Plate Compactor

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WENPRODUCTS.COM

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IMPORTANT:

Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for intended purpose, you will enjoy years of safe, reliable service.

NEED HELP? CONTACT US!

Have product questions? Need technical support?

Please feel free to contact us at:

800-232-1195

(M-F 8AM-5PM CST)

[email protected]

WENPRODUCTS.COM

NOTICE: Please refer to wenproducts.com for the most up-to-date instruction manual.

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TABLE OF CONTENTS

Identification

Service Record

Specifications

Introduction

Safety Information

Know Your Plate Compactor

Assembly

Preparation

Operation

Maintenance

Troubleshooting

Exploded View and Parts List

Warranty Statement

8

9

12

17

18

26

4

7

3

4

8

2

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IDENTIFICATION

If assistance for information or service is required, please contact the Customer Service Help Line by calling

800-232-1195; customer will be asked to provide the following information when calling.

Record information in the spaces provided below and make sure to save your original purchase receipt.

MODEL NUMBERs: 56035, 56035T

DATE OF PURCHASE: ______________________________________________

PURCHASED FROM: ______________________________________________

ENGINE SERIAL NUMBER: _________________________________________

Date

SERVICE RECORD

Record Service Dates:

Date Date Date Date Date

Change Oil

Change Spark Plug

Clean Fuel Tank

Clean Air Filter

NOTE: WE SUGGEST RUNNING YOUR PLATE COMPACTOR AT LEAST ONCE A

MONTH IN ORDER TO MAXIMIZE THE LIFESPAN OF THE PLATE COMPAC-

TOR

Engine

Compaction Force

Plate Size

Forward Travel

Vibrations per Minute

Dimensions

Weight

Compaction Pressure

SPECIFICATIONS

212cc, 4 Stroke

4496 lbs.

24 x 18 in.

Up to 82 Feet per Minute

5400

25 x 18.5 x 27.5 in.

207 lbs.

1498.66 lb/ft²

Engine Type

Spark Plug Gap

Ignition System

Displacement

Fuel Tank Capacity

Engine Oil Capacity

Spark Plug

4 stroke, OHV, single cylinder with forced air cooling system

0.6 - 0.8 mm (0.023 - 0.031 in)

Non-contact transistor

212cc

1 Gallon

20 fl. oz (0.6 L)

F6TC

NOTE: To prevent pavers from breaking or marring, we recommend using the WEN

56035-047 Construction Zone Plate Compactor Pad.

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INTRODUCTION

Thank you for purchasing a WEN Plate Compactor. This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this manual. WEN reserves the right to change this product, manual and specifications at any time without notice.

Please keep this manual available to all users during the entire life of the plate compactor.

This manual contains special messages to bring attention to potential safety concerns as well as helpful operating and servicing information. Please read all the information carefully to avoid personal injury and machine damage.

QUESTIONS? PROBLEMS?

In order to answer questions and solve problems in the most efficient and speedy manner, contact Customer

Service at (800) 232-1195, M-F 8-5 CST or email [email protected].

NOTICE REGARDING EMISSIONS

Engines certified to comply with U.S. EPA emission regulations for SORE (Small Off Road Equipment) can be operated on regular unleaded gasoline and may include the following emission control systems: (EM) Engine

Modifications and (TWC) Three-Way Catalyst (if so equipped).

SAFETY INFORMATION

Before operating this plate compactor read and observe all warnings, cautions, and instructions both on the labels and in this owner’s manual.

NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur.

This safety alert symbol is used to identify safety information about hazards that can result in personal injury.

A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of injury. In addition, a hazard symbol may be used to represent the type of hazard.

DANGER indicates a hazard, which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard, which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard, which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the engine or plate compactor.

SAFETY INFORMATION

For any questions regarding the hazard and safety notices listed in this manual or on the product, please call (800)

232-1195 M-F 8-5 CST before using the plate compactor.

DANGER: CARBON MONOXIDE

Using a plate compactor indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide

(CO). This is a poison gas you cannot see or smell. If you can smell the engine exhaust, you are breathing CO.

But even if you cannot smell the exhaust, you could be breathing CO.

NEVER use a plate compactor inside homes, garages, crawl spaces, or other partially/fully enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air. ONLY use outside and far away from windows, doors, and vents. These openings can pull in engine exhaust.

Even if you use an engine correctly, CO may leak into the home. ALWAYS use a battery-powered or batterybackup CO alarm in the home. If you start to feel sick, dizzy, or weak after the engine has been running, move to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.

WARNING: The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING: This engine may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if it isn’t directly in contact with gasoline.

SAFETY RULES:

1) Do not operate near open flame.

2) Do not smoke near the plate compactor.

3) Always turn the plate compactor off before refueling. Allow it to cool for at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

4) Do not overfill fuel tank. Gasoline may expand during operation. Do not fill to the top of the tank. Allow for expansion.

5) Always check for spilled fuel before operating.

6) Empty fuel tank before storing or transporting the plate compactor.

7) Do not use in rainy conditions.

8) Do not allow children or non-qualified persons to operate the plate compactor.

9) Do not touch hot surfaces. Pay attention to warning labels on the machine identifying hot parts.

10) Allow unit to cool down after use before touching engine or areas of the plate compactor that become hot during use.

