Nexgrill 720-0607 Costco Instructions Manual
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ASSEMBLY & OPERATING INSTRUCTIONS
Model: 720-0607
FOR PROPANE GAS USE ONLY
FOR OUTDOOR USE ONLY
L17Y07P_1
This instructions manual contains important information necessary for the proper assembly and safe use of the appliance.
Read and follow all warnings and instructions before assembling and using the appliance
Follow all warnings and instructions when using the appliance
Keep this manual for future reference
1
Table of Contents
Safety Instruction . . . . . . . . . . . . . . . . . . . . . 2-7
Assembly Instruction . . . . . . . . . . . . . . . . . .
8-18
Gas Hook –Up . . . . . . . . . . . . . . . . . . . . . . . 19-20
Installer Final Check List . . . . . . . . . . . . . . .
20
Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . 21-22
Operating Instruction . . . . . . . . . . . . . . . . . .
23
Grill Lighting Instruction . . . . . . . . . . . . . . . .
24-25
Lighting Illustration . . . . . . . . . . . . . . . . . . . .
26
To Match the Light Grill . . . . . . . . ………….
27
Motor Instruction . . . . . . . . . . . . . . . . . . . . . .
28
Care and Maintenance . . . . . . . . . . . . . . . . . . .
29-30
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . 31-34
Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36-37
Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
Grill Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Grill Cooking Chart . . . . . . . . . . . . . . . . . . . . . . . . 39-40
Grill Recipe Suggestion . . . . . . . . . . . . . . . . . . . . .
41-43
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 44
Safety Instruction
DANGER WARNING
1.
2.
3.
4.
If you smell gas:
Shut off gas to the appliance.
Extinguish any open flame.
Open lid.
If odor continues, keep away from the appliance and immediately call you gas supplier or your fire department.
1.
2.
Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
Combustion by products produced when using this product contain chemicals known to the States of
California to cause cancer, birth defects, or other reproductive harm
Your grill will be very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, lid or any other grill parts while the grill is in operation, or until the gas grill has cooled down after use.
2
Safety Instruction continued
WARNING
ELECTRICAL GROUNDING INSTRUCTIONS
This appliance (rotisserie motor) is equipped with a plug and should be plugged directly into a properly grounded receptacle. When installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1 DO NOT cut or remove the grounding prong from this plug.
1.
To protect against electric shock, do not immerse cord or plugs in water or other liquid.
2.
Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.
3.
Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions or has been damaged in any manner. Contact the manufacturer for repair.
4.
Do not let the cord hang over the edge of a table of touch hot surface.
5.
Do not use an outdoor cooking gas appliance for purposes other than intended.
6.
When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
7.
Use only a Ground Fault Interrupt (GFI) protected circuit with this outdoor cooking gas appliance.
8.
Never remove the grounding plug or use with an adapter of 2 prongs.
9.
Use only extension cords with a 3 prong grounding plug, rated for the power of the equipments, and approved for outdoor use with a W-A marking.
3
Safety Instruction continued
WARNING
Do not try lighting this appliance without reading the
“LIGHTING INSTRUCTIONS” section of this manual.
TESTED IN ACCORDANCE WITH ANS
Z21.58 CSA 1.6-2007 STANDARD FOR
OUTDOOR COOKING GAS APPLIANCE.
THIS GRILL IS FOR OUTDOOR USE
ONLY.
Grill Installation Codes
Check your local building codes for the proper method of installation. in the absence of local codes, this unit should be installed in accordance with the National Fuel
Gas Code ,ANSI Z223.1/NFPA 54,Storage and Handling of Liquefied Petroleum Gases, ANSI /NFPA B149.2 or
CSA B149.1 Natural Gas and Propane Installation Code, and the National Electrical Code, ANSI/NFPA 70.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a standard
20 lb. Liquid Propane Gas tank, not included with grill.
Never connect your gas grill to an LP gas tank that exceeds this capacity.
CAUTION: Beware of Flashback
CAUTION: Spiders and small insects occasionally spin webs or make nest in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction, which could result in a fire in and around burner tubes. This type of fire is known as
“FLASH-BACK” and can cause serious damage to your grill and create an unsafe operating condition for the user.
Although an obstructed burner tube is not the only cause of “FLASH-BACK”, it is the most common cause.
To reduce the chance of “FLASH-BACK”, you must clean the burner tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time. A clogged tube can lead to a fire beneath the grill.
If an external electrical source is utilized : The outdoor cooking gas appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical
Code, ANSI/NFPA 70, or the Canadian Electrical Code,
CSA C22.1.
WARNING
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
Visually check the burner flames prior to each use.
The flames should look like this picture. If they do not, refer to the burner main tenancy part of this manual.
NOTE : The normal flow of gas through the regulator and hose assembly can create a humming noise. A low volume of noise is perfectly normal and will not interfere with operation of the grill. If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill.
4
Safety Instruction continued
LP-Gas Supply System
If the information is not followed exactly, a fire resulting in death or
PROPER PLACEMENT AND CLEARANCE OF
GRILL serious injury could occur.
A 20lb tank of approximately 12 inches in diameter by 18-1/4 inches
•Never use your gas grill in a garage, porch, shed, high is the maximum size LP gas tank to use.
This safety feature prevents the tank from being overfilled, which breezeway or any other enclosed area. Your gas grill is to be used outdoors only.
can cause malfunction of the LP gas tank, regulator and/or grill.
The LP gas supply cylinder to be used must be constructed and
•Do Not install this unit into combustible enclosures. marked in accordance with the specifications for LP –Gas cylinder of
•Minimum clearance from sides and back of unit to the U.S. Department of Transportation (DOT) or the National combustible construction, 24 inches (61cm) from sides
Standard of Canada ,CAN/CSA –B339, Cylinders, Spheres and and 24 inches (61cm) from back.
• DO NOT use this appliance under overhead
Tubes for Transportation of Dangerous Goods and Commission .
The LP gas tank must have a shutoff valve terminating in an LP combustible surfaces. This outdoors cooking gas valve outlet that is compatible with a Type 1. LP gas supply cylinder appliance is not intend to be installed in or on must have a shut off valve terminating in a valve outlet specified for recreational vehicles and/or boats .
connection type QCC1 in the standard for compressed gas cylinder
•Do Not obstruct the flow of ventilation air around the valve outlet and inlet connection ANSI/CGA-V-1 as applicable. LP gas grill housing. Only use the regulator and the hose gas supply cylinder must be fitted with an Overfill Protection Device assembly supplied with your gas grill. Replacement
(O.P.D) The LP gas tank must also have a safety relief device that regulators and hose assemblies must be those specified in this manual.
has a direct connection with the vapor space of the tank.
The tank supply system must be arranged for vapor withdrawal.
The LP gas tank used must have a collar to protect the tank valve
Place dust cap on cylinder valve outlet whenever the cylinder is not
•The regulator and hose assembly must be inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be in use. Only install the type of dust cap on the cylinder valve outlet replaced prior to the grill being put into operation. The replacement hose assembly shall be that specified by that is provided wit the cylinder valve. Other types of cap or plugs the manufacturer.
may result in leakage of propane
Never connect an unregulated LP gas tank to your gas grill.
This outdoor cooking gas appliance is equipped with a high capacity
•Pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. Never hose/regulator assembly for connection to a standard 20lb. Liquid substitute other types of regulator. Contact customer service for manufacturer specified replacement parts.
propane cylinder.
