Ransomes 70411, 70414 HF-15 Owner's Manual
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en bey E o 4 OPERATOR'S MANUAL WITH PARTS LIST HF-15 Tractor Diesel Engine Product No. 70411 Serial No. 2975 & Up Gas Engine Product No. 70414 Serial No. 1675 & Up Includes 7-Gang Hydraulic Reel Frames Product No. 78403 Includes Accessories Product No. 78233 Product No. 78237 Litho in U.S.A. 590 Part No. 362166 Those who use and maintain the machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine. 0 WARNING: If incorrectly used this machine can cause severe injury. SAFE PRACTICES A CAUTION Keep all shields in place. Before leaving operator's position: a. Shift transmission to neutral b. Set parking brake c. Disengage attachment clutch d. Shut off engine (Pull fuel control, diesel only) e. Remove ignition key Wait for all movement to stop before servicing machine. Keep people and pets à safe distance away from machine. 1. Know the controls and how to stop quickly. READ THE OPERA- 10. 11. 12 13 * + 14. 15. TOR'S MANUAL. Do not allow children to operate the vehicle. Do not allow adults to operate it without! proper instruction. Do not carry passengers. Keep children and pets a safe distance away. Clear the work area of objects which might be picked up and thrown, Always check overhead clearance and high voltage cables, especially when transporting. Disengage all attachment clutches and shift into neutral before attempting to start the engine (motor). Always start engine when sitting in operalor's seat, never while standing beside unit, Disengage power lo attachmeni(s) and stop the engine (motor before leaving the operator's position. - Disengage power to altachment(s) and stop the engine (motor) before making any repairs or adjustments, Never carry oul re- pairs or tighten hydraulic hoses or fillings when system is under pressure, when engine is running. Disengage power to attachment(s) when transporting or not in use. Take all possible precautions when leaving the vehicle unat- tended, such as disengaging the power take-off, lowering the attachmen!(s), shifting into neutral, setling the parking brake, stopping the engine, and removing the key. Do not slop or start suddenly when going uphill or downhill, Mow up and down the face of steep slopes; neveracross lhe face, Reduce speed on slopes and in sharp lurns to prevent tipping or loss of control. Exercise extreme caution when changing direc- tion on slopes. Keep tractor in gear when going down steep slopes. Stay alert for holes in the terrain and other hidden hazards, Use care when pulling loads or using heavy equipment, a. Use only approved drawbar hitch points, b. Limit loads to those you can safely control. c. Do not turn sharply. Use care when backing. d. Use counterweight(s) when suggested. Watch out for traffic when crossing or near roadways. When using any attachments, never allow anyone near the vehicle while in operation. © COPYRIGHT 1985, 1988, TEXTRON INC. 16. 17 18. 19. 20 - 21. 22 + 24, 25. 8 27 28. 29. 30. FOR RIDING VEHICLES Handle fuel with care - it is highly flammable. a. Use approved container. b, Never remove the cap of the fuel tank, or add fuel to a run- ning or hot engine, or fill the tank indoors. Wipe up spilled fuel. c. Open doors if the engine is run in the garage - exhaust fumes are dangerous. Do not run the engine (motor) indoors. d. Never use fuel as a cleaner, e. Do not smoke when handling fuel. Keep the vehicle and attachments in good operating condition and keep safety devices in place. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition, Never store the equipment with fuel in the tank Inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. To reduce fire hazard, keep the engine free of grass, leaves, or excessive grease. The vehicle and attachments should be stopped and inspected for damage after striking a foreign object, and the damage should be repaired before restarting and operating the equipment. Do not change the engine governor setting or over-speed the engine. When using the tractor with mower, proceed as follows: a. Mow only in daylight or in good artificial light, b. Never make a cutting height adjustment while the engine (motor) is running if the operator must dismount to do so. Know what is behind you before backing up. It is recommended that this machine not be used on public roads, If this is unavoidable, you must comply to equipment require- ments per SAE J137b and/or ASAE 5278.4 lighting and marking standard when riding on public roads. Follow the manufacturer's maintenance recommendations impli- Citly. See "'Maintenance"'. It is recommended that your machine be thorbughly inspected at leas! once a year by a competent serviceman, Keep the machine and supply of fuel in locked storage to prevent children or others from playing or tampering with them, Always remove the ignition key when machine is stored. When machine is to be stored for an extended time, disconnect battery cables cables or remove the battery. Use fresh, clean fuel only. For fuel recommendalion, see diese! fuel specifications in this manual. If machine is to be stored for an extended period, drain the tank and empty the fuel storage container, either discarding the fuel in a safe place, or using it in other powered equipment for which it may be suited. Do not attempt to fill fuel tank from fuel container unless the container spout or funnel fits INSIDE the fuel tank filler neck. The use of loo large a spout or funnel, or no funnel, may result in spilled fuel, creating highly tlammable vapors, This could result in fire and/or explosion, causing severe bodily injury, FOREWORD This manual contains operating, maintenance, adjustment instruc- tions and parts list for your Jacobsen Model HF-15 Tractor and the 7 gang hydraulic wing lift frames for the HF-15 tractor. This material has been prepared in detail to help in ordering parts and proper care and efficient operation of this equipment. Jacobsen 7 gang hydraulic wing lift frames are designed to facili- tate mowing where conditions will not permit the use of rigid 7 gang mowers or frames. The Jacobsen 7 gang hydraulic wing НА system is designed to allow mowing with 1,2,3,4,5,6, or 7 mowers independently. The ability to raise and lower or extend mowers by use of conven- ¡enlly located valve control levers allows the operator to overcome various mowing hazards such as insufficienl clearance between lrees, shrubbery, etc. Five mowers are fully arliculated and pivot about the center of the tractor, which keeps the mowers from scrubbing when making turns. If additional information is needed or should you require trained mechanic service, contact your Jacobsen Turf Equipment Dislribu- lor. All Jacobsen Turf Equipment Distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations. They carry ample stocks of Jacobsen service parts or can secure them promptly for you from the factory, Use of other than original Jacob- sen parts or Jacobsen authorized parts will void the warranty. When ordering parts, always specify the serial number and model of your tractor and equipment as well as the quantity, part number, and description of the parts needed. The serial number plate is attached to left side of front floor board near clutch pedal and we suggest you record these numbers below for ready reference. Serial: NÓ: —— ae ee oo nn о A WARNING THIS MACHINE IS EQUIPPED WITH AN INTERLOCK SYSTEM WHICH 1$ INTENDED TO PROTECT THE OPERATOR AND OTHERS FROM INJURY. THE ENGINE IS PREVENTED FROM STARTING UN- LESS THE CLUTCH PEDAL IS FULLY DEPRESSED, AND THE REEL DISENGAGEMENT LEVER IS PULLED BACK AND TURNED CLOCKWISE 1/8 TURN, IN THE INTEREST OF SAFE OPERATING CONDITIONS, THIS MACHINE MUST NEVER BE OPERATED WITH THE INTERLOCK SYSTEM Dis- CONNECTED OR MALFUNCTIONING.ALWAYS PLACE TRANSMISSION SHIFT LEVER IN NEUTRAL BEFORE STARTING ENGINE. HOW TO ORDER REPAIR PARTS This manual is an operating and service guide for the operator, We recommend that you read it carefully before operating your vehicle and that you follow the 1. Write your NAME and ADDRESS on your order simple adjustments and maintenance listed. We do plainly, no! recommend thal you make major repairs beyond necessary adjustments and simple parts replace- 2. Explain WHERE and HOW to make shipment ments required to keep your unit in good operating condition. 3. Give PRODUCT NUMBER, NAME, and SERIAL NUMBER that is stamped on the NAME PLATE or SERIAL PLATE of your product. For assistance in getting the most out of your unit, and for overhaul, winter or summer storage, tune-up, and repair service, we recommend your Authorized 4. Order by QUANTITY DESIRED, the PART NUMBER, and the DESCRIPTION OF PART, PAID, Jacobsen Turf Equipment Distributor, whe is pre- pared tí “e's you, To eliminate error and speed delivery: 5. Send your order 10 or visit your nearest AU THON- IZED JACOBSEN TURF EQUIPNENT DISTRI- BUTOR, 6. INSPECT ALL SHIPMENTS ON RECEIPT. I! any paris are damaged or missing, file a claim with the carrier before accepting. =} ‚ Co not tttum material to your neärest AUTHOR. 1ZED JACOBSEN SERVICE TURF EQUIPMENT DISTRIBUTOR without a letter of explanation. Make a list of al! returned parts. shaw your name and address, and include 1t with the shipment. TRANSPORTATION ( HARGES MUST BE FRE- CONTENTS ACCESSORIES . LE ue ® 4 8 28 & 29 ADJUSTMENT&E 5; 4 5 6 # 5 % 8 8mm ne uw x x a ua FERENORD ar een wv # % = 8 ¡ E ФВ кн: 3 FUEL . . . . . . m m EE Le à à 4 4% ow § Ek 9 HOW TO ORDER REPAIR PARTS, a à u x = = 4 3 LUBBICGATION « à à à « + # # SE OR OR om om om он 81 = 28 MAINTENANCE, « © © € à ; Om ; .. 17-21 OPERATING CONTROLS 2 4 +. . sx = = € 6 à îi- 9 OPERATION à 4 5 à + » = ewww 95 EE. 6-15 PARTS LIST. 2 444 4 44 4 4 4 4 4 14 4 1 1. 30-71 SAFE PRACTICES FOR RIDING VEHICLES . . . . . 2 SELLE INSTRUCTIONS, + ww ws » © 4 § § oss 5-7 SPECIFICATIONS. 2 2 41124 4 4 4111140 4 SEORBBE а а сс тов В В В Я Я 2 à ov «wo га TIRE INFLATION. . . 2.41 4 1 4 11 111110 28 WHEELS: à 8 5 € Ÿ жел сане нее INT ENGINE #. . Spec. Code # . Cylinders . Displacement. . . Bore Stroke. Compression Ratio - Max. Intermittent H. Ps Torque. . Oil Capacity. THERMOSTAT. . CARBURETOR . . . FUEL FILTER GOVERNOR. BATTERY ** COOLING... FUEL CAPACITY . HYDRAULIC FLUID CAPACITY AIR CLEANER SPECIFICATIONS DIESEL GASOLINE Perkins 4.236 Diesel. . « + + + + 0 a + + + + +» « « Perkins G4,236 Gasoline " LD 70186 ERE a = = #0 wx #04 236 JCO0461 * 4, " " .* = жк ой в я # я .* 4 + то вон ово 4 . . 236 cu. in. (3867 cu. cm). . + « + « « « + « + + + + 236 си, in, (3867 си. ст,) ‚ 3.875 (98.4 mm.), . « . « a e 2 4 4 + + + + 4 + + 0 3,875 (98.4 mm) ‚ 5 (127 т.) 2 2 114 4 4 44 0 0 4 4 0 + + +0 2 0 5 (127 mm.) SG LL SN вова вой Ч 74 at 2250 RPM L 2 2 4 4 4 + 4 + + 4 + + +4 + + + > T4 at 2250 RPM . 192 ft. Ibs. (260 N-m) at 1350 APM . . . . . + + + + + 200 ft. Ibs, {271 N-m) at 1275 RPM 8 ats. (7.5 lr.) + + + + 6 + 6 6 6 6004488408 10 gts. (9.5 ltr.) x 180° F, (82° C.) в оч = + + к я и и + = ня кт ++ + = = 1800 F. (82° CO.) s+ + «+ + + 4 + + + + + + + + +. Updraft manual choke . Perkins No. 26560017 + + + + « « + + + « + + + + + Perkins No. NA-004856 OIL FILTER . . . . . LUBRICATION ALTERNATOR SELF-STARTER. . CLUTCH . . . . . DRIVE AXLE . . TIRES AND INFLATION PRESSURE . . . . . BRAKES . . STEERING . . STEERING AXLE . TURNING RADIUS . WHEEL BASE . . . REAR BODY OUTSIDE DIMENSIONS. . DIMENSIONS GROUND CLEARANCE TRANSMISSION TRANSMISSION RATIO. . Centrifugal flyweight type; location; injection pump. . , Mechanical, variable speed . 12 Volt minimum cold cranking ratingof . , . . + « , 12 Volt minimum cold cranking rating of 700 amps @ 0° F. (-18° C.) 350 amps e 0° F. (-18° C.) . Centrifugal type circulating pump full length water jacket, 6 blade fan and coolant capacity of 16 gt. (15.1 liters) . 20 gal. (75.7 liters) lank. For type of fuel, see "'Operation’’ section. . 21 gal. (79.5 liters). Use Jacobsen No. 360953 oil, or Sunoco Sunfleet H.P. Engine Oil S.A.E. 10W30, or Mobil Delvac (Special) S.A.E. 10W30 . Large capacity dry type Donaldson Cyclopac Air Cleaner Replacement Element No. P10-1222, Full flow type, spin on, disposable. Perkins No. 2654403. . Full pressure by posilive displacement gear pump (Rotary type) . Capacity 42 Amperes Key Swilch 7 12'' (305 mm.) Heavy Duty Borg 8: Beck, . . Dana Model 60, 6.17 to 1 reduction, See Page 27. Foot operated hydraulic automotive type brakes on drive wheels. Mechanical parking brake on drive wheels. . Automotive type, with adjustable steering gear, 5 turns from left to right. Heavy Duty, Pivotally mounted. 9 ft. (2740 mm) (Approximate) . 95'' (2413 mm) Length 42'' (1067 mm): Width 38'' (965 mm); Height, Front 18*' (457 mm): Rear 16-1 > (419 mm). Tractor Only With Mowers in Number of Units Width Transport Position of Cut 1 Unit 30" (508 mm) 2 Unils Length |¡148.5'' (3772 mm) 180" (4572 mm) 3 Units (2 Front, 1 Rear Center) 80" (2032 mm) Width — |81'' (2057 mm) 96'' (2438 mm) 4 Units (2 Front, 1 Rear Center, 1 Wing) 105'' (2667 mm) Height |68'' (1727 mm) 80'' (2033 mm) 5 Units (2 Front, 3 Rear) 130'’ (3302 mm) Weight 8286 Ib, (3758 Kg.) 6 Units (2 Front, 3 Rear, 1 Outrigger) 155'' (3937 mm) 7 Units (All Units) 180'' (4572 mm) 8-1/2" (216 mm) . Heavy Duly, with 4 speeds forward, 1 reverse. Helical Syncromesh in 2nd, 3rd. & 4th gears. Gear Ratio TRACTION SPEEDS. . . M.P.H. (Km/h) at 14.7 (373 mm) Rolling Radius ist Gear | 6.68 to 1 Engine RPM 1500 1600 1750 | 2000 | 2400 2nd Gear | 3.34 to 1 | | 1st Gear 2.08 (3.34) | 2.21 (3.55) | 2.42 (3.89) | 2.77 (4.45) | 3.33 (5.35) 3rd Gear | 1.79 10 1 2nd Gear | 4.16 (6.69) 4.44 (7.14) ‚ 4,86 (7.82) | 5.55 (8.93) | 6.66 (10.71) Ath Gear | 1.00 10 1 3rd Gear 1 7,78 (12.49) 8.28 (13.33) 9.05 (14.38) 10.35 (15.88) 12.42 19.5%) Reverse 8.26 lo 1 4th Gear 13.90 (22.56): 14,83 (23.86)! 16.22 (26.10): 18.54 (29.83) + Drop Case 1.53 to 1 Reverse | 1.68 (2.70) | 1.80 (2.89) 1.96 (3.15) | 2.25 (3.62) | 2.69 (4.32) 4 When requesting engine information or ordering service parts include the above engine type number 6 Spec Code * All weights shown are approximale. ** Not furnished wilh tractor, 4 SET-UP INSTRUCTIONS DEFINITION OF DIRECTIONS The terms left and right as used in this manual, refer to left and right side of the tractor when silting in the operator's seat. The term front refers to the engine end of tractor and rear refers to body end. PARTS The bag of parts provided with tractor contains seven motor gaskels, PUTTING BATTERY IN SERVICE (See Maintenance). ATTACHING MOWERS TO FRAMES Before operaling the wing lifts on this tractor you should carefully read and fully understand the controls and operation of the tractor and wing lift. Check hydraulic reservoir before operating wing lift. Position tractor on a smooth level surface with ample room to lower and raise arms with mowers connecled. Stop engine, place gear shift in neutral position and engage parking brake. “À WARNING To avoid possible serious bodily injury the driver should slay in the tractor seat whenever tractor engine is running and lift arms are being raised or lowered. Place all mowers in the approximate position where frames will be lowered. When attaching mowers with grass deflectors, be certain that the front units are placed in proper position (see Fig. 5). FRAME LOWERING SEQUENCE (See Fig. 9 & 10) Start tractor engine and operate al idle speed to lower frames onto mowers, IMPORTANT The frame lowering sequence as illustrated on top of valve cover must be followed or the rear center frame may be damaged. 1. Lower left wing frame by pushing lever (B) forward and then re- leasing. thereby allowing frame to float down. It may be necessary to push frames down by hand due to the lack of weignl tnal 1s normally provided by mowers Lower frame to approximately 1 (25.4 mm) above mower. Stop frame from lowering by pulling conlrol lever rearward lo raise pOSItION and relzase. Reposition mower under frame if necessary and lower frame pull posts completely onto mower axle 2. Lower mignt wing trame (Lever C) following same procedure as sed in step 1 3, Lower rear center ad front frames (Lever À). Foliow same pro- cedura as :n step 1 7! De certain 10 position all three frames. 4. Lower left front outrigger frame by pushing lever (D) forward until lift arm extends beyond tractor. Follow same procedure as in step 1. 5. Lower right outrigger frame (Lever E) following same procedure as in step 4. After all frames have been properly positioned on mowers, turn tractor engine off. Dipstick in oil reservoir should be at full mark, If additional fluid is needed refer to “'Lubrication'” section for specific information. Spring Brackel H » << (2) Outriggers (3) Rear Mowers >) NSS D Figure | HYDRAULIC MOWER SET- UP (See Figs. 1 and 2) 1. Attach mower frames to mower axies (A) by inserting clevis pins (B) through holes in pull posts (C) and securing with cotter pins (D)(See Fig. 2). 2. Attach lift chains to mowers by placing the screw, washer (small), and locknut (E.F,G) through an end link of the chain and the hole in the spring lever (J) (See Fig. 1), 3. Allach lift chains lo frames. first raise mowers 2''(50.8 тт) above ground level, then- a. Front frames, attach lift chain lo chain post with pin (H) by inserting lhe pin through one side of the chain posl, the chain, and lhe other side of lhe chain post. secure the pin with hair pin (T) (See Fig. 1). SET-UP INSTRUCTIONS b. All other frames, bring the chain up through the middle hole in the spring bracket, put the pin (H) through the chain, then insert the pin through the small hole in the spring bracket and secure with hair pin (T) (See Fig. 1). Insert the pin through the chain link which allows the roller to just touch the ground. 