Hypro 9303 Cast Iron and Stainless Steel Series Centrifugal Pumps Installation and Operation Manual
advertisement
KEEP FOR FUTURE REFERENCE
CAST IRON & STAINLESS STEEL SERIES
CENTRIFUGAL PUMPS
9303C
9303S
9303C-SP
9303S-SP
INSTALLATION AND
OPERATION MANUAL
pentair.com
Contents
EU Language .........................................................................................................................................................................3
Introduction.................................................................................................................................................................4
Description.....................................................................................................................................................4
Intended Uses............................................................................................................................................................4
Purpose of Manual....................................................................................................................................................4
Misuses...........................................................................................................................................................4
Pump Identification....................................................................................................................................................5
Pump Technical Data.................................................................................................................................................5
Fluid Pumping Applications.........................................................................................................................................12
Tools................................................................................................................................................................12
Lifting, Transport, and Intermediate Storage...............................................................................................................12
Assembly and Installation........................................................................................................................................................13
Assembly.........................................................................................................................................13
Installation......................................................................................................................................13
Plumbing Diagram.....................................................................................................................................................14
Commissioning, Start-Up, Operation, Shutdown...................................................................................................................16
Information.....................................................................................................................................16
Start-Up, Operation, Shutdown................................................................................................................................16
Maintenance and Servicing..................................................................................................................................................18
Information............................................................................................................................18
Disposal.................................................................................................................18
Cleaning............................................................................................................................18
Maintenance, Routine Servicing, and Inspection.....................................................................................................18
Troubleshooting.................................................................................................................................19
Replacement Parts...................................................................................................................................................20
Declaration of Incorporation.................................................................................................................................................23
Warranty ...................................................................................................................................................................Last page
- 2 -
EU Languages
DO NOT attempt to install or operate your pump before reading the manual. Original copies of the manual for Hypro pumps are provided in English. To find a copy in your native language, go to www.hypropumps.com.
Vor dem Ablesen des Handbuches versuchen Sie NICHT, Ihre Pumpe zu installieren. Originale des Handbuches fur
Hypro-Pumpen werden auf englisch zur Verfugung gestellt. Zu eine Kopie in Ihrer Muttersprache finden, zu www.hypropumps.com zu gehen (German)
N’essayez pas d’installer votre pompe avant de lire le manuel. Des exemplaires originaux du manuel pour des pompes de Hypro sont fournis en anglais. Pour trouver une copie dans votre langue maternelle pour aller a www.hypropumps.com (French)
NON tentare di installare la vostra pompa prima di leggere il manuale. Esemplare originale del manuale per Hypro pompe sono in inglese. Per trovare una copia nella vostra lingua andare a www.hypropumps.com (Italian)
Не пытайтесь установить ваш насос до чтения руководства. Оригинальные копии этого руководства для насосы
Hypro на английском языке. Найти копию на ваш родной язык перейти к www.hypropumps.com (Russian)
NO intente instalar su bomba antes de leer el manual. Copias originales del manual para Hypro se provee de bombas en ingles. Para encontrar una copia en tu idioma nativo ir a www.hypropumps.com (Spanish)
NIE probować instalować pompy przed jej odczytaniem instrukcji. Oryginalne kopie instrukcji obsługi pomp Hypro są dostarczane w języku angielskim. Aby uzyskać kopię w twoim ojczystym języku przejdź do www.hypropumps.com
(Polish)
Takmaya calışmayın okumadan once pompanın manuel. Orijinal kopyalarını Hypro pompaları icin Ingilizce olarak sunulmuştur. Bir kopyasını bulmak icin yerel dil git www.hypropumps.com (Turkish)
Nao tente instalar a bomba antes de ler o manual. As copias originais dos manuais para Hypro bombas sao fornecidos em Ingles. Para encontrar uma copia em sua lingua nativa ir para www.hypropumps.com (Portuguese)
VERGEET NIET uw pomp voor het lezen van het handboek. Exemplaren van de handleiding voor Hypro pompen zijn beschikbaar in het Engels. Op zoek naar een exemplaar in uw eigen taal ga naar www.hypropumps.com (Dutch)
- 3 -
Introduction
Description
Hypro centrifugal pumps are designed for creating and boosting pressure in fluid circuits. The pump operates by taking in fluid from the inlet port after which it is slung by the impeller and expelled through the outlet port. Construction features include housings, impellers and seals which come in a variety of materials in order to be resistant to a range of chemicals.
Standard models of centrifugal pumps rotate clockwise, when looking at the shaft end of the pump.
Intended Uses
Hypro centrifugal pumps are intended for creating or boosting dynamic pressure in approved fluids. Hypro centrifugal pumps should never be used to pump liquids above 140°F (60°C), or below 34°F (1°C). For pumps equipped with hydraulic motors, the pump should not be run if the hydraulic oil temperature exceeds 135°F (57°C). Any uses outside of those specified in this manual are considered misuses and are prohibited. Contact Hypro technical service with any questions regarding specific acceptable uses.
Purpose of Manual
This manual provides instructions and requirements that must be met when installing, using and maintaining the product(s) identified on the cover.
If the product is sold, the seller must pass this manual onto the new owner.
The following special attention notices are used to notify and advise the user of this product of procedures that may be dangerous to the user or result in damage to the product.
ATTENTION
Attention is used to notify of installation, operation, or maintenance information that is important but not safety related.
This symbol is used to denote the presence of an electrical hazard that will result in personal injury, death or property damage.
This symbol is used to denote the presence of a hazard that will result in personal injury, death or property damage.
California Proposition 65 Warning
-- This product and related accessories contain chemicals known to the
State of California to cause cancer, birth defects or other reproductive harm.
Misuses
Hypro centrifugal pumps are designed to operate effectively within the specified speed, pressure and environmental ranges. Going outside of these ranges will void the warranty and could cause damage to property, serious injury, or death.
• DO NOT
run the pump faster than the maximum specified speed.
• DO NOT
run the pump higher than the maximum specified pressure.
• DO NOT
run pumps when the liquid has exceeded the maximum or minimum temperature limit (see Intended Uses).
• DO NOT
pump non-approved liquids.
• DO NOT
pump water or other liquids for human consumption.
• DO NOT
operate any Hypro pump under the influence of drugs or alcohol.
