Keating Pre-2005 Top-Side Cooker Owner Manual
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PURCHASER SHOULD POST IN A PROMINENT LOCATION. WARNING Gas Burns Shock Improper installation can cause damage, injury or death. Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. WARNING FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Do not store flammable liquids near this or any other appliance. WARNING Before obtaining access to terminals, all supply circuits must be disconnected. Disconnect all power before servicing. 000000 9902091 i 9902091 TOP-SIDE TM COOKER - SERIES PRE-2005 TABLE OF CONTENTS Important Safety Instructions ............................................ i MAINTENANCE ............................................................... 5 INTRODUCTION .............................................................. 1 Warranty Repairs ............................................................. 5 Standard Features ........................................................... 1 Preventative Maintenance ................................................ 5 Safety Precautions .......................................................... 2 Installing a Cooking Sheet ............................................... 5 INSTALLATION ................................................................. 2 Handling a Cooking Sheet ................................................ 6 Damage During Shipment ................................................ 2 Removal of Cooking Head ................................................ 6 FIRST STEPS .................................................................. 2 SERVICE DIAGNOSIS ...................................................... 6 Electrical Connection ....................................................... 2 Troubleshooting Chart ..................................................... 7 Wire Size ........................................................................ 2 Thermostat Replacement Instructions ............................... 8 OPERATING .................................................................... 3 ORDERING PARTS ........................................................ 10 Conditioning the Miraclean® Plate..................................... 3 Warning and Operating Plates ........................................ 10 Cooking .......................................................................... 3 Top-Side™ Cooking Head (Exploded View) ....................... 10 Cooking Height Adjustment .............................................. 4 Cooking Head Parts List ................................................ 11 Shutdown ....................................................................... 4 Control Panel Assembly ................................................. 12 Cleaning Procedures ........................................................ 4 WIRING DIAGRAMS ...................................................... 13 Cooking Sheet ............................................................. 4 Cooking Sheet Clips ..................................................... 4 Cooking Head .............................................................. 4 INTRODUCTION Instructions in this manual should be read thoroughly before attempting to operate this Keating Top-Side™ Cooker. All installation and service on Keating equipment must be performed by qualified, certified, licensed and/or authorized installation or service personnel. Operating information for Keating equipment has been prepared for use by qualified and/or authorized personnel. Keating equipment is made in the USA and has American sizes of hardware. All metric conversions are approximate. GENERAL COOKING HEAD SPECIFICATIONS Keating Top-Side™ Cookers are designed to give maximum production efficiency, delivering high quality food products. The following design features are incorporated into Keating Top-Side™ Cookers. Each Top-SideTM cooking head is designed to be connected to a 208, 220 or 240 volt single phase line. STANDARD FEATURES • • • • • Miraclean® cooking surface Stainless steel control panel Stainless steel head cover Electronic Thermostat Adjustable cooking height, from 1/8" to 1-1/2" (3mm to 38mm) • Locking mechanism for Micro-Level STANDARD ACCESSORIES • Proprietary polymer cooking sheet (1) NOTE: Keating of Chicago, Inc. (manufacturer) reserves