Shimano SM-DUE50 Drive Unit Cover Dealer's Manual 165 Pages
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(English)
DM-E5000-05
ROAD
City Touring/
Comfort Bike
MTB
URBAN SPORT
Dealer's Manual
Trekking
E-BIKE
SC-E6100
SC-E7000
EW-EN100
SW-E6010-L
SW-E7000-L
SW-E6010-R
SW-E7000-R
RD-M8050
MU-UR500
FC-E5000
FC-E5010
FC-E6000
FC-E6010
SM-CRE50
DU-E5000
DU-E5080
SM-DUE10
SM-DUE11
SM-DUE50-T
SM-DUE50-TC
SM-DUE50-C
SM-DUE50-CC
E5000 / E5080 Series
BT-E6000
BT-E6001
BT-E6010
BT-E8010
BT-E8014
BT-E8020
BM-E6000
BM-E6010
BM-E8010
BM-E8020
RT-EM300
RT-EM600
RT-EM800
RT-EM810
RT-EM900
RT-EM910
CONTENTS
CONTENTS .................................................................................2
IMPORTANT NOTICE ..................................................................7
TO ENSURE SAFETY ...................................................................8
LIST OF TOOLS TO BE USED ....................................................13
INSTALLING ELECTRICAL PARTS .............................................15
Overall Wiring Diagram .......................................................................19
Handling Electric Wires ........................................................................21
Installing the Cycle Computer/Junction [A] .......................................23
Installing the Switch Unit ....................................................................32
Wiring around the Cockpit (SC-E6100) ...............................................35
Wiring around the cockpit (SC-E7000) ................................................38
Wiring around the cockpit (EW-EN100) ..............................................42
Installing the Battery Mount ...............................................................45
2
Installing the Speed Sensor and Magnet Unit ...................................62
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS .........65
Installing the drive unit .......................................................................66
Connecting the Power Cord ................................................................68
Connecting Cockpit Peripheral Parts and Electronic Gear Shifting
Connecting the Speed Sensor .............................................................71
Connecting the Light Cables ...............................................................72
Installing the Drive Unit Cover ............................................................73
Installing the Chainring and Crank Arms ...........................................76
Installing the Arm Covers ....................................................................80
Measuring and Adjusting the Chain Tension .....................................82
HANDLING THE BATTERY ........................................................85
Installing the Battery ...........................................................................85
Removing the Battery ..........................................................................89
3
Charging the Battery ...........................................................................92
OPERATION AND SETTING ....................................................100
Turning Power ON/OFF ......................................................................100
Basic Status Display ...........................................................................106
Switching the Assist Mode ................................................................110
Walk Assist Mode ...............................................................................112
Switching Traveling Data Display (SC-E6100) ..................................116
Switching Traveling Data Display (SC-E7000) ..................................118
Switching the Gear Shifting Mode ...................................................120
4
Setting Mode (EW-EN100) .................................................................144
Battery LED Error Indications ............................................................149
Cycle Computer Error Messages .......................................................150
EW-EN100 Error Indication ................................................................153
CONNECTION AND COMMUNICATION WITH DEVICES .........154
E-TUBE PROJECT .................................................................................154
Wireless Function ...............................................................................155
Items Configurable in E-TUBE PROJECT ............................................156
5
Connecting to a PC .............................................................................158
MAINTENANCE ......................................................................162
Replacing the Clamp Band (SC-E7000) ..............................................162
Replacing the Chainring ....................................................................163
Replacing the Chain Guard ................................................................164
Replacing the Arm Cover ...................................................................164
6
IMPORTANT NOTICE
IMPORTANT NOTICE
• This dealer's manual is intended primarily for use by professional bicycle mechanics.
Users who are not professionally trained for bicycle assembly should not attempt to install the components themselves using the dealer's manuals.
If any of the information in this manual is unclear to you, do not proceed with the installation. Instead, contact your place of purchase or a bicycle dealer for their assistance.
•
Make sure to read all manuals included with the product.
•
Do not disassemble or modify the product other than as stated in the information contained in this dealer's manual.
•
All manuals and technical documents are accessible online at https://si.shimano.com.
•
For consumers who do not have easy access to the internet, please contact a SHIMANO distributor or any of the SHIMANO offices to obtain a hardcopy of the User's Manual.
•
Please observe the appropriate rules and regulations of the country, state, or region in which you conduct your business as a dealer.
•
The Bluetooth
®
word mark and logos are registered trademarks owned by the Bluetooth
SIG, Inc. and any use of such marks by SHIMANO INC. is under license. Other trademarks and trade names are those of their respective owners.
For safety, be sure to read this dealer's manual thoroughly before use, and follow it for correct use.
The following instructions must be observed at all times in order to prevent personal injury and physical damage to equipment and surroundings.
The instructions are classified according to the degree of danger or damage which may occur if the product is used incorrectly.
DANGER
WARNING
CAUTION
Failure to follow the instructions will result in death or serious injury.
Failure to follow the instructions could result in death or serious injury.
Failure to follow the instructions could cause personal injury or physical damage to equipment and surroundings.
7
TO ENSURE SAFETY
TO ENSURE SAFETY
DANGER
Be sure to also inform users of the following:
Handling the battery
•
Do not deform, modify, disassemble, or apply solder directly to the battery. Doing so may cause leakage, overheating, bursting, or ignition.
•
Do not leave the battery near sources of heat such as heaters, and do not heat the battery or throw it into a fire. Doing so may cause bursting or ignition.
•
Do not throw or subject the battery to strong shock. Doing otherwise may cause overheating, bursting, or ignition of the battery.
•
Do not place the battery into fresh water or sea water, and do not allow the battery terminals to get wet. Doing otherwise may cause overheating, bursting, or ignition of the battery.
•
Use the specified battery charger when charging and observe the specified charging conditions. Doing otherwise may cause overheating, bursting, or ignition.
WARNING
• Be sure to follow the instructions provided in the manuals when installing the product.
It is recommended to use SHIMANO genuine parts only. If parts such as bolts and nuts become loose or damaged, the bicycle may suddenly fall over, which may cause serious injury.
In addition, if adjustments are not carried out correctly, problems may occur, and the bicycle may suddenly fall over, which may cause serious injury.
•
Be sure to wear appropriate eye protection while performing maintenance tasks such as replacing parts.
•
For information on products not explained in this manual, read the manuals provided with each product carefully and store them where they can be referenced at any time.
Be sure to also inform users of the following:
•
Be careful not to let yourself be distracted by the cycle computer display while riding the bicycle. Otherwise, you may fall off the bicycle.
•
Before riding the bicycle, check that the wheels are secured. Otherwise, you may fall off the bicycle and be seriously injured.
8
TO ENSURE SAFETY
•
Be sufficiently familiar with how to start the power assisted bicycle before riding on busy streets. Otherwise, you may start the bicycle unexpectedly, which may result in an accident.
•
Make sure that the light is on when riding.
•
Do not disassemble the product. Disassembling may cause injury.
•
When charging the battery while it is installed on the bicycle, do not move the bicycle.
The battery charger's power plug may come loose and not be fully inserted into the electrical outlet, resulting in risk of fire.
•
Do not inadvertently touch the drive unit when it has been continuously used for a long period of time. The surface of the drive unit becomes hot and could cause burns.
Lithium-ion battery
•
If any liquid leaking from the battery gets into your eyes, immediately wash the affected area thoroughly with clean water such as tap water without rubbing your eyes, and seek medical attention immediately. If this is not done, the battery liquid may damage your eyes.
•
Do not recharge the battery in very humid places or outdoors. Doing so may result in electric shock.
•
Do not insert or remove the plug while it is wet. Doing so may result in electric shock. If the inside of the plug is wet, dry it thoroughly before inserting it.
•
If the battery does not become fully charged even 2 hours after the designated charging time, immediately unplug the battery from the outlet and contact the place of purchase.
Doing otherwise may cause overheating, bursting, or ignition of the battery.
•
Do not use the battery if it has any noticeable scratches or other external damage. If this is not observed, bursting, overheating, or problems with operation may occur.
•
The operating temperature ranges for the battery are given below. Do not use it in temperatures outside these ranges. If it is used or stored in temperatures which are outside these ranges, fire, injury, or problems with operation may occur.
1. During discharge: -10°C - 50°C
2. During charging: 0°C - 40°C
Bicycle installation and maintenance:
•
Be sure to remove the battery and charging cable before wiring or attaching parts to the bicycle. Otherwise, an electric shock may result.
9
TO ENSURE SAFETY
•
Clean the chain with an appropriate chain cleaner regularly.
Intervals between maintenance depend on the use and riding circumstances. Never use alkali based or acid based solvents, such as rust cleaners. If these solvents are used the chain might break and cause serious injury.
CAUTION
Be sure to also inform users of the following:
•
Observe the instructions in the manual for the bicycle in order to ride safely.
•
Periodically check the battery charger and adapter—particularly the cord, plug, and case—for any damage. If the battery charger or adapter is broken, do not use it until it has been repaired.
•
Use the product according to the directions for use or those of a safety supervisor. Do not allow physically, sensory, or mentally impaired persons, inexperienced persons, or persons without required knowledge, including children, to use this product.
•
Do not allow children to play near the product.
•
If any malfunction or trouble occurs, consult the place of purchase.
•
Never modify the system as this may cause a malfunction in the system.
Lithium-ion battery
•
Do not leave the battery in a place exposed to direct sunlight, inside a vehicle on a hot day, or other hot places. This may result in battery leakage.
•
If any leaked fluid gets on your skin or clothes, wash it off immediately with clean water.
The leaked fluid may damage your skin.
•
Store the battery in a safe place away from the reach of infants and pets.
NOTICE
Be sure to also inform users of the following:
•
Be sure to attach dummy plugs to any unused ports.
•
For installation and adjustment of the product, consult a place of purchase.
•
The components are designed to be fully waterproof and withstand wet weather riding conditions; however, do not deliberately place them into water.
•
Do not clean the bicycle with a high-pressure washer. If water gets into any of the components, operating problems or rusting may result.
10
TO ENSURE SAFETY
•
Handle the components carefully, and avoid subjecting them to strong shock.
•
Do not turn the bicycle upside down. There is a risk of damage to the cycle computer and shifting switches.
•
Although the bicycle still functions as a normal bicycle even when the battery is removed, the light will not turn on if it is connected to the electric power system. Be aware that using the bicycle under these conditions will be considered non-observance of the road traffic laws in Germany.
•
When carrying the bicycle in a car, remove the battery from the bicycle and place it on a stable surface in the car.
•
Before connecting the battery, make sure that there is no water collecting in the area where the battery will be connected (connector), and that it is not dirty.
•
When charging the battery while it is mounted on the bicycle, be careful of the following:
–
Before charging, check that there is no water on the charging port of the charging plug.
–
Check that the battery mount is locked before charging.
–
Do not remove the battery from the battery mount while charging.
–
Do not ride with the battery charger mounted.
–
Close the cap on the charging port when not charging.
–
Fix the bicycle in place when charging, so that it does not tip over.
•
It is recommended to use a SHIMANO genuine battery. If using a battery from another company, be sure to read the product manual thoroughly prior to use.
•
Some of the important information in this dealer's manual can also be found on the device labels.
•
The number written on the battery is necessary when purchasing spare keys for the battery lock. Store it carefully.
•
Use a damp, well wrung out cloth when cleaning the battery and plastic cover.
•
If you have any questions about the use and maintenance of the product, consult the place of purchase.
•
Contact the place of purchase for updates to the component software. The most up-todate information is available on the SHIMANO website. For details, refer to the
“CONNECTION AND COMMUNICATION WITH DEVICES” section.
•
Products are not guaranteed against natural wear and deterioration from normal use and aging.
11
TO ENSURE SAFETY
•
For maximum performance we highly recommend SHIMANO lubricants and maintenance products.
Connection and communication with PC
Using a PC linkage device to connect a PC to your bicycle (system or component) allows you to use E-TUBE PROJECT to perform a range of tasks, such as customizing individual components or the entire system, or updating firmware.
•
PC linkage device: SM-PCE1/SM-PCE02
•
E-TUBE PROJECT: PC application
•
Firmware: Software inside each component
Connection and communication with smartphone or tablet
Connecting your bicycle (system or component) over Bluetooth
®
LE to a smartphone or tablet allows you to use the smartphone/tablet version of E-TUBE PROJECT to perform a range of tasks, such as customizing individual components or the system, or updating firmware.
•
E-TUBE PROJECT: Application for smartphones/tablets
•
Firmware: Software inside each component
Disposal information for countries outside the European Union
This symbol is only valid within the European Union.
Follow local regulations when disposing of used batteries. If you are not sure, consult the place of purchase or distributor.
The actual product may differ from illustrations, as this manual is intended mainly to explain the procedures for using the product.
12
LIST OF TOOLS TO BE USED
LIST OF TOOLS TO BE USED
The following tools are needed for installation/removal, adjustment, and maintenance purposes.
Component Location used/bolt type
Tool
Electric wire Plug TL-EW02
Cycle Computer
(SC-E6100)
Cycle Computer
(SC-E7000)
Clamp bolt
Mounting bolt
Angle adjustment bolt
Clamp bolt
Screwdriver [#2]
3 mm hexagon wrench
Case fixing bolt 2.5 mm hexagon wrench
Switch unit Mounting bolt 3 mm hexagon wrench
Battery mount
(BM-E6000)
Battery mount
(BM-E6010)
Battery mount
(BM-E8010)
Key unit
Mount lower case
Mount upper case
Mount lower case
Key unit
Key unit cover
Mount upper case
Mount lower case
Key unit
Key unit cover
Mount upper case
Screwdriver [#2]
Slotted screwdriver (6.4 mm)
Screwdriver [#2]
Hexalobular [#10]
3 mm hexagon wrench
Screwdriver [#1]
3 mm hexagon wrench
8 mm spanner
3 mm hexagon wrench
2.5 mm hexagon wrench
13
LIST OF TOOLS TO BE USED
Component
Battery mount
(BM-E8020)
Location used/bolt type
Mount lower case
Key unit
Mount upper case
Key cylinder
Key unit cover
Speed sensor
(SM-DUE10)
Speed sensor mounting bolt
Speed sensor
(SM-DUE11)
Disc brake rotor (Listed in this manual as rotor from here on out)
Drive unit
Light cable
Crank arm
Magnet unit mounting bolt
Speed sensor mounting bolt
Lock ring
Drive unit mounting bolt
Drive unit cover
Light cable mounting bolt
Crank arm mounting bolt
Chainring
Chain
Lock ring
Chain guard
Arm cover
Adjusting the tension
-
Tool
5 mm hexagon wrench
Screwdriver [#2]
2 mm hexagon wrench
Screwdriver [#2]
4 mm hexagon wrench
Hexalobular [#25]
Screwdriver [#2]
Hexalobular [#10]
TL-LR15 + adjustable wrench
Contact the bicycle manufacturer.