4. See Figure 1 and 2 Atlaching arm spring. Insert screw (M) through large flat washer (L) and spacer (N), Place large loop end of spring (K) over spacer and hook screw inlo slot in spring lever (J). Place se- cond spacer (N) and large loop end of second spring (K) over spacer and secure with large flal washer (L), lockwasher (0), and hex nu! (P). Place spring arm (Q) in guide (R),slide small loop of springs over arm. Use both hands and slide the bar back until it drops down and hooks behind the lower lip of the guide. Insert the stop pin (S) into the proper hole in the guide (the lower end of the pin goes into the corresponding hole in the lower lip of the guide), lock the stop pin(s) in place with hair pin (T). (The hair pin goes underneath the lop lip of the guide). Pull the spring bar up and let it come forward to the stop pin. Arm springs apply pressure on rollers to keep them from bounc- ing. To obtain proper spring lension raise the mowers until they just clear the ground, remove all slack from the chain by adjust- ing the stop pin(s) forward to decrease and backward to increase a <a y E 7 LE Л al 7 Ti, a o Figure 2 Hydraulic Motor >> > SN AN Screw 4 a Figure 3 pressure. Generally the arm should be set forward when cutting high and back when cutting low. MOUNT HYDRAULIC MOTORS TO MOWERS (See Fig. 3) 1. Remove protective plales and gaskets from right hand housing on mowers. Retain screws, lockwashers, and nuts. 2. Remove hydraulic motors from their shipping positions on traclor. 3. Place a motor gasket from tractor's bag of parts on each motor. 4, Route hydraulic motors and hoses as shown in Figure 6. Hy- draulic hoses for the two front and rear center mowers lravel over mower frames, Hoses for outrigger and wing mowers travel under the rear of mower frames. (See Fig. 6) 5. Mount motors to their respective mower with same screws, lock- washers, and nuts. Position motors as shown in Figure 3. 6. The side port motors are for the two front and center units. GRASS DEFLECTORS In some mowing conditions it is desirable to guide the flow of cut grass out the rear of the cutling units so that it does nol fly up againsl the operator, Under such conditions grass defleclors should be used, Figure 4 Front _ 126114 131097 | Left Front Right Front 131097 126114 Gutrigger, R.H. 125113 Outrigger, L.H. 125113 126114 LM LL 39 Rear Wing, L.H, Rear Wing, R.H. Rear Center Figure 5 SET-UP INSTRUCTIONS ATTACHING GRASS DEFLECTORS TO HYD. MOWERS Figure 5 illustrates the position of the grass deflectors in relation to the tractor, Nolice: the deflectors are different and care should be taken to mount them in the proper positions. Refer to Figure 4 and proceed as follows: Loosen nut (X) on both sides of mower side frames and insert slots in end of grass deflec- tor brackets over bolts, Make sure lockwasher is between defleclor bracket and nut. Posi- tion all grass deflectors to allow approximately 1/8" (3.17 mm) clear- ance belween deflector and reel blades. Tighten nut (X) securely, IMPORTANT Position grass defleclors to allow approximately 1/8" (3.17 mm) clearance between deflecior and reel blades. A period- ic check should be made to see that the 1/8''(3.17 mm) clearance is maintained. OPERATING Front of Tractor (Top View) В | 5 L.H. & R.H. Front Mower Frames A A, Hyd, Motor A EZ E Hyd. Hoses Е L.H. Outrigger Mower Frame 3 Mower Frame А . meme UT Rear Center Mower Frame г — | = E En | E ro E Left Wing Right Wing | Mower Frame = "Mower Frame - R.H. Outrigger | Figure 6 CONTROLS See Figure 7 for Location of the Following Controls. |. START - RUN SWITCH Two keys are furnished and stored in toolbox. To start the en- gine turn the key clockwise lo ‘‘Start’’ position and release when engine starts. Do not hold the key in the “Start” position for more than 30 seconds at a time. Key should be removed whenever vehicle is nol being used lo prevent unauthorized operation, FOR COMPLETE STARTING INSTRUCTIONS SEE PROCEDURE FOR TRACTOR OPERATION, IMPORTANT Do not leave the starl -run switch on for any length of Lime without starting engine. Do nol keep slarler molor energized afler engine has started. 2. HAND THROTTLE Use nand throttle lo sel desired cruising sozed. Push throttle lever up lo obtain higher engine RPM CHOKE - GASOLINE The choke is a fuel enrichment device when pulled oul ıt will ar? .n starting cold engines, More moderate temperatures re- quire .ess choking, As engine warms. less choking 1s required, Master Cylinder — <x 5 Access Cover = Figure 7 OPERATING CONTROLS 4. ACCELERATOR PEDAL Depress accelerator pedal to accelerate Tractor. A WA = N | N G To avoid possible serious bodily injury always allow the radiator to cool before removing the pressure cap. 5. FOOT PEDAL STOP Fool Pedal Slop is for adjusting the amount of acceleration per- milled by accelerator pedal, 6. ACCELERATOR PEDAL REST 14. FUEL GAUGE Place your right fool on Accelerator Pedal Rest and pivot the Fuel level (See note) foot to hit accelerator, 15. TACHOMETER 7. HYDRAULIC BRAKES ló. HOUR METER Push Brake Pedal lo stop tractor. Hydraulic Brakes stop drive wheels. 17. FUSE 8. CLUTCH Push Clutch Pedal lo disengaged transmission for shifting. The engine will not start unless the pedal is completely depressed, TWO STAGE GEARBOX (See Fig. 8) 9. SHIFT LEVER The two stage gearbox, located at the front of the traclor, has a high and a low cutting range. This makes possible a more com- Move shift lever into desired gear (See Shifting Diagram On Shift Lever Knob) while you have clutch pedal pushed in dis- plete range of frequencies of cut. Frequency of cut is the distance engaging transmission. the mower will travel between the time il takes lwo successive blades to begin contact with the bedknife. Frequency of cut is dependent upon the position of the transmission gearshift lever and the high or low range selection of the two stage gearbox. 10. PARKING BRAKE Parking brake lever mechanically operates drive wheel brakes and is totally independent of the hydraulic operation of brakes. 1 > C A uv T | ON The parking brake lever is in the disengaged position when lever is pointing down. To engage parking brake, pull lever Engine must be off while shifting two stage gearbox or back until lever is pointing to rear of tractor. The operator damage lo gearbox will occur. Keep crankshaft universal should fee! a definite ‘‘snap over center'' action near the en- safety shield in place at all times. gaged position. To disengage parking brake, reverse above pro- cedure. IMPORTANT The parking brake lever has only two positions, disengaged / Reel Blades or engaged; parking brake lever can never partially apply NS brakes. a Bedknife NOTE On diesel tractors, gauges will work only when engine : ; NJ is running, Il. VOLTMETER In DEA Frequency of Cut 12. OIL PRESSURE GAUGE VARIABLE FREQUENCIES OF CUT Gear Freg, of Cut (in) 13. WATER TEMPERATURE CAUGE HIGH 4007 ot 36 ( 9.1 mm) RANGE 3 2nd 72" (18.2 mm) LOW 1st 57 (14.4 mm) RANGE 2nd 1,15" (29.2 mm) Figure 8 OPERATING IMPORTANT To extend service life of the two stage gearbox and the hydraulic system it is recommended that the gearbox be placed in the neutral position during long distance trans- port. 906505 | Always Raise (A) Mowers First and Lower Them Last Figure 9 5 SPOOL STACK VALVE (See Figs. 9 and 10) Valve control levers A, B, C, D and E perform the following opera- tions. They raise and lower the mowers and rotate the reels. To lower or raise reel frames the levers must be in the right hand half of slot. To lower cutting units push levers forward to lower position momentarily and release. The frames will floal down into operaling position. Do not hold lever forward, To raise cutting units pull levers rearward and hold until desired height is achieved, then release. Center lift control (A) may re- quire higher engine speeds to prevenl engine stalling. Always raise (A) mowers first and lower them last. CONTROLS A WARNING To avoid serious bodily injury, always be sure area around tractor is clear before lowering reels. Never start reels rotating until mower units are fully on the ground. To run reels in culling,direction control levers must be in left hand side of slot and positioned all the way forward. To stop individual reels from rotating pull specific lever straight rearward. To stop all reels from rotating at one time pull shut-off lever (reel disengage lever located in middle of valve cover) rear- ward. When atiempting to start engine, pull shut-off lever rearward and then turn knob 1/8 turn clockwise. REVERSING VALVE (See Figs. 9 and 10) Reversing valve handles are provided to allow reverse rotation of reels for lapping of blades and lo clear reels of debris. To reverse reels pull individual reverse handle upward. To stop reverse rotation push handle down. Always, before beginning to cut grass, make sure that all reversing handles are in their down position, Shut Off Lever Stop D B A С Е Run = es Neutral Raise Forward Control Valve Levers AL Reversing Handles Figure 10 OPERATION Before operating tractor, first, read and understand fuily the operator's manual and parts list for your “Hvdraulic Reel Mowers''. BEFGRE OPERATING INSTRUCTIONS Belore starting engine check the engine oil level (See Engine Manual). Also, check hydraulic reservoir fluid lever by pulling dinslick on lop of tank. Oil should he between Lhe marks on the dipstick. FUEL - DIESEL Fill the tank wilh a good quality, clean, No. 2 (45 cetane min.) diesel fuel, Refer lo engine manual for fuel specifications. GASOLINE Fill the tank with a good quality, clean, 85 octane minimum raleg gasoline. Refer to engine manual for fuel specifications, OPERATION A DANGER To avoid possible serious bodily injury do not refuel tractor with engine running or while engine is hot; vapors from fuel, or fuel coming in contact with a hot engine may cause a fire or an explosion. Do nol refuel tank while smoking or near an open flame. When filling tank with fuel, keep hose and nozzle or fuel can and funnel in contact with metal of fuel tank to prevent the possibility of fire or explosion caused by static electricily. Keep fire and intense heat away from fuel slorage area, as the surround- ing air contains highly explosive vapors. PROCEDURE FOR TRACTOR OPERATION TO START . Engage parking brake. « Pull reel disengage lever rearward and turn knob 1/8 turn clock- wise. . Depress clutch and hold, + Shift tractor transmission to neutral, . Depress foot accelerator to 3/4 position, Adjust choke on gaso- line engines as required. . Turn key clockwise lo crank engine.. As soon as engine starts, release key. Do not operate starter more than 30 seconds at a lime. TC GO . Release parking brake. 2. With clutch pedal depressed shift to 1st gear, 3. Release clulch slowly and accelerate gradually. 4. Shift to desired gears per steps 2 and 3. Do nol shift to ist gear or reverse with tracior moving. 5. Turn reel disengage knob. TO STOP 1. Place mower reel levers in neutral position, 2. Depress clutch. 3. Apply foot brake. 4. Shift lo neutral. 5. Turn key to *'Off’' position and remove key. CM . Set parking brake. 10 OPERATING SUGGESTIONS Before mowing around obstacles it is suggested that the operator practice raising and lowering the outrigger and wing mowers (See 5 Spool Stack Valve"" under "Operating Controls'') while mowing in a clear area. By doing this the operator can thoroughly familia- rize himself with the operation of the tractor and wing lift without the danger of damage to the tractor or wing lift. SAFETY FIRST Whenever tractor engine is started, operator mus! be in tractor seal, gear shift in neutral position, and parking brake engaged, Under no circumstances should the engine be started with operator standing next to lhe tractor between lift arms. Parking brakes should always be applied when tractor is stationary. TRANSPORTING Mowers must be raised to the transport position when driving to and from the area of operation. If tractor is driven with mowers partially raised, mowers may swing on lift arms making it difficult to control tractor and causing undue stress on the hydraulic system. For long distance transporting put 2-stage gear box on front of tractor in *'Neutral’” CAUTION: (Shift with engine off). SPEEDS - CUTTING Operate at speeds at which you have control of tractor and can slop or maneuver safety in case of an emergency. Cutting speeds are governed by condition of turf, type of terrain, and obstacles to be encountered. There is no set speed, for only with experience can an operator delermine the proper speed to fit various cutting conditions, [f mower wheels ‘‘“‘scuff’’ during fast and extreme turns, tractor speeds are loo fast. Operate tractor at slow speeds in areas that require fast and extreme turns. For any, except moderate turns, tractor should be slowed down. If mower wheels continue to “'scuff’” at slow speeds in an extreme turn, tractor may be turning under recommended radius. Refer to ‘'Turning Radius’ under ‘"Adjustments,’’ for instructions on checking and adjusting turning radius. MANEUVERING When cutting an area lhat requires a lol of turning, plan your cut- ting pattern lo avoid sharp and frequen! turns. When making a ‘urn, turn steering wheel slowly and gradually to allow mowers lo follow through the turn. When making counler turns, allow mowers to straighlen oul first before turning in the opposile direction. Whenever il 1s necessary lo drive tractor in reverse. raise mowers off the ground. When mowing near trees or buildings, remember the HF-15 tractor has rear wheel steering and the rear end lends to ‘swing out” when turning. OPERATION OBSTACLES If there is any doubt about adequate clearance between objects when mowing, reduce speed uniil obstacles are cleared or raise outriggers if necessary. When approaching an obstacle which requires mowers to be raised off the ground, operator must judge the speed of the tracior and the distance to the object so he can raise the mowers in ample lime to clear the obstacle. IMPORTANT To obtain maximum mower life, operator must use discre- tion when mowing near gravel areas (roadway, parking areas, carl paths, elc.). By operaling loo close, or over- lapping gravel areas, stones are picked up by mower and forced between bedknife and reel causing wear and possi- ble damage to cutting unit, SIDEHILL OPERATION AND HILL CLIMBING lt is important when cutting on hilly terrain thal the tractor is properly prepared, Correct lire pressure is essential for maximum traction and sidehill holding. Wheel weights or water solution in tires may be used if additional weight is required. Filling drive tires with water solution can be done if weight is needed bul, if high transport speeds are used, then be sure to gel 100% filling. Do not fill steering lires with water solution if speed will exceed 15 MPH (24.14 Km/h). Steering wheel weights are available and are recommended in place of water solution. When climbing an extreme grade and tires begin to '‘mark'' the turf, grade is 100 sleep for safe operation. Angle tractor lo a less steep grade until tire marking stops. The percent of grade that the tractor will climb will vary with turf conditions, Operator must use good judgment when operating on sidehills. He musl consider the percent of slope and condition of turf (wet, firm, density, etc.). If tractor tends to slide while operating on an extreme sidehill, change angle of tractor by turning slightly down hill until traclion is regained. Up hill wing mowers can be raised off the ground to slop sliding until tractor can be maneuver- ed so that wing mowers can be lowered without tractor sliding. RAISING AND LOWERING MOWERS ON HILLSIDE When mowing extreme sidehills use the following sequence lo raise mowers, . Left and right outrigger mowers, . Up hill wing mower. Fron! and cenler mowers. ео с . Down hill wing mower, 11 When mowing extreme side hills with two front and center mowers only, lower down hill wing mower before raising front and center mowers. Raise down hill wing mower last. NOTE When mowing on a side hill, tractor should be steered slightly toward the uphill side. When tractor and mowers are stopped on soft ground, back up and then start mowers on the move to avoid tearing up the ground. THE FOLLOWING IS FOR YOUR GENERAL DETERMINING THE PERCENT OF GRADE. INFORMATION The safe degree of slope at which the HF-15 tractor can travel is determined by a number of different things (speed, weight of trac- tor, accessories mounted on tractor, turf conditions, etc.) Only you can determine what degree of siope is safe for your tractor at a particular time. PERCENT OF GRADE Amount of a slope of a grade can be expressed in degrees or per- cent. Generally a grade is expressed in percent. When a grade is expressed in degrees, il refers to the angle formed by the slope from a horizontal line (see Fig. 11). When a slope is expressed in percent, it indicales the ratio of vertical height to a horizontal distance as a percentage (see Fig. 11A). Angle (Expressed in Degrees) e ait Î Horizontal Line Figure | ? Heighl él — Horizontal Distance Percent of Grade Can Be Obtained By Dividing Height By Horizontal Distance Figure ITA OPERATION HOW TO DETERMINE THE PERCENT OF GRADE Method 1. Hold Rule Perpendicular The following is a simple means of determining the percent of a o Small Stake slope. The only equipment required is a length of string over 33" E 1€ 33 Inches (838.2 mm) (838.2 mm) long, builders line level, small stake and a steel tape or yard stick. Tie siring securely to small stake and mark or lie a © ===] aa E knot in string 33''(838.2 mm) from stake. Follow the instructions in = = hs String ES Figure 12, and multiply the vertical reading in inches (mm) by 3, ez |H В Example: Height Measurement - § inches or 127 mm, 3 x 5 equals + К Rk Builder's Line Level 15 or 15% grade or 8-1/2 degrees. Si > a D; € x; 3 | 7 NOTE ‚ © A ls" A straight board and building level may be used in place of string and line level, Figure 12 Method 2. If a general average percent of slope is required, use a string 100 inches (2540 mm) long in place of the 33 inch (838.2 mm) string with a line level and measure from string to ground. The rule reading in inches (mm) will be the correct percent of grade, Example: Height Measurement - 25 inches (635 mm) equals 25% grade. Degrees Are Shown to The Nearest 1/4 © nk № No A Qh ей v 462% wT — 5 % — ММА 10 — 5% — Max, Grade 2nd Class Highway Bl 5 _—_ 2% —_— Toll Rd, Or Freeway 3% — 0 —« 0 — Figure 13 12 ADJUSTMENTS A WARNING To avoid possible serious bodily injury, before performing any maintenance lower all mowers to ground, place all valve levers in neutral, shift transmission to neutral, shut engine off, (turn key to off position and remove key, pul! fuel shut- off knob out), se! parking brake. (See Illustration 2 of parts list for reference numbers used in the following instructions.) ACCELERATOR PEDAL STOP (See Illust. 