All Power APGG10000C 10000-Watt Gasoline Portable Generator Operating Guide

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10000W Generator

Topi c

L i m i t e d W a r r a n t y

S a f e t y G u i d e il n e s

G e n e r a l P r e c a u t i o n s

Battery

Assembly

Operation

Inspection, Cleaning, Maintenance and Storage

Installation

Compliance

Speci fications

G e n e r a l P a r t s L i s t i n g

3 3

Page

10000W Generator

Owner’s Manual

Safety Guidelines - Defi nitions

This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT

EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections.

Save These Important Safety Instructions!

Read and understand all of these safety instructions. Be sure to retain them for future use.

WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG

POSSIBILITY OF PERSONAL INJURY OR DEATH IF

INSTRUCTIONS ARE NOT FOLLOWED.

CAUTION: CAUTIONS INDICATE A POSSIBILITY OF

EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT

FOLLOWED.

NOTE: NOTES GIVE HELPFUL INFORMATION

WARNING! IMPROPER OPERATION OR MAINTENANCE

OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY

AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL

WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING

THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY

PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE

THE RISK OF PERSONAL INJURY.

10000W Generator

General Precautions

WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN

SEVERE INJURY OR DEATH.

CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO

RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING

ON.

DANGER

CARBON MONOXIDE

Using a generator indoors WILL KILL YOU IN MINUTES.

Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO.

· NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas.

Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air.

· ONLY use a generator outdoors and far away from open windows, doors, and vents. These openings can pull in generator exhaust.

Even when you use a generator correctly, CO may leak into the home. ALWAYS use a batterypowered or battery-backup CO alarm in the home.

If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air

RIGHT AWAY. See a doctor. You could have carbon monoxide poisoning.

WARNING! THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE

GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO

DEATH.

Gasoline and Oil

This product requires oil and fuel. Attempting to start the engine without oil will ruin the engine and void the warranty. Work in well ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored.

WARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE

UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN.

• Gasoline fuel and fumes are flammable and potentially explosive. Use proper fuel storage and handling procedures. Always have multiple ABC class fire extinguishers nearby.

• Keep the generator and surrounding area clean at all times.

Owner’s Manual

• Fuel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oily rags in a covered metal container.

• Never store fuel or other flammable materials near the generator.

General Precautions (cont’d)

Gasoline and Oil (cont’d)

• Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive.

• Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors.

• Do not refill the fuel tank while the engine is running or while the engine is still hot. Do not operate the generator with known leaks in the fuel system

• Excessive buildup of unburned fuel gases in the exhaust system can create a potentially

explosive condition. This buildup can occur after repeated failed start attempts, valve testing, or hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the gases to dissipate before attempting to restart the generator.

• Use only engine manufacturer recommended fuel and oil.

Fuel:

Fuel capacity is 8 gallons(30 L). Use regular unleaded gasoline with a minium octane rating of 90.

Oil:

Oil capacity is 1.16 qt(1.1 L)

Hot Components

WARNING! ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY

HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR

INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM

HAVE COOLED BEFORE HANDLING THESE PARTS.

Power Output

This generator is not designed to power sensitive electronic equipment (including computers and medical devices) without the addition of an approved line conditioner, which is sold separately.

CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT

WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE

DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE

FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN

APPROVED LINE CONDITIONER.

10000W Generator

General Precautions (cont’d)

Work Area

• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.

• Keep bystanders, children, and visitors away while operating a generator. Provide barriers or shields as needed.

Electrical Safety

• Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs.

• Grounding provides a low-resistance path to carry electricity away from the user in the event of an electrical malfunction.

• Double insulated tools are equipped with a polarized plug where one blade is wider than the other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet.

Do not change the plug in any way. Double insulation eliminates the need for the three-wire grounded power cord and grounded power supply system.

• Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.

There is an increased risk of electric shock if your body is grounded.

• Do not expose generator to rain or wet conditions. Water entering a generator will increase the risk of electric shock.

• Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving parts. Replace damaged power cords immediately. Damaged power cords increase the risk of electric shock.

• When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”.

These extension cords are rated for outdoor use, and reduce the risk of electric shock.

Owner’s Manual

General Precautions (cont’d)

Electrical Safety (cont’d)

• All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable.

• The generator must be earth-grounded for fixed installations in accordance with all relevant electrical codes and standards before operation.

• Do not attempt to connect or disconnect load connections while standing in water, or on wet or soggy ground.

• Do not touch electrically energized parts of the generator and interconnecting cables or conductors with any part of the body, or with any non-insulated conductive object.

• Connect the generator only to a load or electrical system (120 volt) that is compatible with the electrical characteristics and rated capacities of the generator.

• Before servicing equipment powered by the generator, disconnect the equipment from its power input.

• Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded.

Keep terminals clean and tight.

• Insulate all connections and disconnected wires.

• Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures.

Personal Safety

• Stay alert. Watch what you are doing, and use common sense when operating a generator. Do not use generator while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating generators may result in serious personal injury.

• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

10000W Generator

General Precautions (cont’d)

Personal Safety (cont’d)

• Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use.

• Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times.

• Use safety equipment. Always wear eye protection. Wear ANSI approved safety impact eye goggles. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

• Do not force the generator. Use the correct generator for your application. The correct generator will do the job better and safer at the rate for which it is designed.

• Do not use the generator if the power switch does not turn it on or off. Any generator that cannot be controlled with the power switch is dangerous and must be replaced.

Generator Use and Care

Make sure the power switch is in its “OFF” position and disconnect the spark plug wire before making any adjustment, changing accessories, or storing the generator. Such preventive safety measures reduce the risk of starting the generator accidentally.

Store idle generators out of reach of children and other untrained persons. Generators are dangerous in the hands of untrained users.

Maintain generators with care. Do not use damaged generator. Tag damaged generators “Do not use” until repaired.

Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the generator’s operation. If damaged, have the generator serviced before using. Many accidents are caused by poorly maintained generators.

Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one generator may become hazardous when used on another generator.

Owner’s Manual

General Precautions (cont’d)

Servicing

Maintain labels and name plates on the generator and engine. These carry important information.

If unreadable or missing, contact our service center toll free at 888-896-6881 immediately for a replacement.

Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.

When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.

Heart Pacemakers

WARNING! PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR

PHYSICIAN(S) BEFORE USING THIS PRODUCT. ELECTROMAGNETIC

FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE

INTERFERENCE TO OR FAILURE OF THE PACEMAKER.

Installation

• Ensure installation meets all applicable safety, and local and national electrical codes. Have installation performed by a qualified, licensed electrician and building contractor.

• All electrical work, including the earth-ground connection, should be completed by a licensed electrician.

• Any separate fuel storage or generator supply facility must be built or installed in full compliance with all relevant local, state, and federal regulations.

10000W Generator

General Precautions (cont’d)

Installation (cont’d)

• If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit.

• The generator weighs 100 lbs (approx). Two or more people should assist when moving or lifting this product. Never lift the generator using the engine or alternator lifting lugs. Connect lifting equipment to the frame of the generator

• Before lifting the generator, ensure the lift rigging and supporting structure are in good condition, and are rated to lift such a load.

• Keep all personnel away from the suspended generator during relocating.

• The supporting floor/ground surface should be level and strong enough to safely hold the weight of the generator. If the floor/grounded surface is not level, strong cross members should be placed under the full length of the generator frame at its low side.

• For trailer installation, the generator should be mounted on the center point of the trailer, over the wheels. The trailer must be capable of supporting the weight of the generator and all contents (tools, etc.)

• Install sound-and weather-proofing only when it is not raining or snowing to avoid trapping moisture within the generator’s area.

Mechanical

• Always make sure the power switch is in its “OFF” position. Disconnect the spark plug wire, and allow the engine to completely cool before carrying out maintenance.

• Check for damaged parts. Before using the generator, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function.

Check for alignment and binding of moving parts, any broken parts or mounting fixtures, and any other condition that may affect proper operation technician.

• The generator is designed with guards for protection from moving parts. In any case, care must still be taken to protect personnel and equipment from other mechanical hazards when working around the generator.

Owner’s Manual

General Precautions (cont’d)

Mechanical (cont’d)

• Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason.

• Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.

• Keep access doors on enclosures closed and locked when access is not required.

• When working on or around the generator always wear protective clothing including ANSI approved safety gloves, safety eye goggles, and safety hat.

• Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer.

• Always follow and complete scheduled engine and generator maintenance.

Chemicals

• Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces.

• Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water. For eye contact, immediately flush eyes with clean water and seek medical attention.

Noise

• Prolonged exposure to noise levels above 68 DBA is hazardous to hearing. Always wear ANSI approved ear protection when operating or working around the generator when it is running.

10000W Generator

General Precautions (cont’d)

Extension Cord

If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table:

Nameplate Amps (@ full load) Cord Lengths

0 ft.- 50 ft. 50 ft.-100 ft. 100 ft.-150 ft. 150 ft.-200 ft.

0 - 5

5.1 - 8

AWG

8.1 - 12

12.1 - 15

15 - 20

14 AWG

12 AWG

10 AWG

AWG

Owner’s Manual

Battery

To start generator with electric start you will need a battery (not included). You can use a 12v lawn tractor battery with the following specifications: The dimensions are Wx7.5” Dx5” Hx7” (including terminals). A rated cranking amperage of 200. Terminals are regular, not reversed. Note: Using a battery not designed for this unit may void warranty. Also this generator can also be started with the pull start.

Photos below demonstrate battery plate attachment.

Put the battery on the frame, have the battery assembled with the provided accessories as shown.

