X2 GYM STRENGTH TRAINING SYSTEM INSTRUCTION MANUAL QUESTION? As a quality home gym supplier we are committed to your complete satisfaction. If you have questions, or find missing or damaged parts, we will guarantee your complete satisfaction through our authorized dealer service centers or our home office customer service department. Please call your local dealer for assistance or BodyCraft at 800-990-5556 (9:00 AM - 5:00 PM). Our trained technicians will provide immediate assistance to you, free of charge. Bodycraft is a division of Recreation Supply Inc. P.O. BOX 181 Sunbury, OH 43074 76600A BEFORE YOU BEGIN Congratulations and thank you gor selecting the BODYCRAFT X2 GYM strength training system. The BODYCRAFT X2 GYM offers an impressive array of strength training exercises to develop every major muscle group of the body. Whether your goal is cardiovascular fitness, a shapely, toned body or dramatic muscle size and strength, the BODYCRAFT X2 GYM will help you achieve the specific results you want. For your safety and benefit, read this manual and the accompanying literature before using the BODYCRAFT X2 GYM. Keep this manual for future reference. If you have additional questions, please call your local BODYCRAFT X2 GYM dealer or our customer service department at 800-990-5556 Monday through Friday, 9 a.m. until 5 p.m. Eastern Time. IMPORTANT SAFETY NOTES There is a risk assumed by individuals who use this type of equipment. Before beginning this or any other exercise program consult your physician. This is especially important for individuals over the age of 35 or persons with pre-existing health problems. Recreation Supply, Inc. assumes no responsibility for personal injury or property damage sustained by or through use of this product. 1. This product must be assembled on a flat, level surface to assure its proper function. 2. Clean pads and frame on a regular basis. We recommend warm, soapy water. Do not use harsh or abrasive chemicals. 3. Inspect and tighten all parts before every use. Replace any worn parts immediately. Failure to do so may result in serious injury. 4. Keep children away from the BODYCRAFT X2 GYM at all times. 5. Keep your hands away from cables and pulleys during operation. Keep your hands away from moving parts other than the designated handles. 6. When adjusting the seat, make sure the spring pin is fully engaged. If not, the seat may slip and cause serious injury. 7. Make certain all cables are seated within the pulleys before every use. 8. Exercise with care to avoid injury. 9. If unsure about the proper use of the BODYCRAFT X2 GYM strength training system call your local BODYCRAFT dealer or our customer service department at 800-990-5556. 1 154 147 11 161 153 92 163 89 8 10 154 132 144 85 EXPLODED VIEW 154 9 137 86 159 140 155 132 123 6 102 90 104 147 24 147 69 98 99 98 103 66 90 160 31 158 137 159 68 147 39 19 79 76 103 66 158 138 81 154 147 18 137 2 153 128 123 147 158 66 103 88 69 157 132 147 135 38 32 126 62 28 37 165 132 141 42 27 146 97 147 149 151 139 41 128 132 153 45 34 29 44 43 154 43 45 26 44 154 132 74 13 13 78 154 74 147 26 96 116A 26 103 32 95 143 128 132 154 126 125 66 B 128 62 69 157 20 108 143 148 132 141 88 141 31 154 150 158 79 69 142 