Eurotherm Action Instruments Product Handbook HA136731 Owner's Manual

Eurotherm Action Instruments Product Handbook HA136731

The Action Instruments product line offers a wide range of signal conditioning and isolation devices to meet the needs of any industrial application. Whether you need to amplify, convert, boost, transform, buffer, filter, alarm, or isolate process control signals, Action Instruments has a solution for you.

Our products are designed for easy installation, operation, and maintenance. They are ruggedized to survive the extremes of vibration, shock, temperature, and humidity common in industrial environments.

With over 35 years of experience in the industry, Action Instruments is a trusted name in signal conditioning and isolation. Our products are used in a wide variety of applications, including:

Process control
Machine automation
Robotics
Medical devices
Aerospace
Military

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Eurotherm: a company that understands signal conditioning and isolating.

For over 35 years Eurotherm has built an international reputation for developing premium quality “fit for purpose” products and solutions. The Eurotherm brands (Action Instruments, Barber-

Colman, Chessell, Continental and Eurotherm) have long been recognized as the leaders in the industrial automation market.

Action Instruments provides the signal conditioning industry the highest quality, most innovative solutions to remote signal conditioning and isolation applications. Action defined the standard for accuracy and reliability and our focus on technological innovation continues to raise that standard. The people behind the Action

Instruments brand are devoted to understanding your needs and overcoming obstacles to the collection and transmission of industrial automation process signals.

What do Action Products Do?

Isolation

A ground loop can occur if more than one ground connection is made to a single control signal. Because grounds are seldom at the same potential, an unwanted current will be generated and interfere with the control signal. Signal isolators break the ground loop current path and maintain the integrity of the measurement.

Signal Conversion

Industrial applications use a wide array of sensors to measure temperature, flow, length, speed, frequency, etc. These signals may then need to be converted into a form usable by the instrumentation to which they are connected. Any sensor signal (thermocouple, RTD, DC voltage, DC current, AC voltage, frequency, resistance, etc.) can be converted to any standard process signal.

Easy Solutions to Tough Problems

Every Action product is designed for easy installation, operation and maintenance. Whether you are amplifying or splitting signals, conditioning sensor outputs, isolating grounding problems, or adding more drive to current loops, Action’s complete product selection provides simple, convenient solutions to any analog signal conditioning need.

Noise Filtering

Isolators incorporate low pass filters that eliminate high frequency EMI/RFI and unwanted signals from power lines, generators and motors.

High Performance and Proven Reliability

Reliable signal processing under harsh conditions. That’s what

Action’s products deliver. Nearly three decades of proven success can assure you of our adherence to the highest quality standards and the best in manufacturing techniques.

Real World Ruggedness

Action products are in tune with the industrial environment - the real world of hard-hats, forklifts, and EMI/RFI - they are ruggedized to survive the extremes of vibration, shock, temperature and humidity that are common to the manufacturing arena.

Linearization

Many sensors output a signal that is not linearly related to the engineering value being measured. For example, a thermocouple used to measure temperature has a nonlinear millivolt output. A thermocouple input signal isolator translates this to a standard, robust linear signal such as 4 to 20 mA.

Action’s Personal Commitment to Your Success

We know how tough it is on the plant floor and we realize that every application has different requirements. That’s why Action’s solutions are tailored to your problems.

Limit Alarms

Limit alarm units take in a process signal and compare it to one or more setpoints. They then provide an output signal, usually a relay contact, when the signal crosses the setpoint.

Best Engineering Support in the Industry

Experienced, knowledgeable and friendly engineers are available throughout the world to answer your questions.

Math

Think Reliable, Think Smart, Think Action

Our goal is to be your exclusive supplier for industrial measurement and control products. What can we offer you? Plenty.

Isolators that can perform addition, subtraction, multiplication, division, square root, and averaging.

w w w . e u r o t h e r m . c o m / a c t i o n i o

Technical Support: 703-669-1318 Order Entry: 703-669-1305

What is Signal Conditioning?

Signal conditioners are electronic instruments used in factory or machine automation. They can amplify, convert, boost, transform, buffer, filter, alarm and isolate process control signals.

There seems to be no limit to the variety of things control engineers want to do with control signals. Signal conditioners are known by many names: converters, transducers, isolators, transmitters, and black boxes. Conventionally, most signal conditioners and isolators fall into two categories based on the number of wires required for power and signal.

Four-wire Transmitters

A four-wire transmitter has two wires for power and two wires for the signal output. A four-wire transmitter can be either AC or DC powered. Four-wire transmitters provide a powered output, either a voltage signal (e.g., 0-10V, 1-5V); a current signal (e.g., 4-

20mA, 10-50mA); or in some cases a relay (e.g., solid state or contact closure). Four-wire transmitters require a power supply

- they do not use power from the input or output signal lines. The power supply allows four-wire transmitters to power their output signal. Because of this, they are often used to boost signal strength for retransmission.

Four-wire Transmitter

Two-wire Transmitters

A two-wire transmitter is powered by the same two wires that carry the output signal. A two-wire transmitter is always DC powered and the output can only be a current signal, typically 4-20mA, or sometimes 10-50mA. The two-wire transmitter is considered a field device and requires very little power (milliwatts). It is therefore appropriate for hazardous (explosive) environments, such as chemical refineries and pharmaceutical plants. The low DC power requirement, which ranges from 10-48VDC at currents as low as 4mA, reduces the chances of an electrical spark causing ignition of flammable vapors or dust. Additionally, two-wire of a four-wire transmitter. It is important to note that two-wire transmitters can be isolated or nonisolated. Many low cost two-wire transmitters are not isolated, which makes it important to ensure that the input sensor is not grounded.

All of Action’s two-wire transmitters are fully isolated. Members of this group include the TransPak series and most of the Q5xx products.

WV408 Ultra SlimPak II

Limit Alarms

Limit alarms are considered a four-wire transmitter since they have two wires for power and at least two wires for the relay signal output. Limit alarms are similar to a thermostat. On your thermostat at home you may have the temperature set to a cozy

72 ° F or 23 ° C. If the room temperature falls below that “setpoint” the heater will turn on. This is an example of on/off control. A limit alarm performs the same function. It has a setpoint which is compared to a process signal. If the temperature gets too high, the limit alarm is used to alert an operator or shut down the process. Other applications include limit alarms that can also act as backup for a control system to perform a controlled shutdown process in order to prevent damage or other hazards.

Digital Indicators

Digital indicators (or panel meters) will also accept direct sensor inputs. For the most part, AC powered indicators can be considered a four-wire transmitter if they are configured with an analog or relay output. Indicators are most commonly used to display process variables, however some have secondary functions, such as a 4-20mA transmitter output, limit alarm, or relay contact closure output.

Loop powered indicators such as Action’s V560 are an important type of digital indicator. These indicators are designed for field use and have operating characteristics similar to a two-wire transmitter. They use a 4-20mA signal for power and therefore, as low power devices, are ideal for use in hazardous environments.

Two-wire Transmitter transmitters save on wire costs since both the signal and power are on the same wires. Locating a two-wire transmitter as far as 2000 feet from the control room is possible and at half the wiring cost

VisiPak, 1/8 DIN Rail Mount Indicator w w w . e u r o t h e r m . c o m / a c t i o n i o

Technical Support: 703-669-1318 Page

Order Entry: 703-669-1305

Product Selection Guide

Ultra SlimPak™ II Ultra SlimPak™ ActionPak™

Input

Type

DC Volts

DC Current

RTD

Thermocouple

Potentiometer

Limit

Alarms

Pages 1 - 50

Signal

Conditioners

WV108 WV408

WV118

WV128

WV418

WV428

Limit

Alarms

Pages 139 - 186

Signal

Conditioners

G108 G408

G118 G418

Limit

Alarms

Pages 225 - 280

Signal

Conditioners

AP1080

AP1090

AP4380, AP4382

AP4390, 4391, 4392

AP750x

AP4151

G128 G428

AP1280

AP1290

AP4351

WV438 G438 AP4003

Strain Gauge WV448 G448 AP4081

AC Volts

AC Current

WV168 WV468 G168 G468 AP1690 AP6380

Frequency WV478 G478

AP7380

AP7510

Accessories

Configuration

Tools available

Configuration

Tools available

24VDC

Power Supplies

WV905 WV905

H910

H915

H910

H915

AP9046 AP9046

Other

Ethernet Connectivity

PC and Button Setup

Removable Connectors

Fixed Connectors

Most Complete Range of Legacy Models w w w . e u r o t h e r m . c o m / a c t i o n i o

Technical Support: 703-669-1318

Page

II Order Entry: 703-669-1305

ActionIQ™ I/P TransPak™ VisiPak™ Miscellaneous

Pages 327 - 348

Limit Alarms and

Signal Conditioners

Pages 51 - 138

Limit Alarms and

Signal Conditioners

Loop Powered

2/3 Wire Transmitters

& Signal Conditioners

Page 337

Current to Pressure

Transducers

Q106

Q403, Q406

Q108

Q404, Q408

Q498

Q500

Q501

IP51

IP61

Q116

Q486

Q126

Q486

Q488

Q510

Q425

Q520

Pages 187 - 224

2 Wire

Transmitters

T280, T287

T700, T703

T713

T280, T287

T797, T798

Pages 281 - 326

Digital

Displays

V108, V116, V132

V408, V430, V438

V560, V561, V565

V3200i

V108, V116, V132

V408, V432

V3200i

T280, T287

T723

T797, T798

V108, V116, V132

V408, V432

V3200i

Q436 Q438

T287

T752

V408, V438

7EC

1/8 DIN Temperature

Controller

7SC

1/16 DIN Temperature

Controller

Q446 Q448 V408, V434

V3200i

MEMOCAL

Hand-held Calibrator

Q466 Q468 T761

Q476

Q478

Q498

IQRL-2xxx required for AC power distribution.

Config Tools available

IQRL-Dxxx for DC power distribution.