2) The accelerator pedal stop (Ref. 73) (the hex head cap screw under- neath the pedal) should be adjusted to stop pedal travel as soon as the lever on the injector pump reaches the full open position, to adjust; 1. Loosen the nuts. 2. Turn the stop screw in or out as needed. 3. Tighten the nuts. HAND THROTTLE (See lllust. 2) The assembled length of hand throttle compression spring (Ref, No. 18) should be 2''(51 mm). Check to see if hand throttie lever maintains position while engine is at high idle, if not, compress spring further by tighlening nut (Ref, No. 21). ACCELERATOR ROD (See Illust. 2) az - Disconnect ball joint (Ref, No. 16) at fuel injector pump (on Diesel) or governor (on Gasoline) and let it fall free, 2. Raise hand throttle (Ref. No. 40) unlil it contacts slop al top of siroke, 3. Push fuel injector pump or governor lever rearward io full en- gine RPM position. 4, Adjusl ball joinl so that il falls freely inlo hole in lever. Secure with lockwasher and nut (Ref. Nos, 64 & 24), BRAKE PEDAL (See lilust.6) Brake Pedal mus! have a minimum of 1/8" (3.17 mm) free play be- fore brake pedal plunger contacts piston in master cylinder, If brake peda! has less than 1-8''(3.17 mm) free play, there 1s a possi- bility of lhe brakes being partially applied when brake is fully re- leased, Adjust brake pedal lag as follows: (See Illus!, 6 for refei- ence numbers used in the following instruclions). 13 1. Remove the screw and nul (Ref, 30 and 31 from rod end (Ref, 29) and pedal. 2. Loosen lock nut (Ref. 11) on rod end. 3. Turn the rod end counterclockwise to increase, or clockwise 1o decrease free play lag. 4, Replace and lighten hardware. NOTE See your Authorized Service Station for Brake Shoe Adjust- ment or Brake Line Bleeding. CLUTCH PEDAL (See lllust. 6 for Ref. Nos.) 1. Loosen the jam nut (Ref. 11) at the end of the clutch linkage rod (Ref. 12). 2. Turn clevis (Ref. 8) counterclockwise to increase or clockwise to decrease free play in clutch pedal travel. 3. Tighten jam nut fo lock the adjustment, When properly adjusted, clutch pedal should have 1/8" -3/4''(3-19 mm) of free play in pedal travel. PARKING BRAKE (See lllust. 6 for reference numbers used in the following in- structions). MINOR BRAKE LEVER ADJUSTMENT Adjusting knob at the end of brake lever (Ref. 42) is used lo com- pensate for brake lining and linkage wear. Adjust by placing brake lever in the disengaged posilion and turning adjusting knob in a clockwise direction, applying and releasing brake lever every quarter turn until a definite ‘’snap over center action is achieved. IMPORTANT Overadjustment causes ''hard'' lever action, but does по! increase brake efficiency. If under normal usage with pro- per lubricalion lever becomes hard to operate, il is a sign of over adjustment. To correct this condition turn adjust- ing knob counterclockwise until desired ‘snap over center" action is oblained, MAJOR BRAKE LEVER ADJUSTMENT A major adjusiment 1s required when brakes are adjusted or reiined, or when adjusting knob on lever has been lurned clockwise lo max1- mum travel. Place lever in the disengaged position, turn adjusting knob counterclockwise as far as possible. Remove all slack and free play from linkage belween lever and brakes. Then proceed with minor adjustinenl as described above. ADJUSTMENTS TURNING RADIUS The factory setting for the turning radius is 8.5-9.5 (2600 - 2900 mm) minimum inside. To check and make these adjustments see Mlustra- tion 5 for reference numbers used in the following and proceed as follows: 1. With the sleering wheels in a maximum right turn, drive the tractor in a tight circle and stop. ) 2. Push a stake or screwdriver in the ground against the inner drive wheel tire to serve as a marker. Drive tractor in a tight circle 180* and stop directly opposite the marker. 4. The distance from marker lo inner drive wheel should be 18 ft, (5486 mm) which is a 9 ft, (2743 mm) radius, = 5. To secure the proper selting, loosen the lock nut (Ref. 44) on spindle body stop (Ref. 43) and adjust the screw in to decrease Or Out to increase the turning radius, 6. Repeat Items 1 through 5 for the left hand setting by making a left hand turn. : 7. Tighten lock nuts (Ref. 44) on stop screws (Ref, 43) after making proper adjustments. 8. To adjust toe-in remove end of steering tie rod. (Ref. 45) from a sleering arm (Ref. 63 and 38) and screw the tie rod end (Ref. 9) in lo decrease or out to increase the loe-in. 9. Replace the tie rod end on steering arm and tighten. Figure 14 IMPORTANT Proper toe-in is 1/8"(3.17 mm). This means the distance between the front edges of the steering tires is 1/8'' (3,17 mm) less than the distance between the rear edges of the steering tires. STEERING GEAR BACK LASH See Figure 14 for reference letters used in the following: First turn the steering wheel gently from one stop all the way to the other, counting the total number of turns. Then, turn the steer- ing wheel back halfway to the center position. Remove the horn button cap (Ret. 19, Hiust 5) by prying it off with a screw driver, Note the position of the mark (Ref. A, Figure 14). This mark should be at 9 o'clock position when steering gear is straight ahead. Then loosen locknut on lash adjuster screw (Ref. B., Fig. 14), turn the adjuster screw clockwise to take out all the backlash in the gear teeth and retighten the locknuts. Replace the horn button cap. STEERING COLUMN HEIGHT The steering column can be adjusted up or down changing the angle and height of the steering wheel in relation to the operator, By adjusting steering column and seat (refer to seat adjustment), maximum operator comfort can be obtained. The procedure for adjusting steering column height is as follows: (See Illust. 5 for reference numbers used in the following instructions.) 1. Set rear wheels al siraight ahead position. IMPORTANT Care must be taken NOT TO MOVE steering wheel or rear wheels while making height adjustment so that sleer- ing gear does no! bottom and become damaged in use. It js advisable after performing step 1, to mark position of steer- ing wheel hub in relation to steering column. In the event the steering wheel is accidentally moved while adjusting steering column, simply line up mark on sleering wheel hub with mark on steering column to properly position steering gear to the straight ahead position. 2. Remove drag link and steering arm (Ref, 3 and 8). 3. Loosen the three nuts (Ref. 30) holding the steering gear mount- ing bracket (Ref, 27) to the cowling structure assembly, Also loosen the screw (Ref. 26) holding the other side of the sleering gear to the cowling structure. 4. Loosen nuts (Ref, 16) holding steering column to О’ Бой! saddle (Ref, 23A), 5. Adjust steering column either forward Or rearward as desired, 6. Retighten “‘U'' bolt saddle mounting nut (Ref. 16) mounting bracke! nuts (Ref, 30), and screw (Ref. 26). =] Reinstall steering arm. The arm mus be vertical, 8. Reinstall drag link. The drag link may require some adjustment in length depending on the distance steering column was moved, IMPORTANT Check that sleering gear does not bottom by turning wheels to the extreme right and left, Also, check to make certain that action is being restricted by the wheel stops, SEAT (See Fig. 15) The HF-15 Tractor is equipped with a comfort control seal, allow- ing the operator to adjust seat for firmness of ride and also move the seat forward or back, ADJUSTMENTS To vary the firmness of the seal, push seat forward and up to dis- engage clevis (1) from notch in upper arm (2). Pivot spring (3) forward or back lining up clevis with one of the four notches in upper arm, (The rear most notch gives the firmest ride.) Lower seat and engage clevis in notch in upper arm. The seal can easily be moved forward or back by removing seat from mounting bar (4) and relocating seat mounting stud in one of the four holes in mounting bar. After seat has been repositioned, make certain seat is securely fastened to seat mounting bar. Figure 15 ENGINE See Engine Manual for adjustment instructions, ENGINE SPEEDS Diesel Idle Speed 825 - 900 RPM Gasoline Idle Speed 725 - 775 RPM (Hand Throttle) 2430 + 70 RPM — 50 RPM (Foot Throttle) 2430 + 70 RPM — 50 RPM Diesel or Gas Maximum Speed Figure 16 Right Wing Pressure Spring Chain Assembly y Fam End Pin (19 "i DI Figure 16A WING LIFT (See Figs. 16 € 16A) Center lift arm pressure springs. When cutting with rear center mower and either the right or left wing mowers and lhe mowers fail lo track properly, pressure spring on raised wing mower requires adjustment, Lower both wing mowers and rear cenler mower and proceed as follows to adjust pressure springs; 1. Left wing pressure spring (see Fig. 18). Remove cotter pin from pin (A) and move pin up one hole in arm (B). Reinstall cotter pin in pin (A) and raise left wing mower to check ad- justment results. If rear center mower and right wing mower do по! track properly, repeat above adjustment. 2. Right wing pressure spring is adjusted al the factory as shown in Fig. 16A. If adjustment is needed, turn the nul (A) clockwise a few turns to increase spring pressure; with right wing mower raised (left wing, center and front mowers down) tes! to see if mowers track properly. If necessary, repeat the above procedure (increase or decrease spring pressure) until mowers track properly. If 100 much spring pressure is applied lo rear center lift arm, mow- er wheels will leave tracks in turf, Relieve spring pressure slight- by reversing the above instructions. FRONT MOWER ALIGNMENT If mowers do not track properly when cutting with all mowers, check first for obstacles jammed in reels. If all reels are clear. check fren! mower alignment. Front mowers must be parallel with rear mowers when mowing in a straight ahead direction. To check mower alignment see Figure 17. 1. Drive tractor on a smooth level surface and lower five mowers to the ground (outrigger mowers remain up). Position rear car- rier frame (A) at right angle to tractor frame (B) (use carpenters' square). 2. Stretch a piece of string or lay a straighl board across front of tires of front mowers, All four tires should touch the string. If alignment is required, determine which mower requires ad- justment and adjust as follows (See Figs. 17 and 18). a. Remove colter pin and castle nut from ball joint slud (C) and lit ball joinl oul of tapered hole in arm (E). ADJUSTMENTS FRONT Г] N | | | | String or Straight Board — E | и r Г] ä D F = M Ts | | | | | | | a D Right Angle | В А ET / O || - Me —— С ———— == |_| = — Figure 17 b. Align mowers so that all tires are touching the string. c, Loosen locknut (D) and turn ball joint in or out of arm (Е) until ball joint stud lines up with tapered hole in arm (E). Tighten lock nut (D) securely. Я, Insert ball joint stud (C) into tapered hole in arm (E) and tighten castle nul on stud. Reinstall cotter pin, Figure 18 16 FRONT MOWER SWIVEL BRACKETS (See Fig. 19) The front mower swivel brackets are equipped with spacers which provide a means of adjusting the brackets to accommodate various sizes of mower wheels. With the mowers in the lowered or mowing position, the arm (A) should be as close to level as possible. The spacers will be above the brackel for small wheels and below for large wheels. See “Hydraulic Reel Mower" operator's manual for complete adjustment instructions, Small Wheels Large Wheels =H Spacer Nu | = ы Figure 19 ADJUSTMENTS VALVE SHUT-OFF LEVER SAFETY SWITCH (See Fig. 20) 1. Remove shut-off lever knob, 2. Remove valve cover mounting hardware and remove cover. 3. Measure length of roll pin extended on R.H, side of shut-off lever. This length should be approximately .69''(18 mm). 4. Pull shut-off lever rearward and turn clockwise as far as possi- ble. Roll pin should deflect switch lever beyond contact point (click) to include some over-travel, but not so far thal lever touches corner of switch body. If this occurs move roll pin to left until this condition does not exist. 5. Turn shut-off lever counterclockwise lo release. Replace valve cover and hardware. Replace shut-off lever knob. CLUTCH PEDAL NEUTRAL START SWITCH (See Fig. 21) 1. Loosen switch bracket! mounting hardware. 2. Depress cluich pedal until il stops on floorboard. 3. Move swilch mounting brackel forward until flush with clutch lever pad. 4. Tighten bracket mounting hardware. NOTE Plunger should be flush with bracket! at the same moment clulch pedal reaches stop position. Lever and Switch Body Should Not Touch Figure 20 > Switch Bracket Mig. Hardware 5 (OH) |= / ANNAN Clutch Pedal Fully Depressed NN N NF NS ей Safety Switch Ù Clutch Lever Pad Flush With Switch Mtg. Bracket Figure 21 DRIVE WHEEL BEARING ADJUSTMENT (See Illust. 23) If brake drums are removed drive wheel bearings (Ref. Nos. 8 & 11) mus! be adjusted as follows: 1. Reassemble brake drums and bearings and then tighten inside axle nut (Ref. No, 5) while rotating the drum, to 40 to 50 ft. 165 (54 to 68 N-m) torque. This will insure al! componenis are seated, 2, Back off inside nut until loose and then retorque to 5 to 15 ft, lbs. (7 to 20 N-m) while rotating the drum, 3. Assemble lockwasher and outside nut (Ref. Nos. 4 8 5) and torque outside nut to 18 to 22 ft. Ibs, (24 to 30 N-m). I . Bend two adjacent ears of the lockwasher (Ref. No. 4) over inside nut. Ears should be bent in over nut a minimum of 30° from their original position. 5. Bend two adjacent ears of lockwasher over outside nut. Ears should be bent out a minimum of 60° from their original posilron. MAINTENANCE A WARNING To avoid possible serious bodily injury, before performing any maintenance lower all mowers lo ground, place all valve levers in neutral, shifi transmission to neutral, shut engine off. (turn key to off position and remove key, pull fuel shut- off knob out), set parking brake 17 GENERAL MAINTENANCE A long trouble-free life for your machine depends on the mainten- ance it receives. The following information :s presented to assist you in providing the proper maintenance for your machine. MAINTENANCE PROCEDURE A maintenance program should be sel up and should cover the following points. 1. Keep machine and mowers clean. 2. To reduce the hazard of fire and fertilizer corrosion damage keep grass, leaves, grease and oil accumulation off of the en- gine, exhaust/muffler system, alternator, battery, hydraulic lines (eg. al the differential), between hydraulic tank and rear body, pumps, valves, radiator, brakes (lines, masler cylinder and shoes) fuel tank, reel shafts and shields; hose down each area with water and/or wash down machine thoroughly before accumulation becomes excessive. . Keep all moving paris properly lubricated. . Keep all parts properly adjusted. . Inspec! for loose parts. nm on => Y . Inspect for worn or damaged parts. NOTE If your inspection reveals worn or damaged parts replace these paris before aclual breakdown occurs. PAINTING For protection and appearance clean and retouch scralched or worn painted surfaces. SAFETY SWITCHES Check safety switches regularly to be sure lhey are kepl clear and operaling correcily. RADIATOR To avoid possible serious bodily injury do not attempt to remove the “RADIATOR CAP"' under any circumslances while the engine is operating. This could lead to serious personal injury from hot coolant or steam blow-out. Shut- off engine and wait until it has cooled. Even then use ex- treme care when removing the cap from a hot radiator that has cooled. Check radiator for proper level of coolant every 40 operating hours, See engine manual for Drain - Refill Interval. NOTE Radiator 1s prefilled al factory with antifreeze to provide protection lo 20°F. (-29°C). Refer to engine manual if add- ing anti-freeze becomes necessary. Radiator cap is pres- sure type (7 PSIG). Note HIGHER RATED CAP SHOULD NOT BE USED. ENGINE Check oil level in crankcase, Should be filled to "“FULL'’ mark on dipstick - read the engine manual carefully before placing the tractor in operation, MASTER BRAKE CYLINDER Remove master cylinder access cover (See Fig.7) and check master cylinder for brake fluid. Cylinder must be filled to base of filler plug. TIRE MAINTENANCE Atlention to the following instructions and recommendations will = ——]]——;—] == = diam help assure maximum use and service from your lires. Refer to the section in this manual headed ''Storage'' for recommen- dalions on storing tires. TIRE PRESSURE Due to variation in tractor weight, turf and soil condition, an exact tire pressure cannol be given. Using minimum lire pressures sug- gesled-in “Accessories section" as a starting point and the infor- mation given below, a satisfactory tire pressure can be obtained. Generally, the larger the lire cross section and the lower the pressure, the less marking will take place on soft turf. Most low pressures, however, are hazardous if they are so low tha! the side- walls wrinkle under the load. The wrinkle is a good guide to the minimum pressure to be used. It is recommended to keep the pres- sure just high enough to avoid the wrinkle, IMPORTANT When checking tire pressure, revolve wheel so valve is at top to prevent loss of calcium chloride and walter if tires are so loaded. AIR CLEANER SERVICE PRE-CLEANER Remove cap and empty when debris reaches full line. AIR CLEANER This lraclor is equipped wilh a large capacity. dry type Donaldson Cyclopac Air Cleaner. See Illustration 4 of parts list for replace- ment part numbers. Emply the dust cup weekly. Clean the element at the end of each 200 hours use, or sooner if it is full of dirt and grass. Replace the element yearly. If the tractor is being operated in extremely dust, conditions, the alr cleaner must be serviced more frequently. MAINTENANCE INSTRUCTIONS FOR CLEANING THE ELEMENT (See Illust, 4) Loosen eyebolt on cap retainer inside hood and take-off cap. Re- move. wingnut and element; then proceed as follows, using either of two methods: 1. Compressed Air. a. Direct the air inside the element, moving the nozzle up and down while rotating the element (maximum air pressure, 100 PSI or 690 kPa). 