Graco 16Y386 TrueCoat 360 DSP Airless Paint Sprayer Troubleshooting Guide

Owners Manual
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EN
Project Series Paint Sprayers
Important Safety Instructions
Read all warnings and instructions in this manual and on the
unit, including the power cord. Be familiar with the controls and
the proper usage of the equipment. Save these instructions.
Scan QR code or click on link for
operational video.
http://graco.com/tc360opvid
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WARNING
To avoid fire and explosion, use only
non-flammable or water-based materials, or
non-flammable paint thinners. Do not use
materials which state “FLAMMABLE” on the
packaging. For more information about your
material, request SDS from distributor or retailer.
Use oil based materials outdoors or in a
well-ventilated area with a flow of fresh air.
Have a Question?
Call toll-free:
1-888-541-9788
Or visit us at:
www.paintsprayersbygraco.com
ti24021a
For portable spray applications of water-based and oil-based
non-flammable architectural paints and coatings only.
For Household Use Only.
Not approved for use in explosive atmospheres or hazardous locations.
Important User Information
Important User Information
Thank You for Your Purchase!
Before using your sprayer read this Owners Manual for complete instructions on proper use and
safety warnings.
Congratulations! You have purchased a high-quality paint sprayer made by Graco Inc.
This sprayer is designed to provide superior spray performance with water-based and
oil-based (mineral spirit-type) architectural paints and coatings. This user information is
intended to help you understand the types of materials that can be used with your sprayer.
Please read the information on the material container label to determine if it can be used
with your sprayer. Ask for a Safety Data Sheet (SDS) from your supplier. The container
label and SDS will explain the contents of the material and the specific precautions
related to it.
Paints, coatings and clean-up materials generally fit
into one of the following 3 basic categories:
WATER-BASED: The container label should indicate that the material can be
cleaned up with soap and water. Your sprayer is compatible with this type of
material. Your sprayer is NOT compatible with harsh cleaners such as
chlorine bleach.
OIL-BASED: The container label should indicate that the material is
COMBUSTIBILE and can be cleaned up with mineral spirits or paint thinner.
The SDS must indicate that the flash point of the material is above 100° F.
Your sprayer is compatible with this type of material. Use oil-based material
outdoors or in a well-ventilated indoor area with a flow of fresh air. See the
safety warnings in this manual.
FLAMMABLE: This type of material contains flammable solvents such as
xylene, toluene, naphtha, MEK, lacquer thinner, acetone, denatured alcohol,
and turpentine. The container label should indicate that this material is
FLAMMABLE. This type of material is NOT compatible with your sprayer
and CANNOT be used.
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Important Safety Information
Important Safety Information
The following warnings are for the setup, use, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to
procedure-specific risks. When these symbols appear in the body of this manual or on warning
labels, refer back to these Warnings. Product-specific hazard symbols and warnings not
covered in this section may appear throughout the body of this manual where applicable.
WARNING
WARNING
GROUNDING INSTRUCTIONS
Extension Cords:
• Use only a 3-wire extension cord
This product must be grounded. In the
event of an electrical short circuit,
grounding reduces the risk of electric
shock by providing an escape wire for
the electric current. This product is
equipped with a cord having a
grounding wire with an appropriate
grounding plug. The plug must be
plugged into an outlet that is properly
installed and grounded in accordance
with all local codes and ordinances.
• Improper installation of the grounding plug
is able to result in a risk of electric shock.
• When repair or replacement of the cord or
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plug is required, do not connect the
grounding wire to either flat blade terminal.
The wire with insulation having an outer
surface that is green with or without yellow
stripes is the grounding wire.
Check with a qualified electrician or
serviceman when the grounding
instructions are not completely understood,
or when in doubt as to whether the product
is properly grounded.
Do not modify the plug provided; if it does
not fit the outlet, have the proper outlet
installed by a qualified electrician.
This product is for use on a nominal 120V
circuit and has a grounding plug similar to
the plug illustrated in the figures.
Only connect the product to an outlet having
the same configuration as the plug.
Do not use an adapter with this product.
