Dyna-Glo KFA50DGD 50,000 BTU Kerosene Forced Air Heater Owner's Manual

Add to My manuals
30 Pages

advertisement

Dyna-Glo KFA50DGD 50,000 BTU Kerosene Forced Air Heater Owner's Manual | Manualzz

INDOOR/OUTDOOR PRODUCTS

KEROSENE PORTABLE

“USER’S MANUAL AND

COMPLIES WITH UL733 AND

ANSI A10.10-1998 CAN/CSA/

B140.0-03 AND CSA

B140.8-1967

MODEL:

KFA50DGD, KFA80DGD, KFA135DGD

KFA180DGD, KFA220DGD

Before the first use of this heater, please read this USER’S MANUAL very carefully. This USER’S MANUAL has been designed to instruct you as to the proper manner in which to assemble, maintain, store, and most importantly, how to operate the heater in a safe and efficient manner.

Please keep this manual for future reference.

CONSUMER : Retain this manual for future reference.

Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 877-447-4768 8:30 a.m. - 4:30 pm CST, Monday - Friday. or email us at [email protected]

IMKFADG-HDc

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

DANGER:

IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH

FROM BURNS, FIRE, EXPLOSION, ELECTRICAL SHOCK AND/OR CARBON

MONOXIDE POISONING.

WARNINGS:

1. RISK OF INDOOR AIR POLLUTION!

• Use this heater only in well ventilated areas. Provide at least a three-square foot (2,800 sq. cm.)

opening of fresh outside air for each 100,000 BTU/hr. of heater rating.

• People with breathing problems should consult a physician before using the heater.

• Carbon monoxide poisoning: Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness

and/or nausea. If you have these signs, the heater may not be working properly.

Get fresh air at once! Have the heater serviced. Some people are more affected by carbon monoxide than others.

These include pregnant women, persons with heart or lung disease or anemia, those under the influence of alcohol, or

those at high altitudes.

• Never use this heater in living or sleeping areas.

2. RISK OF BURNS / FIRE / EXPLOSION!

• NEVER use any fuel other than 1-K kerosene, #1/#2 diesel/fuel oil, JET A or JP-8 fuels in this heater.

• NEVER use use fuel such as gasoline, benzene, paint thinners or other oil compounds in this heater.

(RISK OF FIRE OR EXPLOSION)

• NEVER use this heater where flammable vapors may be present.

• NEVER refill the heaters fuel tank while heater is operating or is still hot.

CAUTION:

Hot while in operation. Do not touch. Keep children, clothing and combustibles away from heater.

Minimum Clearances: Outlet: 8 feet (250cm) / Sides, top and rear: 4 feet (125cm)

• NEVER block air inlet (rear) or air outlet (front) of heater.

• NEVER use duct work in front or behind of heater.

• NEVER move, handle, service a hot, operating or plugged in heater.

• NEVER transport heater with fuel in it’s tank.

• When used with an optional thermostat or if equipped with a thermostat heater may start at any time.

ALWAYS

locate heater on a stable and level surface.

keep children and animals away from heater.

• Bulk fuel storage should be a minimum of 25 ft. from heaters, torches, portable generators or other sources of ignition.

All fuel storage should be in accordance with federal, state or local authorities having jurisdiction.

3. RISK OF ELECTRIC SHOCK!

• Use only the electrical power (voltage and frequency) specified on the model plate of the heater.

• Use only a three-prong, grounded outlet and extension cord.

• install the heater so that it is not directly exposed to water spray, rain, dripping water or wind.

• unplug the heater when not in use.

PROPOSITION 65 WARNING: Fuels used in gas, wood-burning or oil fired appliances, and the birth defects and other reproductive harm.

MASSACHUSETTS RESIDENTS: Massachusetts state law prohibits the use of this heater in any

Massachusetts requires local fire dept. permit (M.E.L.C. 148, Section 10A.)

CANADIAN RESIDENTS: Use of this heater shall be in accordance with authorities having

NEW YORK CITY RESIDENTS: For use only at construction sites in accordance with applicable NYC

1

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

CONTENTS OF USER’S MANUAL

ITEM PAGE #

PRECAUTIONS - SAFETY GUIDE .........................................................

1

1. INTRODUCTION ...............................................................................

2

2. FEATURES .......................................................................................... 2

3. UNPACKING AND ASSEMBLY ....................................................... 4

4. FUELS .................................................................................................

6

5. OVERVIEW OF HEATER DESIGN ................................................... 7

6. FUELING YOUR HEATER ................................................................ 8

7. OPERATION ....................................................................................... 8

8. LONG TERM STORAGE OF YOUR HEATER ................................ 9

9. MAINTENANCE ................................................................................ 10

10. REPLACING FUSE ............................................................................ 14

11. TROUBLESHOOTING GUIDE ......................................................... 15

12. WIRING DIAGRAM ...........................................................................

16

13. SPECIFICATIONS .............................................................................. 17

14. EXPLODED PARTS DRAWING ........................................................ 18 & 21 & 24

15. PARTS LIST ........................................................................................ 19, 20 & 22, 23 & 25, 26

1. INTRODUCTION

Please read this USER’S MANUAL carefully. It will show you how to assemble, maintain, and operate the heater safely and efficiently to obtain full benefits from its many built-in features.

2. FEATURES

Front Guard

Hot Air Outlet

Lower Shell

Upper Shell

Handle

Fuel Tank

Side Cover

Lamp

Thermostot Knob

(80DGD Model Only)

Power/Reset Switch

Power Cord

(Piggy Back, 80DGD Model Only)

Figure 1. KFA50DGD/KFA80DGD MODELS

2

Fan Guard

Fuel Gauge

Fuel Cap

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

Hot Air Outlet

Shell Lower

Fuel Gauge

Fuel Cap

Side Cover

Lamp

Thermostat Knob

Room Temp. Display

Power/Reset Switch

10” Flat Free Wheel

Front Handle

Upper Shell

Rear Handle

Cord Wrap

BTU Control Switch

Pressure Gauge

Fan Guard

Power Cord

(Piggy Back)

Fuel Drain Bolt

Figure 2. KFA135DGD MODEL

Hot Air Outlet

Shell Lower

Fuel Gauge

Fuel Cap

Side Cover

Lamp

Thermostat Knob

Room Temp. Display

Power/Reset Switch

10” Flat Free Wheel

Front Handle

Upper Shell

Rear Handle

Cord Wrap

BTU Control Switch

Pressure Gauge

Fan Guard

Power Cord

(Piggy Back)

Fuel Drain Bolt

Figure 3. KFA180/220DGD MODELS

3

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

3. UNPACKING AND ASSEMBLY

1. REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX. (Fig. 4 and 5)

NOTE : Save the shipping carton and packing materials for future storage.

Wheel Support Frame

Wheel

Threaded Axle

Front Handle

Rear Handle

Handle

Cord Wrap

Hardware kit : HW-KFA1016

KFA50DGD

KFA80DGD

No

No

No

No

No

Yes

No

No

KFA135DGD

Yes

Yes

Yes

Yes

Yes

No

Yes

Yes

KFA180DGD

KFA220DGD

Yes

Yes

Yes

Yes

Yes

No

Yes

Yes

Figure 4. KFA50DGD/80DGD MODELS

Handle

Figure 5. KFA135DGD/180DGD/220DGD MODELS

Screws Flange Screws

Wheels

(10” Flat Free)

Nuts Cap Nuts S Bushings Cap Nuts L

Cord Wraps

Front Handle

Wheel Support Frame

Hardware Kit : HW-KFA1016

Rear Handle

4

Axle

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

2. ASSEMBLY

For KFA50DGD/80DGD Models only

(Assembly time for this product is 3 minutes)

Tools Required

• Medium Phillips Screwdriver.