100

00W Generator

Assembly

Unpacking

1. Remove the generator and loose parts box from the carton.

2. Compare the accessory with the inventory list below.

Loose Parts (Wheel kit and handle)

Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator

Hardware Check:

Your Hardware Kit should include:

Two Handles with bolts, nuts, pin with chain and brackets

One axle shaft with bolts and nuts

Two washers

Two cotter pins

One generator leg with bolts and nuts

Two wheels

5 6

Owner’s Manual

Operation

Choke lever

Control Panel

Handle

Battery

Oil plug

Air filter Recoil Start

NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE

CONTROLS MENTIONED BELOW.

CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE

FILLED WITH OIL OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL.

TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED

AT THE BOTTOM OF THE ENGINE CRANKCASE. FILL THE ENGINE’S

CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED

LINE ON THE DIPSTICK. THEN SCREW THE DIPSTICK BACK INTO

THE OIL FILL HOLE.

Before Starting the Generator

Fuel tank capacity:30L(8 gallons)

1. Check that the engine power switch is in its

“OFF” position.

2. Before the first use, remove the fuel tank cap and fill the fuel tank with unleaded gasoline. When fueling, be sure that the fuel strainer is in place. Replace the fuel tank cap. Thereafter, check the engine’s fuel gauge for the amount of unleaded gasoline in the fuel tank. If necessary, refill the fuel tank with unleaded gasoline; the generator must be turned off and cooled down before refilling the fuel tank.

Use gasoline with a pump octane rating of 90 or higher.

We recommend unleaded gasoling because it produces fewer engine and spark plug deposits and extends exhaust system life.

Never use stale or contaminated gasoline or oil/gasoline mixture. Avoid getting dirt or water in the fuel tank.

10000W Generator

Operatio n (cont ’d)

St arting

1. Put the engine switch on the “RUN” positi on.

The engine switch enables and disables the ignition

system.

STOP: To stop the engine

RUN: To run the engine

START: To Start the engine

2. The fuel valve is located under the fuel tank . When

the valve lever is in the ON positio n, fuel is allowed

to flow from the fuel tank to th e carburetor. Be sure

to return the fuel valve lever to the “ OFF” position after

stopp ing the engine.

O N

OF F

3. To start a cold engine, move the choke lever to th e

CLOSED position. To restart a warm engine, leave the

choke lever in the OPEN position.

The choke lever opens and closes the choke valve in

the carburetor.

The CLOSED position enric hes the fuel mixture from

starting a cold engine.

The OPEN position provides the correct fuel mixture

for operation after starting, and fo r restarting a warm

engine.

Operatio n (cont’d)

Starting

4. Operate the Recoil Start:

Pull the starter grip lightly until you feel resistance,

then pull briskly. Return the starter grip gently.

Pulling the starter grip operates the recoil start t o

crank the engine

Operate the Electric start:

Push and hold the engine switch on the “START”

position for 3~5s and crank the engine.

Owner’s Manual

5. If the choke has been moved to the “Start” po sition

to start the engine, gradually move it to the “RUN”

position as the engine warms up.

Stop pi ng Engin e

1. Turn the engine switc h to the “STOP” position .

2. Turn the fuel valve lever to the “ OFF” positio n.

When the engine is not in use, leave the fuel valve in

the “O FF” position to prevent carbu retor flooding

and to reduce the possibility of fuel leakage.

STOP

OFF

10000W Generator

Operation (cont’d)

Powering 120 Volt AC Tools And Equipment:

1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (120 V AC @ 66.7 AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.

CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT

WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE

DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE FOR

ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN

APPROVED LINE CONDITIONER.

2. Once the generator is running, simply connect the power cords of 120 volt AC powered tools and equipment into the 120 volt AC dual outlets.

NOTE: THE GENERATOR FEATURES AN AC NON-FUSE THERMAL PROTECTOR

TO PROTECT THE AC CIRCUIT IN CASE OF AN OVERLOAD. SHOULD

AN OVERLOAD OCCUR, THE BREAKER WILL POP.

3. Disconnect all electrical powered tools and equipment from the generator’s 120 volt AC duel outlets.

4. After the engine and generator have completely cooled, store generator in a safe, clean, dry location (if not already installed).

Owner’s Manual

Operation (cont’d)

Powering 12 Volt DC tools and Equipment:

1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering

exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or

equipment for connection to a separate generator.

2. Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals.

CAUTION: MAKE SURE TO CONNECT THE POSITIVE (+) LEAD OF THE

POWER CORD TO THE POSITIVE (+) TERMINAL ON THE GENERATOR,

AND CONNECT THE NEGATIVE (-) LEAD OF THE POWER CORD TO THE

NEGATIVE (-) TERMINAL ON THE GENERATOR.

THE 12V DC IS FOR BATTERY CHARGING ONLY.

10000W Generator

Spark Plug Service

In order to service the spark plug, you will need a spark plug wrench (commercially available).

Recommended spark plugs: NHSP LD F7TC or NGKBPRGES but we recommend our OEM spark plug. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits.

1. Remove the spark plug cap.

2. Clean any dirt from around the spark plug base.

3. Use a spark plug wrench to remove the spark plug.

4. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark plug with a wire brush if it is to be reused.

