Keating Pre-2005 Top-Side Cooker Owner Manual

Keating Pre-2005 Top-Side Cooker Owner Manual

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Manual
Keating Pre-2005 Top-Side Cooker Owner Manual | Manualzz
PURCHASER SHOULD POST IN A PROMINENT LOCATION.
WARNING
Gas
Burns
Shock
Improper installation
can cause damage,
injury or death.
Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the installation, operating
and maintenance instructions thoroughly before installing or servicing this
equipment.
WARNING
FOR YOUR SAFETY:
Do not store or use gasoline or other flammable vapors or liquids in the
vicinity of this or any other appliance.
Do not store
flammable liquids
near this or
any other appliance.
WARNING
Before obtaining access to terminals, all supply circuits must be
disconnected.
Disconnect all power
before servicing.
000000
9902091
i
9902091
TOP-SIDE TM COOKER - SERIES PRE-2005
 TABLE OF CONTENTS
Important Safety Instructions ............................................ i
MAINTENANCE ............................................................... 5
INTRODUCTION .............................................................. 1
Warranty Repairs ............................................................. 5
Standard Features ........................................................... 1
Preventative Maintenance ................................................ 5
Safety Precautions .......................................................... 2
Installing a Cooking Sheet ............................................... 5
INSTALLATION ................................................................. 2
Handling a Cooking Sheet ................................................ 6
Damage During Shipment ................................................ 2
Removal of Cooking Head ................................................ 6
FIRST STEPS .................................................................. 2
SERVICE DIAGNOSIS ...................................................... 6
Electrical Connection ....................................................... 2
Troubleshooting Chart ..................................................... 7
Wire Size ........................................................................ 2
Thermostat Replacement Instructions ............................... 8
OPERATING .................................................................... 3
ORDERING PARTS ........................................................ 10
Conditioning the Miraclean® Plate..................................... 3
Warning and Operating Plates ........................................ 10
Cooking .......................................................................... 3
Top-Side™ Cooking Head (Exploded View) ....................... 10
Cooking Height Adjustment .............................................. 4
Cooking Head Parts List ................................................ 11
Shutdown ....................................................................... 4
Control Panel Assembly ................................................. 12
Cleaning Procedures ........................................................ 4
WIRING DIAGRAMS ...................................................... 13
Cooking Sheet ............................................................. 4
Cooking Sheet Clips ..................................................... 4
Cooking Head .............................................................. 4
 INTRODUCTION
Instructions in this manual should be read thoroughly before attempting to operate this Keating Top-Side™ Cooker.
All installation and service on Keating equipment must be performed by qualified, certified, licensed and/or
authorized installation or service personnel.
Operating information for Keating equipment has been prepared for use by qualified and/or
authorized personnel.
Keating equipment is made in the USA and has American sizes of hardware. All metric conversions
are approximate.
GENERAL
COOKING HEAD SPECIFICATIONS
Keating Top-Side™ Cookers are designed to give maximum production efficiency, delivering high quality food
products. The following design features are incorporated into Keating Top-Side™ Cookers.
Each Top-SideTM cooking head is designed to be connected to a 208, 220 or 240 volt single phase line.
STANDARD FEATURES
•
•
•
•
•
Miraclean® cooking surface
Stainless steel control panel
Stainless steel head cover
Electronic Thermostat
Adjustable cooking height, from 1/8" to 1-1/2"
(3mm to 38mm)
• Locking mechanism for Micro-Level
STANDARD ACCESSORIES
• Proprietary polymer cooking sheet (1)
NOTE:
Keating of Chicago, Inc. (manufacturer) reserves the
right to change specifications at any time.
HEIGHT
WIDTH
3 5/8"
(92mm)
10 1/2"
(267mm)
DEPTH
WATTS
AMPS
20"
4000
18
(508mm) @220V @220V
kW
4.0
@220
STANDARD TOP-SIDETM COOKERS
• Sizes: 1 to 6 heads.
• Mounting: Can be mounted to any standard
Miraclean® gas or electric 30" (762mm) deep griddle
(24" deep plate / 610mm) up to 72" wide (up to 6
heads maximum). Front trough only griddles are preferred for multiple heads.
• Cooking Surface: 10-1/2" (267mm) wide x 20"
(508mm) deep (per cooking head).
• Number of heads: One head can be used for every
12" (305mm) of plate width. Each Top-Side™ cooking
head will be positioned over a griddle thermostat to
ensure peak efficiency.
• ETL and ETL Sanitation Listed.