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6

SAFETY INFORMATION

11) Only use the plate compactor for its intended purposes.

12) Operate only on dry, level surfaces.

13) Turn the engine switch to “OFF” position when the engine is not running.

14) Do not operate or service this machine before reading the entire manual.

15) Never operate this equipment without proper protective clothing, shatterproof ANSI-approved glasses, steeltoed boots, and other protective job site devices.

16) Never operate this equipment while under the influence of drugs or alcohol or while feeling fatigued or ill.

17) Always check the machine for loosened threads or bolts before starting.

18) Always wear proper respiratory, hearing and eye protection during operation.

19) Manufacturer does not assume responsibility for any accident due to equipment modifications and will also void the warranty.

20) Never use accessories or attachments that are not recommended by WEN for this model of plate compactor.

21) DO NOT add fuel to the plate compactor if it is placed on top of a plastic surface such as a pickup truck bed with a plastic liner. This creates the possibility of ignition or explosion due to static electricity buildup.

22) Always refuel in well-ventilated areas. Never operate near open flames, sparks or any other item that could cause the fumes of the gasoline to ignite.

23) Before performing compacting work near buildings or above pipelines, check the effect of the vibrations on the buildings and pipelines. If necessary, immediately stop the compacting work.

CAUTION: Misuse of this unit can damage it or shorten its life.

WARNING: This unit produces heat when running. Temperatures near exhaust can exceed 150 0

(65

0

C).

F

SAVE THESE INSTRUCTIONS – This manual contains important instructions for the WEN Plate Compactor that should be followed during installation and maintenance. If items are damaged, have them repaired or replaced as necessary. Do not operate if you notice signs of damage such as broken or cracked insulation.

NOTE: We suggest running your engine at least once a month in order to maximize the lifespan of the plate compactor.

KNOW YOUR PLATE COMPACTOR

Use the illustration below to become familiar with the locations and functions of the various components and controls of this plate compactor.

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3

14

13

1

6

9

10

7

8

4

5

1. Muffler

2. Handle

3. Throttle

4. Gas Tank Cap

5. Gas Tank

6. Air Cleaner

7. Engine Switch

11

Directio n of T ravel

8. Recoil Starter Handle

12

9. Choke

10. Fuel Valve

11. Lifting Handle

12. Base

13. Carburetor

14. Oil Cap

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ASSEMBLY

In order to best protect the plate compactor while in the package, this product comes with some components disassembled. Please complete the following assembly step before proceeding to use the plate compactor.

If after reading this section, you are unsure about how to perform any of the steps, please call 800-232-1195 (M-F

8-5 CST)

WARNING: This plate compactor is heavy. Some procedures may require lifting equipment or two people.

HANDLE ASSEMBLY:

The Plate Compactor is shipped with the lower handle already assembled and attached to the plate.

To complete the handle assembly, loosen the knobs in the middle of the handle and swing the upper handle into place.

Next, insert the bolt, washer and nut into the hole directly above the plastic knob. Tighten the nut and the plastic knob.

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Repeat the process on the other side of the handle.

PREPARATION

ENGINE OIL RECOMMENDATIONS

STEP 1 - FILL OIL:

The plate compactor is shipped without oil. User must add the proper amount of oil before operating the plate compactor for the first time. The oil capacity of the engine crankcase is 20 fl. oz (0.6 L).

CAUTION

: Air cooled engines run hotter than automotive engines. The use of non-synthetic multi-viscosity oils (5W-30,

10W-30, etc.) in temperatures above 40°

F will result in higher than normal oil consumption. When using a multi-viscosity oil, check the oil level more frequently than you would otherwise.

Fig. 1

Select good quality detergent oil bearing the American Petroleum Institute (API) service classifications SJ, SL, or SM (synthetic oils may be used). Use the ASE viscosity grade of oil from the following chart

(Fig. 1) that matches the starting temperature anticipated before the next oil changes.

FILLING CRANKCASE WITH OIL:

1. Make sure the plate compactor is on a level surface. Tilting the plate compactor to assist in filling will cause oil to flow into engine areas and will cause damage. Keep plate compactor level!

1

2. Remove the oil filler/dipstick cap (Fig. 2 - 1) from the engine.

3. Using a funnel, add the appropriate type and amount of oil into the crankcase. The crankcase is full when the oil level has reached the second thread from the lip of the opening (Fig. 3, next page).

Fig. 2

4. Check for oil leaks. Reinstall oil filler cap before starting engine.

WARNING:

This plate compactor may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline.

PREPARATION

STEP 2 - ADD GASOLINE:

Use fresh (within 30 days from purchase), lead-free gasoline with a minimum of 87 octane rating. Do not mix oil with gasoline.

1. Make sure the plate compactor is on a level surface.

2. Unscrew fuel cap and set aside.

Fig. 3

NOTE: The fuel cap may be tight and hard to unscrew.

• Never use an oil/gasoline mixture.

3. Slowly add unleaded gasoline to the fuel tank. Be careful not to overfill.

The capacity of the fuel tank is 1 gallon.

• Never use gasoline over 30 days old.

• Avoid getting dirt or water into the fuel tank.