• DO NOT
run the pump dry.
• DO NOT
run the pump with a higher than recommended voltage.
• DO NOT
run the pump hydraulic motor higher than the specified RPM, pressure or flow.
- 4 -
Pump Identification
Hypro uses serialized labeling to enable users to precisely identify the pump’s manufacturing date.
Serial Number:
First and second digits:
year (14 = 2014)
Third through fifth digits:
consecutive day of the year the pump was manufactured.
Sixth through tenth digits:
unique pump serial number.
Pump Technical Data
(All specifications and performance data are based on water as a carrier fluid.)
9303C(S) - HM1C, HM2C, HM3C, HM4C and HM5C
9303C(S) - HM1C-U, HM2C-U, HM3C-U, HM4C-U and HM5C-U
HM1C
HM2C
HM3C
HM4C
HM5C
Pump Dimensions
HM1,2,3,4,5
HM1,2,3,4,5
F
G
F
F
H
I
F
F
D
E
Dim.
Inch
A 8.37
mm
212.6
B
C
7.78
4.19
197.6
106.4
3.81
3.06
11.07
10.82
96.8
77.7
281.2
274.8
11.57
10.92
11.19
4.63
5.25
2.63
293.9
277.4
284.2
117.6
133.4
66.8
HM1C-U
HM2C-U
HM3C-U
HM4C-U
HM5C-U
Pump Dimensions
HM1,2,3,4,5
HM1,2,3,4,5
G
H
I
F
F
F
F
Dim.
Inch
A 8.43
mm
214.1
B 8.19
208.0
E
F
C
D
4.60
3.81
3.06
11.86
116.8
96.8
77.7
301.2
11.98
12.36
11.98
12.29
5.42
5.25
2.63
304.3
313.9
304.3
312.2
137.7
133.4
66.8
- 5 -
Pump
9303C-HM1C
9303C-HM2C
9303C-HM3C
9303C-HM4C
9303C-HM5C
9303S-HM1C
9303S-HM2C
9303S-HM3C
9303S-HM4C
9303S-HM5C
Pump
9303C-HM1C-U
9303C-HM2C-U
9303C-HM3C-U
9303C-HM4C-U
9303C-HM5C-U
9303S-HM1C-U
9303S-HM2C-U
9303S-HM3C-U
9303S-HM4C-U
9303S-HM5C-U
Hydraulic
Max (PSI)
[BAR]
3000
[206.8]
Max Flow
Rate (GPM)
[LPM]
114 [431.5]
Max
Pressure
(PSI)
[BAR]
130 [9]
97 [367.2] 95 [6.5]
125 [473.1] 98 [6.8]
115 [435.3] 93 [6.4]
147 [556.5] 145 [10]
114 [431.5]
97 [367.2]
130 [9]
95 [6.5]
125 [473.1] 98 [6.8]
115 [435.3] 93 [6.4]
147 [556.5] 145 [10]
Hydraulic
Max (PSI)
[BAR]
3000
[206.8]
Max Flow
Rate (GPM)
[LPM]
114 [431.5]
Max
Pressure
(PSI)
[BAR]
130 [9]
97 [367.2] 95 [6.5]
125 [473.1] 98 [6.8]
115 [435.3] 93 [6.4]
147 [556.5] 145 [10]
114 [431.5] 130 [9]
97 [367.2] 95 [6.5]
125 [473.1] 98 [6.8]
115 [435.3] 93 [6.4]
147 [556.5] 145 [10]
Pump Technical Data
Max Hyd.
Flow
(GPM)
[LPM]
13 [49.2]
6 [22.7]
24 [90.8]
7 [26.5]
16 [60.6]
13 [49.2]
6 [22.7]
24 [90.8]
7 [26.5]
16 [60.6]
Max Hyd.
Flow
(GPM)
[LPM]
13 [49.2]
6 [22.7]
24 [90.8]
7 [26.5]
16 [60.6]
13 [49.2]
6 [22.7]
24 [90.8]
7 [26.5]
16 [60.6]
Ports
1-1/2" NPT
Inlet
1-1/4” NPT
Outlet
Ports
220 X 200
Universal
Flange
Hydraulic
Ports
1/2” NPT
Inlet
3/4” NPT
Outlet
Hydraulic
Ports
1/2” NPT
Inlet
3/4” NPT
Outlet
Dry
Weight
26lbs
[11.8kg]
Dry
Weight
26lbs
[11.8kg]
Mounting
Bolts
2X 3/8"
OR M10
Mounting
Bolts
2X 3/8"
OR M10
- 6 -
- 7 -
Pump Technical Data
HM1C
HM2C
HM3C
HM4C
HM5C
(All specifications and performance data are based on water as a carrier fluid.)
9303C(S)-SP HM1C, HM2C, HM3C, HM4C and HM5C
Pump Dimensions
HM1,2,3,4,5
HM1,2,3,4,5
G
H
I
F
F
F
F
Dim.
Inch
A 11.69
mm
296.8
B 8.07
205.0
E
F
C
D
4.48
9.31
0.88
12.41
113.8
263.5
22.2
315.2
12.17
12.92
12.22
12.54
5.98
5.25
2.63
309.1
328.2
310.4
318.5
151.8
133.4
66.7
Pump
9303C-HM1C-SP
9303C-HM2C-SP
9303C-HM3C-SP
9303C-HM4C-SP
9303C-HM5C-SP
9303S-HM1C-SP
9303S-HM2C-SP
9303S-HM3C-SP
9303S-HM4C-SP
9303S-HM5C-SP
Hydraulic
Max (PSI)
[BAR]
3000
[206.8]
Max Flow
Rate (GPM)
[LPM]
122 [461.8]
Max
Pressure
(PSI)
[BAR]
130 [9]
104 [393.7] 80 [5.5]
120 [454.2] 95 [6.5]
99 [374.8] 97 [6.7]
140 [530] 140 [9.7]
114 [431.5]
97 [367.2]
130 [9]
95 [6.5]
125 [473.1] 98 [6.8]
115 [435.3] 93 [6.4]
147 [556.5] 145 [10]
Max Hyd.