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that has a grounding plug and a
grounding receptacle that accepts
the plug on the product.
• An undersized cord results in a
drop in line voltage and loss of
power and overheating.When in
doubt use the next heavier gauge.
The smaller the gauge number the
heavier the cord.
When using the sprayer outdoors, use an
extension cord suitable for outdoor use.
Make sure your extension cord is not
damaged. When using an extension cord, be
sure to use a cord heavy enough to carry the
current that your sprayer draws. See chart for
appropriate sizes and lengths:
Extension Cord
Conductor Size
Metric
Length
AWG (American
Wire Gauge)
18
Maximum
1.0 mm2
50 ft (15 m)
16
1.5 mm2
100 ft (30 m)
14
2.5 mm2
200 ft (61 m)
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Important Safety Information
WARNING
WARNING
FIRE AND EXPLOSION
HAZARD
SKIN INJECTION HAZARD
High-pressure spray is able to inject
toxins into the body and cause serious
bodily injury. In the event that injection
occurs, get immediate surgical
treatment.
Flammable fumes, such as solvent
and paint fumes, in work area can
ignite or explode. To help prevent fire
and explosion:
• Sprayer generates sparks. Do not
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spray or flush with flammable
liquids.
Use only non-flammable or
water-based materials, or
non-flammable paint thinners.
Keep spray area well-ventilated.
Keep a good supply of fresh air
moving through the area.
• Do not aim the sprayer at, or spray any
person or animal.
• Keep hands and other body parts away
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• When spraying oil-based material, use
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outdoors or in a well-ventilated indoor area
with a flow of fresh air.
Do not spray or flush with combustible
materials near an open flame or sources of
ignition.
Paint or solvent flowing through the
equipment is able to result in static
electricity. Static electricity creates a risk of
fire or explosion in the presence of paint or
solvent fumes.
Keep sprayer at least 10 in. (25 cm) away
from objects while spraying or flushing.
Verify all containers and collection systems
are grounded to prevent static discharge.
Connect to a grounded outlet and use
grounded extension cords. Do not use a 3 to
2 adapter.
Do not use paints or solvents containing
halogenated hydrocarbons.
Do not smoke in the spray area.
Do not operate light switches, engines, or
similar spark producing products in the
spray area.
Keep area clean and free of paint or
solvent containers, rags, and other
flammable materials.
Know the contents of the paints and
solvents being sprayed. Read all Safety
Data Sheets (SDS) and container labels
provided with the paints and solvents.
Follow the paint and solvents
manufacturer’s safety instructions.
Fire extinguisher equipment shall be
present and working.
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from the discharge. For example, do not
try to stop leaks with any part of the body.
Disconnect power when not spraying.
Always use the spray tip guard. Do not
spray without spray tip guard in place.
Use caution when cleaning and changing
spray tips. In the case where the spray tip
clogs while spraying, follow the Pressure
Relief Procedure, page 15 for relieving
the pressure before removing the spray tip
to clean.
Do not leave the unit energized or under
pressure while unattended. When the unit is
not in use, unplug the sprayer and follow the
Pressure Relief Procedure, page 15.
Check parts for signs of damage.
Replace any damaged parts.
This system is capable of producing 2000
psi. Use replacement parts or
accessories that are rated a minimum of
2000 psi.
Do not carry the unit with a finger on the
trigger.
Verify that all connections are secure
before operating the unit.
Know how to stop the unit and bleed
pressure quickly. Be thoroughly familiar
with the controls.
ELECTRIC SHOCK HAZARD
This equipment must be grounded.
Improper grounding, setup, or usage
of the system can cause electric
shock.
• Turn off and disconnect power cord before
servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power
and extension cords.
• Do not expose to rain or wet conditions.
Store indoors.
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Important Safety Information
WARNING
WARNING
PRESSURIZED ALUMINUM
PARTS HAZARD
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious
injury.
Use of fluids that are incompatible with
aluminum in pressurized equipment
can cause serious chemical reaction
and equipment rupture. Failure to
follow this warning can result in death,
serious injury, or property damage.
