Green-Power GPD5000CW Green Power 5000/3850-Watt Gas Powered Recoil Start Portable Generator Instructions
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Owner’s Manual of Generator for
GPD5000CW
Rev 20190828
Green-Power America,LLC
Products Service
Green-Power America LLC thanks you for choosing a Green-Power America product. egister your product within 10 days of purchase to ensure that you receive
service. egistering your product
1. You have a record of the product purchase,
2.
3.
Customer Service can Be serve you on Warranty related issues,
You can register your product in one
1
: o to the service and
2
:
Please note ways as follow
website at www.green-poweramerica.com/
Suite H
box,
If you have any ques ons regarding the or of your generator er you have carefully read the manual, or if you have any quality issues during oper please call our toll-free service number shown below:
888-834-4218
1
5000W Generator
Topic
L i m ti e d W a r r a n t y
S a f e t y G u i d e il n e s
G e n e r a l P r e c a u it o n s
Assembly and Installation
Operation
7
16
19
Inspection , Cleaning,Maintenance and Storage 24
Speci fications 31
Page
3
6
G e n e r a l P a tr s L i s it n g 3 2
GREEN-POWER AMERICA , LLC ( HEREINAFTER
IN SHORT “GREEN-POWER” OR “GPA” )
2
Owner’s Manual
Green-Power America (GPA) Version 2018-1 1 st Revise
WARRANTY POLICY -- GENERATOR
Green-Power America, LLC (GPA)
Two(2)-YEAR LIMITED WARRANTY or One(1)-YEAR LIMITED WARRANTY
Green-Power America, LLC (GPA) provides Two(2)-Year or One(1)-Year (GPD1500
from
GPA or any of GPA partners in the United Sates.
1, Warranty Quali fi cations
Green-Power America, LLC (GPA) will register this warranty upon receipt of your Warranty
Registration Card / Warranty Registration on Web and a copy of your sales receipt from one of
GPA's retail locations as proof of purchase. GPA strongly recommend consumer keeps the purchasing receipt as a proof.
Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
2, Clarification of Two(2)-Year Limited Warranty or One(1)-Year Limited Warranty
Two(2)-Year Limited Warranty: For household use, from the original date of purchase, the warranty is clocked and the parts and repairing labor will be free in the 1st year, and parts only will be free in the 2nd year.
If the product is used for commercial or industrial purpose, including but not limited to be used in commercial or industrial site, rental and any other types of income earning, the original Two(2)-Year Warranty will be expired and becomes Ninety(90) days instead, the parts will be free during this period.
One(1)-Year Limited Warranty (Apply to GPD1500, GN1750D): For household use only, from the original date of purchase, the warranty is clocked and the parts will be free in the
1st year.
If the product is used for commercial or industrial purpose, including but not limited to be used in commercial or industrial site, rental and any other types of income earning, the original One(1)-Year Warranty will be expired and becomes Thirty(30) days instead, the parts will be free during this period.
GPA will provide all parts for replacement in whole lifetime of the product, material cost and transportation cost will apply if it is beyond of warranty period or not covered by the warranty policy.
3, Repair/Replacement Warranty
GPA warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of the 1st year from the original date of purchase for Two(2)-Year Warranty items household use. Parts are always free during warranty period. Transportation charges for the unit repair or replacement under this warranty will be sole responsibility of the consumer. This warranty only applies to the original purchaser only and is not transferable .
Contact GPA's Service Center and GPA will troubleshoot any issue via phone (Toll-Free: 888-
834-4218) or e-mail ( [email protected]
). If the issue is not fixed, GPA will, at its option, authorize evaluation, repair or replacement of the defective parts or components at a
GPA Service Center. GPA will provide you with a case number for warranty service. Please
3
5000W Generator
Green-Power America (GPA) Version 2018-1 1 st Revise keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty .
4, Return Policy and Procedure
Defective Return
If the defective unit can not be repaired by the authorized repair center and the unit was within one (1) year, GPA will make a decision, on GPA sole options, either replace it with an equivalent or return it to GPA and consumer will get refund. The refund amount will be determined by the used time as below:
- Within thirty (30) days from the original purchasing date, full amount will be refunded.
- For Two(2)-Year Warranty items household use only, from thirty-one (31 days) but within one
(1) year from the original purchasing date, the refund proportion will be determined by 100% minuses its actual using months divided by twelve (12).
Formula: Refund Proportion = 100%-number of used month/12*100%
Remorse Return
If consumer wants to return due to consumer’s mind changing or any other non-quality reason, which is called Remorse Return , and the unit is in its original packing condition or consumer opened the original package but never fill the fuel and/or oil into the unit, and the unit could be repacked properly, within thirty (30) days from the original purchasing date, GPA will provide a
Return Goods Authorization number (RGA #) to the retailer to accept the return for refund.
Consumer will pay the return freight and 15% of the retail price (excluding tax) for re-stock fee.
The consumer should contact the retailer with GPA’s RGA# and will get remaining amount refunded after the return is received by GPA. The return address will be noted by GPA when the
RGA# is provided .
Attention please:
Do Not Return The Unit To The Place Of Purchase even unless the retailer / distributor has a certain agreement with GPA in written .
All refund will be issued in terms of Credit Memo (CM) to the retailer/distributor, and the consumer will get refund from the original store.
5, Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear and Tear
Products with mechanical and electrical components need periodic parts and service to perform well, including but not limited, fi lter elements, o-rings, spark plug, rubber mounts, etc. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.
Installation, Use and Maintenance
--This warranty will not apply to parts and/or any labor of installation.
--This warranty will not apply to parts and/or any labor if the product is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the product's limits, modi fie d, installed improperly or connected incorrectly to any electrical component.
--Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by GPA.
