ProCom Heating PCS150T Ventless Fireplace Insert Thermostat Control Arched Door -15,000 BTU Manual

VENT-FREE GAS
FIREPLACE INSERT
OWNER’S OPERATION AND
INSTALLATION MANUAL
MODELS
PCS100T AND PCS150T
PFS
®
US
WARNING: If the information in this manual is not
followed exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
— Do not store or use gasoline or other ­flammable vapors and liquids in the v
­ icinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a qualified installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Questions, problems, missing parts? Before returning to your retailer, call
our customer service department at 1-866-573-0674, 7:30 am - 4:15 pm CST,
Monday through Friday or email [email protected]
TABLE OF CONTENTS
Safety......................................................... 3
Qualified Installing Agency......................... 4
Specifications............................................. 5
Product Features........................................ 5
Local Codes............................................... 5
Unpacking.................................................. 6
Product Identification.................................. 6
Water Vapor: A By-Product Of
Unvented Room Heaters...................... 6
Air For Combustion and Ventilation............ 7
Installation.................................................. 9
Operation.................................................. 17
Inspecting Burners................................... 20
Care And Maintenance............................. 21
Troubleshooting........................................ 23
Replacement Parts................................... 27
Accessories.............................................. 27
Service Hints............................................ 27
Technical Service..................................... 27
Parts......................................................... 28
Warranty................................................... 32
SAVE THIS BOOK
This is an unvented gas-fired heater. It uses air (oxygen)
from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided.
Refer to Air For Combustion and Ventilation section on
page 6 of this manual.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or
property damage. Refer to this manual for correct installation and operational procedures. For assistance
or additional information consult a qualified installer,
service agency or the gas supplier.
This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where
not prohibited by local codes.
This appliance is only for use with propane or natural
gas. This appliance is equipped with a simple means to
switch between propane and natural gas. Field conversion by any other means including the use of a kit is
not permitted.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
2
www.usaprocom.com
200159-01A
SAFETY
IMPORTANT: Read this owner’s
manual carefully and completely
before trying to assemble, operate, or service this heater.
Improper use of this heater can
cause serious injury or death from
burns, fire, explosion, electrical
shock and carbon monoxide
poisoning. Failure to follow these
instructions will void the warranty.
Only a qualified installer, service
agent, or local gas supplier may
install and service this product.
WARNING: Keep the appliance
area clear and free from combustible materials, gasoline, and other
flammable vapors and liquids.
WARNING: This appliance can
be used with propane or natural
gas. It is shipped from the factory
adjusted for use with propane.
DANGER: Carbon monoxide
poisoning may lead to death!
CARBON MONOXIDE POISONING: Early
signs of carbon monoxide poisoning resemble
the flu, with headaches, dizziness or nausea.
If you have these signs, the heater may not be
working properly. Get fresh air at once! Have
heater serviced. Some people are more affected by carbon monoxide than others. These
include pregnant women, people with heart or
lung disease or anemia, those under the influence of alcohol and those at high altitudes.
NATURAL AND PROPANE/LP GAS: Natural
and Propane/LP gas are odorless. An odormaking agent is added to the gas. The odor
helps you detect a gas leak. However, the
odor added to the gas can fade. Gas may be
present even though no odor exists.
WARNING: Any change to
this heater or its controls can
be dangerous.
200159-01A
WARNING: Young children
should be carefully supervised
when they are in the same room
as the appliance. Toddlers,
young children and others may
be susceptible to accidental
contact burns. A physical barrier
is recommended if there are at
risk individuals in the house.
To restrict access to a fireplace
or stove, install an adjustable
safety gate to keep toddlers,
young children and other at risk
individuals out of the room and
away from hot surfaces.
WARNING: Do not allow fans
to blow directly into fireplace.
Avoid any drafts that alter burner
flame patterns.
WARNING: Do not use a
blower insert, heat exchange
insert or other accessory not
approved for use with this heater.
WARNING: Due to high temperatures, the appliance should
be located out of traffic and away
from furniture and draperies.
WARNING: Clothing or other
flammable material should not
be placed on or near the appliance. Never place any objects
in the heater.
WARNING: Heater becomes
very hot when running. Keep
children and adults away from
hot surfaces to avoid burns or
clothing ignition. Fireplace will
remain hot for a time after shutdown. Allow surfaces to cool
before touching.
www.usaprocom.com
3
SAFETY
WARNING: You must operate
this heater with screen in place.
Any safety screen or guard
removed for servicing an appliance must be replaced prior to
operating the appliance.
1. Do not place Propane/LP supply tank(s)
inside any structure. Propane/LP supply
tank(s) must be placed outdoors.
2. Model PCS100T This heater shall not be
installed in a bathroom. Model PCS150T
This heater shall not be installed in a
bedroom or bathroom.
3. This heater needs fresh air ventilation to
run properly. This heater has an Oxygen
Depletion Sensing (ODS) safety shutoff
system. The ODS shuts down the heater
if not enough fresh air is available. See
Air for Combustion and Ventilation, pages
7 and 8. If heater keeps shutting off, see
Troubleshooting, page 23.
4. Keep all air openings in front and bottom
of heater clear and free of debris. This will
ensure enough air for proper combustion.
5. If heater shuts off, do not relight until you
have provided fresh, outside air. If heater
keeps shutting off, have it serviced.
6. Do not run heater:
• Where flammable liquids or vapors are
used or stored.
• Under dusty conditions.
7. Before using furniture polish, wax, carpet
cleaner, or similar products, turn heater off.
If heated, the vapors from these products
may create a white powder residue within
burner box or on adjacent walls or furniture.
8. Do not use heater if any part has been
under water. Immediately call a qualified
service technician to inspect the room
heater and to replace any part of the
control system and any gas control which
has been under water.
9. Turn off and unplug heater and let cool
before servicing. Only a qualified service
person should service and repair heater.
10. Operating heater above elevations of
4,500 feet could cause pilot outage.
11. To prevent performance problems, do
not use propane/LP fuel tank of less than
100 lbs. capacity.
12. Do not use this heater as a wood-burning
heater. Use only the logs provided with the
heater.
13. Do not operate heater if any log is broken.
Do not operate heater if any log is chipped
(dime-sized or larger).
14. To prevent sooting, follow the instructions
in Care and Maintenance (see page 21).
15. Do not add extra logs or ornaments such
as pine cones, vermiculite, or rock wool.
Using these added items can cause sooting. Do not add lava rock around base.
Rock and debris could fall into the control
area of heater. After servicing, always
replace screen before operating heater.
16. This heater is designed to be smokeless. If
logs ever appear to smoke, turn off heater
and call a qualified service person.