• Always wear appropriate gloves, eye
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protection, and a respirator or mask when
painting.
Do not operate or spray near children. Keep
children away from equipment at all times.
Do not overreach or stand on an unstable
support. Keep effective footing and balance
at all times.
Stay alert and watch what you are doing.
Do not operate the unit when fatigued or
under the influence of drugs or alcohol.
Use only in dry locations. Do not expose to
water or rain.
Use in well-lit areas.
Do not spray outdoors on windy days.
TOXIC FLUID OR FUMES
HAZARD
Toxic fluids or fumes can cause
serious injury or death if splashed in
the eyes or on skin, inhaled, or
swallowed.
• Read SDS’s to know the specific hazards of
the fluids you are using.
• Store hazardous fluid in approved
containers, and dispose of it according to
applicable guidelines.
• Do not use 1,1,1-trichloroethane,
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methylene chloride, other halogenated
hydrocarbon solvents or fluids containing
such solvents.
Do not use chlorine bleach.
Many other fluids may contain chemicals
that can react with aluminum. Contact your
material supplier for compatibility.
PERSONAL PROTECTIVE
EQUIPMENT
Wear appropriate protective equipment when
in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of
toxic fumes, and burns. This protective
equipment includes but is not limited to:
• Protective eye wear, and hearing
protection.
• Respirators, protective clothing, and gloves
as recommended by the fluid and solvent
manufacturer.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the
State of California to cause cancer, birth defects
or other reproductive harm. Wash hands after
handling.
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Troubleshooting
Troubleshooting
Have a Question?
Call toll-free:
Check everything in this Troubleshooting
Table before you bring the sprayer to an
authorized service center.
1-888-541-9788
Or visit us at:
www.paintsprayersbygraco.com
Sprayer Diagnostics
Problem
ti24021a
Cause
Solution
Sprayer makes no sound Power supply.
when trigger is pulled
Motor has overheated.
Verify power to sprayer.
Wait 20-30 minutes for motor to
cool.
Electronic control failure.
Replace electronic control.
Sprayer makes sound but Sprayer is not primed.
Prime the pump. See Starting a
no material is sprayed
New Job, page 8.
when trigger is pulled
Make certain there is only one
FlexLiner in the cup support.
Make certain the cup cover is
properly threaded to the cup
support. If threads are visible
below the cup cover when tight,
fully remove and reinstall to the
cup support so no threads are
visible when tight.
Make certain the cup cover is
tightened to cup support so the
arrow on cup cover is within
range of indicator on cup
support.
Make certain the cup assembly is
properly locked on the sprayer.
Make certain all the air is out of
the FlexLiner and the VacuValve
is properly closed.
Clean VacuValve reservoir and
air hole. See , page 17.
Clean Sprayer. See Cleanup,
page 15.
Prime Pump/Spray knob is in PRIME Turn Prime Pump/Spray knob
PUMP position.
forward to SPRAY position.
Spray tip is not in SPRAY position. Turn spray tip to SPRAY
position.
Spray tip is clogged.
See Unclogging Spray Tip,
page 20.
Debris in paint.
See Strain the Paint, page 8.
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Troubleshooting
Problem
Cause
Solution
On models with a dual speed
control switch, set speed control
switch to HIGH. On variable
speed models, increase speed
until unit sprays.
No or low material in material cup.
Refill FlexLiner with material and
prime the pump. See Refilling
FlexLiner, page 11.
See Unclogging Spray Tip,
Sprayer sprays with poor Spray tip is partially clogged.
page 20.
results
Spray tip is not in correct position
Rotate spray tip to SPRAY
position.
Incorrect spray tip for application of Install different size spray tip.
material.
See Installing Spray Tips, page
19.
Spray tip is worn or damaged
Replace spray tip. See
Installing Spray Tips, page 19.
Material being sprayed is aerated
Do NOT shake material. Stir the
because it was shaken.
material or check the
manufacturer’s recommendation
for the material being sprayed.
Material being sprayed is too cold to Warm material.
spray.
