Red Lion PSC PID Controller Product Manual

Red Lion PSC PID Controller Product Manual
Bulletin No. PSC-C
Drawing No. LP0315
Released 08/13
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
www.redlion.net
MODEL PSC - PROCESS SETPOINT CONTROLLER




UL
R
ON DEMAND AUTO-TUNING OF PID CONTROL SETTINGS

IND. CONT. EQ.


SETPOINT PROGRAM CONTROLLER FOR TIME VS. PROCESS
(RAMP/SOAK) AND SPECIAL BATCH/RECIPE APPLICATIONS
ON-LINE MONITORING AND CONTROL OF PROGRAM STATUS,
TIME, AND SETPOINT VALUE (Profile Run, Pause, Stop, Advance,
Modify Time, & Setpoint Value)
DESCRIPTION
The PSC is a setpoint controller suitable for time vs. process control
applications. The PSC Controller accepts either a 0 to 10 VDC or a 4 to 20 mA
DC input signal, precisely scales the process signal, according to programmable
scaling points, and provides an accurate output control signal (time proportional
or linear) to maintain a process at the desired control point. A comprehensive set
of easy to use steps allows the controller to satisfy various applications. The user
input can be programmed to perform a variety of controller functions.
Dual 4-digit displays allow viewing of the measured process value and
setpoint or the process and profile status simultaneously. Front panel indicators
inform the operator of controller status and output states. Replaceable output
modules (Relay, logic/SSR drive or Triac) can be fitted to the main control
output, alarm output(s) or timed event output(s), and secondary output.
The PSC has been designed to simplify the set-up and operation of a
controlled setpoint profile program. The setpoint program is easily entered and
controlled through the front panel. Full display capabilities keep the operator
informed of the process value, profile status, output states, and setpoint value.
DIMENSIONS In inches (mm)
DUAL LED DISPLAYS FOR SIMULTANEOUS INDICATION OF
PROCESS AND SETPOINT OR PROCESS AND PROFILE STATUS
ACCEPTS EITHER 0 to 10 VDC OR 4 to 20 mA DC INPUT SIGNAL
FIELD REPLACEABLE AND INTERCHANGEABLE OUTPUT
MODULES (Relay, Logic/SSR drive, and Triac)

OPTIONAL DUAL ALARM OUTPUTS (Uses Output Modules)

OPTIONAL SECONDARY OUTPUT (Uses Output Module)

ADVANCED PROGRAM PROFILING IN A 1/8 DIN PACKAGE
PROGRAMMABLE USER INPUT FOR CONTROLLER AND
SETPOINT PROGRAM CONTROL
100 MSEC SAMPLING PERIOD WITH 0.15% ACCURACY
51EB

FOUR SETPOINT & PID PARAMETER SETS FOR QUICK RECALL
OF SETPOINTS AND/OR GAIN VALUES DURING BATCH OR
PROCESS CHANGEOVER


US LISTED
DUAL EVENT OUTPUTS FOR TIMED ACTIVATION OF PROCESS
EQUIPMENT SUCH AS STIRRERS, FANS, HEATERS, ETC. (Uses
Alarm Output Channels)


C
AUTOMATIC PROGRAM DELAY FOR PROFILE CONFORMITY,
PLUS PROGRAM LINKING, REPEATING AND AUTO POWER-ON
FUNCTIONS FOR ENHANCED CAPABILITY
OPTIONAL LINEAR 4 to 20 mA OR 0 to 10 VDC OUTPUT FOR
CONTROL OR PROCESS RE-TRANSMISSION

OPTIONAL RS485 SERIAL COMMUNICATIONS INTERFACE

OPTIONAL TYPE 4X/IP65 SEALED FRONT BEZEL
The controller can operate in the standard PID control mode for both Output
1 and Output 2 with on-demand auto-tune which establishes the PID gain set.
The PID gain set can be fine tuned by the operator at any time or may be locked
from further modification. The unit can be transferred to the manual control
mode providing the operator with direct control of the output.
The PSC features four programs or profile recipes, each with up to eight
ramp/soak segments, which can be easily stored and executed at any time.
Longer profiles can be achieved by linking one or more profiles together,
creating a single profile of up to 32 ramp/soak segments. Process profile
conformity is assured during either soak (hold) phases or both ramp and hold
phases by an adjustable error band parameter. The program repeat function
cycles the profile either continuously or a set number of times. Power-on options
automatically re-start, stop, or resume a running profile. The profile can be
controlled via the front panel buttons, the user input, or the optional serial
communications port.
