Wacker Neuson ST45 Track loader Operator's Manual
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Operator's Manual
Compact loaders
SW24/SW28
ST35/ST45
Machine typ
H04-01/S04-02/S04-03/S04-04
Editio
Q.6
Order n
R200022252
Languag
HXs
This Operator's Manual include s t he
AEM
S af et y
M anual SS-1303
5 2 0 0 0 2 2 2 5 2
Dokumentationen
Documentations
Operator's Manual
Spare parts list
Language
[us]
SW24 [de en fr]
SW24 [it es en]
SW28 [de en fr]
SW28 [it es en]
Order no.
5200022252
1000323666
1000323669
1000323670
1000323691
Documentations Language
Spare parts list
ST35 [de en fr]
ST35 [it es en]
ST45 [de en fr]
ST45 [it es en]
Order no.
1000323692
1000323693
1000323865
1000323870
Legend
Original Operator‘s Manual
Translation of original Operator‘s
Manual
Edition
Date
Document x
–
1.6
03/2015
OM S04 us
Copyright © 2015 Wacker Neuson Baumaschinen GmbH, Hörsching
Printed in Austria.
All rights reserved, in particular the globally applicable copyright, right of reproduction and right of distribution.
No part of this publication may be reproduced, translated or used in any form or by any means – graphic, electronic or mechanical including photocopying, recording, taping or information storage or retrieval systems – without prior permission in writing from the manufacturer.
No reproduction or translation of this publication, in whole or part, without the written consent of Wacker Neuson Linz GmbH.
Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecution.
Wacker Neuson Linz GmbH keep abreast of the latest technical developments and constantly improve their products. For this reason, we may from time to time need to make changes to diagrams and descriptions in this documentation which do not reflect products which have already been delivered and which will not be implemented on these machines.
Technical data, dimensions and weights are given as an indication only. Responsibility for errors or omissions not accepted. Non-metric weights and measurements are approximate.
The cover features machines with possible optional equipment.
Pictures and graphics are symbolic representations and can differ from the actual product.
Wacker Neuson Linz GmbH
Flughafenstraße 7
A-4063 Hörsching
Table of contents
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I-1
I-2
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Declaration of conformity
EC Declaration of Conformity
Not available.
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Notes:
EG-2
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Table of contents
Index
1
1 Foreword
1.1
Operator’s Manual
Information on this Operator’s Manual
The document box for storing the Operator’s Manual is located on the right of the operator seat.
This Operator’s Manual contains important information on how to work safely, correctly and economically with the machine. Therefore, it aims not only at new personnel, but it also serves as a reference for experienced personnel.
Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator’s Manual. This is why the Operator’s Manual must be kept at hand in the machine.
The operator must carefully read and understand the Operator’s Manual before starting up, servicing or repairing the machine.
This Operator’s Manual will help to familiarize yourself more easily with the machine, thereby enabling you to use it more safely and efficiently.
This Operator’s Manual does not include special superstructures.
Please contact your dealer if you require more information on the machine or the Operator’s Manual.
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1
Explanation of symbols and abbreviations
Explanation of symbols
• Identifies a list
- Identifies a subdivision of a list
➥ Description of a result
1. Identifies an activity
Follow the order of the activity!
2. Continuation of an activity
Follow the order of the activity!
A Identifies an alphabetical list
B Continuation of an alphabetical list
Cross references: see page 1-1 (page)
Cross references: 7 (pos. no. or table no.)
Cross references: fig. 3 (fig. no. 1)
Cross references: – see chapter “5 Operation” on page 5-1
(see chapter)
Cross references: – see “Operation” on page 5-1 (– see text)
Information
Identifies an information that, when followed, provides for a more efficient and economical use of the machine.
Environment
Failure to observe the instructions identified by this symbol can cause damage to the environment.
1-2
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Abbreviations max.
min.
NE
Pos.
ROPS
TOPS e.g.
Fig.
AUX
B o/h approx.
PMC
FOPS
HSWS
Figure
Auxiliary hydraulics
Width
Operating hours approximately
Particulate Matter Catalyst
Falling Objects Protective Structure
Hydraulic quickhitch maximum minimum
Nominal width
Position
Roll Over Protective Structure (without losing contact with the ground)
Tip Over Protective Structure for example
1
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1
Definitions
Attachment
Towing
Operators
Machine
Jog Dial
Cabin
Visual aids
American Tier III/Tier IV
(exhaust-gas standards)
1
3
2
All exchangeable equipment (buckets, for example) released by Wacker Neuson and developed for work with the machine.
The compact loader is towed out of an immediate danger zone (railroad crossing or job site, for example).
Person driving and/or working with the machine.
Unless otherwise specified, the term “machine” refers to the compact loaders described in this Operator’s Manual.
Control unit to change settings
Unless otherwise specified, the term “cabin” refers both to the cabin (fully glazed and with front door) and to the canopy without door.
Visual aids are, for example, rearview mirrors, cameras, but also persons assisting the operator during machine operation.
The machine can be equipped with an American Tier III or Tier IV engine, depending on the destination country. Both engine variants are described separately if there are engine-specific differences (regarding operation, for example).
Right/left/front/rear
These terms are used as seen by the operator in the cabin.
• 1 : left
• 2 : right
• 3 : front
• 4 : rear
Information
A second control lever is shown if functions with different control levers
(standard or option) can be performed.
Fig. 1
4
1-4
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Target-group definition
This Operator’s Manual is intended both for professional personnel on construction sites accustomed to handling construction machines, and also for private persons, for example, renting and operating a construction machine.
The Operator’s Manual has been written in a way that allows machine operation by trained private persons without any special knowledge. As far as possible, no technical terms specific to construction machines are used.
This Operator’s Manual must be fully read and understood both by private persons and the professional personnel on construction sites.
A dealer or person renting the machine must instruct the operator and have this confirmed in writing.
Operator qualification and requirements for safe operation
Among other things, safe machine operation depends on the following points:
• Machine model and equipment.
• Machine maintenance.
• Work and travel speed.
• Nature of ground and work environment.
The most important points are the operator’s qualification and power of judgement. A well-trained operator following the Operator’s Manual and maintenance plan ensures a long service life and durability of the machine.
Specific training enables the operator to acquire, among other things, the following skills:
• Correct assessment of work situations.
• Feeling for the machine.
• Recognition of possible risk situations.
• Safe working by making the correct decisions for man, machine and the environment.
The operator is at risk if the machine is not operated correctly.
Follow the operationg procedures and instructions described for the machine.
Children and persons under the influence of alcohol, drugs or medicine are not allowed to access the machine or operate it.
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Conversion table
The rounded imperial values are indicated in brackets, for example 1060 cm³ (64.7 in³) .
Volume unit
1 cm³
1 m³
1 ml
1 l
1 l/min
Unit of length
1 mm
1 m
Weight
1 kg
1 g
Pressure
1 bar
1 kg/cm²
Force/output
1 kN
1 kW
1 PS
Torque
1 Nm
Speed
1 kph
Acceleration
1 m/s²
(0.061 in³)
(35.31 ft³)
(0.034 US fl.oz.)
(0.26 gal)
(0.26 gal/min)
(0.039 in)
(3.28 ft)
(2.2 lbs)
(0.035 oz)
(14.5 psi)
(14.22 lbs/in²)
(224.81 lbf)
(1.34 hp)
(0.986 hp)
(0.74 ft.lbs.)
(0.62 mph)
(3.28 ft/s²)
1-6
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1.2
Warranty and liability
Exemption from warranty and liability
Warranty
Warranty claims can be made only if the conditions of warranty have been observed. They are included in the General Conditions of Sales and
Delivery for new machines and spare parts sold by the dealers of Wacker
Neuson Linz GmbH. Furthermore, all instructions in this Operator’s
Manual must be observed.
Have the maintenance, delivery inspection and the entries in the service booklet performed by a Wacker Neuson service center, otherwise warranty claims will not be acknowledged.
Exemption from liability
• Modifying Wacker Neuson products and fitting them with additional equipment and attachments that are not included in our delivery program requires Wacker Neuson’s written authorization, otherwise warranty and product liability for possible damage caused by these modifications shall not be applicable.
• The safety of the machine can be negatively affected by performing machine modifications without proper authority and by using spare parts, equipment, attachments and optional equipment that have not been checked and released by Wacker Neuson GmbH. Warranty and product liability for possible damage caused by these modifications shall not be applicable.
• Wacker Neuson Linz GmbH shall not be liable for injury or damage to property that can caused by failure to observe the safety instructions and the Operator’s Manual, and by the negligence of the duty to exercise due care when:
- handling
- operating
- servicing and performing maintenance and
- repairing the machine. This is also applicable in those cases in which special attention has not been drawn to the duty to exercise due care, in the safety instructions as well as in the Operator’s and maintenance manuals.
- Read and understand the Operator’s Manual before starting up, servicing or repairing the machine. Observe all safety instructions.
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Notes:
1-8
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2 Safety Information
2.1
Safety Symbols Found In This Manual
This is the safety alert symbol. It is used to alert you to potential personal hazards.
➥ Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Potential consequences of the hazard.
► Obey all safety messages that follow this symbol to avoid injury or death.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Potential consequences of the hazard.
► Obey all safety messages that follow this symbol to avoid possible injury or death.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Potential consequences of the hazard.
► Obey all safety messages that follow this symbol to avoid possible minor or moderate injury.
Notice
NOTICE indicates a situation which, if not avoided, could result in machine or property damage.
Information
Important identifies an instruction that, when followed, provides for a more efficient and economical use of the machine.
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Environment
Failure to observe the instructions identified by this symbol can result in damage to the environment. The environment is at risk if environmentally hazardous material, such as waste oil, is not disposed of properly.
2.2
Warranty
2.3
Disposal
2.4
Designated Use
Warranty claims can be brought forward to your Wacker Neuson dealer only. Furthermore, the instructions in this Operator's Manual must be observed.
All fluids, lubricants, material, etc., used on the machine are subject to specific regulations regarding collection and disposal. Dispose of different materials and consumables separately and responsibly in accordance with environmental protection legislation.
Environment
Avoid damage to the environment. Do not allow the oil and oily wastes to get into the ground or stretches of water.
If the machine is no longer used according to its designated use, make sure that it is decommissioned or put out of operation and disposed of according to applicable regulations.
• Observe all applicable safety regulations during machine disposal.
• Machine disposal must be performed in accordance with state-of-theart standards that apply at the time of disposal.
1. In accordance with this designated use, the machine may only be used for moving earth, gravel, coarse gravel or ballast and rubble. It may also be used for operating with the attachments approved in the
chapter – see chapter “ Fields of application and use of attachments” on page 3-6
2. No other applications are designated for the use of the machine.
Wacker Neuson will not be liable for damage resulting from use other than mentioned above. The operator alone will bear the risk.
3.
Designated use also includes following the instructions set forth in the
Operator's Manual and following the maintenance schedule.
4. Machine safety can be negatively affected by performing machine modifications without proper authority and by using spare parts, equipment, attachments and optional equipment which have not been approved by Wacker Neuson. Wacker Neuson will not be liable for damage resulting from unapproved parts or unauthorized modifications.
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5. Wacker Neuson shall not be liable for personal injury and/or damage to property caused by failure to follow the safety instructions on labels and in this Operator's Manual, and by not exercising due care, for example:
• transporting the machine
• operating the machine
• servicing the machine and performing maintenance work
• repairing the machine.
6. Read and understand the Operator's Manual before starting, moving, operating, servicing or repairing the machine. Observe the safety instructions.
7. The machine shall not be used for transport jobs on public roads unless it is in compliance with applicable regulations.
8. Only use Wacker Neuson-approved lifting devices.
9. The attachment coupler is only used for locking an attachment.
– see chapter “ Fields of application and use of attachments” on page 3-6
10.Hydraulic hammer operation is only allowed in specified areas.
– see chapter “ Hydraulic hammer operation (option)” on page 5-36
2.5
Preparing To Use The Machine
Conditions for use
• The machine has been designed and built in accordance with state-ofthe-art design features and the recognized safety regulations and standards. However, if instructions are not followed, it could result in injury to the operator or other persons.
• Read and follow this Operator's manual and other manuals that accompany the machine.
• The machine must only be used in accordance with its designated use and the instructions set forth in the Operator's Manual.
• The machine must only be used by qualified operators who are fully aware of the risks involved in operating the machine.
• Do not start, move or operate a damaged or malfunctioning machine.
Any mechanical problems, especially those affecting the safety of the machine, must be repaired immediately. Only qualified technicians shall determine how to move a damaged or malfunctioning machine to a safe place for diagnoses and repair.
• The operator/machine owner is responsible to operate and keep the machine in serviceable condition and, if necessary or required by law, to require the operating or servicing persons to wear protective clothing and safety equipment.
Operator training and knowledge
• Know the rules for the job site.
• Always keep this Operator's Manual and other manuals that accompany the machine in their storage compartment provided in the operator station on the machine. Immediately replace an incomplete or illegible Operator's Manual.
• All persons working on or with the machine must read and understand the safety information in this Operator's Manual before beginning work.
This includes persons working only occasionally on the machine, such as performing set-up or maintenance tasks.
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• Follow legal and other mandatory regulations relevant to accident prevention and environmental protection. These may include handling hazardous substances, issuing and/or wearing personal protective equipment, or obeying traffic regulations.
• The operator/machine owner must regularly make sure that all persons, who operate or maintain the machine, are working in compliance with the Operator's Manual and are aware of risks and safety factors of the machine.
Preparing for use
• Before starting the machine, always inspect the machine to make sure that it is ready for safe work and travel operation.
• Wear close-fitting work clothes that do not hinder movement. Tie back long hair and remove all jewelry (including rings).
• Wear protective equipment as required, for example hard hats, safety glasses, ear protection.
Information on visibility
• Before putting the machine into operation, perform a visual check to make sure that there are neither persons nor objects or other sources of risk around the machine.
• When using the machine, check the surroundings constantly in order to identify potential hazards.
• Before using the machine, before starting work or when changing operators, make sure that all visual aids (mirrors, if equipped) work correctly, that they are clean and adjusted in accordance with the instructions in this Operator's Manual. The operator must follow the local regulations.
• Do not make any changes or modifications that reduce visibility.
Reduced visibility can cause personal injury or death both for operator and other persons.
Modifications and spare parts
• Never make any modifications, additions or conversions to the machine and its superstructures (for example, cab, etc.), or the machine's attachments, without the approval of Wacker Neuson. Such modifications may affect safety and/or machine performance. This also applies to the installation and adjustment of safety devices, as well as to welding work on load-bearing parts.
• Spare parts must comply with the technical requirements specified by
Wacker Neuson. Contact your Wacker Neuson dealer for assistance.
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2.6
Operator and Technician Qualifications and Basic Responsibilities
Operator/Machine Owner responsibility
• Only allow trained and experienced individuals to operate, maintain, or repair the machine. never let unauthorized or underaged persons operate the machine.
• Clearly define the individual responsibilities of the operator and technician for operation, maintenance and repair.
• Define the machine operator's responsibilities on the job site and for following applicable road regulations. Give the operator the authority to refuse instructions by other persons that are contrary to safety
• Do not allow persons to be trained or instructed by anyone other than an experienced person. Also, never allow persons taking part in a general training course to work on or with the machine without being supervised by an experienced person.
Repair person qualifications
• Work on the electric system and equipment, on the undercarriage and the steering and brake systems may be performed only by skilled individuals who have been specially trained for such work.
• Work on the hydraulic system of the machine must be performed only by a technician with special knowledge and experience in hydraulic equipment.
2.7
Safety Instructions Regarding Operation
Preparing for use
• Keep the machine clean. This reduces the risk of fire hazards, such as combustible material around the engine, and reduces the risk of injury or operational accidents that can be caused by dirt build-up on the accelerator pedal, mirrors (if equipped) or foot rests and steps.
• Follow all safety, warning, and information signs and labels on the machine.
Operator Presence System
• This machine is equipped with an operator presence system that locks out machine travel and -operation when the operator is outside of the cab.
• Do not perform machine operation when the operator presence system or any safety device is malfunctioning. Contact a Wacker Neuson dealer.
• Make sure that all safety devices are properly installed and functional before starting machine operation.
• Never disconnect any safety device.
– see chapter “ Functional check of seat bar/seat switch (canopy and cabin)” on page 4-11
• Start and operate the machine from the seat only.
• The operator must sit in the seat, fasten and adjust the seat belt and check if all mirrors (if equipped) are adjusted correctly before putting the machine into operation.
• Always adjust the seat position before starting work. Do not change the seat position during machine operation or machine travel.
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Starting and stopping
Work area awareness
• Make sure that all safety devices are properly installed and functional before starting work.
• Before putting the machine/attachment into operation (starting/ moving), make sure that no one in the immediate vicinity will be at risk.
• Perform starting and stopping procedures according to this Operator's
Manual.
• Observe all indicator lights.
• Do not use starting fluid (for example, ether) especially in those cases in which a heater or glow plug (intake air pre-heating) is used at the same time – risk of explosions.
• Make sure the brakes, the steering, the control levers and the signalling and light systems are functional before machine operation, and also before restarting after an interruption of work.
• Fold up the seat bar before releasing the seat belt in order to avoid unintentional operation.
- Lower the attachments to the ground before leaving the cab.
- Apply the parking brake with the switch.
• Familiarize yourself with the surroundings and circumstances of the work site before beginning work. Be aware of:
- obstacles in the operating and traveling area
- the soil bearing capacity
- any necessary barriers separating the work site from public roads
• Always keep at a safe distance from the edges of building pits and slopes.
• Look out for the following when operating in buildings or in enclosed areas:
- height of the ceiling/clearances
- width of entrances
- maximum load of ceilings and floors
- sufficient room ventilation – risk of carbon monoxide poisoning.
• Observe the danger zone. See “Danger zone awareness“.
• Use the rearview mirror (if equipped) to help stay aware of work area obstacles and personnel.
• Always use the work lights in conditions of poor visibility and after dark.
However, make sure that users of public roads will not be temporarily blinded by the work lights.
• Provide additional lighting of the work area if the lights of the machine are not sufficient for performing work safely.
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Danger zone awareness
Machine operation
Emergency lowering
Emergency exits
Carrying passengers
• The danger zone is the area in which persons are in at risk due to the movements of the machine, work equipment, additional equipment or material.
• The danger zone also includes the area affected by falling material, equipment or constructions debris. The danger area must be extended in the immediate vicinity of buildings, scaffolds or other elements of construction.
• Seal off the danger area if it is not possible to keep a safe distance.
Stop work immediately if persons do not leave the danger area in spite of warnings.
• Never operate the machine if you are standing on the ground.
• Start and operate the machine only when you are seated and you have fastened your seat belt. Stop the engine before releasing the seat belt.
• During operation on slopes, move or work uphill or downhill. If traveling across a slope cannot be avoided, bear in mind the tilting limit of the machine and the ground conditions. Always keep the attachments/ work equipment close to the ground. Keep the load low applies to all movements on slope - ud, down and across. When traveling or operating on a slope, the load must be on the uphill side of the machine.
• On sloping terrain, always adapt your travel speed to the prevailing ground conditions.
• Never get on or off a moving machine, and do not jump off the machine.
• The accelerator pedal and control levers require practice before a operator becomes familiar with the lever response. Therefore, adjust the travel speed to your abilities and the surroundings.
• Do not perform machine operation before the machine has reached it‘s operating temperature.
• Always perform emergency lowering of the liftarm when the liftarm is not on the ground before exiting the cab in an emergency situation.
– see chapter “5.12 Emergency lowering” on page 5-54
Possible emergency exits:
• Cab and Canopy version:
- Back window removal
• Cab version only:
- Front door removal
- Life hammer for breaking glass
– see chapter “ Emergency exit” on page 4-4
• Do not lift, lower or transport people on the machine or in the attachment.
• Never install a man basket or an operating platform to the machine.
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Mechanical integrity
• Take the necessary precautions to make sure the machine is used only when in a safe and serviceable condition.
• Operate the machine only if all protective and safety-oriented devices
(ROPS, removable safety-devices, soundproofing elements, mufflers, etc.) are in place and fully functional.
• Check the machine for visible damage and defects. Report any changes, including changes in the machine's function and response, to your supervisor immediately.
• If the machine is functioning unpredictably or in event of malfunctions, turn off the machine immediately, remove the starting key, lock the front door (if equipped) and report the malfunction to a qualified technician or supervisor. Safety-relevant damage or malfunctions of the machine must be repaired immediately.
Traveling
• Before moving the machine always check whether the supplementary equipment and the attachments have been safely stowed away or attached.
• Make sure that nobody is within the danger area of the machine when changing the traveling direction.
• Look to the rear before reversing the machine.
• Use the rearview mirrors (if equipped) when reversing with the machine.
• Make sure back up alarm (if equipped) is working properly when reversing the machine.
• When traveling on or in public areas, follow all applicable regulations.
Make sure beforehand that the machine is in compliance with these regulations.
• When crossing underpasses, gates, bridges and tunnels, or when passing under overhead lines, make sure the clearance height and width are sufficient to avoid contact.
• Empty the bucket and curl it in until the bucket opening is in the upward horizontal position as a minimum before traveling on public roads.
• Other persons are not allowed to ride on the machine.
2.8
Special Instructions for Traveling on Public Roads
• The machine is subject to the applicable legal regulations of your country.
• Safety equipment in compliance with the applicable regulations must be on board, for example slow moving vehicle (SMV), sign, turn, signals, rotating beacon.
• Always adapt your travel speed to the road and ground conditions, machine handling and to the visibility conditions.
• Empty the bucket and curl it in.
• Perform a functional check of the lights (headlights, turn indicator lights etc.).
• Perform a functional check of the brake system.
• Make sure that the hydraulic system of the machine has no leaks.
• Close the door and the windows, if equipped.
• Fasten your seat belt.
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2.9
Applications with Lifting Gear
General information
• Skid steer loaders are not approved for craning applications as defined below.
• Craning applications are procedures involving raising, transporting and lowering point loads with the help of slings and load-securing devices
(for example, ropes and chains). This applies, for example, to lifting and lowering pipes, shaft rings or containers.
2.10 Attachments
General information regarding attachments
• Use approved attachments only. See your local dealer.
• Prior to traveling on public roads remove all attachments which cannot be secured in compliance with the legal regulations of your country.
• Attachments and counterweights affect handling and the machine's steering capability.
• Make sure that the attachment has been properly and securely attached to the machine according to the instructions. Before using the attachment, the operator shall confirm that the attachment performs correctly in response to control actuation.
• Secure the attachments against unintentional movement.
• Make sure bystanders are out of the danger zone before operating the machine/attachment.
• Carry the load low while traveling for better stability.
• Lower the attachment to the ground before leaving the cab.
Installation and Removal
• Follow attachment mounting instructions in this operator‘s manual.
• Before uncoupling or coupling hydraulic connections:
- Stop the engine
Release the pressure in the hydraulic system.
– see chapter “ Releasing the pressure in the hydraulic system” on page 5-34
• Operate the machine only if all protective devices for the attachments have been installed and are functional, and, if all brake, light and hydraulic connections have been connected.
• If optional equipment is installed, all light installations, indicator lights etc. that are required in addition must be installed and functional.
• Especially when traveling or operating with machines equipped with a quickhitch for the attachments, make sure that the attachment is securely locked in the quickhitch.
- for machine equipped with quickhitch:
– see chapter “ Picking up an attachment” on page 5-45
- for machine equipped with hydraulic quickhitch
– see chapter “ Picking up an attachment with the hydraulic quickhitch” on page 5-47
• Prior to fitting attachments to the boom, secure the control lever of the hydraulic control unit against unintentional movement.
• Keep others away from the machine when installing or removing an attachment.
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2.11 Trailers
Information
Towing a trailer with this machine is prohibited.
2.12 Hydraulic hammer operation
•
– see chapter “ Hydraulic hammer operation (option)” on page 5-36
Safety instructions
• If there is a risk of material coming off in fragments and splinters, a suitable protection, for example a protective Front Guard structure or another suitable protective facility must be installed on the machine.
• During operation, all persons must stay clear of the work area of the machine.
• Do not place the machine directly underneath the workplace during demolition, otherwise parts can fall onto the machine or the building can collapse.
• Do not perform demolition work below the machine, this could cause the machine to tip over.
• The machine can become unstable and tip if a demolition hammer or other heavy attachment is used. Proceed as follows to perform work both on level ground and on slopes:
- Never turn, lower or set down the attachment abruptly.
- Do not extend or retract the boom abruptly, otherwise the machine can tip over.
• Stop work immediately if a hydraulic hose moves back and forth in an unusual manner. This could be a cause for a pressure accumulator defect. Contact your Wacker Neuson dealer and have the error repaired immediately.
• All windows and doors must be closed.
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Operating with a hydraulic hammer
2° 2°
Notice
Fig. 2: Hydraulic hammer position
Always observe the following instructions:
► Do not use the impact force of the attachment to perform demolition work.
► Keep the hydraulic hammer perpendicular to the surface
(max. deviation to all sides is 2°).
► After you have driven the hydraulic hammer into the material, do not try to fragment the material with movements to the sides.
► Never move the hydraulic hammer as you drive it into the material.
► Do not operate the hydraulic hammer in the same spot uninterruptedly for more than 15 seconds.
► If the applied impact force does not break the material, move the hydraulic hammer to the edge or start again in another place in order to break the material.
► Do not put the hydraulic hammer into operation if a hydraulic cylinder is fully extended or retracted.
► Never use the hydraulic hammer horizontally or upward.
► Do not use the hydraulic hammer for catching or collecting material.
► Do not put the hydraulic hammer into operation if a hydraulic cylinder is fully extended or retracted.
► Never use the hydraulic hammer horizontally or upward.
► Do not use the hydraulic hammer for catching or collecting material.
► Press the hydraulic hammer firmly against the material to avoid hydraulic hammer operation without any resistance.
► Do not use the hydraulic hammer to raise loads.
► Do not hit the hammer-body against rocks, concrete, etc.
► Do not raise the machine with the boom.
► Do not perform any movements with the machine during hydraulic hammer operation.
► Operating with the hydraulic cylinders and/or the boom fully extended is prohibited.
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2.13 Transport and Towing
Towing
• Do not tow a skid steer loader. Towing will damage a machine‘s hydrostatic transmission. Only tow a machine out of an immediate danger zone (for example a railroad crossing).
• The machine must be towed according to the procedures described within this Operator's Manual.
• Observe the prescribed transport position, admissible speed and itinerary
– see chapter “ Towing” on page 2-12 .
• Follow all applicable laws and regulations for transporting this machine on a road or highway.
Transporting
• The machine must be loaded and transported according to the procedures described within this Operator's Manual.
• The transporting vehicle must have sufficient load capacity and platform size to safety transport the machine.
• Refer to Chapter 9 Technical Data of this manual to determine the physical characteristic of the machine before loading and transporting.
• Use certified straps, chains or cables to securely fastened the machine to the surface of the transport vehicle.
• Use the tie down points provided on the load surface of the transport.
• Attach the tie down devices to the machine‘s designated tie-down points.
2.14 Lifting
• Only load the machine in accordance with this Operator’s Manual to avoid damage to the machine.
• Seal off the danger zone.
• The crane and the lifting gear must have suitable dimensions.
• Observe the machine’s overall weight – see chapter 9 Technical data .
• Wear protective clothing and equipment when fastening, guiding and removing the machine (hard hat, safety glasses, safety shoes, for example).
• Use only lifting and fastening gear certified by a test/certification body
(for example cables, belts, hooks, shackles), follow the inspection intervals.
• Do not use any lifting and fastening gear that is dirty, damaged or not of sufficient size.
• Perform a visual check to make sure that all slinging points are neither damaged nor worn (no widening, no sharp edges, no cracks).
• Have loads fastened and have crane operators guided by experienced persons only.
• The person guiding the crane operator must be within the operator‘s sight or sound.
• Observe all movements of the machine and lifting gear.
• Secure the machine against unintentional movement.
• Only raise the machine after it is safely attached and the person attaching the machine has given their approval.
• Use only the slinging points provided for fastening the lifting gear (for example cables or belts).
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• Do not attach the machine by twining the lifting gear (cables, belts, for example) around it.
• Make sure an even load distribution (center of gravity) when fastening the lifting gear.
• Make sure that no one is in, on or under the machine when loading the machine.
• Follow applicable regulations.
• of the German employers’ liability insurance association for construction engineering).
• Do not raise a machine that is stuck or frozen onto the ground.
• Consider the weather conditions (for example wind force, visibility conditions) when lifting the machine.
2.15 Safety Guidelines for Maintenance
General maintenance notes
• The manufacturer requires the machine owner to have maintenance performed under all circumstances. Otherwise warranty shall not be given in full.
• Follow to prescribed intervals or those specified in this Operator's
Manual for routine checks/inspections and maintenance work.
• For inspection and maintenance work, make sure that all tools and service center equipment are capable of performing the tasks prescribed. Do not use malfunctioning or broken tools. Use certified measuring devices that are routinely calibrated for accuracy (for example torque wrench, pressure gauge, ammeter).
• Replace hydraulic hoses within stipulated and appropriate intervals even if no safety-relevant defects have been detected.
• Recycle scrapped parts and drained fluids according to environmental and hazardous material requirements. To avoid fire and health hazards, dispose of soiled shop towels by approved methods.
• Always retighten any screws, electrical connections, or hose connections that may have been loosened during maintenance and repair.
• Any safety devices removed for set-up, maintenance or repair purposes must be refitted and checked immediately upon completion
At leasof the maintenance and repair work.
Personal safety measures
• Wear protective safety equipment as needed, for example safety glasses, safety shoes, gloves.
• Follow the specific safety instructions in the Maintenance section of this Operator's Manual.
• Block/support the machine parts that may move or fall prior to making repairs.
• Apply special care when working on the fuel system – increased risk of fire.
• Engine block and muffler system become very hot during operation and require cool-down time after machine is shut off. Avoid contact with hot parts.
• Retainer pins can fly out or splinter when struck with force. Use a brass hammer or a suitable material between the hammer and pin.
• Remove all jewelry and tie back long hair. Do not wear loose clothing that may catch on moving parts or on loader parts.
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• Do not use starting fluid (for example, ether), especially in those cases in which a heater or glow plug (intake air pre-heating) is used at the same time – risk of explosions.
Preparing for maintenance and repair work
• Follow the starting and stopping procedures set forth in the Operator's
Manual, and the information on maintenance work.
• All attachments must be removed from the machine when servicing requires a raised boom. Always secure the boom with the maintenance strut.
– see chapter “ Tilting the cab” on page 7-18
• The brake and steering systems are essential safety components.
Maintenance work may be performed only by qualified technician and authorized service center.
• Prior to performing assembly work on the machine, make sure that no movable parts will roll away or start moving.
• Should maintenance with a tilted cab be required, always secure the cab with the cab strut.
– see chapter “ Tilting the cab” on page 7-18
• Perform service, maintenance and repair work only if:
- machine is positioned on firm and level ground
- all hydraulically movable attachments and operating equipment have been lowered to the ground
- Apply the parking brake
- Engine is stopped
- The starting key has been removed and a warning tag (Do Not
Operate) is attached.
- Pressure accumulator is empty (if equipped)
- Seat bar is folded up
- Machine has been secured against unintentional movement
• Should maintenance or repair with the engine running be required:
- Apply the parking brake
- Make sure control levers are locked.
- Lower the stabilizer legs/the stabilizer blade (option) and lock the controls
- Only work in groups of two
- Both persons must be authorized for the operation of the machine
- One person must be seated on the seat and maintain visual contact with the other person
- Always keep a safe distance from all rotating and moving parts, for example, fan blades, V-belt drives, PTO shaft drives, etc.
• Prior to performing assembly work on the machine, stabilize the area under repair and use proper lifting and support devices.
• If maintenance has to be performed under a raised boom, support boom with blocking or an approved boom support device on the machine.
• Special care must be taken with the electrical system when cleaning the machine with water/detergents.
• To avoid the risk of accidents, parts and large assemblies being moved for replacement purposes must be carefully attached and secured to lifting gear. Use only certified lifting gear and suspension systems in a technically perfect state with adequate load-bearing capacity.
• Stay clear of suspended loads.
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• Have loads fastened and lift operators instructed by experienced persons only. The person giving the instructions to the operator must be within sight or sound of him.
Performing maintenance and repairs
• Perform only the maintenance described in the operator‘s manual.
• After cleaning, examine all fuel, lubricant and hydraulic oil lines for leaks, chafe marks and damage. Repair all defects.
• Follow the adjustment, maintenance and inspection activities and intervals set forth in the Operator's Manual, including information on the replacement of parts/partial equipment.
Disconnect the negative terminal of the battery if work needs to be performed on the electrical system.
• Make sure only authorized personnel are allowed to service, repair or test drive the machine.
• Always use specially designed or otherwise safety-oriented ladders and operating platforms to perform overhead assembly work. Never use machine parts or attachments/superstructures as a climbing aid.
• Wear a safety harness when performing elevated maintenance work.
Keep all handles, steps, handrails, platforms, landings and ladders free from dirt, snow and ice.
• Do not use the attachment/work equipment as lifting platforms for persons.
2.16 Special Hazards
Electrical energy
• Use only original fuses with the specified current rating.
• In case of electrical system malfunctions, stop the machine immediately, disconnect the battery for example, by using the battery master switch or disconnecting the negative battery cable, and perform troubleshooting procedures.
• Work on the electrical system may only be performed by a technician with appropriate training.
• Inspect and check the electric equipment of the machine at regular intervals. Defects such as loose connections or scorched cables must be repaired immediately.
• Observe the operating voltage of the machine/attachments. The voltages must be compatible (12 volts) and confirm that an appropriate fuse or circuit breaker is incorporated in the system to prevent damage from malfunction or short circuit.
• Always remove the grounding strap from the battery when working on the electrical system or when performing welding work.
• Starting the machine with a battery jumper cable can be risky if performed improperly. Follow the safety instructions regarding the battery and the battery jump start procedure in the operator‘s manual.
Underground utilities
OM S04 us 1.6 * SSL_safety_US.fm
• Before starting any work, the machine operator must make sure that there are no lines in the work area.
• Always contact your local One-Call system and any utility companies which do not subscribe to One-Call before the start of your digging project.
• If there are lines, take the following safety measures:
- Mark the position and path of the lines unambiguously.
2-15
2
- Fasten, support or secure exposed lines.
- Safely fasten lines if vibration or shocks to these lines must be avoided.
Overhead electric lines
DANGER
Electrical shock hazard.
Can cause severe injury or death due to electric shock.
► When operating with the machine, maintain a safe distance from overhead electric lines.
► If work must be performed close to overhead lines, the equipment/attachments must be kept well away from them.
Request a signal person for guidance if needed.
• If no sufficient distance can be kept to overhead electric lines, the machine operator must take other safety measures, for instance switching off the current, in agreement with the owner or operator of the lines.
• If an energized line is touched nevertheless:
- Do not leave the machine.
- Travel the machine out of the area.
- Warn others against approaching and touching the machine.
- Have the live wire de-energized.
- Do not leave the machine until the line that has been touched or damaged has been safely de-energized.
Gas, dust, steam, smoke
Hydraulics
• Operate the machine only on adequately ventilated premises. Before starting internal combustion engines or operating fuel-operated heating systems on enclosed premises, make sure that there is sufficient ventilation. Follow the regulations in force at the respective site.
• Welding, burning and grinding work on the machine may only be performed by a Wacker Neuson service center.
• Before performing welding, flame-cutting and grinding work, clean the machine and its surroundings from dust and other inflammable substances, and make sure that the premises are adequately ventilated – risk of explosions.
• In areas with special hazards (for example, toxic gases, caustic vapors, toxic environments), carry appropriate protective equipment
(breathing filters, protective clothing).
• Fluid leaks under pressure can penetrate skin and cause severe injury.
Use cardboard or wood to find leaks. Do not use your hands.
• Fluid injected into the skin must be removed within a few hours by a knoledgeable doctor.
• Work on the hydraulic equipment of the machine must only be performed by persons having specific technical knowledge and experience in hydraulic systems.
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Noise
MSDS
Battery
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• Check all lines, hoses, fittings, and threaded couplers regularly for leaks and obvious damage. Repair any damage and leaks immediately. Splashed oil can cause injury and fire.
• In accordance with the Operator's Manual for the respective assembly, release the pressure in all system sections and pressure lines
(hydraulic system) to be opened before performing any implementing/ repair work.
• Hydraulic lines must be laid and fitted properly. Make sure that no connections are interchanged. The fittings, lengths and quality of the hoses must comply with the technical requirements.
• Close all doors and windows (if equipped).
• Do not remove sound baffles on the machine.
• Replace damaged sound baffles.
• Attachments, such as hydraulic hammers and cold planers can be a source of increased noise levels. Wear ear protection if needed.
• Do not wear ear protectors while traveling on public roads/sites.
• Removing sound baffles on the machine during operation is prohibited.
• Wear ear protectors. This is especially important when performing hydraulic hammer operation or operating in enclosed areas.
• When handling oil, grease and other chemical substances such as battery electrolyte or hydraulic fluid, observe the product-related safety regulations (Material Safety Data Sheet - MSDS).
• Be careful when handling hot consumables – burn hazard.
• When using the machine in contaminated areas, take appropriate measures for the protection of the operator and the machine.
• When handling the battery observe the specific safety instructions and regulations relevant to accident prevention. Batteries contain caustic sulphuric acid.
• Keep the battery at full charge to prevent the battery electrolyte from freezing.
