Monte Carlo 3AMR60BSD, 3AMR60RZWD Installation guide

Monte Carlo 3AMR60BSD, 3AMR60RZWD Installation guide
Owner’s Guide and Installation Manual
3AMR60XXXD Series Fan
cETL Model NO. : 3AMR60(X)
Attach sales receipt to this card and retain as your proof of purchase
DATE OF PURCHASE:
RETAILER NAME:
MODEL NUMBER:
RETAILER ADDRESS:
To register your fixture, please visit our website www.montecarlofans.com
6.6 kgs
14.52 lbs
Total fan weight with light
Cautions and Warnings
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING
READ AND SAVE THESE INSTRUCTIONS
Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes and standards (ANSI/NFPA
70), including fire-rated construction.
Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor
on one side of the outlet box and ungrounded conductor on the other side of the outlet box. The splices, after being made, should be
turned upward and pushed carefully up into the outlet box.
WARNING: Before you begin installing the fan, servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting
means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a
prominent warning device, such as a tag, to the service panel.
Be cautious! Read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet
from the floor to the trailing edge of the blade.
WARNING: To Reduce The Risk Of Fire, Electric Shock, or Personal Injury, Mount To Outlet Box Marked “Acceptable for Fan Support of
15.9 kg (35 lbs) or less” And Use Mounting Screws Provided With The Outlet Box.
WARNING: To reduce the risk of personal injury, do not bend blade holders during installation to motor, balancing or during cleaning. Do
not insert foreign object between rotating blades.
CAUTION: For Compliance with Local Codes and Regulations, If Installing The Secondary Support Safety Cable in the U.S., Do Not Remove
Knockouts In The Outlet Box. Mount the secondary support safety cable through the reserved nail/screw hole on the outlet box to the
building structure (or the ceiling joist).
Attach the mounting bracket using only the hardware supplied with the outlet box.
WARNING: To Reduce The Risk Of Electric Shock, This Fan Must Be Installed With a general use, isolating Wall Control/Switch.
WARNING: To reduce the risk of fire or electric shock, this fan should only be used with fan speed control part no. DC8 manufactured by
Carewell Electric Technology (Zhongshan) Co.,Ltd.
WARNING: To reduce the risk of fire or electric shock, do not use this fan with any other solid state fan speed control device, or variable
speed control.
If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.
Never place a switch where it can be reached from a tub or shower.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating
equipment manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the
American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
CAUTION: To Reduce the Risk of Electric Shock, Disconnect the electrical supply circuit to the fan before installing the light kit.
CAUTION: The light source is designed for this specific application and can overheat if serviced by untrained personnel. If any servicing is
required, the product should be returned to an authorized service facility for examination or repair.
All set screws must be checked, and re-tightened where necessary, before installation.
Note: Suitable for use in damp locations.
Tools Required for Assembly (not included): Electrical Tape, Phillips Screwdriver, Pliers, Safety Glasses, Stepladder and Wire Strippers
Customer Service
800-969-3347
Customer Service Center
7400 Linder Ave.
Skokie, IL 60077
www.montecarlofans.com
© 2018 Monte Carlo Fan Company
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1
2
ON
3
ON
Mounting bracket
OFF
OFF
Before you begin installing the fan, Switch
power off at Service panel and lock
service disconnecting means to prevent
power from being switched on
accidentally. When the service
disconnecting means cannot be locked,
securely fasten a warning device, such
as a tag, to the service panel.
Use AC 120V/60HZ power supply
only.
4
Before installing this fan make sure the
outlet box is properly installed to the
house structure. To reduce the risk of
fire, electric shock, or personal injury,
mount to outlet box or supporting system
acceptable for fan support.
(Mounting must support at least 35 lbs.)
5
Use metal outlet box suitable for fan
support and use only the screws provided
with the outlet box (must support 35 lbs).
Before attaching fan to outlet box, ensure
the outlet box is securely fastened by at
least two points to a structural ceiling
member (a loose box will cause the fan to
wobble). Remove the two outlet box
screws provided with the box, aligning
the holes of the mounting bracket with
the holes of the outlet box. Reinstall the 2
outlet box screws securely.
6
Blade
Top housing
This side up
Thi
s sid
e up
Set screw
Yoke
Th
is
sid
e up
Top housing
is
Th
sid
e
up
Top slot
Bottom slot
Remove the set screws from Yoke. Keep
screws.
© 2018 Monte Carlo Fan Company
Remove the top housing.
