Monte Carlo 3ADR60AGP, 3ADR60BS, 3ADR60RZW Installation guide

Monte Carlo 3ADR60AGP, 3ADR60BS, 3ADR60RZW Installation guide
Owner’s Guide and Installation Manual
3ADR60XXX Series Fan
CUL Model NO. : 3ADR60
Attach sales receipt to this card and retain as your proof of purchase
DATE OF PURCHASE:
RETAILER NAME:
MODEL NUMBER:
RETAILER ADDRESS:
To register your fixture, please visit our website www.montecarlofans.com
5.1 kgs
11.22 lbs
Total fan weight
Cautions and Warnings
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING
READ AND SAVE THESE INSTRUCTIONS
Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes and standards (ANSI/NFPA
70), including fire-rated construction.
Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor
on one side of the outlet box and ungrounded conductor on the other side of the outlet box. The splices, after being made, should be
turned upward and pushed carefully up into the outlet box.
WARNING: Before you begin installing the fan, servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting
means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a
prominent warning device, such as a tag, to the service panel.
Be cautious! Read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet
from the floor to the trailing edge of the blade.
WARNING: To Reduce The Risk Of Fire, Electric Shock, or Personal Injury, Mount To Outlet Box Marked “Acceptable for Fan Support of
15.9 kg (35 lbs) or less” And Use Mounting Screws Provided With The Outlet Box.
WARNING: To reduce the risk of personal injury, do not bend blade holders during installation to motor, balancing or during cleaning. Do
not insert foreign object between rotating blades.
CAUTION: For Compliance with Local Codes and Regulations, If Installing The Secondary Support Safety Cable in the U.S., Do Not Remove
Knockouts In The Outlet Box. Mount the secondary support safety cable through the reserved nail/screw hole on the outlet box to the
building structure (or the ceiling joist).
Attach the mounting bracket using only the hardware supplied with the outlet box.
WARNING: To Reduce The Risk Of Electric Shock, This Fan Must Be Installed With a general use, isolating Wall Control/Switch.
WARNING: To reduce the risk of fire or electric shock, this fan should only be used with fan speed control part no. BFR-G4F50410G1
manufactured by Chungear Industrial Co. Ltd.
WARNING: To reduce the risk of fire or electric shock, do not use this fan with any other solid state fan speed control device, or variable
speed control.
If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.
Never place a switch where it can be reached from a tub or shower.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating
equipment manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the
American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
CAUTION: To Reduce the Risk of Electric Shock, Disconnect the electrical supply circuit to the fan before installing the light kit.
CAUTION: The light source is designed for this specific application and can overheat if serviced by untrained personnel. If any servicing is
required, the product should be returned to an authorized service facility for examination or repair.
All set screws must be checked, and re-tightened where necessary, before installation.
Note: Suitable for use in damp locations.
Tools Required for Assembly (not included): Electrical Tape, Phillips Screwdriver, Pliers, Safety Glasses, Stepladder and Wire Strippers
Customer Service
800-969-3347
Customer Service Center
7400 Linder Ave.
Skokie, IL 60077
www.montecarlofans.com
© 2017 Monte Carlo Fan Company
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1
2
3
Ceiling joist
Ceiling
Outlet Box
ON
ON
Ceiling
Joists
OFF
Mounting
Bracket
Screw/ Washers
/Spring Washers
OFF
2˝ x 4˝
Outlet
Box
Before you begin installing the fan, Switch
power off at Service panel and lock
service disconnecting means to prevent
power from being switched on
accidentally. When the service
disconnecting means cannot be locked,
securely fasten a warning device, such
as a tag, to the service panel.
Use AC 120V/60HZ power supply
only.
4
SAFETY CABLE INSTALLATION
Safety cable
Lag screw
Before installing this fan makes sure the
outlet box is properly installed to the
house structure. Ensure the outlet box is
securely fastened by at least two points
to a structural ceiling member (a loose
box will cause the fan to wobble).
To reduce the risk of fire, electric shock,
or personal injury, mount to outlet box or
supporting system acceptable for fan
support.
(Mounting must support at least 35 lbs.)