* Except as otherwise stipulated in any of the following enclosed Emission Control System
Warranties (if applicable) for the Emission Control System: U.S. Environment Protection Agency
(EPA), California Air Resources Board (CARB) and/or Environment Canada (EC).
Other Exclusions
This warranty excludes:
–Cosmetic defects such as paint, decals, etc.
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Owner’s Manual
Green-Power America (GPA) Version 2018-1 1 st Revise
–Accessory parts such as starting batteries, tools and storage covers.
–Failures due to acts of God and other force majeure events which beyond the manufacturer's control.
–Problems caused by parts that are not original Green-Power America (GPA) parts.
When applicable, this warranty does not apply to products used for prime power in place of a utility .
6, Limits of Implied Warranty and Consequential Damage
Green-Power America (GPA) disclaims any obligation to cover any loss of time, freight, or any incidental or consequential claim by anyone due to using this generator. THIS WARRANTY
AND THE ATTACHED U.S. EPA, CARB and/or EC EMISSION CONTROL SYSTEM
WARRANTIES (IF APPLICABLE) ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE.
A unit provided as a replacement will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit.
This warranty gives you certain legal rights which may change from State to
State. Your State may also have other rights you may be entitled to that are not listed within this warranty.
Contact Information
www.green-poweramerica.com
Customer Service
Mon – Fri 8:00 AM – 5:00 PM (EST)
Toll Free : 1-888-834-4218
Service Email: [email protected]
5
5000W Generator
Safety Guidelines - Defi nitions
This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT
EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections.
Save These Important Safety Instructions!
Read and understand all of these safety instructions. Be sure to retain them for future use.
WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG
POSSIBILITY OF PERSONAL INJURY OR DEATH IF
INSTRUCTIONS ARE NOT FOLLOWED.
CAUTION: CAUTIONS INDICATE A POSSIBILITY OF
EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT
FOLLOWED.
NOTE: NOTES GIVE HELPFUL INFORMATION
WARNING! IMPROPER OPERATION OR MAINTENANCE
OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY
AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING
THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF PERSONAL INJURY.
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Owner’s Manual
General Precautions
WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN
SEVERE INJURY OR DEATH.
CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO
RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING
ON.
DANGER
CARBON MONOXIDE
Using a generator indoors WILL KILL YOU IN MINUTES.
Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO.
· NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas.
Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air.
· ONLY use a generator outdoors and far away from open windows, doors, and vents. These openings can pull in generator exhaust.
Even when you use a generator correctly, CO may leak into the home. ALWAYS use a batterypowered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air
RIGHT AWAY. See a doctor. You could have carbon monoxide poisoning.
WARNING! THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE
GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO
DEATH.
Gasoline and Oil
This product requires oil and fuel. Attempting to start the engine without oil will ruin the engine and void the warranty. Work in well ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored.
WARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE
UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN.
• Gasoline fuel and fumes are flammable and potentially explosive. Use proper fuel storage and handling procedures. Always have multiple ABC class fire extinguishers nearby.
• Keep the generator and surrounding area clean at all times.
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5000W Generator
General Precautions (cont’d)
Gasoline and Oil (cont’d)
• F uel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oily rags in a covered metal container.
• Never store fuel or other flammable materials near the generator.
• Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive.
• Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors.
• Do not refill the fuel tank while the engine is running or while the engine is still hot. Do not operate the generator with known leaks in the fuel system
• Excessive buildup of unburned fuel gases in the exhaust system can create a potentially
explosive condition. This buildup can occur after repeated failed start attempts, valve testing, or hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the gases to dissipate before attempting to restart the generator.
• Use only engine manufacturer recommended fuel and oil.
Fuel:
r unleaded gasoline with a minium octane rating of 90.
Oil:
Oil capacity is 0.62 qt(0.6 L)
Hot Components
WARNING! ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY
HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR
INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM
HAVE COOLED BEFORE HANDLING THESE PARTS.
Power Output
This generator is not designed to power sensitive electronic equipment (including computers and medical devices) without the addition of an approved line conditioner, which is sold separately.
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE
DAMAGE TO THE EQUIPMENT. GREEN-POWER LLC
FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN
APPROVED LINE CONDITIONER.
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Owner’s Manual
General Precautions (cont’d)
Work Area
• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.
• Keep bystanders, children, and visitors away while operating a generator. Provide barriers or shields as needed.
Electrical Safety
• Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs.
• Grounding provides a low-resistance path to carry electricity away from the user in the event of an electrical malfunction.
• Double insulated tools are equipped with a polarized plug where one blade is wider than the other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet.
Do not change the plug in any way. Double insulation eliminates the need for the three-wire grounded power cord and grounded power supply system.
• Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.
There is an increased risk of electric shock if your body is grounded.
• Do not expose generator to rain or wet conditions. Water entering a generator will increase the risk of electric shock.
• Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving parts. Replace damaged power cords immediately. Damaged power cords increase the risk of electric shock.
• When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”.
These extension cords are rated for outdoor use, and reduce the risk of electric shock.
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5000W Generator
General Precautions (cont’d)
Electrical Safety (cont’d)
• All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable.
• The generator must be earth-grounded for fixed installations in accordance with all relevant electrical codes and standards before operation.
• Do not attempt to connect or disconnect load connections while standing in water, or on wet or soggy ground.
• Do not touch electrically energized parts of the generator and interconnecting cables or conductors with any part of the body, or with any non-insulated conductive object.
• Connect the generator only to a load or electrical system (120 volt) that is compatible with the electrical characteristics and rated capacities of the generator.
• Before servicing equipment powered by the generator, disconnect the equipment from its power input.
• Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded.
Keep terminals clean and tight.
• Insulate all connections and disconnected wires.
• Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures.
Personal Safety
• Stay alert. Watch what you are doing, and use common sense when operating a generator. Do not use generator while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating generators may result in serious personal injury.
• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
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Owner’s Manual
General Precautions (cont’d)
Personal Safety (cont’d)
• Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use.
• Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times.
• Use safety equipment. Always wear eye protection. Wear ANSI approved safety impact eye goggles. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
• Do not force the generator. Use the correct generator for your application. The correct generator will do the job better and safer at the rate for which it is designed.
• Do not use the generator if the power switch does not turn it on or off. Any generator that cannot be controlled with the power switch is dangerous and must be replaced.
Generator Use and Care
Make sure the power switch is in its “OFF” position and disconnect the spark plug wire before making any adjustment, changing accessories, or storing the generator. Such preventive safety measures reduce the risk of starting the generator accidentally.
Store idle generators out of reach of children and other untrained persons. Generators are dangerous in the hands of untrained users.
Maintain generators with care. Do not use damaged generator. Tag damaged generators “Do not use” until repaired.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the generator’s operation. If damaged, have the generator serviced before using. Many accidents are caused by poorly maintained generators.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one generator may become hazardous when used on another generator.
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5000W Generator
General Precautions (cont’d)
Servicing
Maintain labels and name plates on the generator and engine. These carry important information.
If unreadable or missing, contact our service center toll free immediately for a replacement.
Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.
Heart Pacemakers
WARNING! PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR
PHYSICIAN(S) BEFORE USING THIS PRODUCT. ELECTROMAGNETIC
FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE
INTERFERENCE TO OR FAILURE OF THE PACEMAKER.
Installation
• If a transfer switch is installed, en sure installation meets all applicable safety, and local and national electrical codes. Have installation performed by a qualified, licensed electrician and building contractor.
• All electrical work, including the earth-ground connection, should be completed by a licensed electrician.
• Any separate fuel storage or generator supply facility must be built or installed in full compliance with all relevant local, state, and federal regulations.
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Owner’s Manual
General Precautions (cont’d)
Installation (cont’d)
• If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit.
• The generator might weigh over 100 lbs Two or more people should assist when moving or lifting this product. Never lift the generator using the engine or alternator lifting lugs. Connect lifting equipment to the frame of the generator
• Before lifting the generator, ensure the lift rigging and supporting structure are in good condition, and are rated to lift such a load.
• Keep all personnel away from the suspended generator during relocating.
• The supporting floor/ground surface should be level and strong enough to safely hold the weight of the generator. If the floor/grounded surface is not level, strong cross members should be placed under the full length of the generator frame at its low side.
• For trailer installation, the generator should be mounted on the center point of the trailer, over the wheels. The trailer must be capable of supporting the weight of the generator and all contents (tools, etc.)
• Install sound-and weather-proofing only when it is not raining or snowing to avoid trapping moisture within the generator’s area.
Mechanical
• Always make sure the power switch is in its “OFF” position. Disconnect the spark plug wire, and allow the engine to completely cool before carrying out maintenance.
• Check for damaged parts. Before using the generator, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function.
Check for alignment and binding of moving parts, any broken parts or mounting fixtures, and any other condition that may affect proper operation technician.
• The generator is designed with guards for protection from moving parts. In any case, care must still be taken to protect personnel and equipment from other mechanical hazards when working around the generator.
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5000W Generator
General Precautions (cont’d)
Mechanical (cont’d)
• Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason.
• Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.
• Keep access doors on enclosures closed and locked when access is not required.
• When working on or around the generator always wear protective clothing including ANSI approved safety gloves, safety eye goggles, and safety hat.
• Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer.
• Always follow and complete scheduled engine and generator maintenance.
Chemicals
• Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces.
• Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water. For eye contact, immediately flush eyes with clean water and seek medical attention.
Noise
• Prolonged exposure to noise levels above 68 DBA is hazardous to hearing. Always wear ANSI approved ear protection when operating or working around the generator when it is running.
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Owner’s Manual
General Precautions (cont’d)
Extension Cord
If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table:
Nameplate Amps (@ full load) Cord Lengths
0 ft.- 50 ft. 50 ft.-100 ft. 100 ft.-150 ft. 150 ft.-200 ft.
0 - 5
5.1 - 8
16
16
AWG
AWG
16
14
AWG
AWG
12
10
AWG
AWG
12
-
AWG
8.1 - 12
12.1 - 15
15 - 20
14 AWG
12 AWG
10 AWG
12
10
10
AWG
AWG
AWG
-
-
-
-
-
-
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5000W Generator
Assembly and Installation
Apply to GPD5000W
Unpacking
1. Remove the generator and loose parts box from the carton.
2. Compare the Hardware Kit included with the inventory list below.
Loose Parts (Wheel kit and handle)
Check all loose parts against the following list. Contact your dealer toll free at 888.834.4218
if any of the loose parts shown are not included with your generator
Hardware Check:
Your Hardware Kit should include:
1)
2)
3)
4)
5)
Two Handles with bolts, nuts.
Two axle shaft with nuts
Two Split Pin
One generator leg with bolts and nuts
Two wheels
1
4
3
5
2
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Owner’s Manual
Installation
NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE
GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS
ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL
POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE
NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT
FOR CONNECTION TO A SEPARATE GENERATOR.
Electrical and other permits may be required for the installation of emergency power systems.
Investigate your local building and electrical codes before installing this unit. Installation must be completed by licensed contractors.
WARNING! THE GENERATOR WEIGHS APPROXIMATELY OVER 100 POUNDS.
USE CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN
MOVING IT TO THE INSTALLATION LOCATION. ALWAYS CONNECT HOIST
LINES TO THE FRAME OF THE GENERATOR.