Note: During initial operation, slight smoking could occur due to log curing and the
heater burning manufacturing residues.
QUALIFIED INSTALLING AGENCY
Only a qualified agency should install and
replace gas piping, gas utilization equipment
or accessories, and repair and equipment servicing. The term “qualified agency” means any
individual, firm, corporation, or company that
either in person or through a representative
is engaged in and is responsible for:
4
a) Installing, testing, or replacing gas piping
or
b) Connecting, installing, testing, repairing,
or servicing equipment; that is experienced
in such work; that is familiar with all precautions required; and that has complied with
all the requirement of the authority having
jurisdiction.
www.usaprocom.com
200159-01A
SPECIFICATIONS
Model
PCS100T
PCS150T
Gas Type Natural Gas Propane Gas Natural Gas Propane Gas
Maximum Input Rating 10,000 Btu/Hr 10,000 Btu/Hr 15,000 Btu/Hr 15,000 Btu/Hr
Minimum Input Rating 5,000 Btu/Hr 8,000 Btu/Hr 7,000 Btu/Hr 11,000 Btu/Hr
Pressure Regulator Setting
4" W.C.
9" W.C.
4" W.C.
9" W.C.
Max. 9"
Max. 14"
Max. 9"
Max. 14"
Inlet Gas Pressure*
(inches of water)
Min. 5"
Min. 11"
Min. 5"
Min. 11"
Ignition
Electronic Piezo
Heater Dimensions (WxHxD) • 16" × 27.7" × 10.75"
Carton Dimensions (WxHxD) • 18.9" × 30.79" × 13.25"
Stove Weight • 38.5 lbs
Shipping Weight • 49.5 lbs
* For purposes of input adjustment.
PRODUCT FEATURES
SAFETY PILOT
THERMOSTATIC CONTROL
This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The
ODS/pilot shuts off the heater if there is not
enough fresh air.
The control automatically cycles the burner
on and off to maintain a desired room
temperature.
PIEZO IGNITION SYSTEM
This heater is equipped with an electronic
piezo control system. This system requires
one AAA battery (provided).
2 GAS OPTIONS AVAILABLE
Your heater is equipped to operate on either
Propane/LP or Natural gas. The heater is
shipped from the factory ready for connecting to Propane/LP. The heater can easily be
changed to Natural gas by having your qualified installer follow the instructions on page
10 and the markings on the heater.
LOCAL CODES
Install and use heater with care. Follow all
local codes. In the absence of local codes,
use the latest edition of The National Fuel
Gas Code, ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
1 Batterymarch Park
Quincy, MA 02269-9101
This heater is designed for vent-free operation. State and local codes in some areas
prohibit the use of vent-free heaters.
200159-01A
State of Massachusetts: The installation
must be made by a licensed plumber or
gas fitter in the Commonwealth of Massachusetts.
Sellers of unvented propane or natural
gas-fired supplemental room heaters shall
provide to each purchaser a copy of 527
CMR 30 upon sale of the unit.
In the State of Massachusetts the gas
cock must be a T-handle type. The State
of Massachusetts requires that a flexible
appliance connector cannot exceed three
feet in length.
www.usaprocom.com
5
UNPACKING
1.
2.
3.
4.
5
6.
Remove top inner pack.
Tilt carton so that heater is upright.
Remove protective side packaging.
Slide heater out of carton.
Remove protective plastic wrap.
Hold the screen, lift, and pull forward.
7. Remove log set by cutting plastic ties.
8. Carefully unwrap log.
9. Check for any shipping damage. If heater
or log is damaged, promptly inform your
dealer where you bought the heater.
PRODUCT IDENTIFICATION
Front Panel
Hood
Screen
Heater Controls
(Behind Panel)
Figure 1 - Vent-Free Fireplace Insert
WATER VAPOR: A BY-PRODUCT OF
UNVENTED ROOM HEATERS
Water vapor is a by-product of gas combustion. An unvented room heater produces approximately one (1) ounce (30 mL) of water
for every 1,000 BTUs (0.3 KWs) of gas input
per hour. Unvented room heaters are recommended as supplemental heat (a room) rather
than a primary heat source (an entire house).
In most supplemental heat applications, the
water vapor does not create a problem. In
most applications, the water vapor enhances
the low humidity atmosphere experienced
during cold weather.
6
The following steps will help ensure that water
vapor does not become a problem.
1. Be sure the heater is sized properly for the
application, including ample combustion
air and circulation air.
2. If high humidity is experienced, a dehumidifier may be used to help lower the
water vapor content of the air.
3. Do not use an unvented room heater as
the primary heat source.
www.usaprocom.com
200159-01A
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall
not be installed in a confined space
or unusually tight construction
unless provisions are provided
for adequate combustion and
ventilation air. Read the following
instructions to insure proper fresh
air for this and other fuel-burning
appliances in your home.
Today’s homes are built more energy efficient
than ever. New materials, increased insulation
and new construction methods help reduce
heat loss in homes. Home owners weather
strip and caulk around windows and doors
to keep the cold air out and the warm air in.
During heating months, home owners want
their homes as airtight as possible.
While it is good to make your home energy
efficient, your home needs to breathe. Fresh
air must enter your home. All fuel-burning appliances need fresh air for proper combustion
and ventilation.
Exhaust fans, fireplaces, clothes dryers and
fuel burning appliances draw air from the house
to operate. You must provide adequate fresh
air for these appliances. This will insure proper
venting of vented fuel-burning appliances.
200159-01A
WARNING: This heater shall
not be installed in a room or
space unless the required volume of indoor combustion air
is provided by the method described in the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, the
International Fuel Gas Code, or
applicable local codes.
WARNING: If the area in which
the heater may be operated is
smaller than that defined as
an unconfined space or if the
building is of unusually tight
construction, provide adequate
combustion and ventilation air
by one of the methods described
in the National Fuel Gas Code,
ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or
applicable local codes.
www.usaprocom.com
7
AIR FOR COMBUSTION AND VENTILATION
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining
unconfined space. When ventilating to an
adjoining unconfined space, you must provide
two permanent openings: one within 12" of the
ceiling and one within 12" of the floor on the
wall connecting the two spaces (see options
1 and 2, Figure 2). You can also remove door
into adjoining room (see option 3, Figure 2).
Follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and
Ventilation for required size of ventilation
grills or ducts.
12"
Ventilation
Grills into
Adjoining
Room,
Option 1
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation
grills or ducts. You must provide two permanent openings: one within 12" of the ceiling
and one within 12" of the floor. Connect these
items directly to the outdoors or spaces open
to the outdoors. These spaces include attics
and crawl spaces. Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for
Combustion and Ventilation for required size
of ventilation grills or ducts.
