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Owner’s Manual
520 Sedan Bridge
Manual Part Number: MRP 2029352
W elcome
Congratulations on becoming the new owner of a Sea Ray ® Boat, the world’s most prestigious manufacturer of boats. We welcome you into our worldwide and ever-expanding family of boating enthusiasts.
This Owner’s Information Packet, should be kept on board your Sea Ray ® , and will provide important information about features of your boat.
For years of trouble-free boating, take the time to carefully review the information in this package and really get to know your boat. Have everyone who will operate your boat read the Owner’s
Manual.
The Owner’s Information Packet contains the following:
• Sea Ray ® Owner’s Manual
The Sea Ray Owner’s Manual contains important operating and safety information, as well as reminding you about your responsibilities as a boat owner/operator.
• Model Specific Owner’s Manual
The Model Specific manual contains information specific to your model.
• Original Equipment Manufacturer (OEM)
Information
The OEM Information of your Owner’s Information
Packet contains information provided by the individual systems manufacturers of equipment installed on your boat. Examples include the engine, engine control and electronics equipment.
Throughout the Owner’s Manual you will be referred to information provided by manufacturers of specific systems.
For a complete library of all Sea Ray manuals including owners, systems, accessories, and options please visit www.searay.com. There you will be able to view all Sea Ray manuals and any items that are not included in this manual.
Because your purchase represents a substantial investment, we know you will want to take the necessary measures to protect its value. We have outlined a program for proper operation, periodic maintenance and safety inspections. We urge you to follow these recommendations. If you have questions which are not fully covered by the
Owner’s Information Package, please consult your authorized Sea Ray ® Boats dealer for assistance.
Thank You For Selecting A Sea Ray
®
Bon Voyage
!
Sea Ray Boats
® i
ii
Information in this publication is based upon the latest product specifications available at printing. Sea Ray ®
Boats, Inc. reserves the right to make changes at any time, without notice, in the colors, equipment, specifications, materials and prices of all models, or to discontinue models. Should changes in production models be made, Sea
Ray ® is not obligated to make similar changes or modifications to models sold prior to the date of such changes.
Printed in the U.S.A. August 2010
© Sea Ray Boats, Inc. • A Brunswick Company
Sea Ray Boats, Inc. 2600 Sea Ray Blvd., Knoxville, TN 37914
Please visit www.searay.com for a complete library of all Sea Ray Owner’s and Accessory Manuals.
Note: Not all accessories shown in pictures or described herein are standard equipment or even available as options.
Options and features are subject to change without notice.
The following are registered trademarks of the Brunswick Corporation: Sea Ray ® & The SR Wave Logo
®
Sea Ray Boats
T able of
c onTenTs
I ntroductIon v
1. This Manual ............................................................. v
2. Your Responsibilities ................................................ v
3. Sources of Information ............................................. v
4. Dealer Responsibilities ........................................... vi
5. Warranties ............................................................... vi
6. Hull Identification Number (HIN) ............................. vi
7. Manufacturer’s Certification ....................................vii
8. Service, Parts and Repair for Your Boat .................vii
9. Warranty Information...............................................vii
520 S edan
B rIdge
o wnerS
M anual
1
1. Load Capacity ..........................................................1
2. Passenger Locations ...............................................1
3. Safety Label Locations ............................................2
4. Basic Boat Dimensions and Clearances .................5
5. Function and Location of Through-Hull Cutouts ......6
6. Control Station Layout .............................................7
7. Deck Layout .............................................................9
8. Cleats .....................................................................11
9. Navigation and Anchor Lights ................................11
10. Bilge Layout .........................................................12
11. Fuel System, Gasoline .........................................13
12. Recommended Batteries .....................................13
13. Fire Extinguishing System ...................................14
14. Transom Davit System (Optional) ........................14
15. Entertainment Centers .........................................16
16. Canvas .................................................................18
17. Electrical Schematics...........................................18
I ndex I
This publication does not contain component or accessory manuals.
Please visit www.searay.com for a complete library of all Sea Ray
Owner’s and Accessory Manuals
Sea Ray Boats iii
I nTroducTIon
1. T his
M anual
The material here and in the rest of the Owner’s
Information Packet:
• Gives you basic safety information;
• Describes the fundamentals of boat use;
• Describes the features of your boat;
• Describes the equipment on your boat;
• Contains service and maintenance information.
You must learn to safely operate this boat as well as read, understand and use the information contained in this package.
What these manuals do not give you is a course in boating safety, or how to navigate, anchor, or dock your boat. Operating a power boat safely requires more skills, knowledge, and awareness than is necessary for a car or truck.
2. Y our
r esponsibiliTies
For your safety, the safety of your passengers, other boaters and people in the water, you must:
• Take a boating safety course;
• Get instruction in the safe and proper handling of your boat;
• Understand and follow the “Rules of the
Road”;
• Learn how to navigate;
• Register:
You must register this boat in the state where it will be used most frequently, many states require additional registration when an out-of-state boat is used within their boundaries.
Contact state boating authorities or any marine dealer for registration requirements.
3. s ources of
i nforMaTion
In North America, contact one of the following for boating courses:
• U.S. Coast Guard Auxiliary
• U.S. Power Squadron
• Canadian Power and Sail Squadrons
• Red Cross
• State Boating Offices
• Yacht Club
Contact your dealer or the Boat/U.S. Foundation at:
1-800-336-2628
Outside of North America, contact your boat dealer and/or your governmental boating agency for assistance.
A book that provides a comprehensive background in boating is Chapman - Piloting, Seamanship and Small Boat Handling , by Elbert S. Maloney, published by Hearst Marine.