2, Water. a. Soak 15 minutes in water and Donaldson D-1400 Element Cleaner. b. Rinse until water is clear (maximum water pressure, 40 PSI or 275 kPa). c. Air dry, do nol use compressed air. To remove carbon, soot and diri from the element, wash in Donald- son D-1400 Cleaner, For dirt only, use any detergent. Check the element for ruptures, pin holes or damaged gaskets by placing a non-shocking light source (eg. flashlite) inside and re- place if necessary. The following may be obtained from Donaldson Distributors: Donaldson No. D-1400 Element Cleaner Replacement elements may be ordered using parts list, I1lust.. 4, Reassemble, tighten wing nul, and reinstall cap with ''top”' mark- ing in correct position (12 O'clock) FUEL FILTRATION FUEL FILTER See engine manual for informalion on how to “Renew final fuel fil- ter element. Also see engine manual's * Prevenlive Maintenance"' section for service inlervals. See ''Specifications” in this manual for proper fuel filter. WATER TRAP / PRE-FILTER (DIESEL) The “primary” or ‘pre’ filler located between tank and lift pump (fuel) 1s designed to remove the larger dirt particles from fuel and lo collect water. which should be regularly drained from the bowl To drain, unscrew drain plug slowly just far enough to allow water and dirl particles to drain completely. See engine manuals "'Pre- ventive Mamtenance' section for service intervals. UNIVERSAL JOINT REMOVAL - AXLE DRIVE (See lllust. 18 & 23) The universal joint (Ref. 24) 1s removed for servicing In the follow- ing manner: *. Remove the "UU" bolts (Ref, 25). 19 2. Remove the snap rings from the cross on the drop case side and remove lhe double cross assembly, 3. Remove the yoke (Ref. 48, |llust, 23) from the drive axle. 4, Slide the splined shaft forward lo remove from the drop case. 5. To replace - reverse lhe above steps. BATTERY The battery and electrolyte required to fill your batiery are not furnished with your tractor, Purchase these ilems from your Author- ized Jacobsen Dealer or local aulo supply store. For proper baltery, see "'Specificalions”', PUTTING BATTERY IN SERVICE 1. Place battery on wood bench or on a piece of wood or plastic. DO NOT SET BATTERY ON CONCRETE FLOOR. Take care to avoid contact with the acid of the ballery electrolyte. It will cause painful and dangerous injury to eyes or skin in case of contact. It will damage clothing and other articles if spilled or spattered. Before opening the electrolyte container or handling the electrolyte, study the antidote label on the container for instructions and proce- dure in case of accidental contact. 2, Before installing the eleclrolyle study the instructions on the carton. 3. Remove filler caps and fill battery with 1.265 specific gravity electrolyte acid lo proper level. ALLOW BATTERY TO SET FOR 20 MINUTES (See Fig. 21). “A WARNING | Do not over-fill battery. Electrolyte may overflow during charging period. We cannot be responsible for damages if this warning is disregarded. 4. With the filler caps still removed, place baltery on charge after the 20 minutes setting period at 3 amperes until gravily reading is 1.265 - 1.275. If room, battery and electrolyte temperatures are below normal a longer charging period will be mandalory to bring the specific gravity up to 1.265 - 1,275, 5. Insert filler caps into filler holes. MENA Always connect the *'ground'' (black) cable last and remove it first whenever performing any battery maintenance. MAINTENANCE MOUNTING THE BATTERY (See Fig. 22) . Be sure all switches are off. . Place battery on battery carrier. . Place '*L'" shaped bracket over outside edge of battery. . Insert curved ends of batlery mounting rods through holes of battery carrier. 5. Slide other end of rods through holes in “L'' shaped brackel, Secure in place with washers, lockwashers, and wing nuls. . Connect the battery cables. The cable leading to solenoid is the ‘‘hot’’ cable and should be connected lo the positive (+) battery terminal. The other cable is the ground cable and. one end should be connected to the negative (—) battery terminal and the other end to the clutch spring plate. 7. Apply a light coat of battery terminal protective spray to both terminals and cable ends to prevent corrosion. 8. Slide the terminal caps over battery terminals. DoW го + < Positive Cable to Solenoid LE] L* Shaped Bracket Battery _. Mounting Boll Battery Carrier Assembly Figure 22 BATTERY WATER LEVEL (See Fig. 23) Every 25 hours, or more often when operating the machine in temp- erctures above 72°F.(22°C), remove the 6 battery caps and check the water level in each cell. When the battery is in use, the water evaporates. Never allow the waler level in the battery to get below the top of the plates, hydrogen gas can build up in the void space, Fill the battery to the marking ring with distilled water. If dislilled waler is not available, clean lap water may be used. Cap —— Proper Electrolyte Levei a Filler Tube Electrolyte | | | Figure 23 20 NOTE Use a baking soda and waler solution to clean the battery as required. Care must be taken to prevent solution from getting inside the battery. Brighten the terminal contact surface with steel wool. Tighten cables securely to battery terminals. Make certain vent holes in battery filler caps are kept open. Apply a light coat of battery terminal pro- teclive spray to terminals and cable ends to prevenl cor- rosion. SAFETY GUIDELINES FOR BATTERIES 1. Use extra caution with an external battery charger. If over- charging occurs the battery will release excessive hydrogen gas. Avoid charging nex! lo an open flame or devices that may cause sparks. 2. Check the battery's liquid level regularly - hydrogen gas can build up in the void space. 3. Be sure there is nothing in your engine installation that will cause a spark to jump. Wires that are dirty or wet or covered with oil will cause a spark, as will poor connections and cor- roded terminals.. 4. Accidents can also happen while inspecling or installing the battery. While installing, be sure all swilches for ignition, lights, and accessories are in the “Off” position. Always at- tach the ground cable last to further prevent spark with the in- stallation tools. Do not use a match or a lighter to inspec! the installation or water level. IMPORTANT Arcing caused by: (1) Contact between support rails and tools used to loosen terminals; (2) Removing wrong cable from battery terminal first; (3) Striking battery terminals against metal rails while installing or removing; (4) Con- tact with jumper cables may ignite fumes from battery, vapor from fuel lank, or both, causing explosion and/or fire, or (5) loose cables, JUMPER CABLES Before attempting to jump the battery check the water level and fill if necessary. Also check lo be sure the battery is not frozen and replace it if it is, To jump the battery attach the positive jumper cable to positive battery terminal and then attach lhe negative jumper cable to the tractor frame. DO NOT ATTACH NEGATIVE JUMPER CABLE TO THE BATTERY. SEAT 1, Clean seal regularly using a special vinyl cleaner. Do not use a solvenl as this will damage seat. 2. Protect seat from severe heat or cold which can cause damage, A seat cover will prolect seat from wealher conditions including water, Also, it is best to slore machine in building when not in use, 3. Be careful nol to damage seat when getting on and off machine, especially in severe weather conditions. 4. In case oi tear 11 seal. apply a vinyl lape over damaged area, MAINTENANCE A DANGER SEAT BELTS Seat Belt must be worn whenever Roll Over Protection Struc- ture is mounted to tractor. Do not use seat belt when ROPS is not mounted. Seal belts are an integral part of your protective system, If the ROPS is to be effective, the oper- ator must be held to the seat within the confines of the Structure. Inspect and replace belts if they are worn or frayed. A worn bell is not as effective as a new one and will reduce protection from injury in the event of accidental upset. It is recommended that seal belt be replaced every three years to insure maximum safely, LUBRICATION A WARNING To avoid possible serious bodily injury, before performing any maintenance lower all mowers to ground, place all valve levers in neutral, shift transmission to neutral, shut engine off, (turn key to off position and remove key, pull fuel shul- off knob out), set parking brake. GENERAL INSTRUCTIONS Lubrication coupled with cleaniness is the most inexpensive pre- venlive maintenance tool. Therefore, lubricate the locations shown on lubrication chart at specified intervals and use type of lubri- cant recommended. ENGINE (See Engine Manual) Engine crankcase 1s filled al factory with either Sunoco Sunfleet H.P. Engine oil, SAE 10W 30 or Mobil Delvac (Special) SAE 10W 30 cil (must meel A.P.I, Classification SE/CC and MIL Spec. MIL -L -46152). Any replacement oil must meet or exceed the above siandard. LINKAGE FRICTION POINTS Regularly apply several drops of oil to all linkage friction points. See Lubrication Chart for type of oil. GREASE FITTINGS Fill fittings slowly with grease unlil grease begins lo seep oul. HYDRAULIC FLUID LEVEL Check hydraulic fluid level daily with oil at 60°-90°F, (16°-32°C). Cneck fluid level by lowering mowers to cutting position. Oil level in reservoir should be between marks on dipstick, Tank capacity is approximately 21 gallons (80 Lirs.). Use Jacobsen Hydraulic Oil available in 2-1/2 Gal. (9,5 Lir.) bottles, Part No. 502596 and 5 Gal. (18.8 Ltr.) drums, Part No. 502693. Alternate sources. Sunoco Sunfleet H.P., Engine oil SAE 10W30 or Mobil Delvac (Special) SAE TOW30 (must meet A.P.l. Classificalion SE'CC and MIL Spec. MIL-L-45152). Don't mix different brands of oil, NOTE Frequenl checks musl be made on the oil level in the hydraulic reservoir. Should the pump run short of oil, immediate and permanent damage would result, 21 Hydraulic hose and tube lines should be inspected every week to check for loose connections, kinks, worn or cut hoses, elc. Be sure tubes and hoses do not contact other frame parts which could cause abrasive wear, Always replace worn hose or tube assem- blies before operating machine. A WARNING To avoid possible serious bodily injury, always lower mow- ers fully, place all controls in neutral and shul off engine before inspecting hydraulic lines or hoses. Never run hands across tubes, hoses or fittings to check for leaks, HYDRAULIC OIL FILTER IMPORTANT Oil filter element must be changed after the first 25 hours of operation, To prevent damage to the hydraulic system the hydraulic oil filter should be changed every 250 operating hours, FILTER REPLACEMENT (See [llust. 12) The oil filter element (Ref. 2) 1s located on the top of hydraulic tank (Ref. 1). To change filter remove nuts (Ref. 59), lockwashers (Ref. 58), and head (Ref. 63). Remove old filter and insert new one. Be sure O-ting 1S in position in filter cap and replace cap. lock- washers and nuts. TWO STAGE GEARBOX (See insert Fig. 24) A drain plug. level plug, and an air vent are provided in gearbox for easy maintenance. Check oil level weekly, Drain and refill every 500 operating hours. When filling gearbox with oil fill through air vent hole. Use SAE 90 oil. if temperature 1s extremely high use SAE 140 Capacity is approx. 3 pints (1.4 litres). SEAT During normal chassis lubrication, oil al! seat prvot points with SAE 30 oil. Lubricate grease fitlings on upper and lower arms with semi-flurd chassis lubrication grease. PARKING BRAKE LEVER During normal chassis lubrication, oil all brakeiever moving parts. except side plates. with SAE 30 oil, Luuricate side plate slots will chassis grease. LUBRICATION LUBRICATION CHART - TRACTOR 9 Air Vent cope al ~— Steering Gear Ng \ Keep Filled To This Level Figure 24 Ref No. Part Name Lubricant Check Interval Lubrication Interval А: Master Brake Cylinder Heavy Duty Hydraulic Brake Fluid 40 Hrs. B. Clutch Shaft Pivot! Chassis Grease "(1) 40 Hrs. С, Steering Pivol Arm Chassis Grease *(1) 40 Hrs, D. Steering Knuckle Chassis Grease ”(4) 40 Hrs. =! Steering Axle Pivot Chassis Grease *(1) 40 Hrs, F. Brake Pedal Chassis Grease *(1) 40 Hrs. G. Universal Joint-Drive Axle Chassis Grease "(3) 40 Hrs. H. Transmission ***7 РТ. (3.3 Litre) 40 Hrs. Drain-Refill 500 Hrs. J. Drive Axle **8 PT. (3.8 Litre) 40 Hrs. 250 Hrs. K. Drop Case **2-1/2 PT, (1.2 Litre) 40 Hrs. Drain-Refill 500 Hrs, L. Steering Gear Steering Gear Grease 40 Hrs. 1000 Hrs. M. Wheel Bearings Fibrous Wheel! Bearing Grease Repack 1000 Hrs. М. Hyd. Res. z 21 Gal. Daily 2000 Hrs. Р. 2 Stage Gear Box ****3 PT. (1.4 Lilre) 40 Hrs. Drain - Refill 500 Hrs. Q. Universal Joint - Pump Drive Chassis Grease "(3) 40 Hrs. ** Lubricanl for the Drive axle and drop case must meel the tollowing specifications: SAE-140 (AGMA 7) (APIGL-5) MIL-L2105-B containing ANGLOMOL 6-1/2% min, *** Transmission - Engine Oi! SAE 50 for above 0'F (18°C) and SAE 50 below O*F.(-18”C) ALTERNATE Engine Oil SAE 90 E.P. above 0°F (-18°C) and SAE 80E.P. below 0°F, (-15°C). *++* See note on page 21. *=*-* Brake Fulid SAE J1703 Federa! Sid “Grease Fitting - Use a Grease Gun. Number in Parenthesis ( ) indicates number of Fittings. NOTE Remove ail dirt, dust, etc., from Grease Fittings before lubricating, and excessive grease after lubricating. Engine- Clutch - Air Cleaner (Refer to Engine Manual) & See ‘’Hyd. Fluid Level’ under Lubrication 118 DOT 3 22 LUBRICATION LUBRICATION CHART - WING LIFT 7 =| 15 = D AA \ А A ul K al С N e I | A =| U u | A | || TE ET U a | al F—+ GR H \ AL | С AL = | { == - Ld | i | + Figure 25 Number of Location Part o Interval Type of Lubricant Fittings A Mower Pivol 7 40 Hrs, * Semi-Fluid Light Grease B Front Swivel 2 20 Hrs, * Semi-Fluid Light Grease с Front Push Arm 4 20 Hrs, * Semi-Fluid Light Grease D Ball Joint 2 20 Hrs. * Semi-Fluid Ligh! Grease E Steering Arm Guide 2 20 Hrs, * Semi-Fluid Light Grease F Steering Arm Joint 4 20 Hrs. * Semi-Fluid Light Grease G Hinge Joint Rear Wing and Outrigger 4 20 Hrs. « Semi-Fluid Light Grease H Rear Carrier Pivot Tube 1 20 Hrs; * Semi -Fluid Light Grease el Rear Center Pivot 1 20 Hrs, * Semi -Fluid Light Grease K Steering Arm Swivel 2 20 Hrs, 5 Drops of Oil L Hyd. Cyl. Pivot Pins (Not Illus.) 14 20 Hrs, * Semi-Fluid Light Grease M Overcenter Cyl. Shaft 2 places 20 Hrs. * Sem-Fluid Light Grease N Shifler Rod 2 places 20 Hrs, * Semi-Fluid Light Grease * Grade O, 23 STORAGE GENERAL INSTRUCTIONS When you do not plan to use your vehicle for some time, it should be stored in a dry and protected place. Unnecessary exposure to the elements may deteriorate its appearance and shorten the usual service life, For information on engine storage refer to engine manual's ''Pre- servalion of laid up engine'' section. Follow the procedures outlined in the following paragraphs for placing the vehicle in storage. If the vehicle is not to be used for an extended period, repeat procedure every six months. 1. Clean exterior of engine. Paint exposed metal or coat it wilh a light coating of rust-preventalive oil. 2. Remove the batlery and ciean it as directed. See * Maintenance”. Place it on a wood rack or bench in a cool, dry place where il will not be exposed lo freezing temperatures. Storage tempera- ture must be 32°F. (0°C) or above. Check the battery, referring to separate Battery Booklet supplied with it at the time of pur- chase and follow storage recommendations contained therein, 3. Wash, clean and completely lubricate the vehicle. Follow the steps given in the lubrication chart. Paint the exposed metal or brush a light coat of rust-preventative oil over unpainted metal (except pulley grooves). Incidentally, common motor oil is nol a rust preventative oil. 4. Before storing the vehicle, clean the tires thoroughly. Jack up the vehicle so that the load is off the tires if il is to be out of service over a long period of time, If it is not jacked up, check the tires at least once a month and reinflate as necessary lo keep them al the pressure recommended under “Tire Mainten- ance'’, Store the vehicle so that the tires are protected from the sunlight, IMPORTANT The battery should be checked every 60 to 90 days while in storage, and should be re-charged if necessary. 24 STARTING THE ENGINE AFTER STORAGE 1, Check the battery as directed in "Maintenance" and, if neces- sary, recharge it. Reinstall the battery following the instruc- tions under ‘“Mounting the Battery", 2. See engine manual for restoring engine to service. 3. Service the air cleaner, 4. Check level of oil in crankcase and driveaxle. 5. Fill the fuel tank with fresh fuel. o * Start the engine and let it idle slowly. Either move the vehicle outside before starting engine or keep doors and/or windows wide open lo provide sufficient ventilation to prevent danger from carbon monoxide gas in the exhaust. Do not accelerale the engine rapidly, and do not operate il at high speed immediately after starting. Allow time for it to become properly warmed and lubricated. 