1) Lift front guard for arrow direction and make

sure that guard’s wedged portion fits into the slit

hole on the upper housing.

2) Remove the pre-assembled screws on the shell

upper.

3) Align the holes in the upper housing with two

mounting holes on the handle as shown in

Figure 6.

4) Secure handle with the screws removed.

Handle

Screw

Remove Screws

Front Guard

Wedged Portion

Slit Hole

Shell Upper

Figure 6. Assembling Handle

For KFA135DGD/180DGD/220DGD Models only (Assembly time for this product is 10 minutes)

Tools Required

• Medium Phillips Screwdriver.

• 3/4 inch socket or adjustable wrench

Assembling Handle & Wheel and Cord Wrap

1) Slide threaded axle through the rear section of the wheel support frane.

2) Slide one axle bushing on to each side of the axle. Slide one wheel on to each side of the axle.

Attach one cap nut on to each side of the threaded axle and tighten well.

3) Place heater on wheel support frame. Align the holes on fuel tank flange with holes on wheel support

frame.

4) Position the Handles on top of fuel tank flange.

Insert screws through handles, fuel tank flange and wheel support frames as shown in Figure 8 and

attach nut finger tight after each screw is inserted.

5) Align the hole on the handles with the mounting hole on the Cord Wrap.

Insert Screws through Cord Wrap, handles and attach nut finger tight after each screw is inserted.

6) After all screws are inserted, tighten nuts firmly.

5

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

Front Handle

Screw

Hot Air Outlet

Fuel Tank

Flange

Cap Nut S

Rear Handle

Cord Wrap

Flange Screw

Air Inlet

Wheel Support Frame

Nut

Wheel

Cap Nut L

Threaded Axle

Wheel Bushing

Figure 7. Assembling Handle, Wheel and Cord wrap

CAUTION : DO NOT OPERATE heater without support frame assembled to tank.

NOTE : Heater should be inspected before each use, and at least annually by a qualified service person.

4. FUELS

For optimal performance of this heater, it is strongly suggested that 1-K kerosene be used. 1-K kerosene has been refined to virtually eliminate contaminants, such as sulpher. Which can cause a rotten egg odor during the operation of the heater. However, #1/#2 diesel/fuel oil, JET A or JP-8 fuels may also be used if 1-K kerosene is not available. Be advised that these fuels do not burn as clean as 1-K kerosene, and care should be taken to provide more fresh air ventilation to accomodate any added contaminants that may be added to the heated space.

#2 diesel/fuel oil heavier than 1-K kerosene in extreme cold temperatures without nontoxic anti-icer additives will not ignite properly.

KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY

MARKED “KEROSENE”. NEVER STORE KEROSENE IN A RED CONTAINER.

Red containers are associated with gasoline.

NEVER store kerosene in the living space. Kerosene should be stored in a well ventilated place outside the living area.

NEVER use any fuel other than 1-K kerosene (#1/#2 diesel/fuel oil, JET A or JP-8 fuels are acceptable substitutes)

NEVER use fuel such as gasoline, benzene, alcohol, white gas, camp stove fuel, paint thinners, or other oil compounds in this heater. These are volatile fuels that can cause an explosion or uncontrolled flames.

NEVER store kerosene in direct sunlight or near a source of heat.

NEVER use kerosene that has been stored from one season to the next. Kerosene deteriorates over time.

“OLD KEROSENE” WILL NOT BUR N PROPER LY IN THIS HE ATER.

6

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

5. OVERVIEW OF HEATER’S DESIGN

Fuel System: This heater is equipped with an electric air pump that forces air through the air line connected to the fuel intake and then through a nozzle in the burner head.

When the air passes in front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle. This fuel and air mixture is then sprayed into the combustion chamber in a fine mist.

“Sure Fire Ignition” : The electronic ignitor sends voltage to a specially designed spark plug.

The spark plug ignites the fuel and air mixture described above.

The Air System : The heavy duty motor turns a fan that forces air into and around the combustion chamber.

Here the air is heated and then forced out the front of the heater.

The Safety System :

A. Temperature Limit Control : This heater is equipped with a Temperature Limit Control designed to turn off the heater should the internal temperature rise to an unsafe level. If this device activates and turns your heater off it may require service.

MODELS

KFA50DGD

KFA80DGD

KFA135DGD

KFA180DGD

KFA220DGD

Internal Shut-Off Temp.

Plus/Minus 10 Degrees

176˚F/80˚C

158˚F/70˚C

158˚F/70˚C

230˚F/110˚C

194˚F/90˚C

Reset Temperature

Plus/Minus 10 Degrees

122˚F/50˚C

104˚F/40˚C

104˚F/40˚C

194˚F/90˚C

140˚F/60˚C

B. Electrical System Protection : This heater’s electrical system is protected by a fuse mounted to the PCB assembly that protects it and other electrical components from damage.

If your heater fails to operate check this fuse first and replace as needed.

FUSE TYPE: All Models 125 volt / 8 amps

C. Flame-Out Sensor : Utilizes a photocell to monitor the flame in burn chamber during normal operation.

It will cause the heater to shut-off should the burner flame extinguish.

7

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

6. FUELING YOUR HEATER

NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE : FILL THE TANK OUTDOORS.

DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED.

IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER :

The first time you light the heater, it should be done outdoors. This allows the oils, etc. used in

manufacturing the heater to burn off outside.

WARNING!! : NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR STILL HOT.

7. OPERATION

A.) VENTILATION

RISK OF INDOOR AIR POLLUTION/USE HEATER ONLY IN WELL VENTILATED AREAS.

Provide a fresh air opening of at least three square feet (2,800 sq. cm) for each 100,000 BTU/Hr.

rating. Provide extra fresh air if more heaters are being used.

Example : A KFA220DGD heater requires one of the following:

• a two-car garage door raised six inches (15.24 cm)

• a single-car garage door raised nine inches (22.86 cm)

• two, thirty-inch (76.20 cm) windows raised fifteen inches (38.1 cm)

B.) OPERATION

TO START HEATER

1. Fill fuel tank with kerosene or No. 1 fuel oil.

2. Attach fuel cap.

3. Plug power cord of heater into three-prong, grounded extension cord. Extension cord must be at

least six feet long.

Extension Cord Wire Size Requirements

• 6 to 100 feet (1.8 to 30.5 meters) long, use 16 AWG conductor.

• 101 to 200 feet (30.8 to 61 meters) long, use 14 AWG conductor.

4. Turn “THERMOSTAT CONTROL knob” to desired setting (setting range : 40˚F ~ 110˚F)

(KFA80DGD/KFA135/180/220DGD Models Only)

5. Push “BTU control Switch” to desired level “High or LOW” (See Figure 8.)

(KFA135/180/220DGD Models Only)

6. Push Power Switch to “ON” position, Power lndicator Lamp will light and heater will start.

7. After startup, push “BTU control switch” to desired level “High or Low”

NOTE: Room Temperature display explanations are as follows: (KFA80DGD/KFA135/180/220DGD

Models only)

• When the room temperature is less 0℉, the LED display will show “Lo”

• When room temp is between 0℉ and 99℉, the number shown on the display is the current

room temperature.