General Location
• Make sure to locate and install the generator outdoors where cooling air is readily available.
• Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes, trees, or snow drifts. Locating it in the path of heavy winds or snowdrifts may require the placement of a barrier for protection. In normal weather conditions, the air vent should face the prevailing wind direction.
• Install the generator on a concrete slab or other area where rain drainage or flood waters can not reach it.
• Generator placement should allow four feet of access to all sides for maintenance.
• Place the generator as close as possible to the electrical tools and equipment being powered to reduce the length of extension cords.
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5000W Generator
Installation (cont’d)
Supporting and Mounting
Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach the frame to the concrete slab using 3/8” diameter expansion anchor bolts (not supplied).
Grounding
NOTE: IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED
ELECTRICIAN PERFORM THIS PROCEDURE
Connect a #6 AWG grounding wire (not included) from the ground connector (8) on the generator to a grounding rod (not included) that has been driven at least 24 inches deep into the earth. The grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately ground the generator.
Fuel tank
Choke lever
Contol Panel
Oil plug
Air filter
Recoil Start
Product Image for Reference only
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Owner’s Manual
Operation
NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE
CONTROLS MENTIONED BELOW.
Before Starting the Generator
CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE
FILLED WITH HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL.
TO DO SO,
UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED AT THE
BOTTOM OF THE ENGINE CRANKCASE.
FILL THE ENGINE CRANKCASE UNTIL
THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED LINE ON THE DIPSTICK.
THEN SCREW THE DIPSTICK BACK INTO THE OIL FILL HOLE.
Upper Level
1. Check that the engine power switch is in its
“OFF” position.
2. Before the first use, remove the fuel tank cap and fill the fuel tank with unleaded gasoline. When fueling, be sure that the fuel strainer is in place. Replace the fuel tank cap. Thereafter, check the engine’s fuel gauge for the amount of unleaded gasoline in the fuel tank. If necessary, refill the fuel tank with unleaded gasoline; the generator must be turned off and cooled down before refilling the fuel tank.
Use gasoline with a pump octane rating of 90 or higher.
We recommend unleaded gasoling because it produces fewer engine and spark plug deposits and extends exhaust system life. Never use stale or contaminated gasoline or oil/gasoline mixture. Avoid getting dirt or water in the fuel tank.
19
F u e l t a n k c a p a c ti y : 1 5 .
0 L ( 4 g a ll o n s )
5000W Generator
Operation (cont’d)
Starting
1. Turn the engine switch to the ON position.
The engine switch enables and disables the ignition
system.
OFF: To stop the engine
ON: To run the engine
2. The fuel valve is located under the fuel tank . When
the valve lever is in the ON position, fuel is allowed
to flow from the fuel tank to the carburetor. Be sur
to return the fuel valve lever to the OFF position after
stopping the engine.
ON
OFF
3. To start a cold engine, move the choke lever to the
CLOSED position. To restart a warm engine, leave the
choke lever in the OPEN position.
The choke lever opens and closes the choke valve in
the carburetor.
The CLOSED position enriches the fuel mixture from
starting a cold engine.
The OPEN position provides the correct fuel mixture
for operation after starting, and for restarting a warm
engine.
Choke lever
20
Operation (cont’d)
Starting
4. Operate the Recoil Starter:
Pull the starter grip lightly until you feel resistance,
then pull briskly. Return the starter grip gently.
Pulling the starter grip operates the recoil starter to
crank the engine
Owner’s Manual
Starter Grip
5. If the choke has been moved to the CLOSED
position to start the engine, gradually move it to the
OPEN position as the engine warms up.
ON
Choke Lever
OPEN
Stopping Engine
1. Turn the engine switch to the OFF position.
2. Turn the fuel valve lever to the OFF position.
When the engine is not in use, leave the fuel valve in
the OFF position to prevent carburetor flooding and to
reduce the possibility of fuel leakage.
21
ON
OFF
5000W Generator
Operation (cont’d)
Powering 120/240Volt AC Tools And Equipment:
1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE
DAMAGE TO THE EQUIPMENT.GREEN-POWER IS NOT RESPONSIBLE FOR
ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN
APPROVED LINE CONDITIONER.
2. Once the generator is running, simply connect the power cords of 120/240volt AC powered tools and equipment into the 120/240 volt AC dual outlets.
NOTE: THE GENERATOR FEATURES AN AC NON-FUSE THERMAL PROTECTOR
TO PROTECT THE AC CIRCUIT IN CASE OF AN OVERLOAD. SHOULD
AN OVERLOAD OCCUR, THE BREAKER WILL POP.
3. Disconnect all electrical powered tools and equipment from the generator’s 120/240volt AC duel outlets.
4. After the engine and generator have completely cooled, store generator in a safe, clean, dry location (if not already installed).
22
Owner’s Manual
Operation (cont’d)
Powering 12 Volt DC tools and Equipment:
1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering
exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or
equipment for connection to a separate generator.
2. Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals.
CAUTION: MAKE SURE TO CONNECT THE POSITIVE (+) LEAD OF THE
POWER CORD TO THE POSITIVE (+) TERMINAL ON THE GENERATOR,
AND CONNECT THE NEGATIVE (-) LEAD OF THE POWER CORD TO THE
NEGATIVE (-) TERMINAL ON THE GENERATOR.
THE 12V DC IS FOR BATTERY CHARGING ONLY.
23
5000W Generator
Inspection, Cleaning, and Maintenance
WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS
“OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE.
AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO
COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS,
MAINTENANCE, OR CLEANING.
Spark Plug Maintenance
In order to service the spark plug, you will need a spark plug wrench (commercially available).
Recommended spark plugs: TORCH F6RTC but we recommend our OEM spark plug.