Screwdriver [#2]
Screwdriver [#2]
8 mm hexagon wrench
TL-FC39+TL-FC33
TL-FC39+TL-FC36
Screwdriver [#2]
TL-DUE60
14
INSTALLING ELECTRICAL PARTS
Names of Parts
INSTALLING ELECTRICAL PARTS
Names of Parts
Rear carrier mount type
(P)
(C)
(D)
(K)
(L)
(N)
(M)
(O)
(A) (B)
(J)
(I)
(H)
(G)
(F)
(E)
15
INSTALLING ELECTRICAL PARTS
Names of Parts
(A)
(C)
(E)
(G)*1
Battery: BT-E6000 / BT-E6001
Drive unit: DU-E5000 / DU-E5080
Crank arm: FC-E5000 / FC-E5010 / FC-
E6000 / FC-E6010
Speed sensor: SM-DUE10
(I)*1
(K)
(M)
Speed sensor: SM-DUE11
Switch unit (default: assist switch):
SW-E6010-L / SW-E7000-L
Electric wire: EW-SD50
(O)*3
Junction [A] (wireless unit): EW-EN100
(P)
*1 Use either (G) or (I). (I) is only when (J) disc brake is mounted.
*2 Electronic gear shifting only.
*3 Use either (N) or (O).
(J)
(L)*2
(N)*3
(B)
(D)
(F)
(H)*2
Battery mount: BM-E6000
Drive unit cover: SM-DUE50-C / SM-
DUE50-CC / SM-DUE50-T / SM-DUE50-TC
Chainring: SM-CRE50
Motor unit (internal geared hub DI2):
MU-UR500
Rear derailleur (DI2): RD-M8050
Rotor: RT-EM300 / RT-EM600 / RT-EM800 /
RT-EM810 / RT-EM900 / RT-EM910
Switch unit (default: shift switch):
SW-E6010-R / SW-E7000-R
Cycle computer:
SC-E6100 / SC-E7000
Battery charger: EC-E6000 / EC-
E6002+SM-BCC1
Down tube mount type
(P)
(C)
(D)
(K) (L)
(N)
(M)
(O)
(A)
(J)
(I)
(H)
(G) (F)
(E) (B)
16
INSTALLING ELECTRICAL PARTS
Names of Parts
(A)
(C)
(E)
(G)*1
Battery: BT-E6010 / BT-E8010 / BT-E8014
Drive unit: DU-E5000 / DU-E5080
Crank arm: FC-E5000 / FC-E5010 / FC-
E6000 / FC-E6010
Speed sensor: SM-DUE10
(I)*1
(K)
Speed sensor: SM-DUE11
Switch unit (default: assist switch):
SW-E6010-L / SW-E7000-L
Electric wire: EW-SD50
(J)
(L)*2
(M) (N)*3
(O)*3
Junction [A] (wireless unit): EW-EN100
(P)
*1 Use either (G) or (I). (I) is only when (J) disc brake is mounted.
*2 Electronic gear shifting only
*3 Use either (N) or (O).
(B)
(D)
(F)
(H)*2
Battery mount: BM-E6010 / BM-E8010
Drive unit cover: SM-DUE50-C / SM-
DUE50-CC / SM-DUE50-T / SM-DUE50-TC
Chainring: SM-CRE50
Motor unit (internal geared hub DI2):
MU-UR500
Rear derailleur (DI2): RD-M8050
Rotor: RT-EM300 / RT-EM600 / RT-EM800 /
RT-EM810 / RT-EM900 / RT-EM910
Switch unit (default: shift switch):
SW-E6010-R / SW-E7000-R
Cycle computer:
SC-E6100 / SC-E7000
Battery charger: EC-E6000 / EC-
E6002+SM-BCC1
Built-in type
(P)
(C)
(D)
(K)
(L)
(N)
(M)
(O)
(J)
(I)
(B)
(A)
(H) (G) (F) (E)
17
INSTALLING ELECTRICAL PARTS
Names of Parts
(A)
(C)
(E)
(G)*1
Battery: BT-E8020
Drive unit: DU-E5000 / DU-E5080
Crank arm: FC-E5000 / FC-E5010 / FC-
E6000 / FC-E6010
Speed sensor: SM-DUE10
(I)*1
(K)
Speed sensor: SM-DUE11
Switch unit (default: assist switch):
SW-E6010-L / SW-E7000-L
Electric wire: EW-SD50
(J)
(L)*2
(M) (N)*3
(O)*3
Junction [A] (wireless unit): EW-EN100
(P)
*1 Use either (G) or (I). (I) is only when (J) disc brake is mounted.
*2 Electronic gear shifting only.
*3 Use either (N) or (O).
(B)
(D)
(F)
(H)*2
Battery mount: BM-E8020
Drive unit cover: SM-DUE50-C / SM-
DUE50-CC / SM-DUE50-T / SM-DUE50-TC
Chainring: SM-CRE50
Motor unit (internal geared hub DI2):
MU-UR500
Rear derailleur (DI2): RD-M8050
Rotor: RT-EM300 / RT-EM600 / RT-EM800 /
RT-EM810 / RT-EM900 / RT-EM910
Switch unit (default: shift switch):
SW-E6010-R / SW-E7000-R
Cycle computer:
SC-E6100 / SC-E7000
Battery charger: EC-E6000 / EC-
E6002+SM-BCC1
18
INSTALLING ELECTRICAL PARTS
Overall Wiring Diagram
Overall Wiring Diagram
EW-EN100
TECH TIPS
•
The maximum cable length of the electric wire (EW-SD50) is 1,600 mm.
19
INSTALLING ELECTRICAL PARTS
Specifications
Specifications
Operating temperature range:
Discharging
Operating temperature range:
Charging
Storage temperature
Storage temperature
(battery)
Charging voltage
Charging time
- 10 - 50°C
0 - 40°C
-20 - 70°C
-20 - 60°C
100 - 240 V AC
Refer to the battery charger user's manual.
Battery type
Nominal capacity
Rated voltage
Drive unit type
Motor type
Rated drive unit power
Lithium ion battery
Refer to the battery user's manual.
36 V DC
Midship
Brushless DC
250 W
TECH TIPS
•
The maximum speed provided by assist is set by the manufacturer, but may vary depending on the conditions under which the bicycle is used.
•
The latest manual information can be accessed on our website (https://si.shimano.com).
20
INSTALLING ELECTRICAL PARTS
Handling Electric Wires
Handling Electric Wires
Be sure to use the SHIMANO original tool to remove and insert electric wires.
NOTICE
•
When connecting and disconnecting electric wires, do not forcibly bend the plug part.
It may result in a poor connection.
Connecting the electric wire
Connect the electric wire to the E-TUBE port.
1.
Set the plug part of the electric wire to the SHIMANO original tool.
If there is a protrusion on the plug part of the electric wire, set it aligned with the groove on the SHIMANO original tool.
No protrusion on plug Protrusion on plug
21
INSTALLING ELECTRICAL PARTS
Handling Electric Wires
2.
Insert the plug part on the electric wire into the E-TUBE port.
Push it straight in until you feel it click into place.
Plug
E-TUBE port
Disconnecting the electric wire
1.
Disconnect the electric wire.
(1) Insert the SHIMANO original tool into the groove on the plug part of the electric wire.
(2) Disconnect the electric wire from the E-TUBE port.
* As shown in the figure, move the SHIMANO original tool like a lever with part (A) as the axis to disconnect. If there is limited space to insert the tool, lift the SHIMANO original tool straight up and disconnect the electric wire.
(1) (2)
(A)
22
INSTALLING ELECTRICAL PARTS
Installing the Cycle Computer/Junction [A]
Installing the Cycle Computer/Junction [A]
SC-E6100
The bracket used to secure the cycle computer to the handlebar, and the cycle computer itself are separate parts.
`
Installing the bracket and cycle computer
1.
Check the diameter of the handlebar to determine whether adapters are needed, and then select the clamp bolt.
øA
23.4-24
24-25.5
31.3 - 31.9
øB-øA
0 - 1.1
0 - 1.1
0 - 0.6
Bracket
Required
Required
Not necessary
Clamp bolt
Length: 15.5 mm
Length: 20 mm
Length: 20 mm
Handlebar
25
30
2.
If adapters are required, push them along to the center of the handlebar.
Handlebar
Adapter
3.
Temporarily install the bracket.
(1) Push the clamp area open, and then install the bracket to the center of the handlebar.
23
INSTALLING ELECTRICAL PARTS
Installing the Cycle Computer/Junction [A]
(2) Temporarily install the clamp bolt (of the length selected in step 1).
Bracket
Handlebar
Clamp bolt
(Temporary)
Adapter
4.
Install the cycle computer to the bracket.
Slide the cycle computer and install it to the bracket.
Insert it firmly until you hear it click.
Bracket
24
INSTALLING ELECTRICAL PARTS
Installing the Cycle Computer/Junction [A]
5.
Secure the cycle computer if necessary.
If the cycle computer will not be secured to the bracket, this step is not necessary.
(1) Stand the cycle computer and bracket up on the stem (as though you are turning the cycle computer around).
(2)
Square nut
(2) Insert the square nut into the bracket.
(3) Tighten the mounting bolt.
(1)
(3) Mounting bolt
0.4 - 0.5 N·m
TECH TIPS
•
This procedure is used to secure the cycle computer to the bracket, so that it cannot be easily removed. This is useful for displaying the product.
•
Ask the user if they will secure the cycle computer when the product is delivered.
If necessary, explain how to do as (as described above).
6.
Secure the bracket to the handlebar.
(1) Return the cycle computer to its installation position if the cycle computer was stood
(2) Secure the bracket.
(1)
(2)
Clamp bolt
1 N·m
25
INSTALLING ELECTRICAL PARTS
Installing the Cycle Computer/Junction [A]
`
Removing the cycle computer
1.
Remove the mounting bolt on the bottom side of the bracket.
If the cycle computer was not secured, this procedure is not necessary. Skip to step 2.
(1) Loosen the clamp bolt, and then stand the cycle computer and bracket up on the stem (as though you are turning the cycle computer around).
(2) Remove the mounting bolt and square nut.
(2) Square nut
(1)
(2) Mounting bolt
0.4 - 0.5 N·m
(1) Clamp bolt
2.
Remove the cycle computer from the bracket.
Slide the cycle computer to the front while pushing the bracket lever down to remove it.
Lever
26
INSTALLING ELECTRICAL PARTS
Installing the Cycle Computer/Junction [A]
`
Adjusting the installation angle
1.
Adjust the installation angle of the cycle computer.
(1) Loosen the angle adjustment bolt.
(2) After adjusting the angle of the cycle computer to make it easier to see while riding, tighten the angle adjustment bolt.
Angle adjustment bolt
0.5 N·m
27
INSTALLING ELECTRICAL PARTS
Installing the Cycle Computer/Junction [A]
SC-E7000
1.
Pass the cycle computer's clamp band around the handlebar.
Clamp band
Handlebar
Cycle computer
* An adapter is required if the diameter of the handlebar is 25.4 mm.
Clamp band
Handlebar
Adapter
Cycle Computer
28
INSTALLING ELECTRICAL PARTS
Installing the Cycle Computer/Junction [A]
2.
Adjust the installation angle of the cycle computer.
As shown in the figure, adjust the cycle computer to an angle that is visible when riding, and then tighten the clamp bolt to secure it in place.
* A display angle between 15° and 35° from the horizontal surface is recommended.
35°
15°
Clamp bolt
0.8 N·m
Front of bicycle
29
INSTALLING ELECTRICAL PARTS
Installing the Cycle Computer/Junction [A]
EW-EN100
EW-EN100 is junction [A] with simple operation/display functionality.
Instead of a cycle computer, install it in a location around the cockpit from which the LED can be seen while riding.
This section explains how to install it to the brake hose. It can be installed to the brake outer casing using the same procedure.
NOTICE
EW-EN100 Installation location
•
As shown in the figure, install EW-EN100 so that it does not reach the side of the frame. Otherwise, it could be damaged if the bicycle tips over and it is pinched between the frame and curb.
30
INSTALLING ELECTRICAL PARTS
Installing the Cycle Computer/Junction [A]
1.
Determine the EW-EN100 installation location, and then set the adapter.
(1) Open up the adapter and set it to the brake hose.
(2) Bend the adapter along the brake hose.
(1)
Adapter
(2)
EW-EN100
Brake hose or
brake outer casing
Align the holes with this area inward
2.
As shown in the figure, set EW-EN100 and then connect the electric wire or dummy plug.
Electric wire Dummy plug
NOTICE
•
Be sure to connect either an electric wire or a dummy plug to the two E-TUBE ports on EW-EN100. Connecting both will secure EW-EN100 to the brake hose or brake outer casing.
TECH TIPS
•
When removing it, reverse the procedure.
31
INSTALLING ELECTRICAL PARTS
Installing the Switch Unit
Installing the Switch Unit
Install the assist switch and shift switch (for electronic gear shifting) to the handlebar.
SW-E6010
• Install SW-E6010-L to the left side of the handlebar (the assist side by default) and SW-E6010-R to the right side (the shift side by default).
• SW-E6010 can be installed to Ø22.2 handlebars.
1.
Temporarily attach the cord bands.
Cord bands are included with the switch unit.
• Temporarily attach the cord bands to the switch unit cable.
• Adjust the number of cord bands according to the length of the handlebar.
Cord band
2.
Push the cord bands and switch unit along from the edge of the handlebar.
For the switch unit, the electric wire must be facing downward.
32
INSTALLING ELECTRICAL PARTS
Installing the Switch Unit
3.
Open the mounting bolt cover, and then tighten the mounting bolt.
Mounting bolt cover
Mounting bolt
1.5 N·m
TECH TIPS
•
When removing it, reverse the procedure.
SW-E7000
• Install SW-E7000-L to the left side of the handlebar (the assist side by default) and SW-E7000-R to the right side (the shift side by default).
• SW-E7000 can be installed to Ø22.0 to Ø22.4 handlebars.
1.
Temporarily attach the cord bands.
Cord bands are included with the switch unit.
• Temporarily attach the cord bands to the switch unit cable.
• Adjust the number of cord bands according to the length of the handlebar.
Cord band
33
INSTALLING ELECTRICAL PARTS
Installing the Switch Unit
2.
Push the cord bands and switch unit along from the edge of the handlebar.
For the switch unit, the electric wire must be facing downward.
3.
Tighten the mounting bolt.
TECH TIPS
•
When removing it, reverse the procedure.
Mounting bolt
1.5 N·m
34
INSTALLING ELECTRICAL PARTS
Wiring around the Cockpit (SC-E6100)
Wiring around the Cockpit (SC-E6100)
There are three E-TUBE ports in the SC-E6100 bracket. One E-TUBE port must be connected to the drive unit. Install a switch unit to the remaining two E-TUBE ports if necessary. As an example, this section explains how to connect two switch units.