Config Tools available

T773 V437

T287 requires

C680-0001

Software and Adapter

Configuration

Tools available for V3200i

RFS

DIN Rail Mount

Temperature Controller

T609

Wide Ranging

Input

Math Capability

Ideal for Hazardous

Environments

Intrinsic Safety

Models

Intrinsic Safety

Models

Mini DIN

I/O Modules w w w . e u r o t h e r m . c o m / a c t i o n i o

Technical Support: 703-669-1318 Page

III Order Entry: 703-669-1305

Table of Contents

Action Product Handbook Volume 18

Ultra Slimpak

II

...................................................................................................................................................... 1

Selection Guide .......................................................................................................................................................... 2

WV108

WV118

DC Powered DC Input Limit Alarm ........................................................................................... 3

DC Powered RTD Input Limit Alarm ......................................................................................... 7

WV128

WV168

WV408

WV418

WV428

DC Powered Thermocouple Input Limit Alarm .................................................................... 11

DC Powered AC Input Limit Alarm .......................................................................................... 15

DC Powered DC Input Signal Conditioner ............................................................................. 19

DC Powered RTD Input Signal Conditioner ........................................................................... 23

DC Powered Thermocouple Input Signal Conditioner ........................................................ 27

WV438

WV448

WV468

WV478

WVC16

DC Powered Potentiometer Input Signal Conditioner ........................................................ 31

DC Powered Bridge Input Signal Conditioner ....................................................................... 35

DC Powered AC Input Signal Conditioner ............................................................................. 39

DC Powered Frequency Input Signal Conditioner ................................................................ 43

DC Powered Ethernet Interface Module ................................................................................ 47

ActionI/Q

® .......................................................................................................................................................... 51

Selection Guide ......................................................................................................................................................... 52

Q106 AC Powered DC Input Field Configurable Limit Alarm ....................................................... 53

Q116 AC Powered RTD Input Field Configurable Limit Alarm ..................................................... 57

Q126

Q403

AC Powered Thermocouple Input Field Configurable Limit Alarm .................................. 61

AC Powered DC Input Fast Response, Multi-Channel Signal Conditioner ....................... 65

Q406

Q436

Q446

AC Powered DC Input Field Configurable Signal Conditioner ........................................... 67

AC Powered Potentiometer Input Field Configurable Signal Conditioner ...................... 71

AC Powered Bridge Input Field Configurable Signal Conditioner..................................... 73

Q466

Q476

AC Powered AC Input Field Configurable Signal Conditioner ........................................... 77

AC Powered Frequency Input Field Configurable Signal Conditioner ............................. 81

Q486-0001 AC Powered Universal Input Field Configurable Signal Conditioner ............................... 85

Q108 DC Powered DC Input Field Configurable Limit Alarm ....................................................... 89

Q404-1/2/4 DC Powered DC Input Signal Conditioners ........................................................................... 93

Q408 DC Powered DC Input Field Configurable Signal Conditioner ........................................... 95

Q438

Q448

Q468

Q478

DC Powered Potentiometer Input Field Configurable Signal Conditioner ...................... 99

DC Powered Bridge Input Field Configurable Signal Conditioner................................... 101

DC Powered AC Input Field Configurable Signal Conditioner ......................................... 105

DC Powered Frequency Input Field Configurable Signal Conditioner ........................... 109

Q488-0001 DC Powered Universal Input Field Configurable Signal Conditioner ............................. 113

Q498 DC Powered DC Input Field Configurable Signal Conditioner with Math Functions .. 117

Technical Support: 703-669-1318 Page

IV Order Entry: 703-669-1305

Q500

Q501

Q510

Q520

Loop Powered Loop-Powered Signal Conditioner, 1, 2 or 4 Channels .............................. 125

Loop Powered DC Input Isolating Two-Wire Transmitter, 1 or 2 Channels ....................... 127

Loop Powered RTD Input Isolating Two-Wire Transmitter, 2 or 4 Channels ..................... 129

Loop Powered Thermocouple Input Isolating Two-Wire Transmitter, 2 Channels .......... 131

IQRL

C681-0001

C698-0000

AC or DC I/QRail Power Distribution Bus ....................................................................... 133

C681 Graphic User Intreface for Q486 & Q488 .......................................... 137

C698 Graphic User Interface for Q498 ......................................................... 138

Ultra Slimpak ® ...................................................................................................................................................... 139

Selection Guide ...................................................................................................................................................... 140

G108 DC Powered DC Input Field Configurable Limit Alarm ..................................................... 141

G118-0002 DC Powered RTD Input Field Configurable Limit Alarm ................................................... 145

G128-0001 DC Powered Thermocouple Input Field Configurable Limit Alarm ................................ 149

G168-0001 DC Powered AC Input Field Configurable Limit Alarm ..................................................... 153

G408 DC Powered DC Input Field Configurable Signal Conditioner ......................................... 157

G418-0001 DC Powered RTD Input Field Configurable Signal Conditioner ....................................... 161

G428-0001 DC Powered Thermocouple Input Field Configurable Signal Conditioner .................... 165

G438 DC Powered Potentiometer Input Field Configurable Signal Conditioner .................... 169

G448-0002 DC Powered Bridge Input Field Configurable Signal Conditioner ................................... 173

G468-0001 DC Powered AC Input Field Configurable Signal Conditioner ......................................... 177

G478-0001 DC Powered Frequency Input Field Configurable Signal Conditioner ........................... 181

HS01 Heat Sink ............................................................................................................. 185

TransPak

tm ........................................................................................................................................................ 187

Selection Guide ....................................................................................................................................................... 188

T280

T287

DC Powered Universal Input Isolating 2-Wire Transmitter ............................................... 189

DC Powered Programmable Universal Input Isolating 2-Wire Transmitter ................... 191

DC Powered Transmitter Sensor Assemblies .................................................................... 193

T700-0001 Loop Powered Isolator ............................................................................................................... 195

T703 DC Powered DC Input Isolating Field Configurable 2-Wire Transmitter ........................ 197

T713

T723

T752

DC Powered RTD Input Isolating Field Configurable 2-Wire Transmitter ...................... 201

DC Powered Thermocouple Input Isolating Field Configurable 2-Wire Transmitter ... 205

DC Powered Potentiometer Input Isolating Field Configurable 2-Wire Transmitter ... 209

T761

T773

DC Powered AC Input Isolating Field Configurable 2-Wire Transmitter ........................ 213

DC Powered Frequency Input Isolating Field Configurable 2-Wire Transmitter ........... 217

T797 & T798 DC Powered Temperature Input, Smart Isolating Field Configurable 2-Wire Transmitter ... 221

Technical Support: 703-669-1318 Page

V Order Entry: 703-669-1305

Action Pak

® ........................................................................................................................................................ 225

Selection Guide ....................................................................................................................................................... 226

AP1080/1090 AC Powered DC Input Field Configurable Limit Alarm ..................................................... 227

AP1280/1290 AC Powered Thermocouple Input Field Configurable Limit Alarm ................................ 231

AP1690 AC Powered AC Input Field Configurable Limit Alarm ..................................................... 235

AP4003-0001 AC Powered Potentiometer Input Signal Conditioner ...................................................... 239

AP4081 AC Powered Bridge Input Field Configurable Isolator ...................................................... 243

AP4151

AP4351

AC Powered RTD Input Signal Conditioner ......................................................................... 247

AC Powered Thermocouple Input Field Configurable Signal Conditioner.................... 251

AP4380-200X AC Powered DC Input Isolator ............................................................................................... 255

AP4382

AP439X

AC Powered DC Input Bipolar Output Field Configurable Isolator ................................ 259

AC Powered DC Input Dual Channel Isolators .................................................................... 263

AP6380

AP7380

AP750X

AP7510

AC Powered AC Input Field Configurable Isolator ............................................................. 267

AC Powered Frequency Input Field Configurable Signal Conditioner ........................... 271

AC Powered DC to Frequency Converter ............................................................................ 275

AC Powered Frequency Divider/Scaler ................................................................................. 279

VisiPak

tm ....................................................................................................................................................... 281

Selection Guide ....................................................................................................................................................... 282

V3200i

V108

V116/132

AC Powered Temperature/Process Indicator ...................................................................... 283

AC Powered Temperature/Process Indicator ...................................................................... 289

AC Powered Miniature Temperature/Process Indicator ................................................... 291

V408

V430

V432

V434

AC Powered Universal Temperature/Pressure/Process Indicator .................................... 293

AC Powered Analog Input, Rate Indicator/Totalizer/Batch Controller ........................... 297

AC Powered Temperature Input Digital Indicator .............................................................. 301

AC Powered Bridge/Strain Gauge Input Digital Indicator ................................................. 305

V437

V438

V560

V561

V565

AC Powered Frequency/Pulse Input, Rate Indicator/Totalizer/Batch Controller ......... 309

AC Powered DC Input Digital Indicator ................................................................................ 313

Loop-Powered LCD Indicator .................................................................................................... 317

Loop-Powered Explosion Proof LCD Indicator ...................................................................... 321

Loop-Powered High Performance LCD Indicator .................................................................. 323

Miscellaneous Products

7SC 1/16 DIN Temperature Controller ......................................................................................... 327

7EC

RFS

1/8 DIN Temperature Controller ........................................................................................... 329

Compact DIN Rail Mount Controller .................................................................................... 331

Mini DIN I/O DIN Rail Mount I/O Modules .................................................................................................. 335

IP51/IP61 Current to Pressure Transducers ........................................................................................... 337

MEMOCAL Hand-held Calibrator ................................................................................................................ 339

WV905 24 Vdc DIN Rail Mount Power Supply ................................................................................. 343

H910/H915 24 Vdc DIN Rail Mount Power Supplies .............................................................................. 345

AP9046 24 Vdc Power Supply ................................................................................................................ 347

Technical Support: 703-669-1318 Page

Order Entry: 703-669-1305

Application Notes

Pump Control .......................................................................................................................................................... 349

Pipeline Leak Detection ........................................................................................................................................ 349

Sensitive Flow Measurement ............................................................................................................................... 350

Tank Level (Unpressurized) .................................................................................................................................. 350

Tank Level (Pressurized) ........................................................................................................................................ 351

Motor Load.............................................................................................................................................................. 351

Overheating Control .............................................................................................................................................. 352

Power Usage Measurement ................................................................................................................................. 352

Low Air Pressure Detection .................................................................................................................................. 353

Multiple Temperature Zones................................................................................................................................ 353

Safe Water Temperature ....................................................................................................................................... 354

Combining Load Cells ............................................................................................................................................ 354

Loop Isolation ........................................................................................................................................................ 355

Tank Level Differential ........................................................................................................................................... 355

Controlling Thermocouple Calibration Errors Caused by Thermal Shock .................................................. 356

Displaying Flow ....................................................................................................................................................... 357

Mass Flow ................................................................................................................................................................ 357

Hazardous Environments ...................................................................................................................................... 358

Water Level .............................................................................................................................................................. 358

“Long Distance” 4-20mA ....................................................................................................................................... 359

Powering Multiple Transmitters ........................................................................................................................... 359

Ramping a 4-20mA Output .................................................................................................................................. 360

Remote Signal Conditioning for Industrial Sensors ......................................................................................... 360

Summing Two Flows ........................................................................................................................................... 363

PLC/DCS Loop Isolation ........................................................................................................................................ 363

Loop Drive Capability ............................................................................................................................................ 364

Differential Temperature - Measurement & Display ....................................................................................... 364

Differential Temperature Control ....................................................................................................................... 365

Debounce Circuit ................................................................................................................................................... 365

Breaking a Current-Loop, without breaking it... ............................................................................................... 366

High Current Sensing ............................................................................................................................................. 366

Articles by Arthur Holland

Who is Arthur Holland? ....................................................................................................................................... 367

A Look at 4-20mA Signals .................................................................................................................................... 367

Signal Conditioners -

the little hidden boxes that manipulate your process signals ............................................

368

Smart Field-Mounted Control Components -

they obey your commands and tell you how they are doing......

369

Traps and Color Confusion in Thermocouple Wiring ..................................................................................... 371

Thermocouples Part 1:

Eight Established Types to Choose From. What Type do I Need? .................................

373

Thermocouples Part 2:

Traps and Hazards and Why We Don’t Need Types J, K, T, E and S ...............................

374

Technical Support: 703-669-1318 Page

VII

Order Entry: 703-669-1305

Dimensional Drawings

Action Pak (8-pin) Dimensions ............................................................................................................................ 375

Action Pak (11-pin) Dimensions .......................................................................................................................... 376

ActionI/Q Dimensions ........................................................................................................................................... 377

TransPak Dimensions ............................................................................................................................................. 378

Ultra Slimpak Dimensions .................................................................................................................................... 379

Ultra Slimpak II Dimensions ................................................................................................................................. 379

VisiPak V108, V116, V132 & V408 Dimensions ................................................................................................ 380

VisiPak V43X & V561 Dimensions ....................................................................................................................... 381

VisiPak V560 & V565 Dimensions ....................................................................................................................... 382

Agency Listings

Action Agency Approvals ..................................................................................................................................... 383

Technical Support: 703-669-1318 Page

VIII

Order Entry: 703-669-1305

ULTRA

SLIMPAK ™ II

Description

Smart Power

The Ultra SlimPak II modules use Smart Power for their output power supplies, providing a potential power savings of almost 1/

2 Watt per unit. Previous technology allowed only for a single supply at the highest voltage required to drive the highest impedance load. Smart Power adjusts its output voltage and power, depending on the power output required to drive the current load. A low impedance current loop will now use less power than a high impedance current loop. For example, a low impedance load requires a supply voltage of only 5 volts. With a

20mA current, this consumes only 100mW of power. In comparison, a high impedance load (using and older style supply) would require a 26 volt supply, which at 20mA would consume 520mW of power.

