

#8 ra2247 1,000 22–16 .150

#8

18ra-10Fl 100 22–16 .150

#10 ra2257 1,000 22–16 .150

#10

14rB-6Fl 100 18–14 .170

#6 rB2207 1,000 18–14 .170

#6 rB2217 1,000 18–14 .170

#6

14rB-8Fl 100 18–14 .170

#8 rB2237 1,000 18–14 .170

#8

14rB-10Fl 100 18–14 .170

#10 rB2257 1,000 18–14 .170

#10

10rC-6Fl 50 12–10 .220

#6 rC2207 500 12–10 .220

#6

10rC-8Fl 50 12–10 .220

#8 rC2217

10rC-10Fl 50 12–10 .220

#10 rC2227

10rC-14Fl 50 12–10 .220

1 ⁄

4

" rC2237

PkG.

Qty.

Wire raNGe

Max.

iNs.

500 12–10 .220

#8

500 12–10 .220

#10

500 12–10 .220

Bolt

Hole

1 ⁄

4

" reC.

tool

ERG4001

DiMeNsioNs a B C M

.97 .25 .25 .81

.97 .25 .25 .81

.97 .29 — .81

.97 .29 .25 .81

.97 .29 .25 .81

.97 .29 .25 .81

.97 .29 .25 .81

.97 .25 .27 .81

.97 .25 .27 .81

.97 .29 .27 .81

.97 .29 .27 .81

.97 .29 .27 .81

.97 .29 .27 .81

.97 .29 .27 .81

1.09 .31 .27 .90

1.09 .31 .27 .90

1.09 .37 .27 .90

1.09 .37 .27 .90

1.09 .37 .27 .90

1.09 .37 .27 .90

1.09 .49 .27 .90

1.09 .49 .27 .90

For multiple wire combinations per UL File E9609, see page G-8 .

stoCk tHiCk.

.02

.03

.04

www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-17

Fork Terminals

Vinyl-Insulated Locking Forks —

Expanded Insulation

Non-Insulated Forks

G-18

M

C

B

A

Wire raNGe max.

iNs.

DimeNsioNs

Cat. No.

PkG.

Qty.

Bolt

Hole reC.

tool a B C m

18ra-6Flx 100 22–16 .170

#6 ra2217-170 1,000 22–16 .170

#6

18ra-8Flx

18ra-10Flx rB2207-200 rB2217-200

14rB-8Flx 100 18–14 .200

#8 rB2237-200 1,000 18–14 .200

#8

14rB-10Flx rB2257-200

10rC-6Flx 50 12–10 .250

#6 rC2207-250 500 12–10 .250

#6

10rC-8Flx

10rC-10Flx

100 22–16 .170

1,000 18–14 .200

1,000 18–14 .200

100 18–14 .200 #10

1,000 18–14 .200 #10

50 12–10 .250

#8

100 22–16 .170 #10 ra2257-170 1,000 22–16 .170 #10

14rB-6Flx 100 18–14 .200

#6

#6

#6

#8

50 12–10 .250 #10

ERG4001

.97 .25 .25 .81

.97 .25 .25 .81

.97 .29 .25 .81

.97 .29 .25 .81

.97 .29 .25 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .29 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

.97 .31 .27 .81

1.07 .31 .27 .91

1.07 .31 .27 .91

1.10 .37 .27 .91

1.10 .37 .27 .91

rC2227-250 500 12–10 .250 #10

10rC-14Flx 50 12–10 .250

1 ⁄

4

"

1.10 .37 .27 .91

1.22 .50 .32 .96

For multiple wire combinations per UL File E9609, see page G-8 .

stoCk tHiCk.

.02

.03

.04

M

C

B

A

Cat. No.

PkG.

Qty.

Wire raNGe

Bolt

Hole a18-6F 100 22–16 #6 a116 1,000 22–16 #6 a18-8F 100 22–16 #8 a114 1,000 22–16 #8 a18-10F 100 22–16 #10 a115-tB 1,000 22–16 #10

B14-6F 100 18–14 #6

B64 1,000 18–14 #6

B19 1,000 18–14 #6

B14-8F 100 18–14 #8

B65-tB 1,000 18–14 #8

B14-10F 100 18–14 #10

B115 1,000 18–14 #10

B14-14F 100 18–14 1 ⁄

4

"

C10-6F 50 12–10 #6

C133 500 12–10 #6

C10-8F 50 12–10 #8

C114 500 12–10 #8

C10-10F 50 12–10 #10

C115 500 12–10 #10

C10-14F 50 12–10 1 ⁄

4

"

C116-tB 500 12–10 1 ⁄

4

" reC.

tool

ERG4002

ERG4002

ERG4005

DimeNsioNs a B C m

.72

.25

.27

.59

.72

.25

.27

.59

.75

.31

.27

.59

.75

.31

.27

.59

.75

.31

.27

.59

.75

.31

.27

.59

.75

.31

.27

.59

.75

.31

.27

.59

.66

.25

.13

.50

.75

.31

.27

.59

.75

.31

.27

.59

.75

.31

.27

.59

.75

.31

.27

.59

.90

.44

.38

.68

.77

.31

.27

.63

.77

.31

.27

.63

.82

.38

.27

.63

.82

.38

.27

.63

.82

.38

.27

.63

.82

.38

.27

.63

.98

.50

.37

.73

.98

.50

.37

.73

stoCk tHiCk.

.02

.03

.04

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Fork Terminals and Pin Terminals

Non-Insulated Locking

Fork Terminals

Pin Terminals

.390 Min.

D

L

Non-Insulated Pin Terminal

.390 Min.

M

C

B

A

Cat. No.

PkG.

Qty.

Wire raNGe

Bolt

Hole a18-6Fl 100 22–16 #6 a221 1,000 22–16 #6 a18-8Fl 100 22–16 #8 a224 1,000 22–16 #8 a18-10Fl 100 22–16 #10 a225 1,000 22–16 #10

B14-6Fl 100 18–14 #6

B220 1,000 18–14 #6

B14-8Fl 100 18–14 #8

B223 1,000 18–14 #8

B14-10Fl 100 18–14 #10

B225 1,000 18–14 #10

C10-6Fl 50 12–10 #6

C220-tB 500 12–10 #6

C10-8Fl

C221

50 12–10 #8

500 12–10 #8

C10-10Fl 50 12–10 #10

C222 500 12–10 #10

C10-14Fl 50 12–10 1 ⁄

4

" reC.

tool

ERG4002

ERG4002

ERG4005

DimeNsioNs a B C m

.75 .25 .27 .59

.75 .25 .27 .59

.75 .29 .27 .59

.75 .29 .27 .59

.75 .29 .27 .59

.75 .29 .27 .59

.75 .25 .27 .59

.75 .25 .27 .59

.75 .29 .27 .59

.75 .29 .27 .59

.75 .29 .27 .59

.75 .29 .27 .59

.85 .31 .27 .66

.85 .31 .27 .66

.85 .37 .27 .66

.85 .37 .27 .66

.85 .37 .27 .66

.85 .37 .27 .66

.85 .49 .27 .66

stoCk tHiCk.

.02

.03

.04

D

Cat. No.

Non-Insulated a47Pt

B47Pt

C55Pt

Vinyl

18ra-47Pt ra47Pt

14rB-47Pt rB47Pt

10rC-55Pt rC55Pt

Nylon ra18-47Pt ra147Pt rB14-47Pt rB147Pt rC10-55Pt rC155Pt

L

Insulated Pin Terminal

PkG.

Qty.

Wire raNGe

D

(Dia.)

1,000 22–18 .075

1,000 16–14 .075

500 12–10 .106

100 22–18 .075

1,000 22–18 .075

100 16–14 .075

1,000 16–14 .075

50 12–10 .106

500 12–10 .106

100 22–18 .075

1,000 22–18 .075

100 16–14 .075

1,000 16–14 .075

50 12–10 .106

500 12–10 .106

l reC.

tools stoCk tHiCk.

.63

.63

.76

ERG4002

.02

.03

.04

.85

.85

.87

.87

1.04

1.04

ERG4001

.02

.03

.04

.85

.85

.87

.87

1.04

1.04

ERG4001

.04

.02

.03

www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-19

Splice Connectors

Butt splices

• Wires are butted together and crimped at each end of the splice

• Available either non-insulated or insulated with nylon or PVC

• Nylon insulated splices meet or exceed the requirements of MIL-T-7928

• Color coded according to wire size

Vinyl-Insulated Butt Splices —

Expanded Insulation

Parallel splices

• Wires are laid side by side in the connector, and the connection is made in one crimp

• Offer advantages in simplicity of installation and small size

• One crimp completes the splice

A Nylon-Insulated

Aircraft Splices

B

A

Cat. No.

PkG.

Qty.

WIre raNGe

2ra18x raa217-170 raa217

2rB14x

100

1,000

1,000 rBB217-200 rBB217

2rC10x rCC217-250

100

1,000

1,000

50

500 rCC217 1,000

Note : RCC217 is not expanded.

22–18

22–18

22–18

16–14

16–14

16–14

12–10

12–10

12–10

Nylon-Insulated Butt Splices

Max.

INs.

.170

.170

.150

.200

.200

.170

.250

.250

.210

reC.

tool

ERG4001

DIMeNsIoNs a

1.13

1.13

1.13

1.13

1.13

1.13

1.31

1.31

1.31

B

.26

.26

.24

.25

.25

.23

.31

.31

.28

A

B

Cat. No.

2rZZ rZZ23

2raa raa23

2rBB rBB23

2rCC rCC23

PkG.

Qty.

50

500

50

500

50

500

25

250

WIre raNGe

26–22

26–22

22–18

22–18

16–14

16–14

12–10

12–10 reC.

tool

ERG4006

ERG4001

Tefzel ® Insulated Butt Splices

B

DIMeNsIoNs a

1.22

1.22

1.52

1.52

1.52

1.52

1.54

1.54

B

.15

.15

.25

.25

.28

.28

.35

.35

G-20

Cat. No.

2ra18 raa21

2rB14 rBB21

2rC10 rCC21

2rD8 rDD27

2re6 ree28

2rF4

A

PkG.

Qty.

25

200

20

200

15

100

1,000

100

1,000

50

500

Max.

INs.

DIa.

.340

.340

.420

.420

.510

.115

.115

.148

.148

.210

.210

WIre raNGe

6

6

8

8

4

22–18

22–18

16–14

16–14

12–10

12–10 reC.

tool

ERG4001

ERG4007

TBM6S

TBM6S

DIMeNsIoNs a

1.69

1.69

1.85

1.85

1.85

1.19

1.19

1.19

1.19

1.26

1.26

B

.36

.36

.45

.45

.52

.18

.18

.21

.21

.28

.28

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Cat. No.

Technical Services

Tel: 888.862.3289

B

PkG.

Qty.

WIre raNGe raat21 rBBt21 rCCt21

1,000

1,000

1,000

22–18

16–14

12–10

Tefzel ® is a registered trademark of DuPont.

Max.

INs.

DIa.

1.22

1.22

1.22

reC.

tool

WT145C www.tnb.com

DIMeNsIoNs a

1.22

1.22

1.22

B

.115

.148

.210

Splice Connectors

Non-Insulated

Butt Splices

A

B

Cat. No.

DD102

2e-6 ee2

2F-4

FF2

2G21

GG2

2a-18 aa2

2B-14

BB2

2C-10

CC2

2D-8

PkG.

Qty.

200

15

200

5

500

25

200

20

25

100

1,000

100

1,000

50

Sta-Kon ® Parallel Splices

WIre raNGe

22–18

22–18

16–14

16–14

12–10

12–10

9–8–7

9–8–7

6–5

6–5

4–3

4–3

2–1

2–1 reC.

tool

ERG4002

ERG4002

ERG4005

ERG4005

TBM6S

TBM6S

DIMeNsIoNs a

1.12

1.25

1.25

1.72

.72

1.03

1.03

1.12

1.72

.62

.62

.62

.62

.72

B

.37

.44

.44

.55

.22

.28

.28

.37

.55

.12

.12

.16

.16

.22

Nylon-Insulated Parallel Splices

Cat. No.

2a20 raa24

2B-16 rBB25

2C-12 rCC26

PkG.

Qty.

100

1,000

100

1,000

50

500

WIre raNGe

22–20

22–20

18–16

18–16

14–12

14–12 reC.

tool

ERG4001

DIMeNsIoNs a

.84

.84

.84

.84

.90

.90

B

.20

.20

.23

.23

.28

.28

Cat. No.

WIre raNGe

CIr. MIl raNGe reC.

tool leNGth

(a) a18-Ps-M

B14-Ps-M

C10-Ps-D

D8-Ps-D e6-Ps-D

F4-Ps-W

G2-Ps-W h1/0-Ps-C

J2/0-Ps-C k3/0-Ps-l l4/0-Ps-l

M250-Ps-Q

N300-Ps-x

P400-Ps-x r500-Ps-V

22–16 AWG

16–14 AWG

12–10 AWG

8 AWG

6 AWG

4 AWG

2 AWG

1/0 AWG

2/0 AWG

3/0 AWG

4/0 AWG

250 kcmil

300 kcmil

400 kcmil

500 kcmil

509–3,260

2,050–5,180

5,180–13,100

13,100–20,800

20,800–33,100

33,100–52,600

52,600–83,700

83,700–119,500

119,500–150,500

150,500–190,000

190,000–231,100

231,100–300,000

300,000–380,000

380,000–478,000

478,000–600,000

ERG4002

ERG4002

ERG4005

ERG4005

WT115A

WT115A

TBM8-750M-1

.314

.315

.380

.375

.500

.531

.640

.750

.750

.750

.770

1.063

1.125

1.250

1.438

The total combined cross sectional area of all wires must be within the CMA range. Rated at 150° C.

www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

o.D.

(B)

.632

.701

.766

.926

1.100

1.200

1.330

.365

.410

.521

.571

.129

.155

.220

.260

I.D.

(C)

.507

.564

.629

.749

.882

.956

1.060

.266

.302

.396

.446

.086

.113

.170

.180

PkG.

Qty.

10

10

5

100

50

50

25

1,000

1,000

500

500

500

250

250

100

G-21

Wire Joints

Crimp-On Wire Joints, One-Piece

Nylon Self-Insulated

Cat. No.

rB4-tB/ rB44

A A alloWaBle Wire ComBiNatioNs

#22 #20 #18 #16 #14 #12 #10

2–3

1–2 2

3

3

3

2 3

1–2

1

2

2

3 1

1 2

2

1 2

1

1

Cat. No.

rB44 rB4-tB rC55 rC6 rP12 rP7

Cat. No.

rC6/rC55 alloWaBle Wire ComBiNatioNs

#22 #20 #18 #16 #14 #12 #10

1–4

3–5

1–4

1–3

1–3

1

2–4 1

3

2

1–3 2

3

1 3

2–5

1

1

1–2 1

2

4–6

PkG.

Qty.

100

1,000

50

500

100

1,000

Wire raNGe miN.

2#18

2#18

4#18

4#18

3#14

3#14 max.

2#16

2#16

2#12

2#12

4#12

4#12 reC.

tool

WT2000

WT2130A

DimeNsioNs a

.43

.53

.53

.31

.31

.43

B

.78

.78

.95

3

1.00

1.00

Cat. No.

rP7/rP12 alloWaBle Wire ComBiNatioNs

#22 #20 #18 #16 #14 #12 #10

1

2–4

2–4 1

1–3 2

2

1 1

1

1 3

3–6

1 2–3

2 1–2

3 1–2

4 1

PT Series Crimp-On Wire Joints

Two-Piece

Nylon Insulator

One-Piece

Non-Insulated

B B

B B

B B

A A

G-22

Cat. No.

Pt66m

Pt6m

Pt60m

Pt70

Pt70m

Pt80

90° C rated.

PkG.

Qty.

100

100

100

200

200

50

Wire raNGe miN.

max.

2#18 3#12 combination

— Insulator only

2#14 3#12 connector only

2#14 3#12

3#18 4#12

2#16 4#10 reC.

tool

WT161M

DimeNsioNs a

.50

.50

.31

.29

.31

.35

B

.93

.93

.37

.34

.37

.62

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Installation Procedure for “PT” Connectors

Twist wires, insert through serrated barrel of wire joint.

(PT60M, PT70, PT70M,

PT80.)

Crimp and trim off excess wire with WT161M hand tool.

Screw PT6 insulator firmly onto PT160M barrel.

Technical Services

Tel: 888.862.3289

www.tnb.com

Wire Joints

High-Temperature Wire Joints

• Rated for temperatures up to 150° C (302° F), 600V maximum

• Molded, one-piece nylon construction for electrical insulation, UL94-V2

• Brazed copper sleeve prevents separation of connection during crimping

• Internal serrations enable cold flow for increased conductivity and pull-out strength

Cat. No.

rB4-Ht rB44-Ht rC6-Ht rC551-Ht rP7-Ht rP12-Ht

PkG.

Qty.

1,000

100

500

100

500

100 miN.

2#18

2#18

3#16

3#16

3#14

3#14

Wire raNGe max.

2#16

2#16

3#14

3#14

3#12

3#12

Wire Joints UL Listed Combinations

Cat. No.

rB4, rB44, rB4-10m rC6, rC6-5m, rC55 soliD or straNDeD aWG

(2) or (3) #18

(2) #16

(1) #16 and (1) or (2) #18

(3) #22

(3) #20

(3) #22 and (1) #18

(2) #22 and (3) #20

(1) or (2) #22 and (2) #18

(2) #22 and (1) #16

(3) #20 and (1) #18

(2) #20 and (1) #22

(2) #20 and (1) #16

(1) #20 and (2) #18

(1) #14 with (2), (3) or (4) #16

(1) #14 with (3), (4) or (5) #18

(2) #14 with (1), (2), (3) or (4) #18

(2) #14 with (1), (2) or (3) #16

(3) #14

(4) to (7) #18

(3) #14 with (1) or (2) #18

(3) #14 with (1) #16

(1) #12 with (1), (2), (3) or (4) #18

(1) #12 with (1), (2) or (3) #16

(1) #12 with (1) or (2) #14

(5) #16

Cat. No.

rP7, rP-12 reC. tool

WT2000

WT2000

ERG4001, WT2130A

ERG4001, WT2130A

ERG4007, WT2130A

ERG4007, WT2130A a

.36"

.36"

.48"

.48”

.53"

.53"

DimeNsioNs

B

.82"

.82"

.95"

.95”

1.00"

1.00" soliD or straNDeD aWG

(2) to (4) #12 AWG

(3) to (6) #14 AWG

(3) #12 and (1) #14

(2) #12 and (1) #14

(2) #12 and (2) #14

(2) #12 and (3) #14

(1) #12 and (2) #14

(1) #12 and (3) #14

(1) #12 and (4) #14

(2) #10

(1) #10 and (1) #12

(1) #10 and (1) #14

(1) #8 Str. and (1) #16

(1) #10 and (1) #16

(1) #12 and (1) #16 www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-23

Heat-Shrinkable Terminals, Splices, Disconnects

The heat-shrinkable advantage!

• These ring terminals, butt splices and disconnects are self-insulated with heat-shrinkable polyolefin and internally coated sealant

• Upon completed installation, a fully sealed connection is achieved to protect the joint against the degrading effects of galvanic action, corrosion and environmental exposure

Note: Not approved for outdoor use.

Heat-Shrinkable Ring Terminals

A

C

B

Heat-Shrinkable Locking Fork Terminals

Cat. No.

PkG.

Qty.

Wire raNGe

Max.

iNs.

Bolt

Hole ras18-6x 100 22–18 .170

#6 ras18-8x 100 22–18 .170

#8 ras18-10x 100 22–18 .170

#10 rBs14-6x 100 16–14 .200

#6 rBs14-8x 100 16–14 .200

#8 rBs14-10x 100 16–14 .200

#10 rCs10-6x rCs10-8x

50 12–10 .250

#6

50 12–10 .250

#8 rCs10-10x 50 12–10 .250

#10 rCs10-14x 50 12–10 .250

1 ⁄

4

"

DiMeNsioNs reC.

tool a B C M

ERG4255

1.23 .25 .27 1.10

1.26 .31 .27 1.10

1.26 .31 .27 1.10

1.23 .25 .27 1.10

1.23 .25 .27 1.10

1.26 .31 .27 1.10

1.34 .31 .27 1.15

1.34 .37 .27 1.15

1.34 .37 .27 1.15

1.34 .49 .32 1.15

stoCk tHiCk.

.03

.04

G-24

M

C

A

B

Cat. No.

ras18-6Flx ras18-8Flx ras18-10Flx rBs14-6Flx rBs14-8Flx rBs14-10Flx rCs10-6Flx rCs10-8Flx rCs10-10Flx rCs10-14Flx

PkG.

Qty.

Wire raNGe

Max.

iNs.

Bolt

Hole

100 22–18 .170

100 22–18 .170

#6

#8

100 22–18 .170

#10

100 16–14 .200

#6

100 16–14 .200

#8

100 16–14 .200

#10

50 12–10 .250

50 12–10 .250

#6

#8

50 12–10 .250

#10

50 12–10 .250

1 ⁄

4

" reC.

tool

ERG4255

DiMeNsioNs a B

1.350

.25

1.350

.29

1.350

.29

1.350

.25

1.350

.29

1.350

.29

1.350

.31

1.350

.37

1.350

.37

1.350

.49

C

M

— stoCk tHiCk.

.03

.04

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Heat-Shrinkable Terminals, Splices, Disconnects

Heat-Shrinkable Fully Insulated Female Disconnects

Cat. No.

ras18-250ax rBs14-250ax rCs10-250ax

PkG.

Qty.

Wire raNGe

Max.

iNs.

taB size

25 22–18 .170

.250 x .032

25 16–14 .200

.250 x .032

25 12–10 .250

.250 x .032

reC.

tool

ERG4255 a

1.82

1.77

1.80

Heat-Shrinkable Fully Insulated Male Tabs

Cat. No.

18ras-251tx

14rBs-251tx

10rCs-251tx

PkG.

Qty.

Wire raNGe

Max.

iNs.

taB size

25 22–18 .170

.250 x .032

25 16–14 .200

.250 x .032

25 12–10 .250

.250 x .032

reC.

tool

ERG4255 a

1.80

1.75

1.80

Heat-Shrinkable Butt Splices

Cat. No.

2ras18x raas22x

2rBs14x rBBs22x

2rCs10x rCCs22x

PkG.

Qty.

Wire raNGe

Max.

iNs.

50 22–18 .170

500 22–18 .170

50 16–14 .200

500 16–14 .200

25 12–10 .250

250 12–10 .250

reC.

tool

ERG4255

DiMeNsioNs a

1.50

1.50

1.50

1.50

1.60

1.60

B

.25

.25

.26

.26

.31

.31

Everything you need to make fully sealed connections in one handy kit.

Heat-Shrink Terminal Kit with Tools

• Tools: (1) butane torch; (1) wire stripper; (1) ratchet crimp tool

• Butt Splices: (20) #22–#18 AWG; (20) #16–#14 AWG; (15) #12–#10 AWG

• Ring Terminals: (20) #16–#14 AWG #10 stud;

(2) #16–#14 AWG #8 stud; (15) #12–#10 AWG 1 ⁄

4

" stud

Cat. No.

staPoUCH-Hs

DesCriPtioN

Heat-Shrink Terminal Kit with Tools www.tnb.com

stD. PkG. Qty.

1

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-25

G-26

Disconnects and Male Tabs

Disconnects

• Internal barrel serrations and long barrel provide for maximum tensile strength

• Complete line of installing tools,

B engineered to match tool with terminal

• Funnel-entry insulators enable easier inserting of wire into barrel

• Color coded for easy installation

250 Series — Female Disconnects

• Female disconnect terminals and matching male tabs accommodate a range of #22–#10 AWG, and are available in non-insulated, partially insulated and fully insulated styles, in both nylon and vinyl

• Unique construction of the female disconnect offers long-term dependability

• Brazed-seam serrated barrel provides maximum tensile strength

250 Series — Female Disconnects

Fig. 1 Fig. 2 Fig. 3 Fig. 4

B B B

187 Series — Female

Disconnects

• Quick, reliable method of connection to terminal blocks and boards without the use of tools

• Female disconnect terminals and matching male tabs accommodate a range of #22–#10 AWG, and are available in non-insulated, partially insulated and fully insulated styles, in both nylon and vinyl

• Unique construction of the female disconnect offers long-term dependability

1 Nylon self-insulated

A

2

B

Vinyl self-insulated

3 Nylon fully insulated

4 Nylon open top insulated 90° flag

5 Non-insulated

6 Non-insulated/insulation grip

A

1

2

3

4

5

6

Cat.

No.

10rC-250F rC257

18ra-2577 ra2573

14rb-2577 rb2573

10rC-2577 rC2573 ra18-250a ra2577F rb14-250a rb2577F rC10-250a rC2577F ra18-250F ra250 rb14-250F rb250 rC10-250F rC250

18ra-250F ra257 ra257-170

14rb-250F rb257 rb257-200 a18-250 a250 b14-250 b250

C10-250F

C250 b14-250F b250G

Wire raNGe

22–18

22–18

16–14

16–14

12–10

12–10

22–18

12–10

22–18

22–18

16–14

16–14

12–10

12–10

22–18

22–18

16–14

16–14

12–10

12–10

16–14

16–14

22–18

22–18

16–14

16–14

16–14

12–10

22–18

16–14

16–14

12–10

12–10

22–18

PkG.

Qty.

100

500

50

500

50

500

100

500

100

1,000

100

1,000

50

500

50

1,000

100

1,000

50

500

100

1,000

1,000

1,000

100

1,000

1,000

50

1,000

100

1,000

50

500

100

Max.

iNS.

tab

Size FiG.

.136

.250 x .032

1

.150

.170

.170

.170

.200

.250

.136

.162

.162

.215

.215

.150

.250 x .032

1

.250 x .032

1

.250 x .032

1

.250 x .032

1

.250 x .032

1

.250 x .032

1

.250 x .032

1

.250 x .032

1

.250 x .032

1

.250 x .032

1

.250 x .032

1

.250 x .032

1

.250

.165

.165

.185

.185

.225

.225

.170

.250 x .032

1

.250 x .032

2

.250 x .032

2

.250 x .032

2

.250 x .032

2

.250 x .032

2

.250 x .032

2

.250 x .032

3

.170

.190

.190

.250 x .032

3

.250 x .032

3

.250 x .032

3

.245

.245

.250 x .032

.250 x .032

3

3

— .250 x .032

1

— .250 x .032

1

— .250 x .032

1

— .250 x .032

1

— .250 x .032

1

— .250 x .032

1

— .250 x .032

4

— .250 x .032

4 reC.

tool

DiMeNSioNS a b

.91

.29

ERG4001

.80

.80

.73

.80

.80

.80

1.03

1.01

1.01

1.01

1.01

1.04

1.04

.80

.96

.96

.96

.96

.96

1.03

.91

.91

.91

1.04

1.04

.96

ERG4002

.73

.73

.73

.31

.31

.31

.73

.73

.31

.31

WT110M

.87

.87

.31

.31

(Continued on facing page)

.29

.29

.29

.29

.29

.29

.29

.29

.29

.29

.29

.29

.88

.88

.31

.71

.72

.72

.38

.38

.38

.38

.71

.29

.38

.38

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Disconnects and Male Tabs

250 Series — Female

Disconnects (continued)

7 Non-insulated

90° flag

7

Cat.

No.

a18-250a a252G b14-250a b252G

C10-250a

C252G

250 Series — Nylon Piggy Back Disconnects

B

A

O

Cat.

No.

ra18-250FP ra250P rb14-250FP rb250P

187 Series — Female Disconnects

Fig. 1

1 Nylon self-insulated

B

A

2 Vinyl self-insulated

3 Nylon fully insulated

4 Non-insulated

Fig. 2

5 Nylon fully insulated 90° flag

Fig. 3

1

2

3

4

5

Cat.

No.

18raD-18377 raD18377

18raD-18277 raD18277

14rbD-18377 rbD18377

14rbD-18277 rbD18277 aD18-183 aD183 aD18-182 aD182 bD14-183 bD183 bD14-182 raD18-187a raD18-183 raD1833 raD18-182 raD1823 rbD14-183 rbD1833 rbD14-182 rbD1823

18raD-183 raD1837

18raD-182 raD1827

14rbD-183 rbD1837

14rbD-182 rbD1827 raD1877F raD18-188a raD1887F rbD14-187a rbD1877F rbD14-188a rbD1887F

UL Listed E66716

PkG.

Qty.

100

1,000

100

1,000

100

1,000

100

50

100

1,000

100

1,000

100

1,000

100

1,000

500

50

500

50

500

50

500

100

1,000

100

1,000

100

1,000

100

1,000

100

1,000

100

1,000

100

1,000

100

1,000

PkG.

Qty.

100

1,000

100

1,000

PkG.

Qty.

50

500

50

500

50

500

Wire raNGe

22–18

22–18

16–14

16–14

Wire raNGe

22–18

22–18

22–18

22–18

16–14

16–14

16–14

22–18

22–18

22–18

22–18

22–18

16–14

16–14

16–14

16–14

22–18

22–18

22–18

16–14

16–14

16–14

16–14

22–18

22–18

22–18

22–18

16–14

16–14

16–14

16–14

22–18

22–18

22–18

22–18

16–14

16–14

16–14

16–14

Wire raNGe

22–18

22–18

16–14

16–14

12–10

12–10

Max.

iNS.

.136

.136

.163

.163

Max.

iNS.

tab

Size FiG.

— .250 x .032

3

— .250 x .032

3

— .250 x .032

3

— .250 x .032

3

— .250 x .032

3

— .250 x .032

3 reC.

tool

ERG4002

ERG4002

ERG4005 tab

Size

.250 x .032

.250 x .032

.250 x .032

.250 x .032

Max.

iNS.

tab

Size

.150

.150

.150

.150

.170

.170

.170

.170

.150

.150

.150

.150

.170

.170

.170

.170

.136

.136

.136

.136

.163

.163

.163

.163

.150

.150

.150

.150

.170

.170

.170

.170

.187 x .032

.187 x .032

.187 x .020

.187 x .020

.187 x .032

.187 x .032

.187 x .020

.187 x .020

— .187 x .032

— .187 x .032

.187 x .020

.187 x .020

.187 x .032

.187 x .032

.187 x .032

.187 x .032

.187 x .020

.187 x .020

.187 x .032

.187 x .032

.187 x .020

.187 x .020

.187 x .032

.187 x .032

.187 x .020

.187 x .020

.187 x .032

.187 x .032

.187 x .020

.187 x .020

.187 x .020

.187 x .032

.187 x .032

.187 x .020

.187 x .020

.187 x .032

.187 x .032

.187 x .020

.187 x .020

FiG.

1

3

1

1

1

1

1

1

2

2

2

2

2

2

2

2

3

3

3

3

3

3

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1 reC.

tool

WT112M

ERG4001 reC.

tool

ERG4001

ERG4002

ERG4001

DiMeNSioNS a

.58

.58

.58

.58

.64

.64

b

.61

.61

.62

.62

.63

.63

a

.87

.87

.87

.87

DiMeNSioNS b

.30

.30

.30

.30

C

.43

.43

.43

.43

DiMeNSioNS a

.64

.64

.64

.74

.64

.64

.64

.64

.89

.89

.89

.89

.89

.89

.89

.89

.74

.74

.74

.74

.74

.74

.74

.85

.85

.85

.85

.85

.85

.85

.85

.83

.83

.83

.83

.83

.83

.83

.83

b

.23

.23

.23

.59

.23

.23

.23

.23

.30

.30

.30

.30

.30

.30

.30

.30

.59

.59

.59

.61

.61

.61

.61

.23

.23

.23

.23

.23

.23

.23

.23

.23

.23

.23

.23

.23

.23

.23

.23

www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-27

Disconnects and Male Tabs

Select the tabs you need!

