Danfoss VLT® Profinet MCA 120 Operating instructions
Danfoss VLT® Profinet MCA 120 allows you to operate your HVAC, pump and compressor applications in a more efficient and cost-effective way. It is a compact and flexible drive that can be easily integrated into any PROFINET network. With its advanced features, it provides a wide range of control options, making it ideal for a variety of applications. It also offers a variety of communication options, making it easy to connect to other devices. Additionally, the drive is equipped with a number of safety features, making it a reliable and safe choice for any application.
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MAKING MODERN LIVING POSSIBLE
Operating Instructions
VLT ® PROFINET MCA 120
VLT ® HVAC Drive FC 102 • VLT ® AQUA Drive FC 202 • VLT ®
AutomationDrive FC 301/302 • VLT ® Decentral Drive FCD 302
www.danfoss.com/drives
Contents Operating Instructions
Contents
MG90U302
1 Safety
1.1 Copyright, Limitation of Liability and Revision Rights
1.2 Safety Note
1.3 Safety Regulations
1.4 Warning against Uninteded Start
2 Introduction
2.1 About this Manual
2.2 Technical Overview
2.3 Assumptions
2.4 Hardware
2.5 Background Knowledge
2.6 Available Literature
2.7 Abbreviations
3 How to Install
3.1 Installation
3.1.1 How to Install Option in Frequency Converter
3.1.2 The PROFINET Interface for the FCD 302
3.1.6 Recommended Design Rules
3.2 Using the Hardware Switches
3.3 LED Behaviour
4 PROFINET Parameters
4.1 Settings Communication Parameters
4.2 Ethernet Link Parameters
5 How to Configure the System
5.1 Configure the PROFINET Network
5.2 Configure the Controller
5.3 Configure the Frequency Converter
6 How to Control the Frequency Converter
6.1 PPO Types
6.2 PCV Parameter Access
Danfoss A/S © Rev. 2014-02-27 All rights reserved.
1
2
Contents Operating Instructions
6.3 Process Data
6.4 Control Profile
6.5 PROFIdrive Control Profile
6.6 Danfoss FC Control Profile
7 PROFINET Acyclic Communication
7.1 Features of an IO Controller System
7.2 Features of an IO-Supervisor System
7.3 Addressing Scheme
7.4 Acyclic Read/Write Request Sequence
7.5 Data Structure in the Acyclic Telegrams
7.6 Header
7.7 Parameter Block
7.8 Data Block
7.9 Header
7.10 Data Block
8 Parameters
8.1 Parameter Group 0-** Operation/Display
8.2 Parameter Group 8-** Communication and Option
8.3 Parameter Group 9-** PROFIdrive
8.4 Parameter Group 12-** Ethernet
8.5 PROFINET-specific Parameter List
8.6 Object and Data Types Supported
9 Application Examples
9.1 Example: Process Data with PPO Type 6
9.2 Example: Control Word Telegram using Standard Telegram 1/PPO3
9.3 Example: Status Word Telegram using Standard Telegram 1/PPO3
9.4 Example: PLC Programming
10 Troubleshooting
10.1 LED Status
10.2 No Communication with the Frequency Converter
10.3 Warning 34 Appears even though Communication is Established
10.4 Frequency Converter Does Not Respond to Control Signals
10.5 Alarm and Warning Words
10.6 Warning and Alarm Messages
11 Warnings and Alarms
11.1 Status Messages
11.1.1 Warnings/Alarm Messages
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MG90U302
Contents
Index
Operating Instructions
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3
Safety Operating Instructions
1 1
1 Safety
1.1 Copyright, Limitation of Liability and
Revision Rights
This publication contains information proprietary to
Danfoss. By accepting and using this manual, the user agrees that the information contained herein is used solely for operating equipment from Danfoss or equipment from other vendors if such equipment is intended for communication with Danfoss equipment over a serial communication link. This publication is protected under the Copyright laws of Denmark and most other countries.
Danfoss does not guarantee that a software program produced according to the guidelines provided in this manual functions properly in every physical, hardware, or software environment.
Although Danfoss has tested and reviewed the documentation within this manual, Danfoss gives no warranty or representation, either expressed or implied, with respect to this documentation. This includes its quality, performance, or firness for a particular purpose.
In no event shall Danfoss be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information contained in this manual, even if advised of the possibility of such damages. In particular, Danfoss is not responsible for any costs including, but not limited to those incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third parties.
Danfoss reserves the right to revise this publication at any time and to change its contents without prior notice or any obligation to notify previous users of such revisions or changes.
It has been assumed that all devices are sitting behind a firewall that does packet filtering and the environment has implemented restrictions on the software that can run inside the firewall. All nodes are assumed to be "trusted" nodes.
1.2 Safety Note
WARNING
HIGH VOLTAGE
The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency converter, or fieldbus may damage the equipment, cause serious personal injury, or death.
Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.
1.3 Safety Regulations
1.
2.
3.
4.
5.
The frequency converter must be disconnected from mains before carrying out repair work.
Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.
The off-command on the serial bus does not disconnect the equipment from mains and should not be used as a safety switch.
Correct protective earthing or grounding of the equipment must be established. The user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.
The earth leakage currents are higher than 3.5
mA.
Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.
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MG90U302
Safety Operating Instructions
1.4 Warning against Uninteded Start
1.
2.
The motor can be brought to a stop with bus commands while the frequency converter is connected to mains. These stop functions do NOT provide protection against unintended starts.
While parameters are being changed, there is a risk that motor starts.
3.
Electronic faults in the frequency converter and cease of
• temporary overload
• faults in supply mains, or
• fault in the motor connection can cause an unintended start.
WARNING
ELECTRICAL HAZARD
Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.
1 1
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5
Introduction Operating Instructions
2 Introduction
2 2
2.1 About this Manual
First time users can obtain the most essential information for quick installation and set-up in these chapters:
•
•
•
Chapter 5 How to Configure the System
For more detailed information including the full range of set-up options and diagnosis tools, refer to the chapters:
•
Chapter 5 How to Configure the System
•
Chapter 6 How to Control the Frequency Converter
•
•
Terminology
In this manual several terms for Ethernet are used.
• PROFINET , is the term used to describe the
PROFINET protocol.
• Ethernet , is a common term used to describe the physical layer of the network and does not relate to the application protocol.
2.2 Technical Overview
Since the introduction in 2001, PROFINET has been updated to handle low and medium performance requirement supported by PROFINET RT (Real Time) up to
High end servo performance in PROFINET IRT (Isochronous
Real Time). With this, PROFINET is the Ethernet Based
Fieldbus offering the most scalable and versatile technology today.
PROFINET provides users with the network tools to deploy standard Ethernet technology for manufacturing applications while enabling Internet and enterprise connectivity.
2.3 Assumptions
These operating instructions are under the conditions that the Danfoss PROFINET option is used with a Danfoss FC
102/FC 202/FC 301/FC 302/FCD 302 frequency converter. It is also assumed that the installed controller supports the interfaces described in this document and that all the requirements stipulated in the controller, as well as the frequency converter, are strictly observed along with all limitations herein.
2.4 Hardware
This manual relates to the PROFINET option MCA 120, type no. 130B1135 (uncoated) and 130B1235 (conformal coated).
2.5 Background Knowledge
The Danfoss PROFINET Option Card is designed to communicate with any system complying with the
PROFINET schema version 2.2 and 2.3 standards. For earlier versions of PROFINET, which support schema version 2.1
and earlier, Danfoss recommends an upgrade of the master and other devices connected to the PROFINET network to schema version 2.2 and version 2.3. Familiarity with this technology is assumed. Issues regarding hardware or software produced by other manufacturers, including commissioning tools, are beyond the scope of this manual, and are not the responsibility of Danfoss.
For information regarding commissioning tools, or communication to a non-Danfoss node, consult the appropriate manuals.
2.6 Available Literature
Available Literature for FC 102/FC 202/FC 301/FC
302/FCD 302
• The Operating Instructions, provides the necessary information for getting the central frequency converter up and running.
• The FCD 302 Operating Instructions, provides the necessary information for getting the de-central frequency converter up and running.
•
The Design Guide, includes all technical information about the central frequency converter design and applications including encoder, resolver, and relay options.
• The FCD 302 Design Guide, includes all technical information about the de-central frequency converter design and applications including encoder, resolver, and relay options.
•
The VLT ® AutomationDrive Profibus Operating
Instructions provides the information required for controlling, monitoring, and programming the frequency converter via a Profibus fieldbus.
•
The VLT ® AutomationDrive DeviceNet Operating
Instructions provides the information required for controlling, monitoring, and programming the frequency converter via a DeviceNet fieldbus.
•
The VLT ® AutomationDrive MCT 10 Set-up Software
Operating Instructions, provides information for
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MG90U302
Introduction Operating Instructions installation and use of the configuration tool on a
PC.
•
The VLT ® AutomationDrive IP21/Type 1 Instruction, provides information for installing the IP21/Type
1 option.
•
The VLT ® AutomationDrive 24 V DC Backup
Instruction, provides information for installing the
24 V DC Backup option.
Danfoss technical literature is also available online at www.danfoss.com/BusinessAreas/DrivesSolutions/ .
2.7 Abbreviations
LED
LSB
MAV
MSB
MRV
N/A
PC
PCD
PLC
PNU
REF
STW
Abbreviation Definition
API Actual Packet Interval
CC
CTW
Control Card
Control Word
DCP
DHCP
EMC
I/O
IP
LCP
Discovery and Configuration Protocol
Dynamic Host Configuration Protocol
Electromagnetic Compatibility
Input/Output
Internet Protocol
Local Control Panel
Light Emitting Diode
Least Significant Bit
Main Actual Value (actual output)
Most Significant Bit
Main Reference Value
Not applicable
Personal Computer
Process Control Data
Programmable Logic Controller
Parameter Number
Reference (=MRV)
Status Word
Table 2.1 Abbreviations
2 2
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How to Install Operating Instructions
3 How to Install
3 3
3.1 Installation
3.1.1 How to Install Option in Frequency
Converter
Items required for installing a fieldbus option in the frequency converter
• The fieldbus option
•
Fieldbus option adaptor frame for the FC 102/FC
202/FC 301/FC 302. This frame is deeper than the standard frame, to allow space for the fieldbus option beneath
• Strain relief (only for A1 and A2 enclosures)
EtherNet Port1
MCA
121
MS
MS1
MS2
SW.ver.
EtherNet Port2
Option A
Illustration 3.1 Fieldbus Option Adaptor Frame
Illustration 3.2 The Fieldbus Option
Instructions
• Remove LCP panel from the FC 102/FC 202/FC
301/FC 302.
• Remove the frame located beneath and discard it.
• Push the option into place. The Ethernet connectors must be facing upwards.
•
Remove top knock-out on the fieldbus option adaptor frame.
• Push the fieldbus option adaptor frame for the FC
102/FC 202/FC 301/FC 302 into place.
• Replace the LCP and attach cable.
NOTICE
Do not strip the Ethernet cable and ground it via the strain relief-plate! The grounding of screened Ethernet cables are done through the RJ45 connector on the interface.
NOTICE
After installing the MCA 120 option, be aware of the following parameter settings:
8-01 Control Site : [2] Control word only or [0] Digital and control word parameter 8-02 Control Source : [3] Option A
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MG90U302
How to Install Operating Instructions
3.1.2 The PROFINET Interface for the FCD
302
4
1
2
Port 1
Port 2
3
2
3
M12 PIN #
1
4
Illustration 3.5 M12 Connector
Signal
RX +
TX +
RX -
TX -
Illustration 3.3 Ethernet Connection on the Control Card
Ethernet ports MK101 and MK102 are placed on the installation board. MK101 is port 1.
The shield of the two RJ45 connectors is connected to ground via a RC connection. This guides EMC noise to ground without risk of a ground loop connection via the
Ethernet cables.
In the pluggable solution the fieldbus is connected directly to the M12 connection FB1 and FB2 outside the frequency converter. M12 connector is a “female” connector. FB1 is connected to port 1. The pluggable solution supports an easy plug and play solution, where the Ethernet is plugged to the Ethernet interface. Note that the housing of the
M12 plug is connected directly to ground. If the shield of the Ethernet cable has to be isolated from ground, a isolated reduction ring has to be mounted between the
M12 connector and the installation box.
3.1.3 Network
It is of high importance that the media chosen for Ethernet data transmission are suitable. Normally CAT5e and CAT6 cables are recommended for industrial applications. Both types are available as unshielded twisted pair and shielded twisted pair. Shielded cables are recommended for use in industrial environments and with frequency converters.
A maximum cable-length of 100 m is allowed between switches.
LCP RL2 RL1 33
FB2 FB1
USB
18 19 32
3 3
Illustration 3.4 Pluggable Solution
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How to Install Operating Instructions
3 3
3.1.4 PROFINET Cables
PROFINET cables used are based electrically on category 5 balanced LAN cables according to ISO/IEC 11801 Edition 2.0, Class
D.
Type C cables can be used in special applications (for example, the use of trailing cables and frequently moved machine parts) even though their design and mechanical parameters can deviate from the specifications of type A and type B cables.
Still, most of the electrical parameters (e.g. impedance levels) are retained. Highly flexible copper cables generally have the finest stranded conductors and, for example, a highly resistant polyurethane outer sheath.
Various outer sheath materials are permitted to meet the various demands regarding resistance of industrial environments and exterior/underground laying (natural and synthetic oil, grease, coolants/lubricants, chemicals, high and low temperatures, UV radiation, etc.).
Cable type
Design
Cable Installation Type
Cable marking
Core Cross Section
Outer Diameter
Core Diameter
Colour (Outer Sheath)
Core Identification (colours) star quad 2 pair
Number of Cores
Application type A
Data Cable
Stationary, no movement after installation
PROFINET type A
AWG 22/1
5.5-8.0 mm
1.5 ± 0.1 mm
Green RAL6018
4
Cable Design
Shielding Design Type
2 pairs or 1 star quad
Aluminum Foil + Cu braiding
Which Plug for which Cable Type RJ-45 (IP20 or IP65/67)/M12
Application type B
Data Cable
Flexible, occasional movement or vibration
PROFINET type B
AWG 22/7
Application type C
Data Cable
Special Applications (e.g. highly flexible, permanent movement, vibration or torsion)
PROFINET type C
AWG 22/..
Application
Application
Application white, yellow, blue, orange Pair 1: white (RXD+), blue (RXD-) Pair 2: yellow(TXD+), orange(TXT-)
Application
Table 3.1 All Balanced Cables used shall Comply with these Parameters
Relevant Standard
Delay Skew
Transfer Impedance
ISO/IEC 11801 Edition 2.0, IEC 61156 (minimum Category 5)
<≤ 20 ns/100 m
<≤ 50 m Ohm/m at 10 MHz
Table 3.2 Transmission Performance Requirements
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MG90U302
How to Install Operating Instructions
3.1.5 Topology
The PROFINET module features a built-in Ethernet-switch, thus having 2 Ethernet RJ45/M12 connectors. This enables the possibility for connecting several PROFINET options in a line topology as an alternative to the traditional star-topology.
The 2 ports are equal, in the sense that they are transparent for the option, and thus it is free to select which of the 2 ports to be used.
Star Topology
3 3
Illustration 3.6 Star Topology
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How to Install Operating Instructions
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Line Topology
In many installations, the use of line topology has several benefits, such as simpler cabling, use of smaller/fewer Ethernet switches. The PROFINET interface supports line topology with its 2 ports and built-in Ethernet switch. If line topology is used, precautions must be taken if more than 8 frequency converters in a line is installed. Each frequency converter in the line will, due to the built-in Ethernet switch add a small delay the communication. This can lead to time out in the PLC, if the the update time has been selected to a low value. If more than 8 frequency converters in line are installed, the update time has to be set higher than 2 ms. Typically 4 ms does allow up to 16 frequency converters with a line. With 8 ms 32 frequency converters can be installed. The numbers given are typical values and may vary from installation to installation.
Illustration 3.7 Line Topology
NOTICE
In a line topology, all frequency converters must be powered either by mains, or by a 24 V DC option card, in order the built-in switch to work.
Operate installing frequency converter of different power-sizes in a line topology may result in unwanted power-off behavior, while using controlword timeout (
to parameter 8-06 Reset Control Timeout . It is recommended to mount the frequency converters with the longest discharge time first in the line topology. In normal operation, frequency converters with bigger powersize has a longer discharge time.
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How to Install
Ring/Redundant Line Topology
Operating Instructions
3 3
Illustration 3.8 Ring/Redundant Line Topology
For higher availability of a Ethernet network the usage of ring topology can increase the availability. For ring topology, a special switch (redundancy manager) has to be installed between the PLC and the frequency converters. The redundancy manager switch has to be configured so that the ports that connects to the ring are clearly defined. The main redundancy manager hereafter sends test frames into the ring to detect if the ring is still up and working. If the switch does detect a fault in the ring, it reconfigures the ring into 2 lines instead. The transition from one ring into 2 lines can take up to 500 ms depending on the connected components that are installed in the ring. If the PLC has to run through this time without fault, the PLC's timing has to be set, so that this time does not lead to time out fault.
NOTICE
For this type of topology it is crucial that the network switch supports detection of loss of line topology. The switch inside the PROFINET option does not support this, but it must be supported in the redundancy manager that connects the ring to the controller/network. Consult the manual of the switch for more information.
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How to Install Operating Instructions
3 3
3.1.6 Recommended Design Rules
While designing Ethernet networks special attention and caution must be taken regarding active network components.
While designing a network for line topology it is important to notice that a small delay is added with each switch in the line.
It is not recommended to connect more than 32 frequency converter in a line. Exceeding the recommended design rules, may result in unstable or faulted communication.
Illustration 3.9 Recommended Design Rules
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MG90U302
How to Install Operating Instructions
3.1.7 EMC Precautions
The following EMC precautions are recommended in order to achieve interference-free operation of the Ethernet network. Additional EMC information is available in the FC
102/FC 202/FC 301/FC 302/FCD 302 series Design Guide.
NOTICE
Relevant national and local regulations, for example regarding protective earth connection, must be observed.
The Ethernet communication cable must be kept away from motor and brake resistor cables to avoid coupling of high frequency noise from one cable to the other.
Normally, a distance of 200 mm (8 inches) is sufficient, but maintaining the greatest possible distance between the cables is recommended, especially where cables run in parallel over long distances. For power sizes above 315 kW, it is recommended to increase the minimum distance of
500 mm (20 inches). When crossing is unavoidable, the
Ethernet cable must cross motor and brake resistor cables at an angle of 90 ° .
shows an FC 302 to illustrate the frequency converter. This is also valid for an
FCD.