• When room temperature is greater than 99℉, the LED display will show “Hi”

If heater does not start, the thermostat setting may be too low, turn “thermostat Control Knob” to higher position to start heater. If heater still does not start, turn power switch to “OFF” and then to

“ON” position. If heater still does not start, see Troubleshootiong Guide on page15.

NOTE : User can select to operate the heater on two different BTU levels(High or Low).

To stabilize heater and prevent ignition delay, select BTU level after turning the heater on, or while it is in operation by pushing the BTU control switch. If the heater started at low BTU level in cold weather or low fuel tank, ignition failure can occur.

NOTE : In cold weather, ignition may be improved by holding a finger over the end of the relief valve or block fanguard in half with newspaper etc. until the heater ignites.

8

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

Room Temp. Display

Lamp

Lamp

Btu Control Switch

Btu Control Switch

Push to"HIGH"

Thermostat

Control Knob

(KFA80DGD MODEL ONLY)

KFA50DGD/80DGD Models KFA135DGD/180DGD/220DGD Models

Fan Guard

Figure 8. Controls for All Models

Push to"LOW"

Relief Valve

NOTICE : The major electrical components of this heater are protected by a safety fuse mounted to the PCBboard.

If your heater fails to start, check this fuse first and replace as necessary. You should also check your

power source to insure that proper voltage and frequency are being supplied to the heater.

TO STOP HEATER

1. Turn switch to “OFF” and unplug power cord.

TO RESTART HEATER

1.Wait 10 seconds after stopping heater.

2. Repeat steps under to start heater.

C o v e r

Outlet

PIGGYBACK POWER CORD

WARNING : SHOCK HAZARD!

• Always cover electric outlet when not in use.

• Don’t plug and use a appliance more than 120V/60Hz 5A current in this outlet.

KFA80DGD/135DGD/180DGD/220DGD Models only

Figure 9. Piggy Back Power Cord

8. LONG TERM STORAGE OF YOUR HEATER

FUEL TANK DRAIN

1. Drain fuel tank through fuel cap opening.

(For KFA50DGD/80DGD Models Only)

2. Remove fuel drain bolt from rear bottom side of fuel tank using 3/4” socket or adjustable wrench and drain.

(For KFA135DGD/180DGD/220DGD Models Only. See Figure 10)

3. Using a small amount of kerosene, swirl and rinse the inside of the tank.

NEVER mix water with the kerosene as it will cause rust inside the tank.

Pour the kerosene out making sure that you remove it all.

IMPORTANT : Do not store kerosene over summer months for use during next heating season.

Using old fuel could damage heater.

4. Reinstall fuel cap. Properly dispose of old and dirty fuel.

(For KFA50DGD/80DGD Models Only)

5. Reinstall fuel drain bolt to Fuel tank and tighten firmly using 3/4” socket

or adjustable wrench. (For KFA135DGD/180DGD/220DGD Models Only.

See Figure 10)

IMPORTANT : Before reinstalling the fuel drain bolt, make sure the seal is on the bolt. If the seal is not used the bolt cannot

Seal be installed correctly and the fuel tank will leak.

6. Store heater in dry well ventilated area. Make sure storage place is free

Fuel Drain Bolt

of dust and corrosive fumes.

7. Store the heater in the original box with the original packing material and keep the USER’S MANUAL with the heater.

Figure 10. Fuel Drain Bolt

9

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

9. MAINTENANCE

WARNING!! : NEVER SERVICE HEATER WHILE IT IS PLUGGED IN OR

WHILE HOT!

USE ORIGINAL EQUIPMENT REPLACEMENT PARTS. Use of third party or

other alternate components will void warranty and may cause unsafe operating

conditions.

A.) FUEL TANK

FLUSH EVERY 200 HOURS OF OPERATION OR

AS NEEDED (SEE STORAGE, PAGE 9)

B.) AIR INTAKE FILTER

WASH AND DRY WITH SOAP AND WATER

EVERY 500 HOURS OF OPERATION OR AS

NEEDED.

- Remove screws along each side of heater using

medium phillips screwdriver.

- Lift upper shell off.

- Remove fan guard.

- Wash or replace air intake filter.

- Reinstall fan guard and upper shell.

Screw Upper Shell

Air Intake Filter

Fan Guard

Figure 11. Air Intake Filter Access

Air Output Filter

End Filter Cover

C.) AIR OUTPUT FILTER, LINT FILTER

REPLACE EVERY 500 HOURS OF OPERATION

OR ONCE A YEAR.

- Remove upper shell and fan guard (See Air Intake Filter).

- Turn Air pressure gauge counter-clock wise and

remove.

- Remove end filter cover screws using medium

phillips screwdriver.

- Remove end filter cover.

- Replace air output and lint filter.

- Reinstall end filter cover and air pressure gauge.

- Reinstall fan guard and upper shell.

Screw

Lint Filter

Pressure Gauge Air Intake Filter

Figure 12. Air Outprt Filter Access

D.) FAN BLADES

CLEAN EVERY SEASON OR AS NEEDED.

- Remove upper shell (See Air Intake Filter).

- Use M6 allen wrench to loosen set screw

which holds fan blade to motor shaft.

- Slip fan blade off motor shaft.

- Clean fan blade using a soft cloth moistened with

kerosene or solvent.

- Dry fan blade thoroughly.

- Reinstall fan blade on motor shaft. Place fan

blade hub flush with end of motor shaft.

- Place set screw on flat of shaft. Tighten set screw

firmly (40-50 inch-pounds/4.5-5.6 N-m).

- Reinstall upper shell.

10

Flush

Set Screw

Motor Shaft

Fan Blade

Motor

Figure 13. Fan Assembly

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

E.) NOZZLE

REMOVE DIRT IN NOZZLE AS NEEDED (SEE PAGE 16).

(For KFA50DGD/80DGD/135DGD/180DGD Models Only)

- Remove upper shell (See page 10).

- Remove fan blade (See page 10).

- Remove fuel and air line hoses from nozzle adaptor.

- Remove ignitor wire from spark plug.

- Remove spark plug from nozzle adaptor using medium

phillips screwdriver.

- Turn nozzle adaptor 1/9 turn(40°) to counter clock wise

and pull toward motor to remove. (See Figure 14)

- Place plastic hex-body into vise and lightlry tighten.

- Carefully remove nozzle from nozzle adaptor using 5/8”

socket wrench.

- Blow compressed air through face of nozzle.

(this will remove any dirt in nozzle)

- Reinstall nozzle into nozzle adaptor until nozzle seats.

Tighten 1/3 turn more using 5/8” socket wrench.

(40~45 inch-pounds)

- Reinstall nozzle adaptor to Bracket-Adaptor.

- Reinstall spark plug to nozzle adaptor.

- Attach ignitor wire to spark plug.

- Attach fuel and air line hoses to nozzle adaptor.

- Reinstall fan blade and upper shell.

(For KFA220DGD Model Only)

- Remove upper shell (See page 10).

- Remove fan (See page 10).

- Remove fuel and air line hoses from nozzle adaptor.

- Remove ignitor wire from spark plug.

- Remove spark plug from nozzle adaptor using medium

phillips screwdriver.

- Turn nozzle adaptor 1/8 turn (45°) to counter clock wise

and pull toward motor to remove. (See Figure 15)

- Place plastic hex-body into vise and lightly tighten.

- Carefully remove nozzle from nozzle adaptor using 5/8”

socket wrench.

- Blow compressed air through face of nozzle.

