Ransomes 66077 Turfcat 200 Series Owner's Manual

 OPERATOR'S
MANUAL
With Parts List
LIBRARY COPY
% DONT MAIL»
OCT 1986
TURFCAT ||
GA 200
Product No. 66077
Serial No. 3001 and Up
WARNING: If incorrectly used this machine can cause
severe Injury. Those who use and maintain the machine
should be trained in its proper use, warned of its dangers,
and should read the entire manual before attempting to set
up, operate, adjust or service the machine.
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“A CAUTION
. Keep all shields in place.
. Before leaving operator's position:
a. Shift transmission to neutral
. Set parking brake
Disengage attachment clutch
. Shut off engine
Remove ignition key
. Wait for all movement to stop before servicing machine. |
. Keep people and pets a safe distance away from
machine.
Know the controls and how to stop quickly. READ THE
OPERATOR'S MANUAL. a
Do not allow children to operate the vehicle. Do not allow
adults to operate it without proper instruction.
Do not carry passengers. Keep children and pets a safe
distance away.
Clear the work area of objects which might be picked up and
thrown. Always check overhead clearance and high voltage
cables, especially when transporting.
Disengage all attachment clutches and shift into neutral before
attempting to start the engine (motor). Always start engine
unit.
Disengage power to attachment(s) and stop the engine
(motor) before leaving the operator's position. *
Disengage power to attachment(s) and stop the engine
(motor) before making any repairs or adjustments. Never carry
out repairs or tighten hydraulic hoses or fittings when system
is under pressure, when engine is running.
Disengage power to attachment(s) when transporting or not in
use.
Take all possible precautions when leaviñg the vehicle
unattended, such as disengaging the power take-off, lowering .
the attachment(s), shifting into neutral, setting the parking
brake, stopping the engine, and removing the key.
Do not stop or start suddenly when going uphill or downhill.
Mow up and down the face of steep slopes; never across the
face.
Reduce speed on slopes and in sharp turns to prevent tipping
or loss of control. Exercise extreme caution when changing
direction on slopes. Keep tractor in gear when going down
steep slopes. :
„ел
Stay alert for holes in the terraifi and other hidden hazards.
Use care when pulling loads or using heavy equipment.
a. Use only approved drawbar hitch points. :
b. Limit loads to those you can safely control.
¢. Do not turn sharply. Use care when backing.
d. Use counterweight(s) when suggested.
Watch out for traffic when crossing or near roadways.
When using any attachments, never allow anyone near the
vehicle while in operation. ,
(© COPYRIGHT 1986, TEXTRON INC.
when sitting in operator's seat, never while standing beside
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24.
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29.
Handle fuel with care - it is highly flammable.
a. Use approved container.
b. Never remove the cap of the fuel tank, or add fuel to
a running or hot engine, or fill the tank indoors. Wipe up
spilled fuel.
c. Open doors if the engine is run in the garage - exhaust
fumes are dangerous. Do not run the engine (Motor)
indoors.
d. Never use fuel as a cleaner.
8. Do not smoke when handling fuel.
Keep the vehicle and attachments in good operating
condition and keep safety devices in place.
Keep all nuts, bolts and screws tight to be sure the equipment
is in safe working condition.
Never store the equipment with fuel in the tank inside a
building where fumes may reach an open flame or spark.
Allow the engine to cool before storing in any enclosure.
To reduce fire hazard, keep the engine free of grass, leaves
or excessive grease.
The vehicle and attachments should be stopped and
inspected for damage after striking a foreign object, and the
damage should be repaired before restarting and operating
the equipment.
Do not change the engine governor setting or over-speed the
engine.
When using the tractor with mower, proceed as follows:
a. Mow only in daylight or in good artificial light.
b. Never make a cutting height adjustment while the engine
. (motor) is running if the operator must dismount to do so.
c. Check the blade mounting bolts for proper tightness at
frequent intervals.
Know what is. behind you before backing up.
It is recommended that this machine not be used on public
roads. if this is unavoidable, you must comply to equipment
requirements per SAE J137b and/or ASAE $279.4 lighting
and marking -standard when riding on public roads.
Follow the manufacturer's maintenance recommendations
implicitly. See “Maintenance”.
It is recommended that your machine be thoroughly
inspected at least once a year by a competent serviceman.
Keep the machine and supply of fuel in locked storage to
prevent children or others from playing or tampering with
them. Always remove the ignition key when machine is
stored. When machine is to be stored for an extended time,
disconnect battery cables or remove the batttery.
Use fresh, clean fuel only. For fuel recommendation, see
diesel fuel specifications in this’ manual. If machine is to be
stored for an extended period, drain the tank and empty the
fuel storage container, either discarding the fuel in a safe
- place, or using it in other powered equipment for which it may
30.
be suited. -'
Do not attempt to fill fuel tank from fuel container untess the
container spout or funnel fits INSIDE the fuel tank filler neck.
The use of too large a spout or funnel, may result in spilled
fuel, creating highly flammable vapors. This could result in fire
and/or explosion, causing severe bodily injury.
FOREWORD
This manual contains operating, maintenance, adjustment
instructions and parts list for your Jacobsen machine.
Before you operate your machine, you and each operator
you employ should read this manual carefully in its entirety.
By following the operating and maintenance instructions,
you will prolong the life of your machine and maintain its
maximum efficiency.
If additional information is needed or should you require
trained mechanic service, contact your Jacobsen Turf
Equipment Distributor.
All Jacobsen Turf Equipment Distributors are kept informed
of the latest methods of servicing and are equipped to pro-
vide prompt and efficient service in the field or at their
HOW TO ORDER
To eliminate error and speed delivery:
1. Write your NAME and ADDRESS on your order plainly.
2. Explain WHERE and HOW to make shipment.
3. Give PRODUCT NUMBER, NAME, and SERIAL NUMBER that is
stamped on the NAME PLATE or SERIAL PLATE of your product.
4. Order by QUANTITY DESIRED, the PART NUMBER and the
DESCRIPTION OF PART.
service stations. They carry ample stocks of Jacobsen
service parts or can secure them promptly for you from the
factory. Use of other than original Jacobsen parts or
Jacobsen authorized parts will void the warranty.
When ordering parts, always give the serial number and
model of your machine, as well as the quantity, part number
and description of the parts needed.
The tractor serial number plate is located on the left front
side of the frame. We suggest you record this number below
for ready reference.
Serial Number -
REPAIR PARTS
5. Send your order to or visit your nearest AUTHORIZED JACOBSEN
TURF EQUIPMENT DISTRIBUTOR.
6. INSPECT ALL SHIPMENTS ON RECEIPT. If any parts are damaged or
missing, file a claim with the carrier before accepting.
7. Do not return material to your AUTHORIZED JACOBSEN TURF
EQUIPMENT DISTRIBUTOR without a letter of explanation. Make a fist
of all returned parts, show your name and address, and include it with
the shipment. TRANSPORTATION CHARGES MUST BE PREPAID.
This machine is equipped with an interlock system which is intended to protect the
operator and others from injury by preventing the engine from starting unless the PTO
switch is disengaged and the transmission shift lever is in neutral. A seat switch is also
provided and is designed to kill the engine if the operator leaves the seat with the PTO
switch engaged or the transmission shift lever in gear. In the interest of safe operating
conditions, this machine must never be operated with the interlock system disconnected
or malfunctioning.
CONTENTS
STORAGE coco,
ENGINE SPECIFICATIONS: Seat ces Option deluxe high back and adjust-
able seat or a high back spring
Model ..................... Onan P220-1/10488A cushioned seat, rubber cushion
Bore and Stroke..... 3.25 in. (82.5 mm) x 2.87 in. (72.9 mm) suspended
stroke т ; ; ;
HOrSEPOWE momo 20.0 HP-SAE (14.92 Kw) @ 3600 RPM Traction Assist....... Drum type traction assist on left drive
Torque .………….….….…….. Зоо bs. (a Nm) @ 2600 RPM Interlock System.... Transaxle neutral start Implement PTO
Displacement ........ .7 Cu. in. (782 cc) lever - Neutral Seat - operator seated
TY DPE...cescnioncenoenecenerao Twin cylinder opposed, 4 cycle, air- Fuel Tank............... Plastic 8 gallon (30.3 liter)
cooled, gasoline Ground Speeds: Forward: High 0-7.5 MPH (0-12.1 Km/H)
Valves.................. Exhaust - hard chrome - cobalt alloy Low 0-4.0 MPH (0-6.4 Km/H)
facing Ea 1
Intake - aluminized austenitic alloy Reverse: 0-4.0 MPH (0-6.4 Km/H)
steel (all valves with rotators)
Carburetor ........... Down draft with fixed jet, vacuum pulse WEIGHTS AND DIMENSIONS:
fuel pump feed -
Governor .......... Flyweight type Lenath (tr и
: Co actor only)................ e... 89" (2261 mm
Qil Capacity .......... 3.7 pints 7 en pressure gubrication Overall касс ac ONIY).…....…...... 47, д (1204 AN
Lubrication Sos driven aif poms for ful pressure Overall Height (tractor only)........... 61.0" (1550 mm)
TT lubrication Wheel Base..................eeem..econrrecconee 56.0" (1422 mm)
Starting System..... Solenoid Shift Starter, key start, safety Seine Weich perenne anna 1050 be: (463 Ka)
Electrical S interlock device Operating Weight w/60" Deck..... - 1220 Ibs. (554 Kg)
ystem... 12 voit system и =
Alternator 20 am Length w/00" Deck..................... 116" (2946 mm)
prenenenanenon. p output Widih w/60" Deck 78" (1981
unleaded - 86 Octane | W, ECK 2ecconeooorcorreconeanoe ( mm)
Fuel ….…….rrsersrsences Gasoline,
minimum in U.S.A.
96 Octane minimum elsewhere
7.83" (200 mm)
5.60" (142 mm)
Center of Gravity from ground...
Located behind axle center.........
TRACTOR SPECIFICATIONS: ACCESSORIES:
; 29591 Chains
Donaldson cyclopac cartridge type 66065 51" Two Stage Snowthrower
Transmission In-line driveshaft to Eaton Model 11 66067 51" Snowthrower - Mech. Drive
hydrostatic transmission 66069 Weight - Traction Wheel (2)
Peerless 2-speed transaxle with 66080 50" Flail Mower - Mech. Drive
high/low range 66121 50" Deck Side Discharge - Mech. Drive
Prenoracare ore. Sprocket reduction cable controlled 66083 54" Straight Push Blade
rear wheel steering 66089 60" Brush - Mech. Drive - Fixed Angle
era EEE LEERE Foot pedal operated disc brake on 66091 ROPS and Canopy w/belt
“transaxle with parking brake latch 66092 Cab/Wiper/Fan
cere EEE Stamped cleo : on xa 66093 Lights (3) Flasher & Front & Rear Flood Lights
eres eer eens Fron 2 x8 one ra-traction 66094 Weight (1) Steered Wheel for Turfcat Ii,
- hear - 10 X | 66123 60" Deck - Side Discharge - Mech. Drive
Turning raduis Zero with traction assist brake 66125 60" Deck - Rear Discharge - Mech. Drive
Hydraulic System... Separate 2.5 gallon reservoir, large 66103 . R.H. Turn Assist Accessory
volume full flow 25 micron oil filter 69078 Seat - Deluxe ——
Implement Lift Single 2" bore cylinder controlled by 3 69079 Seat - Standard
position valve actuated by foot 69080 Arm Rests - Deluxe Seat
operated pedal 66100 50" Blower Kit
pnenionnenerenes Electric clutch mounted on engine 66101 60" Blower Kit
PTO, twin belts to PTO shaft - electric ‚ 66102 Hopper Kit
switch control on console To 66104 Electric Actuator Accessory
Instruments on
Console ................. Ammeter, hour meter, engine oil light
and fuse blocks
Hand throttle and.choke, foot treadle
for forward/reverse speed, key ignition
switch and electric PTO switch
+ =" my,
Controls...............