NOTE: Do not fill the fuel tank to the very top. Gasoline will expand and spill over during use even with the fuel cap in place.

• Gasoline can age in the tank and

4. Reinstall the fuel cap and wipe clean any spilled gasoline with a dry cloth.

make starting difficult. Never store plate compactor for extended periods of time with fuel in the tank.

STEP 3 - CHECK FOR LOOSE PARTS

Before using the plate compactor, always check for broken or loose parts. Any screw, bolt or nut runs the risk of loosening due to the vibratory nature of this machine. Always make sure to properly tighten these types of parts prior to operation to best prevent injury. Remove dirt and dust, particularly around the area of the recoil starter and the foot of the machine.

OPERATION

Before starting the plate compactor, make sure you have read and performed the steps in the “Preparation” section of this manual. If you are unsure about how to perform any of the steps or questions regarding the hazard and safety notices listed in this manual please call (800) 232-1195 M-F 8-5 CST for customer service.

DANGER: CARBON MONOXIDE

Using a plate compactor indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide

(CO). This is a poison gas you cannot see or smell. If you can smell the engine exhaust, you are breathing CO.

But even if you cannot smell the exhaust, you could be breathing CO.

NEVER use a plate compactor inside homes, garages, crawl spaces, or other partially/fully enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air. ONLY use outside and far away from windows, doors, and vents. These openings can pull in engine exhaust.

Even if you use an engine correctly, CO may leak into the home. ALWAYS use a battery-powered or batterybackup CO alarm in the home. If you start to feel sick, dizzy, or weak after the engine has been running, move to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.

WARNING: The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING: This engine may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if it isn’t directly in contact with gasoline.

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STARTING THE PLATE COMPACTOR:

1. Check the oil and fuel levels.

OPERATION

2. Turn the fuel valve to the “ON” position.

3. Move the choke lever to the “START” position.

4. Set the engine switch to the “ON” position.

5. Move throttle lever to “MIN” position.

6. Pull on the recoil starter handle slowly until a slight resistance is felt. Then pull quickly to start the engine. Return cord gently into the machine. Never allow the cord to snap back.

7. If engine fails to start, repeat steps 1 through 6.

NOTE: After repeated failed attempts to start the engine, please consult the troubleshooting guide before attempting again. If problems persist, please call 800-232-1195 (M-F 8-5 CST).

8. Once the engine has started, slowly return the choke lever all the way to the “OPEN” position.

9. Allow the plate compactor to run for several minutes before increasing the speed using the throttle.

10. Move throttle lever to “MAX” position to engage the plate.

This plate compactor is designed for compacting loose, granular soils, gravel, and paving stones. It is intended to be used in confined areas and areas next to structures such as walls, curbs, and foundations.

This plate compactor is not recommended for compacting cohesive soils with heavy clay content.

Run the engine at full throttle and allow the plate to pull itself along at its normal speed. When operating on an incline it may be necessary to assist the plate by pushing it forward slightly. When operating downhill, hold the plate back slightly if it begins to pick up speed. Depending on the material being compacted, three or four passes are recommended to achieve the best compaction.

While a certain amount of moisture in the soil is necessary, excessive moisture may cause soil particles to stick together and prevent good compaction. If soil is extremely wet, allow it to dry somewhat before compacting.

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If the soil is so dry that it creates dust clouds during operation, some moisture should be added to the ground material to improve compaction. This will also reduce service to the air filter. For compacting asphalt, use a water tank to wet the asphalt and the underside of plate. This will prevent asphalt material from sticking and reduce the frequency of needing to service the air filter. Two passes are usually sufficient enough to ensure good compaction.

When using the plate on paving stones, attach a pad to the bottom of the plate to prevent chipping or grinding surface of stones. A special polyurethane pad (Item # 56035-047) designed for this purpose is available as an optional accessory and can be puechased at www.wenproducts.com or by calling 800-232-1195 (M-F 8-5 CST).

WARNING: DO NOT operate the plate on concrete or on extremely hard, dry, compacted surfaces.

The plate will jump rather than vibrate and could damage both the plate and the engine.

OPERATION

Grip the handle firmly with both hands. To avoid injury, keep hands, fingers, and feet away from the compactor base. Grip the handle of the compactor firmly with both hands. If both hands are holding the handle and your feet are clear of the compactor base, your hands, fingers, and feet cannot be injured by the plate.

Adjust the throttle lever between its “MIN” to “MAX” position, depending on the desired vibration speed.

IMPORTANT: The plate compactor should not be used for more than two hours at a time without any breaks to cool down, as the heat of operation may cause the lubricant in the bearings to liquefy, which could leak out and cause significant problems.

The handle can be adjusted to both sides to aid in turnarounds in tight spaces, but the compactor only travels in the direction shown in the “Know Your Plate Compactor” section (Page 7).

Always keep a safe distance away from the edge of ditches and avoid any actions that may cause the plate compactor to topple over.

Always ascend slopes carefully in a direct path. Back up slopes to prevent the plate compactor from toppling back onto the operator.

IMPORTANT: At this point the user should be familiar with the procedures. If the user has not yet read the previous sections, go back and read it now.