147 147 87 132 154 62 133 148 76 88 154 157 21 153 154 150 148 4 103 108 147 1 66 88 2 154 158 85 64 133 123 156 141 157 69 154 132 147 58 147 128 77 128 88 154 147 16 154 154 72 22 3 23 105 36 77 131 134 138 156 128 132 123 68 85 58 70 157 154 147 98 100 87 68 25 131 17L 132 156 14 147 17R 93 70 15 160 64 17 31 23 7 154 154 156 93 93 122 75 153 154 64 154 130 140 141 154 105 132 132 82 30 24 134 147 66 73 147 154 75 158 132 122 77 33 104 103 64 154 64 132 40 91 122 12 153 89 69 88 86 64 33A 157 85 38 144 87 138 132 91 154 132 35 37 144 164 132 154 153 40 128 162 153 154 147 98 154 2 154 26 147 154 166 84 154 154 154 72 98 136 132 40 83 155 40 64 101 123 80 147 64 5 148 A 135 EXPLODED VIEW A B 107 94 134 147 94 65 63 55 106 134 75 53 147 75 146 152 71 71 79 147 147 128 61 147 128 89 48 147 127 147 154 87 154 147 A 147 128 147 B 121 138 124 124 145 154 132 154 154 146 130 153 152 145 145 50 132 56 127 147 145 146 75 56 75 128 63 154 124 127 49 147 153 121 46 130 146 145 52 134 147 75 57 82 147 51 75 82 154 147 129 130 57 89 47 132 54 63 154 147 153 57 62 153 121 146 153 2 62 3 123 123 145 152 NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17R 17L 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33A 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 PARTS CHART QTY. BASE FRAME BASE STABILIZER REAR UPRIGHT FRONT UPRIGHT WEIGHT STACK BASE (Leg Press Side) WEIGHT STACK BASE (Low Row Side) WEIGHT STACK TOP (Leg Press Side) WEIGHT STACK TOP (Low Row Side) LOW ROW BASE TOP FRAME-bearing pre-installed LAT BAR HOLDER PRESS ARM SELERTOR GUIDE ROD (2017mm) ROW PLATE 1/2" ROW PLATE ROLLER PULLEY GUIDE ROD (1895mm) PRESS ARM RIGHT HANDLE OF PRESS ARM LEFT HANDLE OF PRESS ARM FRONT SEAT FRAME FRONT CHROME SEAT ADJUSTER LEG EXTENSION ARM-bearing pre-installed REAR SEAT FRAME REAR CHROME SEAT ADJUSTER SEAT BACK ADJUSTER METAL HINGE FOR SEAT BACK ADJUSTER SINGLE PULLEY BLOCK PULLEY GUIDE BRACKET CABLE ARM ASSEMBLY CABLE ARM SWIVEL CABLE ARM TOP ADJUSTABLE PULLEY BLOCK 1" CHROME ROLLER TUBE WEIGHT STACK SHROUD 1" PIVOT AXLE 19.95mm AXLE CABLE ARM COLLAR LAT BAR LOW ROW BAR LEFT POSTER PLATE RIGHT POSTER PLATE LEG EXTENSION AXLE 608ZB BEARING STEEL SPACER(all pre-assembled) AXLE COLLAR(all pre-assembled) BEARING BASIN(all pre-assembled) BEARING(all pre-assembled) BEARING COVER(all pre-assembled) LEG PRESS MAIN FRAME LEFT LEG PRESS HANDLE RIGHT LEG PRESS HANDLE LONG LEG PRESS CONNECTOR (812mm) FRONT LEG PRESS SUPPORT LEG PRESS TO WEIGHT BASE CONNECTOR(512mm) REAR LEG PRESS SUPPORT FOOT PLATE CONNECTOR FOOT PLATE BACK PAD ADJUSTER BEARING HOUSING(all pre-assembled) LEG PRESS AXLE 40 X 80mm ELLIPTIC PLUG 1 3 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 3 4 5 6 7 8 10 9 11 13 12 14 16 18 17 1 4 1 2 2 4 3 4 1 1 2 1 1 2 2 1 2 2 2 4 4 4 1 1 1 1 15 17R 17L 19 20 23 24 28 21 25 26 29 22 27 30 31 33A 32 35 39 33 36 41 40 37 42 43 38 44 45 47 46 1 1 48 49 1 1 1 1 2 3 2 50 52 55 4 53 56 57 58 34 51 54 NO. DESCRIPTION PARTS CHART QTY. 61 62 63 63A 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 45 X 75mm RECT. CAP 1 50mm SQ. CAP 6 45 X 75mm RECT. PLUG 3 50 X 75mm RECT. PLUG 1 50mm SQ. PLUG 8 45mm SQ. PLUG 1 PLASTIC WASHER 6 30 X 60mm RECT. PLUG 1 25 X 50mm RECT. PLUG 3 PLASTIC COVER 6 