Keating Hot Plate Electric Owner Manual

PURCHASER SHOULD POST IN A PROMINENT LOCATION.
THIS EQUIPMENT MUST BE SECURELY ATTACHED TO A RIGID STRUCTURE BEFORE OPERATION.
INSTALLER: DO NOT CONNECT ELECTRICITY TO THIS UNIT BEFORE IT IS SECURED TO PREVENT
TIPPING.
WARNING
Gas
Burns
Shock
Improper installation
can cause damage,
injury or death.
Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the installation, operating
and maintenance instructions thoroughly before installing or servicing this
equipment.
WARNING
FOR YOUR SAFETY:
Do not store or use gasoline or other flammable vapors or liquids in the
vicinity of this or any other appliance.
Do not store
flammable liquids
near this or
any other appliance.
IF NOT INSTALLED, OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS, THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES
IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS
AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH
DEFECTS OR OTHER REPRODUCTIVE HARM.
9902091
i
9902091
ELECTRIC HOT PLATE
 TABLE OF CONTENTS
Important Safety Instructions ............................................ i
PLACING YOUR KEATING HOT PLATE IN OPERATION
INTRODUCTION .............................................................. 1
Lighting .......................................................................... 3
INSTALLATION
Shutdown ....................................................................... 3
Damage During Shipment ................................................ 1
Cleaning ......................................................................... 3
Standard Features ........................................................... 2
PREVENTATIVE MAINTENANCE
Options .......................................................................... 2
Warranty Repairs ............................................................ 3
Safety Precautions .......................................................... 2
Preventive Maintenance Chart ......................................... 3
FIRST STEPS
ORDERING PARTS .......................................................... 4
National Code Requirement ............................................. 2
Warning and Operating Plates............................................ 4
Positioning ...................................................................... 2
Parts List ........................................................................ 4
Restraining Devices ......................................................... 3
WIRING DIAGRAMS ................................................. 5 - 11
Electrical Connection ....................................................... 3
Warranty Information ..................................................... 12
 INTRODUCTION
Instructions in this manual should be read thoroughly before attempting to operate the Keating Electric Hot Plate.
All installation and service on Keating equipment must be performed by qualified, certified, licensed and/or
authorized installation or service personnel.
Operating information for Keating equipment has been prepared for use by qualified and/or
authorized personnel.
Keating equipment is made in the USA and has American sizes of hardware. All metric conversions
are approximate.
 INSTALLATION INSTRUCTIONS
IF EQUIPMENT ARRIVES DAMAGED
the carton may not show external damage. When the
damage is discovered upon unpacking, make a written request for inspection by the carrier’s agent within
fifteen days of the delivery date. Then file a claim with
the carrier since such damage is the carrier’s responsibility. By following these instructions carefully, we
guarantee our full support of your claims to protect
you against loss from concealed damage.
Keating does not assume responsibility for loss or
damage incurred in transit.
VISIBLE LOSS OR DAMAGE
Proper installation will assure top performance.
Alterations of any kind to your equipment will void the
warranty. Before uncrating, check equipment carefully
for damage.
IMPORTANT
This merchandise has been thoroughly inspected
and carefully packed before leaving our plant.
Responsibility for its safe delivery was assumed by
the carrier at the time of shipment. Claims for loss or
damage to the contents should, therefore, be made
upon the carrier, as follows:
Any external evidence of loss or damage must be
noted on the freight bill or express receipt, and
signed by the carrier’s agent. Failure to adequately describe such external evidence of loss or damage may
result in the carrier refusing to honor a damage claim.
The form required to file such a claim will be supplied
by the carrier.
DO NOT RETURN DAMAGED MERCHANDISE TO
KEATING. FILE YOUR CLAIM AS STATED ABOVE.
CONCEALED LOSS OR DAMAGE
Concealed loss or damage means loss or damage
which does not become apparent until the merchandise has been unpacked. The contents may be
damaged in transit due to rough handling even though
1-800-KEATING
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Keating MG-2 and MG-4 Hot Plates are designed to
give maximum production efficiency, delivering high
quality food products. The following design features
are incorporated in all Keating Hot Plates.
STANDARD FEATURES
•
•
•
•
•
•
• You must install this appliance at least 16
inches away from any open flame.
• Adequate clearance for servicing and proper
operation must be maintained. Your hot plate is
designed to be serviced from the front.