IMPORTANT: Do not provide openings
for inlet or outlet air into attic if attic has a
thermostat-controlled power vent. Heated air
entering the attic will activate the power vent.
Rework worksheet, adding the space of the
adjoining unconfined space. The combined
spaces must have enough fresh air to supply
all appliances in both spaces.
Ventilation Grills
Into Adjoining Room,
Option 2
Or
Remove
Door into
Adjoining
Room,
Option 3
Outlet
Air
Outlet
Air
Ventilated
Attic
To Attic
To
Crawl
Space
12"
Inlet
Air
Inlet Air
Figure 2 - Ventilation Air from Inside
Building
8
Ventilated
Crawl Space
Figure 3 - Ventilation Air from Outdoors
www.usaprocom.com
200159-01A
INSTALLATION
NOTICE: This heater is intended
for use as supplemental heat.
Use this heater along with your
primary heating system. Do not
install this heater as your primary heat source. If you have a
central heating system, you may
run system’s circulating blower
while using heater. This will help
circulate the heat throughout the
house. In the event of a power
outage, you can use this heater
as your primary heat source.
WARNING: A qualified service person must install heater.
Follow all local codes.
WARNING: Never install the
heater
• Model PCS100T in a bathroom.
Never install model PCS150T
in a bedroom or bathroom.
• in a recreational vehicle
• where curtains, furniture,
clothing, or other flammable
objects are less than 42" from
the front, top, or sides of the
heater
• in high traffic areas
• in windy or drafty areas
CAUTION: This heater creates warm air currents. These
currents move heat to wall surfaces next to heater. Installing
heater next to vinyl or cloth wall
coverings or operating heater
where impurities (such as tobacco smoke, aromatic candles,
cleaning fluids, oil or kerosene
lamps, etc.) in the air exist, may
cause walls to discolor.
200159-01A
IMPORTANT: Vent-free heaters add moisture
to the air. Although this is beneficial, installing
heater in rooms without enough ventilation air
may cause mildew to form too much moisture.
See Air for Combustion and Ventilation, pages
7 and 8.
CHECK GAS TYPE
Be sure your gas supply is right for your heater. Otherwise, call dealer where you bought
the heater for proper type heater.
CLEARANCES TO
COMBUSTIBLES
WARNING: You must maintain the minimum clearances
shown in Figure 4. If you can,
provide greater clearances from
floor, ceiling, and joining wall.
Measure from outermost point
of heater.
Minimum Wall and Ceiling
Clearances
A. Clearances from outermost point of heater
to any combustible side wall should not be
less than 8".
B. Clearances from the heater to the ceiling
should not be less than 28".
Note: When heater is installed directly on
carpeting, tile or other combustible material,
other than wood flooring, the heater must be
installed on a metal or wood panel extending
the full width and depth of the heater.
Ceiling
28"
Min.
Side
Wall
8"
Min.
8"
Min.
Side
Wall
Front View
Figure 4 - Minimum Clearances to Wall
and Ceiling
www.usaprocom.com
9
INSTALLATION
GAS SELECTION
This appliance is factory
preset for propane/LP gas.
No changes are required for
connecting to propane/LP.
Only a qualified installer or service
technician can perform gas selection and connecting to gas supply.
4. Apply thread sealant to the threads on
the connection fitting. While pushing in,
rotate the fitting clockwise until the threads
engage the regulator. After the fitting has
been hand tightened into the regulator
use a wrench to complete tightening of
the fitting.
Gas Connection
CAUTION: Two gas line installations at the same time are
prohibited.
CAUTION: To avoid gas leakage for the gas not being used at
the inlet of regulator, a qualified
installer or service technician
must use supplied plug.
Figure 5 - Side of Heater
Insert Gas Fitting
for Propane/LP Gas
Insert Gas Fitting
for Natural Gas
WARNING: Do not attempt to
access or change the setting of
the fuel selection means.
1. The inlet regulator is color coded for identification of the correct gas type. Blue is for
propane (LP gas) and yellow is for natural
gas.
2. The inlet regulator requires a 3/8" NPT
threaded fitting. Apply a thread sealant
that is rated for use with the type of gas
that is being used.
3. Determine the type of gas that will be
used by the appliance. If your gas type is
Propane/LP remove the blue dust cover. If
your gas type is Natural gas remove plug
from natural gas inlet. Remove blue dust
cover from propane/LP inlet and install
plug. This will keep debris out of regulator.
Note: After the outside plug on the bottom
of the regulator has been removed, you will
notice a color coded plunger on the inside of
the regulator. This is normal. When the inlet
connection fitting is inserted and tightened,
this plunger will be pushed back by the fitting making all of the adjustments to the gas
being supplied.
10
Blue Propane/LP Gas
Plunger Underneath
Dust Cover
Yellow Natural Gas
Plunger Underneath
Plug
Figure 6 - Gas Regulator
Make sure the type of gas being
used is correct. Check to make
sure the connection fitting is in
the correct inlet on the regulator. Refer to Connecting to Gas
Supply, page 11.
If you are using natural gas
and the pilot will not light, see
Troubleshooting, page 23.
www.usaprocom.com
200159-01A
INSTALLATION
BUILT-IN FIREPLACE INSTALLATION
WARNING: Do not allow any
combustible materials to overlap
the firebox front.
WARNING: Do not allow
combustible or noncombustible
materials to cover any necessary
openings like louvered slots.
1/4" Clearance to Facia
3/8" Clearance to Sides, Back and Top
15 5/8"
16"
WARNING: Never modify or
cover the louvered slots on the
front of the firebox.
12"
1 3/4"
Slope
Factor
9"
6"
3"
5"
6"
8"
10"
12"
To
Ceiling
4"
1 1/2"
Fireplace
Hood Top
Figure 8 - Fireplace Clearances
9 1/4"
26 1/8"
1. Frame in rough opening. Use dimensions
shown in Figure 9 for the rough opening.
If installing in a corner, use dimensions
shown in Figure 10 (page 12) for the rough
opening. The height is 19", which is the
same as the wall opening above.
2. Carefully set fireplace in front of rough
opening with back of fireplace inside wall
opening.
Safe Zone
19 3/5"
NOTICE: Surface temperatures
of adjacent walls and mantels become hot during operation. Walls
and mantels above the fireplace
may become hot to the touch.
If installed properly, these temperatures meet the requirement
of the national product standard.
Follow all minimum clearances
shown in this manual (see Figure
4, page 9 and Figure 8).
Figure 7 - Clearance to Combustibles
28"
Built-in installation of this fireplace involves
installing fireplace into a framed-in enclosure.
This makes the front of the fireplace flush
with wall. If installing a built-in mantel above
the fireplace, you must follow the clearances
shown in Figure 7.
