Sixnet RAM Wired Router Product Manual

Sixnet RAM Wired Router Product Manual
Red Lion®
RAM® 6021
& RAM® 6021M12
Industrial Wired Routers
Hardware Guide | May 2018
LP1068A
©2018 Red Lion Controls, Inc. All rights reserved. Red Lion, the Red Lion logo and Sixnet are registered trademarks
of Red Lion Controls, Inc. All other company and product names are trademarks of their respective owners.
Red Lion Controls, Inc.
20 Willow Springs Circle
York, PA 17406 USA
CONTACT INFORMATION:
Inside US: +1 (877) 432-9908
Outside US: +1 (717) 767-6511
Website: www.redlion.net
Email: [email protected]
Table of Contents
Revised 2018-05-15
Drawing No. LP1068A
Table of Contents
Preface iii
Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compliance Statements, Certifications & User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iii
iii
iii
iii
FCC Compliance Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
User Compliance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Canadian Compliance Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Regulatory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Designed In Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Trademark Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Release Notes and Document Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Document Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Additional Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Warnings/Cautions/Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Hazardous Location and Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
AVERTISSEMENTS POUR INSTALLATION ET ENDROITS DANGEREUX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐1
Product Highlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐1
RAM® 6021/ RAM® 6021M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐1
RAM‐6021 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐2
RAM‐6021 Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐2
RAM‐6021 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐3
RAM‐6021 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐4
RAM‐6021 Power Connectors and Pin‐Outs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐5
RAM‐6021 Power Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐5
RAM‐6021 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐6
RAM‐6021 Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐6
RAM‐6021 Input and Output Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐7
RAM-6021 and RAM-6021M12 Hardware Guide
i
Table of Contents
Revised 2018-05-15
Drawing No. LP1068A
RAM‐6021 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐7
RAM‐6021 RESET Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐8
RAM‐6021M12 Specifications
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐9
RAM‐6021M12 Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐9
RAM‐6021M12 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐10
RAM‐6021M12 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐11
RAM‐6021M12 Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐12
RAM‐6021M12 Power Connector and Pin‐Outs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐12
Power Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐12
RAM‐6021M12 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐13
RAM‐6021M12 Input and Output Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐14
RAM‐6021M12 Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐15
RAM‐6021M12 RESET Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐15
Ordering Guide
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1‐16
Hardware Installation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐17
Mounting the RAM‐6021 Wired Router
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐17
DIN‐Rail Mounting & Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐17
Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐18
USB Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐18
Serial Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐19
Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐19
Powering the Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐20
Testing the Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐20
Mounting the RAM‐6021M12 Wired Router
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐21
RAM‐6021M12 DIN ‐Rail Mounting & Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐21
RAM‐6021M12 Bulkhead Mounting & Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐21
Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐22
USB Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐23
I/O Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐23
Serial Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐23
Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐24
Powering the Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐24
Testing the Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐24
Service and Support Information
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐25
Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐25
Product Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐25
Statement of Limited Warranty
RAM-6021 and RAM-6021M12 Hardware Guide
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2‐27
ii
PREFACE
REVISED 2018-05-15
DRAWING NO. LP1068A
Preface
Disclaimer
Portions of this document are intended solely as an outline of methodologies to be followed during the
maintenance and operation of the RAM-6021 equipment/software. It is not intended as a step-by-step guide or a
complete set of all procedures necessary and sufficient to complete all operations.
While every effort has been made to ensure that this document is complete and accurate at the time of release, the
information that it contains is subject to change. Red Lion Controls is not responsible for any additions to or
alterations of the original document. Industrial networks vary widely in their configurations, topologies, and traffic
conditions. This document is intended as a general guide only. It has not been tested for all possible applications,
and it may not be complete or accurate for some situations.
Users of this document are urged to heed warnings and cautions summarized at the front of the document, such as
electrical hazard warnings.
Purpose
This manual gives specific information on how to install and connect the Red Lion RAM-6021 and RAM-6021M12
routers. The RAM-6021M12 model is a RAM-6021 router with in a rugged IP67, dust-proof and water resistant
metal enclosure designed to withstand harsh environments.
Audience
The manual is intended for use by qualified personnel who are responsible for installing and maintaining network
equipment in an industrial environment.
Compliance Statements, Certifications & User Information
FCC Compliance Statement
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15
of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment.
This equipment generates uses and can radiate radio frequency energy; and if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications.
RAM-6021 and RAM-6021M12 Hardware Guide
iii
PREFACE
REVISED 2018-05-15
DRAWING NO. LP1068A
Operation of this equipment in a residential area is likely to cause harmful interference to radio communications, in
which case the user will be required to correct the interference at their own expense.
Warning: Changes or modifications to this unit not expressly approved by the party responsible for
compliance could void the user's authority to operate the equipment.
Avertissement: Tout changement ou modification apporté à cette unité et non expressément approuvé par 
la partie responsable de la conformité pourrait annuler l'autorisation d'utilisation de
l'équipement.
Per FCC requirements the antenna gain including cable loss must not exceed 7.5 dBi in the cellular band, 3 dBi in
the PCS band, 5.5 dBi for LTE Band 4, and 9 dBi in the LTE Band 17 for RF exposure purposes of 2.1091. The
antenna(s) used for this transmitter must be installed to provide a separation distance of at least 20 cm from all
persons. The antenna(s) used for this transmitter must not be co-located or operating in conjunction with any other
antenna or transmitter except in accordance with FCC multi-transmitter evaluation procedures
User Compliance Information
If this equipment causes interference to radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the interference by one or more of the following
measures:
In order to meet FCC emissions limits, this equipment must be used only with cables that comply with IEEE 802.3.
If necessary, the user should consult the dealer or an experienced radio/television technician for additional
suggestions.
The user may find the following booklet prepared by the Federal Communications Commission helpful:
“How to Identify and Resolve Radio-TV Interference Problems”.
This booklet is available from: U.S. Government Printing Office, Washington DC, 20402 Stock No. 004-000-003454.
Canadian Compliance Statement
This Class A digital apparatus meets all requirements of the Innovation, Science and Economic Development
Canada ICES-003.
Cet appareil numérique de la classe A respecte toutes les exigences de la science, l'innovation et de
Développement économique Canada ICES-003.