7. Before driving the vehicle, check to make certain thal the lires are inflated to the proper pressure as given under ''Т1ге Main- tenance’’. STORING TRACTOR WITH MOWERS The outrigger and wing units should be stored in the raised posi- tion. Tie mowers in this position to relieve strain on hydraulic system, The front and center units are stored in the lowered position on blocks so weighl is nol on tires. Store where tires will be protected from sunlight, MOWER STORAGE Read '‘Storage'’ section of operator's manual for your “‘Hydraulic Reel Mower’. WHEELS INSTALLATION INSTRUCTIONS FOR DUAL DRIVE WHEELS (See Fig. (See Figs. 26 & 27) — - Position one wheel over studs in drive wheel hub making sure that single locating stud lines up with hole in rim and that valve stem faces out, 7 Assemble long valve extension to inside wheel valve stem. Ha; Assemble shor! 80° valve extension to outside wheel valve stem. 4. Position outside wheel over studs in drive wheel hub making sure that single locating stud lines up with hole in rim. Inside valve stem must extend through outside rim, 5, Assembie all wheel mounting nuts finger tight, then tighten nuts to 175 - 200 ft, Ibs, (237 - 271 N-m) following the criss-cross patiern shown in Figure 28, Faliure to tighten nuts in this criss- cross sequence could cause misalignment of wheels, 6, Check that tire inflation pressures are within the ranges given in the table al the end of this section. DISC WHEEL SAFETY PROCEDURES A DANGER An inflated tire and wheel can be very dangerous if misused or worn out. Many accidents, some fatal, have resulted from improper handling and operation of tractor tires and wheels, It is, therefore, of the utmost importance that the precautions outlined below be carefully followed by all persons servicing tractor tires and wheels to avoid personal injury and costly damage. TIRE MOUNTING Matched Parts: Always make sure that the rim base and the tire are matched accord- ing lo size and type. Proper identification is located on each part. Damaged Paris: Always check to assure parts have not been damaged from road abuse or tire mountings, Cracks, dents and distortion can severly weaken parts. Do Not use damaged parts, Rust and Corrosion Always remove rust or other foreign material before assembly, Paint if necessary lo protect from corrosion. Excessively cor- roded parls should be replaced, Inflating Tire Always inflate lire in a safety cage. (See Fig. 29) A clip-on type air chuck should also be used so that the operator can stand to one side during inflation, Омег ‘пал Never over inflate atire and rim assembly, Use recommended in- fiation pressuras, This is a common cause of rim failures and accidents, 25 Drive Wheel Hub Locating Stud Inside Wheel Outside Wheel! Figure 26 Center Line Of Axle — Wheel Mounting Stud & Nut ur Long Valve Extension = E Short 90° Valve Exlension ! ! Outside Wheel Inside Wheel Figure 27 Valve Stem Hole Locating Stud Hele Figure 28 WHEELS Always inflate tire in a Safely Cage. Use a clip-on type air chuck, — ZE, = > y Y— tz / (19!) AA Figure 29 TIRE DEMOUNTING Deflating Tire: Always completely deflate tire before demounting, Remove valve core to ensure complete deflation, Damaged Parts: Always check for damaged or worn parts, and destroy and such parts to prevent their further use. VEHICILE OPERATION Wheel Mounting Nut Torques: Always ensure that in mounting disc wheels, the wheel nuts are torqued to 175 - 200 ft, Ibs, (237 - 271 №т), Excessive torque can cause stud breakage, Rust sireaks emanating from the nut ball seals usually indicate insufficient torque. Nut torque must be checked periodically, Flat Tires: Never run the vehicle on one tire of a dual wheel assembly, Loss of air in one tire excessively overloads the other tire if vehicle is operated in this condition, Never reinflate a tire that has run flat without checking lo ensure thal the lire and wheel has noi been damaged. Periodic Checks: During tire checks, be on the alert for possible damage to rim and/or wheel and any evidence of rust sireaks from loose wheel mounling nuts. TIRE MOUNTING Follow the instructions given under Safety Procedures for * Tire Mounting'* on Page 25. 26 Valve Stem Hole \ \ В A 1 Narrow Rim Bead ea В ) Rim Well Rim Flanges \J A — и Wide Rim Bead Figure 30 Use liberal amounl of bead lubricant on tire beads and rim bead when mounting a tire, This lels the lube slide into place on the rim with minimum of air pressure applied to the tube. This reduces tube stretching and possible early tube failure, 1. Place rim on floor with rim well closes! to the top side. (See Fig. 30) Remove valve stem if any exists on rim. (Tube has valve stem). Insert tube into tire and inflate lube to partially fill the tire volume. (Use of flap is optional. If flap is used, install after first tire bead is mounled on wheel.) 4, Mount tire onto rim of wheel by pushing first bead of tire over rim flange by hand. Then pry remaining portion of first bead over flange into rim well. Align and insert valve stem into hole in rim. Insert the second bead of the tire into the rim flange by start- ing at the side opposite (180° from) the valve stem, This will avoid pinching the valve stem and inner tube, Complete the mounting of second lire bead in the same way as the first, Inflate until tire seats on both sides on the rim (about 14 psi. 97 kPa). Lel air oul by removing the valve core. Reinstall the valve core and reinflale to proper inflation pressure, When seating the beads the tube does most of its stretching between beads on lire and reinflating releases stresses in that area of Lhe tube, INFLATION PRESSURES Do not exceed maximum inflation pressures. See Tire Pressure Specifications al the end of this section. This is determined by the size and ply rating of the tire, but is not lo exceed the maxi- mum inflation listed for the rim or wheel, It is also important lo maintain uniform inflation in bolh tires of a dual assembly so thal weighl is equally supported. WHEELS Use gooseneck tool to break tire bead loose. Рощи Figure 31 TIRE DEMOUNTING A DANGER Always deflate tire completely by removing valve core from valve before attempting to demount tire. = * 2, Co * 4, tn After deflating tire use gooseneck tools to break tire bead loose on the wide rim bead seat. (See Figs. 30 & 31) Work tire bead down into rim well, Lubricate tire bead. Turn rim and tire over, Using the gooseneck tool, break second bead of tire loose, Lubricate second tire bead. With valve stem up and holding side of tire bead opposite the valve down in rim well with fool, pry opposite side of lire bead over rim flange. Remove tube from wheel to prevent damage to lube. (See Fig, 32) Complete tire demounting by removing second bead of tire in the same way as the first, (See Fig, 33) 21 Remove inner tube after one side of tire has been pried over rim flange. a ae Figure 32 Complete tire demounting by removing second bead of lire OÖ from rim. Figure 33 ACCESSORIES PARTS LISTS AND TIRE PRESSURE SPECIFICATIONS FOR DRIVE AND STEERING WHEEL SETS FOR HF-15 TRACTOR. PRODUCT NO. DRIVE WHEELS STEERING WHEELS 70315 7.50 x 16 Dual 6.70 x 15 Standard 70316 9.5 x 16 Dual 6.70 x 15 Standard 70317 9.5 x 16 Dual 9.50 x 14 Wide Base 70318 7.50 x 16 Dual 9,50 x 14 Wide Base PARTS LISTS FOR ABOVE PRODUCTS PRODUCT PART NO. QUAN. DESCRIPTION DRIVE WHEELS 390454 4 Wheel 7.50 х 16 DUAL 318087 4 Tire, 7.50 x 16 362086 4 Tube, Inner 362087 16 Nut, Wheel Mounting 162838 2 Valve Extension (Inner) DRIVE WHEELS 390454 4 Wheel 95x 16 DUAL 319487 4 Tire, 9,50 x 16 362567 4 Tube, Inner 362087 16 Nut, Wheel Mounting 162838 2 Valve Extension (Inner) STEERING WHEELS 313461 2 Wheel, Steering 6.70 x 15 323965 2 Tire, 6.70 x 15 314644 2 Tube, Inner 360112 2 Cap, Valve, Nylon 328944 2 Wheel, Steering STEERING WHEELS 342479 2 Tire, 9.50 x 14 9.50 x 14 WIDE BASE 342480 2 Tube, Inner 360112 2 Cap, Valve, Nylon The inflation pressures shown in the table are based on the specific lire loading of the HF-15 Tractor with mowers inslaiied and in ihe transport position. ANY ADDITIONAL WEIGHT ADDED TO THE TRACTOR WILL REQUIRE AN INCREASE IN INFLATION PRESSURE, UP TO THE MAXIMUM. FIGURES SHOWN ARE INFLATION PRESSURES IN POUNDS PER SQUARE INCH (PSI) TIRE SIZE FUNCTION MIN MAX 6.70 x 15 Sleering 20 (138 kPa) 28 (193 kPa) 9,50 x 14 Steering 20 (138 kPa) 24 (165 kPa) 7.50 x 16 Dual Drive 22 (152 kPa) 22 (152 kPa) 9.5 x 16 Dual Drive 20 (138 kPa) 20(138 kPa) 28 ACCESSORIES LIST OF ACCESSORIES FOR HF-15 TRACTOR PRODUCT NO DESCRIPTION 70315 Dual Wheel Set, 7.50 x 16 Steering Wheels, 6.70 x 15 70316 Dual Wheel Set, 9.5 x 16 Steering Wheels, 6.70 x 15 70317 Dual Drive Wheels, 9.5 x 16 Steering Wheels, 9.50 х 14 70318 Dual Drive Wheels, 7.50 x 16 Steering Wheels, 9.50 x 14 78048 Fender, Steering Wheel 78049 Fender, Traction Wheel 78073 Power Sleering Kit 78074 Light Kit 78075 Roll-Over Protection Structure, 2 Pos! with Canopy 78076 Fuel Killer Kit, required with 78075 Filler Kit, 78233 2 Gang Fairway (Hydraulic) Deflectors 78237 5 Gang Fairway (Hydraulic) Deflectors 337222 Extension Pipe (For Vertical Muffler Mtg.) All components shown as exploded views are for parts reference only and when repairs and/or assembly is attempted. consult your nearest Jacobsen Turl Equipment Distributor for this information. 29 ILLUSTRATION 1 / 12 TRACTOR FRAME NG 30 PARTS LIST-ILLUSTRATION К Part No. | Qty. ‘Description 1 117007 1 L.H. Drive Axle Mig. Assem. 2 117006 1 R.H. Drive Axle Mig. Assem, 3 131116 1 Engine Cross Support 4 365513 4 ‘У Bolt, Axle 5 446160 8 Lockwasher, 9/16 Hvy 6 443122 8 Nut, 9/16-18 Hex 7 400514 4 Screw, 5/8-11 x 1-3/4"" Hex Hd Cap 8 445166 4 Lockwasher, 5/8 Hvy 9 443126 4 Nut, 5/8-11 Hex 10 336750 1 Channel, Support (R.H.) 11 336761 1 Channel, Support (L.H,) 12 130777 2 Support, Fuel Tank 13 122174 1 R.H. Frame Assem. 14 122177 1 L.H. Frame Assem. 15 3681071 2 Washer, Rear 16 400626 2 Screw, 5/8-11 x 3-1/2 Hex 17 361062 2 Mount, Rear Shock 18 131117 1 Dropcase Support Assembly 19 400614 8 Screw, 5/8-11 x 1-3/4" Hex Hd Cap 20 446166 8 Lockwasher, 5/8 Hvy 21 443126 8 Nut, 5/8-11 Hex 22 400406 8 Screw, 1/2-13 x 1-1/4"' Hex Hd Cap 23 446154 8 Lockwasher, 1/2 Hvy 24 443118 8 Nut, 1/2-13 Hex 25 130776 1 Front Body Support 26 400264 4 Screw, 3/8-16 x 1-1/4 Hex Hd Cap 27 446142 4 Lockwasher, 3/8 Hvy 28 443110 4 Nut, 3/8 Hex 29 130778 1 Rear Body Support Assem. 30 400408 4 Screw, 1/2-13 x 1-1/4" Hex Hd Cap 31 446154 4 Lockwasher, 1/2 Hvy 32 443118 4 Nut, 1/2-13 Hex 33 400614 10 Screw, 5/8-11 x 1-3/4 Hex Hd Cap 34 452016 6 Washer, 5/8 Flat 35 443126 12 Nut, 5/8-11 Hex 36 453020 4 Washer, 5/8 Flat 37 445156 12 Lockwasher, 5/8 Hvy 38 115539 1 Front Member Assem. 39 4006156 2 Screw, 5/8-11 x 2 Hex Hd 40 400184 6 Screw, 5/16-18 x 3/4 Hex Hd. Cap 41 453020 2 Washer, 5/8 Flat * - Diesel tractor only. E - Gasoline tractor only, £ - Quantity is (2) for gasoline tractor. 31 1 Ref. Part No. | Qty. Description No. 42 360859 1 Bar, Spacer 43 400628 8 Screw, 5/8-11 x 4 Hex Hd Cap 44 446166 8 Lockwasher, 5/8 Hvy 45 443126 8 Nut, 5/8-11 Hex 46 350858 1 Spring, Down Pressure 47 319598 2 Washer, 1/2 Beveled 48 400416 2 Screw, 1/2-13 x 2-1/2 Hex Hd 49 445154 2 Lockwasher, 1/2 Hvy 50e 130886 1 Battery Support 516 358819 1 Angle, Battery Clamp 52 443118 2 Nut, 1/2-13 Hex 53 452008 1 Washer, Flat 54 336958 2 Decal, Danger Center Mower 55 359883 1 Decal, High-Low Speed 56 445156 2 Lockwasher, 5/8 57 443126 2 Nut, 5/8-11 Hex 58 446154 2 Lockwasher, 1/2 Hvy 59 453017 2 Washer, 1/2 Flat BO 400404 1 Screw, 1/2-13 x 1 Hex Hd 61 390331 1 Mount, Rear L.H. 62 390330 1 Mount, Rear R.H, 63 453009 2 Washer, 5/16 Std. 64" 122133 1 Battery Carrier Assembly 65£ 400612 4 Screw, 5/8-11 x 1-1/2 Hex Hd 66£ 445166 4 Lockwasher, 5/8-Hvy 67£ 443126 4 Nut, 5/8-11 Hex 68* 337220 1 Angle, Battery Clamp 69€ 358820 2 Bolt, Battery Hold Down 70 452004 2 Washer, 1/4 Std 71 446130 2 Lockwasher, 1/4 Hvy 72 445612 2 Nut, 1/4-20 Wing 73 446136 8 Lockwasher, 5/16 Hvy 74 443106 2 Nut, 5/16-18 Hex 75 341908 2 Pin, Pivot 76 400410 1 Screw, 1/2-13 x 1-3/4 Hex Hd 77 361446 2 Bolt, Battery Hold Down 78 444708 4 Nut, 1/4-20 Hex Gripco C/Lock 79 460080 4 Pin, 3/8 x 3 Cotter 80 400114 4 Screw, 1/4-20 x 1-1/4 Hex Hd Cap 81 341807 2 Pin, Pivot 82 342218 2 Clamp, Brake Cable ILLUSTRATION 2 REAR BODY, FLOOBBOARD & ACCELERATOR LINKAGE For Filler Tube Assembly Detall, See lllustration 3. To Carburetor (Gas) 32 PARTS LIST-ILLUSTRATION Qty. Ref. Part No. © Un Description No. 2S a 1 122176 | 11 1 | Trans Cross Frame Assembly 2 390335 | 1| 1 | Floor Board, Front 3 361069 | 2| 2 | Brace, Fron! Floor Board 4 445130 | 10| 9 | Lockwasher, 1/4 Hvy 5 443102 | 10} 9 | Nut, 1/4-20 Hex 6 350890 | 1| - | Wire, Throttle 7 131103 | - | 1 | Shafi, Accelerator 8 361004 | - | 1 | Rod, Governor 9 326393 | 1] - | Angle, L.H. Accelerator Shaft Pivot Brkt, 10 326107 1 Bracket, Accel. Shaft Pivot 11 131067 | 1] - | Accelerator Shaft Assem, 12 458052 | 11 1 | Ring, Truarc 511525 Retaining 13 337203 1] 1] Rod, Throttle Governor Control 14 337212 | 1| - | Rod, Accelerator 15 326426 | 11| - | Spring, Accelerator Return 16 162478 | 1] 1] Joint, SAE Type A, Long Ball 17 360856 | 1} 1 | Screw, Special 18 315966 | 1} 1 | Spring, Compression 19 360885 | 2| 2 | Disc, Friction 20 402108 11 1 | Screw, 1/4-28 x 2-1/2 Rd Hd 21 444762 | 1] 1 | Nut, 3/8-16 Hex - Center - Loc 22 319755 1] 1 | Washer, Special 23 446130 1] 1 | Lockwasher, 1/4 Hvy 24 443104 2| 21 Nut, 1/4-28 Hex 26 445245 2| 2| Speed Nu, 1/4-20 "U" Type 27 361068 11 1] Mount 28 358858 1| 11 Bumper 29 362346 4 | 4 | Pad, Hydraulic Tank to Box 29 359615 | 21 2 | Clamp, Filler Tube Hose 30 182159 | 21 2 | Fuel Tank Strap Assembly 31 450014 | -| 1| Pin, 3/32 x 3/4 Cotter 32 443110 | 8 | 8 | Nut, 3/8-16 Hex 33 359599 | 2 | 2 | Pad, Fuel Tank Top € End 34 359500 2| 2| Pad, Fuel Tank Bottom 35 359603 | 4| 4 | Pad, Fuel Tank Side Support 35 354081 | 3| 3 | Clamp, Signal Wire 37 400112 31 3| Screw, 1/4-20 x 1 Hex Hd 38 446130 | 3| 3 | Lockwasher, 1/4 Hvy 39 443102 3| 3/ Nut, 1/4-20 Hex 40 131072 | 1| 1 | Lever, Throttle 41 359595 | 2| 2 | Elbow, 90% 1/4 NPT 10 3/8 Hose 42 554748 | 1| - | Hose, Fuel Tank to Line (10 Ft. Length) 43 359511 |12| 6 | Clamp, Hose 44 315267 11 1| Knob, Shift Lever 45 554746 | 1| 1| Hose, Vent-Line Fuel Tank (10 Ft. Length) 46 453023 1} 1| Washer, 1/4 Flat 47 450002 11 -{ Pin, 1/153 x 1/2 Colter 48 359512 11 11 Ground Wire Assem, 49 404022 4] 4 | Screw, 1/4-20 x 1 50 453023 21 2| Washer, 1/4 Flal 51 443102 21 11 Nut, 1/4-20 Hex 52 443104 21 11 Nut, 1/4-23 Hex 53 131083 1] 1| Rear Body Assem, 54 131104 - | 1| Cable, Choke 55 472203 | - | 1 | Plug, 1/4 Pipe 56 409812 111/11] Screw, 516.18 x 3/4 W, Hd Th Cut Sf 404016 51 6 | Screw. 174-20 x 5/8 Tr. Hd, Mach, 58 447010 9/ 9 | Lockwasher, 1/4 Ext. Tooth 59 443102 | 9 | 9 | Nut, 1/4-20 Hex 33 Qty. Ref. Part No. | 2 | y Description No, 18 o 60 409438 110 110 | Screw, 5/16-18 x 1 W, Hd Th Cut 61 454027 |10 110! Spring Washer, Shakeproof 62 131118 1| 1 Floor Board Assem., Rear 63 445138 | 2| 2| Lockwasher, 5/16 Hvy 64 446118 | 1| 11 Lockwasher, 1/4 Hvy 65 122132 1] -| Tube, Fuel Return 66 337206 | 3| 1| Tube, Hose Adapter 67 337207 | 21 1| Tube, Fuel 68 350857 1] -| Union, 5/16 Pipe 69 344186 1| 1| Pedal, Accelerator 70 404016 2 | 21 Screw, 1/4-20 x 5/8"' Tr. Hd, Mach. 71 445130 | 2| 2| Lockwasher, 1/4 Hvy 72 443102 | 21 2| Nut, 1/4-20 Hex 73 400192 1} 1} Screw, 5/16-18 x 1-1/2'' Hex Hd Cap 74 443106 110170] Nut, 5/16-18 Hex 75 441672 | 1] 4| Bolt, 5/16-18 x 2-1/2''Sq, Nk, Carriage 76 443106 2| 2| Nut, 5/16-18 Hex TL 337269 | 1| 1| Panel, Kick 78 554748 | 1| 1| Hose, Fuel Filter (10 Ft. Length) 79 361072 1] 1| Cover 80 400108 2] 2| Screw, 1/4-20 x 3/4 Hex Hd 81 360054 11 1| Decal, Clutch 82 360053 1| 1| Decal, Brake 83 110768 11 1| Tool Box Assem. B4 400184 2| 4| Screw, 5/16-18 x 3/4 Hex Hd Cap 85 452006 2| 2| Washer, 5/16 Flat 86 446136 2 | 5| Lockwasher, 5/16 Hvy 87 443106 21 5j Nut, 5/16-18 Hex 88 554748 | 3] 1| Hose, Fuel (10 Ft. Length) 89 360873 2] 1| Elbow, 1/4-18, 90° 90 360874 1j -| Adapter, 1/4 Pipe to 5/16 Inv, 91 303159 8} 3| Clip 92 129600 1] 1] Step Bracket Assem. 93 400408 2| 21 Screw, 1/2-13 x 1-1/2’ Hex Hd Cap 94 445154 2| 2| Lockwasher, 1/2 Hvy 95 443118 2| 21 Nut, 1/2-13 Hex 96 400106 91 8| Screw, 1/4-20 x 5/8 Hex Hd 97 400108 3 Screw, 1/4-20 x 3/4 Hex Hd 98 314722 1} 1j Plate, Serial No. (Ref. Only) 99 337255 11 1] Tank Signal Unit 100 326114 1] 1| Gasket, Tank Unit Mig 101 402146 51 5| Screw, #10-32 x 1/2 Hex Hd Cap 102 446118 5| 5| Lockwasher, #10 Hvy 103 460014 1| 1] Pin, 3/32 x 3/4 Colter 104 453009 5| 51 Washer, 5/16 Flat 105 336943 2 | 2| Decal, Jacobsen 24" 105 360052 1| 1| Decal, Accelerator 107 326111 1| 1/ Joint, SAE Type G, Ball 108 361046 1| 1) Stop, Throttle ILLUSTRATION 3 PARTS LIST-ILLUSTRATION 3 Ref. Part No. | Qty. Description No. 1 116537 1 Cowling Structure Assembly 2 362662 4 Spacer 3 400412 4 Screw, 1/2-13 x 2 Hex Hd 4 446154 4 Lockwasher, 1/2 Hvy 5 443118 4 | Nut, 1/2-13 Hex 6 337250 1 Gauge, Fuel 7 337252 1 Volimeter 8 337251 1 Tachometer 9 443106 6 Nut, 5/16-18 Hex 10 116525 1 Radiator 11 131069 1 L.H. Radiator Support Assem 12 131070 1 R.H. Radiator Support Assem 13 360856 1 Retainer, R.H. 14 360865 1 Retainer, L.H. 15 400264 4 Screw, 3/8-16 x 1-1/4 Hex Hd 16 453011 5 Washer, Flat 17 445142 8 Lockwasher, 3/8 Hvy 18 443110 4 Nut, 3/8-16 Hex 19 400258 4 Screw, 3/8-15 x 3/4 Hex Hd 20 453011 4 Washer, Flat 21 390305 1 Support, R.H. Hood 22 390305 1 Support, L.H, Hood 23 116521 1 Shroud Assembly 24 400186 4 Screw, 5/16-18 x 7/8 Hex Hd 25 400188 2 Screw, 5/16-18 x 1 Hex Hd 26 446136 6 Lockwasher, 5/16 Hvy 27 345666 2 Clip, Rad. Drain Hose 28 452006 12 Washer, Flat 29 131068 1 Cap, Filler 30 554748 1 Hose, Radiator Drain (10 Ft. Length) 31 162479 1 Drain Cock 32 337214 1 Hose, Lower Radiator 33 337215 1 Hose, Upper Radiator 34 326112 4 Clamp, 2-1/4 O, Dia. Hose 35 554746 1 Hose, Fuel (Cut la 31.00”) 36 390307 2 Panel, L.H. Side 37 361876 1 Decal, Fuel 38 122134 1 Hood Assembly 39 551651 1 | Moulding (10 Ft. Coil) 40 390918 1 Screen, Hood 41 404016 9 Screw, 1/4-20 x 5/8 Tr, Hd. Mach. 42 446130 9 Lockwasher, 1/4 Hvy 43 453009 9 Washer, Flat 44 443102 9 Nut, 1/4-20 Hex * - Diesel Tractor Only ** - Gas Tractor Only 35 Ref. Part No. | Qty. Description No. 45 360886 1 Decal, Engine Speed 46 404068 2 ‘Screw, 5/16-18 x 3/4 Truss Hd. Mach. 47 446136 2 Lockwasher, 5/15 Hvy 48 452006 2 Washer, Flat 49 445250 2 Nut, 5/16-18 Hex 50 404016 4 Screw, 1/4-20 x 5/8 Tr, Hd. Mach, 51 446130 4 Lockwasher, 1/4 Hvy 52 443102 4 Nut, 1/4-20 Hex 53 116522 1 Screen Assembly 54 161688 2 Latch, Flexible Draw 55 402004 6 Screw, #6-32 x 3/8 Slotted 56 446106 6 Lockwasher, #5 Hvy 57 444304 6 Nut, #6-32 Hex 58 360855 1 Weatherstrip 59 409812 4 Screw, 5/16-18 x 3/4 Washerhead Hex 50 390659 1 Panel, Dash 61 404022 4 Screw, 1/4-20 x 1 Truss Hd, Mach. 62 350880 4 Nut, 1/4-20 63 129845 1 Ignition Switch Assem. (incl, Refs, 64-66) 64 343060 2 Key (Set of Two) 65 358968 1 Nut, 9/16-24 NEF -2 66 447222 1 Lockwasher, 9/15 Int. Tooth 67* | 361646 1 Fuse Holder 68 337249 1 Gauge, Oil Pressure 69 | 337248 1 Gauge, Water Temperature 70 337775 1 Hourmeler 71 339237 1 Decal, Heat Exhaust 72* | 361700 1 Fuse 73 351351 1 Decal, Ignition Switch 74 350051 1 Decal, Parking Brake 75 363995 1 Decal, Anti-Freeze 75 336943 2 Decal, Jacobsen 24" 77 336640 1 Decal, Battery Danger 78 360270 1 Decal, Name "HF-15" 79 122208 1 Filler Tube Assembly 80 | 360960 1 Filler Cap 81 359880 1 Hose, Filler Tube 82 359615 2 Clamp, Filler Tube Hose 83 | 338769 1 Support, Tube 84 339595 1 Elbow, 1/4 NPT x .38" ID Hose 85 359611 1 Clamp, Hose ILLUSTRATION 4 See Illustration 12 for mounting 4 » Tractor Frame Flywheel Side As Marked 36 PARTS LIST-ILLUSTRATION 4 Ref. Part No. | Qty. Description No. 1 1 Engine, Perkins 4 Cycle Diesel 236 cu, in, . 