Flow
(GPM)
[LPM]
13 [49.2]
6 [22.7]
24 [90.8]
7 [26.5]
16 [60.6]
13 [49.2]
6 [22.7]
24 [90.8]
7 [26.5]
16 [60.6]
Ports
1-1/2"
NPT
Inlet
1-1/4”
NPT
Outlet
Hydraulic
Ports
Dry
Weight
Mounting
Bolts
1/2” NPT
Inlet
3/4” NPT
Outlet
38lbs
[17.3kg]
3/8" OR
M10
- 8 -
Pump Technical Data
- 9 -
Pump Identification
Hypro uses serialized labeling to enable users to precisely identify the pump’s manufacturing date.
Serial Number:
First and second digits:
year (14 = 2014)
Third through fifth digits:
consecutive day of the year the pump was manufactured.
Sixth through tenth digits:
unique pump serial number.
Pump Technical Data
(All specifications and performance data are based on water as a carrier fluid.)
9303P - HM1C, HM2C, HM3C, HM4C, HM5C
HM1
HM2
HM3
HM4
HM5
Pump Dimensions
HM1,2,3,4,5
HM1,2,3,4,5
F
G
F
F
H
I
F
F
D
E
Dim.
Inch
A 8.75
mm
222.2
B
C
8.33
4.12
211.7
104.6
4.44
3.06
112.7
77.7
10.97
278.6
10.72
272.3
10.47
10.77
10.10
4.56
3.00
1.50
291.3
273.6
256.5
115.9
76.2
38.1
Pump
9303P-HM1C
9303P-HM2C
9303P-HM3C
9303P-HM4C
9303P-HM5C
Pump Technical Data
Hydraulic
Max (PSI)
[BAR]
3000
[206.8]
Max Flow
Rate (GPM)
[LPM]
Max
Pressure
(PSI)
[BAR]
110 [416.4] 130 [8.9]
82 [310.4] 95 [6.5]
110 [416.4] 93 [9.4]
82 [310.4] 84 [5.8]
113 [427.7] 120 [8.2]
Max Hyd.
Flow
(GPM)
[LPM]
13 [49.2]
6 [22.7]
24 [90.8]
7 [26.5]
16 [60.5]
Ports
1-1/2” NPT
Inlet
1-1/4” NPT
Outlet
Hydraulic
Ports
1/2” NPT
Inlet
3/4” NPT
Outlet
Dry
Weight
21lbs
[935kg]
Mounting
Bolts
4X 3/8"
OR M10
- 10 -
- 11 -
Fluid Pumping Applications
Application
Weed Control Chemicals
Insect Control
Brush Control
Pest Control Chemicals and Fumigants
Liquid Fertilizers
Powdered Fertilizers
Fluid Transfer
Acids
Impeller
Pump Materials Compatibility
Pump Housing
Nylon Polypropylene GTX Stainless Polypropylene Cast
X X X X X X X
Seal
Silicon
Carbide
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Table 1
Flammable liquids, sewage, and clean water should never be pumped through a Hypro pump. Hypro pumps are not designed to be used as clean water pumps as defined in 10CFR Parts 429 and 431.
X
X
X
X
X
X
X
Tools
The Hypro centrifugal pumps and mounting assemblies are designed with Imperial (inch) bolts, however, there are many metric (mm) sizes which will work with these mounts. In most cases, an adjustable spanner wrench can also be used.
Lifting, Transport, and Intermediate Storage
Packaging Descriptions and Unpacking Instructions
• Hypro centrifugal pumps are shipped in cardboard boxes for safe transporting.
• When pumps are shipped in large quantities, they may be put on a pallet to allow for easy storage, lifting and handling.
• Before lifting any pump or pallet, determine the weight of the item by looking at the attached packing slips to establish what lifting equipment should be used.
• Before installing the pump, determine if all the components are present and undamaged. If the pump is missing components, contact customer service immediately.
• Once the pump is unpacked, dispose of the packaging in a manner compliant with local and national regulations.
Lifting Instructions
• Before attempting to lift a Hypro pump, ensure that the surrounding working area is free of hazards which could cause injury or damage to property.
• During lifting operations, any personnel not involved in the lift should not enter the working area.
• If lifting hooks, rope or chains are being used for a lift, they must be free of damage and be rated to carry 150% of the weight of the load to be lifted.
• Always wear steel-toed shoes and cut-resistant gloves when attempting to lift.
• When lifting and carrying, always keep the pump close to your body. (See Figure 1)
• When starting the lift, bend your knees and keep your back straight. (See Figure 1) Tightening the stomach muscles will help keep your back straight.
• During the lift, use your legs to do the work. Never use your back and make sure your legs are at least shoulder-width apart. (See Figure 1)
- 12 -
Figure 1
Transport
• All Hypro pumps are capable of being transported by air, sea, rail or motor vehicle. When the pump is shipped, ensure that the pump is moved in accordance with local and national laws and is properly secured to prevent unwanted movement which could cause damage to person or property. Prior to shipping, all fluids should be removed from the pump.
Storage
• New pumps in their boxes can be stored several years as long as the port plugs are not removed. Once the plugs have been removed, if the pump is not to be used for an extended period of time (i.e. more than 30 days), the pump must be winterized as described in the Cleaning section of this manual.
Assembly and Installation
Assembly
• This pump comes completely assembled.
Installation
Before attempting to install your Hypro centrifugal pump it is imperative to read and understand the following:
• Installation of a Hypro pump should only be performed by a technician having the knowledge and skills necessary to install the pump without the risk of property damage or injury.
•
•
When handling Hypro pumps, one should wear steel-toed shoes and protective gloves in order to protect the feet in the event the pump is dropped and protect the hands from any sharp surfaces on the pump or chemicals.
Pumping systems must be installed in accordance with Hypro installation instructions. Failure to do so will void your warranty and could cause damage to property, serious personal injury, or death
•
•
• It is the installer’s responsibility to conduct electrical tests in accordance with EN60204-1:2006/A1:2009, or its superseding standard, on finished pump assemblies.
• All connections to electrical components must be number, symbol, or color-coded generally as recommended by
EN60204-1:2006/A1:2009, or its superseding standard.
Installers must provide hydraulic components that are capable of withstanding maximum source pressure.
The working pressure must be controlled by a pressure relief valve that is adjusted to operate at a maximum pressure of the hydraulic motor.