(this will remove any dirt in nozzle)

- Reinstall nozzle into nozzle adaptor until nozzle seats

Tighten 1/3 turn more using 5/8” socket wrench

(40~45 inch-pounds)

- Reinstall nozzle adaptor to burner bracket

- Reinstall spark plug to nozzle adaptor.

- Attach ignitor wire to spark plug.

- Attach fuel and air line hoses to nozzle adaptor.

- Reinstall fan blade and upper shell.

firmly (40-50 inch-pounds/4.5-5.6 N-m).

- Reinstall upper shell.

Fuel Line

Air Line

Nozzle Face

Nozzle

Air Line

Nozzle Face

Nozzle

Combustion Chamber

Nozzle Adaptor

Screw

Ignitor Wire

Bracket-Adaptor

Nozzle Adaptor

Figure 14. Nozzle Replacement

Combustion Chamber

Screw

Ignitor Wire

Fuel Line

Spark Plug

Nozzle Adaptor

Bracket-Burner

Nozzle Adaptor

Nozzle Adaptor

Figure 15. Nozzle Replacement

11

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

F.) SPARK PLUG

CLEAN AND REGAP EVERY 600 HOURS

OPERATION OR REPLACE AS NEEDED.

(For KFA50DGD/80DGD/135DGD/180DGD Models Only)

- Remove upper shell (See page 10).

- Remove fan (See page 10).

- Remove ignitor wire from spark plug.

- Remove spark plug from nozzle adaptor using medium

phillips screwdriver.

- Clean and regap spark plug electrodes to 3.5mm gap.

- Reinstall spark plug to nozzle adaptor.

- Attach ignitor wire to spark plug.

- Reinstall fan and upper shell.

(For KFA220DGD Model Only)

- Remove upper shell (See page 10).

- Remove fan (See page 10).

- Remove ignitor wire from nozzle adaptor.

- Remove spark plug from nozzle adaptor using medium

phillips screwdriver.

- Clean and regap spark plug electrodes to 3.5mm gap.

(0.138”)

- Reinstall spark plug to nozzle adaptor.

- Attach ignitor wire to spark plug.

- Reinstall fan and upper shell.

Nozzle Adaptor

Spark Plug

Screw

Spark Plug

Ignitor Wire

GAP

3.5mm / 0.138”

Figure 16. Spark Plug Regap

Nozzle Adaptor

Spark Plug

Screw

Spark Plug

Ignitor Wire GAP

3.5mm / 0.138”

Figure 17. Spark Plug Regap

G.) PHOTOCELL

CLEAN PHOTOCELL ANNUALLY OR AS

NEEDED.

- Remove upper shell (See page 10).

- Remove fan (See page 10).

- Remove photocell from it’s mounting.

Clean photocell lens with cotton swab.

TO REPLACE:

- Remove side cover screws using medium phillips

screwdriver.

- Disconnect switch wires from power switch and

remove side cover.

- Disconnect wires from circuit board and remove

photocell.

- Install new photocell and connect wires to circuit

board.

- Replace switch wires to power switch and side cover.

- Replace fan and upper shell.

Side Cover

Power

Switch

Bracket

Screw

Switch

Wires

• Incorrect

Photocell

Lens

Install Photocell

• Correct

Figure 18. Photocell Replacement

12

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

H.) FUEL FILTER

CLEAN OR REPLACE TWICE A HEATING

SEASON OR AS NEEDED.

- Remove side cover screws using medium phillips

screwdriver.

- Disconnect switch wires from power switch and

remove side cover.

- Pull fuel line off fuel filter neck.

- Turn fuel filter 90˚ to counter clockwise and pull to

remove (KFA50DGD/80DGD Models only).

- Turn fuel filter 90˚ to clockwise and pull to remove

(KFA135DGD/180DGD/220DGD Models only).

- Wash fuel filter with clean fuel and replace in tank.

- Attach fuel line to fuel filter neck.

- Replace switch wires to power switch.

- Reinstall side cover.

I.) PUMP PRESSURE ADJUSTMENT

NOTE: If the pump pressure needs to be adjusted, make sure the heater is running on the

HIGH BTU setting.

- Push the BTU CONTROL Switch to HIGH.

(See Operation, page 8, KFA135DGD/180DGD/

220DGD Models only)

- Remove Pressure Gauge Plug from End Filter Cover.

(KFA50DGD/80DGD Models only)

- Start heater (See Operation, page 8)

Allow motor to reach full speed

- Adjust pressure (Using a flat blade screwdriver) Turn

relief valve to clockwise to increase pressure. Turn

relief valve to counter clockwise to decreasepressure.

- Stop heater (See Operation, page 8)

MODEL

KFA50DGD

KFA80DGD

KFA135DGD

KFA180DGD

KFA220DGD

Pump Pressure

High BTU level Low BTU level

3.8 psi

3.8 psi

5.5 psi

6.5 psi

8.5 psi

N/A

N/A

3.5 psi

4.5 psi

6.5 psi

NOTE: USE ONLY ORIGINAL EQUIPMENT

REPLACEMENT PARTS.

Use of alternate or third party components will void any warranty and may cause unsafe operating condition.

Fuel Filter

Fuel line

Switch Wires

Screw

Side Cover

Power Switch

Figure 19. Fuel Filter Replacement

Flat blade

Screw driver

End Filter Cover.

Pressure Gauge Plug

Pressure Gauge

KFA50DGD/80DGD Models Only

Relief Valve

Pressure Gauge

BTU Control Switch

Relief Valve

KFA135/180/220DGD Models only

Figure 20. Adjusting Pump Pressure

13

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

10. REPLACING FUSE

NOTICE : This heater is fuse protected.

If your heater fails to ignite, DO NOT RETURN YOUR HEATER TO THE

STORE.

Please follow the simple instructions below to inspect and change the fuse.

PROCEDURE FOR REPLACING FUSE

WARNING : SHOCK HAZARD

To prevent personal injury, unplug the power cord before replacing fuse.

1. Unplug heater.

2. Remove side cover screws using medium phillips screw driver.

3. Disconnect switch wires from power switch.

4. Remove fuse from fuse holder.(See Figure 21.)

5. Replace fuse with enclosed fuse.

WARNING : FIRE HAZARD

To avoid fire, Do not substitute with a higher or lower current rating.

6. Replace switch wires to power switch.

7. Replace side cover.

NOTE : Specified fuse rating : AC 125/8A

Fuse

Fuse Holder

KFA80DGD/135DGD/180DGD/220DGD Models

Screw

Side Cover

Power Switch

Switch Wire

Figure 21. Replacing Fuse

14

Fuse

KFA50DGD

Fuse Holder

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

11. TROUBLESHOOTING GUIDE

TROUBLE

Heater ignites but MAIN PCB assembly shuts heater off after a short period of time.

(Indicator Lamp is flickering and room temp. display indicates “ E1 “)

POSSIBLE CAUSE

1. Wrong pump pressure.

2. Dirty Air Output,Air Intake

or Lint Filter.

3. Dirty Fuel Filter.

4. Dirt in Nozzle.

5. Dirty Photocell Lens.

6. Photocell Assembly not

Properly installed.(Not seeing the

flame)

7. Bad electrical connection

between photocell and MAIN PCB

assembly.

8. Defective Photocell.

CORRECTIVE ACTION

1. See Pump Pressure Adjustment,

Page 13.

2. See Air Output, Air intake

and Lint Filters, page 10.

3. See Fuel Filter, Page 13.

4. See Nozzle, Page 11.

5. Clean Photocell Lens, Page 12.

6. Make sure photocell boot is

properly seated in bracket,

Page 12.

7. Check electrical components

See wiring diagram, Page 16.