STEP 1 - CHECK THE OIL:

Oil consumption is normal during plate compactor usage. The plate compactor is equipped with a low-oil shutoff to protect it from damage. The oil level in the engine should be checked before each use to ensure that the engine crankcase contains sufficient lubricant. If oil level is low, refer back to the “Preparation” section (Page 8).

STEP 2 – CHECK THE FUEL LEVEL:

Before starting the plate compactor, check to see that there is sufficient gasoline in the fuel tank. The fuel gauge on top of the plate compactor will indicate the fuel level in the tank. Add gasoline if necessary but leave sufficient room in tank for expansion. If gasoline is low, refer back to the “Preparation” section (Page 9).

WARNING: This plate compactor may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if not directly in contact with fuel.

• Do not operate near open flame. Do not smoke near plate compactor.

• Always operate on a firm, level surface.

• Always turn engine off before refueling. Allow engine to cool for at least 2 minutes before removing fuel cap.

Loosen cap slowly to relieve pressure in tank.

• Do not overfill fuel tank. Gasoline may expand during operation. Do not fill to the top of the tank.

• Always check for spilled fuel before operation. Clean up any spilled fuel before starting.

• Empty fuel tank before storing or transporting the plate compactor.

• Before transporting, turn the fuel valve off and disconnect spark plug boot.

• Use only UNLEADED gasoline with an octane rating of 87 or higher.

• Do not use old gasoline.

• Never use an oil/gasoline mixture.

• Avoid letting dirt or water into the fuel tank.

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OPERATION

STOPPING THE PLATE COMPACTOR:

1. Move handle lever to “MIN” position to disengage the compactor.

2. Turn the engine switch to the “OFF” position.

3. Turn the fuel valve to the “OFF” position.

FOR EMERGENCY SHUTDOWNS, move the throttle to the idle position and turn the engine switch OFF.

WARNING

: Allow the unit to cool for several minutes before touching areas that become hot during use.

CAUTION: Allowing gasoline to sit in the fuel tank for long periods of time can make it difficult to start the plate compactor in the future. Never store the plate compactor for over two weeks with fuel in the fuel tank. If sitting more than a month, drain the carburetor.

MAINTENANCE

Proper routine maintenance will help prolong the life of the machine. Please perform maintenance checks according to the schedule below. If there are any questions about the maintenance procedures listed in this manual, please call (800) 232-1195 M-F 8-5CT. It is best practice to drain your carburetor after every use. Always drain before storage. Do not store the plate compactor with fuel inside the tank for more than 2 weeks. This will cause the carburetor to clog and will need to be disassembled and cleaned before the next use. Run the plate compactor for 15 minutes a month to maximize its lifespan. Refer to the next page for drainage procedures.

CAUTION: Never perform maintenance operations while the plate compactor is running.

Fig. 4

Recommended

Maintenance Schedule

(Clean more as necessary)

Engine Oil

Air Cleaner

Spark plug

Fuel tank

Check level

Replace

Check

Clean

Check/clean

Check level

Clean

Each Use x x x

First

Month, then Every

20 Hours x

Every 3

Months or

50 Hours x x

Every 6

Months or

100 Hours x

Every

Year or

300 Hours x

CLEANING THE PLATE COMPACTOR:

Never clean the plate compactor when it is running! If the plate compactor becomes dirty, clean the exterior with a damp cloth, a soft brush, or vacuum/pressurized air.

CHECKING THE OIL:

Check the oil level of the engine according to the Recommended Maintenance Schedule (Fig. 4). The engine is equipped with an automatic shutoff to protect it from running with low oil pressure. The engine should be

12 checked before each use for proper oil level. This is a critical step for proper engine maintenance.

1

1

1

MAINTENANCE

FILLING CRANKCASE WITH OIL:

1. Make sure the plate compactor is on a level surface. Tilting the plate compactor to assist in filling will cause oil to flow into engine areas and will cause damage. Keep plate compactor level!

2. Remove the oil filler/dipstick cap (Fig. 5 - 1) from the engine.

Fig. 5

3. Using a funnel, add the appropriate type and amount of oil into the crankcase. The crankcase is full when the oil level has reached the second thread from the lip of the opening (Fig. 6).

4. Check for oil leaks. Reinstall oil filler cap before starting engine.

Fig. 6

CHANGING THE OIL:

Change the oil when the engine is warm. This will allow for complete drainage. Change oil more often if operating under heavy load or high ambient temperatures. It is also necessary to drain the oil from the crankcase if it has become contaminated with water or dirt. The oil capacity of the engine in this plate compactor is 20 fl. oz (0.6 L). Add oil when the oil level is low.

DRAINING THE OIL FROM THE ENGINE:

1. Place a container underneath the engine to catch oil as it drains.

2. Use a open-end wrench to securely hold the oil drain plug in place. Then, using a hex wrench, unscrew the oil drain plug (Fig. 7 - 1). Allow all the oil to drain from the engine.

3. Reinstall the oil drain plug and tighten with a hex wrench.

Fig. 7

NOTE: Never dispose of used motor oil in the trash or down a drain. Please call your local recycling center or auto garage to arrange oil disposal.

DRAINING THE CARBURETOR:

1. Turn the fuel valve to “OFF”.

2. Locate the drain screw (Fig. 8 - 1) on the carburetor bowl. Prepare a pan, jar, or other approved gasoline storage container to catch the fuel that will leak out.

