HEIN-WERNER HW93776 User manual

HEIN-WERNER HW93776 User manual
Engine Stand
Operating Instructions & Parts Manual
Model Number
HW93776
Capacity
3 Ton
Made in the
U.S.A.
!
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING: Cancer and Reproductive Harm.
AVERTISSEMENT: Cancer et dommages au système reproducteur.
ADVERTENCIA: Cáncer y daño reproductivo.
www.P65Warnings.ca.gov
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
[email protected]
Read this manual and follow all the Safety Rules and Operating Instructions before using this product.
HW93776-M0 rev 102018
SAFETY AND GENERAL INFORMATION
Save these instructions. For your safety read, understand, and follow the information provided with and on this stand before
using. The owner and operator of this equipment shall have an understanding of the stand and safe operating procedures
before attempting to use. The owner and operator shall be aware that use of this product may require special skills and
knowledge. Instructions and safety information shall be conveyed in the operator's native language before use of this
stand is authorized. If any doubt exists as to the safe and proper use of this stand, remove from service immediately.
Inspect before each use. Do not use if broken, bent, cracked, or damaged parts (including labels) are noted. Any stand
that appears damaged in any way, operates abnormally or is missing parts, shall be removed from service immediately.
If you suspect that the stand was subjected to a shock load (a load applied suddenly, unexpectedly upon it), immediately
discontinue use until the stand has been checked by a factory authorized service center (contact distributor or manufacturer
for list of Authorized Service Centers). It is recommended that an annual inspection be done by qualified personnel.
Labels and owner’s manuals are available from manufacturer.
PRODUCT DESCRIPTION
Hein-Werner Engine stand is designed to safely move and support a rated capacity automotive engine, during that time
that the engine is being rebuilt or repaired.
!
WARNING: Do not use for any purpose other than those uses outlined above!
SPECIFICATIONS
Model
Capacity
Overall Size
(L x W x H )
Rotational Clearance (from
Mounting Head Axle to Ground)
Weight
HW93776
3 Ton
52" x 47" x 46"
37" to 43-1/2"
602 lbs.
Gear Box
BEFORE USE
1. Before using this product, read the owner's manual completely and familiarize yourself thoroughly with the product
and the hazards associated with its improper use.
2. Verify that the product and the application are compatible, if in doubt call Hein-Werner Technical Service (816) 8916390.
3. Inspect engine stand before each use. Do not use if there are bent, broken or cracked components (including
labels).
4. Ensure that casters/wheels and adapter plate rotate freely. Check for and tighten any loose assemblies.
! WARNING
! WARNING
• Study, understand, and follow all instructions
before operating this device.
• Do not exceed rated capacity.
• Use only on a hard, level surface.
• Off- center loads may make the load and handle
rotate in either direction when the rotational locking
device is released.
• Release rotational locking devices slowly and
carefully.
• No alterations shall be made to this product.
• Only attachments and/or adapters supplied by the
manufacturer shall be used.
• Failure to heed these markings may result in
personal injury and/or property damage.
To avoid crushing and
related injuries: NEVER
work under a loaded stand.
Keep body from underneath
engine.
! ADVERTENCIA
• Leer, comprender, y seguir las instrucciónes
antes de utilizar el aparato.
• El manual de instrucciónes y la información de
seguridad deben estar comunicado en lengua del
operador antes del uso.
• No seguir estas indicaciónes puede causar
daños personales o materiales.
Mounting Head
Universal Adapter Head Plate*
(*) Optional Adapters are available for Cummins engine,
Detroit engine, Mack Engine, International Harvester
Engine, Caterpillar Engine & Allison transmission.
Locking Fork
Universal Adapter Side Plate
Jack Handle
Hydraulic Jack
Crank Handle
Oil Filler Plug
Anchor Screw
Base Section
Front Wheel
SET UP
1. This engine stand is equipped with a universal adapter which can be configured to fit most engines. Optional adapters
are available, refer to replacement parts section.
2. Determine the correct adapter for the engine you are working on and tighten all hardware that attaches the adapter
to the engine stand's mounting head.