5
Partially loosen 2 of the set screws on mounting bracket corresponding to the slotted holes
on the canopy upper ring. Remove the other 2
set screws. Save screws.
Use metal outlet box suitable for fan
support and use only the screws provided
with the outlet box (must support 35 lbs).
Remove the two outlet box screws
provided with the box, aligning the holes
of the mounting bracket with the holes of
the outlet box. Reinstall the 2 outlet box
screws securely.
6
Housing
Junction
Box
Mounting
Bracket
This side up
Safety cable
Th
is
si d
eu
p
Blade
Washer
Lock washer
For Canadian installation and for USA fan
and light kit combinations over 35 lbs, in
both flush and downrod modes the safety
cable must be installed into the house
structure beams using 3” lag screws,
washers and lock washers provided.
Note: If Installing The Secondary Support
Loosen 2 and remove 1 set screw from
top plate of fan body then remove the
housing from fan body. Keep screw.
Align the holes on blade and screw holes
on the flywheel. Install the blade with set
screws provided.
Repeat this process for remaining blades.
Note: Make sure the side with a label
“This side up” is installed upward.
Safety Cable in the U.S., Do Not Remove
Knockouts In The Outlet Box.
© 2018 Monte Carlo Fan Company
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7
8
Lead wires
9
re
Yoke
Downrod
Keeper
pin
Cross
pin
Replace the fan housing. Align the key
holes on the housing with the preinstalled
set screws on top plate of fan body then
turn the housing clockwise till tight.
Reinstall the set screw removed in
installation step 5 and tighten all screws
securely.
Partially loosen downrod set screws from
yoke at top of motor assembly.
Remove preassembled cross pin and
keeper pin from downrod. Keep parts.
10
11
12
Downrod
Canopy
Screwdriver
Cross pin
Canopy bottom cap
Yoke cover
Place downrod over canopy, canopy
bottom cap and yoke cover.
© 2018 Monte Carlo Fan Company
Thread lead wires and safety cable from
motor assembly through downrod.
4
For easy installation of cross ping on next
step.
Carefully insert a phillips screwdriver through
yoke and downrod (don’t damage the lead
wires) as a guide and then push the cross
pin and pull the screwdriver in the meantime
as shown in illustration.
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13
14
15
Mounting bracket
Keeper pin
Attach Safety
Cable to Ceiling
Support Cable
Cross pin
Tab
Tab
Safety cable from fan
Slot
Set screw
Hanger ball
Cable clamp
Slip downrod into motor yoke, aligning
holes and install cross pin and keeper pin.
Insert cross pin through yoke and downrod
until point appears on the other side, and
insert keeper pin on cross pin.
Pull the downrod up tight against the
cross pin, and then evenly tighten the
downrod set screws on motor housing
yoke.
Place yoke cover on top housing of fan.
Warning: Cross pin and keeper pin must
be installed securely, failure to install them
will result in serious injury.
Install ball end of downrod into mounting
bracket opening. Align (engage) slot on
ball with tab on mounting bracket.
Warning: Failure to align slot on ball with
tab may result in serious injury.
Important: If using the angle mount,
make sure open end of mounting bracket
is installed facing the higher point of the
ceiling and make sure the ceiling angle is
not steeper than 15º.
Connect the safety cable from fan to the
Ceiling support cable.
Slide cable clamp onto the safety cable
from fan. Place the end of cable through
the loop of ceiling support cable and then
feed end of cable into clamp hole and
firmly tighten set screw. Cut off excess
safety cable.
Make sure that when the safety cable is
fully extended the lead wires are longer
than the cable and no stress is placed on
the lead wires.
Receiver
White (Neutral)
Black- AC IN L
Green or Bare Ground
White- AC IN N
Black (Live) Wall Switch
●
Motor U- Red
Motor V- Purple
Motor W- Brown
●
●
To Motor U- Red
To Motor V- Purple
To Motor W- Brown
Green From Hanger Ball
Receiver
Green From Mounting Bracket
16
120V Supply
(Power Supply)
Make wiring connections using wire connectors provided as indicated above.