Sea Ray Boats v
vi
I nTroducTIon
4. D ealer
r esponsibiliTies
In addition to a predelivery check and service of the boat, your dealer is to give you:
• A description and demonstration of the safety systems, features, instruments and controls on your boat;
• An orientation in the general operation of your boat;
• An “In Service Check List” form completed by you and the dealer after your inspection of the boat;
• A review of all warranty information and how to obtain warranty service;
• The Owner Information Package.
If you do not receive all of these materials, or have any questions, contact your dealer.
6. h ull
i
DenTificaTion
n uMber
(hin)
The “Hull Identification Number”, (Fig. ix.1) will be located either on the starboard side of the transom, or on the aft, starboard side of the gunwale, and is your boat’s most important identifying factor. This number must be included in all correspondence and orders. Failure to include it creates delays. Also of vital importance is the engine serial number and part number when writing about or ordering parts for your engine. Refer to the Engine Operator’s Manual for location of engine serial number and record it for future reference.
H ull
I denTIfIcaTIon
n umber
l ocaTIon
(f
Ig
. vI
.1)
5. W arranTies
Your boat comes with several warranties. Each component and/or system on your boat has its own warranty that will be found with the specific information and manual for that component. These are included with your Owner’s Manual Packet.
The Sea Ray® Express Limited Warranty is on the warranty information sheet and in this manual.
Please locate and read the individual warranties.
HULL
IDENTIFICATION
NUMBER
Sea Ray Boats
I nTroducTIon
7. M anufacTurer
’ s
c erTificaTion
As a boat manufacturer, Sea Ray ® builds their products to guidelines established under the Federal
Boat Safety Act of 1971. The Act is promulgated by the United States Coast Guard who has authority to enforce these laws on boat manufacturers that sell products in the United States. Sea Ray ® ensures that all of its products comply with these laws.
The National Marine Manufacturers Association
(NMMA) provides Sea Ray ® with a third party certification. The NMMA is an organization that represents the marine industry and assists manufacturers, boat dealers, marinas, repair yards and component suppliers in areas of legislation, environmental concerns, marine business growth and state and federal government agency interaction. The third party certification that Sea Ray ® participates in, uses the well known
Standards and Recommended Practices of the
American Boat and Yacht Council (ABYC).
Sea Ray ® Boats participates extensively in the
American Boat and Yacht Council which is a nonprofit organization that develops and publishes voluntary standards and recommended practices for boat and equipment design, construction, service and repair. We utilize all applicable ABYC standards in the construction of your Sea Ray ® boat.
Finally, Sea Ray ® sells their products world wide and as such must conform to the various rules and regulations required by other countries. Most notably, are the ISO standards in Europe which require the application of the Common European
(CE) mark. This mark, much like the NMMA certification here in the US, gives you the boat owner specific information concerning your craft.
8. s ervice
, p arTs anD
r epair for
Y our
b oaT
When your boat needs service, parts or repair, take it to an authorized Sea Ray ® dealer. To find a dealer in your area contact Sea Ray ® via the internet at www.searay.com (international customers please visit international.searay.
com).
To find repair and parts facilities for the equipment installed on your boat, refer to the section or manual for that component.
If a problem is not handled to your satisfaction:
1. Discuss any warranty-related problems directly with the service manager of the dealership or your sales person. Give the dealer an opportunity to help the service department resolve the matter for you.
2. If a problem arises that has not been resolved to your satisfaction by your dealer, contact Sea
Ray ® via the internet at www.searay.com and the appropriate customer service information will be provided to you.
9. W arranTY
i nforMaTion
You will find information regarding the Sea Ray® warranty following the introduction. A warranty information card is also included in the owner information packet. If for some reason this information missing, contact your Sea Ray® dealer.
Sea Ray Boats vii
a bouT
Y our
l iMiTeD
W arranTY
®
Sea Ray ® offers an express Limited Warranty on each new Sea Ray ® purchased through an authorized Sea Ray ® dealer. A copy of the Limited Warranty was included in your owner’s manual package. If for any reason, you did not receive a copy of the Limited Warranty, please contact your local dealer for a replacement copy. This is a summary of several provisions of the Limited
Warranty. Please read the Limited Warranty, which is the controlling document.
Under the Limited Warranty, Sea Ray ® covers: (a) structural fiberglass deck or hull defects which occur within five (5) years of the date of delivery; (b) parts founds to be defective in factory material or workmanship within one (1) year of the date of delivery; (c) laminate blisters resulting from defects in factory material or workmanship for five (5) years on a prorated basis.
Sea Ray ® ’s obligation under the Limited Warranty is limited to repair or replacement of parts that are judged defective by Sea Ray ® and does not include transportation, haul out, or other expenses.
The foregoing is the sole and exclusive remedy provided by Sea Ray ® .
The Limited Warranty does not cover engines, stern drives, controls, propellers, batteries, trailers, or other equipment or accessories carrying their own individual warranties, nor does the Limited
Warranty cover engines, parts or accessories not installed by Sea Ray ® . The Limited Warranty does not cover cosmetic gel coat finish. Boats used for commercial purpose are excluded from coverage. See the Sea Ray ® Limited Warranty for other exclusions.
SEA RAY ® EXPRESSLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS. NEITHER SEA RAY ® NOR THE SELLING DEALER SHALL HAVE ANY
RESPONSIBILITY FOR LOSS OF USE OF THE BOAT, LOSS OF TIME, INCONVENIENCE,
COMMERCIAL LOSS OR CONSEQUENTIAL DAMAGES.