250 Series — Male Tabs

1 Vinyl self-insulated

A

B

G-28

2 Nylon fully insulated

3 Non-insulated/insulated grip

4 Non-insulated

187 Series — Male Tabs

1

2

3

4

CAT. NO.

18rA-250T rA2517

14rb-250T rb2517

10rC-250T rC2517

18rA-251T rA25177

14rb-251T rb25177

10rC-251T rC25177

A18-250T b14-250T

A18-251T

A251 b14-251T b251

C10-251T

PKG.

qTy.

500

25

500

100

500

50

500

50

100

1,000

100

1,000

50

100

100

1,000

100

1,000

50 wire rANGe

22–18

22–18

16–14

16–14

12–10

12–10

22–18

22–18

16–14

16–14

12–10

12–10

22–18

20–14

22–18

22–18

16–14

16–14

12–10 mAx.

iNs.

.250

.150

.150

.170

.170

.210

.210

.150

.150

.170

.170

.250

TAb size

.250 x .032

.250 x .032

.250 x .032

.250 x .032

.250 x .032

.250 x .032

.250 x .032

.250 x .032

.250 x .032

.250 x .032

.250 x .032

.250 x .032

.250 x .032

.250 x .032

.250 x .032

.250 x .032

.250 x .032

.250 x .032

.250 x .032

reC.

TOOl

ERG4001

WT110M

ERG4002 dimeNsiONs

A

1.13

1.17

1.17

.87

1.08

1.13

1.13

1.13

.95

.95

.95

.95

1.08

.87

.68

.68

.68

.68

.68

b

.45

.45

.45

.45

.45

.45

B

A

5 Vinyl insulated

CAT. NO.

5

18rAd-187

18rAd-188

14rbd-187

14rbd-188

PKG.

qTy.

100

100

100

100

TAb size

.187 x .032

.187 x .020

.187 x .032

.187 x .020

wire rANGe

22–18

22–18

16–14

16–14 mAx.

iNs.

.150

.150

.170

.170

reC.

TOOl

ERG4001

A

.87

.87

.87

.87

diA.

b

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Disconnects and Male Tabs

Insulated coupler requires no tool!

250 Series — Adapters and Coupler †

6 Non-insulated A

B

A

B

7 Insulated coupler 6

7

CAT. NO.

PKG.

qTy.

TAb size

F250TA

FTA250 rb14-250

50

1,000

50

.250 x .032

.250 x .032

.250 x .032

rbb250 500 .250 x .032

† Not UL Listed

Cat. No. F250TA — Material: brass Finish: tin plated

Cat. No. RB14-250 — Material: brass Finish: none Insulation: vinyl

Available in variety of wire ranges!

110 Series — Disconnects*

8 Nylon-insulated

9 Non-insulated

A

B

8

9

CAT. NO.

rA18-110F rA10-sK rA18-111F rA11 rb14-110F rb10-sK rb14-111F rb11-Tb

A18-110F

A10-Tb

A18-111F

A11 b14-110F b10-Tb b14-111F b11-Tb

PKG.

qTy.

100

1,000

100

1,000

100

1,000

100

1,000

100

1,000

100

1,000

100

1,000

100

1,000

* Not UL Listed or CSA approved.

TAb size

.110 x .032

.110 x .032

.110 x .020

.110 x .020

.110 x .032

.110 x .032

.110 x .020

.110 x .020

.110 x .032

.110 x .032

.110 x .020

.110 x .020

.110 x .032

.110 x .032

.110 x .020

.110 x .020

wire rANGe

22–18

22–18

22–18

22–18

16–14

16–14

16–14

16–14

22–18

22–18

22–18

22–18

16–14

16–14

16–14

16–14

Choose from nylon-insulated or non-insulated!

Wristlock Disconnects †

10 Nylon-Insulated wristlock disconnects

B

11 Non-Insulated wristlock disconnects

Picture shows wristlock disconnect assembled as two pieces. Parts are sold by the piece not by assemblies.

www.tnb.com

10

11

CAT. NO.

rA18d rA23 rb14d rb23 b14-d b23

† Not UL Listed

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

PKG.

qTy.

50

1,000

50

1,000

50

1,000 wire rANGe

22–18

22–18

16–14

16–14

16–14

16–14

A mAx.

iNs.

.136

.136

.162

.162

.187

.187

Technical Services

Tel: 888.862.3289

mAx.

iNs.

.135

.135

.135

.135

.110

.110

.110

.110

ERG4006 reC.

TOOl reC.

TOOl

WT111M

WT112M

WT2000

WT2000

WT110M

A

.82

.82

2.35

2.35

diA.

b

.56

.56

.51

.51

A

.99

.97

.97

.99

.99

.99

diA.

b

1.70

1.70

1.70

1.70

1.66

1.66

A

.59

.59

.59

.59

.59

.59

.59

.59

.75

.75

.75

.75

.75

.75

.75

.75

diA.

b

.15

.15

.15

.15

.15

.15

.15

.15

.15

.15

.15

.15

.15

.15

.15

.15

G-29

G-30

Luminaire Disconnects

Disconnect ballasts under load for safe servicing — in compliance with

NEC

®

requirements.

Push-In Luminaire Disconnect

Each year, electricians sustain injuries while attempting to change ballasts without tripping the breaker because they’re trying to avoid disconnecting other lighting and equipment from power. That’s why recent changes to

NEC ® and UL standards require a means of disconnecting power to nonresidential fluorescent lighting ballasts.

In 2006, Thomas & Betts developed the first UL Listed product to meet this need. Now, in response to customer demand, the new Sta-Kon ® Push-In

Luminaire Disconnect provides all the same safety benefits as the original, but installs even faster and easier.

• Enables electricians changing ballasts to easily disconnect incoming power for safe servicing without having to trip the main power breaker

• Installs easily — just strip de-energized wires and insert

• Disconnect halves snap together and separate easily — but won’t accidentally disconnect

• Foolproof design eliminates the potential for incorrect installation and reverse polarity

• Fits through

1

2

" knockouts for easy retrofit

• Ballast hot-lead wire entry is color-coded black for easy visibility

• Finger-safe on both sides

• For use in all non-residential fluorescent lighting applications and in ordinary location HID lighting applications — both up to 600V, 4A maximum

• Complies with NEC ® , CEC, UL and CSA requirements

• Sold in mated pairs (male/line and female/load sides)

.................................... Specifications ...................................

• Housing: Polycarbonate

• Temperature Rating: 105° C (221° F) max.

• Electrical Rating: 600V, 4A max.

• Flammability Rating: UL94V-2

• Contacts: Copper alloy

• Wire Range: #18–#12 AWG solid copper

#14–#12 AWG stranded copper

(19 strands or fewer)

• Standards: Complies with 2008 NEC ® and UL 2459

410.130(G), CEC 30-308(4)

• Certifications: UL Listed, CSA Certified

This cutaway shows how the Sta-Kon ® Luminaire Disconnect grips and holds the pushed-in wires securely after installation.

Sta-Kon ® Push-In Luminaire Disconnect

CAT. NO.

LD2P-q

LD2P-D

DESCRIPTION

2-Wire Push-In Luminaire Disconnect, Distributor Pack

2-Wire Push-In Luminaire Disconnect, Bulk Packaging

STD. PKG.

qTy.

25

500

Note : If you prefer lead wires instead of a push-in design and/or need a 3-wire disconnect for switching or dimming applications, order the original Sta-Kon

2-wire Cat. No. LD2 (Cat. No. LD2-D for bulk packaging) or 3-wire Cat. No. LD3 (Cat. No. LD3-D for bulk packaging). See following page.

® Luminaire Disconnect,

NEC and National Electrical Code are registered trademarks of the National Fire Protection Association, Inc.

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Luminaire Disconnects

Meets 2011 NEC

®

requirements for fluorescent fixtures and ballasts!

Luminaire Disconnects

• Oversized electrical contacts improve conductivity and reduce temperature rise

• Integral wire leads ease installation — even with multiple wire sizes — and support connection to copper or aluminum wiring

• Foolproof design ensures mating halves of disconnect are installed correctly, preventing reverse polarization

• Finger-safe line side protects installer and enables safe servicing without disconnecting power

• Line and load indications clearly identified on each half

• Rounded, compact design fits in tight spaces

• Bright orange for instant identification as a safety device

.................................... Specifications ...................................

• Housing: Polycarbonate

• Contacts: Tin-plated brass

• Integral Leads: Insulated #18 AWG solid copper

• Temp. Rating: 105° C

• Flammability: UL94V-2

(V-0 available on request)

• Electrical Rating: 4A, 600V

• Standards: UL Listed E07134,

CSA Certified, NEC ® Section

410.130(G) 2011 edition compliant

NEC and National Electrical Code are registered trademarks of the National Fire Protection

Association, Inc.

CAT. NO.

DESCRIPTION PKG. qTy.

Bulk Packaging for OEMs

LD2-D 2-Pole Luminaire Disconnect

LD3-D 3-Pole Luminaire Disconnect

Kits for Servicing Electricians (includes two male/line half and two female/load half of the luminaire disconnect, polybagged with installation instructions)

LD2

LD3

2-Pole Luminaire Disconnect Kit

3-Pole Luminaire Disconnect Kit

500

500

20

20

Faster, easier and safer than manual seating of disconnects!

Disconnect Installation Tool

• Perfect for wire-harness assemblers and panel builders

• Dual-ended with slots to fit red and   blue (male and female) or yellow   disconnects

• Color-coded dots for easy matching of disconnect with correct tool end

• Lightweight and only 5 1 ⁄

8

" long — fits in a shirt pocket like a pen

This one-of-a-kind tool may be used to seat all sizes of

Thomas & Betts disconnects.

CAT. NO.

DESCRIPTION

DT22-10 Sta-Kon ® Disconnect Installation Tool www.tnb.com

PKG. qTy.

1

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-31

G-32

Ferrules

Features

• Ferrules ensure reliable electrical connections when terminating conductors in screw clamp terminal blocks

• Fraying and breaking of wire strands is prevented and the possibility of an unreliable connection is minimized

• Insulated ferrules prevent conductor breakage due to bending, wire stress or vibration, while facilitating wire insertions into the terminal block clamp

Insulated Ferrules

• Ferrules are the preferred alternative to twisting wire stands or tinning the wire end before terminating into a terminal block

• Ferrules are thin-walled copper tubes, which are mechanically crimped onto the ends of stranded wires

• They are easy to use — simply strip the wire, slide the ferrule onto the end of the wire and crimp

• Meets emerging global standards, requiring wire-to-metric style terminal block installations to be terminated with a “pin” style terminal

• Vinyl insulated, nylon insulated, and non-insulated styles

• All styles offered in #22 AWG to #10 AWG and compatible with existing Sta-Kon ® tooling

How to Apply a Ferrule

• Strip the insulation from the end of the wire and insert into the insulated end of the ferrule

• Using the designated crimping tool, place the metal shaft into the tool’s appropriate slot. Compress the tool to make a crescent-shape depression along the length of the ferrule

• Insert the crimped ferrule into the terminal block

• Tighten the ferrule and wire into the terminal block

Materials

• High-conductivity copper

• Tin plating

E E

CONDUCTOR SECTION

F2037

F2038

F2039

F2040

F2041

F2042

F2043

F2044

F2029

F2030

F2031

F2032

F2033

F2034

F2035

F2036

F2021

F2022

F2023

F2024

F2025

F2026

F2027

F2028

CAT. NO.

F4004

F4005

F4006

F4007

F4008

F4009

F2020

AWG MM 2

F2045

F2046

F2047

F2048

F2049

F2050

F2051

F2052

F2053

F2054 1/0 50.00

Ferrule dimensions conform to DIN 46228, Part 4.

8

6

10

8

12

12

12

10

16

14

14

14

18

16

16

16

2

2

2

1/0

4

4

6

4

18

18

18

18

20

18

18

18

22

22

20

20

26

26

24

24

4.00

4.00

4.00

6.00

6.00

10.00

10.00

16.00

1.00

1.50

1.50

1.50

1.50

2.50

2.50

2.50

16.00

25.00

25.00

25.00

35.00

35.00

35.00

50.00

.75

1.00

1.00

1.00

.50

.75

.75

.75

.34

.34

.50

.50

.14

.14

.25

.25

COLOR

Gray

Yellow

Purple

White

Gray

Red

Black

Blue

Gray

Yellow

Red

Blue

Yellow

Red

Blue

A B

DIMENSIONS INCHES/MM

øC øD E

INSTALLATION

TOOLING

.413/10.5

.236/6.0

.031/.80

.079/2.0

.010/.25

.492/12.5

.315/8.0

.031/.80

.079/2.0

.010/.25

.413/10.5

.236/6.0

.031/.80

.079/2.0

.010/.25

.492/12.5

.315/8.0

.031/.80

.079/2.0

.010/.25

T3, ERG4

T3, ERG4

T3, ERG4

T3, ERG4

.413/10.5

.236/6.0

.031/.80

.079/2.0

.010/.25

.492/12.5

.315/8.0

.031/.80

.079/2.0

.010/.25

T3, ERG4

T3, ERG4

.453/11.5

.236/6.0

.043/1.1

.098/2.5

.006/.15

T1, T3 & ERG4

.531/13.5

.315/8.0

.043/1.1

.098/2.5

.006/.15

T1, T3 & ERG4

.610/15.5

.394/10.0

.043/1.1

.098/2.5

.006/.15

T1, T3 & ERG4

.472/12.0

.236/6.0

.051/1.3

.110/2.8

.006/.15

T1, T3 & ERG4

.551/14.0

.315/8.0

.051/1.3

.110/2.8

.006/.15

T1, T3 & ERG4

.630/16.0

.394/10.0

.051/1.3

.110/2.8

.006/.15

T1, T3 & ERG4

.709/18.0

.472/12.0

.051/1.3

.110/2.8

.006/.15

T1, T3 & ERG4

.492/12.5

.236/6.0

.059/1.5

.118/3.0

.006/.15

T1, T3 & ERG4

.571/14.5

.315/8.0

.059/1.5

.118/3.0

.006/.15

T1, T3 & ERG4

.650/16.5

.394/10.0

.059/1.5

.118/3.0

.006/.15

T1, T3 & ERG4

.728/18.5

.472/12.0

.059/1.5

.118/3.0

.006/.15

T1, T3 & ERG4

.571/14.5

.315/8.0

.071/1.8

.134/3.4

.006/.15

T1, T3 & ERG4

.650/16.5

.394/10.0

.071/1.8

.134/3.4

.006/.15

T1, T3 & ERG4

.728/18.5

.472/12.0

.071/1.8

.134/3.4

.006/.15

T1, T3 & ERG4

.965/24.5

.708/18.0

.071/1.8

.134/3.4

.006/.15

T1, T3 & ERG4

.591/15.0

.315/8.0

.091/2.3

.165/4.2

.006/.15

T1, T3 & ERG4

.748/19.0

.472/12.0

.091/2.3

.165/4.2

.006/.15

T1, T3 & ERG4

.984/25.0

.708/18.0

.091/2.3

.165/4.2

.006/.15

T1, T3 & ERG4

.889/17.5

.394/10.0

.114/2.9

.189/4.8

.008/.20

.787/20.0

.472/12.0

.114/2.9

.189/4.8

.008/.20

1.024/26.0 .708/18.0

.114/2.9

.189/4.8

.008/.20

.787/20.0

.472/12.0

.142/3.6

.244/6.2

.008/.20

.984/25.0

.708/18.0

.142/3.6

.244/6.2

.008/.20

.827/21.0

.472/12.0

.181/4.6

.295/7.5

.008/.20

1.063/27.0 .708/18.0

.181/4.6

.295/7.5

.008/.20

.906/23.0

.472/12.0

.236/6.0

.346/8.8

.008/.20

1.142/29.0 .708/18.0

.236/6.0

.346/8.8

.008/.20

1.142/29.0 .630/18.0

.295/7.5

.433/11.0

.008/.20

1.220/31.0 .708/18.0

.295/7.5

.433/11.0

.008/.20

1.378/35.0 .866/22.0

.295/7.5

.433/11.0

.008/.20

1.181/30.0 .630/16.0

.335/8.5

.492/12.5

.008/.20

1.260/32.0 .708/18.0

.335/8.5

.492/12.5

.008/.20

1.535/39.0 .984/25.0

.335/8.5

.492/12.5

.008/.20

1.417/36.0 .787/20.0

.413/10.5

.591/15.0

.014/.35

1.614/41.0 .984/25.0

.413/10.5

.591/15.0

.014/.35

T3 & ERG4

T3 & ERG4

T3 & ERG4

T3 & ERG4

T3 & ERG4

T3 & ERG4

T3 & ERG4

ERG4

ERG4

ERG4

ERG4

ERG4

ERG4

ERG4

ERG4

ERG4

ERG4

PKG.

QTY.

500

500

100

100

100

100

100

100

500

500

500

500

500

500

500

500

50

50

50

50

50

50

50

50

50

500

500

500

500

500

500

500

500

500

500

500

500

500

500

500

500

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Ferrules

Strip Lengths on

Insulated Ferrules

CAT. NO.

PIN

LENGTH (IN.)

MIN. STRIP

LENGTH (IN.)

F2020

F2021

F2022

F2023

F2024

F2025

F2026

F2027

F2028

F2029

F2030

F2031

F2032

F2033

F2034

F2035

F2036

F2037

F2038

F2039

F2040

F2041

F2042

F2043

F2044

F2045

F2046

F2047

F2048

F2049

F2050

F2051

F2052

F2053

F2054

.236

.315

.394

.236

.315

.394

.472

.236

.315

.394

.472

.315

.394

.472

.708

.315

.472

.708

.394

.472

.708

.472

.708

.472

.708

.472

.708

.63

.708

.866

.53

.708

.984

.787

.984

.3147

.3937

.4727

.3147

.3937

.4727

.5507

.3147

.3937

.4727

.5507

.3937

.4727

.5507

.7867

.3937

.5507

.7867

.4727

.5507

.7867

.5507

.7867

.5507

.7867

.5507

.7867

.7087

.7867

.9447

.6087

.7867

1.0627

.8657

1.0627

Note: The thicker the insulation, the longer the strip length should be.

MAx. STRIP

LENGTH (IN.)

.826

.59

.826

.59

.826

.748

.826

.512

.59

.826

.59

.826

.433

.59

.826

.984

.648

.826

1.102

.905

1.102

.59

.433

.512

.59

.59

.354

.433

.512

.354

.433

.512

.354

.433

.512

CAT. NO.

F4000

F4001

F4002

F4003

F4004

F4005

F4006

F4007

F4008

F4009

F4020

F4021

F4022

F4023

F4024

F4027

F4028

PIN

LENGTH (IN.)

.315

.236

.315

.315

.315

.315

.315

.315

.315

.315

.315

.236

.315

.236

.315

.315

.315

MIN. STRIP

LENGTH (IN.)

.3937

.3147

.3937

.3937

.3937

.3937

.3937

.3937

.3937

.3937

.3937

.3147

.3937

.3147

.3937

.3937

.3937

MAx. STRIP

LENGTH (IN.)

.433

.354

.433

.433

.433

.433

.433

.433

.433

.433

.433

.354

.433

.354

.433

.433

.433

www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-33

Ferrules

Insulated Twin Ferrules

B B

CONDUCTOR SECTION

CAT. NO.

AWG MM

F8000

F8001

F8002

F8003

F8005

F8006

F8007

F8008

F8009

F8010

F8011

2x 20

2x 18

2x 18

2x 17

2x 17

2x 16

2x 16

2x 14

2x 14

2x 12

2x 10

2x 0.50

2x 0.75

2x 0.75

2x 1.00

2x 1.00

2x 1.50

2x 1.50

2x 2.50

2x 2.50

2x 4.00

2x 6.00

Ferrule dimensions conform to DIN 46228, Part 4.

Insulated Ferrules

(Old DIN and French Standards)

COlORS

White

Gray

Red

Black

Blue

Gray

Yellow

A B

DIMENSIONS INCHES/MM

øC øD E

INSTAllATION

TOOlING

.591/15.0

.315/8.0

.059/1.5

.177/4.5

.010/.25

.591/15.0

.315/8.0

.071/1.8

.201/5.1

.010/.25

.669/17.0

.394/10.0

.071/1.8

.201/5.1

.006/.15

.591/15.0

.315/8.0

.081/2.05

.201/5.1

.006/.15

.669/17.0

.394/10.0

.081/2.05

.201/5.1

.006/.15

T3

T3

T3

T3

T3

.630/16.0

.315/8.0

.091/2.3

.252/6.4

.006/.15

.787/20.0

.472/12.0

.091/2.3

.252/6.4

.006/.15

.728/18.5

.394/10.0

.114/2.9

.295/7.5

.006/.15

T3

T3

T3

.846/21.5

.512/13.0

.114/2.9

.295/7.5

.006/.15

T3

.906/23.0

.472/12.0

.150/3.8

.339/8.6

.006/.15

ERG4/6MM DIE

.984/25.0

.551/14.0

.193/4.9

.378/9.6

.008/.20

ERG4/10MM DIE

PKG.

QTY.

500

500

500

500

100

100

500

500

500

500

500

B B

A A

G-34

CONDUCTOR SECTION

CAT. NO.

STYlE AWG

F4000

F4001

F4002

F4003

F4020

F4021

F4023

F4024

F4027

F4028

OLD DIN

OLD DIN

OLD DIN

OLD DIN

OLD DIN

FRENCH

FRENCH

FRENCH

FRENCH

FRENCH

20

18

18–17

16

14

20

18

18–17

16

14

Ferrule dimensions conform to DIN 46228, Part 4.

MM

0.50

0.75

1.00

1.50

2.50

0.50

0.75

1.00

1.50

2.50

COlORS

Orange

White

Yellow

Red

Blue

White lt. Blue

Red

Black

Gray

The crimping tools you need!

Tooling for Sta-Kon ® Insulated Ferrules

CAT. NO.

DESCRIPTION

T1

T3

ERG4

Sta-Kon ® Crimp Tool for wire ferrules #20–#14 AWG — insulated handle.

Sta-Kon ® Crimp Tool for wire ferrules #26–#10 AWG — insulated handle.

Comfort Crimp ® Sta-Kon ® Crimp Tool with Shure-Stake mechanism, for installing wire ferrules #26–1/0 AWG.

®

Four interchangeable die sets included. Insulated handle.

Packaged in sturdy plastic carrying case.

PKG.

QTY.

1

1

1

A B

DIMENSIONS INCHES/MM

øC øD E

INSTAllATION

TOOlING

.571/14.5

.315/8.0

.043/1.1

.102/2.6

.006/.15

T1, T3 & ERG4

.571/14.5

.315/8.0

.051/1.3

.110/2.8

.006/.15

T1, T3 & ERG4

.571/14.5

.315/8.0

.059/1.5

.118/3.0

.006/.15

T1, T3 & ERG4

.571/14.5

.315/8.0

.071/1.8

.134/3.4

.006/.15

T1, T3 & ERG4

.571/14.5

.315/8.0

.091/2.3

.165/4.2

.006/.15

T1, T3 & ERG4

.571/14.5

.315/8.0

.043/1.1

.102/2.6

.006/.15

T1, T3 & ERG4

.571/14.5

.315/8.0

.051/1.3

.110/2.8

.006/.15

T1, T3 & ERG4

.571/14.5

.315/8.0

.059/1.5

.118/3.0

.006/.15

T1, T3 & ERG4

.571/14.5

.315/8.0

.071/1.8

.134/3.4

.006/.15

T1, T3 & ERG4

.571/14.5

.315/8.0

.091/2.3

.165/4.2

.006/.15

T1, T3 & ERG4

T1

T3

ERG4

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

PKG.

QTY.

500

500

500

500

500

500

500

500

500

500

Ferrules

Non-Insulated Ferrules

CAT. NO.

F9020

F9021

F9022

F9023

F9024

F9025

F9026

F9027

F9013

F9014

F9015

F9016

F9017

F9018

F9019

F9000

F9001

F9002

F9003

F9004

F9005

F9006

F9007

F9008

F9009

F9010

F9011

F9012

F9028

F9029

F9030

F9031

F9032

F9033

F9034

F9035

F9036

F9037

F9038

F9039

D C

E

A

CONDUCTOR SECTION

AWG

6

6

6

6

8

8

6

10

10

10

8

12

12

12

12

2

1/0

2

2

1/0

1/0

4

4

4

4

14

14

14

14

16

16

16

16

18

18

18

18

24

22

22

MM

16

16

16

16

10

10

16

6

10

6

6

4

4

4

4

35

35

35

50

25

25

25

25

50

50

2.5

2.5

2.5

2.5

1.5

1.5

1.5

1.5

1

1

.75

.75

.25

.5

.5

www.tnb.com

A

.591/15

.709/18

.472/12

.591/15

.709/18

.984/25

1.26/32

.354/9

.472/12

.591/15

.709/18

.472/12

.591/15

.709/18

.472/12

.591/15

.709/18

.984/25

1.26/32

.709/18

.984/25

1.26/32

.709/18

.984/25

1.18/30

.276/7

.394/10

.473/12

.709/18

.276/7

.394/10

.472/12

.709/18

.196/5

.236/6

.394/10

.236/6

.394/10

.236/6

.394/10

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

E

.008/.2

.008/.2

.008/.2

.008/.2

.008/.2

.008/.2

.008/.2

.008/.2

.008/.2

.008/.2

.008/.2

.008/.2

.008/.2

.008/.2

.008/.2

.010/.25

.010/.25

.010/.25

.010/.25

.010/.25

.010/.25

.010/.25

.012/.3

.012/.3

.012/.3

.006/.15

.006/.15

.006/.15

.006/.15

.006/.15

.006/.15

.006/.15

.006/.15

.006/.15

.006/.15

.006/.15

.006/.15

.006/.15

.006/.15

.006/.15

Technical Services

Tel: 888.862.3289

DIMENSIONS INCHES/MM

C

.110/2.8

.110/2.8

.110/2.8

.110/2.8

.138/3.5

.138/3.5

.138/3.5

.177/4.5

.177/4.5

.177/4.5

.228/5.8

.228/5.8

.228/5.8

.228/5.8

.228/5.8

.287/7.3

.287/7.3

.287/7.3

.287/7.3

.327/8.3

.327/8.3

.327/8.3

.406/10.3

.406/10.3

.406/10.3

.030/.75

.039/1.0

.039/1.0

.047/1.2

.047/1.2

.055/1.4

.055/1.4

.067/1.7

.067/1.7

.067/1.7

.067/1.7

.087/2.2

.087/2.2

.087/2.2

.087/2.2

D

.158/4

.158/4

.158/4

.158/4

.185/4.7

.185/4.7

.185/4.7

.228/5.8

.228/5.8

.228/5.8

.295/7.5

.295/7.5

.295/7.5

.295/7.5

.295/7.5

.374/9.5

.374/9.5

.374/9.5

.374/9.5

.433/11

.433/11

.433/11

.512/13

.512/13

.512/13

.067/1.7

.083/2.1

.083/2.1

.091/2.3

.091/2.3

.098/2.5

.098/2.5

.110/2.8

.110/2.8

.110/2.8

.110/2.8

.139/3.4

.139/3.4

.139/3.4

.139/3.4

INSTAllATION

TOOlING

ERG4

ERG4

ERG4

ERG4

ERG4

ERG4

ERG4

T3, ERG4

T3, ERG4

T3, ERG4

T3, ERG4

T3, ERG4

T3, ERG4

T3, ERG4

ERG4

T1, ERG4 T3

T1, T3, ERG4

T1, T3, ERG4

T1, T3, ERG4

T1, T3, ERG4

T1, T3, ERG4

T1, T3, ERG4

T1, T3, ERG4

T1, T3, ERG4

T1, T3, ERG4

T1, T3, ERG4

T1, T3, ERG4

T1, T3, ERG4

T1, T3, ERG4

T1, T3, ERG4

ERG4

ERG4

ERG4

ERG4

ERG4

ERG4

ERG4

TB5095, ERG4

TB5095, ERG4

TB5095, ERG4

PKG.

QTY.

500

500

250

250

250

250

250

1,000

1,000

1,000

1,000

1,000

1,000

1,000

500

100

100

100

100

100

100

100

100

100

100

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

1,000

G-35

Wire Termination Tools and Installation Kits

Convenient 20-count packaging!

Perfect for residential or light commercial installations!

Sta-Kon

®

Mini-Pack Terminals

Sta-Kit

®

Installing Kit

• Assortment of popular

Sta-Kon ® vinyl terminals

• Kit includes a WT112M crimping tool

• Includes cable ties and wire marker book

G-36

• Wire ranges from #22 AWG to #10 AWG

• Vinyl insulated ring and forked-tongued terminals, female disconnects, butt-type splice connectors

Note: “CP” designates mini-pack quantities. Refer to other catalog pages for description and dimensional information.

CAT.

NO.

18rA-6FCP

18rA-8CP

18rA-10CP

14rb-6CP

14rb-8CP

14rb-10CP

10rC-10CP

10rC-14CP

18rA-8FCP

18rA-10FCP

14rb-6FCP

14rb-8FCP

14rb-10FCP

10rC-8FCP

10rC-10FCP

2rA18XCP

2rb14XCP

2rC10XCP

18rA-250FCP

14rb-250FCP

10rC-250FCP uNiT qTy.

PKG.

qTy.

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20 wire rANGe

22–18

22–18

16–14

16–14

16–14

12–10

12–10

22–18

22–18

22–18

22–18

16–14

16–14

16–14

12–10

12–10

16–14

12–10

22–18

16–14

12–10 bOlT hOle

#10

#8

10

#8

#10

#6

#8

#8

#10

#10

1 ⁄

4

#6

#8

#10

#6

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

CAT. NO.

STAKiT

DeSCriPTiON

Assortment of Sta-Kon ® vinyl terminals, splices and disconnects. Includes crimp tool, cable ties and wire book marker

PKG. qTy.

1

Lightweight, durable, nylon construction!

Sta-Org

®

Terminal and Splice Organizer Kit

• Ideal for contractors, OEMs or any other user of terminals and splices

• Slips in a tool box or sits on your bench — only 6.6"L x 3" dia.

• Bench-mountable (hardware included)

Kit Contents

• (1) blue nylon organizer/carrier

• (6) see-through nylon canisters with lids

• (20) #12–#10 AWG vinyl ring terminals (Cat. No. 10RC-10)

• (25) #18–#14 AWG vinyl ring terminals (Cat. No. 14RB-10)

• (15) #12–#10 AWG vinyl butt splices (Cat. No. 2RC-10X)

• (25) #18–#14 AWG vinyl butt splices (Cat. No. 2RB-14X)

• (20) #12–#10 AWG vinyl fork terminals (Cat. No. 10RC-10F)

• (25) #18–#14 AWG vinyl fork terminals (Cat. No. 14RB-10F)

CAT. NO.

STA-OrG

DeSCriPTiON

Sta-Kon ® Sta-Org ® Terminal and Splice Organizer Kit

PKG. qTy.

1

Technical Services

Tel: 888.862.3289

www.tnb.com

Wire Termination Tools and Installation Kits

Recommended Tools

The Shure-Stake ® mechanism on mechanical ratchet tools and power tools prevents the dies from releasing the terminal until the proper compression has been completed. With this method, an operator achieves a reliable crimp every time.

Thomas & Betts tooling techniques correctly match tools, wire size, and terminal to produce optimum mechanical and electrical performance.

Plier type if installations are fewer than 20 per day

WT112M

Ratchet type if installations are more than 20 per day

Used for installation of various

Sta-Kon ® terminal series.