11"
15 5/8"
Figure 9 - Rough Opening for Wall
Installation
200159-01A
www.usaprocom.com
11
19"
90°
25
3. Attach gas line to fireplace gas regulator.
See Connecting to Gas Supply, page 13.
4. Check all gas connections for leaks. See
Checking Gas Connections, page 15.
IMPORTANT: When finishing your firebox,
combustible materials such as wall board,
gypsum board, sheet rock, drywall, plywood,
etc, must have 1/2" clearance to the sides
and top of the firebox. Combustible materials
should never overlap the firebox front facing.
/18 "
INSTALLATION
15 5/8"
36 1/2"
Figure 10 - Rough Opening for Corner
Installation
CABINET MANTEL
If using a cabinet mantel, assemble following the instructions included with
the mantel at this time.
Note: Some mantels are designed with physical and chemical distress to
enhance the realistic appearance of the wood.
1. Carefully push the fireplace insert into
the mantel from the front as shown in
Figure 11.
2. Position the fireplace against the wall in
the desired location.
Figure 11 - Installing Fireplace Insert Into
Mantel
12
www.usaprocom.com
200159-01A
INSTALLATION
CONNECTING TO GAS SUPPLY
WARNING: A qualified service technician must connect
heater to gas supply. Follow all
local codes.
CAUTION: Avoid damage to
regulator. Hold gas regulator
with wrench when connecting
into gas piping and/or fittings.
WARNING: This appliance
requires a 3/8" NPT (National
Pipe Thread) inlet connection to
the pressure regulator.
CAUTION: Use pipe joint
sealant that is resistant to gas
(Propane/LP or Natural Gas).
WARNING: For natural gas,
Never connect heater to private
(non-utility) gas wells. This gas is
commonly known as wellhead gas.
WARNING: Do not overtighten gas connections.
CAUTION: Use only new,
black iron or steel pipe. Internally tinned copper tubing may
be used in certain areas. Check
your local codes. Use pipe of
1/2" diameter or greater to allow
proper gas volume to heater. If
pipe is too small, undue loss of
pressure will occur.
CAUTION: For natural gas,
check your gas line pressure
before connecting heater to gas
line. Gas line pressure must be
no greater than 9" of water. If gas
line pressure is higher, heater
regulator damage could occur.
CAUTION: For propane/
LP gas, never connect heater
directly to the gas supply. This
heater requires an external regulator (not supplied). Install the
external regulator between the
heater and gas supply.
200159-01A
Before installing heater, make sure you have
the items listed below:
• external regulator for propane/LP unit only
(supplied by installer)
• piping (check local codes)
• sealant (resistant to natural gas and propane/LP gas)
• equipment shutoff valve*
• test gauge connection*
• sediment trap
• tee joint
• pipe wrench
• flexible gas hose (check local codes)
* A CSA design-certified equipment shutoff
valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase
the optional CSA design certified equipment
shutoff valve from your dealer.
Typical Inlet Pipe Diameters
Use 3/8" black iron pipe or greater. Installation must include an equipment shutoff valve,
union, and plugged 1/8" NPT tap. Locate NPT
tap within reach for test gauge hook up. NPT
tap must be upstream from heater (see Figure
12, page 14).
IMPORTANT: Install an equipment shutoff
valve in an accessible location. The equipment shutoff valve is for turning on or shutting
off the gas to the appliance.
For propane/LP installations, apply pipe
joint sealant lightly to male threads. This will
prevent excess sealant from going into pipe.
Excess sealant in pipe could result in clogged
heater valves.
www.usaprocom.com
13
INSTALLATION
The installer must supply an external regula- Install sediment trap in supply line as shown
tor. The external regulator will reduce incom- in Figure 12. Place sediment trap where it is
ing gas pressure. You must reduce incoming within reach for cleaning. Place sediment trap
gas pressure to between 11" and 14" of water. where trapped matter is not likely to freeze.
If you do not reduce incoming gas pressure, A sediment trap traps moisture and contamiheater regulator damage could occur. Install nants. This keeps them from going into heater
external regulator with the vent pointing down controls. If sediment trap is not installed or is
as shown in Figure 13. Pointing the vent down installed wrong, heater may not run properly.
protects it from freezing rain or sleet.
3/8" NPT
Ground
Pipe Nipple
Joint Union
External
Equipment
Regulator with
Shutoff Valve Propane/LP
Tee Joint
Vent Pointing
Supply Tank Down
Reducer
Natural Gas
Bushing to
Test Gauge
From Gas Meter
Connection* 1/8" NPT
(5" W.C.** to 9"
W.C. Pressure)
1/8" NPT
Plug Tap
Propane/LP
From External
Regulator
Tee Joint
(11" W.C.**
Sediment
to 14" W.C.
Pipe Nipple
3" Minimum Pressure)
Trap
Gap
Figure 12 - Gas Connection
Figure 13 - External Regulator
with Vent Pointing Down
* Purchase the optional CSA design-certified equipment
shutoff valve from your dealer.
Gas Regulator
Inlet Connector
Figure 14 - Gas Regulator Location and
Gas Line Access into Stove Cabinet
14
www.usaprocom.com
200159-01A
INSTALLATION
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping
and connections for leaks after
installing or servicing. Correct
all leaks at once.
WARNING: Never use an open
flame to check for a leak. Apply
a noncorrosive leak detection
fluid to all joints. If bubbles form,
there is a leak. Correct all leaks
at once.
PRESSURE TESTING GAS SUPPLY
PIPING SYSTEM
Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect heater with its appliance main
gas valve (control valve) and equipment
shutoff valve from gas supply piping system. Pressures in excess of 1/2 PSIG will
damage heater regulator.
2. Cap off open end of gas pipe where equipment shutoff valve was connected.
3. Pressurize supply piping system by either
opening propane/LP supply tank valve
for propane/LP gas or opening main gas
valve located on or near gas meter for
natural gas or using compressed air.
4. Check all joints of gas supply piping system. Apply noncorrosive leak detection
fluid to all joints. If bubbles form, there
may be a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff
valve to gas supply. Check reconnected
fittings for leaks.
Open
Equipment
Shutoff Valve
Closed
Figure 15 - Equipment Shutoff Valve
200159-01A
Test Pressures Equal To or Less Than
1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Figure 15).
2. Pressurize supply piping system by either
opening propane/LP supply tank valve
for propane/LP gas or opening main gas
valve located on or near gas meter for
natural gas or using compressed air.
3. Check all joints from gas meter to equipment shutoff valve for natural gas or
propane/LP supply to equipment shutoff
valve for propane/LP (see Figure 16 or
17). Apply a noncorrosive leak detection
fluid to all joints. Bubbles forming show a
leak.