the right to change specifications at any time. HEIGHT WIDTH 3 5/8" (92mm) 10 1/2" (267mm) DEPTH WATTS AMPS 20" 4000 18 (508mm) @220V @220V kW 4.0 @220 STANDARD TOP-SIDETM COOKERS • Sizes: 1 to 6 heads. • Mounting: Can be mounted to any standard Miraclean® gas or electric 30" (762mm) deep griddle (24" deep plate / 610mm) up to 72" wide (up to 6 heads maximum). Front trough only griddles are preferred for multiple heads. • Cooking Surface: 10-1/2" (267mm) wide x 20" (508mm) deep (per cooking head). • Number of heads: One head can be used for every 12" (305mm) of plate width. Each Top-Side™ cooking head will be positioned over a griddle thermostat to ensure peak efficiency. • ETL and ETL Sanitation Listed. 1-800-KEATING | 1 SAFETY PRECAUTIONS THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED. • DO NOT SUBMERGE THE TOP-SIDE™ COOKING HEAD IN WATER. • CLEANING CHEMICALS OR UTENSILS USED FOR CLEANING GRIDDLES WILL DAMAGE OR DESTROY THE POLYMER COOKING SHEET. • NEVER USE A WATER JET TO CLEAN. INSTALLATION INSTRUCTIONS the carrier since such damage is the carrier’s responsibility. By following these instructions carefully, we guarantee our full support of your claims to protect you against loss from concealed damage. VISIBLE LOSS OR DAMAGE Any external evidence of loss or damage must be noted on the freight bill or express receipt, and signed by the carrier’s agent. Failure to adequately describe such external evidence of loss or damage may result in the carrier refusing to honor a damage claim. The form required to file such a claim will be supplied by the carrier. DO NOT RETURN DAMAGED MERCHANDISE TO KEATING. FILE YOUR CLAIM AS STATED. This Top-Side™ Cooker must be installed on a Keating griddle only. Failure to do so voids the warranty. FIRST STEPS The Top-Side™ Cooker must be installed, inspected, calibrated and serviced by qualified, certified and/or licensed service personnel. Contact your dealer for assistance. ELECTRICAL CONNECTION Proper installation will assure top performance. Alterations of any kind to your equipment will void the warranty. Before uncrating, check equipment carefully for damage. INSTALLATION Installation must conform with local codes or, in absence of local codes, with the current National Electrical Code ANSI/NFPA 70 or Canadian Electrical Code CAN22.2 as applicable. Each Keating Top-Side™ Cooking head is equipped with a 9' (2.74m) neoprene covered, 12 gauge 4mm(2), three wire with ground electrical cord. Each cooking head is rated 4000W, 18 amps, single phase at 220 Volts and is designed to be connected to its own 208-240V single phase electrical supply. For proper connecting and grounding procedures see local codes, the National Electrical Code ANSI/NFPA 70 (latest edition) or Canadian Electrical Code CAN C22.2 (latest edition) as applicable. THIS APPLIANCE MUST BE EARTHED. IF EQUIPMENT ARRIVES DAMAGED WIRE SIZE Keating does not assume responsibility for loss or damage incurred in transit. Use the WIRE SIZE TABLE to help determine the proper wire size for electrical service hook-up. Use the largest amp value of the three conductors for 3-phase installations when using the table. The amperage values for a product can be found on its serial number tag. Consult the National Electrical Code Handbook for additional information or to help answer questions about wire size selection. IMPORTANT This merchandise has been thoroughly inspected and carefully packed before leaving our plant. Responsibility for its safe delivery was assumed by the carrier at the time of shipment. Claims for loss or damage to the contents should, therefore, be made upon the carrier, as follows: CONCEALED LOSS OR DAMAGE Concealed loss or damage means loss or damage which does not become apparent until the merchandise has been unpacked. The contents may be damaged in transit due to rough handling even though the carton may not show external damage. When the damage is discovered upon unpacking, make a written request for inspection by the carrier’s agent within fifteen days of the delivery date. Then file a claim with 2 | keatingofchicago.com TOP-SIDE TM COOKER - SERIES PRE-2005 4. Lightly coat the Miraclean® surface with griddle oil. WIRE SIZE TABLE Conductor Current (Amps up to) Recommended Wire Size (AWG) NOTE: Despite the food releasing properties, the chrome surface is not a true “non-stick” surface. For best cooking results and product appearance, use griddle oil for products that require the surface to be conditioned. 