Have your LP gas tank filled by a reputable propane gas
•This outdoor cooking gas appliance is equipped with a pressure regulator comply with the standard for dealer and visually inspected and re-qualified at each filling.
Do not store a spare LP gas cylinder under or near this
Pressure Regulating Valves for LP Gas ANSI/ UL 144.
•Do not use briquettes of any kind in the grill.
appliance.
Never fill the cylinder beyond 80 percent full .
Always keep LP gas tanks in an upright position.
Do not store or use gasoline or other flammable vapors and liquids
•The grill is designed for optimum performance without the use of briquettes. Do not place briquettes on the radiant as this will block off the area for the grill burners to vent. Adding briquettes can damage ignition in the vicinity of this or any other appliance.
Storage of an outdoor cooking gas appliance indoors is permissible components and knobs, and void the warranty. only if the cylinder is disconnected and removed from the outdoor
•Keep the back and side cart free and clear from debris.
Keep any electrical supply cord, or the rotisserie motor cooking gas appliance..
When your gas grill is not in use the gas must be turned off at LP cord away from the heated areas of the grill.
gas tank.
•Never use the grill in extremely windy conditions. If
•The gas must be turned off at the supply cylinder when the outdoor located in a consistently windy area (oceanfront, cooking gas appliance is not in use.
mountaintop, etc.) a windbreak will be required. Always
•LP gas tank must be stored outdoors in a well-ventilated area and adhere to the specified clearance.
out of reach of children. Disconnected LP gas tanks must not be
•Never use a dented or rusty propane tank.
stored in a building, garage or any other enclosed area.
•Keep any electrical supply cord and the fuel supply hose away from any heated surface
•While lighting, keep your face and hands as far away from the grill as possible.
•Burner adjustment should only be performed after the burner has cooled.
5
Safety Instruction continued
WARNING
Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, lid or any other grill hot surface while the grill is in operation, or until the gas grill has cooled down after use.
Failure to comply with these instructions may result in serious bodily injury.
ROTISSERIE DRIVE MOTOR
USE ONLY FOR OUTDOORS, DO NOT EXPOSE
TO RAIN.
SAFETY PRACTICES TO AVOID PERSONAL
INJURY
When properly cared for, your grill will provide safe, reliable service for many years. However, extreme care must be used as the grill produces intense heat that can increase accident potential. When using this appliance basic safety practices must be followed, including the following:
Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service should be referred to a qualified technician.
This grill is not intended to be installed in or on recreational vehicles or boats
CAUTION: TO ENSURE CONTINUED
PROTECTION AGAINST RISK OF ELECTRIC
SHOCK, CONNECT TO PROPERLY GROUNDED
OUTLETS ONLY. TO REDUCE THE RISK OF
ELECTRIC SHOCK, KEEP EXTENSION CORD
CONNECTION DRY AND OFF THE GROUND.
INSECT WARNING:
Spiders and insects can nest in the burners of this and any other grill, and cause the gas to flow improperly. This is a very dangerous condition, which can cause a fire to occur behind and beneath the valve panel, thereby damaging the grill and making it unsafe to operate. Inspect the grill at least twice a year.
WARNING
Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use.
DO NOT USE ALUMINUM FOIL TO LINE THE
GRILL RACKS OR GRILL BOTTOM.
This can severely upset combustion airflow or trap excessive heat in the control area.
Children should not be left alone or unattended in an area where the grill is being used. Do not allow them to sit, stand or play in or around the grill at any time.
Do not store items of interest to children around or below the grill.
Do not permit clothing, pot holders or other flammable materials to come in contact with or too close to any grate, burner or hot surface until it has cooled. The fabric could ignite and cause personal injury.
For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking.
Only certain types of glass, heat-proof glass ceramic, earthenware, or other glazed utensils are suitable for grill use. These materials may break with sudden temperature changes. Use only on low or medium heat settings in accordance with the manufacturer’s guidelines.
DO NOT LEAVE THE GRILL UNATTENDED
WHILE COOKING.
6
Safety Instruction continued
Do not heat unopened food containers. A build-up of pressure may cause the containers to burst.
Use a covered hand when opening the grill lid.
Never lean over an open grill.
When lighting a burner, pay close attention to what you are doing. Make certain you are aware of which burner you are lighting, so your body and clothing remain clear of open flames .
When using the grill, do not touch the grill rack, burner grate or immediate surroundings as these areas become extremely hot and could cause burns. Use only dry potholders. Moist or damp potholders on hot surfaces may cause steam burns. Do not use a towel or bulky cloth in place or potholders. Do not allow potholders to touch hot portions of the grill rack.
Grease is flammable. Let hot grease cool before attempting to handle it. Do not allow grease deposits to collect in the grease tray at the bottom of the grill’s firebox. Clean the grease tray often.
Do not use aluminum foil to line the grill racks or grill bottom. This can severely upset combustion air flow or trap excessive heat in the control area.
For proper lighting and performance of the burners keep the burner ports clean. It is necessary to clean them periodically for optimum performance. The burners will only operate in one position and must be mounted correctly for safe operation.
Clean the grill with caution. To avoid steam burns, do not use a wet sponge or cloth to clean the grill while it is hot. Some cleaners produce toxic fumes or can ignite if applied to a hot surface.
Turn off grill controls and make certain the grill is cool before using any type of aerosol cleaner on or around the grill. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.
Do not use the grill to cook excessively fatty meats or other products which promote flare – ups.
Do not operate the grill under unprotected combustible constructions. Use only in well ventilated areas. Do not use in buildings, garages, sheds, breezeways or other such enclosed areas.
Keep the area surrounding the grill free from combustible materials including fluids, trash, and vapors such as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and air ventilation.
WARNING
This outdoor cooking gas appliance is not intended to be installed in or on boats. For other than RV grills, a statement that this appliance is not intended to be installed in or on recreational vehicles.
7
Assembly Instruction continued
Caster Assembly:
A. Screw the two Swivel casters onto the bottom of left side panel leg .
B. Screw two straight casters to the right side of bottom panel with 8pcs ¼” screws.
8
Assembly Instruction continued
Side Panel and Back Panel Assembly:
A. Attach the right & left side panel to the bottom panel respectively and screw the bottom of each side panel with 2pcs ¼’’ screws from outside to inside .
B. Attach the back panel to bottom panel & side panel, secure the back panel with bottom panel from inside with 3pcs 5/32” screw ; then secure the back panel with side panel from inside with
2pcs 5/32” screw for each side.
9
Assembly Instruction continued
Diagonal Bar barrier and Front Frame Assembly:
A. Attach the two diagonal Bar Barrier to pre-drilled hole on back panel and bottom panel , screw them with 4pcs 5/32” screws.
B. Attach the front cart frame to pre-drilled hole of the left & right side panel, tighten them with 4 pcs 1/4” screws.
10
Assembly Instruction continued
C. The 6pcs triangle brackets have been assembled on the corner of cart frame, then screw each tripod with 2pcs 5/32’’ screws.
Door Assembly:
A.
Attach the right & left door with door hinge to the right and left side panel, then screw the each door with 6pcs 5/32” flat screws.
11
Assembly Instruction continued
Firebox Assembly:
A. Place the firebox on the cart frame horizontally & gently and make the side burner gas valve across the hole of the right side panel. ( need two or three persons lift the firebox up since the firebox is heavy) .