Plier-Type Tools

WT110M

WT111M

ERG4001

WT112M

Power type if installations are more than 200 per day

12050

WT161M www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

WT2000

CAT. NO.

DeSCriPTiON wT110M A, B, C non-insulated terminal and splices and A, B non-insulated terminals with insulation grip wT111M A, B, C, PT non-insulated terminal and splices; includes cutters wT112M A, B, C non-insulated and RA, RB, RC insulated nylon and vinyl terminal and splices; includes cutters wT161M A, B, C, PT non-insulated terminal and splices; includes plier grip and cutters wT2000 A, B, C, AB, PT, RA, RB, RC insulated and non-insulated terminal and splices; includes wire cutters, bolt cutters and wire stripper

PKG. qTy.

1

1

1

1

1

Technical Services

Tel: 888.862.3289

G-37

G-38

Wire Termination Tools and Installation Kits

Redesigned family of termination tools sets a new standard for manual crimping tools!

Comfort Crimp

®

Compression Tools

Color-coded die nests (left and right side) provided for proper crimping of insulated terminals

Crimp-Assist ® foot provides stability when work surface leverage is needed to crimp larger connectors

Shure-Stake ® mechanism ensures a proper crimp every time

The most comfortable crimp available from a manual compression tool!

Sta-Kon ® Comfort Crimp ® Compression Tools previously set the standard for manual crimp tools. Now, Thomas & Betts engineers have made a great line of tools even better with the newly redesigned Sta-Kon ®

Comfort Crimp ® Compression Tools. We kept all the performance features that made the tools industry leaders such as the Shure-Stake ® mechanism and interchangeable dies with color-coded die nests, and focused on creating the best possible user experience in terms of comfort and reduction of strain.

Ergonomic handles position the user’s hands correctly to minimize the risk of strain, and soft, over-molded grips cushion fingers and palm for user comfort. A new Crimp-Assist ™ foot stabilizes the tool when the user needs to place it on a work surface for leverage to crimp larger connectors. Best of all, the redesigned Comfort Crimp ® tools require

25% less handle force to complete the crimp cycle than the previous generation — and up to 75% less handle force than competing tools!

Requiring the lowest handle force of any tool in its class, the new Comfort

Crimp ® family provides maximum comfort to installers, without sacrificing the durability or performance associated with Thomas & Betts tools.

Ergonomically advanced, soft, over-molded handle grips reduce strain and enhance user comfort Requires the lowest handle force of any tool in its class — 25% less than the previous generation of Comfort Crimp ® tools

• Perfect for OEM, MRO and field use

• UL Listed for use with Sta-Kon ® connectors

• Shure-Stake ® mechanism ensures a complete crimp cycle before release for a proper crimp every time

• Color-coded die nests for easy matching with Sta-Kon ® insulated terminals

• Creates integrity dots for quick verification of proper crimp

• Advanced manufacturing methods for improved durability and tool life

• Lanyard hole in handle for easy tethering to workstation

• Calibration service available through T&B Tool Services

ERG4007

ERG4002

ERG4004

ERG4005

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

ERG4008

Cat. No.

For use with sta-KoN ® series erG4001 erG4002 erG4004 erG4005

RA, RB, RC nylon & vinyl terminals, splices & disconnects

A, B, C non-insulated terminals, splices, disconnects

A, B and C flag terminals erG4006 erG4007 erG4008

B, C, D, E non-insulated terminals, splices,

(D & E tubular only)

RA, RB .110 disconnects and RZ Terminals

RD & RE insulated terminals (tubular only)

Non-insulated terminals #8–1/0 AWG (tubular only)

Note: Contact Tool Services for gauging.

Technical Services

Tel: 888.862.3289

www.tnb.com

1

1

1

PKG.

QtY.

1

1

1

1

Wire Termination Tools and Installation Kits

WT1377 Ratchet Hand Tool WT2130A Ratchet Hand Tool

Correct compression every time — the Shure-Stake ® mechanism principle prevents opening of the handles until full staking action is completed.

Installs self-insulated and non-insulated Sta-Kon ® terminal series in the

#26–#10 AWG wire range.

Cat. No.

wt1377

For use with sta-KoN ® series

NW ring terminals

ERG4006 Hand Tool

PKG.

QtY.

1

Cat. No.

wt2130a

For use with sta-KoN ® series

RC, RBC and RD insulated terminals, RC6, RP7 wire joints

PKG.

QtY.

1

WT3185 Ratchet Hand Tool

Cat. No.

erG4006

For use with sta-KoN ® series

RZ terminals/splices

RA, RB .110 insulated disconnects

ERG4255 Ratchet Hand Tool

PKG.

QtY.

1

Cat. No.

For use with sta-KoN ® series wt3185 For #8 AWG to 250 kcmil non-insulated Sta-Kon ® Terminals

Note: For gauging information, contact Tool Services.

PKG.

QtY.

1

WT129 Flag Terminal Type Hand Tool

Cat. No.

erG4255

For use with sta-KoN ® series

RA, RB, RC heat-shrinkable nylon-insulated terminals, butt splices, and disconnects www.tnb.com

PKG.

QtY.

1

Cat. No.

wt129

For use with sta-KoN ® series

D, E, F & G non-insulated flag terminals

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

PKG.

QtY.

1

G-39

Wire Termination Tools and Installation Kits

Single operation to cut and strip at the same time!

SWS01/DWS02 Wire

Stripping/Cutting Tools

• Automatic adjustment to the diameter of the wire, with neither setting nor selection

• Sharply cuts

and strips insulator without damaging the conductors

• DWS02 is a double- side stripper

SWS01

WT115A Toggle-Type Hand Tool

CAT. No.

WT115A

For USe WITh STA-KoN ® SerIeS

D, E, F & G Non-Insulated Terminals pKG. qTy.

1

G-40

CAT. No.

SWS01

DWS02

DeSCrIpTIoN

Single-Side Stripper

Double-Side Stripper

Integral wire cutter lets user cut and strip with the same tool!

Sta-Kon ® ERG1-WS Wire

Stripping/Cutting Tool

• Interchangeable cassettes enable the user to strip a wide range of insulations without having to change tools

• Tool automatically strips wire to preset length

DWS02 pKG. qTy.

1

1

“V” Blade Cassette

CAT. No.

DeSCrIpTIoN pKG. qTy.

erG1-WS vbC-1

Ergonomic Wire Stripping Tool

Replacement “V” Blade Cassette

1

1

ERG1-WS Wire Stripping/Cutting Tool is shipped with one Straight Blade Cassette (SBC-1).

“V” Blade Cassettes sold separately.

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

TBM6 & TBM6S

Toggle-Type

Hand Tools

TBM6

Installing Dies for Non-Insulated Code and Aircraft Sta-Kon ® Terminals

CAT. No.

NeST

STATIoNAry

DIe

11803

11805

11806

11807

11808

11809

11810

11811

INDeNTor movAble

DIe

11802

Term

SIze

D, E (Tubular)

E (Brazed), F (Tubular)

F (Brazed), G

K

L

J

H

M

Installing Dies for Nylon-Insulated

Sta-Kon ® Terminals Tbm6 & Tm6S Tools

DIe SeT

CAT. No.

11821

11822

11823

11824

11825

11826

11827

11828

11829

Term. SIze

RD (Tubular)

RD (Brazed Seam) RE (Tubular)

RF

RG

RH

RJ

RK

RL

RM

CAT. No.

For USe WITh STA-KoN ® SerIeS

Tbm6

Tbm6S

D through M, RD through RM

D through M, RD through RM with Shure-Stake ®

Dies not included.

Note: This tool can also be used to crimp Blackburn ®

See page F-85 for dies.

Lugs and Splices. pKG. qTy.

1

1

Technical Services

Tel: 888.862.3289

www.tnb.com

Wire Termination Tools and Installation Kits

Safe, fast, high-volume crimping machine!

Shure-Stake

®

Auto-Feed Tool

• Shure-Stake ® mechanism

• Fully guarded foot pedal

• Clear plastic safety guard over die area

• Dies color coded to terminals

• #26–#10 AWG wire range

• Installs insulated and non-insulated terminals and disconnects

Installing Dies for 12050

DIe

CAT. No.

STA-KoN ®

TermINAl Type

12051

12054*

12061

12052

12055*

RA — Nylon

RA — Vinyl

RA Disconnect

RB — Nylon

12062

12056

12057

12058

RB — Vinyl

RB Disconnect

RC — Nylon and Vinyl Insulated

A — Non-Insulated

12059

12060

B — Non-Insulated

C — Non-Insulated

C Disconnect, Non-Insul.

* Can also be used on nylon.

AWG

WIre SIze

22–18

22–18

22–18

16–14

16–14

16–14

12–10

22–18

16–14

12–10

12–10 pKG. qTy.

1

1

1

1

1

1

1

1

1

1

1

CAT. No.

DeSCrIpTIoN

12050 Compact, pneumatically operated unit for crimping tape-mounted Sta-Kon ® terminals; equipped with a Shure-Stake ® mechanism, which ensures a full compression each time

Space Requirement: 30" W x 20" H x 20" D

Weight: 55 lbs.

Air Pressure: 90–125 psi input air supply pKG. qTy.

1 www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-41

G-42

Wire Termination Tools and Installation Kits

1

1

2

tons of grip that weighs less than three pounds!

Battery-Powered

Crimping Tool — BAT22-6

T&B’s newest battery-powered tool is fast and portable for making highvolume and difficult-to-reach terminal installations in a snap. The Sta-Kon ®

BAT22-6 delivers 1.5 tons of crimping force with an easy, pushbutton trigger. The lightweight, ergonomic design minimizes the risk of repetitive motion injuries that can occur with traditional hand crimping tools.

And at less than three pounds, one-hand operation is easy while still packing enough power to crimp up to #6 AWG terminals in seconds.

• Interchangeable dies can be quickly changed to crimp non-insulated and insulated terminals up to #6 AWG

• Dies are the same as our hand tools — crimps will be exactly the same between Sta-Kon ® such as our ERG4001 and the BAT22-6

hand tools

• 360° rotating head gives the user the added flexibility when crimping hard-to-reach connections

• Short cycle time equates to crimping times of less than two seconds

• Quick, lightweight, and maneuverable

• NiCd battery operation provides long-lasting battery life to complete up to 150 crimps on a single charge

• Extra battery and charger are included with the tool, ensuring round-the-clock operation

• Battery charger provides full battery life in under an hour

• Linear crimping motion gives a symmetric, high-quality crimp every time

Easy to rotate with your wrist — delivers fast and effective crimping power.

Uses the exact dies of the Comfort

Crimp line of ergonomic tools for

Sta-Kon ® and Dragon Tooth ® terminals.

included accessories

• Sturdy, plastic carrying case for portability

• Two 9.6V NiCd batteries and battery charger

• Sturdy tray for convenient storage of crimp dies

Cat. No.

DesCriptioN

Bat22-6 Battery Crimping Tool, 1.5 Ton with 120-VAC Charger

Crimp Dies*

Die2001 Insulated #22–#10 AWG Sta-Kon ® Terminals

Die2002 Non-Insulated #22–#10 AWG Sta-Kon ® Terminals

Die2005 Non-Insulated #16–#14/#12–#10/#8–#6 Sta-Kon ® Terminals

(Tubular Only)

Die2007 Insulated #8–#6 AWG Sta-Kon ® Terminals (Tubular Only)

*Dies sold separately.

Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be used to crimp non-insulated Sta-Kon ® terminals. See pages F-86–F-88 .

pkG.

qty.

1

1

1

1

1

Portable heavy-duty air tool.

PAIR22-6 Heavy-Duty

Portable Air Crimp Tool

• 1.25 tons output force at 100 psi

• Crimps #22–#6 AWG terminals

• Installs Sta-Kon ® terminals as well as ferrules and Dragon Tooth ® connectors

• Interchangeable dies

• Open yoke enables easy access to insert and remove terminals for crimping

Cat. No.

DesCriptioN pkG. qty.

pair22-6 Open yoke, hand actuated

Crimp Dies*

Die2001

Die2002

Insulated #22–#10 AWG Sta-Kon ® Terminals

Non-Insulated #22–#10 AWG Sta-Kon ® Terminals

1

1

1

Die2005 Non-Insulated #16–#10/#8–#6 Sta-Kon ® Terminals (Tubular Only)

Die2007 Insulated #8–#6 AWG Sta-Kon ® Terminals (Tubular Only)

1

1

* Dies sold separately.

Note: The dies for the BAIR22-6, PAIR22-6 and BAT22-6 are interchangeable.

Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be used to crimp non-insulated Sta-Kon ® terminals. See pages F-86–F-88 .

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Wire Termination Tools and Installation Kits

Crimps #22–#6 AWG terminals!

BAIR22-6 Bench-Mounted Air Tool

• 1.8 tons output force at 100 psi

• Bench-mounted heavy-duty air tool

• Short cycle time

• Shure-Stake ® mechanism

• Foot actuated

• Accepts T&B standard hand tool dies

• Installs Sta-Kon ® and Spec-Kon ® terminals as well as ferrules and Dragon Tooth ® connectors

Cat. No.

DesCriptioN pkG. qty.

Bair22-6 Heavy-duty, high-speed production tool installs a wide range of Sta-Kon ® terminals, from #26–#6 gauge; uses the DIE2000 series dies for both non-insulated and insulated terminals; supplied complete with foot pedal, air hose/air lubricator

1

Crimp Dies*

Die2001 Insulated #22–#10 AWG Sta-Kon ® Terminals 1

Die2002 Non-Insulated #22–#10 AWG Sta-Kon ® Terminals 1

Die2005 Non-Insulated #16–#10/#8–#6 Sta-Kon ® Terminals (Tubular Only) 1

Die2007 Insulated #8–#6 AWG Sta-Kon ® Terminals (Tubular Only) 1

* Dies sold separately.

Note : The dies for the BAIR22-6, PAIR22-6 and BAT22-6 are interchangeable.

Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be used to crimp non-insulated Sta-Kon ® terminals. See pages F-86–F-88 .

Crimps #8 AWG–250 kcmil!

Air-Operated Bench-Mounted Tool

Convenience and economy

The tool accepts a full range of interchangeable dies, the same as used in the TBM6 or TBM6S tools. To install the dies, simply pull the spring-loaded pin and remove the indentor die. Then, flex the retaining spring and remove the die nest.

shure-stake ® Mechanism Means quality Connections

The Shure-Stake ® mechanism senses inlet air pressure, and if insufficient, is designed to prevent the tool from cycling. Thus you avoid “undercrimping.”

An 85–90-psi air pressure source is required.

safety Features increase productivity, reduce Downtime

Safety features include a guard over the die area, an air shutdown switch activated by a slight push with the finger and a foot pedal that’s enclosed to prevent accidental tool operation. In addition, the tool may be benchmounted for stability and control. For convenience when crimping large size terminals on heavy wire, the head assembly may overhang the workbench.

www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Cat. No.

DesCriptioN pkG. qty.

25000 This compact heavy-duty air tool installs nylon insulated Sta-

Kon ® terminals on wire sizes from #8 AWG to 250 kcmil; noninsulated styles are also installed just as quickly and dependably; heavy-duty air tool installs non-insulated and insulated Sta-Kon ® terminals from #8 AWG to 250 kcmil

Note : This tool uses the same dies as the TBM6 and TBM6S hand tools on page F-85 .

1

Technical Services

Tel: 888.862.3289

G-43

Wire Termination Tools and Installation Kits

Installs insulated and noninsulated Sta-Kon

®

Terminals!

Military listed and 12 tons of crimping power!

12-Ton Hydraulic Head 12-Ton Crimping Tool

(Military Spec. MS25441-1)

G-44

FORGED

STEEL

13642M

Cat. No.

13400

DesCriptioN

12-ton crimping tool supplied with adapter

TBM12D-AR is used for installing both insulated and non-insulated Sta-Kon ® terminals #8 AWG to

250 kcmil (dies ordered separately) pkG. qty.

1

Cat. No.

13642M

DesCriptioN

Hydraulic-operated 12-ton tool installs #8 AWG through 250 kcmil Sta-Kon ® terminals

(dies ordered separately) pkG. qty.

1

Hex Dies for Non-insulated sta-kon ® terminals to Fit 13642M and 13400

Die Cat. No.

For tubular terM

11732

11733

11734

11736

11737

11738

11739

11740

11771

For brazeD seaM

11733

11734

11735

— installing Dies for insulated sta-kon ® terminals to Fit 13642M (Military listed)

Die

Cat. No.

21707M

21708M

21709M

21710M

21711M

21712M

21713M

21714M

21715M sta-koN ® size

RG

RH

RJ

RK

RD

RE

RF

RL

RM

Wire size

2–1

1/0

2/0

3/0

8

6

4

4/0

250 kcmil pkG. qty.

1

1

1

1

1

1

1

1

1 sta-koN ® size

J

H

K

L

M

F

G

E

F

D

D

E

Wire size

6

4

4

2–1

8

8

6

1/0

2/0

3/0

4/0

250 kcmil

Hex Dies for Non-insulated sta-kon ® terminals to Fit 13642M (Military listed)

Die

Cat. No.

11781M

11782M

11783M

11784M

11785M

11786M

11787M

11788M

11789M sta-koN ® size

J

K

G

H

L

M

D

E

F

Wire size

8

6AN

4AN

2AN

1AN

1/0AN

2/0AN

3/0AN

4/0AN pkG. qty.

1

1

1

1

1

1

1

1

1

Hex

Die

CoDe

42

45

50

54

62

29

29

33

37

21

24

24 indent style Dies for sta-kon ® brazed seam Noninsulated terminals to Fit 13642M and 13400

Nest

Cat. No.

13643

13644

13645 iNDeNt.

Cat. No.

13650 sta-koN ® size

D

E

F

Wire size

8

6

4 pkG. qty.

1

1

1 indent style Dies for sta-kon ® tubular Noninsulated terminals to Fit 13642M and 13400

Nest

Cat. No.

13654

13655

13656

13657

13658

13659 iNDeNt.

Cat. No.

13650 sta-koN ® size

G

K

L

H

J

M

Wire size pkG. qty.

2–1

1/0

2/0

3/0

4/0

250 kcmil 1

1

1

1

1

1 indent style Dies for Flag type sta-kon ® terminals — use with 13642M and 13400

Nest

Cat. No.

iNDeNt.

Cat. No.

sta-koN ® size

Wire size pkG. qty.

21733

21734

21735

21736

21737

21738

21739**

21731

21732

D

G

H

J

E

F

K

8

6

4

2

1

1/0

2/0

21740**

21741**

L

M

3/0

4/0

** Cat. Nos. 21739, 21740 and 21741 dies must be left

in 13642 head with 21732 indentor when gauging.

1

1

1

1

1

1

1

1

1

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Wire Termination Tools and Installation Kits

13600 Electric

Hydraulic Pump

• Designed for use with single- acting cylinders and tools rated for 10,000-psi operation

• Supplied with metal carrying case

• 13620 hand switch and 13619 hydraulic hose, both sold separately, required for operation

............specifications ............

13810 Heavy-Duty Electric Hydraulic Pump with Shure-Stake

®

Control

• Motor: ⁄

2

hp, 115V 50–60 Hz, 10 amps

• Pumping Capacity:

170 cu. in./min. at 100 psi

32 cu. in./min. at 1,000 psi

25 cu. in./min. at 5,000 psi

18 cu. in./min. at 10,000 psi

• Reservoir Volume: 104 cu. in. (.45 gal.)

• Basic Pump Dimension: 6" x 8" x 16"

• Weight: 25 lbs.

Cat. No.

13600

DesCriptioN

Electric Hydraulic Pump — hand or foot switch and nonmetallic hose (sold separately) required for operation pkG. qty.

1

13610A Electric Hydraulic Pump with Shure-Stake ® Control

• Shure-Stake ® control mechanism requires

9,800-psi pump pressure before recyling to prevent under-crimping

• Designed for use with single-acting cylinders and tools rated for

10,000-psi operation

• Supplied with metal carrying case

• Designed for perfect crimps every time in heavy-duty OEM applications

• Heavy-duty OEM two-stage pump with high flow rate

• Shure-Stake ® control mechanism requires 9,800-psi pump pressure before recyling to prevent under-crimping

• Requires hand or foot control (sold separately)

.................................... specifications ...................................

• Motor Rating: 1 1 ⁄

2

hp, 115V, 60 Hz,

23 amps

• Reservoir Volume:

462 cu.in./2 gal.

• Pumping Capacity:

235 cu.in./min. at 200 psi

6 cu.in./min. at 8,000 psi

• Dimensions (L x W x H):

10 3 ⁄

4

" x 15" x 20 3 ⁄

4

"

• Weight: 60 lbs.

Cat. No.

13810

DesCriptioN

Heavy-duty electric hydraulic pump with Shure-Stake ® control — hand or foot switch and non-metallic hose

(sold separately) required for operation pkG. qty.

1

.................................... specifications ...................................

• Motor Rating: 1 ⁄

2

hp, 115V,

50–60 Hz, 12.5 amps

• Reservoir Volume: 104 cu. in.

(.45 gal.)

• Pumping Capacity:

170 cu. in./min. at 100 psi

32 cu. in./min. at 1,000 psi

25 cu. in./min. at 5,000 psi

18 cu. in./min. at 10,000 psi

• Basic Pump Dimension:

8 1 ⁄

2

" x 10 1 ⁄

2

" x 16"

• Weight: 35 lbs.

Cat. No.

13610a

DesCriptioN

Electric Hydraulic Pump with Shure-Stake ® control — hand or foot switch and non-metallic hose

(sold separately) required for operation pkG. qty.

1 www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

accessories for the pumps on this page

Cat. No.

DesCriptioN

You may also need…for 13600

13620 Hand Switch

13589a

13619

13618

Foot Switch

10-ft. Non-Metallic Hose

20-ft. Non-Metallic Hose

13600s “Sled” type stand for 13600 pump

You may also need…for 13610A & 13810

13611 Hand Switch

13612 Foot Switch

13619

13618

10-ft. Non-Metallic Hose

20-ft. Non-Metallic Hose

Technical Services

Tel: 888.862.3289

pkG. qty.

1

1

1

1

1

1

1

1

1

G-45

Wire Termination Technical Information

Platings/Finish

Electroplated-Tin is standard finish. All others require minimum order quantities and are generally not stocked. Alternative platings are as follows: Gold, Silver, Tin-Alloys, Nickel or plain finish.

See table (below) for specification information.

Finish

Gold plate nickel plate plain Finish silver plate suFFix

Gp np pF sp spec.

MIL-G-45204 Type II, Grade B, C, D, Class O

QQ-N-290 Class 2, Grade G

None

MIL-T-16366 Type I or II, 400° F, 204° C

Temp. RaTinG

260˚ C

260˚ C

150˚ C

150˚ C

Listing

Sta-Kon ® Rings, Forks and Locking Forks are tested and listed to UL disconnects to UL 310 and all appli cable products to CSA 22.2.

486A, two-way splices to UL 486C, sta-Kon ® Technical Data

TeRminals & splices insulaTion RaTinG ul ® 94

FlammabiliTy

Nylon

Vinyl

V-2

V-0

Tefzel ®

Disconnects

Non-Insulated

*1000V fixture or sign

Minimum pull-out test — UL 486A and UL 486C

V-0

VolTaGe

600V*

600V*

600V*

300V

600V

TempeRaTuRe

105° C

105° C

150° C

105° C

150º C

G-46

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Wire Termination Technical Information

The proper installation procedure for the quality-assured connection!

The proper installation of terminals, splices and connectors is very important to the efficient performance of an electrical system. The properly installed connector will enable good conductivity through the termination. Certain basic requirements must be met to make a good termination.

• Strip the insulation carefully to avoid nicking or cutting conductor strands

• Strip the insulation to the proper length so the conductors can be inserted fully into the connector barrel; the wire/cable should be visible in the inspection hole of the lug; the proper strip length can be found on page G-51.

A poor termination results in a high-resist ance connection.

A poor connector installation may cause damage or failure of an entire system.

Installation Procedure

1. Strip the insulation carefully to avoid nicking or cutting conductor strands.

2. Strip the insulation to the proper length so the conductors can be inserted fully into the connector barrel; the wire/cable should be visible in the inspection hole of the lug; the proper strip length can be found on page G-51 .

3. Train the wires to eliminate fanning of strands.

4. Open handles fully.

5. Insert terminal in proper die nest and locate it as shown above.

When crimping a butt splice, position in proper die nest with window facing indentor.

6. Close handles slightly to secure terminal.

Do not deform terminal.

7. Insert properly stripped wire into terminal.

8. Complete crimp by closing handles.

stripping length orient tongue as shown shure-stake to terminals.

® tools are matched www.tnb.com

ERG4001

United States

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Technical Services

Tel: 888.862.3289

G-47

G-48

Wire Termination Technical Information

Critical information for determining the products you need!

Terminal Type

Terminal

SerieS

Nylon Terminals RZ

RA, RAX

RB

RBC, RC

Nylon Butt Splices RA

RB

Nylon Parallel

Splices

All Nylon

Disconnects

(except .110 size)

RA

RB

RC

Heat-Shrinkable RAS

RC

RAA

RBB

RCC

Terminals, Splices, RBS

Disconnects RCS

Vinyl Terminals and Splices

RA, RAA

RB, RBB

RC, RCC,

RBC

Bare Terminals and Splices

A, AA

B, BB

Wire Joints

Hi-Temp Terminals and Splices

Insulation Grip

C, CC

RB

RC

RP

PT

NW-Rings

NW-Splices

A

B

.110 Disconnects A, B

Flag Terminals

RA, RB

AB

Tefzel ® Terminals and Splices

C

RAT, RAAT

RBT, RBBT

RCT, RCCT

Vinyl Disconnects RA

RB

RC

Bare Disconnects A •

B

C

Tefzel ® is a registered trademark of DuPont.

• plierS

• erGonomic raTcheT hand ToolS

WT110m WT111m WT112m WT161m WT2000 erG4001 erG4002 erG4004 erG4005 erG4006 erG4255 WT1377 WT145a

• raTcheT hand

ToolS

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Wire Termination Technical Information raTcheT hand

ToolS (conT.)

BaT22-6 Bair22-6 pair22-6 12050 mylar Tape auTo Tool

Terminal Type

Terminal

SerieS WT145c WT2130a die2001 die2002 die2005 die2009 12051 12052 12054 12055 12056 12057 12058 12059 12060

Nylon Terminals

Nylon Butt Splices

Nylon Parallel Splice

All Nylon Disconnects

(except .110 size)

Heat Shrinkable

Terminals, Splices,

Disconnects

Vinyl Terminals and Splices

Bare Terminals and Splices

Wire Joints

Hi-Temp Terminals and Splices

Insulation Grip

.110 Disconnects

Flag Terminals

Tefzel ® Terminals and Splices

RP

PT

NW-Rings

NW-Splices

A

B

A, B

RA, RB

AB

C

RAT, RAAT

RBT, RBBT

Vinyl Disconnects

Bare Disconnects

RC

A

B

RCT, RCCT

RA

RB

C

Tefzel ® is a registered trademark of DuPont.

RC

RAS

RBS

RCS

RA, RAA

RB, RBB

RC, RCC,

RBC

A, AA

B, BB

C, CC

RB

RC

RC

RAA

RBB

RCC

RA

RB

RZ

RA, RAX

RB

RBC, RC

RA

RB

• www.tnb.com

United States

Tel: 901.252.8000

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Technical Services

Tel: 888.862.3289

G-49

G-50

Wire Termination Technical Information

Select the die numbers you need!

deSCriPtion SerieS terMinal tyPe

Hand tool witH dieS

25000 air tool tBM6 toGGle Hand tool tBM6S toGGle Hand tool die Cat. noS.

neSt (Stationary) indentor (MovaBle)

BPi42300Cr, BPlt6BSCr and BPlt62BSCr

CriMP toolS

Hex dieS

Non-Insulated

Terminals and

Splices

D

D

D

D

E

E

E

E

F

F

F

G

K

J

H

J

G

H

H

Tubular

Tubular

Tubular

Brazed

Tubular

Tubular

Tubular

Brazed

Tubular

Tubular

Brazed

Tubular

Tubular

Tubular

Tubular

Tubular

Tubular

Tubular

Tubular erG4005 erG4008 wt3185/wt115a wt3185/wt115a erG4005 erG4008 wt3185/wt115a wt3185/wt115a erG4008 wt3185/wt115a wt3185/wt115a erG4008 wt3185/wt115a erG4008 wt3185 wt3185 wt3185 wt3185

11803

11803

11803

11803

11803

11803

11803

11804

11805

11805

11806

11806

11806

11807

11807

11807

11808

11808

11809

11802

11802

11802

11802

11802

11802

11802

11802

11802

11802

11802

11802

11802

11802

11802

11802

11802

11802

11802

— tBM6221 tBM6224

— tBM6224 tBM6229

— tBM6229 tBM6233

— tBM6237

— tBM6242

— tBM6245

Tefzel ®† Nylon

Insulated

Terminals and Splices

Non-Insulated

Flag Terminals

K

L

L

M

M

RD

RD

RE

RE

RF

RF

RG

RH

RJ

RK

RL

RM

D

E

G

H

K

J

F

Tubular

Tubular

Tubular

Tubular

Tubular

Tubular

Brazed & Tubular

Tubular

Brazed

Tubular

Brazed

Tubular

Tubular

Tubular

Tubular

Tubular

Tubular

11809

11810

11810

11811

11802

11802

11802

11802

— 11811 11802 erG4007 11821 (Set)

— 11822 (Set) erG4007 11822 (Set)

— wt129 wt129 wt129 wt129

11823 (Set)

11823 (Set)

11824 (Set)

11824 (Set)

11825 (Set)

11826 (Set)

11827 (Set)

11828 (Set)

11829

(Set)

— tBM6250

— tBM6254

— tBM6262

L

M

— — —

* Indicates military listed die.

** To order the military version, suffix the indentor catalog number with an “M” (13650M). Nest catalog number does not change.

† Tefzel ® is a registered trademark of DuPont.

13642M (MS25441-1) and

13400 HydrauliC tool

42

45

50

50

54

54

62 die Code Hex dieS

21

24

24

29

29

33

37

11781M

11732

11733

11783

11734

11735

11784M

11736

11785M * 13655

11785M

*

*

*

* neSt

13651

11781M * 13651

13651

13643

11782M 13652

11782M 13652

11733 *

11734

13652

13644

13653

13653

13645

13654

13654

13655 indentor

13650 **

13650 **

13650 **

13650 **

13650 **

13650 **

13650 **

13650 **

13650 **

13650 **

13650 **

13650 **

13650 **

13650 **

13650 **

11737 13655

11786M * 13656

11738 13656

11787M * 13657

13650

13650

13650

13650

**

**

**

**

11739 13657

11788M * 13658

11740 13658

11789M * 13659

13650 **

13650 **

13650 **

13650 **

11771 13659 13650 **

21707M * (Set)

21708M * (Set)

21708M * (Set)

21709M * (Set)

21709M * (Set)

21710M * (Set)

21710M * (Set)

21711M * (Set)

21712M * (Set)

21713M * (Set)

21714M * (Set)

21715M * (Set)

— 21733

21734

21735

21736

21737

21738

21739

21740

21741

21731

21731

21731

21732

21732

21732

21732

21732

21732

Stud Size and Clearance Hole Chart

Stud Size

Min. hole diam. — in.