1/2" ROUND PLUG 2 SPACER 2 PLASTIC GUIDE ROD HOLDER 8 1" PLASTIC BUSHING(pre-assembled) 1 28.6mm STEEL BUSHING(all pre-assembled) 4 25.4mm STEEL BUSHING(all pre-assembled) 8 1/2" X 1-1/8" BEARING(all pre-assembled) 2 LONGER POP PIN(one pcs. pre-assembled) 3 CLUTCH LEVER OF CABLE ARM 2 LOCKING SPRING KNOB 3 SELECTOR PIN 2 L PIN 1 PULLEY(four pcs. pre-assembled) 41 SMALL PULLEY IN SWIVEL ARM 2 (all pre-assembled) 84 RUBBER DONUT 4 85 ADJUSTABLE STOPPER(all pre-assembled) 4 86 1/2" STOPPER(all pre-assembled) 1 87 LEG PRESS STOPPER(all pre-assembled) 4 88 COVER OF FOAM PAD 6 89 1" X 200mm HAND GRIP(all pre-assembled) 4 90 1" X 140mm HAND GRIP(all pre-assembled) 2 91 1" X 70mm PRESS ARM STOPPER 2 (all pre-assembled) 92 LAT BAR HOLDER COVER(95mm) 2 (all pre-assembled) 93 100 X 150mm NON SLIP 4 94 120 X 280mm NON SLIP 2 95 SELECTOR ROD 2 96 TOP PLATE 2 97 10 LB. PLATE 38 98 SNAP HOOK 6 99 LOW ROW CHAIN 1 100 AB CRUNCH STRAP 1 101 SINGLE HANDLE 2 102 ANKLE STRAP 1 103 FOAM PAD 6 104 BACK PAD 2 105 SEAT PAD 2 106 BACK PAD FOR LEG PRESS 1 107 SEAT PAD FOR LEG PRESS 1 108 TRIM FOR WEIGHT SHROUD 8 109 PRESS CABLE 1 110 LOW CABLE 1 111 AB CRUNCH CABLE 1 112 TOP CABLE 1 113 CABLE ARM CONNECTING CABLE 1 114 CABLE ARM CABLE(pre-assembled) 1 115 REMOVABLE END CABLE ARM CABLE 1 (pre-assembled) 116 LEG PRESS CABLE 1 116A CLUTCH CABLE 2 61 62 65 63 66 71 67 72 77 82 84 88 80 90 100 76 81 86 94 96 70 75 85 89 93 69 74 79 83 64 68 73 78 63A 91 87 92 95 97 98 99 101 102 103 108 104 105 106 107 109 110 111 112 113 114 116 5 115 116A PARTS CHART NO. DESCRIPTION 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 QTY. 5/8" X 6-1/2" HEX BOLT 1/2" X 4" HEX BOLT 1/2" X 3" HEX BOLT 1/2" X 1-3/4" HEX BOLT 3/8" X 5-3/4" HEX BOLT 3/8" X 4-1/2" HEX BOLT 3/8" X 4" HEX BOLT 3/8" X 3" HEX BOLT 3/8" X 2-3/4" HEX THREADED BOLT 3/8" X 2-3/4" HEX BOLT 3/8" X 2-1/2" HEX BOLT 3/8" X 1-3/4" HEX BOLT(four pcs. preassembled) 3/8" X 1-3/4" HEX THREADED BOLT 3/8" X 1" HEX THREADED BOLT 5/16" X 1/2" HEX THREADED BOLT 5/16" X 1-1/2" SET SCREW(all preassembled) 5/16" X 5/8" SET SCREW(all preassembled) 3/8" X 5/8" SET SCREW(all preassembled) 3/8" X 1/2" ROUND BOLT(all preassembled) 3/8" X 1/2" SET SCREW(all preassembled) 5/16" X 1/4" SET SCREW(all preassembled) TOP PLATE BOLT 8mm X 53mm FEMALE BOLT FOR POSTER 6mm X 12mm MALE NUT FOR POSTER 5/8" WASHER 1/2" WASHER(four pcs. pre-assembled) 3/8" WASHER 5/16" WASHER(two pcs. pre-assembled) 3/8" SPRING WASHER(all pre-assembled) 5/16" SPRING WASHER(all pre-assembled) 24mm NYLON NUT(all pre-assembled) 5/8" NYLON NUT 1/2" NYLON NUT(four pcs. pre-assembled) 3/8" NYLON NUT(four pcs. pre-assembled) 5/16" NYLON NUT(all pre-assembled) 3/8" X 5/8" INNER HEX SCREW 5/16" X 32mm SUNKEN HEAD SCREW 5/16" NUT 1-1/4" HAND GRIP 1" T SHAPE END PLUG HOOK PLATE COLLAR SEALING RING M6 SET SCREW M5 X 18mm ROUND HEAD SCREW M5 NYLON NUT 0 1/4 1/2 3/4 1" (inch) 1/2 2" 1/2 3 4 12 4 1 2 4 18 1 4 2 33 121 122 4 8 16 2 123 125 124 126 127 128 3 4 4 129 130 131 132 133 137 138 139 134 5 5 2 6 135 136 141 6 12 67 18 4 2 147 2 3 23 64 3 153 4 6 6 2 2 159 1 2 2 2 165 2 2 142 140 6 3" 1/2 6 143 144 145 146 148 149 150 151 152 154 155 156 157 158 163 164 160 161 162 166 4" 1/2 5" 1/2 6" ST E P 1 ASSE M BL E BASE FR AM E To ease the assembly process, do not tighten bolts until instructed. 