4. Correct all leaks at once.
Propane/LP
Supply Tank
Equipment
Shutoff Valve
External Regulator with Control Valve
Location
Vent Pointing Down
Figure 16 - Checking Gas Joints for
Propane/LP Gas
Gas Meter
Equipment Shutoff Valve Control Valve
Location
Figure 17 - Checking Gas Joints for
Natural Gas
www.usaprocom.com
15
INSTALLATION
PRESSURE TESTING HEATER GAS CONNECTIONS
1. Open equipment shutoff valve (see Figure
17, page 15). Apply a noncorrosive leak
15, page 16).
detection fluid to all joints. Bubbles forming show a leak.
2. Open main gas valve located on or near
gas meter for natural gas or open pro- 5. Correct all leaks at once.
pane/LP supply tank valve.
6. Light heater (see Lighting Instructions on
3. Make sure control knob of heater is in the
page 18). Check all other internal joints
OFF position.
for leaks.
4. Check all joints from equipment shutoff 7. Turn off heater (see To Turn Off Gas Appliance, page 19).
valve to control valve (see Figure 16 or
INSTALLING LOGS
WARNING: Failure to position the parts in accordance
with these diagrams or failure
to use only parts specifically
approved with this heater may
result in property damage or
personal injury.
CAUTION: After installation,
and periodically thereafter,
check to ensure that no flame
comes in contact with any log.
With the heater set to high, check
to see if flames contact any log. If
so, reposition logs according to
the log installation instructions
in this manual. Flames contacting logs will create soot.
1. Install log #1 on the rear plate as shown
in Figure 19.
2. Install log #2 as shown in Figure 20.
3. Install log #3 and log #4 as shown in
Figure 21.
IMPORTANT: Make sure logs do not cover
any burner ports. It is very important to install
the logs exactly as instructed. Do not modify
logs. Use only logs supplied with heater.
Log #1
Figure 19 - Installing Log #1
Log #2
Figure 20 - Installing Log #2
Rear Plate
Figure 18 - Stove Cabinet
16
Log #4
Log #3
Figure 21 - Installing Log #3 & #4
www.usaprocom.com
200159-01A
INSTALLATION
BATTERY INSTRUCTIONS
CAUTION: Do not dispose of
batteries in fire, batteries may
explode or leak.
• Battery is included.
• Remove battery when depleted.
• Be sure to observe proper polarity (+/-)
when installing or replacing the battery.
Damage due to improper battery installation
may void the warranty on the product.
• For long periods of non-operation, remove
batteries from all components for safety.
Unscrew ignitor cap and install a AAA battery
with the + pointing out. Replace cap.
AAA
Battery
Positive
UP
Figure 22 - Installing Battery in Ignitor
OPERATION
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a
fire or ­explosion may result causing property damage, personal
injury or loss of life.
A. This appliance has a pilot which must
be lighted by hand. When lighting the
pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around
the appliance area for gas. Be sure to
smell next to the floor because some
gas is heavier than air and will settle
on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do
200159-01A
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
• If you cannot reach your gas supplier,
call the fire department.
C. Use only your hand to push in or turn
the gas control knob. Never use tools.
If the knob will not push in or turn
by hand, don’t try to repair it, call a
qualified service technician. Force or
attempted repair may result in a fire or
explosion.
D. Do not use this appliance if any part
has been under water. Immediately call
a qualified service technician to inspect
the appliance and to replace any part of
the control system and any gas control
which has been under water.
www.usaprocom.com
17
OPERATION
LIGHTING INSTRUCTIONS
WARNING: You must operate this heater with the screen
in place. Make sure screen is
installed before running heater.
NOTICE: During initial operation
of new heater, burning logs will
give off a paper-burning smell.
Orange flame will also be present. Open damper or window to
vent smell. This will only last a
few hours.
1. STOP! Read the safety information above.
2. Unscrew ignitor cap and install a AAA battery with the + pointing out. Replace cap.
3. Make sure equipment shutoff valve is fully
open.
4. Turn control knob clockwise
to the
OFF position.
5. Wait five (5) minutes to clear out any gas.
Then smell for gas around heater and near
the floor. If you smell gas, STOP! Follow
"B" in the safety information above. If you
do not smell gas, go to the next step.
6. Turn control knob counterclockwise
to the PILOT position. Press in control
knob for five (5) seconds (see Figure 23).
Note: The first time that the heater is operated after connecting the gas supply,the
control knob should be pressed for about
thirty (30) seconds. This will allow air to
bleed from the gas system. If pilot does not
stay lit, refer to Troubleshooting, pages 23
though 26. Also contact a qualified service
technician or gas supplier for repairs. Until
repairs are made, light pilot with match.
• If control knob does not pop up when
released, contact a qualified service
technician or gas supplier for repairs.
7. With control knob pressed in, push down
and release ignitor button. This will light
pilot. The pilot is attached to the rear
of the front of burner. If needed, keep
pressing ignitor button until pilot lights.
18
Note: If pilot does not stay lit, refer to
Troubleshooting, pages 23 though 26.
Also contact a qualified service technician
or gas supplier for repairs. Until repairs
are made, light pilot with match. To light
pilot with match, see Manual Lighting
Procedure, page 19.
8. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds,
release control knob.
Note: If pilot goes out, repeat steps 3
through 7. This heater has a safety interlock system. Wait one (1) minute before
lighting pilot again.
9. Turn control knob counterclockwise
to desired heating level. The main burner
should light. Set control knob to any heat
level between HI and LO (5 and 1).
CAUTION: Do not try to adjust heating levels by using the
equipment shutoff valve.
WARNING: If input gas
type is NG, make sure NG pilot
burner ignites. If input gas type
is LP, make sure LP pilot burner
ignites.
Control Knob
Ignitor Button
Figure 23 - Control Knob in the OFF
Position
www.usaprocom.com
200159-01A
OPERATION
THERMOSTAT CONTROL OPERATION
The thermostatic control used on this model
differs from standard thermostats. Standard
thermostats simply turn the burner on and off.
The thermostat used on this heater senses the
room temperature. At times the room may exceed the set temperature. If so, the burner will
shut off. The burner will cycle back on when
room temperature drops below the set temperature. The control knob can be set to any
comfort level between HIGH (5) and LOW (1).
Note: The thermostat sensing bulb measures
the temperature depending on housing construction.
TO TURN OFF GAS TO APPLIANCE
Shutting Off Heater
Turn control knob clockwise
OFF position.
to the
Shutting Off Burner Only (pilot
stays lit )
Turn control knob clockwise
to the
PILOT position.