3. Occasionally hydraulic jacks become air-bound and will not function properly. To correct this condition:
a. Open release valve with notched end of jack handle by turning it counter-clockwise no more than 1/2 turn.
b. With ram piston fully retracted, remove oil filler plug.
c. Insert jack handle into handle socket, then pump 6 to 8 strokes. This will allow any pressurized air to escape.
d. Ensure oil level is even with or just below the oil filler plug hole before re-installing the oil filler plug.
Caster (not shown)
Figure 1 - HW93776 Engine Stand Components
2
3
OPERATION
!
MAINTENANCE
WARNING: Always verify that the product and the application are compatible. Never load the engine stand with
an engine that extends beyond an imaginary boundary drawn by connecting the centers of the front and rear wheel/
caster axles as show in Figure 2.
1. Familiarize yourself with the operating features of the engine stand:
a. Crank Handle: To rotate the head plate and engine 360 degrees if
necessary.
b. Locking Fork: To lock the crank handle in position before moving the
engine stand and/or working on an engine.
c. Hydraulic Bottle Jack: It is used to raise the engine stand mounting
head for additional clearance when the engine is rotated.
d. Anchor Screw: It is a floor lock that keeps the stand from moving during
repairs.
e. Universal Adapter includes a head plate which bolts to the mounting
head and two side plates which bolt to the sides of the head plate.
2. Lift the engine with proper equipment; for instance, engine crane. Install
optional engine adapter if necessary.
3. Remove the universal adapter side plates from the head plate and bolt them
to the engine or optional engine adapter. Do not tighten these bolts yet.
!
Hydraulic Jack
NOTICE: Use a quality grade hydraulic jack oil. Avoid mixing different types of fluid and never use brake fluid, turbine
oil, transmission fluid, motor oil or glycerin. Improper fluid can cause failure of the jack and the potential for sudden and
immediate loss of load. Hein-Werner hydraulic jack oil HW93291 or equivalent is recommended.
Adding oil
1. Remove hydraulic jack from UNLOADED stand.
2. Lower saddle fully, set jack in its upright, level position.
2. Locate and remove oil filler plug.
3. Fill with oil even with the bottom of oil filler plug hole. Reinstall oil filler plug.
Changing oil
Figure 2
WARNING: Use original engine mounting bolts or hardened, appropriate sized bolts to secure engine to stand.
4. Align the side plates on the engine with the head plate on the engine stand.
5. Align the closest tapped holes in the sides of the head plate with the holes of the side plates and secure them together
with bolts provided.
6. Ensure the load/engine is centered on the engine stand.
7. Tighten all hardware and lock the rotating mechanism by engaging the crank handle with locking fork before
removing the support and lifting equipment from the engine.
8. Ensure the anchor screw floor lock is engaged before operating the engine stand and/or repairing the engine.
9. To rotate the engine, disengage the locking fork and rotate the engine slowly and carefully with crank handle.
10. To tilt the engine for additional clearance when rotating the engine, operate the hydraulic bottle jack:
a. To raise: Using notched end of jack handle, close release valve by turning it clockwise firmly. Pump the jack until
desired height is reached.
b. To lower: Using notched end of jack handle, slowly open release valve by turning it counter-clockwise no more
than 1/2 turn.
11. After the engine is in proper working position, lock the crank handle in place and lower the mounting head to its lowest
possible position. Keep the jack at its lowest possible position in order to avoid tipping while working on the stand.
12. Ensure that engine stand is secure before working on or around. Never work under loaded stand.
!
Periodically inspect the engine stand. Ensure all parts move freely. Lubricate wheels and casters periodically. To help
prevent rust, wipe clean after each use. If rust appears, sand affected area and cover with suitable utility paint.
NOTICE: For best performance and longest life, replace the complete hydraulic fluid at least once per year.
1. Remove jack from stand.
2. Lower saddle fully and remove oil filler plug.
3. Lay jack on its side and drain fluid into a suitable container.
NOTICE: Dispose of hydraulic fluid in accordance with local environmental regulations.
4. Fill with oil even with the bottom of oil filler plug hole. Reinstall oil filler plug.
Lubrication
A periodic coating of light lubricating oil to pivot points will help to ensure that pump piston linkages move freely.
NOTICE: Never apply oil to the saddle.
Cleaning
Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth.
NOTICE: Never use sandpaper or abrasive material on pump piston or ram.