5. Measure the plug gap with a feeler gauge.

(Correct as necessary by carefully bending the side electrode.)

The gap should be : 0.70-0.80 mm (0.028-0.031in)

6. Check that the spark plug washer is in good condition.

7. After the spark plug is seated, tighten with a spark plug in by hand to prevent cross-threading.

8 . After the spark plug is seated, tighten with a spark plug wrench to compress the washer.

NOTE: THE SPARK PLUG MUST BE SECURELY TIGHTENED. AN IMPROPERLY

TIGHTENED SPARK PLUG CAN BECOME VERY HOT AND COULD DAMAGE THE

ENGINE. NEVER USE SPARK PLUGS WHICH HAVE AN IMPROPER HEAT RANGE.

USE ONLY RECOMMENDED SPARK PLUS OR EQUIVALENT.

Owner’s Manual

Inspection, Cleaning, and

Maintenance

WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS

“OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE.

AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO

COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS,

MAINTENANCE, OR CLEANING.

10000W Generator

Fuel Sediment Cup Cleaning

The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor.

If the engine has not been run for a long time, the sediment cup should be cleaned.

1. Turn the fuel valve to the OFF position. Remove the sedement cup, and O-ring.

2. Clean the sediment cup, and O-ring, in nonflammable or high flash point solvent.

3. Reinstall O-ring, and sediment cup.

4. Turn the fuel valve ON and check for leaks.

Owner’s Manual

Maintenance Guide

Periodic maintenance and adjustment is necessary to keep the generator in good operating condition.

WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the areas is well ventilated.

• Before each use, inspect the generator. Check for:

Loose screws

Misaligned or binding moving parts

Cracked or broken parts

Damaged electrical wiring

Any other condition that may affect safe operation.

• If an engine problem occurs, have it checked by a qualified service technician before further use.

Do not use damaged equipment.

• Before each use, make sure the engine’s oil and gas levels are adequate. If necessary, fill the crankcase until the oil level is even with the oil hill hole and/or fill the fuel tank.

• Before each use, remove all debris with a soft brush, rag, or vacuum.

• Lubricate all moving parts using a premium quality, lightweight machine oil.

• Every 50 hours of use, drain the old engine oil and replace with a high a high quality

SAE 10W-30 grade engine oil.

• Every 300 hours of use, have a qualified, certified technician perform thorough maintenance on the generator and engine.

• For long term storage, either drain fuel into suitable container or add a fuel preservative/ stabilizer (not included) to prevent fuel

breakdown.

Upper Level

10000W Generator

Air cleaner service

A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfuncion, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas.

WARNING! Using gasoline or flammable solvent to clean the filter element

can cause a fire or explosion. Use only soapy water or nonflammable

solvent.

NOTE: Never run the generator without the air cleaner. Rapid engine wear

will result.

1. Unsnap the air cleaner cover clips, remove the air

cleaner cover, and remove the element.

2. Wash the element in a solution of household detergent

and warm water, then rinse thoroughly, or wash in

nonflammable or high flash point solvent. Allow the

element to dry thorughly.

3. Soak the element in clean engine oil and squeeze

out the excess oil. The engine will smoke during

initial start-up if too much oil is left in the element.

4. Reinstall the air cleaner element and the cover.

Owner’s Manual

10000W Generator

Transporting/Storage

Owner’s Manual

Installation

NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE

ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL

NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT

FOR CONNECTION TO A SEPARATE GENERATOR.

Electrical and other permits may be required for the installation of emergency power systems.

Investigate your local building and electrical codes before installing this unit. Installation must be completed by licensed contractors.

WARNING! THE GENERATOR WEIGHS APPROXIMATELY 100 POUNDS. USE

CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING

IT TO THE INSTALLATION LOCATION. ALWAYS CONNECT HOIST LINES TO

THE FRAME OF THE GENERATOR.

General Location

• Make sure to locate and install the generator outdoors where cooling air is readily available.

• Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes, trees, or snow drifts. Locating it in the path of heavy winds or snowdrifts may require the placement of a barrier for protection. In normal weather conditions, the air vent should face the prevailing wind direction.

• Install the generator on a concrete slab or other area where rain drainage or flood waters can not reach it.

• Generator placement should allow four feet of access to all sides for maintenance.

• Place the generator as close as possible to the electrical tools and equipment being powered to reduce the length of extension cords.

10000W Generator

Installation (cont’d)

Supporting and Mounting

Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach the frame to the concrete slab using 3/8” diameter expansion anchor bolts (not supplied).

Grounding

NOTE: IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED

ELECTRICIAN PERFORM THIS PROCEDURE

Connect a #6 AWG grounding wire (not included) from the ground connector (8) on the generator to a grounding rod (not included) that has been driven at least 24 inches deep into the earth. The grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately ground the generator.

120V/240 AC @ 66.7/33.3A 60Hz

8,000 WATTS

10,000 WATTS

(1) 120/240V AC twist-lock outlet

CARB

11 hours(approx.) @ 1/2 load

220 lbs.