NOTICE
•
Be sure to attach dummy plugs to any unused E-TUBE ports.
1.
Wire around the cockpit.
• Connect the electric wires between SC-E6100 and the switch units.
• Switch units and drive units can be connected to any of the E-TUBE ports on SC-E6100.
However, it is recommended to connect the left and right ports to each switch unit, and the center port to the cycle computer (as shown in the figure).
Left switch
Right switch
Cycle computer
To drive unit
2.
Prepare to wire to the drive unit.
Pass the following wires through the frame, and leave them hanging from the drive unit installation section on the frame.
• Electric wire to connect SC-E6100 and the drive unit
• Electric wire to connect the light and drive unit if installing a light that will use the main battery as the power source
Example: Routing the electric wire
This section presents an example of routing an electric wire around the cockpit when using an
SW-E6010 switch unit.
35
INSTALLING ELECTRICAL PARTS
Wiring around the Cockpit (SC-E6100)
TECH TIPS
•
Cord bands are included with the SW-E6010.
•
Cable bands are included with the SC-E6100.
`
When using cord bands
1.
Secure the switch unit's electric wire.
Determine the locations of the cord bands, and then secure the electric wire in place along the handlebar so that there is no slack.
Switch unit
Cord band
2.
Connect the electric wire to the E-TUBE port on the bracket.
Wrap any slack around the portion of the handlebar between the cycle computer and stem prior to connecting.
36
Stem
INSTALLING ELECTRICAL PARTS
Wiring around the Cockpit (SC-E6100)
`
When using cord bands and cable bands
1.
Secure the switch unit's electric wire.
Determine the locations of the cord bands, and then secure the electric wire in place along the handlebar so that there is no slack.
Switch unit
Cord band
2.
Use the cable band to bind the brake outer casing and electric wires together.
Use the cable band to bind the brake outer casing and following electric wires.
• Switch unit’s electric wire
• Electric wire to connect the cycle computer and drive unit
Cable band
Brake outer casing
To drive unit
37
INSTALLING ELECTRICAL PARTS
Wiring around the cockpit (SC-E7000)
3.
Connect the electric wire to the E-TUBE port on the bracket.
Wrap any slack around the portion of the handlebar between the cycle computer and stem prior to connecting.
Wiring around the cockpit (SC-E7000)
There are four E-TUBE ports in the SC-E7000 bracket. One E-TUBE port must be connected to the drive unit. At least one of the remaining three E-TUBE ports must be connected to the switch unit. As an example, this section explains how to connect two switch units.
NOTICE
•
Be sure to attach dummy plugs to any unused E-TUBE ports.
38
INSTALLING ELECTRICAL PARTS
Wiring around the cockpit (SC-E7000)
1.
Wire around the cockpit.
• Connect the electric wires between SC-E7000 and the switch units.
• Switch units and drive units can be connected to any of the E-TUBE ports on SC-E7000.
However, it is recommended to connect as shown in the figure.
Left switch Right switch
Cycle computer
To drive unit
2.
Prepare to wire to the drive unit.
Pass the following wires through the frame, and leave them hanging from the drive unit installation section on the frame.
• Electric wire to connect SC-E7000 and the drive unit
• Electric wire to connect the light and drive unit if installing a light that will use the main battery as the power source
Example: Routing the electric wire
This section presents an example of routing an electric wire around the cockpit when using an
SW-E7000 switch unit.
TECH TIPS
•
Cord bands are included with the SW-E7000.
•
Cable bands are included with the SC-E7000.
39
INSTALLING ELECTRICAL PARTS
Wiring around the cockpit (SC-E7000)
`
When using cord bands
1.
Secure the switch unit's electric wire.
Determine the locations of the cord bands, and then secure the electric wire in place along the handlebar so that there is no slack.
Switch unit
Cord band
2.
Connect the electric wire to the E-TUBE port.
Wrap any slack around the portion of the handlebar between the cycle computer and stem prior to connecting.
Stem
40
INSTALLING ELECTRICAL PARTS
Wiring around the cockpit (SC-E7000)
`
When using cord bands and cable bands
1.
Secure the switch unit's electric wire.
Determine the locations of the cord bands, and then secure the electric wire in place along the handlebar so that there is no slack.
Switch unit
Cord band
2.
Use the cable band to bind the brake outer casing and electric wires together.
Use the cable band to bind the brake outer casing and following electric wires.
• Switch unit’s electric wire
• Electric wire to connect the cycle computer and drive unit
Cable band
Brake outer casing
To drive unit
41
INSTALLING ELECTRICAL PARTS
Wiring around the cockpit (EW-EN100)
3.
Connect the electric wire to the E-TUBE port.
Wrap any slack around the portion of the handlebar between the cycle computer and stem prior to connecting.
Wiring around the cockpit (EW-EN100)
As an example, this section explains how to connect a switch unit to EW-EN100.
1.
Wire around the cockpit.
To connect the switch unit, use the electric wire to connect EW-EN100 and the switch unit.
EW-EN100
To drive unit
2.
Prepare to wire to the drive unit.
Pass the following wires through the frame, and leave them hanging from the drive unit installation section on the frame.
• Electric wire connecting EW-EN100 and the drive unit
• Electric wire to connect the light and drive unit if installing a light that will use the main battery as the power source
42
INSTALLING ELECTRICAL PARTS
Wiring around the cockpit (EW-EN100)
Example: Routing the electric wire
This section presents an example of routing an electric wire around the cockpit.
1.
Secure the switch unit's electric wire.
Determine the locations of the cord bands, and then secure the electric wire in place along the handlebar so that there is no slack.
Switch unit
Cord band
EW-EN100
To drive unit
43
INSTALLING ELECTRICAL PARTS
Wiring around the cockpit (EW-EN100)
2.
Connect the electric wire to the E-TUBE port on EW-EN100.
If necessary, use cable bands to secure the electric wire connecting the switch unit and
EW-EN100 to either the brake hose or brake outer casing.
Brake outer casing
Cable band
44
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
Installing the Battery Mount
BM-E6000
1.
Install the lower case to the key unit.
Key unit mounting bolt A (one-way type)
1.6 - 1.8 N·m
Key unit mounting bolt B
1.6 - 1.8 N·m
Key Unit
Lower case
45
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
2.
Set the plug unit to the lower case, and install it to the battery rail.
(1) Set the plug unit to the lower case.
(2) Set the battery rail to the lower case. Be careful not to pinch the power cord between the lower case and battery rail.
(3) Secure the battery rail.
(1) Plug unit
Power cord
(2) Battery rail
(3) Battery rail mounting bolt
1.6 - 1.8 N·m
46
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
3.
Install the upper case.
Upper case
Upper case mounting bolt
1.1 - 1.3 N·m
47
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
4.
Install the battery mount to the rear carrier.
(1) Set the battery mount aligned with the mounting hole on the rear carrier.
(2) Secure the battery mount. Use the bicycle manufacturer's standard tightening torque.
(3) After installing the battery mount, perform the following.
–
Firmly close the charging port cap.
–
Pass the power cord through the frame and leave it hanging over the drive unit installation area.
Charging port cap
Battery mount mounting bolt (M5)
NOTICE
•
Battery mount mounting bolts (M5) are not included with SHIMANO products.
Use the bolts supplied by the bicycle manufacturer. Contact the bicycle manufacturer for the tightening torque.
48
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
BM-E6010
1.
Install the mount lower case.
Secure the mount lower case on the lower side of the down tube.
Mount lower case mounting bolt
3 N·m
Washer
Mount lower case
Washer
Front of bicycle
49
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
2.
Temporarily install the key unit, and then adjust the location of the key unit.
(1) Temporarily install the key unit on the upper side of the down tube.
(2) Adjust the key unit installation location.
Key unit mounting bolt
(1) Temporary
(2) Installation position adjustment
Key unit
Mount lower case
Surface B
Key unit
Surface A
Front of bicycle
Clearance between surface A and surface
B: 223 mm
50
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
3.
Secure the key unit.
(1) Temporarily install the key unit cover, and then check the following.
–
The battery can be smoothly attached and removed
–
There is no rattling in the key unit cover or battery that could result in abnormal noise when riding
(2) Remove the key unit cover, and then secure the key unit.
(1) Key unit cover
Key unit cover mounting bolt
(Temporary)
Battery
(2)
Key unit mounting bolt
3 N·m
51
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
4.
Install the key unit cover and the rattling prevention spacer.
(1) Secure the key unit cover.
(2) Peel the release liner from the back, and then attach the rattling prevention spacer to the key unit cover.
(1) Key unit cover (2) Rattling prevention spacer
Adhesive tape
Key unit cover mounting bolt
0.6 N·m
NOTICE
•
Check that there is no oil or other foreign matter on the adhesive surface of the adhesive tape on the rattling prevention spacer or on the adhesion surface on the key unit cover. Remove any oil or other foreign matter before attaching.
5.
Install the mount upper case.
(1) Open the charging port cap and pull it out fully.
(2) Insert the plug unit into the mount lower case. Make sure that the plug part of the plug unit and the charging port are sufficiently exposed from the mount lower case.
(3) Align the two bolt holes on the mount upper case with the mount lower case, and then tighten the mount upper case mounting bolts.
52
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
(4) After installing, perform the following.
–
Firmly close the charging port cap.
–
Pass the power cord through the frame and leave it hanging over the drive unit installation area.
(3) Mount upper case mounting bolt
0.6 N·m
Mount upper case
(2) Plug unit
Plug
Mount lower case
(1)
Charging port cap
Charging port
(4) Charging port cap
NOTICE
•
Check that the power cord is not twisted between the mount upper case and mount lower case, or otherwise routed in a forced manner.
53
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
BM-E8010
1.
Install the mount lower case.
(1) Set the mount lower case on the lower side of the down tube, and then temporarily install the mounting bolts.
* Temporarily install the two types of bolts as shown in the figure.
(2) Tighten mount lower case mounting bolt A.
(3) Tighten mount lower case mounting bolt B.
Mount lower case mounting bolt A
(1)
(2)
(Temporary)
3 N·m
Metallic spacer
Mount lower case mounting bolt B
(1)
(Temporary)
(3)
3 N·m
Rubber spacer
Mount lower case
Front of bicycle
Frame
Mounting hole
54
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
2.
Install the key unit.
Key units are not included with SHIMANO products.
(1) Temporarily install the key unit on the upper side of the down tube.
(2) Adjust the key unit installation location.
(3) Tighten the mounting bolt.
Key unit mounting bolt
(1)
(3)
(Temporary)
3 N·m (2) Installation position adjustment
Key unit
Surface A
Mount lower case
Surface B
Spacer
Spacer
Front of bicycle
Clearance between surface A and surface
B: 224.4 mm
55
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
3.
Install the key unit cover.
(1) Temporarily install the key unit cover.
(2) Try attaching and removing the battery, and check the following.
–
The battery can be smoothly attached and removed
–
There is no rattling in the key unit cover or battery that could result in abnormal noise when riding
(3) Secure the key unit cover.
Key unit cover mounting bolt
(1)
(3)
(Temporary)
0.6 N·m
(2)
Key unit cover
Battery
56
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
4.
Install the mount upper case.
(1) Pass the power cord from the mount upper case through the hole in the mount lower case.
(2) Set the mount upper case to the mount lower case.
* Make sure that the rubber bush on the base of the power cord is exposed from below the mount lower case.
(3) Secure the mount upper case.
(4) Pass the power cord through the frame and leave it hanging over the drive unit installation area.
(3) Mount upper case mounting bolt
0.6 N·m
(2) Mount upper case
Rubber bush
Mount lower case (1) Power cord
57
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
BM-E8020
If the following cables will be placed inside, pass them through first before installing BM-E8020.
• Electric wire
• Brake hose, brake cable, and shift cable
When installing BM-E8020 inside the frame, be careful that the cables listed above are not pinched.
1.
Install the mount lower case to the frame.
(1) Set so that any cables built into the down tube pass through the mount installation area on the frame.
(2) Install the mount lower case on the lower side of the down tube.
(2) Mount lower case mounting bolt
10 N·m
Mount lower case
Frame
Front of bicycle
Mount installation area
(1) Built-in cables
(shift wire, electric wire, brake wire/brake hose)
58
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
2.
Install the mount upper case.
(1) Pass the power cord from the mount upper case through the hole in the mount lower case.
(2) Install the mount upper case to the mount lower case.
Mount upper case mounting bolt
0.6 N·m
Mount lower case
Mount upper case
Power cord
3.
Install the cylinder to the key unit.
Key cylinders are not included with SHIMANO products.
Key cylinder
Key cylinder mounting bolt
0.6 N·m
Key unit
59
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
4.
Install the key unit.
(1) Make sure that any cables built into the down tube pass through the mount installation area on the frame.
(2) Temporarily install the key unit on the upper side of the down tube, and then install the bolt detachment prevention rubber.
(3) Adjust the key unit installation location.
(4) Tighten the key unit mounting bolts.
Key unit mounting bolt
(2)
(4)
(Temporary)
10 N·m
(3) Installation position adjustment
Key unit
Battery connection unit
Section A
Section B
Mount installation area
(1) Built-in cables
(2) Bolt detachment prevention rubber
Front of bicycle
Clearance between section A to section B:
347.2 mm
60
INSTALLING ELECTRICAL PARTS
Installing the Battery Mount
5.
Install the key unit cover.
(1) Temporarily install the key unit cover.
(2) Try attaching and removing the battery, and check the following.
–
The battery can be smoothly attached and removed
–
There is no rattling in the key unit cover or battery that could result in abnormal noise when riding
(3) Secure the key unit cover.
(4) Pass the power cord through the frame and leave it hanging over the drive unit installation area.
Key unit cover mounting bolt
(1)
(3)
(Temporary)
10 N·m
(2)
Key unit
Battery
Key unit cover
61
INSTALLING ELECTRICAL PARTS
Installing the Speed Sensor and Magnet Unit
Installing the Speed Sensor and Magnet Unit
SM-DUE10
If using SM-DUE10 as the speed sensor, set the magnet unit on a spoke on the rear wheel.
The SM-DUE10 installation location is on the inner side of the left side chainstay.
1.
Temporarily install the magnet unit to the spoke.
(1) Try pressing the speed sensor to the installation location on the frame, and determine the installation location of the magnet so that the center of the magnet is aligned over the tip of the triangle symbol.
(2) Temporarily install the mounting bolt.
Magnet unit
Speed sensor
(Temporary)
Mounting bolt
Spoke
2.
Install the speed sensor.
Check that the clearance between the speed sensor and magnet unit is from 3 to 17 mm.