1-800-KEATING
| 1
 SAFETY PRECAUTIONS
THIS SYMBOL WARNS YOU THAT SERIOUS
BURNS OR OTHER INJURIES MAY RESULT IF
SAFETY INSTRUCTIONS ARE NOT FOLLOWED.
• DO NOT SUBMERGE THE TOP-SIDE™ COOKING
HEAD IN WATER.
• CLEANING CHEMICALS OR UTENSILS USED FOR
CLEANING GRIDDLES WILL DAMAGE OR DESTROY
THE POLYMER COOKING SHEET.
• NEVER USE A WATER JET TO CLEAN.
 INSTALLATION INSTRUCTIONS
the carrier since such damage is the carrier’s responsibility. By following these instructions carefully, we
guarantee our full support of your claims to protect
you against loss from concealed damage.
VISIBLE LOSS OR DAMAGE
Any external evidence of loss or damage must be
noted on the freight bill or express receipt, and
signed by the carrier’s agent. Failure to adequately
describe such external evidence of loss or damage
may result in the carrier refusing to honor a damage
claim. The form required to file such a claim will be
supplied by the carrier.
DO NOT RETURN DAMAGED MERCHANDISE TO
KEATING. FILE YOUR CLAIM AS STATED.
This Top-Side™ Cooker must be installed on a Keating
griddle only. Failure to do so voids the warranty.
 FIRST STEPS
The Top-Side™ Cooker must be installed, inspected,
calibrated and serviced by qualified, certified and/or
licensed service personnel. Contact your dealer for
assistance.
ELECTRICAL CONNECTION
Proper installation will assure top performance.
Alterations of any kind to your equipment will void the
warranty. Before uncrating, check equipment carefully
for damage.
INSTALLATION
Installation must conform with local codes or, in
absence of local codes, with the current National
Electrical Code ANSI/NFPA 70 or Canadian Electrical
Code CAN22.2 as applicable.
Each Keating Top-Side™ Cooking head is equipped
with a 9' (2.74m) neoprene covered, 12 gauge
4mm(2), three wire with ground electrical cord. Each
cooking head is rated 4000W, 18 amps, single phase
at 220 Volts and is designed to be connected to its
own 208-240V single phase electrical supply. For
proper connecting and grounding procedures see
local codes, the National Electrical Code ANSI/NFPA
70 (latest edition) or Canadian Electrical Code CAN
C22.2 (latest edition) as applicable.
THIS APPLIANCE MUST BE EARTHED.
IF EQUIPMENT ARRIVES DAMAGED
WIRE SIZE
Keating does not assume responsibility for loss or
damage incurred in transit.
Use the WIRE SIZE TABLE to help determine the
proper wire size for electrical service hook-up. Use
the largest amp value of the three conductors for
3-phase installations when using the table. The amperage values for a product can be found on its serial
number tag. Consult the National Electrical Code
Handbook for additional information or to help answer
questions about wire size selection.
IMPORTANT
This merchandise has been thoroughly inspected
and carefully packed before leaving our plant.
Responsibility for its safe delivery was assumed by
the carrier at the time of shipment. Claims for loss or
damage to the contents should, therefore, be made
upon the carrier, as follows:
CONCEALED LOSS OR DAMAGE
Concealed loss or damage means loss or damage
which does not become apparent until the merchandise has been unpacked. The contents may be damaged in transit due to rough handling even though
the carton may not show external damage. When the
damage is discovered upon unpacking, make a written request for inspection by the carrier’s agent within
fifteen days of the delivery date. Then file a claim with
2 | keatingofchicago.com
TOP-SIDE TM COOKER - SERIES PRE-2005
4. Lightly coat the Miraclean® surface with griddle oil.
WIRE SIZE TABLE
Conductor
Current (Amps up to)
Recommended
Wire Size (AWG)
NOTE: Despite the food releasing properties, the
chrome surface is not a true “non-stick” surface. For
best cooking results and product appearance, use
griddle oil for products that require the surface to be
conditioned.
15
14*
20
12*
30
10*
40
8
COOKING
55
6
1. Turn ON/OFF switch to “ON” position.
70
4
95
2
125
0
NOTE: Because of the superior heating characteristics
and heat retention properties found in the Miraclean®
surface, operating temperatures should be set 10°F to
25°F below conventional griddles.
145
2/0
165
2/0**
190
2/0**
*For runs greater than 75' up to 125', use the next
wire size larger to keep the voltage drop to less than
3%. For runs greater than 125', consult the National
Electrical Code Handbook to help determine the proper
wire size.