Fig. 8

3. Loosen the drain screw and allow the fuel to drain completely. When it is done draining, re-tighten the drain screw.

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MAINTENANCE

AIR CLEANER MAINTENANCE:

Routine maintenance of the air cleaner helps maintain proper air flow to the carburetor. Check that the air cleaner is free of excessive dirt.

1. Remove air cleaner cover (Fig. 9 - 1). Remove both elements and inspect them for holes or tears. Replace damaged elements.

2. Tap paper element (Fig. 9 - 2) lightly to remove excess dirt. Replace paper element if it appears heavily soiled.

3. Wash foam element (Fig. 9 - 3) in solution of mild detergent and warm water.

Rinse thoroughly in clean water. Allow element to dry thoroughly. Soak element in clean engine oil and squeeze out excess oil.

SPARK PLUG MAINTENANCE:

The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. To inspect the spark plug

(NGK BP7GS):

1. Pull on the spark plug boot to remove it (Fig. 10 - 1).

2. Unscrew the spark plug from the plate compactor using the spark plug wrench included with this product. (Fig. 11 - 1).

3. Visually inspect the spark plug. If it is cracked or chipped, discard and replace with a new spark plug of the same model (NGK BP7GS).

4. Measure the plug gap with a spark plug gauge (Fig. 12). The gap should be 0.7-

0.8 mm (0.028 - 0.031 in).

5. If you are re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base and then re-gap the spark plug.

6. Screw the spark plug back into its place on the plate compactor using the spark plug wrench. Do not over-tighten spark plug. Recommended tightening of spark plug is ½ to ¾ of a turn after spark plug gasket contacts spark plug hole. Reinstall the spark plug boot.

Fig. 9

1

Fig. 10

1

Fig. 11

0.7-0.8 mm

(0.028-0.031 in)

1

2

3

Fig. 12

MAINTENANCE

DRAINING THE FUEL TANK:

Clean the fuel tank each year or before storing the plate compactor for extended periods of time. To drain the fuel tank and carburetor:

1

1. Turn the fuel valve to the “OFF” position (Fig. 13 - 1).

Fig. 13

2. Remove the fuel line between the fuel valve and carburetor (Fig. 14 - 1)

CAUTION: A small amount of fuel may leak from the hose during removal.

1

3. Attach a fuel line (not included with the plate compactor) to exposed end of the fuel valve.

4. Position fuel line into an appropriate container and open the fuel valve allowing fuel to flow into the container.

Fig. 14

5. Once fuel is drained, shut off the fuel valve.

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6. Start and run the engine until fuel runs out.

7. Unscrew the gas tank cap from the gas tank.

8. Remove the fuel filter cup located inside (Fig. 15 - 1).

Fig. 15

9. Empty the fuel filter cup of any fuel and clean.

10. Reinstall the fuel filter cup.

11. Screw the gas tank cap back onto the gas tank.

1

12. Store the emptied gasoline in a suitable place.

Fig. 16

CAUTION:

Do not store fuel for more than 3 months.

DRAINING THE FUEL TANK THROUGH THE CARBURETOR:

1. Turn fuel valve to “ON”.

2. Loosen drain screw from carburetor (Fig. 16 - 1). Be sure to have a vessel prepared to catch the fuel that will flow out.

3. Ensure that all fuel has left the tank, fuel line, and carburetor.

4. Tighten the drain screw.

5. Turn the fuel valve to “OFF”.

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16

MAINTENANCE

STORING THE PLATE COMPACTOR:

If the unit is being stored for short periods of time (30 to 60 days), then when taking the unit out of storage, add gasoline and fuel stabilizer in the proper ratio to the tank until the tank is full.

NOTE: Filling the tank reduces the amount of air in the tank and helps reduce deterioration of fuel. Run the engine for 5 – 10 minutes allowing stabilized fuel mixture to circulate through the carburetor.

When storing the plate compactor for extended periods of time:

• Drain the fuel tank and the carburetor.

• Change oil.

• Do not obstruct any ventilation openings.

• Keep the plate compactor in a cool dry area.

When transporting plate compactor:

• Tighten fuel cap. Drain the fuel tank if possible.

• Keep the plate compactor upright. Never place plate compactor side down. Doing so will make it difficult to start.

CAUTION:

Never place any type of storage cover on the plate compactor while it is still hot.

TROUBLESHOOTING

IMPORTANT: If trouble persists, please email [email protected] or call our customer help line at

(800) 232-1195 M-F 8-5 Central Time.

PROBLEM

Engine will not start.

Engine runs but the plate compactor doesn’t work

Not enough power behind plate compactor

Operating speed of throttle incorrectly set

Excess oil

Clutch has slipped

Spring failure

Incorrect Engine Speed

Air cleaner clogged

Air in fuel line

Fuel level in carburetor’s float chamber is improper.

Carbon deposits in cylinder.

Fuel has gone bad.

Engine overheats

CAUSE

Engine switch is set to “OFF.”

Fuel valve is turned to “OFF.”

Choke is open.

Engine is out of fuel.

Engine is filled with contaminated or old gasoline.

Spark plug is dirty.

Spark plug is broken.

Plate compactor is not on a level surface.

Oil is low.