Clearance between speed sensor and magnet unit
62
INSTALLING ELECTRICAL PARTS
Installing the Speed Sensor and Magnet Unit
Clearance between speed sensor and magnet unit is 3 to 17 mm
Clearance between speed sensor and magnet unit exceeds 17 mm
Spacer
Toothed washer Speed sensor mounting bolt (length 16 mm)
1.5 - 2 N·m
Speed sensor mounting bolt (length 22 mm)
1.5 - 2 N·m
3.
Secure the magnet unit.
Magnet unit
Speed sensor
Mounting bolt
1.5 - 2 N·m
Spoke
4.
Set the electric wire from the speed sensor along the chainstay to the frame, and wire it to the drive unit.
SM-DUE11
If using SM-DUE11 as the speed sensor, a special rotor with a built-in magnet must be installed to the rear wheel. The SM-DUE11 installation location is near the rear wheel axle on the inside of the left side chainstay.
63
INSTALLING ELECTRICAL PARTS
Installing the Speed Sensor and Magnet Unit
1.
Check that the spokes on the wheel have been laced as shown in the figure.
The rotor cannot be installed to a wheel with radial lacing.
Front wheel left side
Rear wheel left side
Rear wheel right side
Front wheel right side
2.
Install the rotor.
(1) Set the rotor to the hub on the wheel.
(2) Tighten the rotor fixing lock ring.
Rotor fixing lock ring
40 N·m
3.
Install the speed sensor to the frame.
Speed sensor mounting bolt
0.6 N·m
4.
Set the electric wire from the speed sensor along the chainstay to the frame, and wire it to the drive unit.
5.
Set the rear wheel to the frame.
64
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
INSTALLING THE DRIVE UNIT AND
PERIPHERAL PARTS
Use the following procedure to install the drive unit and peripheral parts.
(1) Install the drive unit
(2) Wire to the drive unit
(3) Install the drive unit cover
(4) Install the chainring and crank arms
TECH TIPS
•
To check the wiring of the drive unit on a completed bicycle, you will need to first remove the drive unit cover. Remove the left cover to access the power cord and terminal block.
65
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Installing the drive unit
Installing the drive unit
Before installing the drive unit to the frame, first check that all electric wires and cables to connect to the drive unit have been routed to the installation area of the drive unit of the frame.
TECH TIPS
•
The drive unit's (DU-E5000 / DU-E5080) terminal block and power port are located on the left side of the drive unit.
1.
Check the three mounting holes on the left and right of the frame, and then set the drive unit.
Be careful not to pinch electric wires or cables between the frame and drive unit, or to forcefully bend them.
Mounting hole
Drive Unit
66
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Installing the drive unit
2.
Secure the drive unit to the frame.
(1) Temporarily install the drive unit mounting bolts first on the right side of the frame, and then on the left side.
(2) Tighten the mounting bolts on the right side so that the drive unit makes firm contact with the inner surface on the right side of the frame.
(3) Tighten the mounting bolts on the left side of the frame.
Drive unit mounting bolt (M8)
10 - 12.5 N·m
(1) (2)
Right side
(1) (3)
Left side
Front
Rear
TECH TIPS
•
Drive unit mounting bolts (M8) are not included with SHIMANO products. Use the bolts supplied by the bicycle manufacturer.
67
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Connecting the Power Cord
Connecting the Power Cord
Connect the power cord that you wired from the battery mount to the drive unit, to the power port of the drive unit. The power port is located on the left side of the drive unit.
Connection method
1.
Connect the power cord.
(1) The arrow marking on the tip of the power cord faces the bottom.
(2) Align the triangle marking on the drive unit's power port with the arrow marking on the tip of the power cord, and then insert the power cord.
* Check that it is securely connected.
68
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Connecting the Power Cord
Removal method
1.
Remove the power cord.
Grab the groove on the plug part of the power cord, and pull it toward you to remove it.
Plug
69
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Connecting Cockpit Peripheral Parts and Electronic Gear Shifting Components
Connecting Cockpit Peripheral Parts and
Electronic Gear Shifting Components
Connect wires from the cockpit peripheral parts (such as the cycle computer and junction (A)) and wires from electronic gear shifting components to the drive unit's terminal block.
1.
Connect the electric wire to the drive unit's terminal block.
• The E-TUBE ports shown in the figure can be used.
• Connect the wire from either the cycle computer or junction (A). Use junction (B) (SM-
JC41) to also connect the wire from the electronic gear shifting component (rear or motor unit).
E-TUBE port
Electric wire
70
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Connecting the Speed Sensor
Connecting the Speed Sensor
Connect the speed sensor's electric wire to the drive unit's terminal block.
1.
Connect the electric wire to the drive unit's terminal block.
Use the speed sensor port shown in the figure.
Speed sensor port
Speed sensor's electric wire
71
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Connecting the Light Cables
Connecting the Light Cables
The drive unit contains terminals to supply power for the front and rear lights. Connect the wires connected to the front and rear lights (that have already been passed through the frame) to the drive unit.
1.
Loosen the mounting bolts on the terminal block.
Mounting bolt
2.
Connect the light cables to the light connection terminals, and then tighten the mounting bolts.
Light connection terminal
72
Mounting bolt
0.6 N·m
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Installing the Drive Unit Cover
Installing the Drive Unit Cover
This can involve either the single use of a SHIMANO drive unit cover or combined with a drive unit cover from another company.
SHIMANO drive unit cover only
This section explains how to install SM-DUE50-T or SM-DUE50-C. Although the appearance varies by model, the example shown here is for SM-DUE50-T.
1.
Install the left cover.
(1) Set the left cover to the drive unit from below the bicycle.
(2) Secure the left cover using the three cover mounting bolts.
Cover mounting bolt
0.6 N·m
73
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Installing the Drive Unit Cover
2.
Install the right cover.
(1) Set the right cover to the drive unit from below the bicycle.
(2) Secure the right cover using the three cover mounting bolts.
Cover mounting bolt
0.6 N·m
Right cover
74
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Installing the Drive Unit Cover
Used with drive unit cover from another company
This section explains how to install SM-DUE50-TC or SM-DUE50-CC. Although the appearance varies by model, the example shown here is for SM-DUE50-TC.
Always install the drive unit cover from another company after installing the SHIMANO drive unit cover.
1.
Install the cover on the left side of the drive unit.
Cover mounting bolt
0.6 N·m
Left cover
75
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Installing the Chainring and Crank Arms
Installing the Chainring and Crank Arms
In SHIMANO STEPS, there is an axle for installing the crank arms to the drive unit. Because of this, the chainring and left/right crank arms should be installed individually to the drive unit.
Set the rear wheel to the bicycle prior to performing the following procedure.
1.
Install the left crank arm.
(1) The left crank arm has an "L" marking on one end (the side where the pedal is installed).
(2) Set with the concave section of the left crank arm aligned with the shape of the axle.
Set so that the round mark on the drive unit axle and installation direction of the crank arm are in the position shown in the figure.
(3) Tighten the crank arm mounting bolt.
(4) Install the cap.
(1)
Left crank arm
(3)
Crank arm mounting bolt
35 - 50 N·m
(4)
Cap
(2)
Concave section
Round mark
Installation direction of the crank arm
76
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Installing the Chainring and Crank Arms
2.
Set the chainring.
Set with the spline on the chainring aligned with the chainring installation spline on the drive unit axle.
Axle
Chainring installation spline
Chainring
TECH TIPS
•
There are three types of chainrings: those with a chain guard on both the front and rear sides, those with a chain guard only on the outside, and those with no chain guard. The explanation in this section uses one without a chain guard.
3.
Set the chain.
77
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Installing the Chainring and Crank Arms
4.
Secure the chainring.
(1) Prepare the SHIMANO original tool.
(2) Install the lock ring (left screw) by hand.
(3) Use the SHIMANO original tool to tighten the lock ring while firmly pressing the left crank.
Lock ring
35 - 45 N·m
TECH TIPS
•
If using a torque wrench, use TL-FC39 in combination with TL-FC33.
•
An impact wrench cannot be used.
78
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Installing the Chainring and Crank Arms
5.
Set the right crank arm.
(1) The right crank arm has an "R" marking on one end (the side where the pedal is installed).
(2) As with the left crank arm, set the right crank arm.
Set so that the round mark on the drive unit axle and installation direction of the crank arm are in the position shown in the figure.
(3) Tighten the crank arm mounting bolt.
(4) Install the cap.
(2)
Round mark
(1)
Right crank arm
Installation direction of the crank arm
(3) Crank arm mounting bolt
35 - 50 N·m
(4) Cap
79
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Installing the Arm Covers
Installing the Arm Covers
If the chainring has no chain guard, install the arm covers after installing the chainring to the drive unit.
1.
Set the arm covers to the left and right sides of the chainring.
Install so that the hooks catch the spider arm on the chainring.
Hook
80
Arm cover
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Installing the Arm Covers
2.
Tighten the two mounting bolts from the left and right.
Mounting bolt
0.8 N·m
Mounting bolt
0.8 N·m
81
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Measuring and Adjusting the Chain Tension
Measuring and Adjusting the Chain Tension
The chain tension must be adjusted for internal geared hub models.
Manual adjustment
1.
Check and adjust the chain tension.
Pull the upper side of the chain up and down with a force of around 10 N (1 kgf), roughly in the middle between the drive unit axle and rear wheel axle. Adjust the chain tension so that the chain has a slack of 15 mm or more.
82
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Measuring and Adjusting the Chain Tension
Measuring and adjusting using the chain tension measurement tool
When using the chain tension measurement tool TL-DUE60, you can measure and adjust the chain tension from either the top or bottom of the chain.
`
Measuring and adjusting from the upper side of the chain
1.
Set TL-DUE60.
(1) Set TL-DUE60 to the upper side of the chain.
(2) Push TL-DUE60 down, and make it touch the chainring and rear sprocket.
Protrusion
2.
Adjust the chain tension so that the protrusion on TL-DUE60 does not stick out from the top of the frame.
83
INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS
Measuring and Adjusting the Chain Tension
`
Measuring and adjusting from the lower side of the chain
1.
Set TL-DUE60.
(1) Set TL-DUE60 to the lower side of the chain.
(2) Push TL-DUE60 up, and make it touch the chainring and rear sprocket.
Protrusion
2.
Adjust the chain tension so that the head shaped part of the protrusion on TL-DUE60 is not hidden by the frame.
Protrusion (head shaped part)
84
HANDLING THE BATTERY
Installing the Battery
HANDLING THE BATTERY
For the latest information on charging and handling the battery, refer to the "SHIMANO STEPS special battery and parts user's manual."
Installing the Battery
The battery is secured to the battery mount with a key. There are several types of keys, so there may be differences with the explanation below.
CAUTION
•
Firmly hold the battery during installation, being careful not to drop it.
•
Keep the following in mind to prevent the battery from dropping while riding.
–
Check that the battery is locked firmly with the battery mount.
–
Do not ride with the key inserted.
NOTICE
•
Check that the charging port cap is closed before riding the bicycle.
TECH TIPS
•
The battery can be inserted without turning the key.
85
HANDLING THE BATTERY
Installing the Battery
Rear carrier mount type
1.
Insert the battery into the rail from the rear of the bicycle.
Slide the battery to the front and push it in firmly.
Rail
2.
Remove the key.
Return the key to the locked position, and then remove it.
86
HANDLING THE BATTERY
Installing the Battery
Down tube mount type
1.
Insert the battery from below.
Align the concave section on the bottom of the battery with the convex section on the battery mount, and then insert the battery.
2.
Slide the battery.
Push it in firmly until you hear it click into place.
3.
Remove the key.
Return the key to the locked position, and then remove it.
87
HANDLING THE BATTERY
Installing the Battery
Built-in type
The following procedure uses a type of frame where the battery is installed/removed from the lower side as an example.
1.
Use the following procedure to insert from the lower side of the battery.
(1) Insert from the lower side of the battery.
(2) Slide the battery. Push it in firmly until you hear it click into place.
(2)
(1)
88
HANDLING THE BATTERY
Removing the Battery
Removing the Battery
CAUTION
•
Firmly hold the battery during removal or transport, being careful not to drop it.
Rear carrier mount type
1.
Insert the key and release the lock.
(1) Turn the power OFF, and then insert the key into the socket on the battery mount.
(2) Turn the key until you feel it make contact.
Key
Press power switch to turn power OFF
Socket
2.
Carefully remove the battery.
89
HANDLING THE BATTERY
Removing the Battery
Down tube mount type
1.
Insert the key.
Turn the power OFF, and then insert the key into the socket on the battery mount.
< BT-E6010 >
Press power switch to turn power OFF
Key
< BT-E8010/BT-E8014 >
Socket
Press power switch to turn power OFF
2.
Release the battery lock.
Turn the key until you feel it make contact.
3.
Slide and carefully remove the battery.
90
HANDLING THE BATTERY
Removing the Battery
Built-in type
If a battery cover from another company is installed, remove the battery cover first. The following procedure uses a type of frame where the battery is installed/removed from the lower side as an example.
1.
Open the socket cap.
Turn the power OFF, and then open the socket cap.
Power switch
Socket cap
2.
Release the battery lock.
(1) Insert the key into the socket on the battery mount.
(2) Turn the key.
* The plate spring will hold the battery and prevent it from dropping.
(3) Push the key in to release the lock.
* The battery lock will be released, so be sure to hold it firmly.
Socket
(1)
(2)
Key
3.
Remove the battery.
(1) Remove the key, and then close the socket cap.
(3)
91
HANDLING THE BATTERY
Charging the Battery
(2) Carefully remove the battery.
NOTICE
•
Do not install or remove the battery with the key inserted or the socket cap left open. The battery could make contact with the handle on the key or the socket cap, damaging it.
Charging the Battery
Deep sleep mode
The battery will be in deep sleep mode immediately after shipment, so it cannot be used right away. Charging the battery using the designated battery charger will cancel deep sleep mode, allowing the battery to be used. The battery can be used when the LED on it turns on.
TECH TIPS
•
You can also cancel deep sleep mode by connecting a completed bicycle (i.e. a bicycle to which all components have been assembled) to E-TUBE PROJECT.
NOTICE
Although the battery can be charged regardless of the battery level, fully charge the battery in the following situation. Use the designated battery charger to charge the battery.
• The battery is not ready for use at the time of shipment. Before riding the bicycle, be sure to fully charge the battery.
If the battery has become completely empty, charge it as soon as possible. Leaving the battery discharged could cause it to deteriorate.
• If the bicycle will not be ridden for a long time, store with the battery level at approximately
70%. Charge the battery every six months to prevent it from fully discharging.
92
HANDLING THE BATTERY
Charging the Battery
• Do not connect to E-TUBE PROJECT while the battery is being charged.
It is recommended to use a SHIMANO genuine battery. If using a battery from another company, be sure to read the product manual thoroughly prior to use.
• You can check whether a battery is a SHIMANO genuine battery or a battery from another company by connecting to E-TUBE PROJECT and running the [Connection check] menu.