RAM-6021 and RAM-6021M12 Hardware Guide
iv
PREFACE
REVISED 2018-05-15
DRAWING NO. LP1068A
Regulatory Information
Product Safety
RAM‐6021
ANSI / ISA12.12.01/CSA22.2/213 (CUL) Class I, Div. 2, Groups A, B, C, and D Hazardous Locations
UL508/CSA22.2/142 (CUL), (CE) - IEC61010-1 Electrical Safety
Pollution Degree 2 and Overvoltage Category II
RAM‐6021M12
ANSI/ISA 12.12.01-2015 Class I and II, Div. 2 and Class III, Div. 1 and 2, Groups A, B, C and D Hazardous
Locations
UL508 17th Ed. Industrial Control Equipment
CAN/CSA-C22.2 No. 213-16 Class I Div. 2 Hazardous Locations
CAN/CSA-C22.2 No. 14-13 Industrial Control Equipment
Emissions
RAM‐6021
EN55022, FCC Title 47, Part 15, Radio Frequency Devices, Subpart B; Industry Canada ICES-003
RAM‐6021M12
FCC Title 47, Part 15, Radio Frequency Devices, Subpart B ANSI C63.4-2014; Industry Canada ICES-003,
EN 61000-6-4, EN 61000-3-2, EN61000-3-3
Immunity
RAM‐6021
ETSI EN 301 489-7 and -24 (Includes EN61000-4-2, 3, 4, 5 and 6)
RAM‐6021M12
EN 61000-6-2; IEC 61000-4-2 (ESD); IEC 61000-4-3 (RFAM); IEC 61000-4-4 (EFT); IEC 61000-4-5 (SURGE);
IEC 61000-4-6 (RFCM); IEC 61000-4-8 (PFMF); IEC 61000-4-11 (VDI)
Rail
RAM‐6021M12
EN 50155, EN 50121, EN 61373 and EN 45545-2
RAM-6021 and RAM-6021M12 Hardware Guide
v
PREFACE
REVISED 2018-05-15
DRAWING NO. LP1068A
Designed In Compliance
RAM‐6021M12
IEEE 1613 (Electric Utility Substations), NEMA TS1/TS2 (Traffic Control)
Other
RAM‐6021
RoHS Compliant
WEEE Compliance- These devices comply with the WEEE directive. Do not throw away these devices in the
standard trash. Contact Red Lion Controls with questions regarding proper disposal.
RAM‐6021M12
EMC Directive 2014/30/EU; LV Directive 2014/35/EU, Restriction of Hazardous Substance 2011/65/EU, RoHS
Compliant, ABS Type Approval for Shipboard Applications.
WEEE Compliance- These devices comply with the WEEE directive. Do not throw away these devices in the
standard trash. Contact Red Lion Controls with questions regarding proper disposal.
Trademark Acknowledgments
Red Lion Controls acknowledges and recognizes ownership of the following trademarked terms used in this
document.
• Windows® /98/2000/7/8, Windows XP® are registered trademarks of the Microsoft Corporation.
• Microsoft is either a registered trademark or trademark of Microsoft Corporation in the United States and/or
other countries.
• EthernetTM is a registered trademark of Xerox Corporation.
• All other company and product names are trademarks of their respective owners.
Release Notes and Document Updates
The hard copy and flash drive versions of this document are revised only at major releases and, therefore, may not
always contain the latest product information. As needed, Tech Notes and or Product Bulletins will be provided
between major releases to describe any new information or document changes.
The latest online version of this document and all product updates can be accessed through the Red Lion web site
at www.redlion.net/documentation
RAM-6021 and RAM-6021M12 Hardware Guide
vi
PREFACE
REVISED 2018-05-15
DRAWING NO. LP1068A
Publication History
The following information lists the release history of this document.
Issue/Revision
Release Date
Content Description
Revision A
May 2018
Applied formatting updates and standardized content. Added
RAM-6021M12 model.
Initial Release
April 2014
Modifications to power specifications. Included installation and
hazardous area warnings.
Related Documents
The following information lists available documents related to this product.
Issue/Revision
Release Date
Document Title
LP0979 Revision C
September 2017
RAM-6021 Software Manual
LP1043 Revision A
September 2017
RAM-6021 Quick Start Guide
LP1061 Revision A
February 2018
RAM-6021M12 Quick Start Guide
Document Comments
Red Lion appreciates all comments that will help us to improve our documentation quality. The user can submit
comments through the Red Lion Customer Service. Simply email us at [email protected]
Additional Product Information
Additional product information can be obtained by contacting the local sales representative or Red Lion through the
contact numbers and/or e-mail addresses listed on the back of the cover.
Safety Information
WARNING – Must consult the guide in all cases where this symbol is marked.
AVERTISSEMENT - Doivent consulter le guide dans tous les cas où ce symbole est marqué.
Warnings/Cautions/Notes
Warnings apply to situations where personal injury or death may result.
Mises en garde s'appliquent aux situations où les risques de blessures graves ou mortelles peuvent en résulter
Cautions apply where damage to equipment may result.
Les mises en garde s'appliquent dans le cas où les dommages matériels peuvent en résulter
RAM-6021 and RAM-6021M12 Hardware Guide
vii
PREFACE
REVISED 2018-05-15
DRAWING NO. LP1068A
Notes apply where additional noteworthy information, not in the general text flow but applicable, is made available
to the user.
Notes s'appliquent lorsque des informations dignes de mention, non pas dans l'enchaînement du texte mais il y a
lieu, est mis à la disposition de l'utilisateur
Hazardous Location and Installation Requirements
These products should not be used to replace proper safety interlocking. No software-based device (or any other
solid-state device) should ever be designed to be responsible for the maintenance of consequential equipment or
personnel safety. In particular, Red Lion disclaims any responsibility for damages, either direct or consequential,
that result from the use of this equipment in any application.
All power, input and output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods and in
accordance with the authority having jurisdiction. Suitable for use in Class I, Division 2, Groups A, B, C and D
hazardous locations, or non-hazardous locations only.
AVERTISSEMENTS POUR INSTALLATION ET ENDROITS DANGEREUX
Ces produits ne doivent pas être utilisés pour remplacer le verrouillage de sécurité approprié. Aucun dispositif
basé sur un logiciel (ou tout autre dispositif à l'état solide) devraient jamais être conçus pour être responsable de
l'entretien de l'équipement consécutifs ou la sécurité du personnel. En particulier, Red Lion décline toute
responsabilité pour les dommages, directs ou indirects, résultant de l'utilisation de cet équipement dans n'importe
quelle application.