• In case of a frozen battery or of an insufficient electrolyte level, do not try starting the machine with battery jumper cables. The battery can burst or explode. Properly dispose of the battery immediately.
• A potentially combustible oxygen-hydrogen mixture forms in batteries during normal operation and especially when charging. Always wear gloves and eye protection when working with batteries.
• Starting the machine with jumper cables can be hazardous if not performed properly. Follow the instructions for jump starting the battery.
– see chapter “ Jump-starting the engine” on page 4-38
2-17
2
Tires
WARNING
Special hazard during reinflation!
Can cause serious injury or death.
► Reinflation of any type or tire/rim assembly that has been operated in a run flat or underinflated condition (80% or less of recommended pressure), can result in serious injury or death. The tire may be damaged on the inside and can explode while you are adding air. The rim parts may be worn, damaged or dislodged and can explosively separate.
► Never rework, weld, heat, or braze the tire/wheel/rim. Heating the rim of tire/wheel/rim assembly can cause a tire to explode.
► The use of any flammable material during tire servicing is absolutely prohibited. Use of starting fluid, ether, gasoline or any other flammable material to lubricate, seal or seat the beads of a tubeless tire can cause the tire to explode or can cause the explosive separation of the tire/rim assembly.
► Never hammer, strike or pry on any type of tire/rim assembly when the tire contains inflation pressure. Do not attempt to seat any part when the tire contains any pressure.
• Repair work and tire replacement must be performed by a qualified technician or by an authorized service center only.
• Always use specialized tools as recommended by tire suppliers for mounting and demounting of tires.
• Damaged tires and/or wrong tire pressures reduce the operational safety of the machine. Check the tires regularly for the prescribed tire pressure and for damage.
• Always clean and inspect rims.
• Always replace an approved tire with one having the same size and tread pattern as the other tires on the machine.
• Always inspect valve for proper air retention.
• Always use sealing valve caps to prevent loss of air or fluid.
• Do not inflate tires with inflammable gas - explosion hazard.
• Perform regular checks of the wheel nuts for tightness. Subsequent to changing tires check the wheel nuts after 10 service hours – tighten if necessary.
2.17 Safety Guidelines when using Internal Combustion Engines
Running the engine
When running the engine:
• Keep the area around the muffer and exhaust pipe free of flammable materials.
• Check the fuel lines and the fuel tank for leaks and cracks before starting the engine.
• Do not run the machine if fuel leaks are present or the fuel lines are loose.
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Fueling the engine
2
• Engine exhaust can kill you in minutes. Engine exhaust contains carbon monoxice. Never run the machine indoors or in an enclosed area such as a deep trench unless there is adequate ventilation.
• Do not run the engine near open flames. or in potentially explosive areas.
• Do not touch the engine or exhaust when the engine is running or immediately after it has been turned off.
• Do not operate a machine when its fuel cap is loose or missing.
• Do not remove the radiator cap when engine is running or hot. The radiator fluid is hot and under pressure, and may cause severe burns.
When fueling the engine:
• Clean up any spilled fuel immediately.
• Refill the fuel tank in a well-ventilated area.
• Do not fill fuel to the top. Allow for fuel expansion.
• Install the fuel tank cap after refueling. Replace a malfunctioning fuel cap.
• Do not smoke.
• Do not refuel a hot or running engine.
• Do not refuel the engine near an open flame.
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Notes:
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3 Introduction
3.1
Machine overview
1
5
5
4
4
18
14
15
12
6
Fig. 3 (symbolic representations)
No.
Designation
1 Front working lights
2 Rear working lights
3 Outside mirrors (option EU only)
4 Lights/turn indicators (option)
5 Handholds
6 Bucket (option)
7 Loader unit
8 Radiator cover
9 Tires (SW24/28)
9
2
16
11
8
17
13
No.
10 Tracks (ST35/45)
Designation
11 Numberplate bracket (option)
12 Exhaust pipe
13 Counterweight (option)
14 Crane-handling bracket (option)
15 Type label
16 Engine cover
17 Rear lights (option)
18 Side cover
10
7
3
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OM S04 us 1.6 * S04e300.fm
3-1
3
Overview of models and trade names
Machine model/machine designation
S04-01
S04-02
S04-03
S04-04
Trade name
SW24
SW28
ST35
ST45
3.2
Brief description of machine
The machine model S04 is a self-propelled work machine.
This machine is a versatile and powerful helper for moving earth, gravel and debris on construction sites and elsewhere. A wide range of attachments accounts for the numerous applications of the machine, among others hammer and grab applications. When using these attachments, observe the legal regulations of your country and equip the
for further applications.
Follow the relevant national and regional regulations.
The main components of the machine are:
• Chassis
• Canopy (standard equipment)
• Pressurized, fully glazed cabin (option) reducing outside influences (for example dust, odors, temperature)
• Water-cooled diesel engine:
American tier III version: Perkins 1104
American tier IV version: Perkins 854
• Hydraulic and electrical components
• Radial loader unit (SW24/ST35)
• Vertical loader unit (SW28/ST45)
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Comparison of vertical and radial loader unit
Vertical Radial-ply
3
OM S04 us 1.6 * S04e300.fm
Vertical loader unit (SW28/ST45)
• The attachment can be raised nearly vertically.
• The loader unit reaches higher up than conventional loader units.
Radial loader unit (SW24/ST35)
• Conventional loader unit kinematics.
Information
The machine can be equipped with the “Telematic” option (for transmitting operating data, location, etc. via satellite)!
The diesel engine drives two axial-piston variable displacement pumps whose oil flow is sent to the right and left-hand hydraulic motors.
A secondary pressure-limiting valve in the main valve block compensates pressure peaks in the hydraulic system.
Cooling system
The coolant temperature is monitored with the multifunctional display on the machine’s instrument panel.
3-3
3
Cabin/canopy
The cabin/canopy have been specially designed for protection in case of an accident.
• Level I ROPS/TOPS/FOPS tested canopy (open version).
• Level I ROPS/TOPS/FOPS tested cabin (closed version/option).
• Level II protective FOPS structure (option) for cabin/canopy; protective structure against falling objects.
Definition of FOPS categories
Category I:
Protection against small falling objects (bricks, small pieces of concrete, tools, for example) for machines which are used, for example, for repairing roads, landscaping work and for working on other construction sites.
Category II:
Protection against heavy falling objects (trees, pieces of rock, for example) for machines that are used for clearance work, demolition work and forestry work, for example.
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3.3
Information and regulations on use
Designated use
• The machine is intended for:
- moving earth, gravel or rubble, for hammer operation as well as for
.
- Every other use is regarded as not designated for the use of the machine. Wacker Neuson will not be liable for damage resulting from use other than mentioned above. The user/operating company alone will bear the risk.
Designated use also includes observing the instructions set forth in the Operator’s Manual and observing the maintenance and service conditions.
• Machine travel on public roads from one job site to another is only allowed if the national and regional regulations are complied with.
• The quickhitch may only be used with the released attachments.
• A restricted work range applies to work with attachments (hammer, for example) that can cause fragments to fly around.
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3
Fields of application and use of attachments
NOTICE
Damage to machine due to unapproved attachments.
► Only use the attachments specified in the table.
Using attachments of other manufacturers, or attachments that have been released for other machine types, can reduce the machine’s output and stability considerably, and can also cause damage to the machine and injury to the operator or the personnel.
Information
Please refer to the Operator’s and maintenance manual of the attachment manufacturer for using and performing maintenance on attachments such as hammers, grabs, hydraulic quickhitches, etc.
Item no.
Description
Bradco - Low Profile SSL CTL Buckets
5200016706 LP Bucket 72" (1830mm), 0.57yd³ (0.44m³), 473 lbs (215kg), pre-drilled
5200016707 LP Bucket 72" (1830mm), 0.57yd³ (0.44m³), 530 lbs (240kg), with teeth
5200017376 LP Bucket 75" (1900mm), 0.59yd³ (0.45m³), 492 lbs (224kg), pre-drilled
5200017377 LP Bucket 75* (1900mm), 0.59yd³ (0.45m³), 530 lbs (250kg), with teeth
5200016708 LP Bucket 78" (1980mm), 0.62yd³ (0.48m³), 543 lbs (246kg), pre-drilled
5200016709 LP Bucket 78" (1980mm), 0.62yd³ (0.48m³), 600 lbs (272kg), with teeth
5200017378 LP Bucket 80" (2030mm), 0.64yd³ (0.49m³), 560 lbs (254kg), pre-drilled
5200017379 LP Bucket 80" (2030mm), 0.64yd³ (0.49m³), 620 lbs (281kg), with teeth
5200016720 LP Bucket 82" (2080mm), 0.65yd³ (0.49m³), 566 lbs (257kg), pre-drilled
5200016721 LP Bucket 82" (2080mm), 0.65yd³ (0.49m³), 630 lbs (286kg), with teeth
5200016722 LP Bucket 84" (2130mm), 0.67yd³ (0.51m³), 576 lbs (261kg), pre-drilled
5200016723 LP Bucket 84" (2130mm), 0.67yd³ (0.51m³), 640 lbs (290kg), with teeth
Bradco - Long Floor Low Profile SSL CTL Buckets
5200016724 LPE Bucket 72" (1830mm), 0.71yd³ (0.54m³), 533 lbs (242kg), pre-drilled
5200016744 LPE Bucket 72" (1830mm), 0.71yd³ (0.54m³), 590 lbs (268kg), with teeth
5200017380 LPE Bucket 75" (1900mm), 0.74yd³ (0.56m³), 554 lbs (251kg), pre-drilled
5200017381 LPE Bucket 75" (1900mm), 0.74yd³ (0.56m³), 613 lbs (278kg), with teeth
5200016745 LPE Bucket 78" (1980mm), 0.77yd³ (0.59m³), 608 lbs (276kg), pre-drilled
5200016746 LPE Bucket 78" (1980mm), 0.77yd³ (0.59m³), 665 lbs (301kg), with teeth
5200017382 LP Bucket 80" (2030mm), 0.79yd³ (0.60m³), 620 lbs (281kg), pre-drilled
5200017383 LP Bucket 80" (2030mm), 0.79yd³ (0.60m³), 647 lbs (293kg), with teeth
5200016747 LPE Bucket 82" (2080mm), 0.81yd³ (0.62m³), 631 lbs (286kg), pre-drilled
5200016748 LPE Bucket 82" (2080mm), 0.81yd³ (0.62m³), 695 lbs (315kg), with teeth
5200016749 LPE Bucket 84" (2130mm), 0.84yd³ (0.64m³), 641 lbs (290kg), pre-drilled
5200016770 LPE Bucket 84" (2130mm), 0.84yd³ (0.64m³), 705 lbs (320kg), with teeth
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SW SW ST ST
24 28 35 45
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Bradco - High-Capacity SSL CTL Buckets
5200016963 HC Bucket 75" (1900mm), 0.78yd³ (0.59m³), 633 lbs (297kg), pre-drilled
5200016964 HC Bucket 75" (1900mm), 0.78yd³ (0.59m³), 690 lbs (313kg), with teeth
5200016965 HC Bucket 80" (2030mm), 0.91yd³ (0.69m³), 746 lbs (338kg), pre-drilled
5200016966 HC Bucket 80" (2030mm), 0.91yd³ (0.69m³), 810 lbs (367kg), with teeth
5200016967 HC Bucket 84" (2134mm), 0.99yd³ (0.75m³), 749 lbs (340kg), pre-drilled
5200016968 HC Bucket 84" (2134mm), 0.99yd³ (0.75m³), 813 lbs (369kg), with teeth
Bradco - High-Capacity Light Material SSL CTL Buckets
5200016975 LM Bucket 84" (2134mm), 1.62yd³ (1.24m³), 740 lbs (335kg), pre-drilled
5200016976 LM Bucket 96" (2438mm), 2.00yd³ (1.53m³), 880 lbs (399kg), pre-drilled
Bradco - 4-in-1 Multi Purpose Construction SSL CTL Buckets
5200016981 4 in 1 Bucket 72" (1830mm),900 lbs (408kg), pre-drilled
5200016982 4 in 1 Bucket 72" (1830mm),958 lbs (434kg), with teeth
5200016983 4 in 1 Bucket 78" (1980mm),935 lbs (424kg), pre-drilled
5200016984 4 in 1 Bucket 78" (1980mm),993 lbs (450kg), with teeth
5200016985 4 in 1 Bucket 84" (2134mm),975 lbs (444kg), pre-drilled
5200016986 4 in 1 Bucket 84" (2134mm),1040 lbs (472kg), with teeth
5200016987 4 in 1 bucket hose kit w/1/2 couplers
Bradco - Bucket Accessories (includes mounting hardware)
5200017249 BOE (cutt"g edge),72" (1830mm), 120 lbs (54.4kg)
5200017250 BOE (cutt"g edge),75" (1905mm), 125 lbs (56.7kg)
5200017251 BOE (cutt"g edge),78" (1980mm), 130 lbs (58.9kg)
5200017252 BOE (cutt"g edge),80" (2030mm), 132 lbs (59.9kg)
5200017253 BOE (cutt"g edge),82" (2083mm), 136 lbs (61.7kg)
5200017254 BOE (cutt"g edge),84" (2133mm), 140 lbs (63.5kg)
5200017255 BOE (cutt"g edge),96" (2438mm), 160 lbs (75.6kg)
5200017256 Tooth Bar (fits over BOE), 72" (1830mm), 130 lbs(58.9kg)
5200017257 Tooth Bar (fits over BOE), 75" (1905mm), 132 lbs (59.9kg)
5200017258 Tooth Bar (fits over BOE),78" (1980mm), 133 lbs (59.9kg)
5200017259 Tooth Bar (fits over BOE), 80" (2030mm), 137 lbs (62.1kg)
5200017260 Tooth Bar (fits over BOE), 82" (2083mm), 146 lbs (66.2kg)
5200017261 Tooth Bar (fits over BOE),84" (2133mm), 147 lbs (66.7kg)
5200017262 Spill Guard (72" 4-in-1 bucket)
5200017263 Spill Guard (78" 4-in-1 bucket)
5200017264 Spill Guard (84" 4-in-1 bucket)
5200017265 Bolt on side cutters (sold in pairs)
FFC Construction Brush Root Grapples, hoses included
5200017267 HD brush root grapple, 72" (1830mm), 925 lbs (419kg)
5200017268 HD brush root grapple, 78" (1980mm), 999 lbs (453kg)
5200017269 HD brush root grapple, 84" (2133mm), 1054 lbs (478kg)
5200017280 HD brush root grapple, 90" (2286mm), 1105 lbs (501kg)
BRADCO Heavy Duty Construction Root Rake Grapples, hoses included
5200017866 ROOT-RAKE, W/CLAMP, 72in (1830 mm), 1140 lbs (517.1 kg)
5200017867 ROOT-RAKE, W/CLAMP, 78in (1980 mm), 1225 lbs (555.7 kg)
FFC Construction Scrap Grapples, hoses included
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3
OM S04 us 1.6 * S04e300.fm
3-7
3
5200017372 HD scrap grapple, 76" (1930mm), 1081 lbs (490kg)
5200017373 HD scrap grapple, 82" (2983mm), 1133 lbs (514kg)
5200017374 HD scrap grapple, 88" (1930mm), 1180 lbs (535kg)
5200017282 FFC BOE (cuting edge), 76" ( 1930)
5200017283 FFC BOE (cuting edge), 82" (2983mm)
5200017284 FFC BOE (cuting edge), 88" (1930mm)
Note: BOE kits include mounting hardware
Bradco Signature Series SSL CTL Pallet Forks (right hand step)
Note: Pallet Fork Tines, sold separately, in pairs
5200016988 Pallet Fork Frame, right hand step, 225lbs (102kg), without tines
5200018890 5500 lb (1814kg) @ 50%, Tines - 42" (1069mm), 260lbs (1182kg)
5200018891 5500 lb (1814kg) @ 50%, Tines - 48" (1219mm), 270lbs (1222kg)
5200016992 6000 lb (2721kg) @ 50%, Tines - 42" (1069mm), 225lbs (76.2kg)
5200016993 6000 lb (2812kg) @ 50%, Tines - 48" (1219mm), 250lbs (113kg)
5200016994 6200 lb (2742kg) @ 50%, Tines - 60" (1219mm), 300lbs (136kg)
5200016995 6200 lb (2742kg) @ 50%, Tines - 72" (1828mm), 380lbs (172kg)
Utility Forks, 60" (1524 mm), Universal Mounting Style
5000192862 9 teeth, 545 lbs (247 kg)
5000192863 9 teeth with grapple, 835 lbs (379 kg)
Bale Spear, 48" (1219 mm), Universal Mounting Style
5000192860 Round Bales, 1 main spear and 2 stabilizers, 230 lbs (104 kg)
5000192861 Square Bales, 1 main spear and 3 stabilizers, 260 lbs (118 kg)
Roto Tillers, Universal Mounting Style, hoses and couplers included
5000180975 Roto Tiller, 52 in (1321 mm), 600 lbs (272 kg), universal mounting style
Tree Scoop Bucket, Universal Mounting Style
5000173345 36" (914 mm), 258 lbs (117 kg)
5000173346 42" (1067 mm), 360 lbs (163 kg)
5000173347 48" (1219 mm), 425 lbs (193 kg)
Note:
Auger Drives, 2" (51mm) Hex Drive Shaft, 2000-4200psi (138-290bar)
Auger Drives (mounting adapters and hose kits sold separately)
5200000763 A-220H - Auger Drive – Planetary,15-30 gpm (57-114 lpm)
5000179964 Auger Drive Mounting Adapter (needed for Auger Drive – 5200000763)
5000179963 Auger Drive Hose Kit
Standard Auger Bits, 50" (1300mm) Length,
2" (51mm) Hex Drive Shaft, Standard Teeth
5000173327 6" (152 mm), 2 teeth
5000173328 9" (229 mm), 4 teeth
5000173329 12" (305 mm), 4 teeth
5000173330 15" (381 mm), 5 teeth
5000173331 18" (457 mm), 6 teeth
5000173332 20" (508 mm), 7 teeth
5000173333 24" (610 mm), 9 teeth
5000173334 30" (762 mm), 11 teeth
5000173335 36" (914 mm), 13 teeth
Tree and Shrub Auger Bits, 50" (1300mm) Length,
3-8
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OM S04 us 1.6 * S04e300.fm
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2" (51 mm) Hex Drive Shaft, Standard Teeth
5000173336 18" (457 mm), 8 teeth
5000173337 24" (610 mm), 9 teeth
5000173338 30" (762 mm), 12 teeth
5000173339 36" (914 mm), 14 teeth
5000179798 Carbide Teeth (price per tooth, includes mounting hardware)
Trencher, XR 21, Universal Mounting Style,
13-25 gpm (49-95 lpm) @ 2000-3000 psi (137-230 bar)
5000181110 Trencher, 36x6 (914x152), ½ Rock & Frost Teeth
Angle Broom, Universal Mounting Style
Note:
Universal 8 pin controller sold separately, only required if machine not equipped with 14 pin attachment control
5000193096 Universal controller, 8 pin
5000181578 Wire Harness, 8 pin to 14 pin adapter
5000173341 Angle Broom 72" (1829 mm), 860 lbs (390 kg)
5200019635 Angle Broom 84" (2134 mm), 953 lbs (432 kg)
5200019734 Kit- Sprinkler, 12v, 24 gal (91 ltr.) 47 lbs (21.3 kg)
Heavy-Duty VRS Pick-Up Broom, Universal Mounting Style
5200019637 HD VRS, Pick-Up Broom 72" (1829 mm), 1294 lbs (586 kg)
5200019638 HD Dump Box Broom 84" (2134 mm), 1385 lbs (628 kg)
5200019738 Kit - Gutter Brush Assembly, Poly, 90 lbs (41 kg)
5200019739 Kit - Gutter Brush Assembly, Wire, 90 lbs (41 kg)
Note:
VRS and sprinkler kits require 5000181578 adaptor to connect with 14 pin socket on machines
5200019735 Kit - VRS 60", Vacuum Dust Suppression System, 150 lbs (68.0 kg)
5200019736 Kit - VRS 72", Vacuum Dust Suppression System, 160 lbs (72.6 kg)
5200019737 Kit - VRS 84", Vacuum Dust Suppression System, 170 lbs (77.1 kg)
5200019734 Kit- Sprinkler, 12v, 24 gal (91 ltr.) 47 lbs (21.3 kg)
Note:
Power Rake, Universal Mounting Style
Universal controller sold separately, only required if machine not equipped with
14 pin attachment control
5000193096 Universal controller, 8 pin
5000173350 Power Rake, 72" (1829 mm), 1000 lbs (454 kg), with controller
5000181578 Wire Harness, 8 pin to 14 pin adapter
Snow Push, Universal Mounting Style
5000173354 Snow Push 84" (2134 mm), 966 lbs (438 kg), universal mounting style
5200008482 Snow Push 96" (2438 mm), 914 lbs (415 kg)
5200008483 Snow Push 120" (3048 mm), 966 lbs (438 kg)
Hydraulic Snow Angle Blade, Universal Mounting Style
5000173355 Angle Blade 72" (1829 mm), 715 lbs (324 kg)
5000173356 Angle Blade 84" (2134 mm), 750 lbs (340 kg)
Hydraulic Snow V Blade, With Trip Edge, Universal Mounting Style
Hydraulic Sequencing Control (no controller required)
5200009038 V-Blade 84" (2134 mm), 980 lbs (445 kg)
5200009039 V-Blade 96" (2438 mm), 1025 lbs (465 kg)
5200009050 V-Blade 108" (2743 mm), 1077 lbs (489 kg)
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3
OM S04 us 1.6 * S04e300.fm
3-9
3
5200009051 V-Blade 120" (3048), 1115 lbs (506 kg)
Bradco Ground Shark Brush Cutters
5200017939 72" Standard Brush Cutter, (15-25 gpm)
5200017970 78" Standard Brush Cutter, (15-25 gpm)
5200017973 78" Standard Brush Cutter, (High Flow 30-45 gpm)
5200017971 72", Extreme Duty Brush Cutter, (High Flow 30-45 gpm)
Bradco Ground Shark Brush Accessories
5200018076 KIT-GAUGE, SIGHT-INDICATOR,(15-32 gpm brush cutters)
5200018077 KIT--INDICATOR,(33-40 gpm brush cutters)
5200018078 KIT-DUAL WHEEL, STANDARD BRUSH CUTTERS
5200018081 KIT-REPLACEMENT BLADE SET, (72in standard brush cutters)
5200018082 KIT-REPLACEMENT BLADE SET, (78in standard brush cutters)
5200018083 KIT-WEAR SHOE, PAIR, (standard brush cutters)
5200018084
KIT-REPLACEMENT BLADE SET, (72in extreme duty brush cutters)
5200018085 KIT-WEAR PLATE, (extreme duty brush cutters)
5200018086 KIT-CARBIDE TOOTH, 18 teeth (extreme duty brush cutters)
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3-10
OM S04 us 1.6 * S04e300.fm
tttt
3.4
Labels
Type labels
WARNING
Injury hazard due to missing or damaged labels!
Missing or incomplete warning and information labels can lead to situations with serious injury or death.
► Do not remove warning and information labels.
► Immediately replace damaged warning and information labels.
Information
Type, quantity and position of the labels depend on options, country and machine.
Serial number
The serial number is stamped on the machine chassis. It is also located on the type label.
3
Fig. 4 (symbolic representation)
OM S04 us 1.6 * S04e300.fm
3-11
3
Fig. 5 (symbolic representation)
Type label
The type label is located at the right rear side of the chassis.
Description of attachment
Fahrzeug Seriennummer/serial no./no. de série
Fahrzeug Modell/model/modèle:
Leistung/performance:
Typ/version:
Betriebsgewicht/operating weight/poids en charge:
Transportgewicht/ transport weight/ poids en transport:
G. Gew./GWR/PTAC:
Max. Nutzlast/max. payload/max. charge utile:
COMPACT LOADER
Machine serial number
Machine designation
Engine output
Machine model
Operating weight
Transport weight
Gross weight rating
Maximum payload
Zul. Achslast vorne/front GAWR/PNBE AV:
Zul. Achslast hinten/rear GAWR/PNBE AR:
EWG Nr./CEE no.:
Baujahr/model year/année fabr.:
Front gross axle weight rating
Rear gross axle weight rating
EEC check number
Year of construction
Cabin number
The type label is located inside the cabin on the wall on the right.
Fig. 6 (symbolic representation)
Engine number (American tier IV)
The type label is located behind the cover.
Fig. 7 (symbolic representation)
3-12
OM S04 us 1.6 * S04e300.fm
Engine number (American tier III)
The type label is located in the position shown in the figure.
3
Fig. 8 (symbolic representation)
FOPS screen type label
The type label is located on the left on the screen.
Fig. 9 (symbolic representation)
Type label of crane-handling bracket
The type label is located on the cross tie.
Fig. 10 (symbolic representation)
OM S04 us 1.6 * S04e300.fm
3-13
3
Warning labels
Fig. 11
3-14
OM S04 us 1.6 * S04e300.fm
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
OM S04 us 1.6 * S04e300.fm
Meaning
Crushing hazard.
All persons must stay clear of a raised load or of the danger zone.
Support the loader unit.
Position
On the left side of the loader unit.
Meaning
Injury hazard due to grease escaping under pressure.
Read the Operator’s Manual before working with the track tensioner.
Position
On the left and right side of the travel gear near the lubrication system
(ST35/45).
Meaning
Explosion hazard due to wrong connection of battery jumper cables.
Position
Next to the battery.
3
Meaning
Crushing hazard.
Stay clear of the machine’s swiveling range during operation.
Position
On the left and right side of the chassis.
Meaning
Modifications to the structure (welding, driling, for example), retrofitting and incorrect repairs affect the protective effect of the cabin or canopy and can cause serious injury and even death.
Position
At the rear left of the cabin.
Meaning
Accumulator is under high pressure. Maintenance or repair work may only be performed by a Wacker Neuson service center.
Position
On the left side of the chassis.
3-15
Fig. 21
3-16
3
Fig. 18
Fig. 19
Fig. 20
Meaning
Read the Operator’s Manual before starting the machine.
Fasten the seat belt during operation.
Stay clear of suspended loads.
Crushing hazard! Keep a safe distance from the machine.
Keep a safe distance from the loader unit.
Crushing hazard near the loader unit.
When traveling on slopes, pay attention to the maximum gradient angle and maximum lateral angle of inclination. Do not drive in speed range 2.
Do not raise anyone with the loader unit.
Position
At the front on the seat console.
Meaning
Read the Operator’s Manual before starting the machine.
Remove the starting key and carry it with you.
Injury hazard due to rotating parts.
• Open the engine cover only at engine standstill.
Burn hazard due to hot parts.
• Let the engine cool down.
Burn hazard due to hot fluid.
Injury hazard due to fluid escaping under pressure.
• Let the engine cool down.
• Release the pressure in the hydraulic system and open the covers carefully.
Position
On the engine cover.
Meaning
Operating temperature
Crushing hazard! Do not start machine operation before reaching the operating temperature. Cold hydraulic oil can cause uncontrolled machine movements.
Position
Above the starter
OM S04 us 1.6 * S04e300.fm
Fig. 22
Fig. 23
Fig. 24
Fig. 25
Fig. 26
OM S04 us 1.6 * S04e300.fm
Meaning
Loader unit emergency lowering
– see chapter “5.12 Emergency lowering” on page 5-54
Position
Below the emergency lowering button.
Meaning (option)
Crushing hazard.
All persons must stay clear of a raised load or of the danger zone.
Position
At the front and rear on the crane-handling bracket.
Meaning (option)
Indicates the lifting point of the machine if equipped with the cranehandling bracket option.
Position
At the front and rear on the crane-handling bracket.
Meaning
Burn hazard due to hot parts on the loader unit (lines, plug-and-socket connections, threaded fittings, hydraulic cylinders, couplings, etc.).
Position
At the front left and right of the loader unit.
3
Meaning
Reflectors at the rear.
Position
At the rear left and right.
3-17
3
Fig. 28
Fig. 29
Fig. 30
3-18
Fig. 27
Meaning
Crushing hazard near the loader unit.
Position
On the left and right side of the loader unit.
Meaning
Cabin maintenance prop
Secure the cabin before performing maintenance.
Position
On the cabin maintenance prop.
Meaning
Rear window emergency exit
– see chapter “ Emergency exit” on page 4-4
Position
Inside the cabin on the rear window.
Meaning
Front window emergency exit
– see chapter “ Emergency exit” on page 4-4
Position
Inside the cabin on the front window.
OM S04 us 1.6 * S04e300.fm
Abb. 31
Abb. 32
Meaning
Only travel with lowered boom.
Position
On the quickhitch, within the operator‘s sight.
Meaning
High voltage hazard. Read operator‘s manual.
Follow the instructions of „“Starting the engine at low ambient temperatures“.
– see chapter “ Warming up hydraulic oil” on page 4-37
Position
Near the outlet for engine pre-heating.
3
OM S04 us 1.6 * S04e300.fm
3-19
3
Information labels
Fig. 33
3-20
OM S04 us 1.6 * S04e300.fm
3
Meaning
Describes the functions of the control lever on the left.
Position
On the headliner on the left.
Fig. 34
Fig. 35
Fig. 36
Fig. 37
R
Meaning
Describes the functions of the control lever on the right.
Position
On the headliner on the right.
Information
The function labels depend on machine equipment and destination country.
R
1000329962
Meaning
Describes the control lever functions of the auxiliary hydraulics.
Position
On the left of the loader unit near the auxiliary hydraulics couplings.
Meaning
Describes the functions of the hydraulic quickhitch.
Position
On the left inside the cabin.
Meaning
Fuses and relays.
Position
Inside the fuse cover.
Fig. 38
OM S04 us 1.6 * S04e300.fm
3-21
3
Fig. 39
Fig. 40
Fig. 41
Fig. 42
Fig. 43
Fig. 44
3-22
Meaning
Main fuses and relays.
Position
Inside the main fuse cover.
Meaning
Do not clean electric parts with high-pressure water.
Position
Outside the main fuse cover.
Meaning
Indicates the lifting points of the machine.
Position
On the roof (front and rear left and right) and at the rear left and right of the chassis.
Meaning
Indicates the tie-down points of the machine.
Position
On the left and right side of the loader unit.
On the left and right side of the chassis.
Meaning
Only refuel with diesel fuel with a sulfur content of < 15 mg/kg (=
0.0015 %).
Position
Next to the fuel tank filler inlet.
Meaning
The reservoir contains hydraulic oil.
Position
Next to the filler inlet of the hydraulic oil reservoir.
OM S04 us 1.6 * S04e300.fm
Fig. 45
Fig. 46 (symbolic representation)
3
Meaning (option)
The hydraulic-oil reservoir contains biodegradable Panolin HLP Synth 46 hydraulic oil.
Position
Next to the filler inlet of the hydraulic oil reservoir.
Meaning
Indication of sound power level produced by the machine.
L
Wa
= sound power level.
The sound power level depends on the machine.
Position
Inside the cabin on the framework on the left.
Meaning
Describes the position in which the control levers are locked.
Position
On the left and right side of the quickhitch lock levers, within the operator‘s sight.
Fig. 47
Fig. 48 (symbolic representation)
Meaning
Indication of maintenance intervals.
Position
On the roof window on the left in travel direction.
Information
The maintenance labels depend on machine equipment and destination country.
Meaning
Identifies the design-specific machine speed.
Position
At the rear of the cabin, and on the left and right side of the chassis.
Fig. 49 (symbolic representation)
OM S04 us 1.6 * S04e300.fm
3-23
3
Fig. 50 (symbolic temperature representation)
Meaning
The engine coolant must be suitable up to -37° C (-34.6 °F).
Read Operator‘s Manual.
Position
Next to the coolant expansion reservoir in the engine compartment.
3-24
OM S04 us 1.6 * S04e300.fm
ANSI warning labels (option)
3
OM S04 us 1.6 * S04e300.fm
3-25
3
WARNING
AVOID INJURY OR DEATH.
Keep engine clean of flammable material.
380-7614
Abb. 51
1000268635
Position
Right near the air filter.
WARNING
Boom will crush.
KEEP CLEAR of boom swing area while operating.
1000268679 380-7626
Abb. 52
WARNING
BURN HAZARD.
Never loosen or open reservoir cap when fluid is hot and under pressure.
Always allow to cool before opening.
1000268680 380-7627
Abb. 53
380-7628
Abb. 54
WARNING
Rotating parts can cause serious injury.
Keep away from fan and belt when engine is running.
Stop engine before servicing.
1000268691
Position
On the boom left and right.
Position
On the engine cooler water tube.
On the v-belt cover.
Position
On the engine cooler frame.
Position
Right near the air filter.
WARNING
Avoid injury or death.
Never use ether or starting fluid on engine.
1000268704 380-7634
Abb. 55
Position
On the seat panel.
WARNING
Using machine as lifting gear can cause serious injury or death.
Always read Operator's Manual before using machine as lifting gear.
1000295634
Abb. 56
3-26
OM S04 us 1.6 * S04e300.fm
3
WARNING
Crush hazard!
KEEP CLEAR of swing area while operating.
1000268692 380-7629
Abb. 57
Abb. 58
WARNING
Avoid injury or death.
KEEP CLEAR OF
MACHINE!
1000295636
Position
On the chassis left and right.
Position
On the boom left and right.
Position
On the travel gear left and right (ST35/ST45).
WARNING
High pressure grease can cause serious injury.
Do NOT loosen grease zerk more than 2 - 3 turns.
Do NOT loosen parts other than grease zerk.
1000268675 380-7624
Abb. 59
WARNING
AVOID INJURY AND DEATH.
Operating before checking functions of each control lever can cause machine to move unexpectedly which can result in serious injury or death.
Always check functions of each control lever before operating by briefly activating control levers.
380-7610
Abb. 60
1000268631
Position
In the cab above the door/exit.
Position
Inside on the cab roof.
WARNING
Falling front window can cause injury.
Always lock securely and use handles.
1000268653 380-7617
Abb. 61
Position
On the roof window.
Abb. 62
OM S04 us 1.6 * S04e300.fm
3-27
3
Abb. 63
Abb. 64
WARNING
AVOID INJURY OR DEATH.
Read Operator's Manual for proper traveling procedure.
never carry riders
QHYHUXVHORDGHUVDVDPDQOLIW
RUZRUNSODWIRUP
Position
Inside the cab below the door/exit.
1000295637
WARNING
HIGH VOLTAGE HAZARD
+LJKYROWDJHFDQFDXVH
VHULRXVLQMXU\RUGHDWK
READ OPERATOR'S MANUAL
%HFDUHIXOGXULQJZRUNLQJZLWK
SUHKHDWLQJV\VWHPDQGSRZHU
VXSSO\
115 V
Version 00 1000322248
Position
Near the motor pre-heating outlet.
Position
On the seat panel.
Abb. 65
WARNING
EXLOSIVE GASES
Cigarettes, flames or sparks could cause battery to explode.
Always shield eyes and face from battery.
Do not charge or use booster cables or adjust post connections without proper instruction and training.
KEEP LEVEL AND VENT
CAPS TIGHT.
380-7616
Abb. 66
1000268652
WARNING
AVOID ACID BURNS.
Electrolyte is an acid.
Contact with skin or eyes can
cause injury or blindness.
Wear eye protection and
protective clothing when
handling or servicing
batteries.
If electrolyte contacts skin or
eyes, flash immediately
affected areas with clean
water and seek medical
attendance immediately.
1000268706 380-7636
Abb. 67
Position
Near the battery.
Position
Near the battery.
3-28
OM S04 us 1.6 * S04e300.fm
WARNING
Position
On the seat panel.
Avoid injury or death.
· Load and transport unit
properly. Inspect
job-site for hazards.
· Operate within stability
limit of machine.
Do not overload.
· On slopes always drive
at low speed.
1000295638
Abb. 68
WARNING
Avoid injury or death.
?
Operate only from
operator's seat.
?
Fasten seat belt.
?
Read Operator's
Manual before lifting
machine. Never lift
machine with operator
on machine.
1000268656 380-7620
Abb. 69
Position
Inside on the cab roof.
3
OM S04 us 1.6 * S04e300.fm
3-29
3
WARNING
AVOID INJURY OR DEATH.
· READ OPERATOR'S
MANUAL and all safety signs
before using or maintaining
machine.
· Owner is responsible to
ensure all users are instructed
on safe use and maintenance.
· Check machine before
operating. Service per
Operator's Manual.
· Be aware and follow all local
laws and regulations.
· Before starting engine make
sure hydraulic control lever is
in locked position and all
control levers are in neutral.
· Sound horn to alert people.
Ensure bystanders and
obstacles are clear of
machine or its attachments.
· Do not use machine in space
with explosive dust or gases
or with flammable material
near exhaust.
· Make sure all shields are in
place and securely fastened.
· Do not carry riders.
· Never modify equipment.
· Check for underground and
overheat lines before
operating.
· Check location of blade for
direction of travel before
operating travel controls.
· Before leaving operators
compartment park on level
ground, lower all equipment to
ground, shut off engine,
lockout hydraulic control lever,
remove key and take it away.
Position
Inside on the cab roof.
1000268673 380-7623
Abb. 70
WARNING
380-7613
Cylinder contains high pressure gas. DO NOT OPEN.
Opening cylinder can release rod and cause injury or death.
1000268634
Abb. 71
Position
On the gas struts
• 3 x engine cooler
• 1 x seat bar
• 2 x canopy (for lifting)
• 1 x cab (for lifting/option)
• 1 x door (option)
Position
On the seat panel.