B. Using 4pcs ¼” screws to lock the firebox to the two side panel and tighten.
12
Assembly Instruction continued
Side shelf and Side Burner Assembly:
Assemble the side shelf to the left side panel and the side burner to the right side panel respectively with 4pcs ¼*15 mm screws, as the figure show below.
Attention: the side shelf and side burner should be similarly screwed
A. Left side shelf has pre-assembly while open
B.
the packing.
First, need to loose the lower 2pcs ¼’’ screws which have fitted on the left and right side panel then hang up the side shelf and side burner to side panel respectively, next step we need screwed the 2 screws again.
The upper 2pcs ¼’’ screws should be screwed from inside to outside .
The lower 2pcs ¼’’ screws should be screwed from outside to inside.
C. Screw the side shelf front panel to main control panel with 1pc 5/32*10 mm .
Screw the side burner control panel to main control panel with 1pc 5/32*10 mm .
D. Take out the side burner gas valve assembly from the cart.
Insert side burner valve into side burner control panel, screw the gas valve to the control panel with the two M4 screws through the bezel and control panel from outside to inside.
13
Assembly Instruction continued
E: Install the brass connector into the side burner pipe. tighten the brass connector to the side burner pipe bracket by wrench. then connect the igniter wire to the valve, see figure below.
F: Attach the knob to the knob bezel and using the Allen wrench which was in hardware bag to tighten it .
14
Assembly Instruction continued
G: Attach bottle opener to side burner panel and screw it with 2pcs 1/4’’ screws .
15
Assembly Instruction continued
J: Remove the ignition button housing cap. Insert the battery into the housing with the positive(+) terminal facing outward. Screw the ignition button housing back into place.
H: Place 1pcs grease tray to the bottom of side burner and 2pcs grease tray to the bottom of main firebox.
16
Assembly Instruction continued
I: Using 2pcs 5/32” screws secure the rotisserie motor bracket , then install the motor on motor bracket and insert the spit rod with forks and scarf collar shown in the figure below.
J: Raise the gas tank retention ring located inside the cart on the right panel. place gas tank into the gas tank hole. release the gas tank retention ring and place the ring over the gas tank ensuring the gas tank is secured.
Tighten all screws on grill as some may have loosened during transit
17
Assembly Instruction continued
PROPANE TANK ASSEMBLY
1.
Attach propane gas tank to regulator inlet fitting by turning the regulator clockwise as shown below.
2.
Hand frighten.
LP gas cylinder must be fitted with a listed overfill prevention device (OPD)
1.
2.
CAUTION!
DO NOT USE TOOLS TO ATTACH REGULATOR / HOSE ASSEMBLY TO PROPANE
TANK
Lift the tank retention ring located inside the cart and attach to bracket under the heat shield.
Put the gas tank into the gas tank hole. Release the tank retention ring so that the ring rests around the top of the gas tank.
18
Gas Hook - Up
NEVER CONNECT AN UNREGULATED GAS SUPPLY
LINE TO THE APPLIANCE. USE THE
REGULATOR/HOSE ASSEMBLY SUPPLIED.
This is a liquid propane configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use.
Total gas consumption (per hour) of this stainless steel gas grill with all burners on “HI”:
Main burner 42,000 Btu/hr.
Main burner 13,500 Btu/hr
Rear burner 10,000 Btu/hr.
Sear burner 15,000 Btu/hr.
Total 80,500 Btu/hr.
L.P. TANK REQUIREMENT
A dented or rusty L.P. tank may be hazardous and should be checked by your L.P. supplier. Never use a cylinder with a damaged valve. The L.P. gas cylinder must be constructed and marked in accordance with the specifications for L.P. gas cylinders of the U.S.
Department of Transportation (DOT) or the National
Standard of Canada, CAN/CSA-B339, Cylinders,
Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable. Overfilling prevention device (OPD) shall be provided on cylinder &
QCCI connection on the cylinder valve, ANSI/CGA-V-1.
The cylinder supply system must be arranged for vapor withdrawal. The cylinder must include a collar to protect the cylinder valve. The cylinder must be provided with a shut off valve terminating in an L.P. gas supply cylinder valve outlet specified, as applicable, for connection type
QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-1.
Manifold pressure: 11”(27.94cm) water column (W.C.).
L.P. GAS HOOK-UP
Ensure that the black plastic grommets on the LP cylinder valve are in place and that the hose does not come into contact with the grease tray or the grill head.
CONNECTION
Your stainless steel grill is equipped with gas supply orifices for use only with liquid propane gas. It is also equipped with a high capacity hose/regulator assembly for connection to a standard 20lb. L.P. cylinder (18-1/4”
(46.35cm) high, 12-1/4”(31cm) diameter). To connect the L.P. gas supply cylinder, please follow the steps below:
1.
2.
3.
Make sure tank valve is fully in off position (turn clockwise to stop)
Check tank valve to assure it has proper external male threads (type 1 connection per ANSIZ21.81)
Make sure all burner valves are in the off position.
4.
Inspect valve connections, port, and regulator assembly. Look for any damage or debris. Remove any debris. Inspect hose for damage. Never attempt to use damaged or obstructed equipment.
See your local L.P. gas dealer for repair.
19
Gas Hook – Up continued
5. When connecting regulator assembly to the valve, hand tighten the quick coupling nut clockwise to a complete stop. Do not use a wrench to tighten. Use of a wrench may damage the quick coupling nut and result in a hazardous condition.
6. Open the tank valve fully (counterclockwise). Apply the soap solution with a clean brush to all gas connections. See below. If growing bubbles appear in the solution the connections are not properly sealed.
Check each fitting and tighten or repair as necessary.
7. If you have a gas connection leak you cannot repair, turn gas OFF at supply tank, disconnect fuel line from your grill and call 1-800-913-8999 or your gas supplier for repair assistance.
8. Also apply soapy solution to the tank seams. See below. If growing bubbles appear, shut tank OFF and do not use or move it! Contact an LP gas supplier or your fire department for assistance.
To disconnect L.P. gas cylinder:
1.
Turn the burner valves off.
2. Turn the tank valve off fully (turn clockwise to stop).
3.
Detach the regulator assembly from the tank valve by turning the quick coupling nut counterclockwise.
Installer Final Check List
9 Specified clearance maintained 24”(61cm) from combustibles.
9 All internal packaging removed.
9 Knobs turn freely.
9 Burners are tight and sitting properly on orifices.
9 Pressure regulator connected and set. Gas connections to grill using hose & regulator assembly provided (pre-set for 11.0” water column).
9 Unit tested and free of leaks.
9 User informed of gas supply shut off valve location
PROPANE CYLINDER CAUTIONS a) b) NEVER fill the cylinder beyond 80 percent full.
c)
Do Not store a spare LP-gas cylinder under or near this appliance.
If the information in “a” and “b” is not followed exactly, a fire or explosion causing death or serious injury may occur.
USER, PLEASE RETAIN THIS MANUAL FOR
FUTURE REFERENCE.
20
Leak Testing
GENERAL
Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks following the procedures listed below. If the smell of gas is detected at anytime you should immediately check the entire system for leaks.
BEFORE TESTING
Make sure that all packing material is removed from the grill including tie-down straps.
DO NOT SMOKE WHILE LEAK TESTING.
NEVER PERFORM LEAK TEST WITH AN OPEN
FLAME.
Make a soap solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the solution to the fittings. For the initial leak test, make sure the L.P. cylinder is 80% full.