Min. hole diam. — mm

2

.92

2.337

4

.116

2.946

6

.143

3.632

8

.169

4.292

10

.196

4.978

1

/

4

.262

6.655

5

/

16

.323

8.204

3

/

8

.388

9.855

7

/

16

1

/

2

5

/

8

3

/

4

.453

.516

.650

.775

11.506

13.106

16.510

19.685

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

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Wire Termination Technical Information

Wire Strip

Length Chart

wire StriP lenGtH terMinal

SerieS reCoMMend wire StriP lenGtH “a”

Standard terMinalS

Non-Insulated

Vinyl Insulated —

Add 1 ⁄

16

" for

Funnel Entry Type

Nylon Insulated and Tefzel

Insulated

®

A

B

C, BC

RA

RB

RC, RBC

RA

RB

RC, RBC

RD

RE

RF

Nylon Insulated and Tefzel ®

Insulated when using

Aircraft and

Code Wire

D

E

RL

RM

RG

RH

RJ

RK

Non-Insulated, when using

Aircraft Code Wire

K

L

M

J

H

F

G

1

41

43

47

55

55

59

2

64

64

64

64

64

64

Tefzel ® is a registered trademark of DuPont.

11 ⁄

32

7 ⁄

32

7 ⁄

32

5 ⁄

16

17 ⁄

32

17 ⁄

32

9 ⁄

16

7 ⁄

8

1

15 ⁄

32

15 ⁄

32

11 ⁄

16

11 ⁄

16

3 ⁄

4

7 ⁄

8

1 ⁄

4

1 ⁄

4

1 ⁄

4

1 ⁄

4

5 ⁄

16 awG or an navy

SHiPBoard † individual StrandS no.

dia. in.

22 Wire Size

22

22

AN-22*

3

3

5

(1)

5

(7)

1 ⁄

2

(21)

1

1

1

1

2

2

(1)

(7)

1 1 ⁄

2

(16)

7

21

1

7

16

19

1

7

41

7

.025

.010

**

.005

20 Wire Size

20

20

20

20

20

AN-20*

18 Wire Size

18

18

18

18

18

AN-18*

16 Wire Size

16

16

16

16

16

AN-16*

1 1

1 (1)

1 (7)

1 (10)

1 (26)

2

(41)

2 (7)

10

19

1

7

26

7

7

10

26

2 1 ⁄

2

(1)

2 1

2 1

2

(19)

2

(26)

65

19

26

19

26

1

7

.051

.019

.012

.010

.006

.011

.010

14 Wire Size

14

14

14

14

14

14

AN-14*

3 (7)

3 (19)

4 (1)

4 (7)

4 (19)

4 (41)

14

104

19

7

19

37

1

7

19

1

7

19

41

12

12

12

12

12 Wire Size

12

12

12

12

AN-12*

49

65

104

165

19

37

1

7

19

7

65

10 Wire Size

10

10

10

10

10

10

AN-10*

6 (19)

6 (7)

6 (65)

9 (7)

9 (37)

9 (90)

1

7

19

37

49

104

37

7

37

90

* MIL-W-5086. ** Strand diameter not specified. † MIL-E-16366 A.

.102

.039

.023

.017

.015

.010

**

.036

.016

.010

.081

.031

.019

.013

.012

.010

.008

.006

.018

.031

.010

.064

.024

.015

.011

.009

.006

**

.020

.013

.064

.025

.014

.010

.032

.012

.010

.007

.006

**

.013

.010

.006

.040

.016

.010

.009

.006

.016

www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

wHole ConduCtor

Cir. Mil. area dia. in.

dia. MM

6,530

6,530

6,530

6,530

6,593

6,533

6,574

6,559

6,088

6,512

6,533

10,380

10,380

10.380

10,443

10,445

10,452

10,380

9,016

9,402

9,045

4,107

4,107

4,107

4,107

4,157

4,128

3,830

2,828

3,036

4,107

4,497

3,828

4,121

2,583

2,583

2,601

2,613

2,580

2,407

2,613

642

703

704

525

1,022

1,024

1,005

1,022

1,034

1,119

1,119

1,005

1,034

1,624

1,624

1,608

1,624

1,630

1,779

.081

.092

.093

.093

.104

.093

.094

.095

.096

.092

.097

.102

.116

.117

.117

.131

.116

.117

.108

.109

.120

.064

.073

.074

.074

.083

.074

.076

.060

.063

.064

.076

.072

.077

.051

.058

.058

.059

.058

.061

.061

.025

.030

.032

.028

.032

.036

.040

.037

.039

.040

.038

.038

.042

.040

.049

.049

.046

.049

.048

2.057

2.337

2.362

2.362

2.642

2.362

2.388

2.413

2.438

2.337

2.964

2.591

2.946

2.972

2.972

2.327

2.946

2.972

2.743

2.769

3.048

1.626

1.854

1.880

1.880

2.108

1.880

1.930

1.524

1.600

1.626

1.930

1.829

1.956

1.295

1.473

1.473

1.499

1.473

1.549

1.549

.635

.762

.813

.711

.813

.914

1.016

.940

.991

1.016

.965

.965

1.067

1.016

1.245

1.245

1.168

1.245

1.219

G-51

G-52

AWG or AN

NAvy

ShipboArd †

9 Wire Size

9

14 (7)

8

8

8 Wire Size

8

7 Wire Size

7

14 (7)

14 (140)

6 Wire Size

6

6

6

6

6

5 Wire Size

5

20 (49)

23 (7)

23 (228)

26 (49)

4

4

4 Wire Size

4

3 Wire Size

3

30 (304)

33 (336)

40 (19)

42 (49)

42 (209)

50 (19)

2

2

2 Wire Size

2

2

2

AN-2*

53 (532)

60 (37)

60 (304)

66 (133)

75 (37)

1

1

1

1 Wire Size

1

1

1

AN-1*

83 (418)

84 (2,107)

* MIL-W-5086.

** Strand diameter not specified.

† MIL-E-16366 A

Wire Termination Technical Information

No.

iNdividuAl StrANdS diA. iN.

1

19x16

7x48

19

7x7

19x11

19

7

19

37

49

133

663

19x28

37

19x16

19x7

37

7

19

37

61

133

259

812

19x22

2107

1

7x7

7

19x12

7x7

7

19

37

1

7

140

7

19

37

49

661

7

7

7

19

37

.229

.010

.010

.045

.029

.014

.051

.097

.059

.042

.037

.022

**

.010

.040

.014

.022

.045

.109

.066

.048

.037

.025

.018

**

.014

**

.181

.020

.057

.010

.023

.077

.047

.034

.144

.045

.010

.061

.037

.027

.023

.006

.043

.045

.049

.030

.021

Cir. mil. AreA

52,630

30,550

33,370

38,910

41,740

42,110

49,080

66,370

66,370

66,370

66,356

66,140

66,832

53,470

60,090

61,260

66,370

75,780

83,690

83,690

83,690

83,690

83,690

83,916

81,807

84,230

83,690

33,100

19,800

22,800

22,190

26,250

41,740

41,740

41,740

13,090

14,340

16,510

16,510

16,510

20,820

14,340

14,070

25,250

26,250

26,250

26,146

26,274

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Whole CoNduCtor diA. iN.

.229

.220

.235

.226

.260

.260

254

.292

.296

.297

.331

.335

.345

.304

.282

.310

.330

.317

.328

.332

.333

.333

.377

.378

.384

.380

.410

.181

.180

.171

.190

.210

.232

.235

.235

.144

.136

.145

.184

.186

.186

.208

.259

.130

.136

.146

.148

.148

diA. mm

5.819

5.590

5.967

5.742

6.600

6.600

6.452

7.421

7.522

7.548

8.405

8.507

8.767

7.772

7.161

7.870

8.380

8.048

8.333

8.431

8.456

8.456

9.578

9.603

9.752

9.650

10.41

4.595

4.570

4.345

4.830

5.330

5.891

5.967

5.967

3.662

3.454

3.787

4.672

4.722

4.722

5.283

6.579

3.302

3.454

3.712

3.763

3.763

Wire Termination Technical Information

No.

iNdividuAl StrANdS diA. iN.

Cir. mil. AreA AWG or AN

NAvy

ShipboArd †

1/0

1/0

1/0

1/0 Wire Size

1/0

1/0

1/0

AN-0*

100 (61)

105 (259)

2/0 Wire Size

105 (2,646)

2/0

2/0

2/0

2/0

2/0

2/0

AN-00*

125 (61)

133 (259)

133 (684)

133 (3,325)

150 (61)

3/0

3/0

3/0

3/0

3/0 Wire Size

3/0

3/0

3/0

150 (760)

168 (427)

4/0

4/0

4/0

4/0 Wire Size

4/0

4/0

4/0

AN-000*

200 (61)

200 (988)

250 kcmil Wire Size

250,000

250,000

250,000

250,000

AN-0000*

* MIL-W-5086.

** Strand diameter not specified.

† MIL-E-16366 A.

220 (259)

250 (61)

7

19

37

61

133

259

1,661

61

19x52

19

37

61

91

2,104

37x7

61

2,646

7

19

37

61

133

259

1,327

61

37x7

19x36

3,325

61

7

19

37

61

133

259

1,033

61

37x7

7

19

37

61

133

259

4,227

19x40

61x7

.174

.106

.076

.059

.040

.029

**

.057

.014

.115

2

.064

.052

**

.029

.064

.032

.023

**

.045

**

**

.138

.084

.060

.047

.014

**

.051

.123

.075

.053

.042

.028

.020

**

.040

**

.155

.094

.067

.052

.036

.026

.006

.014

**

211,600

211,600

211,600

211,600

211,736

211,845

167,332

198,700

199,100

250,000

250,000

250,000

250,000

211,954

220,700

250,000

105,500

133,100

133,100

133,100

133,100

132,800

133,462

133,665

124,900

133,100

137,800

133,100

157,600

105,500

105,500

105,500

105,500

105,761

105,672

104,118

99,060

105,500

167,800

167,800

167,800

167,800

167,607

167,402

168,023

153,100

167,800 www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

Whole CoNduCtor diA. iN.

.522

.528

.529

.530

.599

.601

.548

.514

.580

.574

.575

.576

.576

.615

.610

.577

.474

.477

.490

.407

.460

.460

.414

.419

.420

.420

.480

.520

.457

.368

.373

.374

.374

.423

.424

.432

.363

.410

.464

.470

.471

.472

.533

.536

.610

.510

.520

diA. mm

13.261

13.413

13.439

13.460

15.219

15.265

13.923

13.652

14.730

14.582

14.607

14.632

14.632

15.617

15.490

14.658

11.680

10.512

10.639

10.670

10.670

12.042

12.118

12.450

10.338

11.680

12.190

13.210

11.608

9.343

9.476

9.502

9.502

10.721

10.772

10.971

9.216

10.410

11.782

11.940

11.965

11.991

13.536

13.612

15.490

12.950

13.210

G-53

G-54

MIL-T-7928

MS-25036

-142

-143

-144

-145

-146

-147

-136

-137

-138

-139

-140

-141

-129

-130

-131

-132

-133

-135

-123

-124

-125

-126

-127

-128

-154

-155

-156

-157

-158

-148

-149

-150

-151

-152

-153

-117

-118

-119

-120

-121

-122

-111

-112

-113

-114

-115

-116

-101

-102

-103

-104

-105

-106

-107

-108

-109

-110

MIL-T-7928

MS-20659

-124

-128

-129

-130

-131

-132

-133

-134

-116

-117

-118

-119

-120

-121

-122

-123

-109

-110

-111

-112

-113

-114

-115

-101

-102

-103

-104

-105

-106

-107

-108

-148

-149

-151

-152

-153

-154

-155

-156

-135

-136

-140

-141

-144

-146

-147

-157

-158

-165

-166

Wire Termination Technical Information

CaT. No.

T&B

CLaSS 1 & 2

RJ9731

RK9721

RK9731

RK9751

RL9731

RL9751

RM9731

RM9751

RE10721

RE10731

RF10711

RF10721

RF10731

RG9711

RG9731

RG9751

RH9711

RH9731

RH9751

RJ9711

Ra323

Ra863

Ra713

Ra753

RB1323

RB863

RB713

RB753

RC863

RC713

RC753

Ra333

Ra853

Ra873

Ra723

Ra733

RB1333

RB853

RB873

RB723

RB733

RC333

RC363

RC703

RC733

RD10361

RD10711

RD10721

RD10731

RE10261

RE10711

CaT. No.

T&B

CLaSS 1 & 2

L972

L974

M972

M974

C33

C75

G926

G972

G974

H972

J972

J974

K971

K974

F10721

G975

H975

J975

K975

D10161

D10711

F10261

L975

M973

M975

C73

D10731

E10261

E10721

G973

H971

H973

J971

J973

K972

K973

L973 a85G a87G

B85G

B87G

C26

C70

D10361

D10721

E10711

E10731

F10711

F10731

G971

MIL-T-7928

MS-17143

-9

-10

-11

-12

-13

-14

-15

-16

-17

-19

-20

-7

-8

-5

-6

-3

-4

-1

-2

MIL-T-22909

MS-90485

-1

-01

-02

-03

-4

-2

-8

-6

-04

CaT. No.

T&B

Ra480

RB480

RC480

Ra481

RB481

RC481

Ra482

RB482

RC482

Ra483

RB483

RC483

Ra484

RB484

RC484

Ra485

RB485

Ra486

RB486

CaT. No.

T&B

11781M

11782M

11783M

11784M

11785M

11786M

11787M

11788M

11789M

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

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MIL-T-7928

MS-21004

-9

-10

-11

-12

-13

-14

-15

-7

-8

-5

-6

-3

-4

-1

-2

-16

-17

-18

-19

-20

-21

MIL-T-22909

-MS-23002

-8

-6

-4

-2

-1

-01

-02

-03

-04

CaT. No.

T&B a484 a480

B486

B483

B482

B481

B485

B484 a486 a483 a482 a481 a485

B480

C486

C483

C482

C481

C485

C484

C480

CaT. No.

T&B

21707M

21708M

21709M

21710M

21711M

21712M

21713M

21714M

21715M

Wire Termination Technical Information

Note : All catalog numbers do not appear in this cross reference. This means it may not be available in one of the package options.

10RC-251T

10RC-2577

10RC-38

10RC-38X

10RC-516

10RC-55PT

10RC-6

10RC-6F

10RC-6FL

10RC-6FLX

10RC-6X

10RC-8

10RC-8F

10RC-8FL

10RC-8FLX

10RC-8X

CaT. No.

T&B DISTRIBuToR

PaCKaGE

10RC-10

10RC-10F

10RC-10FL

10RC-10FLX

10RC-10FX

10RC-10X

10RC-14

10RC-14F

10RC-14FL

10RC-14X

10RC-250F

10RC-250T

14RB-516

14RB-6

14RB-6F

14RB-6FL

14RB-6FLX

14RB-6FX

14RB-6X

14RB-8

14RB-8F

14RB-8FL

14RB-8FLX

14RB-8FX

14RB-8X

14RBC-10

14RBC-12

14RBC-14

14RB-10

14RB-10F

14RB-10FL

14RB-10FLX

14RB-10FX

14RB-10X

14RB-14

14RB-14F

14RB-14X

14RB-250F

14RB-250T

14RB-251T

14RB-2577

14RB-38

14RB-4

14RB-47PT

14RBC-38

14RBC-516

14RBC-6

14RBD-182

RBC797

RBC727

RBC857

RBD1827

14RBD-18277 RBD18277

RC25177

RC2573

RC737

RC737-250

RC707

RC55PT

RC337

RC1337

RC2207

RC2207-250

RC337-250

RC777

RC1147

RC2217

RC2217-250

RC777-250

CaT. No.

T&B BuLK

PaCKaGE

RC367

RC1157

RC2227

RC2227-250

RC1157-250

RC367-250

RC717

RC1167

RC2237

RC717-250

RC257

RC2517

RB727

RB857

RB647

RB2207

RB2207-200

RB647-200

RB857-200

RB867

RB657

RB2237

RB2237-200

RB657-200

RB867-200

RBC877

RBC757

RBC717

RB877

RB1157

RB2257

RB2257-200

RB1157-200

RB877-200

RB717

RB1717

RB717-200

RB257

RB2517

RB25177

RB2573

RB737

RB1327

RB47PT

CaT. No.

T&B DISTRIBuToR

PaCKaGE

CaT. No.

T&B BuLK

PaCKaGE

2Ra18

2Ra18X

2Raa

2RaS18X

2RB14

2RB14X

2RBB

2RBS14X

2RC10

2RC10X

2RCC

2RCS10X

2RD8

2RE6

2RZZ

2D10-9

2D-8

2E-6

2E8-7

2F-4

2F6-5

2G21

2G4-2

2a20

2a22-20

2B-14

2B-16

2B18-16

2C-10

2C-12

2C14-12

14RBD-183 RBD1837

14RBD-18377 RBD18377

18Ra-10

18Ra-10F

18Ra-10FL

18Ra-10FLX

18Ra-10X

18Ra-14

18Ra-250F

18Ra-250T

18Ra-251T

18Ra-2577

Ra877

Ra1157

Ra2257

Ra2257-170

18Ra-38

18Ra-4

18Ra-47PT

18Ra-516

18Ra-516X

18Ra-6

18Ra-6F

18Ra-6FL

18Ra-6FLX

18Ra-6FX

18Ra-6X

18Ra-8

18Ra-8F

18Ra-8FL

18Ra-8FX

18Ra-8X

Ra857-170

Ra867

Ra1147

Ra2247

Ra1147-170

Ra867-170

18RaD-182 RaD1827

18RaD-18277 RaD18277

18RaD-183 RaD1837

18RaD-18377 RaD18377

2a-18

2a-18 aa2 aa2

Raa24 a1a

Ra877-170

Ra717

Ra257

Ra2517

Ra25177

Ra2573

Ra737

Ra77

Ra47PT

Ra727

Ra727-170

Ra857

Ra1167

Ra2217

Ra2217-170

Ra1167-170

BB2

RBB25

B1B

CC2-TB

RCC26

C1C

D1D

DD102

EE2

E1E

FF2

F1F

GG2

G1G

Raa21

Raa217-170

Raa23

RaaS22X

RBB21

RBB217-200

RBB23

RBBS22X

RCC21

RCC217-250

RCC23

RCCS22X

RDD27

REE28

RZZ23

CaT. No.

T&B DISTRIBuToR

PaCKaGE

CaT. No.

T&B BuLK

PaCKaGE aB14-6a aB14-8a aD18-182 aD18-183

B14-10

B14-10F

B14-10FL

B14-10G

B14-110F

B14-111F

B14-12

B14-14

B14-250

B14-250a

B14-250F

B14-250T

2B-14

2B-16

2B18-16

2C-10

2C-12 a18-250a a18-251T a18-38 a18-516 a18-6 a18-6F a18-6FL a18-8 a18-8F a18-8FL aB14-10a

B14-251T

B14-38

B14-4

B14-516

B14-6

B14-6F

B14-6FL

B14-8

B14-8F a18-10 a18-10F a18-10FL a18-110F a18-111F a18-12 a18-14 a18-250

18Ra-6FLX

18Ra-6FX

18Ra-6X

18Ra-8

18Ra-8F

18Ra-8FL

18Ra-8FX

18Ra-8X

18RaD-182 RaD1827

18RaD-18277 RaD18277

18RaD-183 RaD1837

18RaD-18377 RaD18377

2a-18

2a-18

2a20

2a22-20 aa2 aa2

Raa24 a1a

BB2

RBB25

B1B

CC2-TB a87 a115-TB a225 a10-TB a11 a75 a71 a250-TB

Ra2217-170

Ra1167-170

Ra857-170

Ra867

Ra1147

Ra2247

Ra1147-170

Ra867-170

B250

B252G

B250G

B251G

B251

B73

B132

B72

B87

B115

B225

B87G

B10TB

B11-TB

B75TB

B71

B133

B64

B220

B86

B65TB a86 a114 a224 aB53 aB51 aB52 aD182 aD183

RCC26 a252G a251 a73 a72 a85 a116 a221 www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

CaT. No.

T&B BuLK

PaCKaGE

F71-TB

F73

F72

G975

G971

G973

G972

H971

J973

E71

E75

E71

E73

E72

FTa250

F26

F75

C77

D36

D75

D71

D73

D72

E26

E75

C73

C70

C133

C220-TB

C33

C52-TB

C114

C221

BC87

BC71

BC79

BC72

BC85

BC86

BD183

C26

C53

C115

C222-TB

C75

C71

C116-TB

C252G

C250

B223

B23

BC87

BC75

BC71

BC79

BC72

BC85

BC86

BD183

C26

C53

C115

C222-TB

C75

C71

CaT. No.

T&B DISTRIBuToR

PaCKaGE

F4-14

F4-38

F4-516

G2-12

G2-14

G2-38

G2-516

H10-14

J20-38

E6-14

E6-12

E6-14

E6-38

E6-516

F250Ta

F4-10

F4-12

C10-38

C10-516

C10-6F

C10-6FL

C10-6-SK

C10-8a

C10-8F

C10-8FL

C10-8-SK

D8-10

D8-12

D8-14-SK

D8-38

D8-516

E6-10

E6-12

BC14-10

BC14-14

BC14-38

BC14-516

BC14-6

BC14-8

BD14-183

C10-10

C10-10a

C10-10F

C10-10FL

C10-12

C10-14

C10-14F

C10-250a

C10-250F

B14-8FL

B14-D

BC14-10

BC14-12

BC14-14

BC14-38

BC14-516

BC14-6

BC14-8

BD14-183

C10-10

C10-10a

C10-10F

C10-10FL

C10-12

C10-14

G-55

G-56

CAT. NO.

T&B Bulk

PACkAGe rB250 rB250P rB733 rB734 rB1323 rB147PT rB723 rB724 rB853 rB733 rB734 rB1323 rB147PT rB723 rB724 rB853 rB1113 rAD1833 rAD1887F rB44-HT rB873 rB1153 rB2253 rB1253 rB874 rB10-sk rB11-TB rB753 rB713 rB1163 rB714 rBB250 rB2577F rA250TB rA250P rA733 rA323 rA147PT rA723 rA853 rA1103 rA2213 rA1203 rA863 rA1123 rA2243 rA1223 rA23 rAD1823 k973 l973

M973

NW83

NW84

NW23 rA873 rA1153 rA2253 rA1253 rA10sk rA11 rA753 rA713 rA1163 rA2577F

Wire Termination Technical Information

CAT. NO.

T&B DisTriBuTOr

PACkAGe rB14-250F rB14-250FP rB14-38 rB14-38X rB14-4 rB14-47PT rB14-516 rB14-516X rB14-6 rB14-38 rB14-38X rB14-4 rB14-47PT rB14-516 rB14-516X rB14-6 rB14-6F rAD18-183 rAD18-188A rB4-HT rB14-10 rB14-10F rB14-10Fl rB14-10Fs rB14-10X rB14-110F rB14-111F rB14-12 rB14-14 rB14-14F rB14-14X rB14-250 rB14-250A rA18-250F rA18-250FP rA18-38 rA18-4 rA18-47PT rA18-516 rA18-6 rA18-6F rA18-6Fl rA18-6Fs rA18-8 rA18-8F rA18-8Fl rA18-8Fs rA18D rAD18-182 k30-38 l40-38

M250-38

NW14-10

NW14-12

NW22-10 rA18-10 rA18-10F rA18-10Fl rA18-10Fs rA18-110F rA18-111F rA18-12 rA18-14 rA18-14F rA18-250A

CAT. NO.

T&B DisTriBuTOr

PACkAGe rD8-516 re6-10 re6-12 re6-14 re6-38 re6-516 rF4-10 rF4-14 rF4-38 rF4-516 rG2-10 rG2-12 rG2-14 rG2-38 rG2-516 rP7-T rP12 rC10-516X rC10-55PT rC10-6 rC10-6F rC10-6Fl rC10-6X rC10-8 rC10-8F rC10-8Fl rC10-8Fs rC10-8X rC55 rD8-10 rD8-12 rD8-14 rD8-38 rC6-T rC10-10 rC10-10F rC10-10Fl rC10-10Fs rC10-10X rC10-12 rC10-14 rC10-14F rC10-14Fl rC10-14X rC10-250A rC10-250F rC10-38 rC10-38X rC10-516 rB14-6F rB14-6Fl rB14-6Fs rB14-6X rB14-8 rB14-8F rB14-8Fl rB14-8Fs rB14-8X rB14D rB44 rBC14-12 rBC14-14 rBC14-8 rBD14-182 rBD14-183

CAT. NO.

T&B Bulk

PACkAGe rD727 re267 re757 re717 re737 re727 rF267 rF717 rF737 rF727 rG267 rG757 rG717 rG737 rG727 rP12-HT rP7 rC704 rC155PT rC333 rC1113 rC2203 rC334 rC863 rC1123 rC2213 rC1223 rC864 rC6 rD367 rD757 rD717 rD737 rC551-HT rC363 rC1153 rC2223 rC1253 rC364 rC753 rC713 rC1163 rC2233 rC714 rC2577F rC250 rC733 rC734 rC703 rB1113 rB2213 rB1203 rB854 rB863 rB1123 rB2233 rB1223 rB864 rB23 rB4-TB rBC753 rBC713 rBC863 rBD1823 rBD1833

CAT. NO.

T&B Bulk

PACkAGe

B87

B87G

BB2

BC71

BC72

BC75

BC79

BC85

BC86

BC87

BD183

C114

C115

C116-TB

C133

C1C

C220-TB

B64

B65TB

B71

B72

B73

B75TB

B86

B87

B223

B225

B23

B250

B250G

B251

B251G

B252G

AD183

B10TB

B115

B11-TB

B132

B133

B1B

B220

A85

A86

A87

AA2

AB51

AB52

AB53

AD182

A10-TB

A11

A114

A115-TB

A116

A1A

A221

A224

A71

A72

A73

A75

A225

A250-TB

A251

A252G

CAT. NO.

T&B DisTriBuTOr

PACkAGe

B14-10

B14-10G

2B-14

BC14-14

BC14-516

BC14-12

BC14-38

BC14-6

BC14-8

BC14-10

BD14-183

C10-8F

C10-10F

C10-14F

C10-6F

2C14-12

C10-6Fl

B14-8Fl

B14-10Fl

B14-D

B14-250

B14-250F

B14-251T

B14-250T

B14-250A

B14-6F

B14-8F

B14-14

B14-516

B14-38

B14-12

B14-8

B14-10

A18-6

A18-8

A18-10

2A-18

AB14-6A

AB14-8A

AB14-10A

AD18-182

AD18-183

B14-110F

B14-10F

B14-111F

B14-4

B14-6

2B18-16

B14-6Fl

A18-110F

A18-111F

A18-8F

A18-10F

A18-6F

2A22-20

A18-6Fl

A18-8Fl

A18-10Fl

A18-250

A18-251T

A18-250A

A18-14

A18-516

A18-38

A18-12

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

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CAT. NO.

T&B Bulk

PACkAGe

NW83

NW84 rA1153 rA1157 rA1163 rA1167 rA1167-170 rA1203 rA1223 rA1253 rA147PT rA2213 rA2217 rA2217-170 rA2243 rA2247 rA2253

G975

GG2

H971

J973 k973 l973

M973

NW23

F73

F75

FF2

FTA250

G1G

G971

G972

G973 e72 e73 e75 ee2

F1F

F26

F71-TB

F72

D71

D72

D73

D75

DD102 e1e e26 e71

C70

C71

C73

C75

C77

CC2-TB

D1D

D36

C221

C222-TB

C250

C252G

C26

C33

C52-TB

C53

CAT. NO.

T&B DisTriBuTOr

PACkAGe

NW14-10

NW14-12 rA18-10F

18rA-10F rA18-14F

18rA-6F

18rA-6FX rA18-6Fs rA18-8Fs rA18-10Fs rA18-47PT rA18-6Fl

18rA-6Fl

18rA-6FlX rA18-8Fl

18rA-8Fl rA18-10Fl

F4-38

F4-12

2F-4

F250TA

2G4-2

G2-14

G2-516

G2-38

G2-12

2G21

H10-14

J20-38 k30-38 l40-38

M250-38

NW22-10 e6-516 e6-38 e6-12

2e-6

2F6-5

F4-10

F4-14

F4-516

D8-14-sk

D8-516

D8-38

D8-12

2D-8

2e8-7 e6-10 e6-14

C10-8Fl

C10-10Fl

C10-250F

C10-250A

C10-10

C10-6-sk

C10-8A

C10-10A

C10-516

C10-14

C10-38

C10-12

C10-8-sk

2C-10

2D10-9

D8-10

CAT. NO.

T&B DisTriBuTOr

PACkAGe rAD18-188A rB14-110F rB14-6F rB14-8F rB14-10F

14rB-10F rB14-10F

14rB-10F

14rB-10FX rB14-14F rB14-111F rB14-6Fs rB14-8Fs rB14-10Fs rB14-4

14rB-4 rB14-47PT

2rAA

2A20

2rAs18X rAD18-182

18rAD-182

18rAD-18277 rAD18-183

18rAD-183 rA18-110F rA18-110F rA18-111F rA18-6F rA18-8F

18rA-8F

18rA-8FX

18rAD-18377

18rA-516X rA18-38

18rA-38 rA18-12

18rA-4 rA18-6

18rA-6

18rA-6X rA18-8

18rA-8

18rA-8X rA18-10

18rA-10

18rA-10X

2rA18

2rA18X

18rA-10Fl

18rA-10FlX rA18D rA18-250FP rA18-250F

18rA-250T

18rA-251T

18rA-250F

18rA-2577 rA18-250A rA18-4

18rA-47PT rA18-14

18rA-14 rA18-516

18rA-516

Wire Termination Technical Information

CAT. NO.

T&B Bulk

PACkAGe rAD1887F rB10-sk rB1113 rB1123 rB1153 rB1157 rB1153 rB1157 rB1157-200 rB1163 rB11-TB rB1203 rB1223 rB1253 rB1323 rB1327 rB147PT rAA23 rAA24 rAAs22X rAD1823 rAD1827 rAD18277 rAD1833 rAD1837 rA10sk rA10sk rA11 rA1103 rA1123 rA1147 rA1147-170 rAD18377 rA727-170 rA733 rA737 rA753 rA77 rA853 rA857 rA857-170 rA863 rA867 rA867-170 rA873 rA877 rA877-170 rAA21 rAA217-170 rA2257 rA2257-170 rA23 rA250P rA250TB rA2517 rA25177 rA257 rA2573 rA2577F rA323 rA47PT rA713 rA717 rA723 rA727

CAT. NO.

T&B Bulk

PACkAGe rBB217-200 rBB23 rBB25 rBB250 rBBs22X rBC713 rBC717 rBC727 rBC757 rBC797 rBC857 rBC863 rBC877 rBD1823 rBD1827 rBD18277 rBD1833 rB734 rB737 rB753 rB853 rB854 rB857 rB857-200 rB863 rB864 rB867 rB867-200 rB873 rB874 rB877 rB877-200 rBB21 rB2573 rB2577F rB47PT rB4-TB rB647 rB647-200 rB657 rB657-200 rB713 rB714 rB717 rB717-200 rB723 rB724 rB727 rB733 rB1717 rB2207 rB2207-200 rB2213 rB2233 rB2237 rB2237-200 rB2253 rB2257 rB2257-200 rB23 rB250 rB250P rB2517 rB25177 rB257

CAT. NO.