• If a rigid plumbing system is to be used on a Hypro centrifugal pump, the system must be properly aligned with the inlet and outlet ports.
- 13 -
•
•
•
•
The working pressure in the hydraulics system must be controlled by a pressure relief valve that is adjusted to operate at 10% of the maximum system pressure.
When installing, adjusting or removing a Hypro centrifugal pump, ensure that there are no objects which can fall on the installer and make certain that all machinery to which the pump is to be attached is turned off.
Pumps must be installed in a location where they are accessible for any necessary maintenance.
When hydraulic power is used, the system should contain a quick disconnect coupling that can be disconnected to isolate the pump.
Standard Mounting
• In order to prevent injury or damage to property, all Hypro pumps should be properly mounted to a solid base where there is no danger of the pump falling or breaking loose. All Hypro pumps come with mounting holes which allow bolts to be put into the pump so it can be secured to a sturdy base. When mounting your Hypro centrifugal pump, be sure to use bolts and nuts which are compatible with any chemicals that may come into contact with them as well as choosing the correct grade of bolt based on the pump weight and any expected loads. Pumps should be mounted as close to the liquid source as possible. Non self-priming pumps must be mounted below the liquid level to function properly.
Pump Plumbing
• To achieve maximum pump performance, the outlet port on the pump should be pointing straight up, and pump inlet and outlet lines should be at least the same size as their respective port. Pump plumbing must be capable of withstanding the maximum suction, and pressure, generated by the pump and should have as few restrictions as possible.
• For best priming results, the upper most vent plug can be removed and a vent line can be installed. This line prevents air lock and allows the pump to prime itself by bleeding off trapped air.
Ref.
No. Description
1 Tank Lid
2 Vent Line
3 Jet Agitator
4 Shut-off Ball Valves
5 Centrifugal Pump
6 Spray Control Console
7 Centrifugal Pump Control
8 Manifold Boom Valve
9 Flowmeter
10 Jet Turret Nozzle Body
- 14 -
Hydraulic Installation
• When installing the hydraulic motor into the tractor or sprayer’s hydraulic system, make sure that no dirt or liquid gets into the hydraulic motor.
KEEP ALL HYDRAULIC CONNECTIONS CLEAN.
• Ensure return line is connected to low pressure return port on the tractor recommended for hydraulic motors, the ports are identified on the motor casting. Hydraulic supply lines should be at least the same size as the hydraulic motor port or larger.
• Standard models come equipped with check valve port adapters that should not be removed.
Hooking up the motor in the wrong direction will damage the hydraulic seal.
• Installing and Removing Metering Orifice
Attention:
For pumps equipped with HM2 and HM4 motors, the metering orifice should not be used if the hydraulic system is a load-sensing (flow-compensated) closed center system, or if it is an open center system with a maximum flow of 8 gpm [30.28 lpm] for HM2C or 10 gpm [37.85 lpm] for HM4C.
• Correct orifice size is determined by system performance. Start by installing the smallest orifice in the adapter connected to the pressure port. Once the orifice is installed, test system performance and if system performance is low, install the next largest orifice. Continue this process until pump performance reaches the desired level, or no orifices are installed in the adapter.
1) Ensure hydraulic system is off.
2) Remove the adapter from the motor using a 1-1/16’’ wrench. Make sure the O-ring is on the metering orifice before installing into port adapter.
3) The orifice is removed or installed in the port adapter by tapping either in or out of the adapter.
a) To remove, tap the orifice out from the small end of the adapter.
b) To install, tap the orifice in from the large end of the adapter. The orifice is seated when a snap sound
is heard.
For HM2 and HM4 motors, the pressure differential across the motor should never exceed 2500 PSI [172.4 BAR].
Control Systems
• All pump systems with electric or hydraulic power sources are required to have a control system which meets all local and national standards.
• For more detail on a typical system installation, see preceding subsections of the “Assembly and Installation” section of this manual.
- 15 -
Commissioning, Start-Up, Operation, Shutdown
Before attempting to start your pump, the following must be understood and followed to ensure safe operation.
Information
• When running Hypro centrifugal pumps, it is essential that operators use hearing protection as the sound levels can reach levels of 80 decibels.
• When handling Hypro pumps, one should wear steel-toed shoes and protective gloves in order to protect the feet in the event the pump is dropped and protect the hands from any sharp surfaces on the pump or chemicals.
• Only authorized operators having the knowledge and skill necessary to safely use a Hypro pump, or any equipment the pump is connected to, may run the pump.
• When spraying manually, it is recommended that chemical-resistant face masks and clothing be worn to prevent any chemicals from coming into contact with the skin or being inhaled.
• When spraying manually, always spray upwind of yourself as long as the sprayed chemical will not drift into the vicinity of other people.
• When installing, adjusting or removing a Hypro centrifugal pump, ensure that there are no objects which can fall on the installer and make certain that all machinery to which the pump is to be attached is turned off.
• Hypro centrifugal pumps should only be used on tractors or tow-behind spray platforms which have electrically conductive tires in order to reduce the risk of electrocution.
• Never operate a Hypro centrifugal pump outside while there is a chance of getting struck by lightning.
• Never leave electrical wires or plumbing components where they can be a tripping hazard or become entangled in a moving component. Ideally, electrical cables, hoses, pipes and fittings should be routed overhead. In the event electrical wiring must be routed over the ground, operators are required to use rubber ramps if they cross a gangway.
• Hypro centrifugal pumps should not be used if the ambient light is below 200lux.
Only use approved chemicals in your pump. For a complete list of approved chemicals, see the “Fluid
Pumping Applications” section. Failure to follow this warning will void your warranty and could lead to property damage, serious injury or death.
Start-up, Operation, Shutdown
Before Starting the Pump
• Ensure all unnecessary personnel are clear of the area.
• For initial setup and test of your system, it is recommended to start with clean water instead of chemicals, and confirm the system and plumbing connections are leak free.
• Ensure that there is fluid in the source tank or supply line. Do not run dry.
• Check line strainer for debris or clogs. Remove any found.
• Check all plumbing connections to make sure they are tight.
• Check power source and connections.
• Check that all valves and regulators are set to the desired setting and are functioning properly.