Only those parts recommended by the manufacturer should be used on the grill.
Substitution will void the warranty. Do not use the grill until all connections have been checked and do not leak.
GAS FLOW CHECK
Each grill burner is tested and adjusted at the factory prior to shipment; however, variations in the local gas supply may make it necessary to adjust the burners.
The flames of the burners should be visually checked.
Flames should be blue and stable with no yellow tips, excessive noise or lifting. If any of these conditions exist, check to see if the air shutter or burner ports are blocked by dirt, debris, spider webs, etc. If you have any questions regarding flame stability, please call customer service
1-800-913-8999 .
TO TEST
1. Make sure the control valves are in the “OFF” position, and turn on the gas supply.
2. Check all connections from the LP gas regulator and supply valve up to and including the connection to the manifold pipe assembly (the pipe that goes to the burners). Soap bubbles will appear where a leak is present.
3. If a leak is present, immediately turn off the gas supply and tighten the leaky fittings.
4. Turn the gas back on and recheck.
5. Should the gas continue to leak from any of the fittings, turn off the gas supply and contact customer service at 1-800-913-8999.
ALWAYS CHECK FOR LEAKS AFTER EVERY L.P.
TANK CHANGE
Check all gas supply fittings for leaks before each use. It is handy to keep a spray bottle of soapy water near the shut-off valve of the gas supply line.
Spray all the fittings. Bubbles indicate leaks.
21
Leak Testing continued
CAUTIONS
Place dust cap on cylinder valve outlet when the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve.
Other types of caps or plugs may result in leakage of propane.
The gas must be turned off at the supply cylinder when the unit is not in use.
If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance. Cylinders must be stored outdoors in a well-ventilated area out of the reach of children.
Your grill is ready to use!
22
GENERAL USE OF THE GRILL AND ROTISSERIE
Each main burner is rated at 14,000 Btu/hr. The main grill burners encompass the entire cooking area and are side ported to minimize blockage from falling grease and debris. The igniter knobs are located on the lower center portion of the valve panel. Each rotary igniter is labeled on the control panel.
USING THE GRILL
Grilling requires high heat for searing and proper browning. Most foods are cooked at the “HI” heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to the lower setting after the initial browning. This cooks the food through without burning the outside. Foods cooked for a long time or foods basted with a sugary marinade may need the lower heat setting near the end of the cooking time.
NOTE: This grill is designed to grill efficiently without the use of lava rocks or briquettes of any kind. Heat is radiated by the flame tamers positioned above each burner.
NOTE: The hot grill sears the food, sealing in the juices. The more thoroughly the grill is preheated, the faster the meat browns and the darker the grill marks.
DO NOT LEAVE THE GRILL UNATTENDED
WHILE COOKING.
Operating Instruction
WARNING: IMPORTANT!
USING THE SIDE BURNER:
Inspect the gas supply hose prior to turning the gas
“ON”. If there is evidence of cuts, wear or abrasion, it must be replaced prior to use. Do not use the side burner if the odor of gas is present.
USING ROTISSERIE BURNER
Your grill is capable of performing back burner rotisserie cooking. Light the rear burner as described in the lighting Illustration. See page 26 Once lit, the rotisserie burner will reach cooking temperatures in about 1 minute.
CAUTION: PLEASE TAKE OFF THE WARMING
RACK WHEN USING THE ROTISSIERIE BURNER.
THE HIGH HEAT COMING FROM THE ROTIS
BURNER MAY CAUSE THE WARMING RACK TO
WARP.
23
Grill Lighting Instruction
WARNING: IMPORTANT!
BEFORE LIGHTING…
Inspect the gas supply hose prior to turning the gas
“ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced prior to use. Do not use the grill if the odor of gas is present. Only the pressure regulator and hose assembly supplied with the unit should be used.
TO LIGHT THE MAIN BURNER:
Never substitute regulators and hose assembly for those supplied with the grill. If a replacement is necessary, contact the manufacturer for proper replacement. The replacement must be that specified in the manual.
Screw the regulator (type QCC1) onto the tank. Leak check the hose and regulator connections with a soap and water solution before operating the grill.
TO LIGHT THE GRILL BURNER:
Make sure all knobs are “OFF” then turn on the gas supply from the LP tank. Always keep your face and body as far from the grill as possible when lighting.
Your grill has an exclusive patented built-in ignition.
The igniter is built in to the valve. To ignite each burner simply push and turn the control knobs to the HI setting, you will hear the valve click as it sends a spark to the pilot flame. If the burner does not light wait 5 minutes for any excess gas to dissipate and then retry.
If you’ve just attempted to light the burner with the igniter, allow 5 minutes for any accumulated gas to dissipate. Keep your face and hands as far away from the grill as possible.
1) Insert a lit match attached to the lighting rod through the cooking grids to the burner (see next page)
2)
3)
Press the control knob and rotate left to the
HI/Light setting, continue to press the knob until the burner ignites. Burner should light immediately.
If the burner does not light in 4 seconds turn the knob off, wait 5 minutes and try again.
WARNING: Always keep your face and body as far away from the burner as possible when lighting.
TO LIGHT THE SIDE BURNER
To light the side burner, remove any cooking utensils from the burner grate. Push and turn the control knob counter - clockwise to the “IGNITE/HI” position. If the burner does not light, turn the control knob to “OFF”. If the smell of gas is detected and the igniter is not functioning, immediately turn the control knob “OFF”.
Allow 5 minutes for any accumulated gas to dissipate.
If the side burner igniter is not functioning, see the following section for match lighting.
TO MATCH LIGHT THE SIDE BURNER
Hold a lit extended match near the side burner ports, turn the control knob counterclockwise to “IGNITE/HI”.
Move your hand immediately once the burner is lit.
Rotate the control knob to the desired setting.
Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use.
TO MATCH LIGHT THE GRILL
If the burner will not light after several attempts then the burner can be match lit.
Match light extension rod is located on the inside panel of the door.
Do not attempt to light the grill if odor of gas is present. Call for service
1-800-913-8999
24
Grill Lighting Instruction continued
FLAME CHARACTERISTICS
Check for proper burner flame characteristics.
Burner flames should be blue and stable with no yellow tips, excessive noise, or lifting. If any of these conditions exist call our customer service line. If the flame is yellow, it indicates insufficient air. If the flame is noisy and tends to lift away from the burner, it indicates to much air
Each burner is adjusted prior to shipment; however, variations in the local gas supply may take minor adjustments necessary.
Visually check the burner flames prior to each use.
The flames should look like this picture. If they do not, refer to the burner maintenance part of this manual.
25
Main & Side Burner Lighting Illustration:
Step 1.
Make sure the Lid is open
Lighting Illustration
Rear Burner Lighting Illustration :
Push and turn Rear Burner knob slowly to
IGNITE/ON. Hold in until the burner is lit.
Once it is lit, continue to press and hold for another 15 seconds to ensure the burner stays lit. If burner does not light up, turn the knob to OFF and repeat the lighting procedure. If burner does not light up after second attempt, turn the knob OFF, wait for 5 minutes, and repeat the lighting procedure or light by match.
Step 2.
Push and turn main burner knobs to “IGNITE/HI” position.
Pilot torch will light. Hold for 3-4 seconds until burner is lit.
Sear Burner Lighting Illustration:
Push and turn the Sear Burner knob slowly to IGNITE/ON. If burner does not light up, turn the knob to OFF and repeat lighting procedure. If burner does not light up after second attempt, turn the knob OFF, wait 5 minutes and repeat lighting procedure or light by match.