Abb. 72
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OM S04 us 1.6 * S04e300.fm
4 Putting into operation
4.1
Cabin/control stand
Safety instructions regarding entry and exit
CAUTION
Falling hazard when entering or exiting!
Entering or exiting incorrectly can cause injury.
► Keep the mandatory climbing aids A clean and use them for entering and exiting.
► Have damaged climbing aids replaced.
Entry and exit
Use the climbing aids/handholds A .
4
A
Fig. 73
Unlocking and locking the door (option)
Unlocking:
L R
Insert the starting key in door lock A .
Turn lock E counterclockwise ( L ).
Locking:
Turn lock E clockwise ( R ).
Fig. 74
OM S04 us 1.6 * S04i400.fm
4-1
4
Opening the door
A
Outside:
Press door lock A and pull handle C . The door opens automatically and is held in final position by a gas strut.
C
Fig. 75
Inside:
Press lever B downward. The door opens automatically and is held in final position by a gas strut.
Fig. 76
B
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OM S04 us 1.6 * S04i400.fm
4
Closing the door
L
C
Outside:
Push the door with handle C until it locks into place.
Fig. 77
L
D
R
Inside:
Pull the door with handle D until it locks into place.
Information
None of the hydraulic work functions is enabled unless the door is closed.
Fig. 78
Opening/closing the side windows (option)
Opening/closing
Press button A and let the side window lock into the required position.
A
Fig. 79
OM S04 us 1.6 * S04i400.fm
4-3
4
Emergency exit
There are several possibilities for an emergency exit:
Canopy/cabin: remove the rear window.
Cabin: remove the rear window or unhitch the door. In addition, the front window can be smashed with the emergency hammer and used as an emergency exit.
WARNING
Burn hazard during an emergency exit!
The muffler and the radiator cover become hot during machine operation and can cause serious burns or death.
► Do not touch the muffler.
► Pay attention to the hot radiator cover.
WARNING
Injury hazard when leaving the cab in an emergency!
Can cause serious injury or death.
► The machine has neither footholds nor handles at the rear or on the sides for a safe exit.
► Protect your face and eyes from the glass splinters flying around.
► Pay attention to glass splinters during an emergency exit.
4-4
OM S04 us 1.6 * S04i400.fm
A
4
Emergency exit by the rear window frame
1. Pull ring A with force clockwise around the window. The ring is located at the top of the rear window seal.
2. Push out the window pane with force.
➥ The window pane and the seal fall out of the rear-window frame.
Fig. 80
Fig. 81
C D A B
E
Unhitching the door
1. Remove the couplings for the window wash fluid A and electrical system B .
2. Pull and hold quick fastener C in the direction of the arrow.
3. Raise and unhitch gas strut D .
4. Open the door at least 10 cm (4 in).
5. Raise the door with the inside handle E and unhitch it with an upward movement.
6. Get off the machine.
Emergency hammer
If the door cannot be unhitched, the front window can be smashed with the emergency hammer (to the left of the operator seat).
B
Fig. 82
OM S04 us 1.6 * S04i400.fm
4-5
4
Seat adjustment
WARNING
Accident hazard due to seat adjustment during machine operation!
Adjusting the operator seat during machine operation can cause serious injury or death.
► Adjust the operator seat before putting the machine into operation.
► Ensure that the levers for seat adjustment are locked into place.
WARNING
Spinal cord injury due to incorrect seat adjustment!
An incorrect weight adjustment can cause injury to the spinal cord.
► Ensure that the seat is correctly adjusted to the operator’s weight before machine travel or operation.
► Machine operation is prohibited for operators weighing less than 50 kg
(110 lbs) or more than 150 kg (331 lbs).
Information
The comfort seat and the air-suspension seat (option) are equipped with a seat switch. As soon as the operator leaves the seat for more than 5 seconds, all hydraulic functions are locked and the service brake is automatically enabled.
4-6
OM S04 us 1.6 * S04i400.fm
Comfort seat (standard for SW24/SW28)
Weight adjustment
B
1. Sit down on the operator seat.
2. Fold out and turn crank A until the red scale is in the middle of indicating instrument B (on the seat surface).
A
Fig. 83
Backrest adjustment
1. Sit down on the operator seat.
2. Push handle C in the direction of the arrow and move the backrest to the required position at the same tiem.
3. Release handle C .
C
4
Fig. 84
Horizontal adjustment
1. Sit down on the operator seat.
2. Pull handle D up and move the operator seat to the required position at the same time.
3. Release handle D .
Fig. 85
D
OM S04 us 1.6 * S04i400.fm
4-7
4
Air-suspension seat (standard for ST35/ST45; option for SW24/28)
Weight adjustment
B
E
1. Sit down on the operator seat.
2. Turn the starting key to position 1 .
3. To adjust a higher weight: turn push button E downward to pump air into the operator seat.
4. To adjust a lower weight: pull button E upward to release air from the operator seat.
5. If the adjustment is correct, the red scale has to be in the middle of indicating instrument B (on the seat surface).
Fig. 86 (symbolic representation)
Information
The weight for the air-suspension seat can only be adjusted if the starter is switched on.
Backrest adjustment
1. Sit down on the operator seat.
2. Push handle C in the direction of the arrow and move the backrest to the required position at the same tiem.
3. Release handle C .
C
Fig. 87
Horizontal adjustment
1. Sit down on the operator seat.
2. Pull handle D up and move the operator seat to the required position at the same time.
Fig. 88
D
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OM S04 us 1.6 * S04i400.fm
Seat belt
4
DANGER
Injury hazard if the seat belt is not fastened correctly or not at all!
Fastening the seat belt incorrectly, or not at all, causes serious injury or death.
► Fasten the seat belt before machine operation.
► Do not fasten a twisted seat belt.
► Do not place the seat belt over hard, edged or fragile items in your clothes.
► Firmly fasten your seat belt over your hips.
► Ensure that the buckle is inserted (pull test).
► Do not use seat belt extensions.
WARNING
Injury hazard due to damaged or dirty seat belt!
A damaged or dirty seat belt can cause serious injury or death.
► Keep the seat belt and buckle clean, and check them for damage.
► Have a damaged seat belt and buckle immediately replaced by a
Wacker Neuson service center.
► Have the seat belt immediately replaced after every accident and the bearing capacity of the fastening points and seat fixtures checked by a
Wacker Neuson service center.
OM S04 us 1.6 * S04i400.fm
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4
A
Fastening the seat belt
Insert buckle latch A into seat belt buckle B with an audible click.
B
Fig. 89
C
Unfastening the seat belt
1. Press the red push button D on seat belt buckle B until the buckle latch comes out.
Seat belt C is automatically retracted.
D
Fig. 90 (symbolic representation)
Seat bar
B
A
Among other things, the machine has the following safety mechanisms against incorrect operation:
• Seat bar
• Seat switch
The machine can be started with a raised or lowered seat bar.
Information
All hydraulic functions of the machine are locked if the seat bar is raised or the operator is not on the seat.
The parking brake is applied in addition.
Fig. 91
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4
If the seat bar is raised or lowered, the symbols on the left appear at the top in the multifunctional display and in the middle of the display for a few seconds:
• B : seat bar raised
• C : seat bar lowered
B C
Information
Machine travel is possible with an open door (cabin option), however all hydraulic work functions are locked.
Fig. 92
Functional check of seat bar/seat switch (canopy and cabin)
A functional check must be performed daily.
1. Start the machine.
2. Fasten your seat belt.
3. Lower the seat bar.
4. Drive on open and level terrain.
5. Secure the danger zone.
6. Stop the machine.
7. Raise the seat bar and get off the seat for at least 5 seconds.
8. Carefully move all control levers in all directions.
➥ The machine must neither move, nor must it be possible to perform work functions. Work may be performed with the machine.
➥ If the machine moves or work functions are performed, stop machine operation immediately and contact a Wacker Neuson service center werden.
OM S04 us 1.6 * S04i400.fm
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4
Fire extinguisher
Fig. 93
Protective structures
A fire extinguisher is not available, neither as standard nor optional equipment.
If necessary, a fire extinguisher according to DIN-EN 3 must be installed by a Wacker Neuson service center.
Fasten a bracket under the console on the left.
Information
Ensure the firm and safe mounting of the fire extinguisher. Check the fire extinguisher at regular intervals, also ensure that it is safely installed.
Observe the manufacturer’s indications.
Wacker Neuson recommends fire extinguishers of the ABC category.
Protective structures are additional elements that protect the operator against hazards. These elements can be installed later on or as standard equipment.
DANGER
Accident hazard due to modified cabin or protective structures!
Modifications (drilling, for example) weaken the structure and can cause serious injury or death.
► No drilling, cutting or grinding.
► Do not install any brackets.
► No welding, straightening or bending.
► Replace the complete protective structure if it is damaged, deformed or cracked.
► Contact a Wacker Neuson service center in case of doubt.
► Retrofit, assembly and repair work may only be performed by a
Wacker Neuson service center.
► Do not re-use self-locking fasteners.
► Screws to which an adhesive has been applied must be cleaned with a suitable cleanser before they are re-used.
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4
Information
Machine operation is only allowed with a correctly installed and intact cabin or correctly installed and intact canopy.
For additional protection, only use correctly installed and intact Wacker
Neuson protective structures that have been released for the machine.
Responsibility for machine equipped with protective structures
The decision regarding the necessary protective structures (type and level
I or II) must be made by the operating company and depends on the specific work situation.
The operating company must observe the national regulations and must inform the operator on the protective structure to be used in a specific work situation.
OM S04 us 1.6 * S04i400.fm
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4
Level II protective FOPS structure (option)
DANGER
Crushing hazard due to falling objects!
Causes serious injury or death.
► Install a protective FOPS structure in areas with danger of falling objects.
► Machine operation is prohibited without a protective FOPS structure.
Information
The protective FOPS structure corresponds to level II according to EN
ISO 3449:2008
► The machine owner must ensure that the hazard situation is evaluated and that the national regulations are observed.
► The machine owner or operating company must ensure that only work is performed that does not require any higher protection.
► Accidents cannot be fully avoided despite equipping a machine with protective structures.
► The FOPS screen has to be installed by at least 2 persons.
► Screws to which an adhesive has been applied must be cleaned with a suitable cleanser before they are re-used.
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OM S04 us 1.6 * S04i400.fm
Installing
1. Stop and park the machine. Stop the engine. See “Preparing lubrication”.
4
Fig. 94
2. Apply screw adhesive B to hexagon head bolt A .
3. Install hexagon head bolt A , schnorr lock C , washers D and hexagon nut E at the cabin fastening points F (front) and G (rear).
A
Fig. 95
A
A
B
A
F
4. Tighten hexagon head bolts A (M16/10.9) to 275 Nm (203 ft.lbs).
G Information
Either a level II FOPS screen or a crane-handling bracket can be installed.
G
Fig. 96
OM S04 us 1.6 * S04i400.fm
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4
Socket
A
A 12 V socket ( A ) is located next to the right switch panel.
It can be used for a mobile working light, for example.
Fig. 97 (symbolic representation)
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4.2
Overview of control elements
This chapter describes the controls, and contains information on the function and handling of the indicator lights and controls.
The pages stated in the table refer to the description of the controls.
4
OM S04 us 1.6 * S04i400.fm
4-17
4
3
2
1
6
5
4
Cabin
19
18
Fig. 98 Overview of control elements
4-18
7
20
8
14
15
16
9
10
11
12
13
17
OM S04 us 1.6 * S04i400.fm
Designation
1 Operator seat and seat belt
2 Emergency hammer (option)
3 Seat bars
4 Switch panel on the left
5 Control lever on the left
6 Radio (option)
7 Accelerator pedal
8 12 V connection
9 Switch panel on the right
10 Control lever on the right
11 Jog dial (option)
12 Throttle
13 Starter
14 Emergency lowering
15 Heating controller (partly covered)
16 Document box
17 Display element with multifunctional display
18 Recirculated-air/fresh-air lever (option)
19 Drinks holder
20 Storage box
See page
--
--
4
OM S04 us 1.6 * S04i400.fm
4-19
4
Control elements and switches
1 2 3 4 5
Switch panel on the left (front)
6 7 8 9
Switch panel on the left (rear)
13
14 15
10
11
12
Switch panel on the right
16
17 18
Fig. 99
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Designation
1 Parking brake
2 Working lights
3 Air conditioning (option)
4 Ventilation (option)
5 Wiper/wash system (option)
6 Hydraulic quickhitch (option)
7 Rotating beacon (option)
8 Road travel lights
9 Hazard warning system (option)
10 Parallel bucket lift (option)
11 Work/road-travel position changeover (option for EU only)
12 PMC (American tier IV engine only)
13 Push button for daily and total operating hours (American tier IV engine only)
14 Operation mode button
15 High Flow push button
16 Control button
17 ESC (return) push button
18 Push button for tools/operating mode/service tool
See page
--
4
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4-21
4
4.3
Indicator lights and warning lights (overview)
Display element
The display element and the multifunctional display informs the operator of the operating states, required maintenance or possible machine malfunctions.
Information
After switching on the starter, the indicator lights are checked during the first 2 seconds and the current reading of the maintenance meter is displayed. Then the operating hours are automatically displayed.
4
3
5
2
6
7
8
3 4
1 2
1 4
49.8
12:10
210°
180°
140°
9
10
11
12
13
14
1 15
17 18 16
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4
15
16
17
No.
Symbol
1
2
3
4
5
6
Color Designation
Green
Turn indicators
Flashes when the turn indicator push buttons are pressed (green)
Yellow
PMC regeneration disabled/interrupted
(American tier IV engine only)
Yellow
High exhaust-gas temperatures
(American tier IV engine only)
Red
Engine stop
(American tier IV engine only)
Yellow
Engine warning
(American tier IV engine only)
Yellow
PMC regeneration
(American tier IV engine only)
7 Red Engine oil pressure
8
9
Yellow Preheating
Red Charge indicator light
10
11
12
13
14
Red Parking brake
Red Coolant temperature
Red General malfunction
Red (not assigned)
Red (not assigned)
Blue (not assigned)
--Selector button (multifunctional display)
--To next menu page/set (multifunctional display)
18
3 4
1 2
1 4
49.8
12:10
100°
80°
60°
--Multifunctional display
See
--
--
--
--
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4
Meaning of displays and symbols
Symbol Designation
Speed range 1
Speed range 2
Seat bar raised
Seat bar lowered
Work position
Road-travel position
450.2
Hour meter
49.8
12:10
800 rpm
3 4
1 2
1 4
Operating hours to next maintenance
Time
Engine speed
Fuel tank capacity
210°
180°
140°
Coolant temperature
Engine error
!
Machine error
Engine data
4-24
Page
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OM S04 us 1.6 * S04i400.fm
Symbol Designation
Machine data
PMC
No malfunction
95 °C Detailed coolant temperatur n/min n/min
800 rpm Detailed engine speed
0 kPa Detailed engine oil pressure
Engine number
Setting of display brightness
Setting of display contrast
Setting of time/date
1 2
Attachment 1 or 2
Auger
Asphalt miller
Multipurpose bucket
Tree stump cutter
AUX I
Auxiliary hydraulics (AUX I)
AUX
HF
High Flow
OM S04 us 1.6 * S04i400.fm
Page
--
;
--
--
--
--
--
4
--
--
--
--
--
4-25
4
Symbol Designation
Speed Control
Load stabilizer
Pilot control pressure
Replace the hydraulic oil filter
Dirty air filter
Dirty hydraulic oil radiator
Charge indicator light
Hour meter
– see chapter “ Jog dial (option)” on page 5-4
Fig. 100
3 4
1 2
1 4
450.2
12:10
210°
180°
140°
Fig. 101
3 4
1 2
1 4
49.8
12:10
210°
180°
140°
Page
Maintenance meter
Counts the engine operating hours until the next maintenance.
The maintenance meter starts at 500.0 hours. It counts down to 0.0 hours.
The wrench symbol then starts to flash.
The maintenance meter keeps on counting down ( − 0.1 hours, − 0.2 hours, etc.)
Information
After 500 operating hours, the performance of the Tier IV diesel engine is reduced.
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Fig. 102
3 4
1 2
1 4
210°
450.2
12:10
180°
140°
Fuel level indicator
Indicates the remaining amount of fuel in the tank.
Refuel if the segments reach the low range.
If the marked symbol in the main menu appears, stop the engine immediately and refuel.
Fig. 103
3 4
1 2
1 4 12:10
210°
180°
140°
4
OM S04 us 1.6 * S04i400.fm
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4
4.4
Preparatory work
Important information before putting the machine into operation
Before putting the machine into operation, perform a visual check to ensure that:
- there are no leaks,
- no parts are damaged or loose,
- there are neither persons nor objects,
- or other sources of danger around the machine.
Before putting the machine into operation, the user must familiarize himself with the position of the controls and instruments.
The machine may only be operated from the seat and with the seat belt fastened.
Before the operator uses the machine in work operation for the first time, we recommend first trying out the machine on open ground without any obstacles.
When using the machine, check the surroundings constantly in order to identify potential hazards in time.
Before using the machine, before starting work or when changing operators, ensure that all visual aids (mirrors, for example) work correctly, that they are clean and adjusted in accordance with the instructions in this
Operator’s Manual. The operator must observe the local regulations.
Perform a functional check of the control lever base.
Do not make any changes or modifications that impair visibility. Otherwise the machine does not meet the requirements for conformity and registration.
Follow the safety instructions in the safety chapter – see chapter “2.4
Operation” on page 2-4 .
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4
Requirements and information for the operating personnel
Read, understand and follow this Operator’s Manual and all other
Operator’s Manuals supplied with the machine.
The machine may only be put into operation by authorized personnel that has been instructed – see chapter “2.3 Conduct” on page 2-3
The operator must know and bear in mind the requirements and risks at the work place.
Perform daily maintenance according to the Lubrication and maintenance plan
– see chapter “7.2 Maintenance overview” on page 7-2
Face the machine as you enter and leave it.
Keep the footholds and the handles clean to ensure a safe hold at all times. Immediately remove dirt, for example oil, grease, dirt, snow or ice.
Always use the mandatory climbing aids when entering and exiting the machine.
Never get on a moving machine and never jump off the machine.
Do not operate the machine with the standard safety devices removed
(side screen, for example).
Ensure that no body parts protrude outside the machine during operation.
OM S04 us 1.6 * S04i400.fm
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4
Check lists
The checklists below are intended to assist you in checking and monitoring the machine before, during and after operation. These checklists cannot claim to be exhaustive.
If the answer to one of the following questions is No , first rectify the cause of the error (or have it rectified) before starting or continuing work.
The checking and monitoring work listed below is described in greater detail in the following chapters.
Start-up checklist
Check and observe the following points before putting the machine into operation or starting the engine:
7
8
5
6
3
4
1
2
No.
Question
Enough fuel in the tank?
Correct engine oil level?
Coolant level OK?
Water separator level OK? (American tier III only)
Hydraulic oil level correct?
Glass cleaner in washer reservoir OK?
Lubrication points greased?
Tires and Tracks checked for cracks, cuts, etc.?
9
10
Light system, signaling, warning and indicator lights operational?
Windows, mirrors, lights, steps, all pedals and control levers clean and correctly adjusted?
11 All control levers and pedals in neutral position?
12 Seat bar raised?
13 Attachment safely locked?
Page ✔
--
--
--
--
14
Engine cover locked?
Filler cap closed tightly?
15
Especially after cleaning, maintenance or repair work: Rags, tools and other loose objects removed?
16 Seating position adjusted correctly?
17 Seat belt fastened?
18
Before putting the machine into operation, ensure that nobody is in the danger zone.
--
--
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OM S04 us 1.6 * S04i400.fm
OM S04 us 1.6 * S04i400.fm
Operation checklist
After starting the engine and during operation, check and observe the following points:
4
5
6
No.
Question
1 Anyone in the danger zone of the machine?
2
Indicator light for engine oil pressure and alternator charge function gone out after a few seconds?
3 Coolant temperature of engine in normal range?
Indicator lights for hydraulic oil filter and air filter do not illuminate?
Control levers working correctly?
Performed functional check of control lever base?
Parking checklist
Check and observe the following points when parking the machine:
No.
Question
1
2
3
Attachment lowered to the ground?
Seat bar raised?
Cabin locked, especially if the machine cannot be supervised?
When parking on public roads:
4
Machine adequately secured?
Machine additionally secured with chocks under the tracks to prevent it from rolling away?
When parking on slopes:
5
Machine additionally secured with chocks under the tracks to prevent it from rolling away?
Page ✔
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Page ✔
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4
4-31
4
Putting the machine into operation for the first time and running-in period
Before putting the machine into operation for the first time, check it visually for exterior damage due to transport, and check whether the equipment supplied with the machine is complete.
• Check the fluid levels according to chapter “Maintenance”.
Each machine is correctly adjusted and checked before it is delivered.
Handle the machine carefully during its first 50 operating hours.
• Do not load a cold engine.
• Warm up the machine at low engine speed and little load, do not warm it up at a standstill.
• Do not change engine speed abruptly.
• Avoid using the machine under heavy loads or at high speeds.
• Avoid abrupt acceleration, braking and changing travel direction.
• Do not run the engine at high speed for extended periods.
• Observe the maintenance plans and perform (or have performed) the
mandatory maintenance – see chapter “ Maintenance plan” on page 7-4
.
StVO accessories (option)
Information
Observe the national and regional regulations when traveling on public roads.
Scope of delivery of option StVZO equipment (German road traffic regulations) :
• Headlights and rear lights
• Turn indicators and clearance lights
• Rotating beacon
• Left and right outside mirrors
• Numberplate bracket and lights
• Work/road-travel position changeover
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OM S04 us 1.6 * S04i400.fm
Traveling on public roads
1. Lower the loader unit completely and tilt in the bucket.
4
Fig. 104 (symbolic representation)
A
2. Lock the loader unit (option EU only)
Function
Locks the loader unit (road-travel position)
Unlocks the loader unit (work position)
Position
Press switch A to the right
Press switch A to the left
Fig. 105
If the loader unit is locked or unlocked, the symbols on the left appear at the top in the multifunctional display and in the middle of the display for a few seconds:
• B : loader unit (including attachments and auxiliary hydraulics) locked
• C : loader unit (including attachments and auxiliary hydraulics) unlocked
Fig. 106
B C
OM S04 us 1.6 * S04i400.fm
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4
4.5
Starting and stopping the engine
Preparations for starting the engine
Set the throttle to the middle position if the engine is cold.
The starter cannot be actuated if the engine is already running (start repeat interlock).
Information
Ensure that there is sufficient ventilation before operating the machine in enclosed areas.
Information
All controls must be within easy reach.
Starter
P
0
1
3
2
Position
P
0
1
2
3
Function
Park position
Stop position
Insert or remove the starting key
Position for accessories
All electric functions are enabled
Preheats the engine Preheater active
Starts the engine Starter is actuated
Fig. 107
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4
Starting the engine
P
Fig. 108
Fig. 109
0
C A
1
B
3
2
NOTICE
Possible damage if the start attempt takes too long.
► Do not run the starter for more than 30 seconds.
NOTICE
Possible damage if the engine is started again immediately after stopping it.
► Wait two minutes so the battery can recover and the starter does not overheat before trying again.
1. Switch off all electric consumers.
2. Insert the starting key.
3. Turn the starting key to position 1 .
4. All indicator lights illuminate for 2 seconds.
➥ Have malfunctioning indicator lights immediately replaced.
5. Turn and hold the starting key in position 2 until indicator light A
(preheating) goes out.
➥ Indicator light B (alternator charge) illuminates.
➥ Indicator light C (engine oil pressure) illuminates.
6. Turn and hold the starting key in position 3 until the engine starts.
➥ All indicator lights go out.
➥ If the engine does not start after 30 seconds:
➥ Interrupt the start procedure and repeat it after two minutes.
➥ If the engine still does not start after a few tries, contact a Wacker
Neuson service center.
7. As soon as the engine runs:
➥ Release the starting key.
Warm-up phase
After starting the engine, let it warm up at slightly increased idling speed until it reaches its operating temperature.
During the warm-up phase, check for unusual noise, exhaust color, leaks, malfunctions or damage.
In case of a malfunction, damage or leaks, stop and secure the machine, and contact a Wacker Neuson service center.
OM S04 us 1.6 * S04i400.fm
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4
Starting the engine at low ambient temperatures
Start the engine as described in chapter Starting the engine .
Warm-up phase at low ambient temperatures
1. Let the engine run at idling speed for three to five minutes, or until the coolant temperature indication starts to rise.
2. If the engine runs at idling speed at low ambient temperatures, increase the engine speed to about 1000 – 1200 revolutions. This enables the engine to warm up more quickly.
3. Let the engine run a low load until the coolant reaches its operating temperature.
During the warm-up phase, check for unusual noise, exhaust color, leaks, malfunctions or damage.
In case of a malfunction, damage or leaks, secure, stop and park the machine, and contact a Wacker Neuson service center.
Information on the warm-up phase
• After reaching the operating temperature, the engine can be operated under full load.
• The engine reaches its operating temperature faster at low engine speed and under load. This is more efficient than operation low engine speed and without any load.
• Avoid excess idling. Excessive idling causes carbon deposits or an increased soot load of the PMC, for example.
4-36
OM S04 us 1.6 * S04i400.fm
4
Warming up hydraulic oil
WARNING
Accident hazard when hydraulic oil is cold!
Cold hydraulic oil can lead to unpredictable machine movement, which can cause serious injury or death.
► Even when the engine has reached it‘s operating temperature, hydraulic oil can still be colder.
► If possible, warm up the machine on wide and open terrain.
► Operate the control levers with extreme care, when hydraulic oil is cold. The machine can for example show delayed reaction, when stopping it.
If there is no attachment or an attachment without permanent rotary function (for example bucket, grab) mounted:
- Apply the hydraulic hammer button for about 5 seconds.
If there is an attachment with permanent rotary function (for example trencher) mouted:
- Fully curl attachment and hold control lever in this posítion for about
5 minutes.
OM S04 us 1.6 * S04i400.fm
4-37
4
Jump-starting the engine
4-38
WARNING
Explosion hazard in case of incorrect handling of battery!
Incorrect battery handling can cause serious injury or death.
► Do not jump start the engine if the battery is malfunctioning or frozen.
► Fire, open flames and smoking is not allowed.
► Pay attention to the correct polarity.
WARNING
Burn hazard due to hot engine parts!
Can cause serious burns.
► Stop the engine and let it cool down.
► Wear protective equipment.
WARNING
Injury hazard due to rotating parts!
Rotating parts can cause serious injury or death.
► Open the engine cover only at engine standstill.
NOTICE
Damage to machine due to electrical short-circuit or overvoltage.
► The positive terminal of the starting battery must not be brought into contact with electrically conductive vehicle parts.
NOTICE
Damage to machine due to higher battery voltage.
► Only use batteries with the same voltage (12 V).
NOTICE
Damage to the electrical system of the machine.
► The vehicles must not touch each other during the starting aid.
NOTICE
Damage to consumers of vehicle with empty battery due to voltage peaks.
► Switch off all consumers.
OM S04 us 1.6 * S04i400.fm
4
D
Starting battery
B
Fig. 110 (symbolic representation)
C
A
A
NOTICE
Damage to battery jumper cables when placing them near rotating parts.
► Do not place the battery jumper cables near rotating parts.
Use only authorized battery jumper cables complying with the national or regional safety requirements.
Terminals (standard battery)
1. Drive the jump-starting vehicle close enough to the machine with the empty battery so that the length of the battery jumper cables is sufficient.
2. Let the engine of the jump-starting vehicle run.
3. Open the engine cover of the machine with the empty battery.
4. First connect one end of the red battery jumper cable ( + ) to the positive terminal of the empty battery ( A ), then the other end to the positive terminal of the starting battery ( B ).
5. Connect one end of the black battery jumper cable ( − ) to the negative terminal of the starting battery ( C ), then the other end of the black battery jumper cable ( − ) to the negative terminal of the empty battery
( D ).
6. Wait at least 5 minutes for the empty battery to be charged a little.
7. Start the engine of the machine with the empty battery.
Once the engine has started:
In order to avoid sparks, disconnect both battery jumper cables in exactly the reverse order (D-C-B-A) with the engine running.
Terminals (winter package option)
D
Starting battery
B
Fig. 111 (symbolic representation)
C
OM S04 us 1.6 * S04i400.fm
4-39
4
Low-load operation
NOTICE
Possible engine damage due to low-load operation.
► Run the engine at idling speed or at high engine speed at over 20 % engine load.
Possible consequences of low-load operation are:
• Increased engine oil consumption.
• Dirt in engine due to engine oil in exhaust system.
• Blue smoke in exhaust gas.
• Shorter PMC regeneration cycles (in case of American tier IV).
Stopping the engine
P
0
1
2
NOTICE
Possible damage to the engine when it is stopped after running under high load.
► Letting the engine run at idling speed before stopping it avoids engine damage and increases its service life.
1. Let the engine run at idling speed for five minutes without any load.
2. Turn the starting key to “ 0 ” and remove it.
Information
After stopping the engine, wait two minutes before disconnecting the battery in order to avoid damage to the control electronics.
3
Fig. 112
4-40
OM S04 us 1.6 * S04i400.fm
Operation
5 Operation
5.1
Steering system
– see chapter “ Basic control lever functions (ISO and H controls)” on page 5-32
5.2
Accelerator actuation
Manual throttle
Speed can be set continuously with throttle A .
• Position 1 : maximum engine speed
• Position 2 : idling speed
A
1
2
5
Fig. 113
Accelerator pedal
A
Speed can be set continuously with accelerator pedal A .
Information
The engine speed adjusted with the manual throttle lever cannot be reduced with the accelerator pedal.
Fig. 114 (symbolic representation)
OM S04 us 1.6 * S04b500.fm
5-1
5
Speed changeover
The machine has two speed ranges that can be selected with push button A on the control lever on the left.
A
Fig. 115
!
!
SPN 518970
!
!
1
!
!
!
Fig. 116
Information
Do not press push button A for more than 3 seconds, when the engine is running.
If SPN-Code 518970 is displayed:
1. Turn off the engine.
2. Wait at least 30 seconds.
3. Turn the starter to position 1 until the smiley is displayed.
4. Start the engine.
Indication of speed ranges in multifunctional display
Speed range 1:
The turtle symbol is displayed.
Speed range 2:
The hare symbol is displayed.
Fig. 117
5.3
Brakes
3 4
1 2
Hydraulic brake
450.2
Releasing the control levers brakes the machine.
5-2
OM S04 us 1.6 * S04b500.fm
Parking brake
A
5
The switch is located on the front left switch panel.
Function Position
Apply the parking brake. Release lock A and press switch B downward.
Release the parking brake.
Release lock A and press switch B upward.
B
Fig. 118
Brake test
Information
Do not put the machine into operation if a brake test gives a negative result or if there are doubts as to the correct brake function.
Contact a Wacker Neuson service center and have the malfunction rectified.
The following tests are performed to check the brake function on firm, level, and horizontal ground. On slopes or in the case of machines with loads, for example, the braking effect of the parking brake may still be insufficient to safely park the machine. If possible, always park the machine without any load and on level ground, and secure it with suitable means (chocks, for example).
Test the brakes once a day.
Service brake test
Perform the test on horizontal, firm and level ground.
1. Raise the bucket 20 – 30 cm (8 – 12 in) from the ground.
2. Start machine travel forward in the first speed range.
3. Push the control lever forward about 50 % of the lever travel (control lever on the left if the machine has ISO controls, both control levers if it has H controls).
4. Release the control lever(s).
➥ The machine must brake abruptly.
Parking brake test
Testing the parking brake is not possible for technical reasons.
OM S04 us 1.6 * S04b500.fm
5-3
5
Jog dial (option)
F
Control button
Control button F is used for selecting (by turning) and confirming (by pressing) menu levels.
Fig. 119
A
Daily and total operating hours
Changeover between daily and total operating hours:
• Press push button A
To reset the daily operating hours:
• Press push button A longer.
Fig. 120
Fig. 121
3 4
1 2
1 4
210°
450.2
12:10
180°
140°
5-4
OM S04 us 1.6 * S04b500.fm
B
Operation mode
Normal mode is preset after starting the machine.
Press push button B to change over the mode directly:
• Economy mode (ECO)
For powerful and fuel-saving machine operation.
• Normal mode
For maximum performance.
Fig. 122
Fig. 123
ECO
1 2
1 4
3 4 ECO 100°
80°
60°
After changing the operating mode, the corresponding symbol appears at the top and in the middle of the multifunctional display for a few seconds.
Changing operating mode (menu settings)
1. Press push button E .
F
5
Fig. 124
ECO
ECO
E
Fig. 125
2. Turn control button F until the menu page Operating mode appears.
3. Press control button F .
4. Turn control button F to select the required operating mode (Normal/
ECO mode) .
5. Press control button F .
5-5
OM S04 us 1.6 * S04b500.fm
5
Fig. 126
Fig. 127
Attachments/operating mode
The following menu pages can be selected with push button E :
• Attachments
• Operation mode
• Service tool
The settings are explained in detail on the following pages.
E
AUX I
Service tool
Press push button E until the tool symbol appears. Turn control button D to access the required menu page.
The following data is displayed:
• Engine error
• Machine error
• Engine data
• Machine data
• PMC data
• Settings for auxiliary hydraulics (AUX I)
ESC push button
ESC push button D is used for exiting a submenu.
Fig. 128
D
F
Setting jog dial brightness
Keep control button F pressed and turn it.
Fig. 129
5-6
OM S04 us 1.6 * S04b500.fm
Menu structure of proportional and attachment controls (jog dial operation)
5
Press about 3 seconds
OM S04 us 1.6 * S04b500.fm
The main menu appears if no push button is pressed during 5 seconds.
5-7
5
Menu structure of attachments/machine status (jog dial operation)
Press about 3 seconds
Engine error
Machine error
Engine data
Machine data
5-8
PMC data
The main menu appears if no push button is pressed during 5 seconds.
OM S04 us 1.6 * S04b500.fm
Menu structure of machine status (push button operation)
5
OM S04 us 1.6 * S04b500.fm
5-9
5
Menu structure of display setting
5-10
OM S04 us 1.6 * S04b500.fm
Display element buttons
A : selection button
B : to next menu page/set
Fig. 130
A B
3 4
1 2
1 4
210°
450.2
12:10
180°
140°
800 rpm
Fig. 131
Time/engine speed changeover (only for Tier IV)
Change over between engine speed and time with push button A .
5
OM S04 us 1.6 * S04b500.fm
5-11
5
Fig. 132
Brightness
Contrast
Time/date
Display adjustment menu
The selected menu level is marked with an arrow.
Press push button A 1 x: brightness
Press push button A 2 x: contrast
Press push button A 3 x: time/date
Adjusting brightness
Press push button B to access the adjustment mode.
Press push button A to adjust brightness.
Fig. 133
Adjusting contrast
Press push button B to access the adjustment mode.
Press push button A to adjust the contrast.
Fig. 134
10 : 47
25 . 04 . 2014
Setting the time or date
Adjustment sequence: year/month/day/hours/minutes
Press push button B to access the adjustment mode.
Press push button A to set, or to access the next setting (month, day, etc.).
Press push button A until the display adustment menu appears again.
Otherwise the selected modifications are not saved.
Fig. 135
5-12
OM S04 us 1.6 * S04b500.fm
5.4
Travel operation
Road-travel position
• Lower the loader unit completely and tilt in the bucket completely.
5
Fig. 136 (symbolic representation)
Starting machine travel and stopping
WARNING
Injury hazard! The machine stops abruptly if the seat bar is raised.
Raising the seat bar during machine travel can cause serious injury or death.
► Do not raise the seat bar during machine travel.
Starting machine travel
After starting the engine:
• Indicator lights A (charge indicator light) and B (engine oil pressure) go out.
• Actuate the control lever.
➥ Machine moves off.
Starting machine travel with ISO controls
A B
Fig. 137
OM S04 us 1.6 * S04b500.fm
5-13
5
Starting machine travel with H controls
A B
Information
Machine travel is only possible with a lowered seat bar and a seated operator.
Fig. 138
Stopping
The machine stops automatically if the control levers are moved to the middle position.
– see chapter “ Hydraulic brake” on page 5-2
Operating temperature range
In order to ensure optimal output and a long service life of the machine, do not operate it at ambient temperatures below − 26 °C ( − 15 °F) or above
+45 °C (+113 °F).
Information
Wacker Neuson does not recommend to start a machine at ambient temperatures below -26 °C (-15 °F) without engine block heater being used.
Machine travel on slopes
5-14
WARNING
Crushing hazard due to tipping over of machine!
A tipping machine can cause serious injury or death.
► Keep the loader unit close to the ground.
► Travel on slopes only on firm and level ground.
► Adapt the travel speed to the prevailing conditions.
► Pay attention to persons and obstacles.
► Pay attention to the stability limits of the machine (maximum gradient angle 15°, maximum lateral angle of inclination 10°).
► Do not select speed range 2 during uphill or downhill machine travel.
► Do not travel downhill in reverse travel speed.
► Ensure that no parts of the body protrude outside the machine.
► Do not exceed the permissible payloads.
► Traveling diagonally on slopes is prohibited.
Stones and the humidity in the upper layer of the ground can drastically affect machine traction and stability.
The machine can slip sideways on gravel or loose, rocky soil. The stability of the machine can be reduced on rough terrain.
Newly filled or muddy ground can give away under the weight of the machine, or the wheels or tracks can dig into the ground and increase the angle of the machine (maximum gradient angle and maximum lateral angle of inclination).
