Shimano WH-7900-C50 Wheel Service Instructions

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Shimano WH-7900-C50 Wheel Service Instructions | Manualzz

SI-4GH0A-002-00

General Safety Information

WARNING

Before use, check the wheels to make sure that there are no bent or loose spokes, dents, scratches or cracks on the rim surface. Do not use the wheel if any of these problems are found.

Do not use in combination with bottom link-type suspension forks. With these types of forks, the clearance between the hub axle and the brake shoes can change due to the operation of

● the suspension, so that when the brakes are applied, the brake shoes may touch the spokes.

If the quick release mechanism is not used correctly, the wheel may come off the bicycle and serious injury could result.Read the Service Instructions for the quick release mechanism thoroughly before use.

These wheels are designed for riding on paved surfaces. If the wheels are used on unpaved surfaces, the wheels may become bent or damaged, and accidents may result.

Check that the wheels are fastened securely before riding the bicycle. If the wheels are loose in any way, they may come off the bicycle and serious injury may result.

The hollow on the opposite side to the valve hole is an indicator for the amount of rim wear.If this hollow can no longer be seen, stop using the rim.

If you continue using the rim, it may break, and the bicycle may fall over and an accident may result.

● Obtain and read the service instructions carefully prior to installing the parts.

Loose, worn or damaged parts may cause the bicycle to fall over and serious injury may occur as a result. We strongly recommend only using genuine Shimano replacement parts.

Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.

CAUTION

The tires should be inflated to the pressure indicated on the tires before use.

Use rim tape which can withstand high pressures, otherwise the tires may suddenly puncture and come off, and severe injury may result.

NOTICE

The Shimano R55HC (high performance) brake shoes use an aggressive compound designed with an emphasis on maximum performance in wet conditions, however they will cause accelerated rim wear.

Shimano accepts no responsibility for reduced rim life which might occur from using R55HC brake shoes.

Use of genuine Shimano spokes and nipples is strongly recommended. If non-Shimano parts are used, the area where the spokes fit into the hub unit may become damaged.

Before use, check that there are no pieces of metal or other foreign objects sticking to the brake pads. If any such items are present, they may cause damage to the rim when the brakes are applied.

The nipples have large diameters and are easy to rotate in order to make it easier to increase the spoke tension. However, be careful not to overtighten the nipples when adjusting the spoke tensions. If the nipples are overtightened, damage to the rim may result.

(We recommended that you ask authorized bicycle dealers to make the adjustments.)

Note:

If the wheel becomes stiff and difficult to turn, you should lubricate it with grease.

Do not apply any oil to the inside of the hub, otherwise the grease will come out.

Special spoke wrenches are available as optional accessories.

We recommend that you ask authorized bicycle dealers to adjust the spoke tensions if there is any initial play in the spokes and after the first 1,000 km of riding.

Spoke protectors (CP-WH23) are also sold separately. Please ask your bicycle dealer for details.

For maximum performance we highly recommend Shimano lubricants and maintenance products.

Reflectors (manufactured by CATEYE) are also sold separately. Please ask your bicycle dealer for details.

Model number

RR-550-WUWSW

RR-550-WUASW

RR-317-WUASW

Specification

CPSC

AS

DIN

Color

White

Amber

Amber

Parts are not guaranteed against natural wear or deterioration resulting from normal use.

Technical Service Instructions

WH-7900-C50-CL

Wheel

In order to realize the best performance, we recommend that the following combination be used.

Applicable tire size

Chain

Cassette sprocket

10-speed

10-speed

Clincher tire

700C (19C – 25C)

CN-7901

CS-7900

This wheel can be used with 8-gear, 9-gear and 10-gear sprocket sets.

(If using a 10-gear sprocket set other than for a junior bicycle, use the accessory 1-mm spacer.) Refer to the Product Technical Information for details on combination with other parts such as chains and cassette sprockets.

Specifications

Series

Model number

Speeds

Rim size

Rim width

Cassette sprocket

Sprockets marked by

Model No.

DURA-ACE

WH-7900-C50-CL

8 / 9 / 10

700C (622 × 15C)

20.8 mm

Sprocket tooth configuration

are secured.