To ensure proper engine operation, the spark plug must be properly gapped and free of deposits.
1. Remove the spark plug cap.
2. Clean any dirt from around the spark plug base.
3. Use a spark plug wrench to remove the spark plug.
4. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark plug with a wire brush if it is to be reused.
5. Measure the plug gap with a feeler gauge.
(Correct as necessary by carefully bending the side electrode.)
The gap should be : 0.70-0.80 mm (0.028-0.031in)
6. Check that the spark plug washer is in good condition.
7. After the spark plug is seated, tighten with a spark plug in by hand to prevent cross-threading.
8 . After the spark plug is seated, tighten with a spark plug wrench to compress the washer.
N OTTE
TTIIG HTTE
E S
D S
AR
PA
PLLU
K P
G M
G C
STT B
N B
E S EC
CO
UR ELLY
E V RY
HTTE
OTT A
NE
D C OU
N IIM PR OP ER
D D AM GE E
E
U
NG
SE
E.. N
NLLY
VE R U
EC
E S
ME
PA
ND
PLLU
D S
GS
AR
HIIC
PLLU
H H AV
S O R E
E A
QU
MP
UIIV ALLE
RO ER HE ATT R NG
24
Owner’s Manual
Fuel Sediment Cup Cleaning(If It Is Applied)
The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor.
If the engine has not been run for a long time, the sediment cup should be cleaned.
1. Turn the fuel valve to the OFF position. Remove the sediment c up, and O-ring.
2. Clean the sediment cup, and O-ring, in nonflammable or high flash point solvent.
3. Reinstall O-ring, and sediment cup.
4. Turn the fuel valve ON and check for leaks.
25
5000W Generator
Maintenance Guide
Periodic maintenance and adjustment is necessary to keep the generator in good operating condition.
WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the areas is well ventilated.
• Before each use, inspect the generator. Check for:
- Loose screws
- Misaligned or binding moving parts
- Cracked or broken parts
- Damaged electrical wiring
- Any other condition that may affect safe operation.
• If an engine problem occurs, have it checked by a qualified service technician before further use.
Do not use damaged equipment.
• Before each use, make sure the engine’s oil and gas levels are adequate. If necessary, fill the crankcase until the oil level is even with the oil hill hole and/or fill the fuel tank.
• Before each use, remove all debris with a soft brush, rag, or vacuum.
• Lubricate all moving parts using a premium quality, lightweight machine oil.
• E very 50 hours of use, drain the old engine oil and replace with a high a high quality
SA E 10W-30 grade engine oil.
• E very 300 hours of use, have a qualified, certified technician perform thorough maintenance on the generator and engine.
• For long term storage, either drain fuel into suitable container or add a fuel preservative/ stabilizer (not included) to prevent fuel breakdown.
26
Owner’s Manual
Air cleaner Maintenance
lower generator output power and deteriorate the engine emission To prevent carburetor malfunction, service the air cleaner
regularly. Service more frequently when operating the generator in extremely dusty areas.
WARNING! Using gasoline or flammable solvent to clean the filter element
can cause a fire or explosion. Use only soapy water or nonflammable
solvent.
NOTE: Never run the generator without the air cleaner. Rapid engine wear
will result.
1. Unsnap the air cleaner cover clips, remove the air
cleaner cover, and remove the element.
2. Wash the element in a solution of household detergent
and warm water, then rinse thoroughly, or wash in
nonflammable or high flash point solvent. Allow the
element to dry thorughly.
3. Soak the element in clean engine oil and squeeze
out the excess oil. The engine will smoke during
initial start-up if too much oil is left in the element.
4. Reinstall the air cleaner element and the cover.
27
5000W Generator
28
Owner’s Manual
Transporting/Storage
1.
Drain the carburetor by loosengine the drain screw.Drain the gasoline into asuitable container.(017)
!
WARNING
Gasoline is extremely flammable and is explosive under certain conditions
Perform this task in a well ventilated area with the engine stopped.Do not smoke or allow flames or spartks In the area during this producedure.
(Change the engine oil)
018
017
2.
Change the engine oil.
2.1 Drain the used oil while the engine is warm. Warm oil drains quickly and completely.
Avoid contact with hot oil.
(018)
2.2 Place a suitable container below the engine to catch the used oil then remove the filler cap/dipstick and the drain plug.Allow the used oil to drain completely, then reinstall the drain plug, and tighten it securely.
2.3 With the engine in a level position, fill to the outer edge of the oil filler hole with the recommended oil.Securely screw in the filler cap/dipstick.
3.
Remove the spark plug,and pour about a tablespoon of clean engine oil into the cylinder.Crank the engine several revolutions to distribute the oil,then reinstall the spark
4.
plug.
Slowly pull the strarter grip until resistance is felt. At this point,the piston is coming up on its compression stroke and both the intake and exhaust valves are closed.Storing the engine in this positon will help to protect it from internal corrosion.(019)
29
019
5000W Generator
DC WINDING
Wiring Diagram for GPD5000CW
G
DC PROTECTOR
R
W
R
W
B
BR
30
Owner’s Manual
Speci
fi
cations
AC electr ical
Current Output
Running Watts
Starting Watts
Outlet
DC electrical
Gasoline engine
Fuel
Outlet
Type
Displacement
Oil capacity
EPA approved
Type
Capacity
Running time
Weight
Approximate weight
16A
3,850
5,000
Two 120V 20A NEMA 5-20 Receptacle
one 120V/240V 30A NEMA L14-30R Receptacle
4-cycle OHV air-cool ed recoil start
223cc
0.63 quart (0.6liter) yes
Unleaded gasoline
4 gallons
11.5 hours (approx.) on 1/2 load
115 lbs.
31
5000W Generator
LCT engine parts cylinder head system assy.