8. Replace Photocell, Page 12.

Heater will not ignite but motor runs for a short period of time.(Indicator Lamp is flickering and room temp.display

indicates “ E1 “)

1. No fuel in tank.

2. Wrong pump pressure.

3. Carbon deposits on spark plug and/

or improper gap.

4. Dirty fuel filter.

5. Dirt in Nozzle.

6. Water in fuel tank.

7. Bad electrical connection between

ignitor and MAIN PCB assembly.

8. Ignition wire is not attached to

spark plug.

1. Fill tank with kerosene.

2. See Pump Pressure Adjustment,

Page 13.

3. See Spark Plug, Page 12.

4. See Fuel Filter, Page 13.

5. See Nozzle, Page 11.

6. Flush fuel tank with clean

kerosene, Page 9.

7. Check electrical components

See wiring diagram, Page 16.

8. Attach ignition wire to spark plug.

See Spark Plug, Page 12.

Fan does not turn when heater is plugged in and power switch was in the “ ON “ Position.

(Indicator Lamp is on or flickering)

(Indicator Lamp is flickering and room temp. display indicates “E2”)

1. Thermostat setting is too low.

2. Bad electrical connection between

motor and MAIN PCB assembly.

1. Sensor Failure.

1. Turn thermostat control knob to a

higher setting.

2. Check electrical connections, See

Wiring Diagram, Page 16.

1. Replace sensor.

See Wiring diagram, Page 16.

(Indicator Lamp is flickering and room temp. display indicates “E3”)

Heater will not turn-on

(Indicator Lamp is off)

1. Thermostat switch failure.

1. Replace switch.

See Wiring diagram, Page 16.

1. Temperature limit safety device is

overheated.

2. No electrical power

3. Blown fuse.

4. Bad electrical connection between

temperature limit safety device and

PCB board.

1. Turn power switch to “OFF”

and allow to cool (about 10 min.)

2. Check to insure heater cord and

extension cord are plugged in.

Check power supply.

3. Replace safety fuse in PCB board.

4. Check electrical connections

See Wiring Diagram, Page 16.

15

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

12. WIRING DIAGRAM

A) WIRING DIAGRAM (KFA50DGD Model)

DISPLAY PCB

POWER LAMP

(LED)

CN1

2P

CN1

CONTROL PCB

PW-W/H

PW-BLK

CN3

CN7

RED

BLACK SPARK PLUG

RED

IGNITOR

BLACK

ORANGE

RED

PUMP

MOTOR

BLACK

WHITE

GREEN

CAPACITOR

15uF/230VAC

EARTH

BLACK

CN2

PHOTO CELL

BLACK

AC120V

60Hz

POWER

PLUG

BLACK

GREEN

POWER

SWITCH

BLACK

LIMIT

CONTROL

WHITE

FUSE

8A/125VAC

EARTH

B) WIRING DIAGRAM (KFA80DGD/135DGD/180DGD/220DGD Models)

AC120V

60Hz

PHOTO

CELL

POWER LAMP

(LED)

THERMOSTAT

(TEMP. CONTROL)

BLACK

CN5

BLACK

CONTROL PCB

ROOM

SENSOR

CN6

CN4

CN3

RED

BLACK SPARK PLUG

RED

IGNITOR

BLACK

ORANGE

RED

BLACK

PUMP

MOTOR WHITE

GREEN

CAPACITOR

CN2(AC2)/ WHT

EARTH

CN1(AC1)/ BLK

POWER

PLUG

BLACK

GREEN

POWER

SWITCH

BLACK

LIMIT

CONTROL

WHITE

FUSE

8A/125VAC

MODEL

80DGD

135/180/220DGD

CAPACITOR

15uF/230VAC

20uF/350VAC

EARTH

16

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

13. SPECIFICATIONS

32.0"(813mm) 11.7"(297mm)

KFA50DGD/80DGD Models

D W

H

135DGD

180DGD

220DGD

D 41.9”(1,063 mm) 47.4”(1,205 mm)

W 21.5”(547 mm) 23.1”(587 mm)

H 32.4”(824 mm) 33.5”(850 mm)

KFA135DGD/180DGD/220DGD Models

MODEL

BTU/Hr.

Fuel Consumption

- Gal./Hr(

 

./Hr)

Fuel Tank Capacity - Gal.(

Fuel Tank Capacity

- Gal.(kgf/cm 2 )

HIGH

LOW

HIGH

LOW

 

)

HIGH

LOW

Volt/Hz

Amps.

Phase

Size(D×W×H), Inch(mm)

Weight Lbs.(kg)

KFA50DGD

50,000

N/A

0.38(1.44)

N/A

5.0(18.9)

3.8(0.27)

N/A

120Vac/60hz

1.6

1

32.0×11.7×16.7

(813×297×424)

26.9(12.2)

KFA80DGD KFA135DGD KFA180DGD KFA220DGD

80,000

N/A

0.60(2.27)

N/A

5.0(18.9)

135,000

95,000

1.02(3.86)

0.72(2.73)

10.0(37.9)

180,000

140,000

1.36(5.15)

1.06(4.01)

13.0(49.2)

220,000

180,000

1.66(6.28)

1.36(5.15)

13.0(49.2)

3.8(0.27)

N/A

120Vac/60hz

1.6

1

5.5(0.39)

3.5(0.25)

120Vac/60hz

2.5

1

6.5(0.46)

4.5(0.32)

120Vac/60hz

3.2

1

8.5(0.60)

6.5(0.46)

120Vac/60hz

3.7

1

32.0×11.7×16.7

(813×297×424)

26.9(12.2)

41.9×21.5×32.4

(1,063×547×824)

52.2(23.7)

47.4×23.1×33.5

(1,205×587×850)

58.0(26.3)

47.4×23.1×33.5

(1,205×587×850)

60.2(27.3)

17

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

14. EXPLODED PARTS DRAWING (KFA50DGD/80DGD Models Only)

NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS.

41

BURNER HEAD ASSEMBLY

37

38 22-7 22-8

40

22-3

22-5

22-1

22-2

22-4

22-6

16

3

34

5

9

1

32

33

17

18

15

14

19

13

20 21

22 23

27

26

24

15

11

4

12 10

29

31

30

8

35

7

2

25

39

28

36

6

25-1

25-3

MOTOR AND PUMP ASSEMBLY

25-2

25-5

25-4

25-10

25-12

25-13

25-14

25-6

25-7

25-9

25-8

25-11

25-15

25-16

25-17

25-18

25-21

25-20

25-19

18

KEY NO.

22-3

22-4

22-5

22-6

22-7

22-8

22

24

17

18

19

20

21

22

22-1

22-2

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

25

25-1

25-2

25-3

25-4

25-5

25-6

25-7

25-8

25-9

25-10

25-11

25-12

DESCRIPTION

Fuel Tank Assmebly

Fuel Drain-Bolt

Fuel Gauge

Fuel Filter Assmbly

Fuel Cap

Power Cord

Button Support

Display P.C.B Assembly

Shell Lower

Flange Screw

Bushing-Grommet(S)

Bushing-Grommet(L)

Air-Line

Temperature Limit Assembly

Flange-Screw

Chamber Assembly

Bracket Photocell

Screw-BH1

Photocell Assembly

Air Deflector

Flange Screw

Burner Head Assembly

Bracket-Adaptor

Nozzle

Washer-Nozzle Seal

Spring-Nozzle Seal

O-Ring

Nozzle Adaptor

Spark Plug

Bolt-Flange

Flange Screw

Fuel Line

Motor and Pump Assembly

Motor

Capacitor

Motor Support

Nut-Hex

Holder Capacitor

Pump Body

Bolt-BH Special

Rotor

Blade

Insert

End Pump Cover

Elbow

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

15. PARTS LIST (KFA50DGD/80DGD Models Only)

KFA50DGD

PART NO.

