Cash Valve Type A36 Pressure Reducing or Pressure Build-Up Regulator Owner's manual

Cash Valve Type A36 Pressure Reducing or Pressure Build-Up Regulator Owner's manual
CASH VALVE A36 PRESSURE REDUCING OR PRESSURE BUILD-UP REGULATOR
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
Before installation, these instructions must be carefully read and understood.
DESCRIPTION
OPERATION INSTRUCTIONS
The Type A-36 regulator is a fully automatic
pressure regulating valve designed for
cryogenic service in the pressure build-up
circuit. Because it may be used for either
cryogenic liquids or gases, it may be installed
either before or after the pressure build-up
coil.
Adjusting the Delivery Pressure
The regulator's delivery pressure setting is
adjusted by turning the adjusting screw (1) at
the top of the spring chamber after loosening
the adjusting screw lock nut (2). To increase
the delivery pressure, turn the adjusting
screw clockwise (into the spring chamber).
To decrease the delivery pressure, turn the
adjusting screw counter-clockwise (out of the
spring chamber). Tighten the adjusting screw
lock nut after the adjustment has been made.
SPECIFICATION DATA
Service:
Sizes:
Connections:
Body material:
Temperature
rating:
Maximum
initial pressure:
Cryogenic liquids and gases
(pressure reducing or
pressure build-up service)
⅜"
Threaded internal inlet and
outlet
Bronze or Stainless Steel
+150°F (65°C) to
-320°F (-195°C)
600 psig (41.4 bar)
INSTALLATION INSTRUCTIONS
The Type A-36 regulator can be installed in
any position. For ease of maintenance and
reference however, it is suggested that the
valve be installed in a horizontal line with
the spring chamber upright. For convenient
operation and maintenance, manual shutoff valves should be installed upstream and
downstream from the valve. Before installing
the valve, the piping should be throughly
flushed out to remove any foreign material.
Install the valve with the inlet pipe in proper
relationship to the flow arrow stamped on the
valve body.
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NOTE
When adjusting the delivery pressure, draw flow and
shutoff downstream to check pressure set.
MAINTENANCE INSTRUCTIONS
CAUTION
Before attempting to replace any spare parts,
be sure to shut off all pressure connections to
the valve. With the valve closed however, system
pressure could still be locked between the
shut-off valve and the inlet and/or outlet sides of
the regulator. Before proceeding with any valve
service, be certain to relieve the pressure from
both sides of the regulator.
1. Loosen Lock Nut ¼ turn and loosen
Adjusting Screw until the Pressure Spring
is no longer under tension. See Figure 1.
Note: When installing the Adjusting Screw
during re-assembly, tighten the screw
until the Lock Nut just touches the Spring
Chamber. When the Valve is placed in
service the pressure setting should be
very close to the original setting.
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2. Loosen and remove Spring Chamber (with
pressure spring) and bottom plug (with
piston spring). With screwdriver placed
in piston bottom slot, loosen and remove
lock nut on top of diaphragm. Disassemble
diaphragm and remove pusher post from
piston. Remove piston and pusher post
from valve.
3. Replace Diaphragm, piston, seat disc,
pusher post, and gaskets with components
included in Kit. Diaphragm and pusher post
gaskets must be given a very light coating
of Flourolube LG-120 or oxygen compatible
lubricant and installed between Body and
Diaphragm Assembly.
4. Retighten Spring Chamber to 50-60 ft/lbs.
torque.
5. Retighten Bottom Plug to approximately
125 in./lbs. torque.
Important: DO NOT OVERTIGHTEN.
6. Reset Adjusting Screw and tighten Lock
Nut - see NOTE in step 1.
VCIOM-15035-EN 20/08
CASH VALVE A36 PRESSURE REDUCING OR PRESSURE BUILD-UP REGULATOR
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
4.40 (111.8)
FIGURE 1
Inlet
0.97 (24.6)
⅜ NPT
DN 10
2 places
2.81 (71.3) Dia.
2.44 (61.9)
PARTS LIST
Item
1
2
3
Description
Adjusting screw
Lock nut
Spring chamber
Material
Stainless steel
Stainless steel
Brass(2)
4
5
6
7
8
9
10
11
12
Name plate
Spring button
Pressure spring
Nut
Washer
Pressure plate
Diaphragm stop
Diaphragm
Gasket
Aluminum
Brass
Stainless steel
Stainless steel
Stainless steel
Brass
Brass
Bronze(3)
Teflon
Quantity
1
1
1
1
1
1
1
1
1
1
3
1
Item
13
14
15
15a
15b
16
17
18
19
20
Description
Gasket
Pusher post
Body sub
Limit stop
Body
Seat disc
Piston
Gasket
Bottom plug
Piston spring
Material
Teflon
Stainless steel
Stainless steel
Brass(4)
Teflon
Stainless steel
Copper
Brass(4)
Stainless steel
Quantity
1
1
1
1
1
1
1
1
1
1
NOTES
1. Dimensions are approximate.
2. Spring chamber material is Brass for Spring Chamber Material selection Z - Bronze. Also available is Spring Chamber Material selection G - 316 SST.
3. Diaphragm material is Bronze for Diaphragm Material Z - Bronze. Also available is Diaphragm Material selection G - Stainless Steel.
4. Body and bottom plug material are Bronze for Model A36Z - Bronze Body. Also available is Model selection A36G - SST Body.
VCIOM-15035 © 2020 Emerson Electric Co. All rights reserved 08/20. Cash Valve is a mark owned by one of the companies in the Emerson Automation Solutions business
unit of Emerson Electric Co. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be
construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by
our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without
notice.
Emerson Electric Co. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of
any Emerson Electric Co. product remains solely with the purchaser.
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