SET-UP
INSTRUCTIONS
DEFINITION OF DIRECTIONS
Reference to "Right and Left" side of machine is from
operators position when seated in normal operating posi-
tion. Reference to "Forward and Rearward" is likewise from
operator's position.
TRACTOR SET-UP
1. Remove the top and the sides of the crate and the bands
from the tractor.
2. Either a deluxe seat, Product No. 69078, or a standard
seat, Product No. 69079, can be ordered from your
Distributor. The seat mounts to the seat pan assembly
(Item No. 20, lllust. 2). Follow the instructions supplied
with the seat.
3. Jack up front of tractor. Mount a drive wheel to hub on
each side of tractor with five wheel mounting nuts pro-
vided. Torque nuts to 40-50 foot Ibs. (54-68 Nm).
Retorque after 20 hours use. See Tire Mainten-
ance for procedure.
4. Jack up rear of tractor. Position rear steering wheel bet-
ween steering fork and secure in place with screw and
lockwasher on each side. Torque screws to 70-80 ft. Ibs.
(95-108 Nm). Retorque after 20 hours use. Lower
unit and remove jack.
OPERATING
5. Remove hex jam nut, washer and spacer from steering
column. Discard the washer and spacer as these parts
were used only to protect the shaft during shipment.
Position the steering wheel over the shaft so the spokes
form a "Y" with the single spoke pointing towards the
operator's position. Reassemble hex jam nut and assem-
ble steering wheel cap.
To avoid possible serious bodily injury when §
operating without attachments, travel at a slow speed
when making turns.
6. See Attachment's Operator's Manual for assembling to
tractor.
NOTE
Before placing the machine in operation be sure to
read and follow all operating instructions.
PUTTING BATTERY IN SERVICE (See Maintenance
CONTROLS
GENERAL INFORMATION
ENGINE
Your machine is powered by a twin cylinder, 4-cycle Onan
Engine. Engine speed is controlled by means of a throttle
lever mounted on the right side of the driver's seat. See fuel
recommendations under operating instructions.
A separate Engine Manual, prepared by the engine manu-
facturer is supplied. Study this manual carefully until you
are familiar with the maintenance, operation, adjustment
and repair of you engine. Proper attention to the engine
manufacturer's directions will assure maximum service life
of the engine and highest operating efficiency.
DRIVE TRAIN
Power from the engine is transmitted to the front wheels
through a variable displacement hydrostatic transmission
and transaxle. The hydro allows an infinitely variable selec-
tion of speeds to the front wheels.
OPERATING CONTROLS
The controls will do only what they are intended to |
do. Study the instructions that follow and those in
your Attachment Operator's Manual and learn to use
M them correctly. Keep hands and feet away from
A controls unless you intend to use them.
HOUR METER (item 1, Fig. 1)
The hour meter indicates the number of hours the tractor
has been operated. It can be used to keep track of mainten-
ance intervals and the amount of time required to perform
various tasks. The hour meter operates whenever the
ignition key is in the "ON" position.
АММЕТЕВ (Нет 2, Fig. 1)
It indicates the rate of battery charge or discharge. When
possible maintain sufficient engine speed so ammeter
indicates a charging rate to prevent unnecessary drain on
the battery.
PARKING BRAKE PEDAL (Item 3, Fig. 1)
The parking brake is operated be a pedal. When the brake
pedal is pushed down firmly, the disc brake on the transaxle
is applied to stop the vehicle motion.
PARKING BRAKE LOCK (item 4, Fig. 1)
To engage the parking brake lock, fully depress the parking
brake pedal and pull up on the parking brake lock and
release brake pedal. To disengage, depress parking brake
pedal and push down on parking brake lock.
SHIFT LEVER (item 5, Fig. 1)
These are three positions: high range, low range and
neutral. The transmission shift lever must be in the neutral
position to allow the engine to start. Do not attempt to shift
while “he vehicle is in motion or while hydro pedal is de-
pressed and shift only at idle speed.
)
OPERATING
CONTROLS
CHOKE CONTROL (Item 6, Fig. 1)
When starting a cold engine, pull knob completely out
which will close the choke. Set the throttle to slow position
and turn the ignition key. After the engine starts, push knob
in about half-way to keep the choke partially closed. Push
knob all the way in to open the choke for normal operation
after the engine is properly warmed. A warm engine usually
requires less choke to start.
THROTTLE LEVER (Item 7, Fig. 1)
The area of lever travel between the "SLOW", "MEDUIM"
and "FAST" position controls the governor spring tension
and this regulates engine speed. When the lever is moved
forward to the "FAST" position, the engine speed increases,
and when it is pulled rearward toward the "SLOW" position,
the engine speed decreases.
IGNITION SWITCH (Item 8, Fig. 1)
Two keys are furnished and taped to the switch. To start the
engine turn the key clockwise to "START" position and
release when engine starts. Do not hold the key in the
"START" position for more than 30 seconds at a time. Key
should be removed whenever vehicle is not being used to
prevent unauthorized operation. FOR COMPLETE START-
+ ING INSTRUCTIONS SEE PROCEDURE FOR TRACTOR
OPERATION.
HYDRO PEDAL (Item 9, Fig. 1)
The hydro pedal controls the variable displacement rever-
sible pump. To start the vehicle in forward motion, depress
the top of the hydro pedal. The further the pedal is depress-
ed, the faster the vehicle will move. To move the vehicle in
reverse depress lower portion of the hydro pedal. The pedal
will automatically return to neutral when released.
To avoid possible serious bodily injury do not use
в hydro pedal as brake. This may cause a possible
upset.
ATTACHMENT PEDAL (item 10, Fig. 1) (See Fig. 2)
The hydraulic lift is used to raise and to lower attachment
used with tractor. Operate by stepping on the front exten-
sion of pedal to lower and rear extension of pedal to raise.
Always hold pedal down until cylinder has fully extended to
allow proper float of the attachment. When the pedal is re-
leased it will automatically return to the neutral position. The
engine must be running to raise attachments but will lower
attachments with engine off. TO AVOID INJURY DUE TO
HOT, HIGH PRESSURE OIL, NEVER DISCONNECT
HYDRAULIC HOSES WITH ATTACHMENTS IN UP
POSITION.
POWER TAKE OFF SWITCH (Item 11, Fig. 1) (See
Fig. 3)
The PTO switch engages the engine driven electric clutch to
operate attachments. It must be in the disengaged position
to start engine. Pull PTO switch lever out and up to engage
electric clutch. Push down to disengage.
Fuel Gauge
and Filler
Hydraulic Fluid Tank
and Fill
Figure 1
IMPORTANT
Engaging PTO switch with a plugged attachment
could permanently damage electric clutch.
To avoid possible serious bodily injury, make certain
the attachment is in the lowered position before
engaging the PTO switch. Always disengage the
PTO switch when the attachment mounted on the
tractor is not being used.
TRACTION ASSIST PEDAL (Item 12, Fig. 1) (See
Fig. 2)
The traction assist pedal is designed to be an aid in
trimming and hill climbing.
To turn in a tight area, reduce the forward speed by letting
up on the hydro pedal, then depress the traction assist
pedal while turning left.
OPTIONAL KIT AVAILABLE FOR R.H. TURN
E To avoid possible serious bodily injury do not attempt to E
stop the machine with the traction assist and never use
4 traction assist at high speeds. |
OPERATING
CONTROLS
When hill climbing, climb at an angle to the hill with the left
wheel higher than the right wheel. If left wheel begins to
spin while hill climbing, apply traction assist to regain
traction.
ENGINE OIL PRESSURE LIGHT (Item 13, Fig. 1)
The light will glow red if engine oil pressure drops below 7
to 9 PSI. If light goes on, stop engine. Determine the cause
and correct the problem before continuing operation.
Step Down to Lower
/
Attach ment
Figure 2
FUSE HOLDERS (Item 14, Fig. 1) (See Fig. 4)
Press in on cap and turn counterciockwise to remove fuse.
Hour Meter
/ Engine
9
Ignition Switch
Ammeter
N Oil Pressure
TS 7
7 €
IA Fuse
ÓN
Figure 3
OPERATION
BEFORE OPERATING INSTRUCTIONS
Before starting engine check the engine oil level (see
Engine Manual), transaxle oil level (see "Lubrication" sec-
tion in this manual), and hydraulic fluid level (add to level
on dipstick).
FUEL RECOMMENDATION
Use clean, fresh, unleaded or regular grade gasoline. Do
not use highly leaded premium fuels. Using unleaded
gasoline results in less maintenance.
Use regular gasoline for the first 25 hours to allow the rings
to seat well for best performance. Then use unleaded or
regular gasoline thereafter.
If regular gasoline is used continually, carbon and lead
deposits must be removed from the cylinder heads as
required because of engine power loss. Unleaded gasoline
may be used safely after lead deposits have been removed.
IMPORTANT
Failure to remove lead deposits prior to use of un-
leaded fuel can cause pre- ignition and possible
engine damage.
To avoid possible serious bodily injury, Do Not refuel
tractor with engine running or while engine is hot.
Vapors from fuel, or fuel coming in contact with
engine may cause a fire or an explosion. Do not
refuel tank while smoking or near an open flame.
Keep fire and intense heat away from fuel storage
# area as the surrounding air contains highly expio osive
% vapors,
DO NOT MIX OIL WITH GASOLINE OR USE OLD
GASOLINE.
PROCEDURE FOR TRACTOR OPERATION
1. Engage parking brake and lock.
2. Pull choke out if engine is cold (See Choke Control).
3. Move the transmission shift lever to the neutral position.
4. Check that PTO switch is in disengaged position.
OPERATION
5. Turn key clockwise to "START" position and release as
soon as engine starts. Do not hold key in "START" posi-
tion for more than 30 seconds at a time.
6. After engine starts, push choke control 1/2 in, then when
it is properly warmed push the choke ail the way in.
7. Move shift lever into desired position.
8. Disengage parking brake.
9. То move forward, depress top of hydro pedal with ball of
foot.
10. To move backward, depress bottom of hydro pedal with
heel of foot:
To avoid possible serious bodily injury, do not heel |
and toe the hydro pedal abruptly as the machine may |
upset. Reduce speed on slopes, rough terrain, and in
sharp turns to prevent tipping or loss of control.
Eo
11. Hydro pedal will return to neutral position when foot is
removed from pedal.
12. To stop tractor, place hydro pedal in neutral by remov-
ing foot from pedal and depressing brake pedal.
PARKING THE TRACTOR
1. Bring the tractor to a stop on level ground and set the
throttle to slow.
2. Disengage the PTO switch.
3. Set the parking brake and lock.
4, Place transmission in neutral.
5. Lower attachment if in transport position.
6. Turn ignition to "Off" position and remove key.
PROCEDURE FOR ATTACHMENT OPERATION
—
Do not operate tractor or attachments with bent or |
N missing components. Operation with bent compon- |
& ents or without shields and guards in place greatly in- |
a creases the risk of serious bodily injury.
1. Shift transmission lever to desired gear.
2. Set throttle at “fast” position.
3. Engage PTO switch.
4. Depress hydro pedal to move forward.
EY SETTER,
: À DANGER
Do not attempt to clear obstructions from attachments
by engaging PTO switch with engine running. Dis-
engage PTO switch, stop engine, set parking brake, §
remove Key from ignition switch. Free attachment of |
obstruction with a stick or like instrument. PTO switch
must be in disengaged position when starting engine.
CAUTION
USE OF ENGINE AND PTO SWITCH TO CLEAR
OBSTRUCTIONS WILL DAMAGE THE PTO SYSTEM
AND THE ENTIRE MOWER DRIVE LINE.