Tout pouvoir, le câblage d'entrée et de sortie (I/O) doivent être conformes aux méthodes de câblage de Classe I,
Division 2 et conformément à l'autorité compétente. Cet équipement est adapté pour une utilisation en Classe1,
Division 2, Groupes A, B, C et D ou endroits non-dangereux seulement.
WARNING: Explosion Hazard – Substitution of components may impair suitability for Class I,
Division 2.
AVERTISSEMENT - Risque d'explosion - La substitution de tout composant peut nuire à la
conformité de Classe 1, Division 2.
Warning – Do not remove or replace port connections while circuit is live unless the area is
known to be free of ignitible concentrations of flammable substances. For the required marking for
the port connections, instruction shall be included indicating that the marking shall be displayed
on a prominent place on the end-enclosure..
Avertissement – Ne pas retirer ou remplacer les connexions de port alors que le circuit est vivre à
moins que la région est connue pour être libre d'ignitible les concentrations de substances inflammables. pour le marquage obligatoire pour les connexions de port, l'enseignement doit être inclus
en indiquant que le marquage doit être affichée sur une place de premier plan dans l'enceinte.
WARNING – Explosion Hazard – Do not disconnect equipment unless power has been switched
off or the area is known to be non-hazardous.
AVERTISSEMENT - Risque d'explosion - Ne débranchez pas l’équipement à moins que l’alimentation ait été coupée ou que l’environnement est connu pour être non dangereux.
RAM-6021 and RAM-6021M12 Hardware Guide
viii
PREFACE
REVISED 2018-05-15
DRAWING NO. LP1068A
WARNING – DC 2.5mm Barrel Connector shall not be used in hazardous locations.
AVERTISSEMENT - Connecteur 2.5mm DC ne doit pas être utilisé dans des endroits dangereux.
RAM‐6021M12 Model Only
These devices are open-type devices that are to be installed in a tool only accessible enclosure suitable for the
environment.
T-Code of T4A was established
Ces appareils sont de type ouvert matériels qui doivent être installés dans un boîtier de l'outil accessible
uniquement adapté à l'environnement
T-Code de T4A a été établie.
RAM-6021 and RAM-6021M12 Hardware Guide
ix
Product Overview
Product Highlights
Chapter 1
Revised 2018-05-15
Drawing No. LP1068A
Product Overview
With a rugged design and flexible platform, the RAM-6021 industrial secure router provides the ability to remotely
connect, monitor and control assets across a variety of industrial applications. The RAM-6021’s web based event
engine can be customized to trigger I/O or email alerts, to quickly notify personnel of critical events based on
operational data. Add in robust security features, which include a stateful firewall, NAT translations and VPN
connections, and the RAM-6021 delivers a compact all-in-one solution that seamlessly connects to existing
Ethernet infrastructures, including networks with Modbus and DNP3 enabled devices.
The router is also available as a RAM-6021M12 industrial secure model with an IP67 rating.
The RAM-6021M12 industrial LAN router offers secure routing, VPN tunneling and NAT (network address
translation) for secure LAN to LAN and LAN to WAN communication. Housed in a rugged IP67, dust-proof and
water resistant metal enclosure, the RAM-6021M12 is designed to withstand harsh industrial environments
including temporary immersion in water, exposure to low/high pressure water jets, and extreme shock and vibration
levels, making it ideal for industries where hardened products are required.
1.1 Product Highlights
1.1.1 RAM® 6021/ RAM® 6021M12
•
•
•
•
•
•
•
•
•
Secure network routing and communication
LAN-to-LAN or LAN-to-WAN connectivity
Integrated security firewall provides intrusion protection
NAT support for 1-to-1 and 1-many translations
Native support for DNP3 and Modbus protocols
Powerful event engine to trigger I/O or send email alerts based on real-time operational data.
Rugged industrial design in a compact package
IP67 rated, dust-proof and water resistant, hardened metal enclosure*
Bulkhead mountable*
* Denotes RAM-6021M12 only
RAM-6021 and RAM-6021M12 Hardware Guide
1-1
Product Overview
RAM-6021
Revised 2018-05-15
Drawing No. LP1068A
1.2 RAM‐6021
All specifications are subject to change. Consult the Red Lion Controls website for more information.
1.2.1 RAM‐6021 Features and Benefits
Features and Benefits
Built-in security and routing protects against unwanted
intrusion
• Intrusion protection and secure data access
•
•
•
•
•
Stateful firewall
Access Control List (ACL)
IPsec and SSL VPN tunnels
Port forwarding
Packet filtering
Flexible all-in-one platform reduces complexity
• Remote TCP/IP based capabilities
• Integrated switching and routing
• Serial-to-IP conversion
• Access IP and serial devises simultaneously
Redundant power inputs (8-30 VDC)
RAM-6021 and RAM-6021M12 Hardware Guide
Rugged, compact design deploys easily in spaceconstrained locations
• -40 to 70 °C operating temperature range
• Ingress IP30 protection
• DIN-rail mounting
Remote monitoring and control eliminates site visits
• Instant access to SCADA data
• Modbus and DNP3 (serial and IP protocol support
• Simple integration for complex configurations
Intuitive web-based interface simplifies management and
configuration
• Syslog
• Built-in data capture for enhanced troubleshooting
• Key metric reporting
• RAMQTT for cloud connectivity
1-2
Product Overview
RAM-6021
Revised 2018-05-15
Drawing No. LP1068A
1.2.2 RAM‐6021 Specifications
Mechanical
Height
Width
Depth
Weight
Mount
4.70" (11.94 cm)
2.00" (5.08 cm)
3.77" (9.58 cm)
1.2 lbs (0.544 kg)
35mm DIN-Rail
Power Input
Input Voltage
Steady Input Current
Power Consumption
Redundant Power Input
8-30 VDC
150 mA @30 VDC
4.5W typical max.with
all ports linked
4-pin screw terminal
Side mounted 2.5 mm barrel connector
• 8-30 VDC (nominal)
• Input current (max): 150mA
Environmental
Operating
Temperature
Storage Temperature
Operating Humidity
Operating Altitude
-40 to 70 °C
-40 to 85 °C
5% to 95% (non condensing)
Up to 2000 m per
IEC61010-1
Shock
Vibration
MTBF
IEC 60068-2-27
IEC 60068-2-6
1,832K Hours GB @ 40˚C per MIL-HNDBK217F2
Shock and Vibration / Reliability
Network Media
10Base-T
≥CAT3 Cable
100Base-TX
≥CAT5 Cable
Front
4” (10.16 cm)
Recommended Minimum Wiring Clearance
Interfaces / Connectors
Ethernet 10/100 Auto-Sensing
Serial
USB
I/O
5x RJ45 (port 5 – WAN/LAN capability)
1x RS-232 Serial DB9
115200bps
1x USB 2.0 mini
configuration port
1x digital output
1x digital/analog input
(one active)
IP
Protocol Gateway
Tunneling
Data Throughput
NAT, port forwarding, dynamic DNS, DHCP
Stateful inspection firewall, IP transparency
Routing Protocols: OSPF, BGP, RIP, VRRP
Encapsulation Protocols: GRE
Modbus RTU/TCP/
ASCII RTU
DNP3 - slave
IPsec and SSL
LAN ports: 100 Mbps
Switch Properties
RAM-6021 and RAM-6021M12 Hardware Guide
WAN port: 45 Mbps
1-3
Product Overview
RAM-6021
Revised 2018-05-15
Drawing No. LP1068A
1.2.3 RAM‐6021 Dimensions
All specifications are subject to change. Consult the company website for more information.