4
GPA Parts No. LCT Parts No.
GPG4000-A-01
GPG4000-A-02
GPG4000-A-03
PGH40025
PGH49028
PGH44726
Description
CYLINDER HEAD COMP.
FLANGE BOLT (M8X58)
SPARK PLUG
GPG4000-A-04 PGH40075 CYLINDER HEAD SEALING PAD
GPG4000-A-05
GPG4000-A-06
PGH40653
PGH40675
HEAD COVER COMP.
HEAD COVER PACKING
GPG4000-A-07 PGH40779 TUBE
GPG4000-A-08
GPG4000-A-09
GPG4000-A-10
PGS40003
PGH44176
PGH42950
HEX HEAD FLANGE BOLT M6X12
CARBUR ETOR STUD BOLT
EXHAU ST PIPE STUD BOLT
GPG4000-A-11 PGH41025 DOWEL PIN (10X16)
Qty
1
1
1
1
4
2
2
2
1
4
1
A
32
5000W Generator
LCT engine parts
Cylinder barrel
GPA Parts No. LCT Parts No.
GPD5000-B-01 PGH48101
GPD5000-B-02 PGH44760
GPG4000-B-03 PGH45125
GPG4000-B-04 PGH45150
GPG4000-B-05 PGH45650
GPG4000-B-06 PGH45626
GPG4000-B-07 PGH45200
GPG4000-B-08
GPG4000-B-09
GPG4000-B-10
GPG4000-B-11
PGH40975
PGS40006
PGH40951
PGH45225
GPG4000-B-12 PGH42133
GPG4000-B-13
GPG4000-B-14
GPG4000-B-15
PGH40925
PGH44775
PGS40003
Description
CRANK CASE
OIL LEVEL SWITCH ASSY.
GOVERNOR GEAR ASSY.
GOVERNOR SLIDER
GOVERNOR ARM SHAFT
LOCK PIN (8mm)
SLIDER SHAFT
DRAIN PLUG BOLT
HEX HEAD FLANGE BOLT M6X16
DRAIN PLUG WASHER (10.2mm)
SLIDER WASHER
BALL BEARING (6205)
OIL ALERT
HEX HEAD FLANGE BOLT M6X12
1
1
1
1
1
1
Qty
1
1
1
1
2
2
2
1
1
1
B
33
5000W Generator
LCT engine parts
Crankcase cover system assy.
GPA Parts No. LCT Parts No.
GPG4000-C-01
GPG4000-C-02
PGH46854
PGH46934
GPG4000-C-03
GPG4000-C-04
PGH46902
PGH42133
GPG4000-C-05
GPG4000-C-06
GPG4000-C-07
PGH40925
PGH41000
PGH46875
C R A N K
C R A N K
6
Qty
1
1
1
1
2
1
6
C
34
5000W Generator
LCT engine parts
Crankshaft system assy.
GPA Parts No. LCT Parts No.
GPD5000-D-01
GPG4000-D-02
PGH48207
PGH42101-1
Description
CRANKSHAFT COMP.
SEMICIRCLE KEY
Qty
1
1
D
35
5000W Generator
LCT engine parts
Piston and connecting rod system assy.
GPA Parts No. LCT Parts No.
GPG4000-E-01 PGH41327-1
GPG4000-E-02
GPG4000-E-03
PGH41327-2
PGH41327-3
GPG4000-E-04 PGH41327-4
GPG4000-E-05
GPG4000-E-06
GPG4000-E-07
GPG5000-E-08
GPG5000-E-09
GPG5000-E-10
PGH41300
PGH41253
PGH41275
PGH48171-1
PGH48171-2
PGH48171-3
Description
COMPRESSION RING A
COMPRESSION RING B
OIL RING A
OIL RING B
PISTON PIN CLIP
PISTON
PISTON PIN
CONNECTING ROD
CONNECTING COVER
CONNECTING ROD BOLT
Qty
1
1
2
1
2
1
1
1
1
2
E
36
5000W Generator
LCT engine parts
Valve Train Assembly
12
10
11 13
15
GPA Parts No. LCT Parts No.
GPG4000-F-01
GPG4000-F-02
GPG4000-F-03
GPG4000-F-04
PGH40525
PGH40550
PGH40500
PGH40475
GPG4000-F-05
GPG5000-F-06
GPG4000-F-07
GPG5000-F-08
GPG4000-F-09
GPG4000-F-10
GPG4000-F-11
GPG4000-F-12
PGH40275
PGH48025
PGH40325
PGH48900
PGH40300
PGH40150
PGH40200
PGH40100
GPG4000-F-13 PGH40250
GPG4000-F-14
GPG4000-F-15
PGH40226
PGH40126
I
Description
PIVOT ADJUSTING NUT
ROCKER ARM PIVOT
ROCKER ARM
PIVOT BOLT (M8)
PUSH ROD GUIDE PLATE
PUSH ROD
VALVE LIFTER
CAMSHAFT
Qty
2
OIL SEAL
E
N
X .
.
V A L V E S P R I N G R
V A L V E S P R I
VALVE SPRING
N G
E T A I N E R
R E T A I N E R
2
2
2
1
2
1
1
2
2
1
2
EX. VALVE HELMET 1
EX. VALVE
IN. VALVE
1
1
F
37
5000W Generator
11
LCT engine parts
Recoil Starter Assy.
10
9
8
7
6
5
2
4
2
3
2
1
13
12
15
14
GPA Parts No. LCT Parts No.