HILLSIDE OPERATION AND HILL CLIMBING
À DANGER —
In order to minimize the possiblility of tipping: the |
least dangerous method of mowing on hills and |
terraces is to cut up and down the slope (vertically)
instead of along the side (horizontally). It is also ad-
visable to avoid any unnecessary turns while operat-
ing on hills. It is recommended you install a roll-over |
protection structure (ROPS) and seat beits to your |
tractor. |
1. Operators must use good judgement when operating on
hillsides. They must consider the percent of slope and
the condition of the turf (wet, firm, density, etc.). If tractor
tends to slide when operating on an extreme hillside,
change the angle of the tractor by turning slightly down-
hill until traction is regained.
2. Keep tires properly inflated on tractor and deck.
3. When driving up hills, maintain full engine speed, but let
- up on treadle control. This will maintain the performance
necessary.
If mower stops going uphill, shut-off PTO and back down
slowly.
4. The tractor is equipped with a L.H. traction assist to aid
in hill climbing and trimming around trees. (See Fig. 4)
When using the traction assist as an aid to hill climbing,
keep left hand wheel to the up-hill side.
To reduce the risk of serious bodily injury. due to
objects being thrown, always keep discharge chute
aimed downhill when mowing on slope.
OPERATION
TRANSPORT OPERATION
When transporting from one area to another, the following
steps must be taken:
1. Disengage PTO switch.
2. Raise attachment to transport position.
3. Shift transmission lever to HIGH.
4. Depress hydro pedal to move forward.
AFTER OPERATION INSTRUCTIONS
Clean the entire attachment after use. Be sure to remove
debris that may tend to clog and corrode parts.
KEEP ENGINE CLEAN
The engine is air cooled. If cooling system becomes
clogged, serious damage may result. Therefore, keep the
blower screen, fins or flywheel, cylinder head and block free
from grass or dirt.
KEEP HYDROSTATIC TRANSMISSION CLEAN
Do not permit dirt or grass clippings to accumulate in hydro
unit cooling fins. If fan blades become damaged, replace
an.
WEIGHT FOR ADDED TRACTION
Wheel weights are available as accessories for both front
and rear wheels. These weights will increase traction. The
weight added by these accessories is as follows:
Rear Weights: 40 pounds
Front Wheel Weights: 50 pounds each
When used on the front of the tractor, wheel weights should
be used in pairs; that is, one on each side. Operation with
weight on one side only will cause uneven tire wear and
will cant or tip the tractor, which can result in improper
operation on certain implements.
Liquid fill can be used in the rear tire as an alternate or in
addition to the weight. The tire can be filled three quarters
full of liquid to provide additional weight. If the anticipated
temperatures are below freezing, a calcium chloride
solution should be used. After the tires have been three
quarters filled with liquid, compressed air is used to inflate
them to the pressures recommended under "Tire Mainten-
ance”.
When checking inflation pressure of liquid filled tires, turn
the wheel so that valve stem is at the top to avoid getting
fluid into the tire gauge.
IMPORTANT
If calcium chloride is used in tires over an extended
period of time, it is recommended that inner tubes be
used. Such tubes can be obtained from most well
stocked tire stores.
NOTE
It will be necessary to use a different valve stem
when using calcium chloride in the rear tire; ciamp in
type TR 4166 is suggested.
ADJUSTMENTS
To avoid possible serious bodily injury, before mak-
ing any adjustments and when removing foreign
matter from attachment, disengage PTO switch, lower
the attachment, stop engine, set parking brake and
remove key from ignition switch.
GENERAL
Efficient and trouble free performance cannot be obtained
from your machine unless the parts are properly adjusted
and lubricated. If proper adjustment cannot be made, check
for rust, dirt, or worn parts.
To gain access to the engine and adjustable parts, release
the flexible catches on the hood and tilt the hood backward.
To gain access to steering cables, battery and hydraulic
lines, tilt the seat and insert seat stop. To gain access to the
transaxle and brakes, remove the floorboard.
ENGINE ADJUSTMENT
(REFER TO ENGINE MANUAL)
Set governor to 3300-3400 rpm (max) at full throttle
position.
FRONT DRIVE WHEEL BOLTS
Torque to 40-50 ft Ibs. (54-68 Nm). Retorque after 20
hours use.
REAR STEERING WHEEL MOUNTING BOLTS
Torque to 70-80 ft. Ibs. (95-108 Nm). Retorque after 20
hours use.
BALL JOINTS (See Fig. 4)
Whenever adjusting ball joints, be sure the cut out in ball
joint is parallel to the mounting bracket (after assembling)
before securing in place.
ADJUSTMENTS
CORRECT
INCORRECT
MEE
Must Be Parallel
After Assembly Within
+ .25" (6.35 mm) Per Foot ”
Do |
X À
Mounting Arm
Figure 4
PTO BELT TENSIONING LINKAGE (See Fig. 5)
Proper belt tension will be obtained with spring compressed
to 5.1" (130 mm). Loosen nut "B” and turn nut "A” to adjust
spring length and then retighten nut "B" to lock the adjust-
ment.
View from rear of Tractor
Electric Clutch
Pulley
4 U
Belt Tensioning Linkage — Lt" (190 mm)
Figure 5
SERVICING ELECTRIC CLUTCH (See Fig. 6)
lt the PTO shaft does not stop rotating immediately after dis-
engaging switch or if the drive belt slips when switch is
engaged, stop engine and turn ignition switch to "run"
position and adjust the clutch brake as follows:
1. Position a .015" thich shim or feeler gauge in each slot
provided in brake flange and engage clutch/brake.
2. Loosen the locknuts holding the brake flange. Push on
the brake flange until it bottoms out and retighten
locknuts. (CAUTION: Do nct over torque locknuts as
damage to brake flange may result).
3. Switch clutch/brake off and remove shims. Recheck gap
through the slots provided. A minimum of .010" and a
maximum of .020" should be maintained.
10
Slot in Brake Flange
+ .010" to .020" (.25 to .50mm)
Check torque after
first 25 hrs. of
a Operation and
every 200 hrs.
thereafter. Torque
to 35-40 ft/ibs.
O
hara
«e Electric Clutch
Pulley
Locknut
Figure 6
HYDRO CONTROL SPRING TENSION (See Fig. 7)
If the tractor moves (“creeps”) in either direction while the
engine is running but hydro speed control pedal is not
depresed, the hydro control spring tension needs adjusting.
Adjust spring tension so hydro pedal always returns to
"Neutral” when it is not depressed.
IMPORTANT
The tractor may tend to "creep" if the oil in the trans-
mission is cold. Operate the tractor for 15 minutes
before determining if adjustment is required. Place a
small amount of lubricating oil on hydro pedal link-
age pivot points for ease of movement.
TO ADJUST:
1. Stop engine.
2. Lift seat and insert seat stop.
3. Locate neutral adjusting nut. (See Fig. 7).
4. If tractor "creep" is forward turn nut 1/2 turn counterclock-
wise. If “creep” is rearward turn nut 1/2 turn clockwise.
5. Start tractor and check "creep".
6: Repeat steps 1-5 if necessary.
View from rear of Tractor
R.H. Frame
Neutral Adj. Assembly
L.H. Frame
\ nn Neutral
Adj. Nut
Small Spring Large Spring
Figure 7
ADJUSTMENTS
HYDRO PEDAL STOP (See Fig. 8)
FORWARD: Move the hydro pedal to its maximum forward
position. Adjust the bolt stop until the bolts head touches the
hydro pedal. Then turn the bolt one revolution counterclock-
wise (out against pedal) and tighten nut.
REVERSE: More or less reverse pedal travel can be
obtained by changing the length of the hydro pedal rod.
Lengthening the rod will decrease reverse speed. After ad-
justing the length of the hydro pedal rod the bolt stop for
forward pedal travel must be readjusted. See Specifications
for proper speeds.
/7
Bolt Stop LI
IR
Neutral Adj. Nut Hydro Pedal Rod
I |
Figure 8
PARKING BRAKE PEDAL (See Fig. 9)
Adjust brake to allow 3/4 to 1" (19-25 mm) free travel in
brake pedal. Shorten brake rod to take up the slack caused
by brake lining wear.
TRACTION ASSIST (See Fig. 10)
Adjust to allow 3/4" to 1" (19-25 mm) free travel in pedal.
Free travel can be increased by lengthening the actuating
rod.
.75 to 1" (19-25 mm) Free Travel >| Г
|
Brake Return Spring 5”
y
Brake Pedal
Brake Rod
Disc Brake Ih Plate
Figure 9
STEERING CABLES (See Fig. 11)
Steering cables can stretch and should be checked for
tension at rear of tractor. If loose, tighten nuts at end of
cables until a dimension of .18 to .25" (4.6-6.5 mm) is
obtained with a 12 Ib. (5.4 kg) pull. Check cable tension
every 25 hours of operation.
Ш
75 to 1" (19-25 mm) Free Travel!
A
ÓN
Actuating Rod
Drum
=
IM
О
«—— Front
—
Fricition Lining ——+#
Figure 10
Adjusting Nuts
.18 to .25 (4.6-6.5 mm)
Deflection at Midpoint of Cable:
with a 12 Ib. (5.4 kg) pull
Figure 11
SHIFT LEVER INTERLOCK SWITCH (See Fig. 12)
The shift lever interlock switch must be adjusted so the
tractor will start only when shift lever is in "Neutral". (The pin
on shift lever will engage ball on interlock switch when lever
is in "Neutral"). It should also be adjusted so transaxle can
be shifted as easily as possible. To adjust switch, raise seat
pan, loosen the two switch bracket mounting bolts ("A", Fig.
14), move bracket as required and then retighten bolts and
lower seat pan.
SEAT SWITCH (See Fig. 13)
The seat switch should stop the engine if the operator
leaves the seat with the PTO switch engaged or the trans-
mission shift lever in gear. The switch should make contact
with the fender when pressure is applied while seat pan is
in the lowest position and should not make contact when no
pressure is applied (the seat should be raised slightly by
the springs). Adjust rubber stop-to be 1/4" (6.35 mm) from
top of fender when seat is in the down position with no
pressure applied.
ADJUSTMENT
Shift Lever
Transaxle DA
Bracket Mounting
NO Bolts - A
> \
nt
Fo ЗО
о | © | |
O Interlock Switch
Figure 12
Seat Pan
25" (6.35 mm)
=r |
/ | FF
Spring |
Seat Switch Rubber Bumper
Figure 13
MAINTENANCE
— A WARNING
To avoid possible serious bodily injury, before per-
forming any maintenance disengage PTO switch,
# lower attachment, stop engine, set parking brake and
, remove key from ignition switch.
ENGINE (See Engine Manual)
GENERAL MAINTENANCE
A long trouble free life for your machine depends on the
maintenance it receives. The following information is pre-
sented to assjst you in providing the proper maintenance for
your machine.
PROCEDURE
A maintenance program should be set up and should cover
the following points.
. Keep machine and mower clean.
. Keep all moving parts properly lubricated.
Keep all parts properly adjusted.
Inspect for loose parts.
Inspect for worn or damaged parts.
Keep all shields in place.
EE
NOTE
If your inspection reveals worn or damaged parts, re-
place these parts before operating machine or before
actual breakdown occurs.
12
ASSEMBLY AND DISASSEMBLY
Use the illustrations in the parts section as reference for the
disassembly and assembly of components. Always main-
tain relative position of parts when disassembling. Clean
and lubricate individual parts and components as required.
PAINTING
For protection and appearance, clean and retouch scratch-
ed or worn painted surfaces. Use "Off White" JMC#546507,
Orange#546406. These are 12.75 oz. (.27 Ltr.) spray cans.
INTERLOCK SWITCHES
Check interlock switches regularly to be sure they are kept
clean and operating correctly. See Adjustments.
BELTS
For efficient performance of your machine, worn or frayed
belts must be replaced. (PTO belts are a matched pair.
You must replace both at the same time).
TIRE MAINTENANCE
Attention to the following instructions and recommendations
will help assure maximum use and service from your tires.