1 Engine, Perkins 4 Cycle Gasoline 236 cu, in, (Not illustrated) 2 241777 1 Pulley, Crankshafl Adapter 3 390332 1 Support, Engine Front (R.H.) 4 400372 8 Screw, 7/16-20 x 1-1/4 Hex Hd Cap 5 361061 2 Mount, Front Shock 6 445136 1 Lockwasher, 5/16 Hvy 7 445148 8 Lockwasher, 7/16 Hvy 8 390333 1 Mount, Front L.H. 9 452006 1 Washer, 5/16 Flat 10 338868 1 Plate, Spring Mtg. 11 400488 1 Screw, 9/16 - 12 x 1 12 446160 1 Lockwasher, 9/16 Hvy 13 361005 1 Screw, MB x 1-1/4 x 25 mm 14 360787 1 Bearing, Ball 15 131565 1 Driven Disc Assembly 16 162483 1 Cover Assembly 17 131075 1 Clutch Fork Lever Assembly 18 360892 1 Fork Lever Pivol Assembly 19 131078 1 Release Bearing Assembly 20 360851 1 Seal, Clutch Fork Lever 21 401196 8 Screw, 3/8-24 x 1 22 445142 11 Lockwasher, 3/8 Hvy 23 360896 1 Cover, Flywhee! Housing 24 409512 3 Screw, #4 x 1/4 Drive 25£ 116557 1 Transmission 26 163629 1 Lever, Gear Shift (Includes Ref. 40) 27 443812 1 Nut, 3/8-24 Hex Jam 28 162469 1 Kit, Shift Lever Instal. (See lllust. 30) 29 162465 1 Ball Assembly 30 402700 1 Screw, 3/8-24 x 7/8 Flat Head 31 447414 1 Lockwasher, CTSK. Ext. Tooth 32 400494 4 Screw, 9/16-12 x 1-3/4 Hex Hd 33 445150 4 Lockwasher, 9/16 Hvy 34 400420 2 Screw, 1/2-13 x 3-1/2 Hex Hd 35 446154 2 Lockwasher, 1/2 Hvy 35 453017 2 Washer, 1/2 Flat 37 443118 2 Nut, 1/2 Hex 38 390324 1 V-Belt 39 337262 1 Fan, Alternator 40 415545 1 Set Screw 41% 1 Muffler Gasket 42@ | 390323 1 Hose, Air Cleaner AR - As required, Ref. Part No. | Qty. Description No. 43 122121 1 Air Cleaner 43A | 503242 1 Wingnut & Gasket 44 131096 1 Pre-Cleaner Assembly 45 | 131059 2 Mounting Band Assembly 46 337229 2 Clamp, Hose 47* | 337217 1 Hose, Air Cleaner 48 400258 4 Screw, 3/8-16 x 3/4 Hex Hd 49 446142 4 Lockwasher, 3/8 Hvy 50 443110 4 Nut, 3/8-16 Hex 51 122150 1 Muffler 52'" | 395284 1 Extension, Tail Pipe E 395143 1 Extension, Tail Pipe 53 | 363479 | 3 | stud 54 162236 2 Clamp 55 443106 4 Nut, 5/16-18 Hex 56 337271 1 Вгаске!, Mounting 57 351756 2 Mounting, Flexible 58 453009 4 Washer, 5/16 Flat 59 445136 4 Lockwasher, 5/16 Hvy 50 345006 1 Cable, Ground 61 400298 1 Screw, 3/8-24 x 1.00 Hex 62 447216 1 Lockwasher, 3/8 Int. Tooth 63 443112 3 Nut, 3/8-24 64 362534 2 Nut, M5 x .8 mm 65 362524 1 Nut, M10 x 1.5 mm 66 345671 1 Clamp 67 401196 1 Screw, 3/8-24 x 1 Hex Hd 68 445142 1 Lockwasher, 3/8 Hvy 69 443106 1 Nut, 5/16-18 Hex 70 549633 1 Element, Air Cleaner 71 400186 1 Screw, 5/16-18 x 7/8 Hex Hd 72 453009 1 Washer, 5/16 Flat 73 446136 1 Lockwasher, 5/16 Hvy 74 337256 1 Sending Unit, Temp. 75 337254 1 Sending Unit, Oil Pressure 76* 337222 1 Extension Pipe 77” | 338839 1 Motor, Cranking в 131102 1 Motor, Cranking 780 | 503201 1 Alternator Assembly 79 361067 4 Washer, Front 80e 390323 1 Hose, Air Cleaner B1 345005 1 Cable, Ground 82 400298 1 Screw, 3/8-24 x 1 Hex 83 447216 1 Lockwasher, 3/8 Int. Toolh * Not available as standard equipment but is offered through service parts supply, To use extension pipe, rotate muffler 1209 so muffler and pipe are vertical (extension pipe pointing upward). * - Diesel tractor only. - Gasoline tractor only. - See Illustration 30 for complete service parts breakdown. - A debris shield cover 1s available for the alternator as an accessory. TI = о Order Part No. 502814. e - The following Service Parts Are Available + Variable Speed Governor Part No. 503018 Governor Major Repair Kit Part No 5093019 Governor Seal Repair Kit Part No 503020 - Supplied with engine. Available through Perkins, Part No 36822111. 37 ILLUSTRATION 5 38 PARTS LIST-ILLUSTRATION 5 Ref. No. Part No, |Qty. Description 1 122131 1 Steering Axle Mig. Assem., Front 2 121993 1 Steering Axle Mtg. Assem., Rear 3 331404 1 Arm, Steering Gear 4 153196 3 End Socket, R.H. (incl. Ref, 6 & 7) 5 452008 2 Washer, Flat 6 445566 6 Nut, 1/2-20 Castellated 7 460028 6 Pin, 1/8 x 1'' Colter 8 130373 1 Drag Link Assembly Front (incl. (1) Ref. 4 & 9 and (2) Ref, 16, 17 & 18) 9 153197 3 End Socket, L.H, (Incl, (1) Ref. 6 & 73) 10 153195 1 Pivot Bar, Steering Arm (Incl. (1) Ref, 14 & 2 of Ref. 11) 11 319867 2 Bushing, Pivot 12 445690 2 Nut, 1''-14 Castellated 13 460052 2 Pin, 3/16 x 1-1/2 Cotter 14 471214 5 Fitling, 1/4-28 Grease 15 126078 1 Drag Link Assembly Rear (Incl. Ref. 4 & 9 and (2) Ref. 16, 17 & 18) 16 | 443108 | 12 Nut, 5/16-24 Hex 17 446136 | 12 Lockwasher, 5/16 Hvy. 18 400228 6 Screw, Link Locking 19 360910 1 Cap, Steering Wheel 20 443820 1 Nut, 1/2-20 Hex 21 453017 1 Washer, 1/2 SAE 22 360911 1 Steering Wheel Assembly 23 342214 1 Bolt - ‘‘U”’ 23A | 342213 1 Saddle - *“U'' Bolt 24* | 114022 1 Steering Gear Assem. (Incl Ref 20 & 21) 25 341660 1 Decal, Steering Gear Caution 26 400262 1 Screw, 3/8-16 x 1'" Hex. Hd. Cap 27 126189 1 Steering Gear Mtg. Bracke! Assem 28 400264 6 Screw, 3/8-16 x 1-1/4 Hex. Hd. Cap 29 446142 |12 Lockwasher, 3/8 Hvy. 30 443110 [10 Nut, 3/8-16 Hex. 31 326237 2 Washer, 32 446148 2 Lockwasher, 7/16 Hvy. 33 400262 2 Screw, 3/8-16 x 1 Hex Hd Cap 34 162859 1 Steering Axle Pivot Pin Assem 35 323725 2 Bushing 36 471221 1 Fitting, 1/4-28 x 90° 37 121810 1 Sleering Axle Assembly 38 332184 1 Arm, R.H. Sleering Knuckle 39 321292 2 Key 40 109365 1 Steering Knuckle, R.H. (Incl. 2 of Ref, 49) AR - As required * - Sec Illustration 21 for parts breakdown, ** - Diesel tractor only, 39 ue Part No, | Gty. Description 41 343009 2 Screw, Steering Arm Mtg. 42 400266 2 Screw, 3/8-16 x 1-1/2 Hex Hd.Cap 43 412057 2 Screw, 3/8-16 x 1-1/2 Sa, Hd. Cup Pt. Set 44 443810 2 Nut, 3/8-16 Hex, Jam 45 109504 1 Tie Rod Assem. (Incl. (1) Ref. 4 & 9 and (2) Ref. 16, 17 & 18) 47 316114 4 Plug, Knuckle Expansion 48 316116 2 Pin, Steering Knuckle 49 316113 4 Bushing 50 316118 AR | Shim, Steering Knuckle - Thin 51 323759 AR Shim, Steering Knuckle - Med. 52 323760 AR Shim, Steering Knuckle - Heavy 53 316117 2 Bearing, Steering Knuckle 54 316115 AR Pin, Knuckle Draw Key + Light 55 323756 AR Pin, Knuckle Draw Key - Heavy 56 109366 1 Steering Knuckle, L.H. (Incl, 2 of Rel, 49) 57 314627 2 Seal, Oil 58 500535 2 Wheel Bearing Assem.- Cup & Cone - Inner 59 | 473058 AR| Lockwire, 12 Ga. Black Annealed 60 203444 2 Hub, Wheel 61 500534 2 Whee! Bearing Assem - Cup & Cone - Quter 62 126648 1 Drag Link Mtg. Arm Assembly 63 332183 1 Arm, L.H. Steering Knuckle 64 | 400616 | 4 Screw, 5/8-11 x 2 Hex Hd. Cap 65 446166 4 Lockwasher, 5/8 Hvy 66 443126 4 Nut, 5/8-11 Hex 67 453020 2 Washer, 5/8 Plain 68 460038 2 Pin, 5/32 x 1 Cotter 69 445672 2 Nut, 5/8-18 Hex Slotted 70 314626 2 Cap, Hub 71 313458 8 Bolt, Wheel Mounting 72 312565 1 Washer, Special 73 322843 6 Dust Cover 74 311640 AR Washer 22 GA. (.0299) 75 345699 AR Washer 16 GA. (.0598) 76 345700 AR Washer 10 GA, (.1345) 77 400258 2 Screw, 3/8-15 x 1-3-4 Hex Hd 78 360977 1 Filler 79 312565 1 Collar, Steering Shaft 80" 400254 2 Screw, 3/8-16 x 1-1/4 Hex Hd 31° 445142 2 Lockwasher, 3/8 Hvy 32* 443110 2 Nut, 3./8-16 Hex 83 453011 2 Washer 38 Flal ILLUDIMAIIVN O DRIVE AXLE, CLUTCH & BRAKE SH A 4) 7 UN: 16 i” ! Ss 69 74 Clutch Arm 40 PARTS LIST-ILLUSTRATION 6 Ref. No Part No. | Qty. Description 1 400104 2 Screw, 1/4-20 x 1/2 Hex Hd Cap 2 445130 2 Lockwasher, 1/4 Hvy 3 313263 2 Washer, Brake and Clutch Pedal Mtg 4 326076 1 Shaft, Brake Pedal Mig 5 161340 1 Clutch Pedal (incl. Ref, 7 & 60) 6 313912 1 Bushing, Brake Pedal 7 471219 1 Fitting, 1/8 x 27 N.P.T. Grease 8 319161 1 Clevis, Clutch Linkage 9 460012 1 Pin, 3/32 x 5/8 Coller 10 461467 1 Pin, 3/8 x 1-3/4 Lg. Clevis 11 443812 3 Nut, 3/8-24 Hex Jam 12 360888 1 Rod 13 319212 1 Spring, Clutch Return 14 131073 1 Switch Mig. Bracket 15 357753 1 Shaft, Clutch Pedal Mtg 16 400190 2 Screw, 5/16-18 x 1-1/4 Hex Hd Cap 17 453009 2 Washer, 5/16 SAE Flat 18 130898 1 Brake Pedal (Incl, Ref 6 4 43) 19 126339 1 Safely Starting Switch Assembly 20°71 119292 1 Cylinder, Master Brake 21 319277 1 Gasket, Inner 22 319278 1 Fitting, Brake Outlet 23 319276 1 Gasket, Outlet 24 319279 1 Fitting, Outlet 25 472201 1 Plug, 1/8 Sq Hd Pipe 26 400302 3 Screw, 3/8-24 x 1-1/2 Hex Hd Cap 27 446142 4 Lockwasher, 3/8 Hvy 28 443112 3 Nut, 3/8-24 Hex 29 357906 1 End, Rod 30 454029 1 Washer, Wave 31 460014 1 Pin, 3/32 x 3/4 Cotter ge 122855 1 Drive Axle Assembly 33 122313 1 Brake Tube Assembly, L.H. (Incl, 2 Inverted Nuts) 34 131632 1 Hose, Brake 35 122312 1 R.H, Brake Tube Assembly, (incl. 2 Inverted Nuts) 36 131114 1 Arm, Pivol Assem. 37 327263 1 Fitting, Tee, Brake Line 38 400264 1 Screw, 3/8-16 x 1-1/4 Hex Hd Cap 39 336120 1 Bracket, Clutch Pedal Mig 40 324887 1 Clip, Brake Tube Mounting 41 400410 2 Screw, 1/2-13 x 1-3/4 Hex Hd Cap 42 125094 1 Lever Assembly, Parking Brake (Incl. Ref, 44,47, 48, 50, 56, 52, & 63) 43 471219 1 Fitting, 1/8 PTF Grease 44 N.S. 2 Pin, Clevis 5/16 x 25/32 Long * See lllustration 23 For Parts Breakdown. "” See |llusiralion 22 For Parts Breakdown. N.S. - Not Serviced 41 Ref. Part No. | Qty. Description No. 45 450004 2 | Pin, 1/16 x 3/4 Cotter 46 400194 1 Screw, 5/16-18 x 1-3/4 Hex Hd Cap 47 N.S. 2 Clamp, Cable 48 N.S. 1 Spacer 49 400196 2 Screw, 5/16-18 x 2 Hex Hd Cap 50 N.S, 2 Spacer 51 400412 2 Screw, 1/2-13 x 2 Hex Hd 52 446135 5 Lockwasher, 5/16 Hvy 53 443105 5 Nut, 5/16-18 Hex 54 121739 1 Cable Assembly, Brake L.H. 55 121740 1 Cable Assembly, Brake R.H. 56 453009 1 Washer, 5/16 Flat 57 446154 2 Lockwasher, 1/2 Hvy 58 443118 2 Nut, 1/2-13 Hex 59 447224 1 Lockwasher, 5/8 Int. Tooth 60 304392 2 Bushing, Clutch Pedal 51 460028 3 Pin, 1/8 x 1 Cotter 62 N.S. 1 Pin, 5/16 x 1-15/32 Clevis 53 N.S. 2 Link, Equalizer 64 461462 1 Pin, Clevis 65 473137 2 Tie 56 162480 1 Support Assem, 67 453017 3 Washer, Flat 68 162541 1 Bracket Assembly Clutch Arm 69 400108 1 Screw, 1/4-20 x 3/4 Hex Hd 70 443102 1 Nut, 1/4-20 Hex 71 445130 1 Lockwasher, 1/4 Hvy 72 360893 1 Rod End 73 461474 1 Pin, Clevis 74 460012 1 Pin, 3/32 x 5/8 Colter 75 400408 1 Screw, 1/2-13 x 1-1/2 Hex Hd 76 360887 1 Rod 77 471214 1 Fitting, 1/4-28 Grease 78 453011 2 Washer, Flat 79 328133 2 Bushing 80 446154 3 Lockwasher, 1/2 Hvy 81 353293 1 Clip, Tube 82 446148 1 Lockwasher, 7/15 Hvy 83 400330 1 Screw, 7/16-14 x 3/4 84 473144 1 Strap, Nylon ILLUSTRATION 7 FRONT PUSH ARM & STEERING ROD ASSEMBLY 42 PARTS LIST-ILLUSTRATION 7 Rel: Part No. |Qty. Description 1 342161 2 Pin 2 400108 4 Screw, 1/4-28 x 3/4 Hex Hd Cap 3 446130 2 Lockwasher, 1/4 Hvy 4 453023 8 Washer, 1/4 SAE 5 460064 6 Pin, 1/4 x 1-1/2 Cotter 6 342160 2 Pin 7 130374 1 Rear Steering Rod Assembly - R.H. (Incl. (2) Ref. 8 & (1) Ref, 9) # 130375 1 Rear Steering Rod Assembly - L.H. (Incl. (2) Ref. 8 & (1) Ref. 9) 8 342124 4 Bushing 9 471219 6 Fitting - 1/8 PTF Grease 10 400412 2 Screw, 1/2-13 x 2 Hex Hd Cap 11 446154 10 Lockwasher, 1:/2 Hvy 12 443118 2 Nut, 1/2-13 Hex 13 | 400442 4 Screw, 1/2-20 x 1-1/2 Hex Hd Cap 14 443120 4 Nut, 1/2-20 Hex 15 323016 4 Fitting 1/8-27 90° Elbow Grease 16 453011 4 Washer, 3/8 SAE 17 126125 2 Steering Rod Assembly - Center (Incl. Ref. 15 € 16) 18 342187 2 Bushing 19 400428 2 Screw, 1/2-13 x 2-3/4 Hex Hd Cap 20 126116 2 Steering Rod Assembly - Front 21 445754 2 Nut, 7/8-18 Hex Jam 22 131101 2 Ball Joint Assembly (Incl. Ref, 23) 23 445704 2 Nut, 5/8-18 Hex Castellated 24 | 471214 2 Fitling, 1/4-28 25 453020 2 Washer, 5/8 SAE 26 | 444732 2 Nut, 1/2-15 Hex Top Lock 27 | 460032 2 Pin, Cotter 1/8 x 1-1/2 28 342049 4 Bushing 29 341924 2 Spacer 30 122055 1 Swivel Bracket - L.H. (Incl. (2) Ref, 28) # 122056 1 Swivel Bracket - R.H. (Incl. (2) Ref. 28) 31 400370 4 Screw, 7/16-20 x 1 Hex Hd Cap 32 446148 4 Lockwasher, 7/16 Hvy 33 | 342028 2 Cap, End 34 119094 1 Front Mower Frame Assembly, R.H. (incl. (1) Ref. 16 & 37) H 119095 1 Front Mower Frame Assembly, L.H. (incl (1) Ref. 16 & 37) AR - As Required. For Seal Repair Kit see Chart at Illustration 17. For service of Breather order 351997, For service of Pin Eye order 546140, # - Not Illustrated - Coposite of Parl Shown, 43 Ref. N Part No. | Qty. Description о, 35 461343 2 Pin, 3/8 x 2-1/4 Groove 36 119072 1 Front Push Arm Assembly, R.H, (Incl (2) Ref, 37, 38, 39) # 119073 1 Front Push Arm Assembly, L.H. (Incl (2) Ref. 37, 38, 39) 37 471214 4 Fitting, 1/8-27 NPTF Grease 38 342034 4 Bushing, Quter 39 342033 4 Bushing, Inner 40 444708 4 Nut, 1/4-20 Hex Gripco C/Lock 41 460080 4 Pin, 3/8 x 3 Colter 42 400114 4 Screw, 1/4-20 x 1-1/4 Hex Hd Cap 43 341907 2 Pin, Pivot 44 453433 2 Ring, Retaining - National XS0-239 45 455004 AR Washer, 1-1/16 SAE Flat 46 | "3378632 2 Ram, Hydraulic 47 344017 2 Pin, Ram Mounting 48 460068 2 Pin, 1/4 x 2 Cotter 49 343870 4 Pin, Mower Mounting 50 460028 4 Pin, 1/8 x 1 Cotter 51 400106 2 Screw, 1/4-20 x 5/8 Hex Hd Cap 52 400450 4 Screw, 1/2-20 x 2-1/2 Hex Hd Cap 53 400184 6 Screw, 5/16-18 x 3/4 Hex Hd Cap 54 446136 8 Lockwasher, 5/16 Hvy 55 | 471235 2 | Fitting, Grease 56 336849 2 Plate, Hose Clamp 57 400188 2 Screw, 5/16-18 x 1 Hex Hd Cap 58 | 359860 2 | Clamp, Hose 59 336958 2 Decal, Danger, Canter Mower 60 443106 2 Nut, 5/16-18 Hex 61 360163 2 Spacer, Pivot Tube 62 443820 4 Nut, 1/2-20 Hex Jam ILLUSTRATION 8 REAR CENTER CARRIER & SUPPORT ASSEMBLY g—* E—6 , N FRONT OF TRACTOR В PA —8 PARTS LIST-ILLUSTRATION 8 ne Part No. | Qty. Description 1 400618 3 Screw, 5/8-11 x 2-1/4 Hex Hd.Cap 2 471219 1 Fitting, 1/8-27 Grease 3 446166 4 Lockwasher, 5/8 Hvy. 4 443126 4 Nut, 5/8-11 Hex 5 341942 1 Washer 6 400406 2 Screw, 1/2-13 x 1-1/4 Hex Hd.Cap 7 446154 2 Lockwasher, 1/2 Hvy. 8 443118 2 Nut, 1/2-13 Hex 9 122002 1 Rear Center Carrier Support Assembly 10 319207 1 Screw 11 453011 2 Washer, 3/8 SAE 12 473058 AR Wire, 12 ga. Black Annealed Sleel 13 460088 2 Pin, 3/8 x 2-1/2 Cotler 14 500396 1 Pin, Pivot 15 126129 1 Transport Guide Bar Assembly 16 471219 4 Fitting, 1/8 PTF Grease 17 342049 2 Bushing 18 342028 2 Cap, End 19 400370 2 Screw, 7/16-20 x 1 Hex Hd.Cap 20 446148 2 Lockwasher, 7/16 Hvy. 21 342124 4 Bushing 22 343229 2 Bushing 23 471210 2 Fitting, 1/8-27 x 45°Grease 24 114017 1 Rear Carrier Assembly (Incl. Ref, 17, 21, 22, 23, & 27 (2) Ref. 16 and (1) Ref. 32 & 33) 25 118097 1 Frame Assembly, Rear Center Mower (Incl, (1) Ref. 2 € 11) 26 269005 1 Ring, Spacer 27 323016 1 Fitting, 1/8-27 x 90° NPT Grease 28 460028 2 Pin, 1/8 x 1 Cotter 29 343870 2 Pin, Mower Mounting 30 | "337631 1 | £ Hydraulic Ram Assembly, Center Rear Lift 31 119091 1 Rear Center Lift Arm Assembly 32 455004 2 Washer, 1-1/6 SAE Flat 33 | 458433 3 Ring, Retaining National XS0-239 34 320169 1 Spring, Tension 35 154379 1 Chain Bolt Assembly 36 444752 1 Nut, 5/8-11 Hex C/Lock 37 337653 1 Plug, Spring 38 | 352792 1 Pin, Ram End 39 £5004 1 Washer, 1-1/16 SAE Flat 40 336958 1 Decal, Danger Center Mower 41 400620 1 Screw, 5/8-11 x 2-1/2 Hex Hd 42 361074 1 Bracket, Tube Front 43 350829 1 Bracket, Tube Rear AR - As Required. * For Seal Repair Kit see Chart at Illustration 17 Е - For service ol Pin Eye order 546800. 45 ILLUSTRATION 9 OUTRIGGER LIFT ARM & FRAME 46 PARTS LIST-ILLUSTRATION 9 Ref No. Part No. |Qty. Description 1- | "130794 2 | Hyd. Ram Assem. 2 471851 2 | Bushing, 1/4 to 1/8 Reducer 3 361997 2 | Vent, Air 4 359789 2 | Pin, Ram to Outrigger Lift Arm 5 | 342116 2 | Pin, Ram to Outrigger Support 6 471219 6 | Fitting, 1/8 PTF Grease 7 450068 4 | Pin, 1/4 x 2 Coller 8 | 400106 | 4 | Screw, 1/4-20 x 5/8 Hex Hd.Cap 9 446130 4 | Lockwasher, 1/4 Hvy. 10 116476 1 | R.H. Outrigger Support (Incl. (2) Ref. 11 and (1) Ref. 12) # 116475 1 | L.H, Outrigger Support (Incl. (2) Ref. 11 and (1) Ref. 12) 11 550344 4 | Bushing 12 | 471219 2 | Fitling, 1/8 PTF Grease 13 | 400616 4 | ‘Screw, 5/8-11 х 2'' Нех На. Сар 14 | 446166 4 Lockwasher, 5/8 15 | 443126 4 | Nut, 5/8-11 Hex 16 116478 1 R.H. Qutrigger Arm Assem. H 116477 1 | L.H. Outrigger Arm Assem, 17 162211 2 | Overcenter Actualor Cyl. Assem. 