-

2151-0046-01

2156-0047-00

2155-0005-00

2151-0041-00

3980-0274-00

3713-0048-00

215A-0013-00

3111-0501-04

4319-0015-00

3231-0120-00

3231-0121-00

3341-0035-00

2153-0022-00

4319-0015-00

2152-0225-00

3131-0159-00

4311-0068-00

*SP-KFA1007

3131-0574-00

4319-0015-00

2152-0232-00

3131-0576-00

*SP-KFA1026

4349-0016-00

3431-0010-00

3311-0002-00

3231-0239-00

*SP-KFA1021

4329-0079-00

4319-0015-00

3341-0034-00

2154-0135-00

3970-0210-00

3820-0257-00

3121-0440-00

4331-0022-00

-

3541-0022-00

4321-0198-00

See SP-KFA1000

See SP-KFA1000

See SP-KFA1000

3531-0027-00

3231-0181-00

1

1

1

KFA80DGD

-

2151-0047-01

2156-0049-00

2155-0005-00

-

-

2151-0041-00

3980-0275-00

3111-0501-04

4319-0015-00

3231-0120-00

3231-0121-00

3341-0035-00

2153-0013-00

4319-0015-00

2152-0227-00

3131-0159-00

4311-0068-00

*SP-KFA1007

3131-0574-00

4319-0015-00

2152-0228-00

3131-0576-00

*SP-KFA1027

4349-0016-00

3431-0010-00

3311-0002-00

3231-0239-00

*SP-KFA1021

4329-0079-00

4319-0015-00

3341-0034-00

2154-0135-00

3970-0210-00

3820-0257-00

3121-0440-00

4331-0022-00

-

3541-0022-00

4321-0198-00

See SP-KFA1000

See SP-KFA1000

See SP-KFA1000

3531-0027-00

3231-0181-00

1

1

1

19

Quantity

1

1

1

1

1

2

1

1

1

1

1

2

2

1

1

4

1

2

1

1

1

1

1

1

2

1

1

1

1

1

2

1

4

1

2

1

2

2

1

1

1

1

1

1

1

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

15. PARTS LIST (KFA50DGD/80DGD Models Only)

KEY NO.

30

31

32

33

25-21

26

27

28

29

25-13

25-14

25-15

25-16

25-17

25-18

25-19

25-20

38

39

40

41

34

35

36

37

DESCRIPTION

Lint Filter

Bolt Flange

Output Filter

End Filter Cover

Ball

Spring

Adjusting Screw

Bolt Flange

Intake Filter

Fan Assembly

Bolt Headless Hex Socket

Plug

Main P.C.B Assembly

Screw-TH2S

Ignitor

Side Cover-Right

Power Switch

Flange Screw

Side Cover-Left

Flange Screw

Shell Upper

Clip Nut

Fan Guard

Flange Screw

Front Guard

KFA50DGD

PART NO.

See SP-KFA1005

4329-0016-00

See SP-KFA1005

3221-0029-00

See SP-KFA1006

See SP-KFA1006

See SP-KFA1006

4329-0016-00

See SP-KFA1005

2154-0009-00

4323-0004-00

3231-0054-00

215A-0048-00

4312-0046-00

39E0-0071-00

3121-0496-04

39A0-0191-00

4319-0015-00

3121-0190-00

4319-0015-00

3111-0502-04

3131-0182-00

3221-0074-00

4319-0015-00

3561-0066-00

2

2

3

3

3

2

KFA80DGD

See SP-KFA1005 2

4329-0016-00

See SP-KFA1005 2

3221-0029-00

See SP-KFA1006 3

See SP-KFA1006 3

See SP-KFA1006 3

4329-0016-00

See SP-KFA1005 2

2154-0009-00

4323-0004-00

3231-0054-00

215A-0073-00

4312-0046-00

39E0-0071-00

3121-0497-25

39A0-0191-00

4319-0015-00

3121-0350-00

4319-0015-00

3111-0502-04

3131-0182-00

3221-0074-00

4319-0015-00

3561-0066-00

Quantity

1

1

1

2

1

1

1

1

1

4

1

1

1

1

1

6

1

8

1

2

1

1

4

1

4

KEY NO.

1

2

3

DESCRIPTION

Rotor kit

Filter kit

Plug/Pump adjuster kit

KFA50DGD

PART NO.

SP-KFA1000

SP-KFA1005

SP-KFA1006

KFA80DGD

SP-KFA1000

SP-KFA1005

SP-KFA1006

FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR

CONTACT US AT:

Phone : 1-877-447-4768

Quantity

1

1

1

20

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

14. EXPLODED PARTS DRAWING (KFA135DGD/180DGD Models Only)

NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS.

37

BURNER HEAD ASSEMBLY

20-3

20-5

20-7

20-8

20-1

39

20-2

20-4

20-6

14

7

1

15

16

13

12

17

11

18

19

20

21

25

24

22

15

9

10

8

28

4

30

29

35 26

38

23

27

3 36

5

34

33

31

32

2

21

6

23-1

23-3

MOTOR AND PUMP ASSEMBLY

23-2

23-5 23-6

23-7

23-9

23-8

23-11

23-15

23-4

23-10

23-12

23-13

23-14

23-20

23-19

23-16

23-17

23-18

23-21

KEY NO.

20-5

20-6

20-7

20-8

21

22

23

23-1

17

18

19

20

20-1

20-2

20-3

20-4

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

23-2

23-3

23-4

23-5

23-6

23-7

23-8

23-9

23-10

23-11

23-12

23-13

23-14

DESCRIPTION

Fuel Tank Assmebly

Fuel Drain-Bolt

Fuel Gauge

Fuel Filter Assmbly

Fuel Cap

Power Cord

Shell Lower

Flange Screw

Bushing-Grommet(S)

Bushing-Grommet(L)

Air-Line

Temperature Limit Assembly

Flange-Screw

Chamber Assembly

Bracket Photocell

Screw-BH1

Photocell Assembly

Air Deflector

Flange Screw

Burner Head Assembly

Bracket-Adaptor

Nozzle

Washer-Nozzle Seal

Spring-Nozzle Seal

O-Ring

Nozzle Adaptor

Spark Plug

Bolt-Flange

Flange Screw

Fuel Line

Motor and Pump Assembly

Motor

Capacitor

Motor Support

Nut-Hex

Holder Capacitor

Pump Body

Bolt-BH Special

Rotor

Blade

Insert

End Pump Cover

Elbow

Lint Filter

Bolt Flange

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

15. PARTS LIST (KFA135DGD/180DGD Models Only)

KFA135DGD

2151-0048-01

4329-0072-00

2156-0050-00

2155-0001-00

2151-0041-00

3980-0275-00

3111-0506-04

4319-0015-00

3231-0120-00

3231-0121-00

3341-0036-00

2153-0013-00

4319-0015-00

2152-0230-00

3131-0159-00

4311-0068-00

*SP-KFA1007

3131-0575-00

4319-0015-00

2152-0193-00

3131-0576-00

*SP-KFA1003

4349-0016-00

3431-0010-00

3311-0002-00

3231-0180-00

*SP-KFA1021

4329-0079-00

4319-0015-00

3341-0032-00

2154-0141-00

3970-0211-00

3820-0258-00

3121-0439-00

4331-0022-00

3231-0182-00

3541-0022-00

4321-0198-00

See SP-KFA1000

See SP-KFA1000

See SP-KFA1000

3531-0027-00

3231-0181-00

See SP-KFA1005

4329-0016-00

1

1

1

2

PART NO.