Note: Recommended minimum clearance (behind the panel) for mounting clip installation is 5.5" (140) H x 2.1" (53.4) W.
5.41
(137.4)
PANEL CUT-OUT
1.77 +.02
-.00
(45 +.6
-.0 )
%PW MAN AL1
PGM OP1 AL2
3.80
(96.5)
+.03
3.62 -.00
(92 +.8
-.0 )
3.60
(91.4)
DSP
PAR
1.95
(49.5)
.40
(10.2)
5.29
(134.4)
1.75
(44.4)
1
DESCRIPTION (Cont’d)
hold phases, - value for both ramp and hold phases.
Power-On Modes: Stop, auto-start, or profile resume.
Start Mode: Ramps from process value.
Program Auto Cycle: 1 to 249, or continuous.
Event Outputs: 2, time activated with profile [uses Alarm output(s)].
Control: Front panel buttons, user input, or RS485 communications.
6. CONTROL POINTS:
Setpoints: 4
PID gain sets: 4
Control: Front panel buttons or user input.
7. SIGNAL INPUT:
Sample Period: 100 msec
Response Time: 300 msec (to within 99% of final value w/step input).
Signal Overdrive Threshold:
10 V Range: 13 V
20 mA Range: 26 mA
Signal Overdrive Response:
Main Control Output: Programmable preset output.
Display: “SENS”
DC Linear: Programmable preset output.
Normal Mode Rejection: 40 db @ 50/60 Hz (improves with increased
digital filtering).
Common Mode Rejection: 100 db, DC to 50/60 Hz.
8. RANGE AND ACCURACY:
Four control points, each having a setpoint and PID parameter set, are
available for instant front panel implementation during batch changeover, or
other process conditions. A control point may have its PID gain set values
disabled when implementing the control point.
The optional RS485 multidrop serial communications interface provides the
capability of two-way communication between a PSC unit and other compatible
equipment such as a printer, a programmable controller, or a host computer. In
multipoint applications the address number of each unit on the line can be
programmed from 0 to 99. Up to thirty-two units can be installed on a single pair
of wires. The Setpoint value, % Output Power, Setpoint Ramp Rate, etc. can be
interrogated or changed by sending the proper command code via serial
communications. Alarm output(s) may also be reset via the serial communications
interface option.
Optional alarm output(s) may be configured to operate as a timed event
output or as a standard alarm output. As an alarm output it may be configured to
activate according to a variety of actions (Absolute HI or LO, Deviation HI or
LO, or Band IN or OUT) with adjustable hysteresis. Also, a standby feature
suppresses the output(s) on power-up until the process stabilizes outside the
alarm region. Timed event output(s) allow the controller to activate other
equipment while a programmed profile is running. Each profile can define up to
16 event states (phases), for each output(s).
An optional secondary output is available for processes that require cooling
which provides increased control accuracy and response.
The optional linear 4 to 20 mA or 0 to 10 VDC output signal is available to
interface with final actuators, chart recorders, indicators, or other controllers. The
output signal can be digitally scaled and selected to transmit one of the following:
% Output Power
Measurement Value
Measurement Value Deviation
Setpoint Value
An optional Type 4X/IP65 rated bezel is available for washdown and/or dirty
environments, when properly installed. Modern surface-mount technology,
extensive testing, plus high immunity to noise interference, makes the controller
extremely reliable in industrial environments.
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the PSC to directly command motors, valves, or other actuators
not equipped with safeguards. To do so, can be potentially harmful to persons or
equipment in the event of a fault to the unit. An independent and redundant
process limit indicator with alarm outputs is strongly recommended. The
indicators should have input sensors and AC power feeds independent from
other equipment.
SPECIFICATIONS
1. DISPLAY: Dual 4-digit
Upper Process Display: 0.4" (10.2 mm) Red LED
Lower Auxiliary Display: 0.3" (7.6 mm) Green LED
Display Messages:
- Appears when measurement exceeds +105% of input range.
- Appears when measurement exceeds -5% of input range.
- Appears when measurement exceeds “OLOL” & “ULUL”
range.
- Appears when display value exceeds + display range.
- Appears when display value exceeds - display range.
%PW
PGM
MAN
OP1
AL1
AL2
OP2
- Lower auxiliary display shows power output in (%).
- Lower auxiliary display shows profile status or profile time
remaining.
- Controller is in manual mode.
- Main control output is active.