PARTS LISTING

10000W Generator

Cylinder head system assy.

APA Part No.

APG3090-A-01-JD

APG3090-A-02-JD

APG3090-A-03-JD

APG3090-A-04-JD

APG3090-A-05-JD

APG3090-A-06-JD

APG3090-A-07-JD

APG3090-A-08-JD

APG3090-A-09-JD

APG3090-A-10-JD

APG3090-A-11-JD

APG3090-A-12-JD

Description

HEAD COVER COMP. BOLT

HEAD COVER WASHER COMP.

TUBE

HEAD COVER COMP.

HEAD COVER PACKING

FLANGE BOLT (M1OX 80)

SPARK PLUG

EXHAUST PIPE STUD BOLT

CYLINDER HEAD COMP.

CARBURETOR STUD BOLT

CYLINDER HEAD SEALING PAD

DOWEL PIN

( 1

× 1

2×20)

Part No.

JF340-A-01

JF340-A-02

JF340-A-13

JF340-A-04

JF340-A-05

JF340-A-06

JF340-A-07

JF340-A-08B

JF390-A-09

JF340-A-10B

JF420-A-11

JF340-A-12

10000W Generator

Cylinder barrel

APA Part No. Description

APG3090-B-01-JD FLANGE BOLT

APG3090-B-02-JD OIL LEVEL SWITCH ASSY.

APG3090-B-03-JD O-RING

APG3090-B-04-JD FLANGE NUT (MIO)

APG3090-B-05-JD CRANK CASE

APG3090-B-06-JD BALL BEARING (6207)

APG3090-B-07-JD WASHER( 8.3× 17×1)

APG3090-B-08-JD LOCK PIN (10 mm)

APG3090-B-09-JD GOVERNOR ARM SHAFT

APG3090-B-10-JD OIL SEAL ( 8× 14×5)

APG3090-B-11-JD DRAIN PLUG WASHER (12mm)

APG3090-B-12-JD DRAIN PLUG BOLT

APG3090-B-13-JD OIL SEAL ( 35× 52×8)

APG3090-B-14-JD OIL PROTECTOR

Part No.

JF340-B-01

JF240-B-02

JF240-B-03

JF340-B-02

JF420-B-02

JF340-B-04

JF340-B-05

JF340-B-06

JF340-B-07

JF340-B-08

JF340-B-09

JF340-B-10

JF340-B-11

JF340-B-12

10000W Generator

Crankcase cover system assy.

APA Part No.

APG3090-C-01-JD

APG3090-C-02-JD

APG3090-C-03-JD

APG3090-C-04-JD

APG3090-C-05-JD

APG3090-C-06-JD

APG3090-C-07-JD

APG3090-C-08-JD

APG3090-C-09-JD

APG3090-C-10-JD

APG3090-C-11-JD

APG3090-C-12-JD

APG3090-C-13-JD

APG3090-C-14-JD

APG3090-C-15-JD

APG3090-C-16-JD

Description

DUCT COVER

FLANGE BOLT (M8 X 35)

OIL SCALE

OIL SCALE SEAL

OIL SEAL( 35× 52×8)

FLANGE BOLT (M8X35)

CRANKCASE COVER

Part No.

JD5000-A-01

JD5000-A-02

JF340-C-03B

JF340-C-02

JF340-B-11

JF390-C-01

JF340-C-04B

SLIDER SHAFT

GOVERNOR GEAR

JF340-C-06

JF340-C-07

GOVERNOR GEAR WASHER (6 mm) JF340-C-05

SLIDER WASHER (6 mm)

GOVERNOR SLIDER

BALL BEARING (6202)

BALL BEARING (6207)

CRANKCASE COVER PAD

DOWEL PIN (8X12)

JF340-C-08

JF340-C-09

JF340-B-13

JF340-B-04

JF340-C-10

JF240-C-11

10000W Generator

Crankshaft system assy.

APA Part No.

APG3090-D-01-JD

APG3090-D-02-JD

Description

CRANKSHAFT COMP.

BALANCER WEIGHT

Part No.

JF420-D-02

JF340-D-04

10000W Generator

Piston and connecting rod system assy.

APA Part No.

APG3090-E-01-JD

APG3090-E-02-JD

APG3090-E-03-JD

APG3090-E-04-JD

APG3090-E-05-JD

APG3090-E-06-JD

APG3090-E-07-JD

APG3090-E-08-JD

APG3090-E-09-JD

APG3090-E-10-JD

Description

COMPRESSION RING A

COMPRESSION RING B

Part No.

JF420-E-01

JF420-E-02

OIL RING A

OIL RING B

JF420-E-03

JF420-E-04

PISTON PIN CLIP (20 mm)

PISTON

PISTON PIN

JF420-E-05

JF420-E-06

CONNECTING ROD

CONNECTING COVER

CONNECTING ROD BOLT

JF340-E-07

JF340-E-08

JF340-E-09

10000W Generator

Recoil starter system assy.