The unexpired term of the limited warranty may be transferred to a subsequent owner upon the new owner’s request, except this limited warranty will not transfer to any subsequent owner of a boat which has been salvaged or resold after declaration of a total loss or a constructive total loss, i.e., the cost of repair exceeds the value of the boat. The new owner can submit this request, free of charge, via the searay.com website or through a local authorized Sea Ray Dealer where processing fees may be applied. Sea Ray reserves the right to reject any warranty transfer request for a boat that has been damaged, neglected, or otherwise previously excluded from warranty..
Thank you for your decision to buy a Sea Ray ® .
viii
The Sea Ray ® Limited Warranty is subject to change at any time at Sea Ray’s discretion. The information contained herein is general information about the Limited Warranty for the owner’s general knowledge, but does not alter or amend the terms of the Limited Warranty.
Sea Ray Boats
520 s edan
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o
Wners
m anual
1. l oaD
c apaciTY
Refer to the General Information Manual for a detailed explanation of Load Capacity.
!
DANGER
Never carry more weight or passengers than indicated on the certification plate, regardless of weather or water conditions.
The boat can capsize, swamp or sink.
P assenger
l ocaTIons
(f
Ig
. 1.2)
DO NOT WALK ON THIS AREA
WORKING DECK
(DECK AREA INTENDED
FOR OCCUPATION DURING
ANCHORING, MOORING
AND EMERGENCY
OPERATION ONLY)
ACCOMMODATION
DECK (DECK AREA
INTENDED FOR
OCCUPATION
DURING NORMAL
OPERATION) b uIlder
’ s
P laTe
(
InTernaTIonal
)
(f
Ig
. 1.1)
BOAT MANUFACTURER
MFR’S MODEL
DESIGNATION
MAxIMUM PASSENGER
CAPACITY
MAxIMUM LOAD
CAPACITY
2. p assenger
l ocaTions
Refer to the General Information Manual for a detailed explanation of Passenger Locations.
! WARNING
Boat motion can be erratic.
You can fall overboard or be injured by hitting something in or on the boat.
All persons must be in cockpit area or cabin and be prepared for sudden boat movement.
Use front or bow deck area only during anchoring, mooring or emergencies.
! WARNING
Wet decks are slippery.
You can be seriously injured if you slip and fall.
Wear slip resistant footwear secured to your feet and hold on to rails or boat structure.
520 Sedan Bridge
!
DANGER
Rotating propellers can injure or kill you.
Shut off engine when persons are in water near boat, or on swim platform or ladder.
! WARNING
Rear facing transom seats MUST NOT be used while engine is running or boat is moving.
1
520 s edan
b rIdge
o
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m anual
3. s afeTY
l abel
l ocaTions s afeTy
l abel
l ocaTIons
(f
Ig
. 2.1)
2
520 Sedan Bridge
520 s edan
b rIdge
o
Wners
m anual s afeTY
l abel
l ocaTions
(c onTinueD
) s afeTy
l abel
l ocaTIons
, c abIn
(f
Ig
. 3.1)
520 Sedan Bridge
LOCATIONS:
• HEAD WINDOWS
• SALON MAIN DISTRIBU -
TION PANEL
3
520 s edan
b rIdge
o
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m anual s afeTY
l abel
l ocaTions
(c onTinueD
) s afeTy
l abel
l ocaTIons
, c abIn
(f
Ig
. 4.1)
4
THIS TAG LOCATED ON BLOCK
HEATER, GENERATOR CONVERTER,
MAIN BATTERY CHARGER/
CONVERTER, BATTERY EQUALIZERS
& ALL A/C JUNCTION BOxES
520 Sedan Bridge
520 s edan
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4. b asic
b oaT
D iMensions anD
c learances b oaT
d
ImensIons and
c learances
(f
Ig
. 5.1)
NOTE: DIMENSIONS CAN VARY DEPENDING ON LOAD
AND RUNNING CONDITIONS load
WaTerlIne
(c) 45" (114 cm )
(a) 52' 3" (15.9
m
)
520 Sedan bridge
®
SpecificationS
(A) Overall Length
With Swim Platform ................ 52ft. 3in.
(B) Beam (Width) ........................... 15ft. 3in.
(C) Draft ......................................... 45in.*
* MINIMUM WATER DEPTH TO PREVENT RUNNING AGROUND
15.9 m
4.65 m
114 cm*
Dry Weight ..................................... 36,700 lbs. 16,647 kg.
Fuel Capacity ................................. 500 gal. 1,892.5 liters
Water Capacity .............................. 140 gal.
Holding Tank .................................. 68 gal.