12-08 Host Name or via DCP command. In all other combinations the hardware switches have priority over the parameter setting. The station name is set based on the value in 15-40 FC Type , and a 3-digit number - where the number selected from the DIP settings.
Ethernet Port 2
Option A
130B1135
B:08:XX:XX:XX
Host Name
8 7 6 5 4 3 2 1
ON
OFF
Illustration 3.11 DIP Switch (FC 302)
3 3 min. 200/500 mm
90° crossing
Ethernet Cable
ON-OFF
8 7 6 5 4 3 2 1
PROFIBUS ADDR.
PROFIBUS TERM.
8 7 6
ON
5
OFF
4 3 2 1
Illustration 3.10 EMC Precautions (Example)
3.2 Using the Hardware Switches
The option has hardware switches, that can be used for setting the station name (Host Name). When all switches are set in the "On" position, or all are set in the "OFF" position, it is possible to change the station name via the
Illustration 3.12 DIP Switch (FCD 302)
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How to Install Operating Instructions
3 3
By using the hardware switches it is possible to set 253 different station names according to
(FC 302 used in this example):
Switch 8 7 6 5 4 3 2 1
12-08 Host Name +128 +64 +32 +16 +8 +4 +2 +1
‘FC-302-005’
‘FC-302-035’
OFF OFF OFF OFF OFF ON OFF ON
OFF OFF ON OFF OFF OFF ON ON
‘FC-302-082’
‘FC-302-212’
OFF ON OFF ON OFF OFF ON OFF
ON ON OFF ON OFF ON OFF OFF
Table 3.3 Host Names Setting
The Host Name change comes into effect at the next power-up, and can be read in 12-08 Host Name .
3.3 LED Behaviour
The option has 3 bi-coloured LEDs that allow a fast and detailed diagnosis. The 3 LEDs are each linked to its unique part of the PROFINET option, see
LED label
MS
NS1
NS2
Description
Module Status, reflects the activity on the
PROFINET stack
Network Status 1, reflects the activity on port 1
Network Status 2, reflects the activity on port 2
Table 3.4 LED Label
Ethernet Port 1 Ethernet Port 2
MS LED
NS LED’s
Ethernet Port 1
MS
MCA 120
PROFINET
NS1
NS2
MAC: 00:1B:08:XX:XX:XX
Host Name
Ethernet Port 2
Option A
130B1135
SW. ver. 3.00 (TM: 3:15)
8 7 6 5 4 3 2 1
Illustration 3.13 Overview of the Option
16
ON WARNING ALARM
Bus MS NS1 NS2
Illustration 3.14 LED Panel for FCD 302
The LED is visible from the outside of an FCD 302.
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MG90U302
How to Install Operating Instructions
Module status
Status
No IP Address assigned
No Communication to PROFINET module. Module is waiting for configuration telegram from Controller.
IO AR established
Supervisor AR established, No IO AR.
Internal Error
Wink
Tri-colour LED
Off
Green:
Green:
Green:
Red:
Yellow:
▂███▂███▂█
▂█▂█▂█▂█▂█
▂█▂█▂█▂█▂█
Table 3.5 MS: Module Status
Network Status
Phases
Power Off
Power On
Running
Data exchange
Status
No Power or No Link on the corresponding port
IP Address Conflict
Waiting for configuration
In Data Exchange Mode
Wrong Configuration
No increment in "In Octets" counter of corresponding port in last 60 s
Table 3.6 Indication on Network Status LED
Off
Red:
Green:
Green:
Red:
Yellow:
During normal operation the MS and at least one NS LED shows a constant green light.
Tri-colour LED
▂█▂█▂█▂█▂█
▂███▂███▂█
▂█▂█▂█▂█▂█
Wink command
The option responds to a Wink command from the network by yellow flashing of all 3 LEDs simultaneously.
3 3
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PROFINET Parameters Operating Instructions
4 PROFINET Parameters
4 4
4.1 Settings Communication Parameters
All basic communication parameters are located in parameter group 12-0* IP Settings : The parameters are all set to PROFINET standard values, so that only a minimum change is necessary.
• 12-00 IP Address Assignment
•
12-01 IP Address
• Parameter 12-02 Subnet Mask
• Parameter 12-03 Default Gateway
• Parameter 12-04 DHCP Server
•
Parameter 12-05 Lease Expires
• Parameter 12-06 Name Servers
• Parameter 12-07 Domain Name
• Parameter 12-08 Host Name
•
Parameter 12-09 Physical Address
The PROFINET interface offers several ways of address assignment. Typically DCP is used, and then the PLC assigns the IP address, Subnet mask and other relevant parameters when the communication is established. The following examples does show setting, if the PROFINET
DCP assignment is used.
Parameter
Parameter 12-00 IP Address
Assignment
Value
[10] DCP
Parameter 12-01 IP Address 0.0.0.0 (From PLC)
Parameter 12-02 Subnet Mask 0.0.0.0 (From PLC)
Parameter 12-03 Default
Gateway
0.0.0.0 (From PLC)
Parameter 12-04 DHCP
Server
*
Table 4.1 Setting up Frequency Converter with Manual assigned IP Address
*= Host Name can be set via the LCP, Through DCP command or by setting the DIP Switches on the PROFINET interface.
Parameter
Address
Assignment
Address
Value
[1] DHCP/[2] BOOTP
Read only
12-02 Subnet Mask Read only
fault Gateway
Read only
Table 4.2 Setting up Drive with Automatic (BOOTP/DHCP) assigned IP Address
By IP address assigned by DHCP/BOOTP/DCP server, the assigned IP Address and Subnet Mask can be read out in parameter 12-01 IP Address and 12-02 Subnet Mask . In parameter 12-04 DHCP Server the IP address of the found
DHCP or BOOTP server is displayed. For DHCP only: The remaining lease-time can be read-out in 12-05 Lease
Expires . If lease time is set to 0 (zero), the timer never expires.
12-09 Physical Address reads out the MAC address of option, which is also printed on the label of the option.
Parameter 12-03 Default Gateway is optional and only used in routed networks.
NOTICE
It is only possible to assign valid class A, B, and C IP address to the option. The valid ranges are shown in
Class A 1.0.0.1-126.255.255.254
Class B 128.1.0.1-191.255.255.254
Class C 192.0.1.1-223.255.254.254
Table 4.3 Valid Ranges for IP Address to the Option
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PROFINET Parameters Operating Instructions
4.2 Ethernet Link Parameters
Parameter group 12-1* Ethernet Link Parameters :
• Parameter 12-10 Link Status
•
12-11 Link Duration
• Parameter 12-12 Auto Negotiation
• Parameter 12-13 Link Speed
• 12-14 Link Duplex
Each port has unique Ethernet Link Parameters.
Parameter 12-10 Link Status and 12-11 Link Duration displays information on the link status, per port.
Parameter 12-10 Link Status displays Link or No Link according to the status of the present port.
12-11 Link Duration displays the duration of the link on the present port. If the link is lost, the counter is reset.
Parameter 12-12 Auto Negotiation is a feature that enables
2 connected Ethernet devices to select common transmission parameters, such as speed and duplex mode.
In this process, the connected devices first share their capabilities and then select the fastest transmission mode they both support.
Incapability between the connected devices could lead to decreased communication performance.
To prevent this, Auto Negotiation can be disabled.
If
parameter 12-12 Auto Negotiation
is set to OFF, link speed and duplex mode can be configured manually in parameter 12-13 Link Speed and parameter 12-12 Auto
Negotiation .
Parameter 12-13 Link Speed - displays/sets the link speed for each port. If no link is present, “None” is displayed.
12-14 Link Duplex - displays/sets the duplex mode for each port.
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4 4
How to Configure the System Operating Instructions
5 How to Configure the System
5 5
5.1 Configure the PROFINET Network
All PROFINET devices that are connected to the same bus network must have a unique station name (Host Name).
The PROFINET Host Name of the frequency converter can be set via:
12-08 Host Name , or as described in
via Hardware switches.
5.2 Configure the Controller
5.2.1 GSD File
To configure a PROFINET Controller, the configuration tool needs a GSD file for each type of slave on the network.
The GSD file is a PROFINET xml file containing the necessary communication setup data for a slave. Download the GSD file for the FC 100, FC 200, FC 300 and FCD 302 frequency converters at www.danfoss.com/BusinessAreas/
DrivesSolutions/profinet. The name of the GSD file may vary compared to this manual. Download the latest version from the website. The following example shows an FC 302.
The steps for FCD 302 and the other frequency converter series are the same.
PROFINET SW version
( 15-61 Option SW Version )
FC 102/FC 202/FC 301/FC 302
GSD file
FCD 302
GSDML-V2.2-Danfoss-
FC-20090620.xml or
GSDML-V2.3-Danfoss-
FC-20131010.xml
GSDML-V2.2-Danfoss-
FCD-20090620.xml or
GSDML-V2.3-Danfoss-
FCD-20131010.xml
Table 5.1 GSD file
The first step in configuration of the PROFINET Controller is to import the GSD file in the configuration tool. The following steps outlined show how to add a new GSD file to the Simatic Manager software tool. For each drive series, a GSD file is typically imported once only, following the initial installation of the software tool.
Illustration 5.1 Import the GSD File in the Configuration Tool
Illustration 5.2 Add a New GSD File to the Simatic Manager
Software Tool
The FC 102/FC 202/FC 301/FC 302/FCD 302 GSD file is now imported and is accessible via the following path in the
Hardware catalogue:
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Illustration 5.4 Set Up the Hardware and Add a PROFINET
Master System
Illustration 5.3 Path in the Hardware Catalogue
Open a Project, set up the Hardware and add a PROFINET
Master system. Select Danfoss FC PN then drag and drop it onto the PROFINET IO system.
Open the properties for the inserted frequency converter, to enter the device name..
NOTICE
The name must match the name in 12-08 Host Name . If the checkmark Assign IP address via the IO controller is set, the controller downloads the IP address to the IO device that has the corresponding device name. The IP address is stored in the non volatile memory of the frequency converters.
The next step is to set up the peripheral input and output data. Data set up in the peripheral area is transmitted cyclically via telegrams/PPO types. In the example below, a
PPO type 6 is dragged and dropped to slot 1.
See the PPO types in
for more information.
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Illustration 5.5 Set up the Peripheral Input and Output Data
The configuration tool automatically assigns addresses in the peripheral address area. In this example the input and output area have the following configuration:
PPO type 6
PCD word number
Input address
Set-up
0
STW
1
256-257 258-259
MAV
2
260-261
9-16 PCD Read
Configuration .2
3
262-263
9-16 PCD Read
Configuration .3
Table 5.2 PCD Read (VLT to PLC)
PCD word number
Output address
Set-up
0
CTW
1
256-257 258-259
MRV
2
260-261
9-15 PCD Write
Configuration .2
3
262-263
9-15 PCD Write
Configuration .3
Table 5.3 PCD Write (PLC to VLT)
Assign the PCDs via 9-16 PCD Read Configuration for inputs and 9-15 PCD Write Configuration for outputs.
Download the configuration file to the PLC. The PROFINET system should start data exchange when the PLC is set to
Run mode.
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5.3 Configure the Frequency Converter
5.3.1 VLT Parameters
Pay particular attention to the following parameters when configuring the frequency converter with a PROFINET interface.
• 0-40 [Hand on] Key on LCP . If [Hand On] is activated, control of the frequency converter via the PROFINET interface is disabled
• After an initial power up the frequency converter automatically detects whether a fieldbus option is installed in slot A, and set parameter 8-02 Control
Source to [Option A]. If an option is added, changed, or removed from an already commissioned frequency converter, it will not change parameter 8-02 Control Source but enter Trip
Mode, and the frequency converter displays an error
•
Parameter 8-10 Control Profile . Choose between the Danfoss frequency converter Profile and the
PROFIdrive profile
• 8-50 Coasting Select to 8-56 Preset Reference Select .
Selection of how to gate PROFINET control commands with digital input command of the control card.
NOTICE
When Parameter 8-01 Control Site is set to [2] Control word only , then the settings in Parameter 8-50 Coasting
Select to Parameter 8-56 Preset Reference Select is overruled, and only act on Bus-control.
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6 How to Control the Frequency Converter
6 6
6.1 PPO Types
The PROFIdrive profile for frequency converters specifies a number of communication objects (Parameter Process data
Objects, PPO), which are suitable for data exchange between a process controller, such as a PLC, and frequency converters.
All PPOs are defined for cyclic data transfer, so that process data (PCD) can be transferred from the controller to the slave and vice versa.
shows the PPO types available for the FC 102/FC 202/FC 301/FC 302/FCD 302.
PPO types 3, 4, 6, 7 and 8 are pure process data objects for applications requiring no cyclic parameter access. The PLC sends out process control data, and the frequency converter then responds with a PPO of the same length, containing process status data. The first two bytes of the process data area (PCD 0) comprise a fixed part present in all PPO types. The first two words of the process data area (PCD 0 and PCD1) comprise a fixed part present in all PPO types. The following data (PCD 2 to PCD 9) are flexible for PCD write entries ( 9-15 PCD Write Configuration , and for PCD read entries ( 9-16 PCD Read Configuration . The parameters can be parameterised with process signals from the list on parameter 9-23 Parameters for Signals .
PPO types 1, 2 and 5 are mixed process data objects for applications requiring and cyclic parameter access. These PPO types has a PCD part where the PLC sends out process control data, and the frequency converter responds with a PPO of the same length, containing process this is a feature like in PPO 3, 4, 6 and 8. In the front of the PCD data, the three PPO types has the PCA (Parameter Characteristics Access) part. In the PCA data it is possible to read or write to the drives parameters, with up to four byte of data.
Select the signals for transmission from the master to the frequency converter in 9-15 PCD Write Configuration (request from master to the frequency converter). Select the signals for transmission from the frequency converter to the master in
9-16 PCD Read Configuration (response: FC → master). PPO types 1, 2 and 5 has a PCV part and a PCD part. The PCV
(Parameter Characteristics Value) allows the acyclic access to Parameters via the cyclical data exchange.
The choice of PPO type is made in the master configuration, and is then automatically recorded in the frequency converter.
No manual setting of PPO types in the frequency converter is required. The current PPO type can be read in parameter 9-22 Telegram Selection .
Selection [1] Standard telegram 1 is equivalent to PPO type 3.
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Type
6:
Type
7:
Type
4:
Type
5:
PCD
PCA
IND
PVA
Type
8:
PCV
Type
2:
Type
3:
Byte no.
Type
1:
PCV
9-15 PCD Write Configuration +
9-16 PCD Read Configuration index.
no.
PCA IND PVA
1
[0]
2
[1]
3
[2]
4
[3]
5
[4]
PCD
6
[5]
7
[6]
8
[7]
9
[8]
10
[9]
CTW
STW
MRV
MAV
PCD PCD PCD PCD PCD PCD PCD PCD
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Parameter Characteristics Value
Process Data
Parameter Characteristics (Bytes 1, 2)
Sub index (Byte 3. Byte 4 is not used)
Parameter value (Bytes 5 to 8)
CTW:
STW:
MRV:
MAV:
Control word
Status word
Main reference value
Main actual value (Actual output frequency)
Table 6.1 PPO Types
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6.2 PCV Parameter Access
Parameter access via the PCV channel is performed by the PROFINET cyclical data exchange, where the PCV channel is part of the PPOs described in
chapter 6 How to Control the Frequency Converter
.
Using the PCV channel it is possible to read and write parameter values, as well as readout of a number of describing attributes of each parameter.
6.2.1 PCA Handling
The PCA part of PPO types 1, 2 and 5 can handle several tasks. The master can control and supervise parameters and request a response from the slave, whereas the slave can respond to a request from the master. Requests and responses is a handshake procedure and cannot be batched, meaning that if the master sends out a read/write request, it has to wait for the response, before it sends a new request. The request or response data value will be limited to maximum 4 bytes, which implies that text strings are not transferable. For further information, see
chapter 9 Application Examples
.
6.2.2 PCA - Parameter Characteristics
15 14
RC
13 12 11
SMP
Table 6.2 PCA - Parameter Characteristics
10
RC: Request/response characteristics (Range 0..15)
SMP: Spontaneous Message (Not supported)
PNU : Parameter no. (Range 1..1999)
9 8 7 6 5
PNU
4 3 2 1 0
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6.2.3 Request/Response Handling
The RC portion of the PCA word defines the requests that may be issued from the master to the slave as well as what other portions of the PCV (IND and PVA) are involved. The PVA portion transmits word-size parameter values in bytes 7 and 8, while long word size values require bytes 5 to 8 (32 bits). If the Response/Request contains array elements, the IND carries the Array Subindex. If parameter descriptions are involved, the IND holds the Record Sub-index of the parameter description.
6.2.4 RC Content
5
6
3
4
1
2
Request
0
7
8
9
10-15
Table 6.3 Request
Function
No request
Request parameter value
Change parameter value (word)
Change parameter value (long word)
Request description element
Change description element
Request parameter value (array)
Change parameter value (array word)
Change parameter value (array long word)
Request number of array elements
Not used
If the slave rejects a request from the master, the RC word in the PPO-read indicates this by assuming the value 7.
The fault number is carried by bytes 7 and 8 in the PVA element.
5
6
3
4
7
8
1
2
Response Function
0 No response
Transfer parameter value (word)
Transfer parameter value (long word)
Transfer description element
Transfer parameter value (array word)
Transfer parameter value (array long word)
Transfer number of array elements
Request rejected (incl. fault #, see below)
Not serviceable by PCV interface
9
10
11
12
13-15
Not used
Not used
Not used
Not used
Not used
Table 6.4 Response
7
8
9
10
5
6
3
4
1
2
Fault no.
0
Interpretation
Illegal PNU
Parameter value cannot be changed
Upper or lower limit exceeded
Subindex corrupted
No array
Data type false
Cannot be set by user (reset only)
Description element cannot be changed
IR required PPO-write not available
Description data not available
Access group
15
16
17
18
11
12
13
14
No parameter write access
Key word missing
Text in cyclical transmission not readable
Name in cyclical transmission not readable
Text array not available
PPO-write missing
Request temporarily rejected
Other fault
19 Data in cyclical transmission not readable
130 There is no bus access to the parameter called
131 Data change is not possible because factory setup has been selected
Table 6.5 Fault No.