2. Set thermostat to the desired temperature. Red
“ELEMENT ON” light will illuminate when the element
is on.
NOTE: To increase temperature, adjust knob clockwise.
To decrease, adjust knob counterclockwise.
Figure 3-1
Top-Side™ Cooker Control Panel
**2/0 wire ambient temperature must be kept at less
than 104°F (40°C).
 OPERATING
Food will cook much faster with a Top-Side™ Cooker
than with a griddle alone. Watch food while cooking or
use timers to ensure food will not be overcooked.
Pre-2005 Model
Maximum thermostat setting 554ºF (290ºC)
OPERATION OF THE TOP-SIDE™ COOKER SHOULD BE
LIMITED TO PERSONNEL THOROUGHLY TRAINED IN OPERATING PROCEDURES.
CONDITIONING THE TOP-SIDE™ MIRACLEAN®
SURFACE
The Miraclean® surface has been “seasoned” at the
factory. The chrome surface when heated creates a
thin layer of chrome oxide which acts as a releasing
agent for food products. If you feel you need to recondition the surface, the following instructions should be
followed:
2005 - Current Model
NOTE: The green “Power On” light will be illuminated
as long as there is power to the Top-Side™ Cooker.
1. Follow cleaning procedures on page 4.
2. Heat the Miraclean® to 400°F for one hour.
3. Lower thermostat to 350°F, allowing the Miraclean®
to cool to about 350°F, as is evident when griddle
cycles on or surface thermometer indicates correct
temperature.
1-800-KEATING
| 3
COOKING HEIGHT ADJUSTMENT
C. Cooking Head
Keating’s Top-Side™ Cooker has been designed to
allow you infinite height adjustments from 1/8" to
1-1/2" (approximately 3mm to 38mm). An adjusting
knob allows fast and precise height adjustment.
The Miraclean® surface is very durable and with
proper care, following the procedures below, will last
many years.
Clockwise movement of the knob will increase the
spacing; counter clockwise movement will decrease
the spacing. Each turn of the adjusting knob represents 1/8" (approximately 3mm) movement.
Experimentation will give you the best cooking height
for each type of food product. The cooking head
should contact the product firmly to ensure optimum
heat distribution without flattening the product.
SHUTDOWN
Turn On/Off switch to “OFF” position.
CLEANING PROCEDURES
A. Keating Cooking Sheets
Clean cooking sheets with a damp soft cloth after
each run of product (a Turkish towel works best).
THE COOKING HEAD WILL BE HOT. USE PROPER
CARE WHEN CLEANING THE COOKING SHEETS.
End of day cleaning:
Before the griddle is turned off for the day, the cooking sheets should be cleaned as described below.
Wear heat resistant gloves for maximum safety during
the entire cleaning procedure.
1. At the end of the day, wipe the cooking sheet
in place with a damp soft cloth. Continue wiping
until the surface of the cooking sheet is free of any
residue.
2. Remove the cooking sheet from the cooking
head. Clean the cooking head and the griddle
surfaces.
3. Wash the cooking sheet with a mild detergent in
warm water and dry thoroughly.
4. If needed, after the cleaning is complete, reverse
the cooking sheet and reattach it to the cooking
head.
B. Cooking Sheet Clips
To remove the stainless steel cooking sheet clips for
cleaning, simply lift them off. They can be cleaned in
a dishwasher.
4 | keatingofchicago.com
1. Scrape Miraclean® surface from front to back with
the Keating griddle scraper with Cooking Sheets
removed.
2. Clean and polish surface with Keating Klenzer on
a damp soft cotton cloth. Wipe off excess Klenzer.
NOTE: BECAUSE OF THE SUPERIOR MIRACLEAN® SURFACE, THE ONLY TOOLS YOU WILL
EVER NEED TO CLEAN THE TOP-SIDE COOKING
HEAD ARE A DAMP SOFT COTTON CLOTH AND A
KEATING SCRAPER.
• NEVER SCRAPE COOKING SHEETS WITH THE
SCRAPER.
• NEVER USE A GRIDDLE STONE, BRICK, GRIDDLE
SCREEN OR HARSH CHEMICALS TO CLEAN THE
COOKING HEAD MIRACLEAN® SURFACE.
• DAMAGE DONE TO THE MIRACLEAN® SURFACE
BY GRIDDLE STONE, BRICK, SCREEN OR HARSH
CHEMICALS WILL VOID THE WARRANTY.
• THE DAMAGE DONE TO THE MIRACLEAN®
SURFACE IS IRREPARABLE.