3
Insert blades (the 3 blades with a label
“This side up”) into the top slots on
flywheel.
Note: Make sure the side with a label
“This side up” is installed upward.
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8
9
0°
~2
15
0°
~2
15
7
Inserted nut
Bracket
Align the holes on blade with the screw
holes on the bracket inside fan housing
and partially install the blades with set
screws provided.
Note: The screw holes on the bracket
are not vertical, install the set screws
align with the screw holes as shown in
illustration.
Flip the fan body with blades over and
insert the other blades (the blades with
inserted nuts) into the other slots on the
fan housing.
Note: The inserted nuts here should
be downward, face to the blades
installed in the last installation step.
Make sure to tighten the set screws
after top and bottom blades are
assembled together.
10
11
Align the holes on blade with the screw
holes on the bracket inside fan housing
and install the blades with set screws
provided. Tighten the set screws
securely.
Note: The screw holes on the bracket
are not vertical, install the set screws
align with the screw holes as shown in
illustration.
12
Downrod
Keeper pin
Cross pin
Flip the fan body with blades over again.
Assembly the top and bottom blades with
set screws and washers provided.
Helpful hint: Make small adjustment by
moving the blades a little, and moving
bottom bade upward may help to align
the holes and screw holes.
Replace the top housing on the yoke.
Install it with the set screws remove in
installation step 4.
Remove preassembled keeper pin and
cross pin from downrod.
Note: Make sure to tighten the set
screws of top blades with the
bracket.
© 2018 Monte Carlo Fan Company
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13
14
15
Lead wire
Downrod
Safety
cable
Yoke
Canopy
Downrod
Canopy
Canopy bottom cap
3
Set screw
Yoke cover
Yoke
Screwdriver
Canopy bottom
cap
Cross
pin
Yoke cover
Place downrod over canopy, canopy
bottom cap and yoke cover.
Partially loosen downrod set screws from
yoke at top of motor assembly.
Thread lead wires and safety cable from
motor assembly through downrod.
Helpful hint: For easy assembling of the
cross pin on the next installation step.
After slip downrod into the motor yoke,
carefully insert a Phillips screwdriver through
the yoke and downrod (don’t damage the
lead wires) as a guide and then push the
cross pin and pull the screwdriver in the
meantime as shown in the inset.
16
17
SAFETY CABLE INSTALLATION
18
Canopy
Downrod
Keeper pin
Tab
Canopy bottom cap
Yoke cover
Yoke
Lag screw
Slot
Cross pin
Safety cable
Downrod
Set screws
Washer
Lock washer
Slip downrod into motor housing yoke,
aligning holes and install cross pin and keeper
pin.
Insert cross pin through yoke and downrod
until point appears on the other side, and
insert keeper pin on cross pin.
Pull the downrod up tight against the cross
pin, and then evenly tighten the downrod set
screws on motor housing yoke.
Place Yoke cover on motor assembly.
Warning: Cross pin and keeper pin must be
installed securely, failure to install them will
result in serious injury.
© 2018 Monte Carlo Fan Company
Install ball end of downrod into mounting
bracket opening. Align (engage) slot on
ball with tab on mounting bracket.
Warning: Failure to align slot on ball with
tab may result in serious injury.
Important: If using the angle mount,
make sure open end of mounting bracket
is installed facing the higher point of the
ceiling and make sure the ceiling angle is
not steeper
than 20º.
5
For Canadian installation and for USA fan
and light kit combinations over 35 lbs, in
both flush and downrod modes the safety
cable must be installed into the house
structure beams using 1.5” lag screws,
washers and lock washers provided.
Make sure that when the safety cable is
fully extended the lead wires are longer
than the cable and no stress is placed on
the lead wires.
Note: If Installing The Secondary Support
Safety Cable in the U.S., Do Not Remove
Knockouts In The Outlet Box.
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19
Wall Switch
Black (Live)
20
Power source
White (Neutral)
Blue (For Light)
Ground/Green
White (For Light)
Red (Motor 1)
Purple (Motor 2)
Gray (Motor 3)
Green/Ground
Receiver
White (AC IN N)
Black (AC IN L)
Make wiring connections using wire connectors provided as indicated above.
Red from fan to Red from remote marked Motor 1.
Purple from fan to Purple from remote marked Motor 2.
Gray from fan to Gray from remote marked Motor 3.
Blue from fan to Blue from remote marked FOR LIGHT.
White from fan to White from remote marked FOR LIGHT.
White (Neutral) from house to White from remote marked AC IN N.