6.2.5 Example
This example shows how to use PPO type 1 to change the ramp-up time ( 3-41 Ramp 1 Ramp Up Time ) to 10 s and to command a start and speed reference of 50%.
Frequency converter parameter settings:
8-50 Coasting Select : Bus parameter 8-10 Control Profile : PROFIdrive profile
6.2.6 PCV
PCA Parameter Characteristics
PCA part (byte 1-2).
The RC part tells what the PCV part must be used for. The functions available appear from the table, see
When a parameter is changed, choose value 2 or 3. In this example 3 is chosen, because 3-41 Ramp 1 Ramp Up Time covers a long word (32 bits).
3-41 Ramp 1 Ramp Up Time =155 hex: In this example byte
1 and 2 are set to 3155.
IND (bytes 3-4)
Used when reading/changing parameters with sub-index, for example 9-15 PCD Write Configuration . In the example bytes 3 and 4 are set to 00 Hex.
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PVA (bytes 5-8)
The data value of 3-41 Ramp 1 Ramp Up Time must be changed to 10.00 seconds. The value transmitted must be
1000, because the conversion index for 3-41 Ramp 1 Ramp
Up Time is 2. This means that the value received by the frequency converter is divided by 100, such that the frequency converter perceives 1000 as 10.00. Bytes
5-8=1000=03E8 Hex. See
chapter 8.6 Object and Data Types
.
6.2.7 PCD
Control word (CTW) according to PROFIdrive profile:
Control words consist of 16 bits. The meaning of each bit is explained in the section Control word and Status word.
The following bit pattern sets all necessary start commands:
0000 0100 0111 1111=047F Hex.*
0000 0100 0111 1110=047E Hex.*
0000 0100 0111 1111=047F Hex.
Quick stop: 0000 0100 0110 1111=046F Hex.
Stop: 0000 0100 0011 1111=043F Hex.
NOTICE
* For restart after power up: Bit 1 and 2 of the CTW must be set to 1 and bit 0 toggled from 0 to 1.
6.2.8 MRV
Speed reference, the data format is "Standardized value". 0
Hex=0% and 4000 Hex=100%.
In the example, 2000 Hex is used, corresponding to 50% of maximum frequency ( 3-03 Maximum Reference ).
The whole PPO therefore has the following values in Hex:
PCV
PCD
PCA
PCA
IND
IND
PVA
PVA
PVA
PVA
CTW
CTW
MRV
MVR
Table 6.6 PPO Values in Hex
10
11
12
6
7
4
5
8
9
2
3
Byte
1
7F
20
00
00
00
00
03
Value
31
55
00
E8
04
The process data within the PCD part acts immediately upon the frequency converter, and can be updated from the master as quickly as possible. The PCV part is a
"handshake" procedure which means that the frequency converter has to acknowledge the command, before a new one can be written.
A positive response to the preceding example may look like this:
PCV
PCD
PCA
PCA
IND
IND
PVA
PVA
PVA
PVA
STW
STW
MAV
MAR
Table 6.7 Positive Response
8
9
10
11
12
6
7
4
5
2
3
Byte
1
E8
0F
07
20
00
00
00
00
03
Value
21
55
00
The PCD part responds according to the state and parameterization of the frequency converter.
The PCV part responds as
•
PCA: As the request telegram, but here the RC part is taken from
2 Hex, which is a confirmation that a parameter value of the type long word (32 bit) has been transferred. IND is not used in this example.
• PVA: 03E8Hex in the PVA part tells that the value of 3-41 Ramp 1 Ramp Up Time is 1000, which corresponds to 10.00.
• STW: 0F07 Hex means that the motor is running and there are no warnings or faults (for details see
).
• MAV: 2000 Hex indicates that the output frequency is 50% of the maximum reference.
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A negative response may look like this:
PCV
PCD
PCA
PCA
IND
IND
PVA
PVA
PVA
PVA
STW
STW
MAV
MAR
Table 6.8 Negative Response
6
7
4
5
2
3
Byte
1
8
9
10
11
12
02
0F
07
20
00
00
00
00
00
Value
70
00
00
RC is 7 Hex, which means that the request has been rejected, and the fault number can be found in the PVA part. In this case the fault number is 2, which means that the upper or lower limit of the parameter is exceeded, see
6.3 Process Data
Use the process data part of the PPO for controlling and monitoring the frequency converter via the PROFINET.
6.3.1 Process Control Data
Process data sent from the PLC to the frequency converter are defined as Process Control Data (PCD).
0
CTW
1
MRV
Table 6.9 Master Slave
2
PCD
......
......
PCD write
9
PCD
PCD 0 contains a 16-bit control word, where each bit controls a specific function of the frequency converter, see
. PCD 1 contains a 16-bit speed set point in percentage format. See
.
The content of PCD 2 to PCD 9 is programmed in 9-15 PCD
Write Configuration and 9-16 PCD Read Configuration .
6.3.2 Process Status Data
Process data sent from the frequency converter contain information about the current state of the frequency converter.
0
STW
1
MAV
Table 6.10 Slave Master
2
PCD
......
......
PCD read
9
PCD
PCD 0 contains a 16-bit status word, where each bit contains information regarding a possible state of the frequency converter.
PCD 1 contains per default the value of the current speed of the frequency converter in percentage format (see
chapter 6.3.3 Reference Handling
).
The content of PCD 2 to PCD 9 is programmed in 9-16 PCD
Read Configuration .
6.3.3 Reference Handling
The reference handling in FC 102/FC 202/FC 301/FC
302/FCD 302 is an advanced mechanism that sums up references from different sources.
For more information on reference handling, refer to the
FC 102/FC 202/FC 301/FC 302/FCD 302 Design Guides.
Illustration 6.1 Reference Handling
The reference, or speed set point (MRV, send via PROFINET is always transmitted to the frequency converter in percentage format as integers represented in hexadecimal
(0-4000 hex).
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Depending on the setting of 3-00 Reference Range the reference and MAV are scaled accordingly:
Illustration 6.2 Scaled MAV
NOTICE
If 3-00 Reference Range is set to [0] Min - Max , a negative reference will be handled as 0%.
The actual output of the frequency converter is limited by the speed limit parameters in 4-11 Motor Speed Low Limit
[RPM] to 4-14 Motor Speed High Limit [Hz] .
The final speed limit is set by 4-19 Max Output Frequency .
The reference and the MAV have the format which appears in
MRV/MAV
100%
75%
50%
25%
0%
-25%
-50%
-75%
-100%
Integer in hex
4000
3000
2000
1000
0
F000
E000
D000
C000
Integer in decimal
16.384
12.288
8.192
4.096
0
-4.096
-8.192
-12.288
-16.384
Table 6.11 The Format of Reference and the MAV
NOTICE
Negative numbers are formed as two's complement.
NOTICE
The data type for MRV and MAV is a N2 16 bit standardised value, meaning it can express a range from
-200% to +200% (8001 to 7FFF).
1-00 Configuration Mode set to [0] Speed open loop .
3-00 Reference Range set to [0] Min-Max .
3-02 Minimum Reference set to 100 RPM.
3-03 Maximum Reference set to 3000 RPM.
0%
25%
50%
75%
100%
Table 6.12
MRV/MAV
0 hex
1000 hex
2000 hex
3000 hex
4000 hex
Actual speed
100 RPM
825 RPM
1550 RPM
2275 RPM
3000 RPM
6.3.4 Process Control Operation
In process control operation 1-00 Configuration Mode is set to [3] Process .
The reference range in 3-00 Reference Range is always [0]
Min-Max.
- MRV represents the process setpoint.
- MAV expresses the actual process feedback (range
± 200%).
6.3.5 Influence of the Digital Input
Terminals upon FC Control Mode,
8-50 Coasting Select to 8-56 Preset
Reference Select
The influence of the digital input terminals upon control of the frequency converter can be programmed in
8-50 Coasting Select to 8-56 Preset Reference Select .
NOTICE
The 8-01 Control Site overrules the settings in
8-50 Coasting Select to 8-56 Preset Reference Select , and
Terminal 37 Coasting Stop (safe) overrules any parameter.
Each of the digital input signals can be programmed to logic AND, logic OR, or to have no relation to the corresponding bit in the control word. In this way a specific control command that is, stop/coast, can be initiated by fieldbus only, fieldbus AND Digital Input, or
Ether Fieldbus OR Digital input terminal.
CAUTION
In order to control the frequency converter via
PROFINET, 8-50 Coasting Select must be set to either [1]
Bus , or to [2] Logic AND , and 8-01 Control Site must be set to [0] or [2] .
More detailed information and examples of logical relationship options are provided in
.
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6.4 Control Profile
The frequency converter can be controlled according to the PROFIdrive profile, or the Danfoss frequency converter profile. Select the desired control profile in parameter 8-10 Control Profile . The choice of profile affects the control and status word only.
6.5 PROFIdrive Control Profile
This section describes the functionality of the control word and status word in the PROFIdrive profile. Select this profile by setting
parameter 8-10 Control Profile
.
6.5.1 Control Word according to PROFIdrive
Profile (CTW)
The Control word is used to send commands from a master (for example, a PC) to a slave.
11
12
13
14
15
07
08
09
10
03
04
05
06
Bit
00
01
02
Bit=0
OFF 1
OFF 2
OFF 3
Coasting
Quick stop
Hold frequency output
Ramp stop
No function
Jog 1 OFF
Jog 2 OFF
Data invalid
No function
No function
Parameter set-up
Parameter set-up
No function
Table 6.13 Control Word Bits
Bit=1
ON 1
ON 2
ON 3
No coasting
Ramp
Use ramp
Start
Reset
Jog 1 ON
Jog 2 ON
Data valid
Slow down
Catch up
Selection lsb
Selection msb
Reverse
Explanation of the control bits
Bit 00, OFF 1/ON 1
Normal ramp stops using the ramp times of the actual selected ramp.
Bit 00="0" leads to the stop and activation of the output relay 1 or 2 if the output frequency is 0 Hz and if [Relay
123] has been selected in 5-40 Function Relay .
When bit 0="1", the frequency converter is in State 1:
“Switching on inhibited”.
Refer to
.
Bit 01, OFF 2/ON 2
Coasting stop
When bit 01="0", a coasting stop and activation of the output relay 1 or 2 occurs if the output frequency is 0 Hz and if [Relay 123] has been selected in 5-40 Function Relay .
When bit 01="1", the frequency converter is in State 1:
“Switching on inhibited”. Refer to
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Bit 02, OFF 3/ON 3
Quick stop using the ramp time of 3-81 Quick Stop Ramp
Time . When bit 02="0", a quick stop and activation of the output relay 1 or 2 occurs if the output frequency is 0 Hz and if [Relay 123] has been selected in 5-40 Function Relay .
When bit 02="1", the frequency converter is in State 1:
“Switching on inhibited”.
Refer to
Bit 03, Coasting/No coasting
Coasting stop Bit 03="0" leads to a stop.
When bit 03="1", the frequency converter can start if the other start conditions are satisfied.
NOTICE
The selection in 8-50 Coasting Select determines how bit
03 is linked with the corresponding function of the digital inputs.
Bit 04, Quick stop/Ramp
Quick stop using the ramp time of 3-81 Quick Stop Ramp
Time .
When bit 04="0", a quick stop occurs.
When bit 04="1", the frequency converter can start if the other start conditions are satisfied.
NOTICE
The selection in
parameter 8-51 Quick Stop Select
determines how bit 04 is linked with the corresponding function of the digital inputs.
Bit 05, Hold frequency output/Use ramp
When bit 05="0", the current output frequency is being maintained even if the reference value is modified.
When bit 05="1", the frequency converter can perform its regulating function again; operation occurs according to the respective reference value.
Bit 06, Ramp stop/Start
Normal ramp stop using the ramp times of the actual ramp as selected. In addition, activation of the output relay
01 or 04 if the output frequency is 0 Hz if Relay 123 has been selected in 5-40 Function Relay . Bit 06="0" leads to a stop. When bit 06="1", the frequency converter can start if the other start conditions are satisfied.
NOTICE
The selection in 8-53 Start Select determines how bit 06 is linked with the corresponding function of the digital inputs.
Bit 07, No function/Reset
Reset after switching off.
Acknowledges event in fault buffer.
When bit 07="0", no reset occurs.
When there is a slope change of bit 07 to "1", a reset occurs after switching off.
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Bit 08, Jog 1 OFF/ON
Activation of the pre-programmed speed in 8-90 Bus Jog 1
Speed . JOG 1 is only possible if bit 04="0" and bit
00-03="1".
Bit 09, Jog 2 OFF/ON
Activation of the pre-programmed speed in 8-91 Bus Jog 2
Speed . JOG 2 is only possible if bit 04="0" and bit
00-03="1".
Bit 10, Data invalid/valid
Is used to tell the frequency converter whether the control word is to be used or ignored. Bit 10=“0” causes the control word to be ignored, giving the opportunity to turn off the control word when updating/reading parameters.
Bit 10=“1” causes the control word to be used. This function is relevant, because the control word is always contained in the telegram, regardless of which type of telegram is used.
Bit 11, No function/Slow down
Is used to reduce the speed reference value by the amount given in 3-12 Catch up/slow Down Value value. When bit
11="0", no modification of the reference value occurs.
When bit 11="1", the reference value is reduced.
Bit 12, No function/Catch up
Is used to increase the speed reference value by the amount given in 3-12 Catch up/slow Down Value .
When bit 12="0", no modification of the reference value occurs.
When bit 12="1", the reference value is increased.
If both slowing down and accelerating are activated (bit 11 and 12="1"), slowing down has priority, that is, the speed reference value is reduced.
Bits 13/14, Set-up selection
Bits 13 and 14 are used to choose between the 4 parameter set-ups according to
.
The function is only possible if [9] Multi Set-up has been chosen in 0-10 Active Set-up . The selection in 8-55 Set-up
Select determines how bits 13 and 14 are linked with the corresponding function of the digital inputs. Changing setup while running is only possible if the set-ups have been linked in 0-12 This Set-up Linked to .
Set-up
1
2
3
4
Table 6.14 Parameter Set-ups
Bit 13
0
1
0
1
Bit 15, No function/Reverse
Bit 15=“0” causes no reversing.
Bit 15=“1” causes reversing.
Bit 14
0
0
1
1
NOTICE
In the factory setting reversing is set to [0] Digital input in
parameter 8-54 Reversing Select
.
NOTICE
Bit 15 causes reversing only when Ser. communication,
Logic or or Logic and is selected.
6.5.2 Status Word according to PROFIdrive
Profile (STW)
The status word is used to notify a master (for example, a
PC) about the status of a follower.
13
14
15
09
10
11
12
03
04
05
06
Bit
00
01
02
07
08
Bit=0
Control not ready
Drive not ready
Coasting
No error
OFF 2
OFF 3
Start possible
Bit=1
Control ready
Drive ready
Enable
Trip
ON 2
ON 3
Start not possible
No warning
Speed ≠ reference
Local operation
Warning
Speed=reference
Bus control
Out of frequency limit Frequency limit ok
No operation
Drive OK
In operation
Stopped, autostart
Voltage OK
Torque OK
Timer OK
Voltage exceeded
Torque exceeded
Timer exceeded
Table 6.15 Status Word Bits
Explanation of the status bits
Bit 00, Control not ready/ready
When bit 00="0", bit 00, 01 or 02 of the control word is "0"
(OFF 1, OFF 2 or OFF 3) - or the frequency converter is switched off (trip).
When bit 00="1", the frequency converter control is ready, but there is not necessarily power supply to the unit present (in the event of external 24 V supply of the control system).
Bit 01, VLT not ready/ready
Same significance as bit 00, however, there is a supply of the power unit. The frequency converter is ready when it receives the necessary start signals.
Bit 02, Coasting/Enable
When bit 02="0", bit 00, 01 or 02 of the control word is "0"
(OFF 1, OFF 2 or OFF 3 or coasting) - or the frequency converter is switched off (trip).
When bit 02="1", bit 00, 01 or 02 of the control word is
"1"; the frequency converter has not tripped.
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Operating Instructions
Bit 03, No error/Trip
When bit 03="0", no error condition of the frequency converter exists.
When bit 03="1", the frequency converter has tripped and requires a reset signal before it can start.
Bit 04, ON 2/OFF 2
When bit 01 of the control word is "0", then bit 04="0".
When bit 01 of the control word is "1", then bit 04="1".
Bit 05, ON 3/OFF 3
When bit 02 of the control word is "0", then bit 05="0".
When bit 02 of the control word is "1", then bit 05="1".
Bit 06, Start possible/Start not possible
If PROFIdrive has been selected in parameter 8-10 Control
Profile , bit 06 is "1" after a switch-off acknowledgment, after activation of OFF2 or OFF3, and after switching on the mains voltage. Start not possible is reset, with bit 00 of the control word being set to "0" and bit 01, 02 and 10 being set to "1".
Bit 07, No warning/Warning
Bit 07=“0” means that there are no warnings.
Bit 07=“1” means that a warning has occurred.
Bit 08, Speed≠reference/Speed=reference
When bit 08="0", the current speed of the motor deviates from the set speed reference value. This may occur, for example, when the speed is being changed during start/ stop through ramp up/down.
When bit 08="1", the current speed of the motor corresponds to the set speed reference value.
Bit 09, Local operation/Bus control
Bit 09="0" indicates that the frequency converter has been stopped with [Stop] on the LCP, or that [Linked to hand] or [Local] has been selected in 3-13 Reference Site .
When bit 09="1", the frequency converter can be controlled through the serial interface.
Bit 10, Out of frequency limit/Frequency limit OK
When bit 10="0", the output frequency is outside the limits set in 4-52 Warning Speed Low and 4-53 Warning Speed
High .
When bit 10="1", the output frequency is within the indicated limits.
Bit 11, No operation/Operation
When bit 11="0", the motor does not turn.
When bit 11="1", the frequency converter has a start signal, or the output frequency is higher than 0 Hz.
Bit 12, Drive OK/Stopped, autostart
When bit 12="0", there is no temporary overloading of the inverter.
When bit 12="1", the inverter has stopped due to overloading. However, the frequency converter has not switched off (trip) and starts again after the overloading has ended.
Bit 13, Voltage OK/Voltage exceeded
When bit 13="0", the voltage limits of the frequency converter are not exceeded.
When bit 13="1", the direct voltage in the intermediate circuit of the frequency converter is too low or too high.