KFA180DGD

2151-0049-01

4329-0072-00

2156-0051-00

2155-0001-00

2151-0041-00

3980-0275-00

3111-0508-04

4319-0015-00

3231-0120-00

3231-0121-00

3341-0038-00

2153-0023-00

4319-0015-00

2152-0242-00

3131-0159-00

4311-0068-00

*SP-KFA1007

3131-0575-00

4319-0015-00

2152-0194-00

3131-0576-00

*SP-KFA1004

4349-0016-00

3431-0010-00

3311-0002-00

3231-0180-00

*SP-KFA1021

4329-0079-00

4319-0015-00

3341-0032-00

2154-0142-00

3970-0212-00

3820-0258-00

3121-0439-00

4331-0022-00

3231-0182-00

3541-0022-00

4321-0198-00

See SP-KFA1000 1

See SP-KFA1000 1

See SP-KFA1000 1

3531-0027-00

3231-0181-00

See SP-KFA1005 2

4329-0016-00

22

Quantity

1

1

1

1

1

2

1

1

1

1

1

2

2

1

1

1

2

1

1

1

2

1

1

1

2

1

4

1

1

1

1

1

1

4

1

2

1

1

1

1

2

1

6

1

1

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

15. PARTS LIST (KFA135DGD/180DGD Models Only)

KEY NO.

30

31

32

33

26

27

28

29

23-15

23-16

23-17

23-18

23-19

23-20

23-21

24

25

34

35

36

37

38

39

DESCRIPTION

Output Filter

End Filter Cover

Ball

Spring

Adjusting Screw

Bolt Flange

Intake Filter

Fan Assembly

Bolt Headless Hex Socket

Pressure Gauge

BTU Control Switch

Main P.C.B Assembly

Screw-TH2S

Ignitor

Side Cover-Right

Power Switch

Window Display

Flange Screw

Side Cover-Left

Flange Screw

Shell Upper

Fan Guard

Flange Screw

KFA135DGD

See SP-KFA1005

3221-0076-00

See SP-KFA1010

See SP-KFA1010

See SP-KFA1010

4329-0016-00

See SP-KFA1005

2154-0004-00

4323-0004-00

3740-0049-00

2154-0070-00

215A-0073-00

4312-0046-00

39E0-0071-00

3121-0498-17

39A0-0191-00

3231-0113-00

4319-0015-00

3121-0352-00

4319-0015-00

3111-0507-04

3221-0075-00

4319-0015-00

2

3

3

3

2

PART NO.

KFA180DGD

See SP-KFA1005 2

3221-0076-00

See SP-KFA1010 3

See SP-KFA1010 3

See SP-KFA1010 3

4329-0016-00

See SP-KFA1005 2

2154-0007-00

4323-0004-00

3740-0049-00

2154-0070-00

215A-0074-00

4312-0046-00

39E0-0071-00

3121-0499-34

39A0-0191-00

3231-0113-00

4319-0015-00

3121-0354-00

4319-0015-00

3111-0509-04

3221-0075-00

4319-0015-00

Quantity

1

1

2

1

1

1

1

1

1

1

2

4

2

2

1

1

1

1

8

1

4

1

4

KEY NO.

1

2

3

DESCRIPTION

Rotor kit

Filter kit

Plug/Pump adjuster kit

KFA135DGD

SP-KFA1000

SP-KFA1005

SP-KFA1010

PART NO.

KFA180DGD

SP-KFA1000

SP-KFA1005

SP-KFA1010

FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR

CONTACT US AT:

Phone : 1-877-447-4768

Quantity

1

1

2

23

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

14. EXPLODED PARTS DRAWING (KFA220DGD Model Only)

NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS.

14

37

7

1

3

32

31

5

29

30

35

18-1

BURNER HEAD ASSEMBLY

18-3

18-5

18-7

18-8

18

19

23

22

15

16

17

13

12

9

22 10

4

27

20 11

28

8

26

11

33

18-2

36

21

24 25

18-4

18-6

34

2

24

6

21-1

21-3

21-4

MOTOR AND PUMP ASSEMBLY

21-2

21-5

21-6

21-7

21-9

21-8

21-11

21-15

21-10

21-12

21-13

21-14

21-20

21-19

21-16

21-17

21-18

21-21

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

15. PARTS LIST (KFA220DGD Model Only)

KEY NO.

18-7

18-8

19

20

21

21-1

21-2

17

18

18-1

18-2

18-3

18-4

18-5

18-6

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21-3

21-4

21-5

21-6

21-7

21-8

21-9

21-10

21-11

21-12

21-13

21-14

DESCRIPTION

Fuel Tank Assmebly

Fuel Drain-Bolt

Fuel Gauge

Fuel Filter Assmbly

Fuel Cap

Power Cord

Shell Lower

Flange Screw

Bushing-Grommet(S)

Bushing-Grommet(L)

Air-Line

Temperature Limit Assembly

Flange-Screw

Chamber Assembly

Bracket Photocell

Screw-BH1

Photocell Assembly

Burner Head Assembly

Bracket Burner

Nozzle

Washer-Nozzle Seal

Spring-Nozzle Seal

O-Ring

Nozzle Adaptor

Spark Plug

Bolt-Flange

Flange Screw

Fuel Line

Motor and Pump Assembly

Motor

Capacitor

Supportor Motor

Nut-Hex

Holder Capacitor

Pump Body

Bolt-BH Special

Rotor

Blade

Insert

End Pump Cover

Elbow

Lint Filter

Bolt Flange

PART NO.

FA220DGD

*SP-KFA1007

2152-0124-00

3121-0477-00

*SP-KFA1011

4349-0016-00

3431-0010-00

3311-0002-00

3231-0180-00

*SP-KFA1021

4329-0079-00

4319-0015-00

3341-0039-00

2154-0137-00

3970-0137-00

3820-0258-00

3121-0439-00

2151-0049-01

4329-0072-00

2156-0052-00

2155-0001-00

2151-0041-00

3980-0275-00

3111-0504-04

4319-0015-00

3231-0120-00

3231-0121-00

3341-0036-00

2153-0005-00

2152-0050-00

4319-0015-00

3131-0159-00

4311-0068-00

4331-0022-00

3231-0182-00

3541-0050-00

4321-0198-00

See SP-KFA1022 1

See SP-KFA1022 1

See SP-KFA1022 1

3531-0027-00

3231-0181-00

See SP-KFA1005 2

4329-0016-00

25

Quantity

1

1

1

1

4

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

2

1

4

1

1

1

1

1

1

1

1

1

4

1

2

2

1

1

1

6

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

15. PARTS LIST (KFA220DGD Model Only)

KEY NO.

30

31

32

33

26

27

28

29

34

35

36

37

21-15

21-16

21-17

21-18

21-19

21-20

21-21

22

23

24

25

DESCRIPTION

Output Filter

End Filter Cover

Ball

Spring

Adjusting Screw

Bolt Flange

Intake Filter

Fan Assembly

Bolt Headless Hex Socket

Pressure Gauge

BTU Control Switch

Main P.C.B Assembly

Screw-TH2S

Ignitor

Side Cover-Right

Power Switch

Window Display

Flange Screw

Side Cover-Left

Flange Screw

Shell Upper

Fan Guard

Flange Screw

PART NO.