• Keating commercial hot plates are not intended
for household use. Installation in households
voids warranty.
Highly polished stainless steel front
Infinite controls
12" working height
Heating elements with pans
Easy access for servicing
100% factory testing
• ALWAYS instruct new employees on proper hot
plate operation.
• A hot plate should be operated ONLY by properly
trained personnel.
• ALWAYS turn hot plate off each night.
MODEL VARIATIONS
MG-2 Model: The MG-2 model has two elements
MG-4 Model: The MG-4 model has four elements
SAFETY PRECAUTIONS
• ALWAYS disconnect electrical supply before
servicing.
• NEVER leave a hot plate unattended during
operation.
• NEVER introduce objects into hot plate, while
operational, which are not designed or made for
cooking.
THIS SYMBOL WARNS YOU THAT SERIOUS BURNS
OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED.
• This service manual should be retained in a safe
place for future reference. The installation of your
new hot plate must conform to local codes or in
the absence of local codes, with the current
National Fuel National Electrical Code
ANSI/NFPA 70 or Canadian Electrical Code CAN
22.2 as applicable.
• Your ventilation hood, when installed, must
conform to the current ANSI/NFPA 96 standard
(latest edition).
• No frame or restriction shall be constructed
around the hot plate that will restrict air
movement or prevent proper ventilation.
• Suitable for installation on combustible surfaces.
• You must maintain this appliance free and clear
from combustibles.
• You must maintain the following minimum
clearances from combustible and
non-combustible construction:
MINIMUM CLEARANCE
CONSTRUCTION CLEARANCES
COMBUSTIBLE
NON-COMBUSTIBLE
BACK
6"
0"
RIGHT SIDE
6"
0"
LEFT SIDE
6"
0"
• THIS HOT PLATE MAY NOT BE ALTERED,
MODIFIED OR CHANGED IN ANY WAY.
Safe operation of this equipment is possible only
when the operating instructions and the safety
precautions are read completely and the instructions
contained therein are strictly observed. Before operating this equipment, ask for a practical demonstration.
Periodically inspect cable and plug, if provided, before
using machine. Servicing should be performed by
qualified and licensed service companies.
This hot plate MUST be installed, inspected, and
serviced by qualified and/or certified and/or licensed
service personnel – you may void your Keating warranty if installation is not completed per current local,
national and Keating specifications. Contact your
dealer for assistance.
 FIRST STEPS
NATIONAL CODE REQUIREMENT
Installation must conform with local codes or, in
absence of local codes, with the current National
Electrical Code ANSI/NFPA 70 or Canadian Electrical
Code CAN22.2 as applicable.
POSITIONING
The hot plate must be placed under an exhaust hood
with a fire retardant system. Your ventilation hood,
when installed, must conform to the current ANSI/
NFPA 96 standard. ALL connections and placement
must comply with local and national codes. It is the
responsibility of the owner and local installer to comply
with these regulations when installing the hot plate.
NOTE: NOT FOR OUTDOOR INSTALLATION
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ELECTRIC HOT PLATE
RESTRAINING DEVICES
 OPERATING
Hot plates must be restrained to prevent tipping when
installed in order to avoid splashing, spilling, etc. of
hot liquid. The restraining method may be a manner of
installation or by separate means. Adequate means
must also be provided to limit the movement of the
appliance.
LIGHTING
IF DISCONNECTION OF THE RESTRAINT IS
NECESSARY, IT MUST BE RECONNECTED WHEN
THE HOT PLATE IS RETURNED TO ITS ORIGINALLY
INSTALLED POSITION.
ELECTRICAL CONNECTION
Keating hot plates are designed to provide maximum
efficiency and deliver high quality food products. Follow
lighting procedure as listed.
OPERATION OF THIS HOT PLATE SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY
TRAINED IN OPERATING PROCEDURES.
1. Push in the red knob and rotate it fully
counter clockwise to the desired setting.
NOTE: The left knob operates the back burner and the
right knob operates the front burner.
The Keating Electric Hot Plate is
equipped with a three wire terminal
block for customer connections.
Compare the hot plate terminal
connections to the appropriate
wiring diagram for the hot plate
(see pages 6-11 Wiring Diagram)
to see if the hot plate is connected
three phase or single phase. All
Restraining devices
required.
wires, cords, plugs, receptacles
and circuit breakers must be sized
adequately for the full load rating of the hot plate as
specified by local codes or, in the absence of local
codes, by the current National Electrical Code ANSI/
NFPA 70 or the Canadian Electrical Code CAN 22.2 as
applicable.