Bit 14, Torque OK/Torque exceeded
When bit 14="0", the motor torque is below the limit selected in 4-16 Torque Limit Motor Mode and 4-17 Torque
Limit Generator Mode .
When bit 14="1", the limit selected in 4-16 Torque Limit
Motor Mode or 4-17 Torque Limit Generator Mode is exceeded.
Bit 15, Timer OK/Timer exceeded
When bit 15="0", the timers for the thermal motor protection and thermal frequency converter protection have not exceeded 100%.
When bit 15="1", one of the timers has exceeded 100%.
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6 6
How to Control the Frequenc...
Operating Instructions
6.5.3 PROFIdrive State - Transition Diagram
In the PROFIdrive Control profile, the control bits 0 to 3 perform the basic start-up/power down functions, whereas the control bits 4-15 perform application-oriented control.
shows the basic state-transition diagram, where control bits 0 to 3 control the transitions, and the corresponding status bit indicates the actual state. The black bullets indicate the priority of the control signals, where fewer bullets indicate lower priority, and more bullets indicate higher priority.
Illustration 6.3 PROFIdrive State Transition Diagram
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6.6 Danfoss FC Control Profile
6.6.1 Control Word according to FC Profile
(CTW)
To select Danfoss FC protocol in the control word, parameter 8-10 Control Profile must be set to [0] frequency converter profile . The control word is used to send commands from a master (PLC or PC) to a slave (frequency converter).
07
08
09
10
11
12
03
04
05
06
Bit
00
01
02
13
14
15
Bit value=0
Reference value
Reference value
DC brake
Coasting
Quick stop
Hold output frequency
Ramp stop
No function
No function
Ramp 1
Data invalid
No function
No function
Parameter set-up
Parameter set-up
No function
Table 6.16 Bit Values for FC Control Word
Bit value=1 external selection lsb external selection msb
Ramp
No coasting
Ramp
Use ramp
Start
Reset
Jog
Ramp 2
Data valid
Relay 01 active
Relay 04 active selection lsb selection msb
Reverse
Explanation of the control bits
Bits 00/01 Reference value
Bits 00 and 01 are used to choose between the four reference values, which are pre-programmed in 3-10 Preset
Reference according to
.
NOTICE
In 8-56 Preset Reference Select a selection is made to define how Bit 00/01 gates with the corresponding function on the digital inputs.
Bit 01
1
1
0
0
Bit 00
0
1
0
1
Programmed ref. value
1
2
3
4
[0]
[1]
[2]
[3]
Parameter
3-10 Preset Reference
3-10 Preset Reference
3-10 Preset Reference
3-10 Preset Reference
Table 6.17 Programmed Reference Values for Bits
Bit 02, DC brake
Bit 02=“0” - leads to DC braking and stop. Braking current and duration are set in 2-01 DC Brake Current and 2-02 DC
Braking Time .
Bit 02=“1” - leads to ramping.
Bit 03, Coasting
Bit 03=“0” - causes the frequency converter to immediately coast the motor to a standstill.
Bit 03=“1” - enables the frequency converter to start the motor if the other starting conditions have been fulfilled.
NOTICE
In 8-50 Coasting Select a selection is made to define how
Bit 03 gates with the corresponding function on a digital input.
Bit 04, Quick stop
Bit 04=“0” - causes a quick stop, ramping the motor speed down to stop via 3-81 Quick Stop Ramp Time .
Bit 04=“1” - the frequency converter ramps the motor speed down to stop via 3-81 Quick Stop Ramp Time .
Bit 05, Hold output frequency
Bit 05=“0” - causes the present output frequency (in Hz) to freeze. The frozen output frequency can only be changed with the digital inputs ( 5-10 Terminal 18 Digital Input to
5-15 Terminal 33 Digital Input ) programmed to Speed up and Speed down .
Bit 05=“1” - use ramp.
NOTICE
If Freeze output is active, stop the frequency converter with
• Bit 03 Coasting stop
• Bit 02 DC braking
• Digital input ( 5-10 Terminal 18 Digital Input to
5-15 Terminal 33 Digital Input ) programmed to
DC braking , Coasting stop , or Reset and coasting stop .
Bit 06, Ramp stop/start
Bit 06=“0” - causes a stop, in which the motor speed is ramped down to stop via the selected ramp down parameter.
Bit 06=“1" - permits the frequency converter to start the motor, if the other starting conditions have been fulfilled.
NOTICE
In 8-53 Start Select a selection is made to define how Bit
06 Ramp stop/start gates with the corresponding function on a digital input.
Bit 07, Reset
Bit 07="0" - does not cause a reset.
Bit 07="1" - causes the reset of a trip. Reset is activated on the signals leading edge, that is, when changing from logic
"0" to logic "1".
Bit 08, Jog
Bit 08="0" - no function.
Bit 08="1" - 3-19 Jog Speed [RPM] determines the output frequency.
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How to Control the Frequenc...
Operating Instructions
6 6
Bit 09, Selection of ramp 1/2
Bit 09="0" - ramp 1 is active ( 3-40 Ramp 1 Type to
3-47 Ramp 1 S-ramp Ratio at Decel. Start ).
Bit 09="1" - ramp 2 ( 3-50 Ramp 2 Type to 3-57 Ramp 2 Sramp Ratio at Decel. Start ) is active.
Bit 10, Data not valid/Data valid
Is used to tell the frequency converter whether it should use or ignore the control word.
Bit 10="0" - the control word is ignored.
Bit 10="1" - the control word is used. This function is relevant, because the control word is always contained in the telegram, regardless of which type of telegram is used.
Thus, it is possible to turn off the control word, if it is not wished to use it when updating or reading parameters.
Bit 11, Relay 01
Bit 11="0" - relay 01 not activated.
Bit 11="1" - relay 01 activated, provided Control word bit
11 has been chosen in 5-40 Function Relay .
Bit 12, Relay 04
Bit 12="0" - relay 04 has not been activated.
Bit 12="1" - relay 04 has been activated, provided Control word bit 12 has been chosen in 5-40 Function Relay .
Bit 13/14, Selection of set-up
Bits 13 and 14 are used to choose from the four menu setups according to
:
The function is only possible when [9] Multi-Set-up is selected in 0-10 Active Set-up .
Set-up
1
2
3
4
Bit 14
0
0
1
1
Bit 13
0
1
0
1
Table 6.18 Selection of Set-up
NOTICE
In 8-55 Set-up Select a selection is made to define how
Bit 13/14 gates with the corresponding function on the digital inputs.
Bit 15 Reverse
Bit 15="0" - no reversing.
Bit 15="1" - reversing.
6.6.2 Status Word according to FC Profile
(STW)
The status word is used to inform the master (for example, a PC) of the operation mode of the slave (frequency converter).
Refer to
chapter 9 Application Examples
for an example of a status word telegram using PPO type 3.
11
12
13
14
15
06
07
08
09
10
02
03
04
05
Bit Bit=0
00 Control not ready
01 Frequency converter not ready
Coasting
No error
No error
Reserved
Bit=1
Control ready
Frequency converter ready
Enable
Trip
-
Error (no trip)
No error
No warning
Speed reference
Local operation
Triplock
Warning
Speed=reference
Bus control
Out of frequency limit Frequency limit ok
No operation In operation
Frequency converter OK Stopped, autostart
Voltage OK
Torque OK
Timer OK
Voltage exceeded
Torque exceeded
Timer exceeded
Table 6.19 Definition of Status Bits
Explanation of the status bits
Bit 00, Control not ready/ready
Bit 00="0" - the frequency converter has tripped.
Bit 00="1" - the frequency converter controls are ready, but the power component is not necessarily receiving any power supply (in case of 24 V external supply to controls).
Bit 01, frequency converter ready
Bit 01="0" - the frequency converter is not ready for operation.
Bit 01="1" - the frequency converter is ready for operation, but there is an active coasting command via the digital inputs or via serial communication.
Bit 02, Coasting stop
Bit 02="0" - the frequency converter has released the motor.
Bit 02="1" - the frequency converter can start the motor when a start command is given.
Bit 03, No error/trip
Bit 03="0" - the frequency converter is not in fault mode.
Bit 03="1" - the frequency converter is tripped, and that a reset signal is required to re-establish operation.
Bit 04, No error/error (no trip)
Bit 04="0" - the frequency converter is not in fault mode.
Bit 04=“1” - there is a frequency converter error but no trip.
Bit 05, Not used
Bit 05 is not used in the status word.
Bit 06, No error/triplock
Bit 06="0" - the frequency converter is not in fault mode.
Bit 06=“1” - the frequency converter is tripped, and locked.
Bit 07, No warning/warning
Bit 07="0" - there are no warnings.
Bit 07="1" - a warning has occurred.
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Bit 08, Speed reference/speed = reference
Bit 08="0" - the motor is running, but that the present speed is different from the preset speed reference. It could, for example, be the case while the speed is being ramped up/down during start/stop.
Bit 08="1" - the present motor present speed matches the preset speed reference.
Bit 09, Local operation/bus control
Bit 09="0" - [Stop/Reset] is activated on the control unit, or that Local control in 3-13 Reference Site is selected. It is not possible to control the frequency converter via serial communication.
Bit 09="1" - it is possible to control the frequency converter via the fieldbus/serial communication.
Bit 10, Out of frequency limit
Bit 10="0" - the output frequency has reached the value in
4-11 Motor Speed Low Limit [RPM] or 4-13 Motor Speed High
Limit [RPM] .
Bit 10="1" - the output frequency is within the defined limits.
Bit 11, No operation/in operation
Bit 11="0" - the motor is not running.
Bit 11="1" - the frequency converter has a start signal or the output frequency is greater than 0 Hz.
Bit 12, frequency converter OK/stopped, auto start
Bit 12="0" - there is no temporary over temperature on the frequency converter.
Bit 12="1" - the frequency converter has stopped because of over temperature, but the unit has not tripped and resumes operation once the over temperature stops.
Bit 13, Voltage OK/limit exceeded
Bit 13="0" - there are no voltage warnings.
Bit 13="1" - the DC voltage in the frequency converters intermediate circuit is too low or too high.
Bit 14, Torque OK/limit exceeded
Bit 14="0" - the motor current is lower than the torque limit selected in 4-16 Torque Limit Motor Mode or
4-17 Torque Limit Generator Mode .
Bit 14="1" - the torque limits in 4-16 Torque Limit Motor
Mode and 4-17 Torque Limit Generator Mode have been exceeded.
Bit 15, Timer OK/limit exceeded
Bit 15="0" - the timers for motor thermal protection and
VLT thermal protection, respectively, have not exceeded
100%.
Bit 15="1" - one of the timers has exceeded 100%.
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6 6
PROFINET Acyclic Communicat...
Operating Instructions
7 PROFINET Acyclic Communication
7 7
PROFINET offers additional to the cyclical data communication, a cyclical communication. This feature is possible by an IO controller (for example, PLC), as well as an IO
Supervisor (for example, PC Tool).
Cyclical communication means that data transfer takes place all the time with a certain update rate. This is the known function normally used for quick update of I/O
Process Data. A-cyclical communication means a one time event, mainly used for Read/Write on parameters from
Process controllers, PC-based tools, or monitoring systems.
7.1 Features of an IO Controller System
Cyclical data exchange.
A-cyclical read/write on parameters.
The a-cyclical connection is fixed and cannot be changed during operation.
In general an IO controller is used as Process controller, responsible for commands, speed reference, status of the application and so on (PLC or PC-based controller.)
The IO controller, a-cyclical connection might be used for general parameter access in the slaves.
7.2 Features of an IO-Supervisor System
Initiate/Abort a-cyclical connection.
A-cyclical read/write on parameters.
The a-cyclical connection can be established dynamically
(Initiate) or removed (Abort) even though an IO controller is active on the network.
The a-cyclical connection is typically used for configuration or commissioning tools for easy access to each parameter in any slave in the system.
7.3 Addressing Scheme
The structure of a PROFINET IO Device is shown in
.
An IO device consists of a number of physical or virtual slots. Slot 0 is always present, and represents the basic unit. Each slot contains a number of data blocks addressed by an index.
The master must address a variable in the slave as follows: /Slave address/Slot #/Index #
38
Illustration 7.1 PROFINET IO Device Structure
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PROFINET Acyclic Communicat...
Operating Instructions
7.4 Acyclic Read/Write Request Sequence
A Read or Write service on a frequency converter parameter takes place as illustrated in
.
Illustration 7.2 Acyclic Read/Write Request Sequence
A Read or Write on a frequency converter parameter must be initiated by an acyclic write service on slot 0, index 47.
If this Write request is valid, a positive write response without data is returned from the frequency converter immediately. If not, a negative write response is returned from the frequency converter.
The frequency converter now interprets the “Profidrive parameter channel” part of the Data Unit, and start to perform this command internal in the frequency converter.
As the next step, the master sends a Read request. If the frequency converter is still busy performing the internal parameter request, a negative response without data is returned from the frequency converter. This request is repeated by the master, until the frequency converter has the response data ready for the frequency converter parameter request.
The following example shows the details of the telegrams needed for the Read/Write service.
7.5 Data Structure in the Acyclic Telegrams
The data structure for a write/read parameter request, consists of three main blocks:
• Header block
•
Parameter block
• Data block
Arrange according to
Word number
1 Header
2 Header
3 (Param. 1)
4 (Param. 1)
5 (Param. 1)
6 (Param. 2)
7 (Param. 2)
8 (Param. 2)
9 (Param. 3)
10 (Param. 3)
11 (Param. 3)
....
N (Data Param. 1)
N+1 (Data Param. 1)
Request #
Axis
Attribute
Attribute
Request ID
# Param.
# elements
Parameter number
Subindex number
# elements
Parameter number
Subindex number
Attribute
Format
Data
# elements
Parameter number
Subindex number
# elements
Data
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7 7
PROFINET Acyclic Communicat...
Operating Instructions
7 7
Word number
N (Data Param. 2)
N+1 (Data Param. 2)
N (Data Param. 3)
N+1 (Data Param. 3)
N+1 (Data Param. 3)
N+1 (Data Param. 3)
Table 7.1 Request Telegram
Format
Data
Format
Data
Data
Data
# elements
Data
# elements
Data
Data
Data
7.6 Header
Request number
Request # is used by the Master to handle the response from the IO device. The IO device mirrors this number in its response.
Request ID
1=request parameter 2=change parameter
Axis
Always leave this to 0 (zero). Only used in multi axis system.
Number of parameters
Number of parameters to read or write.
7.7 Parameter Block
The following 5 values have to be provided for each parameter to read.
Attribute
Attribute to be read
10=Value
20=Description
30=Text
Number of elements
The number of elements to read, if parameter is indexed.
Attribute
Attribute to be read.
Parameter number
The number of the parameter to read.
Subindex
Pointer to the index.
7.8 Data Block
The Data block is only needed for write commands. For each parameter to write this information has to be set-up.
Format
The format of the information to write,
2: Integer 8
3: Integer 16
4: Integer 32
5: Unsigned 8
6: Unsigned 16
7: Unsigned 32
40
9: Visible string
33: Normalised value 2 bytes
35: Bit sequence of 16 Boolean variables
54: Time difference without date
For the individual frequency converter series, the programming guide contains a table with parameter number, format, and other relevant information and will not be further explained in this manual.
Number of elements
The number of elements to read if parameter is indexed.
Data
The actual value to transfer. The amount of data has to be exactly the size requested in the parameter block. If the size differs, the request generates an error.
On a successful transmission of a request command, the master can read the response from the frequency converter. The response does look very much like the request command. The response only consists of 2 blocks, the header and the data block.
1 Header
2 Header
Request #
Axis
3 (Data Param. 1) Format
4 (Data Param. 1) Data
5 (Data Param. 2) Format
6 (Data Param. 2) Data
7 (Data Param. 3) Format
8 (Data Param. 3) Data
9 (Data Param. 3) Data
10 (Data Param. 3) Data
Table 7.2 Response Telegram
Request ID
# Param.
Error code
Data
Error code
Data
Error code
Data
Data
Data
7.9 Header
Request number
Request # is used by the Master to handle the response from the IO device. The IO device does mirror this number in its response.
Request ID
1=request parameter
2=change parameter
Axis
Always leave this to 0 (zero).
Only used in multi axis system.
Number of parameters
Number of parameters transferred.
7.10 Data Block
The Datablock is only needed for write commands. For each parameter to write, this information has to be set-up.
Format
See
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Operating Instructions
Error code
If the IO device does discover an error during the execution of the command, it sets the error code to the following values:
0x00 unknown parameter
0x01 parameter is read-only
0x02 value out of range due to max/min value
0x03 wrong subindex
0x04 parameter is no array
0x05 wrong datatype (wrong data length)
0x06 it is not allowed to set this parameter (only reset)
0x07 descriptive element is read-only
0x09 no description available (only value)
0x0b process control not possible
0x0f no text array available (only value)
0x11 not possible in current state
0x14 value out of range due to drive state/configuration
0x15 reply too long (more than 240 bytes)
0x16 wrong parameter address (unknown or unsupported value for attribute, element, parameter number or subindex or illegal combination
0x17 illegal format (for writing)
0x18 value amount not consistent
0x65 wrong axis : action not possible with this axis
0x66 unknown service request
0x67 this service is not possible with multi parameter access
0x68 parameter value can not be read from bus
Table 7.3 Error Code
NOTICE
All values if Hex numbers.
Data
The actual value to transfer. The amount of data has to be exactly the size requested in the parameter block. If the size differs, the request generates an error.
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7 7
Parameters Operating Instructions
8 Parameters
8 8
8.1 Parameter Group 0-** Operation/Display
0-37 Display Text 1
Range: Function:
Size related *
[0 -
0 ]
In this parameter it is possible to write an individual text string for display in the LCP or to be read via serial communication. If to be displayed permanently select Display Text 1 in
0-20 Display Line 1.1 Small , 0-21 Display Line 1.2
Small , 0-22 Display Line 1.3 Small , 0-23 Display
Line 2 Large or 0-24 Display Line 3 Large .
Parameter 0-37 is linked to Parameter 12-08
Host Name. Changing Parameter 12-08 will change Parameter 0-37 - but not in the other direction.
8.2 Parameter Group 8-** Communication and Option
8-01 Control Site
Option: Function:
The setting in this parameter overrides the settings in parameter 8-50 Coasting Select to
8-56 Preset Reference Select .
[0] Digital and ctrl.word
[1] Digital only
[2] Controlword only
Control by using both digital input and control word.
Control by using digital inputs only.
Control by using control word only.