• Ensure all hoses are properly positioned and are not damaged in any way.
Priming the Pump
To help prime the pump, keep the inlet or suction line as short as possible with a minimum of bends, elbows and kinks.
Make sure all connections are tight and do not leak air. Non self-priming pumps must have the inlet line and pump flooded with liquid before starting the pump. For self-priming models, the front chamber should be filled with liquid before starting.
- 16 -
Starting, Operation and Shutdown of the Pump (Hydraulic)
Open Center Systems - All Models
Adjusting Centrifugal Pump Output
ATTENTION
HM1C, HM3C & HM5C motors have bypass screw fully closed from the factory. HM2C & HM4C motors have bypass screw set at 1-1/2 turns from fully closed from the factory.
1. Open the bypass adjustment screw 2-1/2 turns from fully closed and secure it in place with the bypass jam nut.
2. Start the tractor. Leave the directional valve in the neutral position and allow hydraulic oil to circulate for approximately
10 to 15 minutes or until adequately warmed.
3. Prime the centrifugal pump with all valves open. (See Priming the Pump.)
4. Refer to sprayer manufacturer’s manual to set spraying pressure and flow. To change the flow or pressure generated by the pump, turn the bypass screw on the hydraulic motor. Be sure to secure the bypass jam nut after any adjustment.
5. To shutdown, return directional valve to neutral and allow the pump to come to a gradual stop.
When bypassing hydraulic oil, a large amount of heat can be generated which will damage the tractor’s hydraulic system. Be sure to monitor the oil temp when bypassing hydraulic oil.
Closed Center (Pressure-Compensated)
Adjusting Centrifugal Pump Output
1. Open the bypass adjusting screw in the hydraulic motor three (3) turns and secure it in place with the bypass jam nut.
2. Start the tractor and allow hydraulic oil to circulate for approximately 10 to 15 minutes or until adequately warmed
3. Close and lock down the bypass adjusting screw in the hydraulic motor.
4. Prime the centrifugal pump with all valves open. (See Priming the Pump.)
5. Refer to sprayer manufacturer’s manual to set spraying pressure and flow. To change the flow or pressure generated by the pump, slowly adjust tractor’s flow control valve.
6. To shutdown, the pump move the selector for the tractor spool valve to the float position and allow the pump to come to a gradual stop.
If the pump is not brought to a gradual stop, the sudden change in hydraulic pressure and pump RPM could cause damage to the pump’s drive system.
Closed Center (Load-Sensing) Systems
Adjusting Centrifugal Pump Output
1. Close and lock down the bypass adjusting screw in the hydraulic motor.
2. Set the tractor hydraulic flow control valve for minimum hydraulic oil flow to the remote outlet (Tortoise position).
3. Start the tractor and allow the hydraulic oil to circulate for approximately 10 to 15 minutes or until adequately warmed.
4. Prime the centrifugal pump with all valves open. (See Priming the Pump.)
5. Refer to sprayer manufacturer’s manual to set spraying pressure and flow. To change the flow or pressure generated by the pump, slowly adjust tractor’s flow control valve.
6. To shutdown the pump, move the selector for the tractor spool valve to the float position and allow the pump to come to a gradual stop.
If the pump is not brought to a gradual stop, the sudden change in hydraulic pressure and pump RPM could cause damage to the pump’s drive system.
- 17 -
Maintenance and Servicing
Information
• All maintenance should be done when machinery is stationary and has been isolated from its energy sources. It is dangerous to perform maintenance while machinery is still connected to its power source. Machinery should be isolated from its electrical, hydraulic or gas engine power source.
• Be sure to release all pressure from the system before performing any sort of maintenance on a Hypro pump.
• DO NOT perform service or maintenance to the pump, or attached components, until the pump unit is below
109°F(43°C).
• The lubrication of this pump unit has been done at the factory prior to shipping.
• When handling Hypro pumps, one should wear steel-toed shoes and protective gloves in order to protect the feet in the event the pump is dropped and protect the hands from any sharp surfaces on the pump or chemicals. If the pump is being repaired while the pump is in service, eye protection should also be worn.
Any hazardous liquids should be disposed of in a manner which complies with local and national regulations. Never dump fluids onto the ground.
Disposal
When disposing of a Hypro pump, be sure to remove all fluids from the pump before scrapping. These fluids should be disposed of in a manner which complies with local and national regulations. Never dump fluids onto the ground. Once the pump is free of all fluids, it may be scrapped in accordance with local and national laws.
Cleaning
Your pump will last longer and give best performance when properly taken care of. Proper pump care depends on the liquid being pumped and when the pump will be used again. After each use, flush pump with a neutralizing solution for the liquid just pumped. Follow with a clean water rinse. This is especially important for corrosive chemicals. It is good practice to clean the pump after each use to prevent deposits from forming and damaging the pump. For infrequent use and before long periods of storage, drain pump thoroughly. Open any drain plugs, remove suction hose from liquid, and blow pump dry with air. An antifreeze/rust inhibitor should be injected into the pump before both ports are plugged and the pump is stored. Plug all ports to keep out air until pump is used again.
Maintenance, Routine Servicing, and Inspection
PREVENTATIVE MAINTENANCE CHECKLIST
Check
Water Leaks
Daily
X
Weekly
Plumbing X
• Each system’s maintenance cycle will be exclusive. If system performance decreases, check immediately.
• Duty cycle, temperature, quality, type of fluid being pumped, and inlet feed conditions all affect the life of spray boom assemblies and service cycle.
- 18 -
Troubleshooting
Before attempting to service your pump, be sure that it is disconnected from all energy sources.
Symptom
Pump does not prime
Low discharge
Pump will not turn
Hydraulic system overheating
Probable Cause(s)
Leak in suction line
Obstruction in suction line
Suction hose stuck to tank
Clogged strainer
Pump rotates incorrectly
Blocked suction hose
Pump worn
Undersized suction line
Impeller plugged
Hydraulic bypass needs adjustment
Insufficient hydraulic hose size
Corrective Action
Check hose and fittings for leaks and correct
Inspect hose for obstructions and remove
Cut a notch or “V” in end of suction hose
Check strainer and clean regularly
Correct rotation of pump
Inspect suction hose and repair as necessary
Repair pump
See Installation
Inspect and clear obstruction
See Installation
See Installation
Table 2
- 19 -
Replacement Parts
The following drawings show the pumps and their replacement parts.