Keep all tires at the recommended pressure:
Drive Tires 10psi (69 kPa)
Steering Tires 18 - 20 psi (126 - 140 kPa)
MAINTENANCE
Check pressure once a month. Use an accurate, low pres-
sure tire gauge with one pound per square inch grad-
uations. It is particularly important that inflation pressures
be kept the same on each side to prevent tilting of the
tractor or mower which would result in uneven performance
of attachments. Over inflation will cause loss of traction in
soft soil or loose sand and it may also result in hard riding
qualities on uneven ground.
RECOMMENDED PROCEDURES FOR MOUNTING
WHEELS
1. After demounting old wheel, remove all dirt, rust, grease
and oil from stud threads. Do not lubricate threads.
2. Position wheel on machine. Inspect to insure full contact
bet-ween the mounting surface (seat pads) of wheel and
mounting surface of hub or brake drum.
3. Start wheel nuts on studs.
4. Finger tighten top nut, then rotate wheel so that the
number 2 nut (see Detail A) is at top and finger tighten.
Finger tighten remaining nuts in numerical (criss-cross)
order; always tighten nuts in top position.
2. Repeat Step 4, rotating wheel and finger tightening nuts
until all nuts are snug.
6. Tighten nuts in same fashion as described in Steps 4 and
5. Nuts should be torqued per specifications in Adjust-
ment Section. Retorque nuts after 20 hours and periodi-
cally thereafter.
7. After wheels (with tires) have been mounted, visually
inspect to insure noninterference with body or other com-
ponent parts. Be sure to inspect wheels in all possible
positions (extreme turns, etc.) |
NOTE: Check the fit of your lug wrench, an oversize wrench
results in mutilated lug nuts.
Detail A
AIR CLEANER:
This tractor is equipped with a large capacity, dry type
Donaldson Cyclopac Air Cleaner.
Empty dust cap daily. Clean the element at the end of each
200 hours use, or sooner if it is full of dirt and grass.
Replace the element yearly.
If the tractor is being operated in extremely dusty conditions,
the air cleaner must be serviced more frequently.
13
CLEANING ELEMENT
1. Compressed Air.
a. Direct the air inside the element, moving the nozzle up
and down while rotating the element (maximum air
pressure, 100 psi or 690 kPa).
2. Water.
a. Soak 15 minutes in water and Donaldson D-1400
Element Cleaner.
b. Rinse until water is clear (maximum water pressure 40
psi or 275 kPa).
©. А! dry, do not use compressed air.
To remove carbon, soot, and dirt from the element, wash in
Donaldson D-1400 Cleaner. For dirt only, use any deter-
gent.
Check the element for ruptures, pin holes, or damaged
gaskets by placing a non-shocking light source (eq. flash-
light) inside and replace, if necessary.
CHOKE AND THROTTLE CABLES
Periodically apply a few drops of oil to exposed wire to
assure smooth operation of cables.
BATTERY
For normal service use a battery rated 12V, 42 amp, hours
at 20 hour rate. AABM Group #22NF with dimensions
approximately 9-1/2" (241 mm) long, 5-1/2" (140 mm) wide
and 9" (229 mm) high. |
PUTTING BATTERY IN SERVICE
To protect your eyes always wear safety glasses when
servicing batteries.
1, Place battery on wood bench or ona piece of wood or
plastic. DO NOT SET BATTERY ON CONCRETE FLOOR.
CI == E E = В
= - - PR ay
E Я = Ш Ea
. - Coa = LE
я . В - . “= Pa
Ш FT Ta am; E]
й iL E PR
ET PRR 93 1 В
Take care to avoid contact with the battery electrolyte. |
Before opening the electrolyte container or handling
the electrolyte, study the antidote label on the con- 4
tainer for instructions and procedure in case of [
y accidental contact. To prevent painful and dangerous |
Ÿ injury to eyes or skin in case of contact.
EP
2. Before installing the electrolyte, study the instructions on
the carton. |
3. Remove filler caps and fill battery with 1.265 specific
gravity electrolyte acid to proper level. ALLOW BATTERY
TO SET FOR 20 MINUTES (See Fig. 16).
hd 7 = = ra ¡a a E
e я a iz. FE ji 2 =
Sp. В ВЕ =
= Я A BE i f
Ч О _ и Ed = A = == a
= В =a N = Lom
Su й = Fa N В
я = - = = A
ь . В = Г pe
RFE . 4 E EY
Do not over fill battery. Electrolyte may overflow
# during charging period. We cannot be responsible
% for lamages if this warning is disregarded.
rs ERE я и hi E
MAINTENANCE
4. With the filler caps still removed, place battery on charge
after the 20 minute setting period at 3 amperes until
gravity reading is 1.265 - 1.275. If room battery and
electrolyte temperatures are below normal a longer
charging period will be mandatory to bring the specific
gravity up to 1.265 - 1.275.
5. Insert filler caps into filler holes.
MOUNTING THE BATTERY (See Fig. 14)
1. Be sure ignition switch is off.
2. Place battery on mounting bracket with positive (+) ter-
minal towards rear of machine.
3. Slide battery to rear of mounting bracket so rear lugs are
under indent in bracket. Place clamp over top of front lugs
and secure to battery mounting bracket with 5/16-18 x 1"
screw, washer, lockwasher and nut.
4. Connect the battery cables. The cable leading to sole-
noid is the "hot" cable and should be connected to the
positive (+) battery terminal first. The cable attached to
the tractor frame is the ground cable and should be
connected to the negative (-) battery terminal. Do not over
tighten terminal nuts.
5. Apply a light coat of petroleum jelly or chassis lubricant to
both terminals and cable ends to prevent corrosion.
-
Positive Cable (Red)
Er ><
| Ground Cable (Black)
SEE A
Figure 14
BATTERY WATER LEVEL (See Fig. 15)
Every 25 hours, or more often when Operating the machine
in temperatures above 72°F. (22°C), remove the 6 battery
caps and check the water level in each cell. When the
battery is in use, the water evaporates. Never allow the
water level in the battery to get below the top of the plates,
hydrogen gas can build up in the void space. Fill the battery
to the marking ring with distilled water. If distilled water is
not available, clean tap water may be used.
14
NOTE
DANGER - ALWAYS REMOVE THE NEGATIVE
GROUND CABLE FIRST AND REPLACE IT LAST.
Use soap and water to clean the battery as required.
Care must be taken to prevent soap and water from
getting inside the battery. Brighten the terminal con-
tact surface with steel wool. Tighten cables securely
to battery terminals. Make certain vent holes in
battery filler caps are kept open. Apply a light coat of
petroleum jelly or chassis lubricant to terminals and
cable ends to prevent corrosion.
Сар — >
Maximum Electrolyte Level
«— Filler Tube
———H = a
—=—a— Electrolyte
Figure 15
SAFETY GUIDELINES FOR BATTERIES
1. Use extra caution with an external battery charger. !f
over charging occurs the battery will release excessive
hydrogen gas. Avoid charging next to an open flame or
devices that may cause sparks.
2. Check the battery's liquid level regularly - hydrogen gas
can build up in void space.
3. Be sure there is nothing in your engine installation that
will cause a spark to jump. Plug wires that are dirty or
wet or covered with oil will cause a spark, as will poor
connections and corroded terminals.
4. Accidents can also happen while inspecting or installing
the battery. While installing, be sure all switches for
ignition, lights, and accessories are in the off position.
Always attach the ground cable last to further prevent
spark with the installation or water level.
IMPORTANT
Arcing caused by: (1) contact between support rails and
tools used to loosen terminals; (2) removing wrong
cable from battery terminal first; (3) striking battery
terminals against metal rails while installing or remov-
ing; or (4) contact with jumper cables may ignite fumes
from battery, vapor from fuel tank, or both, causing
explosion and/or fire. ALWAYS: Remove ground first -
Install ground last.
JUMPER CABLES
Before attempting to jump the battery check the water level
and fill if necessary. Also check to be sure the battery is not
frozen and replace it if it is. |
MAINTENANCE
To Jump the Battery:
1. Stop engine on vehicle with good battery.
2. Connect jumper to positive terminal on good battery.
3. Connect other end of positive jumper to positive terminal
on flat battery.
4. Connect jumper to negative termina: on good battery.
5. Connect other end of negative jumper to ground (frame)
of vehicle with flat battery.
HYDRAULIC TUBE AND HOSE FITTING TORQUE
RECOMMENDATIONS
Steel Tube and Hose Assemblies to fittings.
a. Assemble nut, sleeve, and tube to fitting body with
minimum torque (finger tight) until flare contacts seat on
fitting body.
b. For tightening reference, mark a line lengthwise on both
the nut and adapter fitting with a marker.
c. Using a wrench, rotate the nut to tighten. Turn the nut the
amount shown in the chart below. The line will show
which fittings have been tightened and how much.
Tube OD or Hose ID Rotate No. of Hex Flats
3/8 2
1/2 2
5/8 1-1/2-2
1" 3/4 - 1
Hydraulic hose and tube lines should be inspected every
week to check for loose connections, kinks, worn or cut
hoses, etc. Be sure tubes and hoses do not contact other
frame parts which could cause abrasive wear. Always
replace worn hose or tube assemblies before operating
machine.
“À WARNING -
To avoid serious bodily injury, always lower mowers
fully, place all controls in neutral and shut off engine
before inspecting hydraulic lines or hoses. Never run
hands across tubes, hoses or fittings to check for
leaks. Hydraulic fluid escaping under pressure can
have sufficient force to pentrate skin and may cause.
infection in a minor cut or opening in the skin.
Special Hose Installation Instructions.
a. Hold the fixed portion of the hose coupling with one
wrench; use a second wrench to tighten or loosen the
hose nut. This will avoid damaging the fitting seal. When
tightening a hose, do not permit it to twist; hold it in a
normal straight position.
b. On hose with "O" ring fittings, make sure "QO" rings are
clean and hose fittings are properly seated before
tightening.
REAR STEERING WHEEL BEARINGS (Service
Yearly)
Remove rear steering wheel fork, clean and examine
bearings {item 12, lllust. 1) for unusual wear and replace if
necessary. Pack roller bearing with grease specified in
Lubrications chart and reassemble.
Remove axle tube assembly, clean and examine bearings
(Item 53, lllust. 1) for unusual wear and replace if necess-
ary. Pack bearings with grease specified in Lubrication
chart and reassemble.
Replace hub on spindle.
1. Slowly rotate the hub in either direction, while tightening
the spindle nut to 25 ft. Ibs. torque, or until there | is a slight
bind.
2. Then back-off the adjusting nut 1/6 or 1/4 turn.
3. This should allow the wheel to rotate freely without ex-
cessive end play.
4. The total amount of internal running clearance, between
the roller and the raceways of the bearings, should be
within 2 to 8 thousandths inches.
NOTE
‚ Since this clearance can only be measured accurately
with the use of special instruments, a more common
method used is by simply pushing inward and pulling
outward on the hub several times. A very slight "end
play” should be felt.
15
LUBRICATION
GENERAL INSTRUCTIONS
Lubrication coupled with cleanliness is the most inexpen-
sive preventive maintenance tool. Therefore, lubricate the
locations shown on [ubrication chant at 50 hour intervals
unless otherwise specified and use type of lubricant recom-
mended.
REAR STEERING WHEEL BEARINGS (See lust. 1)
Use fiber base nonmetallic additive type wheel bearing
grease. (NLGI Grade 2) at zerks (Items 3 & 52, Illust. 1)
ENGINE
Change oil after first 25 hours of operating and every 50
hours thereafter. The crankcase is filled with approximately
1.7 Qts. (1.6 Ltrs.) of cil at the factory.
REFER TO ENGINE MANUAL FOR DETAILED INSTRUC-
TIONS AND PROPER LUBRICATING OIL.
LINKAGE FRICTION POINTS
Regularly apply several drops of oil to all linkage friction
points. See Lubrication Chart for type of oil.
GREASE FITTINGS
Clean fittings and apply grease until grease begins to seep
out.