15 14* 20 12* 30 10* 40 8 COOKING 55 6 1. Turn ON/OFF switch to “ON” position. 70 4 95 2 125 0 NOTE: Because of the superior heating characteristics and heat retention properties found in the Miraclean® surface, operating temperatures should be set 10°F to 25°F below conventional griddles. 145 2/0 165 2/0** 190 2/0** *For runs greater than 75' up to 125', use the next wire size larger to keep the voltage drop to less than 3%. For runs greater than 125', consult the National Electrical Code Handbook to help determine the proper wire size. 2. Set thermostat to the desired temperature. Red “ELEMENT ON” light will illuminate when the element is on. NOTE: To increase temperature, adjust knob clockwise. To decrease, adjust knob counterclockwise. Figure 3-1 Top-Side™ Cooker Control Panel **2/0 wire ambient temperature must be kept at less than 104°F (40°C). OPERATING Food will cook much faster with a Top-Side™ Cooker than with a griddle alone. Watch food while cooking or use timers to ensure food will not be overcooked. Pre-2005 Model Maximum thermostat setting 554ºF (290ºC) OPERATION OF THE TOP-SIDE™ COOKER SHOULD BE LIMITED TO PERSONNEL THOROUGHLY TRAINED IN OPERATING PROCEDURES. CONDITIONING THE TOP-SIDE™ MIRACLEAN® SURFACE The Miraclean® surface has been “seasoned” at the factory. The chrome surface when heated creates a thin layer of chrome oxide which acts as a releasing agent for food products. If you feel you need to recondition the surface, the following instructions should be followed: 2005 - Current Model NOTE: The green “Power On” light will be illuminated as long as there is power to the Top-Side™ Cooker. 1. Follow cleaning procedures on page 4. 2. Heat the Miraclean® to 400°F for one hour. 3. Lower thermostat to 350°F, allowing the Miraclean® to cool to about 350°F, as is evident when griddle cycles on or surface thermometer indicates correct temperature. 1-800-KEATING | 3 COOKING HEIGHT ADJUSTMENT C. Cooking Head Keating’s Top-Side™ Cooker has been designed to allow you infinite height adjustments from 1/8" to 1-1/2" (approximately 3mm to 38mm). An adjusting knob allows fast and precise height adjustment. The Miraclean® surface is very durable and with proper care, following the procedures below, will last many years. Clockwise movement of the knob will increase the spacing; counter clockwise movement will decrease the spacing. Each turn of the adjusting knob represents 1/8" (approximately 3mm) movement. Experimentation will give you the best cooking height for each type of food product. The cooking head should contact the product firmly to ensure optimum heat distribution without flattening the product. SHUTDOWN Turn On/Off switch to “OFF” position. CLEANING PROCEDURES A. Keating Cooking Sheets Clean cooking sheets with a damp soft cloth after each run of product (a Turkish towel works best). THE COOKING HEAD WILL BE HOT. USE PROPER CARE WHEN CLEANING THE COOKING SHEETS. End of day cleaning: Before the griddle is turned off for the day, the cooking sheets should be cleaned as described below. Wear heat resistant gloves for maximum safety during the entire cleaning procedure. 1. At the end of the day, wipe the cooking sheet in place with a damp soft cloth. Continue wiping until the surface of the cooking sheet is free of any residue. 2. Remove the cooking sheet from the cooking head. Clean the cooking head and the griddle surfaces. 3. Wash the cooking sheet with a mild detergent in warm water and dry thoroughly. 4. If needed, after the cleaning is complete, reverse the cooking sheet and reattach it to the cooking head. B. Cooking Sheet Clips To remove the stainless steel cooking sheet clips for cleaning, simply lift them off. They can be cleaned in a dishwasher. 4 | keatingofchicago.com 1. Scrape Miraclean® surface from front to back with the Keating griddle scraper with Cooking Sheets removed. 