- Alarm #1 is active.
- Alarm #2 is active (for Dual Alarm Option).
- Secondary output is active (for Secondary Option).
Accuracy (% of
Unscaled Reading)
Max. Input
Input
Impedance
Resolution
0 to 10 VDC
±(0.15% + 3 mV)
300 VDC
1M Ω
10 mV
0 to 20 mADC
±(0.15% + 6 µA)
200 mADC
10 Ω
10 µA
9. OUTPUT MODULES (For All Output Channels):
(Optional - Must be ordered separately)
Relay:
Type: Form-C (Form-A with RS485 option)
Rating: 5 Amps @ 120/240 VAC or 28 VDC (resistive load), 1/8 HP @
120 VAC (inductive load).
Life Expectancy: 100,000 cycles at max. rating. (Decreasing load and/or
increasing cycle time, increases life expectancy).
Logic/SSR Drive: Can drive multiple SSR Power Units.
Type: Non-isolated switched DC, 12 VDC typical
Drive: 45 mA max.
Triac:
Type: Isolated, Zero Crossing Detection.
Ratings: Voltage: 120/240 VAC
Max Load Current: 1 AMP @ 35°C
0.75 AMP @ 50°C
Min Load Current: 10 mA
Off State Leakage Current: 7 mA max. @ 60 Hz
Operating Frequency: 20 to 500 Hz
Protection: Internal Transient Snubber, Fused.
10. MAIN CONTROL OUTPUT:
Control: PID or ON/OFF.
Output: Time proportioning or linear DC.
Hardware: Plug-in, replaceable output modules.
Cycle time: Programmable.
Auto-tune: When performed, sets proportional band, integral time, and
derivative time values.
Probe Break Action: Programmable.
11. SECONDARY OUTPUT (Optional):
Control: PID or ON/OFF.
Output: Time proportioning or linear DC
Hardware: Plug-in, replaceable output modules.
Cycle time: Programmable.
Proportional Gain Adjust: Programmable.
DeadBand Overlap: Programmable.
12. LINEAR DC DRIVE (Optional): With digital scale and offset,
programmable deadband and update time.
4 to 20 mA:
Resolution: 1 part in 3500 typ.
Accuracy: ±(0.1% of reading + 25 µA).
Compliance: 10 V (500 Ω max. loop impedance).
0 to 10 VDC:
Resolution: 1 part in 3500 typ.
Accuracy: ±(0.1% of reading + 35 mV).
Min. Load Resistance: 10 K Ω (1 mA max.)
Source: % output power, setpoint, deviation, or process value.
(Available for OP1 or OP2, but not both.)
SAFETY SUMMARY
“OLOL”
“ULUL”
“SENS”
“....”
“-...”
Signal Range
2. POWER: Switch selectable 115/230 VAC (+10%, -15%) no observable line
variation effect, 48 to 62 Hz, 10 VA.
3. ANNUNCIATORS:
6 LED Backlight Status Indicators:
4. CONTROLS: Four front panel push buttons for modifying and setup of
controller functions and one external input.
5. SETPOINT PROFILE:
Profiles: 4
Segments Per Profile: 8 ramp/hold segments (linkable to 32 segments).
Ramp Rate: 0.1 to 999.9 units/minute or no ramp.
Hold Time: Off or from 0.1 to 999.9 minutes, can be extended to 500 hours
by linking.
Error Band Conformity: Off or from 1 to 9999 units deviation, + value for
2
SPECIFICATIONS (Cont’d)
BASIC OPERATION
13. ALARMS (Optional):
Hardware: Plug-in, replaceable output module.
Modes: Absolute high acting
Absolute low acting
Deviation high acting
Deviation low acting
Inside band acting
Outside band acting
Timed event output(s)
Reset Action: Programmable; automatic or latched.
Delay: Programmable; enable or disable.
Hysteresis: Programmable.
Annunciator: LED backlight for “AL1”, “AL2”, (Alarm #2 not available
with secondary output).
14. SERIAL COMMUNICATIONS (Optional):
Type: RS485 Multi-point, Balanced Interface.
Communication Format:
Baud Rate: Programmable from 300 to 9600.
Parity: Programmable for odd, even, or no parity.
Frame: 1 start bit, 7 data bits, 1 or no parity bit, 1 stop bit.
Unit Address: Programmable from 0-99, max. of 32 units per line.
Transmit Delay: 100 msec min., 200 msec max.
RS485 Common: Isolated from signal input common.