8-02 Control Source
Option: Function:
NOTICE
This parameter cannot be adjusted while the motor is running.
Select the source of the control word: one of
2 serial interfaces or 4 installed options.
During initial power-up, the frequency converter automatically sets this parameter to
[3] Option A , if it detects a valid fieldbus option installed in slot A. If the option is removed, the frequency converter detects a change in the configuration, sets parameter 8-02 Control Source back to default setting RS-485, and the frequency converter trips. If an option is installed after initial power-up, the setting of parameter 8-02 Control Source does not change, but the frequency converter trips and displays: Alarm 67 Option Changed .
8-02 Control Source
Option: Function:
When retrofitting a bus option into a frequency converter that did not have a bus option installed to begin with, take an ACTIVE decision to move the control to Bus based.
This is done for safety reasons to avoid an accidental change.
[0] None
[1] FC Port
[2] USB Port
[3] Option A
[4] Option B
[5] Option C0
[6] Option C1
[30] External Can
8-03 Control Timeout Time
Range: Function:
Size related *
[1 -
18000 s]
Enter the maximum time expected to pass between the reception of two consecutive telegrams. If this time is exceeded, it indicates that the serial communication has stopped. The function selected in parameter 8-04 Control Timeout Function is then carried out. A valid control word triggers the time-out counter.
8-04 Control Timeout Function
Select the time-out function. The time-out function activates when the control word fails to be updated within the time period specified in
parameter 8-03 Control Timeout Time
.
Option:
[0] Off
Function:
Resumes control via serial bus (fieldbus or standard) using the most recent control word.
[1] Freeze output Freezes output frequency until communication resumes.
[2] Stop Stops with auto restart when communication resumes.
[3] Jogging
[4] Max. speed
Runs the motor at JOG frequency until communication resumes.
Runs the motor at maximum frequency until communication resumes.
[5] Stop and trip Stops the motor, then resets the frequency converter to restart: via the fieldbus, via
[Reset], or via a digital input.
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Parameters Operating Instructions
8-04 Control Timeout Function
Select the time-out function. The time-out function activates when the control word fails to be updated within the time period specified in parameter 8-03 Control Timeout Time .
Option: Function:
[7] Select setup 1 Changes the set-up upon reestablishment of communication following a control word time-out. If communication resumes after a time-out,
Timeout Function defines whether to resume the set-up used before the timeout, or to retain the set-up endorsed by the time-out function.
[8] Select setup 2 See [7] Select setup 1
[9] Select setup 3 See [7] Select setup 1
[10] Select setup 4 See [7] Select setup 1
[20] N2 Override
Release
NOTICE
To change the set-up after a time-out, the following configuration is required:
Set 0-10 Active Set-up to [9] Multi set-up and select the relevant link in 0-12 This Set-up Linked to .
8-05 End-of-Timeout Function
Option: Function:
Select the action after receiving a valid control word following a time-out. This parameter is active only when 8-04 Control Timeout Function is set to [7] Set-up 1 , [8] Set-up 2 , [9] Set-up 3 or
[10] Set-up 4 .
[0] Hold setup
[1] Resume set-up
Retains the set-up selected in 8-04 Control
Timeout Function and displays a warning, until
8-06 Reset Control Timeout toggles. Then the frequency converter resumes its original set-up.
Resumes the set-up active before the time-out.
8-06 Reset Control Timeout
This parameter is active only when [0] Hold set-up has been selected in parameter 8-05 End-of-Timeout Function .
Option: Function:
[0] Do not reset Retains the set-up specified in parameter 8-04 Control Timeout Function , following a control word time-out.
[1] Do reset Returns the frequency converter to the original set-up following a control word time-out. The frequency converter performs the reset and then immediately reverts to the [0] Do not reset setting
8-07 Diagnosis Trigger
Option: Function:
Enables and controls the drive diagnosis function.
[0] Disable
[1] Trigger on alarms
[2] Trigger alarm/warn.
Extended diagnosis data are not sent even if they appear in the frequency converter.
Extended diagnosis data are sent when one or more alarms appear.
Extended diagnosis data are sent if one or more alarms/warnings appear.
8-08 Readout Filtering
If the speed feedback value readouts on fieldbus are fluctuating, this function is used. Select filtered, if the function is required. A power-cycle is required for changes to take effect.
Option:
[0] Motor Data Std-
Filt.
Function:
Select [0] for normal bus readouts.
[1] Motor Data LP-
Filter
Select [1] for filtered bus readouts of the following parameters:
16-10 Input Power [kW]
16-11 Input Power [hp]
16-12 Motor Voltage
16-14 Motor current
16-16 Torque [Nm]
16-17 Speed [RPM]
16-22 Torque [%]
16-25 Torque [Nm] High
8-10 Control Profile
Select the interpretation of the control and status words corresponding to the installed fieldbus. Only the selections valid for the fieldbus installed in slot A will be visible in the LCP display.
For guidelines in selection of [0] Frequency converter profile and
[1] PROFIdrive profile refer to the design guide of the related product.
For additional guidelines in the selection of [1] PROFIdrive profile ,
[5] ODVA and [7] CANopen DSP 402 , see Operating Instructions for the installed fieldbus.
Function: Option:
[0]
[1]
[5]
[7]
FC profile
PROFIdrive profile
ODVA
CANopen DSP 402
8-13 Configurable Status Word STW
Option: Function:
This parameter enables configuration of bits 12–15 in the status word.
[0] No function
[1] * Profile Default Function corresponds to the profile default selected in 8-10 Control Profile .
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43
Parameters Operating Instructions
8 8
8-13 Configurable Status Word STW
Option: Function:
[2] Alarm 68 Only Only set in case of an Alarm 68.
[3] Trip excl.
Alarm 68
Set in case of a trip, except if Alarm 68 executes the trip.
[10] T18 DI status.
The bit indicates the status of terminal 18.
“0” indicates that the terminal is low
“1” indicates that the terminal is high
[11] T19 DI status.
The bit indicates the status of terminal 19.
“0” indicates that the terminal is low
“1” indicates that the terminal is high
[12] T27 DI status.
The bit indicates the status of terminal 27.
“0” indicates that the terminal is low
“1” indicates that the terminal is high
[13] T29 DI status.
The bit indicates the status of terminal 29.
“0” indicates that the terminal is low
“1” indicates that the terminal is high
[14] T32 DI status.
The bit indicates the status of terminal 32.
“0” indicates that the terminal is low
“1” indicates that the terminal is high
[15] T33 DI status.
The bit indicates the status of terminal 33.
“0” indicates that the terminal is low
“1” indicates that the terminal is high
[16] T37 DI status The bit indicates the status of terminal 37.
”0” indicates T37 is low (safe stop)
“1” indicates T37 is high (normal)
[21] Thermal warning
The thermal warning turns on when the temperature exceeds the limit in the motor, the frequency converter, the brake resistor, or the thermistor.
[30] Brake fault
(IGBT)
Output is Logic ‘1’ when the brake IGBT is short-circuited. Use this function to protect the frequency converter if there is a fault on the brake modules. Use the output/ relay to cut out the main voltage from the frequency converter.
[40] Out of ref.
range
[60] Comparator 0 See parameter group 13-1* Comparators . If
Comparator 0 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[61] Comparator 1 See parameter group 13-1* Comparators . If
Comparator 1 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[62] Comparator 2 See parameter group 13-1* Comparators . If
Comparator 2 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[63] Comparator 3 See parameter group 13-1* Comparators . If
Comparator 3 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[64] Comparator 4 See parameter group 13-1* Comparators . If
Comparator 4 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[65] Comparator 5 See parameter group 13-1* Comparators . If
Comparator 5 is evaluated as TRUE, the output goes high. Otherwise, it is low.
8-13 Configurable Status Word STW
Option: Function:
[70] Logic Rule 0
[71] Logic Rule 1
[72] Logic Rule 2
[73] Logic Rule 3
[74] Logic Rule 4
[75] Logic Rule 5
[80] SL Digital
Output A
[81] SL Digital
Output B
[82] SL Digital
Output C
[83] SL Digital
Output D
[84] SL Digital
Output E
[85] SL Digital
Output F
See parameter group 13-4* Logic Rules . If
Logic Rule 0 is evaluated as TRUE, the output goes high. Otherwise, it is low.
See parameter group 13-4* Logic Rules . If
Logic Rule 1 is evaluated as TRUE, the output goes high. Otherwise, it is low.
See parameter group 13-4* Logic Rules . If
Logic Rule 2 is evaluated as TRUE, the output goes high. Otherwise, it is low.
See parameter group 13-4* Logic Rules . If
Logic Rule 3 is evaluated as TRUE, the output goes high. Otherwise, it is low.
See parameter group 13-4* Logic Rules . If
Logic Rule 4 is evaluated as TRUE, the output goes high. Otherwise, it is low.
See parameter group 13-4* Logic Rules . If
Logic Rule 5 is evaluated as TRUE, the output goes high. Otherwise, it is low.
See 13-52 SL Controller Action . The output goes high whenever the Smart Logic
Action [38] Set digital out A high is executed. The output goes low whenever the Smart Logic Action [32] Set digital out
A low is executed.
See 13-52 SL Controller Action . The input goes high whenever the Smart Logic
Action [39] Set digital out B high is executed. The input goes low whenever the Smart Logic Action [33] Set digital out B low is executed.
See 13-52 SL Controller Action . The input goes high whenever the Smart Logic
Action [40] Set digital out C high is executed. The input goes low whenever the Smart Logic Action [34] Set digital out
C low is executed.
See 13-52 SL Controller Action . The input goes high whenever the Smart Logic
Action [41] Set digital out D high is executed. The input goes low whenever the Smart Logic Action [35] Set digital out
D low is executed.
See 13-52 SL Controller Action . The input goes high whenever the Smart Logic
Action [42] Set digital out E high is executed. The input goes low whenever the Smart Logic Action [36] Set digital out E low is executed.
See 13-52 SL Controller Action . The input goes high whenever the Smart Logic
Action [43] Set digital out F high is executed. The input goes low whenever the Smart Logic Action [37] Set digital out F low is executed.
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MG90U302
Parameters Operating Instructions
8-14 Configurable Control Word CTW
Option: Function:
Selection of control word bit 10 if it is active low or active high.
[0] None
[1] * Profile default
[2] CTW Valid, active low
[3] Safe Option Reset
[4] PID error inverse
[5] PID reset I part
[6] PID enable
8-19 Product Code
Range:
Size related *
[0 -
2147483647 ]
Function:
Select [0] to readout the actual fieldbus product code according to the mounted fieldbus option.
Select [1] to readout the actual
Vendor ID.
8-50 Coasting Select
Option: Function:
Select control of the coasting function via the terminals (digital input) and/or via the bus.
[0] Digital input
[1] Bus
Activates Start command via a digital input.
[2] Logic
AND
Activates Start command via the serial communication port or fieldbus option.
Activates Start command via the fieldbus/serial communication port, AND additionally via one of the digital inputs.
[3] Logic OR Activates Start command via the fieldbus/serial communication port OR via one of the digital inputs.
8-51 Quick Stop Select
Select control of the Quick Stop function via the terminals
(digital input) and/or via the bus.
Function: Option:
[0]
[1]
[2]
[3] *
Digital input
Bus
Logic AND
Logic OR
8-52 DC Brake Select
Option: Function:
Select control of the DC brake via the terminals
(digital input) and/or via the fieldbus.
NOTICE
Only selection [0] Digital input is available when 1-10 Motor Construction is set to [1]
PM non-salient SPM .
8-52 DC Brake Select
Option:
[0] Digital input
Function:
Activates Start command via a digital input.
8-53 Start Select
Option: Function:
Select control of the frequency converter start function via the terminals (digital input) and/or via the fieldbus.
[0] Digital input
[1] Bus
Activates start command via a digital input.
[2] Logic
AND
Activates start command via the serial communication port or fieldbus option.
Activates start command via the fieldbus/serial communication port, AND additionally via one of the digital inputs.
[3] Logic OR Activates start command via the fieldbus/serial communication port OR via one of the digital inputs.
8-54 Reversing Select
Option:
[0] Digital input
Function:
Select control of the frequency converter reverse function via the terminals (digital input) and/or via the fieldbus.
[1] Bus Activates the Reverse command via the serial communication port or fieldbus option.
[2] Logic AND Activates the Reverse command via the fieldbus/ serial communication port, AND additionally via one of the digital inputs.
[3] Logic OR Activates the Reverse command via the fieldbus/ serial communication port OR via one of the digital inputs.
8-55 Set-up Select
Option: Function:
Select control of the frequency converter set-up selection via the terminals (digital input) and/or via the fieldbus.
[0] Digital input
[1] Bus
Activates the set-up selection via a digital input.
[2] Logic
AND
Activates the set-up selection via the serial communication port or fieldbus option.
Activates the set-up selection via the fieldbus/ serial communication port, AND additionally via one of the digital inputs.
[3] Logic OR Activate the set-up selection via the fieldbus/ serial communication port OR via one of the digital inputs.
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8 8
Parameters Operating Instructions
8-90 Bus Jog 1 Speed
Range:
100 RPM * [ 0 - par. 4-13
RPM]
Function:
Enter the jog speed. Activate this fixed jog speed via the serial port or fieldbus option.
8-91 Bus Jog 2 Speed
Range:
200 RPM * [ 0 - par. 4-13
RPM]
Function:
Enter the jog speed. Activate this fixed jog speed via the serial port or fieldbus option.
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MG90U302
Parameters Operating Instructions
8.3 Parameter Group 9-** PROFIdrive
9-15 PCD Write Configuration
Array [10]
Option: Function:
Select the parameters to be assigned to PCD 3 to 10 of the telegrams. The number of available PCDs depends on the telegram type. The values in PCD 3 to 10 will then be written to the selected parameters as data values. Alternatively, specify a standard Profibus telegram in 9-22 Telegram Selection .
9-16 PCD Read Configuration
Array [10]
Option: Function:
Select the parameters to be assigned to PCD 3 to 10 of the telegrams. The number of available PCDs depends on the telegram type. PCDs 3 to 10 contain the actual data values of the selected parameters. For standard
Profibus telegram, see 9-22 Telegram Selection .
9-22 Telegram Selection
Option: Function:
Select a standard Profibus telegram configuration for the frequency converter, as an alternative to using the freely configurable telegrams in
9-15 PCD Write Configuration and
9-16 PCD Read Configuration .
[1] Standard telegram 1
[101] PPO 1
[102] PPO 2
[103] PPO 3
[104] PPO 4
[105] PPO 5
[106] PPO 6
[107] PPO 7
[108] PPO 8
9-23 Parameters for Signals
Array [1000]
Read only
Option: Function:
This parameter contains a list of signals available for selection in 9-15 PCD
Write Configuration and 9-16 PCD Read
Configuration .
[0] None
[302] Minimum Reference
[303] Maximum Reference
[341] Ramp 1 Ramp Up Time
[342] Ramp 1 Ramp Down Time
9-23 Parameters for Signals
Array [1000]
Read only
Option:
[351] Ramp 2 Ramp Up Time
[352] Ramp 2 Ramp Down Time
[380] Jog Ramp Time
[381] Quick Stop Ramp Time
[382] Starting Ramp Up Time
[411] Motor Speed Low Limit [RPM]
[413] Motor Speed High Limit [RPM]
[416] Torque Limit Motor Mode
[417] Torque Limit Generator Mode
[590] Digital & Relay Bus Control
[593] Pulse Out #27 Bus Control
[595] Pulse Out #29 Bus Control
[597] Pulse Out #X30/6 Bus Control
[653] Terminal 42 Output Bus Control
[663] Terminal X30/8 Output Bus Control
[890] Bus Jog 1 Speed
[891] Bus Jog 2 Speed
[894] Bus Feedback 1
[895] Bus Feedback 2
[896] Bus Feedback 3
[1500] Operating hours
[1501] Running Hours
[1502] Input kWh Counter
[1600] Control Word
[1601] Reference [Unit]
[1602] Reference [%]
[1603] Status Word
[1605] Main Actual Value [%]
[1609] Custom Readout
[1610] Input Power [kW]
[1611] Input Power [hp]
[1612] Motor Voltage
[1613] Frequency
[1614] Motor current
[1615] Frequency [%]
[1616] Torque [Nm]
[1617] Speed [RPM]
[1618] Motor Thermal
[1622] Torque [%]
[1630] DC Link Voltage
[1632] Brake Energy /s
[1633] Brake Energy /2 min
[1634] Heatsink Temp.
[1635] Inverter Thermal
[1638] SL Controller State
[1639] Control Card Temp.
[1650] External Reference
[1652] Feedback[Unit]
[1653] Digi Pot Reference
[1654] Feedback 1 [Unit]
Function:
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8 8
Parameters
8 8
9-23 Parameters for Signals
Array [1000]
Read only
Option:
[1655] Feedback 2 [Unit]
[1656] Feedback 3 [Unit]
[1660] Digital Input
[1661] Terminal 53 Switch Setting
[1662] Analog Input 53
[1663] Terminal 54 Switch Setting
[1664] Analog Input 54
[1665] Analog Output 42 [mA]
[1666] Digital Output [bin]
[1667] Pulse Input #29 [Hz]
[1668] Pulse Input #33 [Hz]
[1669] Pulse Output #27 [Hz]
[1670] Pulse Output #29 [Hz]
[1671] Relay Output [bin]
[1672] Counter A
[1673] Counter B
[1675] Analog In X30/11
[1676] Analog In X30/12
[1677] Analog Out X30/8 [mA]
[1680] Fieldbus CTW 1
[1682] Fieldbus REF 1
[1684] Comm. Option STW
[1685] FC Port CTW 1
[1690] Alarm Word
[1691] Alarm Word 2
[1692] Warning Word
[1693] Warning Word 2
[1694] Ext. Status Word
[1695] Ext. Status Word 2
[1696] Maintenance Word
[1840] Analog Input X49/1
[1841] Analog Input X49/3
[1842] Analog Input X49/5
[1843] Analog Out X49/7
[1844] Analog Out X49/9
[1845] Analog Out X49/11
[1846] X49 Digital Output [bin]
[2013] Minimum Reference/Feedb.
[2014] Maximum Reference/Feedb.
[2021] Setpoint 1
[2022] Setpoint 2
[2023] Setpoint 3
[3644] Terminal X49/7 Bus Control
[3654] Terminal X49/9 Bus Control
[3664] Terminal X49/11 Bus Control
Function:
Operating Instructions
9-27 Parameter Edit
Option: Function:
Parameters can be edited via PROFINET, the standard RS-485 interface, or the LCP.