Paint leaks from sprayer Pump has reached its maximum life. Replace pump.
trigger area.
Make certain that there is only
Paint leaks out of the cup Cup not properly seated.
one FlexLiner in cup support.
threads.
Make certain the cup cover is
properly threaded to the cup
support. If threads are visible
below the cup support when
tight, fully remove the cup cover
and reinstall to the cup support
so no threads are visible when
tight.
Make certain the cup cover is
tightened to the cup support so
the arrow on the cup cover is
within range of the indicator on
the cup support.
Avoid flexing or pushing on the
cup support when you evacuate
the air out of the FlexLiner.
Avoid pulling down on the
FlexLiner when you evacuate the
air out of the FlexLiner.
Make certain there is no damage
to the FlexLiner lip or the cup
cover gasket.
Make certain that the FlexLiner
lip and cup cover gasket is free of
debris and dried paint.
Replace FlexLiner.
Sprayer makes sound
but no material is
sprayed when trigger is
pulled (cont’d)
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Speed control is set too low.
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Troubleshooting
Spray Pattern Diagnostics
Problem
Cause
Spray pattern is pulsating:
Slow speed of movement.
Spray tip is clogged.
Unclog spray tip or clean spray
tip see Unclogging Spray Tip,
page 20.
On models with a dual speed
control switch, set speed control
to HIGH. On variable speed
models, increase speed until
desired pattern is achieved.
Hold sprayer farther away from
surface.
Switch to black (12”) spray tip.
See Installing Spray Tips,
page 19.
On models with a dual speed
control switch, set speed control
to HIGH. On variable speed
models, increase speed until
desired pattern is achieved.
Thin material follow paint
manufacturer’s
recommendations.
Install different size spray tip.
See Installing Spray Tips,
page 19.
Switch material.
Material difficult to
atomize.
Spray pattern has tails:
Speed control is set too
low.
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Material may need to be
thinned.
Incorrect spray tip for
application of material.
Spray pattern has
dripping/sagging:
Material not compatible
with sprayer.
Spray tip is worn or
damaged.
Operator is moving too
slowly while spraying.
Sprayer is too close to
target surface.
Holding trigger while
changing spray direction.
Speed control switch is set
too high.
Spray tip is worn or
damaged.
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Solution
Operator is moving too
fast while spraying.
Replace spray tip. See
Installing Spray Tips, page 19.
Move sprayer faster while
spraying.
Move sprayer away from
surface 10 in. (25 cm)
Release trigger when changing
directions.
On models with a dual speed
control switch, set speed control
to LOW. On variable speed
models, decrease speed until
desired pattern is achieved.
Replace spray tip. See
Installing Spray Tips, page 19.
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Troubleshooting
Problem
Cause
Spray pattern is too narrow:
ti15523a
ti15523a
Sprayer is too close to
target surface.
Incorrect spray tip for
application of material.
Spray tip is worn or
damaged.
Sprayer is too far away
from target surface.
Incorrect spray tip for
application of material.
Spray pattern is too wide:
Solution
Move sprayer away from
surface 10 in. (25 cm)
Install different size spray tip.
See Installing Spray Tips,
page 19.
Replace spray tip. See
Installing Spray Tips, page 19.
Move sprayer closer to surface.
Install different size spray tip.
See Installing Spray Tips,
page 19.
ti15527a
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Spray pattern “spits” at the end or
beginning:
ti15525a
ti15525a
Spray tip continues to drip or ooze
material after trigger is released:
Excess material has
accumulated on spray tip
guard assembly or spray
tip is partially clogged.
Spray tip not inserted
completely into spray tip
guard.
Spray tip is worn.
Spray tip is worn.
Clean spray tip guard. See
Unclogging Spray Tip, page
20.
See Installing Spray Tips,
page 19.
Replace spray tip. See
Installing Spray Tips, page 19.
Replace spray tip. See
Installing Spray Tips, page 19.
See Installing Spray Tips,
page 19.
Spray tip not inserted
completely into spray tip
guard.
If above solutions do not solve the problem, replace the
needle assembly.
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