Dead Rise ...................................... 15°
530 liters
257.4 liters
HeigHt dimenSionS
(D) Waterline to Top of Mast Light ......... 21ft. 1.50in. 6.44 m
(E) Keel to Top of Radar ........................ 19ft. 8in. 6 m
(F) Keel to Top of Radar......................... 23ft. 0in. 7 m
520 Sedan Bridge
5
520 s edan
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5. f uncTion anD
l ocaTion of
T hrough
-h ull
c uTouTs s
Tarboard
T
HrougH
-H ull
c uTouTs
((f
Ig
. 6.1)
A
B
C
D
K J I
C
D
A
B
WATER HEATER VENT
GALLEY POWER VENT
MASTER HEAD POWER VENT
HORN
P orT
T
HrougH
-H ull
c uTouTs
((f
Ig
. 6.2)
A
H
G F
E
F
G
H
ROPE LOCKER DRAIN
GRAY WATER VENT (OPTIONAL)
VACUUM ExHAUST
WASHER/DRYER VENT (OPTIONAL)
B
I
J
K
HOLDING TANK VENT
COMMON DRAIN
ENGINE ExHAUST
C
D
G
E
A
B
C
D
GUEST HEAD POWER VENT
FUEL VENTS
WATER TANK VENT
COMMON DRAIN
E GARBOARD DRAIN
F
G
PORT ENGINE ExHAUST
CHAIN LOCKER DRAIN
F
(e) g arboard
d raIn
(f
Ig
. 6.3)
E
6 b
Ilge
T
HrougH
-H ull
c uTouTs
(f
Ig
. 6.3)
L
K
J
A
I
B
H
G F
C
D
E
A
B
C
D
K
L
PORT SHAFT LOG
A/C SEACOCK
STARBOARD ENGINE SEACOCK
TRANSDUCER
E
F
H
I
J
G
PORT ENGINE SEACOCK
BRIDGE A/C DISCHARGE
STARBOARD SHAFT LOG
STARBOARD RUDDER POST
MACERATOR DISCHARGE (OPTIONAL)
BAITWELL SEACOCK (OPTIONAL)
GENERATOR SEACOCK
PORT RUDDER POST
520 Sedan Bridge
520 s edan
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6. c onTrol
s
TaTion
l aYouT c onTrol
s
TaTIon
, H elm
(f
Ig
. 7.1)
A
D
R
S
Q
O
P
O
E
T
U
B
C
E
F
E
G
N
M
L
INSIDE CABINET
K
J
I
E
H
J
K
F
G
H
D
E
A
B
C
SEA RAY NAVIGATOR II
MAGNETIC COMPASS
RADAR (OPTIONAL SEA RAY NAVIGATOR
II W/INTEGRATED OPEN ARRAY RADAR
SHOWN)
SWITH PANEL
A/C VENT (OPTIONAL)
HALON INDICATOR
BRIDGE STEREO
I
CONTROL STATION BREAKER PANEL
MANUAL FIRE ExTINGUISHER PULL
AUTOPILOT
12V ACCESSORY PLUG
L USB PORTS
S
T
U
P
Q
R
M
N
O
SPOTLIGHT CONTROL
THROTTLE CONTROLS
SEA RAY NAVIGATOR MOUSE (OPTIONAL)
BOW THRUSTER CONTROL (OPTIONAL)
TRIM TAB SWITCHES
GEAR SHIFT CONTROLS
SYSTEM MONITOR
VHF REMOTE SPEAKER
VHF RADIO
520 Sedan Bridge
7
520 s edan
b rIdge
o
Wners
m anual c onTrol
s
TaTion
l aYouT
(c onTinueD
) c onTrol
s
TaTIon
, I nsTrumenT
P anel
, srn
(f
Ig
. 8.1)
A
8
E
H ardToP
(f
Ig
. 8.2)
M
L
A
D
B
C
D
E
A
B
SMARTCRAFT MONITOR
STARBOARD ENGINE MULTIGAUGE
STARBOARD ENGINE TACHOMETER
PORT ENGINE TACHOMETER
PORT ENGINE MULTIGAUGE
C
D
E
F
G
K
J
I
H
C
B
A
B
C
D
DIGITAL SATELLITE (OPTIONAL)
MAST LIGHT
GPS
STEREO SATELLITE (OPTIONAL)
E
F
K
L
STEREO SATELLITE (OPTIONAL)
SEA RAY NAVIGATOR ANTENNA
(OPTIONAL)
H
I
J
G HAILER (OPTIONAL)
RADAR
HORN
HATCH
TV (GLOMEx) ANTENNA
M
VHF ANTENNA
GPS (OPTIONAL)
520 Sedan Bridge
520 s edan
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7. D eck
l aYouT d eck
l ayouT
(f
Ig
. 9.1)
P
O
A
B
C
D
N
A
B
ANCHOR CHUTE
C
D
WINDLASS
STARBOARD BOW LOCKER
E
F
DECK HATCH (EMERGENCY ExIT)
BRIDGE DINETTE TABLE
G
H
I
J
CONTROL STATION (SEE FIGURE 2.8.1)
BRIDGE AFT SEATING
DAVIT
SWIM PLATFORM
SWIM LADDER
K
L
M
TRANSOM STORAGE
BRIDGE STEPS
N
BRIDGE WET BAR
PORT BOW LOCKER
O
P
Q
WINDLASS FOOT PEDALS
SPOTLIGHT
HARDTOP (SEE FIGURE 2.7.1)
E
M
F
Q
L
G
K
J
520 Sedan Bridge
I
H
9
Q
P
O
N
L
M
K
520 s edan
b rIdge
o
Wners
m anual
D eck
l aYouT
, i nTerior g eneral
l ayouT
I nTerIor
(f
Ig
. 10.1)
A
B
O
N
M
L
P
Q
R
C
D
E
F
G
H
I
J
K
A
B
C
MASTER STATEROOM BUNK
MASTER STATEROOM A/C (10,000 BTU)
MASTER STATEROOM TV/DVD
MASTER STATEROOM STARBOARD HANGING CLOSET D
E
F
G
H
I
MASTER STATEROOM VANITY SINK
MASTER STATEROOM HEAD
MASTER STATEROOM SHOWER
N
O
J
K
L
M
STARBOARD GUEST ROOM HANGING CLOSET
STARBOARD GUEST ROOM LOWER BUNK
STARBOARD GUEST ROOM UPPER BUNK
STARBOARD GUEST ROOM TV/DVD
PORT GUEST ROOM BUNK
PORT GUEST ROOM TV/DVD
PORT GUEST ROOM HANGING CLOSET
GUEST VANITY SINK
GUEST HEAD P
Q
R
GUEST SHOWER
MASTER STATEROOM PORT HANGING CLOSET
10
I
J
A
B
F
C
D
E
G
H
C
D
A
B
SKYLIGHTS
MICROWAVE
REFRIGERATOR
E
F
TWO BURNER STOVE
FREEZER
GALLEY SINK
G
H
I
J
COFFEE MAKER
STARBOARD SALON SOFA (W/PULLOUT BED OPTIONAL)
SALON ENTERTAINMENT CENTER
PRIVACY CURTAIN
K
L
MAIN DISTRIBUTION PANELS
PORT SALON SEATING
M
N
SALON TABLE
DINETTE SEATING
O
P
DINETTE TABLE
Q
WASHER/DRYER (OPTIONAL)
CENTRAL VACUUM SYSTEM
520 Sedan Bridge
520 s edan
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8. c leaTs
Cleats must not be used for lifting the boat; they are intended for docking or mooring use only.