1. Attach Base Stabilizers(2) to each end of Base Frame(1), using two 1/2" X 3" Hex Head Bolt(123) and two 1/2" nut(153). Attach 50mm SQ. Cap(62) onto front & rear Base Stabilizers(2). 2. Attach Weight Stack Base - Leg Press Side(5) and Weight Stack Base - Low Row Side(6) to Base Frame(1) using two 1/2" X 3" Hex Head Bolts(123), two 1/2" Washers(146) and two 1/2" Nylon nuts (153). Attach four 50mm SQ. Plugs(64) and insert four Plastic Guide Rod Holders(72) to both Weight Stack Bases(5, 6). 3. Attach Front Upright(4) to Base Frame(1) using two 3/8" X 3" Hex Head Bolts(128), four 3/8" Washers (147) and two 3/8" Nylon Nuts(154). Repeat process for Rear Upright(3). Screw Longer Pop Pin(77) into Front Upright(4) and Rear Upright(3) as shown. 4. Attach Low Row Base(9) to Weight Stack Base(6) using two 1/2" X 3" Hex Head Bolts(123) and one 1/2" Nylon Nut(153). Attach Row Plate(14) to Low Row Base(9) by inserting 1/2" Row Plate Roller(15). Insert 1/2" Round Plug(70) into 1/2" Row Plate Roller(15). Attach 100 X 150mm Non Slip(93) to Row Plate(14). 5. Attach Leg Press To Weight Base Connector(51) to Weight Stack Base(5) using two 3/8" X 2-3/4" Hex Bolts(130), four 3/8" Washers(147) and two 3/8" Nylon Nuts(154). 6. Attach Long Leg Press Connector(49) to Base Frame(1) using two 3/8" X 3" Hex Head Bolts(128), four 3/8" Washers(147) and two 3/8" Nylon Nuts(154). 64 77 3 4 72 62 64 93 153 153 64 123 123 72 77 154 153 140 153 6 147 123 147 154 15 147 154 70 93 153 72 9 14 147 62 147 147 1 153 123 64 153 70 2 62 128 5 154 62 7 130 123 147 128 147 147 128 49 130 51 2 ST E P 2 ASSE M BL E T OP FR AM E 1. Attach Top Frame - bearing pre-installed(10) to Front and Rear Uprights(3, 4) using two 1/2" X 4" Hex Head Bolts(122) and two 1/2" Nylon Nuts(153). Attach Lat Bar Holder(11) to Top Frame bearing pre-installed(10) using two 3/8" X 3" Hex Head Bolts(128), four 3/8" Washers(147) and two 3/8" Nylon Nuts(154). 2. Slide two Rubber Donuts(84) onto one end of each Guide Rod(13) and then insert Guide Rod(13) into the Plastic Guide Rod Holders(72) in Weight Stack Bases(5, 6) as shown. 3. Slide each 10 LB Plate(97) over Guide Rods(13). Make certain that each plate is oriented with selector hole on bottom and facing forward. Attach Top Plate(96) to Selector Rod(95) using Top Plate Bolt(142). Slide Top Plate(96) and Selector Rod(95) over Guide Rod(13). Insert Plastic Guide Rod Holders(72) into both Weight Stack Tops(7,8) and then slide both Weight Stack Tops(7 , 8) over top of Guide Rods(13) and attach to Top Frame - bearing pre-installed(10), using two 1/2" X 3" Hex Head Bolts(123) and two 1/2" Nylon Nuts(153). Refer to drawing to be certain each Weight Stack Top(7,8) is on proper side. 4. Attach pre-assembled Cable Arm Assembly(27) to Rear Upright(3) and Base Frame(1) using two 3/8" X 3" Hex Head Bolts(128), four 3/8" Washers(147) and two 3/8" Nylon Nuts(154). Attach preassembled Cable Arm Assembly(27) to Base Frame(1) using two 1/2" Washers(146) and two 1/2" Nylon Nuts(153) onto pre-welded bolts on Base Frame(1). Remember to keep all bolts loose to ensure holes will align easily. 