OM S04 us 1.6 * S04b500.fm
Fig. 139
Fig. 140 cm (8 – 1
2
Fig. 141
< 15°
OM S04 us 1.6 * S04b500.fm
5
If the engine dies as you travel uphill or downhill, immediately put the control levers to neutral position and start the engine again.
Observe under all circumstances during uphill or downhill travel:
• Perform slow and smooth travel movements.
• Avoid sudden travel movements.
• Reduce the engine speed.
The machine can slip even on gentle slopes if it travels across grass, leaves, humid metal surfaces, frozen ground or ice.
Preparations for traveling on slopes
Always travel straight ahead on slopes.
When changing position, do not exceed a maximum gradient angle of 15° and a maximum lateral angle of inclination of 10°.
Change position on level ground and then travel straight-ahead onto the slope.
Traveling diagonally is prohibited.
Traveling uphill
When traveling uphill, the front side must face uphill.
Lower the loader unit.
Raise the bucket 20 – 30 cm (8 – 12 in) from the ground.
Do not exceed a maximum gradient angle of 15°.
5-15
5
Traveling downhill
When traveling downhill, the front side must face downhill.
Lower the loader unit.
Raise the bucket 20 – 30 cm (8 – 12 in) from the ground.
Do not exceed a maximum sloping angle of 15°.
Fig. 142
20 – cm (8
30
– 12
< 15°
Lateral angle of inclination
Do not exceed a maximum lateral angle of inclination of 10°.
< 10°
Fig. 143
On lateral inclinations over 10°, pile up material to create a horizontal, firm and level surface that can be used as a platform for the machine.
> 10°
Fig. 144
5-16
OM S04 us 1.6 * S04b500.fm
5
Parking the machine
Fig. 145
WARNING
Crushing hazard due to machine rolling away under its own weight after parking it!
Serious injury or death can be caused by not securing the machine.
► Lower the bucket to the ground.
► Secure the machine accordingly (chocks, for example).
1. Park the machine on firm, level, and horizontal ground.
2. Lower the bucket to the ground.
3. Stop the engine.
4. Apply the parking brake.
5. Release the pressure in the hydraulic system
Releasing the pressure in the hydraulic system” on page 5-34 .
6. Remove the starting key and carry it with you.
7. Raise the seat bar.
8. Close and lock all covers and the door.
9. Secure the wheels or tracks accordingly (chocks, blocks, for example) as shown in the figures.
Information
In order to prevent the formation of condensation water, fill up the fuel tank nearly completely at the end of each working day.
Fig. 146
Parking the machine on slopes
If parking the machine on a slope cannot be avoided, observe the following in addition:
• Position the front side of the machine facing downhill and firmly press the bucket into the ground.
• Secure the wheels or tracks accordingly (chocks, blocks, for example).
Fig. 147
OM S04 us 1.6 * S04b500.fm
5-17
5
5.5
Differential lock
Not available.
5.6
Lights/signaling system
Working lights
The switch is located on the front left switch panel.
WARNING
Motorists can be blinded by bright lights on the job site!
Working lights can blind motorists. This can cause serious injury or death.
► Switch on the working lights only if motorists are not expected to be blinded.
► Stop machine operation if motorists are blinded.
► Only take up work again if sufficient illumination of the job site can be ensured without blinding other motorists.
A
Function
Switch off the working lights.
Switch on the front working lights ( B ).
Switch on the front ( B ) and rear ( C ) working lights.
Position
Press switch A all the way up.
Press switch A to the first position.
Press switch A to the second position.
Fig. 148
B
Fig. 149
5-18
OM S04 us 1.6 * S04b500.fm
C
5
Information
Switch on the working lights in conditions of poor visibility. If illumination still is not sufficient, use external lights. If this is yet not enough to illuminate the job site sufficiently, stop machine operation and only take it up again if sufficient illumination can be ensured.
Fig. 150
Road travel lights (option)
A
The switch is located on the rear left switch panel.
Function
Switches off the lights.
Switches on clearance lights (B) and rear lights (D) .
Position
Press switch A all the way up.
Press switch A to the first position.
Switches on headlights (C) .
Press switch A to the second position.
Fig. 151
Lights
C C
B
Fig. 152
B
Rear lights
C
Fig. 153
OM S04 us 1.6 * S04b500.fm
5-19
5
Interior light
Switched on:
Press the switch to the left.
Switched off:
Press the switch to the center position or to the right.
Fig. 154
Horn
Press button A on the right control lever to actuate the horn.
A
A
Rotating beacon (option)
A
The switch is located on the rear left switch panel.
Function
Switch off the rotating beacon
Switch on the rotating beacon
Position
Press switch A up.
Press switch A down.
Fig. 156
5-20
OM S04 us 1.6 * S04b500.fm
B
Information
Observe the legal regulations of your country for operating the rotating beacon.
5
Fig. 157
Turn indicators (option)
A
B
The turn indicator switches are located on the control lever on the left.
Function
Left-hand turn indicators flash.
Right turn indicators flash.
Position
Press push button A .
Press push button B .
Fig. 158
Information
The turn indicators flash several times if push buttons A or B are pressed once. Press and hold the corresponding push button for permanent flashing.
OM S04 us 1.6 * S04b500.fm
5-21
Fig. 160
B
Fig. 161
5
Hazard warning system (option)
The switch is located on the rear left switch panel.
A Function
Switch off the hazard warning system ( B )
Switch on the hazard warning system ( B )
Position
Press switch A up.
Press switch A down.
Fig. 159
B B
B
5-22
OM S04 us 1.6 * S04b500.fm
Back up signal
The back up signal sounds during backward machine travel.
DANGER
Accident hazard when traveling forward/backward!
Serious crushing hazard causing death or serious injury.
► Do not allow anyone to stay in the danger zone.
► Do not rely on the back up signal under any circumstances.
► If the back up signal does not sound, stop machine operation immediately and get in touch with a Wacker Neuson service center.
Follow the relevant national and regional regulations.
5.7
Wiper/wash system
The switch is located on the front left switch panel.
A
Function
Switch off the wiper
Wiper function
Wiper and spraying function
Position
Press switch A all the way up.
Press switch A to the first position.
Press and hold switch A in the second position.
Fig. 162
A
NOTICE
Possible damage to the wiper if the door is open.
► Do not operate the wiper if the door is open.
The washer system reservoir is located on the left in the cabin.
NOTICE
Possible damage to the electric pump if the reservoir is empty.
► Do not actuate the washer system if the reservoir is empty.
5
Fig. 163
OM S04 us 1.6 * S04b500.fm
5-23
5
5.8
Heating, ventilation and air conditioning system
Ventilation/heating (option)
The switch is located on the front left switch panel.
A
Function
Switch off the fan
Fan in 1st speed
Fan in 2nd speed
Position
Press switch A all the way up.
Press switch A to the first position.
Press switch A to the second position.
Fig. 164
B
Recirculated/fresh-air operation
The recirculated/fresh-air lever is located on the left beside the operator seat.
Function
Recirculated air mode
Fresh-air mode
Position
Pull lever B upward.
Press lever B downward.
Fig. 165
C
Temperature setting
Temperature controller C is located to the right of the operator seat.
Ventilation
Turn temperature controller clockwise.
Heating
Turn temperature controller counterclockwise.
Fig. 166
5-24
OM S04 us 1.6 * S04b500.fm
Air conditioning (option)
A
Function
Switch off the air conditioning
Switch on the air conditioning
Position
Press switch A up.
Press switch A down.
Information
Let the air conditioning system run once a month for at least 10 – 15 minutes to ensure its full function and efficiency.
Fig. 167
5
OM S04 us 1.6 * S04b500.fm
5-25
5
PMC (American tier IV only)
The machine is equipped with a particulate matter catalyst.
The soot produced by burning diesel fuel is collected and burned in the
PMC at regular intervals. This process is called regeneration.
Regeneration takes about 30 minutes. The more often the automatic regeneration mode is corrected or modified, the longer regeneration takes.
If the dirt in the PMC reaches a critical value, engine output is reduced and machine operation has to be stopped.
Regeneration is only performed if the engine is at operating temperature.
WARNING
Health hazard due to exhaust gases!
Can cause serious health hazards or death.
► Do not inhale exhaust gases.
► Only perform regeneration outdoors.
► If manual regeneration should be necessary in enclosed areas, use temperature-proof exhaust gas suction systems.
► Ensure sufficient ventilation during operation in enclosed areas.
WARNING
Burn hazard at the exhaust system!
During regeneration, the exhaust system can develop exhaust-gas temperatures of about 600 °C (1.112 °F), even if the engine is running at idling speed, which can cause serious burns or death.
► Keep a safe distance from the exhaust system.
WARNING
Fire hazard during regeneration!
Hot exhaust gases in easily flammable surroundings can cause serious injury or death.
► In surroundings with easily flammable material, disable the automatic regeneration mode.
► Do not perform manual regeneration in surroundings with easily flammable material.
► Use only exhaust gas suction systems that are suitable for the temperatures achieved during regeneration.
5-26
OM S04 us 1.6 * S04b500.fm
5
NOTICE
Possible damage to the engine.
► Only use clean diesel fuel according to the engine/machine fluids and lubricants .
► Using biodegradable diesel fuel is prohibited.
Information
The soot load is the contamination level in the PMC. Among other things, this level depends on the load on the diesel engine:
► High engine load = few deposits.
► Low engine load = more deposits.
Information
We recommend not to influence the automatic regeneration system.
Should disabling or interrupting regeneration be necessary, perform it again as soon as possible.
This increases the service life of the PMC and avoids unscheduled stops at the service center, for example with shorter engine-oil replacement intervals.
OM S04 us 1.6 * S04b500.fm
5-27
5
1 2 3
Regeneration push button
The push button is in the middle position and can be pressed in either direction, but does not lock into place.
The automatic regeneration mode is preset if the engine is stopped for at least 30 seconds.
Push button functions:
1 : disable/interrupt/re-enable regeneration
2 : automatic regeneration mode (middle position)
3 : start manual regeneration
Fig. 168
A B C
Indicator lights
Three indicator lights indicate the regeneration status.
A: Regeneration required
This indicator light illuminates if the contamination level reaches a specific value.
B: Increased exhaust-gas temperature
This indicator light illuminates during regeneration. It goes out once regeneration is over and the system has cooled down.
C: Regeneration disabled / interrupted
This indicator light illuminates if the push button is pressed to position 1 .
Fig. 169
5-28
OM S04 us 1.6 * S04b500.fm
1 2 3
Automatic regeneration mode
The automatic regeneration mode is preset if the engine is stopped for at least 30 seconds.
5
NOTICE
Fire hazard at the exhaust system.
► There must be no easily flammable material in the direct vicinity of the exhaust system, in particular near the end pipe.
► In surroundings with easily flammable material, disable the automatic regeneration mode.
If the PMC has reached a certain contamination level, indicator light A illuminates and an automatic regeneration is performed soon.
Indicator light B illuminates in addition during regeneration.
Information
The machine can be operated as usual during regeneration.
Fig. 171
A B C
To disable the automatic regeneration mode:
Press and hold the push button at least 3 seconds in position 1 .
➥ Indicator light C illuminates.
To re-enable the automatic regeneration mode:
Press and hold the push button at least 3 seconds in position 1 .
➥ Indicator light C does not illuminate.
To interrupt automatic regeneration:
Press and hold the push button at least 3 seconds in position 1 .
➥ Indicator light C illuminates.
Information
Disabling regeneration increases the contamination level in the PMC.
OM S04 us 1.6 * S04b500.fm
5-29
5
Fig. 172
1
Fig. 173
A
A
Manual regeneration
Indicator light A illuminates and indicator light D flashes.
➥ Manual regeneration is possible only in this case and has to be started.
NOTICE
Possible damage to the engine or the PMC.
D
B
3
NOTICE
Fire hazard at the exhaust system.
► There must be no easily flammable material in the direct vicinity of the exhaust system, in particular near the end pipe.
► Do not perform manual regeneration in surroundings with easily flammable material.
Starting manual regeneration
1. Drive the machine out of the danger zone and into a safe area.
2. Apply the parking brake.
3. Press and hold the Regeneration push button at least 10 seconds in position 3 .
➥ Indicator lights A and B illuminate during regeneration.
Interrupting manual regeneration
Press and hold the Regeneration push button at least 3 seconds in position 1 .
Information
Machine travel or operation is prohibited during manual regeneration.
► The operator may not leave the machine during regeneration.
5-30
OM S04 us 1.6 * S04b500.fm
A
Fig. 174
D E
Regeneration not performed – stopping the machine
Engine output is reduced if indicator lights A and E illuminate and if indicator light D flashes.
Stop the engine immediately and contact a Wacker Neuson service center.
NOTICE
Possible damage to the engine or the PMC.
5
OM S04 us 1.6 * S04b500.fm
5-31
5
5.9
Operating hydraulics
Basic control lever functions (ISO and H controls)
Control mode
Required function
ISO controls
Control lever
1
Left Right
H controls
Control lever
1
Left Right
Travel forward
Travel backward
Front right turn
Front left turn
Left turn
Right turn
Rear right turn
Rear left turn
Raise loader unit
Lower loader unit
Tilt in the bucket
Tilt out the bucket
Float position
1.
The control levers shown are symbolic representations.
5-32
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--
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OM S04 us 1.6 * S04b510.fm
Hydraulic connections
E
F
G
H
J
K
Fig. 175
J
K
G
H
Connection
E
F
Function
Electrical connections for attachment controls
High Flow (male)
Auxiliary hydraulics (male)
Leak oil line
Auxiliary hydraulics (female)
High Flow (female)
5
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Releasing the pressure in the hydraulic system
WARNING
Injury hazard due to fluid escaping under pressure!
Hydraulic oil escaping under pressure can penetrate the skin and cause serious injury or death.
► Do not allow anyone to stay in the danger zone.
► Clean hydraulic couplings and sleeves before connecting them.
► Release the pressure before connecting or removing hydraulic attachments.
► Wear protective clothes.
Connecting and disconnecting hydraulic couplings
Preparations for releasing the pressure (auxiliary hydraulics):
1. Stop and park the machine.
2. Lower the loader unit completely.
3. Stop the engine.
4. Remove the starting key and carry it with you.
Releasing the pressure in the auxiliary hydraulics
Release the pressure in the auxiliary hydraulics before connecting or removing attachments.
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Fig. 176
A
A
Fig. 177
G
Before connecting:
Press the auxiliary hydraulics connector G , and then the auxiliary hydraulics sleeve J in the direction of the arrow.
➥ This releases the pressure in the auxiliary hydraulics circuit.
5
J
G
Before removing:
Press the auxiliary hydraulics connector G , and then the auxiliary hydraulics sleeve J in the direction of the arrow with hoses A connected.
➥ This releases the pressure in the auxiliary hydraulics circuit.
J
Releasing the pressure (loader unit):
The pressure in the loader unit circuit has to be released after parking the machine.
1. Stop and park the machine.
2. Lower the loader unit completely.
3. Stop the engine.
4. Turn the starting key to position 1 .
5. Lower the seat bar and close the door (option).
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Hydraulic hammer operation (option)
Important information regarding hammer operation
Hammer operation with a canopy-version machine is prohibited since the operator cannot be protected without a polycarbonate door.
WARNING
Danger of piercing/penetration by objects from the front!
Work involving risk of piercing/penetrating objects from the front can cause accidents with serious injury or death.
► Do not perform hydraulic hammer operation without a polycarbonate door, which can be ordered from your Wacker Neuson dealer.
► During operation, all persons must stay clear of the work area of the machine.
► Do not place the machine directly underneath the workplace during demolition, otherwise parts can fall onto the machine or the building can collapse.
► Only perform machine operation in the work area.
WARNING
Accident hazard due to tipping over of machine!
A tipping machine can cause serious injury or death.
► Do not perform any demolition work under the machine. This could cause the machine to tip over.
► The machine can lose its balance and tip over if a hammer or other heavy attachment is used.
► Never turn, lower or set down the attachment abruptly.
► Do not suddenly raise or lower the loader unit.
► Do not use the impact force of the attachment to perform demolition work. Broken or falling pieces can cause serious injury.
► Machine travel is not allowed during hammer operation.
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A
Fig. 178
5
Working with a hydraulic hammer
NOTICE
In order to avoid damage to the machine or hydraulic hammer, observe the following points:
► Observe the Operator’s Manual of the hydraulic hammer.
► Do not hammer horizontally or upward.
► Do not use the hammer to raise loads.
► Do not hit the hammer against rocks, concrete, etc.
► Do not hammer in the same spot uninterruptedly for more than 15 seconds.
► Do not raise the machine with the loader unit.
► Working with the cylinders or the loader unit fully retracted or extended is not allowed.
► Stop machine operation immediately if a hydraulic hose moves back and forth in an unusual manner. Contact a Wacker Neuson service center and have the malfunction rectified immediately.
► Do not use the impact force of the attachment to perform demolition work. Broken or falling pieces can cause damage to the equipment.
Press switch A at the rear of the control lever on the right. The full flow rate is available.
Press the button again after 15 seconds at the latest to interrupt hammering. In order to avoid damage, wait a few seconds before hammering again.
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Fig. 181
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Proportional controls
The proportional controls make it possible to directly transmit to the attachment the speed with which a slide switch is operated.
Applications:
• Auxiliary hydraulics
• Attachment controls
Auxiliary hydraulics (proportionally controlled)
The flow rate can be adjusted progressively.
1
2
B
Function
Oil-flow connector ( G )
Oil-flow sleeve ( J )
Operation
Move slide switch
Move slide switch
B
B
upward (1)
downward (2)
The full flow rate is automatically available if switch A at the rear of the control lever on the right is pressed during proportionally-controlled operation.
Proportionally-controlled operation is automatically enabled if slide switch
B is moved during operation at full flow rate.
Fig. 179
For continuous reverse oil-flow move slide switch B downward (2) and at the same time press button A .
To stop, move slide switch B in any direction.
G
J
Fig. 180
A
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D
5
The matching values are preset at the factory for each attachment. Should it be necessary to modify the presettings, the response range and flow rate can be adapted as required.
Selecting an auxiliary hydraulics circuit (AUX I)
1. Press push button C 3 seconds.
➥ The menu page shown on the left appears.
2. Press control button D to confirm AUX I.
Fig. 182
1 2
AUX I
C
3. Turn control button D to select the required attachment.
Fig. 183
1 2
0%
100%
4. Press control button D .
➥ The menu page for selecting the response range appears.
Fig. 184
Response range (starting point)
1. Move slide switch C on the control lever on the right up to the position from which the attachment is supposed to move.
2. Hold slide switch C and turn control button D at the same time until the attachment moves.
3. Press control button D to save the setting.
C
Fig. 185
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1 2
0%
100%
Response range (end point)
4. Move slide switch C as far as it will go, hold it and turn control button D to the required maximum flow rate at the same time.
5. Press control button D to save the setting.
Fig. 186
Example for a selected response range:
X : starting point
Y : maximum defined flow rate
Fig. 187
X Y
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Attachment controls
D
5
A range of attachment functions can be controlled separately with slide switch D on the control lever on the left and the three number keys on the control lever (2/3/4) on the right.
Both basic functions can be controlled with slide switch D .
1. Operate the functions with slide switch D (control lever on the left).
2. Adjust the oil flow with slide switch B (control lever on the right).
Fig. 188
Up to six additional functions can be controlled with the three number keys.
1. Select the required function with one of the three number keys on the control lever on the right. The selected push button illuminates. The basic functions are preselected if none of the three push buttons on the right illuminates.
2. Operate the functions with slide switch D (control lever on the left).
3. Adjust the oil flow with slide switch B (control lever on the right).
Fig. 189
B
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High Flow (option)
3 4
1 2
1 4
AUX
HF
100°
80°
60°
M
With high flow option the flow rate is increased to a maximum 135 l/min.
Press push button M on the jog dial control unit.
The marked symbol appears In the multifunctional display for a few seconds.
Fig. 190
B
The maximum oil flow is selected on the control lever on the right with slide switch B .
Fig. 191
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Speed control (option)
A
2
1
C
The speed control option make it possible to set a constant and reduced machine speed. The operator can thereby fully concentrate on the actual work (asphalt milling, for example).
Operation is ensured with slide switch C on the control lever on the left.
Function
Enabling
Faster machine travel
Slower machine travel
Disabling
Operation
Press push button A (push button illuminates)
Move slide switch C upward (1)
Move slide switch C downward (2)
Press push button A (push button does not illuminate)
Fig. 192
If the Speed control function is enabled, the marked symbol appears at the top of the multifunctional display and in the middle of the display for a few seconds.
Fig. 193
If slide switch C on the control lever on the left is moved, the bars for modifying the speed appear in the multifunctional display.
Fig. 194
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Powerride load stabilizer (option)
The load stabilizer can be enabled when traveling with a loaded bucket.
This causes the loader unit to make less pitching movements, and reduces the loss of material.
A
Fig. 195
The load stabilizer is switched on and off with push button A on the right control lever. If the load stabilizer is switched on, the marked symbol appears at the top of the multifunctional display and in the middle of the display for a few seconds.
3 4
1 2
1 4
100°
80°
60°
Fig. 196
Parallel bucket lift (option)
A
With parallel bucket lift enabled, the attachment (for example a bucket or pallet forks) always remain horizontal as the loader unit is raised.
Function
Enable parallel lift
Disable parallel lift
Position
Press switch B to the left.
Press switch B to the right.
Fig. 197
Information
Parallel bucket lift can only be used when the loader unit is raised. The setting must be performed manually during lowering.
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5.10 Attachments
WARNING
Injury hazard when picking up or setting down attachments!
Incorrect handling of attachments can cause serious injury or death.
► Do not allow anyone to stay in the danger zone.
► Use only undamaged and clean attachments.
► Lower the loader unit.
► Release the pressure before picking up or setting down hydraulic attachments
– see chapter “ Releasing the pressure in the hydraulic system” on page 5-34 .
► Reload pressure after setting down an attachment.
► The attachment must be in a stable position on firm and horizontal ground before it is picked up or after it is set down.
► After picking up the attachment or before starting work, ensure that the attachment is correctly connected with the mount.
► After picking up the attachment, ensure that it is locked correctly with a short and rapid succession of attachment movements just above the ground.
Picking up an attachment
K K
1. Lower the loader unit completely.
2. Stop the engine, remove the starting key and carry it with you.
3. Get off the machine.
4. Open lock levers K if they are in the closed position.
Fig. 198 (symbolic representation)
B
5. The attachment must be in a stable position on level and horizontal ground or on a pallet, for example.
6. Enter the cab and start the engine.
7. Position quickhitch guide C under the attachment mount B .
C
Fig. 199 (symbolic representation)
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B
8. Hitch quickhitch guides C under attachment mount B and slightly raise the attachment.
C
Fig. 200 (symbolic representation)
9. Turn the attachment inward.
10.Stop the engine, remove the starting key and carry it with you.
11.Get off the machine.
Fig. 201 (symbolic representation)
12.Close lock levers K
➥ Lock levers K must be in the horizontal position.
K
Locked
Fig. 202 (symbolic representation)
Setting down an attachment
K
1. Lower the attachment to level and firm ground ensuring stability.
2. Stop the engine, remove the starting key and carry it with you.
3. Get off the machine.
4. Open lock levers K
➥ Lock levers K must be in the vertical position.
5. Enter the cab and start the engine.
6. Turn out quickhitch guide C and move the machine backward.
C
Fig. 203 (symbolic representation)
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Hydraulic quickhitch (option)
The hydraulic quickhitch is used for picking up and setting down attachments. It is operated from the cabin.
The operator must receive special training by an authorized technician before using the hydraulic quickhitch. The operator must understand the instructions given during training before he may use the hydraulic quickhitch.
Picking up an attachment with the hydraulic quickhitch
D
1. Open lock D .
2. Press and hold push button E .
➥ A signal sounds.
5
E
1. Slightly move slide switch A downward on the control lever on the right or activate any loader function to the end of its control stroke to open lock levers K .
A
➥ Lock levers K must be in the vertical position.
K
Not locked
Fig. 206 (symbolic representation)
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B
2. Release push button E .
3. The attachment must be in a stable position on level and horizontal ground.
4. Position quickhitch guides C under the attachment mount B .
C
Fig. 207 (symbolic representation)
B
5. Hitch quickhitch guide C under attachment mount B and slightly raise the attachment.
C
Fig. 208 (symbolic representation)
6. Turn the attachment inward.
Fig. 209 (symbolic representation)
K
Locked
Fig. 210 (symbolic representation)
7. Slightly move slide switch A downward on the control lever on the right.
➥ Lock levers K are locked and must be in the horizontal position.
Information
Repeat this procedure if lock levers K are not in the horizontal position.
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Setting down an attachment with the hydraulic quickhitch
D
1. Lower the attachment to level and firm ground ensuring stability.
2. Open lock D .
3. Press and hold push button E .
➥ A signal sounds.
4. Move slide switch A downward on the control lever or activate any loader function to the end of its control stroke on the right.
➥ Lock levers K are opened and must be in the vertical position.
E
5. Turn out quickhitch guide C and move the machine backward.
5
C
Fig. 212 (symbolic representation)
5.11 Work operation
Danger zone
• The danger zone is the area in which persons are in danger due to the movements of the machine, attachment or load.
• The danger zone also includes the area that can be affected by falling material, equipment or by parts that are thrown out.
• The danger zone on a slope is different from the one on a level surface
(secure the load). Stop machine operation immediately as soon as someone enters the danger zone
– see chapter “ Machine travel on slopes” on page 5-14
.
• Seal off the danger zone should it not be possible to keep a sufficient safety distance.
• Extend the danger zone sufficiently in the immediate vicinity of buildings, scaffolds or other elements of construction.
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A A
5-50
Danger zone with a bucket
Danger zone with a bucket and a safety distance of 1.5 m (59 in)
Danger zone with a grab (for picking up a pipe, for example)
Danger zone with a grab and a safety distance of 1.5 m (59 in)
Safety distance of 1.5 m (59 in)
A
Fig. 213 (symbolic representation)
Do not drive up to the edge of an unsecured pit – danger of cave-in.
Do not undermine the foundations of walls – danger of collapse.
Do not load under projecting earth. Stones or the projecting earth can fall onto the machine.
Do not excavate deeply under the front side of the machine. The earth underneath the machine could collapse – danger of tipping over.
Do not perform demolition work underneath the machine – danger of tipping over.
• When working on roofs or similar structures, check the resistance and the structure itself before starting work. The building can collapse, causing serious injury and damage.
• Do not place the machine directly under the workplace during demolition. Parts can fall onto the machine or the building can collapse, causing serious injury or damage.
• Do not use the impact force of the attachment to perform demolition work. This can cause serious injury or damage.
OM S04 us 1.6 * S04b510.fm
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• The machine can lose its balance and tip over if heavy attachments
(demolition hammers, for example) are used. Proceed as follows when performing such work:
- Never lower, turn or set down the attachment abruptly.
- Do not extend or retract the bucket cylinder abruptly, otherwise the machine can tip over.
• Do not raise the loader unit and the attachment over the heads of other workers or over the seats of trucks or of other means of transport. The material can tip over, or the attachment can knock against the truck and cause serious injury or damage.
• Unauthorized persons are not allowed to operate the machine.
• Look out for high-voltage lines, underground cables, gas and water pipes, etc., during excavation work.
• The hydraulic system of the machine is still pressurized even when the engine is not running.
Before starting setup or repair work (for example installing/removing a hydraulic attachment), release the pressure in the sections of the
system and pressure lines that are to be opened – see chapter “
Releasing the pressure in the hydraulic system” on page 5-34 .
Transporting with a full bucket
WARNING
Accident hazard when transporting with a full bucket!
Can cause serious injury or death.
► Before traveling with a full bucket, set the loader unit to transport position and tilt in the bucket completely.
► Observe the national and regional regulations when transporting with a full bucket.
Transport position
Lower the loader unit and tilt in the bucket completely.
There must be a distance of 20 – 30 cm (8 – 12 in) between the bucket and ground.
20 – 30 cm (8 – 12 in)
Fig. 214
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Loading material
1. Align blade A parallel with the ground.
2. Lower the bucket to the ground.
Fig. 215
A
3. Travel forward into the material.
4. If the resistance is too high, raise the loader unit a little and slightly tilt the bucket in and out if necessary.
Fig. 216
5. Tilt in the bucket completely.
6. Reverse out of the material.
7. Raise the loader unit to transport position ( see
).
Fig. 217
Removing material
WARNING
Injury hazard when removing material!
Can cause serious injury or death.
► Do not undermine foundations or walls.
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1. Position the bucket as shown.
2. Travel forward.
3. Remove a layer as evenly as possible.
If the wheels or tracks spin, set a flatter digging angle, travel backward if necessary and repeat the procedure.
5
Fig. 218
Loading transport vehicles (trucks, dumpers, for example)
• The cabins and operator compartments of the transport vehicles must be outside the danger zone (gray marking).
• Raise the full bucket to the tilt-out height only shortly before reaching the transport vehicle.
• If possible dump with the wind behind you to keep any dust away from your eyes, air filters and fans.
Fig. 219
Freeing the machine
1. Tilt out the bucket until the blade is vertical above the ground.
2. Lower the loader unit.
3. Tilt in the bucket slowly
➥ The machine is pushed backward.
4. Reverse slowly.
5. Repeat this procedure until the wheels or tracks reach firm ground.
6. Reverse the machine away.
Fig. 220 (symbolic representation)
General information regarding work operation
Travel operation
Traveling over obstacles (rocks, tree stumps, etc.) can put a heavy load on the chassis, and cause damage. Avoid traveling over obstacles if possible.
If it cannot be avoided, lower the loader unit to ground level and travel over the obstacle at low speed.
Travel operation in second speed range
Travel slowly on rough terrain and avoid starting machine travel and stopping abruptly as well as changing direction suddenly.
Fig. 221
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Operation in water
Machine travel in water is possible up to a maximum depth of 20 cm (8 in).
Do not immerse the rear end of the machine in water. Bear this in mind in particular when leaving water, in order not to damage the machine. The maximum departure angle for crossing water is 25°.
Lubricate lubrication points again that were immersed in water for a longer time in order to expel the old grease.
Information
Operation in salt water is not allowed.
Fig. 222
5.12 Emergency lowering
DANGER
Danger of crushing when lowering the loader unit!
Causes serious crushing or injury resulting in death.
► Do not allow anyone to stay in the danger zone.
► Stop all work movements immediately if someone enters the danger zone.
Lower the loader unit in case of an engine or hydraulics malfunction.
1. Lower the seat bar and close the door (option).
2. Pull and hold button A until the loader unit is completely lowered.
A
Fig. 223
5.13 Options
Perform a functional check of the seat bar and seat switch.
– see chapter “ Functional check of seat bar/seat switch (canopy and cabin)” on page 4-11
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Drive interlock (option)
Fig. 224
P
Fig. 225
A
0
B
1
3
2
A = starting key (blue)
For starting the machine. Scope of delivery includes 2 keys.
B = master key (red)
Information
Store the master key in a safe place. It is only used for coding new keys.
All coded keys are deleted if the key remains in position 1 for more than
20 seconds.
A new drive interlock must be installed if the master key is lost.
The machine can be started without performing any further settings.
Coding a new key
1. Insert master key B in the starter.
2. Turn the starting key to position 1 for a maximum 5 seconds.
3. Turn the starting key to position 0 and remove master key B .
4. Now insert the new key or the key requiring coding in the starter and turn it to position 1 within 15 seconds.
5. This action registers the key.
The procedure is automatically cancelled if no key requiring coding is detected by the system within 15 seconds. Several keys requiring coding can be inserted one after another in the starter. Each key must then remain at least 1 second in position 1 . Coding can be performed for a maximum 10 keys.
Deleting coded keys
Deleting coded keys is necessary whenever a coded key is lost.
The master key code is not deleted during deletion.
1. Insert master key B in the starter.
2. Turn the starting key to position 1 for a minimum 20 seconds.
3. All coded keys are deleted after 20 seconds, and all existing keys can be re-coded.
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Winter package (option)
B
We recommend preheating the diesel engine to ensure full performance when taking up work at low ambient temperatures.
Temperature °C
Temperature °F
Hours
Recommended preheating time
− 20 − 10 − 5
− 4 14 23
3 2 1.5
0
32
1
+10
50
1
1. Ensure that the starting key is removed and safely stored, and that no one has access to the machine during the preheating phase.
2. Connect connector A to socket B .
3. Connect connector C to an external power source.
4. Remove connectors A and C and store them safely.
Fig. 226
C
Fig. 227 (Symbolic representation)
Trailer operation
A
Information
In order to avoid damage to the machine, do not exceed the recommended preheating times.
The machine is not certified for trailer operation.
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5.14 Putting out of operation/back into operation
The specified measures refer to putting the machine out of operation and back into operation after more than 30 days.
Putting out of operation temporarily
Store the machine indoors if possible.
If the machine has to be stored outdoors, place it on a firm base if possible
(concrete, for example), and cover it with a watertight tarp to protect it against humidity.
1. Park the machine – see “Parking the machine” on page 5-17
.
2. Clean the engine with a high-pressure cleaner in a suitable place
– see chapter “7.5 Cleaning and maintenance” on page 7-24 .
3. Check the machine for leaks and loose nuts, screws and connections.
4. Carefully clean and dry the entire machine.
5. Spray an anticorrosion agent onto bare metal parts of the machine
(piston rods of hydraulic cylinders, for example).
6. Apply grease to all lubrication points.
7. Fill the fuel tank completely.
8. Check the hydraulic oil and coolant levels, and add hydraulic oil and coolant if necessary.
9. Change engine oil.
10.Remove the battery and store it in a safe place.
11.Close the air-intake openings of the air filter system and exhaust pipe.
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Putting back into operation
Information
If the machine was put out of operation over a longer period of time without performing the specified steps, contact a Wacker Neuson service center before putting back into operation.
1. Remove anticorrosion agents from bare metal parts.
2. Have a Wacker Neuson service center check the charge condition of the battery.
3. Open the air-intake openings of the air filter system and exhaust pipe.
4. Check the condition of the air filter and have it replaced by a Wacker
Neuson service center if necessary.
5. Check the dust valve.
6. Bleed the fuel system
– see chapter “ Bleeding the fuel system” on page 7-29 .
7. Check the machine for leaks.
8. Lubricate the machine according to the lubrication plan.
9. Check all engine/machine fluids in the units or reservoirs, and add fluids if necessary.
10.If the machine was out of service for over 6 months, change the oil in the gearbox, engine, hydraulic oil reservoir and other units.
11.Have the hydraulic oil filters (return and breather filters) replaced by a
Wacker Neuson service center if the machine was out of service for over 6 months.
12.Start the engine.
13.Let the engine run at idling speed at least 15 minutes without load.
14.Stop the engine.
15.Check the oil levels in all units and add oil if necessary.
16.Check the machine for leaks.
17.Start the machine and ensure that all functions and warning systems work correctly.
Avoid operation at maximum engine speed or load for more than an hour.
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5.15 Permanently putting out of operation
Disposal
All fluids, lubricants, material, etc., used on the machine are subject to specific regulations. Dispose of different materials and consumables separately and in an environmentally friendly manner.
Disposal may only be performed by a Wacker Neuson service center.
Observe the corresponding national guidelines regarding disposal.
Environment
Avoid damage to the environment. Do not allow environmentally damaging wastes to get into the ground or stretches of water and dispose of them in an environmentally friendly manner.
If the machine is no longer used according to its designated use, ensure that it is put out of operation and disposed of according to applicable regulations.
• Observe all applicable safety regulations during machine disposal.
• Machine disposal must be performed in accordance with state-of-theart standards that apply at the time of disposal.
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Notes:
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6 Transportation
6.1
Towing the machine
Do not tow a Skid Steer Loader, except out of an immediate danger zone.
Do not tow another machine with a Skid Steer Loader.
Information on towing
WARNING
Accident hazard due to wheels or tracks blocked by malfunctioning traveling drive!
Blocking wheels or tracks can cause accidents and serious injury or death.
► The machine may only be towed in an emergency (for example if it breaks down or gets stuck on a railroad crossing), and only out of the immediate danger zone.
► There must be no one between the vehicles or near the towing gear.
► Only use the tie-down points A for towing and not the cabin lifting eyes.
► The traveling drive is hot during and after towing.
► Wear protective clothing if possible.
Fig. 228
A
Towing the machine
NOTICE
Possible damage to the machine or drive during towing.
► The hydrostatic traveling drive can be damaged when towing the machine.
► The machine may only be towed out of the immediate danger zone.
Then load it on a means of transportation.
► Do not tow the machine if it is stuck or on a slope. It must then be loaded or repaired at the job site.
Information
The manufacturer’s warranty shall not apply to accidents or damage caused by towing.
Do not tow other vehicles with the compact loader, nor must the compact loader be towed with another vehicle.
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6.2
Loading the machine
< 15°
WARNING
Accident hazard due to incorrect loading!
Incorrect loading can cause accidents and serious injury or death.
► Do not allow anyone to stay in the danger zone.
► Read the transport weight off the type label. Add the weight of subsequently installed equipment to the weight of the machine.
► Drive the machine off the transport vehicle only with the help of a guide.
Preparations
1.
– see chapter “ Transportation” on page 2-13
2. Secure the transport vehicle with chocks to prevent it from rolling.
3. Position the ramps at the smallest possible angle. Ensure that the grade does not exceed 15° (27 %).
4. Use access ramps with an antiskid surface only.
5. Ensure that the loading area is clear and that access to it is not obstructed.
Fig. 229
Driving onto transport vehicles
Fig. 230
1. Start the engine.
2. Raise the loader unit slightly so that the attachment does not touch the access ramp.
3. Carefully drive the machine onto the middle of the transport vehicle.
4. Move the machine to transport position.
5. Stop the engine.
6. Raise the seat bar.
7. Remove the starting key and carry it with you.
8. Leave the cabin, and close and lock the door, windows and covers.
9. Secure and tie down the machine
– see chapter “ Tying down” on page 6-6
.