DANGER
•
Use the specified battery and battery charger combination for charging and observe the specified charging conditions. Doing otherwise may cause overheating, bursting, or ignition.
CAUTION
•
When charging a battery attached to the bicycle, be careful not to pull the charging cable. Doing so could cause injury, or could cause the bicycle to tip over, damaging components.
NOTICE
•
When removing the battery charger's power plug from the electrical outlet or removing the power plug from the battery, do not pull while holding the cord. Doing so may cause damage.
•
If the bicycle is stored for an extended period of time immediately after purchase, you will need to charge the battery before using the bicycle. Once the battery is charged, the charging capacity starts to deteriorate slightly.
Charging time
The charging time will vary depending on the maximum capacity of the battery, the battery level, and the battery charger being used.
`
Designated charging time
The charging time from a battery level of 0% is as shown below.
Battery
BT-E6000 / BT-E6010 / BT-E8014
BT-E6001 / BT-E8010 / BT-E8020
Designated charging time
Battery charger: EC-E6002 Battery charger: EC-E6000
Approximately 6.5 hours
Approximately 7.5 hours
Approximately 4 hours
Approximately 5 hours
93
HANDLING THE BATTERY
Charging the Battery
WARNING
•
If the battery does not become fully charged even two hours after the designated charging time, immediately unplug the battery from the electrical outlet and contact the place of purchase. Doing otherwise may cause overheating, bursting, or ignition.
Charging the battery removed from the bicycle
Charge the battery placed on a level surface indoors.
`
BT-E6000/BT-E6001/BT-E6010
An adapter (SM-BTE60: sold separately) is required to charge BT-E6000/BT-E6001/BT-E6010 removed from the bicycle.
1.
Open the socket cap.
(1) Install the adapter to the charging plug.
(2) Connect the battery charger’s power plug to the electrical outlet.
(3) Install the adapter to the battery's charging port.
< BT-E6000/BT-E6001 >
Battery
Adapter SM-BTE60
(sold separately)
Adapter SM-BTE60
(sold separately)
Charging plug
Charging port
Charging plug
< BT-E6010 >
Charging plug
Battery
94
Charging port
Adapter SM-BTE60
(sold separately)
HANDLING THE BATTERY
Charging the Battery
`
BT-E8010/BT-E8014/BT-E8020
1.
Connect the battery charger’s power plug to the electrical outlet.
2.
Install the charging plug to the battery's charging port.
< BT-E8010/BT-E8014 >
Battery
Charging port
< BT-E8020 >
Charging plug
Battery
Charging port
Charging plug
Charging the battery attached to the bicycle
Charge the battery with the battery charger placed on the floor or some other stable surface.
Fix the bicycle in place when charging, so that it does not tip over.
1.
Connect the battery charger’s power plug to the electrical outlet.
95
HANDLING THE BATTERY
Charging the Battery
2.
Insert the charging plug into the charging port on the battery mount or battery.
< BT-E6000/BT-E6001 > < BT-E8020 >
Battery
Battery mount
Charging port
Charging plug
Battery
Charging plug
Charging port
< BT-E6010/BT-E8010/BT-E8014 >
< BT-E6010 >
Battery
< BT-E8010/BT-E8014 >
Battery
Charging port
Battery mount
Charging plug
Charging port
Charging plug
3.
After charging, firmly close the charging port cap.
Charging port
cap
Charging port
cap
< BM-E6000 > < BM-E6010 >
96
HANDLING THE BATTERY
Charging the Battery
Battery charger LED indication
Once charging has started, the LED on the battery charger lights up.
Lit up
Charging
< EC-E6000 >
Battery charger LED
< EC-E6002 >
Battery charger LED
Charge error
Flashing
Charging complete
Off
Battery LED indication
The LEDs on the battery can be used to check the charging status of the battery and the battery level. The shape of the LEDs differs depending on the model number.
Battery LED
97
HANDLING THE BATTERY
Charging the Battery
`
Display while charging
When charging, the battery LEDs will light up as follows.
LED indication*1 Charging status
0 - 20%
21 - 40%
41 - 60%
61 - 80%
81 - 99%
100%
*1 Off Lit Flashing
`
Battery level display
When the battery power button is used to turn the power from OFF to ON, the LED indication can be used to check the current battery level.
LED indication*1 Charging status
100 - 81%
80 - 61%
60 - 41%
40 - 21%
20 - 1%
0%
* If the battery is not attached to the bicycle
0%
* If the battery is attached to the bicycle
* If the power is OFF
*1 Off Lit Flashing
98
HANDLING THE BATTERY
Charging the Battery
TECH TIPS
•
When the battery level is low, system functions will be shut off in the following order.
(1) Power assist
* The assist mode will automatically switch to [ECO], and then assist will be shut off. If using a light connected to the drive unit, the mode will switch more quickly to
[ECO].
(2) Electronic gear shifting
(3) Lights
99
OPERATION AND SETTING
Turning Power ON/OFF
OPERATION AND SETTING
Turning Power ON/OFF
The main power can be turned ON/OFF using the cycle computer or battery power button.
NOTICE
•
Check the following prior to turning the power ON.
–
The battery is firmly attached to the battery mount
–
The cycle computer is firmly attached to the bracket
•
Do not place your foot on the pedal when operating the power. Doing so could cause a system error.
TECH TIPS
•
When the main power is turned ON, all components connected to the drive unit are also turned ON (such as assist driving, cycle computer power, the electronic gear shifting mechanism, and the lights).
•
The power cannot be turned ON while charging.
•
If the bicycle is left unused for 10 minutes after turning the power ON, the power automatically turns OFF. (This is the automatic power OFF function.)
Operating power from the cycle computer (SC-E6100)
NOTICE
If the battery level of the cycle computer falls to zero, the cycle computer will not start, and operations using power will not be possible.
If nothing is displayed on the screen even when the power switch is pressed, perform one of the following operations to charge the battery.
•
Press the power button on the body of the (main) battery to turn the power ON.
•
If there is a charging port or if there is a battery mount with a connected charging port installed, charge the (main) battery from the charging port.
•
Use SM-PCE1 or SM-PCE02 to connect to a PC, then charge the built-in battery from the
E-TUBE PROJECT. The low battery level icon blinks while charging, and disappears once complete.
100
OPERATION AND SETTING
Turning Power ON/OFF
1.
Press the power switch.
The main power turns ON.
Power switch
Operating power from the battery
1.
Press the battery power button.
The LED lights up and the battery level is displayed.
< BT-E6000/BT-E6001 >
Power switch
< BT-E8010/BT-E8014 >
Power switch
< BT-E6010 >
Power switch
< BT-E8020 >
Power switch
TECH TIPS
•
Pressing the battery power button on a BT-E8010/BT-E8020 battery for around six seconds will force the power OFF for emergencies.
101
OPERATION AND SETTING
Turning Power ON/OFF
Screen display when power is turned ON
`
SC-E6100
When the main power is turned ON, a screen similar to that shown below is displayed, and then switches to the basic screen.
Normal startup Battery level low
* The cycle computer's battery level is low.
`
SC-E7000
When the main power is turned ON, a screen similar to that shown below is displayed, and then switches to the basic screen.
`
EW-EN100
When the main power is turned ON, LED2 lights up.
LED2
102
OPERATION AND SETTING
Basic Operation
Basic Operation
This manual uses default settings for all explanations. The functions assigned to switches when riding can be changed from those described here, by connecting to E-TUBE PROJECT.
Cycle computer and switch unit
SC-E6100/SW-E6010
X
A
Y
Function button
Power switch
Light button
X
A
Y
SC-E7000/SW-E7000
X
Y X
Y
Function button
Left switch (default: assist)
Assist-X
When riding: Increase assistance
When setting: Move cursor or change setting
Assist-Y
Assist-A (SW-
E6010 only)
When riding: Decrease assistance
When setting: Move cursor or change setting
When riding: Switch traveling data displayed on cycle computer
When setting: Switch cycle computer screen or confirm setting changes
Right switch (default: electronic gear shifting)
Shift-X
Shift-Y
Shift-A (SW-
E6010 only)
When riding: Shift up
When riding: Shift down
Switch between automatic and manual gear shifting
(for electronic gear shifting/ internal geared hub models)
103
OPERATION AND SETTING
Basic Operation
Function button
Cycle computer (SC-E6100)
When riding: Switch traveling data displayed on cycle computer
When setting: Switch cycle computer screen or confirm setting changes
Light button
Power switch
Light ON/OFF
Main power ON/OFF
Function button
Cycle Computer (SC-E7000)
When riding: Switch traveling data displayed on cycle computer
When setting: Switch cycle computer screen or confirm setting changes
NOTICE
•
When using a rear derailleur, be sure to keep turning the crank during gear shifting operations.
Junction [A] (EW-EN100)
EW-EN100 has the function to change the assist mode and can be used in place of a cycle computer.
Button
Button
Junction [A]
Press: Change assist mode (each time button is pressed)
Hold (approximately two seconds): Light ON/OFF
NOTICE
•
It is not recommended to operate the button on EW-EN100 while riding. Select your preferred assist mode before riding the bicycle.
104
OPERATION AND SETTING
Light ON/OFF
TECH TIPS
•
A switch unit connection is required to change to walk assist mode.
•
The function of switching to and from setting mode can be assigned to the button.
Refer to “Setting Mode (EW-EN100)” in “OPERATION AND SETTING.”
Light ON/OFF
If a light is connected to the drive unit, the cycle computer or junction [A] can be used to operate the light.
TECH TIPS
•
The light turns OFF when the main power is turned OFF. The light will not turn ON when the main power is OFF.
•
For SC-E7000, turn the light ON/OFF from the setting menu. Refer to “[Light] Light ON/
OFF (SC-E7000)” in “Setting Menu.”
SC-E6100
1.
Press the light button.
• The light turns ON. The light icon is also displayed on the screen.
• Press the light button again to turn the light OFF.
When the light is turned ON
When the light is turned OFF
Light button
105
OPERATION AND SETTING
Basic Status Display
TECH TIPS
•
If no light is connected to the drive unit, setting [Backlight] in the cycle computer setting menu to [MANUAL] will allow you to turn the backlight ON/OFF (only) using the light button on the cycle computer. However, even if the backlight is turned ON, the icon showing that the light is ON will not be displayed on the screen.
EW-EN100
The light cannot be turned OFF by pressing the button while riding.
1.
Hold the button down until the light turns ON (around two seconds).
When the light turns ON, LED1 will flash.
LED1
Button
Basic Status Display
SC-E6100/SC-E7000
This displays the status of the bicycle and traveling data. The gear position is only displayed for electronic gear shifting.
106
OPERATION AND SETTING
Basic Status Display
The display may vary depending on the connected electronic gear shifter.
< SC-E6100 basic screen >
(I) (J)
< SC-E7000 basic screen >
(A) (J) (K) (D) (B)
(H)
(A)
(G)
(F)
(E)
(D)
(K)
(F) (G)
(B)
(C)
(A) Battery level indicator
Gear position display
Current gear position
(F)
(G)
Current assist mode
Current speed
(B)
Start mode gear position
*1
(H)
Current time
Gear shifting advice
*2
Displayed when providing gear shifting advice based on the status of the bicycle.
(I)
Light icon
Displayed when the light connected to the drive unit is ON.
(C)
Traveling data display
(J)
Bluetooth
®
LE icon
Only displayed when an external device is connected over Bluetooth
®
LE.
(D)
(E)
Gear shifting mode
*3
[Auto] / [A]: Displayed for the auto gear shifting mode.
[Manual] / [M]: Displayed for the manual gear shifting mode.
Assist gauge
Displays the assist level.
(K)
Maintenance alert
Indicates that maintenance is required.
Contact your place of purchase or a bicycle dealer if this icon is displayed.
*1 Electronic gear shifting/internal geared hub models only.
*2 Only for electronic gear shifting with the gear shifting mode set to [Manual].
*3 [Manual] will always be displayed for rear derailleur models.
107
OPERATION AND SETTING
Basic Status Display
EW-EN100
The LEDs indicate the following statuses.
• Current battery level
• Current assist mode
Refer to "Battery level indicator" (next section) in
"OPERATION AND SETTING" and "Switching the
Assist Mode" in "OPERATION AND SETTING."
LED
Battery level indicator
This allows you to check the battery level while riding.
`
SC-E6100/SC-E7000
The battery level is shown as an icon.
Display Battery level
100 - 81%
80 - 61%
60 - 41%
40 - 21%
20 - 1%
0%
108
OPERATION AND SETTING
Basic Status Display
TECH TIPS
•
The cycle computer's battery level uses zero to indicate a battery level where assist cannot be performed. With the SHIMANO STEPS system, the light can be turned ON for a while even if assist stops due to a low battery. Therefore, the battery level indicated on the battery may differ from the above battery level.
`
EW-EN100
LED2 shows the battery level when the power is ON.
LED2 display Battery level
(lit up)
100 - 21%
LED2
20% or less
(lit up)
(flashing)
Nearly empty
109
OPERATION AND SETTING
Switching the Assist Mode
Switching the Assist Mode
Switching the assist mode with the switch unit
1.
Press Assist-X or Assist-Y.
Assist
X
A
Y
< SC-E6100 > < SC-E7000 >
Function button
X
Y
X
[HIGH]
Y
[NORM]
[ECO]
[OFF]
Function button
[WALK]
Hold Y down
Press X
TECH TIPS
•
If no assist switch is connected, you can also hold down the function button to switch to assist mode. However, it cannot be switched to [WALK] mode.
•
If a switch unit is connected to EW-EN100, the LED will indicate the assist mode
(as shown in the next section).
110
OPERATION AND SETTING
Switching the Assist Mode
Switching the assist mode with EW-EN100
Explain to the customer that it is not recommended to operate the device while riding.
1.
Press the button.
The assist mode switches each time the button is pressed. LED1 display switches each time the assist mode is switched.
LED1 indication
(off)
Assist mode
[OFF]
Button
LED1
(lit up) [ECO]
Button (lit up) [NORM]
(lit up)
(off)
[HIGH]
[OFF]
111
OPERATION AND SETTING
Walk Assist Mode
Walk Assist Mode
• The use of the walk assist mode function is prohibited by law in some regions.
• The walk assist function operates at a maximum of 6 km/h. During electronic gear shifting, the assist level and speed are controlled by the gear position.
• Switching to walk assist mode requires a switch unit that has been assigned the change assist mode function.
Switching to walk assist mode
1.
Stop the bicycle.
Release your feet from the pedals.
2.
Hold down Assist-Y until it reaches the following state (approximately two seconds).
• SC-E6100: The assist mode shown on the display switches to [WALK].
112
OPERATION AND SETTING
Walk Assist Mode
• EW-EN100: LED1 lights up blue.