T&B DisTriBuTOr

PACkAGe

2rB14X

2rBB

2B-16 rB14-250

2rBs14X rBC14-14

14rBC-14

14rBC-516

14rBC-12

14rBC-38

14rBC-6 rBC14-8

14rBC-10 rBD14-182

14rBD-182

14rBD-18277 rBD14-183 rB14-38X

14rB-38 rB14-12 rB14-6 rB14-6X

14rB-6

14rB-6X rB14-8 rB14-8X

14rB-8

14rB-8X rB14-10 rB14-10X

14rB-10

14rB-10X

2rB14

14rB-2577 rB14-250A

14rB-47PT rB44

14rB-6F

14rB-6FX

14rB-8F

14rB-8FX rB14-14 rB14-14X

14rB-14

14rB-14X rB14-516 rB14-516X

14rB-516 rB14-38

14rB-14F

14rB-6Fl

14rB-6FlX rB14-6Fl rB14-8Fl

14rB-8Fl

14rB-8FlX rB14-10Fl

14rB-10Fl

14rB-10FlX rB14D rB14-250F rB14-250FP

14rB-250T

14rB-251T

14rB-250F

CAT. NO.

T&B Bulk

PACkAGe rC733 rC734 rC737 rC737-250 rC753 rC777 rC777-250 rC863 rC864 rCC21 rCC217-250 rCC23 rCC26 rCCs22X rD367 rD717 rD727 rC334 rC337 rC337-250 rC363 rC364 rC367 rC367-250 rC55PT rC6 rC703 rC704 rC707 rC713 rC714 rC717 rC717-250 rC2207-250 rC2213 rC2217 rC2217-250 rC2223 rC2227 rC2227-250 rC2233 rC2237 rC250 rC2517 rC25177 rC257 rC2573 rC2577F rC333 rBD1837 rBD18377 rC1113 rC1123 rC1147 rC1153 rC1157 rC1157-250 rC1163 rC1167 rC1223 rC1253 rC1337 rC155PT rC2203 rC2207

CAT. NO.

T&B DisTriBuTOr

PACkAGe rC10-38 rC10-38X

10rC-38

10rC-38X rC10-12

10rC-8

10rC-8X rC10-8 rC10-8X

2rC10

2rC10X

2rCC

2C-12

2rCs10X rD8-10 rD8-14 rD8-516 rC10-6X

10rC-6

10rC-6X rC10-10 rC10-10X

10rC-10

10rC-10X

10rC-55PT rC55 rC10-516 rC10-516X

10rC-516 rC10-14 rC10-14X

10rC-14

10rC-14X

10rC-6FlX rC10-8Fl

10rC-8Fl

10rC-8FlX rC10-10Fl

10rC-10Fl

10rC-10FlX rC10-14Fl

10rC-14Fl rC10-250F

10rC-250T

10rC-251T

10rC-250F

10rC-2577 rC10-250A rC10-6

14rBD-183

14rBD-18377 rC10-6F rC10-8F

10rC-8F rC10-10F

10rC-10F

10rC-10FX rC10-14F

10rC-14F rC10-8Fs rC10-10Fs

10rC-6F rC10-55PT rC10-6Fl

10rC-6Fl www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

CAT. NO.

T&B DisTriBuTOr

PACkAGe re6-10 re6-14 re6-516 re6-38 re6-12

2re6 rF4-10 rF4-14 rF4-516 rF4-38 rG2-10 rG2-14 rG2-516 rG2-38 rG2-12 rP12 rD8-38 rD8-12

2rD8 re6-10 re6-14 re6-516 re6-38

2rCC

2C-12

2rCs10X rD8-10 rD8-14 rD8-516 rD8-38 rD8-12

2rD8

CAT. NO.

T&B Bulk

PACkAGe rF727 rF737 rG267 rG717 rG727 rG737 rG757 rP7 re267 re717 re727 re737 re757 ree28 rF267 rF717 rD737 rD757 rDD27 re267 re717 re727 re737 rCC23 rCC26 rCCs22X rD367 rD717 rD727 rD737 rD757 rDD27

G-57

Shrink-Kon ® Heat-Shrinkable Tubing

Protect against moisture, corrosion and abrasion!

T&B has you covered when it comes to insulation!

• Easy to use

• Heat shrinkable

• Products for heavy, medium and thin walls

• Covers available for H-type taps and splices

G-58

Shrink-Kon ® Heavy-Wall

Heat-Shrinkable End Cap and Boots

Redesigned for superior durability and performance!

Seals and insulates cable ends at a 600V rating. Installs fast, while providing insulation resistance to moisture, corrosion and abrasion.

The extra thickness at the tip of the end cap prevents sharp ends of the cable from puncturing the seal.

Seals and insulates multi conductor cables and conduit with the same cost savings and superior properties of T&B’s heat-shrinkable tubing. These boots replace time-consuming tapes, epoxies, encapsulations and dips. The boots are internally coated with sealant.

Shrink-Kon ® Heavy-Wall Heat-Shrinkable Insulators

When it comes to moisture-proofing connections and terminations, T&B’s heat-shrinkable tubing, boots and end caps have proven themselves over years of service to the industry. Made of thermally stabilized cross-linked polyolefin, these heat-shrinkable insulators can be used over lead, steel, aluminum, copper, standard plastic and elastomeric insulating materials.

T&B heat-shrinkable insulators are designed to be easy to use. They provide an appropriate level of insulation and abrasion protection.

Where applicable, T&B heat-shrink insulators are UL Listed.

Also, all standard-size insulators have an internally applied adhesive sealant.

T&B Heat-Shrinkable Insulators Offer:

• Heavy-duty protection

• A full range of sizes from #14 to 2500 kcmil

• Field-proven reliability

• Internal sealant provides protection against moisture

Featured Products Include:

• High Shrink Ratio HSHR series with 6:1 shrink ratio designed for applications with extreme differences between cable, connector and back shell sizes

• Flame Retardant HSFR series provides maximum flame retardancy

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Shrink-Kon ® Heat-Shrinkable Tubing

Shrink-Kon ® Medium Wall Tubing

More flexible than heavy-wall products, with excellent resistance to impact and abrasion.

• Seals and protects cable splices and terminations

• Thermoplastic adhesive liner guarantees complete environmental protection and insulation

Shrink-Kon

®

Thin Wall Tubing

Manufactured from stabilized Polyolefin, these insulators are used to insulate bare Sta-Kon ® and Blackburn ® connectors and splices. They also provide a degree of strain relief and may be used to harness wires. Available in cut pieces or reels.

Featured Products Include:

• Standard non-lined 2:1 thin wall tubing

• 3:1 adhesive-lined thin wall CPO-A series provides excellent flexibility with environmental sealing capability

• Extra-clear heat shrink for use on power connections and data connections

Covers

These new insulating covers provide hard-shell insulated protection for “H” type compression taps and splices, and, because there is no taping required, you get uniform quality and appearance each time. The exclusive locking design provides the range-taking capability. Only six H-tap insulating catalog numbers accommodate the range of #6 AWG – 1000 kcmil in the main and #12 AWG – 500 kcmil in the branch.

• Hard-shell outer covers guard against impact, inner seal keeps out dust

• Installs quickly and easily without special tools — simply snap together

• Eliminates time-consuming taping

• Provides high-quality, neat, uniform installations

• Range-taking design reduces inventory www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-59

G-60

Shrink-Kon ® Heat-Shrinkable Tubing

HS Series

• Made of thermally stabilized cross-linked polyolefin, enabling a recovered wall thickness greater than the cable jacket replaced

• Withstands severe mechanical requirements of U.R.D., submersible, and direct-burial installations

• Tubing, featuring an internally applied sealant, offers protection against moisture, and may be used over lead, steel, aluminum, copper, standard plastic and elastomeric insulating materials

• Shrink temperature of 120° C

• High impact, abrasion, corrosion and chemical resistance

• Rated for 600V, 90° C continuous use. Maximum rating

1kV at 90° C

• Thermoplastic adhesive liner provides complete environmental protection and insulation

• Meets: UL ® 486D, CSA C22.2 No. 198.2, ANSI C119.1,

Western Underground Guide Numbers 2.4, 2.5, ICEA and

NEMA insulation thickness requirements

• Continuous operating temperature: -55° C to 110° C

............................................................................... HS Series Specifications .................................................................................

teSt MetHod tyPical

PerforManceS teSt MetHod tyPical

PerforManceS ProPerty

Physical

• Tensile Strength

• Elongation

• Elongation after

Heat Aging

(168 hrs. at 150° C)

• Heat Shock

(4 hrs. at 225° C)

• Longitudinal Change

• Low Temperature Flexibility

(4 hrs. at -55° C)

ASTM D412, ISO 37

ASTM D412, ISO 37

ASTM D2671

ASTM D2671

ASTM D2671

ASTM D2671

2100 psi (14.5MPa)

600%

500%

No cracking or flowing

+1%, -10%

No cracking

ProPerty chemical

• Fluid Resistance

• Fungus Resistance

• Copper Corrosion

• Water Absorption adhesive

• Adhesive Lap Sheer

(1 in./min. at 23° C)

MIL-DTL-23053

ASTM G21

ASTM D2671

ASTM D570

ASTM D1002

Good to Excellent

No Growth

No Corrosion

0.1%

125 psi (.875 MPa)

• Specific Gravity

• Hardness (Shore D) electrical

• Dielectric Strength ASTM D149

• Dielectric Voltage Withstand UL 486D

• Volume Resistivity

ASTM D792

ASTM D2240

ASTM D257

1.1

50D

500V/Mil (20kV/mm)

No Breakdown,

(2500V, 60 Hz,

1 Min.)

1016 ohm-cm

• Adhesive Softening Point

• Adhesive Peel Strength

(300mm/min. at 23° C)

— to steel, aluminum, P.E.

— PVC

• Water Penetration

ASTM E28

ASTM D1000

STM 706

92° C ±5° C

35 pli

20 pli

No penetration after

236 hrs. of continuous immersion

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Shrink-Kon ® Heat-Shrinkable Tubing

HS Series Heavy-Wall Heat-Shrinkable Tubing — Black

Min.

exPanded i.d.

(in.)

Max.

recovered i.d.

(in.) cat. no.

HS16-12

HS16-12l

HS16-12-4

HS12-6

HS12-6l

HS12-6-4

HS6-1

HS6-1l

HS6-1-4

HS4-30

HS4-30l

HS4-30-4

HS40-400

HS40-400l

HS40-400-4

HS500-1000

1.50

2.00

HS500-1000l 2.00

HS500-1000-4 2.00

HS12-30*

HS30-30*

HS30-4*

HS12-40*

HS30-40*

HS40-4-tb*

3.54

3.54

3.54

4.72

4.72

4.72

.75

.75

.75

1.10

1.10

1.10

1.50

1.50

.35

.35

.35

.51

.51

.51

Order multiple is std. pkg.

All lengths have factory-applied sealant.

UL File No. E9809, UL 486D.

* Not UL Listed.

.12

.12

.12

.16

.16

.16

1.18

1.18

1.18

1.57

.47

.63

.63

.63

1.57

1.57

.35

.35

.47

.47

.24

.24

.24

.35

noM.

recovered

Wall

(in.)

.16

.16

.16

.17

.16

.16

.16

.16

.17

.17

.12

.12

.16

.16

.09

.09

.09

.12

.07

.07

.07

.09

.09

.09

Std.

lenGtH

(in.) fitS any liSted or certified al or cu SPlice

WitH diM no larGer tHan o.d.

(in.) lenGtH

(in.)

12

30

48

12

48

9

15

48

30

48

9

48

8

12

48

5

4

8

48

3

3

6

6

48

.75

.75

.63

.63

.63

.75

.27

.27

.27

.38

.38

.38

1.00

1.00

1.00

1.75

1.75

1.75

2.50

2.50

2.50

3.25

3.25

3.25

Std.

cable ranGe

PkG. qty.

#16 to #12 AWG 25

#16 to #12 AWG 25

#16 to #12 AWG 5

#12 to #6 AWG 25

#12 to #6 AWG 25

#12 to #6 AWG 5

#6 to #1 AWG 25

#6 to #1 AWG 25

#6 to #1 AWG 5

#4 to 3/0 AWG 20

#4 to 3/0 AWG 10

#4 to 3/0 AWG 5

4/0 AWG to 400 kcmil 10

4/0 AWG to 400 kcmil 10

4/0 AWG to 400 kcmil 5

500–1000 kcmil 5

500–1000 kcmil 2

500–1000 kcmil 2

800–1250 kcmil 2

800–1250 kcmil 2

800–1250 kcmil 1

1500–2500 kcmil 1

1500–2500 kcmil 1

1500–2500 kcmil 1

HS Series Heavy-Wall Heat-Shrinkable Tubing — Red cat. no.

Min.

exPanded i.d. (in.)

HS12-6lr

HS6-1lr

HS4-30lr

.51

.75

1.10

Order multiple is std. pkg.

All lengths have factory-applied sealant.

UL File No. E9809, UL 486D

Max.

recovered i.d. (in.)

.16

.24

.35

Heavy-Wall Tubing (25' rolls) — Black lenGtH

(in.)

6

8

9 for 2-Way connector cable SizeS

#8–#6 AWG

#6–#2 AWG

#1–3/0 AWG

Std.

PkG. qty.

25

25

10 cat. no.

Min.

exPanded i.d. (in.)

Max.

recovered i.d. (in.) noMinal recovered Wall

(in.)

HS16-12-25

HS12-6-25

HS6-1-25

HS4-30-25

HS40-400-25

.35

.51

.75

1.10

1.50

.12

.16

.24

.35

.47

HS500-1000-25 2.00

.63

Order by reel, not by feet. 25' reels not supplied with factory-applied sealant.

Not UL Listed.

.07

.09

.09

.12

.16

.16

code cable

Size

#14–#10 AWG

#8–#6 AWG

#6–#2 AWG

#1–3/0 AWG

2/0 AWG–350 kcmil

250–500 kcmil

Std. PkG.

(rollS)

1

1

1

1

1

1 www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-61

Shrink-Kon ® Heat-Shrinkable Tubing

HSHR Series — High Shrink Ratio

• Accommodates a wide variety of connector shapes and configurations

• Thermoplastic adhesive liner for complete environmental protection and insulation

• Continuous operating temperature: -55° C to 110° C

• Shrink temperature: 120° C

• Flame retardant: UL94 – V0

G-62

HSHR Series Heavy-Wall Heat-Shrinkable Tubing

CAT. NO.

HSHR750-4

MIN.

EXPANDED

I.D. (IN.)

MAX

RECOVERED

I.D. (IN.)

NOMINAL

RECOVERED

WALLED (IN.)

.75

HSHR1300-4 1.30

HSHR1750-4 1.75

HSHR2000-4 2.00

HSHR2750-4 2.75

HSHR3500-4 3.50

.13

.22

.29

.33

.46

.58

.10

.12

.13

.13

.14

.15

CODE CABLE

SIZE

#22–#46 AWG

#8 AWG–700 kcmil

#4 AWG–1000 kcmil

#2 AWG–1250 kcmil

1/0 AWG–1500 kcmil

3/0 AWG–1750 kcmil

STANDARD

LENGTH (IN.)

STD.

PKG. QTY.

48 25

48 25

48

48

48

48

15

10

25

25

HSHR4700-4 4.70

Order multiple is std. pkg.

Standard color: black.

.78

.15

300–2000 kcmil 48 5

............................................................................. HSHR Series Specifications ...............................................................................

TEST

METHOD

TYPICAL

PERfORMANCE

TEST

METHOD

TYPICAL

PERfORMANCE PROPERTY

Physical

• Tensile Strength

• Elongation

• Elongation after Heat Aging

(168 hrs. at 175° C)

• Heat Shock (4 hrs. at 225° C)

• Longitudinal Change

• Low-Temperature Flexibility

(4 hrs. at -55° C)

• Specific Gravity

• Hardness (Shore D)

Electrical

• Dielectric Strength

• Dielectric Voltage Withstand

• Volume Resistivity

ASTM D412, ISO 37

ASTM D412, ISO 37

ASTM D2671

ASTM D2671

ASTM D2671

ASTM D2671

ASTM D792

ASTM D2240

ASTM D149, IEC 243

UL 486D

ASTM D257

2100 psi (14.5MPa)

600%

500%

No cracking or flowing

+1%, -10%

No cracking

1.10

50D

500V/Mil (20kV/mm)

No Breakdown

1016 ohm-cm

PROPERTY

Chemical

• Fluid Resistance

• Fungus Resistance

• Copper Corrosion

• Water Absorption

Adhesive

• Adhesive Lap Sheer

(1 in./min. at 23° C)

• Adhesive Softening Point

• Adhesive Peel Strength

(300mm/min. at 23° C)

— to steel, aluminum, P.E.

— PVC

• Adhesive Blocking (30° C)

• Water Penetration

MIL-DTL-23053/15

ASTM G21

ASTM D2671

ASTM D570

ASTM D1002

ASTM E28

ASTM D1000

ASTM D1146

STM 706

Good to Excellent

No Growth

No Corrosion

0.1%

125 psi (.875 MPa)

92° C/-5° C

35 pli

20 pli

No Blocking

No penetration after

236 hrs. of continuous immersion

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Shrink-Kon ® Heat-Shrinkable Tubing

HSFR Series — Flame-Retardant

Heavy Wall

• Insulates and protects electrical splices and terminations

• High impact and abrasion resistance

• Thermoplastic adhesive liner

• Rated for 600V, 90° C continuous use. Continuous operating temperature: -55° C to 110° C

• Shrink temperature of 120° C

• Meets: UL ® 486D, CSA 22.2 No. 198.2, ANSI C119.1, Western

Underground Guide Nos. 2.4, 2.5, MIL-DTL-23053/15, IEEE 383

Vertical Flame Test, ANSI C37.20.2, ICEA S-19-8 and NEMA insulation thickness requirements

HSHR Series Heavy-Wall Heat-Shrinkable Tubing

CAT. NO.

MIN.

EXPANDED

I.D. (IN.)

MAX

RECOVERED

I.D. (IN.)

NOMINAL

RECOVERED

WALLED (IN.)

HSfR16-12-4

HSfR12-6-4

.35

.51

.12

.16

.07

.09

HSfR6-1-4

HSfR4-30-4

HSfR40-400-4

.75

1.10

1.50

.24

.35

.47

.09

.12

.16

HSfR500-1000-4 2.00

.63

Custom lengths available, subject to factory quotations.

Minimum quantities may apply.

.16

CODE CABLE

SIZE

#14–#10 AWG

#8–#6 AWG

#6–#2 AWG

#1–3/0 AWG

2/0 AWG–350 kcmil

250–500 kcmil

STANDARD

LENGTH (IN.)

48

48

48

48

48

48

STD.

PKG.

QTY.

25

25

25

25

25

25

............................................................................. HSfR Series Specifications ...............................................................................

TEST

METHOD

TYPICAL

PERfORMANCE

TEST

METHOD

TYPICAL

PERfORMANCE PROPERTY

Physical

• Tensile Strength

• Elongation

• Longitudinal Change

• Specific Gravity

• Elongation after Heat Aging

(168 hrs. at 175° C)

• Heat Shock

(4 hrs. at 225° C)

• Low Temperature Flexibility

(4 hrs. at -55° C)

• Hardness (Shore D)

• Oxygen Index

• Flamibility

Electrical

• Dielectric Strength

• Dielectric Voltage Withstand

(2500V, 60 Hz, 1 Min.)

• Volume Resistivity

ASTM D412, ISO 37 2100 psi (14.5MPa)

ASTM D412, ISO 37 600%

ASTM D2671 +1%, -10%

ASTM D792 1.2

ASTM D2671, ISO 37 500%

ASTM D2671

ASTM D2671

ASTM D2240

ASTM D2863

ASTM D2671

ASTM D149

UL 486D

ASTM D257

No cracking or flowing

No cracking or splitting

50D

27.00

Flame Retardant

500 V/Mil (20kV/mm)

No Breakdown

24kV — 1 min.,

15kV — 4 hrs.

1016 ohm-cm

PROPERTY

Chemical

• Fluid Resistance

• Copper Corrosion

• Fungus Resistance

• Water Absorption

Adhesive

• Adhesive Lap Shear

(1 in./min. at 23° C)

• Adhesive Softening Point

• Adhesive Peel Strength

(300mm/min. at 23° C)

— to steel, aluminum, P.E.

— PVC

• Adhesive Blocking (30° C)

• Adhesive Water Absorption

• Water Penetration

MIL-DTL-23053/5 Good to Excellent

ASTM D2671 No Corrosion

ASTM G21

ASTM D570

No Growth

0.2%

ASTM D1002

ASTM E28

ASTM D1000

ASTM D1146

ASTM D570

STM 706

125 psi (.875 MPa)

92° C ±5° C

35 pli

20 pli

No Blocking

Less than 0.3%

No penetration after 286 hrs. of continuous immersion www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-63

Shrink-Kon ® Heat-Shrinkable Tubing

HSC Series End Caps

• Provides effective method for sealing cable ends, pipe conduit, etc.

• Extra thickness at the tip of the end cap prevents sharp ends of the cable from puncturing the seal

• Flame retardant

• Rated from 600/1000V, 90° continuous use

• Shrink temperature of 120° C

• Resistant to common fluids and solvents

• Adhesive liner provides complete environ mental protection and insulation

• Heat indicating lines. Continuous operating temperature:

-55° C to 110° C

G-64

HSC Series Heat-Shrinkable end Caps

Cat. no.

min.

eXPanded i.d. (in.) maX reCoVered i.d. (in.)

HSC8-4

HSC2-20

.51

.75

HSC30-250 1.10

HSC300-600 1.50

HSC700-1000 2.00

HSC750

HSC300*

HSC500*

2.70

3.50

4.70

Order multiple is std. pkg.

.16

.24

.35

.47

.63

.87

1.18

1.57

*Not UL Listed or CSA Certified.

reCoVered

Walled (in.)

.16

.16

.16

.17

.09

.09

.12

.16

Code CaBle

SiZe

#8–#6 AWG

#6–#2 AWG

#1–3/0 AWG

2/0 AWG–350 kcmil

250–500 kcmil

600–1000 kcmil

800–1250 kcmil

1500–2500 kcmil

Standard lenGtH (in.)

2.50

2.50

3.00

3.50

3.50

4.00

4.50

5.50

Std.

PKG. Qty.

5

5

5

10

5

5

10

10

.............................................................................. HSC Series Specifications ................................................................................

teSt metHod tyPiCal

PerformanCe teSt metHod tyPiCal

PerformanCe ProPerty

Physical

• Tensile Strength

• Elongation

• Elongation after Heat Aging

(168 hrs. at 150° C)

• Heat Shock (4 hrs. at 225° C)

• Longitudinal Change on Recovery

• Low-Temperature Flexibility

(4 hrs. at -55° C)

• Specific Gravity

• Hardness (Shore D) electrical

• Dielectric Strength

• Dielectric Voltage Withstand

• Volume Resistivity

ASTM D412, ISO 37 2100 psi (14.5MPa)

ASTM D412, ISO 37 550%

ASTM D2671 500%

ASTM D2671

ASTM D2671

ASTM D2671

ASTM D792

ASTM D2240

ASTM D149

UL 486D

ASTM D257

No cracking or flowing

+1%, -10% on Recovery

No cracking

1.10

50D

500V/Mil (20kV/mm)

No Breakdown

(2500V, 60 Hz, 1 Min.)

1016 ohm-cm

ProPerty

Chemical

• Fluid Resistance

• Fungus Resistance

• Copper Corrosion

• Water Absorption

Seal integrity

• Adhesive Lap Shear

(1 in./min. at 23° C)

• Adhesive Softening Point

• Adhesive Peel Strength

(300mm/min. at 23° C)

— to steel, aluminum, P.E.

— PVC

• Adhesive Blocking (30° C)

• Water Penetration

MIL-DTL-23053

ASTM G21

ASTM D2671

ASTM D570

ASTM D1002

ASTM E28

ASTM D1000 (mod.)

92° C ±-5° C

ASTM D1146

STM 706

• Room Temperature 168 hrs./40 psi

• Temp. Cycling (-40° C to 60° C) 50 cycles/15 psi

• Burst Pressure

Good to Excellent

No Growth

No Corrosion

.1%

130 psi (.91 MPa)

35 pli

20 pli

No Blocking

No penetration after 236 hrs. of continuous immersion

No leaks

No leaks

100 psi (0.70 MPa)

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Shrink-Kon ® Heat-Shrinkable Tubing

HSB Series — Heat-Shrinkable

Breakout Boots

TB

Wall Thickness of Body

TL

Wall Thickness of Leg

D

L

D

• Boots for 2-, 3- and 4-way cable breakouts

• Thermoplastic adhesive liner provides complete environmental protection and insulation

• Meets ESI 09-11

• Strain relief and mechanical protection

• Continuous operating temperature: -55° C to 100° C

• Shrink temperature of 135° C

HSB Series Heat-Shrinkable Breakout Boots

Cat. no.

HSB200-75-2

HSB120-50-3

HSB170-82-3

HSB240-112-3

HSB125-50-4

HSB175-82-4

HSB265-120-4

HSB350-138-3

HSB430-157-3

HSB490-200-3

HSB520-135-4

Order multiple is std. pkg.

no.

leGS

4

3

4

4

3

3

2

3

3

3

4 d d min.

eXPanded i.d. (in.)

1.97

1.50

2.20

2.83

1.38

2.36

3.10

3.54

4.33

4.92

5.25

maX reCoVered i.d. (in.)

.83

.65

1.20

1.46

.59

1.18

1.50

1.38

1.57

2.00

1.35

eXPanded dia.

(maX.)

(in.)

.90

.50

.89

1.38

.47

.90

1.40

1.34

1.38

2.32

3.00

reCoVered dia.

(maX.)

(in.)

.12

.25

.49

.55

.20

.16

.35

.69

.69

1.00

.55

l reCoVered lenGtH

(nom.)

(in.)

4.69

4.47

7.09

7.01

3.74

7.95

9.45

7.87

7.01

11.14

10.02

tB

Wall tHiCKneSS of Body

(nom.)

(in.)

.10

.16

.13

.12

.13

.11

.12

.16

.16

.15

.13

tl

Wall tHiCKneSS of leG

(nom.)

(in.)

.08

.13

.13

.08

.13

.11

.12

.12

.12

.15

.16

aPPliCation leGS 600V

ConduCtor aWG/KCmil

#3–300

#8–3/0

#1–600

300–1000

#12–2/0

#4–600

3/0–1000

4/0–1000

300–1000

750–1000

4/0–1000

Std.

PKG. Qty.

10

10

10

5

10

10

10

10

5

5

5

.............................................................Heat-Shrinkable Breakout Boots Specifications...............................................................

ProPerty

Physical

• Tensile Strength

• Ultimate Elongation

• Elongation after Heat Aging

(168 hrs. at 175° C)

• Heat Shock (4 hrs. at 225° C) teSt metHod

ASTM D2671

• Low-Temperature Flexibility (-55° C) ASTM D2671

• Flammability ASTM D630 tyPiCal

PerformanCe

ASTM D412, IEC 540 2120 psi (14.6 MPa)

ASTM D412, IEC 540 600%

ASTM D412, IEC 540 520%

No dripping, cracking, flowing

No cracking

Self ext. within 1.97"

ProPerty electrical

• Dielectric Strength

Chemical

• Water Absorption teSt metHod

ASTM D2671

ASTM D570 tyPiCal

PerformanCe

280V/Mil (11kV/mm)

.03% www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-65

Shrink-Kon ® Heat-Shrinkable Tubing

HSMW Series — Medium-Wall Tubing

• More flexible than heavy-wall products

• Seals and protects cable splices and terminations

• High resistance to impact and abrasion

• Shrink temperature of 120° C

• Continuous operating temperature: -55° C to 110° C

• Thermoplastic adhesive liner guarantees complete environmental protection and insulation

G-66

HSMW Series Medium-Wall Heat-Shrinkable Tubing

CAT. NO.

MIN.

EXPANDED

I.D. (IN.)

MAX

RECOVERED

I.D. (IN.)

HSMW400-48

HSMW750-48

.40

.75

HSMW1100-48 1.10

HSMW1300-48 1.30

HSMW1500-48 1.50

HSMW1700-48 1.70

HSMW2050-48 2.05

HSMW2750-48 2.75

HSMW3500-48 3.50

HSMW4700-48 4.70

HSMW6700-48 6.70

HSMW9000-48 9.00

Order multiple is std. pkg.

.50

.75

1.00

1.18

1.57

2.30

3.00

.15

.22

.40

.40

.50

NOMINAl

RECOVERED

WAllED

(IN.)

CODE CABlE

SIZE

.080

.080

.095

.095

.095

#4–#14 AWG

4/0–#8 AWG

400 kcmil–#1 AWG

600 kcmil–#1 AWG

750 kcmil–3/0 AWG

.100

1000 kcmil–2/0 AWG

.100

250 –600 kcmil

.100

.100

500–1000 kcmil

750–1250 kcmil

.110

.120

.130

1500–2500 kcmil

STANDARD lENGTH (IN.)

48

48

48

48

48

48

48

48

48

48

48

48

STD.

PKG. QTY.

5

5

5

25

25

15

10

25

25

25

25

25

............................................................................ HSMW Series Specifications ..............................................................................

PROPERTY

Physical

• Tensile Strength

• Elongation

• Longitudinal Change

• Specific Gravity

• Elongation after Heat Aging

(168 hrs. at 150° C)

• Heat Shock (4 hrs. at 225° C)

• Low-Temperature Flexibility

(4 hrs. at -55° C)

• Hardness (Shore D)

Electrical

• Dielectric Strength

• Dielectric Voltage Withstand

(2500V, 60 Hz, 1 Min.)

• Volume Resistivity

TEST

METHOD

TYPICAl

PERfORMANCE

ASTM D412, ISO 37 2100 psi (14.5MPa)

ASTM D412, ISO 37 550%

ASTM D2671 +1%, -10%

ASTM D792, ISO/R1183 1.1

ASTM D2671, ISO 37 500%

ASTM D2671

ASTM D2671

ASTM D2240

No Cracking or Flowing

No Cracking

50D

ASTM D149, IEC 243 500V/Mil (20kV/mm)

UL 486D No Breakdown

ASTM D257 10 16 ohm-cm

PROPERTY

Chemical

• Fluid Resistance

• Copper Corrosion

• Fungus Resistance

• Water Absorption

Adhesive

• Adhesive Lap Sheer

(1 in./min. at 23° C)

• Adhesive Softening Point

• Adhesive Peel Strength

(300mm/min. at 23° C)

— to steel, aluminum, P.E.

— PVC

• Adhesive Blocking (30° C)

• Water Penetration

TEST

METHOD

MIL-DTL-23053/5,

ISO 1817, ISO 37

ASTM D2671

ASTM G21

ASTM D570

ASTM D1002 (mod)

ASTM E28

ASTM D1000

ASTM D1146

STM 706

TYPICAl

PERfORMANCE

Good to Excellent

No Corrosion

No Growth

.1%

125 psi (.875 MPa)

92° C/-5° C

35 pli

20 pli

No Blocking

No penetration after

286 hrs. of continuous immersion

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Shrink-Kon ® Heat-Shrinkable Tubing

CPO Series —

Thin-Wall Tubing, Non-Lined

• Flame-retardant, cross-linked polyolefin

• Continuous operating temperature: -55° C to 135° C

• Shrink temperature of 120° C

• Meets UL 224, 125° C; CSA C22.2 No. 198.1, 125° C;

MIL-DTL-23053/5 Class 1&2; AMS 3636 & 3637; DEF STAN

59-97, Issue 3, Type 2a

CPO Series Thin-Wall Heat-Shrinkable Tubing

CAT. NO.

MIN. EXPANDED

I.D. (IN.)

CPO63-_-_

CPO93-_-_

CPO125-_-_

CPO187-_-_

CPO250-_-_

CPO375-_-_

CPO500-_-_

CPO750-_-_

CPO1000-_-_

.25

.38

.50

.75

1.00

.06

.09

.13

.19

See catalog construction to complete.

MAX RECOVERED

I.D. (IN.)