Auto Print Time: Off to 9999 seconds between print-outs.
15. USER INPUT: VIN MAX = 5.25 VDC, VIL = 0.85 VMAX; VIH = 2.0 VMIN
Response time: 100 msec max.
Functions:
Program Lock
Integral Action Lock
Auto/Manual Transfer
Setpoint Ramp Select
Reset Alarms
The PSC controls the process profile of a system by measuring the input
signal, comparing it to the setpoint value of the profile in progress, and
calculates the new output power value by use of a modified PID control
algorithm. The unit controls the system with the new output power value so the
process value conforms to the profile. The PID control algorithm incorporates
features which provide high control accuracy and low disturbance overshoot.
FRONT PANEL FEATURES
In the normal display mode, the unit will display the scaled process value in
the upper display. One of five other parameters may be selected for viewing in
the lower display:
Target setpoint
% Output Power
Profile Status
Profile phase time remaining
Blank the lower display.
The profile status display indicates the active program number with the
current ramp or hold phase of the program. The profile can be started, stopped,
advanced, etc., from the front panel when the profile status display is viewed, if
not locked from access.
The phase time remaining display, shows the time remaining in a ramp or hold
phase and, if not locked from access, may be changed on-line to effect temporary
changes to the profile. Additionally, the target setpoint and % output power
(manual mode only) may also be changed on-line or locked from operator access.
From the normal operating mode, parameters are selected by use of the PAR
button and modified by use of the UP and DOWN buttons. Parameters are then
entered by the PAR button, which advances the user to the next parameter.
Pressing the DSP button immediately returns the controller to the normal
operating mode from any parameter module. The controller configuration and
parameter settings are stored in an internal E2PROM device.
Print Request
Load Control Point
Run/Hold Profile 1
Run/Stop Profile 1
16. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: 0° to 50°C
Storage Temperature Range: -40° to 80°C
Vibration to IEC 68-2-6: Operational 5-150 Hz, 1 g
Shock to IEC 68-2-27: Operational 5 g
Span Drift: 90 ppm/°C
Zero Drift: 0 to 10 VDC Range - 0.2 mV/°C
4 to 20 mA DC Range - 0.5 µA/°C
Relative Humidity: Less than 85% RH (non-condensing)
Altitude: Up to 2000 meters
17. CERTIFICATIONS AND COMPLIANCES:
CE Approved
EN 61326-1 Immunity to Industrial Locations
Emission CISPR 11 Class A
EN 61010-1
RoHS Compliant
UL Recognized Component: File #E156876
UL Listed: File #E137808
Type 2 Enclosure rating (Face only) for PSC0
Type 4X/IP65 Enclosure rating (Face only) for PSC1
Refer to EMC Installation Guidelines section of the manual for additional
information.
18. CONNECTION: Jaw-type terminal block.
19. CONSTRUCTION:
Front Panel: Flame and scratch resistant tinted plastic.
Case: High impact black plastic. (Mounting collar included).
Type 4X/IP65 model only: Sealed bezel utilizing 2 captive mounting screws
(panel gasket included). This unit is rated for Type 4X/IP65 indoor use.
Installation Category II, Pollution Degree 2.
20. WEIGHT: 1.3 lbs. (0.6 kgs)
HARDWARE FEATURES
The fast 100 msec input sampling rate provides quick controller response to
a process disturbance for excellent process control. Measurement accuracy of
0.15% provides closer process control conforming to the desired control setpoint
value.
The unit will accept either a 0 to 10 VDC or a 4 to 20 mADC input signal.
The A.C. input power is switch selectable, allowing the unit to operate from
either 115 VAC or 230 VAC. Since the controller is serviceable from the front
of the panel, the output modules may be easily changed or replaced without
disturbing the wiring behind the panel and
Type 4X/IP65 BEZEL
NO re-programming is required. The
standard model simply requires pressing a
latch to remove the unit. The Type 4X/IP65
rated model utilizes two panel securing
screws and a neoprene gasket to guarantee
a water tight seal, when properly installed.
Low-drift, highly stable circuit design
ensures years of reliable and accurate
process control. The recommended two
year re-calibration interval is easily
accomplished via the programming menu.
%PW MAN AL1
PGM OP1 AL2
DSP
PAR
3
CONFIGURATION MODE
Configuration 4, Alarms *
“Act 1”
“rSt1”
“Stb1”
“AL-1”
“Act2”
“rSt2”
“Stb2”
“AL-2”
“AHYS”
The configuration modules serve to provide the basic set-ups required by
the controller. It is divided into sections which group together related
programming steps, such as inputs, outputs, alarms, etc. Upon completion of
each section, the program returns to the configuration selection stage, which
allows the user to return to the normal display mode, or advance to a later
configuration stage.