GPG4000-G-01
GPG4000-G-02
GPG4000-G-03
GPG4000-G-04
PGH46050.1.1
PGH46050.1.2
PGH46050.1.3
PGH46050.1.4
GPG4000-G-05
GPG4000-G-06
GPG4000-G-07
GPG4000-G-08
GPG4000-G-09
GPG4000-G-10
GPG4000-G-11
GPG4000-G-12
GPG4000-G-13
GPG4000-G-14
GPG4000-G-15
PGH46050.1.5
PGH46050.1.6
PGH46050.1.7
PGH46050.1.8
PGH46050.1.9
PGH46050.1.10
PGH46050.1.11
PGH46050.1.12
PGH46050.1.13
PGH46050.1.14
PGH46050.1.15
.
Description
ELASTIC CYLINDRICAL PIN
WASHER ¢10
PRESSURE SPRING
SPRING RETAINER
STARTER RATCHET
RETURN SPRING
RECOIL STARTER ROPE
REC OIL STARTER SPRING
PRESSURE PLATE
STOP ROP PLATE
PROTECTIVE CAP
RECOIL STARTER CASE COMP.
CENTER SHAFT
RECOIL ROPE
STARTER KNOB
1
1
1
1
1
1
1
1
1
2
3
1
2
1
Qty
1
G
38
5000W Generator
LCT engine parts
Fan cover system assy.
7
3
7
8
GPG4000-H-01
GPG4000-H-02
GPG4000-H-03
GPG4000-H-04
GPG4000-H-05
GPG4000-H-06
GPG4000-H-07
GPG4000-H-08
PGH46145
PGH46163
PGH46182
PGH42628
PGS40003
PGS40007
PGS40000
PGS40019
FAN COVER COMP.
FLYWHEEL SIDE PLATE
SHROUD
AIR CLEANER SUPPORT
FLANGE BOLT (M6 X 12)
FLANGE BOLT (M6 X 20)
FLANGE BOLT (M6 X 10)
FLANGE BOLT (M6 X 8 )
Qty
1
1
1
1
4
1
2
1
H
39
5000W Generator
LCT engine parts
Carburetor system assy.
1 2
3
4
GPA Parts No. LCT Parts No. Description
GPD5000-I-01 PGH48501 CARBURETOR ASSY.
GPG4000-I-02
GPG4000-I-03
PGH44128
PGH44150
CARBURETOR PAPER GASKET
CARBURETOR INSULATING PLATE
GPG4000-I-04 PGH44203 INTAKE PIPE GASKET
Qty
1
1
1
1
I
40
5000W Generator
LCT engine parts
Flywheel system assy.
2
3
GPA Parts No. LCT Parts No. Description
GPG4000-J-01
GPG4000-J-02
GPG4000-J-03
PGH42461
PGH42475
PGH42500
FLYWHEEL
FLYWHEEL NUT (M14X1.5 )
COOLING FAN
GPG4000-J-04 PGH46142 STARTER PULLEY
Qty
1
1
1
1
J
41
5 0 0 0 W G e n e r a t o r
LCT engine parts
Ignition System Assy.
GPA Parts No. LCT Parts No.
GPG4000 -K-01 PGH44675.2-1
GPG4000 -K-02 PGH44675.2-2
GPG4000
GPG4000
-K-03
-K-04
PGH44675.2-3
PGH44675-3
GPG4000 -K-05 BGS40009
Description
NOISE SUPPERSSOR CAP ASSY
IGNITION COIL ASSY
STOP SWITCH CORD
STOP SWITCH CORD HOLDER
FLANGE BOLT (M6 X 25)
Qty
1
1
1
1
1
K
42
5000W Generator
LCT engine parts
Control system assy.
GPA Parts No. LCT Parts No.
GPG4000-M-01
GPG4000-M-02
GPG4000-M-03
GPG4000-M-04
GPG4000-M-05
GPD5000-M-06
GPG4000-M-07
PGH45078
PGH45078-2
PGH45078-3
PGH45078-7
PGS40003
PGH45503
PGH45525
Description
CONTROL UNIT ASSY.
CONTROL BASE COMP.
CONTROL AJUSTING SPRING
PAN SCREW (M5 X 25)
FLANGE BOLT (M6 X 12)
THROTTLE RETURN SPRING
GOVERNOR SPRING
GPD5000-M-08
GPG4000-M-09
GPG4000-M-10
GPG4000-M-11
PGH48600
PGS20000
PGS45415
PGH45575
GOVERNOR ROD
FLANGE NUT (M6)
GOVERNOR ARM BOLT (M6)
GOVERNOR ARM
Qty
1
1
1
1
2
1
1
1
1
1
1
M
43
5000W Generator
LCT engine parts
Air cleaner
8
8
GPA Parts No. LCT Parts No.
GPG4000-N-01
GPG4000-N-02
GPG4000-N-03
GPG4000-N-04
PGH42160
PGH42160.2-2
PGS40003
PGH42160.2-4
GPG4000-N-05
PGH42160.2-5
GPG4000-N-06 PGH42160.2-1
GPG4000-N-07 PGH44104
GPG4000-N-08 PGS20000-M6
HEX HEAD BOLT M6X12
GASKET
FLANGE NUT (M6)
Qty
1
1
4
1
1
1
1
2
N
44
5000W Generator
Equipment Parts excluded in LCT Engine
Muffler System Assy.
5
5
5
5
4
5
3
GPA Part No.
GPD4000-O-01
GPD4000-O-02
GPD5000-O-03
GPD4000-O-04
GPD4000-O-05
1 2
Factory Part No.
BGG31005
BGS30007
BGG30212
BGG31520
BGS40003
Descript io n
MUFFLER STAY COMP.
FLANGE BOLT (M8 X 16)
MUFFLER COMP.
MUFF. OUTER PROTECTOR COMP.
FLANGE BOLT (M6 X 12)
Qty
1
2
1
1
6
O
45
5000W Generator
Equipment Parts excluded in LCT Engine
Fuel tank system assy.