Carburetor is air locked.

SOLUTION

Set engine switch to “ON.”

Turn the fuel valve to the “ON” position.

Close the choke.

Add gasoline.

Change the gasoline in the gas tank and drain/ clean the carburetor.

Clean spark plug.

Replace spark plug.

Move plate compactor to a level surface to prevent low oil shutdown from triggering.

Add or replace oil.

Shut off the fuel valve and remove the screw from the bottom of the carburetor to allow it to reset.

Contaminants in fuel tank.

Carbon deposits in combustion chamber.

Exhaust or muffler clogged.

Incorrect spark plug.

Set throttle lever to correct position.

Drain the excess oil.

Replace or adjust the clutch

Replace spiral spring.

Adjust the engine speed to meet the task at hand.

Clean or replace the air cleaner element.

Bleed air from the fuel line.

Adjust the carburetor float.

Clean or replace the cylinder.

Flush the system and replace with fresh fuel and stabilizer

Flush the system and replace with fresh fuel.

Clean/replace crankcase.

Clean/replace the muffler.

Replace with correct spark plug.

Recoil starter not working

Dust in rotating parts Clean the recoil starter assembly.

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18

EXPLODED VIEW AND PARTS LIST (VIBRATOR ASSEMBLY)

EXPLODED VIEW AND PARTS LIST (VIBRATOR ASSEMBLY)

12

13

14

10

11

8

9

6

7

4

5

No .

1

2

3

Part Number

56035-G-001

56035-G-002

56035-G-003

56035-G-004

56035-G-005

56035-G-006

56035-G-007

56035-G-008

56035-G-009

56035-G-010

56035-G-011

56035-G-012

56035-G-013

56035-G-014

Description

Eccentric Block

Oil Seal

Bearing Cover

Bearing

Bearing Seat

Key

Main Shaft

Inner Hexagon Bolt

Spring Gasket

Clip

Pulley

Conical Flat Washer

Spring Washer

Inner Hexagon Bolt

Specification

28 x 50 x 10

6306

6 x 6 x 20

M6 x 16

Ø6

Ø24

84 x 35

8 x 30 x 6

Ø8

M8 x 20

1

1

1

2

1

6

6

3

1

2

1

Qty.

2

2

2

NOTE: These parts are only available as a complete assembly (vibrator assembly, part 56035-023).

If you wish to purchase this assembly, please visit www.wenproducts.com

19

20

EXPLODED VIEW AND PARTS LIST (PLATE COMPACTOR)

EXPLODED VIEW AND PARTS LIST (PLATE COMPACTOR)

56035-005-6

56035-005-7

56035-005-4

56035-015

56035-014

56035-012

56035-030

56035-031-1

56035-035

56035-003

56035-032

56035-028

56035-027

56035-026

56035-052

56035-005-8

Part Number

56035-E-000

56035-147

56035-020

56035-019

56035-018

56035-017

56035-005-3

56035-048

56035-049

56035-050

56035-005L

56035-051

56035-005H

56035-046

56035-005-2

56035-009

56035-053

56035-024

56035-025

56035-031-2

56035-023

56035-022

56035-021

56035-016-2

56035-038

56035-037

56035-036

56035-043

56035-042

56035-002

56035-001

56035-054

29

30

31

32

25

26

27

28

21

22

23

24

16

17

18

20

12

13

14

15

10

11

8

9

6

7

4

5

No.

1

2

3

45

46

47

49

50

41

42

43

44

37

38

39

40

33

34

35

36

Description

Engine

Key

Pulley

Washer

Spring Washer

Hex Bolt

Washer

Handle Fixed Plate

Handle Rubber Damper

Locked Nut

Lower handle

Locked Pin Assembly

Upper handle

Throttle Line Assembly

Locked Nut

Flange Bolt

Handle Damper

Washer

Belt Cover

Washer

Bolt

Bottom Plate

Engine Support Plate

Locked Nut

Washer

Shock Absorber

Washer

Spring Washer

Nut

Locked Nut

Hex Bolt

Washer

Hex Bolt

Hex Bolt

Press Plate

Exciter Seat

Vibrator Assembly

Spring & Flat Washer

Nut

Belt, 17 x 787

Hex Bolt

Spring Washer

Flat Washer

Nut

Hex Bolt

Hex Bolt

Frame

Washer

Specification

5*40

M8×30×6

Ø 8

M8*30

Ø 10

M12

M10*35

M10

M10*35

Ø 10

Ø8*24

M8*20

M12

12*35

Ø12

Ø12

M12

M8

M10*65

Ø8

M8*45

M18*140

Ø18

M18

B-787

M12*35

Ø12

Ø12

M8

M8*50

M10*30

Ø18

4

2

4

4

4

4

4

4

1

1

2

2

14

1

2

2

1

2

2

1

2

2

2

4

1

6

1

5

Qty.

1

1

1

1

1

2

2

2

8

8

1

8

2

2

1

1

2

1

4

2

21

EXPLODED VIEW AND PARTS LIST (ENGINE)

NOTE: The entire engine is available as a single assembly under model number 56035-E-000.

22

No.