c leaT
/ b oW
& s
Tern
e ye
l ocaTIons
(f
Ig
. 11.1) n avIgaTIon
l
IgHTs
(f
Ig
. 11.2)
CLEAT CLEAT CLEAT
RED LIGHT
(VISIBLE 2
NAUTICAL MILES)
GREEN LIGHT
(VISIBLE 2
NAUTICAL MILES)
CLEAT CLEAT CLEAT
9. n avigaTion anD
a nchor
l ighTs
Navigation lights MUST be on while underway from sunset to sunrise or in conditions of reduced visibility. “Underway” means the boat is not docked or at anchor. Trolling or drifting with engine off is considered “underway” and navigation lights must be used.
If you are anchored in open water, i.e. where other boats can approach yours, you must display your anchor light: a white light that can be seen from all possible directions, i.e. 360 degrees.
Read the “Federal Requirements and Safety Tips for Recreational Boats” provided in your kit.
ALL-ROUND &
FORWARD LIGHT,
WHITE LIGHT
(VISIBLE 3 NAUTICAL MILES)
STERN LIGHT,
WHITE LIGHT
(VISIBLE 2
NAUTICAL MILES)
11
520 Sedan Bridge
520 s edan
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10. b ilge
l aYouT b
Ilge
l ayouT
(f
Ig
. 12.1)
TT A B C D E F G H I J
SS
RR
PP
OO
NN
MM
LL
KK
JJ
II
M
Q
R
HH GG FF EE DD DD CC BB AA Z Y x Q W
12
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
GENERATOR
GENERATOR OIL RESERVOIR
MAIN BATTERY BOx
MAIN DISCONNECT
PORT ENGINE FUEL FILTER
SALON/MASTER STATEROOM A/C SEACOCK
& STRAINER
OIL ExCHANGE UNIT
STARBOARD ENGINE STRAINER
PORT FUEL TANK
BOW THRUSTER BATTERIES
GUEST HEAD VACUUM GENERATOR
MAN ENGINE CONTROL BOx (OPTIONAL)
HIGH WATER FLOAT SWITCH
MAN ENGINE EOC TERMINAL BOx
(OPTIONAL)
STARBOARD ENGINE SEACOCK
P TRANSDUCERS
Q BILGE PUMP
R FLOAT SWITCH
S PORT ENGINE SEACOCK
T PORT ENGINE STRAINER
U CENTRAL VACUUM
V WATER MANIFOLD
W MASTER HEAD VACUUM GENERATOR x HIGH WATER BILGE PUMP
Y STARBOARD FUEL TANK
Z BRIDGE A/C STRAINER (OPTIONAL)
A A BRIDGE A/C PUMP (OPTIONAL)
B B POWER STEERING RESERVOIR
CC STARBOARD FUEL FILTERS
DD HORN ACCUMULATOR TANK
E E HORN COMPRESSOR
F F
GG
HH
I I
J J
HOLDING TANK
AUTOMATIC FIRE ExTINGUISHER
STARBOARD ENGINE MUFFLER
HOLDING TANK VENT FILTER
WATER HEATER
OVERBOARD DISCHARGE PUMP (OPTIONAL)
OIL BOTTLES
K K
L L
MM
NN
OO
TRIM TAB PUMPS
SMARTCRAFT RUDDER INDICATOR
CABLEMASTER TUB
P P
Q Q
RR
FRESH WATER PUMP
GENERATOR FUEL FILTER
S S
TT
SHORE POWER ISOLATION TRANSFORMER
GENERATOR MUFFLER
WATER TANK
520 Sedan Bridge
K
L
M
N
O
P
Q
R
S
T
N
L
U
V
520 s edan
b rIdge
o
Wners
m anual
11. f uel
s
YsTeM
, g asoline f uel
s ysTem
(f
Ig
. 13.1)
N A B C D E F G
H
C
D
A
B
G
H
I
E
F
L
M
N
J
K
PORT FUEL FILTER
PORT FUEL FEED
PORT FUEL TANK
PORT ENGINE FUEL RETURN
PORT FUEL VENT
PORT FUEL FILL
STARBOARD FUEL FILL
STARBOARD FUEL VENT
PORT ENGINE FUEL FEED
STARBOARD ENGINE FUEL FEED
STARBOARD ENGINE FUEL RETURN
STARBOARD FUEL TANK
STARBOARD FUEL FILTER
STARBOARD FUEL FEED
FWD
M L
The 520DB has two (2) aluminum fuel tanks with a capacity of 250 gallons (946.3 liters) each, for a total capacity of 500 gallons (1,892.7 liters). The fuel fill inlets are located on the port deck walkways. The port and starboard fuel tanks are connected directly to the respective engines through an electric fuel shut-off valve.
Fuel can be supplied to the generator from both tanks through the fuel selector valves on the crossover board located in the aft cabinet of the cockpit wetbar.
f uel
f
Ill
I nleTs
(f
Ig
. 13.2)
STARBOARD
FUEL VENT
PORT
FUEL VENT
K
PORT
FUEL FILL
J
STARBOARD
FUEL FILL
I
12. r ecoMMenDeD
b aTTeries
The following table describes the recommended marine cranking batteries to install in your boat.