[0] Disabled Disables editing via PROFINET.
[1] Enabled Enables editing via PROFINET.
9-28 Process Control
Option: Function:
Process control (setting of Control Word, speed reference, and process data) is possible via either
PROFINET or standard fieldbus but not both simultaneously. Local control is always possible via the LCP. Control via process control is possible via either terminals or fieldbus depending on the settings in
parameter 8-50 Coasting Select
to
8-56 Preset Reference Select .
[0] Disable Disables process control via PROFINET, and enables process control via standard fieldbus or PROFINET
IO-Supervisor.
[1] Enable cyclic master
Enables process control via IO Controller, and disables process control via standard fieldbus or
PROFINET IO-Supervisor..
9-53 Profibus Warning Word
Range: Function:
0 * [0 - 65535 ] This parameter displays PROFINET communication warnings.
Read only
Bit
0
1
8
9
6
7
10
4
5
2
3
11
12
13
14
15
Condition when bit is active
Connection with IO Controller is not ok
Reserved for status of connection with second IO
Controller
Not used
Clear data command received
Actual value is not updated
No Link on both port
Not used
Initializing of PROFINET is not ok
Drive is tripped
Internal CAN error
Wrong configuration data from IO Controller
Not used
Internal error occurred
Not configured
Timeout active
Warning 34 active
Table 8.1 PROFINET Communication Warnings
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MG90U302
Parameters Operating Instructions
9-65 Profile Number
Range: Function:
0 * [0 - 0 ] This parameter contains the profile identification.
Byte 1 contains the profile number and byte 2 the version number of the profile.
NOTICE
This parameter is not visible via LCP.
9-70 Programming Set-up
Option: Function:
Select the set-up to be edited.
[0] Factory setup Uses default data. This option can be used as a data source to return the other set-ups to a known state.
[1] Set-up 1
[2] Set-up 2
Edits Set-up 1.
Edits Set-up 2.
[3] Set-up 3
[4] Set-up 4
Edits Set-up 3.
Edits Set-up 4.
[9] Active Set-up Follows the active set-up selected in
0-10 Active Set-up .
This parameter is unique for LCP and fieldbuses. See
0-11 Programming Set-up .
9-71 Profibus Save Data Values
Option: Function:
Parameter values changed via PROFINET are not automatically stored in non-volatile memory. Use this parameter to activate a function that stores parameter values in the EEPROM non-volatile memory, so changed parameter values will be retained at power-down.
[0] Off
[1] Store all setups
[2] Store all setups
Deactivates the non-volatile storage function.
Stores all parameter values for all set-ups in the non-volatile memory. The selection returns to [0]
Off when all parameter values have been stored.
Stores all parameter values for all set-ups in the non-volatile memory. The selection returns to [0]
Off when all parameter values have been stored.
9-72 ProfibusDriveReset
Option: Function:
[0] No action
[1] Power-on reset
Resets frequency converter upon power-up, as for power-cycle.
[3] Comm option reset
Resets the PROFINET option only, the
PROFINET option goes through a power-up sequence.
When reset, the frequency converter disappears from the fieldbus, which may cause a communication error from the master.
9-80 Defined Parameters (1)
Array [116]
No LCP access
Read only
Range: Function:
0 * [0 - 9999 ] This parameter displays a list of all the defined frequency converter parameters available for
PROFINET.
9-81 Defined Parameters (2)
Array [116]
No LCP access
Read only
Range: Function:
0 * [0 - 9999 ] This parameter displays a list of all the defined frequency converter parameters available for
PROFINET.
9-82 Defined Parameters (3)
Array [116]
No LCP access
Read only
Range: Function:
0 * [0 - 9999 ] This parameter displays a list of all the defined frequency converter parameters available for
PROFINET.
9-83 Defined Parameters (4)
Array [116]
No LCP access
Read only
Range: Function:
0 * [0 - 9999 ] This parameter displays a list of all the defined frequency converter parameters available for
PROFINET.
9-84 Defined Parameters (5)
Array [115]
No LCP access
Read only
Range: Function:
0 * [0 - 9999 ] This parameter displays a list of all the defined frequency converter parameters available for
PROFINET.
9-90 Changed Parameters (1)
Array [116]
No LCP access
Read only
Range: Function:
0 * [0 - 9999 ] This parameter displays a list of all the frequency converter parameters deviating from default setting.
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Parameters Operating Instructions
8 8
9-91 Changed Parameters (2)
Array [116]
No LCP access
Read only
Range: Function:
0 * [0 - 9999 ] This parameter displays a list of all the frequency converter parameters deviating from default setting.
9-92 Changed Parameters (3)
Array [116]
No LCP access
Read only
Range: Function:
0 * [0 - 9999 ] This parameter displays a list of all the frequency converter parameters deviating from default setting.
9-94 Changed Parameters (5)
Array [116]
No LCP Address
Read only
Range: Function:
0 * [0 - 9999 ] This parameter displays a list of all the frequency converter parameters deviating from default setting.
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MG90U302
Parameters Operating Instructions
8.4 Parameter Group 12-** Ethernet
8.4.1 12-0* IP Settings
12-00 IP Address Assignment
Option: Function:
Selects the IP Address assignment method.
[0] MANUAL
[1] DHCP
[2] BOOTP
IP-address can be set in parameter 12-01 IP
Address IP Address.
IP-address is assigned via DHCP server.
IP-address is assigned via BOOTP server.
[10] DCP
[20] From node ID
DCP Assigned via the DCP protocol.
12-01 IP Address
Range:
0 * [0 -
2147483647 ]
Function:
Configure the IP address of the option.
Read-only if
Assignment set to DHCP or BOOTP. In
POWERLINK the IP address follows the
12-60 Node ID last byte and the first part is fixed to 192.168.100 (Node ID).
12-02 Subnet Mask
Range: Function:
0 * [0 -
4244635647 ]
Configure the IP subnet mask of the option. Read-only if parameter 12-00 IP
Address Assignment set to DHCP or BOOTP.
In POWERLINK it is fixed to 255.255.255.0.
12-03 Default Gateway
Range: Function:
0 * [0 -
2147483647 ]
Configure the IP default gateway of the option. Read-only if
Address Assignment set to DHCP or BOOTP.
In a non-routed network this address is set to the IP address of the IO Device
12-04 DHCP Server
Range: Function:
0 * [0 - 2147483647 ] Read only. Displays the IP address of the found DHCP or BOOTP server.
12-05 Lease Expires
Range: Function:
Size related * [ 0 - 0 ] Read only. Displays the lease-time left for the current DHCP-assigned IP address.
12-06 Name Servers
Range: Function:
0 * [0 - 2147483647 ] IP addresses of Domain Name Servers.
Can be automatically assigned when using DHCP.
12-07 Domain Name
Range: Function:
0 [0 - 48 ] Domain name of the attached network. Can be automatically assigned when using DHCP network.
12-08 Host Name
Range: Function:
0 * [0 - 48 ] Logical (given) name of option.
NOTICE
The display of the frequency converter only shows the first 19 characters, but the remaining characters are stored in the frequency converter. If Hardware switches are different from all ON or all OFF, the switches has priority.
12-09 Physical Address
Range: Function:
0 * [0 - 17 ] Read only. Displays the Physical (MAC) address of the option.
8.4.2 12-1* Ethernet Link Parameters
Applies for whole parameter group.
Index [0] is used for Port 1 and Index [1] is used for Port 2.
For EtherCAT, Index [0] is for In Port and Index [1] is for
Out port.
12-10 Link Status
Option: Function:
Read only. Displays the link status of the Ethernet ports.
[0] * No Link
[1] Link
12-11 Link Duration
Range: Function:
Size related * [ 0 - 0 ] Read only. Displays the duration of the present link on each port in dd:hh:mm:ss.
12-12 Auto Negotiation
Option: Function:
Configures Auto Negotiation of Ethernet link parameters, for each port: ON or OFF.
[0] Off Link Speed and Link Duplex can be configured in parameter 12-13 Link Speed and 12-14 Link Duplex .
[1] * On
NOTICE
In POWERLINK this parameter is fixed to OFF setting.
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Parameters Operating Instructions
8 8
12-13 Link Speed
Option: Function:
Forces the link speed for each port in 10 Mbps or 100 Mbps. If parameter 12-12 Auto Negotiation is set to: ON, this parameter is read only and displays the actual link speed. If no link is present, “None” is displayed.
[0] * None
[1] 10 Mbps
[2] 100
Mbps
NOTICE
In POWERLINK this parameter is locked to 100 Mbs.
12-14 Link Duplex
Option: Function:
Forces the duplex for each port to Full or Half duplex. If 12-12 Auto Negotiation is set to: [ON], this parameter is read only.
[0] Half Duplex
[1] Full Duplex
NOTICE
In POWERLINK this parameter is locked to half duplex.
8.4.3 12-8* Other Ethernet Services
12-80 FTP Server
Option:
[0] * Disabled
Function:
Disables the built-in FTP server.
[1] Enabled Enables the built-in FTP server.
12-81 HTTP Server
Option: Function:
[0] * Disabled
[1] Enabled Enables the built-in HTTP (web) server.
12-82 SMTP Service
Option: Function:
[0] * Disabled
[1] Enabled Enables the SMTP (e-mail) service on the option.
12-89 Transparent Socket Channel Port
Range: Function:
Size related *
[ 0 -
65535 ]
Configures the TCP port number for the transparent socket channel. This configuration enables FC telegrams to be sent transparently on Ethernet via TCP.
Default value is 4000, 0 means disabled.
The MCT 10 Set-up Software uses this port.
8.4.4 12-9* Advanced Ethernet Settings
12-90 Cable Diagnostic
Option: Function:
Enables/disables advanced Cable diagnosis function. If enabled, the distance to cable errors can be read out in
Length . The parameter resumes to the default setting of Disable after the diagnostics have finished.
[0] * Disabled
[1] Enabled
NOTICE
The cable diagnostics function is only issued on ports where there is no link (see 12-10 Link Status , Link Status )
12-91 Auto Cross Over
Option:
[0]
Function:
Disabled Disables the auto cross-over function.
[1] * Enabled Enables the auto cross-over function.
12-92 IGMP Snooping
Option: Function:
This prevents flooding of the Ethernet protocol stack by only forwarding multicast packets to ports that are member of the multicast group. In
PROFINET this function is disabled.
[0] Disabled Disables the IGMP snooping function.
[1] * Enabled Enables the IGMP snooping function.
12-93 Cable Error Length
Range:
0 * [0 -
65535 ]
Function:
If Cable Diagnostics is enabled in 12-90 Cable
Diagnostic , the built-in switch is possible via Time
Domain Reflectometry (TDR). This measurement technique detects common cabling problems such as open circuits, short circuits, and impedance mismatches or breaks in transmission cables. The distance from the option to the error is displayed in meters with an accuracy of ± 2 m. The value 0 means that no errors detected.
12-94 Broadcast Storm Protection
Range: Function:
-1
% *
[-1 -
20 %]
The built-in switch is capable of protecting the switch system from receiving too many broadcast packages, which can use up network resources.
The value indicates a percentage of the total bandwidth that is allowed for broadcast messages.
Example:
52 Danfoss A/S © Rev. 2014-02-27 All rights reserved.
MG90U302
Parameters Operating Instructions
-1
% *
12-94 Broadcast Storm Protection
Range: Function:
The “OFF” means that the filter is disabled - all broadcast messages passes through. The value
“0%” means that no broadcast messages passes through. A value of “10%” means that 10% of the total bandwidth is allowed for broadcast messages, if the amount of broadcast messages increases above the 10% threshold, they will be blocked.
[-1 -
20 %]
12-95 Broadcast Storm Filter
Option: Function:
Applies to
Storm Protection ; if the Broadcast Storm
Protection should also include Multicast telegrams.
[0] * Broadcast only
[1] Broadcast &
Multicast
12-96 Port Config
Enables/disables port-mirroring function. For troubleshooting with a network analyzer tool.
Option:
[0] Normal
Function:
No port-mirroring
[1] Mirror Port 1 to 2
[2] Mirror Port 2 to 1
All network traffic on port 1 will be mirrored to port 2.
All network traffic on port 2 will be mirrored to port 1.
[10]
[11]
[254]
[255]
Port 1 disabled
Port 2 disabled
Mirror Int. Port to 1
Mirror Int. Port to 2
12-98 Interface Counters
Range: Function:
4000 * [0 - 4294967295 ] Read only. Advanced Interface counters, from built-in switch, can be used for low-level troubleshooting,
The parameter shows a sum of port
1+port 2.
12-99 Media Counters
Range: Function:
0 * [0 - 4294967295 ] Read only. Advanced Interface counters, from built-in switch, can be used for lowlevel troubleshooting, The parameter shows a sum of port 1+port 2.
MG90U302 Danfoss A/S © Rev. 2014-02-27 All rights reserved.
53
8 8
Parameters Operating Instructions
8 8
8.5 PROFINET-specific Parameter List
Parameter Default value
8-01 Control Site
Parameter 8-02 Control Source
[0] Dig. & ctrl. word
[0] FC RS485
Parameter 8-03 Control Timeout Time 1
Parameter 8-04 Control Timeout
Function
8-05 End-of-Timeout Function
[0] Off
[0] Hold set-up
Parameter 8-06 Reset Control Timeout [0] Do not reset
Parameter 8-07 Diagnosis Trigger [0] Disable
Parameter 8-10 Control Profile
8-13 Configurable Status Word STW
[0] FC profile
8-50 Coasting Select
Parameter 8-51 Quick Stop Select
8-52 DC Brake Select
8-53 Start Select
[3] *Logic OR
[3] *Logic OR
[3] *Logic OR
[3] *Logic OR
Parameter 8-54 Reversing Select
8-55 Set-up Select
8-56 Preset Reference Select
[3] *Logic OR
[3] *Logic OR
[3] *Logic OR
8-90 Bus Jog 1 Speed 100 rpm
8-91 Bus Jog 2 Speed
9-15 PCD Write Configuration
9-16 PCD Read Configuration
Parameter 9-22 Telegram Selection -
-
-
200 rpm
Parameter 9-23 Parameters for Signals -
Parameter 9-27 Parameter Edit [1] Enabled
9-28 Process Control
9-44 Fault Message Counter
[1] Enable cyclic master
0
9-45 Fault Code
9-47 Fault Number
9-52 Fault Situation Counter
9-53 Profibus Warning Word
0
0
0
0
9-64 Device Identification
9-65 Profile Number
Parameter 9-70 Programming Set-up
Parameter 9-71 Profibus Save Data
Values
9-72 ProfibusDriveReset
9-80 Defined Parameters (1)
9-81 Defined Parameters (2)
9-82 Defined Parameters (3)
-
-
0
0
[9] Active set-up
[0] Off
[0] No action
9-83 Defined Parameters (4)
9-90 Changed Parameters (1)
9-91 Changed Parameters (2)
9-92 Changed Parameters (3)
9-93 Changed Parameters (4)
12-00 IP Address Assignment
12-01 IP Address
Parameter 12-02 Subnet Mask
12-03 Default Gateway
-
-
-
-
-
0.0.0.0
0.0.0.0
0.0.0.0
0.0.0.0
Range
[0-2]
[0-4]
0.1-18000
[0-10]
[0-1]
[0-1]
[0-3]
[0-x]
[0-2]
[0-2]
0-115
0-115
0-115
0-115
0-115
0-115
0-115
0-115
0-255
0-255
0-255
0-255
0-573
[0-1]
[0-1]
[0-8]
-
-
0-1000
16 bits
[0-10]
8 bits
[0-9]
[0-3]
[0-3]
[0-3]
[0-3]
[0-3]
[0-3]
[0-3]
04-13 Motor Speed High
Limit [RPM]
-
-
04-13 Motor Speed High
Limit [RPM]
[0-108]
0
0
-
-
-
0
-
-
-
0
0
-
-
-
67
-
-
-
-
0
0
0
0
0
0
0
-
-
0
-
-
-
-
-
-
-
67
-
-
-
-
-
-
Conversion index
-
-1
Data type
Uint8
Uint8
Uint32
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Uint16
Uint16
Uint16
Uint16
Uint8
Uint16
Uint16
Uint16
Uint16
Uint16
Uint16
Uint16
V2
Uint16
Uint8
Uint8
Uint8
Uint8
Uint16
Uint16
Uint16
Uint16
Uint16
Uint16
Uint16
Uint16
Unsigned 8
Oct. string 4
Oct. string 4
Oct. string 4-
54 Danfoss A/S © Rev. 2014-02-27 All rights reserved.
MG90U302
Parameters Operating Instructions
Parameter
12-04 DHCP Server
Default value
0.0.0.0
Range
0-255
Parameter 12-05 Lease Expires
Parameter 12-06 Name Servers
Parameter 12-07 Domain Name
12-08 Host Name
Parameter 12-09 Physical Address
12-10 Link Status
00:00:00:00
-
0.0.0.0
-
00:1B:08:00:00:00
[0] No Link
-
0-255 max. 19 ch.
max. 19 ch.
[0-1]
Parameter 12-11 Link Duration
12-12 Auto Negotiation
12-13 Link Speed
Parameter 12-14 Link Duplex
00:00:00:00
[1] On
[0] None
[1] Full Duplex
12-80 FTP Server
12-81 HTTP Server
[0] Disable
[0] Disable
12-82 SMTP Service [0] Disable
12-89 Transparent Socket Channel Port [0] Disable
Parameter 12-90 Cable Diagnostic
12-91 Auto Cross Over
[0] Disable
[0] Enable
12-92 IGMP Snooping
Parameter 12-93 Cable Error Length
[0] Enable
0
Parameter 12-94 Broadcast Storm
Protection 0
Parameter 12-95 Broadcast Storm Filter [1] Enable
Parameter 12-98 Interface Counters
Parameter 12-99 Media Counters
16-84 Comm. Option STW
16-90 Alarm Word
16-92 Warning Word
0
0
0
0
0
Off–20%
[0-31]
03-365535
0-65535
0-FFFF
0-FFFF
0-FFFF
Table 8.2
Refer to the relevant Operating Instructions for a comprehensive parameter list.