2. Clean and polish surface with Keating Klenzer on a damp soft cotton cloth. Wipe off excess Klenzer. NOTE: BECAUSE OF THE SUPERIOR MIRACLEAN® SURFACE, THE ONLY TOOLS YOU WILL EVER NEED TO CLEAN THE TOP-SIDE COOKING HEAD ARE A DAMP SOFT COTTON CLOTH AND A KEATING SCRAPER. • NEVER SCRAPE COOKING SHEETS WITH THE SCRAPER. • NEVER USE A GRIDDLE STONE, BRICK, GRIDDLE SCREEN OR HARSH CHEMICALS TO CLEAN THE COOKING HEAD MIRACLEAN® SURFACE. • DAMAGE DONE TO THE MIRACLEAN® SURFACE BY GRIDDLE STONE, BRICK, SCREEN OR HARSH CHEMICALS WILL VOID THE WARRANTY. • THE DAMAGE DONE TO THE MIRACLEAN® SURFACE IS IRREPARABLE. • NEVER USE ICE TO COOL THE MIRACLEAN® SURFACE. USE OF ICE MAY WARP THE MIRACLEAN® SURFACE. • USE ONLY KEATING SUPPLIED CLEANING TOOLS AND KLENZER. • USE ONLY A KEATING STEEL SPATULA. NOTE: Keating Klenzer MSDS is available on our website. DO NOT HACK, CHOP, HIT OR CUT ON THE MIRACLEAN® SURFACE. You will dent the steel plate under the trivalent chrome. It is even possible to hack two nicks close together and actually tear the Miraclean® surface as the chromium will not stretch. See the sketch showing the side view of a cooking head and how the surface can be damaged. Proper use of the utensils supplied with your Miraclean® Griddle will prevent surface damage. TOP-SIDE TM COOKER - SERIES PRE-2005 Damage done to the Miraclean® surface is irreparable and is not covered under Keating Warranty. INSTALLING A COOKING SHEET 1. Raise Top-Side™ Cooking head completely. 2. Lay the 20" x 24" (508mm x 610mm) cooking sheet on the griddle plate with 20" (508mm) dimension front to back. SURFACE DAMAGE MAINTENANCE WARRANTY REPAIRS Keating’s warranty begins with the date of installation. In the event that your Top-Side™ Cooker, under warranty, needs repairs other than routine maintenance or cleaning, you are required to contact Keating of Chicago (at 1-800-KEATING) before calling a local service company. NOTE: The cooking sheets are not covered under warranty. PREVENTIVE MAINTENANCE 3. Lower the Top-Side™ Cooker head onto the cooking sheet, ensuring that the sheet is centered under the head, the front edge of the sheet is even with the front edge of the head, and the sides of the sheet are parallel to the side of the head. 4. Fold both edges of the cooking sheet over the head. While gently pulling the right side of the sheet to remove any slack, firmly push the cooking sheet mounting clip onto the right side mounting rib on top of the head. 5. Repeat process on the left side. 6. Reverse the process to remove the cooking sheet. Preventive maintenance should be done in daily, weekly, monthly and yearly intervals as necessary. Following preventive maintenance procedures will help keep your Top-Side™ Cooker working efficiently. Proper care and servicing will lead to years of quality performance. TIPS ON PROPER HANDLING AND USE OF COOKING SHEETS PREVENTATIVE MAINTENANCE CHART • Be folded or creased. Be touched with sharp objects. TIME FRAME OPERATOR/OWNER Cooking sheets should NEVER: AT LEAST DAILY* • Clean all Cooking Sheets. • Come in contact with griddle scrapers or abrasive pads. • Clean Miraclean® griddle surface. • Be placed under other equipment or objects. AT LEAST WEEKLY* • Clean all surfaces of Top-Side™ Cooker. • Wipe shaft of actuator when fully extended with dry cloth. • Wipe motor/shaft housing with dry cloth. Cooking sheets should ALWAYS: • Verify thermostat settings. • Review cooking procedures. • Check Cooking Sheets. (Replace if necessary). • Product starts sticking to the sheet. AT LEAST MONTHLY* TIME FRAME AT LEAST YEARLY* QUALIFIED SERVICE PERSONNEL • Be wiped with a damp soft cotton cloth after each run to remove any product residue. • Be cleaned after the griddle is shut down for the day. The time to change a cooking sheet is when: • Too much carbon build-up causes a product appearance, cooking or taste problem. • The head surface is cool. • The sheet is torn or ripped. • Have Top-Side™ Cooker completely checked, calibrated, tested, cleaned, etc. by qualified service personnel. *High production facilities should be checked more often. Contact the factory or a local service company to perform maintenance and repairs. 1-800-KEATING | 5 SERVICE DIAGNOSIS THE TOP-SIDE™ COOKING HEAD AND GRIDDLE PLATE ARE HOT - USE PROPER CARE WHEN CHANGING THE COOKING SHEETS. LEVELING OF COOKING HEAD(S) The Cooking Heads were leveled at the factory. NOTE: For best results, level griddle before checking. Adjust legs or stand casters to level griddle. REMOVAL OF COOKING HEAD NOTE: To identify parts, refer to page 10. 1. Turn off griddle and disconnect Top-Side™ Cooker electric power. 2. Remove the cooking sheet by lifting off cooking sheet mounting clips. 