All batteries should be of the same type, age & rating.
Application Group Volts CCA* Reserve Qty.
Engines 31 12 800 200 1
*COLD CRANKING AMPS
RECOMMENDED BATTERY:
DOUGLAS BATTERY TYPE: 31DCM, ITEM NUMBER: 989 OR EQUIVALENT
DIMENSIONS: 13” x 6 13 /
16
” x 10 1 /
16
”
13
520 Sedan Bridge
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13. f ire
e xTinguishing
s
YsTeM
The 520DB is equipped with an automatic fire extinguisher system located aft of the engines on the bulkhead. In the event of a fire, the heat sensitive automatic head will release the extinguishant as a vapor, totally flooding the area in fire-killing concentrations. The system indicator light is wired to the ignition and is turned ON when the ignition is turned ON.
14. T ransoM
D aviT
s
YsTeM
(o pTional
)
If equipped, the Tender-Lift davit with remote control is located in the transom replacing the fish box.
The davit is accessed by lifting the cover on the top of the transom. The davit is designed to load and off-load a dingy or other small watercraft with a maximum weight of 1200 lbs. Please read the operation and maintenance instructions carefully before operating the system.
d avIT
(f
Ig
. 14.1)
DAVIT
(OPTIONAL) d avIT
(f
Ig
. 14.2) o peraTion
g uiDelines
:
• Inspect the davit and cable prior to use.
• Make certain that the area around and under the lifting area is clear before raising or lowering any objects with the davit.
• A minimum angle of 0 o is required when lifting the maximum load of 1200 lbs.
• DO NOT OVERLOAD: Maximum load capacity is 1200 lbs. (545 Kg) only including watercraft, engine, fuel, gear, water in hull and any lifting gear used on with the watercraft.
• Do not lift people.
• Do not lift objects over people
• Do not lift the watercraft with water or loose objects inside.
• Do not wrap tag lines around arms or hands.
• Do not operate the davit in a side load condition- vertical lifting only.
• Do not launch or retrieve loads in rough sea condition.
• Do not attach the davit to the watercraft while stowed.
• Allow only qualified, responsible persons to operate this system.
• Do not allow the boom to rest on any objects
(rails, seats, etc.) while lifting a load
• Do not alter the davit structure in any way.
• Do not use the davit in conjunction with any chocks except those specifically designed for the watercraft you are using.
• Before lowering the davit be sure that the davit is in forward facing orientation i.e. that the rotation bar is in line with its lowering slot.
14
520 Sedan Bridge
520 s edan
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:
! WARNING
DO NOT OPERATE THE DAVIT WITH A FAULTY CABLE
OR ANY DAMAGED PARTS.
! WARNING
HEAVY LISTING OR “HEELING” OF THE VESSEL AS THE
TENDER IS BEING RAISED OR LOWERED CAN CAUSE
DIFFICULTY IN ROTATING THE CRANE AND DINGY.
! WARNING
BE CERTAIN THAT THE AREA AROUND AND BENEATH
THE LIFTING AREA IS CLEAR BEFORE RAISING OR
LOWERING ANY OBJECTS WITH THE DAVIT. DO NOT
LIFT PEOPLE OR LIFT OBJECTS OVER PEOPLE.
The davit is powered by the AFT SYSTEMS switch on the 240VAC distribution panel which must be ON for davit operation.
Connect the remote control unit located in the starboard cockpit storage locker to the receptacle located on the port base of the transom in the cockpit.
d avIT
r emoTe
c onTrol
u nIT
(f
Ig
. 15.1)
Be certain that the davit base is raised fully before operating the davit. Extend the standpipe by pressing the “Pipe Up” button on the remote control unit. In order for the davit to rotate the standpipe must be raised to its fully extended position.
After lifting the watercraft with the davit, swing the davit by pushing or pulling the load. This will make rotation much easier and will provide better leverage if the vessel should heel over slightly. DO NOT push on the boom.
When operation of the davit is complete, clip the snap shackle into the bale on the weight stowage bracket at the end of the boom. Press the cable UP button on the remote unit while guiding the weight between the sides of the bracket until the cable stops.
Rotate the boom over the box and lower the hook into place by pressing the CABLE DOWN button on the remote unit. Disconnect the remote unit and replace in storage.
M ainTenance
:
1. Inspect the cable regularly for breaks or frayed spots. DO NOT OPERATE DAVIT WITH A
DAMAGED CABLE. Replace frayed or damaged cable immediately.
2. Inspect the davit and its’ components regularly for signs of damage, wear or inoperative parts.
Repair or replace these parts as required.
Touch-up any nicks in the paint as soon as possible to preserve the paint finish and to prevent corrosion.
3. Regular fresh water and soap wash downs will greatly increase the life of the paint finish and davit components.
• Be sure davit is unplugged beforewashdown.
• Spray liberal amounts of fresh water through the pulley housing in the boom to remove internal salt build up.
• With the boom raised to its maximum height, wash down the lower internal portion of the boom and the base.
• Be careful not to over spray the area around the upper area of the davit, where electric and hydraulic lines come through the pipe.
• Allow time for the unit to dry before applying electrical power.
4. When cleaning, inspect for hydraulic leaks.
NOTE: Make every effort to keep dirt out of the system as 90% of all hydraulic system failures are due to oil contamination.
520 Sedan Bridge
15
520 s edan
b rIdge
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m anual
NOTE: The davit hydraulic lines contain a slack loop that is required for standpipe to extend properly.
Any alteration to these lines may adversely affect davit operation.