MANUAL LIGHTING PROCEDURE
1. Remove screen by lifting and pulling
forward.
2. Follow steps 1 through 5 under Lighting
Instructions, page 18.
3. With control knob in PILOT position, strike
match, and hold near pilot. Press in control
knob; pilot should light.
200159-01A
4. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds,
release control knob.
5. Make sure the heater screen is in place
before operating heater.
www.usaprocom.com
19
INSPECTING BURNERS
IMPORTANT: Owner’s should check pilot flame pattern and burner flame pattern often.
Incorrect flame patterns indicate the need for cleaning (see Care and Maintenance,
page 21) or service.
WARNING: Only a qualified service person should service and
repair heater. This includes maintenance requiring replacement or
alteration of components.
PILOT FLAME PATTERN
Figure 24 shows a correct pilot flame pattern.
Figure 25 shows an incorrect pilot flame pattern. The incorrect pilot flame is not touching
the thermocouple. This will cause the thermocouple to cool, which shuts the heater off.
If pilot flame pattern is incorrect, as shown
in Figure 25
• turn heater off (see To Turn Off Gas to Appliance, page 19)
• see Troubleshooting pages 23 through 26.
Natural Gas
Shown
WARNING: If yellow tipping
occurs, your heater could produce increased levels of carbon
monoxide. If the burner flame
pattern shows yellow tipping,
follow instructions below.
Notice: Do not mistake orange flames with
yellow tipping. Dirt or other fine particles enter
the heater and burn causing brief patches of
orange flame.
Natural Gas
Shown
NG
3-3.5" WC
LP
8-11" WC
NG
3-3.5" WC
LP
8-11" WC
Approx. 3"-6" Above Top of Logs
Figure 24 - Correct Pilot Flame Pattern
(Natural Gas shown)
Figure 25 - Incorrect Pilot Flame Pattern
(Natural Gas shown)
BURNER FLAME PATTERN
Figure 26 shows a correct burner flame pattern. Figure 27 shows an incorrect burner flame
pattern. If burner flame pattern is incorrect then:
• turn heater off (see To Turn Off Gas to Appliance, page 19).
• see Troubleshooting pages 23 through 26. More Than 8" Above Top of Logs
Approx. 3"-6" Above Top of Logs
Figure 26 - Correct Burner Flame Pattern
with Control Knob Set to HI (5)
More Than 8" Above Top ofBURNER
Logs
Figure 27 - Incorrect Burner Flame
Pattern with Control Knob Set to HI (5)
PRIMARY AIR HOLES
Air is drawn into the burner through the holes in the fitting at the entrance to the burner. These
holes may become blocked with dust or lint. Periodically inspect these holes for any blockage
and clean as necessary. Blocked air holes will create soot.
20
www.usaprocom.com
200159-01A
CARE AND MAINTENANCE
WARNING: Turn off heater and let cool before servicing.
CAUTION: You must keep control areas, burner, and circulating
air passageways of heater clean. Inspect these areas of heater before
each use. Have heater inspected yearly by a qualified service technician. Heater may need more frequent cleaning due to excessive lint
from carpeting, bedding material, pet hair, etc.
WARNING: Failure to keep the primary air opening(s) of the
burner(s) clean may result in sooting and property damage.
MAIN BURNER
Periodically inspect all burner flame holes with
the heater running. All slotted burner flame
holes should be open with yellow flame present. All round burner flame holes should be
open with a small blue flame present. Some
burner flame holes may become blocked by
debris or rust, with no flame present. If so,
turn off the heater and let it cool, and remove
blockage or replace burner. Blocked burner
flame holes will create soot.
CLEANING BURNER PILOT AIR INLET HOLE
We recommend that you clean the unit every 2,500 hours of operation or every three
months. We also recommend that you keep
the burner tube and pilot assembly clean
and free of dust and dirt. To clean these
parts we recommend using compressed air
no greater than 30 PSl. Your local computer
store, hardware store, or home center may
carry compressed air in a can. You can use
a vacuum cleaner in the blow position. If using compressed air in a can, please follow
the directions on the can. If you don’t follow
directions on the can, you could damage the
pilot assembly.
1. Shut off the unit, including the pilot. Allow
the unit to cool for at least thirty minutes.
2. Inspect burner, pilot and primary air inlet
holes on injector for dust and dirt (see
Figure 28).
3. Blow air through the ports/slots and holes
in the burner. Also clean the pilot assembly.
200159-01A
4. Check the injector holder located at the
end of the burner tube again. Remove any
large particles of dust, dirt, lint, or pet hair
with a soft cloth or vacuum cleaner nozzle.
5. Blow air into the primary air holes on the
injector holder.
6. In case any large clumps of dust have now
been pushed into the burner. Repeat steps
3 and 4.
Burner Tube
Primary Air
Inlet Holes
Injector
Figure 28 - Burner and Injector Holder
www.usaprocom.com
21
CARE AND MAINTENANCE
ODS/PILOT
CAUTION: Never use a wire,
needle, or similar object to clean
ODS/pilot. This can damage
ODS/ pilot unit.
Natural Gas
Burner
Use a vacuum cleaner, pressurized air, or a
small, soft bristled brush to clean.
A yellow tip on the pilot flame indicates dust
and dirt in the pilot assembly. There is a small
pilot air inlet hole about 2" from where the
pilot flame comes out of the pilot assembly
(see Figure 29). With the unit off, lightly blow
air through the air inlet hole. You may blow
through a drinking straw if compressed air is
not available.
Ignitor
Electrode
Thermocouple
Propane/LP
Gas Burner
Pilot Air
Inlet Hole
Pilot Air Inlet Hole
Figure 29 - Pilot Inlet Air Hole
CABINET
Air Passageways
Use a vacuum cleaner or pressurized air to
clean.
Exterior
• Use a soft cloth dampened with a mild soap
and water mixture.
• Wipe the cabinet to remove dust.
LOGS
• If you remove logs for cleaning, refer to Installing Logs, page 16, to properly replace logs.
• Replace log(s) if broken or chipped (dime-size or larger).
22
www.usaprocom.com
200159-01A
TROUBLESHOOTING
WARNING: If you smell gas:
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your
building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
WARNING: Only a qualified service technician should service and
repair heater. Make sure that power is turned off before proceeding.
Turn off and let cool before servicing.
IMPORTANT: Operating heater where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc.,
create fumes. These fumes may mix with combustion air and create odors.
Note: All troubleshooting items are listed in order of operation.
Using natural gas and
pilot will not light.
Possible Cause
Corrective Action
Inlet pressure exceeds 9" WC. Bypass pressure switch. See
instructions below.
