Danfoss Start and stop of the SWRO Guide
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Design guide
iSave Energy Recovery Device
Start and stop of the SWRO with iSave hpp.danfoss.com
Design guide
Table of Contents
Start and stop of the SWRO with iSave unit
Prior to start-up..................................................................................................................................................................3
Starting up the system.....................................................................................................................................................3
Daily system shutdown....................................................................................................................................................4
More than one day system shutdown..........................................................................................................................5
2 180R9213 | 521B1164 | DKCFN.PI.003.F7.02 | 09.2017
Design guide Start and stop of the SWRO with iSave unit
Below procedures are general guidelines for the start-up and shut-down functions of SWROsystems with the Danfoss iSave Energy Recovery
Device.
Procedure details may differ depending on the system design.
The numbers marked in () refer to the diagram on page 5.
iSave can be both a single iSave and multiple iSaves in parallel.
General SWRO system understanding with
ISave
• Basically the permeate flow is the same as the
flow from the high-pressure pump.
• The HP concentrate flow into iSave HP-in and
HP seawater-out is determined by the rpm of
the iSave.
• The iSave (s) HP flow determines the recovery
rate (higher rpm on the iSave gives lower
recovery rate and vice versa).
• Flow on the low-pressure side of the iSave is
determined by feed pump and the pressure
control valve LP-out (15) (not by the rpm of
the iSave).
• The flow on the low-pressure side must be at
least the same as on the high-pressure side
of the iSave (LP in flow = HP in flow; this is
called balanced flow).
• Continuously operation:
• To minimize mixing, the flow on the
low-pressure side can be adjusted up to 10%
higher than the high-pressure flow with the
limitation that the flow rate at LP inlet may not
exceed 70 m³/h.
180R9213 | 521B1164 | DKCFN.PI.003.F7.02 | 09.2017
Prior to start-up
High quality water extends the service life of the whole system.
Both the APP pump and iSave are sensitive to hard particles.
Before connecting any APP pump or iSave to a piping system ALL pipes must be thorough flushed with high quality pre-filtered water or mechanical cleaned.
1. Install all filter cartridges in the system.
2. With the iSave(s) and APP pump(s) discon-
nected from the piping, the system must be flushed in order to remove possible impurities from the system (pipes, hoses, membranes etc.).
Flushing must run until the system can be ensured clean.
3. Connect the iSave(s) and APP pump(s) to the pipework. The iSave(s) and APP pump(s) are now ready for start-up.
Starting up the system
1. Make sure that all valves are set in normal operating positions.
2. Start the seawater supply pump (A).
3. Make sure all pipework is flushed with water.
Vent all air from the system through air valve
(8) and iSave unit (11). After venting, close valve (8).
At initial start-up also bleed the iSave(s) and
APP pump(s).
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Design guide
4
Start and stop of the SWRO with iSave unit
4. Start the iSave(s).
In general: Only start the iSaves when the pressure ”HP in” (10) is below 20 barg/290 psig. Always start the iSave unit before the high-pressure pump is started.
There are in principle two ways to start multi ple iSaves:
- Slowly ramp up all the iSaves at the same
time.
- Slowly ramp up one by one.
Starting sequence - one by one: a) Start iSave #1.
b) After 5 sec. start iSave #2.
c) In a sequence of 5 sec. start the
remaining iSaves.
Comments:
- Ramp up time on iSaves is set between
10 –15 sec.
Starting sequence - Start all iSaves at the same time.
Comments:
- Ramp up time on iSaves is set between
10 –15 sec.
If the pressure (10) at ”HP in” drops below
3 barg/43.5 psig, the sound will change of the iSave. This is due to cavitation. ”HP in” pressure at 3 barg/43.5 psig is acceptable for less than 10 min. within a period of 6
hours.
If possible run the iSave at its min allowable speed to reduce cavitation.
“LP-out” pressure (14) is below 1 barg/
14.5 psig, adjust the flow by raising the
flow from the seawater supply pump (A).
3. If the “LP-in” flow (12) is too high, reduce
flow by closing the pressure control
valve (15) or the flow from the seawater
supply pump (A).
10. For iSave 50 and iSave 70:
Check the low pressure flow rates (12), and if required, adjust flow with valve (15) to achieve balanced flow to the iSave(s).