5. Slide the axle of each Cable Arm(28) through the hole in selector plate of Cable Arm Assembly(27) and fasten using Axle Collar(42) with 5/16" X 5/8" pre-inserted Set Screw(141). 147 8 154 153 153 153 72 11 147 147 10 72 128 147 153 123 63A 7 122 122 13 25 13 122 122 72 123 72 3 16 4 13 13 95 41 28 84 84 6 28 96 97 147 142 141 1 41 154 147 5 80 27 42 153 141 146 42 8 128 ST E P 3 ASSE M BL E SE AT S 1. Attach Front Seat Frame(18) to Front Upright(4) using two 3/8" X 3" Hex Head Bolts(128), four 3/8" Washers(147) and two 3/8" Nylon Nuts(154). Attach Front Seat Frame(18) to Base Frame(1) using two 3/8" X 4-1/2" Hex Head Bolts(126), four 3/8" Washers(147) and one 3/8" Nylon Nut(154). 2. Attach Leg Extension Arm - bearing pre-installed(20) to Front Seat Frame(18) by inserting Leg Extension Axle(39). Fasten Leg Extension Axle(39) using two 5/16" Washers(148), two 5/16" Spring Washers(150) and two 5/16" X 5/8" Set Screws(137). Attach 50mm SQ. Plug(64) to front of Seat Frame(18) and 38mm SQ. Plug(66) to top and bottom of Leg Extension Arm - bearing pre-installed(20). Check to ensure that Leg Extension Arm - bearing pre-installed(20) pivots freely. Note: The L Pin(81) is used to lock the Leg Extension Arm - bearing pre-installed(20) into place. 3. Insert 1" Chrome Roller Tube(31) into hole in Front Chrome Seat Adjuster(19). Moisten Foam Pad(103) with water and slide onto each end of 1" Chrome Roller Tube(31). Attach Plastic Washer(66) to both side of Cover of Foam Pad(88) and secure the Pads with Plastic Cover(69) using 5/16" X 32mm Sunken Head Screw(157). A Rubber Mallet is useful. Lock 1" Chrome Roller Tube(31) into place with pre-installed set screw. 4. Attach Seat Pad(105) to Front Chrome Seat Adjuster(19) using two 3/8" Washers(147) and two 3/8" X 1-3/4" Bolts(133). Attach 25 X 50mm Rect. Plug(68) to rear of Front Chrome Seat Adjuster(19). Insert Front Chrome Seat Adjuster(19) into the Front Seat Frame(18) and lock into place with Locking Spring Knob(79). 5. Attach Seat Back Adjuster(23) to Front Upright(4), using one 3/8" X 3" Hex Head Bolt(128) and one 3/8" Nylon Nut(154). It may be necessary to tighten this bolt, then loosen just enough to let Seat Back Adjuster(23) pivot freely. Longer Pop Pin(77) should seat into adjustment holes in Seat Back Adjuster(23). Slide two Metal Hinges(24) to axle on top of Seat Back Adjuster(23), then attach Back Pad(104) to Metal Hinges(24) using two 3/8" Washers(147) and two 3/8" X 1" Bolts(134). 6. Attach Rear Seat Frame(21), Rear Chrome Seat Adjuster(22), Seat Back Adjuster(23) and pads using the same procedure as above for front seat. Insert 1" Chrome Roller Tube(31) into hole in Seat Back Adjuster(23). Moisten two Foam Pads(103) with water and slide onto each end of 1" Chrome Roller Tube(31). Attach Plastic Washer(66) to both side of Cover of Foam Pad(88) and secure the Pads with Plastic Cover(69) using 5/16" X 32mm Sunken Head Screw(157). Lock into place with pre-installed set screw. 7. Insert 1" Chrome Roller Tube(31) into hole in Leg Extension Arm - bearing pre-installed(20). Moisten Foam Pad(103) with water and slide onto each end of 1" Chrome Roller Tube(31). Attach Plastic Washer(66) to both side of Cover of Foam Pad(88) and secure the Pads with Plastic Cover(69) and 5/16" X 32mm Sunken Head Screw(157). Lock into place with pre-installed set screw. 