TRANSAXLE (See Fig. 16)
To check level of lubricant
1. With the Turícat |! on level floor or surface, remove the
level plug. If lubricant flows from level plug, allow excess
to drain to that level. This assures that the drive axle is
properly lubricated. |
2. When lubricant is below the level of plug, add lubricant
as required. Use SAE 90 weight oil.
IMPORTANT
Lubricant MUST BE maintained to level of plug at all
times.
Drain transaxie every 1000 hours or annually and
refill with approximately 3.5 Qts. (3.3 Ltrs.) of SAE 90
weight oil.
To drain lubricant:
1. Remove drain and level plugs in differential (item 33 &
38, Hust. 11).
2. Replace drain plug and fill with lubricant. Replace level
plug.
NOTE
For best results the lubricant should be checked or drain-
ed after the day's work when it is warm and will flow more
freely.
16
Pe ©
Vent Plug "B" +
Oil Level Plug "A"
Transaxle Front View
Figure 16
HYDRAULIC SYSTEM
NOTE
When servicing the hydraulic system, care must be taken
to prevent dirt or other contaminants from entering
system.
The hydraulic oil tank is located ont he right side of the
machine. Fill to full level on dipstick. See Lubrication Chart
on Page 16 for proper lubricant. Once a year check element
in the breather filter and replace if necessary.
HYDRAULIC OIL FILTER
To prevent damage to the hydraulic system, the hydraulic
oil filter should be changed after the first 25 hours of
operation and every 250 hours thereafter.
To change the filter follow these steps:
1. Remove the old filter and fill new filter with clean fluid.
2. Install the new filter. Hand tighten only.
.3.Run engine at idle speed with pump in neutral for 5
minutes.
4. Check hydraulic oil level at the hydraulic oil tank and fill if
necessary.
NOTE
Frequent checks must be made on the oil level in the
hydraulic oil tank. Should the pump run short of oil,
‘immediate and permanent damage would result.
CHANGING OIL
Drain the hydraulic oil tank every 500 hours.
REFILL SYSTEM AS FOLLOWS:
1. Fill hydraulic oil tank to full level on dipstick. The total
hydraulic system oil capacity is approximately 10.5 Qts.
{10 Ltrs.).
2. Jack up front tires so they will spin freely.
3. Start engine, operate hydro and cycle lift cylinder for
minimum of three minutes. Recheck oil level in hydraulic
tank, add oil if necessary.
LUBRICATION
Нет Lubrication Location Remarks
1 A Engine Crankcase Before starting engine fill with
oil to full level mark on dipstick.
2 B Oil Tank Fill to full level on dipstick.
3 C Transaxle Remove vent plug "B" and oil
level plug "A". Fill through plug
"B" until oil flows from plug "A".
4 D Brake Arm Pivot Remove dirt from grease fittings
before lubricating.
5 D Hydro Linkage Pivot Remove Dirt from grease
fittings before lubricating.
6 F Rear Steering Ass'y. Remove dirt from grease
(2) tem Nos. 3 & 52 fittings before lubricating.
lust. 1
7 E - Steering Sprocket & As Required.
Chain.
8 E Valve Linkage As Required.
9 E Transaxle Shift Lever As Required.
10 Е. Brake Arm Linkage As Required.
11 E Hydro Pedal Linkage As Required.
12 E Hydro Control Linkage As Required.
13 E Hydro Spring Adjustment As Required.
Rod
14 E Rear Hood Hinges As Required.
15 E Traction Assist Linkage As Required.
A-See Engine Manual
B-Jacobsen Textron 20W20 Hydraulic Qil. Order Part No. 502695, carton continging 2-2-1/2
Gal. (9.5 Ltr.) bottles; or Part No. 502692, 5 Gal. (19 Ltr. ) pail.
C-SAE 90 E.P. Transmission Oit.
D-Pressure Gun Grease - NLGI Grade O. Apply with grease gun.
E-SAE 30 Oil, API Classification CC/CD.
F-Wheel Bearing Grease - NLGI Grade 2. Apply with grease gun.
17
STORAGE
GENERAL INSTRUCTIONS
When you do not plan to use your vehicle for sometime, it
should be stored in a dry and protected place. Unnecessary
exposure to the elements may deteriorate its appearance
and shorten the usual service life.
Follow the procedures outlined in the following paragraphs
for placing the vehicle in storage. If the vehicle is not to be
used for an extended period, steps 5, 6 & 7 should be
repeated every six months.
1. Drain the fuel from the fuel tank and carburetor.
2. Operate the engine until the gasoline in the carburetor is
completely consumed.
IMPORTANT
Gum will eventually form in the tank, fuel line, and
carburetor if the fuel is not drained. Gum in the carburetor
jets and passages affects engine starting.
3. While the engine is still warm, drain the oil from the
crankcase and refill with fresh oil (See Engine Manual).
4. After engine has cooled, remove the spark plugs and put
about one tablespoon of SAE 30 oil into the cylinders.
Crank the engine slowly by hand to distribute the oil over
the cylinder walls. Replace the spark plug.
9. Clean exterior of engine. Paint the exposed metal or coat
it with a light coating of rust preventative oil.
6. Remove the battery and clean it as directed. See "Main-
tenance”. Place it on a rack or bench in a cool, dry place
where it will not be exposed to freezing temperatures.
Storage temperature must be 32°F. (0°C) or above.
Check the battery, referring to separate Battery Booklet
supplied with it at the time of purchase and follow storage
recommendations contained therein.
IMPORTANT
The battery should be checked every 60 to 90 days while
in storage, and should be recharged if necessary.
18
7. Wash, clean and completely lubricate the tractor. Follow
the steps given in the lubrication chart. Paint the exposed
metal or brush a light coat of rust preventative oil over un-
painted metal (except pulley grooves). Use oil that
complies with SAE #30 MIL-L-21260 Standards. Two oils
which meet these standards are DX Sunray "Preservative
Oil" #543 Grade #SAE (30) or Mobile Oil "Tecrex" 823.
8. Before storing the vehicle, clean the tires thoroughly.
Jack up the vehicle so that the load is off the tires if it is to
be out of service over a long period of time. If it is not
jacked up, check the tires at regular intervals and rein-
flate as necessary to keep them at the pressure recom-
mended under "Tire Maintenance". Store the vehicle so
that tires are protected from the sunlight.
STARTING THE ENGINE AFTER STORAGE
1. Check the battery according to recommendations given
in Battery Booklet and, if necessary, recharge it. Reinstall
the battery following the instructions under "Mounting the
Battery”.
2. Remove the spark plugs and wipe dry. Crank the engine
(with spark plug removed), using starter, until excess oil
has been expelled through the spark plug hole. Replace
the plugs and connect the ignition lead wires.
3. Service the air cleaner.
4. Check level of oil in crankcase, transaxle, and hydraulic
oil tank.
5. Fill the fuel tank with fresh gasoline.
6. Before driving the vehicle, check to make certain that the
tires are inflated to the proper pressure as given under
"Tire Maintenance”.
7. Start the engine and let it idle slowly. Either move the
vehicle outside before starting engine or keep doors
and/or windows wide open to provide sufficient ventila-
tion to prevent danger from carbon monoxide gas in the
exhaust. Do not accelerate engine rapidly, and do not
operate it at high speed immediately after starting. Allow
time for it to become properly warmed and lubricated.
ILLUSTRATION 1
Frame and Steering Components
PARTS LIST-ILLUSTRATION 1
Item | Part No.{ Qty. Description
1 | 116620 | 1 Frame Ass'y (Incl. ltem 2 & 3)
2 | 360460 | 2 Bushing
3 1 4712131 1 Fitting, 1/8 NPT 90° Grease
4 | 446130 | 1 Lockwasher, 1/4 Hvy
5 | 443102 | 1 Nut, 1/4-20 Hex
6 | 361839 | 1 Guide, Steering
7 | 400206 1 Screw, 5/16-18 x 4 Hex
8 | 453009 2 Washer, 5/16 Flat
9 | 446136 | 1 Lockwasher, 5/16 Hvy
10 | 444718 1 Nut, 5/16-18 Hex C'Lock
11 | 122266 | 1 Steering Fork Assembly
12 { 500535 | 1 Сир апа Сопе
13 | 360405 | 1 Nylos Ring
14 | 218077 | 1 Pulley, Steering Rear
15 | 463019 1 Key, 3/16 x 7/8 Woodruff
16 | 453022 | 1 Washer, 3/4 Flat
17 | 446178 | 1 Lockwasher, 3/4 Hvy
18 | 443832 | 1 Nut, 3/4-16 Hex Jam
19 | 354000 1 Bracket, Pulley
20 | 400262 | 1 Screw, 3/8-16 x 1 Hex
21 | 446142 | 1 Lockwasher, 3/8 Hvy
22 | 131326 | 1 Steering Post Assembly
23 | 403751 | 4 Screw, 5/16-18 x 3/4 Hex Ser
Wash Hd
24 | 403753 | 1 Screw, 1/4-20 x 1/2 Hex
25 | 445781 | 4 Nut, 5/16 Hex Whizlock
26 | 337382 | 4 Puliey, Steering
27 | 361820 | 1 Shaft, Steering Pulley
28 | 460028 | 3 Pin, 1/8 x 1 Cotter
29 | 361752 | 1 Block, Steering
30 | 400194 | 2 Screw, 5/16-18 x 1-3/4 Hex
31 1 333622 | 1 Decal, Foot Pedal
32 | 354068 | 1 Decal, Brake
33 | 445781 2 Nut, 5/16-18 Hex Whizlock
34 | 361809 | 1 Shaft, Rear Pulley
35 | 453020 | 1 Washer, 5/8 Flat
36 | 460052 1 Pin, 3/16 x 1-1/2 Cotter
¢ - Includes Item Nos. 51, 52 and Cup Portion of Item No. 53.
21
item | Part No.{ Qty. Description
37 | 337450 | 1 Shaft, Steering
38] 375816 | 2 Bushing
39 | 307374 | AR} Washer, 3/4 Special
40 | 361808 | 1 ‘| Sprocket, Steering
41 | 461385 | 1 Pin, Roll 3/16 x 1-1/4
42 | 361625 | 1 Chain, Steering
43 | 470513 | 1 Link, Offset
44 | 470502 | 2 Link, Connector
45 | 162749 | 2 Cable, Steering
46 | 453009 | AR | Washer, 5/16 Flat
47 | 444716 | 2 Nut, 5/16-18 Hex Gripco
48 | 443828 | 1 Nut, 5/8-18 Hex Jam
49 | 122220 | | Wheel, Steering
500 | 131187 | 1 Axle Tube Assembly
51 549730 | 4 Bolt, Wheel
52 | 471217 | 1 Fitting, Grease
53 | 500596 | 2 Cup & Cone Set
54 | 337358 | 1 Axle, Steering
55 1 360680 | 2 | Ring, Nilos
56 | 361354 | 1 Nut, 1-14 Center Lock
57 | 458039 | 1 Ring, External Snap
58 | 337015 | 1 Decal, Lift
59 | 121704 | 1 Wheel
60 | 551739 | 1 Tire
61 | 502864 | 1 Valve, Tire Inflation
62 | 354807 | 4 Nut, 1/2-20 Hex, Special
63 1 Plate, Serial No. (Ref. Oniy)
64 | 400442 | 2 Screw, 1/2-20 x 1-1/2 Hex
65 | 446154 | 2 Lockwasher, 1/2 Hvy
66 | 337397 | 1 Cap, Steering Wheel
67 | 336940 | 1 | Decal, Jacobsen 12"
68 | 360641 | 1 Decal, Traction Assist
ILLUSTRATION 2
Cowling & Floorboard Assembly
Steering Post
Assembly
22
PARTS-LIST
ILLUSTRATION 2
item | Part No.| Qty. Description
1 162984 1 Fender Bracket Ass'y, R.H.
2 | 162985 | 1 Fender Bracket Ass'y, L.H.