APA Part No.

APG3090-F-01-JD

APG3090-F-02-JD

APG3090-F-03-JD

APG3090-F-04-JD

APG3090-F-05-JD

APG3090-F-06-JD

APG3090-F-07-JD

APG3090-F-08-JD

Description

PIVOT ADJUSTING NUT

ROCKER ARM PIVOT

ROCKER ARM

PIVOT BOLT (M8)

PUSH ROD GUIDE PLATE

ROD PUSH

VALVE LIFTER

CAMSHAFT

Part No.

JF340-F-01

JF340-F-02

JF340-F-03

JF340-F-04

JF340-F-05

JF240-F-06

JF240-F-07

JF420-F-08

APG3090-F-09-JD VALVE ROTATOR JF340-F-06

APG3090-F-10-JD EX. VALVE SPRING RETAINER JF340-F-07

APG3090-F-11-JD

APG3090-F-12-JD

VALVE SPRING

VALVE SPRING SEAT

JF340-F-08

JF340-F-09

APG3090-F-13-JD

APG3090-F-14-JD

APG3090-F-15-JD

IN. VALVE SPRING RETAINER

IN. VALVE

EX. VALVE

JF340-F-10

JF340-F-11

JF340-F-12

10000W Generator

Recoil starter system assy.

APA Part No.

APG3090-G-01-JD

APG3090-G-02-JD

APG3090-G-03-JD

APG3090-G-04-JD

APG3090-G-05-JD

APG3090-G-06-JD

APG3090-G-07-JD

APG3090-G-08-JD

APGG10000-G-09-JD

APG3090-G-10-JD

APG3090-G-11-JD

APG3090-G-12-JD

Description

RECOIL STARTER ASSY.

SETTING SCREW

SPRING RETAINER

PLATEN SPRING

STARTER RATCHET

RETURN SPRING

RECOIL STARTER REEL

RECOIL STARTER SPRING

RECOIL STARTER CASE COMP.

RECOIL STARTER ROPE

STARTER KNOB

FLANGE BOLT (M6X8)

Part No.

JF340-G-01

JF340-G-02

JF340-G-03

JF340-G-04

JF340-G-05

JF340-G-06

JF340-G-07

JF340-G-08

JF340-G-09

JF340-G-10

JF340-G-11

JF340-G-12

10000W Generator

Fan cover system assy.

APA Part No.

APG3090-H-01-JD

APG3090-H-02-JD

APGG10000-H-03-JD

APG3090-H-04-JD

Description

SHROUD

FLANGE BOLT (M6 X 14)

FAN COVER COMP.

WIRE HARNESS CLIP

Part No.

JF340-H-01

JF340-H-02

JF340-H-03

JF340-H-04

10000W Generator

Carburetor system assy.

APA Part No. Description

APGG10000C-I-01-JD CARBURETOR ASSY.

APGG10000C-I-02-JD CARBURETOR PAPER GASKET

APGG10000C-I-03-JD CARBURETOR INSULATING PLATE

APGG10000C-I-04-JD INTAKE PIPE GASKET

Part No.

JD3800-B-01

JD3800-B-02

JD3800-B-03

JD3800-B-04

10000W Generator

Flywheel system Assy.

APA Part No.

APG3090-J-01-JD

APG3090-J-02-JD

APG3090-J-03-JD

APG3090-J-04-JD

APG3090-J-05-JD

Description

FLYWHEEL

SPECIAL WOODRUFF KEY

COOLING FAN

STARTER PULLEY

FLYWHEEL NUT (M16)

Part No.

JF340E-J-01B

JF340-J-02

JF340-J-03

JF340-J-04

JF340-J-05

10000W Generator

Ignition System Assy.

APA Part No.

APG3090-K-01-JD

APG3090-K-02-JD

APG3090-K-03-JD

APG3090-K-04-JD

APG3090-K-05-JD

APG3090-K-06-JD

APG3090-K-07-JD

APG3090-K-08-JD

APG3090-K-09-JD

APG3090-K-10-JD

Description

SPARK PLUG CAP ASSY.

IGNITION COIL ASSY.

STOP SWITCH CORD

STOP SWITCH CORD HOLDER

FLANGE BOLT (M6 X 25)

CORD GROMMENT

CHARGE COIL ASSY.

FLANGE BOLT (M6 X 40)

CORD CLAMPER

FLANGE BOLT (M6X20)

Part No.

JF340-K-01

JF340-K-02

JF340-K-03

JF340-K-04

JF340-K-05

JF340-K-06

JF340-K-07

JF340-K-08

JF340-K-09

JF340-K-10

10000W Generator

Starter motor System assy.

APA Part No.

APG3090-01-JD

APG3090-02-JD

APG3090-03-JD

Description

STARTER MOTOR

SOLENOID

FLANGE BOLT (M8×35)

Part No.

JF340-L-01

JF340-L-02

JF340-L-03

10000W Generator

Control System Assy.

APA Part No.