Step 3.
You may need to try 3 or 4 times to light the burner. After the burner is lit, adjust the knob as desired.
26
To Match the Light Grill
1. If the burner will not light after several attempts then the burner can be match lit.
2.
If you have attempted to light the main burners with the igniter, allow 5 minutes for any
3.
accumulated gas to dissipate.
Insert a match into the lighting rod. Ignite the match and insert through the cooking grid to
4.
5.
the burner.
Press the control knob and rotate it to the “Ignite/HI” setting. The burner should light immediately.
If the burner does not light within seconds turn the knob to the “OFF” position, wait 5 minutes and try again. (As shown below)
27
Motor Instruction
•
TO USE MOTOR SAFELY, PLEASE READ WARNING PRIOR TO USE
ROTISSERIE DRIVE MOTOR
USE ONLY FOR OUTDOORS. DO NOT EXPOSE TO RAIN.
CAUTION: TO ENSURE CONTINUED PROTECTION AGAINST RISK OF ELECTRIC SHOCK,
CONNECT TO PROPERLY GROUNDED OUTLETS ONLY, TO REDUCE THE RISK OF ELECTRIC
SHOCK, KEEP EXTENSION CORD CONNECTION DRY AND OFF THE GROUND.
WARNING
ELECTRICAL GROUNDING INSTRUCTIONS This appliance (rotisserie motor) is equipped with a plug and should be plugged directly into a properly grounded receptacle. DO NOT cut or remove the grounding prong from this plug.
Keep the rotisserie motor electric cord away from the heated surfaces of the grill. When not in use remove and store the motor in a dry location.
This motor is set for 120V AC 50/60Hz, 40mA, 4W If voltage is exceeded, motor will be burn out.
Rotisserie Operating illustrations:
1.
Place rotisserie motor onto the motor bracket, plug into a properly grounded outlet. Ensure that the rotisserie spit rod is inserted into the motor prior to turning on the motor.
Insert rotisserie spit rod
120V AC 50/60Hz, 40mA, 4W
2.
When finished using rotisserie motor, switch to “off position and unplug.
28
Care and Maintenance
STAINLESS STEEL
There are many different stainless steel cleaners available. Always use the mildest cleaning procedure first, scrubbing in the direction of the grain. Specks of grease can gather on the surfaces of the stainless steel and bake on to the surface and give the appearance of rust. For removal use a mild abrasive pad in conjunction with a stainless steel cleaner.
GRILL GRATE
The easiest way to clean the grill is immediately after cooking is completed and after turning off the flame.
Wear a barbeque mitt to protect your hand from the heat and steam. Dip a brass bristle barbeque brush in water and scrub the hot grill. Dip the brush frequently in the bowl of water. Steam, created as water contacts the hot grill, assists the cleaning process by softening any food particles. If the grill is allowed to cool before cleaning, cleaning will be more difficult.
MAIN GRILL BURNER CLEANING
Ensure the gas supply is off and the knobs are in the
“OFF” position. Make sure the grill is cool. Clean the exterior of the burner with a wire brush. Clear stubborn scale with a metal scraper. Clear any clogged ports with a straightened paper clip. Never use a wooden toothpick as it may break off and clog the port. Please note if insects or other obstructions are blocking the flow of gas through the burner, and if so you will need to call our customer service line 1-800-913-8999.
GREASE TRAY CLEANING :
The grease tray should be emptied and wiped down periodically and washed with a mild detergent and warm water solution. A small amount of sand may be placed in bottom of grease tray to absorb the grease. Check the grease tray frequently, do not allow excess grease to accumulate and overflow out of the grease tray.
ENSURE THAT THE GAS SUPPLY AND THE
KNOBS ARE IN THE “OFF” POSITION. MAKE
SURE BURNER ARE COOL BEFORE REMOVAL.
GRILL BURNERS
Extreme care should be taken when moving a burner as it must be correctly centered on the orifice before any attempt is made to relight the grill. Frequency of cleaning will depend on how often you use the grill.
BURNER CLEANING:
1.
Turn off the gas supply, and make sure all the knobs are in the “OFF” position.
2.
Wait for the grill to cool.
3.
Clean the exterior of the burner with a wire brush.
Use a metal scrapper to stubborn stains.
4.
Clear clogged port with a straightened paper clip.
Never use a wooden toothpick as it may break off and clog the port
5.
If inserts or other obstructions are blocking the flow of gas through the burner, call customer service at
1-800-913-8999
29
HOW TO REPLACE MAIN BURNER
Step 1. Insert the burner onto the orifice.
Care and Maintenance continued
STAINLESS STEEL
:
There are many different stainless steel cleaners available. Always use the mildest cleaning procedure first, scrubbing in the direction of the grain. Do not use steel wool as it will scratch the surface. To touch up noticeable scratches in the stainless steel, sand very lightly with dry 100 grit emery paper in the direction of the grain.
Step 2. Secure the main burner on the back wall of fire box with 1 screw .
CAUTION:
1. Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
2. Do not obstruct the flow of combustible and ventilation air.
3. Keep the ventilation openings of the cylinder enclosure free and clear from debris.
30
Trouble Shooting
SPIDER AND INSECT WARNING
Checking and cleaning burner/ venturi tubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill.
Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction which could result in a fire in and around burner tubes. This type of fire is known as “FLASH-
BACK” and can cause serious damage to your grill and create an unsafe operating condition for the user.
Although an obstructed burner tube is not the only cause of “FLASH-BACK”, it is the most common cause.
To reduce the chance of “FLASH-BACK”, you must clean the burner tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time.
WHEN TO LOOK FOR SPIDERS
You should inspect the burners at least once a year or immediately after any of the following conditions occur:
1. The smell of gas in conjunction with the burner flames appearing yellow.
2. The grill does not reach temperature.
3. The grill heats unevenly.
4. The burners make popping noises.
BEFORE CALLING FOR SERVICE
If the grill does not function properly, use the following check list before contacting your dealer for service.
You may save the cost of a service call.
31
Trouble Shooting continued
PREHEATING: The grill lid should be in a closed position during the preheat time period. It is necessary to preheat the grill before cooking certain foods, depending on the type of food and the cooking temperature. Food that requires a high cooking temperature needs a pre-heat period of five minutes; food that requires a lower cooking temperature needs only a period of two to three minutes.
COOKING TEMPERATURES
High setting-Use this setting for fast warm-up, for searing steaks and chops, and grilling.
Low setting-Use this setting for all roasting, baking, and when cooking very lean cuts such as fish.
These temperatures vary with the outside temperature and the amount of wind.
Cooking with in-direct Heat: You can cook poultry and large cuts of meat slowly to perfection on one side of the grill by indirect heat from the burner on the other side. Heat from the lighted burner circulates gently throughout the grill, cooking the meat or poultry without any direct flame touching it. This method greatly reduces flare-ups when cooking extra fatty cuts, because there is no direct flame to light the fats and juices that drip down during cooking.
CAUTION: If burners go out during operation, close gas supply at source, and turn all gas valves off. Open lid and wait five minutes before attempting to re-light (this allows accumulated gas fumes to clear).
CAUTION: Should a grease fire occur, close gas supply at source, turn off all burners and leave lid closed until fire is out.