3 | 395173 1 Tower, Steering
4 | 403751 46 | Screw, 5/16-18 x 3/4 Hex Ser
Wash Hd
5 | 131388 | 1 Tower Cover Ass'y
6 | 403753 11 | Screw, 1/4-20 x 1/2 Hex Hd
7 | 344215 1 Decal, Jacobsen "J"
8 | 390630 1 Fender Ass'y, R.H. Front
9 | 390631 1 Fender Ass'y, L.H. Front
10 | 131688 1 Seat Mtg Panel Ass'y
11 | 122339 1 Floorboard Ass'y
12 | 162767 | 1 Fender Ass'y, L.H. Rear
13 | 360476 2 Bracket, Hood Support
14 | 445781 4 Nut, 5/16-18 Whizlock
15 | 343785 1 Boot, Rubber
16 | 445781 4 Nut, 5/16-18 Hex Whizlock
17 | 162750 1 Fender Ass'y, R.H. Rear
18 | 361830 1 Bracket, Seat Stop
19 | 162751 2 Hinge Assembly
20 | 122267 1 Seat Pan Assembly
21 | 361833 2 Pin, Hinge
22 | 461356 4 Pin, 3/32 x 1/2 Roll
23 | 354989 2 Shock Absorber
24 | 443812 4 Nut, 3/8-24 Hex Jam
25 | 446142 2 Lockwasher, 3/8 Hvy
26 | 131016 1 Switch, Interlock
27 | 447224 1 Washer, 5/8 Int. Tooth
28 | 361843 1 Nut, Special
29 | 354225 2 Spring
30 | 453009 2 Washer, 5/16 Flat
31 | 361519 2 Pin, Seat Spring
32 | 460026 2 Pin, 1/8 x 3/4 Cotter
33 | 361834 1 Rod, Seat Stop
34 1400188 |. 1 Screw, 5/16-18 x 1 Hex
35 | 444716 1 Nut, 5/16-18 Hex Lock
23
Part No.
item Qty. Description
36 | 131387} 1 Rear Panel Assembly
37 | 116691 1 Hood Assembly
38 | 315209 1 Knob, Hood
39 | 403751 1 Screw, 5/16-18 x 3/4
40 | 453009 1 Washer, 5/16 Flat
41 | 446112) 2 Lockwasher, #8 Hvy
42 | 444306 2 Nut, #8-32 Hex
43 | 362507 | 2 Bumper, Rubber
44 | 403860 2 Screw, #8-32 x 5/8 Tr Hd
45 | 161688 | 2 Latch, Hood
46 | 402004 } 6 Screw, #6-32 x 3/8 SI Hd
47 | 446106 6 Lockwasher, 46
48 | 444304 6 Nut, 46-32 Hex
49 | 461471 2 Pin, Clevis, 5/16 x 3.31
50 | 461359 2 Pin, 1/8 x 3/4 Rol!
51 | 162344 | 2 Hood Rod Ass'y
52 | 461356 2 Pin, 3/32 x 1/2 Roll
53 | 337474 1 Decal, Turf Cat !| GA 200
54 | 337497 1 Decal, instruction
55 | 337509 | 1 Decal, Danger
56 | 336942 1 Decal, Jacobsen 18"
57 | 3360941 2 Decal, Jacobsen 14"
58 | 361707 1 Decal, Fuel
59 | 361806 1 Decal, PTO Operating
60 | 352487 | 1 Decal, Hydraulic Fluid
61 | 361854 1 Decal, Caution
ILLUSTRATION 3
Drive Train, Shifter,
Brake & Traction Assist
Assembly
PARTS LIST-ILLUSTRATION 3
Item | Part No. | Qty. Description
1 122263 1 I..H. Axle Housing
2 | 122338 | 1 R.H. Axle Housing
301 124022 | 1 Transaxle (Incl. Items 4-6)
4 | 545982 | 2 Seal, Oil
5 | 545979 | 4 Bearing
6 | 545981 2 Seal, Square Cut
7 | 351313 1 Vent, Air
8 | 400408 | 9 Screw, 1/2-13 x 1-1/2 Hex Hd
9 360740 1 Bracket, Switch
10 | 446154 | 12 | Lockwasher, 1/2 Hvy
11 400406 | 4 Screw, 1/2-13 x 1-1/4 Hex Hd
12 | 446154 | 4 Lockwasher, 1/2 Hvy
13 | 4530171 2 Washer, 1/2 Flat
14 | 443118 | 4 Nut, 1/2-13 Hex
15 | 4120141 2 Screw, 5/16-18 x 1/2 A Sq Hd Set
16 403752 2 Screw, 5/16-18 x 1 Socket Hd
17 | 310711 | 6 | Washer, Engine Coupler
18 | 443110 | 6 Nut, 3/8-16 Hex
19 | 446142 | 8 Lockwasher, 3/8 Hvy
20 | 336977 | 1 Bracket, Shifter
21 446154 | 2 Lockwasher, 1/2 Hvy
22 | 400404 | 2 Screw, 1/2-13 x 1 Hex Hd
23 | 162540 | 1 Switch, Safety
24 | 400108 | 2 Screw, 1/4-20 x 3/4 Hex
25 | 453023 | 2 Washer, 1/4 SAE Flat
26 | 447222 | 1 Lockwasher, 9/16 Int. Tooth
27 | 130940 | 1 Shifter
28 | 446130 | 2 Lockwasher, 1/4 Hvy
29 | 351731 1 Pin, Clevis
30 | 453023 | AR | Washer, 1/4 Flat
31 460014 | 1 Pin, 3/32 x 3/4 Cotter
32=| 116531 | 1 Hydrostatic Transmission
33 | 350946 | 1 Gasket, Hydro
34 | 335166 | 1 Pinion, Bevel
35 | 458009 | 1 Ring, Snap
36 | 400286 | 4 Screw, 3/8-16 x 2-3/4 Hex Hd
37 | 446142 | 4 Lockwasher, 3/8 Hvy
38 | 453011 | 8 Washer, 3/8 Flat
39 | 400262 | 6 Screw, 3/8-16 x 1 Hex
40 | 400264 | 2 Screw, 3/8-16 x 1-1/4 Hex
41 | 463029 | 1 Key, 3/16 x 5/8 Woodruif
42 | 400188 | 1 Screw, 5/16-18 x 1 Hex Hd
43 | 446136 | 1 Lockwasher, 5/16 Hvy
44 | 308537 | 1 Washer, Flat
45 | 337645 | 1 Adapter, Engine Coupler
46 | 362302 | 2 Spacer, Coupler
47 | 307374 | AR | Washer, Brake Pedal
43 | 460040 | 1 Pin, 5/32 x 1-1/4 Cotter Pin
49 | 458456 | 1 Ring, Snap
50 | 317318 | 1 Spring, Fan
51 | 335219 | 1 Fan
52 | 360651 | 1 Plug, "O" Ring en
53 | 326731 | 1 Knob, Handle (Transaxle Shift)
54 | 315209 | 1 Knob, Handle (Parking Brake
Lever)
55 | 345020 | 1 Pedal, Rubber
56 | 343256 | 1 Nut, Slip On
57 | 461476 | 1 Pin, Lift Arm (L.H.)
58A| 120431 | 1 Brake Assembly, Disc
59 | 335019 | 1 Bracket, Brake Mtg
60 | 324982 | 3 Spacer, Brake Bracket Mtg
61 | 453017. | 3 Washer, 1/2 Plain
62 | 400416 | 3 Screw, 1/2-13 x 2-1/2 Hex Hd Cap
63 | 453022 | 1 Washer, 3/4 Flat
ltem | Part No. | Qty. Description
64 | 130943 1 Pedal, Brake (Incl. item 65)
65 | 331129 | 2 Bushing
66 | 471228 | 1 Fitting, 1/4-28 Grease
67 | 162336 1 Bracket - Pin Assembly
68 | 400188 | 1 Screw, 5/16-18 x 1 Hex Hd Cap
69 | 443806 | 1 Nut, 5/16-18 Hex Jam
70 | 403751 2 Screw, 5/16-18 x 3/4 Hex Ser
Wash Hd
71 | 162899 1 Engine Coupler Assembly
72 | 445781 2 | Nut, 5/16-18 Hex
73 | 350558 1 Spring, Brake Arm Return
74 | 130951 1 Lever Assembly
75 | 400276 1 | Screw, 3/8-16 x 3 Hex Hd Cap
76 | 360642 | 1 Tube, Pivot
77 | 453011 1 Washer, 3/8 Flat
78 | 454008 1 Washer, Spring
79 | 446142 | 1 Lockwasher, 3/8 Hvy
80 | 443110 1 Nut, 3/8-16 Hex
81 | 360366 1 Rod, Brake
82 | 350760 1 | Guide, Brake Rod
83 | 444762 2 | Nut, 3/8-16 Hex C/L
84 | 460026 | 2 | Pin, 1/8 x 3/4 Cotter
85 | 351696 1 Pin, Pedal Mtg.
86 | 446148 1 Lockwasher, 7/16 Hvy
87 | 142001 1 | Traction Assist Ass'y (Incl. Item
88-96)
88 | 546516 1 | Cam, Actuating
89 | 501151 1 Lever Assembly
90 | 400232 1 Screw, 5/16-24 x 1-3/4 Hex Hd
91 | 446136 1 Lockwasher, 5/16 Hvy Spring
92 | 443108 | 1 Nut, 5/16-24 Hex
93 | 501150 | 2 | Shoe & Band Ass'y (One Set
Per Box)
94 | 353868 | 2 | Spring, Shoe Retaining
95 | 353869 1 Spring, Shoe Return
96 | 142000 | 1 Backing Plate Assembly
97 | 400188 | 4 | Screw, 5/16-18 x 1 Hex Hd
98 | 362303 | 1 Key, Drive Shaft
99 | 445781 4 | Nut, 5/16-18 Hex
100 | 362464 | 5 | Bolt, Wheel
101 | 131005 | 1 Drum & Hub Ass'y (Incl. ltem
102-104)
102 | 220232 | 2 | Hub, Wheel
103 | 337056 | 1 Drum, Hill Climb
104 | 337055 | 5 | Bolt, Wheel
105 | 463038 2 | Key, 1/4 x 1-1/8 Woodruff
106 | 446190 | .2 Lockwasher, 1-1/8
107 | 443842 | 2 .| Nut, 1-1/8-12 Hex Jam
108 2 | Tire, Drive 23 x 8.50-12, 2 Ply
Goodyear "Softrac”
109 | 502857 | 2 |¡ Wheel, Drive —
110 | 502864 | 2 | Valve, Tire (Not Shown)
111 | 545980 | 2 |Bearing, Thrust
112 | 345640 + .10 |Nut, Wheel Mig (L.H.)
:113 | 158465 | 1 | Brake Disc Assembly
1 114 1 463017 |.°1 | Key, 3/16 x 3/4 Woodruff
115 | 162897 | -1 |Hydro Coupler Assembly
116 | 363200 | 2 |Coupler, Engine
117 | 163462 |. 1 |Drive Shaft Assembly
0 - See lllust. 11 for complete service parts breakdown.
и - See lllust. 10 for complete service parts breakdown.
A - See lllust. 12 for complete service parts breakdown.
AR-As required.