APG3090-M-01-JD

APG3090-M-02-JD

APG3090-M-03-JD

APG3090-M-04-JD

APG3090-M-05-JD

APG3090-M-06-JD

APG3090-M-07-JD

APG3090-M-08-JD

APG3090-M-09-JD

APG3090-M-10-JD

APG3090-M-11-JD

Description

CONTROL ASSY.

CONTROL BASE COMP.

CONTROL ADJUSTING

PAN SCREW (M5 X 34)

FLANGE BOLT (M6 X 14)

GOVERNOR SPRING

THROTTLE RETURN SPRING

GOVERNOR ROD

FLANGE NUT (M6)

GOVERNOR ARM BOLT (M6)

GOVERNOR ARM

Part No.

JF340-M-01B

JF340-M-02B

JF340-M-03

JF340-M-04

JF340-M-05

JF340-M-06

JF340-M-07

JF340-M-08

JF340-M-09

JF340-M-10

JF340-M-11

10000W Generator

Muffler System Assy.

APA Par t No.

APG10000-N-01-JD

APG10000-N-02-JD

APG10000-N-03-JD

APG10000-N-04-JD

APG10000-N-05-JD

APG10000-N-06-JD

APG10000-N-07-JD

APG10000-N-08-JD

APG10000-N-09-JD

APG10000-N-10-JD

APG10000-N-11-JD

APG10000-N-12-JD

APG10000C-N-13-JD

APG10000C-N-14-JD

Description

FLANGE BOLT (M8 X 16)

FLANGE BOLT (M6 X 12)

MUFFLER STAY COMP.

MUFFLER PROTECTOR SEAL

MUFFLER SIDE PROTECTOR

MUFF. INNER PROTECTOR COMP.

MUFFLER COMP.

MUFF. OUTER PROTECTOR COMP.

EX. PIPE GASKET

EX PIPE COMP.

FLANGE BOLT (M8 X 25)

FLANGE NUT (M8)

SPARK ARRESTER

4mm PAN SCREW

10000W Generator

Air cleaner

APA Part No.

APG3090-O-01-JD

APG3090-O-02-JD

APG3090-O-03-JD

APG3090-O-04-JD

APG3090-O-05-JD

APG3090-O-06-JD

APG3090-O-07-JD

Description

AIR CLEANER COVER COMP

AIR CLEANER ELEMENT

FLANGE NUT (M5)

AIR CLEANER SEPARATOR

AIR CLEANER SEAL

AIR CLEANER CASE COMP

GASKET

Part No.

JD3800-C-01

JD3800-C-02

JD3800-C-03

JD3800-C-04

JD3800-C-05

JD3800-C-06

JF340-A-13B

10000W Generator

Fuel tank system assy.

APA Par t No.

APGG10000-P-01-JD

APGG10000-P-02-JD

APGG10000-P-03-JD

APGG10000-P-04-JD

APGG10000-P-05-JD

APGG10000-P-06-JD

APGG10000C-P-07-JD

APGG10000C-P-08-JD

APGG10000C-P-09-JD

APGG10000C-P-10-JD

APGG10000-P-11-JD

APGG10000-P-12-JD

APGG10000-P-13-JD

APGG10000-P-14-JD

APGG10000-P-15-JD

APGG10000-P-16-JD

APGG10000-P-17-JD

APGG10000-P-18-JD

Descript io n

FUEL FILTER CAP COMP JD3800-D-01

FUEL FILTER JD3800-D-02

FUEL TANK COMP. JD3800-D-03

OV ERFLOW VALVE JD3800-D-04

FUEL TUBE A JD3800-D-05

TUBE CLIP A JD3800-D-06

FUEL TUBE B JD3800-D-07

FUEL TUBE C JD3800-D-08

TUBE CLIP B JD3800-D-09

FLAT BOLT M6x16 JD3800-D-10

CARBON CANISTER JD3800-D-11

FUEL TUBE D JD3800-D-12

FUEL VALVE JD3800-D-13

TUBE CLIP C JD3800-D-14

FLANGE BOLT JD3800-D-15

A IR DUCT WASHER JD3800-D-16

TANK CUSHION WASHER JD3800-D-17

TANK CUSHION RUBBER JD3800-D-18

10000W Generator

Control box assy.

13 3 11 6 12 5

APA Part No. Description

APGG7500-Q-01-JD CONTROL PANEL COMP.

APGG7500-Q-02-JD ENGINE SWITCH ASSY.

APGG7500-Q-03-JD DC 12V OUTPUT

APGG7500-Q-04-JD HOURS METER

APGG7500-Q-05-JD 120V RECEPTACLE(Ru-22)

APGG7500-Q-06-JD CIRCUIT BREAKER

APGG7500-Q-07-JD 120V RECEPTACLE(L5-30)

APGG7500-Q-08-JD 240V RECEPTACLE(L14-30)

APGG7500-Q-09-JD EARTH TERMINAL SET

APGG7500-Q-10-JD CONTROL PANEL CASE

APGG7500-Q-11-JD CIRCUIT BREAKER

APGG7500-Q-12-JD CIRCUIT BREAKER

APGG7500-Q-13-JD LAMP

5 7 8 9

Part No.