Black (Live) from house to Black from remote marked AC IN L.
Connect all green grounded wires to Grounded wire from House.
Make sure that no filaments are outside of the wire connectors.
Insert the remote receiver into mounting bracket.
Partially loosen one and remove one
preassembled screw from mounting
bracket. Save screw.
21
23
After making the wire connections, the wires should be spread apart with the grounded
conductor and the equipment-grounding conductor on one side of the outlet box and
ungrounded conductor on the other side of the outlet box. The splices after being made should
be turned upward and pushed carefully up into the outlet box.
22
2
1
Light pan
Plate on motor
Lift canopy up, aligning its keyhole slot
with the preassembled screw on
mounting bracket and twist
counterclockwise to lock in place.
Reinstall the screw removed in step 20
and tighten all screws securely.
Attach canopy bottom cap onto canopy
by aligning its notch with the screws on
mounting bracket and twist clockwise till
tight.
© 2018 Monte Carlo Fan Company
Loosen 2 and remove 1 preassembled
screw from the plate on motor. Save
screw for later use.
6
Place light pan over the lead wires and
attach it onto the plate on motor, aligning
the keyhole slots on the light pan with the
preassembled screws on the plate. Twist
clockwise till lock.
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25
26
Install LED Light Kit
Light pan
1
2
LED light fixture
Reinstall the screw removed in step 22.
Tighten all screws securely.
Remove 3 preassembled screw from the
light pan. Save screws for later use.
Connect white wire from fan to white wire
from LED light fixture and then connect
black (or blue) wire from fan to blue (or
black) wire from LED light kit.
Note: If you don’t want to install the fan
with LED light, go to step 29 for blanking
plate installation.
27
28
29
1
Install Blanking Plate
2
2
1
Blanking plate
Lexan shade
Attach LED light fixture onto the light pan,
aligning the holes on the LED light kit with
the screw holes on light pan. Reinstall the
screws removed in step 25. Tighten all
screws securely.
© 2018 Monte Carlo Fan Company
Attach lexan shade by locating dimples in
light pan with slot on the lexan shade and
twist clockwise until tight.
7
Attach blanking plate by locating dimples
in light pan with grooves on the blanking
plate and twist clockwise until tight.
Note: Do not install LED light kit if
use blanking plate.
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REMOTE CONTROL SETTING and OPERATION
Transmitter Operation
Remove the battery cover from the remote control transmitter and install
battery, battery provided. Replace the cover.
Note: Use 2 1.5V/AAA battery.
Note: If not using for long period of time, remove battery to prevent damage
to remote transmitter, and store the remote transmitter away from excess
heat or humidity.
Dimming / Non Dimming Setting
The “DIM” selection is the light dimmable selection and the light will cycle
from bright to dim to bright until button is released. The “ON” selection is the
light ON/OFF only (non dimming function). Light will maintain last setting if
turned off.
Dimming/
Non dimming
ON
Note: The remote controller is set with dimming function at factory,
DIM
Note: If the remote receiver has been wired with fan, turn power off by wall
switch before switch “DIM” and “ON/OFF” selection.
Universal Mold
There are “Universal Mode” and “Learning Mode” with the remote controller.
If choosing “Universal Mode”, simply place dip (code) switch at UPPER
position. Your fan with the remote controller is ready to use.
LEARN
Universal Mode and Learning Mode
LEARN
Learn
COMMON
CODE
COMMON
ON CODE
DIM L.CODE
Note: If using universal mode, your fan can be controlled with other remote
transmitters with the same setting.
L.CODE
Learning Mold
To control the fan with specific remote transmitter, choose “Learning Mode”
by placing the dip (code) switch at LOWER position and then make learn
function setting as below.
Learn function setting, Restore power source to your fan, press and hold
the “LEARN” button for at least 3 seconds. You must press the “LEARN”
button within 60 seconds of restoring power to the fan.
Note: If the power is on already, you must turn the power off for 10 seconds
at least, and then turn the power back for remote control learn function
setting.
Note: If the fan is installed with light, light will twinkle 2 times. The remote
control setting process is complete and your fan is ready for use. For fans
without light, check operation using remote transmitter.
Note: If you want to control the fan with another transmitter, make the same
setting. A fan can be controlled by 2 transmitters maximum.