Only genuine replacement parts should be used.
Failure to follow this warning can result in damage to property, serious injury or death.
If the pump malfunctions or is defective, it should be sent back to Hypro for service.
9303C(S)-HM1C, 2, 3, 4,
5 & -U and 9303C(S)-SP-
HM1, 2, 3, 4, 5
Adapter Kit No. 3430-0187 (HM2 and HM4 Modes Only)
Contains one each:
No. 3373-0020 (Size #1)
No. 3373-0021 (Size #2)
No. 3373-0022 (Size #3)
No. 1720-0108 Adapter O-ring and
No. 1720-0105 Orifice O-ring
SP Chamber Kit No. 3430-0480SP
Contains: One chamber with wear ring. (Ref. 2) one o-ring (Ref. 5), one drain vent plug (Ref. 1) and one vent plug (Ref. 1A).
Silicon Carbide Seal Kit
No. 3430-0589
Contains:
Mechanical seal (Ref .7) and o-ring
(Ref. 5).
19
19
19
20
15
16
17
18
21
22
Ref. No. Qty. Req’d. Part No.
1
1
1A
1B
2
2
4
4
4
4
1
1
2406-0007
2406-0016
2406-0007
2406-0001
0150-9000C
0150-9000S
Description
Drain/Vent Plug (9303C)
Drain/Vent Plug (9303S)
Drain/Vent Plug
Vent Plug
Pump Casing (Model 9303C)
Pump Casing (Model 9303S)
1
1
4
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
9
10
11
12
8
9
7
8
13
14
4
5
3
4
2A
2A
2B
3
6
7
2
1
1
1
1
1
1
1
4
2
0153-9000C Pump Casing (Universal Flange Model C-U)
0153-9000S Pump Casing (Universal Flange Model S-U)
0150-9070CM Pump Casing
3430-0825
3430-0825
0401-9100P Impeller (Nylon Std. 9303C)
0402-9100P Impeller (Polypropylene Optional) (Std 9303S)
1720-0083
1700-0100
2120-0009
3430-0589 Mechanical Seal (Silicon Carbide) (Std 9303S)
0750-9300C Mounting Flange (9303C)
0756-9300S Mounting Flange (9303S)
2210-0020
2210-0125
1410-0056
1810-0014
1820-0013
2000-0010
1410-0131
1720-0268
3430-0748
1410-0130
2029-0014
Impeller Nut (9303C)
Impeller Nut (9303S)
O-ring
Gasket
Mechanical Seal (Viton/Ceramic) (Std 9303C)
Hex Head Cap Screw (9303C)
Hex Head Cap Screw (9303S)
Slinger Ring
Snap Ring
Retaining Ring
Ball Bearing
Cartridge, Front
O-ring
Lip Seal
Seal Spacer
Thrust Bearing Assembly
3430-0850
3430-0852
Shaft (HM2C/HM4C)
Shaft (HM1C/HM5C)
3430-0855 Shaft (HM3C)
0150-2500C Motor Body (includes needle bearing)
2210-0005
1720-0110
Hex Head Cap Screw
O-ring
NOTE
: When ordering parts, give QUAN-
TITY, PART NUMBER, DESCRIPTION, and COMPLETE MODEL NUMBER.
Reference numbers are used ONLY to identify parts in the drawing and are NOT to be used as order numbers.
Repair Parts Kit No. 3430-0332
Contains:
One mechanical seal (Ref. 7), one o-ring (Ref. 5) and one rubber gasket (Ref. 6).
Parts Kit No. 3430-0748
Contains: One each ball bearing
(Ref. 13), motor shaft seal (Ref.
16), thread seal gasket (Ref. 35), two cartridge o-rings (Ref.15), and washer (Ref 36); two each motor housing o-rings (Ref. 22), and port adapter o-rings (Ref. 30 & 32).
Hydraulic Motor Part Nos
.
2500-0081C (HM1C Models)
2500-0082C (HM2C Models)
2500-0083C (HM3C Models)
2500-0084C (HM4C Models)
2500-0085C (HM5C Models)
34
35
36
37
30
31
32
33
38
38
38
39
40
40
Ref. No. Qty. Req’d. Part No.
23
23
1
1
1600-0045
1600-0044
27
28
29
29
26
26
26
26
29
29
25
25
25
25
23
24
24
24
25
26
1
1
1
1
1
1
1
1
1
1
4
4
1
4
4
4
1
1
1
1
Description
Dowel Pin (HM2C / HM4C)
Dowel Pin (HM1C/HM5C)
1600-0052
1600-0042
1600-0037
1600-0068
3900-0022
3900-0023
3900-0024
3900-0025
Dowel Pin (HM3C)
Dowel Pin (HM2C / HM4C)
Dowel Pin (HM1C/HM5C)
Dowel Pin (HM3C)
Gerotor (HM1C)
Gerotor (HM2C)
Gerotor (HM3C)
Gerotor (HM4C)
3900-0048 Gerotor (HM5C)
0701-2500C1 Gerotor Housing (HM2C Models) 1/4” wide
0700-2500C1 Gerotor Housing (HM1C Models) 1/2” wide
0703-2500C1 Gerotor Housing (HM4C Models) 5/16” wide
0702-2500C1 Gerotor Housing (HM3C Models) 1” wide
0704-2500C1 Gerotor Housing (HM5C Models) 5/8” wide
0254-2500C2 Motor End Plate (includes needle bearing)
2270-0039
2220-0045
2220-0021
2220-0044
2220-0032
Washer
Cap Screw (HM2C / HM4C Models)
Cap Screw (HM1C Models)
Cap Screw (HM3C Models)
Cap Screw (HM5C Models)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1720-0108 O-ring
3360-0021A Pressure Port Adapter (includes o-ring)
1720-0262 O-ring
3320-0051A Tank Port Adapter (includes o-ring)
3220-0029
1700-0047
2270-0027
2250-0038
1610-0032
1610-0031
1610-0055
1810-0026
1610-0012
04432
Bypass Adjusting Screw
Gasket
Washer
Lock Nut
Roll Pin (HM2C / HM4C)
Roll Pin (HM1C / HM5C)
Roll Pin (HM3C)
Snap Ring
Woodruff Key (9303C)
Woodruff Key (9303S)
- 20 -
Replacement Parts
The following drawings show the pumps and their replacement parts.