Configuration 1, Inputs
“tYPE”
“dCPt”
“rnd”
“FLtr”
“dSP1”
“INP1”
“dSP2”
“INP2”
“SPLO”
“SPHI”
“SPrP”
“InPt”
- Select current or voltage
- Select scaled display decimal point position
- Enter rounding increment and trailing zeros for scaled
display
- Select degree of input filtering
- Enter display reading for scaling point #1
- Key-in or apply signal level for scaling point #1
- Enter display reading for scaling point #2
- Key-in or apply signal level for scaling point #2
- Enter setpoint lower limit
- Enter setpoint higher limit
- Enter setpoint ramp rate
- Select user input function
-.
-.
-.
-.
-.
-.
-.
-.
-.
-.
“CYC2”
“GAN2”
“db-2”
-
- Enter time proportioning cycle time
- Enter relative gain
- Enter deadband or overlap
Configuration 6, Serial Communications *
“bAUd”
“PArb”
“Addr”
“Abrv”
“PrAt”
“PoPt”
-
Select baud rate
Select parity bit
Enter unit address number
Select abbreviated or full mnemonic transmissions
Enter automatic print rate
Select parameters to be included in print-out
Configuration 7, Control Points
“CSEt”
“SP-x”
“PID”
“PB-x”
“It-x”
“dt-x”
Enter time proportioning cycle time
Select control action
Enter output power low limit
Enter output power high limit
Enter signal overdrive power preset
Enter ON/OFF control hysteresis
Select auto-tuning damping
Select linear DC output assignment *
Enter linear DC low scaling value *
Enter linear DC high scaling value *
-
Select control point number for set-up 1, 2, 3, & 4
Enter setpoint value for selected control point
Select if PID gain set to be loaded with setpoint
Enter proportional band for selected control point *
Enter integral time for selected control point *
Enter derivative time for selected control point *
Configuration 8, Profiles
“PSEt”
“PnCC”
“PnLN”
“PnSt”
“PnEb”
“Pnr1”
“PnL1”
“PnH1”
.
.
“Pnr8”
“PnL8”
“PnH8”
“Pn 1”
.
.
“Pn16”
Configuration 3, Parameter lock-outs
“SP”
“OP”
“P-CS”
“P-tr”
“bdSP”
“CodE”
“PId”
“AL”
“ALrS”
“CPAC”
“PrAC”
“trnF”
“tUNE”
Select operation mode of alarm #1
Select reset mode of alarm #1
Enable activation delay of alarm #1
Enter value for alarm #1
Select operation mode of alarm #2
Select reset mode of alarm #2
Enable activation delay of alarm #2
Enter value for alarm #2
Enter hysteresis value for both alarms
Configuration 5, Secondary Output *
Configuration 2, Outputs
“CYCt”
“OPAC”
“OPLO”
“OPHI”
“OPFL”
“CHYS”
“tcod”
“ANAS”
“ANLO”
“ANHI”
-
Select degree of setpoint access
Select degree of power access
Select degree of profile status access
Select degree of phase time remaining access
Enable blank display
Enter parameter access code
Select degree of PID access
Select degree of alarm access *
Enable manual reset of alarms *
Enable control point access
Enable ramp/hold program access
Enable automatic/manual transfer
Enable auto-tune invocation
-
Select profile or event output for set-up 1, 2, 3, or 4
Enter program-repeat cycle count for selected profile
Select link option for selected profile
Enter power-down resume status for selected profile
Enter error band for process conformity for selected profile
Enter ramp rate 1 for selected profile *
Enter setpoint level 1 for selected profile *
Enter hold time 1 for selected profile *
Enter ramp rate 8 for selected profile *
Enter setpoint level 8 for selected profile *
Enter hold time 8 for selected profile *
Select event outputs at phase 1 for selected profile
*
Select event outputs at phase 16 for selected profile
*
Configuration 9, Factory Service Operations
(Detailed in the operator’s manual)
* These parameters may not appear due to option configuration or other
programming.
SETPOINT FEATURES
OUTPUT FEATURES
The controller’s setpoint can be protected from out of range values, by
programming the setpoint range limit values. Additionally, safeguards from
inadvertent data entry can also be programmed.