SHUTDOWN
The electric hot plate is also equipped with a grounding lug next to the terminal block. For proper grounding procedures, see local codes or, in the absence of
local codes, the current National Electrical Code ANSI/
NFPA 70 or the Canadian Electrical Code CAN 22.2 as
applicable.
Keating’s warranty begins with the date of installation.
In the event that your hot plate, under warranty, needs
repairs other than routine maintenance or cleaning,
you are required to contact Keating of Chicago (at
1-800-KEATING) before calling a local service company.
NOTICE
NOTE: The connections to the hot plate can be
changed in the field from three phase to single phase
or from single phase to three phase. This can be done
by simply changing the wiring at the terminal block. To
change the connections for your hot plate, see the wiring diagram for your model on pages 6-11.
NOTE: For hot plates rated at 208-240 volts, the amperage ratings marked on the nameplates of the hot
plates are listed at 240 volts as required by UL.
NOTE: A hole has been punched in the rear of the hot
plate cabinet for a cord or conduit exit. If a cord is
used, the National Electrical Code, UL standards and
most local codes require a bushing or strain relief (not
provided by Keating) to protect the cord.
1. Rotate the red knob fully clockwise for each
burner.
CLEANING
When cleaning your hot plate, use Keating Klenzer, the
finest dry stainless steel polish available, to restore
your hot plate’s exterior to its original luster.
Disconnect the electrical power source before doing any cleaning.
WARRANTY REPAIRS
PREVENTIVE MAINTENANCE
Preventive maintenance should be done in daily, weekly, monthly and yearly intervals as necessary. Following
preventive maintenance procedures will help keep your
hot plate working efficiently. Proper care and servicing
will lead to years of quality performance.
PREVENTATIVE MAINTENANCE CHART
TIME FRAME
OPERATOR/OWNER
AT LEAST
DAILY*
• Check controls.
AT LEAST
WEEKLY*
• Clean hot plate
• Drain and clean drip pan.
*High production facilities should be checked more often.
Contact the factory or a local service company to perform
maintenance and repairs.
1-800-KEATING
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 ORDERING PARTS
Parts may be ordered by calling 1-800-KEATING or your local Keating service company. We recommend using
genuine Keating Replacement Parts - engineered and manufactured specifically to meet exact specifications and
requirements for Keating equipment.
Refer to the Keating Hot Plate Limited Warranty for complete service and ordering information.
The model/serial plate is located on the front of the control panel. The serial and model numbers are necessary
when ordering.
WARNING AND OPERATING PLATES
All warning and operating plates on the Keating Electric Hot Plate should be in place at all times. If plates are
damaged or lost, replace them immediately.
 PARTS LIST - ELECTRIC HOT PLATE
MG-2 MODEL
MG-4 MODEL
1
1
2
2
3
3
4
4
5
ITEM
5
DESCRIPTION
PART #
MG-2
MG-4
ELEMENT 240V 2600W WITH PAN
ELEMENT PAN ONLY
ELEMENT RING ONLY
INFINITE CONTROL
INFINITE CONTROL KNOB ONLY
INDICATING LIGHT, AMBER, 240V
TERMINAL BLOCK (NOT SHOWN)
208- 240 VOLT UNITS
FOR 480 VOLT UNITS
CONTACTORS (NOT SHOWN)
RESISTORS (NOT SHOWN)
TRANSFORMERS (NOT SHOWN)
240/480V PRIMARY 120/240 SECONDARY
440-220V PRIMARY 220-110V SECONDARY
037586
037378
039233
011614
037587
050255
2
2
2
2
2
2
4
4
4
4
4
4
034381
026241
011184
037308
1
4
2
4
2
059433
059603
1
1
1
2
Quantity Per Model
1
2
2
3
4
5
6
7
8
9
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4
8
ELECTRIC HOT PLATE
 WIRING DIAGRAMS
MG-2 208- 240 VOLT SINGLE PHASE
WIRE COLOR CODES:
BL - BLACK
GR - GREEN
RD - RED
WH - WHITE
1-800-KEATING
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MG-2 208- 240 VOLT 3 PHASE
WIRE COLOR CODES:
BL - BLACK
GR - GREEN
RD - RED
WH - WHITE
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ELECTRIC HOT PLATE
WIRE COLOR CODES:
BL - BLACK
BR - BROWN
BU - BLUE
GR - GREEN
OR - ORANGE
RD - RED
WH - WHITE
YL - YELLOW
MG-2 480 VOLT SINGLE PHASE WITH RESISTORS FOR 240V HEATING ELEMENTS