.13

.19

.25

.38

.50

.03

.05

.06

.09

NOM. RECOVERED

WAllED (IN.)

.03

.03

.03

.03

.04

.02

.02

.02

.02

CODE CABlE

SIZE

#24–#30 AWG

#14–#22 AWG

#10–#16 AWG

#6–#12 AWG

#1–#6 AWG

4/0–#2 AWG

350 kcmil–2/0 AWG

UL Recognized File Number E137759 and CSA Certified. ( Note : Clear material not UL Recognized.)

When ordering standard package, order by package not feet.

Larger diameters available upon special request; consult Technical Services.

Order multiple for 4' sticks is 25 sticks.

Order multiple for reels is 1 reel.

Thin-Wall Heat-Shrinkable Tubing Kit

CAT. NO.

DESCRIPTION

HS-KIT

CHS-KIT

Assortment of six different sizes (from 3 ⁄

16

" to 1") of black thin-wall heat-shrinkable tubing pre-cut to 6" lengths.

Exceptional value; also includes handy plastic storage case.

Assortment of six different sizes (from 3 ⁄

16

" to 1") of multi-colored thin-wall heat-shrinkable tubing pre-cut to

6" lengths. Exceptional value; also includes handy plastic storage case.

Order multiple is std. pkg.

STD. PKG.

1

1

Catalog Number Construction

SERIES

CPO63 +

COlOR

O + lENGTH fT.

C

Available

Colors

0 = Black

C = Clear

2 = Red

4 = Yellow

5 = Green

Available

Packaging

A = 4'

25 = 25' reel

C = 100' reel

B = Bulk reel

6 = Blue

8 = Gray**

9 = White

S = Green &

Yellow Striped*

* Contact customer service for bulk reel quantity.

** Minimum order required.

fINAl

ORDER NO.

= CPO63-O-C

Thin-Wall Heat-Shrinkable Tubing —

6" Lengths

CAT. NO.

MINIMuM

EXPANDED I.D.

(IN.)

MAXIMuM

REDuCED I.D.

(IN.)

NOM. RECOVERED

WAll THICKNESS

(IN.)

CPO63-0-6

CPO93-0-6

CPO125-0-6

CPO187-0-6

CPO250-0-6

CPO375-0-6

CPO500-0-6

CPO750-0-6

CPO1000-0-6

.06

.09

.13

.19

.25

.38

.50

.75

1.00

.03

.05

.06

.09

.13

.19

.25

.38

.50

Order multiple is std. pkg.

Catalog numbers listed are Black color; other colors available upon request.

.03

.03

.03

.03

.04

.02

.02

.02

.02

STD.

PKG.

QTY.

20

20

10

10

5

20

20

20

20 www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-67

Shrink-Kon ® Heat-Shrinkable Tubing

Custom order lengths for those special jobs!

Custom-Cut Length of Bulk

Packaging — Thin-Wall Tubing

To best meet your requirements for thin-wall heat-shrinkable tubing, Thomas & Betts welcomes the opportunity to cut bulk reels of tubing. Minimum order requirement is one standard bulk reel, and multiples thereof. See table for bulk reel length by size.

Tubing cannot be cut smaller than 1 ⁄

2

".

When ordering custom-cut lengths of tubing, order by piece, not by length.

To determine the minimum number of pieces to order, simply figure how many pieces of a specific length of tubing are required to make use of a complete bulk reel. See examples to convert bulk reels to cut pieces.

G-68 sEriEs bulk rEEl lEnGth (ft.) sEriEs

CPO63 = 1 ⁄

16

"

CPO93 = 3 ⁄

32

"

CPO125 = 1 ⁄

8

"

CPO187 = 3 ⁄

16

"

CPO250 = 1 ⁄

4

"

1,000 CPO375 =

1,000 CPO500 =

3

1

8

1,000 CPO750 = 3 ⁄

4

"

1,000 CPO1000 = 1"

1,000

"

2

"

Minimum order quantity for cut pieces.

bulk rEEl lEnGth (ft.)

500

400

300

300

Example 1

If a bulk length of tubing is 1,000' and the desired length of each individual piece is 6", the minimum order requirement is 2,000 pieces.

Given (length of reel)........................................1,000'

Convert to inches by multiplying by 12.......12 x 1,000

Length of reel in inches ...............................= 12,000

Divide by desired length............................12,000 ÷ 6

Total number of 6" pieces

in a 1,000' reel (Minimum Order)................= 2,000

Example 2

If a bulk reel of tubing is 400' and the desired length of each individual piece is 2", the minimum order requirement is 2,400 pieces.

Given (length of reel)...........................................400'

Convert to inches by multiplying by 12..........12 x 400

Length of reel in inches .................................= 4,800

Divide by desired length.............................4,800 ÷ 2

Total number of 2" pieces

in a 400' reel (Minimum Order)...................= 2,400

Contact tech services for pricing and availability on cut pieces.

thinwall sEriEs minimum

ExPandEd i.d. (in.)

Cut PiECE CatalOG nO. COnstruCtiOn

COlOr

CPO = 63

93

125

187

250

375

= .063

= .093

= .125

= .187

= .250

= .375

500 = .500

750 = .750

1,000 = 1.000

0 = Black

C = Clear

2 = Red

4 = Yellow

5 = Green

6 = Blue

8 = Gray

9 s

= White

= Green & Yellow Striped*

Example: CPO + 125 + 2 + 1.500 = CPO125-2-1.500

CPO Thinwall Shrink, size 125 (.125"), red color, 1.5" long

*Contact customer service for bulk reel quantity.

lEnGth

(in.)

XXXX — 4 digits specify length of cut in inches

................................. thin-wall tubing specifications .....................................

tEst mEthOd tyPiCal

PErfOrmanCE PrOPErty

Physical

• Tensile Strength

• Elongation

• Longitudinal Change

• 2% Secan Modulus

• Specific Gravity

• Restricted Shrinkage

• Elongation after Heat Aging

(168 hrs. at 175° C)

• Heat Shock (4 hrs. at 250° C)

• Low-Temperature Flexibility

(4 hrs. at -55° C

• Flammability

Electrical

• Dielectric Strength

• Volume Resistivity

Chemical

• Fluid Resistance

• Copper Corrosion

• Water Absorption

• Fungus Resistance

ASTM D2671, ISO 37

ASTM D2671, ISO 37

ASTM D2671

ASTM D2671

ASTM D792, ISO/R1183

ASTM D2671

ASTM D2671

ASTM D2671

ASTM D2671

ASTM D2671

ASTM D2671, IEC 243

ASTM D2671

2,200 psi (15.0 MPa)

400%

+1%, -10%

16,000 psi (110 MPa)

1.3" (colors) .95" (clear)

No Cracking

350%

No Cracking or Flowing

No Cracking or Splitting

Flame Retardant (except Clear)

600V/Mil (24kV/mm)

1016 O HM-CM

MIL-DTL-23053/5, ISO 1817, ISO 37 Good to Excellent

ASTM D2671 No Corrosion

ASTM D570 .2%

ASTM G21 No Growth

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Shrink-Kon ® Heat-Shrinkable Tubing

CPO-A Series — Thin-Wall,

Adhesive Lined

• Adhesive lined for moisture-proof environmental seal

• High 3:1 shrink ratio for covering irregularly shaped objects

• Continuous operating temperature: -55° C to 110° C

• Shrink temperature 120° C

CPO-a series thin-wall heat-shrinkable tubing

Cat. nO.

min.

ExPandEd i.d. (in.) max rECOVErEd i.d. (in.) nOminal rECOVErEd wallEd (in.)

COdE CablE siZE

CPO-a-125-48

CPO-a-187-48

CPO-a-250-48

CPO-a-375-48

CPO-a-500-48

CPO-a-750-48

.13

.18

.25

.38

.50

.75

.02

.06

.08

.14

.19

.31

.04

.05

.05

.05

.07

.07

#24–#30 AWG

#14–#22 AWG

#10–#22 AWG

#6–#16 AWG

#2–#12 AWG

3/0–#4 AWG

Note : Non-standard colors, sizes and lengths available subject to factory quotation.

Standard color: Black standard lEnGth (in.)

48

48

48

48

48

48 std. PkG.

qty.

25

25

25

25

25

25

............................................................................ CPO-a series specifications ..............................................................................

PrOPErty tEst mEthOd tyPiCal

PErfOrmanCE

Physical

Tensile Strength

Elongation

ASTM D2671, ISO 37 2200 psi (15.0 MPa)

ASTM D2671, ISO 37 400%

Heat Shock (4 hrs. at 250° C) ASTM D2671

• Longitudinal Change

• Low-Temperature Flexibility ASTM D2671

(4 hrs. at -55° C)

ASTM D2671

No Cracking or Flowing

±5%

No Cracking

Specific Gravity

2% Secant Modulus

Heat-Resistant Properties

(168 hrs. at 175° C)

• Flammability

ASTM D792, ISO R1183 1.1

ASTM 2671 1600 psi (110 MPa)

MIL-DTL-23053/4 240%

ASTM D2671 Moderately Flame Retardant

PrOPErty

Electrical

• Dielectric Strength

• Volume Resistivity

Chemical

• Fluid Resistance

• Fungus Resistance

• Copper Corrosion

• Water Absorption tEst mEthOd

MIL-DTL-23053/4,

ISO 1817, ISO 37

ASTM G21

ASTM D2671

ASTM D570 tyPiCal

PErfOrmanCE

ASTM D2671, IEC 243 600V/Mil (24kV/mm)

ASTM D2671 1016 ohm-cm

Good to Excellent

No Growth

No Corrosion

.2% www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-69

Shrink-Kon ® Heat-Shrinkable Tubing

CHS Series — Clear Thin-Wall

PVC Heat Shrink

• Clear shrink enables user to inspect die and crimp details after installation

• Flexible PVC tubing is suitable for industrial and electronic applications

• UL standard UL224, VW-1 rated

• CSA standard C22.2 no. 198.1 oft

• Flame retardant

• Low shrink temperature of 110° C

• Dielectric strength — 600V/MIL

CHS Series Thin-Wall Heat-Shrinkable Tubing

CAT. NO.

MIN.

EXPANDED

I.D. (IN.)

CHS18

CHS18B

CHS14

CHS14B

CHS38

CHS38B

CHS12

CHS12B

CHS34

CHS34B

CHS100

CHS100B

CHS112

CHS112B

CHS200

CHS200B

.75

.75

1.00

1.00

1.50

1.50

2.00

2.00

Standard package is in reels.

Order by reel; not by feet.

.38

.38

.50

.50

.13

.13

.25

.25

MAX

RECOVERED

I.D. (IN.)

.38

.38

.50

.50

.75

.75

1.00

1.00

.19

.19

.25

.25

.06

.06

.13

.13

NOMINAl

RECOVERED

WAllED (IN.)

.04

.04

.05

.05

.04

.04

.04

.04

.03

.03

.03

.03

.02

.02

.03

.03

CODE CABlE

SIZE

#22–#18 AWG

#22–#18 AWG

#16–#10 AWG

#16–#10 AWG

#8–#6 AWG

#8–#6 AWG

#4–#2 AWG

#4–#2 AWG

#1–3/0 AWG

#1–3/0 AWG

4/0 AWG–300 kcmil

4/0 AWG –300 kcmil

350–700 kcmil

350–700 kcmil

750–1000 kcmil

750–1000 kcmil

STANDARD lENGTH (IN.)

50

250

25

100

25

100

25

100

50

250

50

250

50

250

50

250

STD. PkG.

qTy.

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Enables visual inspection of embossed die code

Enables visual inspection of completed crimp

Inspection of cable through peep hole shows that cable is properly positioned

G-70

.............................................................................. CHS Series Specifications ................................................................................

PROPERTy

TEST

METHOD

TyPICAl

PERfORMANCE

Physical

Tensile Strength

Elongation

Longitudinal Change

ASTM D2671, ISO 37 3300 psi (23.0 MPa)

ASTM D2671, ISO 37 300%

ASTM D2671 ±10%

• 2% Secant Modulus

• Specific Gravity

ASTM D2671 16,000 psi (110 MPa)

ASTM D792, ISO R1183 1.31

• Elongation after Heat Aging ASTM D2671, ISO 37 250%

(168 hrs. at 136° C)

• Heat Shock (4 hrs. at 250° C) ASTM D2671

• Low-Temperature Flexibility ASTM D2671

(1 hr. at 10° C)

• Flammability ASTM D2671

No Cracking or Flowing

No Cracking or Splitting

Self Extinguishing

PROPERTy

Electrical

• Dielectric Strength

• Volume Resistivity

Chemical

• Fluid Resistance

• Copper Corrosion

• Water Absorption

• Fungus Resistance

TEST

METHOD

MIL-DTL-23053,

ISO 1817, ISO 37

ASTM D2671

ASTM D570

ASTM G21

TyPICAl

PERfORMANCE

ASTM D2671, IEC 243 600V/Mil (24kV/mm)

ASTM D2671 1016 ohm-cm

Good to Excellent

No Corrosion

.3%

No Growth

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Shrink-Kon ® Splice Insulators and Insulating Covers

Adhesive Insulating Covers

• Seals against moisture

• Voltage rating up to 600

• Workable from 14° F to 120° F

• Maximum operating temperature of 176° F

• No installing tools required

• Also available in 10' rolls; consult customer service

B± 1 ⁄

8

A± 1 ⁄

8

1 ⁄

8

± 1 ⁄

32

.................................... Specifications ...................................

Electrical

• Dielectric Constant: 3.2 ASTM-D150

(60 Hz)

• Power Factor: 007 ASTM-D150 (60 Hz)

• Dielectric Strength: 340 Volts/mil

ASTM-D1373

Chemical

• Water Absorption: .06% ASTM-570

• Ozone Resistance — Excellent: 03%

ASTM-D1373

• Corrosion None Visable: per ASTM-D 69

CAT. NO.

A B

AC 5 X 3

AC 5 X 7

AC 85 X 75

5"

5"

3"

7"

8.5" 7.5"

AC 85 X 105 8.5" 10.5"

Order multiple is std. pkg.

STD.

PkG.

10

10

5

5

*UL Listed for use with T&B Covers.

For “H” Taps, “C” Taps, two-way connectors, mechanical taps and

Color-Keyed ® lugs and joints.

Material: 6 mil electrical vinyl backing, butyl rubber mastic adhesive thickness approx. Polyethylene release sheet.

1 ⁄

8

"

UL Listed — File No. E9809.

Not for submersion in liquid.

ADHESIVE

INSUlATOR

CAT. NOS.

AC 5 X 3

SIZE kEy

#2

AC 5 X 7

SIZE kEy

#4

AC 85 X 75

SIZE kEy

#6

AC 85 X

105

SIZE kEy

#8

COMPRESSION lUG

CAT. NOS .

COMPRESSION

TWO-WAy CONNECTOR

CAT. NOS.

“H” TAP

CAT. NOS.

60096 60113 60130 60150 54132 54145 54160 54207 54906 54860 60500

60097 60114 60132 60151 54134 54108 54162 54208 54942 54862 60501

60099 60116 60134 60230 54105 54147 54163 54255 54947 54864 60507

60101 60117 60135 60236 54135 54148 54111 54209 54909 54866 60512

60102 60118 60136 60238 54136 54150 54165 54210 54910 —

60103 60120 60138 60242 54138 54152 54167 54260 54965 —

60104 60122 60140 60244 54106 54153 54168 54211 54970 —

60106 60123 60141 60248 54139 54109 54112 54265 54850 —

60107 60124 60142 60250 54140 54155 54170 54212 54852 —

60108 60126 60144 54104 54107 54157 54204 54270 54854 —

60109 60128 60147 54130 54142 54158 54205 54930 54856 —

60112 60129 60148 54131 54143 54110 54206 54905 54858 —

— 60152 60169 60267 54173 54115 54129 54222 54920 —

— 60153 60171 60268 54174 54183 54213 54291 54923 —

— 60154 60172 60269 54113 54116 54275 54223 54928 —

— 60156 60174 60271 58161 54185 54214 54295 54868 —

— 60157 60176 60273 58162 54118 54280 54224 54870 —

— 60159 60178 60274 58163 54187 54215 54226 54872 —

— 60160 60180 60275 58165 54120 54282 54228 54874 —

— 60162 60254 60276 58166 54122 54216 54913 54876 —

— 60163 60256 60277 54178 54123 54218 54914 54878 —

— 60165 60260 60278 54179 54124 54286 54915 54880 —

— 60166 60262 60280 54114 54126 54220 54916 54882 —

— 60168 60265 54172 54181 54128 54289 54918 —

— — —

— 60184 —

— 60284 —

— —

— —

— —

— —

— —

— —

— —

— —

60516

60905

60910

60915

60920

60925

54804

54805

60538

60542

60548

60554

60574

60576

60578

60580

60584

60975

60980

60985

54520

60955

60960

60965

60970

60935 54514

60940 54515

54806

54807

54806

54504

54505

54506

54507

54506

54509

54510

54511

54809

54810

54811

54812

60560 54509 54813

60565 54510 54814

60568 54511 54815

60571 54512 54816

60930 54513 54817

54522

54523

54524

54526

54528

54820

54823

54828

63120

63125

63130

63135

63140

63145

63150

63155

63160

63165

63105

60522 60945 54516 63110

60530 60950 54518 63115

“C” TAP

CAT. NOS.

54765

54770

54775

54780

54710

54715

54720

54725

54730

54735

54740

54745

54750

54755

54760

COMPRESSOON

CABlE JOINTS

CAT. NOS.

54650

54610

54615

54620

54625

54630

54635

54640

54645 www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-71

G-72

Shrink-Kon ® Splice Insulators and Insulating Covers

Quick and easy insulation — no heat or adhesive required!

Self-Fusing Insulation Tape

• Just two layers form a moisture-proof, abrasion-resistant, dielectric seal

• Easy-release, non-static-sensitive liner peels right off

• Creates an immediate, permanent bond even when wet

• Suitable for high- and low-voltage applications

• Resistant to UV, moisture and saltwater

• Easily removable — just slice with a knife and pull off — leaves no residue

TBFT421-36

• Smooth filler putty compound available for use under tape when insulating bolted or dimensionally inconsistent splices and terminations

....................... specifications ....................

• Material: Modified silicone rubber compound

• Tensile Strength: 1200 psi

• Dielectric Strength: 20 mil: 600 vpm;

40 mil: 400 vpm

• Abrasion Resistance: 110 lbs./in.

• Water Absorption: < .5%

• Temperature Rating: 80° C max.

• Voltage Rating: 600V max.

TBFP9-2

Typical Applications

• Repair deteriorated insulation on cables and conductors

• Insulate and seal underwater, underground and above-ground bonding installations

• Insulate harnessing, bundling, cabling and wiring in aircraft, automotive, marine and other industrial machinery/equipment

CAT. NO.

WiDTh

(iN.)

LeNGTh

(fT.)

Self-Fusing Insulation Tape

TBfT421-36

TBfT201-36

Smooth Filler Putty Compound

TBfp9-2

1

1

1

36

36

2.08

Standard package is rolls. Order by rolls; not by feet.

ThiCkNess

(miLs)

40

20

COLOr sTD. pkG. qTy.

Red

Black

White

10

10

1

HSTS25 — Tape Sealant

• Available in a 25-ft. roll

• Used in conjunction with T&B

Heat-Shrinkable Insulators for better moisture sealing

.....................................specifications .................................

physical

• Description: Butyl Rubber Polymer

• Application Temperature: 40° F to 100° F

• Service Temperature: -40° F to 180° F

• Environmental Resistance: Resists ozone and all normal aging processes electric

• Dielectric Strength: 250V/mil minimum

• Volume Resistivity: 1014 ohms/cm

Chemical

• Chemical Resistance: Resists acids, bases and alcohols;

Passes Fed. Spec. SS-S-00210, section 3.6

Installation Guidelines

1. The cable jacket and conductors should be relatively clean and free of greases, oils and other foreign substances.

2. It is best to overlap each wrap of tape by 1 ⁄

4

to 1 ⁄

2

of the width

for the best seal.

3. When using heat-shrinkable products, most applications require

only one or two layers of tape prior to sliding tubing in place.

4. Shrink the tubing, cap, boot, etc., following the installation

procedure for the applicable heat-shrinkable part.

To seal the junction or crotch of an application requiring two or more cables, conductors, etc. without a common jacket.

1. Apply the overlapped one or two layers around each cable, conductor,

etc., at the same distance from the connector, or ball up the sealant

and press into crotch or junction of the joint.

2. Apply two overlapping wraps over the bundle.

3. Slide the expanded heat-shrinkable part over the joint and shrink.

CAT. NO.

DesCripTiON

WiDTh

(iN.)

ThiCkNess

(iN.) hsTs25 Tape Sealant 1

Standard package is reels. Order by reel; not by feet.

.06

LeNGTh

(fT.)

25 sTD. pkG. qTy.

1

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

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Shrink-Kon ® Insulators and Insulating Covers

Quick and dependable way to insulate and waterproof motor lead connections up to 5kV.

Medium-Voltage Motor Stub

Splice Insulator

• Installs in seconds

• Flame retardant

• Flexible boot and impact-resistant cap

• Long lasting and reusable

• Waterproof and abrasion resistant

• One size fits all hookups — reduces inventory

• Enables easy inspection of connection

This first-generation multi-splice insulator is designed to give you a quick, dependable means of protecting medium-voltage motor stub splice connections up to 5kV. You can install it in seconds simply by pushing the cover and boot together. Once installed, it completely waterproofs the connection and provides excellent protection against abrasion or mechanical abuse.

One size reduces inventory

The insulator accommodates wire sizes #2 AWG–350 kcmil having outer diameters of .375" to .840". This range-taking feature should accommodate all of your medium-voltage motor hookups.

inspectable and reusable

The insulator consists of just two parts: an elastomer boot and thermoplastic cap. The boot has two tapered cable entry legs that fit snugly around the cable to form a watertight seal. The legs are designed to be trimmed during installation to fit the required cable size tightly. The cap simply pushes into a groove in the boot — and pulls out easily when you want to inspect the connection. Removal of the cap does not disturb the seal around the cables, nor does it interrupt the bolted splice connection.

quality engineered

The boot is made of flexible, abrasion-resistant elastomer, and the cap is made of high impact-resistant thermoplastic — high-performance materials you can depend on. Use the insulator for pigtail applications in motor junction boxes, manholes or wherever a waterproof, impact-resistant insulator is required.

.....................................specifications .................................

• 5kV Wire Range: #8–2/0 AWG

• Rating: 90° C Applications

• UL Listed to: 600V

• CSA Certified to: 600V

• T&B Recommended to:

5000V @ 90° C

• Material: Cap — NORYL, UL 94V-1

Boot — EPDM Elastomer,

UL94V-2 Lubricant —

Silicone Grease

A

L

C B www.tnb.com

Wide Range Splice

CAT. NO.

Wire rANGe msCV20 #2 AWG–350 kcmil

Order in multiples of std. pkg.

iNsuLATiON

O.D.

rANGe

(iN.)

.38–.84

BOLT mAx.

LeNGTh

(iN.)

1.25

LeNGTh

L

(iN.)

6.5

DiA.

A

(iN.)

3

DiA.

B

(iN.)

2 21 ⁄

32

DiA.

C

(iN.)

2 sTD.

pkG. qTy.

5

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-73

G-74

Shrink-Kon ® Splice Insulators and Insulating Covers

Motor Stub Splice Insulators

• Re-enterable motor stub insulator

• Easy installation

• No special tools required

This innovative product has been designed to insulate motor stub splices quickly, easily, and dependably. It consists of a boot-type insulator with integral Ty-Rap ® cable ties. To install, simply position the insulator over the bolted splice and tighten the cable ties. That’s all there is to it. It produces uniform, high-quality installations every time… in about 30 seconds. The completed installation is immediately ready for inspection and use. If required, the insulator can be easily removed. Simply snip the cable ties and slide the insulator off the splice. It leaves no sticky residue.

E

Cat. No.

Wire raNGe

LeNGth

(iN.)

MSC14*

MSC8

MSC2

MSC20

MSC250

MSC500

#14–#10 AWG

#12–#8 AWG

#12–#2 AWG

#2–2/0 AWG

3.38

3.38

.75

1.5

3/0 AWG–300 kcmil 1.5

350–500 kcmil 1.75

Order in multiples of std. pkg.

*One Ty-Rap ® cable tie only

BoLt

Max. a

(iN.)

1.5

2.39

3.25

4.25

7.56

8.88

B Dia.

(iN.)

.56

.73

.95

1.39

1.88

2.56

C Dia.

(iN.)

.50

.67

.88

1.05

1.80

2.48

D

(iN.)

.38

.38

.38

.43

.45

.45

e

(iN.)

.35

1.20

1.5

1.70

1.90

2.10

StD.

pkG. qty.

15

10

2

5

10

4

D

B. DIA.

A

C. DIA.

................... Specifications ................

• UL File E9809. UL and CSA Certified

(94V-1 Flammability Class)

• Rated for 600V and 90° C application

Material

• Body: Modified Neoprene Elastomer

Straps: Nylon insulator Connectors iNSuLator

Cat. No.

MSC14

MSC8

MSC2

MSC20

MSC250

MSC500

Wire raNGe

#14–#10 AWG

#12–#8 AWG

#12–#2 AWG

#2–2/0 AWG

LuGS

2-hoLe

CoLorkeyeD ® LuGS

(aL-Cu Wire)

1-hoLe

CoLor- keyeD ® LuGS

(aL-Cu Wire)

2-hoLe

CaSt Copper

LuGS

(Cu Wire)

1-hoLe

CaSt Copper

LuGS

(Cu Wire)

2-hoLe

CoLorkeyeD ®

LuGS

(Cu Wire)

— — — — —

1-hoLe

CoLorkeyeD ®

LuGS

(aL-Cu Wire)

— terMiNaLS

14RB4–14RB10

RB14-4–RB14-10

10RC6–10R1C0

RC10-6–RC10-10

BoLt

MaxiMuM

LeNGth

(iN.)

3 ⁄

8

60096

60097

60101

60102

— 53104 — 54104 — — 3 ⁄

8

60230

60236

60099

60103–60118

60118–60138

53204

53205

53206

53207

53208

54105

54106

53107

53108

3/0 AWG–300 kcmil 20238–60256 60140–60157 53209–53113 53109–53113

350–500 kcmil 60260–60273 60165–60172

53115–

53118

53115

53118

54204

54205

54206

54207

54208

53209–

54214

54215–

54218

54105

54106

54107

54108

54109–

54114

54115–

54118

1

1

3

1

3

1

4

2

4

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

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Shrink-Kon ® Installation Tools

Electric Heat Gun

• UL ® Listed

• 600° F to 950° F heat range

• 120VAC 60 Hz

Cat. No.

DeSCriptioN

Wt1400 Dual-Temp. heat gun. 600° F/950° F, 1,300W, 120VAC, 60 Hz

Order multiple is std. pkg.

pkG. qty.

1

Separate fuel- and air-flow controls enable precise adjustment of flame and temperature up to 2,500° F!

Portable Heat-Shrink Torch

• 2,500° F output capacity satisfies virtually any heatshrink, brazing or soldering requirement

• Dual fuel- and air-flow controls enable separate adjustment of temperature and flame precision

• Brass and steel construction provides durability

Air-Flow Control

Safety Lock

(push and turn to lock or unlock)

Ergonomic

Rubber Grip

Automatic-Ignition

Start Button

Kill-Switch Button

Fuel-Flow Control

.................................... Specifications ...................................

• Dimensions (without base): 3.9"L x 1.4"W x 5.4"H

• Weight (when filled): 9.88 oz.

• Fuel Tank Capacity: 2.03 fl. oz.

• Operating Time (per full fuel tank): Up to 220 minutes

• Operates on standard butane refills portable heat-Shrink torch

Cat. No.

DeSCriptioN

Wt-ptorCh Portable Heat-Shrink Torch

Order multiple is std. pkg.

StD. pkG. qty.

1 www.tnb.com

United States

Tel: 901.252.8000

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Technical Services

Tel: 888.862.3289

G-75

Shrink-Kon ® Installation Tools

Installation

1 Remove any oil, grease, water, dirt, etc., by wiping the cable ends and connector. Remove all sharp edges and burrs from connector.

2 Center tubing over splice connector.

3 Use the light blue outer portion of the flame when using the SIT-1 torch. Do not hold the torch still in one position or concentrate the hot inner flame of the torch on the tubing; this may cause scorching.

4 Begin heating tubing in the center. Recover the central portion of the tubing first by heating around the circumference of the splice. (Keep heat source moving constantly around the circumference of the insulator to ensure uniform shrinkage of the insulator.)

5 Continue heating around the tubing and out toward one end. Move torch around the tubing until one end is completely recovered.

6 Repeat the above procedure on the opposite end of the splice, again working from the center outward and around the tubing.

7 Installation is complete when the tubing conforms to splice and sealant flow is apparent at both ends.

1

Connector

Shrink Tubing

Cable

Cable

Connector and Heat-Shrinkable Tubing prior to installation.

2

Crimp Connector Shrink Tubing

Crimp connector installed.

3

Center Shrink Tubing

Over Connector

Heat-Shrinkable Tubing in position.

4

Install Shrink Tubing by Applying Correct Heat

Heat-Shrinkable Tubing after heat application.

G-76

United States

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800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

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Shrink-Kon ® Installation Tools

Typical Specifications

Insulating and sealing of all 600V, in-line cable splices from #16 AWG through

1000 kcmil shall be done in accordance with the instructions provided with the

Shrink-Kon ® heat-shrinkable insulators, catalog series HS.

The connector insulator must be made of thermally stabilized, homogeneous polyolefin having internally applied sealant. It must have Underwriter’s

Laboratories Listing (UL ® 486, 90° C, 600V) and be approved for the use.

It must be usable without additional covering or adhesive both indoors and outdoors, in overhead, direct-burial or submersed applications at rated voltage.

It must not be adversely affected by moisture, ozone, oils, fuels, mild acids and alkalies or ultraviolet light. It must be compatible with all commonly used cable jacket materials, including rubber, plastic, lead, steel, aluminum and copper. factory-applied Sealant

A standard sealant is coated on the entire inside surface of most precut sizes.

Tubing is also available without sealant — consult factory. The sealant is rated for continuous 90° C operation on non-pressurized cable systems and aids in sealing out moisture and corrosion.

Cost and Reliability of Heat-Shrinkable

Tubing Compared to Tape

The cost differential in the installation of T&B heat-shrinkable tubing over taping can result in up to a 34% savings in labor and overhead. For example, on a 2/0 AWG aluminum splice, heat-shrinkable tubing can be installed in three minutes, versus 10 minutes of taping. In addition to the direct cost reduction, there are the advantages of assured uniformity of wall thickness and moisture sealing.

Cross Reference

T&B cPo

PanduiT

HSTT

3M

FP 301 ( 1 & 2)

EPS300 cPo-a hSMW hS hS fR

HSTTA & HSTTVA

HST

HDT hSc HSEC ICEC cPo-hf hSM-hf chS

HSTTPN

These competitor names are the property of the respective competitor.

RaycheM

RNF 100 (1 & 2)

TAT 125

ATUM 3:1

MWTM (U)

BSTS-M / SST-M

WSCM / SST

BSTS FR / SSTFR

WCSF / FCSM

S3C/ESC

SSC-FR / ESC-FR

XFFR

SuMiToMo

A2 & B2

W3B2

NH

— alPha

FIT 221

FIT321

FIT 700

— coleflex

ST221 / STS221

STU221 / STSU221

ST303

TYT

— inSulTaB

HS 101

HS101 MW 3:1

CTV

CTVH www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-77

G-78

Shield-Kon ® Shield Termination System

Shield-Kon

®

— Save time and money over traditional connection methods!