CAUTION : DO NOT attempt to disconnect any gas fitting while your grill is in operation. As with all appliances, proper care and maintenance will keep them in top operating condition and prolong their life. Your gas gill is no exception.
32
Trouble Shooting continued
PROBLEM
When attempting to light my grill, it will not light immediately.
SOLUTION
• Make sure you have a spark while you are trying to light the burner (if no spark)
• Ensure that the wire is connected to the electrode assembly.
• Clean wire (s) and / or electrode with rubbing alcohol and a clean swab. Wipe with a clean cloth.
• Check to see if the other burners operate. If so. Check the gas orifice on the malfunctioning burner for an obstruction.
Rotisserie burner will not light.
• Check to see if debris is blocking the electrode.
• Check to see if there is a spark that jumps to the burner from the electrode. If no spark is seen, check the battery located inside the igniter box.
• Does the infrared back burner light when attempting to light with a match ? If not, check to ensure the gas is on.
Regulator makes noise.
Full size cover does not fit the grill.
• Vent hose on the regulator may be plugged or regulator may be faulty.
• Ensure the vent hole on the regulator is not obstructed.
Clear the hole, close the gas control valves. Wait ten minutes and re-start.
• Check your flames for proper performance. If the flames are not correct, replace regulator.
• Cover may be incorrect for your grill. It may be a tight fit.
Ensure the cover is the correct length for your grill.
Measure it left to right. Compare to the grill’s measurement.
• Compare the location and size of the hood portion of the cover to your grill.
• Spread the cover and allow it to relax, preferably in warm sunlight or in a warm room.
• For grill with a side shelf bunch the cover like a sock, put on left to right.
33
Rotisserie motor will not turn
Trouble Shooting continued
• Ensure the motor is connected to a properly grounded power supply.
• Ensure the on / off switch is in the on position.
• Ensure that the spit is fully inserted into the rotisserie motor
• Ensure that the load does not exceed the 40 pound operational capacity.
• Ensure that there is no encumbrance or drag.
Grill only heats to 200-300 degrees. • Check to see if the fuel hose is bent or kinked.
• Make sure the grill area is clear of dust.
• Make sure the burner and orifices are clean.
• Check for spiders and insects.
• The regulator has a safety device that restricts the flow of gas in the event of a leak. This safety device can be triggered with out a gas leak. To reset the safety device, turn off all burners and close the LP tank valve. Disconnect the regulator from the LP tank and wait one minute.
Reconnect the regulator to the LP tank and slowly open the
LP tank valve until the valve is fully open. Light all burners and observe the temperature.
Grill takes a long time to preheat.
Burner flames are not light blue.
• Normal preheat 500-600degrees, takes about 10-15 min.
Cold weather and wind may effect your preheat time.
• If you are using volcanic rock or briquettes they can increase the preheat time and maximum temperature.
• Too much or not enough air for the flame.
• Elevation is the principal cause, however cold weather can affect the mixture. Burner adjustment may be required.
•
Grill is in a windy location. 34
34
35
33
36
22
21
20
19
28
10
09
11
01
02
05
06
07
08
17
24
25
13
03
04
15
10
10
18
12
10
23
86
85
84
06
14
93
92
87
88
89
80
83
82
81
29
79
05
96
78
26
32
31
30
27
37
70
71
77
68
34 40
39
38
63
64
41
42
62
61
43
43
44
49
39
47
50
50
53
51
52
54
51
52
45
48
46
45
50
56
58
55
59
97
74
60
90
65
76
75
73
94
72
66
67
50
98
35
95
Part List
19
20
21
22
23
24
25
26
27
28
29
30
13
14
15
16
17
18
09
10
11
12
06
07
08
No.
01
02
03
04
05
Part (Description)
Main lid screw cover
Main lid screw A
Main lid screw B
Main lid hinge spacer
Temperature Gauge heat insulating spacer
Temperature Gauge
Logo
Main lid
Main lid handle heat insulating spacer
Main Lid handle seat
Main lid handle tube
Small main lid handle tube
Main lid handle heat insulating cover
Hood Buffer
Small main lid
Shaft collar
Spit Rod
Spit Fork
Rotisserie Motor
Rotisserie Motor Bracket
Side shelf, left
Side shelf front panel, left
Top Side Panel W/Bracket, Left
Front Baffle
Main Gas Valve
Rotisserie gas valve
Small main gas valve
Electronic Igniter Module
Igniter wire cover
Main manifold
1
1
1
1
1
1
1
1
1
1
3
1
4
4
1
1
1
2
1
4
4
1
1
QTY
3
1
2
2
1
2
1
49
50
51
52
53
54
55
56
57
58
59
60
43
44
45
46
47
48
37
38
39
40
41
42
No.
31
32
33
34
35
36
Part (Description)
Main control panel
Control knob
Grease slide panel , bottom
Small main burner grease slide panel
Grease tray
Small main burner grease tray
Regulator, LP
Back panel, top
Swivel caster with brake
Left rear leg of cart
Side panel , left
Left front leg of cart
Diagonal Bar Barrier
Bottom panel, LP
Caster
Clapboard
Door magnet
Cart Frame , Front
Tank gas hook clamp door hinge
Door handle seat
Door handle tube
Left door
Right door
Lighting rod cover
Lighting rod
Gas tank retention clamp
Right front leg of cart
Side panel, right
Right rear leg of cart
36
1
4
4
2
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
2
1
1
1
QTY
1
1
1
6
1
1
1
No.
61
62
63
64
65
66
67
73
74
75
76
77
68
69
70
71
72
78
79
80
81
82
83
84
Part (Description)
Rubber grommet
Back Panel
Side burner flex gas line
Side Burner brass connector
Side Burner hose
Searing burner Igniter wire
Sear Burner
Side burner control panel
Side manifold
Side gas valve
Side burner bowl assembly frame
Bottle opener
Side burner greasy tray
Side burner cooking grid
Side burner lid
Side burner lid hinge rod
Top side panel w/bracket, right
Small main burner bowl assembly
Main burner bowl assembly
Rotisserie Burner pilot cover
Rotisserie Burner pilot bracket
Rotisserie Burner pilot
Rear baffle
Rotisserie burner
Part List
Continued
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
No.
85
86
87
88
89
90
91
96
97
98
99
100
92
93
94
95
Part (Description)
Rotisserie burner flex gas line
Rotisserie orifice w/brass elbow
Main burner igniter wire A
Main burner igniter wire B
Main burner igniter wire C
Question mark main burner igniter wire
Question mark main burner
Main burner
Flame tamer
Flame tamer in small firebox
Cooking grid with hole
Cooking grid with hole in small firebox
Warming rack
Warming rack in small firebox
Manual
Hardware kit
Cathy_Zhang 121207
QTY
1
1
1
1
1
1
1
3
3
1
2
1
1
1
1
1
37
Ordering Parts
HOW TO ORDER REPLACEMENT PARTS
To make sure you obtain the correct replacement part(s) for your gas grill, please refer to the parts list on page 36-37. The following information is required to assure getting the correct part.
•Gas grills model number (see data sticker on grill).
•Part number of replacement part needed.
•Description of replacement part needed.
•Quantity of parts needed.
To obtain replacement parts, contact the dealer from which products was purchased. If dealer service is not available, contact: Nexgrill Industries, Inc. customer service
1-800-913-8999
1-909-598-8799 fax 909-598-1545
IMPORTANT
Use only factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.
Keep this assembly and operating instruction manual for convenient referral, and for replacement parts ordering.