RAM-6021 and RAM-6021M12 Hardware Guide
1-4
Product Overview
RAM-6021
Revised 2018-05-15
Drawing No. LP1068A
1.2.4 RAM‐6021 Power Connectors and Pin‐Outs
Power Input Connectors / Pin-outs
Model / Connector
RAM-6021
Pin
Name
Description
1
GND
Ground
2
PWR+
Power supply input (8 to 30 VDC)
([email protected])
3
OUT
Digital output
4
IN
Digital and analog input
Sleeve
GND
Ground
Tip
PWR+
Power supply input (8 to 30 VDC)
4-Pin Screw Connector
DC 2.5mm Barrel Connector
WARNING – DC 2.5mm Barrel Connector shall not be used in hazardous locations.
AVERTISSEMENT - Connecteur 2.5mm DC ne doit pas être utilisé dans des endroits dangereux.
1.2.5 RAM‐6021 Power Specifications
Power input to the router is protected against reverse polarity and power surges over 33VDC. The routers are
equipped with an internal 3 Amp fuse.
The router’s power consumption is:
MODEL
RAM-6021
DRAW IN MA (AT 12 VDC)
STANDBY
TRANSMITTING
PEAKS
115
360
531
Note: Wiring instructions are provided in Chapter 2.
Note: To meet UL requirements, a “Class 2 Source” power supply is required.
RAM-6021 and RAM-6021M12 Hardware Guide
1-5
Product Overview
RAM-6021
Revised 2018-05-15
Drawing No. LP1068A
1.2.6 RAM‐6021 Electrical Specifications
1x Digital Output (DOUT)
Configuration
Open collector, reference to ground
Absolute Maximum IDC
500mADC (Vce = 750mVDC)
Absolute Maximum VDC
30VDC (open circuit)
Absolute Minimum VDC
‐0.4VDC (open circuit)
1x Digital Input (DIN)
Configuration
Un-isolated level detection, reference to ground
Active level
1.6VDC to 30VDC
Inactive level
0VDC to 1.3VDC
Absolute Minimum VDC
‐0.3VDC
Absolute Maximum VDC
33VDC
Leakage IDC at 5VDC
150uADC
1x Analog Input (Shared with Digital Input) (DIN/AI1)
Configuration
Un‐isolated input, reference to ground
Resolution
1024 (ADC 10‐bit)
VDC per step
4.8875855mVDC
Full scale level
5VDC
Zero level
0VDC
Absolute Minimum VDC
‐0.3VDC
Absolute Maximum VDC
8.3VDC
Leakage IDC at 5VDC
265.96uADC TYPE
1.2.7 RAM‐6021 Front View
RARAM-6021
RAM-6021 and RAM-6021M12 Hardware Guide
1-6
Product Overview
RAM-6021
Revised 2018-05-15
Drawing No. LP1068A
1.2.8 RAM‐6021 Input and Output Connectors
Input/Output Ports
Model / Connector
Connector Type
RAM-6021
Name
Description
RJ45
Ethernet port
The router's 10/100Mbps Ethernet port
is compliant with the EIA-568 standard.
The router’s ports are auto-sensing so
they can be used with either a straight or
crossover RJ45 cable to connect to host
ports
DB9
Serial port
The router’s serial port is an RS232
DCE, compliant with EIA-232 standard.
The connector used is DB9 female.
Mini B
USB 2.0 interface port
LAN/WAN Connector
RAM-6021
RS232 Connector
RAM-6021
USB Connector
This is a USB 2.0 Device interface on a
Mini B connector. It offers Ethernet-overUSB functionality using the RNDIS driver
for Windows XP and Windows Vista
Operating systems only. The BlueTree
RNDIS driver must be installed before the
USB interface can be used. The driver
and instructions can be obtained at
www.redlion.net.
Note: With firmware version 4.17 and
later, standard Windows RNDS drivers
are used and no additional driver is
required from www.redlion.net
1.2.9 RAM‐6021 Indicators
LED
Power
STATUS
ON
Router is powered on.
OFF
Router is powered off.
FLASH
W (Reset)
RS232
Firmware error
View section 1.2.8 for further details.
ON
Link established with serial device but no data activity.
OFF
Connection is not established.
*FLASH
Ethernet Link/
Activity
CORRESPONDING STATE
Data transmitted/received (* Depends on serial application)
ON
Link established with Ethernet device.
OFF
Connection is not established.
FLASH
RAM-6021 and RAM-6021M12 Hardware Guide
Data transmitted/received.