• NEVER USE ICE TO COOL THE MIRACLEAN®
SURFACE. USE OF ICE MAY WARP THE
MIRACLEAN® SURFACE.
• USE ONLY KEATING SUPPLIED CLEANING TOOLS
AND KLENZER.
• USE ONLY A KEATING STEEL SPATULA.
NOTE: Keating Klenzer MSDS is available on our
website.
DO NOT HACK, CHOP, HIT OR CUT ON THE
MIRACLEAN® SURFACE.
You will dent the steel plate under the trivalent
chrome. It is even possible to hack two nicks close
together and actually tear the Miraclean® surface as
the chromium will not stretch. See the sketch showing the side view of a cooking head and how the
surface can be damaged. Proper use of the utensils
supplied with your Miraclean® Griddle will prevent
surface damage.
TOP-SIDE TM COOKER - SERIES PRE-2005
Damage done to the Miraclean® surface is irreparable
and is not covered under Keating Warranty.
INSTALLING A COOKING SHEET
1. Raise Top-Side™ Cooking head completely.
2. Lay the 20" x 24" (508mm x 610mm) cooking
sheet on the griddle plate with 20" (508mm) dimension front to back.
SURFACE DAMAGE
 MAINTENANCE
WARRANTY REPAIRS
Keating’s warranty begins with the date of installation.
In the event that your Top-Side™ Cooker, under warranty, needs repairs other than routine maintenance
or cleaning, you are required to contact Keating of
Chicago (at 1-800-KEATING) before calling a local service company.
NOTE: The cooking sheets are not covered under
warranty.
PREVENTIVE MAINTENANCE
3. Lower the Top-Side™ Cooker head onto the cooking sheet, ensuring that the sheet is centered under
the head, the front edge of the sheet is even with
the front edge of the head, and the sides of the
sheet are parallel to the side of the head.
4. Fold both edges of the cooking sheet over the
head. While gently pulling the right side of the sheet
to remove any slack, firmly push the cooking sheet
mounting clip onto the right side mounting rib on top
of the head.
5. Repeat process on the left side.
6. Reverse the process to remove the cooking
sheet.
Preventive maintenance should be done in daily, weekly, monthly and yearly intervals as necessary. Following
preventive maintenance procedures will help keep your
Top-Side™ Cooker working efficiently. Proper care and
servicing will lead to years of quality performance.
TIPS ON PROPER HANDLING AND USE OF COOKING SHEETS
PREVENTATIVE MAINTENANCE CHART
• Be folded or creased. Be touched with sharp
objects.
TIME FRAME
OPERATOR/OWNER
Cooking sheets should NEVER:
AT LEAST
DAILY*
• Clean all Cooking Sheets.
• Come in contact with griddle scrapers or abrasive
pads.
• Clean Miraclean® griddle surface.
• Be placed under other equipment or objects.
AT LEAST
WEEKLY*
• Clean all surfaces of Top-Side™
Cooker.
• Wipe shaft of actuator when
fully extended with dry cloth.
• Wipe motor/shaft housing with
dry cloth.
Cooking sheets should ALWAYS:
• Verify thermostat settings.
• Review cooking procedures.
• Check Cooking Sheets.
(Replace if necessary).
• Product starts sticking to the sheet.
AT LEAST
MONTHLY*
TIME FRAME
AT LEAST
YEARLY*
QUALIFIED SERVICE PERSONNEL
• Be wiped with a damp soft cotton cloth after each
run to remove any product residue.
• Be cleaned after the griddle is shut down for the day.
The time to change a cooking sheet is when:
• Too much carbon build-up causes a product appearance, cooking or taste problem.
• The head surface is cool.
• The sheet is torn or ripped.
• Have Top-Side™ Cooker
completely checked, calibrated,
tested, cleaned, etc. by qualified
service personnel.
*High production facilities should be checked more often.
Contact the factory or a local service company to perform
maintenance and repairs.
1-800-KEATING
| 5
 SERVICE DIAGNOSIS
THE TOP-SIDE™ COOKING HEAD AND GRIDDLE
PLATE ARE HOT - USE PROPER CARE WHEN
CHANGING THE COOKING SHEETS.
LEVELING OF COOKING HEAD(S)
The Cooking Heads were leveled at the factory.
NOTE: For best results, level griddle before checking.
Adjust legs or stand casters to level griddle.
REMOVAL OF COOKING HEAD
NOTE: To identify parts, refer to page 10.
1. Turn off griddle and disconnect Top-Side™ Cooker
electric power.