Enhanced LED Diagnostics

Other than when executing the pushbutton calibration routine, the LEDs blink under the following conditions:

RUN (Green):

On when unit is powered.

Flashes at 2Hz when input is under range.

Flashes at 8Hz when input is over range.

SETPOINT A (Red):

On when Setpoint A is tripped.

On when setting Setpoint A.

Flashes while calibrating the input level.

Configuring Modules

Configuration is accomplished by setting DIP switches and using a pushbutton to calibrate the range. It is also possible to remotely modify parameters using an ethernet connection to the WVC16 and a remote PC-based web browser.

Options

C620 Factory calibration of input range, setpoints and output relays.

WV16 Communications Interface (Optional)

The WVC16 Communications Interface adds functionality never before found in a signal conditioning system. The WVC16 interfaces with Ultra SlimPak II devices via an internal infrared communications link (no programming required) and provides the ability to connect as many as 32 modules to the intranet, allowing the user to view process data on a near real time basis, perform data logging functions on specified modules, calibrate the signal conditioners remotely, and view diagnostic information.

The WVC16 contains a web page server and an e-mail server.

Browsers supported include Internet Explorer 5 or later and

Netscape Navigator 4.7 or later. The user has the ability to have setpoint trip conditions generate an e-mail message for up to 10 recipients. The module also contains a countdown timer that can be used to notify when routine maintenance is required, such as re-calibration. The internal temperature of the module can also be monitored. All memory to support the signal conditioner’s historical data, storage of the web pages and all e-mail messages is contained in the WVC16.

The WVC16 downloads a JAVA applet to the client’s computer.

The applet provides access to the signal conditioner’s data, which includes the following:

• Module configuration summary

• Module configuration editing

• Diagnostic/warning status

• Alarm setup & status

• E-mail setup, editing & address book

• Process variable viewing

SETPOINT B (Red):

On when Setpoint B is tripped.

On when setting Setpoint B.

On while calibrating the input level.

An Under Range condition exists when the signal is lower than the operational low value minus 6.25% of the operational span. An

Over Range condition exists when the signal is higher than the operational high value plus 6.25% of the operational span.

Order Entry: 703-669-1305 Technical Support: 703-669-1318 Page 1

Ultra SlimPak ™ II Selection Guide

I n p u t

D C V o l t a g e o r

( V , , m V , ,

C u r r e n t

A , , m A )

( 0 1 0 0

P o t e n t i o m e t e r

O h m s , u p t o 0 1 0 0 k O h m s )

( T y p e s s

R T D

P t , , N i i , , C u )

T h e r m o c o u p l e

( T y p e s B , , , , , E , , , J J , , K , R , S , , , , , T )

( 0 2

F r e q u e n c y

H z t o 0 1 0 k H z ) )

S t r a i n G a u g e

( ( 0 .

5 , t o 1

1 ,

0 V

3 , , ,

A d

5 j

, u

1 s t

0 , a

2 b l

0 e

, 5 0 m V / V )

E x c i t a t t i i o n

A C V o l t a g e o r

( ( V , , m V , , A , ,

C u r r e n t m A )

2 4 V o l t

P o w e r S u p

D p

C l l l i i i e s

T y p i c a l A p p l i c a t i o n D e s c r i p t i o n

V o l t a g e / C u r r e n t n o i s e r e d u c t i o n s c a l i n g , a n d s i g n i s a l o l a t i d r i v o n , e

D l e

C v e m o t l / p o o r / c s i t i o u r n r e n t c o n t r l i m i t , o l , H I / L O p r e s s u r e a l a r m t o t a l i z

, a p t i o w o n e r a l d e m a n d a r m , w a r n i

2 c h a n n e l n g , c o m p a r a t o r

F i e l d c o i s o l a t o r n f i g u r a b l e D C i n p u t

F i e l d a l a r m c o n f i g u r a b l e D C i n p u t l i m i t

T a n k l e v e l a c q u i s i t i o n , c o n t r o l , r e s i s t a n m c e o n i p o t o r i n g , s i t i o n c o n d i t i o n i n g d a t a s e n s o r

F i e l d i n p u t c o n f i g u r a b l e s i g n a l c o n d i p o t e t i o n e r n t i o m e t e r

T e m d a t a p e r a t u r e c o n t r o l , a c q u i s i t i o n m o n i t o r i n g ,

H e a t e r / c o o l e r t t e e m m p p e e r r a a t u t u r e r e c o n t r o l , H I / L O a l a r m , m o t o r m o n i t o r

F i e l d c o i s o l a t o r n f i g u r a b l e R T D i n p u t

F a i l e a l r d m c o n f i g u r a b l e R T D i n p u t l i m i t

T d e m a t a p e r a t u r e c o n t r o l , a c q u i s i t i o n m o n i t o r i n g ,

H e a t e r / c o o l e r t e m p e r a t u r e a l c o n t a r m , r o l , H I / L O m o t o r t e m p e r a t u r e m o n i t o r

F i e l d i n p u t c o n f i g u r a b l e i s o l a t o r t h e r m o c o u p l e

F i e l d i n p u t c o n f l i m i t i g u r a b l e a l a r m t h e r m o c o u p l e

F l o w / v e l o c i t y c o n t r o l o r m o n i t o r i n g , m o t o r s p e e d a c c u m u l a t i o n , c o n t r o l , i n t e g r a s t i c a l o n , i n g , t o p t a l i u l s e z i n g

P r e s s u r e c o n t r o l , p r e s s u r e s t a t u s m o n i t o r i n g , c o n d i t i o n i n g w e a n i g h d t , l o a d d a t a a c c q e u i l l s i t i o n

V m o l t a g e o n i t o r

/ C u r i n g , r i e s n o l t a s c a l i n g , t i o n , p o w e r b u f f e r i n g

A C m s t a t u s o t o r m o

/ c u r r e n t n i t o r l i m i t , A C p o w e r

F i e l d c o n f f r e q u e n c y

F b r i d g e

A i e i e

C l d l d i

F i e l d

A C i c c c o i o o n f n p n n p u t n n p u t f f i l i i g u r a b l e i n p u t i s u t o l i i g u r a b l e a t i g u r a b l e s o l a t o r i g u r a b l e m i t a l a s o l o r r m a t o r

S u p p l y

2 , 3 a n d

2 4 V D C

4 w i r e p o w e r t r a n s t m i o t t e r s

2 4 V D C , 5 0 0 m A

2 4 V D C , 1 .

0 A

2 4 V D C , 2 .

3 A

M o d e l

W V 4 0 8

W V 1 0 8

W V 4 7 8

W V 4 4 8

W V 4 6 8

W V 1 6 8

W V 9 0 5

H 9 1 0

H 9 1 5

W V 4 3 8

W V 4 1 8

W V 1 1 8

W V 4 2 8

W V 1 2 8

Technical Support: 703-669-1318 Page 2 Order Entry: 703-669-1305

ULTRA SLIMPAK ® II

WV108

DC Powered DC Input Limit Alarm

Provides Relay Contact Closures at a Preset DC Input Level

WV108-2000 (non-latching)

WV108-2001 (latching) n

Programmable HI or LO, Failsafe or Non-failsafe n

Improved Accuracy n

24VDC Transducer Excitation n

Bussed Power with Plug-in Power Clips n

Removable Terminals for Easy Service n n n n n

Touch Cal for Best Stability and Accuracy

RoHS Compliant

Adjustable Deadband

LED Trip and Input Indicators

Optional E-mail Notification of Alarms

Description

The WV108 is a DC Voltage or Current Input Limit Alarm with dual setpoints and two contact closure outputs. The input type and alarm functions are field configurable, offering maximum flexibility. There are five input voltage ranges between ± 20mV and

± 200V, and two current input ranges, ± 10mA and ± 100mA. Alarm setpoints are fully adjustable throughout the entire range.

The WV108-2000 contains two standard non-latching SPDT relays.

When power is removed, the relays revert to their non-powered state. The WV108-2001 contains two latching relays. Whatever position the relays are in when power is removed is where they will remain when power is re-applied (a reset switch is provided to reset the relays after the alarm is no longer true). Both models are configurable as a single or dual setpoint alarm, with HI or LO trips.

The WV108-2000 supports failsafe or non-failsafe operation. In failsafe operation the relay coil is energized when the process is below the HI setpoint or above the LO setpoint (opposite for nonfailsafe). In the failsafe mode, a power failure results in an alarm state output.

Operation

Each of the alarm setpoints has a respective HI or LO deadband.

Red LEDs will illuminate indicating an alarm condition. The trip will reset only when the process falls below the HI deadband or rises above the LO deadband. (The WV108-2001 requires pressing the reset switch in order to reset the relays after being tripped.) The deadband can be left at the minimum level (the factory default) or can be set to whatever level is desired.

Options

C620 Factory calibration of input range, setpoints and output relays.

Enhanced LED Diagnostics

Other than when executing the pushbutton calibration routine, the LEDs blink under the following conditions:

RUN (Green):

On when unit is powered.

Flashes at 2Hz when input is under range.

Flashes at 8Hz when input is over range.

SETPOINT A (Red):

On when Setpoint A is tripped.

On when setting Setpoint A.

Flashes while calibrating the input level.

SETPOINT B (Red):

On when Setpoint B is tripped.

On when setting Setpoint B.

On while calibrating the input level.

Figure 1: Limit alarm operation and effect of deadband.

An Under Range condition exists when the signal is lower than the operational low value minus 6.25% of the operational span. An

Over Range condition exists when the signal is higher than the operational high value plus 6.25% of the operational span.

Technical Support: 703-669-1318 Page 3 Order Entry: 703-669-1305

Configuring Modules

Unless otherwise specified, the factory presets the Model WV108 as follows:

Input: Current

Range: ± 100mA

Output: Dual, SPDT

Trip: A: HI, B: LO

Failsafe: No

Deadband: A, B: minimum

Remote Cal: No

1. For other ranges, refer to the SWITCH SETTINGS table (see

Figure 4). Reconfigure switches S1 and S2 for the desired input type and range.

2. Set position 1 of S1 to ON if a WVC16 will be utilized and remote calibration capability is desired.

3. Set position 2 and 3 of S1 to ON for a Hi trip setpoint or to OFF for a Low trip setpoint.

4. Set position 4 of S1 to ON for failsafe operation (e.g. alarm trips upon power failure) or OFF for non-failsafe operation (-2000 only).

It is also possible to remotely select the setpoints using an Ethernet connection and the optional WVC16 WebView Communications

Interface module.

24VDC Transducer Excitation

The 24VDC source, which is isolated from line power, is used for transducer excitation. Typical connections for voltage and current are shown in Figure 5.

Relay Protection and EMI Suppression

When switching inductive loads, maximum relay life and transient

EMI suppression is achieved using external protection (see Figures

2 & 3). Place all protection devices directly across the load and minimize all lead lengths. For AC inductive loads, place a properlyrated MOV across the load in parallel with a series RC snubber. Use a 0.01 to 0.1mF pulse film capacitor (foil polypropylene recommended) of sufficient voltage, and a 47ohm, 1/2W carbon resistor.