Red from fan to Red from remote marked Motor U.
Purple from fan to Purple from remote marked Motor V.
Brown from fan to Brown from remote marked Motor W.
White (Neutral) from house to White from remote marked AC IN N.
Black (Live) from house to Black from remote marked AC IN L.
Connect all green grounded wires to Grounded wire from House.
Make sure that no filaments are outside of the wire connectors.
Insert the remote receiver into mounting bracket.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor on one
side of the outlet box and ungrounded conductor on the other side of the outlet box. The splices after being made should be turned upward and
pushed carefully up into the outlet box.
© 2018 Monte Carlo Fan Company
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17
Partially loosen one and remove one
preassembled screw from mounting
bracket. Save screw.
© 2017 Monte Carlo Fan Company
18
19
Lift canopy up, aligning its keyhole slot
with the preassembled screw on
mounting bracket and twist clockwise to
lock in place. Reinstall the screw
removed in step 17 and tighten all
screws securely. Do not over tighten it.
6
Attach canopy bottom cap onto canopy
by aligning its notch with the screws on
mounting bracket and twist clockwise till
tight.
09/2018
REMOTE CONTROL SETTING and OPERATION
Remove the battery cover from the remote control transmitter and
install battery. Replace the cover.
Note: Use 2 1.5V/AAA battery to replace battery. (Fig. 1)
Note: If not using for long periods of time, remove battery to
prevent damage to remote transmitter, and store the remote
transmitter away from excess heat or humidity.
Install Transmitter wall mount cradle with 2 screws provided.
Move the trim plate out from wall mount cradle and install the wall
mount cradle with 2 screws provided. Replace the trim plate. (Fig.
2)
Remote Transmitter
Battery
THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES
OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS.
(1)THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE AND
(2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED,
INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED
OPERATION.
SET
-
+
+
-
Trim plate
Fig.1
Transmitter
Fig.2
Wall mount cradle
REMOTE CONTROL SETTING and OPERATION
Universal Mode and Learning Mode
Dip(Code) Switches
There are “Universal Mode” and “Learning Mode” with the remote controller.
Upper position
If choosing “Universal Mode”, simply place both dip (code) switch at UPPER
position. Your fan with the remote controller is ready to use. (Fig. 3)
Lower position
Note: If using universal mode, your fan can be controlled with other remote
transmitters with the same setting.
SET
Set code switch
To control the fan with specific remote transmitter, choose “Learning Mode” by
placing the dip (code) switch at LOWER position and then make learn function
setting as below.
Make “Learn function setting” at the position within 5 meter distance from the
fan. Restore power source to your fan, press and hold the “SET” button for about
4 seconds until buzzer inside receiver sounds. Your remote controller is ready to
operate the fan. You must press the “SET” button within 1 minute of restoring
power to the fan. (Fig.3)
Note: If the power is on already, you must turn the power off for at least 5
seconds, then turn the power back, and wait for 5 seconds at least for remote
control learn function setting. If the fan is running after turn power back, still wait
for at least 5 seconds and then press and hold the “SET” button for about 4
seconds until buzzer inside receiver sounds. Your remote controller is ready to
operate the fan.
Note: If you want to control a fan with 2 transmitters, turn the power off for
at least 5 seconds and then turn the power back and wait for at least 6
seconds for learn function setting. Setting for both transmitters must be
done within 1 minute of restoring power to the fan. A fan can be controlled
by 2 transmitters maximum when choose Learning Mode.
© 2018 Monte Carlo Fan Company
7
SET
-
+
+
-
Remote Transmitter
Battery cover
Fig.3
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The buttons on the remote control transmitter control the fan speed and light
as follows. (Fig. 4)
LED Indicator
UP Speed
Press the button to get desired fan speed, Low to High.
Press the button to get desired fan speed, High to Low.
Down Speed
Press the OFF button to turn fan off.
Turn Fan Off
Press this forward/reverse button to get desired airflow
direction. Fan must be running to reverse. It will take about 25
seconds for fan to slow down and change rotation direction.
Fan/R
Note: Fan will maintain last setting if turned off by a wall switch.