1-7
Product Overview
RAM-6021
Revised 2018-05-15
Drawing No. LP1068A
1.2.10 RAM‐6021 RESET Button
MODE
PATTERN
DESCRIPTION
Hard reset
Press and hold for less
than 3 seconds
Standard reboot
Factory restore
Press and hold between
3 and 10 seconds
RS232 LED flashes
quickly
To restore default settings for older versions, rerun the SN
Reflashing procedure found at www.redlion.net
FW upgrade
Press and hold between
10 and 15 seconds
W LED flashes quickly
Puts the router in advanced firmware upgrade mode by restarting
the router and running the boot loader only. Do not use this mode
unless instructed to by Red Lion Technical Support
RAM-6021 and RAM-6021M12 Hardware Guide
1-8
Product Overview
RAM-6021M12
Revised 2018-05-15
Drawing No. LP1068A
1.3 RAM‐6021M12
All specifications are subject to change. Consult the Red Lion Controls website for more information.
1.3.1 RAM‐6021M12 Features and Benefits
Features and Benefits
Built-in security and routing protects against unwanted
intrusion
• Intrusion protection and secure data access
•
•
•
•
•
IPsec and SSL VPN tunnels
Port forwarding
Stateful firewall
Packet filtering
Access Control List (ACL)
Flexible all-in-one platform reduces complexity
• Remote TCP/IP based capabilities
• SNMP V1, V2, V3
• Serial-to-IP conversion
• Access IP and serial devises simultaneously
Full IEEE 802.3 compliance
ESD protection on all ports
Redundant power inputs (8-49 VDC)
Surge protection on power inputs
RAM-6021 and RAM-6021M12 Hardware Guide
Extended Environmental Specifications
• -40 to 80 °C operating temperature range
Bulkhead mountable
Rugged compact IP67 hardened enclosure
IP67 protection
• Protection against low/high pressure water jets
• Temporary immersion in water
• Dust proof
Remote monitoring and control eliminates site visits
• Instant access to SCADA data
• Modbus and DNP3 (serial and IP protocol support
• ID routing to existing Modbus hardware
Intuitive web-based interface simplifies management and
configuration
• Syslog
• Built-in data capture for enhanced troubleshooting
• Key metric reporting
• RAMQTT for cloud connectivity
1-9
Product Overview
RAM-6021M12
Revised 2018-05-15
Drawing No. LP1068A
1.3.2 RAM‐6021M12 Specifications
Mechanical
Height
Width
Depth
Weight
Mount
5" (12.7 cm)
4.32" (10.97 cm)
2.1" (5.33 cm)
1.75 lbs (0.79 kg)
Bulkhead; Optional
35mm DIN-Rail
Input Voltage
Steady Input Current
Inrush Current
BTU/hr
8-49 VDC
0.15 A @ 24 VDC
33.9Amp/0.0287ms @
24VDC
12.25
Power Input
Environmental
Operating
Temperature
Storage Temperature
Operating Humidity
Operating Altitude
-40 to 80 °C
-40 to 85 °C
10% to 95% (non condensing)
0 to 10,000 ft
Shock and Vibration / Reliability
Shock
Vibration
MTBF
IEC 60068-2-27
200g @ 10ms
(Bulkhead mounted)
IEC 60068-2-6
50g, 5-200Hz (Bulkhead mounted)
1,832K Hours GB @ 40˚C per MIL-HNDBK217F2
Network Media
10Base-T
≥CAT3 Cable
100Base-TX
≥CAT5 Cable
Front
4” (10.16 cm)
Recommended Minimum Wiring Clearance
Interfaces / Connectors
10/100BaseTX
Serial and IO
Five M12 4-pin D-code One M12 8-pin A-code connector
connectors
5-Pin Serial
1x digital output
1x digital/analog input
(one active)
USB
Power
One M12 Type B miniB
One 4-pin M12 A-code
connector with two
redundant inputs
Switch Properties
IP
Protocol Gateway
Tunneling
Data Throughput
NAT, port forwarding, dynamic DNS, DHCP
Stateful inspection firewall, IP transparency
Routing Protocols: OSPF, BGP, RIP, VRRP
Encapsulation Protocols: GRE
Modbus RTU/TCP/
ASCII RTU
DNP3 - slave
IPsec and SSL
LAN ports: 100 Mbps
RAM-6021 and RAM-6021M12 Hardware Guide
WAN port: 45 Mbps
1-10
Product Overview
RAM-6021M12
Revised 2018-05-15
Drawing No. LP1068A
1.3.3 RAM‐6021M12 Dimensions
FRONT PLATE - 12 GAUGE
304 STAINLESS STEEL
BACK PLATE 14 GAUGE
304 STAINLESS STEEL
1.20"
[30.48mm]
5.00"
[127.00mm]
3.80"
[96.52mm]
1.20"
[30.48mm]
1.59"
[40.27mm]
2.10"
[53.23mm]
3.80” [96.51mm]
4.32” [109.73mm]
All specifications are subject to change. Consult the company website for more information.
RAM-6021 and RAM-6021M12 Hardware Guide
1-11
Product Overview
RAM-6021M12
Revised 2018-05-15
Drawing No. LP1068A
1.3.4 RAM‐6021M12 Front View
RAM-6021M12
1.3.5 RAM‐6021M12 Power Connector and Pin‐Outs
Power Input Connector / Pin-outs
Model / Connector
Pin
Description
Name
RAM-6021M12
1
Voltage 1+
V1+
2
Voltage 1-
V1-
3
Voltage 2 -
V2-
4
Voltage 2+
V2+
5
Case Ground
Case Ground
5-Pin Power Connector
1.3.6 RAM‐6021M12 Power Specifications
Power input to the router is protected against reverse polarity and power surges over 57VDC.
The router’s power consumption is:
MODEL
RAM-6021M12
DRAW IN MA (AT 12 VDC)
STANDBY
TRANSMITTING
PEAKS
90
200
300
Note: Wiring instructions are provided in Chapter 2.