2. Remove the cooking sheet by lifting off cooking
sheet mounting clips.
3. Place a layer of soft cloth and then a layer of
cardboard onto griddle plate under cooking head to
protect Miraclean® surface.
4. Raise cooking head completely to release tension
on cooking head support pin. Remove support pin
and its cotter pin and carefully lower cooking head to
protected griddle surface.
The cooking head is not supported after the cooking head support pin has been removed. If dropped
the weight of the cooking head when unsupported
will cause damage to the griddle surface or injury to
personnel.
5. Do not turn the support pin in either direction.
6. To reattach the cooking head to the ram lift arm,
raise cooking head completely and replace cooking
head support pin. Insert a new stainless steel cotter
pin to secure support pin, holding support pin to
keep it from spinning.
7. Replace cooking sheet. See - “Installing a Cooking
Sheet”.
6 | keatingofchicago.com
A properly adjusted Keating Top-Side™ Cooker, with
no load, will cycle “ON” approximately every 5-1/2 to
6-1/2 minutes. Each cycle will last 40 seconds, ensuring that the temperature setting is held within a narrow
range.
TOP-SIDE TM COOKER - SERIES PRE-2005
TROUBLE SHOOTING
The following diagnosis is only to be used as a guide to qualified service personnel. Keating recommends that you
use a qualified & licensed service company. (Equipment still under warranty requires it.) Call 1-800-KEATING if you
need assistance in locating a qualified service company.
NOTE: To correctly and quickly diagnose the system, the chart below should be followed in sequential order.
TROUBLE SHOOTING CHART
PROBLEM
PROBABLE CAUSE
SOLUTION
Power On light does not come on
a. No electricity to Top-Side™ Cooker.
a. Connect Top-Side™ Cooker to an
approved source of power.
b. On/Off switch is faulty.
b. Replace On/Off switch.
Element On light does not illuminate
and Cooking Head will not heat
a. Connections to thermostat are loose or
thermostat is faulty.
a. Check connections and tighten where
necessary. If thermostat is faulty,
replace it.
b. Connections to thermostat temperature b. Check connections and tighten where
probe are loose or probe is faulty.
necessary. If probe is faulty, replace it.
c. Hi-Limit has tripped or Hi-Limit is faulty. c. Wait until Cooking Head cools down.
NOTE: Hi-Limit is self-resetting.
If Element On light will not come on
Hi-Limit if faulty, replace it.
d. Connections to Hi-Limit are loose or
d. Check connections and tighten where
Hi-Limit is faulty.
necessary.
e. Check connections and tighten where
e. Connections to contactor are loose or
necessary. If contactor is faulty,
contactor is faulty.
replace it.
f. On/Off switch is faulty.
f. Replace On/Off switch.
Element On light does not illuminate
but Cooking Head does heat
a. Element On light is faulty.
a. Replace Element On light.
Element On light flashes once whenever
power is turned on
a. Thermostat temperature probe or
wires have shorted out.
a. Replace probe and/or wires. Use
Temperature of Cooking Head is erratic
a. If erratic, thermostat is faulty.
a. Replace thermostat.
conductive heat paste when installing
new probe.
1-800-KEATING
| 7
THERMOSTAT REPLACEMENT KIT PART #057138) MOUNTING AND WIRING INSTRUCTIONS
New Thermostat Mounting and Wiring Instructions
1. After removing the old thermostat, drill four larger
holes for mounting new housing (See Figure A). After
drilling holes, remove any metal filings from inside the
unit.
2. Feed the female ends of the four new wires from the
inside to the outside of the unit through the old thermostat’s mounting hole.
3. Connect the male ends of the four new wires to the female ends of the wires that came off the old thermostat
(L1, L2, COM. and N.O.).
4. Feed the new sensor wire through the old thermostat’s mounting hole.
5. Remove the two spade connectors that are attached
to the unit thermostat’s sensor wire.
Figure A
Location of old thermostat mounting hole and where
new holes should be drilled.
6. Strip 3/8” of insulation from each of the four ends of
the thermostat’s sensor wires.
7. Place shrink tubing on both leads of the thermostat’s
sensor wire.
8. Attach the two pairs of thermostat wires using butt
connectors (See Figure C wiring diagram next page).
9. Shrink the tubing over the butt connectors on the
thermostat’s sensor wire.
10. Mount new housing to the control panel.
11. Connect all six wires to the new thermostat (See
Figure C wiring diagram next page).
12. Place the new thermostat in the housing and tighten
the four screws (See Figure B).