3. Place a layer of soft cloth and then a layer of cardboard onto griddle plate under cooking head to protect Miraclean® surface. 4. Raise cooking head completely to release tension on cooking head support pin. Remove support pin and its cotter pin and carefully lower cooking head to protected griddle surface. The cooking head is not supported after the cooking head support pin has been removed. If dropped the weight of the cooking head when unsupported will cause damage to the griddle surface or injury to personnel. 5. Do not turn the support pin in either direction. 6. To reattach the cooking head to the ram lift arm, raise cooking head completely and replace cooking head support pin. Insert a new stainless steel cotter pin to secure support pin, holding support pin to keep it from spinning. 7. Replace cooking sheet. See - “Installing a Cooking Sheet”. 6 | keatingofchicago.com A properly adjusted Keating Top-Side™ Cooker, with no load, will cycle “ON” approximately every 5-1/2 to 6-1/2 minutes. Each cycle will last 40 seconds, ensuring that the temperature setting is held within a narrow range. TOP-SIDE TM COOKER - SERIES PRE-2005 TROUBLE SHOOTING The following diagnosis is only to be used as a guide to qualified service personnel. Keating recommends that you use a qualified & licensed service company. (Equipment still under warranty requires it.) Call 1-800-KEATING if you need assistance in locating a qualified service company. NOTE: To correctly and quickly diagnose the system, the chart below should be followed in sequential order. TROUBLE SHOOTING CHART PROBLEM PROBABLE CAUSE SOLUTION Power On light does not come on a. No electricity to Top-Side™ Cooker. a. Connect Top-Side™ Cooker to an approved source of power. b. On/Off switch is faulty. b. Replace On/Off switch. Element On light does not illuminate and Cooking Head will not heat a. Connections to thermostat are loose or thermostat is faulty. a. Check connections and tighten where necessary. If thermostat is faulty, replace it. b. Connections to thermostat temperature b. Check connections and tighten where probe are loose or probe is faulty. necessary. If probe is faulty, replace it. c. Hi-Limit has tripped or Hi-Limit is faulty. c. Wait until Cooking Head cools down. NOTE: Hi-Limit is self-resetting. If Element On light will not come on Hi-Limit if faulty, replace it. d. Connections to Hi-Limit are loose or d. Check connections and tighten where Hi-Limit is faulty. necessary. e. Check connections and tighten where e. Connections to contactor are loose or necessary. If contactor is faulty, contactor is faulty. replace it. f. On/Off switch is faulty. f. Replace On/Off switch. Element On light does not illuminate but Cooking Head does heat a. Element On light is faulty. a. Replace Element On light. Element On light flashes once whenever power is turned on a. Thermostat temperature probe or wires have shorted out. a. Replace probe and/or wires. Use Temperature of Cooking Head is erratic a. If erratic, thermostat is faulty. a. Replace thermostat. conductive heat paste when installing new probe. 1-800-KEATING | 7 THERMOSTAT REPLACEMENT KIT PART #057138) MOUNTING AND WIRING INSTRUCTIONS New Thermostat Mounting and Wiring Instructions 1. After removing the old thermostat, drill four larger holes for mounting new housing (See Figure A). After drilling holes, remove any metal filings from inside the unit. 2. Feed the female ends of the four new wires from the inside to the outside of the unit through the old thermostat’s mounting hole. 3. Connect the male ends of the four new wires to the female ends of the wires that came off the old thermostat (L1, L2, COM. and N.O.). 4. Feed the new sensor wire through the old thermostat’s mounting hole. 5. Remove the two spade connectors that are attached to the unit thermostat’s sensor wire. Figure A Location of old thermostat mounting hole and where new holes should be drilled. 6. Strip 3/8” of insulation from each of the four ends of the thermostat’s sensor wires. 7. Place shrink tubing on both leads of the thermostat’s sensor wire. 8. Attach the two pairs of thermostat wires using butt connectors (See Figure C wiring diagram next page). 9. Shrink the tubing over the butt connectors on the thermostat’s sensor wire. 10. Mount new housing to the control panel. 