Only genuine replacement parts should be used.
Failure to follow this warning can result in damage to property, serious injury or death.
If the pump malfunctions or is defective, it should be sent back to Hypro for service.
9303P
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
4
4
2
Silicon Seal Parts Kit # 3430-0593
Contains one each: mechanical seal (Ref. 12) and o-ring
(Ref. 13).
29
29
30
31
24
25
26
27
28
28A
29
20
21
22
23
15
16
17
18
19
12
12
13
14
7
8
9
10
11
5
6
3
4
1
2
2210-0088
0750-9006C
1510-0063
2250-0008
1410-0056
1810-0014
1820-0013
2000-0010
1410-0131
1720-0268
2104-0010
1410-0130
2029-0014
1610-0042
1610-0053
3430-0850
3430-0852
3430-0855
1810-0026
1610-0032
2210-0087
2210-0016
2270-0041
2406-0020
0700-9000P
2250-0052
2250-0051
1700-0097
2270-0057
0402-9100P
1700-0100
2120-0009
3430-0593
1721-0083
0750-9300P
Repair Parts Kit No. 3430-0445
Contains: One o-ring (Ref. 13), one rubber gasket (Ref. 11), one mechanical seal (Ref. 12), one gasket
(Ref. 8) and one washer (Ref. 9).
Hex Head Cap Screw
Hex Head Cap Screw (Base Only)
Washer
Pipe Plug
Pump Casing
Impeller Nut
Jam Nut
Gasket (Viton)
Washer
Impeller
Rubber Gasket
Mechanical Seal (Viton/Ceramic) (Std 9303P)
Mechanical Seal (Silicon Carbide) (Optional)
O-ring
Cover
Screw
Intermediate Flange
Base Plate
Hex Nut
Slinger Ring
Snap Ring
Retaining Ring
Ball Bearing
Cartridge, Front
O-ring
Lip Seal
Seal Spacer
Thrust Bearing Assembly
Woodruff Key (9303P all except HM3C)
Square Key (9303P-HM3C Only)
Shaft (HM2C/HM4C)
Shaft (HM1C/HM5C)
Shaft (HM3C)
Snap Ring
Roll Pin (HM2C / HM4C)
- 21 -
43
44
45
41
41
41
42
46
47
48
49
38
39
40
41
37
38
38
38
38
37
37
37
37
35
35
36
36
36
31
31
32
33
34
35
NOTE
: When ordering parts, give
QUANTITY, PART NUMBER,
DESCRIPTION, and COMPLETE
MODEL NUMBER. Reference number are used ONLY to identify part in the drawing and are NOT to be used as order numbers.
1
1
1
4
1
4
4
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
4
1
1
3900-0048
0701-2500C1
0700-2500C1
0703-2500C1
0702-2500C1
0704-2500C1
0254-2500C2
2270-0039
2220-0032
2220-0045
2220-0021
2220-0044
1720-0108
3360-0021A
3320-0051A
1720-0262
3220-0029
1700-0047
2270-0027
2250-0038
1610-0031
1610-0055
0150-2500C
2210-0021
1720-0110
1600-0045
1600-0044
1600-0052
1600-0068
1600-0042
1600-0037
3900-0022
3900-0023
3900-0024
3900-0025
Hydraulic Motor Part Nos
.
2500-0181C (HM1C Models)
2500-0182C (HM2C Models)
2500-0183C (HM3C Models)
2500-0184C (HM4C Models)
2500-0185C (HM5C Models)
Adapter Kit No. 3430-0187
(HM2 and HM4 Models Only):
Contains one each:
No. 3360-0021 Pressure Port Adapter
No. 3373-0020 (Size #1)
No. 3373-0021 (Size #2)
No. 3373-0022 (Size #3)
No. 1720-0108 Adapter O-ring
No. 1720-0105 Orifice O-ring (Qty. 3).
Parts Kit No. 3430-0748
Contains: One each ball bearing (Ref. 22), motor shaft seal (Ref. 25), thread seal gasket (Ref. 47), two cartridge o-rings (Ref.
24) and washer (Ref. 48); two each motor housing o-rings (Ref. 34), and port adapter o-rings (Ref. 42 & 45).
Roll Pin (HM1C / HM5C)
Roll Pin (HM3C)
Motor Body (includes needle bearing)
Hex Head Cap Screw
O-ring
Dowel Pin (HM2C / HM4C)
Dowel Pin (HM1C/HM5C)
Dowel Pin (HM3C)
Dowel Pin (HM3C)
Dowel Pin (HM2C/ HM4C)
Dowel Pin (HM1C/HM5C)
Gerotor (HM1C)
Gerotor (HM2C)
Gerotor (HM3C)
Gerotor (HM4C)
Gerotor (HM5C)
Gerotor Housing (HM2C Models) 1/4” wide
Gerotor Housing (HM1C Models) 1/2” wide
Gerotor Housing (HM4C Models) 5/16” wide
Gerotor Housing (HM3C Models) 1” wide
Gerotor Housing (HM5C Models) 5/8” wide
Motor End Plate (includes needle bearing)
Washer
Cap Screw (HM5C Models)
Cap Screw (HM2C / HM4C Models)
Cap Screw (HM1C Models)
Cap Screw (HM3C Models)
O-ring
Pressure Port Adapter (includes o-ring)
Tank Port Adapter (includes o-ring)
O-ring
Bypass Adjusting Screw
Gasket
Washer
Lock Nut
Notes
- 22 -
EC DECLARATION OF INCORPORATION
EC Declaration of Incorporation
Manufacturers Name:
Manufacturers’ Address:
Pentair Flow Technologies, LLC
375 Fifth Avenue NW,
New Brighton, MN 55112, USA
Declare that the partially complete machinery described below conforms to applicable health and safety requirements of Emission Directive
2010/26/EU and of Parts 1 of Annex I of Machinery Directive 2006/42/EC. This partly completed machinery must not be put into service until the equipment into which it is to be incorporated has been declared in conformity with the provisions of these directives. Confidential technical documentation has been compiled as described in Annex VII Part B of Machinery Directive 2006/42/EC and is available to European national authorities on written request. If a request is received, documentation will be transmitted either electronically or by post. Clauses 1.1.4, 1.1.7,
1.1.8 Section 1.2, Clauses 1.3.5, 1.3.6, 1.3.7, 1.3.8.1, 1.3.8.2, 1.3.9, 1.4.1, 1.4.2.1, 1.4.2.2, 1.4.2.3, 1.4.3, 1.5.2, 1.5.7, 1.5.12, 1.5.14, 1.5.16, 1.6.2, 1.7.1.1, 1.7.1.2,
1.7.2, and 1.7.4.2 are clauses of Machinery Directive 2006/42/EC that have not been met, but could be applicable and must be addressed during installation by a third party.