New Thermostat Operating Instructions
Operating
When the thermostat is powered up, the display will
show the set operating temperature. To change the operating temperature, push and hold the “PUSH TO SET”
button and turn the adjustment knob until the desired
temperature is displayed. Release the button to lock in
the setting.
Temperature offset
To change the offset, power off the unit. Push and hold
the “PUSH TO SET” button, re-apply power to the unit
while still holding the button down. Turn the adjustment
knob to the desired amount of offset, release the button
to lock in the setting.
Adjust the setting to a positive number if the cooker’s
temperature is higher than the set temperature. Adjust
the setting to a negative number if the cooker’s temperature is lower than the set temperature.
8 | keatingofchicago.com
Figure B
New Thermostat Housing and Control Panel
TOP-SIDE TM COOKER - SERIES PRE-2005
THERMOSTAT REPLACEMENT KIT PART #057138) MOUNTING AND WIRING INSTRUCTIONS (cont.)
Figure C
Wiring Diagram
1-800-KEATING
| 9
 ORDERING PARTS
Parts may be ordered by calling 1-800-KEATING or your local Keating service company. We recommend using
genuine Keating Replacement Parts - engineered and manufactured specifically to meet exact specifications and
requirements for Keating equipment.
Refer to the Keating Top-Side™ Cooker Limited Warranty for complete service and ordering information.
The model/serial plate for each cooking head is located on the control panel assembly. The serial and model
numbers are necessary when ordering.
WARNING AND OPERATING PLATES
All warning and operating plates on the Keating MIRACLEAN® Electric Griddle should be in place at all times.
If plates are damaged or lost, replace them immediately.
TOP-SIDE™ COOKING HEAD (EXPLODED VIEW)
Figure 6-1
36
37
38, 39, 40
46, 47
30
34
48, 49, 50
32
51
35
33
41
42, 43, 44
4
25
31
23
18
2
3
6
14
5
13
7
45
To control box
15
16
9
1
11, 12
18
28, 29
22
18 21 24
20
10
10 | keatingofchicago.com
17
26
19
TOP-SIDE TM COOKER - SERIES PRE-2005
TOP-SIDE™ COOKING HEAD (MANUFACTURED FROM 4/1999 - 2004)
See Figure 6-1
ITEM
1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
DESCRIPTION
THERMOSTAT TEMPERATURE PROBE KIT
COOKING HEAD (COMPLETE)
STOP CLEVIS PIN, S/S
SWIVEL BRACKET WIRE SLEEVE (INCL. IN ITEM 5)
SWIVEL BRACKET
SWIVEL BRACKET SUPPORT CLEVIS PIN, S/S
COOKING SHEET MOUNTING CLIP
COVER
COOKING SHEET (SINGLE SHEET)
COOKING SHEET (PACKAGE OF 12)
MIRACLEAN® COOKING FACE PLATE
HEATING ELEMENT 4KW, 220V (NOT SHOWN)
HIGH LIMIT PROBE
HIGH LIMIT PROBE MOUNTING PLATE
KNOB
COLLAR
WORM GEAR
1/4-20 x 1/4" ALLEN SET SCREW
HOUSING COVER
WORM GEAR WHEEL
SPUR GEAR
SHAFT
REAR COVER
FRONT HOUSING
REAR HOUSING
FRONT PLUNGER
REAR PLUNGER (NOT SHOWN)
TEFLON WASHER (NOT SHOWN)
FIBER WASHER (NOT SHOWN)
TOP-SIDE COOKER WELD. MANUAL
TOP-SIDE COOKER SPRING SUPPORT WELDMENT
MANUAL TOP-SIDE GAS SPRING LIFT
MANUAL TOP-SIDE COOKER GAS SPRING
SCREW 5/16-18 x 3/4 HEX HEAD ZINC PLATED
TOP-SIDE COOKER SUPPORT BRACE GAS
TOP-SIDE CONDUIT SUPPORT
NUT RIVET 1/4-20 x 5/8 0.332 BODY
WASHER 1/4 ID x 7/8 OD x 1/16 THK NICKEL
SCREW 1/4-20 x 3/4 SERRATED FLANGE LOCK
TOP-SIDE COOKER LIFT ARM ROD
U BOLT WITH MOUNTING PLATE
SCREW 10-24 x 3/8 SERRATED FLANGE LOCK
WASHER 0.190 ID x 0.5630 D x 0.047 THK NICKEL
MANUAL TOP-SIDE COOKER GAS SPRING ROD
NUT 1/4-20 HEX NICKEL PLATED
3/8-2-1/2 CLEVIS PIN
COTTER KEYS S.S.