11. Connect all six wires to the new thermostat (See Figure C wiring diagram next page). 12. Place the new thermostat in the housing and tighten the four screws (See Figure B). New Thermostat Operating Instructions Operating When the thermostat is powered up, the display will show the set operating temperature. To change the operating temperature, push and hold the “PUSH TO SET” button and turn the adjustment knob until the desired temperature is displayed. Release the button to lock in the setting. Temperature offset To change the offset, power off the unit. Push and hold the “PUSH TO SET” button, re-apply power to the unit while still holding the button down. Turn the adjustment knob to the desired amount of offset, release the button to lock in the setting. Adjust the setting to a positive number if the cooker’s temperature is higher than the set temperature. Adjust the setting to a negative number if the cooker’s temperature is lower than the set temperature. 8 | keatingofchicago.com Figure B New Thermostat Housing and Control Panel TOP-SIDE TM COOKER - SERIES PRE-2005 THERMOSTAT REPLACEMENT KIT PART #057138) MOUNTING AND WIRING INSTRUCTIONS (cont.) Figure C Wiring Diagram 1-800-KEATING | 9 ORDERING PARTS Parts may be ordered by calling 1-800-KEATING or your local Keating service company. We recommend using genuine Keating Replacement Parts - engineered and manufactured specifically to meet exact specifications and requirements for Keating equipment. Refer to the Keating Top-Side™ Cooker Limited Warranty for complete service and ordering information. The model/serial plate for each cooking head is located on the control panel assembly. The serial and model numbers are necessary when ordering. WARNING AND OPERATING PLATES All warning and operating plates on the Keating MIRACLEAN® Electric Griddle should be in place at all times. If plates are damaged or lost, replace them immediately. TOP-SIDE™ COOKING HEAD (EXPLODED VIEW) Figure 6-1 36 37 38, 39, 40 46, 47 30 34 48, 49, 50 32 51 35 33 41 42, 43, 44 4 25 31 23 18 2 3 6 14 5 13 7 45 To control box 15 16 9 1 11, 12 18 28, 29 22 18 21 24 20 10 10 | keatingofchicago.com 17 26 19 TOP-SIDE TM COOKER - SERIES PRE-2005 TOP-SIDE™ COOKING HEAD (MANUFACTURED FROM 4/1999 - 2004) See Figure 6-1 ITEM 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 DESCRIPTION THERMOSTAT TEMPERATURE PROBE KIT COOKING HEAD (COMPLETE) STOP CLEVIS PIN, S/S SWIVEL BRACKET WIRE SLEEVE (INCL. IN ITEM 5) SWIVEL BRACKET SWIVEL BRACKET SUPPORT CLEVIS PIN, S/S COOKING SHEET MOUNTING CLIP COVER COOKING SHEET (SINGLE SHEET) COOKING SHEET (PACKAGE OF 12) MIRACLEAN® COOKING FACE PLATE HEATING ELEMENT 4KW, 220V (NOT SHOWN) HIGH LIMIT PROBE HIGH LIMIT PROBE MOUNTING PLATE KNOB COLLAR WORM GEAR 1/4-20 x 1/4" ALLEN SET SCREW HOUSING COVER WORM GEAR WHEEL SPUR GEAR SHAFT REAR COVER FRONT HOUSING REAR HOUSING FRONT PLUNGER REAR PLUNGER (NOT SHOWN) TEFLON WASHER (NOT SHOWN) FIBER WASHER (NOT SHOWN) TOP-SIDE COOKER WELD. MANUAL TOP-SIDE COOKER SPRING SUPPORT WELDMENT MANUAL TOP-SIDE GAS SPRING LIFT MANUAL TOP-SIDE COOKER GAS SPRING SCREW 5/16-18 x 3/4 HEX HEAD ZINC PLATED TOP-SIDE COOKER SUPPORT BRACE GAS TOP-SIDE CONDUIT SUPPORT NUT RIVET 1/4-20 x 5/8 0.332 BODY WASHER 1/4 ID x 7/8 OD x 1/16 THK NICKEL SCREW 1/4-20 x 3/4 SERRATED FLANGE LOCK TOP-SIDE COOKER LIFT ARM ROD U BOLT WITH MOUNTING PLATE SCREW 10-24 x 3/8 SERRATED FLANGE LOCK WASHER 0.190 ID x 0.5630 D x 0.047 THK NICKEL MANUAL TOP-SIDE COOKER GAS SPRING ROD NUT 1/4-20 HEX NICKEL PLATED 3/8-2-1/2 CLEVIS PIN COTTER KEYS S.S. 1/4-20 x 3 THREADED ROD 1/4 STAR WASHER 1/4-20 ACORN NUT WELDMENT HANDLE GEAR GAPPING SYSTEM P/N QTY 016659 1-800-KEATING 015164 --028181 015164 017316 1-800-KEATING 038492 038522 --056510 015173 014247 028622 028486 028487 028501 --028488 030241 028461 --------028522 028490 028500 052114 052266 052251 054444 015262 052269 052287 030269 015414 032328 052117 052286 032327 013217 052252 016383 015164 015166 014226 017046 015227 033828 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 4 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 6 1 1 2 2 1 1 2 2 2 4 4 1 1-800-KEATING | 11 TOP-SIDE™ COOKER CONTROL PANEL ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 DESCRIPTION THERMOSTAT REPLACEMENT KIT for PRE 2005 MODELS THERMOSTAT KNOB THERMOSTAT DIAL PLATE HI-LIMIT CONTROL