Pressure Switch
When using natural gas (NG), there is a
pressure switch that acts to turn off the gas
flow to the pilot if the inlet pressure exceeds
9" WC. This is to prevent the operation of the
unit on the wrong gas (propane/LP). If your
natural gas supply exceeds 9" WC the unit will
not operate. Either contact your gas supplier
to check and adjust the inlet pressure or a
qualified service technician can bypass the
pressure switch.
Before attempting to bypass the pressure
switch, make sure the type of gas being used
is correct. Check to make sure the connection
fitting is in the correct inlet on the regulator.
Refer to Connecting to Gas Supply, page 13
Only a qualified installer should bypass the
pressure switch. To bypass the pressure
switch locate the set screw on the regulator.
Use a small flat bladed screw driver to turn the
set screw counterclockwise 2 turns. This will
bypass the pressure switch function.
The entire gas delivery piping including connections inside the heater should be leak
tested by the qualified installer. After leak
testing the qualified installer should light the
appliance. Refer to the correct flame pattern
as illustrated on page 20 All flame patterns
should be safely inside the product. If for any
reason they are not, stop use of the appliance
and call for repairs.
NG
Problem
Pressure Switch Set Screw
Figure 30 - Gas Regulator Pressure
Switch
200159-01A
www.usaprocom.com
23
TROUBLESHOOTING
Problem
Possible Cause
Corrective Action
When ignitor button is 1. Ignitor electrode is posi- 1. Replace electrode.
pressed in, there is no
tioned wrong. Ignitor elecspark at ODS/pilot
trode is broken.
2. Ignitor electrode is not con- 2. Replace ignitor cable
nected to ignitor cable.
3. Ignitor cable is pinched or 3. Free ignitor cable if pinched
wet.
by any metal or tubing. Keep
ignitor cable dry.
4 Broken ignitor cable.
4. Replace ignitor cable.
5. Bad piezo ignitor.
5. Replace piezo ignitor.
6. Low battery.
6. Replace battery.
When ignitor button is 1. Gas supply is turned off or
pressed in there is a
equipment shutoff valve is
spark at ODS/pilot but no
closed.
pilot flame present.
2. C o n t r o l k n o b n o t f u l l y
pressed in while pressing
ignitor button.
3. Air in gas lines (new installation or recent gas interruption).
4. ODS / pilot is clogged.
1. Turn on gas supply or open
equipment shutoff valve.
2. Fully press in control knob
while pressing ignitor button.
3. Continue holding down control knob. Repeat igniting operation until air is removed.
4. Clean ODS/pilot (see Care
and Maintenance, page 21) or
replace ODS/pilot assembly.
5. Incorrect inlet gas pressure 5. Check inlet gas pressure or
or inlet regulator is damaged.
replace inlet gas regulator.
6. Control knob not in PILOT 6. Turn control knob to PILOT
position.
position.
7. Depleted gas supply (pro- 7. Contact local propane/LP
pane).
gas company.
ODS/pilot lights but flame 1. Control knob is not fully 1. Press in control knob fully.
goes out when control
pressed in.
knob is released.
2. Control knob is not pressed 2. After ODS/pilot lights, keep
in long enough.
control knob pressed in 30
seconds.
3. Equipment shutoff valve is 3. Fully open equipment shutoff
not fully open.
valve.
4. Thermocouple connection is 4. Hand tighten until snug, and
loose at control valve.
then tighten 1/4 turn more.
5. Pilot flame not touching 5. A) Contact local natural or
thermocouple, which allows
propane/LP gas company
thermocouple to cool, causing pilot flame to go out. This
B) Clean ODS/pilot (see
problem could be caused by
Care and Maintenance,
one or both of the following:
page 21) or replace ODS/
A) Low gas pressure
pilot assembly
B) Dirty or partially clogged
ODS/pilot
6. Thermocouple damaged.
6. Replace thermocouple.
7. Control valve damaged.
7. Contact customer service.
24
www.usaprocom.com
200159-01A
TROUBLESHOOTING
Problem
Possible Cause
Corrective Action
Burner(s) does not light 1. Burner orifice is clogged.
after ODS/pilot is lit
1. Clean burner orifice (see
Care and Maintenance,
page 21) or replace burner
orifice.
2. Burner orifice diameter is too 2. Replace burner orifice.
small.
3. Inlet gas pressure is too low. 3. Contact local gas supplier.
Delayed ignition of 1. Manifold pressure is too low. 1. Contact local gas supplier.
burner(s).
2. Burner orifice is clogged.
2. Clean burner (see Care and
Maintenance, page 21) or
replace burner orifice.
Burner backfiring during 1. Burner orifice is clogged or 1. Clean burner orifice (see
combustion
damaged.
Care and Maintenance,
page 21) or replace burner
orifice.
2. Burner is damaged.
2. Contact dealer or customer
3. Gas regulator is damaged.
service.
3. Replace gas regulator.
High yellow flame during 1. Not enough air.
burner combustion
1. Check burner for dirt and
debris. If found, clean burner
(see Care and Maintenance,
page 21).
2. Gas regulator is defective.
2. Replace gas regulator.
3. Inlet gas pressure is too low. 3. Contact local gas supplier.
Gas odor during com- 1. Foreign matter between 1. Take apart gas tubing and
bustion.
control valve and burner.
remove foreign matter.
2. Gas leak. (See Warning 2. Locate and correct all leaks
Statement at top of page 23).
(see Checking Gas Connections, page 15).
Slight smoke or odor dur- 1. Residues from manufactur- 1. Problem will stop after a few
ing initial operation
ing process.
hours of operation.
Heater produces a whis- 1. Turning control knob to high 1. Turn control knob to low (1)
tling noise when burner
(5) position when burner is
position and let warm up for
is lit..0
cold.
a minute.
2. Air in gas line.
2. Operate burner until air is
removed from line. Have gas
line checked by local gas
supplier.
3. Air passageways on heater 3 Observe minimum installaare blocked.
tion clearances (Figure 4,
page 9)
4. Dirty or partially clogged 4 Clean burner (see Care and
burner orifice.
Maintenance, page 21) or
replace burner orifice.
200159-01A
www.usaprocom.com
25
TROUBLESHOOTING
Problem
Possible Cause
Corrective Action
Heater produces a click- 1. Metal is expanding while 1. This is common with most
ing/ticking noise just after
heating or contracting while
heaters. If noise is excesburner is lit or shut off.
cooling.
sive, contact qualified service technician.
White powder residue 1. When heated, the vapors 1. Turn heater off when using
forming within burner
from furniture polish, wax,
furniture polish, wax, carpet
box or on adjacent walls
carpet cleaners, etc., turn
cleaner or similar products.
or furniture
into white powder residue.