REFER TO OWNER’S MANUAL PACKAGE FOR
INSTRUCTIONS AND WARRANTY INFORMATION.
starboard transom hatch.
d
(f ocksIde
Ig
Tv & T
. 16.2) elePHone
c onnecTIon
TRANSOM
15. e nTerTainMenT
c enTers
The entertainment center equipment options may vary from boat to boat. Refer to the Owner’s
Manual Package to find individual instructions for the equipment installed on your boat.
COVER PLATE
DOCKSIDE
TELEPHONE
CONNECTOR
REFER TO OWNER’S MANUAL PACKAGE FOR
INSTRUCTIONS AND WARRANTY INFORMATION.
DOCKSIDE
TELEVISION
CONNECTOR a. Tv s ignal
s elecTor
The antenna/cable selector panel is located in the cabinet below the salon television. Turn the selector to MAx GAIN for onboard TV antenna reception.
Turn the selector to SHORE for dockside cable reception. The selector is powered through the fuse block behind the salon DC Distribution Panel.
b. D ocksiDe
T elevision
Tv s
Ignal
s elecTor
(f
Ig
. 16.1)
h ookup
For television reception dockside, attach the dockside television cable to the inlet located in the
T o connecT cable Television
:
1. Unscrew and lift cover plate.
2. Screw the TV coax cable into the TV cable connector.
3. Run the cable to the dockside receptacle and screw coax cable into receptacle.
REFER TO OWNER’S MANUAL PACKAGE
F O R I N S T RU C T I O N S A N D WA R R A N T Y
INFORMATION.
c. e nTerTainMenT
c enTer s alon
Tv s
YsTeM
The salon entertainment center consists of an LCD flat screen 26” television with DVD/CD. The 120 volt AC STBD SYSTEMS breaker must be ON to operate the system.
Note: The television and DVD/CD units are plugged into a surge suppression power strip located behind the entertainment center.
16
520 Sedan Bridge
520 s edan
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m anual s alon
s
Tereo
s
YsTeM
The salon standard stereo system consists of an xMD3 Satellite ready 12V AM/FM Single CD w/
6-disc CD changer, amplifier and six (6) speakers.
T o Turn on salon sTereo
:
Turn on STEREO breaker on the salon DC distribution panel.
Note: The power source and breaker protection for the stereo memory is on the main DC breaker panel in the engine room. Power to stereo memory is maintained even if the battery switch is off.
REFER TO OWNER’S MANUAL PACKAGE FOR
INSTRUCTIONS AND WARRANTY INFORMATION.
M asTer
s
TaTerooM
e nTerTainMenT
s
YsTeM
The master stateroom entertainment center consists of a 17” flat screen LCD Television/DVD combination, remote control and coax outlet. To operate, turn ON the 120VAC STBD SYSTEMS breaker on the AC Main Distribution Panel.
A Bose ® Lifestyle 35/DVD w/Acoustimass & Zone
2 is available for the master stateroom.
p orT
s
TaTerooM
e nTerTainMenT
s
YsTeM
The port guest stateroom entertainment center consists of a 15” television/DVD combination with remote control and coax outlet. To operate, turn ON the 120VAC PORT SYSTEMS breaker on the AC
Main Distribution Panel.
b riDge
s
Tereo
s
YsTeM
The bridge stereo system consists of a satellite ready 12V AM/FM single CD w/6-disc CD changer, amplifier, subwoofer and six (6) speakers. The CD changer is located in the upper starboard storage unit above the control station.
A digital cockpit/bridge remote control is located on the forward side of the bridge wet bar. c ockpiT
s
Tereo
s
YsTeM
The cockpit stereo system utilizes the standard bridge stereo system with a cockpit remote control located on the starboard cockpit above the storage unit and four (4) water resistant cockpit speakers.
REFER TO OWNER’S MANUAL PACKAGE FOR
INSTRUCTIONS AND WARRANTY INFORMATION ON
ALL ENTERTAINMENT PACKAGES.
D. D igiTal
(o
s aTelliTe pTional
)
s
YsTeM
, Dss-
If equipped, the digital satellite system is located on the hardtop and is powered by an ON/OFF switch located on the salon DC distribution panel.
Also included is a data port for computer aided diagnostics of the system. The data port is located in the cabinet below the salon television and is for use by qualified technicians only.
REFER TO OWNER’S MANUAL PACKAGE FOR
INSTRUCTIONS AND WARRANTY INFORMATION.
s
TarboarD
s
TaTerooM
e nTerTainMenT
s
YsTeM
The starboard guest stateroom entertainment center consists of a 15” television/DVD combination with remote control and coax outlet. The TV is mounted on a swivel rack and can be pulled away from the wall in order to insert a DVD into the system. To operate, turn ON the 120VAC STBD SYSTEMS breaker on the AC Main Distribution Panel.
An optional 17” flat screen LCD/DVD TV combo is available for the starboard guest stateroom.
17
520 Sedan Bridge
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16. c anvas
Standard 520 DB Canvas:
• Aft Curtain
• Hard Top Enclosure
• Canvas Storage Bag
REFER TO OWNER’S MANUAL PACKAGE
F O R I N S T RU C T I O N S A N D WA R R A N T Y
INFORMATION.
17. e lecTrical
s cheMaTics
This owner's manual contains electrical schematics and wiring harness illustrations for your boat. These electrical schematics were generated by electrical
CAD designers at the engineering division for technical reference and service technicians. Sea
Ray ® does not recommend that you attempt to work on the boat’s electrical system yourself. Instead, we recommend that you take your boat to your authorized Sea Ray ® dealer for service. Sea Ray ® reserves the right to change or update the electrical system on any model at any time without notice to the consumer and is NOT obligated to make any updates to units built prior to changes.