Type:
Series Numbers
Roller
1502, 1700, 4001, 4101, 6500, 7560, 7700
Type:
Series Numbers
Centrifugal
1442P, 1539, 1540, 1542P, 1543P, 1550, 90XX, 9202, 9203, 9205, 9206,
9208, 9262, 9263, 9253, 9302, 9303, 9305, 9306, 9307, 9308, 9313, 9314,
9316, 9342P, 9343P, 9742P, 15HPS, 93HPS
Type:
Series
Type:
Series Numbers
Piston/Plunger
5315C, 5320C, 5321C, 5322C, 5324C, 5325C, 5330C, 53702, 53703
The following standards have either been referred to or been complied with in part or in full as relevant:
ENISO 12100
EN809-1998 + A1 2009
EN ISO 13732-1
Machinery Safety -
Machinery Safety -
Machinery Safety -
General principles for design - Risk assessment and risk reduction
Pumps and pump units for liquids - Common safety requirements
Ergonomics of the thermal environment
EN ISO 3744:2010
EN ISO 11202/A1 1997
EN 12162:2001+A1:2009
Acoustics
Machinery Safety -
Machinery Safety -
- Determination of sound power levels and sound energy levels of noise sources using sound pressure
Noise emitted by machinery and equipment
Liquid pumps - Safety requirements-Procedure for hydrostatic testing
EN ISO 4254-6:2009 Machinery Safety -
EN 60204-1:2006/A1:2009 Machinery Safety -
Sprayers and liquid fertilizer distributors
Electrical Equipment of Machines
Name .……………...…………………………………………… Position…..……………………….…..………
Signature …………………………………………..……………. Date…..……..………………………..……….
Place of Signing…………………………………………………………………………………………………….…..
- 23 -
LIMITED WARRANTY ON HYPRO/SHURFLO AGRICULTURAL PUMPS & ACCESSORIES
Hypro/Shurflo (hereafter, “Hypro”) agricultural products are warranted to be free of defects in material and workmanship under normal use for the time periods listed below, with proof of purchase.
- Pumps: one (1) year from the date of manufacture, or one (1) year of use. This limited warranty will not
exceed two (2) years, in any event.
- Accessories: ninety (90) days of use.
This limited warranty will not apply to products that were improperly installed, misapplied, damaged, altered, or incompatible with fluids or components not manufactured by Hypro. All warranty considerations are governed by Hypro’s written return policy.
Hypro’s obligation under this limited warranty policy is limited to the repair or replacement of the product. All returns will be tested per Hypro’s factory criteria. Products found not defective (under the terms of this limited warranty) are subject to charges paid by the returnee for the testing and packaging of “tested good” non-warranty returns.
No credit or labor allowances will be given for products returned as defective. Warranty replacement will be shipped on a freight allowed basis. Hypro reserves the right to choose the method of transportation.
This limited warranty is in lieu of all other warranties, expressed or implied, and no other person is authorized to give any other warranty or assume obligation or liability on Hypro’s behalf. Hypro shall not be liable for any labor, damage or other expense, nor shall
Hypro be liable for any indirect, incidental or consequential damages of any kind incurred by the reason of the use or sale of any defective product.
RETURN PROCEDURES
All products must be flushed of any chemical (ref. OSHA section 1910.1200 (d) (e) (f) (g) (h)) and hazardous chemicals must be labeled/ tagged before being shipped
†
to Hypro for service or warranty consideration. Hypro reserves the right to request a Material Safety
Data Sheet from the returnee for any pump/product it deems necessary. Hypro reserves the right to “disposition as scrap” products returned which contain unknown fluids. Hypro reserves the right to charge the returnee for any and all costs incurred for chemical testing, and proper disposal of components containing unknown fluids. Hypro requests this in order to protect the environment and personnel from the hazards of handling unknown fluids.
Be prepared to give Hypro full details of the problem, including the model number, date of purchase, and from whom you purchased your product. Hypro may request additional information, and may require a sketch to illustrate the problem.
Contact the appropriate Hypro Service Department to receive a Return Merchandise Authorization number (RMA#).
Returns are to be shipped with the RMA number clearly marked on the outside of the package. Hypro shall not be liable for freight damage incurred during shipping. Please package all returns carefully. All products returned for warranty work should be sent shipping charges prepaid:
AMERICAS & ALL OTHER REGIONS
Hypro / Pentair
Attention: Service Department
375 Fifth Avenue NW
New Brighton, MN 55112
Service: 800-468-3428
Fax: 651-766-6618
Technical: 800-445-8360 hypro.technicalpentair.com
CANADA
Pentair Water Belgium B.V.B.A
Industriepark Wolfstee
Toekomstlaan 30, 2200
Herentals, Belgium
Tel: +32 14 259 911
Fax: +32 14 259 975 [email protected]
CENTRAL & SOUTH AMERICA
+55 (11) 3317-5085 [email protected] pentair.com
† Carriers, including U.S.P.S., airlines, UPS, ground freight, etc., require specific identification of any hazardous material being shipped. Failure to do so may result in a substantial fine and/or prison term.
Check with your shipping company for specific instructions.
For a detailed list of where Pentair trademarks are registered, please visit www.pentair.com/en/registrations.html. Pentair trademarks and logos are owned by Pentair PLC. or its affiliates.
Third party registered and unregistered trademarks and logos are the property of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer.
L-1547 Rev. D (12-10-19) ©2019 Pentair. All Rights Reserved.
advertisement