Fig. 1 - 1

Fig. 1 - 2

Fig. 1 - Cylinder Head Assembly

Part Description

56035-E-001

P54066

Cylinder Head

Gasket

Cylinder Head

Cover Assembly

Fig. 1 - 3 P54064

Cylinder Head

Cover Gasket

Fig. 1 - 4 56035-E-004 Breather Tube

Fig. 1 - 5 P54040

Fig. 1 - 6 56035-E-006

Fig. 1 - 7 P54058

Fig. 1 - 8 P54048

Fig. 1 - 9

Fig. 1 - 10

Fig. 1 - 11

P54062

P54060

P54054

Bolt

Stud

Stud

Pin

Cylinder Head

Bolt

Spark Plug

Cylinder Head

Subassembly

Qty.

1

1

4

1

1

1

1

4

2

2

2

Fig. 3 - Crankcase Cover Assembly

No.

Part

Fig. 3 - 1 56035-E-023

Fig. 3 - 2 56035-E-018

Description

Crankcase Cover

Bearing

Fig. 3 - 3 P54008

Fig. 3 - 4 P54080

Fig. 3 - 5 P54082

Fig. 3 - 6

Fig. 3 - 8 56035-E-029

Fig. 3 - 9

P54086

P54092

Oil Seal

Crankcase Gasket

Pin

Oil Dipstick

Subassembly

Engine Oil Plug

Subassembly

Bolt

1

1

2

Qty.

1

1

1

1

6

Fig. 2 - Crankcase Assembly

No.

Fig. 2 - 2

Part

Fig. 2 - 1 56035-E-012

Description

Crankcase

Subassembly

Qty.

1

P54020 Engine Oil Sensor 1

Fig. 2 - 3

Fig. 2 - 4

P54031

P54014

Governor Gear

Assembly

Governor Arm

1

1

Fig. 2 - 5 56035-E-016 Drain Plug Bolt 2

Fig. 2 - 6 P54002 Washer 2

Fig. 2 - 7 56035-E-018 Bearing 1

Fig. 2 - 8

Fig. 2 - 9

P54008

P54003

Oil Seal

Nut

1

1

Fig. 2 - 10 56035-E-020

Fig. 2 - 11 56035-E-021

Fig. 2 - 12 56035-E-022

Washer

Pin

Bolt

Fig. 2 - 13 56035-E-100 Oil Drain Tube 1

Fig. 2 - 14 56035-E-101 Seal Guide 1

1

1

2

EXPLODED VIEW AND PARTS LIST (ENGINE)

No.

Fig. 4 - 1

Fig. 4 - Crankshaft

Part

56035-E-031

Description

Crankshaft

Assembly

Qty.

1

No.

Fig. 5. Piston Ring/Connecting Rod

Part Description

Fig. 5 - 1 P54105

Piston Ring

Assembly

Fig. 5 - 2 P54106

Fig. 5 - 3 P54109

Fig. 5 - 4 P54112

Fig. 5 - 5 P54121

Piston Ring Clip

Piston

Piston Pin

Connecting Rod

Qty.

1

2

1

1

1

Fig. 6 - Valve/Camshaft

No.

Fig. 6 - 1

Part

P54146

Description

Camshaft Assembly

Qty.

1

Fig. 6 - 3 P54150 Valve 1

Fig. 6 - 5 56035-E-043 Valve Spring Seat 2

Fig. 6 - 6

Fig. 6 - 7

Fig. 6 - 8

Fig. 6 - 9

Fig. 6 - 10

Fig. 6 - 11

Fig. 6 - 12

P54160

P54154

P54161

P54142

P54140

P54138

P54134

Valve Lock

Clamp

Valve Spring

Seal Guide

Valve Tappet

Valve Lifter

Stopper Plate

Subassembly

Valve Adjusting

Bolt

4

1

2

2

1

2

2

No.

Fig. 7 - 1

Fig. 7 - 2

No.

Fig. 6 - 13

Fig. 6 - 14

Fig. 6 - 15

Fig. 7 - Recoil Starter

Part Description Qty.

56035-E-054

P54598

Part

P54132

P54130

P54128

Recoil Starter

Assembly

Bolt

Description

Valve Rocker

Qty.

2

Valve Adjusting

Nut

2

Valve Lock Nut 2

1

3

23

EXPLODED VIEW AND PARTS LIST (ENGINE)

No.

Fig. 8 - 1

Fig. 8 - 2

Fig. 8 - 3

Fig. 8 - 4

Fig. 8 - Shroud

Part Description

P54668 Shroud

56035-E-058

56035-E-059

P54612

Cylinder Body

Shroud

Lower Shield

Oil Protector

Fig. 8 - 5

Fig. 8 - 6

Fig. 8 - 7

Fig. 8 - 8

Fig. 8 - 9

Fig. 8 - 10

56035-E-061

P54040

P54040

P54596-1

P54186

P54040

Stop Engine

Switch

Subassembly

Bolt

Bolt

Collar

Bolt

Bolt

Qty.

1

1

1

1

1

2

1

1

1

4

No.

Fig. 9 - 1

Fig. 9 - 2

Fig. 9 - Carburetor Assembly

Part Description

56035-E-067

56035-E-068

Carburetor

Assembly

Air Cleaner

Gasket

Fig. 9 - 3

Fig. 9 - 4

Fig. 9 - 5

P54166

P54164

P54162

Carbuertor

Gasket

Carbuertor

Insulator Plate

Carburetor

Insulator Gasket

Qty.