Driving off transport vehicles
1. Ensure that the area behind the access ramp is clear and that access to it is not obstructed.
2. Start the engine.
3. Raise the loader unit slightly so that the attachment does not touch the access ramp.
4. Drive the machine off the transport vehicle slowly and only with the help of a guide.
6-2
OM S04 us 1.6 * S04t600.fm
Installing the crane-handling bracket
Information
The crane-handling bracket has to be installed by at least 2 persons.
B
A
Information
Screws to which an adhesive has been applied must be cleaned with a suitable cleanser before they are re-used.
Installing the cross tie
1. Screw buffer A and hexagon nuts B on the left and right of the cross tie.
A
Fig. 231
B
6
2. Apply screw adhesive P to hexagon socket bolt C , and install it with
Nordlock washer D and lock washer E .
3. Tighten hexagon socket bolt C (M14/10.9) to 180 Nm (133 ft.lbs).
C
E
D
P
Fig. 232
OM S04 us 1.6 * S04t600.fm
6-3
6
H
G
Fig. 233
J
G
P
F
Information
Perform these activities on the left and right.
Installing the crane-handling bracket on the cabin
1. Apply screw adhesive P to hexagon head bolts F , and install with washers G and hexagon nuts H at the cabin fastening points J (front) and K (rear).
K
2. Tighten hexagon head bolts F (M16/10.9) to 275 Nm (203 ft.lbs).
J
Fig. 234
K
6-4
OM S04 us 1.6 * S04t600.fm
6
Lifting the machine
A A
WARNING
Accident hazard due to incorrect loading!
Incorrect loading can cause accidents and serious injury or death.
► Do not allow anyone to stay in the danger zone.
► Read the transport weight off the type label. Add the weight of subsequently installed equipment to the weight of the machine. Use suitable slings for raising the machine.
1. Fit an empty bucket and lock it safely.
2. Remove all dirt from the machine.
3. Park the machine on firm, level and horizontal ground.
4. Lower the loader unit.
5. Stop the engine.
6. Release the pressure in the hydraulic system
Releasing the pressure in the hydraulic system” on page 5-34
7. Raise the seat bar.
Fig. 235 Roof craning operation (standard)
8. Remove the starting key and carry it with you.
9. Remove all loose objects inside the machine, or store them safely.
10.Leave the cabin, and close and lock the door, windows and covers.
11.Install suitable slings at the lifting eyes provided for lifting the machine.
12.Slowly raise the machine until there is no more contact with the ground.
13.Wait until the machine does not swing any more.
14.If the machine balance, and the condition and position of the slings is correct, slowly raise the machine to the required height and load it.
Fig. 236 Craning operation with crane-handling bracket (option)
B
B
Mandatory lengths A and B of the lifting gear:
Length
A (roof without crane-handling bracket/
FOPS)
B (roof with FOPS screen installed)
Dimension min. 1500 mm (59 in) min. 1500 mm (59 in)
Fig. 237 Craning operation with a FOPS screen installed
Information
The manufacturer’s warranty shall not apply to accidents or damage caused by loading or transporting.
OM S04 us 1.6 * S04t600.fm
6-5
6
6.3
Transporting the machine
Tying down
1. Ensure that the authorized maximum height is not exceeded.
2. Lower the loader unit.
3. Firmly fasten the machine on the loading area with tie-down points A with slings B of adequate size.
Observe the legal regulations.
4. Before transporting the machine through heavy rain: close the outlet of the exhaust pipe with a cap or suitable adhesive tape.
A
Fig. 238
5. Ensure that the driver of the transport vehicle knows the overall height, width and weight of his transport vehicle (including the machine to be transported) before starting machine travel, and the legal transport regulations of the countries where transport is taking place.
A A
B
Fig. 239
6-6
OM S04 us 1.6 * S04t600.fm
7
7 Maintenance
7.1
Information on maintenance
Responsibilities and prerequisites
The working order and the service life of machines are heavily dependent on maintenance.
Daily and weekly servicing and maintenance must be performed by specifically trained personnel.
Have the maintenance, delivery inspection and the entries in the service booklet performed by a Wacker Neuson service center, otherwise warranty claims will not be acknowledged.
It is therefore in the interest of the machine owner to perform the mandatory maintenance.
This ensures optimal machine operation. Immediately repair or replace parts that are already damaged or not working properly before they are due for replacement.
Repair or replacement of safety-relevant parts may only be performed by a Wacker Neuson service center.
Use only original spare parts for repairs.
The manufacturer shall not be liable for damage to the machine or injury caused by failure to observe the specific information and descriptions
Important safety instructions on maintenance
• Follow all safety instructions given in this Operator’s Manual.
• Follow the instructions given in chapter Safety, safety instructions on maintenance and qualification of the operating and maintenance personnel in this Operator’s Manual.
• Follow the maintenance and safety instructions given in the Operator’s
Manuals of the attachments.
• Wear protective gloves and clothing.
• Observe the danger indications and safety instructions during maintenance.
• In order to avoid injury hazard, do not perform work on a hot and running engine.
• Use a suitable container to collect fluids and lubricants as they flow out and dispose of them in an environmentally friendly manner.
• Attach a warning label to the control elements (for example Machine being serviced, do not start ).
• Stop the machine (see Preparing lubrication).
• In order to avoid damage to electronic components, do not perform welding work on the machine, add-on parts or tools. Contact a Wacker
Neuson service center.
OM S04 us 1.6 * S04w700.fm
7-1
7
7.2
Maintenance overview
Maintenance label
Maintenance that has to be performed by the operator is indicated on the maintenance label.
SW24/ST35
Fig. 240
7-2
I Checking functions and levels, filling up and draining.
II Checking wear parts, seals, hoses and threaded fittings.
III Checking for damage, corrosion, dirt.
IV Lubricate daily after the work shift.
OM S04 us 1.6 * S04w700.fm
SW28/ST45
7
Maintenance that has to be performed by the operator is indicated on the maintenance label.
Fig. 241
OM S04 us 1.6 * S04w700.fm
I Checking functions and levels, filling up and draining.
II Checking wear parts, seals, hoses and threaded fittings.
III Checking for damage, corrosion, dirt.
IV Lubricate daily after the work shift.
7-3
7
Maintenance plan
Daily maintenance (operator)
Symbol
Inspection work
(Check the following engine/machine fluids. Check the oil levels after a test run and add oil if necessary)
Check the fluids and lubricants (engine oil, engine coolant, hydraulic oil)
Page
Check the radiators (for example water, hydraulic oil) for dirt, clean them if necessary
Check the fuel radiator for dirt, clean it if necessary
Lubricate the machine according to the lubrication plan
Check the water separator (prefilter) and fuel filter: drain water if necessary
Check the wheels (damage, air pressure, tread depth)
Check the tracks (damage, tension, profile)
Check the engine air intake
Check pin lock
--
Check line fixtures
Check the indicator lights and acoustic warning devices
Check the service and parking brake function
Check the hydraulic couplings for dirt
Clean the lights/light system, signaling systems
Check the condenser for dirt, clean it if necessary
Check labels and Operator’s Manual for completeness and condition
--
--
--
--
7-4
OM S04 us 1.6 * S04w700.fm
Daily maintenance (operator)
Leakage check
Check for tightness, leaks and chafing: pipes, flexible lines and threaded fittings of the following assemblies and components. Have them repaired if necessary
Engine and hydraulic system
Traveling drive, axles and transfer gearbox
Cooling systems, heating and hoses (visual check)
Visual check
Correct function; deformations, damage, surface cracks, wear and corrosion
Check the exhaust system for damage
Check the insulating mats in the engine compartment for damage
Check the cabin and protective structures for damage (FOPS, for example)
Check the piston rods of the cylinders for damage
Check the seat belt for damage
Check function of radiator cover gas strut
Check the lifting eyes
Check accesses and exits for dirt
--
--
--
--
--
--
--
Page
--
--
--
7
OM S04 us 1.6 * S04w700.fm
7-5
7
Weekly maintenance (every 50 operating hours) (operator)
All steps for previous maintenance intervals
Lubricate the machine according to the lubrication plan
Visual check of axle mountings (SW24/28 only)
Check the wheel nuts for tightness (SW24/28 only)
Only once after the first 50 operating hours (Wacker Neuson service center)
Hydraulic oil filter replacement (pressure and return filter)
Check V-belt condition and tension (American tier III only)
Check the threaded fittings for tightness
Pressure check of primary pressure limiting valves
Check drive gearbox oil level (SW24/28 only)
Check drive gearbox track tension (SW24/28 only)
Reset the maintenance meter
Every 250 operating hours or once a year (Wacker Neuson service center)
Replace the hydraulic motor gearbox oil (ST35/ST45 only)
All steps for maintenance once a day and once a week
--
--
--
--
--
--
--
--
--
Page
--
--
7-6
OM S04 us 1.6 * S04w700.fm
7
Every 500 operating hours or once a year (Wacker Neuson service center)
Engine oil replacement
1
Engine-oil filter replacement
1
Fuel filter replacement
Replace the water-separator prefilter element
Hydraulic oil filter replacement (pressure and return filter)
Replace the V-belt (American tier III only)
Replace the crankshaft housing filter (American tier III only)
Replace the gearbox oil of the traveling drive (SW24/28/ST35/45)
Clean the dust valve
Check the electric cables and connectors (cable and grounding connections, etc.)
Check the threaded fittings for tightness
Clean the cabin air filter (replace it if necessary)
Check track tension (SW24/28)
Reset the maintenance meter
Option
Check the oil level in the air conditioning compressor and the threaded fittings for tightness
Check the dehumidifier of the air conditioning system (visual check)
All steps for maintenance once a day, once a week (and all steps for maintenance at 250 operating hours)
--
--
--
1.
American Tier IV engine: flexible interval; replacement can be necessary before 500 o/h depending on engine load. Diesel engine ouput is reduced after 500 o/h.
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Every 1000 operating hours (Wacker Neuson service center)
Hydraulic oil replacement
Replacement of hydraulic oil reservoir breather filter
Air filter replacement
1
Check valve clearance, adjust if necessary (American tier III only)
Check the water pump (visual check/American tier IV only)
Replace the cabin air filter
Pressure check of primary pressure limiting valves
Check the battery condition (charge condition, terminals, etc.)
Lifting eye wear (check at least once a year)
Check the threaded fittings of the cabin (check at least once a year)
All steps for maintenance once a day and once a week (and all steps for maintenance at
250 and 500 operating hours)
1.
Air filter replacement according to the indicator light, every 1000 o/h or once a year at the latest. (Replace after 50 o/h when in extensive use in environments with acidic air, such as acid production facilities, steel and aluminum mills, chemical plants and other nonferrous-metal plants, independently of the indicator light)
--
--
--
--
--
--
--
--
--
--
--
OM S04 us 1.6 * S04w700.fm
7-7
7
Every 1500 operating hours (Wacker Neuson service center)
Replace the crankshaft housing filter
All steps for maintenance once a day and once a week (and all steps for maintenance at
250 and 500 operating hours)
Every 2000 operating hours or every 2 years (Wacker Neuson service center)
Coolant replacement
Check the exhaust-gas turbocharger
Check the water pump (visual check/American tier III only)
Check the bladder type accumulator
Option
Replace the dehumidifier of the air conditioning system
Replace the air conditioning refrigerant
Replace the air conditioning compressor oil
All steps for maintenance once a day and once a week (and all steps for maintenance at
250, 500 and 1000 operating hours)
Every 3000 operating hours or every 3 years (Wacker Neuson service center)
Check the injection nozzles, clean them if necessary
Check the radiator cap
Replace the V-belt of the water pump/alternator/fan (American tier IV only)
Replace the oxygen sensor (American tier IV only)
Option
Replace the V-belt of the air-conditioning compressor (American tier IV only)
All steps for maintenance once a day and once a week (and all steps for maintenance at
250, 500, 1000 and 1500 operating hours)
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Information
Maintenance with the note Wacker Neuson service center must only be performed by the trained and qualified personnel of a Wacker Neuson service center.
Information
The maintenance meter starts at 500.0 hours. It counts down to 0.0 hours.
A wrench symbol flashes as soon as the maintenance meter reaches this value.
7-8
OM S04 us 1.6 * S04w700.fm
Lubrication plan
1
4
SW24/ST35
9
3
8
7
5
2
4
1 3
9
SW28/ST45
6
8
7
7
10
Fig. 242
Lubricate the specified lubrication points once a day.
1
2
Position Lubrication point
Loader unit
Loader unit swingarm
3 Loader-unit cylinder (front)
4 Loader-unit cylinder (rear)
5 Rear joint rod
6 Front joint rod
7 Upper bucket cylinder
8 Lower bucket cylinder
9 Quickhitch pin
10 Quickhitch cylinder pin
SW24
●
--
--
●
--
●
●
●
●
●
SW28
●
●
●
●
●
●
●
●
●
●
ST35
●
--
●
●
●
●
●
--
--
●
ST45
●
●
●
●
●
●
●
●
●
●
Quantity
2
2
2
2
2
2
2
2
2
2
OM S04 us 1.6 * S04w700.fm
7-9
7
7.3
Fluids and lubricants
Application
Diesel engine (American tier III)
Diesel engine (American tier IV)
Diesel engine (American Tier III/Tier IV)
3
Engine cooling system
Fluid/lubricant
Engine oil
Engine oil
Diesel fuel
Coolant
2
2
4
Specification
Season/temperature
API CH-4
ACEA E5
EMA-DHD-1
API CJ-4
ACEA E9
ECF-3
ASTM D975 grade 2D
S15 (USA)
5
EN 590 (EU)
6
BS 2869:2010 class A2
(GB)
5
Distilled Water and ASTM
D6210 Ethylene Glycol
Long Life Coolant
Eurolub HVLP 46
7
−
(
20 to +40 °C
− 4 to 104 °F)
Summer or winter diesel depending on outside temperatures
Year-round
Year-round
8
Panolin HLP Synth 46
Capacities
8 l
(2.1 gal)
92 l
(24.3 gal)
22 l
(5.8 gal)
1
Hydraulic oil reservoir
Hydraulic oil
Biodegradable hydraulic oil
9
Gearbox oil
72 l
(19 gal)
Gearbox ST35/45
Chain tank SW24/28
Grease nipples
Battery terminals
Washer system
Engine oil
Grease
Acid-proof grease
Cleaning agent
11
SAE 75W-90
SAE 10W-40
KPF 2 K-25
10
FINA Marson L2
Glass cleaner and antifreeze
Year-round
Year-round
Year-round
Year-round
Year-round
1,3 l (0.3 gal) on either side
18 l (4.8 gal) on either side
According to the maintenance plan
As required
1.2 l
(73 in
3
)
1.
The capacities indicated are approximate values; the oil level check alone is relevant for the correct oil level.
Capacities indicated are no system fills
2.
According to DIN 51511 (API CF, CF-4, CI-4; ACEA E3, E4, E5; JASO DH-1)
3.
Using biodegradable diesel fuel is prohibited.
4.
American Tier III diesel engine: In countries without regulations on exhaust-gas emissions, diesel fuel with a sulfur content of up to 4000 ppm (0.4 %) can be used.
5.
Sulfur content up to 15 ppm (0.0015 %)
6.
Sulfur content up to 10 ppm (0.001 %)
7.
According to DIN 51524 section 3, ISO-VG 46
8.
Depending on local conditions
– see “Engine oil types (temperature-dependent)” on page 7-11
9.
Biodegradable hydraulic oil based on saturated synthetic esters with an iodine value of < 10, according to DIN 51524, section 3, HVLP, HEES
10. KPF 2 K-25 according to DIN 51502 multipurpose lithium grease with MoS² additive
11. Standard acid-proof grease NGLI category 2
7-10
OM S04 us 1.6 * S04w700.fm
Engine oil types (temperature-dependent)
Viscosity grade
EMA LRG-1; API CH-4
SAE 5W30
SAE 5W40
SAE 10W30
SAE 15W40
American Tier III engine
Ambient temperature min.
max.
− 30 °C ( − 22 °F) 30 °C (86 °F)
− 30 °C ( − 22 °F) 40 °C (104 °F)
− 20 °C ( − 4 °F) 40 °C (104 °F)
− 10 °C (14 °F) 50 °C (122 °F)
7
Viscosity grade
API CJ-4; ACEA E9; ECF-3
SAE 0W30
SAE 0W40
SAE 5W30
SAE 5W40
SAE 10W30
SAE 10W40
SAE 15W40
American Tier IV engine
Ambient temperature min.
max.
− 30 °C ( − 22 °F) 30 °C (86 °F)
− 30 °C ( − 22 °F) 40 °C (104 °F)
− 25 °C ( − 13 °F) 30 °C (86 °F)
− 25 °C ( − 13 °F) 50 °C (122 °F)
− 18 °C (0 °F) 40 °C (104 °F)
− 18 °C (0 °F) 50 °C (122 °F)
− 10 °C (14 °F) 50 °C (122 °F)
Hydraulic oil types (depending on temperature)
Viscosity grade
HVLP 46
1
ISO VG32
ISO VG46
ISO VG68
Hydraulic oil types
Ambient temperature min.
max.
− 20 °C ( − 4 °F) 30 °C (86 °F)
− 5 °C (23 °F) 40 °C (104 °F)
5 °C (41 °F) 50 °C (122 °F)
1.
According to DIN 51524 section 3, ISO-VG 46.
OM S04 us 1.6 * S04w700.fm
7-11
f
7
Additional hydraulic-oil and filter replacement
NOTICE
An additional hydraulic-oil and filter replacement can be required depending on how the machine is used. Failure to observe these replacement intervals can cause damage to hydraulic components.
► Observe the following intervals.
Application
Share of hammer operation
Normal operation
20 %
40 %
60 %
Over 80 %
Hydraulic oil
Every 1000 o/h
Hydraulic oil filter
Replace the first time after 50 o/h, then every
500 o/h
Every 800 o/h
Every 400 o/h
Every 300 o/h
Every 200 o/h
300 o/h
100 o/h
7-12
OM S04 us 1.6 * S04w700.fm
7
Important information regarding operation with biodegradable hydraulic oil
• Use only the biodegradable oils that have been tested and released by
Wacker Neuson. Contact a Wacker Neuson dealer for the use of other products that have not been released. In addition, ask the oil supplier for a written declaration of guarantee. This guarantee is applicable to damage occurring on the hydraulic components that can be proved to be due to the hydraulic oil.
• Use only biodegradable oil of the same type for adding oil. In order to avoid misunderstandings, a label providing clear information is located on the hydraulic oil reservoir (next to the filler inlet) regarding the type of oil currently used. Replace missing labels.
The joint use of two different biodegradable oils can affect the quality of one of the oil types. Therefore, ensure that the remaining amount of initial hydraulic fluid in the hydraulic system does not exceed 8 % when changing biodegradable oil (follow the manufacturer’s indications).
• Do not add mineral oil – the content of mineral oil should not exceed
2 % in order to avoid foaming problems and to ensure biological degradability.
• When running the machine with biodegradable oil, the same oil and filter replacement intervals are valid as for mineral oil.
• Always have the condensation water in the hydraulic oil reservoir drained by a Wacker Neuson service center before the cold season.
The water content may not exceed 0.1 % by weight.
• The instructions in this Operator’s Manual concerning environmental protection are also valid for the use of biodegradable oil.
• If additional hydraulic attachments are installed or operated, use the same type of biodegradable oil for these attachments to avoid mixtures in the hydraulic system.
• Subsequent change from mineral oil to biodegradable oil must be performed by a Wacker Neuson service center.
OM S04 us 1.6 * S04w700.fm
7-13
7
7.4
Maintenance accesses
Radiator cover
WARNING
Burn hazard due to hot engine parts!
Can cause serious burns.
► Stop the engine and let it cool down.
► Wear protective equipment.
A
WARNING
Injury hazard due to rotating parts!
Rotating parts can cause serious injury or death.
► Open the engine cover only at engine standstill.
CAUTION
Injury hazard due to open radiator cover and/or tilted radiator!
Can cause injury.
► Make sure not to hit your head on the open radiator cover or tilted radiator.
Unlocking and locking:
Unlock and lock the radiator cover with the starting key.
Turn the starting key in lock A counterclockwise.
➥ The radiator cover is locked.
Turn the starting key in lock A clockwise.
➥ The radiator cover is unlocked.
B
Fig. 243 Radiator cover
1. Opening:
1. Stop and park the machine. Stop the engine. See “Preparing lubrication”.
2. Press button A and pull handle B upward.
The radiator cover is held open with a gas strut.
Fig. 244
7-14
B
OM S04 us 1.6 * S04w700.fm
Closing:
Press the radiator cover down until it locks into place.
7
Fig. 245
Engine cover
D z Opening:
1. Stop and park the machine. Stop the engine. See “Preparing lubrication”.
2. Open the engine cover.
3. Unlock lever D near the main fuse box and fully open the engine cover toward the left. This locks it in its final position.
Fig. 246
Information
The engine cover can only be opened if the radiator cover is open.
Fig. 247
E
Closing:
1. Move the engine cover slightly to the right and raise lock E at the same time.
2. Completely close the engine cover and let it lock into place.
Information
Close the engine cover only if the radiator cover is open.
Fig. 248
OM S04 us 1.6 * S04w700.fm
7-15
7
Tilting the radiator z Unlocking the radiator
1. Stop and park the machine. Stop the engine. See “Preparing lubrication”.
2. Open the radiator and engine cover.
3. Pull lock F . This unlocks the radiator.
F
Fig. 249
Raising the radiator (SW24/ST35)
1. Raise the radiator on the right side.
➥ A gas strut holds the radiator in its final position.
Fig. 250
A
Raising the radiator (SW28/ST45)
1. Lower the radiator cover onto the radiator.
2. Raise the radiator cover and radiator together on the right side.
➥ A gas strut holds the radiator in its final position.
Fig. 251
D
A
Securing the radiator (SW24/SW28/ST35/ST45)
1. Release and lower radiator prop A from clip D .
Fig. 252
7-16
OM S04 us 1.6 * S04w700.fm
B
Fig. 253
C
A
2. Slide radiator prop A over pin B and secure it with split pin C .
7
Lowering the radiator (SW24/ST35)
Release radiator prop A from pin B and split pin C , raise it and fasten it with clip D .
Lower the radiator and lock it into place.
Fig. 254
A
Lowering the radiator (SW28/ST45)
Release radiator prop A from pin B and split pin C , raise it and fasten it with clip D .
Lower the radiator cover and the radiator, and lock them into place.
Fig. 255
Side cover
The side cover is located on the left side of the machine. The condenser is
located behind it – see chapter “ Cleaning the radiator” on page 7-37
.
Fig. 256
OM S04 us 1.6 * S04w700.fm
7-17
7
Tilting the cab
1
Should maintenance with a tilted cab be required, tilt the cab.
The cab can be tilted to 2 different positions
• Position 1: half tilted, lift arm lowered
Fig. 257
2
• Position 2: fully tilted, lift arm raised
Fig. 258
G
Fig. 259
7-18
G
WARNING
Crushing hazard by raising or lowering the cabin!
Raising or lowering the cabin can cause serious injury or death.
► All persons must stay clear of the cabin as you lower it.
► Remove all loose objects inside the machine, or store them safely.
► Always close and lock the door before raising the cabin.
Raising/lowering the cab (Position 1)
1. Remove cab fastening nuts G on the left and right and store them safely.
2. Tilt the cab into position 1 (half tilted).
OM S04 us 1.6 * S04w700.fm
7
3. Remove split pin L on the left side of the cab.
L
Fig. 260
L
M
N
Fig. 261
N O
4. Fold down cab prop M , slide it over pin N and secure it with split pin L .
Information
Lower the cab by following the cab raising procedure in reverse order.
5. Tighten cabin fastening nuts G on the left and right with 39 Nm (29 ft.lbs).
G
Fig. 262
C
B
A
Fig. 263
OM S04 us 1.6 * S04w700.fm
G
Raising/lowering the cab (Position 2)
Removing the loader unit prop (vertical loader unit system)
1. Remove screws A from joint rod C on the left and remove loader unit prop B .
2. Fasten screws A back onto joint rod C .
7-19
7
2
Fig. 264
B
Fig. 265
E
Fig. 266
F
E
Raising the loader unit completely (ISO controls)
Pull the control lever on the right backward (1) .
Raising the loader unit completely (H controls)
Push the control lever on the left (2) to the left.
1
Securing the loader unit (vertical loader unit system)
Secure the loader unit with loader unit prop B .
Information
Lower the loader unit completely, so that all the weight is on the prop. Use emergency lowering button.
– see chapter “5.12 Emergency lowering” on page 5-54
D
Securing the loader unit (radial loader unit system)
1. Remove split pin D on the left side of the loader unit and fold down loader unit prop E .
2. Fold down loader unit prop E .
3. Insert split pin D back into guide F .
Fig. 267
7-20
OM S04 us 1.6 * S04w700.fm
Fig. 268
G
Fig. 269
Fig. 270 (symbolic representation)
E
7
4. Secure the loader unit as shown with loader unit prop E .
Information
Lower the loader unit completely, so that all the weight is on the prop. Use emergency lowering button.
– see chapter “5.12 Emergency lowering” on page 5-54
5. Remove cabin fastening nuts G on the left and right and store them safely.
G
6. Tilt the cab fully forward.
➥ Safety cable H must be tight.
H
7. Remove split pin L on the left side of the cab.
L
Fig. 271
OM S04 us 1.6 * S04w700.fm
7-21
7
M
O
N
L
O
Fig. 272
8. Fold down cab prop M , slide it over pin O and secure it with split pin L .
Information
Lower the cab by following the cab raising procedure in reverse order.
Tighten cabin fastening nuts G on the left and right with 39 Nm (29 ft.lbs).
G
Fig. 273
G
7-22
OM S04 us 1.6 * S04w700.fm
Cabin fuse box
A A
The fuse box is located behind the backrest.
Opening:
Remove screws A and the cover.
Closing:
Fit the cover and tighten screws A .
– see chapter “ Fuse box” on page 9-6
Fig. 274
Main fuse box in engine compartment
The main fuse box is located on the right in the engine compartment.
Opening:
Remove screw A and the cover.
Closing:
Fit the cover and tighten screw A .
A
Fig. 275
7
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7.5
Cleaning and maintenance
Important information on cleaning and maintenance
Cleaning the machine is divided into 3 separate areas:
• Inside the cabin.
• Exterior of the machine.
• Engine compartment.
The wrong choice of cleaning equipment and agents can impair the operating safety of the machine on the one hand, and on the other undermine the health of the persons in charge of cleaning the machine.
Follow the information below.
Cleaning with washing solvents
• Ensure adequate room ventilation.
• Wear suitable protective clothing.
• Do not use flammable liquids, such as gasoline or diesel.
Cleaning with compressed air
• Work carefully.
• Wear safety glasses and protective clothing.
• Do not aim the compressed air at the skin or at other people.
• Do not use compressed air for cleaning your clothing.
Cleaning with a high-pressure cleaner or steam jet
• Cover electric parts.
• Do not directly expose electrical components and damping material to the jet.
• Cover the vent filter on the hydraulic oil reservoir and the filler caps for fuel, hydraulic oil, etc.
• Protect the following components from moisture:
- Electrical components such as the alternator.
- Control devices and seals.
- Air intake filters, etc.
• Wear eye protection.
Cleaning with volatile and easily flammable anticorrosion agents and sprays:
• Ensure adequate room ventilation.
• Fire, open flames and smoking is not allowed.
Environment
In order to avoid damage to the environment, clean the machine only in wash bays and places provided to this effect.
Use of solvents
NOTICE
Damage to rubber and electrical parts when cleaning with solvents.
► Do not use solvents, benzine or other aggressive chemicals.
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Cleaning inside the cabin
NOTICE
Machine damage due to cleaning.
► Do not clean the inside with high-pressure cleaners, steam jets or highpressure water. Water can penetrate into the electrical system and cause short circuits, and damage seals and disable the controls.
We recommend using the following aids to clean the cabin:
• Broom
• Vacuum cleaner
• Damp cloth
• Brush
• Water with mild soap solution
Cleaning the outside of the machine
We recommend using the following aids to clean the machine:
• High-pressure cleaner
• Steam jet
Cleaning the engine compartment
WARNING
Burn hazard due to hot engine parts!
Can cause serious burns.
► Stop the engine and let it cool down.
► Wear protective equipment.
OM S04 us 1.6 * S04w700.fm
WARNING
Injury hazard due to rotating parts!
Rotating parts can cause serious injury or death.
► Open the engine cover only at engine standstill.
NOTICE
Damage due to water or steam jet.
► Do not point the water jet directly at any of the electric sensors such as temperature and oil pressure switches or control valves, etc.
► Protect all electric parts, such as the alternator, connectors, relays, etc. from humidity.
► If water contacts electrical components, dry them with compressed air and apply contact spray to them.
► Lubricate the lubrication points after washing the machine.
Clean the engine compartment as follows:
7-25
7
1. Park the machine in a wash bay or place.
2. Stop the engine. See “Preparing lubrication”.
3. Clean the machine.
Cleaning the seat belt
Always keep the seat belt clean, as coarse dirt can impair the proper functioning of the seat belt buckle.
Clean the seat belt (which remains fitted in the machine) with a mild soap solution only. Do not use chemical agents as they can destroy the fabric!
Threaded fittings and attachments
Have loose connections checked immediately by a Wacker Neuson service center.
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7.6
Lubrication work
Preparing lubrication
Fig. 276
1. Stop the machine on firm, level and horizontal ground.
2. Lower the loader unit to the ground.
3. Stop the engine.
4. Release the pressure in the hydraulic system
Releasing the pressure in the hydraulic system” on page 5-34 .
5. Raise the seat bar.
6. Remove the starting key and carry it with you.
7. Remove all loose objects inside the machine, or store them safely.
8. Close the windows and the door.
9. Close and lock all covers.
10.Attach a warning label to the control elements (for example “Machine being serviced, do not start”).
11.Wait at least 10 minutes after stopping the engine!
7.7
Fuel system
Important information regarding the fuel system
Information
In order to prevent the formation of condensation water, fill up the fuel tank nearly completely at the end of each working day.
Information
Do not run the fuel tank completely dry. Otherwise, air is drawn into the fuel system. This requires bleeding the fuel system.
Diesel fuel specification
NOTICE
Engine damage due to incorrect or dirty diesel fuel.
► Only use clean diesel fuel according to the engine/machine fluids and lubricants .
► Do not use any diesel fuel with additives.
– see chapter “7.3 Fluids and lubricants” on page 7-10
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Refueling
Fig. 277
7-28
A
WARNING
Burn hazard when refueling!
Fuels develop explosive and flammable mixtures with air that can cause serious burns or death.
► Fire, open flames and smoking is not allowed.
► Keep the maintenance area clean.
► Do not refuel in closed rooms.
► Do not add gasoline to the diesel fuel.
► Let the engine cool down.
CAUTION
Health hazard due to diesel fuel!
Diesel fuel and fuel vapors are harmful to health!
► Avoid contact with the skin, eyes and mouth.
► Seek medical attention immediately in case of accidents with diesel fuel.
► Wear protective equipment.
CAUTION
Fire hazard due to diesel fuel!
Diesel fuel gives off flammable vapors.
► Fire, open flames and smoking is not allowed.
► Adding gasoline is not allowed.
NOTICE
Do not refuel with cans in order to avoid dirt in the fuel.
Filler inlet A of the fuel tank is located on the right of the machine.
Stop and park the machine. Stop the engine. See “Preparing lubrication”.
1. Unlock and remove filler cap A .
2. Refuel.
3. Close and lock filler cap A .
Stationary fuel pumps
Even the smallest particles of dirt can cause increased engine wear, malfunctions in the fuel system and reduced effectiveness of the fuel filters.
Refueling from barrels
If refueling from barrels cannot be avoided, note the following points:
OM S04 us 1.6 * S04w700.fm
Bleeding the fuel system
7
• Barrels must neither be rolled nor tilted before refueling
• Protect the suction pipe opening of the barrel pump with a fine-mesh screen.
• Immerse the suction pipe opening down to a max. 15 cm (5.9 in) above the bottom of the barrel.
• Only fill the tank using refueling aids (funnels or filler pipes) with integral microfilter.
• Keep all refueling containers clean.
WARNING
Burn hazard due to hot engine components!
Can cause serious burns.
► Stop the engine and let it cool down.
► Wear protective equipment.
Bleed the fuel system in the following cases:
• After removing and fitting the fuel filter, prefilter or the fuel lines back on again.
• If the fuel tank is run empty.
• If the machine is put into operation after having been out of operation for more than 30 days.
Bleeding the fuel system (American tier III)
Bleed the fuel system as follows:
1. Raise the seat bar.
2. Remove the starting key and carry it with you.
3. Fill up and close the fuel tank.
4. Turn the starting key to the first position.
5. Wait about 5 minutes while the fuel system bleeds itself automatically.
6. Start the engine.
If the engine runs smoothly for a while and then stops, or if it does not run smoothly:
1. Stop the engine.
2. Raise the seat bar.
3. Remove the starting key and carry it with you.
4. Bleed the fuel system again as described above.
5. Check for leaks after starting the engine.
6. Have a Wacker Neuson service center perform a check if necessary.
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A
Fig. 278 Fuel filter/water separator (American tier
IV)
Bleeding the fuel system (American tier IV)
1. Raise the seat bar.
2. Remove the starting key and carry it with you.
3. Fill up and close the fuel tank.
4. Open the radiator and engine cover.
– see chapter “ Radiator cover” on page 7-14
5. Raise the radiator cover and radiator together.
– see chapter “ Tilting the radiator” on page 7-16
6. Press pump A several times until a firmer resistance can be felt.
7. Press pump A 5 x.
8. Start the engine.
If the engine runs smoothly for a while and then dies, or if it does not run smoothly:
1. Stop the engine.
2. Raise the seat bar.
3. Remove the starting key and carry it with you.
4. Bleed the fuel system again as described above.
5. Check for leaks after starting the engine.
6. Have a Wacker Neuson service center perform a check if necessary.
Information
The fuel system can also be bled if the engine is at operating temperature.
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Water separator
Position
A water/fuel mixture is collected in the water separator during operation.
The water separator is located on the right in the engine compartment.
Environment
Use a suitable container to collect fluids and lubricants as they flow out and dispose of them in an environmentally friendly manner
7
Fig. 279 (symbolic representation)
Emptying the water separator
Open
B
A
C
If the error message SPN 97 (American tier IV only) appears in the multifunctional display, drain the water/fuel mixture (A) .
The American tier III engine must be checked daily.
Close drain valve C if there is only fuel (B) in the sight glass.
Perform the following points before emptying the water separator:
Closed
Fig. 280
B
C
1. Park the machine on firm, level and horizontal ground.
2. Lower the loader unit to the ground.
3. Stop the engine.
4. Remove the starting key and carry it with you.
5. Allow the engine to cool down.
6. Open the radiator and engine cover – see chapter “7.4 Maintenance accesses” on page 7-14
.
7. Place a suitable container under the water separator.
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Fig. 281
E
American Tier III
1. Open drain valve C .
2. Drain the fuel/water mixture into the receptacle.
3. Close drain valve C .
4. Close the engine and radiator cover.
C
C
D
American tier IV
1. Connect a suitable hose to the drain device D .
2. Open drain valve C .
3. Loosen bleed screw E with a suitable tool.
➥ Drain the fuel/water mixture into the receptacle.
4. Tighten bleed screw E with a suitable tool.
5. Close drain valve C .
6. Remove the hose.
7. Close the engine and radiator cover.
Fig. 282
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7.8
Engine lubrication system
Important information regarding the engine lubrication system
NOTICE
Engine damage due to incorrect engine oil level.
► The oil level must be between the MIN and MAX marks.
NOTICE
Damage due to wrong engine oil.
► Use engine oil according to the Fluids and lubricants list.
► Have the oil changed only by a Wacker Neuson service center.
NOTICE
Damage due to adding engine oil too quickly.
► Add the engine oil slowly so it can go down without entering the intake system.
Information
Check the oil level once a day. We recommend checking it before starting the engine. After stopping a warm engine, wait at least 5 minutes before checking.
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7
Checking the engine oil level
Fig. 283 (Tier III)
MAX
MIN
A
1. Stop and park the machine. Stop the engine. See “Preparing lubrication”.
2. Open the radiator and engine cover.
3. Clean the area around the oil dipstick with a lint-free cloth.
4. Pull out oil dipstick A .
5. Wipe it with a lint-free cloth.
6. Push oil dipstick A back in as far as possible.
7. Withdraw it and read off the oil level.
➥ The oil level must be between the MIN and MAX marks.
➥ Add engine oil if necessary.
8. Push oil dipstick A back in as far as possible.
9. Close the engine and radiator cover.
10.Lock the radiator cover.
A
MAX
MIN
Fig. 284 (Tier IV)
Adding engine oil
B
Tier III
Fig. 285
C
Tier IV
1. Stop and park the machine. Stop the engine. See “Preparing lubrication”.
2. Open the radiator and engine cover.
3. Clean the area around the oil filler cap with a lint-free cloth.
4. Open filler cap B (Tier III) or C (Tier IV).
5. Raise oil dipstick A slightly to allow any trapped air to escape.
6. Add engine oil.
7. Wait 5 minutes until all the oil has run into the oil sump.
8. Check the oil level.
9. Add oil if necessary and check the oil level again.
10.Close filler cap B (Tier III) or C (Tier IV).