For DC inductive loads, place a diode across the load (PRV > DC supply, 1N4006 recommended) with (+) to cathode and (-) to anode (the RC snubber is an optional enhancement).

Calibration

See the calibration flowchart in Figure 7. The complete calibration procedure is contained in the Installation & Calibration Instructions document, which is available on our website

(www.actionio.com). You can also obtain it by telephoning Action technical support (703-669-1318).

Note that Custom Calibration (option C620) is available from the factory (settings MUST be within the units specifications). For a

C620, specify the following: a) Input Type (mA, mV, V).

b) Setpoint A trip point and reset point.

c) Setpoint B trip point and reset point.

d) Failsafe (ON/OFF).

Note that if a deadband entry is not specified, the default setting of 0.25% will be used.

F u n c t i o n S 1 S 2

1 2 3 4 5 6 7 1 2

V o l t a g e I n p u t

+ /

+ / -

2 0 0 m

+ / 2 V

+ / 2 0 V

C u r r e n t I n p u t

0 m V

2 0 0 V

n n n n n n n n n n

+ / -

/ 1 0 m

1 0 0 m

n n n

n n n n

R e m o t e

C a l

H i /

E n

L o w

L o w a b l e

( H

( H i ) i ) n

n -

F a li s a f e n

K e y : n = 1 = O N o r C l o s e d ; = n / a

Figure 4: Switch Settings

Figure 2: DC Inductive Loads Figure 3: AC Inductive Loads

Technical Support: 703-669-1318 Page 4

ON = Closed ON = Closed

1 2 3 4 5 6 7

Remote Cal Enable

Remote Cal Disable

Off

"A" Hi Trip

"A" Low Trip

Off

"B" Hi Trip

"B" Low Trip

Off

Range: +/-100 ma

(see Table)

Failsafe

Non-Failsafe

Off

Default Switch Settings

1 2

Order Entry: 703-669-1305

Figure 5: Typical Connections

P i n

1 1

1 2

1 3

2 1

2 2

2 3

4 1

4 2

4 3

5 1

5 2

5 3

Figure 6: Wiring Connections

D e s c r i p t i o n

N .

O .

R e l a y B

C o m .

R e l a y B

N .

C .

R e l a y B

D C P o w e r ( + )

D C P o w e r ( )

N o C o n n e c t i o n

A n a l o g I n p u t ( + )

A n a l o g I n p u t ( )

2 4 V D C E x c i t a t i o n ( + )

N .

O .

R e l a y A

C o m .

R e l a y A

N .

C .

R e l a y A

Technical Support: 703-669-1318

Figure 7: Calibration Flowchart

Page 5 Order Entry: 703-669-1305

Specifications

Inputs:

Voltage Input Ranges: ± 20mV, ± 200mV, ± 2V, ± 20V & ± 200V

Impedance: >100k ohms

Overvoltage: 200Vrms, max.

Current Input Range: ± 10mA & ± 100mA

Impedance: 20 ohms, typical

Overcurrent: 170mA rms, max

Overvoltage: 60VDC

Minimum Deadband:

Range Deadband

± 20mV 0.2% (80 microvolts)

± 200mV 0.2% (800 microvolts)

± 2V 0.1% (4mV)

± 20V

± 200V

0.1% (40mV)

0.025% (100mV)

± 10mA

± 100mA

0.1% (20 microamps)

0.025% (50 microamps)

Response Time:

Dynamic Deadband: Relay status will change when proper setpoint/ process condition exists for 100mSec or greater

Normal Mode: <250mSec (analog filtering)

Setpoint:

Effectivity: Setpoints are adjustable (by pushbutton) over 100% of the selected input span

Repeatability:

>200mV/10mA: 0.1% of full scale (constant temperature)

<200mV/10mA: 0.2% of full scale

Relay Contacts:

2 SPDT (2 form C) Relays

1 relay per setpoint

Current rating (general use)

120VAC: 5A; 240VAC: 2A; 28VDC: 5A

Material:

Stability:

Isolation:

Gold flash over silver alloy

Electrical Life:

Reset Switch:

10 5 operations

For unlatching the relay once the process is no longer in the alarm state (WV108-2001 only).

Local Range Selection:

24VDC @ 20mA

Host Module Interface: IR link

Size: DIN rail case – refer to Dimensions drawing

Environmental:

Operating Temperature: 0 ° C to +60 ° C (32 to 140 ° F)

Storage Temperature: -25 ° C to +85 ° C (-13 to 185 ° F)

Operating Humidity (non-condensing): 15% to 95%RH @45 ° C

Storage Humidity (non-condensing): 90%RH @ 60 ° C for 24 hrs

Agency Approvals EMC & Safety:

CE: EN61326, EN61010-1

UL and CSA Combined mark

RoHS compliant

By DIP switch

100ppm of FS/ ° C

Common Mode Rejection: 120dB @ DC, >90dB @ 60Hz, or better

1800VDC or peak AC between contacts, input & power

ESD Susceptibility: Capable of meeting IEC 801-2 level 3 (8kV)

Humidity: Operating: 15 to 95% RH non-condensing @45 ° C

Soak: 90% RH non-condensing for 24hrs @60 ° C

Temperature: Operating: 0 to 60 ° C

Storage: -25 to +85 ° C

Power: 9 to 30VDC; 1.2W typ., (2.2W max. with both relays energized)

Excitation Voltage:

Ordering Information

Specify:

Model: WV108-2000 (non-latching) or

WV108-2001 (latching)

Optional Custom Factory Calibration (specify C620 , see required settings under "Calibration, page 2).

Accessories.

Accessories

All WV Series modules will mount on standard TS35 (model MD03) DIN rail. In addition, the following accessories are available:

WVC16 Communications Interface

MD03 TS35 x 7.5 DIN Rail (2 meters)

WV905 24VDC Power Supply (0.5 Amp)

H910 24VDC Power Supply (1 Amp)

H915 24VDC Power Supply (2.3 Amp)

MB03 End Bracket for MD03

C650 Utility software for WVC16

Note that detailed installation instructions are available on our website.

Dimensions

Dimensions are in millimeters (inches)

Technical Support: 703-669-1318 Page 6 Order Entry: 703-669-1305

ULTRA SLIMPAK ® II

WV118

DC Powered RTD Input Limit Alarm

Provides Relay Contact Closures at a Preset Temperature Level

WV118-2000 (non-latching)

WV118-2001 (latching) n

Programmable HI or LO, Failsafe or Non-failsafe n

Improved Accuracy n

Adjustable Deadband n

Bussed Power with Plug-in Power Clips n

Removable Terminals for Easy Service n

Touch Cal for Best Stability and Accuracy n

RoHS Compliant n

LED Trip and Input Indicators n

Optional E-mail Notification of Alarms n

Supports 2-Wire and 3-Wire RTDs

Description

The WV118 is an RTD Limit Alarm with dual setpoints and two contact closure outputs. The input type and alarm functions are field configurable, offering maximum flexibility. The WV118 supports Pt100, in both 0.00385 and 0.00392 alphas, and Cu10 RTDs.

All ranges allow the setpoints to be fully adjustable throughout the entire range.

The WV118-2000 contains two standard non-latching SPDT relays.

When power is removed, the relays revert to their non-powered state. The WV118-2001 contains two latching relays. Whatever position the relays are in when power is removed is where they will remain when power is re-applied (a reset switch is provided to reset the relays after the alarm is no longer true). Both models are configurable as a single or dual setpoint alarm, with HI or LO trips.

The WV118-2000 supports failsafe or non-failsafe operation. In failsafe operation the relay coil is energized when the process is below the HI setpoint or above the LO setpoint (opposite for nonfailsafe). In the failsafe mode, a power failure results in an alarm state output.

Operation

Each of the alarm setpoints has a respective HI or LO deadband.

Red LEDs will illuminate indicating an alarm condition. The trip will reset only when the process falls below the HI deadband or rises above the LO deadband. (The WV118-2001 requires pressing the reset switch in order to reset the relay after being tripped.) The deadband can be left at the minimum level (the factory default) or can be set to whatever level is desired.

Options

C620 Factory calibration of input range, setpoints, and output relays.

Enhanced Diagnostics

Other than when executing the pushbutton calibration routine, the LEDs blink under the following conditions:

RUN (Green):

On when unit is powered.

Flashes at 2Hz when input is under range.

Flashes at 8Hz when input is over range.

SETPOINT A (Red):

On when Setpoint A is tripped.

On when setting Setpoint A.

Flashes while calibrating the input level.

SETPOINT B (Red):

On when Setpoint B is tripped.

On when setting Setpoint B.

On while calibrating the input level.

Figure 1: Limit alarm operation and effect of deadband.

An Under range condition exists when the signal is lower than the operational low value by 5 ° C. An Over Range condition exists when the signal is higher than the operational high value by 5 ° C.

Technical Support: 703-669-1318 Page 7 Order Entry: 703-669-1305

Configuring Modules

Unless otherwise specified, the factory presets the Model WV118 as follows:

Input: Pt100

Range: -200 ° C to 600 ° C

Output: Dual, SPDT

Trip: A: HI, B: LO

Failsafe: No

Deadband: A, B: minimum

Remote Cal: No

1. For other ranges, refer to the SWITCH SETTINGS table (see

Figure 4). Reconfigure switches S1 and S2 for the desired input type and range.

2. Set position 1 of S2 to ON if a WVC16 will be utilized and remote calibration capability is desired.

3. Set position 2 and 3 of S2 to ON for a Hi trip setpoint or to OFF for a Low trip setpoint.

4. Set position 4 of S2 to ON for failsafe operation (e.g. alarm trips upon power failure) or OFF for non-failsafe operation (-2000 only).

It is also possible to remotely select the setpoints using an Ethernet connection and the optional WVC16 WebView Communications

Interface module.

Relay Protection and EMI Suppression

When switching inductive loads, maximum relay life and transient

EMI suppression is achieved using external protection (see Figures

For DC inductive loads, place a diode across the load (PRV > DC supply, 1N4006 recommended) with (+) to cathode and (-) to anode (the RC snubber is an optional enhancement).

Calibration

See the calibration flowchart in Figure 6. The complete calibration procedure is contained in the Installation & Calibration Instructions document, which is available on our website

(www.actionio.com). You can also obtain it by telephoning Action technical support (703-669-1318).

Note that Custom Calibration (option C620) is available from the factory (settings MUST be within the units specifications). For a

C620, specify the following: a) RTD type and temperature range.

b) Setpoint A trip point and reset point.

c) Setpoint B trip point and reset point.

d) Failsafe (ON/OFF)

Note that if a deadband entry is not specified, the default setting of 0.25% will be used.

F u n c t i o n S 1

1 2 3 4 5 6 7

P t 1 0 0 I n p u t

2 0

0 t o t t t o o o

1 0 0

n n

1 8 t o 3 0 0 C

C u 1 0 I n p u t

2 0 0 t o 2 6 0 C

2 0 0 t o 1 0 0 C

5 0 t o 1 0 0 C

1 8 t o 2 6 0 C

n n

n n n

n n n n

R T D C o n f i g

W i

W i r e r e n

R T D A l p h a

P t 0 .

0 0 3 8 5 -

P t 0 .

0 0 3 9 2 n

K e y : n

= 1 = O N o r C l o s e d ; = n / a

F u n

R T D T y p e c t i o n

P t 1

C u

1 2

3 4

5 6 n n

A e a m li s o a

H i / L t f e e

C o w a l

( H

E i ) n a b l e n

B H i / L o w ( H i ) n

K e y : n

= 1 = O N o r C l o s e d ; = n / a

Figure 4: Switch Settings

Figure 2: DC Inductive Loads Figure 3: AC Inductive Loads

Technical Support: 703-669-1318 Page 8

ON = Closed ON = Closed

1 2 3 4 5 6 7

RTD Config: 3-wire

(see Table)

RTD Alpha:

0.00385

Input: -200 to 600 ° C

(see Table)

1 2 3 4 5 6

RTD Type:

Pt100

Failsafe

Non-Failsafe

Off

"B" Hi Trip

"B" Low Trip

Off

"A" Hi Trip

"A" Low Trip

Off

Remote Cal Enable

Remote Cal Disable

Off

Default Switch Settings

Order Entry: 703-669-1305

Figure 5: Wiring Connections

4 1

4 2

4 3

5 1

5 2

5 3

2 1

2 2

2 3

P i n

1 1

1 2

1 3

D e s c r i p t i o n

N .

O .

R e l a y B

C o m .

R e l a y B

N .

C .

R e l a y B

D C P o w e r ( + )

D C P o w e r ( )

N o C o n n e c t i o n

R T D I n p u t ( + )

R T D I n p u t ( )

R T D R e t u r n

N .

O .

R e l a y A

C o m .

R e l a y A

N .

C .

R e l a y A

Technical Support: 703-669-1318

Figure 6: Calibration Flowchart

Page 9 Order Entry: 703-669-1305

Specifications

Inputs:

Sensor Types: Pt100 0.00385, Pt100 0.00392, Cu10

Sensor Connection: 2-wire or 3-wire

Ranges:

Pt100 RTDs:

° C

-200 to 600

° F

-32 to 1112

-200 to 260

-200 to -100

-50 to 100

-18 to 300

-200 to 600

-200 to 260

-200 to -100

-50 to 100

-18 to 300

Cu10 RTDs:

-328 to 500

-328 to -148

-58 to 212

0 to 572

-328 to 1112

-328 to 500

-328 to -148

-58 to 122

0 to 572 alpha range no.

0.00385

0.00392

° C

-200 to 260

° F

-328 to 500

-200 to 100

-200 to -100

-50 to 100

-18 to 260

-328 to 212

-328 to -148

-58 to 212

0 to 500

RTD Excitation:

Pt100: 0.45mA, max.; Cu10: 5.0mA, max.

Lead Wire Resistance:

40% of the base sensor resistance maximum or 100 ohms

(whichever is less)

Lead Wire Effect: range no.

Changing from 0 ohm lead resistance (each lead) to maximum allowed lead resistance: Error <1% of largest span PT and Cu ranges;

-200 to 600 ° C for Pt and –200 to 260 ° C for Cu.

Pushbutton Adjustment: Effective zero offset: >95%

(Inputs >10mV): Effective span turn down: >95%

Local Range Selection: By DIP switch

Response Time:

Dynamic Deadband: Relay status will change when proper setpoint/ process condition exists for 100mSec.

Normal Mode: <250mSec (analog filtering)

Setpoint Effectivity:

Setpoints are adjustable (by pushbutton) over 100% of the selected input span

Repeatability: ± 0.05% of FS, ± 1 ° C (constant temp)

Relay Contacts: 2 SPDT (2 form C) Relays, 1 relay per setpoint

Current rating (general use): 120VAC: 5A; 240VAC: 2A; 28VDC: 5A

Material: Gold flash over silver alloy

Electrical Life: 10 5 operations at rated load

Reset Switch:

For unlatching the relay once the process is no longer in the alarm state (WV118-2001 only).

Stability: ± 100ppm of full scale/ ° C ( ± 0.01%/ ° C)

Common Mode Rejection: 120dB @ DC, >90dB @ 60Hz, or better

Isolation: >1800VDC or peak AC between input, output and power.

ESD Susceptibility: Capable of meeting IEC 801-2 level 3 (8kV)

Humidity (non-condensing):

Operating: 15 to 95% RH (@45 ° C)

Soak: 90% RH for 24hrs (@60 ° C)

Temperature:

Operating: 0 to 60 ° C

Storage: -25 to +85 ° C

Power: 9 to 30VDC, 1.0W typical, 2.0W max

Host Module Interface: IR link, same specs as Phase 1 modules

Size: DIN rail case – refer to Dimensions drawing

Environmental:

Operating Temperature: 0 ° C to +60 ° C (32 to 140 ° F)

Storage Temperature: -25 ° C to +85 ° C (-13 to 185 ° F)

Operating Humidity (non-condensing): 15% to 95%RH at 45 ° C

Storage Humidity: 90%RH at 60 ° C for 24 hours

Agency Approvals (EMC & Safety):

CE: EN61326, EN61010-1

UL and CSA Combined mark

RoHS compliant

Note that detailed installation instructions are available on our website.

Dimensions

Dimensions are in millimeters (inches)

Ordering Information

Specify:

Model:

WV118-2000 (non-latching) or

WV118-2001 (latching)

Optional Custom Factory Calibration (specify C620 , see required settings under "Calibration, page 2).

Accessories.

Accessories

All WV Series modules will mount on standard TS35 (model MD03)

DIN rail. In addition, the following accessories are available:

WVC16 Communications Interface

MD03 TS35 x 7.5 DIN Rail (2 meters)

WV905 24VDC Power Supply (0.5 Amp)

H910 24VDC Power Supply (1 Amp)

H915 24VDC Power Supply (2.3 Amp)

MB03 End Bracket for MD03

C650 Utility software for WVC16

Technical Support: 703-669-1318 Page 10 Order Entry: 703-669-1305

ULTRA SLIMPAK ® II

WV128

DC Powered T/C Input Limit Alarm

Provides Relay Contact Closures at a

Preset Temperature Input Level

WV128-2000 (non-latching)

WV128-2001 (latching) n

Programmable HI or LO, Failsafe or Non-failsafe n

Improved Accuracy n

Adjustable Deadband n

Bussed Power with Plug-in Power Clips n

Removable Terminals for Easy Service n n n n

Touch Cal for Best Stability and Accuracy

RoHS Compliant

LED Trip and Input Indicators

Optional E-mail Notification of Alarms

Description

The WV128 is a Thermocouple Input Limit Alarm with dual setpoints and two contact closure outputs. The input type and alarm functions are field configurable, offering maximum flexibility. There are seven thermocouple types (B, E, J, K, R, S and T) from which to choose. Alarm setpoints are fully adjustable throughout the entire range.

The WV128-2000 contains two standard non-latching SPDT relays.

When power is removed, the relays revert to their non-powered state. The WV128-2001 contains two latching relays. Whatever position the relays are in when power is removed is where they will remain when power is re-applied (a reset switch is provided to reset the relays after the alarm is no longer true). Both models are configurable as a single or dual setpoint alarm, with HI or LO trips.

The WV128-2000 supports failsafe or non-failsafe operation. In failsafe operation the relay coil is energized when the process is below the HI setpoint or above the LO setpoint (opposite for nonfailsafe). In the failsafe mode, a power failure results in an alarm state output.

Operation

Each of the alarm setpoints has a respective HI or LO deadband.

Red LEDs will illuminate indicating an alarm condition. The trip will reset only when the process falls below the HI deadband or rises above the LO deadband. (The WV128-2001 requires pressing the reset switch in order to reset the relays after being tripped.) The deadband can be left at the minimum level (the factory default) or can be set to whatever level is desired.

Options

C620 Factory cal of input range, setpoints and output relays.

Enhanced LED Diagnostics

Other than when executing the pushbutton calibration routine, the LEDs blink under the following conditions:

RUN (Green):

On when unit is powered.

Flashes at 2Hz when input is under range.

Flashes at 8Hz when input is over range.

SETPOINT A (Red):

On when Setpoint A is tripped.

On when setting Setpoint A.

Flashes while calibrating the input level.

SETPOINT B (Red):

On when Setpoint B is tripped.

On when setting Setpoint B.

On while calibrating the input level.

Figure 1: Limit alarm operation and effect of deadband.

An Under Range condition exists when the signal is lower than the operational low value minus 6.25% of the operational span. An

Over Range condition exists when the signal is higher than the operational high value plus 6.25% of the operational span.

Technical Support: 703-669-1318 Page 11 Order Entry: 703-669-1305

Configuring Modules

Unless otherwise specified, the factory presets the Model WV128 as follows:

Input: Type J

Output: Dual, SPDT

Trip: A: HI, B: LO

Failsafe: No

Deadband: A, B: minimum

Remote Cal: No

1. For other ranges, refer to the SWITCH SETTINGS table (see

Figure 4). Reconfigure switches S1 and S2 for the desired input type and range.

2. Set position 1 of S1 to ON if a WVC16 will be utilized and remote calibration capability is desired.

3. Set position 2 and 3 of S1 to ON for a Hi trip setpoint or to OFF for a Low trip setpoint.

4. Set position 4 of S1 to ON for failsafe operation (e.g. alarm trips upon power failure) or OFF for non-failsafe operation (-2000 only).

It is also possible to remotely select the setpoints using an Ethernet connection and the optional WVC16 WebView Communications

Interface module.

Relay Protection and EMI Suppression

When switching inductive loads, maximum relay life and transient

EMI suppression is achieved using external protection (see Figures

For DC inductive loads, place a diode across the load (PRV > DC supply, 1N4006 recommended) with (+) to cathode and (-) to anode (the RC snubber is an optional enhancement).

Calibration

See calibration flwchart in Figure 6. The complete calibration procedure is contained in the Installation & Calibration Instructions document, which is available on our website

(www.actionio.com). You can also obtain it by telephoning Action technical support (703-669-1318).

Note that Custom Calibration (option C620) is available from the factory (settings MUST be within the units specifications). For a

C620, specify the following: a) Input type.

b) Setpoint A trip point and reset point.

c) Setpoint B trip point and reset point.

d) Failsafe (ON/OFF).

Note that if a deadband entry is not specified, the default setting of 0.25% will be used.

F u n c t i o n S 1

1 2 3 4 5 6 7 8

I n p u t

+ 8 0 m V / 2 0

J t / c

S m t t t t t

/ c

/ c -

n n n

n n

n n n n

T t / c -

R e m o t e C a l E n a b l e

A H i / L o w ( H i ) n

B H i / L o w

F a li s

( H a f i e

) n

K e y : n

= 1 = O N o r C l o s e d ; = n / a

Figure 4: Switch Settings

Figure 2: DC Inductive Loads Figure 3: AC Inductive Loads

ON = Closed

1 2 3 4 5 6 7

Remote Cal Enable

Remote Cal Disable

Off

"A" Hi Trip

"A" Low Trip

Off

Input: Type J T/C

(see Table)

Failsafe

Non-Failsafe

Off

"B" Hi Trip

"B" Low Trip

Off

Default Switch Settings

Technical Support: 703-669-1318 Page 12 Order Entry: 703-669-1305

Figure 5: Wiring Connections

1 3

2 1

2 2

2 3

4 1

4 2

4 3

P i n

1 1

1 2

5 1

5 2

5 3

D e s c r i p t i o n

N .

O .

R e l a y B

C o m .

R e l a y B

N .

C .

R e l a y B

D C P o w e r ( + )

D C P o w e r ( )

N o C o n n e c t i o n

T / C I n p u t ( + )

T / C I n p u t ( )

N o C o n n e c t i o n

N .

O .

R e l a y A

C o m .

R e l a y A

N .

C .

R e l a y A

Technical Support: 703-669-1318

Figure 6: Calibration Flowchart

Page 13 Order Entry: 703-669-1305

Specifications

Inputs:

Thermocouples Supported: B, E, J, K, R, S, T

Ranges:

T/C

° C

+75 to 1820

° F

+167 to 3308

E -265 to 1000

-210 to 760

-265 to 1372

-25 to 1760

-445 to 1832

-346 to 1400

-445 to 2502

-13 to 3200

-25 to 1760

-265 to 390

-13 to 3200

-445 to 734

Overvoltage: ± 10V differential

Common Mode: 1800VDC (Input to Ground)

Limit Differential (deadband): 0.2% to 100% of span. Set by

Pushbutton Adjustment.

Response Time:

Dynamic Deadband: Relay status will change when proper setpoint/ process condition exists for 100mSec.

Normal Mode: <250mSec (analog filtering)

Setpoint:

Effectivity: Setpoints are adjustable (by pushbutton) over 100% of the selected input span.

Repeatability: ± 0.05% of FS, ± 1 ° C (constant temp)

Relay Contacts:

2 SPDT (2 form C) Relays

1 relay per setpoint

Current rating (general use):

120VAC: 5A; 240VAC: 2A; 28VDC: 5A

Material: Gold flash over silver alloy

Electrical Life: 10 5 operations

Reset Switch:

For unlatching the relay once the process is no longer in the alarm state. (WV128-2001 only)

Local Range Selection: By DIP switch

Stability: ± 100ppm of FS/ ° C

Common Mode Rejection: 120dB @ DC, >90dB @ 60Hz, or better

Isolation: 1800VDC or peak AC between contacts, input & power.

ESD Susceptibility: Capable of meeting IEC 801-2 level 3 (8kV)

Power: 9 to 30VDC; 1.2W typ., (3.25W max both relays energized)

Host Module Interface: IR link

Wire Terminations: Screw terminations for 12-22 AWG

Size: DIN rail case – refer to Dimensions drawing

Environmental:

Operating Temperature: 0 ° C to +60 ° C (32 to 140 ° F)

Storage Temperature: -25 ° C to +85 ° C (-13 to 185 ° F)

Operating Humidity (non-condensing): 15% to 95% at 45 ° C

Storge Humidity (non-condensing): 90% at 60 ° C for 24 hours

Agency Approvals (EMC & Safety):

CE: EN61326, EN61010-1

UL and CSA Combined mark

RoHS compliant

Ordering Information

Specify:

Model:

WV128-2000 (non-latching) or

WV128-2001 (latching)

Optional Custom Factory Calibration (specify C620 , see required settings under "Calibration, page 2).

Accessories.

Accessories

All WV Series modules will mount on standard TS35 (model MD03)

DIN rail. In addition, the following accessories are available:

WVC16 Communications Interface

MD03 TS35 x 7.5 DIN Rail (2 meters)

WV905 24VDC Power Supply (0.5 Amp)

H910 24VDC Power Supply (1 Amp)

H915 24VDC Power Supply (2.3 Amp)

MB03 End Bracket for MD03

C650 Utility software for WVC16

Note that detailed installation instructions are available on our website.

Dimensions

Dimensions are in millimeters (inches)

Technical Support: 703-669-1318 Page 14 Order Entry: 703-669-1305

ULTRA SLIMPAK ® II

WV168

DC Powered AC Input Limit Alarm

Provides Relay Contact Closures at a Preset AC Input Level

WV168-2000 (non-latching)

WV168-2001 (latching) n

Programmable HI or LO, Failsafe or Non-failsafe n

Improved Accuracy n

Adjustable Deadband n

Bussed Power with Plug-in Power Clips n

Removable Terminals for Easy Service n n n n

Touch Cal for Best Stability and Accuracy

RoHS Compliant

LED Trip and Input Indicators

Optional E-mail Notification of Alarms

Description

The WV168 is an AC Voltage or Current Input Limit Alarm with dual setpoints and two contact closure outputs. The input type and alarm functions are field configurable, offering maximum flexibility. There are eight input voltage ranges between 50mV and 250V, and two current input ranges, 20mA and 100mA. Alarm setpoints are fully adjustable throughout the entire range.

The WV168-2000 contains two standard non-latching SPDT relays.

When power is removed, the relays revert to their non-powered state. The WV168-2001 contains two latching relays. Whatever position the relays are in when power is removed is where they will remain when power is re-applied (a reset switch is provided to reset the relays after the alarm is no longer true). Both models are configurable as a single or dual setpoint alarm, with HI or LO trips.

The WV168-2000 supports failsafe or non-failsafe operation. In failsafe operation the relay coil is energized when the process is below the HI setpoint or above the LO setpoint (opposite for nonfailsafe). In the failsafe mode, a power failure results in an alarm state output.

Operation

Each of the alarm setpoints has a respective HI or LO deadband.

Red LEDs will illuminate indicating an alarm condition. The trip will reset only when the process falls below the HI deadband or rises above the LO deadband. (The WV168-2001 requires pressing the reset switch in order to reset the relay after being tripped.) The deadband can be left at the minimum level (the factory default) or can be set to whatever level is desired.

Options

C620 Factory cal of input range, setpoints and output relays.

Enhanced LED Diagnostics

Other than when executing the pushbutton calibration routine, the LEDs blink under the following conditions:

RUN (Green):

On when unit is powered.

Flashes at 2Hz when input is under range.

Flashes at 8Hz when input is over range.

SETPOINT A (Red):

On when Setpoint A is tripped.

On when setting Setpoint A.

Flashes while calibrating the input level.

SETPOINT B (Red):

On when Setpoint B is tripped.

On when setting Setpoint B.

On while calibrating the input level.

Figure 1: Limit alarm operation and effect of deadband.

An Under Range condition exists when the signal is lower than the operational low value minus 6.25% of the operational span. An

Over Range condition exists when the signal is higher than the operational high value plus 6.25% of the operational span.

Technical Support: 703-669-1318 Page 15 Order Entry: 703-669-1305

Configuring Modules

Unless otherwise specified, the factory presets the Model WV168 as follows:

Input: mVAC

Range: 0-500mV

Output: Dual, SPDT

Trip: A: HI, B: LO

Failsafe: No

Deadband: A, B: minimum

Failsafe: Off

1. For other ranges, refer to the SWITCH SETTINGS table.

Reconfigure switches S1 and S2 for the desired input type and range.

2. Set position 1 of S1 to ON if a WVC16 will be utilized and remote calibration capability is desired.

3. Set position 2 and 3 of S1 to ON for a Hi trip setpoint or to OFF for a Low trip setpoint.

4. Set position 4 of S1 to ON for failsafe operation (e.g. alarm trips upon power failure) or OFF for non-failsafe operation (-2000 only).

It is also possible to remotely select the setpoints using an Ethernet connection and the optional WVC16 WebView Communications

Interface module.

Relay Protection and EMI Suppression

When switching inductive loads, maximum relay life and transient

EMI suppression is achieved using external protection (see Figures

For DC inductive loads, place a diode across the load (PRV > DC supply, 1N4006 recommended) with (+) to cathode and (-) to anode (the RC snubber is an optional enhancement).

Calibration

See the calibration flowchart in Figure 6. The complete calibration procedure is contained in the Installation & Calibration Instructions document, which is available on our website

(www.actionio.com). You can also obtain it by telephoning Action technical support (703-669-1318).

Note that Custom Calibration (option C620) is available from the factory (settings MUST be within the units specifications). For a

C620, specify the following: a) Input type.

b) Setpoint A trip point and reset point.

c) Setpoint B trip point and reset point.

d) Failsafe (ON/OFF).

Note that if a deadband entry is not specified, the default setting of 0.25% will be used.

F u n c t i o n

C u r r e n t I n p u t

2 0 m A

1 0 0 m A -

S 1 S 2

1 2 3 4 5 6 7 8 1 4

V o l t a g e I n p u t

5 0

5 m

1 5 0 m V

5 0 m V -

n n n n

n n

n n n n n

n n n n n n n n

n n n n n n n n n n n n n n n

R e m o t e C a l E n a b l e

A H i / L o w ( H i ) n

B H i / L o w

F a li s

( H a f i e

) n

K e y : n

= 1 = O N o r C l o s e d ; = n / a

Figure 4: Switch Settings

Figure 2: DC Inductive Loads

Technical Support: 703-669-1318

Figure 3: AC Inductive Loads

Page 16

ON = Closed ON = Closed

1 2 3 4 5 6 7 8

Remote Cal Enable

Remote Cal Disable

Off

"A" Hi Trip

"A" Low Trip

Off

Range: 0 to 500 mV

(see Table)

Failsafe

Non-Failsafe

Off

"B" Hi Trip

"B" Low Trip

Off

1 4

Default Switch Settings

Order Entry: 703-669-1305

Action Product Agency Approvals

Approval Agencies

CSA

Conformite Europeenne, European Union

Canadian Standards Association, Canada

CUL

Canadian Safety Approval from UL

Factory Mutual Research Corporation, USA

NEC National Electronics Council, USA

NEMA National Electrical Manufacturer's Association, USA

UL Underwriters Laboratories, USA

CE Mark (CE)

CE mark approval for the Ultra SlimPak, the Ultra SlimPak II,

VisiPak and ActionI/Q are defined by European Norms

(EN#50081-1 and EN# 50082-2). Consult Action Technical

Support for more details.

CSA Certification

The CSA certification of the Action Pak series, Ultra SlimPak,

Ultra SlimPak II and ActionI/Q complies with CSA standard

C22.2 No. 0-M1982: General Requirements/Canadian Electrical

Code, Part II, and No. 0-M1983: Process Control Equipment/

Industrial Products, Certificate No. LR 42272. The only Action

Paks to qualify are those with an 8 or 11-pin base.

Action Pak ®

AP1000 Series: All models except those with 20 pin base.

AP4000 Series: All models.

AP4400 Series: AP4440 only.

AP4500 Series: AP4570 and AP4580 only.

AP6000 Series: AP6380 only.

AP7000 Series: AP7380 only.

AP7500 Series: AP7500 and AP7501 only.

AP9000 Series: AP9046 only.

Ultra SlimPak ®

G100 Series: All models.

G400 Series: All models.

Ultra SlimPak ® II

WV100 Series: All models.

WV400 Series: All models.

ActionI/Q™

Q400 Series: All models.

Q500 Series: All models.

TransPak™

The CSA certification of the T700 series allows intrinsically safe installations in Class I, Division 1, Groups A-D hazardous locations.

All installations require approved intrinsic barriers per manufacturer's drawing 790-0025-00. Certificate No. LR 42272.

The CSA certification of the T797-1 and T798-1 allows intrinsically safe installations in Class I, Division 1, Groups A-D; Class II, Division

1, Groups E, F and G; and Class III, Division 1, when installed in accordance with drawing 732-0220-00 or 732-0221-00.

T700 Series: T703-2000, T761, and T773.

T797 & T798: All models.

VisiPak™

The CSA certification of the V508/V509 complies with CSA

Standard C22.2 No. 0-M1982: General Requirements/Canadian

Electrical Code, Part II, and No. 0-M1983: Process Control

Equipment/Industrial Products. Certificate No. LR 42272. V508 and V509 only.

The CSA certification of the V560 series allows intrinsically safe installations in Class I, Division 1, Groups A-D hazardous locations.

All installations require approved intrinsic barriers per manufacturer's drawing 790-0027-00. Certificate No. LR 42272-10. V560, V560C and V565. See enclosure ratings for V560EP and V561.

Factory Mutual (FM)

TransPak™

The FM approval of the T600/T700 series allows intrinsically safe installations in Class I, Division 1, Groups A-D hazardous locations. All installations require approved intrinsic barriers per manufacturer's drawing 790-0024-00.

The T700 series (except the T700-0001 and T703-2000) is also permitted in non-incendive Class I, Division 2, Groups A-D; and

Class II and III, Division 2, Group G areas. Division 2 locations do not require barriers. Certificate No. J.I.2M2A5.AX(3611).

The T703-2000 is approved Intrinsically Safe, Entity, Class I, II, III,

Division 1, Groups A-G hazardous locations per drawing 790-

0028-00; and non-incendive Class 1, Division 2, Groups A-D hazardous indoor locations per manufacturer's drawing 790-

0028-00. Certificate No. J.I.1V4A5.AX.

T700 Series: All models except T700, T761, and T773.

T797 & T798: All models.

VisiPak™

The FM approval of the V560/V565 series permits intrinsically safe installations in Class I, Division 1, Groups A-D hazardous locations and non-incendive Class I, II, III, Division 2, Groups A-

D and G areas. All Division 1 installations require approved intrinsic barriers per manufacturer's drawing 790-0024-00. Division 2 installations do not require a barrier. Certificate No.

J.I.2M2A5.AX (3611). V565 is Entity Approved, drawing 790-

0029-00, Certificate No. J.I.3V1A5.AX. V560, V560C, V565 and

V565C only.

Technical Support: 703-669-1318 Page 383 Order Entry: 703-669-1305

Underwriters Laboratories (UL and CUL)

UL recognition for Action Pak, Ultra SlimPak, Ultra SlimPak II,

ActionI/Q and VisiPak complies with UL standard 508 for Industrial Equipment. Canadian safety requirements C22.2 are met with CUL (as indicated).

Action Pak ®

AP1080/1090-2000

AP1280/1290-2000

AP1680/1690-2000

AP4351

AP4380-2000

AP4382, AP4390, AP4391, AP4392, AP6380, AP7380

Ultra SlimPak ®

G100 Series: All models.

G400 Series: All models.

Ultra SlimPak ® II

WV100 Series: All models.

WV400 Series: All models.

ActionI/Q™

Q400 Series: All models.

Q500 Series: All models.

VisiPak™

V108, V116, V132, V408: UL and CUL listed.

V430 Series: All UL and CUL listed except V436.

V508-5000 Series only.

V509-5000 Series only.

M Series Sockets: All except M020.

Explosion Proof Ratings for Enclosures

Action Pak ®

C008:

C011:

NEC, NEMA 4, CSA.

TransPak ®

T690/691EP: NEC, NEMA 4.

T79E (except T79E-1): NEMA 4X and 7, CSA, FM

T800: NEC, NEMA 4, CSA

T805: NEC, NEMA 4, CSA, FM

VisiPak™

V560EP:

V561:

V960:

NEC, NEMA 4, CSA, FM

FieldPak™

Housing and transmitter are approved separately. Refer to the

T805 housing and the T700 TransPak series.

NOTES:

The NEC and CSA approvals for the C008, C011, T690EP, T691EP and T800 enclosures permit installations in Class I, Group D (also

Group C with approved 3/4" or smaller reducer); Class I, Groups

E and G; Class III hazardous locations per Articles 500 through 517

(1987 edition). The above enclosures are equipped with 3/4"

NEC approved reducers for Group C rating and a gasket for NEMA

4 protection against liquids. The use of the supplied gasket does not void the hazardous rating.

The NEC, CSA and FM approvals for the T805 and F700 enclosures permit installations in Class I, Groups B, C, D; and Class II, Groups

E, F, G hazardous locations. All enclosures are equipped with a gasket for NEMA 4 protection aganst washdowns. The use of the supplied gasket does not void the hazardous rating.

The CSA and FM approvals for the T79E explosion proof housings, available with and without windows, permit installations in Class

I, Divisions 1 and 2, Groups B, C and D; Class II, Divisions 1 and 2,

Groups E, F and G; and Class III, and are rated for NEMA 4X and

NEMA 7 environments.

The NEC, CSA and FM approvals for the V560EP and V960 enclosures permit installations in Class I, Groups C and D; and

Class II, Groups E, F and G hazardous locations. Both enclosures are NEMA 4 rated.

The NEC, CSA and FM approvals for the V561 enclosure permits installations in Class I, Groups B, C and D; and Class II, Groups E, F and G hazardous locations. The V561 enclosure is NEMA 4 rated.

Technical Support: 703-669-1318 Page 384 Order Entry: 703-669-1305

ULTRA SLIMPAK ® II

WV408

DC Powered DC Voltage/Current Input

Isolating Signal Conditioner

High Accuracy Signal Conditioner with an

Isolated DC Voltage or Current Output

WV408-2000 n

Lower Power Requirements with SmartPower n

Improved Accuracy n

Bussed Power with Plug-in Power Clips n

Removable Terminals for Easy Service n

Approved for use in Class I Div 2 Group A, B, C, D areas n

RoHS Compliant n

Touch Cal for Best Stability and Accuracy n

DIP Switch Configuration n

Optional E-mail Notification of Alarms

Description

The Ultra SlimPak II is an exciting new line of isolating signal conditioners from Action Instruments with greater accuracy and better stability than virtually any other signal conditioners on the market today. The Ultra SlimPak II features Smart Power, which eliminates wasted power for low loop resistance loads in the current output mode.

The WV408 has both voltage and current input ranges. Four voltage input ranges ( ± 150mV, ± 1.5V, ± 15V and ± 150V) are DIP switch selectable. Each of these ranges has at least 95% zero and span adjustment, which, for example, would allow you to set a 0-

20mV user range on the ± 150mV full scale range. Two current input ranges ( ± 2.5mA and ± 25mA) are also DIP switch selectable.

"Sigma-Delta" conversion produces an effective resolution of 15 bits. Both voltage and current have input accuracies of 0.015% of full scale. Outputs include 0-10V, 0-20mA and 4-20mA. The

WV408 also supports reverse output. The WV408 is recognized for use in Class 1, Division 2, Groups A, B, C, D hazardous locations.

Smart Power

The Ultra SlimPak II uses Smart Power to control its output supply.

Smart Power automatically adjusts the the voltage to drive the output loop to the required current. A low impedance current loop will subsequently require less voltage than a loop with higher impedance. Previous designs provided only a single supply at the highest voltage required to drive the highest impedance load.

Using Smart Power results in power savings and reduces the operating temperature of the signal conditioner.

Approved for use in Class I Div 2 Group A, B, C, D areas

Users can now enjoy significant labor savings over traditional protection methods since there is no need for explosion proof enclosures and conduits.

A Class I hazardous location is one in which flammable gases or vapors may be present in the air to be ignitable or explosive

(typical applications include petroleum refineries, spray finishing areas, utility gas plants and fuel servicing areas).

A Division 2 area is one in which the flammable gases or vapors are normally not present in an explosive concentration, but could accidentally exist.

Group A is acetylene; Group B includes hydrogen; Group C includes ether; and Group D includes hydrocarbons, fuels and solvents.

Enhanced LED Diagnostics

Other than when executing the pushbutton calibration routine, the LEDs blink under the following conditions:

GREEN:

RED :

Flashes at 2Hz when the input is under range.

Flashes at 8Hz when the input is over range.

Flashes at 2Hz when the output is under range.

Flashes at 8Hz when the output is over range.

An Under Range condition exists when the signal is lower than the operational low value minus 6.25% of the operational span. An

Over Range condition exists when the signal is higher than the operational high value plus 6.25% of the operational span.

A voltage output short circuit may cause an under range condition

(RED blinking at 2Hz rate). A current output open circuit may cause an over range condition (RED blinking at an 8Hz rate).

There could be two or more LEDs blinking at the same time, which means the module has more than one error condition. Only when all error conditions have been removed, will the LEDs be back to normal (Green ON, Red and Yellow Off).

Technical Support: 703-669-1318 Page 19 Order Entry: 703-669-1305

Configuring Modules

Unless otherwise specified, the factory presets the Model WV408 as follows:

Input: Current

Range: 4-20mA

Output: Current

Range: 4-20mA

Reverse Out: Off

Remote Cal: Off

1. For other ranges, refer to the SWITCH SETTINGS table.

Reconfigure switches S1 and S2 for the desired input type and range.

2. Set position 1 of S1 to ON if a WVC16 will be utilized and remote calibration capability is desired.

3. Set position 2 and 3 of S1 for the desired output type.

4. Set position 4 of S1 to ON for reverse output operation.

5. Set positions 5-7 of S1 and positions 1and 2 of S2 for the desired input range.

It is also possible to remotely select the setpoints using an Ethernet connection and the optional WVC16 WebView Communications

Interface module.

Calibration

See the calibration flowchart in Figure 3. The complete calibration procedure is contained in the Installation & Calibration Instructions document, which is available on our website

(www.actionio.com). You can also obtain it by telephoning Action technical support (703-669-1318).

Note that Custom Calibration (option C620) is available from the factory (settings MUST be within the units specifications). For a

C620, specify the following: a) Input Type, Range & Units (mA, mV, V).

b) Output Type, Range & Units (ma, mV, V).

c) Reverse Output (ON/OFF)

F u n c t i o n S 1

R e m o t e C a l E n a b l e

1 4 n

R e v e r s e O u t

K e y : n

= 1 = O N o r C l o s e d n

F u n c t i o n S 1

2 3

O u t p u t R a n g e s

0 t o 1 0 V

0 t o 2 0 m A n n n

4 t o 2 0 m A

K e y : n

= 1 = O N o r C l o s e d

F u n c t i o n S 1 S 2

5 6 7 8 1 2

I n p u t R a n g e s

+ / 1

1 .

5 V n n n n

+ / 1 5 0 V

+ / 2 .

5 m A n n n

+ / 2 5 m A n n

K e y : n

= 1 = O N o r C l o s e d n n n n n n

ON = Closed ON = Closed

Remote Cal Enable

Remote Cal Disable

Off

1 2

Output Range: 4 to 20ma

(see Table)

3 4 5 6 7 1 2

Input Range: +/-25ma

(see Table)

Reverse Output

Direct Output

Off

Default Settings

Technical Support: 703-669-1318

Figure 1: Switch Settings

Page 20 Order Entry: 703-669-1305

Figure 2: Wiring Connections

P i n

1 1

1 2

2 1

2 2

4 1

4 2

5 1

5 2

D e s c r i p t i o n

D C P o w e r ( + )

D C P o w e r ( )

D C P o w e r ( + )

D C P o w e r ( )

I n p u t ( + )

I n p u t C o m m o n

O u t p u t ( + )

O u t p u t C o m m o n

Technical Support: 703-669-1318

Figure 3: Calibration Flowchart

Page 21 Order Entry: 703-669-1305

Specifications

Inputs:

Voltage:

± 150mV, ± 1.5V, ± 15V or ± 150VDC

Impedance: >100k Ohms

Over voltage: 180Vrms

Current:

± 2.5mA or ± 25mA

Impedance: <75 Ohms

Over current: 170mA, protected by resetting fuse

Over voltage: 60V

Zero & Span Adjustment: ± 95% of Full Scale

Input Accuracy: ± 0.015% of Full Scale

Outputs:

Voltage: 0 to 10VDC

Source Impedance: <10 Ohms

Drive: 10mA

Current: 0 to 20mA

Source Impedance: >100k Ohms

Compliance: 20V@20mA (1k Ohms max)

Output Accuracy: ± 0.05% of Full Scale Local Range

Selection: By DIP switch

Response Time: 100mSec (10 to 90%)

Stability: ± 100ppm of full scale/ ° C ( ± 0.01%/ ° C)

Common Mode Rejection: 120dB @ DC,

>90dB @ 60Hz, or better

Isolation: 1800VDC or peak AC between input, output & power

ESD Susceptibility: Capable of IEC 801-2 level 3 (8kV)

Power: 9-30VDC; 1.0W typ., 2.0W max.

Host Module Interface: IR Link

Size: DIN rail case – refer to Dimensions drawing

Operating Temperature: 0 to +60 ° C (32 to 140 ° F)

Storage Temperature: -25 to +85 ° C (-13 to 185 ° F)

Operating Humidity: 15% to 95% RH,non-condensing @ 45 ° C

Storage Humidity: 90% RH, non-condensing @ 60 ° C for 24 hours

Agency Approvals (EMC & Safety):

CE: EN50081-1, EN50082-2, EN61010

CSA C22.2, No. 0-M91, 142-M1987

UL508

RoHS compliant

Ordering Information

Specify:

Model:

WV408-2000

Optional Custom Factory Calibration (specify C620 , see required settings under "Calibration, page 2).

Accessories.

Accessories

All WV Series modules will mount on standard TS35 (model MD03)

DIN rail. In addition, the following accessories are available:

WVC16 Communications Interface

MD03 TS35 x 7.5 DIN Rail (2 meters)

WV905 24VDC Power Supply (0.5 Amp)

H910 24VDC Power Supply (1 Amp)

H915 24VDC Power Supply (2.3 Amp)

MB03 End Bracket for MD03

C650 Utility software for WVC16

Note that detailed installation instructions are available on our website.

Dimensions

Dimensions are in millimeters (inches)

Technical Support: 703-669-1318 Page 22 Order Entry: 703-669-1305

WV418-2000 n

Lower Power Requirements with SmartPower n

Improved Accuracy n

Bussed Power with Plug-in Power Clips n

Removable Terminals for Easy Service

ULTRA SLIMPAK ® II

WV418

DC Powered RTD Input

Isolating Signal Conditioner

High Accuracy Signal Conditioner with an

Isolated DC Voltage or Current Output n

RoHS Compliant n

Touch Cal for Best Stability and Accuracy n

DIP Switch Configuration n

Supports 2, 3 or 4 Wire RTD's

Description

The WV418 supports 2-wire, 3-wire or 4-wire Pt100 RTDs with alphas of either 0.00385 or 0.00392, as well as Cu10. Ranges are

DIP switch selectable or (optionally) PC programmable. Outputs include 0-10V, 0-20mA and 4-20mA.

Smart Power

The Ultra SlimPak II uses Smart Power to control its output supply.

Using Smart Power results in power savings and reduces the operating temperature of the signal conditioner.

Enhanced LED Diagnostics

Other than when executing the pushbutton calibration routine, the LEDs blink under the following conditions:

GREEN:

Flashes at 2Hz when the input is under range.

Flashes at 8Hz when the input is over range.

RED :

Flashes at 2Hz when the output is under range.

Flashes at8Hz when the output is over range.

An Under Range condition exists when the signal is lower than the operational low value minus 6.25% of the operational span. An

Over Range condition exists when the signal is higher than the operational high value plus 6.25% of the operational span.

A voltage output short circuit may cause an under range condition

(RED blinking at 2Hz rate). A current output open circuit may cause an over range condition (RED blinking at an 8Hz rate).

There could be two or more LEDs blinking at the same time, which means the module has more than one error condition. Only when all error conditions have been removed will the LEDs be back to normal (Green ON, Red and Yellow Off).

Technical Support: 703-669-1318 Page 23 Order Entry: 703-669-1305

Configuring Modules

Unless otherwise specified, the factory presets the Model WV418 as follows:

Input: Pt100, 3-wire, alpha = 0.00385

Range: -200 to 600 ° C

Output: 4-20mA

Reverse Out: Off

Remote Cal: Off

1. For other ranges, refer to the SWITCH SETTINGS table.

Reconfigure switches S1 and S2 for the desired input type and range.

2. Set position 1 of S2 to ON if a WVC16 will be utilized and remote calibration capability is desired.

3. Set position 2 and 3 of S2 for the desired output type and range.

4. Set position 4 of S2 to ON for reverse output operation.

5. Set positions 1-7 of S1 and positions 5 & 6 of S2 for the desirred input range.

It is also possible to remotely select the setpoints using an Ethernet connection and the optional WVC16 WebView Communications

Interface module.

Calibration

See the calibration flowchart in Figure 3. The complete calibration procedure is contained in the Installation & Calibration Instructions document, which is available on our website

(www.actionio.com). You can also obtain it by telephoning Action technical support (703-669-1318).

Note that Custom Calibration (option C620) is available from the factory (settings MUST be within the units specifications). For a

C620, specify the following: a) Input Type, Range and Units.

b) Output Type, Range and Units.

c) Reverse Output (ON/OFF)

F u n c t i o n S 1

1 2 3 4 5 6 7

P t 1 0 0 I n p u t R a n g e

2 0 0 t o 1 0 0 C

0 0

1 8 t t t t o o o o

6 0

0 0

n n

n -

C u 1 0 I n p u t R a n g e

2 0 0 t o 2 6 0 C

5 0

8 t o t t t o o o

0 0

R T D C o n f i g u r a t i o n

n n n

n n

4 W i r e

3 W i r e

2 W i r e

n n

R T D a l p h a

P t 0 .

0 0 3 8 5 -

P t 0 .

0 0 3 9 2 n

K e y : n

= 1 = O N o r C l o s e d ; = n / a

F u n c t i o n S 2

1 2 3 4 5 6

R T D T y p e

R e v e r s e O u t p u t

R e m o t e C a l

P t 1 0 0

C u 1 0

n n n n

O u t p u t R a n g e

0 t

0 o t o

2 0

1 0 m

n n

4 t o 2 0 m A -

K e y : n

= 1 = O N o r C l o s e d ; = n / a

ON = Closed ON = Closed

1 2 3 4 5 6 7

RTD Config: 3-wire

(see Table)

RTD Alpha:

0.00385

Input: -200 to 600 ° C

(see Table)

1 2 3 4 5 6

RTD Type:

Pt100

Reverse Output

Direct output

Off

Output Range: 4-20mA

(see Table)

Remote Cal Enable

Remote Cal Disable

Off

Default Switch Settings

Technical Support: 703-669-1318

Figure 1: Switch Settings

Page 24 Order Entry: 703-669-1305

53 Sense

(4-wire only)

41 RTD +

42 RTD -

43 RTD Return 5 1

5 2

5 3

2 3

4 1

4 2

4 3

P i n

1 1

1 2

1 3

2 1

2 2

D e s c r i p t i o n

D C P o w e r ( + )

D C P o w e r ( )

N o C o n n e c t i o n

D C P o w e r ( + )

D C P o w e r ( )

N o C o n n e c t i o n

R T D I n p u t ( + )

R T D I n p u t ( )

R T D R e t u r n

O u t p u t ( + )

O u t p u t ( )

R T D S e n s e ( + )

Figure 2: Wiring Connections

Technical Support: 703-669-1318

Figure 3: Calibration Flowchart

Page 25 Order Entry: 703-669-1305

Specifications

Inputs:

Sensor Types:

Pt100, 0.00385 alpha & 0.00392 alpha

Cu10

Sensor Connection:

Ranges:

Pt100 RTDs:

° C

-200 to 600

-200 to 260

-200 to -100

-50 to 100

-18 to 300

-200 to 600

-200 to 260

-200 to -100

-50 to 100

-18 to 300

Cu10 RTDs:

° C

-200 to 260

-200 to 100

-200 to -100

-50 to 100

-18 to 260

2-wire, 3-wire or 4-wire RTD

RTD Excitation:

Pt100: 0.45mA, max

Cu10: 5.0mA, max

° F

-328 to 1112

-328 to 500

-328 to -148

-58 to 212

0 to 572

-328 to 1112

-328 to 500

-328 to -148

-58 to 122

0 to 572

° F

-328 to 500

-328 to 212

-328 to -148

-58 to 212

0 to 500 alpha

0.00385

0.00392

Ordering Information

Specify:

Model:

WV418-2000

Optional Custom Factory Calibration (specify C620 , see required settings under "Calibration, page 2).

Accessories.

Accessories

All WV Series modules will mount on standard TS35 (model MD03)

DIN rail. In addition, the following accessories are available:

WVC16 Communications Interface

MD03 TS35 x 7.5 DIN Rail (2 meters)

WV905 24VDC Power Supply (0.5 Amp)

H910 24VDC Power Supply (1 Amp)

H915 24VDC Power Supply (2.3 Amp)

MB03 End Bracket for MD03

C650 Utility software for WVC16

Range

Number

Range

Number

Lead Wire Resistance: 40% of the base sensor resistance maximum or 100 ohms (whichever is less)

Lead Wire Effect: Changing from 0 ohm lead resistance (each lead) to maximum allowed lead resistance: Error <1% of largest span PT and Cu ranges; -200 to 600 ° C for Pt and –200 to 260 ° C for Cu.

Pushbutton Adjustment (Inputs >10mV):

Effective zero offset: >95%

Effective span turn down: >95%

Local Range Selection: By DIP switch

Output:

Voltage: 0 to 10V

Source Impedance: <10 ohms

Drive: 10mA

Current: 0 to 20mA

Source Impedance: >100k ohms

Compliance: 20V

Output Accuracy: 0.05% of Full Scale

Response Time: 100mSec (10 to 90%)

Stability: ± 100ppm of full scale/ ° C ( ± 0.01%/ ° C)

Common Mode Rejection: 120dB @ DC, >90dB @ 60Hz, or better

Isolation: >1800VDC or peak AC between input, output & power.

ESD Susceptibility: Capable of meeting IEC 801-2 level 3 (8kV)

Humidity (non-condensing):

Operating:15 to 95% RH @45 ° C

Soak: 90% RH for 24hrs @60 ° C

Temperature:

Operating: 0 to 60 ° C

Storage: -25 to +85 ° C

Power: 9 to 30VDC; 1.0W typical, 2.0W max

Host Module Interface: IR link

Size: DIN rail case – refer to Dimensions drawing

Agency Approvals (EMC & Safety):

CE: EN61326, EN61010-1

UL & CSA combined mark

RoHS compliant

Note that detailed installation instructions are available on our website.

Dimensions

Dimensions are in millimeters (inches)

Technical Support: 703-669-1318 Page 26 Order Entry: 703-669-1305

ULTRA SLIMPAK ® II

WV428

DC Powered Thermocouple Input

Isolating Signal Conditioner

High Accuracy Signal Conditioner with an Isolated,

Linearized DC Voltage or Current Output

WV428-2000 n

Lower Power Requirements with SmartPower n

Improved Accuracy n

Bussed Power with Plug-in Power Clips n

Removable Terminals for Easy Service n

Approved for use in Class I Div 2 Group A, B, C, D areas n

RoHS Compliant n

Touch Cal for Best Stability and Accuracy n

DIP Switch Configuration n

Optional E-mail Notification of Alarms

Description

The WV428 supports B, C, E, J, K, N, R, S & T thermocouples that are DIP switch selectable. The WV428 also supports a millivolt range of –20 to +80mVDC. The input accuracy of the WV428 is

± 0.05% with a CJC error of £ ± 1 ° C. Both voltage and current have an input accuracy of 0.015% of full scale. Outputs include 0-10V,

0-20mA and 4-20mA. The WV428 is recognized for use in Class 1,

Division 2, Groups A, B, C, D hazardous locations.