157 69 104 31 88 66 24 134 134 24 147 104 105 147 23 154 31 88 128 154 141 66 147 68 147 19 133 147 150 137 157 69 79 154 148 31 88 1 133 39 147 18 66 154 20 81 147 128 150 148 147 66 137 88 157 88 69 126 66 69 68 88 21 68 9 157 69 147 64 147 154 105 66 22 23 69 141 3 4 157 128 128 79 147 126 133 157 ST E P 4 ASSE M BL E BE NC H PR E SS AND L E G PR E SS 1. Attach Press Arm Selector(12) to Top Frame - bearing pre-installed(10) by aligning holes and inserting 1" Pivot Axle(33). Lock into place with pre-installed set screw. 2. Attach Press Arm(17) to Press Arm Selector(12) by aligning holes and inserting 1" Pivot Axle(33), 19.95mm Axle(33A). Lock into place with pre-installed set screw. Attach 50mm SQ. Plug(64) onto ends of Press Arm(17) and Press Arm Selector(12). 3. Check Longer Pop Pin(77) into Press Arm Selector(12), making sure Pop Pin(77) seats into adjustment holes in Press Arm(17). 4. Attach Leg Press Main Frame(46) to Leg Press to Weight Base Connector(51) and Long Leg Press Connector(49), using two 3/8" X 4" Hex Bolts(127), four 3/8" Washers(147) and two 3/8" Nylon Nuts(154). 5. Attach Base Stabilizer(2) to Leg Press Main Frame(46) using two 1/2" X 3" Hex Head Bolts(123) and two 1/2" Nylon Nuts(153). Attach 45 X 75mm Rect. Cap(61) to rear of Leg Press Main Frame(46) and two 50mm SQ. Caps(62) to Base Stabilizer(2). 6. Remove one Bearing Housing(56) from Leg Press Main Frame(46). Slide Axle on Rear Leg Press Support(52) into each Bearing Housing(56), then attach Bearing Housing(56) back onto Leg Press Main Frame(46). Attach Front Leg Press Support(50) to Leg Press Main Frame(46) using one 5/8" X 61/2" Hex Head Bolt(121), two 5/8" Washers(145) and one 5/8" Nylon Nut(153). 7. Slide both Leg Press Axles(57) through pre-installed 1" Bushings(75) on Foot Plate Connector(53). Attach Foot Plate Connector(53) to Rear Leg Press Support(52) and Front Leg Support(50) using one each 5/8" X 6-1/2" Hex Head Bolt(121), two 5/8" Washers(145) and one 5/8" Nylon Nut(152). 8. Attach Foot Plate(54) to Foot Plate Connector(53), using two 1/2" Washers(146) and two 1/2" Nylon Nuts(153). Attach 45 X 75mm Rect. Plugs(64) to Foot Plate(54). Attach Right and Left Leg Press Handles(47, 48) to Leg Press Main Frame(46), angle facing up, using two 3/8" X 3" Hex Head Bolts (128), four 3/8" Washers(147) and two 3/8" Nylon Nuts(154). Attach Seat Pad for Leg Press(107) to Leg Press Main Frame(46), using two 3/8" Washers(147) and two 3/8" X 1" Hex Head Bolts(134), one 3/8" X 2-3/4" Hex Head Bolt(129). Attach Back Pad for Leg Press(106) to Back Pad Adjuster(55) using two 3/8" Washers(147) and two 3/8" X 1" Hex Head Bolts(134). Slide Back Pad Adjuster(55) into Leg Press Main Frame(46) by pulling pre-installed Locking Spring Knob(79). Tighten all the bolts and nuts gradually, from ground - up. 64 147 140 134 10 33A 12 65 55 106 147 134 107 33 64 64 140 63 17 146 153 53 121 153 89 63 128 145 58 145 152 147 48 71 71 61 147 52 50 58 79 54 63 129 47 147 127 147 49 134 121 62 56 145 153 147 56 46 51 153 127 147 123 10 147 2 62 145 152 147 154 154 89 154 PR E SS C ABL E Assemble cables and pulleys simultaneously. Attach loop end of Press Cable(109) to the bracket on Front Upright(4). Route