JD6500BST-Q-01

JD6500BST-Q-02

JD6500BST-Q-03

JD6500BST-Q-04

JD6500BST-Q-05

JD6500BST-Q-06

JD6500BST-Q-07

JD6500BST-Q-08

JD6500BST-Q-09

JD6500BST-Q-10

JD6500BST-Q-11

JD6500BST-Q-12

JD6500BST-Q-13

10000W Generator

Frame Comp assy.

2 4

8 7

10 9

APA Part No.

APGG10000-R-01-JD

APGG10000-R-02-JD

APGG10000-R-03-JD

APGG10000-R-04-JD

APGG10000-R-05-JD

APGG10000-R-06-JD

APGG10000-R-07-JD

APGG10000-R-08-JD

APGG10000-R-09-JD

APGG10000-R-10-JD

APGG10000-R-11-JD

APGG10000-R-12-JD

APGG10000-R-13-JD

Description

BOLT

REAR COVER

NUT

BOLT

NUT

FLANGE NUT

MUFFLER SUPPORTER(NETHER)

Part No.

JD8000-R-01

JD8000-R-02

JD8000-R-03

JD8000-R-04

FLANGE BOLT JD8000-R-05

MUFFLER SUPPORTER(UPPER) JD8000-R-06

JD8000-R-07

JD8000-R-08

JD8000-R-09

GENERATOR FRAME

CONTROL PANEL BOX

FRONT COVER

SCREW

JD8000-R-10

JD8000-R-11

JD8000-R-12

10000W Generator

Generator

APA Part No.

APGG10000-S -01-JD

APG G10000-S -02-JD

APG G10000-S -03-JD

APG G10000-S -04-JD

APG G10000-S -05-JD

APG G10000-S -06-JD

APG G10000-S -07-JD

APG G10000-S -08-JD

APG G10000-S -09-JD

APG G10000-S -10-JD

APG G10000-S -11-JD

APG G10000-S -12-JD

APG G10000-S -13-JD

APG G10000-S -14-JD

APG G10000-S -15-JD

Description

STATOR COVER

STATOR ASSY.

COOLING FAN

BRUSH ASSY.

TAPPING SCREW

GENERATOR STAY

FLANGE BOLT (M6X197)

AUTO VOLTAGE REG. ASSY.

GENERATOR COVER

FLANGE BOLT

ROTOR COMP.

BEARING ASSY.

PLAIN WASHER

FLANGE BOLT (M10X283)

FLANGE BOLT (M5X232)

Part No.

JD8000-D-01

JD8000-D-02

JD8000-G-03

JD8000 G-04

JD8000-G-05

JD8000-G-06

JD8000-G-08

JD8000-G-09

JD8000-G-10

JD8000-G-12

JD8000-D-03

JD8000-G-14

JD8000-G-15

JD8000-D-04

JD8000-D-05

10000W Generator

Generator

APA Part No.

APGG10000-S-16-JD

APGG10000-S-17-JD

APGG10000-S-18-JD

APGG10000-S-19-JD

APGG10000-S-20-JD

Description

HEX.BOLT (M5 X 20)

Part No.

JD8000-G-18

VOLT CHANGE TERMINAL BR-AC-W JD8000-G-19

PLAIN WASHER (5mm) JD8000-G-20

HEX. NUT (M5) JD8000-G-21

SPRING WASHER (5mm) JD8000-G-22

10000W Generator

Wheel and hand assy.

1 2

APA Part No.

APGG10000-T-01-JD

APGG10000-T-02-JD

APGG10000-T-03-JD

APGG10000-T-04-JD

APGG10000-T-05-JD

APGG10000-T-06-JD

APGG10000-T-07-JD

APGG10000-T-08-JD

APGG10000-T-09-JD

APGG10000-T-10-JD

APGG10000-T-11-JD

APGG10000-T-12-JD

APGG10000-T-13-JD

APGG10000-T-14-JD

APGG10000-T-15-JD

APGG10000-T-16-JD

9 9

10 11

Description

PIN SPLIT

WSHER PLAIN

WHEEL

RUBBER BOLT

FLANGE NUT

STANDER

BAFFLE

SHAFT

FLANGE BOLT (M6X 35)

FLANGE NUT (M6)

FLANGE BOLT (M6X 16)

NUT

HANDLE

BOLT

BRACKET WITH LOCK PIN

FLANGE BOLT

6 6

Part No.

JD6500-T-01

JD6500-T-02

JD8000-T-03

JD8000-T-04

JD6500-T-05

JD6500-T-06

JD6500-T-07

JD6500-T-08

JD6500-T-09

JD6500-T-10

JD8000-T-11

JD8000-T-12

JD8000-T-13

JD8000-T-14

JD8000-T-15

JD8000-T-16

2 1

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