HI-LIMIT MOUNTING BRACKET CONTRACTOR, 50A, 3 POLE ROCKER SWITCH, LIGHTED, ON/OFF INSTRUCTION PLATE ON/OFF SWITCH PLATE INDICATING LIGHT, ELEMENT ON, RED 250V INSTRUCTION PLATE ELEMENT ON LIGHT PLATE TERMINAL BLOCK 3 POLE COVER (WITHOUT SERIAL PLATE) CORD, WITHOUT PLUG, 12/3 SJO PANEL TRAY P/N QTY 057138 No Longer Available No Longer Available 010311 016654 011184 038362 016672 036933 016673 002565 --018480 --- 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 11 To cooking head 6 13 1 10 9 14 3 2 12 | keatingofchicago.com 5 8 7 4 TOP-SIDE TM COOKER - SERIES PRE-2005 WIRING DIAGRAM TOP-SIDE™ COOKER WIRING DIAGRAM 1-800-KEATING | 13 Length Of Warranty Fryer Vessel Warranty Credit 100% 80% 60% 40% 20% 10% latent defects. 6/20 All repair services under this Limited Warranty must be authorized by Keating or performed at Keating. Authorization may be obtained by calling 1-800-KEATING within the Continental United States, Alaska, Hawaii, Puerto Rico and Canada during normal business hours (8 a.m. through 5 p.m. Central Time, Monday through Friday). When calling, please have the following information available: (1) name, address and telephone number of the Customer; (2) location of product, if different; (3) name, model number and serial number of the product; (4) installation date; and (5) description of defect. Keating will then issue a service authorization work order number to one of its approved independent servicing organizations, or request the product or part be shipped to Keating for repair or replacement, as appropriate. Any defective part subject to a claim under this Limited Warranty must be shipped freight prepaid to Keating for testing and examination. Keating’s decision as to the cause and nature of any defect under this Limited Warranty shall be final. To Secure Warranty Service This Limited Warranty shall be governed by and construed in accordance with the laws of the State of Illinois. If any provision of this Limited Warranty is held to be unenforceable under the law of any jurisdiction, such provision shall be inapplicable in such jurisdiction, and the remainder of the warranty shall remain unaffected. Further in such event, the maximum exclusion or limitation allowable under applicable law shall be deemed substituted for the unenforceable provision. Keating products are sold for commercial use only. If any Keating product is sold as a component of another product or used as a consumer product, such Keating product is sold As Is without any warranty. The Customer must provide proof of purchase from Keating. This Limited Warranty is valid in the 50 United States, its territories, and Canada, and is void elsewhere. Other Terms and Conditions 8. Installation in Household. 7. With the use of sodium chloride in pasta vessels or harsh chemicals in fryer or pasta vessels. 6. In the event of unauthorized repairs or alterations to the Keating product. 5. With regard to adjustments and calibrations such as leveling, tightening of fasteners or plumbing connections, improper gas pressure or improper electrical supply, the checking of and changes in adjustment and calibrations are the responsibility of the installer. Proper installation procedures are prescribed by the Keating Service Manual. 4. On parts which would normally be worn or replaced under normal conditions, including but not limited to electric bulbs, fuses, interior and exterior finishes, gaskets and radiants. 3. In the event the serial number or rating plate has been removed from the product or altered. 2. In the event that the product was damaged after leaving the factory due to flood, fire, other acts of God or accident, damage during shipment should be reported to the carrier and is not the responsibility of Keating. Keating of Chicago, Inc. | 1-800-keating | www.keatingofchicago.com including but not limited to any warranty of merchantability or fitness for particular purpose or warranty against This limited warranty is exclusive and is in lieu of all other warranties whether written, oral, statutory or implied, If any oral statements have been made regarding the Keating products, such statements do not constitute warranties and are not part of the contract sale. This Limited Warranty constitutes the complete, final and exclusive statement with regard to warranties. The liability of Keating on any claim of