The receiver provides the following protective functions
Lock protection- The DC motor has a build-in safety feature against blade or motor obstruction during operation. If
something obstructs the fan blades or motor, the motor will keep trying to run for 5 times and then stop operation
after about 60 seconds of interruption. Please remove obstacles and reset. To reset it by turn the fan off by remote
transmitter and then turn the fan on, Or you may turn power off for 15 seconds then turn power back, and then turn
the fan on,
Over load protection (current limit)- The device will limits the maximum current output from the receiver/drive when the
fan or light load was increased abnormally.
© 2018 Monte Carlo Fan Company
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The buttons on the remote control transmitter control the fan speed and light as follows.
Fan speed
1 = minimum speed
3 = medium low speed
5 = medium high speed
2 = low speed
4 = medium speed
6 = high speed
This button turns the fan off.
Forward/Reverse button- This button is to control direction of fan rotation. Press once
to change direction of the fan rotation. Fan must be running to reverse.
Light button- Press this button to turn light on or off. To dim light (Setting at “DIM”
position), hold down the button, the light will cycle from bright to dim to bright until button
is released.
Note: This remote controller has auto resume function, the fan and light (If the fan with
light) will maintain the last setting if power is turned off.
Wall mount cradle installation
Install Transmitter wall mount cradle with 2 screws provided.
THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES OPERATION IS
SUBJECT TO THE FOLLOWING TWO CONDITIONS. (1)THIS DEVICE MAY NOT
CAUSE HARMFUL INTERFERENCE AND (2) THIS DEVICE MUST ACCEPT ANY
INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE
UNDESIRED OPERATION.
Tips for end users
1. If your fan is operated automatically after installation and power on, it is because your fan is still memorize the previous
setting at factory.
2. If fan or light isn’t working, reset power (turn the power off for at least 10 seconds and then turn the power back) and redo
the learn function setting.
3. It is not available to separately operate the learn setting for more than one fan in the same room (in the area where remote
signal can reach to) if they share the same power supply. Separate power supplies (like as using individual wall switches for each
fan and turn power off for the fan while you are making learn function for other fan) is required if you want to separately control
more than one fan in same room.
4. When fan is turned on or operated forward/reverse function, it shutters & goes back & forth until it turns. It is a normal
performance of this fan and it will take for few seconds to run this operation.
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Trouble Shooting
or wiring. In some cases, these installation errors may be mistaken for defects. If you experience any faults,
installation, please call our Customer Service Center at the
number printed on your parts list insert sheet.
Warning
means to prevent power from being switched on accidentally. When the service disconnecting means cannot be
locked, securely fasten a prominent warning device, such as a tag, to the service panel.
Trouble
1. If fan does not start:
Suggested Remedy
1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
CAUTION
either way. Fan will not operate when switch is in the middle.
4.If this fan uses remote controller, make sure dip switches are setting properly and make
2. If fan sounds noisy:
1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against each
other or against the interior wall of the switch housing.
CAUTION
4.Check to be sure light bulb is tight in socket and not touching the glass shade.
5.Some fan motors are sensitive to signals from Solid State variable speed controls.
6.Allow "break-in" period of 24 hours. Most noises associated with a new fan will disappear
after this period.
3. If fan wobbles:
1.If this is a downrod mount fan, make sure the ridge on mounting bracket engages the
notch in the downrod ball.
2.Make sure that canopy, mounting bracket or mounting plate are tightened securely to
4.Check that all blade holders are tightened securely to motor.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level by
selecting a point on the ceiling above the tip of one of the blades. Measure this distance
from blade tip to ceilng. Keeping measure within 1/8", rotate the fan until the next blade
is positioned for measurement. Repeat for each blade. If all blade levels are not equal,
you can adjust blade levels by the following procedure. To adjust a blade tip down, insert
a washer (not supplied) between the blade and blade holder at the screw closest to the
motor. To adjust a blade tip up, insert washer (not supplied) between the blade and blade
holder at the two screws farthest from the motor. Reverse the position of the washer if
blades mount from top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can
redistribute the weight and possibly result in smoother operation.
If the above steps do not eliminate the wobble problem, you will need to dynamic balance
your fan with balancing kit provided.
4. If light does not work: 1.Check blue wire from fan to make sure it is connected to hot wire from house.
2.Check for loose or disconnected wires in fan switch housing.
3.Check for loose or disconnected wires in light kit.
4.Check for faulty light bulb and make sure bulb is tight in socket.
5.Remove light kit and check the plug connections if they are present.
6.If this fan uses remote controller, make sure dip switches are setting properly and make
CAUTION: Make sure main power is turned off before entering switch housing and/or
canopy.
© 2018 Monte Carlo Fan Company
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Oct.2018
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