1. If the “LP-in” flow (12) is too low and the
“LP-in” pressure (21) is higher
than 2 barg/29 psig, increase flow and
decrease pressure by opening the
pressure control valve (15).
2. If the “LP-in” flow (12) is too low and the
“LP-in” pressure (21) is below 2 barg/
29 psig, adjust the flow by raising the
flow from the seawater supply pump
(A).
3. If the “LP-in” flow (12) is too high, reduce
flow by closing the pressure control
valve (15) or the flow from the seawater
supply pump (A).
Daily system shutdown
1. The system is running in normal operation and producing permeate flow.
2. Stop the high-pressure pump (4).
5. With a pressure control valve (15), adjust the back pressure of the “LP-out” to fulfill the minimum presure requested in the Data sheet. (May only be necessary at initial start
up).
6. An “over flush” of the iSave can be done to bleed any remaining air from the system.
Flush over a period of minimum 2 minutes.
7. Adjust the speed of the iSave unit to desired flow (rpm). The speed is controlled by a VFD.
3. Keep the iSave(s) (11) running until the
TDS in the high-pressure line is equal to the
TDS in the low-pressure line.
NB! If the pressure (10) at “HP in” drops below 3 barg/43.5 psig, the sound will change of the iSave. This is due to cavitation. “HP in” pressure at
3 barg/43.5 psig is acceptable for less than 10 minutes within a period of 6
hours.
If possible run the iSave at its minimum allowable speed to reduce cavitation.
8. Start the high-pressure pump(s) (4), and the system pressure (5) will rise until the permeate flow (17) almost equals the flow (2) from the high-pressure pump.
9. For iSave 21 and iSave 40:
Check the low pressure flow rates (12), and if required, adjust flow with valve (15) to achieve balanced flow to the iSave(s).
1. If the “LP-in” flow (12) is too low and the
“LP-out” pressure (14) is higher
than 1 barg/14.5 psig, increase flow and
decrease pressure by opening the
pressure control valve (15).
2. If the “LP-in” flow (12) is too low and the
4. Stop the iSave(s)(11).
5. Stop the seawater supply pump (A).
180R9213 | 521B1164 | DKCFN.PI.003.F7.02 | 09.2017
Design guide Start and stop of the SWRO with iSave unit
More than one day system shutdown
1. Run the “daily system shutdown” procedure.
2. Supply permeate water to the SWRO system
by using fresh water/permeate flush
connection..
3. When the pressure ”HP in” (10) is below 20
barg/ 290 psig start the iSave(s).
NB! If the pressure (10) in “HP in” drops
below 3 barg/43.5 psig, the sound will
change of the iSave. This is due to
cavitation. “HP in” pressure at 3 barg/43.5
psig is acceptable for less than 10 minutes
within a period of 6 hours.
If possible run the iSave at its minimum
allowable speed.
4. Start the APP pump(s) in a period of 5 sec. by
using normal ramp-up settings.
5. Stop the APP pump(s) after 5 sec.
6. Run the iSave(s) until the TDS in the high-
pressure line is equal to the TDS in the low-
pressure line.
7. Stop iSave(s) and permeate water supply.
VFD 22
A
Media filter
4 VFD 22
25
PI
B
Filter
3 micron nominel
PI
C
Filter
10 micron absolut
2
3
PI
PS
26
4
18
25
5
PI
PS
6
17
Fresh water permeate flush
PI
PS
21
24
*
12
1
LP in
26
HP out
11 iSave
HP in
18
HP out
11
HP in
7
Full flow cleaning/CIP
10
PI
9
8
Flowmeter
16
28
23
VFD
23
VFD
14
PI
13
PS
20 15 27
19
*
Second stage filter: If recommended housing design and cartridges are not used, a second stage filter is required
Drain
CIP
Permeate
180R9213 | 521B1164 | DKCFN.PI.003.F7.02 | 09.2017
5
Danfoss A/S
High Pressure Pumps
Nordborgvej 81
DK-6430 Nordborg
Denmark
© Danfoss | DCS (im) | 2017.09
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80R9213 | 521B1164 | DKCFN.PI.003.F7.02
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