any kind, including claims based on warranty, expressed or implied, contract, negligence, strict liability or any other theories shall be solely and exclusively the repair or replacement of the product as stated herein, and such liability shall not include, and customer specifically renounces any rights to recover, special, incidental, consequential or other injuries to persons or damage to property, loss of profits or anticipated profits, or loss of use of the product. In the event of warranty claim or otherwise, the sole obligation of Keating shall be the repair and / or replacement at the option of Keating of the product or component or part thereof. Such repair or replacement shall be at the expense of Keating except that the Customer shall pay the following expenses: all freight and labor expense for Keating replacement parts; for all other products, mileage exceeding 50 miles or travel more than one hour, labor costs of more than one person, overtime rates, truck charges, difference between ground and other mode of transportation, and holiday charges. Any repair or replacement under this Limited Warranty does not constitute an extension of the original warranty for any period for the product or for any component or part thereof. Parts to be replaced under this Limited Warranty will be repaired at the option of Keating with new or functionally operative parts. Keep Krisps and Computer Timers must be returned to Keating for warranty repair or replacement. Field repairs of those items are not authorized. Limitations Of Liability The credit for the defective fryer & pasta vessel shall be applied against the cost of the replacement vessel, utilizing Keating’s then current price, upon return of the vessel to Keating only during the first 60 months, subject to the limitations described below. Time from Installation Date 13-60 months 61-72 months 73-84 months 85-96 months 97-108 months 109-120 months Fryers purchased after June 1, 1994 carry a prorated vessel warranty on defects in materials or workmanship to the Customer based on the following scale: Fryer & Pasta Vessel Warranty All products other than Fryer & Pasta Vessels and replacement parts shall be warranted for a period of one year from the date of original equipment installation. Keating replacement parts are warranted for a period of ninety days from the date of installation. Fryer & Pasta Vessels are warranted as described below. 1. Defects arising out of or resulting from improper installation or maintenance, abuse, misuse, modification or alteration by unauthorized service personnel, or any other condition not attributable to a defect in material or workmanship. Proper installation and maintenance are the responsibility of the installer and Customer, respectively. Proper installation and maintenance procedures are prescribed by the Keating Service Manual. Exclusions The warranties provided by Keating of Chicago, Inc. do not apply in the following instances: Limited Warranty Keating of Chicago, Inc. (“Keating”) warrants to the original purchaser. (“Customer”), all new Keating Fryers, Filter Systems, Griddles, Keep Krisp®, Custom Pasta Systems, Top-Side™ Cookers, Computer Timers, Fryer & Pasta Vessels and Keating replacement parts (“products”) installed after June 1, 1994 to be free to defects in material or workmanship, subject to the following terms and conditions. Warranty SERVICE INFORMATION: If you have a service related question call 1-800 -KEATING. Please state the nature of the call; it will ensure speaking with the appropriate person. Have your serial and model number available when ordering parts. As continuous product improvement occurs, specifications may be changed without notice. KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE–WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED, OR COMPLETE THE WARRANTY CARD ON OUR WEBSITE FOR YOUR CONVENIENCE. COMPANY: ADDRESS: CITY: STATE: ZIP CODE: DEALER NAME: DATE OF PURCHASE: INVOICE #: SERIAL #: MODEL: FRYER FILTER SYSTEM GRIDDLE TOP-SIDE COOKER CUSTOM PASTA HOTPLATE I HAVE READ THE INSTALLATION AND OPERATING INSTRUCTIONS. SIGNED: DATE: KEATING OF CHICAGO, INC. 8901 West 50th Street McCook, IL 60525-6001 1-800-KEATING PHONE: 708-246-3000 FAX: 708-246-3100 Serving Those Who Serve the Very Best ®
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