25
ILLUSTRATION 4
Engine, Air Cleaner, Muffler & Shrouds
Supplied
with Engine
10
VS
cd
3
Pa
J
e Engine Ground Cable
>
A) Ш
\
a
pal a thet Ы
7 «== | ей Side of Frame
26
1
E
Wire Harness
Fuel Filter
714,39
PARTS LIST-ILLUSTRATION 4
item | Part No.| Qty. Description
1 1 Engine, 20 H.P. Onan, Gas
2 361851 1 Decal, Air Cleaner
3 363980 1 Extension, Shroud
4 363981 1 Extension, Shroud
5 333978 | 24 | Rivet, Pop
6 122517 | 1 Lower Shroud Ass'y (Incl. items
4587)
7 361770 | 2 | Clip, Tinnerman
8 347116 | 7 | Washer, Flat
9 361802 | 3 | Spacer, Engine
10 131752 | 1 Engine Mtg Plate (Incl. ltems 11
& 12)
11 359364 | 4 | Mount, Engine
12 464841 16 | Rivet
13 400268 | 8 | Screw, 3/8-16
14 453023 | 1 Washer, 1/4 Flat
15 453011 | 8 | Washer, 3/8 Flat
16 446142 | 8 | Lockwasher, 3/8 Hvy
17 443110 | 8 Nut, 3/8-16 Hex
18 | 131810 | 1 Upper Shroud Ass'y (Incl. 3 & 5)
19 400104 | 1 Screw, 1/4-20 x 1/2 Hex
20 122295 | 1 Air Cleaner Mtg Plate
21 403751 8 Screw, 5/16-18 x 3/4 Hex Ser Hd
22 453009 | 5 Washer, 5/16 Flat
23 | 326799 | 2 | Clamp
24 | 445781 13 | Nut, 5/16-18 Hex Whizlock
25 | 390658 | 1 Muffler
26 | 348856 | 2 | Clamp Ass'y
27 | 361774 | 1 Strip, Sealing
28 | 361775 | 2 | Strip, Sealing
21
Item | Part No.| Qty. Description
29A | 116276 1 Air Cleaner
30 129902 | 2 | Clamp, Air Cleaner Mig
31 337480 1 Hose, Air Cleaner
32 400182 2 Screw, 5/16-18 x 5/8 Hex
33 395160 1 Fuel, Tank
34 | 131297 | 2 | Cap, Fuel Tank
35 361117 1 Grommet, Fuel Tank
36 361130 1 Valve, Fuel Tank Shut Off
37 361977 1 Line, Fuel
38 360444 1 Pad, Cork
39 361759 1 Pad, Cork
40 361760 1 Pad, Cork
41 | 361632 | 1 | Spring Tank Mtg (Long)
42 361633 1 Spring Tank Mtg (Short)
43 400256 2 | Screw, 3/8-16 x 5/8 Hex
44 | 446142 | 2 | Lockwasher, 3/8 Hvy
45 | 310305 | 1 | Clamp, Throttle Cable
46 | 403753 1 | Screw, #1/4-20 x 1/2 Hex
47 471729 1 Street Ell
L.H. Axle Housing
ILLUSTRATION 5
PTO Assembly
Item | Part No.{ Qty. Description
1 | 162762 1 | Bearing Mtg Plate Ass'y
2 | 359242 2 | Flange Brg Mtg
3 | 162753 1 | Bearing & Collar Ass'y
4 | 441624 3 | Screw, 3/8-16 x 1 Rd Hd Sq Nk
5 | 446142 7 | Lockwasher, 3/8 Hvy
6 | 443110 6 | Nut, 3/8-16 Hex
7 | 361768 1 Tube, Bearing Plate
8 | 375816 2 | Bushing
9 | 400280 1 Screw, 3/8-16 x 4 Hex
10 | 361803 1 Rod Belt Adj
11 | 362200 1 Spring
12 | 310711 1 Washer, Flat
13 | 443812 3 | Nut, 3/8-24 Hex
14 | 319161 1 Yoke
15 | 461485 1 Pin, Clevis
16 | 460014 1 Pin, 3/32 x 3/4 Cotter
17 | 460026 1 Pin, 1/8 x 3/4 Cotter
18 | 162754 1 Bearing, PTO Shaft
19 | 323016 1 Fitting, 1/8 PTF Grease
To Engine
28
item | Part No. | Qty. Description
20 | 400266 2 | Screw, 3/8-16 x 1-1/2 Hex
21 | 453011 8 | Washer, 3/8 Flat
22 | 337469 1 | Shaft, PTO
23 | 463038 1 | Key, 1/4 x 1-1/8 Woodruff
24 | 220245 1 | Pulley, PTO
25 | 415524 2 | Screw, 5/16-18 x 1/2 Soc Hd
Cup Pt Set
26 | 162774 1 | Electric PTO Clutch (Inc. Нет 27)
27 | 361865 4 | Screw, Clutch Mtg
28 | 361864 1 | Extension, Engine
29 | 361863 1 | Key, Engine
30 1 | Washer, Timing (incl. with Engine)
31 | 400304 1 Screw, 3/8-24 x 1-3/4 Hex
32 | 390422 1 | Belt, PTO (Matched set of 2 belts)
33 | 463021 1 | Key, 1/4 x 7/8 Woodruff
ILLUSTRATION 6
Controls & Electrical Components
1 N e
oD 29—§
4 6
N
3 < Je Th Right Rear Fender
a
= 18 |
e, у,
2
Tower Cover Assembly 97
24
Tractor Frame
Battery Mounting Bracket
Item | Part No.| Qty. Description | item | Part No.| Qty. ‘Description
1 130615 1 Switch, PTO Clutch 25 310305 2 clamp, Condut, Choke & Throttle
; able to Engine
2 361862 1 hut, P19 Switch 26 | 409904 | 2 | Screw, #10-24 x 1/2 Hex
4 162723 1 Hourmeter 27 453009 1 Flatwasher
5 | 131095 | 1 | Switch, ignition (Incl. Items 6, 7 & 8) 28 | 409955 | 2 | Screw, #10-24 x 5/8 Truss Hd
6 | 343060 | 1 | Key, Ignition (Set of two) 29 | 131312 | 1 | Choke Control Assy
7 358968 1 Nut 30 446142 1 Lockwasher, 3/8 Hvy
8 | 447222 | 1 | Lockwasher, 9/16 Internal Tooth | 31 | 443812 | 1 | Nut, 3/8-24 Hex Jam
g 158501 1 Light, Oil 32 131311 1 Throttle Control Ass'y
10 361646 3 Holder, Fuse 33 403910 2 Screw, #1 0-24 x 1/2 Tr Hd
11 | 361700 2 Fuse, 6 Amp 34 | 446118 2 | Lockwasher, #10 Hvy
12 | 361701 1 Fuse, 30 Amp 35 | 440078 1 | Bolt, 5/16-18 x 3/4 Carriage
13 | 444310 3 | Nut, #10-24 Hex
14 | 337014 1 Decal, PTO Switch
15 | 361167 1 Decal, Throttle
16 | 354079 1 | Decal, Ignition Switch
17 | 361804 1 | Decal, Fuse ;
. 18 | 361828 1 Bracket, Battery
19 | 400188 1 Screw, 5/16-18 x 1 Hex |
20 | 445781 1 Nut, 5/16-18 Hex Whizlock |
O 21 | 447220 1 | Lockwasher, 1/2 Internal Tooth
22 | 440078 1 Screw, 5/16-18 x 3/4 Carriage
24 | 445781 1 | Nut, 5/16-18 Hex Whizlock |
}
29
ILLUSTRATION 7
Lift Linkage and Hydraulic System
N
38— @ Sy
\ A rame O
R.H. Fender Bracket Assembiy
me SN
A AS ce SX ‘ sn
FAN = Res va 2 A ‘
В Hydrostatic
of NTR
30
PARTS LIST-ILLUSTRATION 7
Item | Part No. | Qty. Description
1 390416 | 1 Tank, Hydraulic
2 | 337471 2 Strap, Oil Tank
3 360444 4 Pad, Cork
4 | 400188 | 2 Screw, 5/16-18 x 1 Hex
5 | 345666 | 2 Clamp, Wire Harness
6 | 445781 2 Nut, 5/16-18 Hex Whizlock
7 | 400194 | 2 Screw, 5/16-18 x 1-3/4 Hex
8 | 453009 | 2 Washer, 5/16 Flat
9 | 444718 | 2 Nut, 5/16-18 Hex C'Lock
10 | 472205 1 Plug, Oil Tank
11 361631 i Hose Stem, 80° Barb
12 | 358924 1 Elbow, Male 37° Flare
13 | 351107 3 Elbow, Male 37° Flare
14 | 350947 1 Connector, Male 37° Flare
15 | 361753 1 Hose, Oil Tank to Hydro
16 | 360471 1 Hose, Oil Tank to Hydro
17 | 349816 | 4 Clamp, Hose
18 | 122277 1 Tube, Oil Tank to Hydro
19 | 131044 | 1 Oil Filter Ass'y (Incl. Item 20)
20 | 549597 | 1 Cartridge, Oil Filter
21 360919 2 Elbow, Male 37° Flare
22 | 400106 2 Screw, 1/4-20 x 5/8 Hex
23 | 446130 | 2 Lockwasher, 1/4 Hvy
24 | 453023 2 Washer, 1/4 Flat
25A | 390397 1 Valve, Lift
26 | 359020 1 Connector, Male 37° Flare
27 | 351109 1 Connector, Male 37° Flare
28 | 400122 2 Screw, 1/4-20 x 2-1/4 Hex
29 | 453023 2 Washer, 1/4 Flat
30 | 446130 2 Lockwasher, 1/4 Hvy
31 | 443102 | 2 Nut, 1/4-20 Hex
+ 32 | 116583 1 Tube, Lift Valve to Filter
33 | 116582 1 Tube, Lift Valve to Hydro
34 | 122264 1 Tube, Filter to Hydro
35 | 130950 1 Deck Lift Ass'y
36 | 162348 2 Support Ass'y (Incl. ltem 37)
A - For Seal Repair Kit, Order Part No. 502449.
¢ - For Seal Repair Kit, Order Part No. 502960.
item {| Part No.| Qty. Description
37 | 319867 | 2 Bushing, Pivot
38 | 400188 | 4 Screw, 5/16-18 x 1 Hex
39 | 454025 | 1 Washer, Shakeproof
40 | 362315 | 1 Spring, Deck Lift
41 445781 4 Nut, 5/16-18 Hex
42 | 131043 | 1 Arm Assembly
43 | 461478 | 1 Pin, 1/2 x 3 Clevis
44 460028 1 Pin, 1/8 x 1 Cotter
45 | 453017 | 1 Washer, 1/2 Flat
460 | 122494 | 1 Cylinder Assembly
47 | 361826 1 Pin, Cylinder
48 | 453022 | 2 | Washer, 3/4 Flat
49 460040 2 Pin, 5/32 x 1-1/4 Cotter
50 | 461495 | 1 Pin, Clevis
51 460028 | 1 Pin, Cotter 1/8 x 1
52 | 346194 | 1 Adapter, Hydraulic
53 | 131298 | 1 Hose, Cylinder
54 | 155759 | 1 Hose, Cylinder
55 | 131318 | 1 Lift Pedal Assembly
56 | 162764 | 1 Arm Assembly
57 | 361818 | 1 Shaft, Lift Pedal
58 | 461383 | 2 | Pin, 3/16 x 1 Roll
59 | 360430 | 1 Rod, Lift Valve
60 | 461352 | 1 Pin, 3/32 x 3/4 Roll
61 361621 1 Yoke
62 | 361620 | 1 | Spring, Clevis
63 | 443812 | 1 Nut, 3/8-24 Hex Jam
64 | 131378 | 1 | Breather, Filter Ass'y (Incl. [tem 65)
65 | 550333 | 1 Element, Filter
Hydraulic Flow Chart
Hydraulic Cylinder
— I
Hydraulic Tank
lic.