11T - 21T

11T - 23T

11T - 25T

11T - 27T

11T - 28T

12T - 23T

12T - 25T

12T - 27T

CS-7900

11T, 12T, 13T, 14T, 15T, 16T, 17T, 18T, 19T, 21T

11T, 12T, 13T, 14T, 15T, 16T, 17T, 19T, 21T, 23T

11T, 12T, 13T, 14T, 15T, 17T, 19T, 21T, 23T, 25T

11T, 12T, 13T, 14T, 15T, 17T, 19T, 21T, 24T, 27T

11T, 12T, 13T, 14T, 15T, 17T, 19T, 21T, 24T, 28T

12T, 13T, 14T, 15T, 16T, 17T, 18T, 19T, 21T, 23T

12T, 13T, 14T, 15T, 16T, 17T, 19T, 21T, 23T, 25T

12T, 13T, 14T, 15T, 16T, 17T, 19T, 21T, 24T, 27T

Replacing the spokes

Hook the spokes through the hub as shown in the illustration to install them.

At the front, fit the heads of the spokes securely into the slots in the hub unit, otherwise damage may occur.

*1 Inner ring

Spoke

Nipple

*2 Hub cap

*2 Hub cap

*1 Install the inner ring so that it is fully set inside the tabs of the hub unit.

*2 Install the hub cap properly so that the tabs are fit completely into the inner ring by pressing it in until it clicks and then making sure that it cannot be detached by hand before using it.

Spoke lacing

Lace the spokes as shown in the illustration.

(For front)

At the front, a radial assembly is used at both the left and right

(For rear)

At the rear, a tangent assembly is used at both the left and right.

For front

1000 - 1400 N

(224 - 314 lbf)

Spoke tension value

For rear

Right (sprocket) side

1200 - 1500 N

(269 - 336 lbf)

* These values should be used as a guide only.

Left side

600 - 900 N

(134 - 202 lbf)

Installation of the HG sprockets

11T - 21T, 11T - 23T

For each sprocket, the surface that has the group mark should face outward and be positioned so that the wide parts of the gear projections on each sprocket and the A part

(where the groove width is wide) of the freewheel body are aligned.

Wide part

A ac-14T

Spacer

11T - 25T, 11T - 27T, 11T - 28T

Sprocket spacers Lock ring

For installation of the HG sprockets, use the special tool

(TL-LR15) to tighten the lock ring.

Tightening torque:

30 - 50 N·m

{261 - 435 in. lbs.}

To replace the HG sprockets, use the special tool (TL-LR15) and TL-SR21 to remove the lock ring.

The groove is wide at one place only.

Spacer

When installing the CS-7900

(10-gears) freehub, install a spacer in the position shown in the illustration.

12T - 23T, 12T - 25T, 12T - 27T

Sprocket spacers Lock ring

Lock ring

TL-LR15

Disassembly

Tool

(TL-SR21)

(1)

Replacement of the freewheel body

First, pull out the hub axle by following the procedure shown in the illustration. Disassembly from the freewheel side is not possible.

5 mm Allen key

(2) (3)

SI-4GH0A-002

Cone

B

A

Seal

Disassembly

Left sideTightening torque:

15 - 17 N·m {131 - 148 in. lbs.}

Cone holding tube

5 mm Allen key

Note:

When removing and installing the seal, do it very carefully so that the seal does not become bent.

When reinstalling the seal, make sure that it is facing the right way, and insert it as far as it will go.

Tighten the cone onto the hub axle until it has no looseness.

While aligning the knurls of the cone and the knurls of the cone holding tube, align section A of the cone holding tube with section B on the hub axle.

After removing the hub axle, remove the freewheel body fixing bolt (inside the freewheel body), and then replace the freewheel body.

Lip is on the outside

Note:

When replacing the freewheel body, replace the freewheel body fixing bolt at the same time. Be sure to apply grease to the the thread of the freewheel body fixing bolt, otherwise looseness or sticking may occur.

Do not disassemble the freewheel or apply oil or grease to it, otherwise problems with operation may occur.

Tightening torque:

45 - 50 N·m

{392 - 435 in. lbs.}

Spacer

Hub axle

Disassembly

14 mm Allen key

Sprocket spacers Lock ring

Freewheel body

Applying grease

DURA-ACE grease

(Y-04110000)

Freewheel body washer

Do not disassemble the seal.

Freewheel body fixing bolt

These service instructions explain how to use and maintain the Shimano bicycle parts which have been used on your new bicycle. For any questions regarding your bicycle or other matters which are not related to Shimano parts, please contact the place of purchase or the bicycle manufacturer.

* Service Instructions in further languages are available at : http://techdocs.shimano.com

Please note: specifications are subject to change for improvement without notice. (English)

SHIMANO AMERICAN CORPORATION

One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003

SHIMANO EUROPE B.V.

Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222

SHIMANO INC.

3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan

© Nov. 2010 by Shimano Inc. AWS. Printed in Malaysia.

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