The setpoint ramp feature ramps the setpoint value at start-up or any time a
setpoint change is made, at a user programmable rate, independent of a
programmed profile. This feature reduces shock to the process and also helps to
minimize overshoot.
The active setpoint, which can be a running profile, may also be transmitted
by the linear DC output for slave control loops.
Four control points are available which can be implemented at any time. Each
control point is programmed independently, with each having a setpoint and a
PID gain set value. With gain value changes, the output power control signal
will not “bump” resulting in a smooth control transition.
Programmable output power limits provide protection for processes where
too much power can cause damage. Automatic signal overdrive detection can be
used to define the state of the output channels, when this situation occurs. With
adjustable time proportioning-cycle time and programmable D.C. Linear output,
the controller can satisfy a wide variety of output requirements.
During execution of a profile, two independent timed event outputs are
available to control or signal other equipment. The event outputs use the
alarm channels.
The RS485 Communication option allows the user to access various
controller parameters such as the setpoint, % output power, % proportional
band, etc. The controller may be setup to transmit various parameters at a
programmable automatic print rate.
AUTO-TUNE
INPUT FEATURES
The model PSC has an auto-tune feature which, on demand, automatically
determines the PID control parameters for a particular process. After completion
of auto-tune, the PID parameters are automatically optimized for that process
and loaded into nonvolatile memory. The operator may view and modify the
parameters as desired.
Auto-tune may be invoked at start-up, while ramping, or at setpoint,
depending on the process requirements. A programmable auto-tune damping
factor produces various levels of process control and response characteristics.
A programmable input filter can be used to stabilize readings from a process
with varying or oscillating characteristics, helping to provide better
process control.
Scaling points allow the controller to display in any engineering unit; flow,
level, pressure temperature, etc. Scaling points are used in conjunction with the
programmable rounding increment to stabilize a jittery or otherwise hard to read
process signal for better indication.
A programmable User Input is available to control a variety of controller
functions, such as profile control, auto/manual transfer, serial communication
print requests, etc.
PROFILE PROGRAMMING
Profiles are programmed independently of each other and are separate from the
configuration of other controller parameters. Each profile has parameters for error
band (profile conformity), linking, auto-start and program repeat cycles. Profiles
may be altered during execution, so changes take effect as the profile advances.
4
CONTROLLER PROGRAMMING
OUTPUT VARIATIONS WITH RS485 OPTION
The model PSC has been designed to reduce the operator interaction with the
controller while still maintaining a high degree of control accuracy and user
flexibility. Front panel program disable allows all of the controller’s set-ups to be
locked-out from further operator intervention after the initial parameter set-up.
The programming of the controller is divided into four sections:
Hidden Mode
Protected Mode
Unprotected Mode
Configuration Mode
These four programming modes allow the controller to adapt to any required
user-interface level.
The Dual Alarm or the Secondary with Alarm output, with RS485 option,
does not have independent outputs. In this case, the secondary output and/or
alarm output(s) must have the same type of output modules installed since they
share the common terminal.
ALARM 1 AND ALARM 2
OR
ALARM 1 WITH
SECONDARY OUTPUT 2
OPTION
The unprotected mode is accessible when program disable is inactive or when
the proper access code number from the protected mode is entered. Only from
this mode can the configuration modes be accessed.
-
TX/RX(+)
TX/RX(-)
TX EN.
RS-485 COMM.
13
14
15
16
Enter
Enter
Enter
Enter
Enter
Enter
The hidden mode is accessible from the normal operating mode by holding
the PAR button for 3 seconds. The five functions in this mode may be locked-out
individually in configuration 3 parameter lock-outs section.
NOT
ISOLATED
* These parameters may not appear due to option configuration or other
The Dual Alarm or the Secondary with Alarm output, without the RS485
option, has independent outputs. Therefore, the secondary output and/or alarm
output(s) can be installed with any combination of output modules.
ALARM 1
OPTION
N/C
AL1-A
AL1-B
AL1-C
13
14
15
16
ISOLATED
1 AMP
AT
120/240VAC
RELAY
5A @ 240VAC
(RESISTIVE LOAD)
C
A
B
C
A
B
C
-
B
+
C
SSR 1
POWER
3 UNIT 2
4
POWER
LOAD
120VAC
TRIAC MODULE
OUTPUT MODULES
B
LOAD
Logic/SSR Drive: can drive multiple SSR Power Units.
Type: Non-isolated switched DC, 12 VDC typical.
Drive: 45 mA max.