18 | 359816 2 | Slide, End 19 | 400268 2 | Screw, 3/8-16 x 1-3/4'" Hex Hd.Cap 20 | 446142 2 | Lockwasher, 3/8 21 359987 2 | Spring, Overcenter Actuator 22 | 359820 2 | Plug, Adjustable 23 | 359830 2 | Nut, Adjustable Plug 24 | 400612 2 | Screw, 5/8-11 x 1-1/2'' Hex Hd. Cap 25 | 443126 2 | Nut, 5/8-11 Hex 26 | 342133 2 | Pin, Qutrigger Arm to Support Hinge AR - As Required # - Not Illustrated, Opposite of Part Shown * For Seal Repair Kit See Chart at illustration 17. For Service of Pineye for Cross & Columbus Order 549445 4] ah Part No. |Qty. Description 27 | 460080 2 | Pin, 3/8 x 3 Colter 28 400188 2 | Screw, 5/16 -18 x 1"' Hex Hd, Cap 29 446136 2 | Lockwasher, 5/16 30 346091 2 Pin, Retainer 31 342182 1 Cam, R.H. # | 342183 1 Cam, L.H. 32 400408 4 Screw, 1/2-13 x 1-1/2'' Hex Hd. Cap 33 453017 AR Washer, 1/2 34 | 446154 4 Lockwasher, 1/2 35 443118 4 | Nut, 1/2-13 Hex 36 119093 2 | Outrigger Mower Frame Assembly 37 453011 2 Washer, 3/8 Flat 38 269005 2 Ring, Frame to Shaft Spacer 39 | 342028 2 | Cap, End 40 | 400370 4 | Screw, 7/16-20 x 1'' Hex Hd.Cap 41 | 446148 4 Lockwasher, 7/16 42 | 343870 4 | Pin, Mower Mtg. 43 | 460028 4 Pin, 1/8 x 1'' Cotier 44 | 359860 2 | Clamp, Hose 45 | 400180 2 Screw, 5/16-18 UNC х 1/2'' Нех На. Сар 46 | 446136 2 Lockwasher, 5/16 Hvy, 47 | 336958 2 Decal, Danger Center Mower 48 | 400410 2 Screw, 1/2-13 x 1-3/4 Hex Hd 49 | 446154 2 Lockwasher, 1/2 Hvy 50 | 443118 2 Nut, 1/2-13 Hex Left Wing Hose Clamp Mounting 7 2 36 “Es ILLUSTRATION 10 REAR WING LIFT ASSEMBLY Right Wing Hose Clamp Mounting PARTS LIST Ref. 2 Ref. No. Part No. | Qty. Description No Part No. | Qty. Description 1 400188 2 Screw, 5/16-18 x 1 Hex Hd. 22 453017 | AR | Washer, 1/2 Fla! 2 | 446136 4 | Lockwasher, 5/16 Hvy, 23 | 446154 4 | Lockwasher, 1/2 Hvy. 3 346091 2 Retainer Pin 24 443118 4 Nut, 1/2-13 Hex 4 | 400106 | 3 | Screw, 1/4-20 x 5/8 Hex Hd. 25 | 269005 2 | Ring, Spacer 5 342120 1 Pin, Rear Wing Pivot, В.Н, 26 331439 1 Cam, Rear Wing Frame # 342286 1 | Pin, Rear Wing Pivot, L.H. Pivot, В.Н, 6 | 129923 1 | Arm, Rear Wing Lift, L.H. # | 331438 1 | Cam, Rear Wing Frame Pivot, (Incl, (2) Ref. 8 and (1) Ref, 9) R.H. # | 129924 | 1 | Arm, Rear Wing Lift, R.H, 27 | 446148 | 4 | Lockwasher, 7/16 Hvy. (incl. (2) Ref. 8 and (1) Ref. 9) 28 119096 2 Frame Assembly Rear Wing В 550344 4 Bushing 29 343870 4 Pin, Mower Mounting 9 | 471219 | 5 | Fitting, 1/8 PTF Grease 30 | 460028 | 4 | Pin, 1/8 x 1 Cotler 10 446130 3 Lockwasher, 1/4 Med. 31 453011 2 Washer, 3/8 SAE Flat 41 342157 3 Pin, Ram to Carrier 32 471219 2 Fitling, 1/8-27 NPTF Grease 12 | 460068 | 3 | Pin, 1/4 x 2 Cotier 33 | 342028 | 2 | Cap, End 13 460062 2 | Pin, 1/4 x 1-1/4 Cotter 34 | 400370 4 | Screw, 7/16-20 x 1 Hex Hd. 14 | 453022 | 2 | washer, 13/16 1.D. x 1-1/2 0.D. 35 | 359986 | 1 | Spacer, Hose Clamp 15 | 7111235 2 Ram, Hydraulic 36 359860 2 Clamp, Hose 16 342241 1 Spring, Compression 37 400188 1 Screw, 5/16-18 x 1'' Hex Hd.Cap ve | osos | т | preseas E 38 | 400180 | 1 | Screw, 5/16-18 x 1/2" Hex Hd.Cap 18 342238 1 Pin. Center Pressure Bar 39 336958 2 Decal, Danger Center Mower 19 | 460050 | 2 | Pin, 3/16 x 1-1/4 Cotler 40 | 460088 | 1 | Pin, 3/8 x 2-1/2 Cotter 20 460096 1 | Pin, 5/16 x 1-3/4 Cotler 21 400408 4 Screw, 1/2-13 x 1-1/2 Hex Hd, AR - As Required - Edr Seal Repair Kil See Charl at Illustration 17 # - Not Illustrated, Opposite of Part Shown 48 HYD. CYL., TUBES & HOSES ILLUSTRATION 11 PARTS LIST Rel. Part No, |Qty. Description pes Part No. |Qty. Description 1 351109 5 Conneclor, Male 14 122027 1 Tube, Left Wing Cyl, 2 326984 2 Adapter, Angle/Restrictor, Front Ram 15 400116 6 Screw, 1/4-20 1-1/2'' Hex Hd.Cap 3 130859 7 Hose Assem, 16 122031 1 Tube, Left Quirigger Cyl. 4 353194 5 Adapter, Angle/Restrictor, Center, 17 122013 1 Tube, Left Outrigger Cyl. Outrigger & Wing Rams 18 122014 1 Tube, Right Outrigger Cyl. 5 122017 1 Tube, Center Cyl. Valve lo Tee 19 122022 1 Tube, Right Wing Cyl. 6 354081 1 Clamp, .37 Dia. 20 , 47185; 1 Bushing, 1/4 to 1/8 Reducer 7 | 359186 | 2 | Tee, Swivel Nul Run 21 | 361997 1 | Vent, Air 8 122118 1 Tube, Right Front Cyl. 22 | 352297 1 Bracket, Clamp Mtg 9 122125 1 Tube, Left Front Cyl. 23 354081 2 Clamp, 3/8 Open 10 353001 6 Clamp, Hyd.Lift Tube 24 400108 2 Screw, 14-20 x 3'4 Hex Hd 11 473144 1 Tie Cable 25 446130 2 Lockwasher, 1/4 Hvy 12 453028 10 Washer, 1/4 Flal 26 | 443102 2 Nut, 14-20 Hex 13 | 444708 6 Nut, 1°4-20 Hex Cenlerloc | | 49 ILLUSTRATION 12 VALVES, PUMP, HYDRAULIC TANK a 54 Lu To Left Side Of 5 Spool PSS Stack Valve F 20 PARTS LIST-ILLUSTRATION 12 Ret, Part No, |Qty. Description “1 | 116479 1 | Tank, Hydraulic 2 | 359777 1 Filter Element 3 360040 1 O-Ring 4 359776 2 | Strap, Reservoir Mig. 5 | 400262 2 | Screw, 3/8-16 x 1'' Hex Hd.Cap 6 453011 2 Washer, 3/8 7 | 446142 4 | Lockwasher, 3/8 Hvy. 8 443110 4 | Nut, 3/8-16 Hex 9 | 359988 1 | Gaskel, Pump #10 | 122676 1 | Pump, Hydraulic 11 336854 1 Gear, Driven 12 458021 2 | Ring, Relaining 13 339985 4 Adapter, ORS Str 14 340030 4 | Adaptor, ORS - 45° 15 452005 4 Washer, 3/8 Flal 16 | 360026 | 1 | Elbow, 45 Male E17 121979 1 | Valve, 5 Spool Stack 18 339985 9 Connector, Male 19 | 155304 1 | Elbow, 90 Male 20 | 359856 | 2 | Elbow, 90 Male @21 116461 1 Valve, Manual Reversing 22 350947 5 Connector, Male 23 | 359854 1 | Elbow, 90'Male 24 122018 5 | Tube, Stack to Rev. Valve 25 337177 1 Tube, Suction Line (Rear) 26 361064 1 Clamp, Wiring 27 326112 7 | Clamp, Hose 28 337273 1 Support, Tube 29 400188 2 | Screw 5/16-18 UNC x 1 Hex Hd Cap 30 446136 2 | Lockwasher, 3/16 Hvy. 31 390297 1 Hose, Tube to Tank 32 390201 1 Hose, Tube To Manifold 33 390210 1 Manifold, Pump Suction 34 359859 2 Hose, Manifold to Pump 35 130860 1 Hose, Pump (Front Section) to Valve (Center Section) 36 452006 4 Washer, 3/8 37 351096 1 Spring 38 122010 1 Tube, Pressure 39 323943 1 Washer AR - As Required # See |llust 26 for parts breakdown. £ See |llust. 27 for parls breakdown. « See |llust, 28 for parts breakdown E Part No. ¡Qty. Description 40 460046 1 Pin, 3/16 x 1/2 Cotter 41 | 364242 5 Stroke Controller 42 | 400294 5 Screw, 3/8-24 x 3/4 Hex Hd Cap 43 400184 1 Screw, 5/16-18 x 3/4 Hex 44 452006 4 Washer, 5/16 Flal 45 345671 1 Clamp, Wiring 46 337185 1 Hose 47 443106 1 Nut, 5/16-18 Hex 48 443106 1 Nut, 5/16-18 Hex Hd 49 400256 2 Screw, 3/8-16 x 1-1/2" 50 359870 1 Clamp, Motor Tube 51 359869 2 Liner, Tube Clamp 52 350139 1 Stud 53 453028 1 Washer, 1/4 Flat 54 122030 1 Tube, Return 55 122004 1 Tube, Return 56 352487 1 Decal, Hyd. Fluid 57 360058 1 Decal, Hyd. Fill 58 446142 2 Lockwasher, 3/8 Hvy 59 | 443110 | 2 | Nut, 3/8-16 Hex 60 472201 1 Plug, 1/8"' Sq Hd Pipe 61 472207 1 Plug, 1/2" Sq Hd Pipe 62 359615 6 Clamp, Hose 63 502544 1 Head Assembly 64 444708 1 Nui, 1/4-20 Center Loc 65 502601 1 Cap/Dip Stick Assembly 66 549578 1 Filter Screen 67 337176 1 Tube, Suction Line (Front) 68 337650 1 Angle, Pump Support 69 | 162976 | 4 | Hose | Refer to page 53 for 'O' Ring replacement chart. о! ILLUSTRATION 13 REVERSING YALVE, MOTORS, HOSES, TUBES 92 PARTS LIST-ILLUSTRATION 13 ak Part No, |Qty. Description ele Part No. |Qty. Description 1 358944 1 | Connector, Male 29 444708 6 | Nul, 1/4-20 Hex Center Lock 2 | 360008 | 1 | Elbow, 45 Male 30 | 122032 | 2 | Tube, Motor 3 | 350947 8 | Connector, Male 31 400116 5 | Screw, 1/4-20 x 1-1/2'' Hex Hd.Cap * 4 130774 4 | Motor, Hyd. 32 | 122003 1 | Tube, Motor Forward 5 336827 7 Gear, Driver 33 122019 1 Tube, Motor Reverse 6 | 359855 | 8 | Connector, 37 Male Flare & O-Ring 34 | 122012 | 1 | Tube, Motor Forward **7 130773 3 Motor, Hyd. , 35 345671 3 Clamp, Wiring 8 358949 3 Elbow, Male - 37 Flare 36 400108 1 Screw, 1/4-20 x 3/4'' Hex Hd.Cap 9 155304 6 Elbow, Male - 37 Flare & O-Ring 37 446130 2 | Lockwasher, 1/4 10 130861 2 Hose, R.H. & L.H. Front Motor Drain 38 443102 2 Nut, 1/ 4-20 Hex 11 342204 2 Tee, 3/8 Union 37° Flare 39 122006 1 Tube, Motor Reverse 12 130858 1 Hose, Center Motor Drain 40 345671 1 Clamp, Wiring 13 130862 1 Hose, L.H. Front Motoc to Center Motor 41 400112 1 Screw, 1/4-20 x 1'' Hex Hd.Cap 14 130840 1 Hose, Center Motor to Rev. Valve 42 122117 1 Tube, Motor Reverse 15 130841 1 Hose, Rev. Valve to R.H. Front Motor 43 400184 9 Screw 5/16 -18 x 3/4" Hex Hd.Cap 16 130844 4 Hose, Rev. Valve to R.H. Outrigger 44 453009 2 | Washer, 5/16 Flat & L.H. Wing Motors 45 | 446136 2 | Lockwasher, 5/16 17 130845 1 Hose, R.H. Front Motor lo L.H. 46 122026 1 Tube, Motor Forward Fran} Major 47 | 122024 | 1 | Tube, Motor Reverse 18 | 130846 1 Hose, L.H., Front Motor to Center Motor 48 | 122033 1 | Tube, Motor Forward 19 130847 2 Hose, Rev, Valve lo R.H. Wing Motor 49 | 122034 1 | Tube, Motor Reverse 20 130843 2 Hose, Rev. Valve to L.H. Outrigger 50 122116 1 Tube, Front Drain Motor 51 | 353001 1 | Clamp, Hyd.Lift Tube 21 359867 2 Clamp, Pressure Tube 59 122016 1 Tube, Rear Drain 22 359869 14 Liner, Tube Clamp 53 359960 7 Gasket, Hyd.Motor 23 122023 1 Tube, Molor Forward 54 | 473144 13 | Tie, Sta-Strap Hose 24 | 122021 1 Tube, Motor Reverse 55 | 444708 1 Nut, 1/4-20 Hex Center Loc 25 359870 5 Clamp, Motor Tube 56 360140 1 Stud 26 | 326212 1 | Spacer 57 | 360970 1 | Clamp, 5/8 Open 27 400120 1 Screw, 1/4-20 x 2 1/2'' Hex Hd Cap 28 | 453028 | 12 Washer, 1/4 Flal * See lIllust. 24 for parts breakdown. "” See lllust. 25 for parts breakdown. Replacement O” Rings for "O" Ring Boss Fittings ~ - A YU = Tubing O.D. | Thread size | “oben O" Rin g Chart 1/8 5/16-24 459290 | 3/16 3/8-24 459291 1/4 7/16-20 339896 No A 5/16 1/2-20 459293 A A 3/8 9/16-18 339897 1/2 3/4-16 339898 — 5/8 7/8-14 339899 = | 3/4 1-1/6-12 339900 A 7/8 1-3/16-12 | 459296 | 1-5/16-12 | 339901 E “*— 0" Ring 1-1/4 1-5/8-12 339902 A 1-1/2 1-7/8-12 339903 —| B -<— 2 2-1/2-12 459300 NOTE: "O" rings should be lubricated with ihe fluid to be used in the system prior to assembly 93 ILLUSTRATION 14 VALVE COVER & LEVER ASSEMBLY > i >. Floor Board & 5 A 1 | <a <> Hardware NEN 54 PARTS LIST-ILLUSTRATION 14 Part No. | Qty. Description 1 162203 1 Valve Support Assem, 2 359793 2 Spacer, Valve Support 3 400514 4 Screw, 5/8-11 x 1-3/4'" Hex Hd Cap 4 453020 2 Washer, 5/8 5 445168 4 Lockwasher, 5/8 8 443125 4 Nut, 5/8-11 Hex 7 162472 1 Valve Inside Plate Assem, 8 400416 4 Screw, 1/2-13 x 2-1/2 Hex Hd Cap 9 445154 5 Lockwasher, 1/2 Hvy 10 443118 5 Nut, 1/2-13 Hex 11 162471 1 Valve Outside Plate Assem. 12 445142 8 Lockwasher, 3/8 13 443110 6 Nut, 3/8-16 Hex 14 445136 9 Lockwasher, 5/16 Hvy 15 443106 8 Nut, 5/16-18 Hex 16 131058 1 Shut-Off Lever Assem, 17 315282 2 Bushing, Shut-Off Lever 18 359813 1 Shaft, Vaive Lever 19 359810 4 Spacer, Valve Lever 20 380015 1 Spring, Torsion 21 350826 5 Bar, Valve Lever 22 444758 1 Nut, 1/2-13 Centerloc Hex 23 359829 5 Link, Cotter Pin Connecting 24 152215 1 L.H. Outrigger Hyd. Lever Assem. 25 162213 1 L.H, Wing Hyd. Lever Assem, 26 152212 1 Center Hyd. Lever Assem. 27 162210 1 R.H. Wing Hyd. Lever Assem. 28 131066 1 R.H. Outrigger Hyd. Lever Assem. 29 336830 5 Spring, Valve Lever 30 453011 5 Washer, 3/8 Flat 31 460014 5 Pin, 3/32 x 3/4'' Colter 32 452010 1 Washer, 1/2 Wrot 33 443102 2 Nut, 1/4-20 Hex Jam 34 337184 1 Bracket, Shut Off Stop 35 400260 4 Screw, 3/8-16 x 7/8 Hex Hd 36 453011 4 Washer, 3/8 37 446130 2 Lockwasher, 1/4 38 357958 1 Switch, Safely 39 402014 2 Screw, 6-32 x 1 Rd Hd 40 350012 1 Panel, Reversing Valve 41 400108 2 Screw, 1/4-20 x 3/4" Hex Hd Cap 42 360014 5 Handle, Reversing Valve 43 360021 5 Grip, Reversing Valve 44 443812 5 Nut, 3/8-24 Hex Jam 45 359785 5 Nut, Reversing Valve 46 447215 5 Lockwasher, 3/8 Hvy Int, Lock 47 122130 1 Valve Cover Assem. 48 400272 2 Screw, 3/B-16 x 2-1/4" 49 400400 1 Screw, 1/2-13 x 3/4 Hex Hd Cap AR - As Required 39 Rete Part No. | Qty. Description No. 50 453017 1 Washer, 1/2 Flat 51 390298 1 Plate, Lever 52 400184 3 Screw, 5/16-18 x 3/4 Hex Hd Cap 53 453009 3 Washer, 5/16 54 326731 5 Knob 55 360822 1 Knob 55 360141 1 Bracket, Cover 57 453009 2 Washer, 5/16 Flat 58 400188 1 Screw, 5/16-18 x 1 Hex Hd Mach 59 350050 1 Decal, Be Careful 60 360055 1 Decal, Reels Disengage 61 337218 1 Decal, Hyd, Valve Operating 62 359882 1 Decal, 3 Center Levers 63 359881 1 Decal, Outrigger Levers 64 359885 1 Decal, Reverse 65 336887 1 Decal, Danger 66 360005 1 Decal, Instruction 67 453009 AR washer, 5/16 Flat 68 453011 3 Washer, 3/8 Flat 69 445257 1 Nut, Push 70 328133 2 Bushing 71 443106 1 Nut, 5/16-18 Hex 72 443106 4 Nut, 5/16-18 Hex 73 453017 1 Washer, 1/2 Flat 74 461365 1 Pin, 1/8 x 1-3/4 Roll 75 131057 1 Rod, Lever 76 443818 1 Nut, 1/2-13 Hex Jam Ti 445142 4 Lockwasher, 3/8 Hvy 78 443110 4 Nut, 3/8-16 Hex 79 350818 1 Plate, Adjusting 80 400184 2 Screw, 5/16-18 x 3/4 Hex Hd Bi 453009 2 Washer, 5/16 Flat 82 446135 6 Lockwasher, 5/16 Hvy 83 443106 2 Nut, 5/16-18 Hex 84 338207 1 Decal, Operating 85 337174 1 Bracket, Lever Plate 86 400184 1 Screw, 5/15-18 x 3/4 Hex Hd 87 551651 1 Moulding, Valve Cover {10 Fi. Coil) 88 337872 1 Decal, Jacobsen ''J"' ILLUSTRATION 15 Pivot Stop Long End об GEAR BOX 3 30 PARTS LIST Rel, | Part No. | Qty. Description Y Part No. |Qty. Description 1 | 122120 1 Double Universal Joint 25 400194 4 | ‘Screw, 5/16-18 х 1-3/4'' Нех На. Сар 2 | 400376 4 Screw, 7/16-20 x 1-3/4" Hex Hd.Cap 26 400192 5 Screw, 5/16-18 x 1-1/2'" Hex Hd.Cap 3 | 446148 | 4 | Lockwasher, 7/16 Hvy. 27 | 446136 | 9 | Lockwasher, 5/16 Hvy, 4 | 359865 2 | Pin, Dowel 28 | 360024 1 | Plug, 1/4 Hex Hd.Mag. Pipe 5 ! 461409 1 ! Pin, 3/16 x 1-3/4 Roll Pin 29 | 472310 1 | Plug, 1/4 Hex Hd.Ct.Sk.Pipe | | 30 315267 1 Knob, Shifter 6 : 207439 | 1 | Gear Housing 31 | 400410 2 | Screw, 1/2-13 x 1-3/4" Hex Hd.Cap 7 | 336863 : 2 | Seal, Shifter Oil 32 | 446154 2 | Lockwasher, 1/2 Hvy. 8 | 336959 | 1 * Seal, Oil 33 | 444758 1 | Nut, 1/2-13 Hex Center Loc 9 | 360637 | S | Bearing, Ball 34 400408 1 | Screw, 1/2-13 x 1/2 Hex Hd 10 | 337313 1 Shaft, Shifter 35 | 182278 1 | Gear Shift Assem. 11 | 390350 | 1 | Gear, Shift 36 | 400626 4 | Screw, 5/8-11 x 3-1/2" 12 | 390211 | 1 | Gear, Idler 37 | 446166 | 4 | Lockwasher, 5/8 13 , 458021 2 Ring, Retaining 38 443126 4 Nut, 5/8-11 Hex 14 | 130828 1 | Intermediate Gears & Shaft Assem. 39 | 130798 1 | Safety Shield Assem. 15 152473 1 Driver Gear & Shaft Assem. 40 400184 2 Screw, 5/16-18 x 3/4 Hex Hd. Cap 16 : 336833 1 ‘ Shaft, Gear Shift 41 | 452004 | 2 | Washer, 5716 17 | 162223 | 1 | Shifter & Hub Assem. 42 | 446136 | 2 | Lockwasher, 5/16 18 | 458440 2 | Ring, Retaining 43 | 360056 1 | Decal, Gear 19 | 465004 1 | Ball, 1/4 Dia.Steel 44 | 360317 | 1 | Bearing. Roller 20 | 315294 1 | Spring, Shifter 21 | 154962 1 | Plug, 7. 16-20 UNF /0-Ring 22 390206 ı 1 Gasket, Crankshaft Gear Box 23 207438 | 1 Cover, Crankshaft Gear Box 24 351313 | 1 | Ven!, Air (17-Blk) STARTER/SOLENOID 12V Battery (1-Red) (4 AWG). ILLUSTRATION 16 (11-Brn) WIRING DIAGRAM SAFETY SWITCHES CLUTCH DIODE REEL L ré (13-Bm) (14-Grn) (30) ALTERNATOR! REGULATOR (3-BIK) Fuse (10-Red) 6 amp 27-Om 16-Orn ( ) ; (16-0) Fuel Shut-Off (18-BIk- Optional Accessories Solenoid 6 AWG) (28/29) IGNITION SWITCH (13-BK) (7-Red-10 AWG) (26-Blu) (23-Wht) — (20-Orn) (2-Blk-10 AWG) FUEL / GAUGE WATER TEMP TACHOMETER oe HOURMETER BE 09M © 3 “COM m 000 DOC 2200) | ISS | LI ds) mer VOLT METER 200M À Fuel © =| = Level su 5 (27-Orn) a (24- Yel) G | Water OIL PRESSURE Temp (19-Blk) (25-Blk-10 AWG) NOTE: Unless otherwise specified, all wires are 14 AWG, Oil Press Rel Part No.| Qty. Description A 116728 1 Wire Harness {HF-15 Gas) : 116717 1 Wiring Harness (Includes Wires 2 thru 16) 5 122482 1 Wiring Harness (Includes Wires 22 thru 26) 1 131076 1 Wire, Red - 4 AWG. Pos. Bat. Term. to Solenoid 17 113119 1 Wire, Black - 4 AWG. Neg. Bat Term. to Ground 18 346006 1 Wire, Black, 6 AWG., Alternator lo Ground 19 338198 1 Jumper Wire Ass'y , Black 20 338197 1 Jumper Wire Ass'y, Orange 28 361646 1 Fuse Holder 29 361700 1 Fuse 30 502649 1 Diode a] ILLUSTRATION 17 HYDRAULIC FLOW CHART Left Outrigger Hyd. Motor Left Wing Cylinder Left Front Hyd. Motor Left Outrigger Cylinder Left Wing Hyd. Motor Hyd. Reservoir Hyd. Pump Left Front Cylinder Rear Center Cylinder ' Right Front Cylinder Hyd. Oil Filter Center Hyd. Motor Right Front Hyd. Motor Five Spool Stack Valve Reversing a Front Right Outrigger Cylinder Right Outrigger Hyd. Motor Right Wing Hyd. Motor HYDRAULIC CYLINDER IDENTIFICATION AND SEAL KIT CHART Hydraulic Cylinder Seal Kit Jacobsen No, Jacobsen No. 130794 500799 Columbus/ 126875 500798 126876 500798 337631 500798 337632 500798 Cessna 111235 500334 Important: When ordering Seal Kits for cylinders, both cylinder part number and make (Cessna or Col- umbus) must be specified, See charts below for proper idenlification of cylinder. 130794 126875 > 1126876 337631 337632 COLUMBUS ов ILLUSTRATION 18 DROP CASE AND PROPELLER SHAFT ASSEMBLY PARTS LIST Iltem| Part No. |Qty. Description liem| Part No. | Qty. Description 1 205314 1 | Housing, Chain Case Rear 21 | 471729 1 | Elbow - 3/8-90' Street 2 | 590101 1 | Nut - Transmission Shaft 22 | 357713 | 2 | Bearing 3 446154 4 | Lockwasher, 1/2 Hvy. 23 | 116880 1 | Sprocket & Sleeve Assembly 4 336106 1 | Sprocket - Upper 24* | 122683 1 | Short Coupled Assembly 5 | 357735 | 41 | Chain - Drive (Includes Item 6) 25 | 112835 | 2 | ‘’U”’ - Bolt Assembly 6# | 546227 | 1 | Link - Connecting 26 | 458461 | 1 | Retaining Ring 7 357746 1 Spacer, - Transmission Shaft 27A| 503312 2 | Cross & Bearing Assembly (Lubed for Life) 8 336091 1 Gaskel - Drop Case 28 503430 1 Yoke and Tube Assembly 9 473058 AR | Wire - Lock 29 545985 1 Flange Yoke 10 357827 4 Screw 30 122849 1 Shaft Assembly 11 | 446142 | 15 | Lockwasher - 3/8 Hvy. 31 | 401196 4 | Bolt, 3/8-24 x 1 Hex 12 | 205313 1 | Housing - Chain Case - Front 32 | 163705 | 1 | Cap 13 | 336101 2 | Gasket - Cross Plate 33 | 446142 4 | Nut, 3/8-24 Hex Lock 14 459009 1 O-Ring, Transmission Shafl 34 312746 4 Washer, 1/2 Flat 15 357781 1 Adapter - Transmission Qil Seal 16 319188 1 Seal - Transmission Shaft 17 336090 2 Seal - Grease 18 400266 15 | Screw - 3/8-16 x 1-1/2 Hex Hd. Cap 19 443110 15 Nul - 3/8-16 Hex 20 | 472205 2 | Pilg - 3/8 Sq Hd. Pipe AR — As Required, * — Includes ltem Nos. 27 thru 33. # — For service of Cotter Pin order Part No. 546227. A — For Regreaseable Journal Cross & Bearing Assembly order Part No. 500562. 