1-800-KEATING
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MG-2 480 VOLT 3 PHASE WITHOUT RESISTORS FOR 240V HEATING ELEMENTS
WIRE COLOR CODES:
BL - BLACK
BR - BROWN
GR - GREEN
RD - RED
WH - WHITE
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COMPONENT CODES:
CR - CONTACTOR 240VAC
LT
- LIGHT (AMBER)
TB - TERMINAL BLOCK
TR - TRANSFORMER
ELECTRIC HOT PLATE
WIRE COLOR CODES:
BL - BLACK
GR - GREEN
WH - WHITE
MG-4 208- 240 VOLT SINGLE PHASE
1-800-KEATING
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WIRE COLOR CODES:
BL - BLACK
GR - GREEN
RD - RED
WH - WHITE
MG-4 208- 240 VOLT 3 PHASE
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WIRE COLOR CODES:
BL - BLACK
BR - BROWN
GR - GREEN
RD - RED
WH - WHITE
COMPONENT CODES:
CR - CONTACTOR 240VAC
LT
- LIGHT (AMBER)
TB - TERMINAL BLOCK
TR - TRANSFORMER
ELECTRIC HOT PLATE
MG-4 480 VOLT 3 PHASE WITHOUT RESISTORS FOR 240V HEATING ELEMENTS
1-800-KEATING
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Length Of Warranty
Fryer Vessel Warranty Credit
100%
80%
60%
40%
20%
10%
latent defects.
6/20
All repair services under this Limited Warranty must be authorized by Keating or performed at Keating.
Authorization may be obtained by calling 1-800-KEATING within the Continental United States, Alaska, Hawaii,
Puerto Rico and Canada during normal business hours (8 a.m. through 5 p.m. Central Time, Monday through
Friday). When calling, please have the following information available: (1) name, address and telephone
number of the Customer; (2) location of product, if different; (3) name, model number and serial number of
the product; (4) installation date; and (5) description of defect. Keating will then issue a service authorization
work order number to one of its approved independent servicing organizations, or request the product or
part be shipped to Keating for repair or replacement, as appropriate. Any defective part subject to a claim
under this Limited Warranty must be shipped freight prepaid to Keating for testing and examination. Keating’s
decision as to the cause and nature of any defect under this Limited Warranty shall be final.
To Secure Warranty Service
This Limited Warranty shall be governed by and construed in accordance with the laws of the State of Illinois.
If any provision of this Limited Warranty is held to be unenforceable under the law of any jurisdiction,
such provision shall be inapplicable in such jurisdiction, and the remainder of the warranty shall remain
unaffected. Further in such event, the maximum exclusion or limitation allowable under applicable law shall
be deemed substituted for the unenforceable provision.
Keating products are sold for commercial use only. If any Keating product is sold as a component of another
product or used as a consumer product, such Keating product is sold As Is without any warranty.
The Customer must provide proof of purchase from Keating.
This Limited Warranty is valid in the 50 United States, its territories, and Canada, and is void elsewhere.
Other Terms and Conditions
8. Installation in Household.
7. With the use of sodium chloride in pasta vessels or harsh chemicals in fryer or pasta vessels.
6. In the event of unauthorized repairs or alterations to the Keating product.
5. With regard to adjustments and calibrations such as leveling, tightening of fasteners or plumbing
connections, improper gas pressure or improper electrical supply, the checking of and changes in
adjustment and calibrations are the responsibility of the installer. Proper installation procedures are
prescribed by the Keating Service Manual.
4. On parts which would normally be worn or replaced under normal conditions, including but not limited to
electric bulbs, fuses, interior and exterior finishes, gaskets and radiants.
3. In the event the serial number or rating plate has been removed from the product or altered.
2. In the event that the product was damaged after leaving the factory due to flood, fire, other acts of God or
accident, damage during shipment should be reported to the carrier and is not the responsibility of Keating.