CAUTION
Gas valves are present at the factory (valve assembly will be marked accordingly). If you wish to convert at some later date, be sure to contact your gas supplier or grill dealer before making the conversion.
Different orifices must be installed when converting from one type of gas to another. You will also need a data plate indicating what type of gas is used by the grill.
Grill Hints
The doneness of meat, whether rare, medium, or well done, is affected to a large degree by the thickness of the cut. Expert chefs say it is impossible to have a rare doneness with a thin cut of meat.
The cooking time is affected by the kind of meat, the size and shape of the cut, the temperature of the meat when cooking begins, and the degree of doneness desired.
When defrosting meats it is recommended that it be done overnight in the refrigerator as opposed to a microwave. This in general yields a juicier cut of meat.
Use a spatula instead of tongs or a fork to turn the meat, as a spatula will not puncture the meat and let the juices run out.
To get the juiciest meats, add seasoning or salt after the cooking is finished on each side and turn the meat only once (juices are lost when the meat is turned several times). Turn the meat just after the juices begin to bubble to the surface.
Trim any excess fat from the meat before cooking. To prevent steaks or chops from curling during cooking, slit the fat around the edges at 2-inch intervals.
DO NOT LEAVE THE GRILL UNATTENDED WHILE
COOKING.
38
Grill Cooking Chart
FOOD
VEGETABLES
Fresh
Beets
Carrots
Turnips
Onion
Potatoes
Sweet
White
Frozen
Asparagus
Peas
Green beans
Sprouts
French fries
MEATS BEEF
Hamburgers
WEIGHT OR
THICKNESS
HEAT
SETTING
Medium
APPROXIMATE
TIME
12 to 20 minutes
SPECIAL INSTRUCTIONS
AND TIPS
Slice. Dot with butter or margarine. Wrap in heavy -duty foil. Grill, turning occasionally
Grill, turning once. Brush occasionally with melted butter or margarine.
1/2 inch slices
Whole
6 to 8 ounces
1/2 to 3/4 inch
Medium
Medium
High
Medium
Medium
Medium
8 to 20 minutes
40 to 60 minutes
45 to 60 minutes
15 to 30 minutes
15 to 30 minutes
10 to 18 minutes
Season with Italian dressing, butter, or margarine.
Wrap individually in heavy - duty foil. Grill, rotating occasionally.
Dot with butter or margarine.
Wrap in heavy -duty foil. Grill, turning occasionally.
Place in aluminum foil pan.
Grill, stirring occasionally
Grill, turning once when juices rise to the surfaces.
Do not leave hamburgers unattended since a flare-up could occur quickly. Cook to internal temperature of 160 degrees
Tenderloin
Rare 1 inch
High
High
8 to 15 minutes
8 to 14 minutes
Medium
Well - done
LAMB
Chop & Steaks
1-1/2 inch
1 inch
1-1/2 inch
1 inch
1-1/2 inches
Rare
1 inch
1-1/2 inch
Medium
1 inch
1-1/2 inch
High
Medium to High
Medium
Medium
11 to 18 minutes
12 to 22 minutes
16 to 27 minutes
18 to 30 minutes
16 to 35 minutes
Trim edges. Grill, turning once.
Medium to
High
Medium to
High
10 to 15 minutes
14 to 18 minutes
13 to 20 minutes
18 to 25 minutes
Trim edges. Grill, turning once.
39
39
Grill Cooking Chart continued
FOOD
PORK
Chops
WEIGHT OR
THICKNESS
HEAT
SETTING
1 inch Medium
APPROXIMATE
TIME
SPECIAL INSTRUCTIONS
AND TIPS
20 to 30 minutes Trim edges. Grill, turning once. Cook to desired doneness.
Well -done
1 -1/2 inches
Ribs
Medium
Medium
30 to 40 minutes
30 to 40 minutes
Grill, turning occasionally.
During last few minutes brush with barbecue sauce. Turn several times.
Ham steaks
(precooked) 1 inch slices High
4 to 8 minutes
Trim edges. Grill, turning once.
Hot dogs
POULTRY 2 to 3 pounds
Low
Low or
Medium
5 to 10 minutes Slit skin. Grill, turning once.
Up to 1 hour
Place skin side up. Grill, turning and brushing frequently with melted butter, margarine, oil or marinade.
Breasts well
– done Medium 30 to 45 minutes Marinate as desired.
FISH AND
SEAFOOD
Halibut
Salmon
Swordfish
3/4 to 1 inch
Whole
Catfish
Rainbow trout
Medium to
High
8 to 15 minutes Grill, turning once. Brush with melted butter, margarine or oil to keep moist.
4 to 8 ounce
Medium to
High
12 to 20 minutes
Grill, turning once. Brush with melted butter, margarine or oil. Brush with melted butter and lemon juice.
40
Grill Recipe Suggestion continued
BBQ SALMON
2 large salmon steaks
2 tbs. Oil
Salt & pepper
2 oz. thin bacon slices
2 tbs. Butter
1 tbs. Lemon juice
Spring of parsley
Lemon wedges
Preheat the BBQ.
Brush the steaks with oil and season with salt and pepper. Place on BBQ grill and cook for 10 minutes, turning steaks over halfway cooking time.
Meanwhile fry the bacon in a pan on the side burner. Drain on paper towels. Meld the butter in a small saucepan taking care not to discolor it. Arrange the fish and bacon on serving plates. Pour the butter over and sprinkle with lemon juice. Garnish with parsley springs and lemon wedges. Serve with boiled potatoes tossed in butter and sprinkled with chopped parsley and a crisp lettuce salad.
Note: Substitute catfish, halibut or cod for salmon.
BAKED CHILI CORN
6 medium ears corn, husked
3 tbs. Butter or margarine, melted
Dash ground cumin
Dash ground coriander
About ½ hour before cooking, turn the butter on for grill. Place each corn on a heavy-duty foil. In a bowl, combine remaining ingredients.
Mix well. Brush 1-1/2 tsp. Butter mixture over each ear. Close foil and fold up ends to seal. Place on grill. Cook, turning packets occasionally 10 to 12 minutes or until cooked through .
TANGY SEAFOOD KABOBS
1 lb. Large shrimp, shelled & deveined
¾ lbs. sea scallops
2/3 c. chili sauce
¼ c. cider vinegar butter and sprinkled with chopped parsley and a crisp lettuce salad.
In medium bowl, combine shrimp and scallops. In small bowl combine chili sauce and next six ingredients. Pour over seafood.
Toss to coat. Cover, refrigerate 2 hours.
3 tbs. chopped parsley
1 tbs. vegetable oil
1 tbs. Worcestershire sauce
½ tsp. prepared horseradish
1 cove garlic, minced
1 20 oz. Can pineapple chunks in juice, drained half hour before cooking, turn the burner to the grill on full. Drain seafood reserving marinade. On each of twelve 10” skewers, thread 2 shrimps and 2 scallops, alternating with pineapple chunks. Place skewers on grill.
Cook 7-10 minutes, often basting and turning.
PORK CHOPS
4 Pork chops
Marinade
1 large onion
2 tbs. lemon juice or vinegar
2 tbs. oil
½ tsp. powdered mustard
2 tsp. Worcestershire sauce
½ tsp. freshly ground black pepper
1 tsp. sugar
½ tsp. paprika
1 clove garlic
Peel, grate onion, and add rest of the ingredients except the pork chops. Mix well. Pour over chops and marinate one hour in a cool place. Turn the BBQ grill on full.