99 ILLUSTRATION 19 SEAT ASSEMBLY PARTS LIST "i Part No. [Qty. Description nel. Part No. |Qty. Description 1 | 4900-11 1 Support Weld Assembly "23 | 549424 1 Shock Absorber ‘2 | 502497 1 | Plain Arm Complete Assembly “24 | 549425 | 1 Spring *3 | 502498 1 | Notched Arm Complete Assembly "25 | 549426 1 Spring Rocker 4 | 4911C 1 U-Post 26 | 643 2 Grease Fitting *5 | 342104 1 Mounting Bar 27 | 636 2 Rubber Washer, 3/8 1D x 3/4 OD x 3/32 6 | 4900-18С | 1 Shock & Spring Assembly *28 | 116405 1 Bucket Seat (Incl Ref 33-40) 7 | 1800-122 | 1 Piain Arm Weld Assembly *29 | 400406 4 Screw, 1/2-13 x 1-1/4 Hex Hd.Cap 8 | 4900-15C| 1 Noiched Weld Assembly *30 | 453009 5 Washer, 5/16 Flat 9 | 430-P 4 Capscrew, 3/8-24 x 1-1/8 UNF *31 | 446154 4 Lockwasher, 1/2 Hvy 10 446 4 External Lockwasher, 3/8 *32 | 443118 4 Nut, 1/2-13 Hex 4-1 549427 4 Ball Bearing *33 | 446178 1 Lockwasher, 3/4 Hex 12 | 482 8 Lock Nut Gripo 3/8-24 UNF *34 | 443830 1 Nul, 3/4-10 Hvy. 13 | 411A 2 Hex Hd Boll 3/8-24 x 7-9/16 UNF **35 | 4903-3 1 Shell Assembly 14 | 630 4 Internal Lockwasher, 3/8 “36 | 502500 1 Back Rest Assembly 15 | 432 2 Tube *37 | 502501 1 Seat Cushion Assembly 16 | 1714 2 Capscrew, 1/2-13 x 1-1/2 UNC * 38 | 400184 5 Screw, 5/16-18 x 3/4 Hex Hd. Cap 17 | 629 2 Lockwasher, Kantlink 1/2 "39 | 400108 2 Screw, 1/4-20 x 3/4" Hex Hd.Cap 18 | 494 2 Hex Nut, 1/2-13 UNC ‘40 | 453023 7 Washer, 1/4 SAE Flat 19 | 4109 1 Notch Arm Tension Spring "41 | 341405 1 Decal, Patenl 20 | 635 2 Washer, Carburized .402 1D x .640 *21 | 502499 1 Clevis Weld Assembly "22 | 549423 1 Cup NOTE: Order parts from Knoedler Mfg. Co., Streator, lil. Parts noted with an asterisk(*)available only from Jacobsen Division of Textron Inc, Parts noled with double asterisk (**) available only [rom H,0. Bostrom Co.. Milwaukee, Wi. SERVICE BRAKE ASSEMBLY ILLUSTRATION 20 9 + П-- Сеск 0 8e о Фе PARTS LIST Ref. No. Jacobsen |g H. L.H. Part No. | Qty. | Qty. Description 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 116401 1 116400 1 — 1 = 1 — 1 нее 1 549061 2 2 546655 | 2 | 2 — 1 — 1 549062 1 1 546656 2 2 502525 1 502524 1 501330 2 2 549063 1 1 Brake Assembly Complete Shoe & Lining Assembly Primary Shoe & Lining Assembly Secondary Spring, Shoe Hold Down Pin, Shoe Hold Down Backing, Plate & Bushing Assembly Spring, Shoe to Shoe Connecting Link, Wheel Cylinder Whee! Cylinder, 1-1/16 Dia. Screw & Lockwasher Assembly Spring, Shoe to Shoe 549064 1 Pivot Screw 549065 1 549066 1 Adjusting Screw 548067 1 546657 1 1 Lever, Auto Adjusting 549068 1 Spring, Auto Adjusting 549069 1 502399 1 Lever Cable & Cam Assem Complete (Incl. Ref. 16 4 17) 502400 1 = 1 1 Cable & Filling Assembly — 1 1 Spring, Over Travel 546658 1 1 Pin, Adjusting Lever 546659 1 1 Cable, Guide 549071 1 1 Bolt, Anchor 546660 1 1 Washer, Parking Brake 549070 1 1 Spring, Anti-Rattle - Cam & Lever 546661 1 Lever, Parking Brake 546662 1 551429 1 Cam Plate, Parking Brake Lever 551430 1 546665 1 1 Bushing, Anchor Post 590244 1 1 Nut, 1/4-28 Parking Brake Lever — 1 1 Cover, Adjusting Hole SPECIAL SERVICE ITEMS Jacobsen Part No.| Quan, Description 501329 1 Package, Lined Shoe Assem (Axle Set) 201331 1 Wheel Cylinder Repair Kit (One Cyl.) 61 ILLUSTRATION 21 STEERING GEAR ASSEMBLY PARTS LIST Ref, | Jacobsen | Saginaw | > EA Ref.| Jacobsen | Saginaw | > o. No. | Part No. Part No. = Description No.| Part No. Part No. a Meseriplion 1 443820 114496 1 Nut, 1/2-20 Hex Jam 15 502646 7835309 | 1 Steering Gear Hsg Assem 2 453017 265079 1 Washer, 1/2 Flal (Incl Ref No. 8 € 19) 3 545820 264832 1 Spring, Upper Bearing 16 443836 5667628 | 1 Nut, 7/8-14 Hex Jam 4 545821 264831 1 Seat, Upper Bearing Spring 17 446170 | 5657702 | 1 Lockwasher, 7/8 Med 5 500686 5691182 | 1 Bearing Assembly 18 545822 | 7801626 | 1 Seal, Grease 6 545827 5666699 | 1 Nut, Adjuster Lock 19 545815 266316 2 | Bushing, Pitman Shaft 7 | 500699 | 5672103 | 1 | Adjuster Assembly (Incl 20 | 545823 | 7812878 |1 | Pitman Shaft 4 Gear Ref No. 8) 21 545816 7802482 | 1 Lash, Adjuster 8 500685 2 Bearing & Race Assem 22 545819 605142 1 Shim Kit, Lash Adjusler 9 500193 7813831 | 1 Ball, Nut & Steering 23 545818 5666734 |1 Gasket, Side Cover Assembly 24 — 7819678 |1 Bushing, Cover 10 545242 5692454 | 1 Jacket, Steering Column 25 500687 7802483 | 1 Cover Assembly 11 400234 181347 1 Bolt, 5/16-24 x 2 Hex 26 443816 114495 1 Nut, 7/16-20 Hex Jam 12 545817 262545 1 Clamp, Jackel 27 a 7807009 | 2 Bolt, 3/8-16 x 3/4 Hex 13 446134 103320 1 Lockwasher, 5/16 Med Washer Hd 14 443108 103025 1 Nut, 5/16-24 Hex Saginaw parls can be serviced under Saginaw Part Nos by GMC and Chevrolet dealers. 62 \ В 0 ILLUSTRATION 22 MASTER CYLINDER ASSEMBLY No. 119292 (WAGNER No, FE-1050-L) 7 69 PARTS LIST Ref, No. Part No. Qty. Description Ref. No. Part No. Qty. Description 1 FC-14423 1 Valve & Valve Seat 8 FC-5918 1 Push Rod Assembly 2 FC-5908 1 Spring & Spring Retainer 9 FC-18299 1 Filler Cap Assembly 3 FD-4504 1 Cup 10 FC-5922 1 Gaskel 4 F C-5910 1 Piston Assembly 11 FC-5375 1 Kit, Repair Master 5 FC-5916 1 Piston Stop Plate Cyl. (Incl. Ref. 1, 3, 6 FC-5917 1 Lockwire 4, 6, and 7) 7 FC-5921 1 Boot 2 ) so ” A 1 ve =>" => y NOTE: Order parts from Wagner Electric Corporation, 6400 Plymouth Avenue, St. Louis, Mo. 63133 63 ILLUSTRATION 23 DRIVE AXLE ASSEMBLY 64 PARTS LIST- ILLUSTRATION 23 * Nat Serviced. *" Not Serviced Separately. Rel. | Part No. | aty. Description 1 357726 16 Nut, Lock 2 550332 2 Shaft, Axle 3 353851 2 Gasket. Drive Axle 4 362082 2 Lockwasher, Axle Nul 5 362081 4 Nut, Axle 6 353852 16 Washer, Cone 7 353850 16 Stud, Axle Mounting 8 502833 2 Cup & Cone Roller Bearing Assem (Outer) 9 362502 8 Bolt, Brake Mounting 10 122311 2 Hub & Drum Assembly (Incl Ref. Nos. 7,8, 11, 13 &.16) 11 502834 2 Cup & Cone Roller Bearing Assem (Inner) 12 362503 8 Nut, Brake Mounting 13 337567 2 Seal, Oil 14* — 1 Gear Housing Assembly 15 311655 1 Breather 16 550331 16 Bolt, 5/8-18 Wheel Mounting 17 590107 2 Washer, Thrust 18 545736 2 Gear, Bevel - Side 19 545741 2 Gear, Bevel - Male 20 590108 2 Washer, Thrust 21 545742 1 Shaft, Pinion Mate 22 545759 1 Cover, Gear Housing 23 545734 1 Clip, Brake Line 24 545760 1 Plug, Filler - Non Magnetic 25 590110 4 Screw, Diff Brg Cap 26" — 2 Cap, Diff Brg 27 500646 2 Set, Cup & Cone Diff Brg 29 545752 AR Shim, Diff Adj 0.003 Thk 545753 AR Shim, Diff Adj 0.005 Thk 545754 AR Shim, Diff Adj 0.010 Thk 545755 AR Shim, Diff Adj 0,030 Thk 30 590106 12 Screw, Drive Gear Mtg 31 545735 1 Case, Differential 32 590109 1 Pin, Shaft Locking 33 545739 10 Screw, Cover Mtg 34 546654 1 Gasket, Gear Hsg Cover 35 502454 1 Ring Gear & Pinion Assem 6.17 to 1 36 545507 1 Qil Slinger, Pinion 37 500647 1 Set, Cup & Cone Inner Pinion Brg 39 545745 AR Shim, Inner Pinion Brg Adj 0.003 Thk 545746 AR Shim, Inner Pinion Brg Adj 0,005 Thk 545747 AR Shim, Inner Pinion Brg Adj 0.010 Thk 40 545763 1 Baffle, Oil 41 545748 AR Shim, Outer Pinion Brg Adj 0,003 Thk 545749 AR Shim, Outer Pinion Brg Adj 0.005 Thk 545750 AR Shim, Outer Pinion Brg Adj 0.010 Thk 545751 AR Shim, Outer Pinion Brg Adj 0.030 Thk 42 500648 1 Set, Cup & Cone Outer Pinion Bearing 44 545743 1 Oil Slinger, Pinion 45 545756 1 Oil Seal, Pinion 47 545762 1 Shield, Dust 48 549392 1 Yoke, Univ. Joint 49 590111 1 Washer, Yoke 50 590112 1 Nut, Yoke Mtg = 471731 1 Elbow, 1/2 Street 65 ILLUSTRATION 24 HYDRAULIC REEL DRIVE MOTOR - PART NO. 130774 Ref. Part No. | Qty. Description No. 1 400268 4 Screw, 3/8-16 x 1-3/4 Hex Hd Cap 2 590271 4 Washer 3 549516 1 Square Cut Ring 4 549517 1 Thrust Plate 5 549518 1 Wear Plate 6 549519 1 Pressure Loading Seal 7 549520 2 Dowel Pin 8 549521 1 Retainer 9 549522 1 Shaft Seal 10 463009 1 Woodruff Key 11 549523 2 Snap Ring 12 502577 1 Cover Assem, Rear Port 13 549524 1 Driven Gear 14 549526 1 Drive Gear 15 502578 1 Body Assembly 16 549528 2 Ball Bearing 17 472311 1 Pipe Plug 502580 1 Seal Kit (Incl. 3, 6, 9, 10 & 11) 66 ILLUSTRATION 25 HYDRAULIC REEL DRIVE MOTOR - PART NO. 130773 Ref. No. Part No. | Qty. Description 1 400268 4 Screw, 3/8-16 x 1-3/4 Hex Hd Cap 2 590271 4 Washer 3 549516 1 Square Cut Ring 4 549517 1 Thrust Plate 5 549518 1 Wear Plate 6 549519 1 Pressure Loading Seal 7 549520 2 Dowel Pin 8 | 549521 1 Retainer 9 549522 1 Shaft Seal 10 463009 1 Woodruff Key 11 549523 2 Snap Ring 12 502575 1 Cover Assem Side Port 13 549525 1 Driven Gear 14 549527 1 Drive Gear 15 502579 1 Body Assembly 502580 1 Seal Kit (Incl, 3, 6, 9, 10 & 11) 67 ILLUSTRATION 26 GEAR PUMP ASSEMBLY - PART NO. 122676 2 1 18 17 1 20 9; 3 24 25 Вы = 4 PP I/O 1 4 | —H— ba Yala Y habla y 5 9 RT x x 23 6 22 7 8 10 12 13 14 ltem 15 is not illustrated. Item | Part No.| Qty. Description Item | Part No.| Qty. Description 1 549533 1 | Gear Plate 14 | 554507 4 | Drive Gear 549530 2 | Dowel Pin 15 | 549543 1 | PVC Tube 3 | 503282 1 | Body Assembiy 16 | 554509 4 | Coupling 4 | 554512 1 | Gear — Drive Shaft 17 | 554510 3 | Gear — Drive Shaft 5 | 549542 1 | Oil Seal 18 | 549540 4 | Gear Plate 6 | 502583 8 | Stud & Nut Assembly 19 | 549529 8 | Dowel Pin 7 | 590272 8 | Washer 20 | 554511 1 | Drive Gear 8 | 503283 1 | Drive Shaft & Gear Assembly 21 | 549538 | 10 | Ring Seal 9 | 549534 1 | Wear Plate 22 | 549537 | 10 | Load Seal 10 | 508284 1 | Bearing Plate Assembly 23 | 549536 | 10 | Pre-Load Seal 11 | 503285 1 | Bearing Plate Assembly 24 | 503288 1 | Cover Assembly 12 | 503286 1 | Bearing Plate Assembly 25 | 463017 1 | Woodruff 3/16 x 1/4 Key 13 | 503287 1 | Bearing Plate Assembly 68 ILLUSTRATION 27 5 SPOOL STACK VALVE - PART NO. 121979 @-—— or Part No. | Qty. Description Ne Part No. | Qty. Description 1 502596 | 1 Valve Section (Incl. Ref.Nos.11-41) 22 549556 1 Spring Comp 2 502583 4 Valve Section (Incl.Ref.Nos.11A - 41) 23 549557 1 Plug 3 535063 1 Outlet Section 24 549558 1 Poppet Relief 4 535064 1 Plale Cover 25 535062 1 Housing 5 549572 3 Stud 26 549559 2 Collar, Stop 6 447216 6 Washer 27 549560 1 Cap, Spring Return 7 443110 6 Nut 28 549561 1 Seat 8 549573 12 Seal Ring, Sq. Cut 29 549562 1 Spoo! 9 549574 18 Shim Valve 30 549563 1 Sea! 10 549575 2 Cap 31 502594 1 Poppet, Guide 11 | See Ref. 1 1 Body 32 549564 2 Disc 11A | See Ref. 2 4 Body 33 590275 4 Screw 12 |See Ref 1or2| 1 Spool 34 590276 1 Washer 13 549550 2 Pin, Roll 35 549565 1 Ring 14 549548 3 Ball 36 549566 1 “0” Ring 15 549551 1 Plug 37 549567 2 "0" Ring 16 590273 2 Washer 38 549568 2 ‘“O’ Ring 17 590274 3 Washer 39 549569 2 "0" Ring 18 549552 1 Plug 40 549570 1 "0" Ring 19 549553 1 Spring Comp 41 549571 1 “0” Ring 20 549554 1 Spring Comp 502595 1 “O Ring Kit (Incl. Ref. Nos. 21 549555 |3 Spring Comp 36-41) NOTE Ref 13-41 Including O-Ring Kit Listed Quantities For (1) Seclion 69 REVERSING YALYE, PART NO. 116461 ILLUSTRATION 28 Ne Part No. | Qty. Description 1" 1 Body 2° 1 Spool 3 549548 1 Ball 4 549549 1 Spring - Comp. 5 444744 2 Nut 5 549547 1 Plug 7 453011 2 Washer 8 549545 2 O-Ring 9 549569 1 O - Ring 10 549545 4 Stud 1.3 535061 1 Cover 12 535060 1 Cover 13 447214 8 Lockwasher 14 443105 B Nul, 5/165-18 Hex 15 549544 3 Seal, Ring, Sq Cut 16 549574 | 24 Shim A 502591 5 Valve Section (Incl. Rel. 1 thru 9) * Not Serviced, See Ref . A" For Complete Section. 70 ILLUSTRATION 29 FAIRWAY MOWER ACCESSORY AND GRASS DEFLECTORS FOR HYDRAULIC REEL MOWERS > 4-7 ——— (2) Outriggers, (3) Rear Mowers Add 78233 (2 GANG) to 78237 (5 GANG) to Make 7 Gang Arrangement PARTS LIST mM Part No, GE Gang Description pis Part No. Cane Le Description 1 154210 5 2 Arm-Spring 10 363746 5 2 Chain - Mower Lift 2 344094 10 4 Spring 11 452008 5 2 Washer - Chain lo Mower 3 | 400274 5 2 Screw - 3/8-16 x 2-1/2 12 126113 2 Wing Mower - Grass Shield Hex Head Cap Assembly 4 443110 5 2 Nut - 3/8-16 Hex 13 126114 3 Rear Center, L.H. Outrigger, 319755 10 4 + Washer - Special Spring L.H. Front Grass Shield Assem. Mounting 14 | 343657 | 5 | 2 | Pin, stop 6 | 327970 10 Spacer - Spring Mounting 15 460316 10 4 Hair Pin Cotler 7 | 448142 5 Lockwasher 318 Huy 16 | 344364 | 5 | 2 | Pin - Chain to Frame 8 400266 5 Screw - 3 8-16 x 1-1/2 17 131097 2' | R.H. Front, R.H. Outrigger | Hex Head Cap 9 444762 5 2 Nul - 8-16 Hex Gripco Centeriock ILLUSTRATION 30 NEW PROCESS 435 TRANSMISSION - PART NO. | 16557 See Illustration 4 For Part Numbers PARTS LIST-ILLUSTRATION 30 Ref.| New Ford ; у Ref. | New > ны No. Frocess Number = Description No. acess i nd = Description 1 190128 35067 3-5 4 |Screw, D/G Retainer 46 | 95729 |C4TZ7C395A 1 |Spring, Synchro. 2 195724 C4T Z7050A 1 Retainer, D/G Bearing 47 | 95716 C4TZ7118B 1 | Race, C/S Rear Brg. Thrust 3 |95717 CAT Z7051A 2 |Gasket, D/G Retainer 48 | 95714 C4TZ7D283A 1 |Bearing, C/S Rear Thrust 4 |95B27 CAT Z7048A 1 | Oil Seal, D/S Retainer 49 | 94381 САТ 27127 А 1 |Bearing, C/S Rear 5 161531 20328-58 6 |Screw,PTO, 3/8-16 x 5/8 50 | 13527 1 |Gear, Cluster 6 34807-58 6 |Lockwasher, PTO, 3/8 51*| 93443 B8T-7242A 1 |Boot. Shift Lever 7 135662 BE-7165 1 |Cover, PTO 52* | 93446 B8T-7220A 1 |Cap, Case Cover 8 |2654812 | B9TT-7166C 1 |Sealer, PTO 53" | 93444 B8T-7228A 1 |Seal, Shifl Lever 9 195711 |¡C4TZ7006A 1 |Case 54" | 93448 |B8T-7227A 1 |Spring 10 [444592 |374506-5 1 Plug, Drain 55 |97518 |D2TZ7221A 2 |Trunnion, Case Cover 11 |444592 |358048-S 1 |Plug, Filler 56 | 97233 |D2TZ7222D 1 |Cover, Transmission 12 195709 |C4TZ7118A 1 |Bearing 57 | 142656 |74113-5 3 |Plug, Shift Rail Hole 13 [88102 |C4TZ7140A 1 (Shaft, Idler Gear 58 | 91739 |370285-S 2 |Boll, Case Cover, 3/8-16 x 14 | 99531 DOTZ7141A 1 |Gear, Idler 1-1/4 15 161531 20328-58 1 |Screw, Rev. Idler Plate, 59 |6023050 2 | Washer 3/8-16 x 5/8 60 |61527 6 |Screw 8 Lockwasher 16 34807-58 1 Lockwasher, 3/8 61 |95746 C4TZ7223A 1 |Gaskel 17 | 88091 C4TZ7155A 1 Plate, Rev, Idler Gear 62 | 96968 D4TZ7289D 1 [1st & 2nd Speed Shift Fork 18 161527 20348-58 4 |Screw & Lockwasher, C/S Rear 63 |91386 CAT Z7235A 1 | Pin Retainer, 3/8-16 x 3/4 64 | 95739 C4TZ7279A 1 |Gale - 2nd & Low Shift 19 34807-S8 4 |Lockwasher, 3/8 65 |89791 TYAA7234A 1 |Spring, Poppet Ball 20 |95734 C4TZ7195A 1 Retainer, C/S Rear Bearing 66 | 147500 1 |Ball, Poppet 21 | 95736 C4TZ7181A 1 Gasket, C/S Rear Bearing 67 |95742 CAT Z7240A 1 |Rail, 1st & 2nd Retainer 68 | 35660 C4T Z7247A 2 |Plunger, Rai! Interlock 22 195725 |CATZ7176A 1 |Gear, M/S 2nd Speed 69 | 88397 TYAA7235A 1 | Pin, Interlock 23 192317 |C4TZ7161A 1 |Snap Ring 70 | 91386 CATZ7235A 1 | Pin 24 |91726 1B7T-7109A 1 |Split Ring, M/S 2nd Speed Gear 71 | 96969 D2TZ7C430A | 2 | Fork Shoe 25 | 13528 1 |Gear, M/S 3rd Speed 72 | 89791 TYAA7234A 2 |Spring, Rev. Shifter Plunger 26 |91241A |B7T-7160A or B| AR| Shim, Synchro, Adjusting 73 | 147500 2 | Ball or B 74 |91386 CATZ7235A 1 |Pin, Interlock 27 11334 ID3TZ7Z107A 1 |Ring, Outer Stop (3-4) 75 | 95747 CAT Z7289B 1 [3rd & 4th Speed Fork 28 199828 B7T-7174B 2 |Ring, 3rd & 4th Inner Stop 76 |93549 C2TZ7C430A 2 | Fork Shoe 29 | 96829 C4TZ7183B 1 |Gear, Synchro Clutch 77 197238 C7T Z7242A 1 |Reverse Shifter Shaft 30 | 97562 B7T-7187A 1 |Sliding Clutch, Synchro. 78 |91386 C4TZ7235A 1 | Pin 31 111334 ID3TZ7107A 1 [Ring, Outer 79 | 35806 3569575 1 | Retaining Clip 32 196828 |C4TZ7C096A 1 | Thrust, Bearing | 80 | 94021 CATZ7232A 1 |Gate, Reverse Shift 33 | 95703 |C4TZ7059A 1 |Ring, Pilot Brg. Roller Ret | 81 |38876 7EQ7219 1 |Spring 34 |95702 |CATA7A059A |1 |Washer, Pilot Brg | 82 [89923 | C9TZ-7247A | 1 |Plunger, Reverse Gear 35 191233 IB7T7118A 14 |Roller, Pilot Brg. 83 [91386 C4T Z-7235A 1 |Pin 36 | 957 23 CATZ7017A 1 |Gear, M/D 84 | 95738 CAT Z7243A 1 | Fork, Reverse Shifl 37 179783 |¡C4TZ7025A 1 |Cone, D/G Bearing 85 [95743 C4TZ7241B 1 |Rail, 3rd á Direct 38 |79784 C4T Z7C236A 1 |Cup, Bearing 86 9421743 1 | Plug. Rail interlock Hole 39 195713 |¡C4TZ7119A 1 |Thrust Washer 49 | 92712 C4T Z7065A 1 |Bearing & Ring 41 | 96187 CAT Z7072A 1 |Spacer, Low Speed Gear 42 | 95947 CSTZ7061H 1 |Mainshaft 43 | 95732 C4TZ7100K 1 Gear, M/S Low Speed 44 CSTZ-7EOB2A | 2 [Spring | 45 | 95752 1 |Assem. Synchro. 2nd Speed Rear| * For service of Shift Lever Installation Kil order Jacobsen Part No. 162469 13 NOTES 14 LUBRICATION RECORDS Hours Used Oil Change Lubrication Remarks ADJUSTMENT RECORDS 13 LIMITED WARRANTY Product No. 70411 & 70414 - HF-15 Tractors Warranty Jacobsen Division of Textron Inc. (Jacobsen) warrants only to the original retail purchaser ("Warrantee") that this product shall be free from defects in material and workmanship for a period of one year from the date of the first retail purchase. (90 days if used for rental purposes). m Warra Jacobsen makes no warranties or representations with respect to repairs performed by anyone other than a Jacobsen Turf Equipment Distributor. Jacobsen makes no warranties or representations with respect to engines, batteries and tires, which are separately warranted by their respective manufacturers. Routine adjustments or normal maintenance items such as lubricants, belts and filters are not covered by this warranty. Conditions Which Will Void Warranty A) The speed of the unit is increased beyond factory specifications or the product is modified in any way which would adversely affect its safety or performance; B) The unit is not maintained or serviced in accordance with the Jacobsen "Operator's Manual”; C) The unit is abused, or is not used in its intended manner. EelisiveR The warrantee's sole and exclusive remedy for breach of this warranty or any other defect or failure of the product, including any remedy provided by applicable federal or state law, statutory or common, is that Jacobsen will, at its sole option, repair or replace the product or any defective parts and cover the cost of labor associated with such repair or replacement. Transportation costs are not covered by this warranty. How btain Warranty Servic If warranty repair is necessary, contact your nearest Jacobsen Turf Equipment Distributor. All defective parts must be returned to the Distributor and become the property of Jacobsen. Disclaimer * This warranty is made in lieu of all other warranties, implied or express, including any warranty of merchantability or fitness for a particular purpose. * Jacobsen further disclaims any liability for incidental, direct or consequential damages, to include but not limited to, personal injury or property damage, arising from a breach of this warranty or any other defect or failure of the product to the extent allowed by law. No agent, employee or representative of Jacobsen, or any other person, has any authority to bind Jacobsen to any other affirmation, representation, or warranty concerning the goods sold under this Warranty. For further information, call (414) 637-6711 or write to Jacobsen, Division of Textron Inc. at: Warranty Department 1721 Packard Avenue Racine, Wisconsin 53403-2561 JACOBSEN DIAL Jacobsen Division of Textron Inc. ">

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