Ч
Hydrostatic
d Transmission
©
Lift Valve
A
31
Y
C Filter
ILLUSTRATION 8
Hydro and Traction Assist Pedals & Linkage
32
PARTS LIST-ILLUSTRATION 8
item | Part No. Qty. Description
1 | 162989 | 1 Pedal Assist Assembly
2 | 362459 1 Ring, Snap
3 | 362462 i Rod, Assist Rod
4 | 319161 1 Yoke, 3/8-24
5 1 461485 1. 1 Pin, Clevis
6 | 460014 2 Pin, 3/32 x 3/4 Cotter
7 | 362465 1 Stop, L.H. Pedal
8 403751 4 Screw, 5/16-18 x 3/4 Hex
9
10 | 445781 2 Nut, 5/16-18 Hex Whizlock
11 | 375816 | 2 | Bushing
12 | 306828 2 Washer
13 | 130965 1 Hydro Pedal
14 | 360410 | 1 Bracket, Pedal Mtg
15 | 403751 2 Screw, 5/16-18 x 3/4 Hex Ser
Wash Hd
16
17 | 445781 2 Nut, 5/16-18 Hex Whizlock
18 | 461472 1 Pin, Clevis, 3/8 x 3-1/4
19 | 460014 1 Pin, 3/32 x 3/4 Cotter
20 | 360406 | -1 Rod, Hydro Adjust
21 319161 1 Yoke
22 | 461485 1 Pin, Clevis
23 | 460014 1 Pin, 3/32 x 3/4 Cotter
24 | 310089 1 Joint, Ball
25 | 446142 | 1 Lockwasher, 3/8 Hvy
26 | 443112 1 Nut, 3/8-24 Hex
27 | 443812 2 Nut, 3/8-24 Hex Jam
28 | 360462 | 1 Stud, Pedal Stop
29 | 445781 2 Nut, 5/16-18 Hex Whizlock
30 | 443812 1 Nut, 3/8-24 Hex Jam
31 | 303873 1 Spacer
32 | 361823 1 Tube, Pivot
33
item | Part No.| Qty. Description
33 | 400278 | 1 Screw, 3/8-16 x 3-1/2 Hex
34 | 453011 1 Washer, 3/8 Flat
35 | 162345 1 Arm, Hydro (Incl. ltem 36)
36 | 307169 | 2 | Bushing
37 | 471214 | 1 Fitting, 1/4-28 Grease
38 | 446142 1 Lockwasher, 3/8-16 Hex
39 | 443110 1 Nut, 3/8-16 Hex
40 | 162766 | 1 Rod, Spring Adjust
41 | 361626 1 Link, Chain
42 | 460026 1 Pin, 1/8 x 3/4 Cotter
43 | 444762 | 1 Nut, 3/8-16 Hex Gripco
44 | 358170 | 1 | Spring, Hydro
45 | 350558 | 2 | Spring
46 | 162352 1 Rod, Hydro Link
47 | 460014 | 2 | Pin, 3/32 x 3/4 Cotter
48 | 162349 1 | Arm, Hydro Actuating
49 | 463005 1 | Key, 1/8 x 5/8 Woodruff
50 | 452012 1 Washer, Flat
51 | 444758 1 | Nut, 1/2-13 Hex C/L
52 | 160006 1 Pad Mtg. Plate Ass'y
53 | 353962 1 {| Pad, Pedal
54 | 400188 1 Screw, 5/16-18 x 1 Hex
55 | 444716 1 | Nut, 5/16-18 Hex Gripco
56 | 452008 1 | Washer, 3/8 Flat
57 | 162990 1 Pedal Bracket Ass'y
Battery
ILLUSTRATION 9
Wiring Diagram
Trigger Module ««—— X
Spark Plugs -«—— X
Ammeter
Ignition Coil
9
Seat Switch
—0 o- 3
4
Neutral Start Switch
Starter
Electric
8 Lo Clutch
7
Regulator
Flywheel o X o ls 4
Alternator AC B+ 0
X m
X - Indicates wires supplied with engine.
30 amp
Fuse
Item | Part No. | Qty. Description
122481 1 | Wire Harness (Incl. Wires Items 1-15 & 20)
16 153244 1 | Cable, Battery to Ground (-)
17 349119 1 | Cable, Battery to Solenoid (+)
18
19 162752 1 | Wire, Hourmeter to Fuse and Ground
22 | 359423 1 | Cable, Engine to Ground
24A | 473137 3 | Tie, Wire
A - Not lllustrated
34
/
10
X
Oil Pressure Switch
moe
11 -
Y Oil Pressure
N Lamp
12
6 amp
Fuse
AJ
18
о
Hour Meter
20
Mounting Bracket
ILLUSTRATION 10
Disc Brake Assembly
Part No. 120431
>
Item | Part No.{ Qty. Description
1 546124 1 Rib Plate with Lining
2 546125 | 1 Stud Plate with Lining
3 | 5461261 1 | V-Plate
4 546127 | 2 | Spacer, Brake
5 546128 | 2 | Spring, Brake Return
6 546129 | 1 Cam Lever, Brake
7 | 546130 | AR | Washer, Cam Lever Thrust (.063 Thick)
8 | 546131 1 Spring, Center
9 400308 | 2 | Bolt, 3/8-24 x 2-1/4 Hex Hd
10 | 444744 | 2 | Nut, 3/8-24 Hex Center Lock
11 453009 | 1 Washer, 5/16 SAE Flat
12 | 546132 | 1 Snap Ring
13 550336 | AR | Washer, Cam Lever Thrust (.093 Thick)
35
ILLUSTRATION 11
Transaxle Assembly
Part No. 124022
Model 2523
Нет | Part No. Description Item | Part No. Description
1 | 500766 | Case Ass'y, Transaxle (Incl. ltems 27 | 545969 | Spacer
2~5) 28 | 545970 | Spacer
2 | 545948 | Bearing, Needle 29 | 535030 | Fork, Shift
3 | 545949 | Bearing, Needie 30 | 545971 | Rod, Shift
4 | 545950 | Bearing, Needle 31 | 545972 | Gasket, Case and Cover
5 | 545951 | Bearing, Needle 32 | 545973 | Spacer
6 | 500767 { Case Ass'y, Transaxle (Incl. items 33 | 590049 | Plug, Pipe
3,4, & 5) 34 | 590136 | Ring, Snap
7 | 545952 | Gear, Ring 35 | 590046 | Pin, Dowel
8 | 545953 | Gear, Side 36 | 545315 | Spring
9 | 545954 | Gear, Pinion 37 | 545339 | Seal, Oil
10 | 545855 | Core, Body 38 | 530047 | Plug, Magnetic Drain
11 | 545957 | Carrier, Differential 39 | 545976 | Washer, Thrust
12 | 545956 | Carrier, Differential 40 | 545977 | Bearing, Thrust
13 | 550342 | Axle Shaft R.H. 41 | 545978 | Seal, Oil
14 | 590133 | Ring, Snap 42 | 545979 | Bearing, Ball
15 | 590134 | Screw, 3/8-16 x 3-3/8 Hex Hd 43 | 545980 | Bearing, Thrust
16 | 446142 | Lockwasher, 3/8 44 | 545981 | Seal, Square Cut
17 | 545959 | Washer, Thrust 45 | 400408 | Screw, 1/2-13 x 1-1/2 Hex Hd
18 | 545960 | Shaft, Counter 46 | 446154 | Lockwasher, 1/2
19 | 545961 | Shaft, Brake 47 | 590139 | Screw, 5/16-18 x 1 Thrd Forming Hex Hd
20 | 545962 | Pinion, Output 48 | 590140 | Screw, 1/4-20 x 1/2 Set
21 | 545963 | Gear, Bevel (30 Teeth) 49 | 590042 | Ball, Steel
22 | 545964 | Gear, Spur (16 Teeth) 50 | 545982 | Seal, Oil
23 | 546974 | Gear Spur (23 Teeth) 51 | 545983 | Pinion, Bevel
24 | 546975 | Gear, Cluster (20 & 27 Teeth) 52 | 550341 | Axle Shaft L.H.
25 | 549310 | Gear, Spur (17 Teeth)
26 | 548109 | Gear, Output (33 Teeth)
36
ILLUSTRATION 12
Hydrostatic Transmission No. 116531
4 (Incl. Items 3, 34 & 35)
on
(Incl. ltems
36, 38 & 39) 37
48 (incl.
Нет 49)
22 (Incl. ltems 18-21
23-29, 41-44)
25
21 | 23 94
26
С o пре
40 43 © 27
}
42 29
Item | Part No. Description item | Part No. Description
10 | 590256 | Screw, 5/16-18 x 1-3/4 Socket Hd Cap 27 | 549369 | Spring, Relief Vaive
2, | 546693 | Seal, Oil 28 | 549368 | Plug, Relief Valve
3 546415 | Seal, Oil 29 | 549363 Pin, Dowel
40 | 518790 | Subass'y, Auxiliary Body (Incl. ltems 3, 300 | 546416 | Shield, Grass
34 & 35) 31> | 546443 | Bearing, Bali (Output)
59 | 546437 | Snap Ring 32» | 546445 | Ring, Retaining
60 | 549380 | Ring, Sq. Cut Seal 330 | 590257 | Screw, 5/16-18 x 1-1/4 Soc. На. Сар
70 | 549609 | Plate, Port 3 or
80 | 549354 | Ring, Sq. Cut Seal
9 | 502639 | Subass'y, Cover (Incl. Items 10, 11, 36 | 546415 | Seal, Oil |
36-39) ; 37 | 518838 | Control Shaft & Pin Ass'y (Incl. items
10 549379 | Button 36, 38 & 39)
11 | 569874 | Dowel, Pivot Pin - 38 Washer, Control Shaft
120 | 546444 | Pin, Drive 39 ; Dowel, 7/16 x 2
13 | 501095 | Subass'y, Input Shaft 40 | 549377 | Insert, Cam Ring
14 | 549376 | Ring, Sq. Cut Seal 41 | 549365 | Spring, Acc. Valve (Upper)
15 | 502459 | Rotor, Ball Subass'y Pump 42 | 549365 | Spring, Acc. Valve (Lower)
16A | 549375 | Race, Pump 43 | 549610 | Body, Acc. Valve
17A | 518982 | Ring, Cam 44 | 549367 | Ball, 5/8
18 | 549357 | Piston 45 | 502444 | Rotor, Ball Subassembly Motor
19 | 549358 | Ring, Back-up 46» | 502460 | Subassembly, Output Shaft
20 | 549359 | O-Ring 47> | 549356 | Race, Motor
|21 | 549373 | Pin, 5/16 x 3/4 Coil 48 | 502572 O-Ring Plug Subass'y (incl. Нет 49)
22 | 518768 | Subass'y, Pintle (Incl. ltems 18-21, 49 569734 | O-Ring, Tube Fitting
23-29, 41-44) 50» | 570029 | Body
23 |549372 | Ring, Retaining 51 |590257 | Screw, 5/16-1 x 1-1/4 Soc. Hd. “ap
| 24 | 549371 | Ball, 5/16
25 ‘ | 549383 | Body, Check Valve
O 26 549370 | Ball, 7/16
еее: > — ©
A - These parts included in Cam Ring Subassembly, for Service Order 502781.
, - These parts included in Body Subassembly, for Service Order 502638.
0 - These parts included in Charge Pump Kit, for Service Order 502664.
31
WARRANTY
the purchaser.
provide the unit or part for inspection or contact directly:
Jacobsen Division of Textron Inc.
Service Department (414) 637-6711
1721 Packard Avenue
Racine, Wisconsin 53403-9988
damages and is exclusive of any implied warranties.
parts will void the warranty.
lubricants.
Your Jacobsen Tractor, Turfcat II, GA 200, Model 66077 is a
commercial type product and is normally manufactured and
sold for commercial or industrial use. Jacobsen will, for the
original purchaser, for two years from the date of purchase (90
days if used for rental purposes) repair or replace, free of charge,
any part or parts found to be defective in material or
workmanship or both. Any transportation charges to be borne by
If during the Warranty Period the product does not function |
properly due to defect, simply contact your Jacobsen Dealer and |
Use of other then original Jacobsen parts or Jacobsen authorized
This warranty does not include normal maintenance parts,
including but not limited to spark plugs, points, filters and
This warranty does not include incidental or consequential
i
JACOBSEN [EET]
Lithoin U.S.A. 1086 Jacobsen Division of Textron Inc.
Part No. 363863
7
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