11.Push oil dipstick A back in as far as possible.
12.Close the engine and radiator cover.
13.Lock the radiator cover.
Environment
Use a suitable container to collect fluids and lubricants as they flow out and dispose of them in an environmentally friendly manner.
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7
7.9
Cooling system
Important information regarding the cooling system
WARNING
Poisoning hazard due to hazardous substances!
Contact with dangerous substances can cause serious injury or death.
► Wear protective equipment.
► Do not inhale or swallow coolant.
► Avoid contact of the coolant or antifreeze with the skin and eyes.
WARNING
Burn hazard due to coolant or antifreeze!
The coolant and antifreeze are easily flammable fluids that can cause serious burns or death if they are brought into contact with fire or open flames.
► Only perform maintenance on an engine that has cooled down.
► Do not smoke, avoid fire and open flames.
WARNING
Burn hazard due to hot coolant!
At high temperatures, the cooling system is under pressure and can cause burning of the skin.
► Wear protective equipment.
► Let the engine cool down.
► Carefully open the radiator cap.
NOTICE
Possible engine damage due to wrong coolant.
► Pay attention to the operation and lubrication chart or the coolant compound table.
NOTICE
Possible engine damage due to low coolant level.
► Check the coolant level once a day.
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7
Checking the coolant level
C
B
MAX
MIN
1. Stop and park the machine. Stop the engine. See “Preparing lubrication”.
2. Let the engine and the coolant cool down.
3. Open the radiator and engine cover.
4. Check the coolant level on coolant reservoir A and filler inlet B .
5. Add coolant if the coolant level is below the MIN mark or if there is no coolant at the radiator’s filler inlet.
6. Close the engine and radiator cover.
7. Lock the radiator cover.
A
Fig. 286
Information
Check the coolant level once a day before starting the engine.
Adding coolant
1. Stop and park the machine. Stop the engine. See “Preparing lubrication”.
2. Let the engine and the coolant cool down.
3. Open the engine and radiator cover.
4. Carefully unscrew filler cap C and release the pressure.
5. Open filler cap C .
6. Add coolant up to the MAX mark.
7. Close filler cap C .
8. Start the engine and let it warm up for about 5 – 10 minutes.
9. Stop the engine.
10.Remove the starting key and carry it with you.
11.Let the engine cool down.
12.Check the coolant level again.
13.If necessary, add coolant and repeat the procedure until the coolant level remains constant.
14.Close the engine and radiator cover.
15.Lock the radiator cover.
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Cleaning the radiator
CAUTION
Burn hazard during maintenance on radiators!
Hot radiators can cause burns.
► Stop the engine and let it cool down.
► Wear protective equipment.
NOTICE
Damage to diesel engine and hydraulic system due to dirt on the radiator.
► Check and if necessary clean the radiator once a day.
► In dusty or dirty work conditions, clean more frequently than indicated in the maintenance plan.
NOTICE
Damage to radiator fins during cleaning.
► Keep a safe distance from the radiator during cleaning.
► Use oil-free compressed air (2 bar/29 psi max.) to clean.
OM S04 us 1.6 * S04w700.fm
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7
A
Fig. 287
The water/hydraulic-oil radiator A is located underneath the radiator cover.
The diesel-fuel radiator B is located on the right in the engine compartment.
1. Stop and park the machine. Stop the engine. See “Preparing lubrication”.
2. Open the radiator and engine cover
– see chapter “7.4 Maintenance accesses” on page 7-14
.
B
3. Remove dust and other foreign bodies from the fins with compressed air.
4. Close the engine and radiator cover.
5. Lock the radiator cover.
Fig. 288
E
D
The condenser (option) is located behind side cover D .
1. Remove screws E and cover D .
Fig. 289
2. Remove dust and other foreign bodies from the fins of condenser F with compressed air.
3. Install cover D .
F
Fig. 290
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7.10 Air filter
Checking the air intake
Maintenance may be performed only by an authorized service center.
NOTICE
In order to avoid engine damage:
► Check once a day for cleanliness before putting the machine into operation.
1. Stop and park the machine. Stop the engine. See “Preparing lubrication”.
2. Remove the starting key and carry it with you.
3. Open the radiator and engine cover.
4. Check and, if necessary, clean the air intake.
5. Close the engine and radiator cover.
6. Lock the radiator cover.
7
Fig. 291
OM S04 us 1.6 * S04w710.fm
7-39
7
7.11 V-belt
V-belt tension may be checked and the V-belt retightened by a Wacker
Neuson service center only.
7.12 Hydraulic system
Important information on the hydraulic system
WARNING
Burn hazard due to hot hydraulic oil!
Hot hydraulic oil can cause burning to the skin, serious injury or death.
► Release the pressure in the hydraulic system.
► Let the engine cool down.
► Wear protective equipment.
WARNING
Injury hazard due to fluid escaping under pressure!
Hydraulic oil escaping under pressure can penetrate the skin and cause serious injury or death.
► Do not operate the machine with leaking or damaged hydraulic system components.
► Open the breather filter carefully to slowly release the pressure inside the reservoir.
► Wear protective equipment. If oil contacts the eye flush immediately with clean water and seek medical treatment.
► Malfunctioning or leaking threaded fittings, hose connections and pressure lines must be immediately repaired by a Wacker Neuson service center (search for hydraulic leaks with a piece of cardboard).
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OM S04 us 1.6 * S04w710.fm
OM S04 us 1.6 * S04w710.fm
7
NOTICE
Damage due to wrong hydraulic oil.
► Use hydraulic oil according to Fluids and lubricants .
► Have the hydraulic oil only changed by a Wacker Neuson service center.
NOTICE
Damage to hydraulic system due to incorrect hydraulic oil level.
► With a warm engine, the hydraulic oil must be about at the middle of the sight glass.
► Check the hydraulic oil level once a day.
NOTICE
Damage to hydraulic system due to dirty hydraulic oil.
► Always add hydraulic oil using the filling screen.
► If the hydraulic oil in the sight glass is cloudy, this indicates that water or air has penetrated the hydraulic system. Contact a Wacker Neuson service center.
► Contact a Wacker Neuson service center if the filter of the hydraulic system is dirty.
7-41
7
Checking the hydraulic oil level
1. Park the machine on firm, level and horizontal ground.
2. Position the loader unit and the bucket as shown.
3. Stop the engine.
4. Release the pressure in the hydraulic system – see chapter “
Releasing the pressure in the hydraulic system” on page 5-34
.
5. Remove the starting key and carry it with you.
Fig. 292
A
6. Sight glass A is located on the right side of the machine.
7. Check the oil level on sight glass A .
➥ With a warm engine, the oil level must be about at the middle of the sight glass.
Add hydraulic oil if the oil level is below this mark.
Fig. 293
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Adding hydraulic oil
C
Hydraulic oil reservoir (version 1):
1. Open filler plug C with hex tool slowly.
➥ The hex tool is located in the cab storage box.
2. Add hydraulic oil up to the corresponding mark.
3. Check the hydraulic oil level on sight glass A .
4. Add if necessary and check again.
5. Screw in filler plug C with hex tool tightly.
Fig. 294
D
Hydraulic oil reservoir (version 2):
1. Open filler plug D .
2. Add hydraulic oil up to the corresponding mark.
3. Check the hydraulic oil level on sight glass A .
4. Add if necessary and check again.
5. Screw in filler plug D tightly.
Environment
Use a suitable container to collect fluids and lubricants as they flow out and dispose of them in an environmentally friendly manner.
Fig. 295
Checking the hydraulic system for leaks
NOTICE
Leaks and damaged pressure lines must be immediately repaired or replaced by a Wacker Neuson service center. This not only increases the operating safety of the machine but also helps to protect the environment.
► Leaks and damaged pressure lines must be immediately repaired or replaced by a Wacker Neuson service center.
► Have hydraulic hoses replaced every 6 years from the date of manufacture, even if they do not seem to be damaged.
• Do not operate the machine with leaking or damaged hydraulic system components.
• Retighten leaking screwed fittings and hose connections only when the system is not under pressure. Release the pressure before working on pressurized lines.
• Do not weld or solder damaged or leaking pressure lines and threaded fittings, but have them replaced.
• Wear protective equipment.
OM S04 us 1.6 * S04w710.fm
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7
Checking the condition and age of hydraulic hoses
NOTICE
Leaks and damaged pressure lines must be immediately repaired or replaced by a Wacker Neuson service center. This not only increases the operating safety of the machine but also helps to protect the environment.
► Damaged or leaky pressure lines must be immediately repaired or replaced by a Wacker Neuson service center.
► Have hydraulic hoses replaced every 6 years from the date of manufacture, even if they do not seem to be damaged.
In this respect, we recommend that you observe all the relevant safety regulations for hydraulic lines, as well as the safety regulations regarding accident prevention and occupational health and safety in your country.
Also observe DIN 20 066, part 5.
The article number is marked on the clamping section, and the date of manufacture is indicated on the hose of each hose connection.
Have a line replaced if one of the following problems is detected:
• Damaged or leaky hydraulic seals.
• Worn or torn shells or uncovered reinforcement branches.
• Expanded shells in several positions.
• Entangled or crushed movable parts.
• Foreign bodies jammed or stuck in protective layers.
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7.13 Electrical system
Important information regarding the electrical system
Maintenance and repair work on the electrical system may be performed only by trained technical personnel or a Wacker Neuson service center!
• Malfunctioning components of the electrical system must be replaced by a Wacker Neuson service center.
• Light bulbs and fuses may be replaced by the operator.
Alternator
• Start the engine only if the battery is connected.
• When connecting the battery, ensure that the poles are not inverted.
• Have malfunctioning charge indicator lights immediately replaced.
WARNING
Injury hazard due to malfunctioning batteries!
Batteries give off explosive gases that can cause deflagrations if ignited.
► Fire, open flames and smoking is not allowed.
► Do not place any tools on the battery.
► Wear protective gloves and safety glasses.
► Do not attempt to jump-start the machine if the battery is frozen or if the acid level is low.
► Disconnect the grounding strap of the battery before starting repair work on the electrical system.
NOTICE
Damage to electrical components or the engine electronics.
► When connecting the battery leads, ensure that the poles are not inverted.
► Do not place tools or other conductive articles on the battery – risk of short circuit.
► Do not interrupt voltage-carrying circuits at the battery terminals because of the sparking hazard.
► Do not disconnect the battery while the engine is running.
Environment
Dispose of old batteries in an environmentally friendly manner.
OM S04 us 1.6 * S04w710.fm
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7
Fuses and relays
• Blown fuses indicate overloading or short circuits. Have the electrical system checked by a Wacker Neuson service center.
• Only use fuses with the specified amperage.
– see chapter “ Fuse box” on page 9-6
Battery charge condition
May only be checked by a Wacker Neuson service center.
Charging the battery
May only be performed by a Wacker Neuson service center.
Replacing the battery
The battery is “maintenance-free”. However have the battery checked at regular intervals to ensure that the electrolyte level is between the MIN and MAX marks.
Checking the battery requires it to be removed and must be performed by a Wacker Neuson service center.
Always follow the specific battery safety instructions.
+
-
NOTICE
In order to avoid damage to the engine electronics, do not disconnect the battery while the engine is running.
Fig. 296
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7.14 Heating, ventilation and air conditioning system
Checking/changing the cabin air filter
Have maintenance only performed by a Wacker Neuson service center.
7.15 Washer system
Important information regarding the washer system
Only use glass cleaner (with antifreeze if necessary) for refilling.
Checking the fluid level and adding fluid
The tank filler inlet is located on the left in the cabin.
1. Stop and park the machine. Stop the engine. See “Preparing lubrication”.
2. Check the fluid level in tank A and add fluid if necessary.
7
Fig. 297
A
OM S04 us 1.6 * S04w710.fm
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7
7.16 Axles/traveling drive
Have maintenance only performed by a Wacker Neuson service center.
7.17 Brake system
Have maintenance only performed by a Wacker Neuson service center.
7.18 Tires/tracks
Tire or track wear can vary according to work and ground conditions.
WARNING
Accident hazard due to incorrect repair of the travel gear!
Can cause serious injury or death.
► All repair work on the wheels, tires and tracks may only be performed by a Wacker Neuson service center.
Inspection work
Perform the following maintenance once a day:
• Visual check of the tire condition,.
• Check the tire pressure.
• Check the tires, rims or tracks (outside and inside) for damage and wear.
• Remove foreign bodies from the tire tread.
• Remove dirt, debris, dust, etc. from the tires.
Tires
Checking the tires at regular intervals increases operational safety and the service life of the tires, and reduces machine downtimes.
For the permissible tire types and pressures
– see chapter “9.5 Tires/ tracks” on page 9-3
Fig. 298 (symbolic representation)
Information
Replace the tires after 6 years and dispose of them correctly since the properties of the rubber mixture degrade with increasing age.
Check tire wear and the tightness of the wheel nuts daily. The machine must be parked on horizontal, firm and level ground.
Information
The wheels can damage the threads on the wheel studs if they are handled incorrectly.
► Use suitable assembly tools, such as covering sleeves for the studs, a jack, etc.
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Wheel change
Fig. 299 (symbolic representation)
Information
Use only tires and rims that are authorized for the machine.
– see chapter “ Tires” on page 9-3
1. Park the machine on firm, level and horizontal ground.
2. Use wheel chocks to prevent the machine from rolling away.
3. Loosen the wheel nuts of the wheel you want to remove.
4. Safely place a jack with a lift capacity of 5,000 kg (11,023 lbs) under the chassis near the track case.
5. Apply the parking brake.
6. Raise the machine on the side where you want to change a wheel.
7. Check the machine is standing firmly.
8. Secure the machine with jack stands or blocks in appropriate places.
Information
Jack stands/blocks must be positioned so as to avoid machine damage.
9. Loosen and remove the wheel nuts.
10.Remove the wheel.
11.Place the new wheel onto the wheel bolts.
➥ Bear in mind the correct direction of rotation of the tires.
12.Tighten the wheel nuts.
- Tighten opposite wheel nuts alternately.
13.Remove the jack stands/blocks.
14.Lower the raised side of the machine.
15.Tighten the wheel nuts to:
- 135 Nm (100 ft.lbs) - up to Q2/2015 (M14x1,5/8.8)
- 310 Nm (229 ft.lbs) - from Q2/2015 (M 16x1,5/10.9)
- Tighten opposite wheel nuts alternately.
Information
After changing a wheel, check the wheel nuts for tightness after 10 operating hours. Retighten the wheel nuts if necessary.
Information
There is more wear on the rear tires than on the front tires. Therefore exchange the front and rear wheels regularly to ensure even wear on all tires.
7
OM S04 us 1.6 * S04w710.fm
7-49
7
Checking track tension (ST35/ST45)
A
1. Park the machine on firm, level and horizontal ground.
2. Lower the loader unit to the ground.
3. Stop the engine.
4. Remove the starting key and carry it with you.
5. Place a straight measuring rod (A) on the tracks.
6. Adjust the correct track tension if the distance between the upper side of the tracks and the measuring rod is not 20 – 25 mm (0.8 – 1 in).
Fig. 300
Correcting track tension (ST35/ST45)
WARNING
Injury hazard due to grease escaping under pressure!
Grease escaping under pressure can penetrate the skin and cause serious injury or death.
► Open the lubricating valve only very carefully and do not unscrew it more than a revolution.
► Wear protective gloves and safety glasses.
► Release grease only as described below.
► Contact a Wacker Neuson service center if this does not reduce track tension.
NOTICE
Possible damage to tracks due to overtightening. This causes serious damage to the cylinder and the track.
► Tighten the tracks only up to the mandatory measuring distance.
7-50
OM S04 us 1.6 * S04w710.fm
Fig. 301
A
Fig. 302
B
C
Increasing tension
1. Park the machine on firm, level and horizontal ground.
2. Raise the machine at the front with the bucket so that only the rear ends of the tracks touch the ground.
3. Stop the engine. Remove the starting key and carry it with you.
Remove screws A and cover B .
4. Pump the grease into lubricating valve C with a grease gun.
5. Lower the machine to the ground.
6. Check the tension is correct by:
- starting the engine,
- letting it run at idling speed without any load
- slowly moving the machine forward and reverse and switching it off again.
7. Check the track tension again.
➥ If it is not correct:
8. Repeat steps 2 – 7. If a track still does not have enough tension after pumping grease again, do not put the machine into operation and get in touch with a Wacker Neuson service center.
Install cover B .
Reducing tension
1. Park the machine on firm, level and horizontal ground.
2. Raise the machine at the front with the bucket so that only the rear ends of the tracks touch the ground.
3. Stop the engine. Remove the starting key and carry it with you.
4. Slowly turn lubricating valve C a maximum one revolution counterclockwise to release the grease into a suitable container.
➥ The grease flows out of the groove of the lubricating valve.
5. Retighten lubricating valve C .
6. Check the tension is correct by:
- starting the engine,
- letting it run at idling speed without any load
- slowly moving the machine forward and reverse and switching it off again.
7. Check the track tension again.
➥ If it is not correct:
8. Repeat steps 2 – 7. If a track still does not have enough tension after pumping grease again, do not put the machine into operation and get in touch with a Wacker Neuson service center.
Install cover B .
7
Environment
Use a suitable container to collect fluids and lubricants as they flow out and dispose of them in an environmentally friendly manner.
OM S04 us 1.6 * S04w710.fm
7-51
7
Checking drive chain tension (SW24/SW28 only)
WARNING
Injury hazard when checking drive chain tension!
Can cause serious injury or death.
► Support the machine with suitable means (wheel chocks, for example).
NOTICE
Possible damage to the drive chain due to wrong chain tension.
► Have the drive chain tension checked every 500 o/h by a Wacker
Neuson service center.
1. Park the machine on firm, level and horizontal ground.
2. Lower the loader unit to the ground.
3. Stop the engine.
4. Release the pressure in the hydraulic system – see chapter “
Releasing the pressure in the hydraulic system” on page 5-34
.
5. Remove the starting key and carry it with you.
Front drive chains
6. Raise the front wheels with the bucket.
7. Make a mark on the rim.
8. Turn the wheels on the left and right.
9. The wheels may move a maximum 7.5 mm to the left and right.
Information
Use jacks and jack stands.
Fig. 303 (symbolic representation)
Fig. 304 (symbolic representation)
Rear drive chains
10.Raise the rear wheels with a crane or jack.
11.Make a mark on the rim.
12.Turn the wheels on the left and right.
13.The wheels may move a maximum 7.5 mm to the left and right.
Information
Use jacks and jack stands.
Information
If the wheels move more than 15 mm, stop machine operation and have the track tension corrected by a Wacker Neuson service center.
7-52
OM S04 us 1.6 * S04w710.fm
7
7.19 Maintenance of attachments
Important information regarding maintenance of attachments
Correct maintenance and service is absolutely necessary for smooth and continuous operation, and for an increased service life of the attachments.
Please observe the lubrication and maintenance instructions in the
Operator’s Manuals of the attachments.
7.20 Maintenance of options
– see chapter “7.2 Maintenance overview” on page 7-2
7.21 Exhaust gas treatment
– see chapter “ PMC (American tier IV only)” on page 5-26
7.22 Machine preservation
Machines are partly preserved at the factory (for example in the engine compartment). Operation in an aggressive environment (for example salt deposits) is not allowed.
OM S04 us 1.6 * S04w710.fm
7-53
7
Notes:
7-54
OM S04 us 1.6 * S04w710.fm
8
8 Malfunctions
NOTICE
Contact a Wacker Neuson service center in case of malfunctions or signs that are not listed in the following tables or that persist after maintenance has been performed correctly.
8.1
Engine warning lights (American tier IV)
Engine warning
Yellow
Engine stop
Red
Description
On
Off
On
Flashes
Flashes
Flashes Flashes
On
On
Off
Off
Off
On
On
All warning and indicator lights illuminate for a few seconds if the starting key is turned to position 1 .
No malfunction.
The engine runs correctly, but there is an error in the electronic engine management.
Contact a Wacker Neuson service center.
The engine runs correctly, but a diagnosis or error code is issued causing a reduction of engine output. Contact a Wacker Neuson service center.
Engine is about to be shut down, or is already shut down.
Stop the engine immediately and contact a Wacker Neuson service center.
The engine runs but specific engine parameters are outside the permissible range. Stop the engine immediately and contact a Wacker Neuson service center.
Engine is about to be shut down, or is already shut down.
Stop the engine immediately and contact a Wacker Neuson service center.
OM S04 us 1.6 * S04b800.fm
8-1
8
8.2
Engine and engine-oil warning lights (American tier IV)
Engine warning
Yellow
Engine stop
Red
Oil pressure
Red
Description
On
Off
On
Off
On
Flashes
Off
Off
On
On
Off
On
On
Off
On
Flashes
All warning and indicator lights illuminate for a few seconds if the starting key is turned to position 1.
If the engine stop or oil pressure light does not illuminate, stop machine operation immediately and contact a Wacker Neuson service center.
No malfunction.
Low oil pressure (if the oil pressure indicator light illuminates during opera-
If the indicator light still indicates the malfunction, stop the engine and contact a Wacker Neuson service center.
The engine oil and engine oil filter replacements are due within the next 20 operating hours.
Flashes The engine oil has reached the total operation time.
Flashes
The engine oil has exceeded the total operation time. Contact a Wacker Neuson service center. The engine performance is reduced since the maintenance interval is exceeded.
8-2
OM S04 us 1.6 * S04b800.fm
8
Oil pressure warning light (American tier III)
Oil pressure
Red
Description
On
Off
On
All warning and indicator lights illuminate for a few seconds if the starting key is turned to position 1.
If the engine stop or oil pressure light does not illuminate, stop machine operation immediately and contact a Wacker Neuson service center.
No malfunction.
Low oil pressure (if the oil pressure indicator light illuminates during operation). Check the oil level and add oil if necessary
– see chapter “ Adding engine oil” on page 7-34
.
If the indicator light still indicates the malfunction, stop the engine and contact a Wacker Neuson service center.
PMC indicator lights (American tier IV only)
Engine warning
Yellow
Engine stop
Red
Exhaustgas temperature
Yellow
Regeneration required
Yellow
Regeneration disabled
Description
Yellow
On
Off
Off
Off
Off
Off
Flashes
On
Off
Off
Off
Off
Off
Off
On
Off
Off
On
On
Off
Off
Flashes On Off
Off
Off
On
On
Off
On
On
On
Off
On
Off
On
Off
Off
Off
Off
After switching on the starter, the indicator lights are checked during the first 2 seconds.
No malfunction.
Regeneration is performed soon.
Regeneration is being performed. Increased exhaust-gas temperature.
Regeneration is completed. Increased exhaustgas temperature. The system cools down.
Regeneration is disabled or interrupted.
The soot load has reached a specific value. The soot load reduces the engine output. Regeneration is required.
The soot load has exceeded a specific value.
The soot load reduces the engine output. Drive the machine out of the area with easily-flammable matter and stop the engine immediately.
Contact a Wacker Neuson service center.
OM S04 us 1.6 * S04b800.fm
8-3
8
8.3
Malfunctions (display element/multifunctional display)
Symbol
Display element
Multifunctional display
Red --
Description
Wrong pilot control pressure.
The work and drive hydraulics are disabled. Stop the engine immediately and contact a Wacker Neuson service center.
Buzzer sounds.
Replace the hydraulic oil filter.
Contact a Wacker Neuson service center.
--
--
--
See
--
--
Buzzer sounds.
Dirty air filter.
Contact a Wacker Neuson service center.
210°
180°
140°
SPN 97
Buzzer sounds.
Dirty hydraulic oil radiator.
Clean the hydraulic oil radiator.
Buzzer sounds.
Hydraulic oil too hot.
Note : If the malfunction is still indicated despite having cleaned hydraulic-oil radiator and added oil, stop the engine and contact a Wacker Neuson service center.
The battery is no longer charged.
Possible alternator or V-belt malfunction.
Note : Increase the engine speed. The electrical system is in working order if the charge indicator light goes out after about one minute.
If the malfunction is still indicated, stop the engine immediately and contact a Wacker Neuson service center.
American tier IV :
The battery is no longer charged
Coolant temperature too high.
Alternator or V-belt malfunction.
Stop the engine immediately.
Contact a Wacker Neuson service center.
Buzzer sounds. Coolant temperature too high.
Let the engine run at idling speed without any load.
Wait until the temperature drops and the indicator light goes out.
Stop the engine. Clean the radiator if necessary, or check the coolant level.
If the malfunction is still indicated, stop the engine and contact a
Wacker Neuson service center.
Water in fuel system (American tier IV only). Empty the water separator.
SPN 107
Air filter polluted (American tier IV only). Stop the machine and contact a Wacker Neuson service center.
SPN 518970 Speed changeover malfunction.
--
--
--
8-4
OM S04 us 1.6 * S04b800.fm
8.4
General malfunctions
Malfunction Possible cause Remedy
Empty fuel tank Refueling
Engine does not start or is not easy to start
Engine starts, but does not run smoothly or dies
Black engine smoke
Blue engine smoke
Machine pulls to the right or left
Malfunctioning or empty battery
Malfunctioning fuse
Replace the battery
Air in fuel system
Dirty air filter
Check the fuse
American tier III: let the engine run
American tier IV: bleed the fuel system
Contact a Wacker Neuson service center
Oil level too high
Uneven wear of tracks
Contact a Wacker Neuson service center
Wrong track tension Tighten tracks correctly
Foreign bodies stuck in track Remove foreign bodies
Contact a Wacker Neuson service center
None of the hydraulic functions can be operated
Speed ranges cannot be changed
Electrical components do not work
Reduced heating output or none at all
Loss of refrigerant
Very loud system
Seat bar raised
Malfunctioning fuse
Lower the seat bar
Check the fuse
Fan does not run
Malfunctioning fuse
Electrical error
Check the fuse
Contact a Wacker Neuson service center
Very dirty condenser
Not enough refrigerant in the system
Reduced or no heat dissipation capacity
Malfunctioning or insufficiently tightened V-belt
Contact a Wacker Neuson service center
Dirty condenser
Temperature controller set to heating
Very dirty condenser
Malfunctioning thermostat
Temperature controller set to ventilation
Clean the condenser
Set temperature controller to ventilation
Contact a Wacker Neuson service center
Set temperature controller to heating
Loose hose connection
Leak in system
Malfunctioning or insufficiently tightened V-belt
Damaged air conditioning compressor
Damaged fan motor
Contact a Wacker Neuson service center
Contact a Wacker Neuson service center
--
--
--
--
--
--
--
----
--
See
8
OM S04 us 1.6 * S04b800.fm
8-5
8
Engine error messages
Observe the following if an error is displayed in the multifunctional display:
Machine travel or operation is prohibited in case of major errors
• Engine performance is reduced.
• Stop and park the machine.
• Contact a Wacker Neuson service center and have the malfunction rectified.
Machine travel and operation is possible in case of minor errors.
• Engine performance is not reduced.
• Contact a Wacker Neuson service center and have the malfunction rectified.
Information
Possible errors are displayed in the multifunctional display for a few seconds when the machine is started.
8-6
OM S04 us 1.6 * S04b800.fm
Symbol
!
!
!
SPN XXXXXX
SPN XXXXXX
SPN XXXXXX
SPN XXXXXX
SPN XXXXXX
!
Engine error
Indicates engine errors.
!
!
!
SPN XXXXXX
SPN XXXXXX
SPN XXXXXX
SPN XXXXXX
SPN XXXXXX
!
Machine error
Indicates machine errors.
!
!
!
!
!
SPN XXXXXX
SPN XXXXXX
SPN XXXXXX
SPN XXXXXX
SPN XXXXXX
!
!
PMC data
Indicates PMC errors.
No error
If there is no error, the marked symbol appears in the service tool
“Engine error/machine status/PMC data”.
The corresponding symbol flashes and is displayed at the bottom in addition.
8
OM S04 us 1.6 * S04b800.fm
8-7
8
Notes:
8-8
OM S04 us 1.6 * S04b800.fm
9 Technical data
9.1
Model designations and trade names
Machine model/machine designation
S04-01
S04-02
S04-03
S04-04
9.2
Engine
Product
Engine
Type
Design
Number of cylinders
Displacement
Nominal bore and stroke
Output
Max. torque
Max. engine speed without load
Idling speed
Fuel injection system
Starting aid
Exhaust values according to
Trade name
SW24
ST35
SW28
ST45
American Tier III
Perkins
American Tier IV
1104D-44T 854F-E34TTF
Water-cooled 4 stroke turbodiesel engine
4
4399 cm³ (289 in
3
) 3387 cm³ (207 in
3
)
105 x 127 mm
(4.1 x 5 in)
62.5 kW at 2400 rpm
(83.8 hp at 2,400 rpm)
354 Nm (261 ft.lbs)
@ 1,400 rpm
99 x 100 mm
(3.9 x 3.9 in)
55 kW at 2500 rpm
(73.8 hp at 2,500 rpm)
291 Nm (215 ft.lbs) at 1600 rpm
2520 +/ − 50 rpm 2625 +/ − 50 rpm
1000 +/ − 50 rpm
Direct injection
Glow plugs (preheating time 15 seconds)
EU NRMM 97/68/EC
European Tier 3A
US EPA 40 CFR Part
89 American Tier III
UN/ECE-R120
EU NRMM 97/68/EC
European Tier 4
US EPA 40 CFR Part
89 American Tier IV final
UN/ECE-R120
9
OM S04 us 1.6 * S04t900.fm
9-1
9
9.3
Traveling drive/axles
Traveling drive
Design
Flow rate
Max. operating pressure
Starting speed
Boost pump
Design
Oil flow
Charging/boost pressure
Hydraulic motor
Design
Max. capacity in 1st speed
Max. capacity in 2nd speed
Flushed with flush valve
Transmission ratio
SW24/28 ST35/45
Infinitely variable axial piston pump with speed-sensitive control
2 x 115 l/min
(2 x 30 gal/min)
407 bar
(5,903 psi)
365 bar
(5,294 psi)
SW24/28
1000 rpm
ST35/45
Gear
19 cm
3
/min
-1
(1.16 in
3
/rpm)
27 bar (392 psi)
SW24/28 ST35/45
Radial piston motor with integrated parking brake
680 cm³/rpm
(41.5 in³/rpm)
Axial piston motor with swash plate
50.9 cm³/rpm
(3.1 in³/rpm)
410 cm³/rpm
(25 in³/rpm)
10 l/min at 27 bar
(2.6 gal/min at
392 psi)
1.66
30.3 cm³/rpm
(1.8 in³/rpm)
15 l/min at 27 bar
(4 gal/min at 392 psi)
27
9-2
OM S04 us 1.6 * S04t900.fm
9.4
Tracks
Brakes
9.5
Tires/tracks
Tires
Service brake
Design
Location
Effect
Parking brake
Design
Location
Effect
9
SW24/28/ST35/45
Hydrostatic
Traveling drive
Service brake via hydrostatic closed circuit by means of neutral position of pump
SW24/28/ST35/45
Manual, negative-action electrohydraulic multi-disc brake
On either side of hydraulic motor
Hydraulic release; braked if no pressure
Tire type
Standard
Option
Tire size Tire pressure Load-bearing capacity
12-16.5
4.50 bar
(65 psi)
10 PR
12-16.5
4.48 bar
(65 psi)
10 PR
Rubber track
Track width (standard)
Track width (narrow track option)
Number of tread rollers
450 mm (17.8 in)
320 mm (12.6 in)
5
OM S04 us 1.6 * S04t900.fm
9-3
9
9.6
Steering system
– see chapter “ Basic control lever functions (ISO and H controls)” on page 5-32
9.7
Operating hydraulics
Operating hydraulics
Pump design
Flow rate
Control valve
Max. operating pressure
Secondary protection bucket cylinder
Secondary protection for loader unit cylinder
Filter
SW24/28/ST35/45
Gear
85 l/min at 2500 rpm
(22.5 gal/min at 2,500 rpm)
3 sections
230 bar (3,336 psi)
275 bar (3,989 psi)
(base/rod)
260 bar (3,771 psi)
(base)
Return and pressure filter
9-4
OM S04 us 1.6 * S04t900.fm
Speed
Maximum speed
Speed range 1/2
SW24/28
11/18 kph
(7/11 mph)
ST35/45
7/12 kph
(4/7 mph)
High Flow (option)
Auxiliary hydraulics
Hydraulic pump flow rate
Max. operating pressure
Operation
High Flow version
Hydraulic pump flow rate
Max. operating pressure
SW24/28/ST35/45
85 l/min at 2500 rpm
(22.5 gal/min at 2,500 rpm)
230 bar (3,336 psi)
Electroproportionally/hydraulically controlled spool valve on control lever
SW24/28/ST35/45
135 l/min at 2500 rpm
(35.7 gal/min at 2,500 rpm)
230 bar (3,336 psi)
9.8
Electrical system
Electrical components
Alternator
Starter
Battery
1
Battery
1
(winter package option)
12 V socket
1.
According to DIN EN 50342, DIN IEC 60095-2
American Tier
III
American Tier
IV
12 V/100 A 12 V/120 A
12 V/3.2 kW
12 V/100 Ah
12 V/120 Ah
15 A max.
9
OM S04 us 1.6 * S04t900.fm
9-5
9
Fuse box
The fuse box is located behind the operator seat.
Main fuse box
The main fuse box is located at the upper right in the engine compartment.
K902
F901 F902
K901
9-6
OM S04 us 1.6 * S04t900.fm
9
K1
K7
K88
K90
F23
F24
F25
K901
K902
F19
F20
F21
F22
F15
F16
F17
F18
F11
F12
F13
F14
F7
F8
F9
F10
Fuses/ relays
F901
F902
F4
F5
F6
Bulbs
.
Rated current
50A
Protected circuits
50A
10A
5A
15A
Main engine fuse
Main starter fuse
Controller, control lever inputs, back up signal
15A
10A
10A
30A
ECU supply
ECU supply
ECU supply
Preheater
15A
15A
15A
15A
Main ECU relay, internal controller, Telematic, drive interlock, alarm
Air conditioning
Starter
Wiper
15A
15A
10A
10A
Heating
12 V socket
Working lights
Working lights
10A
10A
20A
10A
Rotating beacon
ECU engine
Not assigned
Display element, controller 15, controller inputs
10A
10A
Controller
Not assigned
Hazard warning system
Parking light
10A Low beam
Relay for starter plus
Preheating relay (American tier III only)
Main engine relay
Start high-current relay
Horn relay
Air conditioning relay
Working lights/roof lights
Interior light
Rotating beacon
SW24/28/ST35/45
H3 12 V/55 W
Festoon lamp 12 V/5 W
H1 12 V/55 W
OM S04 us 1.6 * S04t900.fm
9-7
9
9.9
Tightening torques
General tightening torques
M5
M6
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
Property class
Screw dimensions
8.8
10.9
12.9
8.8
10.9
Screws according to DIN 912, DIN 931, DIN 933, etc.
Screws according to DIN 7984
Nm (ft.lbs.) Nm (ft.lbs.) Nm (ft.lbs.) Nm (ft.lbs.) Nm (ft.lbs.)
5.5 (4)
10 (7)
25 (18)
45 (33)
8 (6)
14 (10)
35 (26)
65 (48)
10 (7)
17 (13)
42 (31)
80 (59)
5 (4)
8.5 (6)
20 (15)
40 (30)
7 (5)
12 (9)
30 (22)
59 (44)
87 (64)
135 (100)
210 (155)
280 (207)
410 (302)
550 (406)
710 (524)
1040 (767)
1420 (1047)
110 (81)
180 (133)
275 (203)
410 (302)
570 (420)
780 (575)
1000 (738)
1480 (1092)
2010 (1482)
147 (108)
230 (170)
350 (258)
480 (354)
690 (509)
930 (686)
1190 (878)
1770 (1305)
2400 (1770)
69 (51)
110 (81)
170 (125)
245 (181)
340 (251)
460 (339)
590 (435)
870 (642)
1200 (885)
100 (74)
160 (118)
250 (184)
345 (254)
490 (361)
660 (487)
840 (620)
1250 (922)
1700 (1254)
Property class
Screw dimensions
M8X1.0
M10X1.0
M10X1.25
M12X1.25
M12X1.5
M14X1.5
M16X1.5
M18X1.5
M20X1.5
M22X1.5
M24X2.0
M27X2.0
M30X2.0
Tightening torques/fine-pitch thread
8.8
10.9
12.9
Screws according to DIN 912, DIN 931, DIN 933, etc.
8.8
10.9
Screws according to DIN 7984
Nm (ft.lbs.)
25 (18)
50 (37)
49 (36)
87 (64)
83 (61)
135 (100)
210 (155)
Nm (ft.lbs.)
37 (28)
75 (55)
71 (52)
130 (96)
125 (92)
200 (148)
310 (229)
Nm (ft.lbs.)
43 (32)
88 (65)
83 (61)
150 (111)
145 (107)
235 (173)
360 (266)
Nm (ft.lbs.)
22 (16)
43 (32)
42 (31)
75 (55)
72 (53)
120 (89)
180 (133)
Nm (ft.lbs.)