Heater produces un- 1. Heater is burning vapors from 1. Ventilate room. Stop using
odor causing products while
wanted odors.
paint, hair spray, glues, etc.
See IMPORTANT statement,
heater is running.
page 23.
2. Gas leak. See Warning State- 2. Locate and correct all leaks
(see Checking Gas Connecment at the top of page 23.
tions, page 15).
3. Refill supply tank (Propane/
3 Low fuel supply.
LP models).
Heater shuts off in use 1. Not enough fresh air is avail- 1. Open window and/or door for
(ODS operates).
able.
ventilation.
2. Low line pressure.
2. Contact local gas supplier.
3. O D S / p i l o t i s p a r t i a l l y 3. Clean ODS/pilot (see Care
clogged.
and Maintenance, page 21).
Gas odor exists even 1. Gas leak. See Warning 1. Locate and correct all leaks
when control knob is in
Statement at top of page 23.
(see Checking Gas ConnecOFF position.
tions, page 15).
2. Control valve is defective.
2. Contact customer service.
Moisture/condensation
noticed on windows.
26
1. Not enough combustion/
ventilation air.
www.usaprocom.com
1. Refer to Air for Combustion and Ventilation requirements, page 7.
200159-01A
REPLACEMENT PARTS
Note: Use only original replacement parts. This will protect your warranty coverage for parts
replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product.
If they can’t supply original replacement
parts, call Customer Service toll free at
1-866-573-0674 for referral information.
When calling Customer Service or your dealer,
have ready:
• Your name
• Your address
• Model and serial number of your heater
• How heater was malfunctioning
• Type of gas used (Propane/LP or Natural
gas/NG)
• Purchase date
Usually, we will ask you to return the defective
part to the factory
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product.
If they can’t supply original replacement
part(s) call Customer Service toll free at
1-866-573-0674 for referral information.
When calling Customer Service have ready:
• Model number of your heater
• The replacement part number
ACCESSORIES
Purchase these heater accessories from your local dealer. If they can not supply these accessories, contact ProCom Heating, Inc. at 1-866-573-0674 for information.
EQUIPMENT SHUTOFF VALVE
For all models. Equipment shutoff
valve with 1/8" NPT tap.
MANTELS
PCS(100/150)T-A-(TA/W/AS), and
HS150T-T-(AS/W) series.
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burners will have delayed ignition
• fireplace will not produce specified heat
• propane/LP gas supply might be low (propane/LP units only)
You may feel your gas pressure is too low. If so, contact your local gas supplier.
TECHNICAL SERVICE
You may have further questions about installation, operation, or troubleshooting. If so, contact
ProCom Heating, Inc. at 1-866-573-0674.
When calling, please have your model and serial numbers of your heater ready.
200159-01A
www.usaprocom.com
27
PARTS
MODEL PCS100T & PCS150T
1
2
4
3
5
14
10
13
6
9
12
11
8
15
7
17
18
16
28
www.usaprocom.com
200159-01A
PARTS
MODEL PCS100T & PCS150T
This list contains replaceable parts for your heater. When ordering replacement parts, follow
the instructions listed under Replacement Parts on page 27 of this manual.
ITEM
PART #
1
**150PCS102B-01
Front Panel Assembly
DESCRIPTION
QTY
1
2
15PCS1014-01
Bottom Door Panel
1
3
150PCS102B-02
Screen Assembly
1
4
FB32A-155
Magnet
2
5
RVD88-4/9
Dual Fuel Regulator
1
6
ND0310A-400
ODS Pilot
1
7
PIMDN1-01
Ignitor
1
8
STL1001-250-B
Thermostat Valve
1
9
ML073-01
Ignitor Cable
2
10
**15PCS1017-01
Regulator Bracket
1
11
**15PCS1019-01
Control Panel Door
1
12
**15PCS1016-01
Thermostat Valve Bracket
1
13
**15PCS2000B-01
Burner Assembly
1
14
**RVD88-YJ
Connector Assembly
1
15
15PCS1022-01
Log #1
1
16
15PCS1023-01
Log #2
1
17
15PCS1024-01
Log #3
1
18
15PCS1025-01
Log #4
1
PART AVAILABLE - NOT SHOWN
ML065-01
Thermostat Bulb Clip
2
** Not a field replaceable part.
200159-01A
www.usaprocom.com
29
NOTES
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
30
www.usaprocom.com
200159-01A
NOTES
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
200159-01A
www.usaprocom.com
31
WARRANTY
KEEP THIS WARRANTY
Model ________________________________
Serial No. _____________________________
Date Purchased ________________________
Keep receipt for warranty verification.
REGISTER YOUR PRODUCT AT WWW.USAPROCOM.COM
IMPORTANT: We urge you to register your product within 10 days of date of installation, complete
with entire serial number which can be found on the rating plate. Please fill out the warranty information above for your personal records. Retain this manual for future reference.
Always specify model and serial numbers when communicating with customer service.
We reserve the right to amend these specifications at any time without notice. The only warranty applicable
is our standard written warranty. We make no other warranty, expressed or implied.
LIMITED WARRANTY
ProCom Heating, Inc. warrants this product to be free from defects in materials and components for ONE
(1) year from the date of first purchase, provided that the product has been properly installed by a qualified
installer in accordance with all local codes and instructions furnished with the unit, operated and maintained in accordance with all applicable instructions. To make a claim under this warranty, the Bill of Sale
or canceled check must be presented.
RESPONSIBILITY OF OWNER
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s)
required to restore this heater to proper operating condition. Warranty part(s) MUST be obtained through
ProCom Heating, Inc. who will provide original factory replacement parts. Failure to use original factory
replacement parts voids this warranty.
IMPORTANT: The heater MUST be installed by a qualified installer in accordance with all local codes
and instructions furnished with the unit or the warranty is voided.
WHAT IS NOT COVERED
This warranty does not apply to parts that are not in original condition because of normal wear and tear or
parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects
caused by improper installation. Travel, diagnostic cost, labor, transportation and any and all such other
costs related to repairing a defective heater will be the responsibility of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE
OF THE PRODUCT, THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED
WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES. INCLUDING
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO ONE (1)
YEARS ON ALL COMPONENTS FROM THE DATE OF FIRST PURCHASE. PROCOM HEATING, INC.'S
LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND PROCOM HEATING, INC. SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT,
INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of
accidental or consequential damages, the above limitation on implied warranties, or exclusion or limitation
on damages may not apply to you.
This warranty gives you specific legal right, and you may also have other rights that vary from state to state.
ProCom Heating, Inc.
Bowling Green, KY 42101
www.usaprocom.com
1-866-573-0674
200159-01
Rev. A
08/14