GPA Parts No. Factory Parts No.
GPG4000 -P-01 BGG20550.1.5-1.2
GPG4000 -P-02 BGG20550.1.5-1.1
GPG4000 -P-03
GPG4000 -P-04
GPG4000 -P-05-1
BGG20550.1.5-1C
BGG64228
BGH63693
GPG4000 -P-05-2
GPG4000 -P-06
GPG4000 -P-07
GPG4000- P-08
GPG4000 -P-09
GPG4000- P-10
GPG4000-P-11
BGH63692
BGH43582
BGH43602
BGH43625
BGH63575
BGS40009
BGH20550.1.2
GPG4000-P-12
GPG4000-P-1 3
GPG4000-P-1 4
BGG20503
BGG21003
BGH70036
Descript ion
FUEL FILLER CAP COMP
FUEL FILTER
FUEL TANK COMP.
OVERFLOW VALVE
VAPOR HOSE
VAPOR HOSE
TUBE CLIP A
FUEL TUBE D
FUEL VALVE
TUBE CLIP C
FLANGE BOLT (M6x25)
RUBBER
WASHER
OIL GAUGE
CROSS SCREW M4x12
4
4
4
2
1
1
1
2
1
2
1
1
1
1
Qty
1
P
46
5000W Generator
Equipment Parts excluded in LCT Engine
Control panel assy.
2
1
9 3
GPG4000-Q-01
GPG4000-Q-02
GPG4000-Q-03
GPG4000-Q-04
GPG4000-Q-05
GPG4000-Q-06
GPG4000-Q-07
GPG4000-Q-08
GPG4000-Q-09
BGG50200
BGG50100
BGG50068
BGG50705
BGG53350
BGG53450
BGG52100
BGG53650
BGG52155
8
5 6
4
7
ENGINE SWITCH ASSY.
VOLTMETER
CON TROL PANEL COMP
EARTH TERMINAL
120V 20A NEMA 5-20 Receptacle
120V/240V 30A NEMA L14-30R Receptacle
DC CIRCUIT PROTECTOR
DC 12 V OUTPUT
AC CIRCUIT PROTECTOR
Qty
1
1
1
1
2
1
1
1
2
Q
47
5000W Generator
Equipment Parts excluded in LCT Engine
Frame Comp ASSY.
4
3
6
7
1
5
2
GPA Parts No. Factory Parts No.
GPD5000-R-01
GPG4000-R-02
GPG4000-R-03
GPG4000-R-0 4
GPG4000-R-0 5
GPG4000-R-0 6
GPG4000-R-0 7
BGG40419
BGG61006
BGG50068.2
BGH43651
BGH43654
BGS40003
BGS20000
Description
GENERATOR FRAME
BOTTON RUBBER A
CONTROL PANEL CASE
CARBON CANISTER
CARBON CANISTER BRACKET
FLANGE BOLT M6*12
FLANGE NUT M6
1
4
2
4
1
1
R
Qty
1
48
5000W Generator
Equipment Parts excluded in LCT Engine
Generator.
7 19
11
GPA Parts No.
GPD5000-S-01
GPD5000-S-02
GPD5000-S-03
GPG4000-S-04
GPG4000-S-05
GPG4000-S-06
GPG4000-S-07
GPD5000-S-08
GPG4000-S-09
GPG4000-S-10-
GPG4000-S-11-
GPG4000-S-12
GPD5000-S-13
GPD5000-S-14
GPG4000-S-15
GPD5000-S-16
GPG4000-S-17
GPG4000-S-18
GPG4000-S-19
Factory Parts No
BGG11903.1.2
BGG11903.1.3
BGG11903.1.4
BGG13100
BGS14022
BGG13300
BGS10001
BGG14052
BGG12508
BGG13004
BGS10001
BGS40078
BGG11903.1.5
BGG11903.1.6
BGS60004
BGG14012
BGS30039
BGG13200
BGS60001
Description
STATOR COVER
STATOR ASSY.
QTY
1
1
COOLING FAN
BRUSH ASSY.
TAPPING SCREW
GENERATOR STAY
NUT (5mm)
FLANGE BOLT (M6X170)
BEARING ASSY.
PLAIN WASHER
1
1
6
1
4
4
AUTO VOLTAGE REG. ASSY.
REAR COVER
NUT
FLANGE BOLT
1
1
4
2
ROTOR COMP.
1
1
FLANGE BOLT (M8X227)
HEX. BOLT (M5 X 20)
1
1
2
PLAIN WASHER (5mm)
1
4
S
49
5000W Generator
Equipment Parts excluded in LCT Engine
Wheel & Hand Assy.
3
3
7
1
2
14
4
1
14
1
4
2 1
6
5
5
7
13 13
6
GPA Parts No. Factory Parts No. Description
GPG5250-T-01 BGS61001 SPLIT PIN 4
T
QTY.
GPG6500-T-02 BGS20006.1.2 WASHER PLAIN 2
GPD5000-T-03 BGG60649 WHEEL 2
GPD5000-T-04 BGS42004 SHAFT 2
GPG6500-T-05 BGS20002 FLANGE NUT(M8) 2
GPD5000-T-06 BGG42102 HANDLE 2
GPG6500-T-07 BGS30014 FLANGE BOLT(M8*40) 2
GPG6500-T-08 BGS61005 RUBBER 2
GPG6500-T-09 BGS20002 FLANGE NUT(M8) 6
GPD5000-T-10 BGG42051 STANDER 1
GPG6500-T-11 BGS30007 FLANGE BOLT(M8*16) 1
GPG6500-T-13 BGS30003 FLANGE BOLT(M6*40) 4
GPG6500-T-14 BGS10002 FLANGE NUT(M8) 4
50
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