X
A
Y
Assist
Y
< SC-E6100 >
< SC-E7000 >
< EW-EN100 >
Assist OFF
Walk assist mode enabled
LED1
NOTICE
•
If it is impossible to switch to walk assist mode for any reason (the bicycle is not stopped, there is pressure applied to the pedals, etc.), a warning sound will be played.
TECH TIPS
•
If nothing is done for one minute after switching to walk assist mode, it will switch back to the assist mode that was selected before switching to walk assist mode.
113
OPERATION AND SETTING
Walk Assist Mode
Walk assist mode operation
Prior to operation, firmly grip the handlebar and note your surroundings. When walk assist begins, the bicycle will be driven by the drive unit.
1.
Continue to press Assist-Y while in walk assist mode.
• Walk assist will function only while Assist-Y is pressed.
• If a switch unit is connected to EW-EN100, LED1 will flash blue when walk assist starts.
< SC-E6100 >
Assist
X
A
Y
Y
< EW-EN100 >
Walk assist mode enabled
Walk assist started
LED1
2.
Carefully push the bicycle together with walk assist.
114
OPERATION AND SETTING
Walk Assist Mode
3.
Removing your finger from Assist-Y will stop walk assist.
< SC-E6100 >
Walk assist running
< EW-EN100 >
Walk assist mode enabled
LED1
4.
Press Assist-X to exit walk assist mode.
Assist
X
A
Y
X
< SC-E6100 >
< EW-EN100 >
Walk assist
mode enabled
Assist OFF
LED1
115
OPERATION AND SETTING
Switching Traveling Data Display (SC-E6100)
Switching Traveling Data Display (SC-E6100)
1.
Switch the traveling data display.
The traveling data display will switch each time any of the following is performed.
• Press Assist-A.
• Press the cycle computer's function button.
X
A
Y
Assist
Function button
[DST]
[ODO]
[RANGE]
[RANGE]
Traveling data display
[CADENCE]
[MAX]
[AVG]
[TIME]
Display item
[DST]
[ODO]
[RANGE]
Traveling distance
Traveling range*1
Explanation
Cumulative distance
[RANGE]
[TIME]
[AVG]
[MAX]
Traveling range for each assist mode*1*2*3
Traveling time*3
Average speed*3
Maximum speed*3
[CADENCE]
Crank rotation speed*3
*1 The traveling range should be used as a reference only.
*2 This will be displayed as shown in the figure below. The gear position cannot be displayed while this is being shown.
*3 This item is optional. Whether to show this or not can be set by connecting E-TUBE PROJECT. For details,
refer to “Items Configurable in E-TUBE PROJECT” in “CONNECTION AND COMMUNICATION WITH
DEVICES”.
116
OPERATION AND SETTING
Switching Traveling Data Display (SC-E6100)
Resetting the traveling distance
Reset the traveling distance displayed on the basic screen. When the traveling distance is reset,
[TIME] (traveling time), [AVG] (average speed), and [MAX] (maximum speed) will also be reset.
1.
Press Assist-A or the function button to switch the traveling data display to [DST].
Assist
X
A
Y
Function button
2.
Continue to hold Assist-A or the function button until the number displayed for [DST] flashes.
Assist
X
A
Y
Function button
3.
Press Assist-A or the function button again.
• The traveling data is cleared.
TECH TIPS
•
If nothing is done for five seconds after the number for [DST] begins flashing, it will stop flashing and the screen will return to the basic screen.
117
OPERATION AND SETTING
Switching Traveling Data Display (SC-E7000)
Switching Traveling Data Display (SC-E7000)
1.
Press Assist-A or the function button.
The traveling data display will switch each time it is pressed.
Assist
X
A
Y
Function button
Display item
-
[DST]
[ODO]
[RNG]
[TME]
[AVG]
[MAX]
[CAD]
[CLK]
118
Current speed
[DST]
[ODO]
[RNG]
[TME]
[AVG]
[MAX]
[CAD]
[CLK]
Explanation
Current speed
Traveling distance
Cumulative distance
Traveling range*1*2
Traveling time*3
Average speed*3
Maximum speed*3
Crank rotation speed*3*4
Current time*3
OPERATION AND SETTING
Switching Traveling Data Display (SC-E7000)
*1 The battery level is not displayed while displaying [RNG]. The traveling range should be used as a reference only.
*2 When walk assistance is functioning, the [RNG] screen display changes to [RNG ---].
*3 This item is optional. Whether to show this or not can be set by connecting E-TUBE PROJECT. For details,
refer to “Items Configurable in E-TUBE PROJECT” in “CONNECTION AND COMMUNICATION WITH
DEVICES”.
*4 Electronic gear shifting only
TECH TIPS
•
The screen will switch back to displaying the speed once 60 seconds have passed after displaying the traveling data.
•
Pressing the function button with the speed information displayed will switch the displayed traveling data in sequence from [DST].
Resetting the traveling distance
Reset the traveling distance displayed on the basic screen. When the traveling distance is reset,
[TME] (traveling time), [AVG] (average speed), and [MAX] (maximum speed) will also be reset.
1.
Press Assist-A or the function button to switch the traveling data display to [DST].
Assist
X
A
Y
Function button
2.
Continue to hold Assist-A or the function button until the number displayed for [DST] flashes.
Assist
X
A
Y
Function button
3.
Press Assist-A or the function button.
• The traveling data is cleared.
119
OPERATION AND SETTING
Switching the Gear Shifting Mode
TECH TIPS
•
If nothing is done for five seconds after the number for [DST] begins flashing, it will stop flashing and the screen will return to the basic screen.
Switching the Gear Shifting Mode
It is possible to switch between automatic and manual gear shifting for electronic gear shifting internal geared hub models.
NOTICE
•
This works for 5-speed and 8-speed electronic gear shifting internal geared hubs.
1.
Press Shift-A while the basic screen is displayed.
The setting switches between [Manual] and [Auto] each time Shift-A is pressed.
< SC-E6100 >
Automatic Manual
Gear shifting
X
A
Y
< SC-E7000 >
Automatic
Manual
120
OPERATION AND SETTING
Setting Menu
Selectable items
[Auto]
[Manual]
Explanation
Automatically shifts gears based on the load on the pedals.
Gears are shifted by operating the shifting switch.
NOTICE
•
[Manual] will be shown on the display and cannot be changed for electronic gear shifting rear derailleur models or mechanical gear shifting.
Setting Menu
Startup (SC-E6100)
Display the SC-E6100 setting menu.
1.
Stop the bicycle.
2.
Perform the following to switch to the setting menu.
• Ensure that [DST] is not being displayed on the screen, and then hold Assist-A or the function button until the screen switches to the setting menu.
• Hold down Assist-X and Assist-Y together until the screen switches to the setting menu.
Assist
X
A
Y
Function button
< Basic screen > < Setting menu screen > or
Assist
X
A
Y
X
Y
3.
Select a menu item.
(1) Press Assist-X or Assist-Y to move the cursor.
121
OPERATION AND SETTING
Setting Menu
(2) Press Assist-A or the function button.
* The display switches to the screen for the selected item.
Assist
X
A
Y
X
Y
X
A
Y
Assist
Function button
Selectable items Explanation
[Clear]
[Clock]
[Start mode]*1
[Backlight]
[Brightness]
[Beep]
[Unit]
[Language]
[Font color]
[Adjust]*2
Resets the traveling distance and display settings.
Sets the current time.
Automatically shifts to the set gear position when the bicycle starts from a stop.
Sets the display backlight.
Sets the display brightness.
Turns the operation sound ON/OFF.
Switches the display unit between km and mile.
Sets the display language.
[Shift timing]*2
[Shifting advice]*2
[RD protection reset]*3
[Display speed]
Switches the font color between black and white.
Adjusts gear shifting for the electronic gear shifter.
Adjusts the gear shifting timing during automatic gear shifting. Also sets the timing at which gear shifting advice is displayed.
Sets whether to display the recommended gear shifting timing on the cycle computer during manual gear shifting.
Performs RD protection reset.
Adjusts the displayed speed when there is a difference between the speed displayed on the cycle computer and other devices.
[Exit] Returns to the basic screen.
*1 Internal electric gear shifting only.
*2 Electronic gear shifting only.
*3 Electronic gear shifting rear derailleur models only.
122
OPERATION AND SETTING
Setting Menu
Startup (SC-E7000)
Display the SC-E7000 setting menu.
NOTICE
•
If assist switch is not connected, the setting menu cannot be displayed.
1.
Stop the bicycle.
2.
Perform the following to switch to the setting menu.
• Ensure that [DST] is not being displayed on the screen, and then hold Assist-A or the function button until the screen switches to the setting menu.
• Hold down Assist-X and Assist-Y together until the screen switches to the setting menu.
< Main screen >
Assist
X
A
Y
Function button or
Assist
< Setting menu screen >
X
A
Y
X
Y
3.
Select a menu item.
(1) Press Assist-X or Assist-Y to move the cursor.
(2) Press Assist-A or the function button.
* The display switches to the screen for the selected item.
Assist
X
A
Y
X
Y
X
A
Y
Assist
Function button
123
OPERATION AND SETTING
Setting Menu
Selectable items
[Clear]
Explanation
Resets the traveling distance and display settings.
[Clock]
[Start mode]*1
[Light]
[Beep]
[Unit]
[Language]
[Font color]
[Adjust]*1
[Shift timing]*1
[RD protection reset]*2
Sets the current time.
Automatically shifts to the set gear position when the bicycle starts from a stop.
Turns the light connected to the drive unit ON/OFF.
Turns the operation sound ON/OFF.
Switches the display unit between km and mile.
Sets the display language.
Switches the font color between black and white.
Adjusts gear shifting for the electronic gear shifter.
Not used.
Performs RD protection reset.
[Display speed]
Adjusts the displayed speed when there is a difference between the speed displayed on the cycle computer and other devices.
Returns to the basic screen.
[Exit]
*1 Electronic gear shifting only.
*2 Electronic gear shifting rear derailleur models only.
[Clear] Setting reset
Resets the traveling distance and display settings.
1.
Display the [Clear] menu.
(1) Display the setting menu.
(2) Press Assist-X or Assist-Y, select [Clear], and then press Assist-A or the function button.
124
OPERATION AND SETTING
Setting Menu
2.
Press Assist-X or Assist-Y to select the item to reset.
< SC-E6100 > < SC-E7000 >
X
A
Y
Assist
X
Y
Selectable items
[Exit] Returns to the setting menu.
Explanation
[DST]
Resets the traveling distance.
When the traveling distance is reset, [TIME] / [TME] (traveling time),
[AVG] (average speed), and [MAX] (maximum speed) will also be reset.
Resets the display settings.
[Default]*1
*1 SC-E6100 only
Items and default values reset by [Default] are as follows:
[Backlight]
[Unit]
[ON]
[km]
[Brightness]
[Language]
[3]
[English]
[Beep]
[Font color]
[ON]
[White]
3.
Press Assist-A or the function button to reset the selected item.
The display will automatically return to the setting menu.
[Clock] Time setting
Sets the current time. First set the "Hour" and then the "Minute." When setting numbers in
steps 2 and 4, you can hold Assist-X or Assist-Y to quickly change numbers.
1.
Display the [Clock] menu.
(1) Display the setting menu.
(2) Press Assist-X or Assist-Y, select [Clock], and then press Assist-A or the function button.
125
OPERATION AND SETTING
Setting Menu
2.
Press Assist-X or Assist-Y to change the "Hour" number.
• Press Assist-X to increase the number.
• Press Assist-Y to decrease the number.
< SC-E6100 > < SC-E7000 >
X
A
Y
Assist
X
Y
3.
Press Assist-A or the function button to finalize the setting.
The cursor moves to the "Minute" number.
Assist
X
A
Y
Function button
4.
Press Assist-X or Assist-Y to change the "Minute" number.
• Press Assist-X to increase the number.
• Press Assist-Y to decrease the number.
X
A
Y
Assist
X
Y
126
OPERATION AND SETTING
Setting Menu
5.
Press Assist-A or the function button to finalize the setting.
The display will automatically return to the setting menu.
X
A
Y
Assist
Function button
[Start mode] Start mode setting
Automatically shifts to the set gear position when the bicycle starts from a stop.
1.
Display the [Start mode] menu.
(1) Display the setting menu.
(2) Press Assist-X or Assist-Y, select [Start mode], and then press Assist-A or the function button.
2.
Press Assist-X or Assist-Y to select the item to set.
< SC-E6100 > < SC-E7000 >
X
A
Y
Assist
X
Y
Selectable items
[OFF]
[1 - 11]
Explanation
Do not set the start mode.
Select the gear position from 1 to 11.
127
OPERATION AND SETTING
Setting Menu
3.
Press Assist-A or the function button to finalize the selected setting.
The display will automatically return to the setting menu.
X
A
Y
Assist
Function button
[Backlight] Backlight setting (SC-E6100)
Sets the display backlight.
1.
Display the [Backlight] menu.
(1) Display the setting menu.
(2) Press Assist-X or Assist-Y, select [Backlight], and then press Assist-A or the function button.
2.
Press Assist-X or Assist-Y to select the item to set.
X
A
Y
Assist
X
Y
[ON]
Selectable items
[OFF]
[MANUAL]
Explanation
Sets the backlight to always be ON.
Sets the backlight to always be OFF.
The backlight will turn ON/OFF when the light connected to the drive unit is turned ON/OFF. If no light is connected, the backlight can be turned ON/
OFF by operating the cycle computer's light button.
128
OPERATION AND SETTING
Setting Menu
3.
Press Assist-A or the function button to finalize the selected setting.
The display will automatically return to the setting menu.
Assist
X
A
Y
Function button
[Brightness] Backlight display brightness setting (SC-E6100)
Sets the display brightness.
1.
Display the [Brightness] menu.
(1) Display the setting menu.
(2) Press Assist-X or Assist-Y, select [Brightness], and then press Assist-A or the function button.
2.
Press Assist-X or Assist-Y to adjust the brightness of the display.
It can be set to one of five brightness levels.
X
A
Y
Assist
X
Y
3.
Press Assist-A or the function button to finalize the setting.
The display will automatically return to the setting menu.
Assist
X
A
Y
Function button
129
OPERATION AND SETTING
Setting Menu
[Light] Light ON/OFF (SC-E7000)
Turns the light connected to the drive unit ON/OFF.
1.
Display the [Light] menu.
(1) Display the setting menu.
(2) Press Assist-X or Assist-Y, select [Light], and then press Assist-A or the function button.
2.
Press Assist-X or Assist-Y to select the item to set.
X
A
Y
Assist
X
Y
Configurable items
[ON]
[OFF]
Sets the light to always be ON.
Sets the light to always be OFF.
Explanation
3.
Press Assist-A or the function button to finalize the setting.
The display will automatically return to the setting menu.
X
A
Y
Assist
Function button
[Beep] Beep setting
Turns the operation sound ON/OFF. Even if this is set to [OFF], a beep will sound when there is an incorrect operation, system malfunction, etc.