OUTPUT VARIATIONS WITHOUT RS485 OPTION
1
2
3
TRIAC
1A @ 240VAC
(ISOLATED)
B
A
DO NOT CONNECT
programming.
A
C
LOGIC/SSR DRIVE
MODULE
+12VDC
UNREG.
Invoke control point x
Control ramp/hold profile state
Transfer between automatic (PID) control and Manual control
Invoke/Cancel PID auto-tune
Reset latched alarms
AL2/OP2-A
AL2/OP2-B
AL2/OP2-C
A
NOT
ISOLATED
Relay:
Type: Form -C (Form-A with RS485 option only)
Rating: 5 Amps @ 120/240 VAC or 28 VDC (resistive load), 1/8 HP @ 120
VAC (inductive).
Life Expectancy: 100,000 cycles at maximum load rating.
(Decreasing load and/or increasing cycle time, increases life expectancy).
HIDDEN FUNCTIONS MODE *
ALARM 2 OR
SECONDARY
OUTPUT 2
OPTION
+12VDC
+
POWER
B
5 AMPS
AT
240VAC
proportional band
integral time
derivative time
value for alarm #1
value for alarm #2
access value to unprotected mode
DUAL ALARM OR
SECONDARY W/ALARM OPTION
WITHOUT RS-485 OPTION
LOGIC/SSR DRIVE
A
programming.
-
-
TYPICAL CONNECTIONS
RELAY
MODULE
* These parameters may not appear due to option configuration or other
“ CP”
“Prun”
“trnF”
“tUNE”
“ALrS”
A
B
Units equipped with RS485 option must have the Dual Alarm or Secondary
w/alarm options fitted with the same type of output modules. The controller’s
main output (OP1) can be fitted with any output module. Output modules are
shipped separately and must be installed by the user.
The protected mode is accessible when program disable is active, also this
mode prevents access to the configuration modes without the proper access code
number. Only the parameters that are selected in the configuration 3 parameter
lock-outs section can be accessed.
-
5A @ 240VAC
(RESISTIVE LOAD)
OUTPUT MODULES
PROTECTED PARAMETER MODE *
“ProP”
“Intt”
“dErt”
“AL-1”
“AL-2”
“CodE”
RELAY
B
1
2
3
RS-485
OPTION
Enter setpoint *
Enter %output power offset *
Enter output power *
Enter proportional band
Enter integral time *
Enter derivative time *
Enter value for alarm #1 *
Enter value for alarm #2 *
Select basic configuration module
Return to normal display mode
A
AL/OP2 COMM.-A
AL2/OP2-B
AL1-B
UNPROTECTED PARAMETER MODE
“SP”
“OPOF”
“OP”
“ProP”
“Intt”
“dErt”
“AL-1”
“AL-2”
“CNFP”
“End”
OUTPUT MODULES
DUAL ALARM OR
SECONDARY W/ALARM OPTION
WITH RS-485 OPTION
DO NOT CONNECT
A
B
C
RELAY OR
TRIAC
DEVICE
LOGIC/SSR DRIVE
Triac:
Type: Isolated, Zero Crossing Detection.
Rating:
Voltage: 120/240 VAC.
Max. Load Current: 1 Amp @ 35°C
0.75 Amp @ 50°C
Min. Load Current: 10 mA
Off State Leakage Current: 7 mA max @ 60 Hz.
Operating Frequency: 20 to 500 Hz.
Protection: Internal Transient Snubber, Fused.
+12VDC
+
DO NOT CONNECT
NOT
ISOLATED
TRIAC
1A @ 240VAC
(ISOLATED)
DO NOT CONNECT
5
POWER
LOAD
APPLICATION
115 VAC
(MAIN POWER)
A chemical treatment process requires the PH level of a solution be ramped
at staged levels over specific time periods during start-up. The PSC unit is
installed to meet this requirement.
After the tank is filled, the PSC’s user input is triggered to run profile 1 to
start the process. Alarm output 2 signals the operator if the PH level deviates
outside the running profile. The error band (profile conformance) is
programmed to the desired value to prevent the PH level from deviating from
the programmed setpoint profile. Timed event output 1 signals that the
profile process is complete.
115 VAC
PH DEVIATION
ALARM
HORN
I/P CONVERTER
CHEMICAL
TO BE
ADDED
1
2
3
AL2/OP2--A
4
5
OP1--A
6
7
OP1--C
8
9
10
11
0--10V
12
13
14
15
16
OUT--
AL2/OP2--B
AL2/OP2--C
ALARM 2 OPTION
(RELAY MODULE INSTALLED)
MAIN CONTROL OUTPUT
OP1--B
USER INPUT
4--20mA
DC INPUTS
COMM.