WARNING: Never put any portion of your body under engine when it is supported by the engine stand. Do not
move loaded stand off hard smooth, level surface!
4
5
REPLACEMENT PARTS
Not all components of the stand are replacement items, but are illustrated as convenient reference of location and
position in the assembly sequence. When ordering parts, give Model number, serial number and parts description.
Contact Hein-Werner Customer Support for current pricing, 10939 N. Pomona Ave. Kansas City, MO 64153. Tel :(816)
891-6390 E-mail: [email protected]
(38) (14) (15) (22)
(13)
(18)
(17)
Optional Adapters:
(16) (15)(14)
(46)
(12)(11)
7
20 21
(47)
(48)
Figure 4 - Illustration for Optional Adapters
Replacement Parts List for HW93776 Engine Stand
2
5 6
3
19
4
26 36
25
29 36
40
41
39
27
30
(45)
(10) (24) (9) (8)
Gear Box Components
1 23
(44)
(43)
31
28 36
33
34 35
32 CASTER ASSY
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part#
776-002-001
776-002-002
776-002-003
776-002-004
776-002-005
776-002-006
776-002-007
776-002-008
776-002-009
776-002-010
776-002-011
776-002-012
776-002-013
776-002-014
776-002-015
776-002-016
776-002-017
776-002-018
776-002-019
776-002-020
776-020-021
776-002-022
776-002-023
776-002-024
776-002-025
Description
Qty
Gear Box only
1
Drive shaft
1
Universal Adapter
1
Side Plates
2
Pillow Block Housing
1
Pillow Block Bearing ER39 1
Thrust Bearing D21
1
Bearing Race 25520
1
Tapered Bearing
1
Worm Gear
1
Jam Nut
1
Ball Bearing 1654-2RS
1
Worm Shaft
1
Bearing Race 17520
2
Tapered Bearing 17580
2
Spacer
1
Worm
1
Key
1
Crank Handle
1
Bearing Retainer
1
Bearing Retainer Bolts
4
Key
1
Gear Box Back Cover
1
Worm Gear Key
1
Jack Saddle Block
1
Item
Part#
Description
26
776-002-026 Jack Saddle Block Pin
27
776-002-027 Jack Bracket
28
776-002-028 Jack Bracket Pin
29
776-002-029 Gear Box Pin
30
N/A
Base Assembly
31
776-002-031 Anchor Screw Assembly
32
776-002-032 Caster Assembly
33
776-002-033 8" Steel Wheel Assembly
34
776-002-034 Wheel Axle
35
776-002-035 Axle Retainer Ring
36
776-002-036 Pin Retainer Ring
37
776-002-037 Gear Box Cover Bolts
38
776-002-038 Spacer
39
10120
Hyd. Jack, 12 Ton
40 B10N-21000-000 Jack Handle
41
F36100-0001 Oil Filler Plug
42
B12A0S-035 Seal Kit for Hyd. Jack
Optional Adapters: (not included with Engine Stand)
43
44
45
46
47
48
Figure 3 - Parts Illustration for HW93776 Engine Stand
6
Qty
1
1
1
1
1
1
2
2
2
4
6
8
1
1
1
1
1
7
HW93776-1
HW93776-2
HW93776-3
HW93776-4
HW93776-5
HW93776-6
Cummins Engine
Detroit Engine
Mack Engine
International Harvester Engine
Caterpillar Engine
Allison Transmission
-
TWO YEARS LIMITED WARRANTY
For a period of two (2) years from date of purchase, SFA Companies will repair or replace, at its option, without charge,
any of its products which fails due to a defect in material or workmanship under normal usage. This limited warranty is
a consumer's exclusive remedy.
Performance of any obligation under this warranty may be obtained by returning the warranted product, freight prepaid,
to SFA Companies Warranty Service Department, 10939 N. Pomona Ave., Kansas city, MO 64153.
Except where such limitations and exclusions are specifically prohibited by applicable law:
(1) THE CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE
PRODUCTS AS DESCRIBED ABOVE
(2) SFA COMPANIES SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS
WHATSOEVER.
(3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL BE LIMITED TO TWO YEARS,
OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED
WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER, AND IS PROVIDED IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.
(4) ANY MODIFICATION, ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS
THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
816-891-6390
[email protected]
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement