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LP-3
Beverage/Ice Dispenser
INSTALLATION & SERVICE GUIDE
Part Number 5027727
Manitowoc Beverage Equipment
2100 Future Drive
Sellersburg, IN 47172-1868
Tel: 812.246.7000, 800.367.4233
Fax: 812.246.9922
www.manitowocbeverage.com
In accordance with our policy of continuous product development and improvement, this information is subject to change at any time without notice.
May 17, 2007 REV5
FOREWORD
Manitowoc Beverage Equipment (MBE) developed this manual as a reference guide for the owner/ operator, service agent, and installer of this equipment. Please read this manual before installation or operation of the machine. A qualified service technician should perform installation and startup of this equipment, consult the
within this manual for service assistance.
If you cannot correct the service problem, call your MBE Service Agent or Distributor. Always have your model and serial number available when you call.
Your Service Agent ___________________________________________________________________
Service Agent Telephone Number ______________________________________________________
Your Local MBE Distributor ___________________________________________________________
Distributor Telephone Number _________________________________________________________
Model Number ______________________________________________________________________
Serial Number _______________________________________________________________________
Installation Date _____________________________________________________________________
UNPACKING AND INSPECTION
Note: The unit was thoroughly inspected before leaving the factory. Any damage or irregularities should be noted at the time of delivery.
WARRANTY INFORMATION
This LP-3 ice and beverage dispenser may contain an integral ice maker. Any ice maker contained within this dispenser is warranted by the manufacturer of the ice maker (Manitowoc Ice, Inc.) as a separate entity. Consult your local MBE Distributor for terms and conditions of your warranties. Your dispenser warranty specifically excludes all beverage valve brixing, general adjustments, cleaning, accessories and related servicing.
Your warranty card must be returned to Manitowoc Beverage Equipment to activate the warranty on this equipment. If a warranty card is not returned, the warranty period can begin when the equipment leaves the MBE factory.
No equipment may be returned to Manitowoc Beverage Equipment without a written Return Goods
Authorization (RGA). Equipment returned without an RGA will be refused at MBE’s Receiving Department and returned to the sender at the sender’s expense.
Please contact your local MBE distributor for return procedures.
TABLE OF CONTENTS
UNPACKING AND INSPECTION ......................................................................... 3
COLD CARB AND AMBIENT SYSTEM PRESSURES .................................................... 10
CARBONATED/NON-CARBONATED CONVERSION INSTRUCTIONS ......................... 10
TABLE OF CONTENTS
HOW TO DISASSEMBLE FOR CLEANING OR MAINTENANCE .................................. 21
CLEANING AND SANITIZING OF THE DISPENSER ..................................................... 23
EXPLODED VIEWS, PARTS & DIAGRAMS ..................................................... 26
AUGER DRIVE, VALVE MOUNT, ROCKING CHUTE, PUMP ......................................... 32
MANITOWOC® SU1024YC ICEMAKER ........................................................... 40
CONTROL BOX & EVAPORATOR COMPARTMENT ..................................................... 40
Installation and Service Manual
SAFETY
IMPORTANT SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual. Learn how to operate the SV unit properly. Do not allow anyone to operate the unit without proper training and keep it in proper working condition.
Unauthorized modifications to the SV may impair function and/or safety and affect the life of the unit.
CARBON DIOXIDE WARNING
DANGER:
Carbon Dioxide (CO
2
) displaces oxygen. Exposure to a high concentration of CO
2 causes tremors, which are followed rapidly by loss of consciousness and suffocation. If a CO
2
gas
gas leak is suspected, particularly in a small area, immediately ventilate the area before repairing the leak. CO lines and pumps should not be installed in an enclosed space. An enclosed space can be a cooler or
2 small room or closet. This may include convenience stores with glass door self serve coolers. If you suspect CO
2
may build up in an area, venting of the B-I-B pumps and / or CO
2
monitors should be utilized.
QUALIFIED SERVICE PERSONNEL
WARNING:
Only trained and certified electrical and plumbing technicians should service this unit.
All wiring and plumbing must conform to national and local codes.
SHIPPING, STORAGE, AND RELOCATION
CAUTION:
Before shipping, storing, or relocating this unit, syrup systems must be sanitized. After sanitizing, all liquids (sanitizing solution and water) must be purged from the unit. A freezing environment causes residual sanitizing solution or water remaining inside the unit to freeze, resulting in damage to internal components.
INSTALLATION WARNING
WARNING:
The splash panel must remain in place for installation because the splash panel provides structural integrity to the unit. Do not remove the splash panel until after the unit is installed.
ADDITIONAL WARNINGS
Installation and start-up of this equipment should be done by a qualified service technician. Operation, maintenance, and cleaning information in this manual are provided for the user/operator of the equipment.
Save these instructions.
6
Installation and Service Manual
SAFETY
GROUNDING IN STRUCTIONS
WARNING:
Risk of electrical shock. Connect to a properly grounded outlet only.
This appliance must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
DANGER – Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor. If repair or replacement of the cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if in doubt as to whether the appliance is properly grounded. Do not modify the plug provided with the appliance – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
WARNING – When using electric appliances, basic precautions should always be followed, including the following: a) Read all the instructions before using the appliance.
b) To reduce he risk of injury, close supervision is necessary when an appliance is used near children.
c) Do not contact moving parts.
d) Only use attachments recommended or sold by the manufacturer.
e) Do not use outdoors.
f) For a cord-connected appliance, the following shall be included:
•
Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
•
Unplug from outlet when not in use and before servicing or cleaning.
•
Do not operate any appliance with a damaged cord or plug, or after the appliance malfunctions or is dropped or damaged in any manner. Return appliance to the nearest authorized service facility for examination, repair, or electrical or mechanical adjustment.
g) For a permanently connected appliance – Turn the power switch to the off position when the appliance is not in use and before servicing or cleaning.
h) For an appliance with a replaceable lamp – always unplug before replacing the lamp.
Replace the bulb with the same type.
i) For a grounded appliance – Connect to a properly grounded outlet only. See Grounding
Instructions.
SAVE THESE INSTRUCTIONS
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Installation and Service Manual
INSTALLATION
PRE-INSTALLATION CHECK LIST
When installing any system, first make sure the major components are available. Generally the major components necessary for an installation are:
Post mix system:
CO
2
regulator set
Beverage dispenser
Beverage tubing
CO
2
tank
Carbonator
Stepless (Oetiker) clamps
Chain for CO
2
tank
B-I-B System also:
B-I-B connectors
B-I-B regulator set
B-I-B rack
B-I-B syrup boxes
Also consider the location of the following items before installation:
Water line
Drain
Power outlet
Heating and air conditioning ducts
Before you begin the installation, please check to be sure you can achieve a proper installation. Things to look for include, but are not limited to:
If being installed in a counter, be sure you have a flat, level counter top.
Is there enough space for the LP-3? You will need to have at least a 36” deep countertop to do a proper installation.
How about under the counter? Is there room for the LP-3 with drain underneath and beverage tubing coming from the rear of the unit along with the electricity necessary? It is suggested that you have at least 18” of open space to the right and left of the unit for an easy installation.
If being installed in a counter are there any braces or support structures in the counter top that could be cut and damaged?
Avoid direct sunlight or close heating / air conditioning ducts.
Is a proper drain available? The LP-3 has four
3/4" drains and two 1/4" purge drain.
If installed in a cabinet the side, rear, and front panels should be left off for service ability.
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Installation and Service Manual
INSTALLATION
UNIT INSTALLATION
The LP-3 is shipped in a heavy duty corrugated carton with a wooden pallet. Inspect the unit for freight damage. If any damage is noticed, stop immediately and contact your delivering freight company. You must file a freight claim for your equipment. Failure to do so can void any claims. Manitowoc Beverage Equipment is not responsible for any freight damage.
To properly install the LP-3, Use these guidelines:
• Meet all local code requirements.
• Have a receptacle with the proper voltage at the installation site for connection to the LP-3. A standard 120V grounded outlet is needed for the dispenser. If the unit is equipped with an ice maker, the condensing unit will need 208/230v wherever the condenser is mounted.
• Completely unpack the LP-3, removing all padding and shipping retainers.
• Route the beverage tubing from the syrup racks to the location of the LP-3. Make sure to leave some slack in each of the syrup lines in case the unit needs to be pulled out some for service work or cleaning.
• Make all beverage connections, if necessary, at the syrup racks.
• If installing in a counter mark the counter top with the appropriate cut out opening.
• Check that the cut out location is approved by the owner before any cuts are made in the counter top.
• Compare the marked cut out with the dispenser chest size. Be sure you are going to make the proper hole size.
• Cut the marked opening in the counter top.
• If installing in a cabinet it is recommended you permanently remove the lower panels for easier service access.
• Install the legs or casters provided to the unit. Follow the instructions on the cabinet to install.
Water Connections
There are three water connections, one on the right for the icemaker and two located on the bottom left side of the unit that feeds all the valves for both non-carbon-
ated and carbonated water drinks.
( See Plumbing diagram for exact routing )
. The incoming dynamic water pressure
must be at least 40 psi and no more than 55 psi. Proper measures must be taken if the water pressure is under or over the operating specifications. Water for the carbonated drinks connect at the brass carbonator pump inlet. Water for the non-carbonated drinks connects to the inline check valve on the inlet to the cold plate.
CO
2
Connect the CO
2
supply line. This connection is also located at the bottom left side of the unit and is already connected to the carbonator. The regulator for the carbonator should be set at 75 psi.
Syrup Connections
Make all syrup connections. These connections are located on the bottom left side of the unit. There are ten connections. Refer to the plumbing diagram for proper valve selection.
Turn the power switch to on at the electrical box located at the bottom right side of the unit.
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Installation and Service Manual
INSTALLATION
ICEMAKER REQUIREMENTS
The LP-3 may be equipped with a Manitowoc® SU1024YC icemaker. Refer to the Manitowoc® Ice/Beverage Series
QuietQube
®
Ice Machines with CVD
®
Technology Installation, Use and Care Manual for additional information. See also the "MANITOWOC® SU1024YC ICEMAKER" section in this manual for exploded views and parts lists.
NOTE:
To turn the SU1024YC ice maker on and off and put in clean mode you need to access the toggle switch.
1. To access the toggle switch for the ice maker lift and turn the latch at the front of the lid
(
see the Covers and Panels section item 5
).
2. Using the latch and rubber handle, lift the lid off
3. The toggle switch is located on the back right corner. Switch forward for ON, center for OFF and back for CLEAN.
COLD CARB AND AMBIENT SYSTEM PRESSURES
1. Incoming tap water should be at a minimum pressure of 40 psi and a maximum of 55 psi with carbonator pump operating (measured at inlet to pump).
2. BIB pressure gauge set for 60 psi or according to the legnth of the line run.
3. Carbonator Pressure gauge
(Use Preset Regulator)
:
• Cold Carbonation set for 75 psi.
NOTE: If incoming water pressure is under 40 psi, a water booster is required. If incoming water pressure is over 55 psi, a water regulating valve is required.
CARBONATED/NON-CARBONATED
CONVERSION INSTRUCTIONS
10
A
D
FIGURE 1
E
Installation and Service Manual
C
INSTALLATION
B
DRAINS
Right Side of unit as shipped:
1. During installation all drains on right side of the unit must be properly routed.
2. Remove right side lower panel to access the drain pan (A), icemaker (B) and auger (C) drains.
(see figure 1)
3. Route drain pan drain (A) through cut-out in baseplate (D) and follow all national plumbing codes.
4. Route Icemaker drain (B) through cut-out in baseplate (D) and follow all national plumbing codes.
(see figure 2)
5. Pull the insulation covering the auger drain (C) over the clamp and fittings on the auger base (E).
6. Route auger drain (C) through cut-out in baseplate
(D) and follow all national plumbing codes.
Drain Kit:
B
FIGURE 3
C
E
D
FIGURE 2
1. Attach Drain Kit (figure 3) to barbed gray drain elbow (F). Use worm gear clamp that is provided to secure the hose to the barb.
2. Route the drain hose through the opening in the
LP-3 base plate (D). Follow all local & national plumbing codes.(see figure 5)
3. Pull the insulation (G) on the drain kit over the gray drain elbow and the CPVC drain fitting until it is flush with the stainless steel side panel (H).
H
F
G
FIGURE 4 FIGURE 5
D
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Installation and Service Manual
A
Pressure
Relief Valve
INSTALLATION
PURGE TUBE ROUTING
1. During installation of the LP-3 the carbonator tank purge tube (A) must be properly routed to a drain.
The carbonator tank purge tube (A) may be accessed by removing the front panel of the LP-3. Clip the tie strap (B) and uncoil the purge tube (A).
(see figure 1)
B
2. Route the carbonator tank purge tube (A) to the opening beneath the ice bin drain elbow (C). Be sure not to collapse or kink the carbonator tank purge tube (A) during routing from the unit to the drain. The purge tube (A) is connected to the pressure relief valve (D) on the carbonator tank and must be routed to a drain.
(see figure 2)
FIGURE 1
D
3. Strap the carbonator tank purge tube to the drain hose and route to a drain. Follow all local and national plumbing codes when routing the carbonator tank purge tube to the drain.
C
A
FIGURE 2
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Installation and Service Manual
INSTALLATION
RECOMMENDED PLUMBING
The plumbing diagram is printed on a white vinyl label, normally located above the inlet tubes for syrup and water, it can be accessed by removing the splash panel of the dispenser. The plumbing diagram label explains which inlet coldplate fittings supply which dispenser valves and water manifolds.
NOTE: Valves are read from right to left.
A check valve must be installed in the water supply line 3 feet from the noncarbonated water connection
“PW”. Contact factory if not installed.
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Installation and Service Manual
OPERATION
UNIT INSPECTION
Thoroughly inspect the unit upon delivery. Immediately report any damage that occurred during transportation to the delivery carrier. Request a written inspection report from a claims inspector to document any necessary claim.
SERIAL TAGS
At the time of installation both the LP-3 (ice and drink dispenser) and the SU1024-YC (ice maker) serial numbers must be recorded.
LP-3
SERIAL TAG
The LP-3 serial number may be found by removing the valve cover. The serial tag is located to the left of the left hand Flexible Manifold above the #10 dispensing valve.
The SU1024-YC serial number may be found by removing the Left Side Plastic Cap. The serial tag is located on the galvanized panel that protects the Receiver.
ICEMAKER
SERIAL TAG
ICE RECOMMENDED FOR DISPENSING
Servend dispensers are designed to dispense hard, cube ice up to one-inch square. The ice shapes and sizes listed above are recommended for dispensing.
Warm “Super Cooled” Ice Before Dispensing
“Super Cooled” ice is not recommended for dispensing. “Super cooled” ice is ice that has been stored in freezers below 32 o F.
Should it be necessary to temporarily use “super cooled” ice, allow the ice to warm at room temperature for 25 to 30 minutes before placing the ice in the dispenser.
Dispensing compressed flake “nugget” ice in Servend dispensers takes special handling. Most dispensers require special bin components plus a universal ice management kit. Contact MBE regarding details for your particular installation.
14
OPERATION
EQUIPMENT
Installation and Service Manual
The LP-3 is a 10 flavor ice and beverage dispenser, with the ice storage bin located below the counter top level. A drink tower extends 19” above the counter top level. The
LP-3 is designed to fit into a 42.5” wide by 30.38” deep space, and can be counter mounted (like a conventional drop-in unit), or arranged as a stand alone with cosmetic stainless panels.
Within the 19” drink tower is an optional 1000 lb/day remote ice cube maker, especially designed by Manitowoc
® for this application.
Beverage cooling is accomplished by means of a cold plate positioned below the storage bin, and the unit can include an internally mounted or externally mounted carbonator system. In order to allow any valve to dispense carbonated or non-carbonated beverages, two Servend
Flex Manifolds are incorporated into the tower.
Ice is dispensed from the storage bin by means of the paddle wheel into an auger which raises the ice to the top of the tower where it is dispensed by means of a rocking chute.
The drink tower is enclosed by 5 panels, one on each side and back, as well as a splash panel in front below the valves, and a top panel. Safety switches will disable the ice dispensing circuit when either the top panel or the splash panel are removed. The drive motors for agitation and auger ice lifting are mounted using locking pins, and thus can be removed for maintenance and cleaning without tools. Access is provided for in place cleaning of the ice maker. The ice maker water valve, water pan, curtain, and water pump can all be removed for service and cleaning without removing the ice maker itself.
The LP-3 can be built in either a left hand or right hand ice dispense arrangement. In the right hand configuration water/syrup lines from the BIB pumps are brought in to the unit at the lower left, drains, electrical and refrigerant lines on the right.
Drain hoses are provided for the waste water from the cuber, spillage and melt water from the drain pan, and melt water from the storage bin and auger. A water supply line is necessary for the ice maker and beverage system, each connecting to a 3 /
8
” ID. beverage tube.
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Installation and Service Manual
OPERATION
ICE STORAGE AND DISPENSING
Ice is stored in the dispenser’s bin. Ice below the stainless steel bin liner is used to cool the aluminum cold plate, at the bottom of the ice dispenser bin. Ice above the stainless steel bin liner is dispensed into the customer’s cup.
Ice is transported from the bin to the ice dispense point by the paddle wheel and vertical auger. The injection molded paddle wheel has paddles which push the ice into a vertical auger that carries it to the dispense point.
ICE AGITATION
The paddle wheel and auger carry ice. Periodic agitation is standard on the LP-3. During periodic agitation, the paddle wheel, auger and agitator turn for approximately three seconds every hour. The door lock prevents ice from being dispensed during the agitation cycle.
ROCKING CHUTE ICE DISPENSING
As the customer presses the rocking chute, the arm at the top left rear of the chute pushes upward on the door lock. The door opens until it contacts the stops in the mounting brackets. The plastic arm on the ice chute also activates the lever of the ice dispensing switch. When activated, the micro switch starts the gear motor and auger motor. The gear motor turns the paddle wheel and agitator bar, the auger motor turns the auger.
ICE AUGER
Ice is pushed into the auger by the paddlewheel. The auger lifts the ice from the bottom of the bin to the ice dispense point at the rocking chute.
COLD PLATE BEVERAGE COOLING
A cold plate is a block of aluminum with serpentine stainless steel tubes molded inside the aluminum block. The cold plate is approximately the same length and width as the bottom of the dispenser bin. Ice sits on top of the cold plate and cools the cold plate.
The stainless steel tubes inside the cold plate carry carbonated water (soda water), noncarbonated water (plain water) and syrup to the beverage valves. While flowing through the stainless steel tubes in the cold plate, water and syrup are chilled to serving temperature.
BEVERAGE VALVES
Post-mix beverage valves are designed to precisely meter the flow of both water and syrup to obtain the proper mixing ratio. The syrup and soda water components of the post-mix beverage are mixed as they leave the beverage valve.
16
OPERATION
SPECIFICATIONS
Installation and Service Manual
Dimensions
Weight
Electrical Requirements
Water
Ice Machine Options:
Drain
Syrups
Standard with Equipment:
Options:
Listing/Approvals:
44.4" X 31.1" X 57.3" (including top cover)
570 lbs (with ice 870 lbs)
110 vac 60 hz 4 amps max.
45 to 55 psi at 3 gpm
Offered with 1000 lbs/day CVD model SU1024Y with remote condenser
Four 3 /
4
" drain hoses to be routed to a floor drain
5
/
16
barb connections for 10 flavors
Internal carbonation or ambient carbonation for commercial applications.
With or without ice maker, right or left ice dispenser.
UL and NSF
17
Installation and Service Manual
OPERATION
SPECIFICATIONS
B-I-B
The Bag-In-Box system refers to a plastic disposable bag. The B-I-B normally contains 5 gallons of syrup, however some locations offer 2 1/2 or 3 gallon B-I-B units. This plastic bag is then held inside a cardboard or other container.
B-I-B systems are for post-mix applications only.
PUMPS
The syrup in a B-I-B system is delivered to the beverage system through gas operated pumps. These pumps extract the syrup out of the bags forcing the syrup throughout the system.
AUTO BAG SELECTORS
These are used on higher volume B-I-B systems where two or more bags of the same product are connected to one pump and one system. An auto bag selector is essentially a valve that automatically changes from one bag (or series of bags) to another bag (or series of bags) of syrup as the bags empty, allowing a constant flow of product.
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Installation and Service Manual
OPERATION
Your syrup location can vary depending on the volume of beverages served and ease of accessibility. Your beverage system may set in a back storage room. Configurations are almost limitless. Check the temperatures expected for the storage location. Adverse temperatures can affect the storage and quality of beverage products. It is recommended the temperature of storage location should not fall below 40 o
F or rise above 90 o
F.
BACK ROOM PACKAGE
1. Incoming tap water
- should be at a minimum dynamic pressure of 40 psi and maximum of 55 psi.
2. Carbonator Water pump motor -
Powers the water pump. The water pump motor is part of the carbonator pump deck.
3. Carbonator Water pump -
Pumps tap water into the carbonator tank. The water pump is part of the carbonator. The incoming water for the carbonator must be first ran through the pump before connecting to the proper cold plate inlet.
4. Internal/External Carbonator tank -
Combines CO
2 gas and tap water to form carbonated water. The “carbonator” is the carbonator tank, water pump and water pump motor.
5. CO
2
cylinder -
Holds highly pressurized carbon dioxide (CO
2
). The CO
2 cylinder tank. CO sure regulator.
2
cylinder is a steel or aluminum
gas flows through the primary pres-
6. BIB pressure gauge -
Set for a minimum of 60 psi.
Indicates CO
2 pressure going to B-I-B pumps.
7. Primary pressure regulator -
Lowers the CO
2 pressure, to 75 psi, so the CO
2 pressure to enter the carbonator regulator.
gas gas will be at the proper
8. Secondary pressure regulator -
Lowers the CO
2 pressure before the CO
2
CO
2
pressure, activates the syrup pump.
gas gas flows to the syrup pump.
9. Syrup pump -
Draws syrup out of the bag-in-box syrup package. Syrup flows through the syrup lines to the dispenser for chilling, then dispensing. There is a syrup pump for each bag-in-box syrup system.
10. Bag-In-Box syrup cartons -
Box which contains a plastic bag, filled with syrup. Usually, six bag-in-box cartons are placed on a rack.
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Installation and Service Manual
OPERATION
CARBONATION
The purpose of the carbonator is to take regular tap water at street water pressure (minimum 40 PSI dynamic or flowing pressure) 3/8” water line, and increase the water to beverage system pressure (usually 75 PSI). This water is then combined with the CO
2
gas. Chilling the mixture before dispensing will assist in locking the carbon dioxide into the water. After dispensing, the CO
2
may be unlocked from the liquid. The CO
2
will gradually leave the liquid due to pressure and temperature changes.
Components
The components of the carbonator are: water pump, an electric motor to operate the pump, carbonator tank where the water & CO
2
mix, and a water level control.
The agitation of the water & CO
2
together in the tank under high pressure creates the carbonated water. The quality of carbonation (percent of CO
2
mixed in the water) increases as the water temperature decreases and exposure time increases.
Operation
Carbon Dioxide (CO
2
) leaves the storage tank and arrives at the carbonator tank through the gas inlet. Water supply enters the carbonator pump inlet at regular street water line pressure (minimum 40 PSI dynamic or flowing pressure). The water pump increases the pressure of the water, which allows the water to flow into the carbonator tank. The CO
2
and the water mix together in the carbonator to produce the carbonated water that is then sent to the tank soda dispenser.
The water level in the carbonator tank is controlled by a water level control in the tank. This control turns the pump motor off and on to maintain a preset level of liquid in the tank. The water level control is two conductivity probes wired to a liquid level control board.
INTERNAL CARBONATION
The carbonator tank has two inlets and one outlet connection, as well as a relief valve and two conductivity probes. The water inlet is topped by a 3/8" male flared fitting. The carbonator will be pre-plumbed as it leaves the factory. If the carbonator needs to be serviced or if the fittings need to be replaced, make sure a nylon washer is used inside each inlet fitting to prevent leaks.
The conductivity probes are used to control the level of water inside the carbonator tank. The red probe, or the
“high” probe, is the shorter of the two. When the level of the water reaches the bottom of the red probe, the pump shuts off. The pump starts when the water level inside the tank goes below the bottom tip of the of the black or "low" probe. Both probes are wired to the electronic liquid level control, which is a circuit board mounted inside the electrical box that activates the pump and motor. Removing the cover of the electrical box will grant access to the circuit board. As the control receives a signal from the conductivity probes, it activates the pump motor, which will pump water into the carbonator until the water reaches the high probe.
The pump is a standard 125 GPH brass rotary vane pump. The flared fittings accept the same swivel/barb connectors used on the carbonator water connections.
Also, water enters the pump from the water source on the side that has the strainer.
Water Inlet
Pressure
Relief
CO
2
Inlet
Purge
Tube
Carbonated water Outlet
Ground
Electronic
Probes
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Installation and Service Manual
USER MAINTENANCE
HOW TO DISASSEMBLE FOR CLEANING OR MAINTENANCE
1. Disconnect electrical power to the unit.
2. Remove thumb screws holding plastic splash guards and stainless splash panel.
3. Remove grid and drainpan.
4. Release the plastic latches on the back of either side of the lid assembly. (see Detail A)
10. Then remove the paddle wheel pin from the hole in the agitator. Push the agitator bar toward the back of the unit until the agitator is free of the paddle wheel hub and remove the agitator.
11. Remove the bin liner.
12. Remove horizontal tower cover brace then remove the auger motor assembly by pulling the 7 pins holding it in place, disconnecting the 2 sets of insulated quick slides to the motor, and lifting the assembly straight up and out of the unit.
5. Slide the lid assembly forward and lift to remove.
6. Remove the plastic side panel assemblies.
7. Remove all ice from the ice storage bin.
8. Rotate the agitator arm so the paddle wheel pin handle is pointing up, toward the ceiling.
9. Loosen the hand-removable paddle wheel pin from the agitator by twisting counter clockwise until it snaps from the agitator bar.
13. Lift the auger and auger tube up and out of the unit.
14. Remove the auger transition by pulling the 2 pins holding it in place.
15. Remove the ice chute assembly and spout.
CLEANING CHECKLIST
•
Check CO
2
supply. If CO
2 supply is low, an arrow on the primary regulator gauge will point to a shaded area that reads “Low CO
2
” or “Change CO
2
Cylinder.”
•
Check syrup supply.
•
Clean drain pan, grid, and splash panel.
•
Clean the valve nozzles and diffusers.
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Installation and Service Manual
USER MAINTENANCE
DAILY CLEANING
CAUTION:
Use only warm soapy water to clean the exterior of the tower. Do not use solvents or other cleaning agents . Do not pour hot coffee into the drain pan. Pouring hot coffee down the drain pan can eventually crack the drain pan, especially if the drain pan is cold or still contains ice.
All cleaning must meet your local health department regulations. The following cleaning instructions are provided as a guide.
Clean the exterior, nozzles and diffusers:
1. Turn off the key switch located on either right or left side of the unit.
2. Lift the grid and remove it from the drain pan.
3. Using mild soap, warm water and a clean cloth, wipe the drain pan and splash panel. Then, rinse with clean, warm water. Allow plenty of warm (not hot) water to run down the drain of the drain pan, to remove syrup residue that can clog the drain opening.
4. Wash the grid, then rinse with clean water. Place the grid back in the drain pan.
5. Wash all exterior surfaces of the unit with warm water and a clean cloth. Wipe again with a clean, dry cloth.
Clean the dispensing valves:
6. Remove nozzles and diffusers from beverage valves.
7. Rinse nozzle and diffuser with warm, clean water.
8. Clean nozzles and diffusers with soapy water and a soft bristle brush.
9. Clean the underside of the beverage valves with warm, soapy water. Rinse with clean damp towel.
10. Replace nozzles and diffusers on valves.
11. Turn on the key switch.
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Installation and Service Manual
USER MAINTENANCE
MONTHLY CLEANING
Scheduled cleaning must be in compliance with local health codes. This cleaning schedule is a recommendation. Follow cleaning and sanitizing instructions found in the Manitowoc manual to clean and sanitize the icemaker. The LP-3 drainpan and splash panel must be removed before cleaning the icemaker.
CLEANING AND SANITIZING OF THE DISPENSER
Note: Sanitize the dispenser at initial start-up in addition to monthly sanitizing.
Mix a solution of mild, nonabrasive detergent to clean the dispenser bin and components. Using a clean cloth or a soft bristle brush, clean the following dispenser parts:
• Cold plate
• Ice storage bin, including the
• Agitator
• Agitator Pin
• Bin liner & support
• Drainpan support bracket
• Auger
• Auger tube
• Auger transition
• Ice chute outer bracket
• Ice chute
• Ice chute door
• Ice chute lock
• Ice chute spout
• Paddle wheel
• Paddle wheel bushing
• Paddle wheel area
Rinse all parts in clean, running water. Mix a sanitizing solution of ¼ ounce liquid, unscented laundry bleach
(5.25% Cl Na O concentration) for each gallon of water, to supply 100 PPM of available chlorine. Using this solution and a clean cloth or soft bristle brush, clean the dispenser parts listed above. Allow parts to air-dry then reassemble.
23
Installation and Service Manual
USER MAINTENANCE
BEVERAGE SYSTEM CLEANING
Sanitize the beverage system at initial start-up as well as during regularly scheduled cleaning. The drain pan must be in place under soda valves, to carry away detergent and sanitizing agents that will be flushed through valves.
BAG-IN-BOX SYSTEM
The procedure below is for the sanitation of one syrup circuit at a time. Repeat to sanitize additional circuits.
You will need the following items to clean and sanitize the Bag-in-Box (BIB) beverage system:
• Three (3) clean buckets
• Plastic brush or soft cloth
• Mild detergent
• Unscented bleach (5% Na CL O) or
Commercial sanitizer
• Bag-In-Box bag connector
1. Prepare the following in the buckets:
•
Bucket 1 -
warm to hot tap water for rinsing.
•
Bucket 2 -
mild detergent and warm to hot water.
•
Bucket 3 -
mix a solution of unscented bleach
(5% Na CL O) or commercial sanitizer and warm to hot water. Mixture should supply 100 PPM available chlorine (
1
/
4
oz. bleach to 1 gallon water).
2. Disconnect the “syrup-line side” of the bag-in-box connector.
3. Rinse connector with warm tap water.
4. Connect syrup connector to BIB connector and immerse both into Bucket 1. A “bag-side” connector can be created by cutting the connector from an empty disposable syrup bag.
5. Draw rinse water through system until clean water is dispensed. Most beverage valves allow the syrup side to be manually activated by depressing the syrup pallet.
6. Connect Bucket 2 to system.
7. Draw detergent solution through system until solution is dispensed.
8. Repeat steps 2-7 until all syrup circuits contain detergent solution.
9. Allow detergent solution to remain in the system for
5 minutes.
24
Installation and Service Manual
USER MAINTENANCE
BAG-IN-BOX SYSTEM
10. Connect Bucket 3 to system.
11. Draw sanitizing solution through system until solution is dispensed.
12. Repeat step 11 until all syrup circuits contain sanitizer solution.
13. Allow sanitizer solution to remain in system for 15 minutes.
14. Remove nozzles and diffusers from beverage valves.
15. Scrub nozzles, diffusers and all removable valve parts (except electrical parts) with a plastic brush or a soft cloth and the detergent solution.
16. Soak nozzles, diffusers and removable valve parts
(except electrical parts) in sanitizer for 15 minutes.
17. Replace nozzles, diffusers and valve parts.
18. Connect Bucket 1 to system.
19. Draw rinse water through system until no presence of sanitizer is detected.
20. Attach syrup connectors to BIB’s.
21. Draw syrup through system until only syrup is dispensed.
22. Discard first 2 drinks.
PREVENTATIVE MAINTENANCE
Preventative maintenance is a vital part of keeping your dispenser in top condition. Following the guidelines below will assist you in continued trouble free operation of your unit.
1. Conduct daily maintenance of the machine.
2. Perform monthly maintenance of the machine.
3. Perform periodic maintenance and sanitizing of beverage system.
4. Do not overfill the dispenser bin with ice.
5. Do not allow the dispenser to sit for prolonged periods of non use with ice in the bin.
6. Most ice dispenser service problems are caused by low usage of the ice dispenser.
7. Do not allow ice to remain in the bin more than a day in order to prevent ice from freezing together and/or stagnant ice.
Possible excess ice storage reasons:
• Storage capacity exceeds daily requirements.
• Low demand during the off season.
• Dispenser oversized with future growth in mind.
Lower ice storage to meet one day’s needs. If you manually fill ice, fill only with the appropriate amount of ice. Fill the dispenser with fresh ice each morning. Do not fill the dispenser at night just before shut down. Ice cubes can freeze together if not dispensed.
Contact MBE at 1-800-367-4233 for more information about our
P
ro
A
ctive
M
aintenance Program.
25
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
115V WIRING DIAGRAM
26
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
COVERS & PANELS
NO Part#
1
2
3
4
5029883
020000214
020000215
020000216
Description
CABINET GALV
RH COVER ASSM
LH COVER ASSM
LID ASSM
27
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
SPLASH PANEL, DRAINPAN & CUBER
28
No.
Part Number Description
1
2
3
5012090
5012238
5012311
GRID
DRAINPAN RH
CUBER 120V
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
PANELS & LID BONNET
NO Part Number Description
6
7
4
5
8
1
2
3
000000246
00850809
0901001
5000888
5031260
5031525
5031550
5031590
LABEL LOGO SNOWFLAKE
NUT # 4-40 HEX BRASS
SCR #8X1/2" SS PH TR HD
CLIP PUSH ON
LENS
GROMMET FINGER
LABEL LOGO SERVEND
LABEL ICE
NO Part Number Description
12
13
14
15
16
9
10
11
020000141
020000144
020000145
020000207
020000213
020001321
020001323
020001328
COVER FRONT
TRIM, TOWER
TRIM, TOWER LOGO
BSHG BONNET ANGLED
LID, SS TOWER RH
SPACER, LATCH
LATCH PLAS
SCR 4-40 X 1/2
29
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
AUGER, AGITATION & DRAIN
30
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
LEGS, CARB TANK & ELECTRIC BOX
No Part Number Description
1
2
3
4
5029874
5029876
5029887
5030236
MNT MOTOR 120V
ELEC 120/60
TANK CARB
LEG
31
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
AUGER DRIVE, VALVE MOUNT, ROCKING CHUTE, PUMP
NO.
Part Number Description
5
6
7
3
4
1
2
5029884
5029872
5028889
5029888
5014007
5012308
5012326
BOM BASE
CAP VLV MNT RH
AREA RH PADDLEWHEEL
PUMP CARB 120V
PUMP RECIRC 120V
AUGER DRIVE 120V
CHUTE ROCKING
32
NO.
Part Number Description
8
9
10
11
12
13
5012615
5000220
020001299
100703
0900901
0902101
VLV FLO 464HF SL GP COVER
KEYSWITCH
BRKT SAFETY SWITCH
MICROSWITCH
SCR 6-32 X 1" SS PH RHMS
NUT 6-32 HEX SS
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
120V AUGER DRIVE
33
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
120V CUBER
RIGHT SIDE BONNET COVER
NO. Part # Description
1
2
3
4
5031580 CUBER BRAZED EXT
5029830 BRACE RT SIDE PANEL
5029832 BRACE LFT SIDE PANEL
5029831 BRACE BACK PANEL
5
6
7
5011940 SCREW 8-32 X 1/2
5012891 WRAP BACK
5012933 TRIM EVAPORATOR WRAP BACK1
8
9
5012281
0901001
SCREW 8-32 X 1/4 ES FORM 7
SCR #8X1/2" SS PH TR HD A4
10 0900240 CLIP TINN C191728Z4
11 5031078 SPACER ICEMAKER
12 5012892 WRAP RIGHT
13 5012893 WRAP LEFT
14 5012934 TRIM EVAPORATOR WRAP SIDE2
15 5029806 RIVNUT 10-32
16 020001298 BRKT REAR PANEL SUP
17 020000226 WRAP BACK
18 020001323 Latch Plas
19 020001322 SCREW #4 X 1/2 SELF TAP 4
LEFT SIDE BONNET COVER
NO Part #
1
2
3
4
0901001
0901803
020000142
020000212
Description
SCR #8X1/2" SS PH TR HD A
WASHER FLAT #10 ZINC
CAP TOWER END
SUPPORT BONNET SIDE
34
NO Part #
1
2
3
4
0901001
0901803
020000143
020000212
Description
SCR #8X1/2" SS PH TR HD A
WASHER FLAT #10 ZINC
CAP TOWER END
SUPPORT BONNET SIDE
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
120V CARB PUMP & TANK ASSEMBLY
No.
Part Number Description
5
6
3
4
1
2
7
8
9
10
1701110
1701115
1701301
5009025
5009613
5009983
5010781
5028931
5031042
5030533
NUT 3/8"X9/16" SWIVEL FITTING
Washer 3/8" Black Nylon
CLAMP OTR 1/2" 13.3-706R
FITTING SWIVEL 3/8" BARB
PUMP HEAD CARB 125 GPH
FITTING 3/8X3/8 NPT ELBOW
FITTING 3/8 BARB SW/ELBOW
MOTOR CARB PUMP 115V
VALVE CHK VENTED 3/8" NPT X 3/8" FLARE
TUBE CARB TANK PURGE
35
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
AUGER & ROCKING CHUTE
36
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
VALVE MOUNT CAP & AGITATOR MOTOR
37
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
AUGER TRANSITION & 120V ELECTRIC BOX
38
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
BIN
39
Installation and Service Manual
MANITOWOC ® SU1024YC ICEMAKER
CONTROL BOX & EVAPORATOR COMPARTMENT
5
6
7
1, 2
10
9
SV3000
8
DESCRIPTION PART NUMBER
1 Control Board (for use with all voltages) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-2782-3
2 7 a 25-1100-3
3 Wiring Harness Control Box (Not shown) a. 115V/60 Hz/1 ph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-0077-3 b. 208-230V/60 Hz/1 ph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-0077-3 c. 230V/50 Hz/1 ph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-0077-3
4 Wiring Harn ess From Co ntr ol Box (Not shown) a. 115V/60 Hz/1 ph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-0112-3 b. 208-230V/60 Hz/1 ph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-0112-3 c. 230V/50 Hz/1 ph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-0112-3
5 Toggle Swit ch (Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-0134-3 a. Toggle Switch With Wiring Harness Attached . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-0113-3 b. Mounting Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-0056-3
Mis cellane ous Screws , Sup port s, etc.
6 Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 604739-1
7 Control Box Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-0116-3
8 Control Board Mounting Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-0225-3
9 Screw, #10-24 x .50 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-0216-9
10 Screw, 10 x 24 x .50 Phillips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-0209-9
12
6
13
2
7
14
1
5
40
11
PT370
3, 8
DESCRIPTION
9
10
4
PART NUMBER
1 Evaporator Assembly Half Dice Cube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
76-0096-3
2 Ice Thickness Control Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-2781-3
3 Magnetic Bin Switch (Mounted to Evaporator). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-0148-3
4 Water Trough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40-0468-3
5 Water Curtain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40-0944-3
6 Water Distribution Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43-0322-3
7 Vinyl Tubing Water Distribution Tube to Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40-0412-3
Miscellaneous Bracket s, Screws, etc.
8 Water Curtain Magnet With Attachment Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-2802-3
9 Quarter Turn Fastener Male (Water Trough and Water Pump Mounting) . . . . . . . . . . . . . . . . . . . . . .
50-0045-3
10 Quarter Turn Fastener Receptacle Female (Water Trough and Water Pump Mounting). . . . . . . . . . .
56-5085-3
11 Screw 10 x 24 x .75 with washer Evaporator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-0218-9
12 Screw, #8-32 x .63 Water Distribution Tube Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-0001-3
13 Evaporator Top Molding and Gasket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
76-2801-3
14 Water Curtain Pin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-2856-3
Refer to Cross Reference Guide
14
3
Installation and Service Manual
MANITOWOC ® SU1024YC ICEMAKER
REFRIGERATION COMPARTMENT
8
2
5
6
18
19
1
11
16
17
13
4
14
12
10
9 7
41
Installation and Service Manual
MANITOWOC ® SU1024YC ICEMAKER
REFRIGERATION COMPARTMENT
DESCRIPTION PART NUMBER
1 Water Dump Valve a. Dump Valve Assembly without Electrical Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-0520-3 b. 115V/60 Hz Coil Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24-0521-3 c. 208/230V 50/60 Hz Coil Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24-0522-3 d. Dump Valve Rebuild Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24-0501-3
2 Manua l Shut -off Valv e Suct ion Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83-7301-3 a. Valve Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83-7327-3
3 Manua l Shut -off Valv e Liquid Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83-7300-3 a. Valve Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83-7302-3
4 Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
82-5058-3 a. Equalizer Tube (Connects The Receivers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30-0154-3
5 Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83-7315-9
6 Expansion V alv e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-0022-3 a. Expansion Valve Body Insulation Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
76-0080-3 b. Expansion Valve Bulb Insulation Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40-0092-3
7 Cool V apo r Valve a. Solenoid Valve Including 115V/60 Hz Electrical Coil (Danfoss) . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-3005-1 b. 115V/60 Hz Electrical Coil only Danfoss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20-0176-3 c. 115V/60 Hz Electrical Coil only Alco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24-0436-3 d. Solenoid Valve Including 208/230V 50/60 Hz Electrical Coil (Danfoss) . . . . . . . . . . . . . . . . . . . . . 76-3011-1 e. 208/230V 50/60 Hz Electrical Coil Only Danfoss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20-0177-3 f. 208/230V 50/60 Hz Electrical Coil Only Alco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24-0448-3
8 Receiv er Serv ic e Valv e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83-7316-9 a. Valve Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56-5075-3
9 Liqu id Line Sole noid V alve a. Liquid Line Solenoid Valve Including 115V/60 Hz Coil (Danfoss) . . . . . . . . . . . . . . . . . . . . . . . . . . 76-3001-1 b. 115V/60 Hz Coil Only Danfoss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20-0176-3 c. 115V/60 Hz Coil Only Alco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24-0436-3 d. Liquid Line Solenoid Valve Including 208/230V 50/60 Hz Electrical Coil (Danfoss) . . . . . . . . . . . . 76-3007-1 e. 208/230V 50/60 Hz Coil Only Danfoss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20-0177-3 f. 208/230V 50/60 Hz Coil Only Alco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-0448-3
10 Liquid Line Drier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89-3027-3
11 Floa t Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83-6904-9 a. Compression Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-5072-9
12 Water Pump a. 115V/60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-2552-3 b. 220V/50 Hz/1 ph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-8027-9 c. Water Pump Electrical Lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-7810-3
13 Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
82-5061-3
Miscellaneous Bracket s, Screws, etc.
14 Side Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
604721-1
15 Clamp, Expansion Valve Bulb (Not shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30-0081-3 a. Copper Expansion Valve Bulb Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30-0050-3
16 Float Valve Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
604728-1
17 Thumbscrew. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
53-0512-3
18 Pump Chimney Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
76-0117-3
19 Pump Chimney Back Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
76-0118-3
Refer to Cross Reference Guide
42
Installation and Service Manual
13
MANITOWOC ® SU1024YC ICEMAKER
14
CVD1075 CONDENSING UNIT
3
16
17 18
19
22
23
21
4
12
24
11
9
8
5
6
7
10
15
PT1286A
2
1
PT1284
DESCRIPTION
1 Compressor
PART NUMBER a. 208-230V/60 Hz/1 ph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-0002-3 b. 208-230V/60 Hz/3 ph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-0003-3 c. 208-230V/50 Hz/1 ph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-0004-3
2 Suction Accumulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89-0058-3
3 Access Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83-7325-3
4 Air-Cooled Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-5139-3
5 Fan Motor a. 208-230V/60 Hz/1 ph (or 3 ph) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1315-3 b. 208-230V/50 Hz/1 ph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1318-3
6 Fan Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1623-3
7 Head Pressure Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83-6810-3
8 Fan Cycling Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-0126-3
9 High Pressure Cut Out Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-0124-3
10 Low Pressure Cut Out Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-5546-3
11 Start Relay 50-60 Hz/1 Ph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-0457-3
12 Contactor 50-60 Hz/1 Ph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1035-3 a. 60 Hz/3 Ph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-0116-3
13 Start Capacitor 60 Hz/1 Ph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-0385-3 a. 50 Hz/1 Ph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-0582-3
14 Run Capacitor 60 Hz/1 Ph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-0497-3 a. 50 Hz/1 Ph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-0540-3
15 Filter, Suction Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-5054-3
Misc ella neo us Brackets, Screws, etc.
16 Fan Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603449-1
17 Fan Motor Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-0669-3
18 Fan Motor Mounting Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-3358-9 a. Fan Motor Mounting Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-4511-9 b. Fan Motor Mounting Hexnut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-2952-9
19 Fan Bracket Mounting Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-3358-9 b. Fan Bracket Mounting Flatwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-7305-9
20 Screw, #10-24 x .50 (Used For Panel Attachment - Not shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-0206-9
21 Capacitor Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603498-1
22 Capacitor Mounting Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602160-1
23 Terminal Block (50 Hz Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-1125-3
24 Ground Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-0216-9
Refer to Cross Reference Guide
43
Installation and Service Manual
MANITOWOC ® SU1024YC ICEMAKER
CVD1075 CONDENSING UNIT PANELS
5
4
3
2
6
8
7
1
PT1287
DESCRIPTION PART NUMBER
1 Condenser Fan Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34-0689-3
2 Control Box Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
603477-1
3 Control Box Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
603707-1
4 Left Side Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
603729-1
5 Cover Top. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
603475-1
6 Right Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
603470-1
7 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
604226-1
Miscellaneous Bracket s, Screws, etc.
8 Screw, #10-24 x .50 Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-0206-9
Refer to Cross Reference Guide
44
Installation and Service Manual
TROUBLESHOOTING
PROBLEM
Pump will not run but tank appears to be always full.
POSSIBLE CAUSE
Black and/or red probe shorted
Problem with motor or motor wiring
Problem with Liquid Level Control
Board.
CORRECTIVE ACTION
Remove probes and bend straight or replace with new probe(s)
Check line voltage first. Check AC voltage across load terminals on Liquid Level Control. If voltage is
120 plus or minus 10%, replace motor or motor wiring.
Check line voltage first. If AC voltage across load terminals is not 120 plus or minus 10%, replace the
Liquid Level Control Board.
Verify Green and Red wires are not touching.
Pump will not run but tank level appears to be below start level.
Pump motor does not shut off.
Common Lead (Green) shorted out to
Red wire (High Probe)
Common Lead (Green) shorted out to
Black wire (Low Probe)
Problem with Liquid Level Control
Board
Pump motor intermittent
Verify Green and Black wires are not touching.
Probe Harness Connection may be open.
Water may not be reaching top probe in carb tank.
High Lead (Red) open or not connected.
Common lead (Green) open or not connected.
Problem with probe or probe harness.
Problem with motor or motor wiring.
Short the "H & L" terminals on the Liquid Level Control
Board. If motor does not shut off, replace Liquid Level
Control Board.
Verify connections are good or replace the wiring harness.
Verify tank is not filled with CO
2
or air by pulling relief valve up and letting air escape until water comes out.
Verify Red lead wire is connected from tank to unit.
Verify Green lead wire is connected from tank to unit.
Check motor and motor wires by removing red and black wires from the Liquid Level Control Board. If okay, short "H & L" terminal on Liquid Level Control
Board. If motor stays off, verify probes and bend straight or replace. Verify with meter.
Measure AC voltage across load terminals on Liquid
Level Control Board. If line voltage is 120 plus or minus 10% replace motor or motor wiring.
45
Installation and Service Manual
TROUBLESHOOTING
PROBLEM
Pump motor intermittent
POSSIBLE CAUSE
Problem with Liquid Level Control
Board.
CORRECTIVE ACTION
Check line voltage first. If AC voltage across load terminals on Liquid Level Control Board is not 120 plus or minus 10%, replace the Liquid
Level Contorl board.
Verify connections and continuity of black wire from Liquid Level Control Board to Probes on
Carb Tank.
Pump motor starts and stops, short cycles, as soon as water level drops below
Red (High) probe.
Pump motor starts and stops, short cycles, as soon as water level drops below
Black (Low) probe.
Pump short cycles from below high probe to just above high probe - Low probe has no effect.
Black (Low) Lead wire is open or disconnected.
Red and Black Leads are switched with each other.
Verify Red Lead is going to Red probe and
Balck Lead is going to Black probe.
Red and Green Leads are switched with each other.
Verify Red Lead is going to Red Probe and
Green Lead is going to Ground Screw on tank
Black and Green Leads are switched with each other.
Verify Black Lead is going to Black Probe and
Green Lead is going to Ground Screw on tank.
46
Installation and Service Manual
47
Installation and Service Manual
48
Installation and Service Manual
49
INDEX
A D K S
agitation ........................... 15, 16 agitation cycle ......................... 16
Agitator Motor ......................... 37
Ambient ................................... 10
Auger ........................ 21, 30, 36
Auger Drive ............................. 33
auger motor ............................ 21
Auger Transition ............... 23, 38
Auger tube ....................... 21, 23
Auto Bag Selectors ................. 18
B
B-I-B connectors ....................... 8
Back Room Package .............. 19
Bag-In-Box .......... 18, 19, 24, 25
Beverage Cooling ................... 16
Beverage System ................... 24
beverage tube ......................... 15
beverage valve ....................... 16
BIB pressure gauge ................ 19
Bin ........................................... 39
Bin Liner .................... 16, 21, 23 bracket .................................... 23
C
Carb Pump .............................. 35
Carbon Dioxide .................. 6, 20
Carbonated ............................. 10
Carbonation ............................ 20
Carbonator ................... 8, 19, 20 carbonator tank ....................... 20
Carbonator Water pump ......... 19
CAUTION ................................ 23
Check List ................................. 8
claims ...................................... 14
clamps ....................................... 8
Cleaning .................................. 24
CO2 ................................ 7, 9, 20
CO2 cylinder ........................... 19
CO2 monitors ............................ 7
Cold Carb ................................ 10
Cold Plate ........................ 16, 23
Components ........................... 20
Condensing Unit .............. 43, 44
conductivity probes ................. 20
Control Box ............................. 40
Conversion .............................. 10
counter ...................................... 8
Covers ..................................... 27
cube ice .................................. 14
Cuber ............................... 28, 34
CVD® ...................................... 10
CVD1075 ......................... 43, 44
damage .............................. 3, 14 delivery ............................... 3, 14
Diagrams ................................ 27
diffusers ........................... 20, 22
disassemble ............................ 21
dispense point ......................... 16
dispenser ..................... 8, 15, 23
Dispensing .............................. 14
dispensing valves ................... 22
Distributor ................................. 3
door ......................................... 23
door lock ................................. 16
Drain .................................. 8, 30
drain pan .......................... 23, 28
drains ........................................ 8
drink tower .............................. 15 drive motor .............................. 15
ducts ......................................... 8
dynamic pressure ................... 19
E
key switch ............................... 22
L
liquid level control ................... 20
local code .................................. 9
location .............................. 8, 19
lock .......................................... 23
low probe ................................ 20
M
Maintenance 21, 22, 23, 24, 25
MANITOWOC® ...................... 10
MBE .......................................... 3
MBE Distributor ......................... 3
micro switch ............................ 16 mixing ratio ............................. 16
Model Number .......................... 3
modifications ............................. 6
Monthly Cleaning .................... 23
motor ................................ 19, 20
Electric Box ............................. 38
electric motor .......................... 20 electrical box ........................... 20
Equipment ............................... 15
Evaporator .............................. 40
Exploded Views ...................... 26
exterior .................................... 22
External Carbonator tank ........ 19
N
non-carbonated ....................... 10
nozzles ............................. 20, 22
nylon washer ........................... 20
O
I
F
fittings ...................................... 20
FOREWORD ............................ 3
Oetiker ...................................... 8
Operation ........................... 6, 20
OVERVIEW ............................. 14
G
P
gear motor .............................. 16
guidelines .................................. 9
H
health department ................... 22
hoses ...................................... 15
paddle wheel ........................... 16
Panels .............................. 27, 44
Parts ........................................ 27
periodic agitation ..................... 16
PLUMBING ............................. 13
Power outlet .............................. 8
Pre-installation .......................... 8
pre-plumbed ............................ 20
pressure gauge ....................... 10
Primary pressure regulator ..... 19
probes ..................................... 20 pump ......................... 18, 19, 20
pump deck .............................. 19
Ice ........................................... 14
Ice Agitation ............................ 16
ice chute .......................... 21, 23
ice dispenser ........................... 15
ice storage ....................... 15, 16
Icemaker .......................... 10, 40
Inspection .......................... 3, 14
INSTALLATION ......................... 8
Installation Date ........................ 3
Instructions ............................. 22
Internal Carbonation ............... 20
irregularities .............................. 3
Q
Qualified Service Personnel ..... 6
QuietQube® ............................ 10
R
rack ........................................... 8
red probe ................................ 20
refrigerant lines ....................... 15
Refrigeration .................... 41, 42
regulations .............................. 22
Relocation ................................. 6
Rocking Chute ................. 16, 36
rotary vane pump .................... 20
SAFETY ............................... 6, 7
sanitizing ............................ 7, 23
Secondary pressure regulator 19
Serial Number ........................... 3
Service Agent ............................ 3 service assistance .................... 3
Service Personnel ..................... 6
Shipping .................................... 6
Shipping, Storage, Relocation .. 6
soapy water ...................... 22, 23
soda water .............................. 16
solvents ................................... 23
Specifications ................... 17, 18
splash panel ....................... 7, 28
spout ................................ 21, 23
start-up ...................................... 6
Storage ..................................... 6
SU1024YC ....................... 10, 40
Super Cooled .......................... 14
syrup ................................ 16, 18
syrup boxes ............................... 8
Syrup Connections ................... 9
Syrup pump ............................ 19
T
TABLE OF CONTENTS ............ 5
tap water ................................. 20
Telephone Number ................... 3
transition ................................. 23
TROUBLESHOOTING ............ 45
tubes ....................................... 16
tubing ........................................ 8
U
Unit Inspection ........................ 14
UNPACKING ............................. 3
V
valve ................................. 13, 16
Valve Mount Cap .................... 37
valve nozzles .......................... 20
W
Warning ..................................... 6
WARRANTY ............................. 3
water ......................... 16, 19, 20
Water Connections ................... 9
water inlet ................................ 20
Water line .................................. 8
water pressure ........................ 20 water pump ............................. 20
water-to-syrup ratio.
See brixing
Wiring ...................................... 26
Installation and Service Manual
51
Manitowoc Beverage Equipment
2100 Future Drive
Sellersburg, IN 47172-1868
Tel: 812.246.7000, 800.367.4233
Fax: 812.246.9922
www.manitowocbeverage.com
In accordance with our policy of continuous product development and improvement, this information is subject to change at any time without notice.
5013486
May 17, 2007 REV5
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