Wherever shielded cables and wires are fitted, there is the problem of finding a permanent, repeatable, safe and quick connection of the braided shield.

Conventional connection methods use soldering, which is more timeconsuming and more expensive, and can often result in damage to the dielectric or to the internal shield conductor caused by heat. Moreover, the use of lead-based soldering methods can be in conflict with the latest safety regulations.

The Shield-Kon ® solution from Thomas & Betts involves a crimp technique for shield termination on shielded cables. The reliability of Shield-Kon ® terminals has led to a specification for the aeronautical and space technology industry and for military applications (MIL-F-21608).

One-Piece Shield-Kon ® Connector

The essential advantages are clearly visible:

• Saves time and reduces assembly costs

• Safe monitoring

• Simple operation

• Low-profile and compact connectors

• Tried and tested technology

• Quality grounded connections

Two-Piece Shield-Kon ® Connector

Thomas & Betts offers two solutions:

• The one-piece Shield-Kon for the ground wire

® connector wraps around the shield and has a specific pocket

• The two-piece Shield-Kon ® connector consists of two sleeves that are compressed between the shielded braid and the drain wire

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

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Shield-Kon ® Shield Termination System

Terminate shielded cable in seconds without heat or power!

This solderless, wraparound connector terminates shielded cable in seconds... with uniform precision. It’s particularly well suited for production work in aircraft, aerospace and electronic industries where size and weight are important.

Once crimped, it provides a compact, lightweight, low-resistance, high-strength connection, which meets and exceeds the performance requirements of MIL-F-21608.

The connector works equally well on braided, wrapped or foil shields and has the added advantage of being able to be used as a mid-span termination.

Only four sizes, which can be easily identified by the color of their insulation, are needed to cover a range of shielding diameters from .05" to .3".

• Compact, low-profile connector

• One piece wraparound design

• Tough polyester insulation (Mylar ® type)

• Inventory savings: only four sizes

• Transparent insulation, easily inspected

• MIL-specified, industry-approved technology

• No heat or power required to install

• No damage to inner conductor

• Less installation time required

• Uniform, precise connection every time

• Low installed cost

• Mid-span termination possible, eliminating the need to demount a cable already installed

The one-piece Shield-Kon ® connectors meet the MIL-F-21608 standards for the following environmental specifications:

.................................... Specifications ...................................

• Voltage Drop: 9 mV max. at 1A after environmental exposure

• Insulation Dielectric Strength: 500 VRMS at 60 Hz for 1 minute

• Corrosion Resistance: 48 hours in 5% salt fog

• Pullout Strength: 15 lbs. min. for #22 AWG, and 19 lbs. min. for #20 AWG

• Vibration: .03" double amplitude between 10 and 55 Hz for 6 hours on each of two axis

• Material: Copper, conform to CDA No. 110

• Plating: Tin, electro-plated (thickness 3 to 8 µm), in accordance with MIL-T-10727A

• Insulation: Polyester film (Mylar ® type), color coded for size identification

• Temperature: -85° F to +257° F (-65° C to +125° C)

In addition, hypot tests have shown that the cable manufacturers’ specified working voltage rating is maintained after the installation of Shield-Kon connectors and verify their performance for the particular application.

® RSK connectors. It is, however, still advisable to evaluate the suitability of these

.59" – .64"

Ground wire trap www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

.11"

Technical Services

Tel: 888.862.3289

.11"

Insulation

G-79

INSULATION

.59 - .64

G-80

Shield-Kon ® Shield Termination System

Maintains voltage and is easy to install!

Shield-Kon

®

RSK Connectors

how to use connector die and tool selection chart:

1. Use a calibrated measuring tool lightly over shield for most accurate measurement. Rotate shielded wire to pick up high spots on cable. Use “Shield Diameter” column to match the measured dimension.

2. Select connector and die for ERG740 tool.

Note: 1. Do not solder-dip ends of ground leads.

2. For ground wire combinations not covered in table, consult Technical Service.

Ground

Lead Trap one-piece Shield-Kon ® Connectors & die Selection table

ConneCtor

& Color

CAt. no.

rSK101 red rSK201

Blue rSK301

Yellow rSK401

Green

Shield diAmeter

1.27–1.78mm

(.050–.070 in.)

1.80–2.26mm

(.071–.089 in.)

2.29–2.54mm

(.090–.100 in.)

2.56–3.00mm

(.101–.118 in.)

3.022–3.33mm

(.119–.131 in.)

3.35-3.63mm

(.132–.143 in.)

3.66–4.11mm

(.144–.162 in.)

4.14–4.70mm

(.163–.185 in.)

4.72–5.10mm

(.186–.201 in.)

5.13–5.84mm

(.202–.230 in.)

5.87–6.35mm

(.231–.250 in.)

6.37–6.98mm

(.251–.275 in.)

7.01–7.62mm

(.276–.300 in.) metAl dieS

For erG740 d-101A d-101B d-201C d-201d d-201e d-201F d-301G d-301h d-301J d-401K d-401l d-401m d-401n

CAt. no.

rSK-101 rSK-201 rSK-301 rSK-401

Order multiple is std. pkg.

Color red

Blue

Yellow

Green

A

.31

.38

.47

.69

B

.16

.22

.28

.43

dimenSionS (in.)

C

.18

.18

.24

.37

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

d

.06

.06

.07

.08

Ground

Wire rAnGe

(1) or (2)

#24 AWG Str.

or (1)

#22 AWG Str.

(1) or (2)

#22 AWG Str.

or (1)

#20 AWG Str.

(1) or (2)

#22 AWG Str.

or (1) or (2)

#20 AWG Str.

(1) or (2)

#20 AWG Str.

or (1)

#18 AWG Str.

e

.15

.18

.22

.37

www.tnb.com

AppliCAtion tool

CAt. no.

thiCKneSS

.02

.02

.03

.03

Hand Tool

ERG740

Std.

pKG.

1,000

1,000

1,000

500

Shield-Kon ® Shield Termination System

Installation that’s as easy as 1-2-3!

Installation Methods

Standard Method

Installation Procedure

Step 1

Use the standard method when the shielded cable or the inner conductors are embedded in a dielectric.

Insulation 7 ⁄

16

" (11mm) Prepare shielded wire and ground wire insulation as shown.

If two ground wires are required in a Shield-Kon ® connection, twist both conductors before insertion into the connector.

Shield Conductors

Cable Shield

Fold-Back Method 1

If there is no common dielectric for several interior cables but the gaps are filled by textile threads or something similar, care should be taken to ensure that the insulating thick ness of the individual cables is not less than .38mm for PVC, and not less than .25mm for Teflon. If this insulation thickness falls below this value, Fold-Back Method 1 should be used.

Insulation

Shield Cable

7 ⁄

16

" (11mm)

Jacket

1 ⁄

4

" (6mm)

Step 2

Insulation

Select the appropriate connector according to the size of the shielded cable (see page G-80 ). Place the ground wire around the trap hook and the shielded wire into the bottom of the connector.

When inserting the shielded cable and grounding wire, care must be taken to ensure that their insulation is overlapped by the connector’s Polyester insulation film.

100% insulation is possible after crimping when the stripped length of outer jacket (visible shielding) is 7 ⁄

16

" (11mm) maximum.

Butt insulating jackets against metal edge

Fold-Back Method 2

Fold-Back Method 2 should be used if the cable shield is applied spirally or if a foil shield is being used.

Insulation Cable

Mid-Span Method

Enables installation anywhere along the cable.

Insulation

Shield

Shield

Cable

For a complete listing of one-piece

Connectors, see page G-80.

Step 3

Select the appropriate die set for the crimp tool, according to the size of the shielded cable (see page G-80 ) and mount the dies on the tool.

Insert the connector (with the shielded cable and the ground wire) between the dies of the tool.

Connector opening faces away from tool

Squeeze the tool handles firmly to crimp the connector around the shielding and the ground wire.

For a complete listing of one-piece

Connector dies, see page G-80.

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United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-81

G-82

Shield-Kon ® Shield Termination System

Comfort and versatility!

Shield-Kon

®

Ergonomic Hand Tool for One-Piece Connectors

• Robust construction: metallic frame, partially covered with plastic

• Use with metal dies for low-, medium- or high-volume applications

• All dies are easily interchangeable (to be ordered separately)

• Parallel action crimp

• ShureStake ® mechanism: once pressing has commenced, the tool can be re-opened only after successful completion of the crimping cycle

Cat. no. erG740 desCription

Ergonomic Hand Tool std. pkG.

1

............................ specifications ................................

• Dimensions of Tool:

8.27"L x 6.10"W x .98"H

• Weight of Tool: 1.04 lbs.

Everything you need in a handy kit!

Ergonomic Hand Tool Kit

Same as ERG740, but supplied in a plastic case with one tool, one benchmount stand for easier use in mass production, one RSK-LEHRE gauge for instant selection of the die and four metal dies: D-101A, D-201C,

D-301J, D-401M.

.................... specifications .................

• Dimensions of Plastic Case:

9.65"L x 8.27"W x 2.17"H

• Weight of Plastic Case & Contents: 2.65 lbs.

Cat. no.

erG740-01 desCription

Ergonomic Hand Tool Kit std. pkG.

1

United States

Tel: 901.252.8000

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Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

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Shield-Kon ® Shield Termination System

Metal Dies for ERG740

• For mass production and medium to high volumes

Select the connectors you need quickly!

RSK-LEHRE Gauge

• Made of hardened steel — does not wear

• Only for the ERG740 hand tool

• The Product Ref. is engraved on the upper part and on the lower part of the die set

• Marked with a dot having the same color as the corresponding connector

• Weight — approximately 2.6 oz.

die

Cat. no.

die CoLor d-101a d-101B d-201C d-201d d-201e d-201F d-301G red

Blue d-301H d-301J d-401k d-401L d-401m d-401n

Yellow

Green

Order multiple is std. pkg.

sHieLd diameter (in.)

.050–.070

.071–.089

.090–.100

.101–.118

.119–.131

.132–.143

.144–.162

.163–.185

.186–.201

.202–.230

.231–.250

.251–.275

.276–.300

For

ConneCtor

RSK 101 Red

RSK 101 Red

RSK 202 Blue

RSK 202 Blue

RSK 202 Blue

RSK 202 Blue

RSK 301 Yellow

RSK 301 Yellow

RSK 301 Yellow

RSK 401 Green

RSK 401 Green

RSK 401 Green

RSK 401 Green std.

pkG.

1

1

1

1

1

1

1

1

1

1

1

1

1

The choice of the appropriate connector and die set mainly depends on the size of the shielded cable. The selection can be done very quickly with the

RSK-LEHRE gauge.

1 Remove the outer jacket from the shielded cable, making the shielding visible.

2 Insert this stripped end of the cable into the slots located around the gauge. The correct slot will be found when the cable can slide only in the upper part of the slot. If the cable can slide completely to the bottom of the slot, you should try with the smaller adjacent slot.

3 Once the appropriate slot is found, the corresponding RSK connector is defined by the color of the strip around the slot, whereas the corresponding plastic die set is given by the number marked below the slot (for the metal die set, add prefix “D” to this number).

4 The table on page G-80 summarizes the different combinations of connector/die set, as well as the size of ground wire that can be used.

Cat. no.

rsk-LeHre desCription

Connector & Die Gauge std. pkG.

1 www.tnb.com

United States

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G-83

Shield-Kon ® Shield Termination System

Unique shield termination system gets the job done right!

The Shield-Kon ® two-piece shield termination system from Thomas &

Betts consists of two sleeves: an inner sleeve with a smaller diameter, and an outer sleeve that has a larger diameter but is shorter and less hard than the inner sleeve. All inner and outer sleeves are color coded according to their size.

The conductors of the cable are inserted through the inner sleeve, whereas the shield (braided or foiled) and the ground wire are inserted between the two sleeves. The crimp operation is done by compressing the outer sleeve with a tool, while the inner sleeve provides mechanical protection for the inner conductors.

This unique shield termination system can be used with cables having a diameter of dielectric (after removing the outer insulation and the shield) between .043" and 2.87".

In the “Hexagonal Range” (diameters of dielectric between .043" and .38") , the outer sleeve is crimped with a hand tool and the result is a hexagonal-shaped crimp. This range is used to crimp shielded and coaxial cables.

The “Circular Range” for Multiple or Overall shielded cables refers to larger diameters of dielectric (between .39" and 2.87") and owes its name to the circular shape of the crimp.

Circular Range

Two-piece connector — the Hexagonal Range

The Thomas & Betts hexagonal compression (for diameters of dielectric up to .37") is a reliable method for grounding, terminating and insulating shielded and coaxial cable.

It has literally millions of installations in communications, aerospace, electronic, telephone, radio and TV applications.

G-84

Hexagonal Range

United States

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Shield-Kon ® Shield Termination System

Quick and neat terminations made easy!

Three installation methods are possible in the hexagonal range for a quick, neat and accurately completed termination... at a greatly reduced production cost.

Method 1: Standard

GSC outer sleeve Shielding

Method 2: Fold Back

GSB inner sleeve Shielding

Method 3: Large Insulation

GSB inner sleeve Shielding

1

Outer insulator .50" (12.7 mm)

After stripping the shield (.50" in length), slip the outer sleeve over the outer insulation. If this is too big, slip the outer sleeve on, after technique described in

Method 3.

GSB inner sleeve

1

Outer insulator .50" (12.7mm)

After stripping the shield (.50" in length), slip the inner sleeve over the outer insulation.

1

Outer insulator 1.0" (25.4 mm)

After stripping the shield (1.0" in length), slip the inner sleeve over the braided shield.

2 Widen the braided shield by gently rotating the inner conductor, then slip the inner sleeve under the braided shield.

2 Widen the braided shield by gently rotating the inner conductor.

GSC outer sleeve

2 Widen the braided shield by gently rotating the inner conductor.

GSC outer sleeve

3 Position the inner sleeve so that about

.06" protrudes beyond the end of the braided shield.

3 Fold back the braided shield over the inner sleeve and slip the outer sleeve over the braided shield.

3 Fold back the braided shield over the inner sleeve and slip the outer sleeve over the braided shield.

4 Slip the ground wire (#22–#20 AWG) under the outer sleeve (from the front or behind) and slip the outer sleeve over the braided shield.

4 Slip the drain wire (#22–#20 AWG) under the outer sleeve (from the front or behind) and slip the outer sleeve over the braided shield.

4 Slip the ground wire (#22–#20 AWG) under the outer sleeve (from the front or behind) and slip the outer sleeve over the braided shield.

5 Position the outer sleeve and ensure that the ends of all wires in the braided shield and ground wire are covered.

Crimp both sleeves with the correct tool and die. Finished.

5 Position the outer sleeve and ensure that the ends of all wires in the braided shield and ground wire are covered.

Crimp both sleeves with the correct tool and die. Finished.

5 Position the outer sleeve and ensure that the ends of all wires in the braided shield and ground wire are covered.

Crimp both sleeves with the correct tool and die. Finished.

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United States

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Fax: 901.252.1354

Technical Services

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G-85

Shield-Kon ® Shield Termination System

Select connectors and dies in three easy steps!

The choice of the appropriate combination of inner sleeve, outer sleeve and crimp tool/die will depend on the diameter of the dielectric.

However, a direct correlation with the diameter of the dielectric is not possible, because several different inner sleeves can be combined with the same outer sleeve (according to the type of   shield) .

With the directions shown below , a measuring instrument (caliper)  is all that is required to make the right selection in three steps:

G-86

1. Selection of the inner sleeve (GSB)

• Strip the outer insulator and remove the shield

• Measure the maximum value of the diameter of the dielectric (diameter without shield) by gently rotating the cable. When doing so, it should be possible to turn the cable easily between the jaws of the caliper

• Add .01" to the measured value. The sum will give the Inner Diameter (I.D.) of the GSB inner sleeve

• In the table on page G-87 , select the GSB inner sleeve having this I.D. or the nearest larger I.D.

2. Selection of the outer sleeve (GSC)

Normal method:

• Slide the selected inner sleeve underneath the shield of the cable

• Measure the maximum diameter with the shield over the inner sleeve

• Add .03" to the measured value. The sum will give the Inner Diameter (I.D.) of the GSC sleeve

• In the table on page G-87 , select the GSC outer sleeve having this I.D. or the nearest larger I.D.

Quick method:

In most cases, a quicker method can be used to define the correct GSC outer sleeve:

• Once the appropriate GSB inner sleeve is found, the table on page G-87 will give the Outer Diameter (O.D.) of this GSB sleeve

• Add .06" to this O.D. and the sum will give the Inner Diameter (I.D.) of the GSC sleeve

• In the table on page G-87 , select the GSC sleeve having this I.D. or the nearest larger I.D.

3. Selection of the die

Dies for GSB/GSC Shield-Kon ® can be found on page G-87 .

Tools for GSB/GSC Shield-Kon ® can be found on page G-88 . See GSC outer sleeve table.

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Shield-Kon ® Shield Termination System

Stay grounded with easy-to-install connectors!

Connector Inner and Outer Sleeves

Non-Insulated Inner Sleeve — GSB

• Hard bronze inner sleeve is installed under braid

• Length 5 ⁄

16

"

• Tin plated per MIL-T-10727A

Cat. No.

Color

CoDe

I.D.

(IN.)

Inner Sleeves

GSB046

GSB058

GSB063

GSB071

GSB080

GSB090

GSB096

GSB101

GSB109

GSB115

GSB124

GSB128

GSB134

GSB149

GSB156

GSB165

GSB175

Gray yellow red

Green

Blue orange purple yellow red

Gray

Green

Gray orange

Blue red

Gray

Green

.046

.058

.063

GSB187

GSB194

GSB205 yellow

Blue orange

GSB219

GSB225

GSB232

GSB250

Gray yellow red

Green

GSB261

GSB266

GSB275

GSB281

GSB287

GSB297

GSB312

GSB348

Blue

Gray orange yellow

Gray red purple orange

.281

.287

.297

GSB375 Blue

Order multiple is standard package.

.312

.348

.375

.250

.261

.266

.275

.205

.219

.225

.232

.071

.080

.090

.096

.101

.109

.115

.124

.128

.134

.149

.156

.165

.175

.187

.194

o.D.

(IN.)

MIlItary

SpeC. No.

StD.

pKG.

.075

21981-046 1,000

.083

21981-058 1,000

.088

21981-063 1,000

.096

21981-071 1,000

.103

21981-080 1,000

.113

21981-090 1,000

.119

21981-096 1,000

.124

21981-101 1,000

.131

21981-109 1,000

.146

21981-115 1,000

.145

21981-124 1,000

.152

21981-128 1,000

.156

21981-134 1,000

.179

21981-149 1,000

.193

21981-156 1,000

.194

21981-165 1,000

.215

21981-175 1,000

.227

21981-187 1,000

.226

21981-194 1,000

.245

21981-205 1,000

.250

21981-219 1,000

.256

21981-225 1,000

.263

21981-232 1,000

.281

21981-250 1,000

.297

21981-261 1,000

.297

21981-266 1,000

.306

21981-275 1,000

.331

21981-281 1,000

.327

21981-287 1,000

.335

21981-297 1,000

.362

.400

.406

21981-312 1,000

21981-348 1,000

21981-375 1,000 www.tnb.com

United States

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Non-Insulated Outer Sleeve — GSC

• Soft bronze outer sleeve slips over the braid and ground wire

• Length 1 ⁄

4

"

• Tin plated per MIL-T-10727A toolS

Cat. No.

Color

CoDe I.D.

o.D.

DIe NoS. for

Wt440/Wt540*

DIe NoS. for

11901a

Outer Sleeves

GSC101

GSC128

GSC149

GSC156

GSC175

GSC187

Gray .101

.124

Blue .128

.152

purple .149

.179

yellow .156

.193

Blue .175

.215

orange .187

.227

GSC194

GSC199

GSC205

GSC219 red .194

.226

Gray .199

.235

yellow .205

.245

Green .219

.250

GSC225

GSC232

GSC261

GSC275

GSC281

GSC287

GSC297 purple orange yellow

Gray

.225

.232

.261

.275

.256

.263

.297

.306

purple .281

.331

Blue .287

.327

Green .297

.335

yellow .312

.362

GSC312

GSC327

GSC348

GSC359

GSC375

GSC405

GSC415

GSC425

GSC460

GSC500

Gray orange purple

.327

.348

.359

.372

.393

.399

yellow .375

.406

red .405

.453

Blue .415

.463

Gray .425 .475

Gray .460

.510

Green .500

.550

4419

4400

4401

4402

4403

4406

4406

4406

4408

4408

4409

4410

4411

4412

4414

4414

4414

4415

4416

4417

5450

5451

5452

5452

5454

5456

5457

11989

11970

11971

11972

11973

11976

11976

11976

11978

11978

11979

11980

11988

11988

*Dies 4419 to 4417 are for WT440. Dies 5450 to 5457 are for WT540.

Order multiple is standard package.

11981

11982

11984

11984

11984

11985

11986

11987

MIlItary

SpeC. No.

StD.

pKG.

21980-101 1,000

21980-128 1,000

21980-149 1,000

21980-156 1,000

21980-175 1,000

21980-187 1,000

21980-194 1,000

21980-199 1,000

21980-205 1,000

21980-219 1,000

21980-225 1,000

21980-232 1,000

21980-261 1,000

21980-275 1,000

21980-281 1,000

21980-287 1,000

21980-297 1,000

21980-312 1,000

21980-327 1,000

21980-348 1,000

21980-359 1,000

21980-375 1,000

21980-405 1,000

21980-415 1,000

— 1,000

21980-460 1,000

21980-500 1,000

Technical Services

Tel: 888.862.3289

G-87

Shield-Kon ® Shield Termination System

WT440 and WT540

Ratchet Hand Tools

• Parallel-action hand tools

• MIL specified

• Frame, with the option of interchangeable steel dies

• A versatile tool, one frame with a selection of dies covers the whole range of shield diameters in the Hexagonal Range

• ShureStake ® mechanism: once pressing has started, the tool can be re-opened only after successful completion of the crimping cycle

• Packaging: wood box containing one frame (dies to be ordered separately; see Specifications for Die Nos.)

.................................... Specifications ...................................

WT440

• Length: 8"

• Weight: 1.0 lbs.

• Dies: Series 4400

WT540

• Length: 10.4"

• Weight: 1.19 lbs.

• Dies: Series 5450

CaT. No.

WT440

WT540

DeSCripTioN

Ratchet Hand Tool

Ratchet Hand Tool

STD pKG.

1

1

G-88

United States

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800.816.7809

Fax: 901.252.1354

Technical Services

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Shield-Kon ® Shield Termination System

Terminate multiple-conductor shielded cable quickly and easily!

The design advantages are:

• Positive selection of inner and outer sleeves and installing die by a complete color-coded system

Step 3

• A more reliable grounding termination because only one ground wire connection is made — conventional daisychain jumper method is eliminated

• Smaller, more compact bundle is easy to inspect

• Only one ground wire is required; however, additional ground wires may be used if needed

• Smooth insulator protects conductor insulation

Position outer compression ring over the flattened shielding braid, locating it over the center of the inner collector ring. Braid may be trimmed even with the edge of the outer compression ring before or after compression. Ground wire or wires may be inserted between the outer compression ring and the shield prior to compression.

• With one stroke of the tool, the interlace die will produce a 360° compression, uniformly securing all individual shields around the connector Step 4

The Shield-Kon ® Connector System for multiple-conductor shielded cable is based on the principle of cold swaging. It utilizes a two-piece compression connector color coded to match the proper die. The connector consists of a hard brass collector inner ring with a tough, smooth insulator and a soft copper compression outer ring. Each set of rings and matching installing die will connect a minimum of five shielding braids with one ground wire.

The maximum number of braids is limited only by the space between the inner and outer rings.

Multi-Shielded Cable Connector

Installation Procedure

Selection of compression dies is determined by color coding on rings. The dies are color coded to match the rings. The appropriate dies are easily inserted or removed by depressing dielocking button shown.

Step 1 Step 5

After overall insulation is removed to expose shielded cables, each conductor must be freed from the shielding braid. The Thomas &

Betts lead extractor tool simplifies this operation by pushing the inner conductor through an opening in the  shielding braid. The braid is then folded back until all conductors are freed.

The prepared cable is placed in the installing die and compressed.

Tool operates on hydraulic power output, developing 9800 ±200 psi operating pressure.

Step 2

Flattened shielding braids are evenly distributed around the periphery of the inner collector ring.

Step 6

Completed installation of the “single fold–fold forward” method typifies the reliability, compactness and neatness that is obtained with all

Thomas & Betts recommended installation methods.

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Fax: 901.252.1354

Technical Services

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G-89

G-90

Shield-Kon ® Shield Termination System

Connectors come full circle with circular connectors!

Two-Piece Connectors for Multiple

Conductor Shielded Cable

Connector and Die Selection in the Circular Range

The choice of the appropriate combination of inner ring, outer ring and crimp tool/die depends on the overall diameter of the inner conductors (underneath the shield).

In the case of the Circular range, there is a direct correlation between the diameter of the inner conductors and the inner and outer rings. With the directions (shown below ) , a measuring instrument (caliper) is all that is required to make the right selection.

Selection of the GSB Inner Ring

• Measure the maximum value of the overall diameter of the inner conductors (underneath the flattened shield) by gently rotating the cable. When doing so, it should be possible to turn the cable easily between the jaws of the caliper.

• Add .060" to the measured value. The sum will give the Inner Diameter (I.D.) of the GSB inner ring.

• In the table, select the GSB inner ring having this I.D. or the nearest larger I.D.

Selection of the GSC Outer Ring and of the Die

Once the appropriate GSB inner ring is found, the table

( below ) immediately gives the corresponding GSC outer ring and the appropriate die for the 13640 Hydraulic Head.

.................................... Specifications ...................................

Inner Sleeve Outer Sleeve

• Material: Copper alloy ASTM B135

• Finish: Electro tin-plated

(per MIL-T-10727A)

• Material: Copper ASTM B188

• Finish: Electro tin-plated

(per MIL-T-10727A)

Cat. NO.

Inner Sleeves

GSB430

GSB550

GSB670

GSB810

GSB920

GSB1040

GSB1353

GSB1425

Order multiple is std. pkg.

COlOR

CODe

Red

Blue

Gray

Brown

Green

Pink

Yellow

Red

I.D.

(IN.)

.430

.550

.670

.810

.920

1.040

1.353

1.425

O.D.

(IN.)

.500

.620

.750

.880

1.000

1.120

1.423

1.545

StD.

PKG.

50

50

50

50

50

50

50

50

Cat. NO.

COlOR

CODe

Outer Ring

GSC590

GSC710

GSC840

GSC1010

GSC1130

Red

Blue

Gray

Brown

Green

GSC1250

GSC1440

GSC1563

GSC1670

Order multiple is std. pkg.

Pink

Purple

Yellow

Red

I.D.

(IN.)

.590

.710

.840

1.010

1.130

1.250

1.440

1.563

1.670

O.D.

(IN.)

DIeS NOS. fOR

1340

StD.

PKG.

.670

.790

.920

1.090

1.210

1.330

1.520

1.643

1.750

GS590

GS710

GS840

GS1010

GS1130

GS1250

GS1440

GS1563

GS1670

50

50

50

50

50

50

50

50

5

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

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Shield-Kon ® Shield Termination System

Hydraulic Head Installing Tool

• 3.5-ton nominal pressure (output)

• For two-piece Shield-Kon ® in the circular range

terminals

• Coupling for quick assembly

• Requires a 9,800-psi (approx. 690 bar) operating service pressure

• Quick interchangeable steel dies

(to be ordered separately)

• Interlace die with 360° compression — provides uniform pressure around circumference of connector

All the two-piece Shield-Kon

®

in the circular range need to be crimped with the 13640 hydraulic head equipped with the appropriate die.

Cat. NO.

DeSCRIPtION

13640

13606

13600

13620

13589a

13619

13760

Installing Head (order dies separately)

Hand-Foot Pump

Electric Hydraulic Pump

Hand Switch

Foot Switch

10-ft. Non-Metallic Hydraulic Hose

Air-Operated Hydraulic Pump

Order multiple is std. pkg.

StD.

PKG.

1

1

1

1

1

1

1 www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-91

Dragon Tooth ® Magnet Wire Termination System

Splice, tap and terminate magnet wire quickly and easily!

The tough, high-temperature insulation on magnet wire used by electrical motor and transformer manufacturers creates problems in splicing and terminating. The durability of magnet wire insulation has made dipsoldering or brazing extremely difficult without stripping the insulation.

Another splicing and terminating challenge involves the use of aluminum for magnet applications. A manufacturer connecting aluminum magnet wire to copper is faced with the problem of the different coefficients of thermal expansion of the two metals, galvanic corrosion, cold flow, and the rapid formation of oxide film on the wire surface.

T&B offers a solution for a highly reliable connection method for magnet wire. It eliminates welding, no longer requires removal of insulation and it can be installed in seconds. No special operator skills are needed. The connector and matching tooling do the entire job. To meet the essential requirements of magnet wire connections, T&B offers the insulation piercing Dragon Tooth ® compression connector.

G-92

Transformer manufacturers depend on Dragon Tooth ® connectors for reliable magnet wire applications.

Typical Applications

Splice

Termination

Parallel Splice

Tap

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Dragon Tooth

®

Magnet Wire Connectors

Dragon Tooth ® connectors and installing tools are designed to splice, tap and terminate magnet wire from #32 AWG to 460,000 CMA copper and from #18 AWG to 460,000

CMA aluminum conductors in motor and transformer applications. Dragon Tooth ® Magnet

Wire Connectors penetrate the insulation and oxide layers to make electrical contact on magnet wiring. The result is permanent, low-resistance electrical connections, capable of maintaining contact integrity throughout the life of the connection.

• Designed to penetrate magnet wire insulation during application, eliminating the need for stripping, brazing, welding or other methods of joining magnet wire

• Can be installed in seconds

• Requires minimal training for installation

• Made of copper alloy, tin plated, with teeth on the inner surface

• Splices and taps have an open side enabling easy access to wire and making internal coil tapping possible

• For aluminum to copper, aluminum to aluminum or copper to copper magnet wire connections

• Supplied with bolt holes to accommodate #6 through 1 ⁄

2

" studs and includes male and female .250" x .032" disconnects

• Rings and fork terminals accommodate wire sizes #24 to #12 AWG in a variety of combinations, including combining magnet wire with stripped wire lead. For solid or stranded wire #20 to 4/0 AWG

• Larger connectors accommodate circular mil range from 50,000 to 460,000 CMA

• Connector and matching tooling do the entire job

Technical Services

Tel: 888.862.3289

www.tnb.com

Dragon Tooth ® Magnet Wire Termination System

Dragon Tooth ® connectors transform the perpendicular compression force, which would normally contribute to conductor creep, into distributive forces that effectively resist cold flow, as indicated by the illustration below .

These connectors are made of copper alloy, tin plated, with a number of teeth on the inner surface. When compressed onto an insulated magnet wire, the sharp, hardened teeth penetrate both the insulation and oxide and bite into the conductor. An electrically sound, low-resistance connection is established as a result of the combination of high pressures at the edges of the teeth, and the sliding action between the teeth and the conductor. The open barrel design permits midspan splicing and tapping.

These connectors are made of copper alloy, tin plated, with a number of teeth on the inner surface. When the connector is compressed onto an insulated magnet wire, the sharp, hardened teeth penetrate the insulation and the oxide and bite into the conductor. An electrically sound, low-resis tance connection is established as a result of the combination of high pressures at the tip and edges of the teeth, and the sliding action between the teeth and the conductor.