Heat 10 minutes.
BBQ the chops brushing with the marinade occasionally. Serve with mixed salad, dressed with vinaigrette flavored with fresh dill.
BARBECUED LONDON BROIL
4 to 6 servings
¾ c. Italian dressing
1 tsp. Worcestershire sauce
1 tsp. dry mustard
¼ tsp. thyme, crushed
1 medium onion, sliced
1 pound flank steak, scored
2 tbs. butter, melted
Combine first 4 ingredients, add onion and marinade flank steak with it. Refrigerate at least 4 hours or overnight. Remove steak and grill on your preheated BBQ grill.
Grill 5 to 7 minutes on each side basting frequently with the marinade. In the meantime sauté onions from the marinade in butter in a skillet on your side burner for 3 minutes. To serve, slice steak diagonally into thin slices, sprinkle onions over top. Garnish with vegetable kabobs.
BARBECUED POTATOES and
CHEESE
1-1/2 cups shredded cheddar cheese
1 can (10-3/4 oz.) condensed cream of mushroom soup
1/3 cup milk
2 tbs. barbecue sauce
¼ tsp. oregano
¼ tsp. salt
1/8 tsp. pepper
4 cups thinly sliced potatoes (4 medium-sized potatoes)
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Preheat grill. Combine cheese, condensed soup, milk, BBQ sauce, oregano, salt and pepper in a large mixing bowl. Stir in potatoes until well coated. Turn into well buttered1-1/2 quart rectangular baking dish. Cover dish with aluminum foil. Bake covered 25 minutes on medium with the lid of your BBQ grill closed. Remove foil and continue baking 15 minutes longer or until potatoes are tender.
Let stand 5 minutes before serving.
VEGETABLE KABOBS
3 medium-sized zucchini
12 cherry tomatoes
12 fresh mushrooms
Grated Parmesan cheese
Parboil whole zucchini 5 minutes on your side burner or until just tender. Drain and cut into ½ inch slices. Thread zucchini, tomatoes and mushrooms alternately on each of six skewers. Brush with marinade made of Italian dressing,
Worcestershire sauce, mustard and thyme. Grill 5 to 7 minutes turning and basting occasionally.
Sprinkle liberally with Parmesan cheese.
FAJITAS
1-1/2 lb. flank steak or boned chicken breasts
2 tbs. oil
½ cup limejuice
½ tsp. salt
½ tsp. celery salt
¼ tsp. garlic powder
½ tsp. pepper
¼ tsp. oregano
¼ tsp. cumin
Flour tortillas lemon
Pound flank steak to ¼ inch thickness or flatten chicken breasts.
Mix oil, lime juice and seasonings in a zip lock bag. Add meat and shake bag to coat the meat.
Refrigerate overnight or at least 6 to 8 hours. Wrap tortillas in foil.
Remove meat from marinade.
Cook on a pre-heated gas grill for
5 to 8 minutes on each side. While meat is cooking, heat tortillas on grill. Slice meat across grain in thin slices. Place on hot platter.
Squeeze lemon juice over. Wrap meat and any of the following toppings in tortillas: chopped tomatoes, guacamole, sour cream, taco sauce.
BEEF AND LAMB KABOBS
Serve 4
½ lb. boneless sirloin or beef cut into 1” cubes
½ lb. boneless loin of lamb cut into
1” cubes
2/3 c. water, divided
¼ c. chopped onion
2 tbs. soy sauce
¼ c. vegetable oil, divided
1 tbs. dark brown sugar
1 tbs. fresh lemon juice
2 cloves garlic, minced
¼ tsp. ground cumin
¼ tsp. ground coriander
¼ tsp. ground turmeric
1/8 tsp. ground red pepper
1/8 tsp. ground ginger
1 red pepper cut into chunks
1 large banana, cut into chunks
8 small mushrooms
1/3 c. smooth peanut butter
In blender, process 1/3 c. water, onion, soy sauce, 2 tsp. oil and the next 8 ingredients until smooth.
Pour over meat cubes and marinate about 4 hours, turning occasionally. Drain and reserve marinade. Onto to four 12” skewers alternately thread meat, pepper, banana and mushrooms.
Preheat grill. Brush the kabobs with oil. Grill 7-8 minutes each side.
Bring marinade to boil on the side burner in a saucepan. Add remaining 1/3 c. water and peanut butter. Stir to blend. Heat through.
If sauce gets too thick, add 1 tbs. water. Serve sauce with kabobs.
EGGPLANT CAVIAR
1 large eggplant
2 tbs. olive oil
2 tbs. wine vinegar
2 tbs. finely chopped onion
½ clove garlic, minced
1 medium tomato, chopped salt and pepper
Roast eggplant on gas grill over medium flame, turning occasionally until thoroughly cooked. This may take 30 minutes.
Remove from grill and cool for handling. Strip off the skin and chop eggplant finely. Add all the seasonings. Chill thoroughly and serve on toast.
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CHICKEN TANDOORI STYLE
8 large chicken thighs or drumsticks
1 c. plain nonfat yogurt
½ c. lemon juice
2 tsp. salt
½ tsp. cayenne
½ tsp. black pepper
½ tsp. crushed garlic
½ tsp. grated ginger
1 tbs. corn oil
Combine all the ingredients in a large mixing bowl and marinate the chicken for 8 hours in the refrigerator. Drain the chicken and spread on the spit running the rod on the fleshier side of the bone.
Rotis using the rotisserie burner.
Cook on medium high heat for 40 minutes basting occasionally with the remainder of the marinade mixture. Serve with sliced onions and lemon wedges.
SPARE RIBS
Marinade:
1 c. soy sauce
½ c. honey
½ c. vinegar
½ c. dry sherry
2 tsp. chopped garlic
2 tsp. sugar
1 c. water
1 chicken bouillon cube
1 can beer for basting sauce
Marinade ribs for 3 hours. Use marinade for basting by adding beer to it. Place pan under the ribs and baste frequently. To cook ribs select lean, meaty ribs and accordion pleat them with your spit.
Slide four prong meat hook down the length of spit and tighten. At the beginning of the rack and to its center, penetrate the second rib with the pointed end of the spit and push it between the meat. Skip a couple and continue the process until the entire rack is accordion pleated.
Fasten the second meat hook into the rack. Turn your rotisserie burner on high. Rotis for 50 minutes or until done.
PORK ROAST
Apple cider vinegar basting sauce:
1 c. apple cider vinegar
6 oz. water
½ stick butter
Salt, pepper, parsley and garlic seasoning
2 oz. lemon juice
10 lbs. pork roast
Time: 1-1/2 hours to 2 hours
Bring pork to room temperature before placing it on the spit rod.
Place on the rod and test for balance. Light rotis burner. Turn control knob to high. Use the above basting sauce for rotissing.
TURKEY
12 lb. turkey
Beer basting sauce:
1 can beer
12 oz. water
1 stick butter
1 tsp. salt
1 tsp. pepper
½ tsp. garlic flakes
1 tsp. parsley
Thaw the bird completely. Wash inside out. Securely tie the legs and wings. Light rotisserie burner.
Turn to high. Combine all the ingredients for basting sauce in a shallow pan. Place it under the turkey 15 to 20 minutes. Cook for approximately 3 hours. The basting sauce combined with turkey drippings makes a delicious gravy.
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