32 (24)
65 (48)
62 (46)
110 (81)
105 (77)
175 (129)
265 (195)
315 (232)
440 (325)
590 (435)
740 (546)
1100 (811)
1500 (1106)
450 (332)
630 (465)
840 (620)
1070 (789)
1550 (1143)
2150 (1586)
530 (391)
730 (538)
980 (723)
1250 (922)
1800 (1328)
2500 (1844)
270 (199)
375 (277)
500 (369)
630 (465)
920 (679)
1300 (959)
385 (284)
530 (391)
710 (524)
900 (664)
1300 (959)
1850 (1364)
9-8
OM S04 us 1.6 * S04t900.fm
9
9.10 Coolant
Compound table
Outside temperature
1
Up to °C (°F)
− 37 ( − 34.6)
Distilled Water
% by volume
50
Coolant
2
% by volume
50
1.
Use the 1:1 concentration for warm outside temperatures, too, to ensure protection against corrosion, cavitation and deposits.
2.
Do not mix the coolant with other coolants.
9.11 Sound pressure level
Canopy: 89 dB(A)
Cabin with closed front door: 82 dB(A)
OM S04 us 1.6 * S04t900.fm
9-9
9
9.12 Vibration
Vibration
Effective acceleration value for the upper extremities of the body (hand-arm vibration)
Effective acceleration value for the body (wholebody vibration)
< Trigger value
< 2.5 m/s
< 0.5 m/s
2
2
Vibration values indicated in m/s².
Directive 2002/44/EC of European Parliament and Coucil on minimum health and safety requirements regarding exposure of workers to risks arising from physical agents (vibration).
Indications on hand-arm vibration
Hand-arm vibration is less than 2.5 m/s² during correct machine operation.
Indications on whole-body vibration
Whole-body vibration is less than 0.5 m/s² during correct machine operation.
Uncertainty of measurement K has been taken into account for the specified values.
The degree of vibration is influenced by various parameters.
Some of them are listed below:
• Operator: training, behavior, working method and strain.
• Work site: organization, preparation, surroundings, weather conditions and material.
• Machine: version, seat quality, quality of suspension system, attachments and condition of attachments.
Precise indications on the vibration degrees cannot be made for the machine.
Determination of vibration level for the three vibration axes.
• Under typical operating conditions, use the average vibration values measured.
• In order to obtain the estimated vibration value for an experienced operator on level ground, subtract the factors from the average vibration value.
• In case of an aggressive working method or difficult terrain, add the environmental factors to the average vibration level in order to obtain the estimated vibration level.
9-10
OM S04 us 1.6 * S04t900.fm
OM S04 us 1.6 * S04t900.fm
9
Note:
For further vibration indications, refer to the indications in ISO/TR 25398
Mechanical Vibrations – Directive on Estimation of whole-body vibration when driving earth moving machines. This publication uses measuring values of international institutes, organizations and manufacturers. It contains information on whole-body vibration for operators in earth moving machines. For more information on the vibration values of the machine, refer to Directive 2002/44/EC of European Parliament and Coucil on minimum health and safety requirements regarding exposure of workers to risks arising from physical agents (vibration).
It explains the values for vertical vibration under heavy operating conditions.
Directives on reduction of vibration values in earth moving machines:
• Perform correct adjustments and maintenance on the machine.
• Avoid jerky movements during machine operation.
• Keep slopes in a perfect condition.
Whole-body vibration can be reduced with the following guidelines:
• Use a machine and equipment of correct type and size.
• Follow the manufacturer’s recommendations for maintenance.
- Tire pressure.
- Brake and steering systems.
- Control elements, hydraulic system and linkage.
• Keep the job site in good condition:
- Remove large rocks or obstacles.
- Fill up ditches and holes.
- Provide a machine and enough time to keep the job site in good condition.
• Use an operator seat according to the ISO 7096 requirements. Keep the operator seat in good condition and adjust it correctly:
- Adjust the operator seat and suspension to the operator’s weight and size.
- Check and maintain the seat adjustment and suspension.
9-11
9
• Perform the following activities smoothly without any jerks:
- Steering
- Braking
- Acceleration
- Shifting gears
• Move attachments without any jerks.
• Adapt your speed and the itinerary to minimize vibration:
- Travel around obstacles and uneven ground.
- Reduce your speed when traveling across rough terrain.
• Reduce vibration to a minimum during long work cycles or when traveling over long distances:
- Use a machine with a suspension system (operator seat, for example).
- Enable the hydraulic oscillation damping if the machine is equipped with tracks.
- If the machine is not equipped with hydraulic oscillation damping, reduce your speed to avoid bumps and jolts.
- Load the machine on a truck or trailer to move between work sites.
• Other risk factors can affect drive comfort negatively. The following measures can improve drive comfort:
- Adjust the operator seat and the control elements to a relaxed body posture.
- Adjust the rearview mirrors (if equipped) to ensure optimal visibility so you can adopt an upright seating position.
- Provide breaks to avoid sitting for long periods.
- Do not jump off the cabin.
- Picking up and raising loads repeatedly must be limited to a minimum.
9-12
OM S04 us 1.6 * S04t900.fm
9
Reference:
The vibration values and calculations are based on the indications made in ISO/TR 25398 Mechanical Vibrations – Guidelines for assessment of exposure to whole-body vibration when operating earth moving machines.
The harmonized data comply with measurements made by international institutes, organizations and manufacturers. This publication offers information on the calculation of whole-body vibrations for operators of earth moving machines. This method is based on vibration measurements under real operating conditions for all machines. Read the original guidelines. This chapter summarizes part of the legal regulations.
However, its aim is not to replace the original references. Other parts of this document are based on information of the United Kingdom Health and
Safety Executive.
For more information on vibration, refer to Directive 2002/44/EC of
European Parliament and Coucil on minimum health and safety requirements regarding exposure of workers to risks arising from physical agents (vibration).
Your Wacker Neuson dealer provides information on other machine functions reducing vibration and on safe operation.
OM S04 us 1.6 * S04t900.fm
9-13
9
9.13 Weight
Machine weights
9-14
Weight
Transport weight
Operating weight
1
SW24 American
Tier III
SW24 American
Tier IV
SW28 American
Tier III
SW28 American
Tier IV
ST35 American
Tier III
ST35 American
Tier IV
ST45 American
Tier III
ST45 American
Tier IV
SW24 American
Tier III
2
SW24 American
Tier IV
2
SW28 American
Tier III
2
SW28 American
Tier IV
2
ST35 American
Tier III
3
ST35 American
Tier IV
3
ST45 American
Tier III
3
ST45 American
Tier IV
3
1.
Transport weight: machine + 10 % fuel capacity.
2.
Operating weight: machine + full fuel tank + 1900 mm bucket + operator (75 kg/165 lbs).
3.
Operating weight: machine + full fuel tank + 2030 mm bucket + operator (75 kg/165 lbs).
3615 kg
(7,971 lbs)
3568 kg
(7,867 lbs)
3937 kg
(8,679 lbs)
3890 kg
(8,575 lbs)
4606 kg
(10,155 lbs)
4560 kg
(10,051 lbs)
4930 kg
(10,869 lbs)
4883 kg
(10,765 lbs)
3247 kg
(7,157 lbs)
3200 kg
(7,054 lbs)
3568 kg
(7,866 lbs)
3521 kg
(7,762 lbs)
4228 kg
(9,322 lbs)
4181 kg
(9,218 lbs)
4552 kg
(10,035 lbs)
4505 kg
(9,932 lbs)
Information
The actual machine weight depends on the selected options and must be read off the type label.
Add the weight of all subsequently installed equipment to the weight of the machine.
Weight indications can vary by +/ − 2 %.
OM S04 us 1.6 * S04t900.fm
Weight of attachments
– see “Fields of application and use of attachments” on page 3-6
Breakout forces
According to ISO 6015
SW24/SW28/ST35/ST45
Max. breakout force at bucket tooth
31,1 kN (7,000 lbf)
Ground clearance/ground pressure
Ground clearance
Ground clearance/ground pressure
SW24 235 mm (9.3 in)
SW28
ST35
230 mm (9.1 in)
255 mm (10 in)
Ground pressure
ST45
SW24
SW28
ST35
ST 35
Narrow tracks
ST45
ST45
Narrow tracks
250 mm (10 in)
--
--
0,31 kg/cm
2
(4.4 lbs/in
2
)
0,44 kg/cm
2
(6.25 lbs/in
2
)
0,32 kg/cm
2
(4.4 lbs/in
2
)
0,45 kg/cm
2
(6.4 lbs/in
2
)
9.14 Payload/stability
Not available.
9
OM S04 us 1.6 * S04t900.fm
9-15
9
Dimensions
SW24/28 (overview)
9-16
OM S04 us 1.6 * S04t900.fm
Values with bucket 1900 mm (75 in)
A1 Height
B1 Width incl. wheels (for tires 12x16.5)
B2 Bucket width
D1 Length without attachment
D2 Length
D3 Maximum length
D4 Reach
D5 Maximum reach
E Wheelbase
F Rear overhang
G Ground clearance
H1 Maximum tilt-out height
H2 Topmost bucket position
H3 Maximum height up to bucket joint
H4 Maximum height
K1 Departure angle
K2 Tilt-in angle on the ground
K3 Tilt-in angle
K4 Tilt-out angle
1.
Symbolic SW28 figure : machine is equipped with a vertical loader unit system.
SW24 SW28
1 mm (in/ft’-in”) mm (in/ft’-in”)
2088 (82)
1830 (72)
1900 (75)
2945 (9‘-8“) 2945 (9‘-8“)
3660 (12‘)
4062 (13‘-4“)
3660 (12‘)
3968 (13‘)
585 (23)
1405 (55)
1164 (46)
1069 (42)
900 (35)
1311 (52)
240 (9)
2420 (95)
3000 (9‘-10“)
3180 (10‘-5“)
4083 (13‘-5“)
235 (9)
2720 (8‘-11“)
3240 (10‘-8“)
3420 (11‘-3“)
4331 (14‘-3“)
25°
31°
93°
45°
30°
100°
40°
9
OM S04 us 1.6 * S04t900.fm
9-17
9
ST35/ST45 (overview)
9-18
OM S04 us 1.6 * S04t900.fm
Values with bucket 2030 mm (80 in)
A1 Height
B1 Width incl. tracks
B1 Width incl. narrow tracks
B2 Bucket width
D1 Length without attachment
D2 Length
D3 Maximum length
D4 Reach
D5 Maximum reach
E Wheelbase
F Rear overhang
G Ground clearance
H1 Maximum tilt-out height
H2 Topmost bucket position
H3 Maximum height up to bucket joint
H4 Maximum height
K1 Departure angle
K2 Tilt-in angle on the ground
K3 Tilt-in angle
K4 Tilt-out angle
1.
Symbolic ST35 figure : machine is equipped with a radial loader unit system.
ST35
1 mm (in/ft’-in”)
ST45 mm (in/ft’-in”)
2088 (82)
1982 (78)
2108 (83)
1851 (72.9)
2030 (80)
2940 (9‘-8“)
3660 (12‘)
2940 (9‘-8“)
3660 (12‘)
4062 (13‘-4“)
585 (23)
1382 (54)
1600 (63)
1289 (51)
830 (33)
3968 (13‘)
900 (35)
240 (9) 250 (10)
2420 (95)
3000 (9‘-10“)
3200 (10‘-6“)
4103 (13‘-6“)
2720 (8‘-11“)
3240 (10‘-8“)
3440 (11‘-3“)
4351 (14‘-3“)
30°
31°
93°
45°
30°
100°
40°
9
OM S04 us 1.6 * S04t900.fm
9-19
9
Notes:
9-20
OM S04 us 1.6 * S04t900.fm
Index
Abbreviations
......................................................... 1-3
Air filter
Checking the air intake
.................................... 7-39
Air filter monitoring
............................................... 4-23
Attachment controls
............................................. 5-41
Attachments
Hydraulic quickhitch
........................................ 5-47
Picking up (Hydraulic quickhitch)
Picking up (mechanical)
.................................. 5-45
Setting down (Hydraulic quickhitch)
Setting down (mechanical)
.............................. 5-46
B
Back up signal
...................................................... 5-23
Basic control lever functions (ISO and H controls)
Brakes
Brake test
.......................................................... 5-3
Hydraulic brake
................................................. 5-2
Parking brake
.................................................... 5-3
C
Charge indicator light
........................................... 4-23
Check lists
............................................................ 4-30
Operation
........................................................ 4-31
Starting
............................................................ 4-30
Stopping and parking the machine
Conversion table
.................................................... 1-6
Coolant
Adding coolant
................................................ 7-36
Checking the coolant level
.............................. 7-36
D
Decals
Warning decals
............................................... 3-14
Declaration of conformity
.................................... EG-1
Definitions
.............................................................. 1-4
Right/left/front/rear
............................................ 1-4
Designated use
...................................................... 3-5
Display element
Meaning of displays and symbols
Drive interlock (option)
......................................... 5-55
E
EC Declaration of Conformity
.............................. EG-1
Emergency exit
...................................................... 4-4
Engine oil pressure
.............................................. 4-23
Explanation of symbols in the manual
F
FOPS protective structure Level II
Foreword
................................................................ 1-1
Functional checks
Brake test
.......................................................... 5-3
Seat bar/seat switch
........................................ 4-11
H
High Flow
............................................................. 5-42
Hydraulic hammer operation
................................ 5-36
Hydraulic system
Hydraulic connections
..................................... 5-33
Hydraulic oil filter monitoring
........................... 4-23
Releasing the pressure
................................... 5-34
I
Information before putting into operation
Information on this Operator’s Manual
Installing the crane-handling bracket
J
Jog Dial Control (option)
......................................... 5-4
Jump-starting the engine
...................................... 4-38
L
Labels
ANSI warning label (option)
............................. 3-25
Information labels
............................................ 3-20
Lateral angle of inclination
.................................... 5-16
Letting the engine warm up
.................................. 4-35
Lifting the machine
................................................. 6-5
Loader units
Vertical vs. radial (face-off)
................................ 3-3
Loading
Driving down transport vehicles
Driving onto transport vehicles
.......................... 6-2
Low-load operation
............................................... 4-40
M
Machine overview
................................................... 3-1
Maintenance
Adding hydraulic oil
......................................... 7-43
Bleeding the fuel system
................................. 7-29
Cabin fuse box
................................................ 7-23
Checking drive chain tension
.......................... 7-52
Checking the air intake
.................................... 7-39
Checking the hydraulic oil level
Checking track tension
.................................... 7-50
Correcting track tension
.................................. 7-50
Engine oil types
............................................... 7-11
Hydraulic oil types
........................................... 7-11
Lubrication plan
................................................. 7-9
Main fuse box
.................................................. 7-23
Maintenance plan
.............................................. 7-4
Refueling
......................................................... 7-28
Tires
................................................................ 7-48
Water separator
............................................... 7-31
Wheel change
................................................. 7-49
Menu structure
Attachments/machine status (jog dial operation) ...
OM S04 us 1.6 * S04us1_6SIX.fm
S-1
Display setting
................................................. 5-10
Machine status (push button operation)
Proportional and attachment controls (jog dial operation)
................................................................ 5-7
Model designations and trade names
P
Parking the machine on slopes
............................ 5-17
PMC
Regeneration (automatic mode)
Regeneration (manual)
................................... 5-30
Soot load
......................................................... 5-27
PMC (American tier IV only)
................................. 5-26
Powerride load stabilizer (option)
......................... 5-44
Preparations for starting the engine
Proportion controls
............................................... 5-38
Protective structures
............................................. 4-12
Putting the machine into operation for the first time and running-in period
.................................................. 4-32
R
Requirements for the operating personnel
S
Safety instructions regarding entry and exit
Seat adjustment
..................................................... 4-6
Seat bar
................................................................ 4-10
Seat belt
................................................................. 4-9
Speed changeover
................................................. 5-2
Speed control
....................................................... 5-43
Starter
................................................................... 4-34
Starting the engine
............................................... 4-35
Starting the engine at low ambient temperatures
Stopping the engine
............................................. 4-40
T
Target-group definition
........................................... 1-5
Technical data
Brakes
............................................................... 9-3
Breakout forces
............................................... 9-15
Bulbs
................................................................. 9-7
Coolant compound table
................................... 9-9
Dimensions ST35/ST45
.................................. 9-18
Dimensions SW24/SW28
................................ 9-16
Electrical system
............................................... 9-5
Engine
............................................................... 9-1
Fuses/relays
...................................................... 9-6
Ground clearance/ground pressure
High Flow
.......................................................... 9-5
Machine weights
.............................................. 9-14
Operating hydraulics
......................................... 9-4
Sound pressure level
......................................... 9-9
Speed
................................................................ 9-5
Tightening torques
............................................. 9-8
Tires
.................................................................. 9-3
Tracks
................................................................ 9-3
Traveling drive/axles
......................................... 9-2
Towing
Towing the machine
.......................................... 6-1
Trailer operation
................................................... 5-56
Transport
Tying down the machine
................................... 6-6
Type labels
........................................................... 3-11
W
Warming up hydraulic oil
...................................... 4-37
Warranty and liability
.............................................. 1-7
Winter package (option)
....................................... 5-56
Wiper
.................................................................... 5-23
Working with a hydraulic hammer
S-2
OM S04 us 1.6 * S04us1_6SIX.fm
Table of Contents
Acknowledgment ....................................................................2
Foreword .................................................................................3
Safety Alerts ............................................................................4
A Word to the User/Operator ................................................5
Types of Skid Steer Loaders ..................................................6
One-Call First ..........................................................................7
Follow a Safety Program........................................................8
Prepare for Safe Operation ..................................................13
Start Safely ............................................................................19
Operate Safely ......................................................................22
Shut Down Safely .................................................................33
Perform Maintenance Safely ...............................................34
Final Word to the User .........................................................47
Acknowledgment
We wish to thank the members of the Association of Equipment Manufacturers for their invaluable contributions in preparing this Safety Manual.
2
NOTICE OF COPYRIGHT PROTECTION
Copyright 2013, by the Association of Equipment Manufacturers. All rights reserved. This work may not be reproduced or disseminated in whole or in part by any means without the prior written permission of the Association of Equipment Manufacturers.
Copyright ©1979 – 2013 AEM (Association of Equipment Manufacturers)
Revised 1/84, 9/89, 7/00, 11/01, 12/02, 12/04, 3/06, 3/13
4
Foreword
This safety manual is intended to point out some of the basic safety situations that may be encountered during the normal operation and maintenance of your machine and to instruct you in safety practices for dealing with these conditions. This manual is NOT a substitute for the manufacturer’s operator’s manual(s).
Additional precautions may be necessary, or some instructions may not apply, depending on equipment, attachments and conditions at the jobsite or in the service area. The manufacturer has no direct control over equipment application, operation, inspection or maintenance. Therefore, it is YOUR responsibility to use good safety practices in these areas.
The information provided in this manual supplements the specifi c information about your machine that is contained in the manufacturer’s operator’s manual(s).
Other information that may affect the safe operation of your machine may be contained on safety signs or in insurance requirements, employer’s safety and training programs, safety codes, local, state/provincial and federal laws, rules and regulations.
Read and understand manuals before operating
IMPORTANT!
Before you operate this machine, make sure you have the manufacturer’s manual(s) for this machine and all attachments. If the manufacturer’s manuals are missing, obtain replacements from your employer, equipment dealer or directly from the manufacturer. Keep this safety manual and the manufacturer’s manuals with the machine at all times.
Read and understand all manuals.
Safety videos and other training resources are available from some manufacturers and dealers. Operators are encouraged to periodically review these resources.
3
Safety Alerts
Safety Alert Symbol
This Safety Alert Symbol means: “ATTENTION!
STAY ALERT! YOUR SAFETY IS INVOLVED!”
The Safety Alert Symbol identifi es important safety messages on equipment, safety signs, in manuals or elsewhere. When you see this symbol, be alert to the possibility of death or personal injury. Carefully read the message that follows and inform other operators. Follow instructions in the safety message.
Signal Words
Signal words are distinctive words that will typically be found on safety signs on the skid steer loader and other jobsite equipment. These words may also be found in this manual and the manufacturer’s manuals. These words are intended to alert the operator to a hazard and the degree of severity of the hazard.
DANGER
WARNING
CAUTION
NOTICE
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
NOTICE indicates a property damage message.
A Word to the User/Operator
It is YOUR responsibility to read and understand this safety manual and the manufacturer’s manuals before operating this equipment. This safety manual takes you step by step through the working day.
Graphics have been provided to help you understand the text.
Hazard recognition and accident prevention depend upon you being alert, careful and properly trained in the inspection, operation, transport, maintenance and storage of this equipment.
Remember that YOU are the key to safety. Good safety practices not only protect you but also protect the people around you. Study this manual and the manufacturer’s operating manuals for the specifi c machine. Make them a working part of your safety program. Keep in mind that this safety manual is written only for skid steer loaders with wheels and tracks.
After studying the manufacturer’s operating manual(s) and this safety manual, please contact the equipment manufacturer with any remaining questions.
Read and understand all safety signs – replace damaged signs
Practice all usual and customary safe working precautions and remember:
SAFE OPERATION IS UP TO YOU!
YOU CAN PREVENT DEATH OR SERIOUS INJURY
CAUSED BY UNSAFE WORK PRACTICES!
Types of Skid Steer Loaders
The skid steer loader is a self-propelled machine fi tted with either wheels or tracks for use on different types of terrain. This highly maneuverable machine is often equipped with a bucket, pallet forks, or an approved attachment for specialized work. If your loader has a powered attachment, it is important to read the manufacturer’s operating manuals pertaining to that attachment before operating.
When used normally, the skid steer loader excavates or loads through forward motion of the machine and lifts, transports and discharges material. To accommodate a wide range of conditions and personal preferences, some skid steer loaders have multiple control confi gurations, patterns and operating modes, each with unique operating characteristics.
5
6
Wheeled Tracked
One-Call First
Call
Before starting any digging project, contact the local
One-Call service by dialing 811 (USA only) to have underground utilities located. A One-Call referral number, 1-888-258-0808 , is also available for both
USA and Canada.
Call before you dig—dial 811
(USA only)
1-888-258-0808
(USA & Canada)
One-Call will notify participating utility companies that you intend to dig. You must also call any utility companies which do not participate in the One-Call service. Always inspect the jobsite for evidence of unmarked utilities and contact others if necessary.
Plan the Work
Be aware of the lead time for marking in the work area.
This time may vary from state to state and county to county. If you do not locate utilities, you may have an accident or suffer injuries, cause service interruptions, damage the environment or experience job delays.
Dig
Most utilities mark their underground facilities using American Public Works Association (APWA) underground color codes. Verify marks before digging.
In the United States, The Occupational Safety and
Health Administration (OSHA) Standard 29 CFR
1926.651 requires that the estimated location of underground utilities be determined before beginning an excavation. When actual excavation approaches an estimated utility location, the exact location of the underground installation must be determined by a safe, acceptable and dependable method. Other OSHA regulations may also apply to the jobsite.
Color
Red
APWA Underground Color Codes
Description/Meaning
Electric power lines, cables, conduit, lighting cables
Yellow Gas, oil, steam, petroleum or gaseous materials
Orange Communication, alarm or signal lines, cables or conduits
Blue
Green
Purple
White
Pink
Potable water
Sewers and drain lines
Reclaimed water, irrigation and slurry lines
Proposed excavation
Temporary survey markings
7
8
For Safe Operation
You must be a qualifi ed and authorized operator for safe operation of this machine. You must clearly understand the written instructions supplied by the manufacturer, be trained — including actual operation — and know the safety rules and regulations for the jobsite. It is a good safety practice to point out and explain safety signs and practices to others, and to make sure they understand the importance of following these instructions.
Never operate while impaired by alcohol or drugs
WARNING!
Drugs and alcohol affect operator alertness and coordination, and the ability to safely operate the equipment. Never operate the machine while impaired by use of alcohol or drugs. Never knowingly allow anyone to operate the machine when their alertness or coordination is impaired.
An operator taking prescriptions or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to safely operate this equipment.
Be Alert!
Know where to get assistance. Keep emergency numbers for doctors, ambulance service, hospital and fi re department near your telephone. Know how to use a fi rst aid kit and fi re extinguisher/fi re suppression system; know their location and practice getting to them. Ensure they have been properly tested and maintained.
Let others know where you will be working, and what time you will be returning. In case of an emergency, you want others to know where to fi nd you.
Be Aware!
Take advantage of training programs offered.
Know the proper response to a fi re or chemical spill on your machine.
Follow a Safety Program
Be Careful!
Human error is the result of many factors: carelessness, fatigue, sensory overload, preoccupation, unfamiliarity with the machine or attachments, or drugs and alcohol, to name a few. You can avoid death or serious injury caused by these and other unsafe work practices. Be careful; never assume accidents cannot happen to you.
For your safety and the safety of others, act safely and encourage your fellow workers to act safely as well.
Protect Yourself
Wear all the personal protective clothing and Personal
Protective Equipment (PPE) issued to you or called for by job conditions.
You may need:
• Hard hat.
• Safety shoes.
• Safety glasses, goggles or face shield.
• Heavy duty gloves.
• Hearing protection.
• Refl ective clothing.
• Wet weather gear.
• Respirator or fi lter mask.
Wear whatever is needed to protect yourself — don’t take chances.
WARNING!
Avoid death or serious injury from entanglement. Do not wear loose clothing or accessories that could catch on moving parts or controls. Examples of items to avoid include fl opping cuffs, dangling neckties and scarves, wallets attached to chains, jewelry and wrist watches.
9
Follow a Safety Program
10
Know the Rules
Most job sites have rules governing equipment use and maintenance. Before you start work at a new location, check with the supervisor or safety coordinator. Ask about the rules you will be expected to obey.
OSHA enforces federal laws within the United States that apply to the safe operation, application and maintenance of equipment on some jobsites. It is the employer’s responsibility to comply with these laws. A federal representative may periodically inspect a jobsite to see that these laws are being followed.
There may be other local, state/provincial, federal laws or international organizations that regulate the use of this equipment, along with specifi c jobsite or employer rules. It is important that you know and comply with all applicable laws and rules, including those requiring operator training and certifi cation .
These are some of the rules you must work by:
• Only qualifi ed and authorized individuals may operate this equipment.
• Inspect your machine and attachments before each use as specifi ed by the manufacturer and your employer.
• Know the capacity and operating characteristics of your equipment. Do not misuse it.
• Wear proper clothing and PPE. Check that others are also wearing appropriate clothing.
• All shields, guards, air fi lters, access panels and doors must be properly installed before each use.
• Know the rules regarding traffi c at your jobsite. Know what all signs, fl ags, and markings mean. Know hand, fl ag, horn, whistle, siren, or bell signals, if used.
• Never modify or remove any part of the machine
(except for service; then make sure the part is reinstalled or replaced if defective or worn out).
•
•
•
•
•
Safety Rules
•
•
•
•
•
Know and understand rules of operation
Understand jobsite signals
Follow a Safety Program
• Never allow children to play near, ride on or operate the equipment.
• Keep bystanders well clear of the operation.
• Know the work area before you use the equipment.
Be aware of possible hazards.
• Only use attachments and parts that are approved by the manufacturer.
• Do not allow riders.
• Fasten seat belt or operator restraint before starting.
• Drive forward whenever possible.
• Always look in the direction of travel.
• Look before backing up.
• Carry the load low.
• Never leave the operator’s seat without lowering the bucket or other attachment fl at on the ground, or engaging the approved lift arm support device(s) and then stopping the engine and removing the ignition key, if equipped. (See page 33, Safe Shutdown .)
• Use three-point contact (handholds and steps) and face the equipment when mounting or dismounting.
(See page 19, Mount and Dismount Properly .)
• Never use the loader bucket as a man lift/transport or work platform.
Fasten seat belt or operator restraint
Carry the load low
No riders
Keep bystanders away
Follow a Safety Program
12
Know the Equipment
Read and understand the DANGER, WARNING,
CAUTION and NOTICE safety labels and other informational signs on the machine and the attachments, and in the manufacturer’s operating manuals. Ask your supervisor or dealer to explain any information you do not understand. Failure to obey safety instructions could result in death or serious injury.
Know the following about your equipment:
• Function, purpose and use of all controls.
• Correct operation speeds.
• Slope and uneven terrain capabilities and proper operation.
• Braking and steering characteristics.
• Turning radius and clearances.
• How to quickly stop equipment in an emergency.
• Rated operating capacity.
Keep in mind that rain, snow, ice, loose gravel, soft ground, slopes, and other site conditions can affect your machine’s operating capabilities. Make sure you are thoroughly familiar with your machine’s stability, braking, traction, and other handling characteristics under any conditions you are likely to encounter.
IMPORTANT: This manual covers safe practices for skid steer loaders equipped with a bucket, pallet forks, or simple attachments. If your machine is equipped with specialized or powered attachments, such as a snow blower, backhoe, stump grinder or others, it is important to read the manufacturer’s operating and safety manuals pertaining to that attachment before using it. lbs
?
kg
Know machine capacity and operating characteristics
Read and understand manuals before operating
11
Check and Use All
Available Safety Devices
To protect you and others around you, your machine may be equipped with the safety equipment listed below. Additional equipment may be required or some items may not apply, depending on attachments used, jobsite conditions or applicable jobsite rules. Check that each required item is securely in place and in operating condition:
• Falling Object Protective Structure (FOPS).
• Rollover Protective Structure (ROPS).
• Seat Belt.
• Operator seat/restraint bar(s)/interlock control system.
• Cab side-screens or windows.
• Special enclosures or accessories required for specifi c applications or jobsite conditions.
• Alternate exit (window).
• Grab handles.
• Lift-arm support device(s).
• Lights.
• Anti-skid tread/steps.
• Safety signs.
• Horn.
• Guards.
• Back-up alarm.
• Fire extinguisher.
• First aid kit.
• Rotating beacon.
• Windshield wiper/defroster.
Use them! Never remove or disconnect any safety device.
When using specialized attachments that may throw debris, such as a stump grinder or snow blower, make sure all cab openings are closed or covered with adequate protection, including impact-resistant glass, or polycarbonate (if required). Refer to the attachment’s operating manual(s) for more specifi c information.
WARNING! Never remove or modify a ROPS or
FOPS, except when servicing the machine. Serious injury or death could result.
Fasten your seat belt
13
Prepare for Safe Operation
Check the Machine
Before beginning your work day, inspect the machine and have all systems in good operational condition.
Inspect the machine before each work day
14
WARNING!
Hydraulic system or part failure could cause unsupported equipment to fall. Avoid crushing injury from falling equipment. Do not go under raised loader arm(s) unless it is properly supported according to the manufacturer’s operating manual.
• Perform daily and periodic service procedures as instructed by the equipment manufacturer.
• Check for broken, missing, loose, or damaged parts.
Make necessary repairs.
• Check the tires or tracks for cuts, missing lugs, bulges, and correct pressure or track tension.
• Keep the steps and handholds clean and free of grease, oil, dirt, snow or ice.
• Check the parking brake for proper operation.
• Check condition and operation of attachment quick-coupling device. Perform daily cleaning and maintenance following manufacturer’s instructions.
• Ensure shielding is properly installed and in good condition. Repair or replace if damaged or missing.
• Ensure work lights (if equipped) are kept clean. Check that all lights work properly.
• Ensure the horn and back-up alarm (if equipped) are operating correctly. Repair or replace if damaged.
• Ensure any Slow Moving Vehicle (SMV) signs, refl ectors and warning lights are in good condition and can be clearly seen. Repair or replace if damaged.
• Ensure all tools or loose objects are removed or securely fastened while operating the machine.
• Check for damaged or leaky hydraulic systems.
Repair or adjust as needed.
Hydraulic Fluid Injection Hazard
WARNING! Accidental injection of high-pressure oil into the hands or body is dangerous and could result in death or serious injury. Use caution when checking hydraulic leaks as pressurized hydraulic fl uid has enough force to penetrate skin, causing serious personal injury.
Prepare for Safe Operation
If a leak is discovered:
• Ensure engine is turned off; relieve pressure in hydraulic circuit.
• Wear proper hand and eye protection.
• Visually examine the hydraulic hose or fl uid lines in the vicinity of the leak for breaks or cracks. Do not use your hand to check for leaks.
• Repair or replace hydraulic lines per manufacturer’s recommendation.
Fluid injection injuries are not always obvious. Victims have reported such injuries feel like a bee sting or splinter under the skin. If you suspect you have a fl uid injection injury, do not take chances. Seek proper medical care immediately. If any fl uid is injected into the skin, it must be surgically removed within a few hours by a doctor familiar with this type of injury.
Check the Cooling System
When checking the cooling system, make sure the engine is turned off and is cool. Remove the key to prevent fans from unexpectedly starting. Ensure the coolers and engine compartment are clean and free from debris, which could ignite and cause a fi re.
If the machine is air-cooled, be sure the cooling unit has an unobstructed air fl ow. If it is liquid-cooled, check coolant level (at overfl ow tank, if provided).
WARNING! Allow the radiator to cool before checking the level . Hot radiator fl uids could escape as steam and burn you. (See page 39, Engine Coolant
Hazards.
)
Wear eye protection
High pressure fl uid can inject into the body
15
16
Prepare for Safe Operation
Clean Up
WARNING! Avoid serious injury or death. Always lower the lift arm(s) or secure with the approved lift arm support device(s) and stop engine before cleaning any part of the machine .
Clean windows, lights, and safety signs.
Make sure the operator’s area, steering levers, pedals, joysticks, steps, and grab handles are clean. Oil, grease, snow, ice, mud, or debris in these areas could cause you to slip and fall, or lose control of the machine. Clean your boots of excess mud before entering the machine.
Remove all personal items or other objects from the operator’s area. Secure these items in a toolbox or remove them from the machine.
Use Caution When Fueling
WARNING! Avoid injury from fi re or explosion.
Never fi ll the fuel tank with the engine running, while smoking or when near an open fl ame .
Never overfi ll the tank or spill fuel. If fuel is spilled, clean it up immediately.
Be sure to use the correct type and grade of fuel.
Ground the fuel funnel or nozzle against the fi ller neck to prevent sparks that could ignite fuel vapors. Be sure to replace the fuel fi ll cap (if equipped) when you are done.
Static discharge during fueling can cause explosion
Ultra-Low Sulfur Diesel (ULSD)
Fuel Hazard
Avoid Static Electricity Risk When Fueling
WARNING! Ultra-Low Sulfur Diesel (ULSD) poses a greater static ignition hazard than earlier diesel formulations. Avoid death or serious injury from fi re or explosion; consult with your fuel or fuel system supplier to ensure the delivery system is in compliance with fueling standards for proper grounding and bonding practices.
18
Prepare for Safe Operation
Know the Working Area
Learn as much about your working area as possible.
Check Overhead
Check the clearances of doorways, canopies, and overheads. Know exactly how much clearance you have under power and telephone cables. (See chart below).
Check at Ground or Floor Level
Inspect the surface over which you will travel. Look for holes, drop-offs and obstacles. Look for rough spots or hidden obstacles on surfaces which could cause a collision or loss of control. Look for weak spots on docks, ramps or fl oors. Look for oil spills, wet spots, and slippery surfaces. Look for soft soil, deep mud or standing water. Watch for anything that might make you lose control or cause the machine to roll over.
When operating inside a building, make certain you are within weight limitations of fl oors and ramps. Be aware of overhead clearances, doorways, aisles, etc. Plan travel routes ahead of time, in order to make sure you can see and protect bystanders. Pick up debris that can puncture tires or damage tracks.
Plan Your Work
Make sure you know where you will make your pickups, lifts, and turns. Before you raise a loader bucket, know where you will dump it, and ALWAYS carry the load low.
Stay away from energized power sources
Required Clearance for Operation Near High-Voltage Power Lines
Normal Voltage kV
(Phase to Phase)
Minimum Approach
Distance † ft.
(m)
Up to 50 kV
Over 50 to 200 kV
Over 200 to 350 kV
Over 350 to 500 kV
10
15
20
25
(3.0)
(4.6)
(6.1)
(7.6)
Over 500 to 750 kV
Over 750 to 1,000 kV
35
45
(10.7)
(13.7)
Over 1,000 kV * *
† Environmental conditions such as fog, smoke or precipitation may require increased clearances.
* As established by the utility owner/operator or registered professional engineer who is a qualifi ed person with respect to electrical power transmission and distribution.
17
Prepare for Safe Operation
DANGER! Contact with energized power lines will cause serious injury or death. Never approach overhead power lines with any part of your machine unless all local, state/provincial and national (OSHA) required safety precautions have been taken . Always use extreme caution around power lines.
Know your margin of safety. If possible, have power to lines disconnected. If not possible, request a signal person for guidance.
DANGER! Electrocution will result from touching or being near a machine that is in contact with, or near, an electrical source. Stay away from any machine in contact with electrical wires until you are told it is safe to approach.
Other Buried Hazards
CHECK UNDERGROUND. Know the location of gas lines and water pipes, or cables before digging.
WARNING! A cut fi ber optic cable could cause
serious eye injury if you look into the damaged end of the cable. Do not look into damaged fi ber optic cables!
Always contact your local One-Call system and any utility companies that do not subscribe to One-Call before doing any digging. (See page 7, One-Call First .)
Avoid electrocution, stay clear of energized power lines
Locate all utilities, maintain a safe distance
Start Safely
Mount and Dismount Properly
WARNING!
Avoid injury or death from being caught between the lift arm attachment and the machine.
Never mount or dismount a loader unless the lift arm(s) are lowered or secured by approved lift arm support device(s), and the engine is turned off.
Always use three-point contact when mounting or dismounting the machine. Three-point contact means one hand and two feet, or two hands and one foot, in contact with the machine at all times.
Never mount or dismount while carrying tools or objects that prevent three-point contact. Put parts or tools down. Maintaining proper contact, climb or dismount, and then pick up the object.
Face the machine when you enter or leave the machine.