18
520 Sedan Bridge
520 s edan
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m anual dc W
IrIng
s cHemaTIcs draWIng no
. 09-601
(f
Ig
. 19.1)
520 Sedan Bridge
19
520 s edan
b rIdge
o
Wners
m anual dc W
IrIng
s cHemaTIcs draWIng no
. 09-601
(f
Ig
. 20.1)
20
520 Sedan Bridge
520 s edan
b rIdge
o
Wners
m anual dc W
IrIng
s cHemaTIcs draWIng no
. 09-601
(f
Ig
. 21.1)
520 Sedan Bridge
21
520 s edan
b rIdge
o
Wners
m anual dc W
IrIng
s cHemaTIcs draWIng no
. 09-601
(f
Ig
. 22.1)
22
520 Sedan Bridge
520 s edan
b rIdge
o
Wners
m anual dc W
IrIng
s cHemaTIc draWIng no
. 09-601
(f
Ig
. 23.1)
520 Sedan Bridge
23
520 s edan
b rIdge
o
Wners
m anual c abIn
dc W
IrIng
s cHemaTIc draWIng no
. 09-602
(f
Ig
. 24.1)
24
520 Sedan Bridge
520 s edan
b rIdge
o
Wners
m anual c abIn
dc W
IrIng
s cHemaTIc draWIng no
. 09-602
(f
Ig
. 25.1)
520 Sedan Bridge
25
520 s edan
b rIdge
o
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m anual m aIn
n egaTIve
, g roundIng and
b ondIng
s cHemaTIc draWIng no
. 09-603
(f
Ig
. 26.1)
26
520 Sedan Bridge
520 s edan
b rIdge
o
Wners
m anual s ysTem
m onITor
s cHemaTIc draWIng no
. 09-605
(f
Ig
. 27.1)
520 Sedan Bridge
27
520 s edan
b rIdge
o
Wners
m anual e ngIne
H arness
s cHemnaTIc
(c ummIns
Qsm-II W/s marTcrafT
) draWIng no
. 09-606
(f
Ig
. 28.1)
28
520 Sedan Bridge
520 s edan
b rIdge
o
Wners
m anual c ablemasTer
r emoTe draWIng no
. 09-608
(f
Ig
. 29.1)
520 Sedan Bridge
29
520 s edan
b rIdge
o
Wners
m anual b oW
T
HrusTer
s cHemaTIc
(s
Ide
P oWer
) draWIng no
. 09-609
(f
Ig
. 30.1)
30
520 Sedan Bridge
520 s edan
b rIdge
o
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m anual
W
Indlass
s cHemaTIc draWIng no
. 09-614
(f
Ig
. 31.1)
520 Sedan Bridge
31
520 s edan
b rIdge
o
Wners
m anual g eneraTor
s cHemaTIc
(o nan
d
Iesel
) draWIng no
. 09-617
(f
Ig
. 32.1)
32
520 Sedan Bridge
520 s edan
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m anual o nan
H
IgH
v olTage
W
IrIng
d
Iagram draWIng no
. 09-618
(f
Ig
. 33.1)
520 Sedan Bridge
33
520 s edan
b rIdge
o
Wners
m anual ac W
IrIng
s cHemaTIc
(240vac) draWIng no
. 09-630
(f
Ig
. 34.1)
34
520 Sedan Bridge
520 s edan
b rIdge
o
Wners
m anual ac W
IrIng
s cHemaTIc
(240vac) draWIng no
. 09-630
(f
Ig
. 35.1)
520 Sedan Bridge
35
520 s edan
b rIdge
o
Wners
m anual ac W
IrIng
s cHemaTIc
(220/50) draWIng no
. 09-632
(f
Ig
. 36.1)
36
520 Sedan Bridge
520 s edan
b rIdge
o
Wners
m anual ac s ysTem
W
IrIng
s cHemaTIc
(220/50) draWIng no
. 09-632
(f
Ig
. 37.1)
520 Sedan Bridge
37
520 s edan
b rIdge
o
Wners
m anual ac s ysTem
W
IrIng
d
Iagram
(c ummIns
Qsm-II) draWIng no
. 09-635
(f
Ig
. 38.1)
38
520 Sedan Bridge
520 s edan
b rIdge
o
Wners
m anual ac s ysTem
W
IrIng
d
Iagram
(I nTernaTIonal
o
PTIon
) draWIng no
. 09-635
(f
Ig
. 39.1)
520 Sedan Bridge
39
520 s edan
b rIdge
o
Wners
m anual e uro
gfcI (rcd) c omPonenTs
/W
IrIng
d
Iagram draWIng no
. 09-637
(f
Ig
. 40.1)
40
520 Sedan Bridge
I I ndex b
Bilge
Layout .................................................................12
Builder’s Plate ..............................................................1
h
Hull
Identification Number (HIN) ................................. vi c
Canvas.......................................................................18
Certifications
CE (Common European) mark ............................vii
NMMA (National Marine Manufacturers Assoc.) .vii
Clearances ..................................................................5
Cleats ........................................................................11
Control Station Layout .................................................7
l
Lighting
Anchor ................................................................11
Navigation ..........................................................11
Load Capacity ..............................................................1
p
Passenger Locations ...................................................1
D
Dimensions ..................................................................5
s
Safety Label Locations ................................................2
Switch Panels ..............................................................7
e
Electrical Schematics ................................................18
Entertainment System ...............................................16
T
Through-Hull Fittings ...................................................6
TV Signal Selector .....................................................16
f
Fire Extinguishing System .........................................14
Fuel System ...............................................................13
W
Warranties ................................................................. vi, viii
This publication does not contain component or accessory manuals.
Please visit www.searay.com for a complete library of all Sea Ray
Owner’s and Accessory Manuals
Sea Ray Boats Index i
n oTes
Index ii
Sea Ray Boats

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