-
[0-1]
[0-2]
[0-1]
[0–1]
[0–1]
[0–1]
[0–1]
[0-1]
[0-1]
[0-1]
0-200
-
-
-
-
-
-
-
-
-
-
-
0
0
0
0
-
-
-
-
-
-
-
-
-
-
-
Conversion index
Data type
Oct. string 4
Time diff. w/ date
Oct. string 4
Visible string 48
Visible string 48
Visible string 17
Unsigned 8
Time diff. w/ date
Unsigned 8
Unsigned 8
Unsigned 8[
Unsigned 8
Unsigned 8
Unsigned 8
Unsigned 8
Unsigned 8
Unsigned 8
Unsigned 8
Unsigned 16
Unsigned 16
Unsigned 8
Unsigned 16
Unsigned 16
V2
Uint32
Uint32
8 8
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55
Parameters Operating Instructions
8 8
8.6 Object and Data Types Supported
8.6.1 Parameter Description
PROFINET has a number of describing attributes.
8.6.2 Size Attribute
The size index and the conversion index for each parameter can be taken from the parameter list in the respective
Operating Instructions.
Physical unit Size index Measuring unit
0 No dimension second
Designation s
Time
Energy
Power
Rotation
Torque
Temperature
Voltage
Current
Resistance
Ratio
Relative change
Frequency
4
8
9
11
16
17
21
22
23
24
27
28 millisecond minute hour day watthour kilowatthour megawatthour milliwatt watt kilowatt megawatt rotation per minute newtonmetre kilonewtonmetre degree Celsius millivolt volt kilovolt milliampere ampere kiloampere milliohm ohm kiloohm per cent per cent hertz kilohertz megahertz gigahertz
Table 8.3 Size Index and Conversion Index mW
W kW
MW
RPM
Nm kNm
ºC h d ms min
Wh kWh
MWh mV
V kV mA
A kA mOhm
Ohm kOhm
%
%
Hz kHz
MHz
GHz
67
0
3
0
3
6
-3
0
70
74
77
0
-1
-2
-3
0
3
6
0
0
-3
0
3
-3
0
3
-3
0
3
0
3
6
9
Conversion index Conversion factor
0.001
1
1000
10 6
1
1
1000
1
1
0.1
0.01
0.001
60
3600
86400
1
1000
10 6
1
1
0.001
1
1000
1
1000
10 6
10 9
0.001
1
1000
0.001
1
1000
56 Danfoss A/S © Rev. 2014-02-27 All rights reserved.
MG90U302
Parameters Operating Instructions
8.6.3 Object and Data Types Supported
Data type
3
4
5
9
10
6
7
33
35
54
Table 8.4 Data Types Supported
Short name
I2
I4
-
-
-
O2
O4
N2
V2
-
Description
Integer 16
Integer 32
Unsigned 8
Unsigned 16
Unsigned 32
Visible string
Byte string
Standardized value (16 bit)
Bit sequence
Time difference without date indication
8 8
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57
Application Examples Operating Instructions
9 Application Examples
9 9
9.1 Example: Process Data with PPO Type 6
This example shows how to work with PPO type 6, which consists of Control Word/Status Word and Reference/Main Actual
Value. The PPO also has two additional words, which can be programmed to monitor process signals, see
:
From Controller
From frequency converter
Byte #
Table 9.1 PCD
04
0
CTW
7C
STW
07
0F
1 2
20
1
MRV
00
MAV
00
20
3 4
00
2
PCD [2]
PCD [2]
00
3F
5
A6
6
00
00
7
3
PCD
PCD [3]
00
08
8
The application requires monitoring of the motor torque and digital input, so PCD 2 is set up to read the current motor torque. PCD 3 is set up to monitor the state of an external sensor via the process signal digital input. The sensor is connected to digital input 18.
An external device is also controlled via control word bit 11 and the built-in relay of the frequency converter. Reversing is permitted only when the reversing bit 15 in the control word and the digital input 19 are set to high.
For safety reasons the frequency converter stops the motor if the PROFINET cable is broken, the master has a system failure, or the PLC is in stop mode.
58 Danfoss A/S © Rev. 2014-02-27 All rights reserved.
MG90U302
Application Examples Operating Instructions
Illustration 9.1
Program the frequency converter as shown in
:
Parameter
4-10 Motor Speed Direction
5-10 Terminal 18 Digital Input
5-11 Terminal 19 Digital Input
5-40 Function Relay
Parameter 8-03 Control Timeout Time
Parameter 8-04 Control Timeout Function
Parameter 8-10 Control Profile
8-50 Coasting Select
Parameter 8-51 Quick Stop Select
8-52 DC Brake Select
8-53 Start Select
Parameter 8-54 Reversing Select
8-55 Set-up Select
8-56 Preset Reference Select
9-16 PCD Read Configuration
Table 9.2
Setting
[2] Both directions
[0] No operation
[10] Reversing
[36/37] Control word bit 11/12
1 s
[2] Stop
[0] FC Profile
[1] Bus
[1] Bus
[1] Bus
[1] Bus
[2] Logic AND
[1] Bus
[1] Bus
[2] Sub index 16-16 Torque [Nm]
[3] Sub indes 16-60 Digital Input
MG90U302 Danfoss A/S © Rev. 2014-02-27 All rights reserved.
59
9 9
Application Examples Operating Instructions
9 9
9.2 Example: Control Word Telegram using Standard Telegram 1/PPO3
This example shows how the control word telegram relates to the controller and the frequency converter, using FC Control
Profile.
The control word telegram is sent from the PLC to the frequency converter. Standard Telegram 1 is used in the example in order to demonstrate the full range of modules. All the values shown are arbitrary, and are provided for the purposes of demonstration only.
PQW:
Bit no.:
0
CTW
1
MRV
04 7C 20 00
260
2
PCD
262
3
PCD
256
CTW
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9
0 0
0
258
0
MRV
0 0 1
4
0 0 0 1
7
1 1 1 1
C
0 0 0 0
2
1 0 0 0
0
0
8
0
7
0
6
0
0
5
0
4
0
3
0
Table 9.3 PCD
2
0
0
1
0
0
0
indicates the bits contained within the control word, and how they are presented as process data in Standard
Telegram 1 for this example.
indicates which bit functions, and which corresponding bit values are active for this example.
03
04
05
06
Bit
00
01
02
Bit value=0
Reference value
Reference value
DC brake
Coasting
Quick stop
Freeze output
Ramp stop
11
12
13
14
07
08
09
10
No function
No function
Ramp 1
Data not valid
No function
No function
Parameter set-up
Parameter set-up
15 No function
Function active
Function inactive
Bit value=1
External selection lsb
External selection msb
Ramp
Enable
Ramp
Ramp enable
Start
Reset
Jog
Ramp 2
Valid
Relay 01 active
Relay 02 active
Selection lsb
Selection msb
Reversing
Table 9.4 Control Word Telegram using Standard Telegram 1/PPO3
0
0
0
0
0
1
0
0
0
1
1
1
1
0
1
Bit value
0
C
7
4
0
60 Danfoss A/S © Rev. 2014-02-27 All rights reserved.
MG90U302
Application Examples Operating Instructions
9.3 Example: Status Word Telegram using Standard Telegram 1/PPO3
This example shows how the control word telegram relates to the PLC and the frequency converter, using FC Control
Profile.
The control word telegram is sent from the frequency converter to the controller. Standard Telegram 1 is used in the example to demonstrate the full range of modules. All the values shown are arbitrary, and are provided for demonstration purposes only.
PIW:
Bit no.:
0
STW
1
MAV
0F 07 20 00
260
2
PCD
262
3
PCD
256
STW
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9
0 0
0
258
0
MAV
0 0 1
F
0 0 0 1
0
1 1 1 1
7
0 0 0 0
2
1 0 0 0
0
0
8
0
7
0
Table 9.5 PCD
6
0
0
5
0
4
0
3
0
2
0
0
1
0
0
0
indicates the bits contained within the status word, and how they are presented as process data in Standard
Telegram 1 for this example.
indicates which bit functions, and which corresponding bit values are active for this example.
03
04
05
06
Bit
00
01
02
Bit value=0
Control not ready
Drive not ready
Coasting
No error
No error
Reserved
No error
11
12
13
14
07
08
09
10
No warning
Speed reference
Local operation
Outside frequency range
No operation
Drive ok
Voltage ok
Torque ok
15 Timers ok
Function active
Function inactive
-
Bit value=1
Control ready
Drive ready
Enable
Trip
Error (no trip)
Triplock
Warning
Speed#=#reference
Bus control
Within frequency range
In operation
Stopped, autostart
Voltage exceeded
Torque exceeded
Timers exceeded
Table 9.6 Status Word Telegram using Standard Telegram 1/PPO3
0
0
1
0
1
1
0
1
0
0
0
0
0
1
1
Bit value
1
7
0
F
0
9 9
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61
Application Examples Operating Instructions
9.4 Example: PLC Programming
In this example PPO type 6 is placed in the following Input/Output address:
9 9
Input address
Set-up
256-257
Status word
258-259
MAV
260-261
Motor torque
262-263
Digital input
Illustration 9.2 PPO Type 6 Placed in the Input/Output Address
Output address
Set-up
256-257
Control word
258-259
Reference
260-261
Not used
262-263
Not used
This network sends a start command (047C Hex) and a reference (2000 Hex) of 50% to the frequency converter.
This network reads the status on the digital inputs from the frequency converter. If digital input 18 is On, it stops the frequency converter.
Illustration 9.5 Network Reads the Status on the Digital Inputs
Illustration 9.3 Network Sends Start Command and Reference
This network reads the motor torque from the frequency converter. A new reference is sent to the frequency converter because the Motor Torque (86.0%) is higher than the compared value.
This network reverses the motor when digital input 19 is
ON, because
parameter 8-54 Reversing Select
is programmed to Logic AND.
Illustration 9.6 Network Reverses the Motor
This network activates relay 02.
Illustration 9.4 Network Reads the Motor Torque
130BA110.10
Illustration 9.7 Network Activates Relay 02
62 Danfoss A/S © Rev. 2014-02-27 All rights reserved.
MG90U302
Troubleshooting
10 Troubleshooting
10.1 LED Status
Operating Instructions
MS LED
NS LED’s
Ethernet Port 1
MS
MCA 120
PROFINET
NS1
NS2
MAC: 00:1B:08:XX:XX:XX
Host Name
Ethernet Port 2
Option A
130B1135
SW. ver. 3.00 (TM: 3:15)
8 7 6 5 4 3 2 1
Illustration 10.1 LED
Status
No IP Address assigned
No Communication to PROFINET module. Module is waiting for configuration telegram from Controller.
IO AR established
Supervisor AR established, No IO AR.
Internal Error
Wink
Table 10.1 MS: Module Status
Network Status
Phases
Power Off
Power On
Status
No Power or No Link on the corresponding port
IP Address Conflict
Waiting for configuration
In Data Exchange Mode
Running
Data exchange
Wrong Configuration
No increment in "In Octets" counter of corresponding port in last 60 s
Table 10.2 Indication on Network Status LED
Tri-colour LED
Off
Green:
Green:
Green:
Red:
Yellow:
▂███▂███▂█
▂█▂█▂█▂█▂█
▂█▂█▂█▂█▂█
Tri-colour LED
Off
Red:
Green:
▂█▂█▂█▂█▂█
Green:
Red:
Yellow:
▂███▂███▂█
▂█▂█▂█▂█▂█
10 10
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63
Troubleshooting Operating Instructions
10 10
10.2 No Communication with the
Frequency Converter
If there is no communication with the frequency converter, proceed with the following checks:
Check 1: Is the cabling correct?
Check that the cable is mounted correctly. Check if the corresponding Network LED shows link activity. NS1 or NS2
Check 2: Does the hardware config match?
Check that the Hardware config match the value in
12-08 Host Name
Check 3: Is the correct GSD file installed?
Download the correct GSD file from http:// www.danfoss.com/BusinessAreas/DrivesSolutions/ .
Illustration 10.3 Control the Cable
A
If there is no communication with the frequency converter, control the cable in the VLT ® AutomationDrive. In the FCD
302, control the cable for the control card.
64
EtherNet Port1
MCA
121
MS
MS1
MS2
SW.ver.
EtherNet Port2
Option A
Illustration 10.2 Remove LCP and Plastic Cradle
15-61 Option SW Version
FC 100/200/300 1.x or 2.x
3.x
FCD 302
GSDML file
GSDML-V2.2-Danfoss-
FC-20090620
GSDML-V2.3-Danfoss-
FC-20131010
GSDML-V2.2-Danfoss-
FCD-2011XXXXX
Table 10.3 GSDML File
10.3 Warning 34 Appears even though
Communication is Established
If the master is in stop mode, Warning 34 appears. Check that the master is in run mode. If the frequency converter is not in operational state, Warning 34 will appear (60 s after power up or immediately if the frequency converter has been in operational state).
10.4 Frequency Converter Does Not
Respond to Control Signals
Check 1: Is the Control word valid?
If bit 10=0 in the Control word, the frequency converter does not accept the Control word.
Check 2: Is the relationship between bits in the Control word and the terminal I/Os correct?
Check the logical relationship in the frequency converter.
Define the desired logical relationship in 8-50 Coasting
Select to 8-56 Preset Reference Select according to the following range of options. Select the FC control mode, digital input and/or serial communication, using
8-50 Coasting Select to 8-56 Preset Reference Select .
If 8-01 Control Site is set to digital only, then the frequency converter will not react on commands send via the control word.
to
show a coast command's effect upon the frequency converter for the full range of
8-50 Coasting Select settings.
The effect of control mode upon the function of
8-50 Coasting Select , parameter 8-51 Quick Stop Select , and
8-52 DC Brake Select is as follows:
Danfoss A/S © Rev. 2014-02-27 All rights reserved.
MG90U302
Troubleshooting Operating Instructions
If [0] Digital input is selected, the terminals control the
Coast and DC Brake functions.
NOTICE
Coasting, Quick Stop, and DC brake functions are active for logic 0.
0
1
Terminal Bit 02/03/04
0 0
1
0
1 1
Table 10.4 [0] Digital Input
Function
Coast/DC brake/Q-Stop
Coast/DC brake/Q-Stop
No Coast/DC brake/Q-Stop
No Coast/DC brake/Q-Stop
If [1] Serial communication is selected, commands are activated only when given via serial communication.
0
1
Terminal Bit 02/03/04
0 0
1
1
0
1
Function
Coast/DC brake/Q-Stop
No Coast/DC brake/Q-Stop
Coast/DC brake/Q-Stop
No Coast/DC brake/Q-Stop
Table 10.5 [1] Serial Communication
If [2] Logic AND is selected, both signals must be activated to perform the function.
0
1
Terminal Bit 02/03/04
0 0
1
1
0
1
Table 10.6 [2] Logic AND
Function
Coast/DC brake/Q-Stop
No Coast/DC brake/Q-Stop
No Coast/DC brake/Q-Stop
No Coast/DC brake/Q-Stop
If [3] Logic OR is selected, activation of one signal activates the function.
0
1
Terminal Bit 02/03/04
0 0
1
1
0
1
Table 10.7 [3] Logic OR
Function
Coast/DC brake/Q-Stop
Coast/DC brake/Q-Stop
Coast/DC brake/Q-Stop
No Coast/DC brake/Q-Stop
The effect of control mode upon the function of 8-53 Start
Select and
parameter 8-54 Reversing Select
:
If [0] Digital input is selected, the terminals control the start and reversing functions
0
1
Terminal Bit 06/15
0 0
1
1
0
1
Table 10.8 [0] Digital input
Function
Stop/Anti-clockwise
Stop/Anti-clockwise
Start/Clockwise
Start/Clockwise
If [1] Serial communication is selected, commands are activated only when given via serial communication.
0
1
Terminal Bit 02/03/04
0 0
1
1
0
1
Function
Stop/Anti-clockwise
Start/Clockwise
Stop/Anti-clockwise
Start/Clockwise
Table 10.9 [1] Serial Communication
If [2] Logic AND is selected, both signals must be activated to perform the function.
0
1
Terminal Bit 02/03/04
0 0
1
1
0
1
Table 10.10 [2] Logic AND
Function
Stop/Anti-clockwise
Stop/Anti-clockwise
Stop/Anti-clockwise
Start/Clockwise
If [3] Logic OR is selected, activation of one signal activates the function.
0
1
Terminal Bit 02/03/04
0 0
1
1
0
1
Table 10.11 [3] Logic OR
Function
Stop/Anti-clockwise
Start/Clockwise
Start/Clockwise
Start/Clockwise
The effect of control mode upon the function of 8-55 Setup Select and 8-56 Preset Reference Select :
If [0] Digital input is selected, the terminals control the setup and preset reference functions.
10 10
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65
Troubleshooting Operating Instructions
10 10
1
1
1
1
1
1
0
1
1
0
0
0
0
0
0
Msb
Terminal
Lsb
0 0
0
0
1
1
0
1
1
0
0
1
1
0
0
1
1
Table 10.12 [0] Digital Input
0
0
1
1
1
1
1
0
0
0
1
1
0
0
1
Bit 00/01, 13/14 Function
Msb Lsb Preset ref. Set-up no.
0 0 1
1
0
1
1
1
0
1
0
1
2
2
2
1
0
1
2
3
3
0
1
0
1
0
1
4
4
3
3
4
4
If [1] Serial communication is selected, commands are activated only when given via serial communication.
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
Msb
Terminal
Lsb
0
0
1
1
0
0
1
1
0
0
0
0
1
1
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
Bit 00/01, 13/14 Function
Msb Lsb Preset ref. Set-up no.
0
1
1
2
1
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
3
4
1
2
3
4
1
2
3
4
1
2
3
4
Table 10.13 [1] Serial Communication
If [2] Logic AND is selected, both signals must be activated to perform the function.
1
1
1
1
1
1
0
1
1
0
0
0
0
0
0
Terminal
Msb Lsb
0 0
0
0
1
1
0
1
1
0
0
1
1
0
0
1
1
Table 10.14 [2] Logic AND
0
0
1
1
1
1
1
0
0
0
1
1
0
0
1
Bit 00/01, 13/14 Function
Msb Lsb Preset ref. Set-up no.
0 0 1
1
0
1
1
1
0
1
0
1
1
2
1
1
0
1
2
1
1
0
1
0
1
0
1
1
2
3
3
3
4
If [3] Logic OR is selected, activation of one signal activates the function.
1
1
1
1
1
1
0
0
0
0
0
0
0
0
Terminal
Msb Lsb
0
0
1
1
0
0
1
1
0
0
0
0
1
1
1 1
Table 10.15 [3] Logic OR
0
0
1
1
0
0
1
1
0
0
1
1
0
0
Bit 00/01, 13/14 Function
Msb Lsb Preset ref, Set-up no.