RAM-6021 and RAM-6021M12 Hardware Guide
1-12
Product Overview
RAM-6021M12
Revised 2018-05-15
Drawing No. LP1068A
1.3.7 RAM‐6021M12 Electrical Specifications
1x Digital Output (DOUT)
Configuration
Open collector, reference to ground
Absolute Maximum IDC
500mADC (Vce = 750mVDC)
Absolute Maximum VDC
49VDC (open circuit)
Absolute Minimum VDC
-0.4VDC (open circuit)
1x Digital Input (DIN)
Configuration
Un-isolated level detection, reference to ground
Active level
2.5VDC to 30VDC
Inactive level
0VDC to 1.3VDC
Absolute Minimum VDC
-0.3VDC
Absolute Maximum VDC
33VDC
Leakage IDC at 5VDC
150uADC
1x Analog Input (Shared with Digital Input) (DIN/AI1)
Configuration
Un‐isolated input, reference to ground
Resolution
1024 (ADC 10-bit)
VDC per step
4.8875855mVDC
Full scale level
5VDC
Zero level
0VDC
Absolute Minimum VDC
-0.3VDC
Absolute Maximum VDC
8.3VDC
Leakage IDC at 5VDC
265.96uADC TYPE
RAM-6021 and RAM-6021M12 Hardware Guide
1-13
Product Overview
RAM-6021M12
Revised 2018-05-15
Drawing No. LP1068A
1.3.8 RAM‐6021M12 Input and Output Connectors
Input/Output Connectors
Model / Connector
Pin
Name
Description
RAM-6021M12
1
TX+
Transmit output
2
RX+
Receive input
3
TX-
Digital transmit output
4
RX-
Digital receive input
1
GND
Signal ground
2
SERIAL_RX
Serial receive input
M12 D-Code 4-Pin Ethernet
WAN/LAN Connector
RAM-6021M12
3
SERIAL_TX
Serial transmit output
4
DIGITAL_OUT
Digital transmit output
5
DIGITAL_IN/ANALOG_IN
Digital receive input, Analog receive input
6
GND
Signal ground
7
SERIAL_RTS
Serial Request to Send
8
M12 D-Code 8-Pin Serial
RS232 Signal I/O Connector
SERIAL_CTS
Serial Clear To Send
RAM-6021M12
1
VCC
+5V from USB Host
2
USB DATA-
Data -
3
USB DATA+
Data +
4
NC
Shorted to GND, N/C, or shorted to GND
via resistor
5
GND
USB ground
M12 mini-b 5-Pin
USB 2.0 Connector
RAM-6021 and RAM-6021M12 Hardware Guide
1-14
Product Overview
RAM-6021M12
Revised 2018-05-15
Drawing No. LP1068A
1.3.9 RAM‐6021M12 Indicators
LED
Power
STATUS
Router is powered on.
OFF
Router is powered off.
FLASH
W (Reset)
RS232
Ethernet Link/
Activity
CORRESPONDING STATE
ON
Firmware error
View section 1.2.8 for further details.
ON
Link established with serial device but no data activity.
OFF
Connection is not established.
FLASH*
Data transmitted/received (* Depends on serial application)
GREEN
Link established with Ethernet device.
OFF
ORANGE
Connection is not established.
Data transmitted/received.
1.3.10 RAM‐6021M12 RESET Button
MODE
PATTERN
DESCRIPTION
Hard reset
Press and hold for less
than 3 seconds
Standard reboot
Factory restore
Press and hold between
3 and 10 seconds
RS232 LED flashes
quickly
To restore default settings for older versions, rerun the SN
Reflashing procedure found at www.redlion.net
FW upgrade
Press and hold between
10 and 15 seconds
W LED flashes quickly
Puts the router in advanced firmware upgrade mode by restarting
the router and running the boot loader only. Do not use this mode
unless instructed to by Red Lion Technical Support
RAM-6021 and RAM-6021M12 Hardware Guide
1-15
Product Overview
Ordering Guide
Revised 2018-05-15
Drawing No. LP1068A
1.4 Ordering Guide
MODEL NUMBER
RAM-6021
RAM-6021M12
PART NUMBER
DESCRIPTION
RAM-6021
Secure router with five Ethernet ports, one serial port, Modbus/
DNP3 gateway
ET-PS-024-02
DIN-Rail 2 amp power supply
FPSALACADAPTER2
2.5mm barrel power supply
RAM-6021M12
Secure router with five Ethernet ports, one serial port, Modbus/
DNP3 gateway
NTPS-24-1.3
DIN-Rail power supply 24V @ 1.3 Amp
M12DRC-ISO
DIN-Rail kit, two isolated plastic clips
M12DRC-MTL
DIN-Rail kit, two metal clips
CAT5E STP Cables with M12 connectors
Where:
CAT5E-M12-M12-X
Straight M12 to Straight M12, Shielded
CAT5E-M12-RJ45-X
Straight M12 to RJ-45, Shielded
CAT5E-M12-X
Straight M12 to bare end, Shielded
CAT5E-RM12-M12-X
90º M12 to Straight M12, Shielded
CAT5E-RM12-RM12-X
90º M12 to 90º M12, Shielded
CAT5E-RM12-RJ45-X
90º M12 to RJ-45, Shielded
PWR-M12-A-X
Power Cable, M12 A-Coded Straight Female to bare end, Shielded
PWR-RM12-A-X
Power Cable, M12 A-Coded 90º Female to bare end, Shielded
USBA-M12
6.5' USB Type A to M12 Mini-USB Type B CABLE
SERIAL-DB9-M12A
M12 A-Code 8-pin to DB9-F Serial Cable 5ft
CBL-IO-M12A-5
M12 A-Code 8-pin to 3 WR 22 AWG Cable 5ft
CONN-M12A-1
A-Code M12 Straight 8-pin Connector Pack of 1
X = length of cable, fill in desired amount in feet.
Example: CAT5E-RM12-10 (for a 10 ft cable)
RAM-6021 and RAM-6021M12 Hardware Guide
1-16
Hardware Installation
Mounting the RAM-6021 Wired Router
Chapter 2
Revised 2018-05-15
Drawing No. LP1068A
Hardware Installation
2.1 Mounting the RAM-6021 Wired Router
There are three different ways to mount a RAM-6021 wired router:
• Horizontally using two (2) #6 screws onto its horizontal mounting feet.
• Vertically using two (2) #6 screws onto its vertical mounting feet.
• Vertically on a DIN-Rail using the supplied DIN-Rail clip.
Note: Allow enough room to route the Ethernet, serial, I/O and other cables.
2.1.1 DIN‐Rail Mounting & Removal
The RAM-6021 has a DIN-Rail clip pre-mounted to the back of the unit. To panel mount the unit,
the clip must be removed by removing the three (3) screws holding it in place. See the image at
right for reference.
The DIN clip has an integral spring mechanism that keeps it securely attached to the rail. Refer
to the diagrams below for how to mount and remove the unit to a standard EN50022 DIN-Rail.