1/4-20 x 3 THREADED ROD
1/4 STAR WASHER
1/4-20 ACORN NUT
WELDMENT HANDLE GEAR GAPPING SYSTEM
P/N
QTY
016659
1-800-KEATING
015164
--028181
015164
017316
1-800-KEATING
038492
038522
--056510
015173
014247
028622
028486
028487
028501
--028488
030241
028461
--------028522
028490
028500
052114
052266
052251
054444
015262
052269
052287
030269
015414
032328
052117
052286
032327
013217
052252
016383
015164
015166
014226
017046
015227
033828
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
4
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
6
1
1
2
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1-800-KEATING
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TOP-SIDE™ COOKER CONTROL PANEL
ITEM
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DESCRIPTION
THERMOSTAT REPLACEMENT KIT for PRE 2005 MODELS
THERMOSTAT KNOB
THERMOSTAT DIAL PLATE
HI-LIMIT CONTROL
HI-LIMIT MOUNTING BRACKET
CONTRACTOR, 50A, 3 POLE
ROCKER SWITCH, LIGHTED, ON/OFF
INSTRUCTION PLATE ON/OFF SWITCH PLATE
INDICATING LIGHT, ELEMENT ON, RED 250V
INSTRUCTION PLATE ELEMENT ON LIGHT PLATE
TERMINAL BLOCK 3 POLE
COVER (WITHOUT SERIAL PLATE)
CORD, WITHOUT PLUG, 12/3 SJO
PANEL TRAY
P/N
QTY
057138
No Longer Available
No Longer Available
010311
016654
011184
038362
016672
036933
016673
002565
--018480
---
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12
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To cooking head
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14
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12 | keatingofchicago.com
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TOP-SIDE TM COOKER - SERIES PRE-2005
 WIRING DIAGRAM
TOP-SIDE™ COOKER WIRING DIAGRAM
1-800-KEATING
| 13
Length Of Warranty
Fryer Vessel Warranty Credit
100%
80%
60%
40%
20%
10%
latent defects.
6/20
All repair services under this Limited Warranty must be authorized by Keating or performed at Keating.
Authorization may be obtained by calling 1-800-KEATING within the Continental United States, Alaska, Hawaii,
Puerto Rico and Canada during normal business hours (8 a.m. through 5 p.m. Central Time, Monday through
Friday). When calling, please have the following information available: (1) name, address and telephone
number of the Customer; (2) location of product, if different; (3) name, model number and serial number of
the product; (4) installation date; and (5) description of defect. Keating will then issue a service authorization
work order number to one of its approved independent servicing organizations, or request the product or
part be shipped to Keating for repair or replacement, as appropriate. Any defective part subject to a claim
under this Limited Warranty must be shipped freight prepaid to Keating for testing and examination. Keating’s
decision as to the cause and nature of any defect under this Limited Warranty shall be final.
To Secure Warranty Service
This Limited Warranty shall be governed by and construed in accordance with the laws of the State of Illinois.
If any provision of this Limited Warranty is held to be unenforceable under the law of any jurisdiction,
such provision shall be inapplicable in such jurisdiction, and the remainder of the warranty shall remain
unaffected. Further in such event, the maximum exclusion or limitation allowable under applicable law shall
be deemed substituted for the unenforceable provision.
Keating products are sold for commercial use only. If any Keating product is sold as a component of another
product or used as a consumer product, such Keating product is sold As Is without any warranty.
The Customer must provide proof of purchase from Keating.
This Limited Warranty is valid in the 50 United States, its territories, and Canada, and is void elsewhere.
Other Terms and Conditions
8. Installation in Household.
7. With the use of sodium chloride in pasta vessels or harsh chemicals in fryer or pasta vessels.
6. In the event of unauthorized repairs or alterations to the Keating product.
5. With regard to adjustments and calibrations such as leveling, tightening of fasteners or plumbing
connections, improper gas pressure or improper electrical supply, the checking of and changes in
adjustment and calibrations are the responsibility of the installer. Proper installation procedures are
prescribed by the Keating Service Manual.
4. On parts which would normally be worn or replaced under normal conditions, including but not limited to
electric bulbs, fuses, interior and exterior finishes, gaskets and radiants.
3. In the event the serial number or rating plate has been removed from the product or altered.
2. In the event that the product was damaged after leaving the factory due to flood, fire, other acts of God or
accident, damage during shipment should be reported to the carrier and is not the responsibility of Keating.