1.
Display the [Beep] menu.
(1) Display the setting menu.
(2) Press Assist-X or Assist-Y, select [Beep], and then press Assist-A or the function button.
130
OPERATION AND SETTING
Setting Menu
2.
Press Assist-X or Assist-Y to select the item to set.
< SC-E6100 > < SC-E7000 >
X
A
Y
Assist
X
Y
[ON]
Selectable items
[OFF]
Turns the operation sound ON.
Turns the operation sound OFF.
Explanation
3.
Press Assist-A or the function button to finalize the selected setting.
The display will automatically return to the setting menu.
Assist
X
A
Y
Function button
[Unit] Km/mile switch
Switches the display unit between km and mile.
1.
Display the [Unit] menu.
(1) Display the setting menu.
(2) Press Assist-X or Assist-Y, select [Unit], and then press Assist-A or the function button.
131
OPERATION AND SETTING
Setting Menu
2.
Press Assist-X or Assist-Y to select the item to set.
< SC-E6100 > < SC-E7000 >
X
A
Y
Assist
X
Y
[km]
Selectable items
[mile]
Display in km.
Display in miles.
Explanation
3.
Press Assist-A or the function button to finalize the selected setting.
The display will automatically return to the setting menu.
X
A
Y
Assist
Function button
[Language] Language setting
Sets the display language.
1.
Display the [Language] menu.
(1) Display the setting menu.
(2) Press Assist-X or Assist-Y, select [Language], and then press Assist-A or the function button.
132
OPERATION AND SETTING
Setting Menu
2.
Press Assist-X or Assist-Y to select the item to set.
< SC-E6100 > < SC-E7000 >
X
A
Y
Assist
X
Y
Selectable items
[English]
[Français]
[Deutsch]
[Nederlands]
[Italiano]
[Español]
English
French
German
Dutch
Italian
Spanish
Explanation
3.
Press Assist-A or the function button to finalize the selected setting.
The display will automatically return to the setting menu.
Assist
X
A
Y
Function button
[Font color] Font color setting
Switches the font color between black and white.
1.
Display the [Font color] menu.
(1) Display the setting menu.
(2) Press Assist-X or Assist-Y, select [Font color], and then press Assist-A or the function button.
133
OPERATION AND SETTING
Setting Menu
2.
Press Assist-X or Assist-Y to select the item to set.
< SC-E6100 >
White Black
X
A
Y
Assist
X
Y
< SC-E7000 >
White
Black
Selectable items
[White]
[Black]
Explanation
Displays white text on a black background.
Displays black text on a white background.
3.
Press Assist-A or the function button to finalize the selected setting.
The display will automatically return to the setting menu.
Assist
X
A
Y
Function button
134
OPERATION AND SETTING
Setting Menu
[Adjust] Gear shifting adjustment with the electronic gear shifting unit
Adjusts gear shifting for the electronic shifting unit.
CAUTION
•
Perform adjustment only when gear shifting feels unusual.
Under normal conditions, performing unnecessary adjustment may worsen gear shifting performance.
Improper adjustment may cause gear engagement skipping, resulting in an accidental fall.
NOTICE
•
Mount the bicycle to a maintenance stand or otherwise secure it in place so that the rear wheel can be spun freely.
TECH TIPS
•
The adjustment range varies for the rear derailleur (-16 to +16) and internal geared hub (motor unit) (-4 to +4). This section uses screens from a rear derailleur model for explanation.
135
OPERATION AND SETTING
Setting Menu
`
Checking the setting
First check whether the [Adjust] setting is [0].
1.
Display the [Adjust] menu to check the current setting.
(1) Display the setting menu.
(2) Press Assist-X or Assist-Y, select [Adjust], and then press Assist-A or the function button.
(3) Check the number in the center of the screen in the [Adjust] menu.
–
Number is [0]: Proceed to "Adjusting when the setting value is [0]".
–
Number is not [0]: Proceed to "Adjusting when the setting value is not [0]".
< SC-E6100 > < SC-E7000 >
`
Adjusting when the setting value is [0]
If the setting value is [0], adjust the setting value one step at a time with [0] as the reference value.
1.
Press Assist-X or Assist-Y to adjust the setting value one step in the positive or negative direction.
< SC-E6100 > < SC-E7000 >
X
A
Y
Assist
X
Y
136
OPERATION AND SETTING
Setting Menu
2.
Press Shift-X or Shift-Y, select [OK], and then press Assist-A or the function button.
The adjusted value is set and the screen returns to the basic screen.
Gear shifting
X
A
Y
< SC-E6100 > < SC-E7000 >
X
Y
X
A
Y
Assist
Function button
3.
Press Shift-X and Shift-Y while turning the crank, and try shifting gears.
Check the symptom compared with the value prior to adjustment.
137
OPERATION AND SETTING
Setting Menu
4.
Proceed to adjust according to the symptom, as shown below.
Change the adjustment value according to the symptom, and repeat the following until the abnormal noise or unusual feel is resolved.
If the symptom is improved, or there is no noticeable change
(1) Refer to "Checking the setting" and return to the [Adjust] menu.
(2) Change the adjustment value another step in the same direction (positive or negative) as the change that was just made.
(3) Return to the basic screen, and once again shift gears to check the symptom.
< SC-E6100 > < SC-E7000 >
If the symptom is worse
(1) Refer to "Checking the setting" and return to the [Adjust] menu.
(2) Change the adjustment value two steps in the opposite direction (positive or negative) as the change that was just made.
(3) Return to the basic screen, and once again shift gears to check the symptom.
< SC-E6100 > < SC-E7000 >
138
OPERATION AND SETTING
Setting Menu
5.
Finally, ride the bicycle and try shifting gears to check that the abnormal noise or unusual feel has been resolved.
`
Adjusting when the setting value is not [0]
If the setting value is not [0], set the setting value to [0] prior to adjusting.
1.
Press Assist-X or Assist-Y to set the number back to [0].
< SC-E6100 > < SC-E7000 >
X
A
Y
Assist
X
Y
2.
Press Shift-X or Shift-Y, select [OK], and then press Assist-A or the function button.
Gear shifting
X
A
Y
< SC-E6100 > < SC-E7000 >
X
Y
X
A
Y
Assist
Function button
3.
Press Shift-X and Shift-Y while turning the crank, and try shifting gears.
Check the symptom compared with the value prior to adjustment. Refer to step 4 in
"Adjusting when the setting value is [0]" and adjust according to the symptom.
139
OPERATION AND SETTING
Setting Menu
4.
Finally, ride the bicycle and try shifting gears to check that the abnormal noise or unusual feel has been resolved.
[Shift timing] Automatic gear shifting timing setting
Adjusts the gear shifting timing during automatic gear shifting. For SC-E6100, also sets the timing at which gear shifting advice is displayed.
1.
Display the [Shift timing] menu.
(1) Display the setting menu.
(2) Press Assist-X or Assist-Y, select [Shift timing], and then press Assist-A or the function button.
2.
Press Assist-X or Assist-Y to adjust the number.
• Press Assist-X to increase the number. At larger numbers, gear shifting timing and manual gear shifting advice will be displayed at a lower pedal load. Pedaling will feel lighter to the rider.
• Press Assist-Y to decrease the number. At smaller numbers, gear shifting timing and manual gear shifting advice will be displayed at a higher pedal load. Pedaling will feel heavier to the rider.
< SC-E6100 > < SC-E7000 >
X
A
Y
Assist
X
Y
3.
Press Assist-A or the function button to finalize the selected setting.
The display will automatically return to the setting menu.
Assist
X
A
Y
Function button
140
OPERATION AND SETTING
Setting Menu
[Shifting advice] Gear shifting advice setting (SC-E6100)
Sets whether to display the recommended gear shifting timing on the cycle computer during manual gear shifting.
1.
Display the [Shifting advice] menu.
(1) Display the setting menu.
(2) Press Assist-X or Assist-Y, select [Shifting advice], and then press Assist-A or the function button.
2.
Press Assist-X or Assist-Y to select the item to set.
Assist
X
A
Y
X
Y
[ON]
Selectable items
[OFF]
Explanation
Enables the gear shifting advice function, which displays an icon to notify the user of the recommended timing for gear shifting during manual gear shifting.
Disables the gear shifting advice function.
3.
Press Assist-A or the function button to finalize the selected setting.
Assist
X
A
Y
Function button
141
OPERATION AND SETTING
Setting Menu
[RD protection reset] Reset RD protection
In order to protect the system from falls etc., the RD protection function will operate when the rear derailleur is subjected to a strong impact. The connection between the motor and the link will be momentarily severed so that the rear derailleur can no longer operate. When RD protection reset is run, it will restore the connection between the motor and the link, and recover the rear derailleur from the RD protection state.
NOTICE
•
Mount the bicycle to a maintenance stand or otherwise secure it in place so that the rear wheel can be spun freely.
1.
Display the [RD protection reset] menu.
(1) Display the setting menu.
(2) Press Assist-X or Assist-Y, select [RD protection reset], and then press Assist-A or the function button.
2.
Press Assist-X or Assist-Y and select [OK].
< SC-E6100 > < SC-E7000 >
X
A
Y
Assist
X
Y
[OK]
Selectable items
[Cancel]
Performs RD protection reset.
Returns to the setting menu.
Explanation
142
OPERATION AND SETTING
Setting Menu
3.
Press Assist-A or the function button.
< SC-E6100 >
Assist
X
A
Y
Function button
< SC-E7000 >
4.
Turn the crank.
The rear derailleur moves, and the connection between the motor and link is restored.
[Display speed] Adjusting the display speed
Adjusts the displayed speed when there is a difference between the speed displayed on the cycle computer and other devices.
1.
Display the [Display speed] menu.
(1) Display the setting menu.
(2) Press Assist-X or Assist-Y, select [Display speed], and then press Assist-A or the function button.
2.
Press Assist-X or Assist-Y to adjust the number.
• Press Assist-X to increase the number. The number displayed for the speed increases.
• Press Assist-Y to decrease the number. The number displayed for the speed decreases.
< SC-E6100 > < SC-E7000 >
X
A
Y
Assist
X
Y
143
OPERATION AND SETTING
Setting Mode (EW-EN100)
3.
Press Assist-A or the function button to finalize the setting.
The display will automatically return to the setting menu.
Assist
X
A
Y
Function button
NOTICE
•
If the display on the cycle computer is adjusted, the actual speed may be higher than the displayed speed. Keep this in mind if riding in an area with a speed limit.
[Exit] Close setting menu screen
Returns to the basic screen.
1.
On the setting screen, press Assist-X or Assist-Y, select [Exit], and then press Assist-A or the function button.
Updating drive unit backup data
The cycle computer has a function to automatically back up drive unit settings. Settings can be recalled by connecting the cycle computer to E-TUBE PROJECT, even if the drive unit is malfunctioning.
Setting Mode (EW-EN100)
It is impossible to switch to the setting mode when riding the bicycle.
RD protection reset
In order to protect the system from falls etc., the RD protection function will operate when the rear derailleur is subjected to a strong impact. The connection between the motor and the link will be momentarily severed so that the rear derailleur can no longer operate. When RD protection reset is run, it will restore the connection between the motor and the link, and recover the rear derailleur from the RD protection state.
144
OPERATION AND SETTING
Setting Mode (EW-EN100)
NOTICE
•
Mount the bicycle to a maintenance stand or otherwise secure it in place so that the rear wheel can be spun freely.
•
This function is enabled for electronic gear shifting rear derailleur models only. If an electronic gear shifting rear derailleur is not connected, the system will not switch to the setting mode even if the operation described here is performed.
1.
Hold the button down (for roughly eight seconds) until LED1 flashes red.
Once LED is flashing, release the button. When only LED1 is flashing red, the system is in the RD protection reset mode.
LED2
LED1
Button
2.
Turn the crank arm.
The rear derailleur moves, and the connection between the motor and link is restored.
Adjust
Adjust gear shifting for the electronic gear shifting rear derailleur.
• A switch unit configured as a shifting switch is required to set this.
• In the case of electronic gear shifting (internal geared hub specifications), gear shifting adjustment is possible from E-TUBE PROJECT. Refer to the help manual for E-TUBE PROJECT for details.
145
OPERATION AND SETTING
Setting Mode (EW-EN100)
NOTICE
•
Mount the bicycle to a maintenance stand or otherwise secure it in place so that the rear wheel can be spun freely.
•
Perform adjustment only when gear shifting feels unusual. Under normal conditions, performing unnecessary adjustment may worsen gear shifting performance.
1.
Turn the main power ON.
2.
Shift the rear derailleur to the fifth gear position from the largest sprocket.
Guide pulley
Largest sprocket
3.
Hold the button down (for approximately five seconds) until LED1 lights up red.
Once LED1 is lit up, release the button. When only LED1 is lit up red, the system is in the adjust mode.
LED2
LED1
Button
146
OPERATION AND SETTING
Setting Mode (EW-EN100)
NOTICE
•
Note that if you keep pressing the button after LED1 lights up red, LED1 will flash red and RD protection reset will start.
4.
Press Shift-Y while turning the crank, and move the guide pulley toward the largest sprocket.
Move it to the position where the chain makes contact with the fourth gear and a subtle noise is heard.
Gear shifting
X
A
Y
Y
TECH TIPS
•
The guide pulley can move 16 steps inward and 16 steps outward from the initial position, for a total of 33 positions.
5.
Press Shift-X five times to move the guide pulley five steps toward the smallest sprocket.
This position will serve as the target for adjustment.
Gear shifting
X
A
Y
X
147
OPERATION AND SETTING
Setting Mode (EW-EN100)
6.
Press the EW-EN100 button.
The adjustment change is finalized and the system exits adjust mode.
Button
LED1
7.
Press Shift-X and Shift-Y while turning the crank, and try shifting gears.
If fine adjustment is required, return to step 3 and repeat the rear derailleur adjustment
process.
148
OPERATION AND SETTING
Battery LED Error Indications
Battery LED Error Indications
The battery LEDs are used to notify the user of system malfunctions, etc.
Error indication type
Indication condition LED display*1
System malfunction
Temperature protection
Security authentication error
Charge error
Battery malfunction
Communication error with the bicycle system
If the temperature exceeds the guaranteed operating range, the battery output is turned OFF.
• Genuine drive unit not connected
• Cable disconnected
An error occurred during charging
Electrical failure inside the battery
Remedy
Check that the electric wire is not loose, and that it is appropriately connected. If the situation is not improved, contact a distributor.
Leave the battery in a cool place away from direct sunlight until the internal temperature of the battery decreases sufficiently. If the situation is not improved, contact a distributor.
Connect a genuine drive unit and battery. Check the status of the electric wire. If the situation is not improved, contact a distributor.
Detach the connector between the battery and the battery charger, and press the power switch with only the battery connected. If an error appears with only the battery connected, contact a distributor.