Note: For best performance it is recommended that a DIN-Rail spacer (such as an end clamp) be
used between the RAM-6021 and adjacent devices. This will leave an adequate air gap for proper
heat dissipation away from the device case.
Mounting Instructions:
RAM-6021 and RAM-6021M12 Hardware Guide
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Hardware Installation
Mounting the RAM-6021 Wired Router
Revised 2018-05-15
Drawing No. LP1068A
Removal Instructions:
2.1.2 Ethernet Cable
If you are connecting to the router via the Ethernet port, you will need a straight or crossover category 5 cable with
a 8-pin RJ45 connector on each end.
Note: To visually confirm that Ethernet cabling was done properly, check the LED indication on the
Ethernet port located at the rear panel of the router. The Link LED should be on when the correct
cable is used.
Note: A shielded cable is required to fully meet EMC standards.
2.1.3 USB Cable
This is an Ethernet-over-USB connection which behaves like an Ethernet connection. It can only be connected to a
PC with Windows 7/8 and any other Windows operating system. If you are connecting to the router via the USB
port, you will need a Type A plug to Type B plug USB cable for the mini Type B plug to Type A plug for the
RAM-6021 wired router In order for the USB connection to work, you need to install the Sixnet USB driver which is
available at www.redlion.net.
Note: With firmware version 4.17 and later, standard Windows RNDS drivers are used and no
additional driver is required from www.redlion.net.
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Hardware Installation
Mounting the RAM-6021 Wired Router
Revised 2018-05-15
Drawing No. LP1068A
2.1.4 Serial Cable
The router Serial port uses a 5-pin serial (TX/RX and RTS/CTS enabled) cable.
The router is a DCE device, so use a straight-through serial cable between the router and a DTE device such as a
terminal. Use a NULL router cable adapter between the router and a DCE device such as another router.
If using custom wiring or if some pins are disabled, follow the guidelines below to wire CONN-M12A-1. The wiring
will vary depending on whether the attached serial device is a DTE or DCE.
PIN
NAME
DESCRIPTION
1
GND
Signal ground
2
SERIAL_RX
Serial receive input
3
SERIAL_TX
Serial transmit output
4
DIGITAL_OUT
Digital transmit output
5
DIGITAL_IN/ANALOG_IN
Digital receive input, Analog receive input
6
GND
Signal ground
7
SERIAL_RTS
Serial Request to Send (RTS)
8
SERIAL_CTS
Serial Clear To Send (CTS)
2.1.5 Power Source
WARNING – Any installations involving electrical wiring and connections should be done by
someone who is experienced in this field. The safety of any system incorporating the equipment,
is the responsibility of the assembler of the system. Follow all local and national wiring codes.
AVERTISSEMENT - Toute installation impliquant le câblage électrique et les connexions doivent
être faites par quelqu'un qui est expérimenté dans ce domaine. La sécurité d'un système intégrant
l'équipement, est de la responsabilité de l'assembleur du système. Suivre tous les codes de
câblage local et national..
The RAM-6021 router can be powered using:
•
4-pin screw terminal
Pin
•
Name
Description
1
GND
Ground
2
PWR+
Power supply input (8 to 30 VDC)
([email protected])
3
OUT
Digital output
4
IN
Digital and analog input
Side mounted 2.5mm barrel connector (sleeve = ground, barrel = +power).
RAM-6021 and RAM-6021M12 Hardware Guide
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Hardware Installation
Mounting the RAM-6021 Wired Router
Revised 2018-05-15
Drawing No. LP1068A
WARNING – DC 2.5mm Barrel Connector shall not be used in hazardous locations.
AVERTISSEMENT - Connecteur 2.5mm DC ne doit pas être utilisé dans des endroits dangereux.
2.1.6 Powering the Router
The RAM-6021 router will power up as soon as an 8 to 30 VDC voltage is applied to one of its power inputs and
shuts off when this input voltage is below 4 VDC.
Note: To meet UL requirements, a “Class 2 Source” power supply is required.Terminals are sized
to hold 28 to 12 gauge wire, 12 AWG wire area is 3.31mm2. Torque spec for terminals is 0.5 Nm.
Use copper wire rated to 90°C or above.
2.1.7 Testing the Power Connection
Check the PWR indicator light on the router: if it is turned on then the router is powered. If it’s off, then review the
installation procedures, or contact Red Lion Technical Support for further assistance.
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Hardware Installation
Mounting the RAM-6021M12 Wired Router
Revised 2018-05-15
Drawing No. LP1068A
2.2 Mounting the RAM-6021M12 Wired Router
There are two ways to mount a RAM-6021M12 wired router:
• Bulkhead mount
• Optional DIN-Rail mounting.
Note: Allow enough room to route the Ethernet, serial, I/O and other cables.
2.2.1 RAM‐6021M12 Bulkhead Mounting & Removal
Use the following mechanical dimensions and drill hole placements drawing to bulkhead mount the RAM-6021M12
wired router.
2.2.2 Ethernet Cable
If you are connecting to the router via 10Base-T ports, you will need a CAT 3 (or greater) twisted pair cable into the
M12 connector.
If you are connecting to the router via 100Base-T ports, you will need a CAT 5 (or greater) twisted pair cable into
the M12 connector.
Connect the other end to the far end station.
Note: To visually confirm that Ethernet cabling was done properly, verify the LINK LED’s on the
wired router are ON after completing the connection. The Link LED should be on when the right
cable is used.
Use a standard CAT5 straight though or crossover cable To connect any other port to another switch or repeater.
Note: A shielded cable is required to fully meet EMC standards.
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Hardware Installation
Mounting the RAM-6021M12 Wired Router
Revised 2018-05-15
Drawing No. LP1068A
2.2.3 USB Cable
This is an Ethernet-over-USB connection which behaves like an Ethernet connection. It can only be connected to a
PC with Windows 7/8 and any other Windows operating system. If you are connecting to the router via the USB
port, you will need a NPSM5001 Plug M12 Male mini-b USB to an A Plug cable. In order for the USB connection to
work, you need to install the Sixnet USB driver which is available at www.redlion.net.
Note: With firmware version 4.17 and later, standard Windows RNDS drivers are used and no
additional driver is required from www.redlion.net.