OUT+
4-20mA ANALOG OUTPUT OPTION
(RETRANSMIT % OUTPUT POWER)
N/C
AL1--A
ALARM 1 OPTION
AL1--B
(RELAY MODULE INSTALLED)
AL1--C
TO END OF
PROCESS
INDICATOR
PH SENSOR
IN
OUT
LAST
PROFILE
PHASE
pH
PROFILE
COMPLETE
11
10
9
8
7
6
PROFILE
STARTED
5
4
3
2
TIME
PROFILE
PHASE
EVENT
OUTPUT 1
P1r1
P1H1
P1r2
P1H2
P1r3
P1 1
P1 2
P1 3
P1 4
P1 5
6
P1H3
P1 7
ON
ORDERING INFORMATION
MODEL NO
PSC
PMK5
RLY
DESCRIPTION
Process
Setpoint
Controller
Type 4X/IP65
BEZEL
4 to 20 mA
ANALOG
OUTPUT
0 to 10 VDC
ANALOG
OUTPUT
ALARM
OUTPUTS
SECONDARY
OUTPUT
YES
YES
NO
2
YES
YES
NO
2
YES
YES
NO
1
YES
NO
YES
YES
NO
YES
RS485 COM
PART
NUMBER
NO
NO
PSC11001
NO
YES
PSC11004
YES
YES
PSC11005
2
NO
YES
PSC12004
1
YES
YES
PSC12005
Relay Module
OMD00000
Triac Module
OMD00001
Logic/SSR Drive Module
OMD00003
Panel Mount Adapter Kit (1/4 DIN to 1/8 DIN)
PMK50000
45 A Single Phase Panel Mount SSR
RLY50000
25 A Single Phase DIN Rail Mount SSR
RLY60000
40 A Single Phase DIN Rail Mount SSR
RLY6A000
25 A Three Phase DIN Rail Mount SSR
RLY70000
These models have dual alarm outputs, or single alarm with secondary outputs, with shared common terminals (Form A Type). As a
result, these outputs should be fitted with the same type of output module. The main output (OP1) may be fitted with any type of output
Note: Output Modules are NOT supplied with the controller. When specifying the controller, be sure to
purchase the appropriate output module for the Main Control Output and if necessary, the alarm output(s)
and secondary output. The controller can be fitted with any combination of output modules that do not
have the RS485 option.
The Logic/SSR Drive Module is a switched DC source, intended to drive the DC input of an SSR power
unit. It should never be connected to a line voltage.
All modules are shipped separately and must be installed by the user.
7
LIMITED WARRANTY
The Company warrants the products it manufactures against defects in materials and workmanship for a
period limited to two years from the date of shipment, provided the products have been stored, handled,
installed, and used under proper conditions. The Company’s liability under this limited warranty shall
extend only to the repair or replacement of a defective product, at The Company’s option. The Company
disclaims all liability for any affirmation, promise or representation with respect to the products.
The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against
damages, claims, and expenses arising out of subsequent sales of RLC products or products containing
components manufactured by RLC and based upon personal injuries, deaths, property damage, lost profits,
and other matters which Buyer, its employees, or sub-contractors are or may be to any extent liable,
including without limitation penalties imposed by the Consumer Product Safety Act (P.L. 92-573) and
liability imposed upon any person pursuant to the Magnuson-Moss Warranty Act (P.L. 93-637), as now in
effect or as amended hereafter.
No warranties expressed or implied are created with respect to The Company’s products except those
expressly contained herein. The Customer acknowledges the disclaimers and limitations contained herein
and relies on no other warranties or affirmations.
Red Lion Controls
Headquarters
20 Willow Springs Circle
York PA 17406
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
Red Lion Controls
Europe
Softwareweg 9
NL - 3821 BN Amersfoort
Tel +31 (0) 334 723 225
Fax +31 (0) 334 893 793
Red Lion Controls
India
201-B, 2nd Floor, Park Centra
Opp 32 Mile Stone, Sector-30
Gurgaon-122002 Haryana, India
Tel +91 984 487 0503
Red Lion Controls
China
Unit 302, XinAn Plaza
Building 13, No.99 Tianzhou Road
ShangHai, P.R. China 200223
Tel +86 21 6113 3688
Fax +86 21 6113 3683
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