Remote Transmitter
Fig.4
The receiver provides the following protective functions
Lock protection- The DC motor has a build-in safety feature against
blade or motor obstruction during operation. If something obstructs
the fan blades or motor, the motor will keep trying to run for 3
times and then stop operation after about 30 seconds of
interruption. Please remove obstacles and reset. To reset it by turn
the fan off by remote transmitter and then turn the fan on.
Over load protection (current limit)- The device will limits the
maximum current output from the receiver/drive when the fan load
was increased abnormally.
Tips for end users
1. If your fan is operated automatically after installation and power on, it is because your fan is still memorize the previous
setting at factory. Use universal mode or make learn function setting and your fan will be ready for use.
2. If fan or light isn’t working, reset power (turn the power off for at least 5 seconds, then turn the power back, and wait for 5
seconds at least) and redo the learn function setting. You must press the “SET” button within 1 minute of restoring power to the
fan.
3. It is not available to separately operate the remote setting for more than one fan in the same room (in the area where remote
signal can reach to) if they share the same power supply. Separate power supplies (like as using individual wall switches for each
fan and turn power off for the fan while you are making learn function for other fan) is required if you want to separately control
more than one fan in same room.
4. You may erase the code setting of the transmitters by turning the power off for at least 5 seconds, then turn power back and
wait for at least 5 seconds then push and hold the “OFF” button of the transmitter which you are using for at least 10 seconds.
You must press the ‘OFF” button within 60 seconds of restoring power to the fan.
5. When fan is turned on or operated forward/reverse function, it shutters & goes back & forth until it turns. It is a normal
performance of this fan and it will take for few seconds to run this operation.
© 2018 Monte Carlo Fan Company
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Trouble Shooting
or wiring. In some cases, these installation errors may be mistaken for defects. If you experience any faults,
installation, please call our Customer Service Center at the
number printed on your parts list insert sheet.
Warning
means to prevent power from being switched on accidentally. When the service disconnecting means cannot be
locked, securely fasten a prominent warning device, such as a tag, to the service panel.
Trouble
1. If fan does not start:
Suggested Remedy
1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
CAUTION
either way. Fan will not operate when switch is in the middle.
4.If this fan uses remote controller, make sure dip switches are setting properly and make
2. If fan sounds noisy:
1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against each
other or against the interior wall of the switch housing.
CAUTION
4.Check to be sure light bulb is tight in socket and not touching the glass shade.
5.Some fan motors are sensitive to signals from Solid State variable speed controls.
6.Allow "break-in" period of 24 hours. Most noises associated with a new fan will disappear
after this period.
3. If fan wobbles:
1.If this is a downrod mount fan, make sure the ridge on mounting bracket engages the
notch in the downrod ball.
2.Make sure that canopy, mounting bracket or mounting plate are tightened securely to
4.Check that all blade holders are tightened securely to motor.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level by
selecting a point on the ceiling above the tip of one of the blades. Measure this distance
from blade tip to ceilng. Keeping measure within 1/8", rotate the fan until the next blade
is positioned for measurement. Repeat for each blade. If all blade levels are not equal,
you can adjust blade levels by the following procedure. To adjust a blade tip down, insert
a washer (not supplied) between the blade and blade holder at the screw closest to the
motor. To adjust a blade tip up, insert washer (not supplied) between the blade and blade
holder at the two screws farthest from the motor. Reverse the position of the washer if
blades mount from top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can
redistribute the weight and possibly result in smoother operation.
If the above steps do not eliminate the wobble problem, you will need to dynamic balance
your fan with balancing kit provided.
4. If light does not work: 1.Check blue wire from fan to make sure it is connected to hot wire from house.
2.Check for loose or disconnected wires in fan switch housing.
3.Check for loose or disconnected wires in light kit.
4.Check for faulty light bulb and make sure bulb is tight in socket.
5.Remove light kit and check the plug connections if they are present.
6.If this fan uses remote controller, make sure dip switches are setting properly and make
CAUTION: Make sure main power is turned off before entering switch housing and/or
canopy.
© 2018 Monte Carlo Fan Company
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Nov.2018
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