Keating of Chicago, Inc. | 1-800-keating | www.keatingofchicago.com
including but not limited to any warranty of merchantability or fitness for particular purpose or warranty against
This limited warranty is exclusive and is in lieu of all other warranties whether written, oral, statutory or implied,
If any oral statements have been made regarding the Keating products, such statements do not constitute
warranties and are not part of the contract sale. This Limited Warranty constitutes the complete, final and
exclusive statement with regard to warranties.
The liability of Keating on any claim of any kind, including claims based on warranty, expressed or implied, contract,
negligence, strict liability or any other theories shall be solely and exclusively the repair or replacement of the product
as stated herein, and such liability shall not include, and customer specifically renounces any rights to recover, special,
incidental, consequential or other injuries to persons or damage to property, loss of profits or anticipated profits, or
loss of use of the product.
In the event of warranty claim or otherwise, the sole obligation of Keating shall be the repair and / or
replacement at the option of Keating of the product or component or part thereof. Such repair or replacement
shall be at the expense of Keating except that the Customer shall pay the following expenses: all freight and
labor expense for Keating replacement parts; for all other products, mileage exceeding 50 miles or travel
more than one hour, labor costs of more than one person, overtime rates, truck charges, difference between
ground and other mode of transportation, and holiday charges. Any repair or replacement under this Limited
Warranty does not constitute an extension of the original warranty for any period for the product or for any
component or part thereof. Parts to be replaced under this Limited Warranty will be repaired at the option
of Keating with new or functionally operative parts. Keep Krisps and Computer Timers must be returned to
Keating for warranty repair or replacement. Field repairs of those items are not authorized.
Limitations Of Liability
The credit for the defective fryer & pasta vessel shall be applied against the cost of the replacement
vessel, utilizing Keating’s then current price, upon return of the vessel to Keating only during the first 60
months, subject to the limitations described below.
Time from Installation Date
13-60 months
61-72 months
73-84 months
85-96 months
97-108 months
109-120 months
Fryers purchased after June 1, 1994 carry a prorated vessel warranty on defects in materials or workmanship
to the Customer based on the following scale:
Fryer & Pasta Vessel Warranty
All products other than Fryer & Pasta Vessels and replacement parts shall be warranted for a period of one
year from the date of original equipment installation. Keating replacement parts are warranted for a period of
ninety days from the date of installation. Fryer & Pasta Vessels are warranted as described below.
1. Defects arising out of or resulting from improper installation or maintenance, abuse, misuse, modification
or alteration by unauthorized service personnel, or any other condition not attributable to a defect in
material or workmanship. Proper installation and maintenance are the responsibility of the installer and
Customer, respectively. Proper installation and maintenance procedures are prescribed by the Keating
Service Manual.
Exclusions
The warranties provided by Keating of Chicago, Inc. do not apply in the following instances:
Limited Warranty
Keating of Chicago, Inc. (“Keating”) warrants to the original purchaser. (“Customer”), all new Keating Fryers,
Filter Systems, Griddles, Keep Krisp®, Custom Pasta Systems, Top-Side™ Cookers, Computer Timers, Fryer &
Pasta Vessels and Keating replacement parts (“products”) installed after June 1, 1994 to be free to defects in
material or workmanship, subject to the following terms and conditions.
Warranty
 SERVICE INFORMATION:
If you have a service related question call 1-800 -KEATING.
Please state the nature of the call; it will ensure speaking with the
appropriate person.
Have your serial and model number available when ordering parts.
As continuous product improvement occurs, specifications may be
changed without notice.
KEATING LIMITED WARRANTY CARD
PLEASE COMPLETE AND MAIL AT ONCE–WARRANTY IS NOT IN EFFECT
UNTIL CARD IS RETURNED, OR COMPLETE THE WARRANTY CARD ON OUR
WEBSITE FOR YOUR CONVENIENCE.
COMPANY:
ADDRESS:
CITY:
STATE:
ZIP CODE:
DEALER NAME:
DATE OF PURCHASE:
INVOICE #:
SERIAL #:
MODEL:
FRYER
FILTER SYSTEM
GRIDDLE
TOP-SIDE COOKER
CUSTOM PASTA
HOTPLATE
I HAVE READ THE INSTALLATION AND OPERATING INSTRUCTIONS.
SIGNED:
DATE:
KEATING OF CHICAGO, INC.
8901 West 50th Street
McCook, IL 60525-6001
1-800-KEATING
PHONE: 708-246-3000
FAX: 708-246-3100
Serving Those Who Serve the Very Best ®