Clean shoes and wipe hands. Clean steps and handholds of chemical residue, snow, ice, mud or oil.
During mounting and dismounting:
• Use handholds and step plates.
• Never use steering wheels, joysticks or controls as handholds.
• Never jump on or off the machine.
• Never mount or dismount from a moving machine.
Warn Personnel Before Starting
Before starting, walk completely around the machine.
Make sure no one is under the machine, on it, or close to it . Let others know you are starting up and don’t start until everyone is completely clear of the machine. As the equipment operator, you are responsible for the safe use of the machine, so always make sure you have communicated your work plans to others on the site.
Use three points of contact when mounting or dismounting
Avoid falls, clean up slippery areas
19
Start Safely
20
Starting the Engine
WARNING! Start the engine from the operator’s seat only. Never attempt to start the engine by shorting across starter terminals. The machine may move unexpectedly, which could cause serious injury or death to anyone in its path.
Know the exact starting procedure for your machine.
See the manufacturer’s operating manual(s) for starting.
• Sit in the operator’s seat and adjust the seat so you can operate all the controls properly.
• Fasten the seat belt/operator restraint.
• Familiarize yourself with warning devices, gauges and operating controls.
• Lower the operator seat/restraint bar(s) (if equipped).
• Make sure controls are in the neutral/locked position.
• Clear the area of all persons.
• Start the engine following the instructions in the manufacturer’s operating manual(s).
• If necessary to run the engine or operate the machine within an enclosed area, be sure there is adequate ventilation.
WARNING! Exhaust fumes can kill. Do not breathe exhaust fumes!
Starting Aids
If you have trouble starting the engine and need to use jumper cables, follow the instructions in manufacturer’s operating manual(s). Jump-starting is a two-person operation. The operator must be in the operator’s seat when jump-starting so the machine will be under control when the engine starts.
WARNING! A battery explosion or a run-away machine could result from improper jump-starting procedures. (See page 41, Battery Hazards .)
Before starting, walk completely around loader
To avoid explosion, follow proper jumpstarting procedures
Ether/cold start fl uid is HIGHLY FLAMMABLE. Before using it, always read the instructions on the ether/ cold start fl uid container and the instructions in the manufacturer’s operating manual(s).
WARNING! Avoid injury from explosion or fi re. If the engine is equipped with a glow plug pre-heater or other intake manifold type pre-heater, follow manufacturer’s instructions before using ether/cold start fl uid.
Never start engine by shorting across starter terminals
Start Safely
After Starting Engine
Observe gauges, instruments, and warning lights to assure that they are functioning and their readings are within the operating range.
Run an Operating Check
Do not use a machine that is not in proper operating condition. It is your responsibility to check the condition of all systems and to run the check in a safe area.
Test Controls
Loaders come equipped with various control confi gurations, patterns and operating modes, each with their own handling characteristics. Some have selectable or confi gurable controls, to suit personal preferences or specifi c applications. Make sure that you know which control pattern you have selected and that you understand how the machine will handle when using that control pattern.
Make sure the machine is operating properly by doing the following:
• With the control levers or joysticks in neutral, test engine speed control.
• Operate each pedal, lever or joystick to make sure all lift arm and tilt functions are correct.
• Operate the travel control lever(s) or joysticks to ensure correct operation in forward and reverse. Test steering to the right and to the left, while moving slowly in a clear, safe area.
WARNING!
Before operating the machine under working conditions, be certain you can control both the speed and direction of the machine.
Any loss of control could result in death or serious injury.
21
22
Operate Safely
Masked Visibility Areas
Machines have areas where the operator’s visibility of the job site can be affected by the machine itself.
ROPS posts, attachments, lift arms, even items in the cab, could limit your view of the surrounding area and possibly mask hazards or people around you. These masked visibility areas vary from machine to machine, and it is very important you be aware of these areas before operating your machine.
Follow these safety precautions to reduce the hazards posed by masked visibility areas:
• Pay particular attention when raising or lowering the bucket or other attachment, because masked visibility areas can change.
• Look around the machine before operating. Objects near the machine and close to the ground can be diffi cult to see from the cab.
• Always look in the direction of travel, including reverse. A back-up alarm is no substitute for looking behind you when operating the machine in reverse.
• Keep bystanders away, even if your machine is equipped with a back-up alarm.
• Keep the lift arm(s) low while traveling.
Remember These Rules
Do not overload the bucket or attachment, or carry a load which could fall from the bucket or attachment.
Keep loaded bucket level as lift arm(s) are moved and as loader moves up or down, on slopes and on ramps.
Different attachments can change the weight distribution of the loader. They can also affect its stability and handling response. Be sure you can keep the loader under complete control.
Install Attachments Properly
When changing buckets or installing attachments follow the manufacturer’s instructions. Make sure all connectors are securely fastened. Tighten all bolts, nuts and screws to torque values recommended by the manufacturer.
Avoid crushing injuries
Operate Safely
WARNING!
Failure to properly attach the machine coupler could result in serious crushing injury or death.
Properly secure the attachment to the machine coupler to prevent it from falling off.
Check the attachment coupler and the attachment for wear and hydraulic leaks before coupling the attachment to the machine.
Check to be sure that the coupler pins or wedges are fully engaged into the attachment and that the coupler is securely engaged and locked to the attachment, both mechanically and hydraulically, before operating.
WARNING! Never modify your loader’s ROPS . To do so could result in serious injury or death. (See page
13, Check and Use All Available Safety Devices .)
Know the pinch points and rotating parts on the loader; awareness on your part can prevent accidents.
Remember the Other Person
Never allow an untrained or unqualifi ed person to operate the machine. If operated improperly, this machine can cause serious injury or death.
Never use the bucket as a work platform
WARNING! The loader is a one-person machine.
Avoid death or serious injury — never permit riders!
Never use the bucket, forks, or other attachments as a work platform or personnel carrier .
WARNING! To avoid serious injury or death, never lift, swing, or move a load over anyone. Keep others away from your operation.
Back up Safely
Check that the back-up alarm, if equipped, is working properly. Remember, a back-up alarm is not a substitute for looking to the rear when operating the machine in reverse . Always look around before you back up the machine. Be sure that everyone is in the clear. Drive forward whenever possible. ALWAYS LOOK
IN THE DIRECTION OF TRAVEL .
23
Operate Safely
Follow Safe Operating Practices
Make these safe practices part of your daily routine:
• Keep your seat belt/operator restraint fastened.
• Never leave the operator’s seat without lowering the bucket or other attachment fl at on the ground, or engaging the approved lift arm support device(s) and then stopping the engine and removing the ignition key, if equipped. (See page 33, Safe Shutdown .)
• Operate the controls smoothly — don’t jerk the steering levers or joysticks.
• Carry the load low.
• Avoid sudden stops, starts or turns.
• Use care and good judgment.
• Never attempt to operate the controls unless properly seated in the cab.
WARNING! Avoid Serious injury or death! Keep your entire body inside the operator’s cab while operating the machine. Never work with your head, arms, feet or legs beyond the operator’s compartment.
24
Use Attachments Safely
Most loaders can be operated with a wide variety of attachments. These include buckets, pallet forks, augers, snow plows and many others. Make sure the attachment is approved by the manufacturer for use on the machine you are operating. If you are not sure, ask your supervisor or contact your dealer. Be sure to read the manufacturer’s operating manuals pertaining to that attachment before using it. Make sure the attachment is properly coupled to the machine before using it.
Stay alert! Should something break, come loose, or fail to operate on your machine, stop work. Lower the lift arm(s), shut off the engine and inspect the machine.
Operate instruments and controls smoothly
Make sure attachment is properly coupled
Operate Safely
Watch Out for Hazardous
Working Conditions
Be alert for hazards. Know where you are at all times.
Watch for branches, cables, or doorways.
WARNING! Avoid death or serious injury! Never undercut a high bank .
Extreme caution should be used when working along the tops of banks or slopes. Always operate the loader perpendicular to the bank. Keep away from the edge.
WARNING!
Never operate the machine close to the edge of an overhang or gully.
The edges could collapse or a slide could occur causing serious injury or death.
Use caution when working along docks, runways, banks and slopes. Keep away from the edges of drop-offs.
Stay alert! Cave-ins can be hazardous!
Use caution when working beneath an overhang.
Use caution when backfi lling. Do not get too close to the trench wall. The combined weight of the equipment and the load could cause the trench wall to give way.
Never undercut a high bank
Operate perpendicular to banks – stay back from the edge
When working near hazardous conditions, have a spotter work with you to look for dangers. Make certain they stay a safe distance from your machine.
Be careful when handling materials such as rocks, gas cylinders, barrels, etc. Lifting too high and rolling the bucket too far back could result in these materials falling into the operator’s compartment. Special enclosures to restrict material from entering cab openings (with a polycarbonate door, for example) may be available for use with certain attachments. Check with your dealer.
25
26
Operate Safely
Traveling on Jobsite
Take it slow and easy when traveling through congested areas. Traffi c courtesy pays off.
Give the right-of-way to loaded machines. Maintain a safe distance from other machines. Pass cautiously.
Don’t obstruct your vision when traveling or working.
(See page 22, Masked Visibility Areas .) Carry the bucket LOW for maximum stability and visibility while traveling. Operate at speeds slow enough so you have complete control at all times. If possible, avoid travel over rough, slippery or uneven terrain, and on hillsides.
Travel Safely
Always have the lift arm(s) down when traveling or turning. Plan the operation to load, unload and turn on fl at, level ground.
Never ram the bucket into a material pile. Skid steer loaders have more force at slow speeds.
When traveling over rough terrain, SLOW DOWN to prevent losing control.
Use caution – stay safely away from bank or excavation edge
Keep loads low when traveling
Both tracked and wheeled loaders can drop down suddenly if you are traveling over uneven surfaces like curbs, ramps or similar types of surfaces. If you cannot avoid these types of operating conditions, drive slowly when you approach these types of uneven surfaces to avoid spilling your load or tipping the machine. ALWAYS
CARRY THE LOAD LOW.
Raise loads slowly and at an even rate, and be ready to lower the load quickly if the machine becomes unstable.
28
Operate Safely
Avoid steep slopes or unstable surfaces. If you must drive on a slope, keep the load low and proceed with extreme caution. Do not drive across an excessively steep slope under any circumstances. Travel straight up and down the slope. Before operating on slopes, check the surface conditions for adequate traction. Loss of traction can cause the machine to slide and tip.
WARNING!
Avoid death or serious injury. Travel up and down slopes with the heavy end of the machine pointed uphill.
Loaders are heavier on the rear end when unloaded and heavier on the front end when fully loaded, so remember this simple rule:
• Loaded bucket: Machine pointed uphill.
• Empty bucket: Machine pointed downhill.
Check machine manufacturer’s recommendations.
A skid steer loader’s center of gravity will shift as loads are raised and lowered, so do not assume it will handle the same way when the load’s elevation or position has changed. Avoid changing direction of travel, making sharp turns or traveling on steep slopes with a raised load. If you are working on a ramp or slope, locate a fl at, level area so you can turn, load and unload safely.
WARNING! Avoid death or serious injury. Keep the load as low as possible for maximum stability AND
VISIBILITY.
WARNING!
Avoid death or serious injury. Make sure you can see where you are going . Never travel with a load obstructing your vision.
WARNING!
Never unload material over an obstruction , such as a post, that could enter the operator cab. This could cause the machine to tip forward or fl ip, causing serious injury or death.
Keep heavy end of loader uphill
Never unload over objects that can enter cab
27
Operate Safely
Rules of the Road
When traveling on public roads or streets, obey all traffi c regulations applicable to loader use and classifi cation.
Make sure lights and warning signs are in place and visible. Make sure a Slow Moving Vehicle (SMV) emblem is installed and visible to any vehicle approaching from the rear.
Find out if you must use an escort vehicle. Place the bucket in the transport position. Approach intersections with caution; observe speed and traffi c control signs.
Avoid panic stops and sharp turns.
Like any responsible operator, be considerate of other drivers. If traffi c backs up behind you, it is a good idea to pull over periodically and allow traffi c to pass when it is safe to do so.
Stop at all railroad crossings and look both ways before proceeding. Never park in traffi c areas. If it is necessary to stop at night, pull off the road and set up fl ares or refl ectors. When driving at night, use appropriate lights.
Watch Out for Obstacles
Adjust your speed to conditions. Go around rocks and stumps. Avoid crossing ditches, curbs or exposed railroad tracks. If obstacles are unavoidable, reduce speed, raise bucket or attachment a short distance
(if needed for clearance) and cross at an angle. If the loader bucket is being used to scrape pavement, check for hidden obstacles that could cause a collision.
Keep your skid steer loader under control. Keep speed to a minimum when visibility is poor.
Before entering underpasses, tunnels or bunkers, check for oncoming traffi c or obstructions.
STOP
YIELD
Obey traffi c regulations
30
Operate Safely
Loader Transporting Safety Tips
Always wear your seat belt/operator restraint when loading or unloading your machine from a transport device, such as a fl atbed truck.
When transporting a loader, follow the manufacturer’s recommended loading and unloading procedures.
Several precautions are applicable to all machines:
• Keep bystanders away.
• Load and unload on a level surface.
• Maintain proper visibility by loading or unloading in well-lit areas, and away from other vehicles, equipment or buildings.
• Block transport vehicle so it cannot move.
• Ensure trailer bed and ramps are in good condition.
• Use ramps of adequate size and strength, with a low angle and proper height.
• Rear of trailer must be blocked or supported.
• Keep trailer bed and ramps free of clay, oil, ice, snow, and other materials which can become slippery.
• Back the machine up the ramp onto the transport vehicle. If the machine is equipped with a heavy attachment it may be necessary to drive forward onto the transport vehicle.
• Cover or remove rear-facing SMV sign on the skid steer loader, if equipped, to avoid confusing drivers following the transport vehicle.
• Chain and block the machine securely for transport.
Use tie-down points as marked on the machine by the manufacturer. Follow the manufacturer’s instructions in the operator’s manual for tying down.
• Unload the machine by driving off in the opposite direction; do not turn the machine around.
Chain and block loader securely for transport
29
Operate Safely
Exhaust Fumes in a Closed Space Can Kill
Vent exhaust and assure a fl ow of fresh air when an internal combustion engine is used in a closed space.
WARNING!
Exhaust fumes from diesel, gasoline or
LP gas engines can kill. Do not breath exhaust fumes from any kind of engine.
Operating in Flammable/Explosive Atmospheres
WARNING! A standard loader or loader equipped with a spark arrestor/spark arresting muffl er cannot be operated in fl ammable or explosive atmospheres. Using them in explosive atmospheres can result in fi res and/or explosions which could cause serious injury or death.
Use only an approved skid steer loader with a label designation of G, GS, D, DS, DY, LP, LPS, G/LP, or
GS/LPS . See Code of Federal Regulations (OSHA) 29
CFR Part 1910.178 to determine permissible areas where these machines can be operated.
Do not operate in explosive/fl ammable atmosphere
Ventilate work area
Operate Safely
Electrical Hazards Overhead and Underground
DANGER! Contact with energized power lines will cause serious injury or death. Never approach overhead power lines with any part of your machine unless all local, state/provincial and national (OSHA) required safety precautions have been taken . Always use extreme caution around power lines.
Know your margin of safety. (See chart on page 17.)
If possible, have power to lines disconnected. If not possible, request a signal person for guidance.
DANGER! Electrocution will result from touching or being near a machine that is in contact with, or near, an energized electrical source. Stay away from any machine in contact with electrical wires until you are told it is safe to approach.
Stay away from energized power sources
Avoid electrocution, stay clear of energized power lines
Locate all utilities, maintain a safe distance
32
Operate Safely
Other Buried Hazards
CHECK UNDERGROUND . Know the locations of gas lines, water pipes, and cables before digging.
Always contact your local One-Call system and any utility companies which do not subscribe to One-Call before doing any digging. (See page 7, One-Call First .)
Do not look into fi ber optic cables
WARNING! Fiber optic cables are often made of glass which can be very sharp when broken. They frequently carry infrared or laser light, which may not be visible, but is still very dangerous. To avoid serious injury, do not handle or look directly into the exposed ends of damaged fi ber optic cables!
Call before you dig—dial 811
(USA only)
1-888-258-0808
(USA & Canada)
31
Shut Down Safely
Select a Proper Parking Site
When shutting down, select level ground whenever possible. If you must park on a slope or incline, position the loader at right angles to the slope, engage the parking brake, lower the bucket (and other attachments) to the ground and block the wheels or tracks.
If arm(s) need to be in the raised position for maintenance, remove attachments as specifi ed in the manufacturer’s operating manual and secure the arm(s) using the approved lift arm support device(s).
WARNING!
Avoid death or serious injury. Never leave the loader unattended with the engine running or the lift arm(s) raised .
Safe Shutdown
The detailed shutdown procedure is given in your manufacturer’s manual(s). In general, this includes:
• Stop loader.
• Lower bucket or other attachment fl at on the ground.
• Ensure all wheels or front of tracks are on the ground.
• Position controls in neutral or locked position.
• Engage parking brake.
• Idle engine for short cool-down period.
• Stop engine and remove ignition key (if equipped.)
• Cycle hydraulic controls to eliminate pressure.
• Raise operator seat/restraint bar(s) (if equipped).
• Make sure controls are locked in neutral (if equipped).
• Unbuckle seat belt/restraint.
• Lock covers and enclosures.
• Shut off master electric switch (if equipped).
• When you leave the loader, always maintain threepoint contact with the steps and grab handles. Face the loader as you dismount. Never jump off machine.
• Block wheels or tracks if on a slope or incline.
Lower attachment
Shut engine off, remove key
33
34
Perform Maintenance Safely
Know What You’re Doing
Maintenance on this type of machine is not for inexperienced or untrained personnel. It can be hazardous unless performed properly. Be sure you have the necessary skill, information, correct tools and proper equipment to do the job safely.
Be sure to maintain the equipment according to the manufacturer’s instructions. Regularly check the operation of the protective and safety devices.
Do not perform any work on a machine unless you are authorized and qualifi ed to do so.
If you have been authorized to perform maintenance, read the manufacturer’s operating and service manuals.
Study the instructions: check the lubrication charts, examine all the instruction messages on the machine.
Maintain equipment
Protect Yourself
Wear all the personal protective clothing and PPE issued to you or called for by job conditions.
You may need:
• Hard hat.
• Safety shoes.
• Safety glasses, goggles or face shield.
• Heavy duty gloves.
• Hearing protection.
• Refl ective clothing.
• Wet weather gear.
• Respirator or fi lter mask.
Wear whatever is needed to protect yourself. Do not take chances.
Perform Maintenance Safely
WARNING!
Avoid death or serious injury from entanglement. Do not wear loose clothing or accessories. Stay away from all rotating components when the engine is running. Contact, wrapping or entanglement with rotating or moving parts could result in death or serious injury.
Wear a rubber apron and rubber gloves when working with corrosives. Wear gloves and safety shoes when handling wooden blocks or sharp-edged metal.
Always use safety glasses, goggles or a face shield.
They provide eye protection from fl uids under pressure, during grinding and while servicing batteries. Protection is also needed from fl ying debris, liquids and loose material produced by equipment, tools and pressurized air/water.
Wear a face shield and follow manufacturer’s instructions when you disassemble spring-loaded components or work with battery acids. Keep pockets free of all objects that could fall out and drop into machinery.
Handle tools and heavy parts sensibly, with regard for the safety of yourself and others. Lower items; don’t drop them.
Avoid rotating parts
Wear eye protection
Do not loosen radiator cap until cool
Prepare the Work Area
• Position the machine in a level area out of the way of other working equipment.
• Make sure there is adequate light, ventilation and clearance.
• Remove oil, grease or water to eliminate any slippery surfaces.
• Clean around the area to be serviced to minimize contamination.
Prepare the Machine
Stored energy sources (electrical, mechanical, hydraulic, pneumatic, chemical, thermal, etc.) must be controlled or reduced to a practical minimum before performing any maintenance, repair or service procedures.
Safety practices to prevent potential injuries from energy-releasing sources include:
• Place controls in NEUTRAL or LOCKED position before shutting off engine.
• Set parking brake or block wheels.
• Allow all moving parts to stop.
• Shut off engine.
36
• Relieve hydraulic system pressure by moving controls several times in all directions.
• Lock ignition, remove key (if equipped) and take it with you.
• Look and listen for evidence of moving parts before dismounting.
• Shut off master electrical switch (if equipped).
• Securely support or block up machine before working underneath machine or other lifted components.
• Securely support, block up, or lock up other components with approved locking devices before working near or underneath them.
• Relieve pressure before disconnecting or disassembling any pressurized system.
• Block or relieve spring pressure before disassembling any spring-loaded mechanism.
• Avoid fl ames, sparks, or smoking near any fuel, hydraulic fl uid or other fl ammable material such as spraying debris.
Avoid falls, clean slippery surfaces
WARNING
Perform Maintenance Safely
Attach a “DO NOT OPERATE” warning tag to the control levers. Lock out the unit according to the manufacturer’s operating manual. If there is a key, remove it and take it with you.
Install approved support device(s) when working under or near raised equipment.
WARNING!
Unsupported raised machines or other equipment may drop unexpectedly. Never go under equipment when raised unless supported by an approved support device(s). Death or serious crushing injury could result from falling equipment.
Remove only guards or covers that provide access to the area being serviced. Replace all guards and covers when work is complete.
WARNING! Avoid injury or death.
Never work on machinery with the engine running unless instructed by the manufacturer’s manuals for specifi c service.
Common Maintenance
Safety Practices
Use Proper Ventilation
If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.
Ventilate work area
If you do not have an exhaust pipe extension, make sure you open doors and windows to get plenty of outside air into the area.
WARNING! Exhaust fumes contain carbon monoxide which could be deadly if inhaled. Never operate any type of engine without proper ventilation. EXHAUST FUMES CAN KILL.
Use a “DO NOT
OPERATE” tag
38
Use Jacks and Hoists Carefully
Safety stands or blocks must be located on a rigid part of the machine. Do not position stands under axles or wheel supports that may rotate.
WARNING!
Prevent crushing injury. Never use concrete blocks for supports. They could collapse under even light loads.
If you must work beneath raised equipment, always use wood blocks, jack-stands or other rigid and stable supports. When using jacks or hoists always be sure they are adequately supported.
Make sure the hoists or jacks you use are in good repair.
Never use jacks with cracked, bent, or twisted parts.
Never use frayed, twisted or pinched cables. Never use bent or distorted hooks.
Avoid crushing, use proper support for raised equipment
No smoking and no open fl ames
Fuel Hazards
WARNING!
Avoid serious injury or death. Always use approved fuel containers and/or fuel dispensing equipment to reduce the risk of explosion or fi re.
Always observe these practices to reduce the possibility of a serious accident:
• Shut off engine and ignition during refueling.
• Always ground the fuel nozzle against the fi ller neck to avoid sparks.
• Keep sparks and open fl ames away from fuel.
• Do not smoke while refueling or when handling fuel containers.
• Do not cut or weld on or near fuel lines, tanks or containers.
• Do not overfi ll the tank or spill fuel. Clean up spilled fuel immediately.
Perform Maintenance Safely
Ulra-Low Sulfur Diesel (ULSD) Hazard
WARNING! Ultra-Low Sulfur Diesel (ULSD) poses a greater static ignition hazard than earlier diesel formulations. Avoid death or serious injury from fi re or explosion; consult with your fuel or fuel system supplier to ensure the delivery system is in compliance with fueling standards for proper grounding and bonding practices.
Hydraulic System Hazards
Be sure to follow manufacturer’s instructions for relieving fl uid pressure before performing any maintenance. The hydraulic system is pressurized whenever the engine is on and may hold pressure even after the engine is shut off. Cycle hydraulic controls, including auxiliary hydraulic control (if equipped), after the engine is shut off.
Engine Coolant Hazards
WARNING!
Avoid serious injury or death. Liquid cooling systems build up pressure as the engine gets hot, so use extreme caution before removing the radiator cap.
• Stop the engine and wait for the system to cool.
• Wear protective clothing and safety glasses.
• Turn the radiator cap slowly to the fi rst stop to allow the pressure to escape before removing completely.
Remove radiator cap slowly
Check for leaks and inspect hoses
During inspection of the hydraulic system:
• Wait for fl uid to cool before disconnecting the lines.
Hot hydraulic fl uid can cause SEVERE BURNS.
• Wear appropriate eye protection. Hydraulic fl uid can cause permanent eye injury.
• When venting or fi lling the hydraulic system, loosen the fi ller cap slowly and remove it gradually.
• Never reset any relief valve in the hydraulic system to a pressure higher than recommended by the manufacturer.
40
Hydraulic Fluid Injection Hazard
WARNING! Accidental injection of high-pressure oil into the hands or body is dangerous and could result in death or serious injury. Use caution when checking hydraulic leaks as pressurized hydraulic fl uid has enough force to penetrate skin, causing serious personal injury.
If a leak is discovered:
• Ensure engine is turned off; relieve pressure in hydraulic circuit.
• Wear proper hand and eye protection.
• Visually examine the hydraulic hoses or fl uid lines in the vicinity of the leak for breaks or cracks. Do not use your hand to check for leaks.
• Repair or replace hydraulic lines according to the manufacturer’s recommendations.
High pressure fl uid can inject into the body
Fluid injection injuries are not always obvious. Victims have reported such injuries feel like a bee sting or splinter under the skin. If you suspect you have a fl uid injection injury, do not take chances. Seek proper medical care immediately. If any fl uid is injected into the skin, it must be surgically removed within a few hours by a doctor familiar with this type of injury.
Electrical System Hazards
Light Bulbs and Illumination
Some machines are equipped with High-Intensity
Discharge (HID) Xenon light bulbs which operate at very high voltage. Do not begin installation of HID-Xenon lamps unless the lamps are turned off, the engine is turned off, the key is removed (if equipped), and you are wearing appropriate eye protection.
WARNING! Do not look directly into HID-Xenon lamps. Eye damage could occur.
Wear gloves and safety glasses when handling bulbs.
Dangerous voltage sparks may occur and cause injury or damage to the connector. See manufacturer’s warnings packaged with replacement bulbs.
Perform Maintenance Safely
Before working on the electrical system, disconnect the battery cable(s).
• Remove the battery negative (–) cable(s) fi rst.
• When reconnecting the battery, connect the battery negative (–) cable(s) last.
Battery Hazards
The liquid in batteries contains acid, which is a POISON and could cause SEVERE CHEMICAL BURNS.
Avoid injury:
• Wear a face shield to prevent contact with your eyes.
• Wear chemical-resistant gloves and clothing to keep electrolyte off your skin and regular clothing.
WARNING! Electrolyte will damage eyes or skin on contact. Always wear a face shield to avoid electrolyte in eyes.
If electrolyte contacts eyes, fl ush immediately with clean water and get medical attention. Wear chemicalresistant gloves and protective clothing to keep electrolyte off skin.
If electrolyte contacts exposed skin or clothing, wash off immediately with clean water.
If electrolyte is ingested, drink large quantities of water or milk. DO NOT induce vomiting. Seek medical attention immediately.
Wear hand protection
Wear face protection
42
Avoid Explosion
WARNING! Avoid serious injury from explosion.
Lead-acid batteries produce extremely explosive gases especially when being charged. Keep arcs, sparks, fl ames and lighted tobacco away.
• Do not smoke near batteries.
• Keep them away from arcs, sparks and open fl ames.
• Provide adequate ventilation.
Never check the battery by placing a metal object across the battery posts. The resulting spark could cause an explosion.
WARNING! Avoid serious injury from battery explosion. Do not charge a battery or jump-start the engine if the battery is frozen.
Warm to 60°F (15.5°C) or the battery may explode and could cause serious injury.
Safety rules during battery jump-starting:
• Follow the instructions for proper battery jumpstarting, as specifi ed in the manufacturer’s manual.
• Be sure the machines are not touching.
• Observe the polarity of the batteries and connections.
• Make the fi nal cable connection to the engine or the furthest ground point away from the battery.
Never make the fi nal connection at the starter or dead battery. Sparks may ignite the explosive gases present at the battery.
• When disconnecting cables, remove the cables in reverse order of connection (e.g., fi nal connection fi rst).
Avoid sparks and open fl ames near batteries
When jump-starting, observe polarity and make fi nal connection at ground point
Perform Maintenance Safely
Tire and Wheel Maintenance
Check your tires and wheels daily because the stability of the machine can be dramatically affected by tire pressure or damage to tires or wheels.
Check tires for:
• Correct pressure.
• Cuts and bulges.
• Nails or other punctures.
• Uneven or excessive wear.
• Condition of valve stems and caps.
Check wheels for:
• Damage to the rims.
• Missing or loose lug nuts or bolts.
• Misalignment.
All tire service should be performed by a qualifi ed tire service center or by an authorized service person who has been properly trained in the procedures and use of safety equipment designed for tire servicing.
WARNING! The types of wheels and tires usually found on this equipment require special care when servicing to prevent death or serious injury. Do not infl ate the tires above the recommended pressure.
Check tires and wheels for damage
Maintain proper tire pressure
44
Keep wheel lug nuts tightened to manufacturer’s recommendations.
An increase in tire pressure during operation is normal, and should NOT be reduced.
Never reinfl ate a tire that has been run fl at or seriously under-infl ated without removing the tire from the wheel.
Have the tire and wheel closely inspected for damage before remounting.
Avoid tire explosion
When adding air to a tire, do so from a distance. Always use a long hose with a self-attaching chuck; stand away from the tire sidewall and to one side as far as possible.
Do not infl ate tires with fl ammable gases or from systems using an alcohol injector.
Never cut or weld on a wheel with an infl ated tire mounted on it. This could cause explosive decompression.
Check that the tire size and wheel are correctly matched.
When replacing the tires, ensure the tires are of the appropriate rating specifi ed by the manufacturer.
WARNING! Avoid death or serious injury. Always use a safety cage or cable restraints when reinfl ating a repaired tire.
Tires should not be operated at speeds higher than their rated speed.
Use safety devices when reinfl ating tires
Perform Maintenance Safely
Track Maintenance
Track tension is important for good track performance, reducing excessive track wear and preventing tracks from derailing.
Tracks under tension can store an incredible amount of energy, and although some machines have automatic track tensioners, special tools and procedures may be required to check or adjust track tension.
Check for track damage
Removing and installing tracks also requires following safe and proper servicing procedures. Always follow the manufacturer’s instructions for track maintenance and servicing, including adjusting track tension.
WARNING! Most track tensioning systems have compressed springs or pressurized fl uid (oil or grease).
Improperly releasing track tension forces could cause serious injury or death. Always follow the manufacturer’s warnings and instructions for track adjustment and other maintenance and servicing procedures.
Roll-Over Protective Structure
(ROPS) and Falling Object Protective
Structure (FOPS) Safety Precautions
Do not remove the ROPS/FOPS except for service.
Reinstall them correctly before allowing the machine back into service.
Do not modify ROPS/FOPS in any manner.
Unauthorized modifi cations such as welding, drilling, cutting or adding attachments could weaken the structure and reduce your protection. Replace ROPS/
FOPS if subjected to rollover or damage. Do NOT attempt to repair them. See the manufacturer’s manual(s) for complete instructions and inspection requirements.
46
Perform Maintenance Safely
Complete Service and Repairs Before
Machine is Released
Tighten all bolts, fi ttings, and connections to torques specifi ed by the manufacturer.
Are there any missing cotter pins, washers, locknuts, etc.? Are there any parts left over?
Recheck all fl uid levels before releasing the equipment for operation.
All parts should be inspected during repair and replaced if worn, cracked or damaged. Excessively worn or damaged parts could fail and cause injury or death.
Install all guards, covers, and shields after servicing.
Refi ll and recharge pressure systems only with manufacturer-approved or recommended fl uids.
High pressure fl uid can inject into the body Verify service work when completed
Start the engine and check for leaks. (See page 39,
Hydraulic System Hazards .) Operate all controls to make sure the machine is functioning properly. Test the machine if necessary. After testing, shut down and check the work you performed.
Final Word to the User
You have just fi nished reading the AEM Skid Steer Loader Safety Manual. It is impossible for this manual to cover every safety situation that you may encounter on a daily basis. Your knowledge of these safety precautions and your application to the basic rules of safety will help to build good judgment in all situations. Our objective is to help you develop, establish and maintain good safety habits to make operating a skid steer loader easier and safer for you.
Many pictorials in this safety manual can be downloaded at http://pictorials.aem.org.
For additional publications, visit our website at www.safetymaterials.org.
Printed in U.S.A.
FORM SS-1303
This manual is one in a series on the safe operation of machinery, published by AEM.
Also available in Spanish and Spanish/English Flip Book.
To order AEM safety materials visit www.safetymaterials.org.
Printed in U.S.A.
Wacker Neuson Linz GmbH keep abreast of the latest technical developments and constantly improve their products. For this reason, we may from time to time need to make changes to diagrams and descriptions in this documentation which do not reflect products that have already been delivered and that will not be implemented on these machines.
Technical data, dimensions and weights are only given as an indication.
Responsibility for errors or omissions not accepted.
No reproduction or translation of this publication, in whole or part, without the written consent of Wacker Neuson Linz GmbH.
All rights under the provision of the Copyright Act are reserved.
Wacker Neuson Linz GmbH
Flughafenstr. 7
A-4063 Hörsching
Austria
Important: For spare parts information, please see your Wacker Neuson Dealer, or visit the
Wacker Neuson website at http://www.wackerneuson.com/.
Wichtig!
Informationen über Ersatzteile erhalten Sie von Ihrem Wacker Neuson Händler oder besuchen Sie die Wacker Neuson Website unter http://www.wackerneuson.com/.
Important : Pour des informations sur les pièces détachées, merci de consulter votre distributeur Wacker Neuson, ou de visiter le site Internet de Wacker Neuson sur http://www.wackerneuson.com/.
Importante : Para saber más sobre las piezas de repuesto, póngase en contacto con su distribuidor de Wacker Neuson o acceda al sitio web de Wacker Neuson en http://www.wackerneuson.com/.
Importante : Per informazioni sui pezzi di ricambio, contattare il rivenditore Wacker Neuson o visitare il sito di Wacker Neuson all’indirizzo www.wackerneuson.com.
Viktigt : För information om reservdelar, kontakta din Wacker Neuson-leverantör eller besök
Wacker Neusons webbplats på http://www.wackerneuson.com/.
Tärkeää : Pyydä varaosatietoja Wacker Neusonin jälleenmyyjältä tai vieraile Wacker Neusonin web-sivustolla osoitteessa http://www.wackerneuson.com/
Viktig : For informasjon om reservedeler, vennligst kontakt din Wacker Neuson-forhandler, eller besøk Wacker Neusons nettside på http://www.wackerneuson.com/.
Vigtigt : Hvis du ønsker oplysninger om reservedele, bedes du kontakte din Wacker Neuson forhandler eller besøg Wacker Neuson websiden på http://www.wackerneuson.com/.
Belangrijk! Neem contact op met uw Wacker Neuson dealer of bezoek de website van Wacker
Neuson op http://www.wackerneuson.com/ voor meer informatie over reserveonderdelen.
Importante : Para obter informações sobre as peças sobresselentes, consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http://www.wackerneuson.com
Wa ż ne : W celu uzyskania informacji na temat cz ęś ci zamiennych skontaktuj si ę z przedstawicielem firmy Wacker Neuson lub skorzystaj z witryny internetowej http://wackerneuson.com/.
D ů ležité upozorn ě ní! Pro informace o náhradních dílech, prosím, kontaktujte svého Wacker
Neuson dealera, nebo navštivte webové stránky http://www.wackerneuson.com/.
FONTOS: A pótalkatrészekre vonatkozó információkért kérjük, forduljon Wacker Neuson keresked ő jéhez vagy látogasson el a Wacker Neuson weboldalára a következ ő címen: http://www.wackerneuson.com/.
Важно !
Для ознакомления с информацией о запасных частях , пожалуйста , обратитесь к местному торговому представителю компании Wacker Neuson или посетите веб сайт http://www.wackerneuson.com/.
Σημαντικό : Για πληροφορίες σχετικά με τα ανταλλακτικά , μιλήστε με τον αντιπρόσωπό σας της
Wacker Neuson, ή επισκεφθείτε τον ιστότοπο http://www.wackerneuson.com/.
Važno : Za rezervne dijelove obratite se svom Wacker Neuson prodava č u ili posjetite mrežne stranice tvrtke Wacker Neuson: http://www.wackerneuson.com/.
Önemli : Yedek parça bilgileri için Wacker Neuson Bayinize bak ı n veya Wacker Neuson web sitesini ziyaret edin. http://www.wackerneuson.com/
重要 交換部品の情報については、ワッカーノイソンディーラーにお問い合わせ頂くか、ワッ
カーノイソンウェブサイト http://www.wackerneuson.com/ をご覧ください。
重要 有关备件信息，请咨询您的威克诺森经销商或访问威克诺森网站： http://www.wackerneuson.com/。
Important : Pentru informa ţ ii referitoare la piesele de schimb, v ă rug ă m s ă v ă adresa ţ i distribuitorului Wacker Neuson sau s ă vizita ţ i site-ul web Wacker Neuson la adresa http://www.wackerneuson.com/.
Важно : За информация относно резервни части , моля , обърнете се към местния дилър на Wacker Neuson или посетете уебсайта на Wacker Neuson на адрес http://www.wackerneuson.com/.
Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, D-80809 München,
Tel.: +49-(0)89-3 54 02-0 Fax: +49 - (0)89-3 54 02-390
Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI. 53051
Tel.: (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957
Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward
Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032
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