cable over and around left (as if sitting on seat) side pulley mounted in Press Arm Selector(12), under and around pulley mounted in Front Upright(4), over and around right side pulley in Press Arm Selector(12) as shown Fig. 2. Continue through (uppermost) slot and over pulley in Front Upright as shown in Fig. 3, under top pulley in Adjustable Pulley Block(30), up and over pulley mounted on Top Frame(10), as shown in Fig. 4, down and around top pulley in Adjustable Pulley Block(30), up and over pulley mounted in Weight Stack Top(8&9), and down to weight stack. Screw Press Cable(109) end into Selector Rod(95) at least 7 threads as shown in Fig. 6. STP 1 FIG 2 FIG 2 FIG 1 STP 2 FIG 3 12 109 82 4 109 154 147 132 4 FIG 3 FIG 4 147 FIG 4 FIG 1 10 FIG 2 154 FIG 5 132 82 109 FIG 3 FIG 5 154 109 30 82 133 FIG 6 FIG 6 109 95 11 L OW C ABL E Route Low Cable(110) under two Pulleys(82) on Low Row Base(9) as shown in Fig. 1, and 2, up over lower pulley in Adjustable Pulley Block(30) as shown in Fig. 3, down and ending under the pulley on Weight Stack Base(6) as shown in Fig. 4. Do not use this cable if you have purchased this option Hip Station. Use this Hip Station Cable instead. FIG 1 FIG 2 FIG 3 82 FIG 4 82 110 154 9 FIG 5 132 132 132 9 110 98 102 99 98 36 FIG 3 FIG 5 FIG 1 154 154 30 110 82 110 154 FIG 4 FIG 2 12 82 110 132 6 AB C R UNC H C ABL E Route the AB Crunch Cable(111) through(lower) slot and over pulley as shown in Fig. 2, down and around the pulley mounted on rear of up and over lower pulley in Adjustable Pulley Block(30) as shown in under two pulleys mounted on Base Frame(1) and attach cable end on Leg Extension Arm(20) as shown in Fig. 5. FIG 1 FIG 2 FIG 3 in Front Upright(4) Front Upright(4), Fig. 4, down and to bracket welded FIG 4 4 147 98 82 111 154 154 154 111 82 100 131 147 111 133 30 132 111 FIG 5 111 FIG 1 FIG 2 FIG 4 FIG 3 FIG 3 FIG 3 FIG 5 13 82 T OP C ABL E Route threaded end of Top Cable(112) over pulley mounted to Top Frame(10) as shown in Fig. 1, through slot in Rear Upright(3), over pulley in Top Frame(10), under and around top pulley in Pulley Block(30), up and over pulley mounted on Weight Stack Top(7), under top pulley in Adjustable Pulley Block(30) as shown in Fig.3, up and over pulley mounted to Weight Stack Top(7) as shown in Fig. 2, and down to weight stack. Screw cable end into Selector Rod(95) at least 7 threads as shown in Fig. 4. FIG 1 FIG 2 10 FIG 3 FIG 4 112 154 154 112 30 154 112 95 82 132 82 133 132 112 82 FIG 5 FIG 2 98 112 FIG 1 35 FIG 3 FIG 4 14 FIG 5 C ABL E AR M C ONNE C T T I NG C ABL E Hook Cable Arm Connecting Cable(113) on bracket welded to Cable Arm Assembly(27) then route up and over low pulley in Adjusterable Pulley Block(30) as shown in Fig. 2, then screw threaded cable end into Single Pulley Block(25). FIG 2 FIG 1 FIG 3 113 113 154 30 132 25 82 113 FIG 2 FIG 3 FIG 1 15 C ABL E AR M C ABL E Slide Single Pulley Block(25) onto Pulley Guide Rod(16). Insert top end of Pulley Guide Rod(16) into top guide roe holder welded to Top Frame(10). Push Pulley Guide Rod(16) up into hole as far as possible, then slide bottom end of Pulley Guide Rod(16) into guide rod holder welded to Base Frame(1). Secure Pulley Guide Rod(16) by tightening pre-installed