KFA220DGD

See SP-KFA1005 2

3221-0076-00

See SP-KFA1010 3

See SP-KFA1010 3

See SP-KFA1010 3

4329-0016-00

See SP-KFA1005 2

2154-0007-00

4323-0004-00

3740-0049-00

2154-0070-00

215A-0074-00

4312-0046-00

39E0-0071-00

3121-0499-35

39A0-0191-00

3231-0113-00

4319-0015-00

.

3111-0505-04

3221-0075-00

4319-0015-00

KEY NO.

1

2

3

DESCRIPTION

Rotor kit

Filter kit

Plug/Pump adjuster kit

PART NO.

KFA220DGD

SP-KFA1022

SP-KFA1005

SP-KFA1010

FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR

CONTACT US AT:

Phone : 1-877-447-4768

Quantity

1

1

2

Quantity

1

1

2

1

1

1

1

1

1

1

2

4

2

2

1

1

1

1

8

1

4

1

4

26

NEVER LEAVE THE HEATER

UNATTENDED WHILE BURNING!

15. PARTS LIST (WHEELS AND HANDLE)

1) KFA50DGD/80DGD MODELS

KEY NO. DESCRIPTION

1 Handle

KFA50DGD

3231-0073-00

PARTNO.

KFA80DGD

3231-0073-00

Quantity

1

KEY NO.

7

7-1

5

6

7-2

7-3

3

4

1

2

7-4

7-5

7-6

2) KFA135DGD/180DGD/220DGD MODELS

DESCRIPTION

Front Handle

Rear Handle

Wheel Support Frame

Wheel

Threaded Axle

Cord Wrap

Hardware Kit

Screw

Flange Screw

Cap Nut S

Nut

Bushing

Cap Nut L

PARTNO.

KFA135DGD KFA180DGD/220DGD

3551-0023-00

3551-0096-00

3551-0082-00

3720-0017-00

3551-0088-00

3221-0042-00

HW-KFA1016

INCLUDED IN HARDWARE KIT

INCLUDED IN HARDWARE KIT

INCLUDED IN HARDWARE KIT

INCLUDED IN HARDWARE KIT

INCLUDED IN HARDWARE KIT

INCLUDED IN HARDWARE KIT

3551-0022-00

3551-0097-00

3551-0084-00

3720-0017-00

3551-0089-00

3221-0042-00

HW-KFA1016

INCLUDED IN HARDWARE KIT

INCLUDED IN HARDWARE KIT

INCLUDED IN HARDWARE KIT

INCLUDED IN HARDWARE KIT

INCLUDED IN HARDWARE KIT

INCLUDED IN HARDWARE KIT

1

7-1

7-3

2

6

7-2

Quantity

1

8

1

2

1

2

1

1

8

2

4

4

2

3

7-4

4

7-6

7-5

5

27

1

Warranty

LIMITED WARRANTY:

This limited warranty is extended to the original retail purchaser of this Forced Air/Convection/Radiant Heater and warrants against any defect in materials and workmanship for a period of one (1) year from the date of retail sale.GHP Group, Inc., at it’s option, will either provide replacement parts or replace or repair the unit, when properly returned to the retailer where purchased or one of our service centers as directed by GHP Group,Inc., within one (1) year of retail purchase. (Shipping costs, labour costs,etc. are the responsibility of the purchaser.)

DUTIES OF THE OWNER:

This heating appliance must be operated in accordance with the written instructions furnished with this heater. This warranty shall not excuse the owner from properly maintaining this heater in accordance with the written instructions furnished with this heater. A bill of sale, canceled check or payment record must be kept to verify purchase data and establish warranty period. Original carton should be kept in case of warranty return of unit.

WHAT IS NOT COVERED:

1. Damage resulting from use of improper fuel.

2. Damage caused by misuse or use contrary to the owners manual and safety guidelines.

3. Damage caused by a lack of normal maintenance.

4. Fuses

5. Use of non-standard parts or accessories.

6. Damage caused in transit. Freight charges on warranty parts or heaters to and from the factory shall be the responsibility of the owner.

This warranty does not imply or assume any responsibility for consequential damages that may result from the use, misuse, or the lack of routine maintenance of this heating appliance. A cleaning fee and the cost of parts may be charged for appliance failures resulting from lack of maintenance. This warranty does not cover claims which do not involve defective workmanship or materials. FAILURE TO PERFORM

GENERAL MAINTENANCE (INCLUDING CLEANING) WILL VOID THIS WARRANTY.

THIS LIMITED WARRANTY IS GIVEN TO THE PURCHASER IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,

INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY OF FITNESS FOR A PARTICULAR PURPOSE. THE

REMEDY PROVIDED IN THIS WARRANTY IS EXCLUSIVE AND IS GRANTED IN LIEU OF ALL OTHER REMEDIES. IN NO EVENT

WILL GHP GROUP, INC. BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you.

CLAIMS HANDLED AS FOLLOWS:

1. Contact your retailer and explain the problem.

2. If the retailer is unable to resolve the problem, contact our Customer Service Dept. detailing the heater model, the problem, and proof of date of purchase.

3. A representative will contact you. DO NOT RETURN THE HEATER TO GHP GROUP, INC. unless instructed by our Representative.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

TO REGISTER THE WARRANTY ON YOUR HEATER, PLEASE FILL OUT THIS CARD COMPLETELY

AND MAIL WITHIN 14 DAYS FROM DATE OF PURCHASE OR REGISTER ON-LINE AT www.ghpgroupinc.com

NAME: _______________________________PHONE: ( ) _________________ EMAIL: ____________________________________

ADDRESS: ___________________________CITY: ________________________ STATE: _____________________ ZIP: ___________

MODEL: ______________________________SERIAL#: _____________________ DATE PURCHASED: _________________________

DEALER PURCHASED FROM: _________________________________________ TYPE OF STORE: __________________________

CITY & STATE WHERE PURCHASED: ___________________________________ PRICE PAID: _______________________________

Please Take 1 Minute To Give Us Your Answers To The Following Questions.

All Responses Used Solely For Market Research And Are Held In Strict Confidence.

Who primarily decided this purchase? Male Female 18-24 25-39 40-59 60 and over of age?

Do you own any other portable heaters? Yes No If yes, type ______________________ brand ____________________________

How do you intend to use your new heater? Construction Site Farm Warehouse/Commercial Garage/Outbuilding Other

How did you become aware of this heater? In-Store Display Newspaper Ad Magazine Ad Friend/Relative

TV Commercial Store Salesperson Other ____________________________________________________________________

What made you select this heater? Style Size/Portability Price Package Brand Other __________________________

Do you: Own Rent Would you recommend this heater to a friend? Yes No

Please give us your comments _____________________________________________________________________________________

THANK YOU FOR COMPLETING THIS FORM!

Information will be held confidential.

28

WARRANTY REGISTRATION

IMPORTANT: We urge you to fill out your warranty registration card within fourteen (14) days of date of purchase. You can also register your warranty on the internet at www.ghpgroupinc.com. Complete the entire serial number. Retain this portion of the card for your records.

GHP Group, Inc.

6440 W Howard St

Niles, IL 60714-3302

Tel: (877) 447-4768 www.ghpgroupinc.com

SAVE THIS CARD!

Place

Postage

Stamp

Here

GHP Group, Inc.

6440 W Howard St

Niles, IL 60714-3302

advertisement

Related manuals