Keating of Chicago, Inc. | 1-800-keating | www.keatingofchicago.com
including but not limited to any warranty of merchantability or fitness for particular purpose or warranty against
This limited warranty is exclusive and is in lieu of all other warranties whether written, oral, statutory or implied,
If any oral statements have been made regarding the Keating products, such statements do not constitute
warranties and are not part of the contract sale. This Limited Warranty constitutes the complete, final and
exclusive statement with regard to warranties.
The liability of Keating on any claim of any kind, including claims based on warranty, expressed or implied, contract,
negligence, strict liability or any other theories shall be solely and exclusively the repair or replacement of the product
as stated herein, and such liability shall not include, and customer specifically renounces any rights to recover, special,
incidental, consequential or other injuries to persons or damage to property, loss of profits or anticipated profits, or
loss of use of the product.
In the event of warranty claim or otherwise, the sole obligation of Keating shall be the repair and / or
replacement at the option of Keating of the product or component or part thereof. Such repair or replacement
shall be at the expense of Keating except that the Customer shall pay the following expenses: all freight and
labor expense for Keating replacement parts; for all other products, mileage exceeding 50 miles or travel
more than one hour, labor costs of more than one person, overtime rates, truck charges, difference between
ground and other mode of transportation, and holiday charges. Any repair or replacement under this Limited
Warranty does not constitute an extension of the original warranty for any period for the product or for any
component or part thereof. Parts to be replaced under this Limited Warranty will be repaired at the option
of Keating with new or functionally operative parts. Keep Krisps and Computer Timers must be returned to
Keating for warranty repair or replacement. Field repairs of those items are not authorized.
Limitations Of Liability
The credit for the defective fryer & pasta vessel shall be applied against the cost of the replacement
vessel, utilizing Keating’s then current price, upon return of the vessel to Keating only during the first 60
months, subject to the limitations described below.
Time from Installation Date
13-60 months
61-72 months
73-84 months
85-96 months
97-108 months
109-120 months
Fryers purchased after June 1, 1994 carry a prorated vessel warranty on defects in materials or workmanship
to the Customer based on the following scale:
Fryer & Pasta Vessel Warranty
All products other than Fryer & Pasta Vessels and replacement parts shall be warranted for a period of one
year from the date of original equipment installation. Keating replacement parts are warranted for a period of
ninety days from the date of installation. Fryer & Pasta Vessels are warranted as described below.
1. Defects arising out of or resulting from improper installation or maintenance, abuse, misuse, modification
or alteration by unauthorized service personnel, or any other condition not attributable to a defect in
material or workmanship. Proper installation and maintenance are the responsibility of the installer and
Customer, respectively. Proper installation and maintenance procedures are prescribed by the Keating
Service Manual.
Exclusions
The warranties provided by Keating of Chicago, Inc. do not apply in the following instances:
Limited Warranty
Keating of Chicago, Inc. (“Keating”) warrants to the original purchaser. (“Customer”), all new Keating Fryers,
Filter Systems, Griddles, Keep Krisp®, Custom Pasta Systems, Top-Side™ Cookers, Computer Timers, Fryer &
Pasta Vessels and Keating replacement parts (“products”) installed after June 1, 1994 to be free to defects in
material or workmanship, subject to the following terms and conditions.
Warranty
 SERVICE INFORMATION:
If you have a service related question call 1-800 -KEATING.
Please state the nature of the call; it will ensure speaking with the
appropriate person.
Have your serial and model number available when ordering parts.
As continuous product improvement occurs, specifications may be
changed without notice.
KEATING LIMITED WARRANTY CARD
PLEASE COMPLETE AND MAIL AT ONCE–WARRANTY IS NOT IN EFFECT
UNTIL CARD IS RETURNED, OR COMPLETE THE WARRANTY CARD ON OUR
WEBSITE FOR YOUR CONVENIENCE.
COMPANY:
ADDRESS:
CITY:
STATE:
ZIP CODE:
DEALER NAME:
DATE OF PURCHASE:
INVOICE #:
SERIAL #:
MODEL:
FRYER
FILTER SYSTEM
GRIDDLE
TOP-SIDE COOKER
CUSTOM PASTA
HOTPLATE
I HAVE READ THE INSTALLATION AND OPERATING INSTRUCTIONS.
SIGNED:
DATE:
KEATING OF CHICAGO, INC.
8901 West 50th Street
McCook, IL 60525-6001
1-800-KEATING
PHONE: 708-246-3000
FAX: 708-246-3100
Serving Those Who Serve the Very Best ®

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