0
1
1
2
0
1
0
1
3
4
2
2
0
1
0
1
0
1
0
1
4
4
3
4
3
4
4
4
1 0 4
66 Danfoss A/S © Rev. 2014-02-27 All rights reserved.
MG90U302
Troubleshooting Operating Instructions
10.5 Alarm and Warning Words
PROFINET alarm words and warning words are shown on the display in Hex format. If there is more than one warning or alarm, a sum of all warnings or alarms will be shown. Alarm word, warning word, and, PROFINET warning word can also be displayed using the serial bus in
16-90 Alarm Word , 16-92 Warning Word and 9-53 Profibus
Warning Word .
Bit (Hex) Unit diagnose bit
00000001 48
00000002
00000004
00000008
00000010
00000020
00000040
00000080
00000100
00000200
00000400
00000800
00001000
00002000
00004000
00008000
00010000
00020000
00040000
00080000
00100000
00200000
00400000
00800000
01000000
02000000
04000000
08000000
10000000
20000000
40000000
80000000
49
50
51
52
53
54
55
40
29
30
31
25
26
27
28
37
38
39
24
33
34
35
36
45
46
47
32
41
42
43
44
Alarm word (
Word )
Brake check
Power card over temperature
Earth fault
Control card over temperature
Control word timeout
Over current
Torque limit
Motor thermistor over temp.
Motor ETR over temperature
Inverter overloaded
DC link under voltage
DC link over voltage
Short circuit
Inrush fault
Mains phase loss
AMA not OK
Live zero error
Internal fault
Brake overload
Motor phase U is missing
Motor phase V is missing
Motor phase W is missing
Fieldbus comm. fault
24 V supply fault
Mains failure
1.8 V supply fault
Brake resistor short circuit
Brake chopper fault
Option change
Drive initialisation
Safe stop
16-90 Alarm
Mechanical brake low
Table 10.16 FC 102/FC 202/FC 301/FC 302/FCD 302
Alarm no.
28
29
14
65
18
13
12
11
10
80
68
63
48
25
27
67
32
34
47
36
38
26
30
31
33
4
50
2
7
16
9
8
00000200
00000400
00000800
00001000
00002000
00004000
00008000
00010000
00020000
00040000
00080000
00100000
00200000
00400000
00800000
01000000
02000000
04000000
08000000
10000000
20000000
40000000
80000000
105
106
103
88
89
90
99
100
101
102
111
96
97
98
107
108
109
110
91
92
93
94
95
Bit (Hex) Unit diagnose bit
00000001 112
00000002
00000004
00000008
00000010
00000020
00000040
00000080
00000100
113
114
115
116
117
118
119
104
(
Warning word
16-92 Warning Word )
Brake check
Power card over temperature
Earth fault
Control card
Control word timeout
Over current
Torque limit
Motor thermistor over temp.
Motor ETR over temperature
Inverter overloaded
DC link under voltage
DC link over voltage
DC link voltage low
DC link voltage high
Mains phase loss
No motor
Live zero error
10 V low
Brake overload
Brake resistor short circuit
Brake chopper fault
Speed limit
Fieldbus comm. fault
24 V supply fault
Mains failure
Current limit
Low temperature
Voltage limit
Encoder loss
Output frequency limit
Unused
Warning word 2 (ext. stat.
word)
Table 10.17 FC 102/FC 202/FC 301/FC 302/FCD 302
Alarm no.
28
29
10
14
65
18
13
12
11
47
36
59
66
25
27
49
34
1
26
3
2
5
4
7
6
9
8
64
61
62
-
-
10 10
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67
Troubleshooting Operating Instructions
10 10
Bit (Hex)
00000001
00000002
00000004
00000008
00000010
00000020
00000040
00000080
00000100
00000200
00000400
00000800
00001000
00002000
00004000
00008000
Unit diagnose bit
160
161
162
163
164
165
166
167
152
153
154
155
156
157
158
159
PROFIBUS warning word
( 9-53 Profibus Warning Word )
Connection with DP-master is not ok
Unused
FDL (Fieldbus Data link Layer) is not ok
Clear data command received
Actual value is not updated
Baudrate search
PROFIBUS ASIC is not transmitting
Initialising of PROFIBUS is not ok
Drive is tripped
Internal CAN error
Wrong configuration data from PLC
Wrong ID sent by PLC
Internal error occurred
Not configured
Timeout active
Warning 34 active
Table 10.18 FC 102/FC 202/FC 301/FC 302/FCD 302
Bit (Hex) Comm. option STW ( 16-84 Comm. Option STW )
00000001 parameterization ok
00000002 configuration ok
00000004 clearmode active
00000008 baudrate search
00000010 waiting for parameterization
00000020 waiting for configuration
00000040 in data exchange
00000080 not used
00000100 not used
00000200 not used
00000400 not used
00000800 MCL2/1 connected
00001000 MCL2/2 connected
00002000 MCL2/3 connected
00004000 data transport active
00008000 not used
Table 10.19 FC 102/FC 202/FC 301/FC 302/FCD 302
NOTICE
16-84 Comm. Option STW is not part of extended diagnosis.
10.6 Warning and Alarm Messages
There is a clear distinction between alarms and warnings.
An alarm make the frequency converter enter a fault condition. After the cause for the alarm has been cleared, the master will have to acknowledge the alarm message before the frequency converter can start operating again.
A warning condition triggers a warning which disappears when condition returns to normal, without interfering with the process.
Warnings
A single bit within a warning word represents warnings within the frequency converter. Bit status [0] False means no warning, while bit status [1] True means warning. Any bit change in the warning word is notified by a change of bit 7 in the status word.
Alarms
Following an alarm message, the frequency converter enters fault condition. When the fault has been removed and the controller has acknowledged the alarm message by setting bit 7 in the control word, the frequency converter resumes operation. A single bit within an alarm word represents alarms within the frequency converter. Bit status [0] False means no fault, while bit status [1] True means fault.
68 Danfoss A/S © Rev. 2014-02-27 All rights reserved.
MG90U302
Warnings and Alarms Operating Instructions
11 Warnings and Alarms
11.1 Status Messages
11.1.1 Warnings/Alarm Messages
The LEDs on the LCP signals a warning or an alarm. A code in the display is also shown.
A warning remains active until its cause is no longer present. Under certain circumstances, operation of the motor can still be continued. Warning messages are not necessarily critical.
An alarm makes the frequency converter trip. Alarms must be reset to restart operation once their cause has been rectified.
Three ways of resetting alarms
• By pressing [Reset]
• Via a digital input with the “Reset” function
•
Via serial communication/optional fieldbus
NOTICE
After a manual reset pressing [Reset], the [Auto On] key must be pressed to restart the motor.
6
7
4
5
2
3
No.
1
8
9
10
11
12
13
14
15
16
17
If an alarm cannot be reset, the reason could be that its cause has not been rectified, or the alarm is trip-locked
(see also
).
11.1.2 Alarm List
Description
10 V low
Live zero error
No motor
Mains phase loss
DC link voltage high
DC link voltage low
DC over-voltage
DC under voltage
Inverter overloaded
Motor ETR over temperature
Motor thermistor over temperature
Torque limit
Over Current
Earth Fault
Hardware mismatch
Short Circuit
Control word time-out
Warning
X
(X)
(X)
(X)
X
X
X
X
X
(X)
(X)
X
X
X
(X)
Alarm/trip
(X)
(X)
X
X
X
X
X
(X)
X
X
X
(X)
(X)
Alarms that are trip-locked offer additional protection, meaning that the mains supply must be switched off before the alarm can be reset. After being switched back on, the frequency converter is no longer blocked and can be reset as described, once the cause has been rectified.
Alarms that are not trip-locked can also be reset using the automatic reset function in 14-20 Reset Mode (Warning: automatic wake-up is possible!)
If a warning or alarm is marked against a code in
, this means that either a warning occurs before
an alarm, or that it is possible to specify whether it is a warning or an alarm that is displayed for a given fault.
This is possible, for instance, in 1-90 Motor Thermal
Protection . After an alarm or trip, the motor carries on coasting, and the alarm and warning flash. Once the problem has been rectified, only the alarm continues flashing until the frequency converter is reset.
Alarm/trip lock
(X)
X
X
X
X
Parameter reference
6-01 Live Zero Timeout Function
1-80 Function at Stop
14-12 Function at Mains Imbalance
1-90 Motor Thermal Protection
1-90 Motor Thermal Protection
Parameter 8-04 Control Timeout
Function
11 11
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69
Warnings and Alarms Operating Instructions
11 11
42
42
57
58
59
61
62
53
54
55
56
50
51
52
46
47
48
49
63
64
69
70
71
65
66
67
68
72
73
77
79
38
39
40
32
33
34
36
28
29
30
31
24
25
26
27
No.
22
23
41
Description
Hoist Mech. Brake
Internal Fan Fault
External Fan Fault
Brake resistor short-circuited
Brake resistor power limit
Brake chopper short-circuited
Brake check
Heatsink temp
Motor phase U missing
Motor phase V missing
Motor phase W missing
Inrush Fault
Fieldbus communication fault
Mains failure
Internal Fault
Heatsink sensor
Overload of Digital Output Terminal 27
Warning
X
X
(X)
X
(X)
X
(X)
(X)
(X)
X
X
(X)
X
Overload of Digital Output Terminal 29 (X)
Overload of Digital Output On X30/6
Overload of Digital Output On X30/7
Pwr. card supply
24 V supply low
1.8 V supply low
Speed limit
AMA calibration failed
AMA check U nom
and I nom
AMA low I nom
AMA motor too big
AMA motor too small
AMA parameter out of range
AMA interrupted by user
AMA time-out
AMA internal fault
Current limit
Tracking Error
Output Frequency at Maximum Limit
Mechanical Brake Low
Voltage Limit
Control Board Over-temperature
Heat sink Temperature Low
Option Configuration has Changed
Safe Stop
Pwr. Card Temp
Illegal FC configuration
PTC 1 Safe Stop
Dangerous Failure
Safe Stop Auto Restart
Reduced power mode
Illegal PS config
(X)
(X)
X
X
X
X
(X)
X
X
X
X
X
X
(X)
Alarm/trip
(X)
X
(X)
(X)
(X)
X
(X)
X
(X)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
(X)
X
X
(X) 1)
X
X 1)
Alarm/trip lock
X
X
X 1)
X
X
X
X
(X)
(X)
(X)
X
X
X
X
X
Parameter reference
14-53 Fan Monitor
2-13 Brake Power Monitoring
2-15 Brake Check
4-58 Missing Motor Phase Function
4-58 Missing Motor Phase Function
4-58 Missing Motor Phase Function
5-00 Digital I/O Mode ,
5-01 Terminal 27 Mode
5-00 Digital I/O Mode ,
5-02 Terminal 29 Mode
5-32 Term X30/6 Digi Out (MCB 101)
5-33 Term X30/7 Digi Out (MCB 101)
4-30 Motor Feedback Loss Function
2-20 Release Brake Current
5-19 Terminal 37 Safe Stop
5-19 Terminal 37 Safe Stop
5-19 Terminal 37 Safe Stop
14-59 Actual Number of Inverter
Units
70 Danfoss A/S © Rev. 2014-02-27 All rights reserved.
MG90U302
Warnings and Alarms Operating Instructions
No.
80
81
247
248
250
251
243
244
245
246
82
85
90
91
100-
199
Description
Drive Initialized to Default Value
CSIV corrupt
CSIV parameter error
Profibus/Profisafe Error
Encoder Loss
Analogue input 54 wrong settings
See Operating Instructions for MCO 305
Brake IGBT
Heatsink temp
Heatsink sensor
Pwr.card supply
Pwr.card temp
Illegal PS config
New spare part
New Type Code
Warning
(X)
X
X
Table 11.1 Alarm/Warning Code List
(X) Dependent on parameter
1) Cannot be Auto reset via 14-20 Reset Mode
A trip is the action when an alarm has appeared. The trip coasts the motor and can be reset by pressing [Reset] or by making a reset by a [1] digital input (Parameter group
5-1* Digital I/O Mode ). The event that caused an alarm cannot damage the frequency converter or cause dangerous conditions. A trip lock is an action when an alarm occurs, that can damage the frequency converter or connected parts. A Trip Lock situation can only be reset by a power cycling.
Alarm/trip
X
(X)
X
X
X
X
X
X
X
Alarm/trip lock
X
X
X
X
X
X
X
X
Warning
Alarm
Trip locked
Table 11.2 LED Indication
Parameter reference
17-61 Feedback Signal Monitoring
S202
14-23 Typecode Setting yellow flashing red yellow and red
11 11
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71
Warnings and Alarms Operating Instructions
11 11
Bit Hex Dec Alarm word Alarm word 2 Warning word Warning word 2
Extended status word
Ramping 0
1
2
3
4
23
24
25
26
19
20
21
22
15
16
17
18
11
12
13
14
8
9
10
27
28
29
30
00000001
00000002
00000004
00000008
00000010
00000100
00000200
00000400
00000800
00001000
00002000
00004000
00008000
00010000
00020000
00040000
00080000
00100000
00200000
00400000
00800000
01000000
02000000
04000000
08000000
10000000
20000000
40000000
1
2
4
8
16
Brake Check
Pwr. Card Temp ServiceTrip,
(reserved)
Earth Fault
ServiceTrip,
Read/Write
ServiceTrip,
Typecode/
Sparepart
Ctrl.Card Temp
Ctrl. Word TO
ServiceTrip,
(reserved)
ServiceTrip,
(reserved)
Over Current
Torque Limit
Motor Th Over
Brake Check
Pwr. Card Temp
Earth Fault
Ctrl.Card Temp
Ctrl. Word TO
AMA Running
Start CW/CCW
Slow Down
Catch Up
5
6
7
31
00000020
00000040
00000080
80000000
32
64
128
Over Current
Torque Limit
Motor Th Over
256
512
1024
524288
1048576
2097152
4194304
8388608
16777216
33554432
67108864
2048
4096
8192
16384
32768
65536
131072
262144
Motor ETR Over
Inverter Overld.
DC under Volt
DC over Volt
Short Circuit
Inrush Fault
Mains ph. Loss
AMA Not OK
Live Zero Error
Internal Fault
Brake Overload
U phase Loss
V phase Loss
W phase Loss
Fieldbus Fault
24 V Supply Low
Mains Failure
1.8 V Supply Low
Brake Resistor
KTY error
Fans error
ECB error
134217728 Brake IGBT
268435456 Option Change
536870912 Drive Initialized
1073741824 Safe Stop (A68) PTC 1 Safe Stop
(A71)
2147483648 Mech. brake low Dangerous
Failure (A72)
Extended Status Word
Motor ETR Over
Inverter Overld.
DC under Volt
DC over Volt
DC Voltage Low
DC Voltage High
Mains ph. Loss
No Motor
Live Zero Error
10V Low
Brake Overload
Brake Resistor
Brake IGBT
Speed Limit
Fieldbus Fault
24V Supply Low
Mains Failure
Current Limit
Low Temp
Voltage Limit
Encoder loss
Output freq. lim.
Safe Stop (W68)
Table 11.3 Description of Alarm Word, Warning Word and Extended Status Word
Feedback High
Feedback Low
Output Current
High
Output Current Low
Output Freq High
Output Freq Low
Brake Check OK
Braking Max
Braking
Out of Speed Range
KTY Warn Password Timelock
Fans Warn Password Protection
ECB Warn
OVC Active
AC Brake
PTC 1 Safe
Stop (W71)
Unused
Unused
Unused
Unused
Unused
Unused
Unused
Unused
Unused
Unused
The alarm words, warning words and extended status words can be read out via serial bus or optional fieldbus for diagnose. See also 16-94 Ext. Status Word .
72 Danfoss A/S © Rev. 2014-02-27 All rights reserved.
MG90U302
Index Operating Instructions
Index
A
Abbreviation............................................................................................. 7
Acyclic....................................................................................................... 38
Alarm message...................................................................................... 69
Alarm word............................................................................................. 67
Assumption............................................................................................... 6
B
Background knowledge....................................................................... 6
C
Cabling..................................................................................................... 52
Configuration............................................................................. 7, 42, 43
Control profile........................................................................................ 31
Control word.......................................................................................... 31
CTW........................................................................................................... 31
D
Data Types Supported........................................................................ 57
DC backup................................................................................................. 7
DeviceNet.................................................................................................. 7
Digital input terminals, influence on FC control mode.......... 30
E
EMC precautions................................................................................... 15
Ethernet.............................................................................. 15, 19, 51, 52
G
GSD file..................................................................................................... 20
H
Hardware............................................................................................... 4, 6
I
I/O................................................................................................................. 7
Installation................................................................................... 4, 6, 7, 8
IP21/Type 1................................................................................................ 7
L
LED............................................................................................................... 7
LED status................................................................................................ 63
M
MRV............................................................................................................ 28
MG90U302
N
Network...................................................................... 6, 9, 15, 16, 51, 52
Network switch..................................................................................... 11
No communication with frequency converter.......................... 64
No respose to control signals........................................................... 64
O
Overview.................................................................................................. 16
P
Parameter.................................................................................... 5, 18, 19
PCA handling......................................................................................... 26
PCA parameter characteristic........................................................... 26
PCD............................................................................................................ 28
PCV............................................................................................................. 27
PCV parameter access......................................................................... 26
PPO types................................................................................................ 24
Process control data............................................................................ 29
Process control operation................................................................. 30
Process data............................................................................................ 29
Process status data............................................................................... 29
Profibus....................................................................................................... 7
PROFIdrive profile (CTW)................................................................... 31
PROFIdrive state, transition diagram............................................. 34
PROFINET................................................................................................... 6
R
RC content............................................................................................... 27
Reference................................................................................................... 7
Reference handling.............................................................................. 29
Request/response handling............................................................. 27
S
Safety........................................................................................................... 4
Size attribute.......................................................................................... 56
Status word............................................................................................. 32
T
Topology........................................................................................... 11, 14
V
VLT parameter....................................................................................... 23
W
Warning.................................................................................................... 69
Warning word........................................................................................ 67
Danfoss A/S © Rev. 2014-02-27 All rights reserved.
73
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130R0478 MG90U302 *MG90U302* Rev. 2014-02-27
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Key features
- Compact and flexible design
- Wide range of control options
- Variety of communication options
- Supports PROFINET protocol
- Advanced safety features
- Easy to install and configure.