1

1

1

1

1

24

Fig. 10 - Air Cleaner

No.

Part

Fig. 10 - 1 56035-E-073

Fig. 10 - 2 P54179

Description

Air Cleaner

Nut

Fig. 10 - 3 56035-E-073-1

Air Cleaner

Element

Qty.

1

2

1

Fig. 11 - Muffler Assembly

No.

Fig. 11 - 1

Part

P54426

Description

Exhaust Outlet

Gasket

Qty.

1

Fig. 11 - 2 56035-E-076 Nut 2

Fig. 11 - 3 56035-E-077 Muffler Assembly 1

EXPLODED VIEW AND PARTS LIST (ENGINE)

No.

Fig. 12 - Gas Tank

Part Description

Fig. 12 - 1 56035-E-078

Fig. 12 - 2 56035-E-079

Fuel Tank

Fuel Strainer

Fig. 12 - 3 56035-E-080 Fuel Tank Cover

Fig. 12 - 4 56035-E-081

Fig. 12 - 5 56035-E-082

Fig. 12 - 6 56035-E-083

Fuel Tank Oil

Outlet Subassembly

Collar

Fuel Tube

Fig. 12 - 7 56035-E-084

Fig. 12 - 8 P54179

Bolt

Nut

Fig. 12 - 9 56035-E-102 Rubber Jacket

1

1

2

1

2

1

Qty.

1

1

1

Fig. 13 - Flywheel/Impeller

No.

Part

Fig. 13 - 1 P54630

Description

Flywheel Nut

Fig. 13 - 2 56035-E-087

Fig. 13 - 3 P54634

Fig. 13 - 4 P54636

Fig. 13 - 5 56035-E-091

Fig. 13 - 6 P54628

Starter Pulley

Impeller

Flywheel Subassembly

Ignition Coil

Bolt

1

1

2

Qty.

1

1

1

No.

Fig. 14 - Control Assembly, Throttle

Part

Fig. 14 - 1 56035-E-092

Fig. 14 - 2 56035-E-094

Description

Throttle Control

Assembly

Governor Spring

Fig. 14 - 3 P54620

Fig. 14 - 4

Fig. 14 - 5

P54618

P54624

Governor Rod

Throttle Valve

Returning Spring

Governor Support

Subassembly

Fig. 14 - 6 P54040

Fig. 14 - 7 P54622

Fig. 14 - 8 P54179

Bolt

Governor Support Bolt

Nut

Qty.

1

1

1

1

1

2

1

1

25

26

WARRANTY STATEMENT

Remember to save the receipt and to accurately fill out and mail the product registration card. Proof of purchase is required for all warranty work.

WEN® Plate Compactors are under warranty to be free from defects in materials and workmanship for a period of two (2) years from date of original purchase. Plate compactors used for Commercial or Rental use have a warranty period of 90 days from date of original purchase. Keep purchase receipt and mail in the product registration card for proof of purchase.

WEN® will repair or replace, at its discretion, any part that is proven to be defective in materials or workmanship under normal use during the two (2) years warranty period. Warranty repairs or replacements will be made without charge for parts or labor. Parts replaced during warranty repairs will be considered as part of the original product and will have the same warranty period as the original product.

To exercise the warranty, DO NOT RETURN TO RETAILER. Instead, call the toll free Customer Service number at (800) 232-1195 and you will be instructed on where to take the plate compactor for warranty service.

Take the plate compactor and proof of purchase (the receipt) to the repair facility recommended by the Customer

Service Representative. To make a claim under this Limited Warranty, you must make sure to keep a copy of your proof of purchase that clearly defines the Date of Purchase (month and year) and the Place of Purchase.

Place of purchase must be a direct vendor of Great Lakes Technologies, LLC. Third party vendors such as garage sales, pawn shops, resale shops, or any other secondhand merchant void the warranty included with this product.

Contact [email protected] or 1-800-232-1195 to make arrangements for repairs and transportation.

When returning a product for warranty service, the shipping charges must be prepaid by the purchaser. The product must be shipped in its original container (or an equivalent), properly packed to withstand the hazards of shipment. The product must be fully insured with a copy of the warranty card and/or the proof of purchase enclosed.

There must also be a description of the problem in order to help our repairs department diagnose and fix the issue. Repairs will be made and the product will be returned and shipped back to the purchaser at no charge.

THIS LIMITED WARRANTY DOES NOT APPLY TO ACCESSORY ITEMS THAT WEAR OUT FROM

REGULAR USAGE OVER TIME INCLUDING BELTS, BRUSHES, BLADES, ETC.

The warranty does not extend to plate compactors damaged or affected by fuel contamination, accidents, neglect, misuse, unauthorized alterations, use in an application for which the product was not designed and any other modifications or abuse.

WEN® is not liable for any indirect, incidental or consequential damages from the sale or use of this product.

Any implied warranties are limited to two (2) years as stated in this written limited warranty. Some states do not allow the exclusion or limitation of incidental or consequential damages. Some states do not allow limitation on the length of an implied warranty. This warranty gives you specific legal rights, and you may have other rights that vary from state to state.