2.2.4 I/O Cable
The RAM-6021M12 router I/O port uses an 8-pin A-Coded connector cable with pins 4, 5 and 6 used for Analog/
Digital input and output.
2.2.5 Serial Cable
The RAM-6021M12 router Serial port uses a 5-pin serial communication over an 8-pin A-Coded connector.
The router is a DCE device, so use a straight-through serial cable between the router and a DTE device such as a
terminal. Use a NULL router cable adapter between the router and a DCE device such as another router.
If using custom wiring or if some pins are disabled, follow the guidelines below. The wiring will vary depending on
whether the attached serial device is a DTE or DCE.
PIN
NAME
DESCRIPTION
1
GND
Signal ground
2
SERIAL_RX
Serial receive input
3
SERIAL_TX
Serial transmit output
4
DIGITAL_OUT
Digital transmit output
5
DIGITAL_IN/ANALOG_IN
Digital receive input, Analog receive input
6
GND
Signal ground
7
SERIAL_RTS
Serial Request to Send
8
SERIAL_CTS
Serial Clear To Send
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Hardware Installation
Mounting the RAM-6021M12 Wired Router
Revised 2018-05-15
Drawing No. LP1068A
2.2.6 Power Source
WARNING – Any installations involving electrical wiring and connections should be done by
someone who is experienced in this field. The safety of any system incorporating the equipment,
is the responsibility of the assembler of the system. Follow all local and national wiring codes.
AVERTISSEMENT - Toute installation impliquant le câblage électrique et les connexions doivent
être faites par quelqu'un qui est expérimenté dans ce domaine. La sécurité d'un système intégrant
l'équipement, est de la responsabilité de l'assembleur du système. Suivre tous les codes de
câblage local et national..
The RAM-6021M12 router is powered using a:
•
M12 5-pin A-code connector
PIN
DESCRIPTION
NAME
1
Voltage 1+
V1+
2
Voltage 1-
V1-
3
Voltage 2 -
V2-
4
Voltage 2+
V2+
5
Case Ground
Case Ground
2.2.7 Powering the Router
The RAM-6021M12 router will power up as soon as an 8 to 49 VDC voltage is applied to one of its power inputs
and shuts off when this input voltage is below 6.6 VDC.
2.2.8 Testing the Power Connection
Check the PWR indicator light on the router: if it is turned on then the router is powered. If it’s off, then review the
installation procedures, or contact Red Lion Technical Support for further assistance.
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Revised 2018-05-15
Drawing No. LP1068A
Service Information
Service and Support Information
3.1 Service Information
We sincerely hope that you never experience a problem with any Red Lion product. If you do need service, call
Red Lion at 1-877-432-9908 for Technical Support. A trained specialist will help you quickly determine the source
of the problem. Many problems are easily resolved with a single phone call. If it is necessary to return a unit to us,
an RO (Repair Order) can be obtained on the Red Lion website.
Red Lion tracks the flow of returned material with our RO system to ensure speedy service. You must include this
RO number on the outside of the box so that your return can be processed immediately.
Be sure to have your original purchase order number and date purchased available.
We suggest that you give us a repair purchase order number in case the repair is not covered under our warranty.
You will not be billed if the repair is covered under warranty.
Please supply us with as many details about the problem as you can. The information you supply will be written on
the RO form and supplied to the repair department before your unit arrives. This helps us to provide you with the
best service, in the fastest manner. Repairs are completed as soon as possible. If you need a quicker turnaround,
ship the unit to us by air freight. We give priority service to equipment that arrives by overnight delivery.
We apologize for any inconvenience that the need for repair may cause you. We hope that our rapid service meets
your needs. If you have any suggestions to help us improve our service, please give us a call. We appreciate your
ideas and will respond to them.
For Your Convenience:
Please fill in the following and keep this manual with your Red Lion system for future reference:
P.O. #:__________________ Date Purchased: ___________________
Purchased From:____________________________________________
3.2 Product Support
Technical Support:
Inside US: +1 877 432-9908
Outside US: +1 717 767-6511
E-mail: [email protected]
Customer Service:
Inside US: +1 877 432-9908
Outside US: +1 717 767-6511
E-mail: [email protected]
RAM-6021 and RAM-6021M12 Hardware Guide
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Warranty Statement
Revised 2018-05-15
Drawing No. LP1068A
Statement of Limited Warranty
(a) Red Lion Controls Inc.(the “Company”) warrants that all Products shall be free from defects in material and
workmanship under normal use for the period of time provided in “Statement of Warranty Periods” (available at
www.redlion.net) current at the time of shipment of the Products (the “Warranty Period”). EXCEPT FOR THE
ABOVE-STATED WARRANTY, COMPANY MAKES NO WARRANTY WHATSOEVER WITH RESPECT TO THE
PRODUCTS, INCLUDING ANY (A) WARRANTY OF MERCHANTABILITY; (B) WARRANTY OF FITNESS FOR
A PARTICULAR PURPOSE; OR (C) WARRANTY AGAINST INFRINGEMENT OF INTELLECTUAL PROPERTY
RIGHTS OF A THIRD PARTY; WHETHER EXPRESS OR IMPLIED BY LAW, COURSE OF DEALING, COURSE
OF PERFORMANCE, USAGE OF TRADE OR OTHERWISE. Customer shall be responsible for determining that
a Product is suitable for Customer’s use and that such use complies with any applicable local, state or federal law.
(b) The Company shall not be liable for a breach of the warranty set forth in paragraph (a) if (i) the defect is a result
of Customer’s failure to store, install, commission or maintain the Product according to specifications; (ii) Customer
alters or repairs such Product without the prior written consent of Company.
(c) Subject to paragraph (b), with respect to any such Product during the Warranty Period, Company shall, in its
sole discretion, either (i) repair or replace the Product; or (ii) credit or refund the price of Product provided that, if
Company so requests, Customer shall, at Company's expense, return such Product to Company.
(d) THE REMEDIES SET FORTH IN PARAGRAPH (c) SHALL BE THE CUSTOMER'S SOLE AND EXCLUSIVE
REMEDY AND COMPANY'S ENTIRE LIABILITY FOR ANY BREACH OF THE LIMITED WARRANTY SET
FORTH IN PARAGRAPH (a).
RAM-6021 and RAM-6021M12 Hardware Guide
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