Dragon Tooth ® connectors transform the perpendicular compression force, which would normally contribute to conductor creep, into distributive forces that effectively resist cold flow.

For wire sizes and combinations other than shown, contact

Thomas & Betts Technical Services at 888-862-3289.

How to Select a Connector

1 Determine total circular mil area (CMA). All wires to be installed in a connector barrel including stripped, stranded wire. For example, two #6 AWG = 52,480 CMA.

2 Refer to Circular Mil column of chart and find the connector series corresponding to the total CMA.

For example, 204XXX.

3 Next, refer to either Round Wire column or Rectangular

Wire column, depending on the type you are using, and check for any limitations, (such as max. wire width/ height). If there are limitations, you may have to make a selection from the next larger size.

4 Select the tool and die appropriate for the application.

Formula for Calculating

Circular Mil Area (CMA)

For square or rectangular wire:

Thickness x Width x 1.273 x 10 6 = CMA

For round wire:

Diameter 2 x 10 6 = CMA

(or see chart on p. E-88 ) www.tnb.com

United States

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800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-93

G-94

Dragon Tooth ® Magnet Wire Termination System

Splices for copper and aluminum magnet wire!

Splices

1

• Penetrate all standard copper and aluminum magnet wire insulations

• Perfect for heavy Formvar, poly-thermaleze, polyester and polyurethane insulations

2

3

4

5

6

7

8

For special insulations, consult Technical Services.

1

2

3

4

5

6

7

8

9

CAT. NO.

A

DimeNsiONs (iN.)

B C D*

CirCulAr mil AreA

214420

220004

220001

.43

.25

.22

.135

.17

.11

.08

.03

.34

.17

.14

.09

220002–TB .34

.25

.18

.09

220006

22l004

22l001

22l002

.47

.25

.19

.09

.15

.32

.16

.16

.10

.32

.11

.25

.09

.19

.03

.10

22l006

22l008

.44

.70

.25

.50

.22

.35

.13

.13

468–1,724

1,277–4,205

2,985–6,687

5,162–12,330

128–2,028

808–5,162

2,048–9,110

2,580–12,330

12,960–30,550

22l009

22l010

.70

.55

.46

.20

210214s .63

.38

.37

.17

204210s .69

.53

.53

.25

36,120–86,000

.70

.78

.71

.22

69,750–173,090 (f)

4,110–20,760

10,380–52,480

204210sh

22l009h

220015

220019

220023

314118s

220016

220020

220024

.69

.70

1.50

3.63

.53

.55

.88

1.50 .88

1.75

.63

.88

.38

3.13 .88

.88

1.05

.93

.77

.85

.93

.30

.77

.93

.48

.37

(e)

(e)

(e)

.14

(e)

3.13

.88

.85

(e)

(e)

20,760–104,960

72,000–132,000

50,000–115,000

110,000–175,000

165,000–230,000

3,260–12,330

50,000–115,000

110,000–175,000

165,000–230,000

* Reference dimension. See installing die illustration for gauging.

rOuND Wire rANGe (AWG) miN. mAx.

21 (4)–13 (2)

32–24**

26–17**

24–14**

16–12

32–24**

26–17**

24–15**

16–12

18–14

16–5

14(a)–10

12(b)–4(e)

12(c)–2(d)

16–5

10–6

6–2

2–1/0

15–13

10–6

6–2

2–1/0 reCTANGulAr

Wire rANGe (iN.)

ThiCkNess

.02–.04

.02–.05

.05–.08

.08–.09

.10–.16

.10–.16

.08–.18

.100–.175

.175–.250

.250–.325

.05–.06

.100–.175

.175–.250

.250–.325

WiDTh

PkG.

QTy.

— 1000

— 8400

.02–.09

3000 †

.02–.10

3000 †

.05–.16

2500 †

.02–.04

.02–.05

– 1000

.02–.10

1000

.02–.11

1000

.05–.08

.04–.06

.05–.16

1000

.06–.38

100

.08–.18

.08–.38

.10–.23 (CU) .10–.18 (AL) .30–.63

100

50

.08–.18

.08–.38

.05–.18

.300–.625

.300–.625

.300–.625

250

.10 –.26

100

.10 –.26

100

100

.300–.625

50

.300–.625

25

.300–.625

25

250

25

25

25

** Not recommended for aluminum magnet wire finer than 21 gauge. (a) Four wires max. (b) Six wires max. (c) Six wires max. each barrel.

(d) Conductors heavier than #6 AWG require special dies. Contact Thomas & Betts for assistance.

(e) Crimping dies may not bottom. Connector height will depend on number and size of wires in barrel. Pump must deliver 9800 psi minimum.

(f) Copper CMA, aluminum CMA=52,136–124,561.

† On a reel.

Note : Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose.

9

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Dragon Tooth ® Magnet Wire Termination System

Splices (continued)

E *

10

11

See Note

(a).

10

11

10

11

CAT. NO.

210214mT

210mT14

210mT38

204210mT sTuD size

1

3

4

8

A

DimeNsiONs (iN.)

B C D e

.63 .63 .75 .25 .19*

1.00 1.44 .81 — .08

1.00 1.44 .81 — .08

.92 .94 1.03 .25 .25*

CirCulAr mil AreA

20,000–105,000

90,000–215,000 rOuND Wire rANGe

(AWG)

5–13

5–13

5–13

3–10 reCTANGulAr

Wire rANGe (iN.)

ThiCkNess WiDTh

Lower Half

.08–.15

.08–.49

Upper Half

.25 max .75 max.

For Conn

210214MT

Lower Half

.10–.25

.10–.92

Upper Half

.25 max 1.03 max.

For Conn

204210MT

PkG.

QTy.

250

25

25

100

204mT14 1 ⁄

4

1.00 1.44 .91 — .10

204mT38 3 ⁄

8

1.00 1.44 .91 — .10

3–10

3–10

25

25

(a) This space may be used for terminal tongue insert, stripped stranded copper wire, stripped copper magnet wire or left empty.

* Between teeth.

Note : Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose.

www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-95

G-96

Dragon Tooth ® Magnet Wire Termination System

Secure connections easily!

Ring Terminals

1

A A

2

3

4

5

6

1

1

1

3

4

5

6

2

2

5

CAT. No.

STud

Size A dimeNSioNS (iN.)

B C d e*

CirCulAr mil AreA rouNd Wire rANGe

(AWG)

314125

314123

210219

210217

210216

204217

204212

210214–1

210214–2

210214–3

204210–1

204210–2

204210–3

204210–5

220017

220018

220021

220022

220025

220026

22r061**

22r081**

22r101**

22r086

22r106

22r146

5

5

1

1

1

1

3

1

3

1

⁄ 1

3

3

1

3

1

10

10

6

10

10

.38 .56

.53 .61

.16 .32

.16 .32

.25 .45

1.22

1.58

.78

.78

.91

.41

.50

.30

.30

.30

.14

4

" .38 .56

1.41

.41

.14

8

10

.38 .56

.38 .56

1.22

1.22

.41

.41

.17

.17

4

" .38 .56

1.41

.41

.17

.25

4

" .53 .61

1.58

.50

.25

4

" .38 .56

1.41

.69

.17

16

" .38 .56

1.41

.69

.17

8

" .38 .56

1.41

.69

.17

4

" .53 .61

1.58

.81

.25

16

" .53 .61

1.58

.81

.25

8

" .53 .61

1.58

.81

.25

2

" .53 .61

1.58

.81

.25

.10

8 .16 .32

.78

.30

.10

.10

8 .25 .45

.91

.30

.13

.13

4

" .25 .45

.95

.42

.13

3,260–12,330

3,260–12,330

4,110–20,760

4,110–20,760

4,110–20,760

10,380–52,480

10,380–52,480

4,110–20,760

4,110–20,760

4,110–20,760

10,380–52,480

10,380–52,480

10,380–52,480

10,380–52,480

204210–1h 1 ⁄

4

" .53 .61

1.58

.81

.47

20,760–104,960

204210–3h 3 ⁄

8

" .53 .61

1.58

.81

.47

20,760–104,960

8

" .88 1.50 2.76 1.06

(d) 110,000–175,000

2

" .88 1.50 2.76 1.06

(d) 110,000–175,000

8

" .88 1.50 2.76 1.06

(d) 110,000–230,000

2

" .88 1.50 2.76 1.06

(d) 110,000–230,000

15–13

15–13

14(a)–10

14(a)–10

14(a)–10

12(b)–4(c)

12(b)–4(c)

14(a)–10

14(a)–10

14(a)–10

12(b)–4(c)

12(b)–4(c)

8

" .88 1.50 2.76 1.06

(d) 50,000–115,000 .100–.175

1 ⁄

2

" .88 1.50 2.76 1.06

(d) 50,000–115,000 .100–.175

404–4100

404–4100

404–4100

2,580–12,330

2,580–12,330

2,580–12,330

12(b)–4(c)

12(b)–4(c)

12(b)–4(c)

12(b)–4(c)

15–24

15–24

15–24

12–16

12–16

12–16 reCTANGulAr

Wire rANGe (iN.)

ThiCkNeSS WidTh

PkG.

QTy.

.08–.09

.08–.09

.10–.16

.10–.16

.10–.16

.10–.16

.10–.16

.10–.16

.05–.06

.05–.06

.08–.09

.08–.09

.08–.09

.10–.16

.10–.16

.08–.09

.08–.18

.08–.18

.10–.26

.10–.26

.10–.26

.10–.26

.10–.26

.10–.26

.05–.18

.05–.18

.08–.18

.08–.18

.08–.18

.10–.26

.10–.26

.08–.18

.300–.625

25

.300–.625

25

.175–.250

.300–.625

25

.175–.250

.300–.625

25

.175–.325

.300–.625

25

.175–.325

.300–.625

25

.02–.05

.02–.05

.02–.10

.02–.10

1000

1000

.02–.05

.05–.08

.05–.08

.05–.08

.02–.10

.05–.16

.05–.16

.05–.16

1000

1000

1000

1000

100

100

100

100

250

250

100

100

250

100

100

250

250

250

250

250

* Reference dimension. See installing die illustration for gauging. (a) Four wires max. (b) Six wires max. (c) Conductors heavier than #6 AWG require special dies. Contact Thomas & Betts for assistance. (d) Crimping dies may not bottom. Connector height will depend on number and size of wires in barrel. Pump must deliver 9800 psi minimum.

Note : Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose.

** #22–#24 AWG and equivalent rectangular CMA, copper only.

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Dragon Tooth ® Magnet Wire Termination System

Connectors for every application!

Fork Terminals

1

2

1

1

2

CAT. No.

STud

Size A B dimeNSioNS (iN.)

C d e*

22F061**

22F081**

22F101**

22F066

22F086

22F106

210219F

6

8

10

6

8

10

6

.16

.16

.16

.25

.25

.25

.25

.32

.32

.32

.45

.45

.45

.45

.78

.78

.78

.91

.91

.91

.91

.30

.30

.30

.30

.30

.30

.30

210217F

210216F

8

10

.25

.25

.45

.45

.91

.91

.30

.30

* Reference dimension. See installing die illustration for gauging.

.10

404–4100 15–24

.10

.10

404–4100

404–4100

15–24

15–24

.13

2,580–12,330 12–16

.13

2,580–12,330 12–16

.13

2,580–12,330 12–16

.13

2,580–12,330 12–16

.13

2,580–12,330 12–16

.13

2,580–12,330 12–16

** #22–#24 AWG and equivalent rectangular CMA, copper only.

CirCulAr mil

AreA rouNd

Wire rANGe

(AWG) reCTANGulAr Wire rANGe (iN.)

ThiCkNeSS WidTh

.02–.05

.02–.05

.02–.05

.05–.08

.05–.08

.05–.08

.05–.08

.05–.08

.05–.08

PkG.

QTy.

.02–.10

1000

.02–.10

1000

.02–.10

1000

.05–.16

1000

.05–.16

1000

.05–.16

1000

.05–.16

1000

.05–.16

1000

.05–.16

1000

Durable and convenient!

Disconnects

1

2

1

2

CAT. No.

TAB

Size A dimeNSioNS (iN.)

B C d e*

CirCulAr mil AreA

22lm01**

22lm06

22lF01**

22lF06

.250 x .032

.250 x .032

.250 x .032

.250 x .032

.16

.25

.16

.25

.32

.45

.32

.45

.76

.91

.79

.91

.25

.25

.25

.25

* Reference dimension. See installing die illustration for gauging.

.10

.13

.10

.13

404–4100

2,580–12,330

404–4100

2,580–12,330 rouNd Wire rANGe

(AWG)

15–24

12–16

15–24

12–16 reCTANGulAr Wire rANGe (iN.)

ThiCkNeSS WidTh

.02–.05

.05–.08

.02–.05

PkG.

QTy.

.02–.10 1000

.05–.16 1000

.02–.10 1000

.05–.08 .05–.16 1000

Note : Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose.

** #22–#24 AWG and equivalent rectangular CMA, copper only.

www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-97

G-98

Dragon Tooth ® Magnet Wire Termination System

Quick and easy connections!

Taps dimeNSiONS (iN.) reCTANGulAr

Wire rANGe (iN.)

CAT. NO.

STud

Size (iN.) A B C d e*

CirCulAr mil AreA ThiCkNeSS WidTh

PkG.

QTy.

204T14

204T38

1

3

4

8

1.62 1.22

1.62 1.22

.70

.70

.50

.50

.22

.22

* Reference dimension. See installing die illustration for gauging.

10,310–52,480

10,310–52,480

.090–.114

.090–.114

.090–.320

.090–.320

100

100

Copper to aluminum connections!

Washers

• Teeth on the transition washers penetrate aluminum and copper oxides

• Enables copper to aluminum connections to be made in a bolted joint without the use of inhibiting compounds

• Accommodates the difference in thermal expansion between copper and aluminum, and enhances the efficiency of bolted grounding connections

CAT. NO.

FPW14

FPW516

FPW38

FPW12

FPW58

BOlT Size

(iN.)

1 ⁄

4

5 ⁄

16

3 ⁄

8

1 ⁄

2

5 ⁄

8

A

.27

.34

.43

.56

.68

Plain Steel

Washer

Lug or

Bus Bar dimeNSiONS (iN.)

Plain Steel Washer

B

.68

1.00

1.00

1.25

1.40

Steel Bolt

& Nut reCOmmeNded iNSTAlliNG

TOrQue iN.-lBS.

50–80

125–160

160–240

390–540

540–730

Transition

Washer

Bus Bar or Lug

Note : Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications.

Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose.

PkG.

QTy.

250

250

250

250

250

Additional Magnet Wire

Ordering Information

1. For wire sizes and combinations other than shown, consult factory.

2. Maximum of two layers of conductors in each connector.

3. Consult factory for gauging other than shown.

4. When terminating wires with an AWG size difference of four or more, samples should be tested in completed connections before using.

Conversion of AWG to Circular mils

Wire Size

AWG

NOm. diAmeTer iN.

9

10

11

12

7

8

5

6

3

4

1

2

4/0

3/0

2/0

1/0

17

18

19

20

13

14

15

16

.0720

.0641

.0571

.0508

.0453

.0403

.0359

.032

21

22

23

24

.0285

.0253

.0226

.0201

decimal equivalents

.1819

.1620

.1443

.1285

.1144

.1019

.0907

.0808

.4600

.4096

.3648

.3249

.2893

.2576

.2294

.2043

mm

1.83

1.63

1.45

1.29

1.15

1.02

0.912

.813

.724

.643

.574

.511

4.620

4.115

3.665

3.264

2.906

2.588

2.30

2.05

11.68

11.40

9.266

8.52

7.348

6.543

5.827

5.189

CirCulAr milS

5180

4110

3260

2580

2050

1620

1290

1020

812

640

511

404

211,600

167,800

133,100

105,600

83,690

66,360

52,620

41,740

33,090

26,240

20,820

16,510

13,090

10,380

8230

6530

Wire Size

AWG

1/64

1/32

3/64

1/16

5/64

3/32

7/64

1/8

9/64

5/32

11/64

11/32

23/64

3/8

25/64

13/32

27/64

7/16

29/64

15.32

31/64

1/2

NOm. diAmeTer iN.

.0156

.0312

.0469

.0625

.0784

.0938

.1094

.125

.1406

.1562

.1719

.3438

.3594

.375

.3906

.4062

.4219

.4375

.4531

.4688

.4844

.5

mm

3/16

13/64

7/32

15/64

1/4

17/64

9/32

19/64

5/16

211/64

33/64

17/32

35/64

9/16

37/64

19/32

39/64

5/8

41/64

21/32

43/64

Note : Multiply inches x 25.4 to get millimeters.

Example: .5" x 25.4 = 12.7 mm.

CirCulAr milS

.1875

.2031

.2188

.2344

.25

.2656

.2812

.2969

.3125

.3281

.5156

.5312

.5469

.5625

.5781

.5938

.6094

.625

.6406

.6562

.6719

STud Size

Hole Dia.

#6

.143

#8

.169

#10

.196

1 ⁄

4

"

.260

5 ⁄

16

"

.323

3 ⁄

8

"

.386

1 ⁄

2

"

.516

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Dragon Tooth ® Magnet Wire Termination System

Crimp with comfort!

Ergonomic Manual Installation Tools

• Fixed die tool

• Incorporates the ergonomically designed Comfort Crimp the hand

® tool handles, which distribute the force more evenly across

• Shure-Stake ® mechanism ensures a complete crimp cycle before the tool releases

• Rubberized thermoplastic handles combine maximum friction with a soft, comfortable feel that reduces muscle tension

• Two-piece movable die nest provides easy connector removal (ERG811 has a fixed die nest)

ERG1806

ERG811

CAT. NO.

TOOl GAuGiNG CONNeCTOr erG1801 erG1802 erG1804 erG1806

.069 max.

.076 max.

.034 max.

.095 max.

22F, L, R-1 Series

22L002

22L004

22F, L, R-6 Series erG811 .103 max.

214420

Contact Customer Services for availability and most recent additions to the ergonomic tool series.

Thomas & Betts Tool Warranty

You can choose Thomas & Betts tools with confidence, because we stand behind them with our warranty.

The chart below shows the standard length of warranty for different types of tools. See below for additional warranty details.

90 days

• Batteries

• Individual Dies

• Duct Tools

1 year

• Pneumatic Tools

• Cable Cutters

& Strippers

• Ty-Rap ® Tools

2 years

• Mechanical Hand Tools with Ratchet or Shure-

Stake ® Mechanism

• Hydraulic Pumps

• Battery-

Operated Tools

• Manual

Hydraulic Tools lifetime

• Mechanical Hand Tools without Ratchet or Shure-

Stake ® Mechanism

Limited Warranty for Tools

Thomas & Betts sells tools with the understanding that the user will perform all necessary tests to determine the suitability of each tool for the user’s intended application. Thomas & Betts warrants that its tools will be free from defects in materials and workmanship for the period of time specified above. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized modification of the product voids all warranties.

Limitations and Exclusions

The warranty above is the sole warranty concerning this product, and is in lieu of all other warranties expressed or implied, including but not limited to any implied warranty of merchantability or fitness for a particular purpose, which are specifically disclaimed. Liability for breach of the above warranty is limited to cost of repair or replacement of the product, and under no circumstances will Thomas & Betts be liable for any indirect, special, incidental or consequential damages.

Direct all warranty inquiries to Thomas & Betts Tool Services: 1-800-284-TOOL (8665) .

replacement batteries and chargers can be purchased from T&B Tool Services

Call Toll-Free 1-800-284-TOOL (8665)

For more information about Thomas & Betts Tool Services:

E-Mail us at [email protected]

PkG.

QTy.

1

1

1

1

1 www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-99

G-100

Dragon Tooth ® Magnet Wire Termination System

1

1

2

tons of grip that weighs less than three pounds!

Battery-Powered

Crimping Tool —

BAT22-6

T&B’s newest battery-powered tool is fast and portable for making high-volume and difficult-to-reach terminal installations in a snap. The BAT22-6 delivers 1.5 tons of crimping force with an easy, pushbutton trigger. The lightweight, ergonomic design minimizes the risk of repetitive motion injuries that can occur with traditional hand crimping tools. And at less than three pounds, one-hand operation is easy while still packing enough power to crimp up to #6 AWG terminals in seconds.

• Interchangeable dies can be quickly changed to crimp non-insulated and insulated terminals up to #6 AWG

• Dies are the same as our hand tools — crimps will be exactly the same between

Dragon Tooth ® hand tools such as our ERG1804 and the BAT22-6

• 360° rotating head gives the user the added flexibility when crimping hard-to-reach connections

• Short cycle time equates to crimping times of less than two seconds

Easy to rotate with your wrist — delivers fast and effective crimping power.

• Quick, lightweight, and maneuverable

• NiCd battery operation provides long-lasting battery life to complete up to 150 crimps on a single charge

• Extra battery and charger are included with the tool, ensuring round-the-clock operation

• Battery charger provides full battery life in under an hour

• Linear crimping motion gives a symmetric, high-quality crimp every time

Uses the exact dies of the

Comfort Crimp ® line of ergonomic tools for Sta-Kon ® and Dragon Tooth ®

Connectors.

included accessories

• Sturdy, plastic carrying case for portability

• Two 9.6V NiCd batteries and battery charger

• Sturdy tray for convenient storage of crimp dies

.................................... specifications ...................................

• Crimping Force: 2,900 lbs. max.

• Crimps per Charge: 150

• Wire Crimping Range: Up to #6 AWG

• Crimp Cycle Time: 2 seconds

• Power Supply: 9.6V NiCd battery

• Recharging Time: 1 hour

• Dimensions:

25.4" (645mm) Length

3.1" (79mm) Width

2.1" (53mm) Height

• Tool Weight (With Battery):

2 3 ⁄

4

lbs.

Cat. No. DesCriptioN

Bat22-6

Crimp Dies*

Die1801

Die1802

Battery Crimping Tool 1.5 Ton with 120VAC Charger

22 F, L, R-1 Series

22L002

Die1804

Die1806

22L004

22 F,L,R-6 Series

Tool purchase includes crimping tool, two 9V batteries, charger and case.

* Dies sold separately.

1

1

1

1 pKG.

QtY.

1

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

Dragon Tooth ® Magnet Wire Termination System

Perfect for high-speed installation!

BAIR22-6 — Heavy-Duty Bench-Top

Air Crimp Tool

• Bench mounted for stability and operator control

• Compact size, all-metallic construction

• Delivers 1.8 tons of crimping force at 100 psi

• Heavy-duty and installs wide range of Dragon Tooth ® connectors

BAIR22-6

.................................... specifications ...................................

• Height: 12" • Base: 8" Square

• Operating Pressure: 85–100 psi • Weight: 17 lbs.

Cat. No.

Bair22-6

DesCriptioN

Equipped with Shure-Stake ® Mechanism,

Ensuring Full Crimp Cycle Before Release

Pneumatic power!

PAIR22-6 — Heavy-Duty Portable

Air Crimp Tool

• Installs Dragon Tooth ® terminals

• Hand actuated

• Delivers 1.25 tons of crimping force at 100 psi

• Three interchangeable dies can crimp the 22xxx1,

22xxx2, 22xxx4 and 22xxx6 series terminals

.................................... specifications ...................................

• Overall Length: 14" • Operating Pressure: 90–100 psi

• Diameter: 2 1 ⁄

4

" • Weight: 2.5 lbs.

Cat. No.

pair22-6

DesCriptioN

Open “C” Yoke; Hand Actuated

PAIR 22-6

Installing Dies for BAIR22-6 and PAIR22-6

Cat. No.

Crimp Dies

Die1801

Die1802

Die1804

Die1806

DesCriptioN

22 F, L, R-1 Series

22L002

22L004

22 F,L,R-6 Series pKG. QtY.

1

1

1

1 www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-101

Dragon Tooth ® Magnet Wire Termination System

Rugged and portable!

6-Ton Hydraulic Head

• Lightweight design—weighs less than 7 lbs. including dies

• Includes steel carrying case

• Tool carrying case included

• Dies are ordered as a set (two pieces)

Military listed and 12 tons of crimping power!

12-Ton Crimping Tool

(Military Spec. MS25441-1)

13642M

.................................... specifications ...................................

• Output Force: 6 tons nominal • Tool Weight: 6 1 ⁄

2

lbs. (without dies)

• Operating Pressure: 10,000 psi nominal

• Tool Dimensions: 13 1 ⁄

2

" long,

3 1 ⁄

2

" wide

Cat. No.

DesCriptioN tBM6H The TBM6H Remote Hydraulic Crimping Head is a lightweight but powerful compression tool. The TBM6H operates from any

10,000-psi hydraulic pump.

See die chart on page G-104 for complete listing of dies and connectors used with TBM6H.

Powerful and reliable!

12-Ton Hydraulic Head

• 12 tons output (nominal)

• 10,000 psi max. hydraulic operating pressure

• Weighs 15 lbs.

FORGED

STEEL

Cat. No.

DesCriptioN pKG. QtY.

13642M Hydraulic-operated 12-ton tool installs #8 AWG through 250 kcmil Sta-Kon ® terminals

(dies ordered separately)

1

See die chart on page G-104 for complete listing of dies and connectors used with 13642M.

Lightweight design!

14-Ton Hydraulic Head

• 14 tons output (nominal)

• 10,000-psi max. hydraulic operating pressure

• Weighs 10 lbs.

G-102

.................................... specifications ...................................

• Output: 12 tons (nominal) • Length (with coupling): 14 1 ⁄

2

"

• Hydraulic Operating Pressure:

10,000 psi (max.)

• Width: 3 1 ⁄

4

"

• Weight (without dies): 15 lbs.

Cat. No.

DesCriptioN pKG.

QtY.

13400 12-ton crimping tool supplied with adapter TBM12D-AR is used for installing both insulated and non-insulated Sta-Kon ® terminals #8 AWG to 250 kcmil (dies ordered separately)

1

See die chart on page G-104 for complete listing of dies and connectors used with 13400.

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

.................................... specifications ...................................

• Output: 14 tons (nominal)

• Hydraulic Operating Pressure:

10,000 psi (max.)

• Length (with Coupling): 11 1 ⁄

2

"

• Width: 2 1 ⁄

2

"

• Height: 4 1 ⁄

4

"

• Weight (without Dies): 10 lbs.

Cat. No.

DesCriptioN pKG.

QtY

13100a Remote 14-Ton Hydraulic Head (Dies Ordered Separately) 1

See die chart on page G-104 for complete listing of dies and connectors used with 13100A.

Technical Services

Tel: 888.862.3289

www.tnb.com

Dragon Tooth ® Magnet Wire Termination System

Crimp larger connectors easily!

15-Ton Hydraulic Head

• Longer, slimmer profile enables easier access into tight spaces

• Wider jaw opening eases crimping of larger connectors

• Head made of forged steel and insulated with rubber boot

• Steel carrying case is included

• Longer, slimmer profile enables easier access into tight spaces

.................................... specifications ...................................

• Output Force: 15 tons nominal • Tool Weight: 16 1 ⁄

2

lbs. (without dies)

• Operating Pressure:

10,000 psi nominal

• Installs:

#8 AWG–1500 kcmil copper;

#10 AWG–1000 kcmil Aluminum

Cat. No.

DesCriptioN pKG. QtY tBM15i Insulated 15-Ton Hydraulic Tool;

Carrying Case Included

1

See die chart on page G-104 for complete listing of dies and connectors used with TBM15I.

Electric

Hydraulic

Pumps

• Up to 10,000-psi output pressure

• Durable construction

• Hand or foot actuated

13610A

13810

Cat. No.

DesCriptioN

13810 Heavy-duty electric hydraulic pump with Shure-Stake ® control — hand or foot switch and non-metallic hose (sold separately) required for operation

You may also need…

13611 Hand Switch

13612

13613

13614

13619

Foot Switch

High Pressure, Steel Reinforced Hydraulic Hose; 6 ft.

High Pressure, Steel Reinforced Hydraulic Hose; 10 ft.

High Pressure, Plastic Hydraulic Hose; 10 ft.

13600 Electric Hydraulic Pump — hand or foot switch and non-metallic hose (sold separately) required for operation

You may also need…

13620 Hand Switch

13589a

13619

13618

Foot Switch

10-ft. Non-Metallic Hose

20-ft. Non-Metallic Hose

A remote control switch is required. Order Cat. No. 13620 for hand operation or Cat. No. 13589A for foot operation.

All pumps are supplied with a metal carrying case.

13610a Shure-Stake ® electric hydraulic pump has same features as 13600, but includes the Shure-Stake ® control mechanism; hand or foot switch and non-metallic hose (sold separately) required for operation

You may also need…

13611 Hand Switch

13612

13797

Foot Switch

In-line hydraulic pressure inspection gauge with male and female pioneer-type coupler.

A remote control switch is required to operate this unit. Use either a 13611 (hand) or 13612 (foot) switch.

www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

G-103

G-104

Dragon Tooth ® Magnet Wire Termination System

An easy-to-use reference guide for tools and connectors!

Manual

BaT 22-6

BaIR 22-6

PaIR 22-6

Connector

220017

220018

220019

220020

220021

220022

220023

220024

220025

220026

22F061

22F066

22F081

22F086

22F101

22F106

204210MT

204210S

204210SH

204210-1

204210-1H

204210-2

204210-3

204210-3H

204210-5

204212

204217

204MT14

204MT38

204T14

204T38

210214MT

210214S

210214-2

210214-3

210216, 210216F

210217, 210217F

210219, 210219F

210MT14

210MT38

214420

220001

220002-TB

220004

220005

220006

220015

220016

ERG1801

ERG1802

ERG1804

ERG1806

ERG1801

ERG1806

ERG1801

ERG1806

ERG1801

ERG1806

ERG1806

ERG1801

ERG1806

ERG1801

ERG1806

ERG1801

ERG1806

ERG811/WT811

22l001

22l002

22l004

22l006

22l008

22l009

22l009H

22l010

22lF01

22lF06

22lM01

22lM06

22R061

22R106

22R146

314118S

314123

314125

DIE1801

DIE1806

DIE1801

DIE1806

DIE1801

DIE1806

DIE1806

Note: Dies that fit 13100A also work in TBM15I with use of adapter 15500TB.

DIE1801

DIE1806

DIE1801

DIE1806

DIE1801

DIE1806

DIE1801

DIE1802

DIE1804

DIE1806

DIE 811

13100a

13400

13642M

13685

13685

13685

13683

13684

13686

13670A

13670A

13670A

13670A

13670A

13670A

13682

13671A

13673

13671A

13673

13671A

13671A

13673

13671A

13671

13671A

13681

13683B

13684B

13686B

13690B

13685B

13685B

13685B

13713B

13713B

13713B

13713B

13713B

13713B

13713B

13713B

13713B

13713B

13670B

13670B

13670B

13670B

13670B

13670B

13713B

13713B

13671B

13673B

13671B

13673B

13671B

13671B

13673B

13671B

13671B

13671B

13689B

13689B

13681B

TBM6H

Dies

6TON-MW-08

6TON-MW-09

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

www.tnb.com

TBM15I

13671B with 15500TB

13673B with 15500TB

13671B with 15500TB

13673B with 15500TB

13671B with 15500TB

13671B with 15500TB

13673B with 15500TB

13671B with 15500TB

13671B with 15500TB

13671B with 15500TB

13689B with 15500TB

13689B with 15500TB

13681B with 15500TB

13670B with 15500TB

13670B with 15500TB

13670B with 15500TB

13670B with 15500TB

13670B with 15500TB

13670B with 15500TB

13713

13713

13713

13713

13713

13713

13713

13713

13713

13713

13713

13713

13683B with 15500TB

13684B with 15500TB

13686B with 15500TB

13685B with 15500TB

13685B with 15500TB

13685B with 15500TB

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