set screw. Attach pulleys and Pulley Guide Brackets(26) to Cable Arm Assembly(27) as shown in Fig. 3 and Fig. 4. Be certain that, when tightened, the pulley guide brackets do not interfere with cable movement. Route Cable Arm Cable(114) aronnd these pulleys as shown, up and around pulley in the Single Pulley Block(25). FIG 1 FIG 2 FIG 3 82 27 132 FIG 5 27 132 114 28 41 114 154 154 82 42 28 25 154 82 141 114 26 154 132 82 132 114 FIG 4 147 125 147 26 154 82 27 FIG 5 82 26 82 132 28 FIG 6 FIG 7 114 154 FIG 6 FIG 7 FIG 2 98 114 FIG 7 FIG 3 FIG 1 FIG 2 FIG 4 16 101 L E G PR E SS C ABL E Screw threaded end(approx. half way) of Leg Press Cable(116) into receiver on Base Frame(1). Route cable up and over the lower pulley in Adjustable Pulley Block(30), then down and under the pulley on Weight Stack Base(4) as shown in Fig. 3. Then route cable under Weight Stack Base(5) as shown in Fig. 1, and around horizontal pulley on Leg Press Main Frame(46). Route cable under and around lowest pulley mounted on Rear Leg Press Support(52), under and around right side(as if sitting on seat) pulley on Leg Press Main Frame(46), over and around top pulley on Rear Leg Press Support(52), under and around left side pulley on Leg Press Main Frame(46) as shown in Fig. 5. Then hook the terminal end of cable on bracket on Rear Leg Press Support(52) as shown in Fig. 6. FIG 1 FIG 3 FIG 2 116 82 FIG 4 154 82 133 154 30 132 5 82 116 154 133 116 116 STP 1 FIG 5 46 STP 2 FIG 5 46 52 FIG 2 FIG 6 116 FIG 6 FIG 5 FIG 4 FIG 1 FIG 3 17 ST E P 5 ASSE M BL E W E I G H T ST AC K SH R OUDS AND POST E R PL AT E S 1. Attach Weight Stack Shrouds(32) to Weight Stack Bases(5 , 6) and Tops using 5/16" Washers(148) and 5/16" X 1/2" Hex Head Bolts(135). Remember to keep all bolts loose in frame to ensure holes line up easily. 2. Attach Poster Plates(37, 38) to Rear and Front Uprights(3 , 4) using 8 X 53mm Female Bolts(143) and 6 X 12mm Male Nuts(144). 3. Trim two Trims for Weight Shroud(108) on Weight Stack Shroud(32). 144 37 8 38 3 7 148 135 148 143 135 4 108 38 32 37 6 143 5 32 135 148 148 135 18 Assembly is complete! Please take the following steps before using the gym: 1. Make certain all bolts are tightened securely. 2. Make certain all cables are seated into all pulley grooves. A cable rubbing against steel will peel the nylon coating, voiding warranty and resulting in a need for replacement. 3. Pre-stretch the cables. Put the Weight Selector Pin (80) in the bottom hole on the weight stack. Pull on the cables with great force, helping remove any kinks and providing any initial cable stretch. 4. Be aware the cables can loosen and slightly stretch upon initial use. 5. The cables should be adjusted as tight as possible, but no so tight as to lift the Top Plate (96) above the weight stack. Be certain to secure the jam nuts after adjustments are made. 6. For better performance, apply a household lubricant (such as silicone) to any adjustable areas and to the Guide Rods (16). 7. Enjoy many years of a Fit Lifestyle. Thank you for purchasing the Bodycraft X2 Home Gym. If You have any questions, please call your local BodyCraft dealer or call our customer service department at 800-990-5556
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