Use the battery power button to turn the power OFF, and then turn the power back ON.
*1 Off Lit Flashing
149
OPERATION AND SETTING
Cycle Computer Error Messages
Cycle Computer Error Messages
Warnings
If the situation is resolved, this indication will disappear. If the situation does not improve, consult an distributor.
< SC-E6100 > < SC-E7000 >
Code
W011
W013
W020
Indication condition
The traveling speed cannot be detected.
If the temperature exceeds the guaranteed operating range, the battery output is turned OFF.
Operational restrictions while displayed
The maximum speed up to which assist is provided will be lower than normal.
Initialization did not complete normally for the torque sensor.
Assistance will be lower than normal.
No system functions will start.
Remedy
Check the following:
• Whether the speed sensor is installed in the correct position.
• Whether the magnet included with the rotor has not come off.
Refer to the Disc Brake section of General
Operations for steps on reattaching the magnet. If the situation does not improve, consult an distributor.
Press the battery power button without stepping on the pedal to turn the power
ON again.
If it has exceeded the temperature in which discharge is possible, leave the battery in a cool place away from direct sunlight until the internal temperature of the battery decreases sufficiently. If it is below the temperature in which discharge is possible, leave the battery indoors, etc. until its internal temperature is at a suitable temperature.
150
OPERATION AND SETTING
Cycle Computer Error Messages
W032
The installed derailleur differs from the derailleur configured in the system.
Unable to perform gear shifting.
Switch the installed derailleur for a derailleur that is configured in the system. Or, confirm the current system status on E-TUBE PROJECT.
Errors
If an error message is displayed on the entire screen, follow one of the procedures below to reset the display.
• Press the battery power switch to turn the power OFF.
• Remove the battery from the mount.
If the situation does not improve even after turning the power back ON, consult with a distributor.
< SC-E6100 > < SC-E7000 >
Code
E010
E013
Indication condition
A system error was detected.
An error was detected in the drive unit’s firmware.
Operational restrictions while displayed
Assist will not be provided when riding.
Assist will not be provided when riding.
E014
The speed sensor may be installed in the wrong position.
Assist will not be provided when riding.
Remedy
Use the battery power button to turn the power OFF, and then turn the power back
ON.
Consult with a distributor.
Check whether the speed sensor is installed in the correct position.
If the speed sensor is not in the correct position, the error will be resolved by installing it in the correct position and riding the bicycle for a little while.
151
OPERATION AND SETTING
Cycle Computer Error Messages
E020
E021
E022
E023
E024
E025
E030
E033
E043
A communication error between the battery and drive unit was detected.
The battery connected to the drive unit is compliant with system standards, but is not compatible.
The battery connected to the drive unit is not compliant with system standards.
Electrical failure inside the battery
Communication error with the bicycle system
This is displayed when a genuine drive unit is not connected.
This is displayed if any of the cables are disconnected.
The installed derailleur differs from the derailleur configured in the system.
The current firmware is not compatible with this system.
The cycle computer’s firmware may be partially corrupt.
Assist will not be provided when riding.
Assist will not be provided when riding.
No system functions will start.
No system functions will start.
No system functions will start.
No system functions will start.
Assist will not be provided when riding.
Assist will not be provided when riding.
Assist will not be provided when riding.
Use the battery power button to turn the power OFF, and then turn the power back
ON.
Use the battery power button to turn the power OFF, and then turn the power back
ON.
Use the battery power button to turn the power OFF, and then turn the power back
ON.
Use the battery power button to turn the power OFF, and then turn the power back
ON.
Make sure that the cable is not loose or improperly connected.
Connect a genuine battery and drive unit.
Check the condition of the cables.
Connect to E-TUBE PROJECT and update to the correct settings.
Connect to E-TUBE PROJECT and update all units for the assist bicycle to their latest firmware versions.
Consult with a distributor.
152
OPERATION AND SETTING
EW-EN100 Error Indication
Maintenance alert
This notifies the user that the bicycle requires maintenance. An icon is displayed on the cycle computer screen when the bicycle reaches the set odometer or date. You must connect to
E-TUBE PROJECT to configure this setting. Refer to the help manual for E-TUBE PROJECT for details.
< SC-E6100 > < SC-E7000 >
EW-EN100 Error Indication
When an error occurs, the two LEDs on EW-EN100 will quickly flash red at the same time.
LED2
LED1
If this occurs, follow one of the procedures below to reset the indication.
• Press the battery power switch to turn the power OFF.
• Remove the battery from the mount.
If the situation does not improve even after turning the power back ON, consult with a distributor.
153
CONNECTION AND COMMUNICATION WITH DEVICES
E-TUBE PROJECT
CONNECTION AND
COMMUNICATION WITH DEVICES
E-TUBE PROJECT
Connecting the bicycle to a device allows you to configure the system, update firmware, and more.
E-TUBE PROJECT is needed to configure SHIMANO STEPS and to update firmware.
Download E-TUBE PROJECT from our support website (https://e-tubeproject.shimano.com).
For information on how to install E-TUBE PROJECT, check the support website.
TECH TIPS
•
SM-PCE1 is needed to connect SHIMANO STEPS to a PC. SM-JC40/JC41 will be needed in the following situations.
–
If there are no free E-TUBE ports on the cycle computer, such as when electronic gear shifting is used
–
If connecting the switch unit by itself to the PC
•
Firmware is subject to change without notice.
•
PC connection and communication are not possible when charging the battery. Do not connect to a device while the battery is being charged.
Drive unit setting backup function
To check the drive unit settings backed up to the cycle computer, export a PDF report from the
E-TUBE PROJECT [Unit log acquisition] menu. When exchanging the drive unit, send the report along with the drive unit to the distributor from which the unit was purchased.
154
CONNECTION AND COMMUNICATION WITH DEVICES
Wireless Function
Wireless Function
SHIMANO STEPS cycle computers and junction [A] are both able to communication wirelessly.
Functions
You can check the latest functions by using E-TUBE PROJECT to update the software.
`
ANT connection
The wireless unit can send all information displayed on the basic screen of the cycle computer to an external device.
`
Bluetooth
®
LE connection
The wireless unit can send all information displayed on the basic screen of the cycle computer to an external device.
E-TUBE PROJECT for smartphones/tablets may be used if a Bluetooth
®
LE connection is established with a smartphone/tablet. E-TUBE RIDE can be used to check traveling data on a smartphone connected over Bluetooth LE, even when using EW-EN100.
Connection method
To connect an external device wirelessly to SC-E6100, SC-E7000, or EW-EN100, the device needs to be in connection mode. For information on how to set external devices to connection mode, refer to the user's manual for the external device.
`
ANT connection
When the main power is turned ON for SHIMANO STEPS, communication can be received at any time. Switch the external device to connection mode and then connect it.
155
CONNECTION AND COMMUNICATION WITH DEVICES
Items Configurable in E-TUBE PROJECT
`
Bluetooth
®
LE connection
Communication can only be received under the following conditions. Switch the external device to connection mode in advance.
• Within 15 seconds of the main power for SHIMANO STEPS turning ON
• Within 15 seconds of operating any button other than the SHIMANO STEPS power switch
`
2.4 GHz digital wireless systems
2.4 GHz frequency digital wireless technology is the same thing as a wireless LAN. In rare instances, strong electromagnetic waves or electromagnetic interference due to the following locations or devices may impact communication.
• TVs, PCs, radios, motors/engines, or inside vehicles or trains
• Near railroad crossings and tracks, television transmitter stations, and radar stations
• Other wireless computers or digital control lights
Items Configurable in E-TUBE PROJECT
Refer to the help manual for E-TUBE PROJECT for details.
Switch function setting
Light connection
Start mode*1
Assigns functions to each operation switch on the switch unit.
Sets whether a light is connected to the drive unit.
Turns the start mode ON/OFF.
The gear position when starting off from a stop can be set when ON is selected.
Automatic gear shifting*1
Enables/disables automatic gear shifting.
Drive unit settings
Gear shifting timing*2
Adjusts the gear shifting timing during automatic gear shifting.
Also sets the timing at which gear shifting advice is displayed.
Sets whether to display the recommended gear shifting timing on the cycle computer during manual gear shifting.
Gear shifting advice*3
Riding characteristics
Maximum assist speed
Maintenance alert
Selects the output characteristics of the drive unit.
Assist is provided up to the set speed. The maximum assist speed is determined by law, depending on the country of use.
Notifies the user when maintenance is required by displaying an icon on the cycle computer when the set odometer or date is reached.
156
CONNECTION AND COMMUNICATION WITH DEVICES
Items Configurable in E-TUBE PROJECT
Switch function setting
Display units
Time setting
Backlight setting
Backlight brightness setting
Display settings
(SC-E6100/
SC-E7000)
Beep setting
Display language
Font color setting
Assigns functions to each operation switch on the switch unit.
Switches between displaying km or miles.
Sets the time displayed on the cycle computer.
Turns the display backlight ON/OFF.
Sets the display brightness.
Turns the operation sound ON/OFF.
Sets the display language.
Traveling data display
Derailleur adjustment setting*1
Motor unit gear count setting*1
Switches the font color between black and white.
Sets whether to display each item (traveling time, average speed, maximum speed, cadence (crank rotation speed), and traveling range) on the cycle computer.
Adjusts the connected motor unit.
There is normally no need to change this.
Sets the number of gears the internal geared hub connected to the motor unit can be shifted.
Multi shift mode setting*4
Other functions
When a switch unit is used as a shifting switch, this sets the maximum number of gears that can be shifted by holding the switch down.
• Error log
• Firmware update
• Preset
• Acquire unit log
*1 Electronic gear shifting/internal geared hub models only
*2 Only for electronic gear shifting
*3 Only for electronic gear shifting with the gear shifting mode set to [Manual]
*4 Electronic gear shifting rear derailleur models only
157
CONNECTION AND COMMUNICATION WITH DEVICES
Connecting to a PC
Connecting to a PC
Connect the PC to SHIMANO STEPS. You can either connect a single SHIMANO STEPS component unit, or connect all SHIMANO STEPS components installed on the bicycle at the same time.
Connection with a single unit
1.
Connect the unit’s E-TUBE port and the PC using the PC linkage device.
Drive unit
Cycle computer junction [A]
Switch unit
SM-PCE1
SM-PCE02
SM-JC40/SM-JC41
NOTICE
•
SM-JC40 or SM-JC41 is required to connect a single switch unit to a PC.
Connection with all SHIMANO STEPS components
To connect all SHIMANO STEPS components installed to the bicycle, connect the cycle computer or junction [A] to the PC. If there are no free E-TUBE ports, use either SM-JC40 or SM-JC41.
`
SC-E6100 (with free port)
Connect as follows for configurations using mechanical gear shifting with a free E-TUBE port on
SC-E6100.
158
CONNECTION AND COMMUNICATION WITH DEVICES
Connecting to a PC
1.
Connect the PC linkage device to a free port on the cycle computer.
(1) Remove the dummy plug from a free port on the cycle computer.
(2) Connect the free port on the cycle computer and the PC linkage device.
SM-PCE1
SM-PCE02
Connect to drive unit
Connect to switch unit
`
SC-E6100 (without free port)
Connect as follows for configurations using electronic gear shifting without a free E-TUBE port on SC-E6100.
1.
Reconnect the wires from SC-E6100 to the PC as follows.
(1) Connect SM-JC40/SM-JC41 to the PC linkage device.
(2) Disconnect the electric wire connected to the drive unit from the center port of the cycle computer, and connect it to SM-JC40/SM-JC41.
(3) Connect the center port of the cycle computer and SM-JC40/SM-JC41 with an electric wire.
SM-PCE1
SM-PCE02
(1)
Connect to switch unit
(3)
(2)
SM-JC40/SM-JC41
159
Connect to switch unit
Connect to drive unit
CONNECTION AND COMMUNICATION WITH DEVICES
Connecting to a PC
`
SC-E7000
1.
Connect the PC linkage device to a free port on the cycle computer.
(1) Remove the dummy plug from a free port on the cycle computer.
(2) Connect the free port on the cycle computer and the PC linkage device.
SM-PCE1
SM-PCE02
Connect to assist switch
Connect to drive unit
Connect to shifting switch
`
EW-EN100 (with free port)
Connect as follows if EW-EN100 is not connected to anything other than a drive unit.
1.
Connect the PC linkage device to a free port on EW-EN100.
(1) Remove the dummy plug from a free port on EW-EN100.
(2) Connect the free port on EW-EN100 with the PC linkage device.
SM-PCE1
SM-PCE02
EW-EN100
160
Connect to drive unit
CONNECTION AND COMMUNICATION WITH DEVICES
Connecting to a PC
`
EW-EN100 (without free port)
Connect as follows if a switch unit is connected and there are no free E-TUBE ports on EW-
EN100.
1.
Reconnect the wires from EW-EN100 to the PC as follows.
(1) Connect SM-JC40/SM-JC41 to the PC linkage device.
(2) Disconnect the electric wire connected to the drive unit from EW-EN100, and connect it to SM-JC40/SM-JC41.
(3) Connect a free port on EW-EN100 and SM-JC40/SM-JC41 using an electric wire.
Connect to switch unit
Connect to drive unit
SM-PCE1
SM-PCE02
SM-JC40/SM-JC41
161
MAINTENANCE
Replacing the Clamp Band (SC-E7000)
MAINTENANCE
Replacing the Clamp Band (SC-E7000)
When replacing the clamp band, install a new clamp band.
1.
Remove the case fixing bolt.
Case fixing bolt
Washer
2.
Replace the clamp band.
Remove the clamp band, and install a new clamp band.
Clamp band
Case fixing bolt
0.6 N·m
Washer
162
MAINTENANCE
Replacing the Chainring
Replacing the Chainring
When replacing the chainring, make sure that the chain is attached.
Refer to “Installing the Chainring and Crank Arms” and “Installing the Arm Covers” for detailed
instructions.
1.
Remove the left and right crank arms.
2.
Remove the arm cover if it is attached.
3.
Remove the lock ring (left screw).
Remove the lock ring, with the rear wheel held firmly so that it does not move.
4.
Replace the chainring.
Remove the chainring, and then install a new chainring.
163
MAINTENANCE
Replacing the Chain Guard
Replacing the Chain Guard
To replace the chain guard, first remove the chainring from the bicycle.
Refer to the previous section, “Replacing the Chainring” for information on how to remove the
chainring.
1.
Remove the chainring.
2.
Remove the chain guard and then replace it with a new chain guard.
The figure below shows a double chain guard. The procedure is the same for replacing a single chain guard.
Chain guard (outward)
Chainring
Chain guard (inward)
*Only for double chain guard
Mounting bolt
0.7 N·m
Replacing the Arm Cover
164
Please note: specifications are subject to change for improvement without notice. (English)
© Dec. 2019 by SHIMANO INC. ITP
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